User Manual - Controls Warehouse
Contents
1. Signal Pins A Signal B Signal Amplified Mag Pickup Pickup Option 3 Socket End A Red Power 5 30V DC B Black Common C Green Output Pulse or 0 10V DC Pins Clear A Power B Common C Output Signal Figure 6 Wiring for non NEMA 6 magnetic pickups Active Sensor 4 20 mA Socket End Pickup Option 4 1 Red 4 20 mA 2 Black 4 20 mA 3 White Not Used 3 N C 4 N C 5 N C Active Sensor 0 5V DC Pickup Option 8 Socket End 1 Red 10 30V DC 2 Black 0 5V DC Output 3 White Ground Pins 1 10 30V DC 2 0 5V DC Output 3 Ground 4 N C 5 N C Figure 7 Wiring for active magnetic pickups Page 10 November 2013 User Manual Operational Startup The following steps should be followed when installing and starting the meter MAKE SURE THAT FLUID FLOW HAS BEEN SHUT OFF AND PRESSURE IN THE LINE RELEASED BEFORE ATTEMPTING TO INSTALL THE METER IN AN EXISTING SYSTEM 1 After meter installation close the isolation valves and open the bypass valve Flow liquid through the bypass valve for sufficient time to eliminate any air or gas in the flow line 2 Open upstream isolating valve slowly to eliminate hydraulic shock while charging the meter with the liquid Open the valve to full open HIGH VELOCITY AIR OR GAS MAY DAMAGE THE INTERNAL COMPONENTS OF THE METER 3 Open downstream isolating valve to permi2. Temperature 150 300 F 101 149 C Pressure Rating 1000 psi maximum rating based on Tri Clamp sanitary connection Contact Blancett to determine if operating liquid is compatible with Corrosion i materials of construction November 2013 Page 5 Turbine Flow Meter FloClean Sanitary Flow Meter MODEL NUMBERS B16C X X X A X X X Sanitary Rating Bearing Material Calibration C COP SOP 3A Compliant A Ni Bindery A 5 Point std Tungsten B 10 Point Ferrule Size Carbide C 20 Point 0 0 984 in 1 1 984 in Meter Body Hub 2 3 047 in A With Hub B No Hub Meter Size Flow Range Pickup Option 03 0 6 3 0 gpm 0 NEMA 6 Magnetic 05 0 75 7 50 gpm 1 NEMA 6 Magnetic Amplified 07 2 0 15 0 gpm 2 Non NEMA 6 Magnetic 08 3 0 30 0 gpm 3 Non NEMA 6 Magnetic Amplified 10 5 0 50 0 gpm 4 Non NEMA 6 Active 4 20 mA B220 950 15 15 0 180 0 gpm 6 Non NEMA 6 High Temperature 20 40 0 400 0 gpm 8 Non NEMA 6 Active 0 5V DC B220 951 9 None 11 2 in hub for body size 0 1 in hub for body sizes 1 and 2 2 Indoor use only Figure 2 Model construction schema FloClean Flow Rate Chart o fenes att Table 1 FloClean flow rates 1 984 in 2 0 15 0 7 5 56 8 Page 6 November 2013 User Manual INSTALLATION THE METER SHOULD NOT BE SUBJECTED TO TEMPERATURES ABOVE 300 F 149 C OR BELOW 150 F 101 C OR THE
3. E ease S ACE ee es 17 November 2013 Page iii Turbine Flow Meter FloClean Sanitary Flow Meter Page iv November 2013 User Manual INTRODUCTION The Blancett FloClean turbine flow meter is designed with wear resistant moving parts to provide trouble free operation and long service life The durable 316L stainless steel construction provides a cost efficient flow measurement system that offers excellent accuracy and repeatability The FloClean turbine meter repair kit is designed for easy field service of a damaged flow meter rather than replacing the entire flow meter See Repair Kits on page 12for information THEORY OF OPERATION Fluid entering the meter passes through the inlet flow straightener which reduces its turbulent flow pattern and improves the fluid s velocity profile Fluid then passes through the turbine causing it to ob rotate at a speed proportional to the fluid velocity As each turbine blade passes through the magnetic field the blade generates an AC voltage pulse in the pickup coil at the base of the magnetic pickup see Figure 1 These pulses produce an output frequency proportional to the volumetric flow through the meter The output frequency represents flow rate and or totalization of fluid passing through the turbine flow meter Output Signal Magnetic Pickup Figure 1 Theory of operation SPECIFICATIONS Body Internal Wetted Parts AX Pickup option 0 NEMA 6 150 300 F 100 149 C
4. FREEZING POINT OF THE METERED LIQUID HIGH TEMPERATURES WILL DAMAGE THE MAGNETIC PICKUP WHILE LOWER TEMPERATURES WILL LIMIT THE ROTATION OF THE ROTOR INCOMPATIBLE FLUIDS COULD DETERIORATE INTERNAL PARTS AND CAUSE THE METER TO READ INACCURATELY Plumbing The flow meter must be installed with the flow arrow etched on the exterior of the meter body pointing in the direction of fluid flow Though the meter is designed to function in any position it is recommended where possible to install horizontally with the magnetic pickup facing upward The liquid being measured must be free of any large particles that may obstruct spinning of the rotor If particles are present a mesh strainer should be installed If small particles are present in the fluid Blancett recommends that a strainer be installed upstream of the meter See Table 2 for filtration recommendations Lo Rm Femeie strainer size Gearan 0 Table 2 Filtration recommendations Severe pulsation and mechanical vibration will affect accuracy and shorten the life of the meter The preferred plumbing setup is one containing a bypass line that allows meter inspection and repair without interrupting flow See Figure 3 If a bypass line is not utilized it is important that all control valves be located downstream of the flow meter See Figure 4 November 2013 Page 7 Turbine Flow Meter FloClean Sanitary Flow Meter 2 Display Isolation FloClean Turbine Isolation
5. Valve Flow Meter Valve Bo 10 Pipe Diameters 5 Pipe Diameters Minimum Minimum X J Bypass Line Figure 3 Installation with bypass line This is true with any restriction in the flow line that may cause the liquid to flash If necessary air eliminators should be installed to ensure that the meter is not incorrectly measuring entrained air or gas It is recommended that a minimum length equal to ten 10 pipe diameters of straight pipe be installed on the upstream side and five 5 diameters on the downstream side of the flow meter Otherwise meter accuracy may be affected Piping should be the same size as the meter bore or threaded port size y Display Isolation Valve FloClean Turbine Flow Meter 10 Pipe Diameters 5 Pipe Diameters Minimum Minimum Figure 4 Installation without a bypass line Do not locate the flow meter or connection cable close to electric motors transformers sparking devices high voltage lines or place connecting cable in conduit with wires furnishing power for such devices These devices can induce false signals in the flow meter coil or cable causing the meter to read inaccurately DAMAGE CAN BE CAUSED BY STRIKING AN EMPTY METER WITH A H
6. evidence of nonconformance has been established Next TPV Inspection Report due March 2016 Figure 11 3 A Certificate Page 17 Turbine Flow Meter FloClean Sanitary Flow Meter INTENTIONAL BLANK PAGE Page 18 November 2013 User Manual INTENTIONAL BLANK PAGE November 2013 Page 19 Blancett is a registered trademark of Badger Meter Inc Other trademarks appearing in this document are the property of their respective entities Due to continuous research product improvements and enhancements Badger Meter reserves the right to change product or system specifications without notice except to the extent an outstanding contractual obligation exists O 2013 Badger Meter Inc All rights reserved www badgermeter com The Americas Badger Meter 4545 West Brown Deer Rd PO Box 245036 Milwaukee WI 53224 9536 800 876 3837 414 355 0400 M xico Badger Meter de las Americas S A de C V Pedro Luis Ogaz n N 32 Esq Angelina N 24 Colonia Guadalupe Inn CP 01050 M xico DF M xico 52 55 5662 0882 Europe Middle East and Africa Badger Meter Europa GmbH Nurtinger Str 76 72639 Neuffen Germany 49 7025 9208 0 Czech Republic Badger Meter Czech Republic s r o Mai kova 2082 26 621 00 Brno Czech Republic 420 5 41420411 Slovakia Badger Meter Slovakia s r o Racianska 109 B 831 02 Bratislava Slovakia 421 2 44 63 83 01 Asia Pacific Badger Meter 80 Marine Parade Rd 21 04 Parkway Parade S
7. temperature change uid or recalibrate meter Fluid shock full flow into dry meter or impact caused bearing separation or broken rotor shaft No flow indication full or partial open position Page 16 November 2013 User Manual 3 A CERTIFICATE November 2013 Initially Issued 3 19 1998 Authorization No 956 This Is To Certify That Blancett Division of Racine Federated Inc 8635 Washington Avenue Racine WI 53406 Is hereby authorized to continue to apply the 3 A Symbol to the models of equipment conforming to 3 A Sanitary Standards for Flow Meters Number 28 04 set forth below B16C 003A xxx B16C 005A xxx B16C 007A xxx B16C 105A xxx B16C 107A xxx B16C 108A xxx B16C 110A xxx B16C 115A xxx B16C 220A xxx Valid through December 31 2012 Executive Director 3 A Sanitary Standards Inc Ti Ku KKK K K The issuance of this authorization for the use of the 3 A Symbol is based upon the voluntary certification by the applicant for it that the equipment listed above complies fully with the 3 A Sanitary Standards designated Legal responsibility for compliance is solely that of the holder of this Certificate of Authorization and 3 A Sanitary Standards Inc does not warrant that the holder of an authorization at all times complies with the provisions of the said 3 A Sanitary Standards This in no way affects the responsibility of 3 A Sanitary Standards Inc to take appropriate action in such cases in which
8. Clean Sanitary Flow Meter TROUBLESHOOTING GUIDE e Cavitation e Increase back pressure E Debris on rotor support Clean meter Meter indicates higher than actual Tov rate Build up of foreign material on Clean meter meter bore Install gas eliminator ahead of meter Gas in liquid Debris on rotor Clean meter and add filter Meter indicates lower than actual Horta Worn bearing Install new repair kit Viscosity higher than calibrated Recalibrate monitor Erratic system indication meter Ground shield one place only Look for alone works well remote monitor Ground loop in shielding internal electronic instrument ground application only Reroute cables away from electrical noise Indicator shows flow when shut off Mechanic Van ois Orio Isolate meter oscillate without turning Rebuild meter with repair kit and recalibrate monitor Move to location where meter is full on startup or add downstream flow control valve Erratic indication at low flow good Rotor has foreign material wrapped Cessna dali indication at high flow around it No flow indication Faulty pickup Replace pickup Repai faul System works perfect except Bypass flow leak epalr of replace bypass valves or faulty indicates lower flow over entire range solenoid valves Meter indicating high flow upstream piping at meter smaller than meter Fluid jet impingement on rotor Change piping bore h ch flui Opposite effects of above Viscosity lower than calibrated Change
9. IGH VELOCITY FLOW STREAM If problems arise with the flow meter and monitor consult the TROUBLESHOOTING GUIDE on page 16 If further problems arise consult the factory If the internal components of the turbine flow meter are damaged turbine meter repair kits are available Information pertaining to the turbine meter repair kits is referenced in Repair Kits on page 12 Page 8 November 2013 User Manual Wiring Typical wiring configurations for the available pickup options are shown in Figure 5 Figure 6 and Figure 7 NEMA 6 Magnetic Amplified Non NEMA 6 Magnetic Non NEMA 6 Magnetic Amplified Non NEMA 6 Active 4 20 mA ee Non NEMA 6 Magnetic High Temperature EE EE Non NEMA 6 Active 0 5V DC L9 No Pickup Table 3 Pickup options Pickup Option 0 1 Green Signal Standard 2 Red Black Signal Mag Pickup Socket End x 3 Red White Unused Braided Shield to Earth Ground Pins 1 Signal 2 Signal 3 Unused Pickup Option 1 1 Green Common Mag Pickup 2 Red Black Power With Pre Amp Socket End a 3 Red White Signal Braided Shield to Earth Ground Pins 1 Common Power return 2 Power 12 24 Vdc 3 Output Signal 10V DC Square Wave Figure 5 Wiring for NEMA 6 magnetic pickups November 2013 Page 9 Turbine Flow Meter FloClean Sanitary Flow Meter Standard Mag Pickup Pickup Option 2 amp 6 Socket End B Yellow Signal A Blue
10. Plane Turbine Flow Meter LRE FloClean Sanitary Turbine Flow Meter gt Badger Meter TUR UM 00288 EN 01 November 2013 U se Y M a n u a Turbine Flow Meter FloClean Sanitary Flow Meter Page ii November 2013 User Manual CONTENTS INTRODUCTION rrr 5 THREORPOFOPERATON scores adoracion eee eee es eee eee eae ee 5 PEF CANON CLTC 5 MODELNUMBERS es asas sara ee Ae d RUP SUDO a nei eee a ara aero 6 FIOCIBARn POW Rate C DOE 2244 os OR hme heed dowd dE deeb ee SUR oda teh ee ee ede CR dO ass 6 INSTALLATION M rwrrrrrrrrrrrrrrrnrm 7 ale amp 4 ee o a Ps he ee ee Re eee Pee eee AAA 7 A oo a eee baa cee ee ae ae eae wea ee ee eee eee he Sa eB III eee ee 9 Operational Stan es e oca ee wad BG ed a ee eke Be ee ee oe oe Re E 11 DIMENSIONS DRAWINGS ear S I S RE EIN CER EP see ees SOR eee eae ES 11 METER REPAIR AND CLEANING i d oe oou Ce hd to Ee eae RUE eee eee ee hee EUR ACCES A RO 12 ROPARS sas ee sae ee eee eee eh a ee ea eee eee eae ee eae ee ee 12 Turbine Repair Kits Part Numbers 0 5 goce 64 ew e rico dos de DORE e ASEM A OES Aw REA 12 Service PIOCGOUIBS 2 5 8 aul gode a eae ARES PUER EUR RU RA RUE GP SUR qo PERS EEE RJ ARERR EE HERE 4S 13 B16C SERIES COP SOP 3 A TURBINE INSTALLATION 5 o intu erm pede ie RE RRS eee OE AUR Rc Eme 15 TROUBLESHOOTING GUIDE 322 3 03 208 9 9 4 2 arrasa radar dC RA S E Ed eee sane eee eee es 16 SUXCERIIPICATE uos wu ue udo See eae fee oe ES RE ORA eee he ee eee UN Pad TS ERE
11. er Repair Kit Pare Number 3m mm Table 5 B16C 3 A series COP SOP FloClean meters 3 4 in 1 984 in B16C 107A XXX B16C K07A Page 12 November 2013 User Manual Service Procedures HIGH PRESSURE LEAKS ARE DANGEROUS AND CAUSE PERSONAL INJURY MAKE SURE THAT FLUID FLOW HAS BEEN SHUT OFF AND PRESSURE IN THE LINE RELEASED BEFORE ATTEMPTING TO REMOVE THE METER 3 A Turbine Disassembly and Cleaning Procedure NOTE Refer to Figure 10for relative positions of repair kit components 1 2 3 O o v oo Remove the magnetic pickup from the meter body to avoid damage during procedure Remove the retaining ring from one end of the meter Keeping the meter upright pickup port at the top remove the rotor support from the body taking care not to rotate it in the process If the rotor support is jammed in the body use a pair of pliers or vice grips to break it free Hold the rotor support over a suitable container and rotate it through 180 The thrust ball will drop out Take care not to lose the ball Remove the rotor assembly Remove the second retaining ring from the opposite side of the meter Repeat steps 3 and 4 for the remaining rotor support Identify parts and flow direction to match with original meter body Clean and or sanitize parts to meet appropriate sanitary standards November 2013 Page 13 Turbine Flow Meter FloClean Sanitary Flow Meter 9 quuesseay 0 eunpa2oJg bui yueuusiq 9SJIADY spJepuei1s fK
12. ingapore 449269 65 63464836 China Badger Meter 7 1202 99 Hangzhong Road Minhang District Shanghai China 201101 86 21 5763 5412 Legacy Document Number 02 TUR UM 00107
13. jejiues v e Jad Sued 3ueuoduuJo 3 edsu pue uea sbuly BululeJ9y SAOW AY UOn2e4 3 6uunq 310104 10N od suoddns 103104 3AOW Y dnyd1g SUBE eAoUuJ8H pue INN wer aseajay Ajquuassy 10104 ileg 13snaup buy Huluieyy 31oddng 10104 buueog aAaa S pog 1919N 1189 snay 12e1x3 vw 01 081 ubnouu 310ddng 10104 918108 9 oH uonoenx3 1189 I5NJY gt 10J0y 3AO0UIIY dny 1g INSUBRIN INN Wer Figure 10 B16C 3 A series FloClean exploded view November 2013 Page 14 User Manual B16C SERIES COP SOP 3 A TURBINE INSTALLATION NOTE This procedure applies to installation of replacement turbine repair kits and re installation of cleaned or sanitized turbine IMPORTANT Before reassembly note there are weep holes on each rotor support These weep holes must be facing down toward the bottom of the meter body when installed The meter must be reassembled with the arrowheads on the rotor pointed in the direction of fluid flow The magnetic pickup side of the body signifies the up position This is the position that the repair kit was calibrated and this is the position to be used to ensure meter accuracy Due to the polished surfaces there are no arrows on the rotor support to indicate which rotor support is to be placed upstream or downstream Please install the repair kit as it was received in the box using the arrow on the rotor to determine the placement of the rotor support 1 If required by
14. process procedures the meter should be cleaned prior to installation into the piping system 2 Dropa thrust ball into a rotor support through the hole provided in the side Insert rotor support into the meter body Keep the thrust bearing hole pointed upwards to keep the ball in place 3 Secure aretaining ring in the groove provided Be sure that the retaining ring is completely installed in the groove 4 Drop a thrust ball into second rotor support through the hole provided in the side Locate the rotor in the support sleeve bearing Insert rotor support and rotor into the meter body and the first support sleeve bearing Keep the thrust bearing hole pointed upwards to keep the ball in place 5 Secure the second retaining ring in the groove provided Be sure that the retaining ring is completely installed in the groove EXCESS AIR PRESSURE MAY DAMAGE THE ROTOR AND BEARINGS BY OVER SPIN 6 Check the meter by blowing air through the assembly If the rotor does not turn freely the meter should be disassembled and checked for anything that would obstruct movement of the rotor 7 Install the magnetic pickup NOTE After installing the new repair kit the electronics will need re calibration Refer to the electronics installation and operation manual If there are any questions on re calibration contact Blancett at 1 800 235 1638 or contact the manufacturer of the associated electronics November 2013 Page 15 Turbine Flow Meter Flo
15. t meter to operate 4 Close the bypass valve to a full closed position 5 Adjust the downstream valve to provide the required flow rate through the meter NOTE The downstream valve may be used as a control valve DIMENSIONS DRAWINGS Figure 8 Dimensions B16C OXXA XXX 3 00 in 76 2 mm 1 46 in 37 1 mm 0 984 in 25 0 mm B16C 1XXA XXX 4 00 in 101 6 mm 2 00 in 50 8 mm 1 984 in 50 4 mm B16C 1XXA XXX 6 25 in 158 8 mm 2 33 in 59 2 mm 1 984 in 50 4 mm B16C 2XXA XXX 6 50 in 165 1 mm 3 20 in 81 3 mm 3 047 in 77 4 mm 15 0 180 0 gpm flow range only Table 4 Dimensions November 2013 Page 11 Turbine Flow Meter FloClean Sanitary Flow Meter Magnetic Pickup Rotor Assembly Jam Nut Sleeve Bearing Meter Body Thrust Ball Removable Rotor Support Retaining Ring 28 04 Auth 956 FLOW Manufacturer s Label and 3 A Symbol B16C 3 A Series COP SOP FloClean Meters Figure 9 FloClean cross sections METER REPAIR AND CLEANING Repair Kits Each FloClean repair kit is factory calibrated to ensure accuracy throughout the entire flow range Each kit is complete and includes a new K factor which is the calibrated number of pulses generated by each gallon of liquid This K factor will be used to recalibrate the monitor or other electronics to provide accurate output data Turbine Repair Kits Part Numbers Bowie Femdesue Repair Fits Meter Part Numb
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