X-13s Users Manual
Contents
1. 2x5 position polarized 0 100 pitch Communications RS 485 LED Indicators Green Power On Yellow Open Thermocouple Channel 1 Yellow Open Thermocouple Channel 2 Environmental Indoor use or NEMA 4 protected location Altitude up to 2000m Operating Temperature 40 C to 65 5 C 40 F to 150 F Storage Temperature 40 C to 85 C 40 F to 185 F Humidity 5 95 non condensing Mechanical Size 1 41 x 3 88 x 3 1 in 35 7 x 98 5 x 78 mm not including connector Weight 4 8 oz 136 g Page 10 Xytronix Research amp Design Inc X 13s Users Manual Appendix A Specifications Electromagnetic Compliance IEC CISPR 22 CISPR 24 FCC 47CFR15 Class B EN55024 ITE Immunity 2010 EN55022 Emissions 2010 Product Safety Compliance UL 61010 1 Electrical Equipment for Measurement Control and Laboratory Use CE LISTED PROCESS CONTROL EQUIPMENT E468316 Xytronix Research amp Design Inc Page 11 Appendix B Trademark and Copyright Information X 13s Users Manual Appendix B Trademark and Copyright Information This document is Copyright 2014 by Xytronix Research amp Design Inc All rights reserved X 600M WebRelay ControlIByWeb and Xytronix Research amp Design are trademarks of Xytronix Research amp Design Inc 2005 2014 All other trademarks are the property of their respective owners All parts of this product and design including bu2. see below the list for a description of each field ED Network Lis 1 0 List I O Type VO Description 1 0 Name Pes Me Thermocouple 1 AUTO_GENERATE AUTO_GENERATE M Thermocouple 2 AUTO_GENERATE AUTO_GENERATE cA New Dev A t Control Logic Da L Z Logging aa eee eee Select All Deselect All Model Select B Edit Dashboards TE Add Checked 1 0 Create device widget on panell RATE Add X 12S Device I O This shows the type and reference number of each input and output on the device RATE Add a View Dashboard X 11S I O Description Text can be entered here to identify the I O in a format that is easy to understand and recognize It can include RATE Add adl am 4 spaces and the maximum number of characters is If nothing is entered a description will be automatically generated E Showing 1 I O Name This is a unique name given to each I O This name is used to reference the I O when writing scripts This name Previous Next gt must start with an alphabetic not a number character and cannot include spaces The name can be up to characters long If 1 nothing is entered a name will automatically be generated Select Each I O that is selected checked will be added to the X 600M database and can then be used by the X 600M For optimal performance it is recommended that only O which will be used be selected Note that I O can be added and deleted at anytime under the I O tab Status Ready Status Ready For product support go to w
3. to that of a Programmable Logic Controller PLC However unlike a PLC the X 600M is designed for web based applications from the ground up No add on software or hardware is required The X 600M can be fully configured programmed and tested using its built in web server The web setup pages are intuitive and easy to use and do not require special programming skills The X 600M together with the X 13s provide an easy flexible and reliable way to monitor temperature over a network The X 13s is suitable for use with freezers ovens fermenters generators anywhere precision rugged temperature sensors are required Pe on A a aie Oa eee z Pe ales a mil he z fh 1 1 Advantages of Thermocouples Thermocouples are used extensively in the scientific and automation industries Thermocouples are available in a wide variety of industrial housings including thermowells threaded wells PFA coated thermowells for corrosive applications and high temperature lead wires Thermocouples have a much wider range than with the 1 wire digital sensors 55 C to 125 C supported by the X 600M Thermocouples are workable in high temperature applications such as in a fermenter where steam is injected to sterilize the vessel Temperature Range Type K thermocouples have a measurement range of 200 C to 1250 C Robust Thermocouples are inexpensive extremely simple and rugged devices which are suitable for use in hazardous environments Rap
4. 2 volt power supply See the X 600M User Manual for more details Indicators The green Power LED indicator is illuminated whenever the module is powered To identify the module during installation the X 600M can send a blink command which will cause the power LED to blink for three seconds The two yellow LEDs indicate the status of the thermocouple inputs and are illuminated if the respective thermocouple is open or the lead wire is disconnected 1 3 Part Numbers and Accessories Device Description Part Number X 13s Thermocouple expansion module with two X 13s thermocouple inputs Page 4 Xytronix Research amp Design Inc X 13s Users Manual Installation and Connections Section 2 Installation and Connections Installation consists of mounting the X 13S and connecting it to an X 600M controller with a 10 conductor ribbon cable Programming and testing is done by using a web browser to configure the web pages inputs and outputs for your specific needs 2 1 Installation Guidelines e This unit must be installed by qualified personnel e This unit must not be installed in unprotected outdoor locations e This unit must not be used for medical life saving purposes or for any purpose where its failure could cause serious injury or the loss of life e This unit must not be used in any way where its function or failure could cause significant loss or property damage 2 2 Mounting
5. X 13s can be mounted to a standard 35mm by 7 55mm DIN Rail Normally expansion modules are mounted to the left side embossed logo side of the enclosure of the X 600M controller so that the ribbon cable doesn t cover the power connector The X 13s should be located in a clean dry location where it is protected from the elements Ventilation is recommend for installations where ambient air temperatures are expected to be high See Appendix D Mechanical Information for additional mechanical details 2 2 1 DIN Rail Mounting Attach the X 600M to the DIN Rail by hooking the top hook on the back of the enclosure to the DIN Rail and then snap the bottom hook into place To remove the X 600M from the DIN Rail use a flat head screwdriver Insert the screw driver into the notch in the release tab and pry against the enclosure to release the bottom hook Xytronix Research amp Design Inc Page 5 Example Applications X 13s Users Manual Section 3 Example Applications Environmental Monitor The X 13s can be used for a broad range of temperature sensing applications The web interface and the built in control capabilities of the X 600M can be leveraged to operate alarms or provide input to process control or security systems The X 600M can operate without being connected to a PC or server it can operate alarms equipment and controls in remote locations based on the temperature event schedules or other inputs The X 600M can disp
6. ansion module Click the Add button for the X 13s 000 J S5 Setup x Vay 4 gt d 192 168 1 2 setup htm lt gt lt 600 mM Welcome Administrator CONTROLBYWEB Commit Changes Abandon Changes Logout J Devices Find Devices List of automatically detected new devices f System Network 3 New Devices Found a7 Control Logic Rescan Back Show 10 entries E Logging Model Serial Number Comm Type Address Description Name H Edit Dashboards X 13S K 0000005 SERIAL AUTO_GENERATE AUTO_GENERATE AUTO_GENERATE Add X 15S 00000064 SERIAL AUTO_GENERATE AUTO_GENERATE AUTO_GENERATE Add mz View Dashboards X 12S 00000054 SERIAL AUTO_GENERATE AUTO_GENERATE AUTO_GENERATE Add X 11S 0000004f SERIAL AUTO_GENERATE AUTO_GENERATE AUTO_GENERATE Add Showing 1 to 4 of 4 entries Previous Next Xytronix Research amp Design Inc Page 7 Configuration and Setup X 13s Users Manual 3 In the Se ect column click the checkboxes of the I O components you would like to configure and select the Create Device Widget checkbox This will display the status of the I O on the Dashboard Click Add Checked I O to submit these changes 2 Setup x n lt CD 192 168 1 2 setup hg aa F X 600M 192 168 1 2 popup php Welcome Administrator CONTROLBYWEB lit Changes Abandon Changes Logout l Thermocouple Type K Slave Add I O f Add I O found on Thermocouple Type K Slave 0000005c Please
7. data entry boxes to meet your needs for your specific application Wt Bs BOO EF x gt B 192 168 1 2 setup htm Welcome Administrator gt x lt 600M Commit Changes Abandon Changes Logout CONTROLBYWEB X600M Dashboard 1 Thermocouple Type K Slave 0000005c Thermocouple 76 35 F agl Control Logic Thermocouple 89 75F H Edit Dashboards H mi tial ON s glzlg SEHE Xytronix Research amp Design Inc Page 9 Appendix A Specifications X 13s Users Manual Appendix A Specifications Power Requirements Input Voltage 9 28 VDC power is supplied via the X 600M controller 24V recommended Current See table below for typical values at 25 C Power Supply Open Thermocouple Good Thermocouple 9 VDC 49 mA 17 mA 12 VDC 37 mA 13 mA 24 VDC 20 mA 8 mA Thermocouple Inputs Number of channels 2 channels Thermocouple Type K Linear Range 200 C to 1250 C Operating Ambient 40 C to 85 C internal cold junction compensation Resolution 0 027 C Accuracy 0 5 C Drift 4ppm C typical 15ppm C max Type Inputs are not isolated only use ungrounded thermocouples Input Current Differential 165nA max Error Detection Detects sensor breakage or disconnection of lead wire Thermocouple Connectors Type Miniature size Omega PCC SMP Series Type K Mating Connector Miniature size SMP Expansion Connector Connector Ribbon cable
8. ections the X 600M can automatically scan for the presence of any ControlByWeb Ethernet devices on the same sub net and also for any expansion modules connected to the X 600M via the ribbon cable connector It also automatically creates a dashboard web page and populates it with all of the resources components supported by the Ethernet devices and expansion modules This makes it easy to start experimenting with the web page s user interface and to try out the relays and sensors To quickly add a device do the following 1 Click on the Devices menu tab to pull up the Devices Overview page Then click on the Find New Devices button to scan the expansion bus and the local network for ControlByWeb devices and expansion modules e00 BSSetup a C x w7 D 192 168 1 2 setup htm R gt lt 600 M Welcome Administrator CONTROLBYWEB Commit Changes Abandon Changes Logout l Devices Add edit and delete devices that are attached to the X 600M either through the expansion bus or through the Ethernet network Devices must be added before setting up I O Logic or Dashboards Device r Find New Devices gt Name Description Address Port Model n a X 600M sal Control Logic Add New Device Serial Number Edit Dashboards device1 X600M master unit 00 0c c8 00 00 72 Showing 1 1 of 1 Devices O H m iN lt aa A g g g 3 F a I 8 3 2 In this example we are going to add an X 13s Thermocouple exp
9. f data and the like arising out of the use or misuse of this product UNDER NO CIRCUMSTANCES WILL THE LIABILITY OF XYTRONIX RESEARCH amp DESIGN INC TO THE PURCHASER OR ANY OTHER PARTY EXCEED THE ORIGINAL PURCHASE PRICE OF THE PRODUCT REGARDLESS OF THE FORM OF THE CLAIM No other warranty is expressed or implied Xytronix Research amp Design Inc specifically disclaims the implied warranties or merchantability and fitness for a particular purpose Some jurisdictions may not allow the exclusion of limitation of liability for consequential or incidental damage Xytronix Research amp Design Inc Page 13 Appendix D FCC Statement X 13s Users Manual Appendix D FCC Statement This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions This device may not cause harmful interference This device must accept any interference received including interference that may cause undesired operation Warning This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause interference to radio communications There is no guarantee however that interference will not occur in a particular installation If th
10. id response Because they are small and have low thermal mass thermocouples respond rapidly to temperature changes No self heating Thermocouples require no excitation power therefore they are not prone to self heating Xytronix Research amp Design Inc Page 3 Introduction X 13s Users Manual 1 2 Connectors amp Indicators Thermocouple Inputs The X 13s is a 2 channel input module for use with Type K thermocouples The X 13s has built in miniature thermocouple connectors together with a precision cold junction temperature compensation circuit The cold junction compensation is accurate to 0 5 C from 40 C to 85 C The X 13s only works with ungrounded or isolated thermocouples Expansion Bus The expansion bus allows for a family of expansion modules to be connected directly to the X 600M without the need for an Ethernet switch The cable can be a daisy chain with multiple connectors The ribbon cable expansion bus provides both power and communications connections Power Supply The expansion bus can provide up to 1 7 Amps for powering up to 32 expansion modules however the maximum number of expansion modules depends on the module type and power source attached to the X 600M The X 13s employs modern switch mode power supply With this type of power supply the current draw decreases as the voltage increases therefore you can add more expansion modules by using a 24 volt power supply than you can with a 1
11. is equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into a relay on a circuit different from where the receiver is connected Consult the dealer or an experienced radio TV technician for help Notice Changes or modification not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment Page 14 Xytronix Research amp Design Inc X 13s Users Manual Appendix E Mechanical Dimensions Appendix E Mechanical Dimensions JaN 324 000 09 M36 35mm DIN RAIL 000 481 2 981 3 879 000 sie 1 406 USE 8 PAN HEAD SCREWS Xytronix Research amp Design Inc Page 15
12. lay data from multiple X 13s expansion modules Process Control Together with the X 600M controller the X 13s may be suitable for process control applications where a PLC is traditionally used or to augment the capabilities of a PLC Not only is the X 600M more economical than a PLC the ease of programming reduces deployment and configuration maintenance costs The Modbus TCP interface can be used to transmit temperature data to other devices including PLCs Process Monitor The web page display can be customized to provide temperature data formatted for your needs Email SNMP XML and Modbus TCP alerts can be generated automatically when a process parameter limits are violated or interrupted 3 1 Monitor the temperature of a generator In the example below thermocouples are used to monitor the engine coolant temperature and the ambient air temperature of a generator If the temperature exceeds a user specified threshold an email or text notification is sent to the appropriate personnel notifying them of the alarm condition Air Temperature Engine Temperature Wu Local Network or Internet Page 6 Xytronix Research amp Design Inc X 13s Users Manual Configuration and Setup Section 4 Configuration and Setup 4 1 Setup Example The Quick Start Demo After making the power and Ethernet conn
13. rranty Appendix C Warranty This Xytronix Research amp Design Inc product has a warranty against defects in material and workmanship for a period of one year from the date of shipment During the warranty period Xytronix Research amp Design Inc will at its option either repair or replace products that prove to be defective This warranty is extended to the original purchaser of the equipment only For warranty service or repair the product must be properly packaged and returned to Xytronix Research amp Design Inc The purchaser shall prepay all charges for shipping to Xytronix Research amp Design Inc and Xytronix Research amp Design Inc will pay the shipping charges to return the product to the purchaser as long as the product is shipped within the United States If the product is shipped outside of the United States the purchaser shall pay all shipping charges duties and taxes Limitation The foregoing warranty shall not apply to defects or damage resulting from improper use or misuse unauthorized repair tampering modification improper connection or operation outside the electrical environmental specifications for the product Further the warranty does not cover Acts of God such as fire flood hurricanes and tornadoes This warranty does not cover damage to property equipment direct indirect consequential or incidental damage including damage for loss of business profit business interruption loss o
14. t not limited to firmware hardware design schematics PCB layout concept graphics users manual etc are property of Xytronix Research amp Design Inc 2005 2014 X 600M may not be opened disassembled copied or reverse engineered No part of this manual may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying or scanning for any purpose other than the personal use by the purchaser of this product Xytronix Research amp Design Inc assumes no responsibility for any errors that may appear in this document Whereas reasonable effort has been made to make the information in this document as useful and accurate as possible Xytronix Research amp Design Inc assumes no responsibility for the application usefulness or completeness of the information contained herein Under no circumstance will Xytronix Research amp Design Inc be responsible or liable for any damages or losses including direct indirect special incidental or consequential damages or losses arising from either the use of any information contained within this manual or the use of any products or services referenced in this manual Xytronix Research amp Design Inc reserves the right to change any product s features specifications documentation warranties fee schedules and conditions at any time and without notice Page 12 Xytronix Research amp Design Inc X 13s Users Manual Appendix C Wa
15. ww ControlByWeb com Xytronix Research amp Design Inc 4 Click Commit Settings Once clicked the X 600M begins to monitor the newly added device S087 xseup x a 2 gt CG A 192 168 1 2 setup html x lt 600 M Welcome Administrator CONTROLBYWEB Commit Changes andon Changes Logout f Devices Find Devices List of automatically detected new devices Network gt New Devices Found x Control Logic Rescan Back j Show 10 entries E Logging Model Serial Number Comm Type Address Description Name Select 4 Edit Dashboards X 15S 00000064 SERIAL AUTO_GENERATE AUTO_GENERATE AUTO_GENERATE Add X 12S8 00000054 SERIAL AUTO_GENERATE AUTO_GENERATE AUTO_GENERATE Add mz View Dashboards X 11S 0000004f SERIAL AUTO_GENERATE AUTO_GENERATE AUTO_GENERATE Add Showing 1 to 3 of 3 entries Previous Next gt Page 8 Xytronix Research amp Design Inc X 13s Users Manual Configuration and Setup 5 On the main menu click the View Dashboards menu tab The View Dashboards page shows a display similar to what users will see when accessing the X 600M s control page A temperature readout should be shown for both sensor channels Use this page to test and debug the dashboards panels widgets and components in real time A pull down menu allows access to other dashboards Within minutes you can experience the power and flexibility of the dashboard s user interface and experiment test the buttons sliders and
16. xq et CONTROLBYWEB 2X13s8 mocouple Expansion Module Expansion Thermocouple USERS MANUAL Revision 1 0 J CATE CHET 2 se E For models X 13s i Thermocouple E i g hit 2 Channel Input Module for Thermocouples Monitor tank temperatures Monitor oven temperatures vv vV V CO Refrigerator amp Freezer monitoring di Monitor temperatures in industrial NOPE Teese environments such as a division of Xytronix Research amp Design Inc located in Nibley Utah USA Test chambers steam plants boilers autoclaves ice G DONA Serteonis Research and Design Ine machines and more DT YA LUNIA Direktronik AB tel 08 52 400 700 www direktronik se X 13s Users Manual X 13s User Manual Revisions Revision Description 1 0 Initial release Page 2 Xytronix Research amp Design Inc X 13s Users Manual Introduction Section 1 Introduction The X 13s Thermocouple expansion module is used in conjunction with the X 6OOM controller The X 13s is a 2 channel signal conditioner for Type K thermocouples One or more X 13s thermocouple expansion modules can be connected to a X 600M control module with a ribbon cable The ribbon cable provides both power and communications to the module The X 600M is a multifunction web enabled industrial I O controller It performs control logic and monitoring functions similar
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