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1. NOTE 1 Ethernet RIO drop contains 1 or 2 racks linked with a backplane expander cable 58 1A48967 10 2013 Add Ethernet RIO Drop in a Standalone System Add an Ethernet RIO Drop in a Standalone System while in the Virtual Connected Mode Addition in Offline Mode In this mode it is possible to modify the I O configuration when the application is offline The application that is downloaded onto the PLCs has to be generated with the Virtual connected mode check box enabled in the Project settings General Build settings The following flow chart describes the action to be done when adding an Ethernet RIO drop while in the OFFLINE Virtual Connected Mode Add the Ethernet RIO drop Add the drop in the Unity Pro configuration screen of the Ethernet RIO bus Add the modules in the Ethernet RIO drop If necessary modify the parameters or mapping in the modules configuration screen Add the sequence of code to manage the new drop and modules in the application program vY Save the application program NOTE 1 Ethernet RIO drop contains 1 or 2 racks linked with a backplane expander cable S1A48967 10 2013 59 Add Ethernet RIO Drop in a Standalone System Addition when Connected to the Quantum Ethernet RIO System The following flow chart describes the action to be done when adding an Ethernet RIO drop while in the CONNECTED Virtual Connected Mode Open
2. Add a module a Delete the Delete a module Add first the module in the Unity Pro Delete the sequence of code related configuration screen of the drop to this module in the application v program If necessary modify the parameters or mapping in the module configuration j screen Delete the module in the Unity Pro Add the sequence of code to manage configuration screen of the drop the new module in the application program Save the application program NOTE One Ethernet RIO drop can have up to 4 modules added deleted in one CCOTF transaction NOTE A Modicon M340 discrete module with time stamped channels in a Modicon M340 Ethernet RIO drop can not be deleted Addition Deletion when Connected to the Quantum System A WARNING POSSIBLE UNEXPECTED EQUIPMENT BEHAVIOR Remove the field wiring terminal strip on the module before deleting a module Failure to follow these instructions can result in death serious injury or equipment damage 64 1A48967 10 2013 Add Delete Modules in a Standalone System The following flow chart describes the action to be done when adding or deleting a module while in the CONNECTED Virtual Connected Mode Open the application vw Connect Unity Pro to the PLC The Build Changes button is highlighted vv Add Delete the module Vv Addamodule cv Delete a module Click on the Build Changes Click on
3. Click on the Build Changes button The set of modifications is transferred into the CPU Add physically the drop with its modules in the Ethernet RIO network NOTE The Active Quantum or Run Modicon M340 LED in the LED display of the physical modules are steady on vv Connect the field wiring terminal strip on the modules Test that the modifications have been correctly taken into account v Test Notok Modify the application and perform a Build Changes OK X Force an application transfer from Primary to Standby by using the Keypad either on the Primary or the Standby or by setting SW60 5 in the Primary PLC Access the Command Register system bit SW60 3 Set this bit to 0 to invalidate the application program mismatch 7Y Perform a switch over to verify that the Standby is able to become Primary with the new I O configuration 82 1A48967 10 2013 Chapter 10 Add Delete Modules Overview This chapter describes adding and deleting modules in a Quantum Hot Standby system What Is in This Chapter This chapter contains the following sections Section Topic Page 10 1 Add Delete Modules in the Local Drop 84 10 2 Add Delete Modules in an S908 or Ethernet RIO Drop 89 1A48967 10 2013 83 Add Delete Modules in a Hot Standby System Section 10 1 Add Delete Modules in the Local Drop Overview
4. Connect Unity Pro to the PLC Disconnect the field wiring terminal strip on the module Delete the sequence of code related to this module in the application program Perform a Build changes Remove physically the module from the drop NOTE The module is displayed in faulty state in the configuration screen of the drop ss Delete the module in the Unity Pro configuration screen of the drop Perform a Build changes Test that the modifications have been correctly taken into account Not OK Modify the application and perform a Build OK changes END NOTE One Ethernet RIO drop can have up to 4 modules deleted in one CCOTF transaction NOTE A Modicon M340 discrete module with time stamped channels in a Modicon M340 Ethernet RIO drop can not be deleted 1A48967 10 2013 63 Add Delete Modules in a Standalone System Add Delete a Module in a Standalone System while in the Virtual Connected Mode Addition Deletion in Offline Mode In this mode it is possible to modify the I O configuration when the application is offline The application that is downloaded onto the PLCs has to be generated with the Virtual connected mode check box enabled in the Project settings General Build settings The following flow chart describes the action to be done when adding or deleting a module while in the OFFLINE Virtual Connected Mode
5. Save the application program 1A48967 10 2013 71 Modify Module Parameters in a Standalone System Parameter Modifications when Connected to the Quantum System The following flow chart describes the action to be done when modifying module parameters from a standalone drop while in the CONNECTED Virtual Connected Mode Open the application Kd Connect Unity Pro to the PLC The Build changes button is highlighted Click on the Build changes button 4 Test that the modifications have been Modify the application and correctly taken into account perform a Build changes Y Not OK l Test OK END 72 1A48967 10 2013 Chapter 7 CCOTF Troubleshooting General Troubleshooting List Overview If a CCOTF modification can not be performed on Quantum Standalone system check the following potential problems and their solutions in the table below Potential Problem Solution The CPU does not have operating system version 02 80 or higher Replace the CPU module with a CCOTF compatible CPU or upgrade the operating system The S908 CRP module does not have firmware version 02 00 or higher Replace the S908 CRP module with a CCOTF compatible S908 CRP or upgrade the firmware The S908 CRA modules in all Quantum RIO drops connected to the RIO link do not have firmware version 02 00 or higher Replace the S908 CRA module with a CCOTF compatible S9
6. 46 S1A48967 10 2013 System Upgrade Step Action 15 Rebuild the application using Rebuild all and download into CPU B The CPU is in STOP mode 16 In a Quantum system with S908 RIO drops reconnect the S908 RIO cable to the S908 CRP B module e Ethernet RIO drops reconnect the Ethernet cables to the Quantum Ethernet CRP B module 17 Connect the fiber optic sync link cable onto the CPU B 18 Connect Unity Pro to PLC A A WARNING LOSS OF COMMUNICATION Before changing the mode of PLC A to STOP always confirm that there is no critical operation in progress The system is no longer active nor redundant Failure to follow these instructions can result in death serious injury or equipment damage Step Action 19 Stop PLC A NOTE The system is no longer active nor redundant 20 Connect Unity Pro to PLC B A WARNING UNEXPECTED APPLICATION BEHAVIOR LOSS OF DATA At the end of the application download all the application data in the PLC B have their initial value Before changing the mode of PLC B to RUN always confirm that the application can restart with initial values Failure to follow these instructions can result in death serious injury or equipment damage Step Action 21 Put the PLC B in RUN mode 22 Ensure that PLC B becomes the Primary 1A48967 10 2013 47 System Upgrade Changing PLC A Procedure
7. Check the Ethernet connections of all the communication modules involved in the Ethernet RIO daisy chain ring Ethernet RIO drop connection is lost during the CCOTF modification The drop is automatically re configured with the new configuration when the connection with the Ethernet CRP is established NOTE A Quantum S908 RIO Drop that does not contain any I O modules has its corresponding bit at 0 in SW98 or SW99 In consequence an empty Quantum S908 RIO drop blocks CCOTF modifications 74 1A48967 10 2013 Part Ill Using CCOTF with a Hot Standby System Overview This part describes using CCOTF with a Quantum Hot Standby System What Is in This Part This part contains the following chapters Chapter Chapter Name Page 8 Introduction to CCOTF with a Hot Standby System 77 9 Add Ethernet RIO Drop 79 10 Add Delete Modules 83 11 Modify Module Parameters 95 12 CCOTF Troubleshooting 101 1A48967 10 2013 75 Hot Standby System 76 1A48967 10 2013 Chapter 8 Introduction to CCOTF with a Hot Standby System Hot Standby CCOTF Actions Overview CCOTF function allows modifications when the PLC is in RUN see page 15 mode NOTE Local I O can be used but they are not part of the redundant system in a Quantum Hot Standby see Modicon Quantum Hot Standby System User Manual system environment NOTE The CCOTF modification can only be done if the
8. The procedure to follow is described in the Quantum Operating System Upgrade and Update procedure guide see page 10 1A48967 10 2013 51 System Upgrade 52 1A48967 10 2013 Chapter 3 Quantum CCOTF Performance Key Performance Cycle Time Impact The table below describes the cycle time which depends on the modification done Modification Maximum Time impact Inserting a new module 30 of the Mast Task cycle time Deleting a module 30 of the Mast Task cycle time Modifying parameters of an existing module 30 of the Mast Task cycle time NOTE The percentage varies depending on the cycle time For cycle time lower than 80 ms the max time impact could be higher NOTE A CCOTF modification only impacts the module concerned Time to Complete a CCOTF Modification in a RIO drop To understand how a CCOTF modification is performed the following points have to be considered e A CCOTF modification is managed at the Mast task frequency e When a CCOTF modification is done in a RIO drop several specific requests are sent to the CPU in order to modify the CPU memory area containing the I O drop configuration This modification is performed when the Build Changes button is selected in Unity Pro e Memory areas containing all the I O drop configurations are contiguous in the CPU memory if the CCOTF modification is related to the first RIO drop all the other memory areas related to the other RI
9. This section describes adding and deleting modules in the local drop with a Quantum Hot Standby system What Is in This Section This section contains the following topics Topic Page Add Delete a Module in a Hot Standby Local Drop while in the Standard Connected Mode 85 Add Delete a Module in a Hot Standby Local Drop while in the Virtual Connected Mode 87 84 1A48967 10 2013 Add Delete Modules in a Hot Standby System Add Delete a Module in a Hot Standby Local Drop while in the Standard Connected Mode Addition The following flow chart describes the action to be done when adding a module in the local drop while in the Standard Connected Mode Be sure that the other PLC is in RUN Standby state Connect Unity Pro to the Primary If necessary modify the parameters or mapping in the module Perform a Build Changes NOTE The new module is displayed in faulty state in the configuration screen of the local drop Insert physically the module in the Primary local drop NOTE The Active LED in the LED display of the physical module is steady on In case of an output module verify that all output bits are in non active state regarding the process in the LED display Add the sequence of code to manage the new module in the application program Perform a Build Changes NOTE In case of an output module verify that all output bits are well managed regar
10. separating numbers are not significant Example 12 0 123 456 986 local rack A Quantum rack containing the controller a power supply and an Ethernet remote I O head module A local rack consists of 1 or 2 racks the main rack containing the remote I O head module and an optional extended rack A Quantum Ethernet remote I O network requires 1 local rack on the main ring local slave A functionality offered by Schneider Electric EtherNet IP communication modules that allows a scanner to take the role of an adapter The local slave enables the module to publish data via implicit messaging connections Local slave is typically used in peer to peer exchanges between PLCs MAST A master processor task that is run through its programming software The MAST task has 2 sections e IN Inputs are copied to the IN section before execution of the MAST task e OUT Outputs are copied to the OUT section after execution of the MAST task MIB management information base A virtual database used for managing the objects in a communications network See SNMP Modbus An application layer messaging protocol Modbus provides client and server communications between devices connected on different types of buses or networks Modbus offers many services specified by function codes Modbus TCP Modbus over TCP protocol A Modbus variant used for communications over TCP IP networks multicast A special form of broadcast where copies of the pack
11. 1A48967 02 Modicon Quantum Change Configuration On The Fly User Guide 10 2013 Schneider www schneider electric com Electric The information provided in this documentation contains general descriptions and or technical characteristics of the performance of the products contained herein This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications It is the duty of any such user or integrator to perform the appropriate and complete risk analysis evaluation and testing of the products with respect to the relevant specific application or use thereof Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein If you have any suggestions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Schneider Electric All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons of safety and to help ensure compliance with documented system data only the manufacturer should perform repairs to components When devices are used for applications with technical safety requirements the relevant in
12. 50 the Quantum Ethernet CRP B firmware with a compatible version V2 00 or higher firmware version 10 Power on PLC B 11 When using a PCMCIA card insert the batteries in the PCMCIA card and then insert the PCMCIA card in CPU B NOTE The CPU must be in a No Conf state 12 Import the XEF file of the application 13 In the Local Bus editor replace the current version of the CPU with the new firmware CPU version 14 Click on the online modification in Run check box in the CPU configuration screen to enable the new function The dialog box below shows the check box in the Configuration Tab fii 1 2 140 CPU 671 60 P266 CPU Hot Standby 1Mb Program PCMCIA Ethernet HSBY Fiber optic USB MB MB E Overview Summary 3 Configuration 8 Modbus Port P Animation Hot Standby 1 0 Objects Automatic start in Run State RAM C Automatic start in Run Mem usage 3 MWi Reset E 4x 1 cold Start Only M MW 1024 3x 1 9 1024 Automatic start in Run i L J OW 1024 A No memory card selected vee Configuration Online Modification Online modification in RUN Only simple modification Add delete discrete or analog modules or modification of parameters DIO bus S800 and Symax droops don t support this option B No memory card selected Communication Maximum Unity Data exchanged 4x256 O Bytes by Plc Scan Potential impact on cycle time if gt 4x256 see documentation
13. Add first the module in the Unity Pro configuration screen of the drop If necessary modify the parameters or mapping in the module configuration screen Perform a Build changes NOTE The new module is displayed in faulty state in the configuration screen of the drop Insert physically the module in the drop NOTE The Active Quantum or Run Modicon M340 LED in the LED display of the physical module is steady on es Add the sequence of code to manage the new module in the application program rl Perform a Build changes NOTE In case of an output module verify that all output bits are well managed regarding the process in the LED display of the physical module Connect the field wiring terminal strip on the modules Test that the modifications have been correctly taken into account Modify the application and perform a Build changes NOTE One Ethernet RIO drop can have up to 4 modules added in one CCOTF transaction 62 S1A48967 10 2013 Add Delete Modules in a Standalone System Deletion A WARNING POSSIBLE UNEXPECTED EQUIPMENT BEHAVIOR Remove the field wiring terminal strip on the module before deleting a module Failure to follow these instructions can result in death serious injury or equipment damage The following flow chart describes the action to be done when deleting a module while in the Standard Connected Mode
14. EtherNet IP a device is considered the originator when it initiates a CIP connection for implicit or explicit messaging communications or when it initiates a message request for un connected explicit messaging OS Loader Firmware upgrade tool for Quantum hardware P PLC programmable logic controller The PLC is the brain of an industrial manufacturing process It automates a process as opposed to relay control systems PLCs are computers suited to survive the harsh conditions of the industrial environment 114 1A48967 10 2013 Glossary port 502 Port 502 of the TCP IP stack is the well known port that is reserved for Modbus communications port mirroring QoS In this mode data traffic that is related to the source port on a network switch is copied to another destination port This allows a connected management tool to monitor and analyze the traffic NOTE In port mirroring mode the SERVICE port acts like a read only port That is you cannot access devices ping connection to Unity Pro etc through the SERVICE port on the 140 CRP 312 00 head module and the 140 CRA 312 00 and BMX CRA 312 0 adapter modules Q quality of service The practice of assigning different priorities to traffic types for the purpose of regulating data flow on the network In an industrial network QoS is used to provide a predictable level of network performance Quantum Ethernet I O device These devices in Quantum Ethernet I O syste
15. This procedure follows Changing PLC B Procedure and describes how to replace the PLC A Step Action 1 Power off PLC A that is in STOP mode NOTE At this point the system is no longer operating redundantly If using a PCMCIA card remove it then remove its batteries to empty the card Disconnect the fiber optic sync link cable on CPU A In a Quantum system with e S908 RIO drops disconnect the S908 RIO cables from the S908 CRP A module 140 CRP 93 00 e Ethernet RIO drops disconnect the Ethernet cables from the Quantum Ethernet CRP A module 140 CRP 312 00 Replace hardware or upgrade see page 50 the CPU A firmware with a compatible version e V2 70 or higher firmware version for local drop with S908 RIO drops e 3 10 or higher firmware version for local drop with Ethernet RIO drops In a Quantum system with e 908 RIO drops replace hardware or upgrade see page 50 the S908 CRP A firmware with a compatible version V2 00 or higher firmware version e Ethernet RIO drops replace hardware or upgrade see page 50 the Quantum Ethernet CRP A firmware with a compatible version V2 00 or higher firmware version Power on PLC A When using a PCMCIA card insert the batteries in the PCMCIA card and then insert the PCMCIA card in CPU A NOTE The CPU must be in a No Conf state In a Quantum system with e S908 RIO drops reconnect the S908 RIO cable to the S908 CRP A module e
16. V2 79 V2 80 V2 80 to V2 89 V3 00 V3 00 to V3 09 V3 10 V3 10 CPU Firmware Upgrade The CPU firmware download is done through Modbus or Modbus Plus using the Unity Pro OS Loader tool see Unity Pro OSLoader User Manual The procedure to follow is described in the Quantum Operating System Upgrade and Update procedure guide see page 10 Copro Firmware Upgrade The Copro firmware download is done through Modbus or Modbus Plus using the Unity Pro OS Loader tool see Unity Pro OSLoader User Manual The procedure to follow is described in the Quantum Operating System Upgrade and Update procedure guide see page 10 50 1A48967 10 2013 System Upgrade 908 CRP Firmware Upgrade The S908 CRP firmware download is done through Modbus or Modbus Plus using the Unity Pro OS Loader tool see Unity Pro OSLoader User Manual The procedure to follow is described in the Quantum Operating System Upgrade and Update procedure guide see page 10 908 CRA Firmware Upgrade The S908 CRA firmware download is done through Modbus or Modbus Plus using the Unity Pro OS Loader tool see Unity Pro OSLoader User Manual The procedure to follow is described in the Quantum Operating System Upgrade and Update procedure guide see page 10 Quantum Ethernet CRP Firmware Upgrade The Quantum Ethernet CRP firmware download is done through Ethernet using the Unity Pro OS Loader tool see Unity Pro OSLoader User Manual
17. advantage of the CCOTF function for Quantum Hot Standby system What Is in This Section This section contains the following topics Topic Page Principle 43 Replacing Hot Standby Hardware Modules 45 42 1A48967 10 2013 System Upgrade Principle General The picture below shows an example of a Quantum Hot Standby configuration to be upgraded to be CCOTF compatible ARP 5 Aco eng O 93X 040 e e e e fra Ba Eoo 93x 340 353 Primary PLC PLC A Standby PLC PLC B Drop number 2 Drop number 32 khwWHD 1A48967 10 2013 43 System Upgrade In order to make a Quantum Hot Standby configuration CCOTF compatible there are several steps to follow Step Action 1 Replace the hardware see page 45 or upgrade the firmware see page 50 for the CPU and S908 CRP in a Quantum system with S908 RIO drops in Standby PLC B 2 Replace the hardware see page 48 or upgrade the firmware see page 50 for the CPU and S908 CRP in a Quantum system with S908 RIO drops in Primary PLC A Modify the application in both PLCs In a Quantum system with S908 RIO drops replace the hardware see page 49 or upgrade the firmware see page 57 for all the S908 CRA modules connected to the RIO bus Quantum Ethernet RIO Communication Modules To benefit from t
18. another subnet e disabled disables the port no traffic is forwarded in this mode SFC sequential function chart An IEC programming language that graphically represents in a structured manner the operation of a sequential PLC This graphical description of the PLC s sequential behavior and of the various resulting situations is created using simple graphic symbols 116 1A48967 10 2013 Glossary simple daisy chain loop A daisy chain loop that contains remote I O devices only no switches or distributed I O devices This topology consists of a local rack containing a remote I O head module and 1 or more remote I O drops each drop containing a remote I O adapter module SMTP simple mail transfer protocol An email notification service that allows controller based projects to report alarms or events The controller monitors the system and can automatically create an email message alert with data alarms and or events Mail recipients can be either local or remote SNMP simple network management protocol Protocol used in network management systems to monitor network attached devices for events The protocol is part of the internet protocol suite IP as defined by the internet engineering task force IETF which consists of network management guidelines including an application layer protocol a database schema and a set of data objects SNTP simple network time protocol See NTP SOE sequence of events The pro
19. bit field the time encoded in an 8 bit field the minutes encoded in an 8 bit field the seconds encoded in an 8 bit field NOTE The 8 least significant bits are not used The DT type is entered as follows DT lt Year gt lt Month gt lt Day gt lt Hour gt lt Minutes gt lt Seconds gt This table shows the upper lower limits of each field Field Limits Comment Year 1990 2099 Year Month 01 12 The leading 0 is displayed it can be omitted during data entry Day 01 31 For months 01 03 05 07 08 10 12 01 30 For months 04 06 09 1 1 01 29 For month 02 leap years 01 28 For month 02 non leap years Hour 00 23 The leading 0 is displayed it can be omitted during data entry Minute 00 59 The leading 0 is displayed it can be omitted during data entry Second 00 59 The leading 0 is displayed it can be omitted during data entry 1A48967 10 2013 107 Glossary DTM EDS EF EFB EN device type manager A device driver running on the host PC It provides a unified structure for accessing device parameters configuring and operating the devices and troubleshooting the network DTMs can range from a simple graphical user interface GUI for setting device parameters to a highly sophisticated application capable of performing complex real time calculations for diagnosis and maintenance purposes In the context of a DTM a device can be a communications module
20. by the user in ST IL LD or FBD language Using these DFB types in an application makes it possible to e simplify the design and entry of the program e make the program easier to read e make it easier to debug e reduce the amount of code generated DHCP dynamic host configuration protocol An extension of the BOOTP communications protocol that provides for the automatic assignment of IP addressing settings including IP address subnet mask gateway IP address and DNS server names DHCP does not require the maintenance of a table identifying each network device The client identifies itself to the DHCP server using either its MAC address or a uniquely assigned device identifier The DHCP service utilizes UDP ports 67 and 68 distributed I O cloud A group of distributed I O devices connected either to a non ring port on a DRS or to a distributed I O communications module in the local rack Distributed I O clouds are single point connections to the Quantum EIO network and are not required to support RSTP distributed I O device Any Ethernet device Schneider Electric device PC servers or third party devices that supports I O exchange with a PLC or other Ethernet communication service distributed I O network A network containing distributed I O devices that integrates a unique standalone PLC or a unique Hot Standby system I O scanning may be performed by a communication module interlinked with a remote I O head module on the local
21. for each application will vary depending on factors such as the control function required degree of protection required production methods unusual conditions government regulations etc In some applications more than one processor may be required as when backup redundancy is needed Only the user can be aware of all the conditions and factors present during setup operation and maintenance of the machine therefore only the user can determine the automation equipment and the related safeties and interlocks which can be properly used When selecting automation and control equipment and related software for a particular application the user should refer to the applicable local and national standards and regulations The National Safety Council s Accident Prevention Manual nationally recognized in the United States of America also provides much useful information In some applications such as packaging machinery additional operator protection such as point of operation guarding must be provided This is necessary if the operator s hands and other parts of the body are free to enter the pinch points or other hazardous areas and serious injury can occur Software products alone cannot protect an operator from injury For this reason the software cannot be substituted for or take the place of point of operation protection 6 1A48967 10 2013 Ensure that appropriate safeties and mechanical electrical interlocks related to point of
22. from the Disconnect the field wiring strip from the Primary to Standby module onnect the field wiring strip on the Remove Physically the module from the module Standby local drop Access the Command Register system bit SW60 3 Set this bit to 0 to invalidate the application program mismatch Perform a switch over to test that the standby is able to become Primary with the new I O configuration 88 1A48967 10 2013 Add Delete Modules in a Hot Standby System Section 10 2 Add Delete Modules in an S908 or Ethernet RIO Drop Overview This section describes adding and deleting modules in an S908 RIO drop or Quantum Ethernet RIO drop with a Quantum Hot Standby system What Is in This Section This section contains the following topics Topic Page Add Delete a Module in a Hot Standby S908 RIO Drop or Quantum Ethernet RIO Drop while in 90 the Standard Connected Mode Add Delete a Module in a Hot Standby S908 RIO Drop or Quantum Ethernet RIO Drop while in 92 the Virtual Connected Mode S1A48967 10 2013 89 Add Delete Modules in a Hot Standby System Add Delete a Module in a Hot Standby S908 RIO Drop or Quantum Ethernet RIO Drop while in the Standard Connected Mode Addition The following flow chart describes the action to be done when adding a module in a RIO drop while in the Standard Connected Mode Be sure that the other PLC is in RUN Standby state Connect Unity P
23. its previous configuration Failure to follow these instructions can result in death serious injury or equipment damage The application must be transferred from Primary to Standby PLC after one CCOTF transaction Transferring the application after more than one CCOTF transaction can lead to the Ethernet RIO drop reset if a Switchover occurs A WARNING UNEXPECTED EQUIPMENT BEHAVIOR Ensure that your application program does not operate a Switchover before starting any CCOTF modification Failure to follow these instructions can result in death serious injury or equipment damage A CCOTF modification can only be performed on the Primary PLC with the other PLC in Standby state NOTE In an Ethernet RIO system Unity Pro can only be connected to the Primary PLC Application Program Mismatch Bit 3Sw60 3 Before doing any CCOTF modification make sure that the system word SW60 3 see Modicon Quantum Hot Standby System User Manual is set to 1 The logic mismatch command behavior depends on the Quantum system e In a local or S908 RIO drop if system bit sSwW60 3 is not set to 1 the Standby PLC goes to the OFFLINE state after the first CCOTF modification and no other CCOTF modifications are allowed e In an Ethernet RIO drop is system bit sSwW60 3 is not set to 1 CCOTF modifications are not allowed Number of CCOTF Modifications Allowed Validating a CCOTF modification requires a Build Changes in U
24. module is compatible see page 31 A WARNING UNEXPECTED EQUIPMENT BEHAVIOR Always transfer the application to the Standby PLC after modifying the configuration in the Primary PLC The application in both PLCs must be the same Failure to follow these instructions can result in death serious injury or equipment damage 908 RIO Drop Specifics The application transfer from Primary to Standby PLC after one CCOTF transaction is recommended However transferring the application after more than one CCOTF transaction will not generate an S908 RIO drop reset if a Switchover occurs Two system Status Register Words SW98 and SW99 allow to manage the S908 CRA compatibility see page 24 A CCOTF modification can only be performed on the Primary PLC with the other PLC in Standby state NOTE In an S908 system Unity Pro can be connected to the Primary or the Standby PLC Connection to the Primary is preferred Ethernet RIO Specifics If a Switchover occurs after a CCOTF transaction and before the application transfer the Ethernet RIO drop gets the configuration from the new Primary configuration preceding the CCOTF modification The output values of the modified drop depend on the Primary application no glitch or bump will appear on the outputs 1A48967 10 2013 77 CCOTF with Hot Standby A WARNING UNEXPECTED EQUIPMENT BEHAVIOR Make sure that your system responds appropriately if the drop takes back
25. parameter within the same transaction e An add module in an Ethernet RIO drop allows to modify the added module parameters within the same transaction 3 other modules can be added within the same transaction e A parameter modification performed on a Modicon M340 channel in an Ethernet RIO drop allows parameters modifications to be performed on 3 other channels on the same module in the same drop within the same transaction No higher level CCOTF modification is allowed within the same transaction no add or delete module nor add drop are authorized after an initial parameter modification A Build Changes must be performed before performing a higher level CCOTF modification To perform more than one CCOTF transaction it is necessary to proceed in several steps e perform a Build Changes e transfer the current modifications in the PLC before doing next modifications 1A48967 10 2013 21 CCOTF Presentation The picture below shows what happens if the number of allowed CCOTF modifications is exceeded in a Quantum system with S908 RIO drops Configuration online modification e The maximum modifications of the configuration Max 1 are reached in online RUN mode If you confirm this new modification in the next Dialog Box you ll have to STOP the PLC ADVISE To stay in RUN mode Cancel the modif perform first a build changes to tranfer the current modifications in the PLC then modify again the configuration in a next step N
26. rack of an Ethernet remote I O system Distributed I O network traffic is delivered after remote O traffic which takes priority in an Ethernet remote I O network DNS domain name server service A service that translates an alpha numeric domain name into an IP address the unique identifier of a device on the network 106 1A48967 10 2013 Glossary domain name DRS DT An alpha numeric string that identifies a device on the internet and which appears as the primary component of a web site s uniform resource locator URL For example the domain name schneider electric com is the primary component of the URL www schneider electric com Each domain name is assigned as part of the domain name system and is associated with an IP address Also called a host name dual ring switch A ConneXium extended managed switch with one of several possible predefined configurations downloaded to it so that it can participate in a Quantum EIO network A DRS provides 2 RSTP enabled ring connections one for the main ring and one for a sub ring It also manages QoS which provides a predictable level of performance for both remote I O and distributed I O traffic on the same I O network DRSs require a firmware version 6 0 or later date and time A data type encoded in BCD in a 64 bit format that contains the following information e the year encoded in a 16 bit field the month encoded in an 8 bit field the day encoded in an 8
27. the process 96 1A48967 10 2013 Modify Module Parameters in a Hot Standby System The following flow chart describes the action to be done when modifying module parameters while in the Standard Connected Mode Be sure that the other PLC is in RUN Standby state v Connect Unity Pro to the Primary PLC Access the Command Register system bit SW60 3 Set this bit to 1 to validate the application program mismatch Open the local Bus Editor Modify the module parameters Validate the modification and perform a Build Changes lt Test in the Primary application that the modifications have been correctly taken into account Not OK Modify the application and perform a Build Changes Force an application transfer from Primary to Standby by using the Keypad either on the Primary or the Standby or by setting SW60 5 in the Primary PLC w Access the Command Register system bit SW60 3 Set this bit to 0 to invalidate the application program mismatch Perform a switch over to verify that the Standby is able to become Primary with the new I O configuration S1A48967 10 2013 97 Modify Module Parameters in a Hot Standby System Modify Module Parameters in a Hot Standby Drop while in the Virtual Connected Mode Parameter Modifications in Offline Mode It is possible to modify the I O configuration and the application offline The application that is downlo
28. to enable the new function The dialog below shows the check box in the Configuration tab Biii 4 2 140 CPU 651 50 P166 CPU 512Kb Program PCMCIA Ethemet TCP IP USB MB MB m Overview F Summary Configuration Modbus Port E Animation F O Objects Operating Mode On Cold Start State RAM H n Mem usage MWi Reset Use this feature carefully see documentation MW id Cold Start Only Memory Cards AW A No memory card selected vene Configuration Online Modification B No memory card selected _ Online modification in RUN Only simple Modifications Add delete discrete or analog modules or modification of parameters DIO bus S800 and Symax drops don t support this option Communication Maximum Unity Data exchanged Byt eae ata exchange 41256 xi ytes Potential impact on cycle time if gt 4x256 see documentation 14 Rebuild the application using Rebuild all The CPU is in STOP mode 15 Download the application to the CPU while the CPU is in the STOP mode At the end of the application download all the application data in the PLC have their initial values 16 In a Quantum system with e S908 RIO drops reconnect the S908 RIO cable to the S908 CRP module e Ethernet RIO drops reconnect the Ethernet cables to the Quantum Ethernet CRP module 40 1A48967 10 2013 System Upgrade A WARNING LOSS OF DATA At the end of the application download all the application data in the PLC have t
29. 0 140 DDO 364 00 140 DAM 590 00 140 AVI 030 00 140 DAI 453 00 140 DDO 843 00 140 DII 330 00 140 AVO 020 00 140 DAI 540 00 140 DDO 885 00 140 DIO 330 00 140 DAO 840 00 NOTE On a S908 network 800 Series I O modules and Sy Max I O modules are not compatible with the CCOTF function 140 ERT 854 10 and 140 ERT 854 20 Modules In an Ethernet RIO drop 140 ERT 854 10 and 140 ERT 854 20 modules expert family devices are compatible with the CCOTF function and can be added deleted modified in RUN mode Quantum Safe Modules Hot Swapping Quantum Safe modules 140 All 330 00 140 All 330 10 140 AlO 330 00 140 DII 330 00 and 140 DIO 330 00 is not allowed by the intrinsic safety standards However if such modules already exist in an application the CCOTF function can be used on these modules for changing their configuration parameters 1A48967 10 2013 31 CCOTF Presentation Modicon M340 Ethernet RIO Drop Hardware Compatibility Ethernet RIO Drop Compatibility A compatible Modicon M340 Ethernet RIO drop must contain a BMX CRA 312 10 Ethernet communication module NOTE The BMX CRA 312 00 Ethernet communication module does not manage the CCOTF function Analog and Discrete Modules Compatibility The table below lists the Modicon M340 I O modules that can be added deleted modified in RUN mode in a Quantum Ethernet I O system Analog Modules Discrete Module
30. 08 CRA or upgrade the firmware Unity Pro 5 0 or higher version is not installed Install Unity 5 0 or higher version The processor type is not replaced in the Unity Pro configuration tab Replace the non CCOTF processor by the CCOTF corresponding processor in the Unity Pro configuration table The Online modification in RUN check box is not selected Check Online modification in RUN in the CPU configuration tab see page 39 PLC has an application that is not CCOTF compatible The application must be rebuilt Build gt Rebuild All menu in Unity Pro and downloaded in both PLCs after changing the processor and checking the Online Modification in RUN check box At least one Quantum S908 RIO drop is not compatible with the CCOTF function Check that all Quantum S908 RIO drops that are configured in the application have their corresponding bits at 1 in 3Sw98 and 2sw99 except drops not powered on A Quantum S908 RIO drop that has been upgraded has its corresponding bit at 0 in SW98 or SW99 Power off then power on the S908 RIO drop A new CCOTF modification is not allowed Wait until previous CCOTF modification is completed S1A48967 10 2013 73 CCOTF Troubleshooting in a Standalone System Potential Problem Solution The Ethernet CRP is not ready Try to make the CCOTF modification again The Ethernet CRA connection is not always available
31. 2 in the same Ethernet RIO drop The Copy Paste is done from and to the main or extended drop rack The new module has the parameter values of the copied module e Delete a module see page 32 from a drop e Modify module see page 32 parameters e Modify module application specific function parameter BMX EHC module only NOTE It is not possible to move a module with the CCOTF function Unity Pro Connection Ports The table below indicates the possible connection points for CCOTF modifications which depend on the physical connection link between the computer and the Quantum system Physical link Module available for connection Modbus Serial 140 CPU module Modbus Plus 140 CPU module USB 140 CPU module Ethernet 140 CPU module if available 140 NOE 771 communication module 140 CRA 312 00 module on a Quantum Ethernet RIO drop or BMX CRA 312 10 module on a Modicon M340 Ethernet RIO drop service port 13 Dual ring switch located in the Ethernet RIO network main ring 1 gt Switches located in the Ethernet RIO network sub rings 1 gt 1 NOTE A configured 140 NOC 780 00 distributed I O head module must be interlinked with the 140 CRP 312 00 remote I O head module in the local drop 1A48967 10 2013 27 CCOTF Presentation NOTE Customers may use 140 NOE 771 modules on the local rack instead of the 140 NOC 780 00 DIO head module SWE6 Eth
32. COTF Presentation Number of CCOTF Modifications Validating a CCOTF modification requires a Build Changes in Unity Pro The number of CCOTF modifications allowed in one CCOTF transaction a transaction is defined by the operations done between two Build Changes depends on the system e In a local drop or S908 RIO drops 1 modification is allowed by transaction e Ina Quantum Ethernet RIO drop e 1 add Ethernet RIO drop is allowed by transaction e 4 add or 4 delete modules modifications are allowed by transaction in the same drop e 1 parameter modification is allowed by transaction in the same drop e Ina Modicon M340 Ethernet RIO drop e 1 add Ethernet RIO drop is allowed by transaction e 4 add or 4 delete modules modifications are allowed by transaction in the same drop e Parameters Configuration or Adjustment modifications are allowed on 4 channels of the same module in the same drop by transaction A parameter modification on 1 channel causes this channel to be reset e 1 Modicon M340 Ethernet RIO drop module application specific function parameter modification is allowed by transaction BMX EHC module only The number of modifications allowed is available in both the Standard connected mode as well as in the Virtual connected mode see Unity Pro Operating Modes The number of CCOTF modifications allowed in a transaction respect a hierarchy e An add Ethernet RIO drop allows to add various module and modify the modules
33. Ethernet RIO drops reconnect the Ethernet cables to the Quantum Ethernet CRP A module 10 Connect the fiber optic sync link cable onto the CPU A 11 An automatic transfer from Primary to Standby is done 12 Make sure PLC A runs as Standby 48 1A48967 10 2013 System Upgrade Replacing the S908 CRA Modules in a Quantum System with S908 RIO Drops Replacing S908 CRA modules in the S908 RIO drops must only be done after the local drop of the Primary PLC see page 48 and the Standby PLC see page 45 have been updated with upgraded CPUs and S908 CRP modules To replace the S908 CRA module follow the procedure described in the CCOTF with a standalone system dedicated chapter see page 41 1A48967 10 2013 49 System Upgrade Section 2 3 Firmware Upgrade Upgrading the Firmware CPU Copro Compatibility The Copro co processor in the 140 CPU module is a processor dedicated to e embedded Ethernet link management in high end standalone CPUs in a standalone system e Hot Standby fiber optic link management in a Hot Standby system The Copro firmware version depends on the Quantum CPU firmware version The table below shows the CPU and Copro firmware required to be CCOTF compatible System Quantum CPU Firmware Version Copro Firmware Version Standalone V2 80 V2 80 to V2 89 V3 00 V3 00 to V3 09 V3 10 V3 00 to V3 09 Hot Standby V2 70 V2 70 to
34. LC 45 Standalone PLC 39 Change Configuration On The Fly CCOTF 11 Compatible Bus 33 Modules 30 Ethernet RIO Drop 27 Local Drop 24 S908 RIO Drop 24 E Ethernet RIO Drop Allowed Actions 27 Diagnosis 27 F Firmware Requirements 16 Upgrade 50 50 G General CCOTF 14 General Advice CCOTF 19 H Hardware Requirements 16 Hot Standby Add Drop 79 Add Delete 83 Introduction 77 Modify 95 Troubleshooting 101 Upgrade 42 Using CCOTF 75 Hot Standby PLC Change 45 S1A48967 10 2013 121 Index Introduction Hot Standby 77 L Local Drop Allowed Actions 24 Diagnosis 24 Modifications Number 27 Modify Hot Standby 95 Standalone 67 Modules Compatible 30 N Number Modifications 27 P Performance CCOTF 53 R Related Documents 10 Requirements Firmware 16 General 15 Hardware 16 Unity Pro 16 S S908 RIO Drop Allowed Actions 24 Diagnosis 24 Scope 9 Standalone Add Delete 61 Modify 67 Troubleshooting 73 Upgrade 36 Using CCOTF 55 Standalone Add Drop 57 Standalone PLC Change 39 System Upgrade 35 T Troubleshooting General 73 Hot Standby 101 Standalone 73 U Unity Pro Requirements 16 Upgrade Firmware 50 50 Hot Standby 42 Standalone 36 System 35 Using CCOTF Hot Standby 75 Standalone 55 V Validity Note 9 122 1A48967 10 2013
35. L_3 CHANNEL _4 68 1A48967 10 2013 Modify Module Parameters in a Standalone System Modicon M340 Ethernet RIO Drop Modules Modicon M340 modules parameter modification causes a channel reset on the following modules type e analog I O modules modified channel reset e BMX EHC 0200 and BMX EHC 0800 modules modified channel reset e discrete I O modules group of channels containing the modified channel reset BMX EHC 0200 and BMX EHC 0800 modules use specific parameters with the following type Application Specific Function Example frequency mode event counting mode one shot counter mode modulo loop The application specific functions can be modified with the CCOTF function 1A48967 10 2013 69 Modify Module Parameters in a Standalone System Modify Module Parameters in a Standalone System while in the Standard Connected Mode Parameter Modifications A WARNING RISK OF UNEXPECTED EQUIPMENT BEHAVIOR immediate impact on the process damage Before doing any CCOTF modification ensure that your system responds appropriately Modifications made when the on line modification in RUN check box is selected can have an Failure to follow these instructions can result in death serious injury or equipment The following flow chart describes the action to be done when modifying module parameters see page 68 while in the Standard Connected Mode Connect Unity Pro to the
36. O Drop Allowed Actions and Diagnosis CCOTF Allowed Actions These actions can be done on discrete or analog modules in a Quantum local drop and a Quantum 908 RIO drop both main or extended racks that are in the RUN mode e Add a module in a drop e Add anew module e Copy Paste a module in the same S908 RIO drop The Copy Paste is done from and to the main or extended drop rack The new module has the parameter values of the copied module e Delete a module from a drop e Modify module parameters NOTE It is not possible to move a module with the CCOTF function Unity Pro Connection Ports The table below indicates the possible connection points for CCOTF modifications which depend on the physical connection link between the computer and the Quantum system Physical link Module available for connection Modbus Serial 140 CPU module Modbus Plus 140 CPU module USB 140 CPU module Ethernet 140 CPU module if available 140 NOE communication module SW98 and SW99 S908 CRA Module Compatibility System Words NOTE All S908 RIO drops configured in the S908 RIO bus must be CCOTF compatible This means that the corresponding bits in the system word sSw98 and SwW99 must be set to 1 No CCOTF modification is allowed if one of the S908 RIO drops configured in the S908 RIO bus is not CCOTF compatible NOTE 800 Series I O and Sy Max I O are not CCOTF compatible When the CCOTF funct
37. O drops have to be shifted in the CPU memory If the CCOTF modification is related to the last RIO drop only the area of this drop is modified An important consequence of this point is that a CCOTF modification in the last RIO drop will require less Mast task cycles than a CCOTF modification in the first RIO drop e Inserting anew module is completed when the status bit of this module is set to 1 NOTE The worst case possible is to add a new module in the first RIO drop The time needed by the system to complete a CCOTF modification is lower than 4 seconds 1A48967 10 2013 53 Quantum CCOTF Performance 54 1A48967 10 2013 Part Il Using CCOTF with a Standalone System Overview This part describes using CCOTF with a Quantum standalone system What Is in This Part This part contains the following chapters Chapter Chapter Name Page 4 Add Ethernet RIO Drop 57 5 Add Delete Modules 61 6 Modify Module Parameters 67 7 CCOTF Troubleshooting 3 1A48967 10 2013 55 Standalone System 56 1A48967 10 2013 Chapter 4 Add Ethernet RIO Drop Overview This chapter describes the procedure to add a Quantum Ethernet RIO drop or a Modicon M340 Ethernet RIO drop in a Quantum standalone system What Is in This Chapter This chapter contains the following topics Topic Page Add an Ethernet RIO Drop in a Standalone System while in the Standard Connecte
38. OTE A CCOTF modification is valid with these two actions e Adding Deleting Modifying a module or adding an Ethernet RIO drop in the Unity Pro configuration screen is carried out e Performing a Build Changes of the modifications Example of a CCOTF Modification Recommended CCOTF modification procedure Step Action 1 Insert a new module in a free slot of the Unity Pro configuration screen 2 Modify the parameters of this module 3 Validate the parameters modification NOTE These 3 actions are considered as one CCOTF modification and require one build change to be considered as a completed transaction NOTE Program modifications add delete or modify a sequence of code are not considered part of the CCOTF modification Only I O configuration modifications if they are allowed are counted as CCOTF modifications 22 1A48967 10 2013 CCOTF Presentation Section 1 2 CCOTF Allowed Actions and Diagnosis Overview This section describes CCOTF allowed actions and System Words and Bits for a Quantum local drop S908 RIO drop and Ethernet RIO drop What Is in This Section This section contains the following topics Topic Page Local Drop and S908 RIO Drop Allowed Actions and Diagnosis 24 Ethernet RIO Drop Allowed Actions and Diagnosis 21 Impact of a CCOTF Modification on the State RAM 29 S1A48967 10 2013 23 CCOTF Presentation Local Drop and S908 RI
39. PLC Open the Bus Editor Modify the module parameters Validate the modification and perform a Build changes Modify the application and perform a Build changes Test that the modifications have been correctly taken into account x NS Not OK Test _ oK END 70 S1A48967 10 2013 Modify Module Parameters in a Standalone System Modify Module Parameters in a Standalone System while in the Virtual Connected Mode Parameter Modifications in Offline Mode It is possible to modify the I O configuration and the application offline The application that is downloaded in the PLCs has to be generated with the Virtual Connected Mode check box enabled in the Project settings dialog box A WARNING RISK OF UNEXPECTED EQUIPMENT BEHAVIOR Before doing any CCOTF modification ensure that your system responds appropriately Modifications made when the on line modification in RUN check box is selected can have an immediate impact on the process Failure to follow these instructions can result in death serious injury or equipment damage The following flow chart describes the action to be done when modifying module parameters see page 68 from a standalone drop while in the OFFLINE Virtual Connected mode Open the Local Bus editor then double click on the module Y Modify the module parameters b d Validate the modification
40. aded in the PLCs has to be generated with the Virtual Connected Mode check box enabled in the Project settings dialog box A WARNING RISK OF UNEXPECTED EQUIPMENT BEHAVIOR Before doing any CCOTF modification ensure that your system responds appropriately Modifications made when the on line modification in RUN check box is selected can have an immediate impact on the process Failure to follow these instructions can result in death serious injury or equipment damage The following flow chart describes the action to be done when modifying module parameters while in the OFFLINE Virtual Connected Mode Open the Local Bus editor then double click on the module Y Modify the module parameters Y Validate the modification b d Save the application program 98 1A48967 10 2013 Modify Module Parameters in a Hot Standby System Parameter Modifications while Connected to the Quantum System The following flow chart describes the action to be done when modifying module parameters while in the CONNECTED Virtual Connected Mode Be sure that the other PLC is in RUN Standby state vw Open the application Connect Unity Pro to the Primary PLC The Build Changes button is highlighted Y Access the Command Register system bit SW60 3 Set this bit to 1 to validate the application program mismatch Click on the Build Changes button 4 Test in the Prim
41. andalone System while in the Virtual Connected Mode 71 1A48967 10 2013 67 Modify Module Parameters in a Standalone System General Parameter Types There are two kinds of parameters to take into account Configuration parameters linked to the application memory mapping or the CPU operating system Example input output starting and ending addresses mapping task etc Adjustment parameters that impact module behavior Example input output type timeout value filter selection dual mode output shut down state automatic restart fail state fallback value data format channels input output range etc see Unity Pro Program Languages and Structure Reference Manual NOTE In a pre existing module only the adjustment parameters can be modified In a newly inserted module all parameters can be modified before the Build changes This dialog box shows the configuration parameters screen Unity Pro XL CCOTF_V02 File Edit View Services Tools Build PLC Debug Window Help a gt el gt s e Fsp e s lons same jsaine trols jeaolite B oy Aam CeO eee A ia Bw eee a dou ere reps CRA ico 111 651 353 390 93x 111 93x 130 z 2 2 1 3 140 ACO 130 00 AN OUT 8CH CURR Overview Configuration 1 0 objects Tee Name Value MAPPING WORD MW 4X OUTPUT START OUTPUT ENDIN TASK CHANNELS CHANNEL_1 CHANNEL_2 TIME TIME alx ea aox ERS aox CHANNE
42. ary application that the modifications have been correctly taken into account X Not OK Test Modify the application and perform a Build Changes OK Force an application transfer from Primary to Standby by using the Keypad either on the Primary or the Standby or by setting SW60 5 in the Primary PLC Access the Command Register system bit SW60 3 Set this bit to 0 to invalidate the application program mismatch Perform a switch over to verify that the Standby is able to become Primary with the new I O configuration 1A48967 10 2013 99 Modify Module Parameters in a Hot Standby System 100 1A48967 10 2013 Chapter 12 CCOTF Troubleshooting Troubleshooting List Overview If a CCOTF modification cannot be performed in the Quantum Hot Standby system check the following potential problems and their solutions in the table below Problem Solution The system is running as a Standalone system without redundancy Verify that one PLC is in RUN Primary state and the other is in RUN Standby state Unity Pro 4 1 or higher version is not installed Install Unity 4 1 or higher version At least one of the two PLCs has an application that is not CCOTF compatible The application must be rebuilt Build gt Rebuild All menu in Unity Pro and downloaded in both PLCs after changing the processor and checking the Online Modification
43. at the completed system is free from all short circuits and grounds that are not installed according to local regulations according to the National Electrical Code in the U S A for instance If high potential voltage testing is necessary follow recommendations in equipment documentation to prevent accidental equipment damage Before energizing equipment e Remove tools meters and debris from equipment Close the equipment enclosure door Remove all temporary grounds from incoming power lines Perform all start up tests recommended by the manufacturer 1A48967 10 2013 7 OPERATION AND ADJUSTMENTS The following precautions are from the NEMA Standards Publication ICS 7 1 1995 English version prevails e Regardless of the care exercised in the design and manufacture of equipment or in the selection and ratings of components there are hazards that can be encountered if such equipment is improperly operated e Itis sometimes possible to misadjust the equipment and thus produce unsatisfactory or unsafe operation Always use the manufacturer s instructions as a guide for functional adjustments Personnel who have access to these adjustments should be familiar with the equipment manufacturer s instructions and the machinery used with the electrical equipment e Only those operational adjustments actually required by the operator should be accessible to the operator Access to other controls should be restricted to prevent unauthoriz
44. bes the bus and drop compatibility with the CCOTF function Type of Drop Modifications Authorized in RUN mode LOCAL Drop Main RACK Yes Extended RACK Yes 908 RIO Drop Sy Max drop No 800 Series drop No Quantum drop Main RACK Yes Extended RACK Yes NOTE It is not possible to add an extended rack with the CCOTF function Ethernet RIO Drop Quantum drop Main RACK Yes Extended RACK Yes NOTE It is not possible to add an extended rack with the CCOTF function Modicon M340 drop Main RACK Yes Extended RACK Yes NOTE It is not possible to add an extended rack with the CCOTF function DIO Bus No 1A48967 10 2013 33 CCOTF Presentation 34 1A48967 10 2013 Chapter 2 System Upgrade to Use CCOTF Overview This chapter describes how to replace your hardware or upgrade your firmware to take advantage of the CCOTF function for Quantum system It is necessary for the Quantum system to be stopped during the upgrade procedure The system upgrade can be done with e a temporary STOP few minutes required for changing the hardware modules e a complete STOP for upgrading the CPU Copro and CRP CRA firmware NOTE To download the CPU Copro CRA and CRP firmware please access to Schneider Electric web site www schneider electric com A WARNING SYSTEM NO LONGER ACTIVE Before stopping the system always positively con
45. cess of determining the order of events in an industrial system and correlating those events to a real time clock ST structured text A structured developed language similar to computer programming languages It can be used to organize a series of instructions sub ring An Ethernet based network with a loop attached to the main ring via a DRS A sub ring may contain either remote I O or distributed I O devices subnet mask The 32 bit value used to hide or mask the network portion of the IP address and thereby reveal the host address of a device on a network using the IP protocol switch A multi port device used to segment the network and limit the likelinood of collisions Packets are filtered or forwarded based upon their source and destination addresses Switches are capable of full duplex operation and provide full network bandwidth to each port A switch can have different input output speeds for example 10 100 or 1000 Mb s Switches are considered OSI layer 2 data link layer devices T T gt O target to originator See target and originator 1A48967 10 2013 117 Glossary target In EtherNet IP a device that is the recipient of a connection request for implicit or explicit messaging communications or when it is the recipient of a message request for un connected explicit messaging TCP transmission control protocol A key protocol of the internet protocol suite that supports connection oriented communica
46. control EtherNet IP employs electronic data sheets EDS to classify each network device and its functionality explicit messaging TCP IP based messaging for Modbus TCP and EtherNet IP It is used for point to point client server messages that include both data typically unscheduled information between a client and a server and routing information In EtherNet IP explicit messaging is considered class 3 type messaging and can be connection based or connectionless explicit messaging client explicit messaging client class The device class defined by the ODVA for EtherNet IP nodes that only support explicit messaging as a client HMI and SCADA systems are common examples of this device class extended distributed I O network An Ethernet based network containing distributed I O devices located on an existing distributed I O network that participate in an Ethernet remote I O network through use of an extended port ona control network head module F FBD function block diagram A graphical programming language that works like a flowchart By adding simple logical blocks AND OR etc each function or function block in the program is represented in this graphical format For each block the inputs are on the left and the outputs on the right Block outputs can be linked to inputs of other blocks in order to create complex expressions 1A48967 10 2013 109 Glossary FDR faulty device replacement A service that uses configu
47. d Mode 58 Add an Ethernet RIO Drop in a Standalone System while in the Virtual Connected Mode 59 1A48967 10 2013 57 Add Ethernet RIO Drop in a Standalone System Add an Ethernet RIO Drop in a Standalone System while in the Standard Connected Mode Addition The following flow chart describes the action to be done when adding a Ethernet RIO drop while in the Standard Connected Mode Connect Unity Pro to the PLC Add the drop in the Unity Pro configuration screen of the Ethernet RIO bus Add the modules in the Ethernet RIO drop If necessary modify the parameters or mapping in the module configuration screen Perform a Build changes NOTE The new modules are displayed in faulty state in the configuration screen of the drop Insert physically the drop in the Ethernet RIO network NOTE The Active Quantum or Run Modicon M340 LED in the LED display of the physical modules are steady on Add the sequence of code to manage the new drop and modules in the application program Perform a Build changes NOTE In case of an output module verify that all output bits are well managed regarding the process in the LED display of the physical module Connect the field wiring terminal strip on the modules Test that the modifications have been correctly taken into account Not OK Modify the application and perform a Build OK changes END
48. des data exchange between controllers and engineering tools programming asset management system AMS interlink port An Ethernet port on Ethernet remote I O head modules allowing direct connection of distributed I O modules to the remote I O network and transparency between a control network and the Ethernet remote I O network IP address The 32 bit identifier consisting of both a network address and a host address assigned toa device connected to a TCP IP network isolated distributed I O network An Ethernet based network containing distributed I O devices that do not participate in an Ethernet remote I O network J jitter Jitter is the time variation in the delivery of an Ethernet packet caused by packet queuing along its network travel path Jitter can be reduced to predictable amounts by applying packet handling policies e g quality of service QoS that grant priority to the packets of a specified type e g remote I O data packets over other packet types L LD ladder diagram A programming language that represents instructions to be executed as graphical diagrams very similar to electrical diagrams contacts coils etc legacy S908 remote I O A Quantum remote I O system using coaxial cabling and terminators 112 1A48967 10 2013 Glossary literal value of an integer A value used to enter integer values in the decimal system Values may be preceded by the and signs Underscore signs _
49. ding the process in the LED display of the physical module Connect the field wiring terminal strip on the module Testin the Primary application that the modifications have been correctly taken into account Modify the application and perform a Build Changes Insert physically the module in the Standby local drop NOTE The Active LED in the LED display of the physical module is steady off In case of an output module verify that all output bits are well managed regarding the process in the LED Force an application transfer from the Primary to Standby Connect the field wiring strip from the module Access the Command Register system bit SW60 3 Set this bit to 0 to invalidate the application program mismatch Perform a switch over to wate that the Standby is able fo become Primary with the new I O configuration 1A48967 10 2013 85 Add Delete Modules in a Hot Standby System Deletion A WARNING POSSIBLE UNEXPECTED EQUIPMENT BEHAVIOR Remove the field wiring terminal strip on the module before deleting a module Failure to follow these instructions can result in death serious injury or equipment damage The following flow chart describes the action to be done when deleting a module from the local drop while in the Standard Connected Mode Be sure that the other PLC is in RUN Standby state Connect Unity Pro to the Primary Acc
50. ed changes in operating characteristics 8 1A48967 10 2013 About the Book GY At a Glance Document Scope This manual provides information on the Quantum Change Configuration On The Fly CCOTF function The CCOTF function is for e Standalone systems e Hot Standby systems Validity Note This document is valid for Unity Pro V8 0 or later The technical characteristics of the devices described in this document also appear online To access this information online Step Action 1 Go to the Schneider Electric home page www schneider electric com 2 In the Search box type the reference of a product or the name of a product range e Do not include blank spaces in the model number product range e To get information on grouping similar modules use asterisks 3 If you entered a reference go to the Product datasheets search results and click on the reference that interests you If you entered the name of a product range go to the Product Ranges search results and click on the product range that interests you 4 If more than one reference appears in the Products search results click on the reference that interests you Depending on the size of your screen you may need to scroll down to see the data sheet To save or print a data sheet as a pdf file click Download XXX product datasheet The characteristics that are presented in this manual should be the same as those characte
51. een correctly taken into account Modify the application and perform a Build Changes Force an application transfer from Primary to Standby by using the Keypad either on the Primary or the Standby or by setting SW60 5 in the Primary PLC Access the Command Register system bit SW60 3 Set this bit to 0 to invalidate the application program mismatch Perform a switch over to verify that the Standby is able to become Primary with the new I O configuration NOTE One Ethernet RIO drop can have up to 4 modules deleted in one CCOTF transaction NOTE A Modicon M340 discrete module with time stamped channels in a Modicon M340 Ethernet RIO drop can not be deleted S1A48967 10 2013 91 Add Delete Modules in a Hot Standby System Add Delete a Module in a Hot Standby S908 RIO Drop or Quantum Ethernet RIO Drop while in the Virtual Connected Mode Addition Deletion in Offline Mode In this mode it is possible to modify the I O configuration while the application is offline The application that is downloaded onto the PLCs has to be generated with the Virtual connected mode check box enabled in the Project settings General Build settings The following flow chart describes the action to be done when adding or deleting a module in a Hot Standby system while in the OFFLINE Virtual Connected Mode Add a module Add Delete the module Delete a module Add first the module in the Un
52. eh ae eee eed deer ee ee ele 37 Replacing Standalone Hardware Modules 00 39 2 2 Hot Standby System Upgrade 0 0 cee ee 42 PrinCiple sc aree 60 1 Seddon ied ee ba a bokew Ge Pee eS eed 43 Replacing Hot Standby Hardware Modules 45 2 3 Firmware Upgrade 000 00 cee eee 50 Upgrading the Firmware 0 0 0 eee 50 Chapter 3 Quantum CCOTF Performance 53 Key Performante arc seas ated node oe Bee eee ee 53 Part Il Using CCOTF with a Standalone System 55 Chapter 4 Add Ethernet RIO Drop 57 Add an Ethernet RIO Drop in a Standalone System while in the Standard Connected Mode 0 0 ccc cece cece eee ee 58 Add an Ethernet RIO Drop in a Standalone System while in the Virtual Connected Mode 0 0 0 ccc cece ccc eee eee rann 59 1A48967 10 2013 3 Chapter 5 Add Delete Modules 00 ee eeeee 61 Add Delete a Module in a Standalone System while in the Standard Connected Mode sanana c cece cent eee aes 62 Add Delete a Module in a Standalone System while in the Virtual Connected Mode 0 00 c cece eee eee ees 64 Chapter 6 Modify Module Parameters 67 General recreire cuii etak ee eds Baa E whee ee Gace 68 Modify Module Parameters in a Standalone System while in the Standard Connected Mode 000 cece cece rnana 70 Modify Module Parameters in a Standalone Sy
53. elete a discrete or analog module e modify the configuration and adjustment parameters of a module The RIO drops management in a Quantum system is based on e a network e S908 network see Quantum with Unity Pro Hardware Reference Manual in an S908 Quantum system e Ethernet network see Quantum EIO Remote I O Modules Installation and Configuration Guide in a Quantum Ethernet I O Quantum system e communication modules e a CRP module placed in the local drop e aCRA module placed in each RIO drop The following graphic shows an example of Quantum standalone architecture with a Quantum RIO drop QUANTUM Local drop QUANTUM Remote I O drop o elel lololelo s zle a eig S S S S 2e loolo 5 P l2lola0l A o S 3 o a 2 9 S S g OSs l2e eql2 _ z Ul AJAJIA Sla 15 2 22 O zgana l a O Main Rack g Main Rack a Z 3 siojojo S a cl olz lelz 2 Q O 9 S o 2 Bie 2 Mlelala 5 2 q a lt in o 2 clc 2 O a Extended Rack Extended Rack 1A48967 10 2013 15 CCOTF Presentation Hardware Requirements The CCOTF function is not available for safety Quantum PLCs Unity Pro Requirements The minimum Unity software versions required to use CCOTF in a e Standalone system is e Local drop or S908 RIO drops Unity Pro XL XLS 5 0 or higher e Quantum Ethernet IO drop Unity Pro XL 6 0 or higher e Modicon M340 Ethernet IO drop Unity Pro XL 7 0 or
54. en the application button is highlighted Access the Command Register system bit SW60 3 Set this bit to 1 to validate the application program mismatch Add Delete the module Add a module Click on the Build Changes button The set of modifications is transferred into the CPU Delete a module Click on the Build Changes button The set of modifications is transferred into the CPU NOTE The Active LED in the LED display of the physical module changes from ON to OFF Add physically the module in the Primary local drop NOTE The Active LED in the LED display of the physical module is steady on In case of an output module verify that all output bits are well managed regarding the process in Disconnect the field wiring strip from the LED display the module Connect the fields wiring terminal strip on the Remove physically the module from module the drop Test in the Primary application that the modifications have been correctly taken into account Not OK Modify the application and perform a Build changes OK Add a module Delete a module Add physically the module in the Standby orce an application transfer from local drop Primary to Standby NOTE The Active LED in the LED display of the physical module is steady off In case of an output module verify that all output bits are well managed regarding the process in the LED orce an application transfer
55. ernet RIO CCOTF Status Word The system word SW66 see Unity Pro Program Languages and Structure Reference Manual holds the Ethernet RIO CCOTF function status SSW66 XXYY where e XX is associated with the Ethernet RIO CCOTF status code Succeed Not completed etc e YY is associated with the Ethernet RIO CCOTF processing status Idle In progress Completed etc SW101 Ethernet RIO CCOTF Modifications Counting System Word The system word SW101 see Unity Pro Program Languages and Structure Reference Manual is incrementing each time an Ethernet RIO drop CCOTF modification is performed in a PLC The system word value is reset to 0 on cold start warm start or after an application download SSW101 XXYY where e XX is reserved e YY is incrementing each time an Ethernet I O configuration modification is done in RUN mode SW152 to SW153 Ethernet RIO Drop Error Status System Words The SW152 to SW153 Quantum system words see Unity Pro Program Languages and Structure Reference Manual hold the Ethernet RIO drops error status SW641 to SW702 Ethernet RIO Drop Modules Health Status System Words The SW641 to SW702 Quantum system words see Unity Pro Program Languages and Structure Reference Manual hold the Ethernet RIO drop modules health status Status Bits When adding a module the health bit of the module is set to 0 during the time where the module is configured but not present The health bits are in
56. ess the Command Register system bit SW60 3 Set this bit to 1 to validate the application program mismatch Disconnect the field wiring terminal strip on the module Delete the sequence of code related to this module in the application program Perform a Build Changes j Remove physically the module from the Primary local drop NOTE The module is displayed in faulty state in the configuration screen of the drop v Delete the module in the Unity Pro configuration screen of the drop Perform a Build Changes Test in the Primary application that the modifications have been correctly taken into account Test gt gt Not OK perform a B Modify the application and uild Changes y Disconnect the field wiring strip from the module Force an application transfer from the Primary to a ti Remove physically the module from the Standby local drop A Access the Command Register system bit SW60 3 Ste this bit to 0 to invalidate the application program mismatch Perform a switch over to verify that the Standby is able to become Primary with the new I O configuration 86 1A48967 10 2013 Add Delete Modules in a Hot Standby System Add Delete a Module in a Hot Standby Local Drop while in the Virtual Connected Mode Addition Deletion in Offline Mode In this mode it is possible to modify the I O configuration when the application i
57. et are delivered to only a specified subset of network destinations Implicit messaging typically uses multicast format for communications in an EtherNet IP network 1A48967 10 2013 113 Glossary N network There are 2 meanings e In a ladder diagram A set of interconnected graphic elements The scope of a network is local concerning the organizational unit section of the program containing the network e With expert communication modules A set of stations that intercommunicate The term network is also used to define a group interconnected graphic elements This group then makes up part of a program that may comprise a group of networks NIM network interface module A NIM resides in the first position on an STB island leftmost on the physical setup The NIM provides the interface between the I O modules and the fieldbus master It is the only module on the island that is fieldbus dependent a different NIM is available for each fieldbus NTP network time protocol Protocol for synchronizing computer system clocks The protocol uses a jitter buffer to resist the effects of variable latency O O gt T originator to target See originator and target operation network An Ethernet based network containing operator tools SCADA client PC printers batch tools EMS etc PLCs are connected directly or through routing of the inter controller network This network is part of the control network originator In
58. firm that there is no critical operation in progress The system is no longer active Failure to follow these instructions can result in death serious injury or equipment damage What Is in This Chapter This chapter contains the following sections Section Topic Page 2 1 Standalone System Upgrade 36 2 2 Hot Standby System Upgrade 42 2 3 Firmware Upgrade 50 1A48967 10 2013 35 System Upgrade Section 2 1 Standalone System Upgrade Overview This section describes how to replace your hardware or upgrade modules firmware to take advantage of the CCOTF function for a Quantum standalone system What Is in This Section This section contains the following topics Topic Page Principle 37 Replacing Standalone Hardware Modules 39 36 1A48967 10 2013 System Upgrade Principle General The picture below shows an example of a Quantum standalone configuration to be upgraded to be CCOTF compatible 1 PLC 2 Drop number 2 3 Drop number 32 2 So RA Al 93X 340 In order to make a Quantum configuration CCOTF compatible there are several steps to follow Step Action 1 Replace the hardware see page 39 or upgrade the firmware see page 50 for the CPU and S908 CRP in a Quantum system with S908 RIO drops Modify the application In a Quantum system with S908 RIO drops rep
59. functionality 31 Ethernet IO drops maximum 18 1A48967 10 2013 CCOTF Presentation General Advice for Using CCOTF Recommendation 4A DANGER HAZARD OF ELECTRIC SHOCK Do not manipulate a module that is supplied by a dangerous voltage Read and understand the preventive measures that are described in the Grounding and Electromagnetic Compatibility of PLC Systems see Grounding and Electromagnetic Compatibility of PLC Systems Basic Principles and Measures User Manual user manual Failure to follow these instructions will result in death or serious injury A WARNING RISK OF UNEXPECTED EQUIPMENT BEHAVIOR Before doing any CCOTF modification ensure that your system responds appropriately Modifications made when the on line modification in RUN check box is selected can have an immediate impact on the process Failure to follow these instructions can result in death serious injury or equipment damage Modifications made when the on line modification in RUN check box is selected can have an immediate impact on the process Take these recommendations into account before adding an Ethernet RIO drop or adding removing a module from the local or RIO drop e Adding an Ethernet RIO drop in a Quantum Ethernet I O system e configure the Ethernet RIO drop in Unity Pro e connect the Ethernet RIO drop in the system e write the sequences of application program to manage the new Ethernet RIO drop e Addin
60. g a module in the Unity Pro configuration e configure the module in Unity Pro e plug the module in the hardware configuration e write the sequences of application program to manage the new module e Removing a module from the configuration e remove the sequence of application program that is related to the removed module e unplug the module from the hardware configuration e remove the module from the Unity Pro configuration 1A48967 10 2013 19 CCOTF Presentation Quantum System Configuration Overview A Quantum configuration can have e a local drop and S908 Remote I O drops in an S908 system e a local drop and Ethernet Remote I O drops in a Quantum Ethernet I O system e a local drop with S908 Remote I O drops and Ethernet Remote I O drops The local drop and each remote I O drop can be made of two racks backplanes e The Main Primary rack contains the CPU and the Remote I O drop adapter e The Extended Secondary rack is linked to the main rack with two backplane expanders CCOTF modifications can be performed on the main rack or the extended rack The picture below shows the elements that can be part of a Quantum drop aa Power Supplies 140 CPS es CPU 140 CPU ee or RIO adapter First backplane Expander 140 XBE 100 00 Second backplane Expander 140 XBE 100 00 Backplane expander Cable 140 XCA 717 0 Cable end marked as Primary ouahwhDd 20 1A48967 10 2013 C
61. he latest CCOTF function actions Quantum CPU and Ethernet RIO communication module 140 CRP 312 00 need to be updated to the latest version see page 16 Step Action 1 Replace the hardware see page 45 or upgrade the firmware see page 50 for the CPU and Quantum Ethernet CRP in a Quantum system with Ethernet RIO drops in Standby PLC B 2 Replace the hardware see page 48 or upgrade the firmware see page 50 for the CPU Quantum Ethernet CRP in a Quantum system with Ethernet RIO drops in Primary PLC A 3 Modify the application Modicon M340 Ethernet RIO communication module BMX CRA 312 10 is CCOTF compatible 44 1A48967 10 2013 System Upgrade Replacing Hot Standby Hardware Modules Overview The modules must be replaced in the following order e Standby PLC see page 45 PLC B in this example e Primary PLC see page 48 PLC A in this example e S098 CRA modules see page 49 in the S908 RIO drops in a Quantum system with S908 RIO drops Replacing PLC B Procedure The procedure below describes how to replace the modules in the Standby PLC Step Action 1 Make sure that the application program running on the Quantum Hot Standby CPUs has been exported in the XEF format and is available on the computer If not upload the application program from one of the two PLCs to Unity Pro 2 Export the application in the XEF format on the Unity Pro workstation If not yet insta
62. heir initial values Before changing the mode of the PLC to RUN always confirm that the application can restart with initial values Failure to follow these instructions can result in death serious injury or equipment damage Step Action 17 Connect Unity Pro to the PLC and put the PLC in the RUN mode Replacing the S908 CRA Modules in a Quantum System with S908 RIO Drops Replacing S908 CRA modules in the S908 RIO drops can only be done after the local drop of the PLC has been updated to be CCOTF compatible with upgraded CPU and S908 CRP modules The following table represents the procedure to replace an S908 CRA 140 CRA 93 00 Step Action 1 Make sure that a powered off RIO drop is supported by the application 2 Power off the S908 RIO drop 3 Disconnect the S908 RIO cable from the S908 CRA module 4 Replace hardware or upgrade see page 50 the S908 CRA firmware with a compatible version V2 00 or higher firmware version Reconnect the S908 RIO cable on the S908 CRA module Power on the S908 RIO drop oa Repeat steps 2 through 7 for all S908 RIO drops NOTE To allow CCOTF modifications all S908 RIO drops configured on the RIO bus must be CCOTF compatible see page 24 1A48967 10 2013 41 System Upgrade Section 2 2 Hot Standby System Upgrade Overview This section describes how to replace your hardware or upgrade modules firmware to take
63. higher e Hot Standby system is e Local drop with S908 RIO drops Unity Pro XL XLS 4 1 or higher e Local drop with Quantum Ethernet IO drops Unity Pro XL 6 0 or higher e Local drop with Modicon M340 Ethernet IO drops Unity Pro XL 7 0 or higher Firmware Requirements The minimum firmware versions required to use the CCOTF function with a local or S908 RIO drop are Firmware Version SV2 80 or later V2 80 or later SV2 80 or later Module Type Reference Standalone CPU 140 CPU 311 10 140 CPU 434 12A U 140 CPU 534 14A B U 140 CPU 651 50 SV2 80 or later 140 CPU 651 50S SV2 80 or later 140 CPU 651 60 SV2 80 or later 140 CPU 652 60 SV2 80 or later 140 CPU 658 60 SV3 20 or later Hot Standby CPU 140 CPU 671 60 SV2 70 or later 140 CPU 672 60 SV2 80 or later 140 CPU 672 61 SV2 80 or later 140 CPU 678 61 SV3 20 or later 908 RIO module 140 CRA 93x 00 SV2 00 or later NOTE Modules PVO3 and later can be upgraded see page 50 to allow CCOTF function SV2 00 or later NOTE Modules PV01 and later can be upgraded to allow CCOTF function 140 CRP 93x 00 16 1A48967 10 2013 CCOTF Presentation The minimum firmware versions required to use the CCOTF function with an Ethernet IO drop are Module Type Reference Firmware Version CCOTF Function Standalone CPU 140 CPU 651 50 SV3 00 or later Limited e SV3 10 or
64. ify Module Parameters in a Hot Standby Drop while in the Standard Connected Mode 00 cece eee cee ene 96 Modify Module Parameters in a Hot Standby Drop while in the Virtual Connected Mode unnan uann eee eee eens 98 Chapter 12 CCOTF Troubleshooting 20e ee eee 101 Troubleshooting List 0000 eee 101 Glossary ives deduce eee beeb deca tes beside eee eee ees 103 Indek csctcteuerelieiee a aap E p E EE E a aa as 121 S1A48967 10 2013 Safety Information Important Information NOTICE Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury This is the safety alert symbol It is used to alert you to potential personal injury A WARNING WARNING indicates a potentially hazardous situation which if not avoided ca
65. imensional table with 10x20 elements of type INT ART application response time The time a PLC application takes to react to a given input ART is measured from the time a physical signal in the PLC turns on and triggers a write command until the remote output turns on to signify that the data has been received B BOOL boolean type The basic data type in computing A BOOL variable can have either of the following two values 0 FALSE or 1 TRUE A bit extracted from a word is of type BOOL for example sMW10 4 BOOTP bootstrap protocol A UDP network protocol that can be used by a network client to automatically obtain an IP address from a server The client identifies itself to the server using its MAC address The server which maintains a pre configured table of client device MAC addresses and associated IP addresses sends the client its defined IP address The BOOTP service utilizes UDP ports 67 and 68 broadcast A message sent to devices in the subnet C CCOTF change configuration on the fly A feature of Unity Pro that allows a PLC hardware change in the system configuration while the PLC is operating and not impacting other active drop operations cIP common industrial protocol A comprehensive suite of messages and services for the collection of manufacturing automation applications control safety synchronization motion configuration and information CIP allows users to integrate these manufacturing ap
66. in RUN check box CCOTF modification is not allowed The system must be running in a Hot Standby configuration one PLC is in RUN Primary state and the other in RUN Standby state CCOTF modification is not allowed in an Ethernet RIO drop Verify that Unity Pro is connected to the Primary PLC Verify that the application program mismatch bit SW60 3 is set to 1 see page 78 Anew modification generating more than one mismatch in an Ethernet RIO drop is done Transfer the application from Primary to Standby before doing the new modification Unity Pro proposes an application transfer when trying the new modification If no application transfer is performed and a Switchover occurs glitches or bumps may appear on the output see page 77 If the potential problem is not described above refer to the CCOTF general Troubleshooting list see page 73 1A48967 10 2013 101 CCOTF Troubleshooting in a Hot Standby System 102 1A48967 10 2013 Glossary 0 9 l According to the IEC standard I indicates a discrete input type language object IW According to the IEC standard IW indicates an analog input type language object M According to the IEC standard M indicates a memory bit type language object MW According to the IEC standard sMw indicates a memory word type language object Q According to the IEC standard Q indicates a discrete output type language
67. ion Section 1 3 CCOTF Compatible Modules Overview This section describes CCOTF compatible modules and bus management What Is in This Section This section contains the following topics Topic Page Quantum Hardware Compatibility 31 Modicon M340 Ethernet RIO Drop Hardware Compatibility 32 CCOTF Bus Management Compatibility 33 1A48967 10 2013 CCOTF Presentation Quantum Hardware Compatibility Ethernet RIO Drop Compatibility A compatible Quantum Ethernet RIO drop must contain a 140 CRA 312 00 Ethernet communication module Analog and Discrete Modules Compatibility The table below lists the Quantum I O modules that can be added deleted modified in RUN mode Analog Modules Discrete Modules 140 ACI 030 00 140 DDI 153 10 140 DAI 543 00 140 DAO 840 10 140 ACI 040 00 140 DDI 353 00 140 DAI 553 00 140 DAO 842 10 140 ACO 020 00 140 DDI 353 10 140 DAI 740 00 140 DAO 842 20 140 ACO 130 00 140 DDI 364 00 140 DAI 753 00 140 DAO 853 00 140 All 330 00 140 DDI 673 00 140 DSI 353 00 140 DRA 840 00 140 All 330 10 140 DDI 841 00 140 DDO 153 10 140 DRC 830 00 140 AlO 330 00 140 DDI 853 00 140 DDO 353 00 140 DVO 853 00 140 AMM 090 00 140 DAI 340 00 140 DDO 353 01 140 DDM 390 00 140 ARI 030 10 140 DAI 353 00 140 DDO 353 10 140 DDM 690 00 140 ATI 030 00 140 DAI 440 0
68. ion is configured neither 800 Series I O nor Sy Max I O must be connected to the S908 RIO bus 24 1A48967 10 2013 CCOTF Presentation The following graphic shows the content of Sw98 and sw99 system Status Register words see Unity Pro Program Languages and Structure Reference Manual used to diagnose the S908 CRA modules compatibility System WORD SW98 The Drop 2 16 is not compatible 0 a The Drop 2 16 is compatible 1 Notus d By d fault 0 PEPE EPP EPP EEPELL Drop 16 a Drop 2 System WORD SW99 The Drop 17 32 is not compatible 0 The Drop 17 32 is compatible 1 PEPE PPP EEEE Drop 32 os Drop 17 SW100 CCOTF Modifications Counting System Word The system word SW100 see Unity Pro Program Languages and Structure Reference Manual is incremented each time a CCOTF modification is performed in the local drop or in an S908 RIO drop The system word value is reset to 0 on each transition from STOP to RUN mode SW100 XXYY where e XX is incremented each time a CCOTF modification is done in RUN mode in an S908 RIO drop e YY is incremented each time a CCOTF modification is done in RUN mode in the local drop 1A48967 10 2013 25 CCOTF Presentation Status Bits The status bit of a module is set to 0 while the module is configured but not present The status bits are in the system words SW180 to SW339 see Unity Pro Program Languages and Structu
69. ismatch v Perform a switch over to verify that the Standby is able to become Primary with the new I O configuration Access the Command Register system bit SW60 3 Set NOTE One Ethernet RIO drop can have up to 4 modules added in one CCOTF transaction 90 1A48967 10 2013 Add Delete Modules in a Hot Standby System Deletion A WARNING POSSIBLE UNEXPECTED EQUIPMENT BEHAVIOR Remove the field wiring terminal strip on the module before deleting a module Failure to follow these instructions can result in death serious injury or equipment damage The following flow chart describes the action to be done when deleting a module from a RIO drop while in the Standard Connected Mode Be sure that the other PLC is in RUN Standby state Connect Unity Pro to the Primary Access the Command Register system bit SW60 3 Set this bit to 1 to validate the application program mismatch Disconnect the field wiring terminal strip on the module Delete the sequence of code related to this module in the application program Perform a Build Changes cn Remove physically the module from the RIO drop NOTE The module is displayed in faulty state in the configuration screen of the RIO drop Delete the module in the Unity pro configuration screen of the RIO drop Perform a Build Changes Test in the Primary application that the modifications have b
70. ity Pro Delete the sequence of code related _ configuration screen of the drop to this module in the application program If necessary modify the parameters or mapping in the module configuration screen Delete the module in the Unity Pro Add the sequence of code to manage configuration screen of the drop the new module in the application program Save the application program NOTE One Ethernet RIO drop can have up to 4 modules added deleted in one CCOTF transaction NOTE A Modicon M340 discrete module with time stamped channels in a Modicon M340 Ethernet RIO drop can not be deleted Addition Deletion when Connected to the Quantum System A WARNING POSSIBLE UNEXPECTED EQUIPMENT BEHAVIOR Remove the field wiring terminal strip on the module before deleting a module Failure to follow these instructions can result in death serious injury or equipment damage 92 1A48967 10 2013 Add Delete Modules in a Hot Standby System The following flow chart describes the action to be done when adding or deleting a module in a Hot Standby system while in the CONNECTED Virtual Connected Mode Be sure that the other PLC is in RUN Standby state Open the application Connect Unity Pro to the PLC The Build Changes button is highlighted Access the Command Register system bit SW60 3 Set this bit to 1 to validate the ap
71. lace the hardware see page 41 or upgrade the firmware see page 51 for all the S908 CRA modules connected to the RIO bus 1A48967 10 2013 37 System Upgrade Quantum Ethernet RIO Communication Modules To benefit from the latest CCOTF function actions Quantum CPU and Ethernet RIO communication module 140 CRP 312 00 need to be updated to the latest version see page 16 Step Action 1 Replace the hardware see page 39 or upgrade the firmware see page 50 for the CPU and Quantum Ethernet CRP in a Quantum system with Ethernet RIO drops 2 Modify the application Modicon M340 Ethernet RIO communication module BMX CRA 312 10 is CCOTF compatible 38 1A48967 10 2013 System Upgrade Replacing Standalone Hardware Modules Replacing PLC Procedure This procedure describes how to replace the modules in a standalone local drop to be CCOTF compatible Step Action 1 Upload the application program running on the Quantum CPU to Unity Pro 2 Export the application in the XEF format on the Unity Pro workstation 3 If not yet installed upgrade to Unity Pro XL V5 0 or higher version LOSS OF COMMUNICATION Before changing the mode of PLC to STOP always confirm that there is no critical operation in progress The system is no longer active Failure to follow these instructions can result in death serious injury or equipment damage Ste
72. later to manage add Ethernet 10 drop Modicon M340 Ethernet IO drops 140 CPU 651 60 e SV3 00 or later Limited e SV3 10 or later to manage add Ethernet IO drop Modicon M340 Ethernet IO drops 140 CPU 652 60 e SV3 00 or later Full e SV3 10 or later to manage add Ethernet IO drop Modicon M340 Ethernet IO drops 140 CPU 658 60 e SV3 20 or later Full Hot Standby CPU 140 CPU 671 60 SV3 00 or later Limited e SV3 10 or later to manage add Ethernet 10 drop Modicon M340 Ethernet IO drops 140 CPU 672 60 e SV3 00 or later Full e SV3 10 or later to manage add Ethernet IO drop Modicon M340 Ethernet IO drops 140 CPU 672 61 e SV3 00 or later Full e SV3 10 or later to manage add Ethernet IO drop Modicon M340 Ethernet IO drops 140 CPU 678 61 e SV3 20 or later Full 1A48967 10 2013 17 CCOTF Presentation Module Type Reference Firmware Version CCOTF Function Ethernet IO module 140 CRP 312 00 e SV1 00 or later e SV2 00 or later to manage add Ethernet IO drop Modicon M340 Ethernet IO drops 140 CRA 312 00 e SV1 00 or later BMX CRA 312 10 e SV1 00 or later CCOTF function level description e Limited 1 x 140 CRP 312 module in the system no add drop functionality 16 Ethernet 1O drops maximum e Full 1x 140 CRP 93x 00 S908 1 x 140 CRP 312 EIO modules in the system add drop
73. lled install Unity Pro XL or XLS V4 1 or higher software version A WARNING SYSTEM NO LONGER ACTIVE NOR REDUNDANT Before stopping the system always positively confirm that there is no critical operation in progress The system is no longer active nor redundant Failure to follow these instructions can result in death serious injury or equipment damage Step Action 4 Stop the Standby PLC PLC B and power it off NOTE At this point the system is no longer operating redundantly If using a PCMCIA card remove it then remove its batteries to empty the card 6 Disconnect the fiber optic sync link cable on CPU B In a Quantum system with e S908 RIO drops disconnect the S908 RIO cables from the S908 CRP B module 140 CRP 93 00 e Ethernet RIO drops disconnect the Ethernet cables from the Quantum Ethernet CRP B module 140 CRP 312 00 1A48967 10 2013 45 System Upgrade Step Action 8 Replace hardware or upgrade see page 50 the CPU B firmware with a compatible version e V2 70 or higher firmware version for local drop with S908 RIO drops e 3 10 or higher firmware version for local drop with Ethernet RIO drops 9 In a Quantum system with e 908 RIO drops replace hardware or upgrade see page 50 the S908 CRP B firmware with a compatible version V2 00 or higher firmware version e Ethernet RIO drops replace hardware or upgrade see page
74. ms provide automatic network recovery and deterministic remote I O performance The time it takes to resolve a remote I O logic scan can be calculated and the system can recover quickly from a communication disruption Quantum Ethernet I O devices include e local rack with an Ethernet remote I O head module e remote I O drop with an Ethernet adapter module e DRS pre configured switch R rack optimized connection Data from multiple I O modules consolidated in a single data packet to be presented to the scanner in an implicit message in an EtherNet IP network remote I O drop One of the 3 types of remote I O devices in an Ethernet remote I O network A remote I O drop is a Quantum rack of I O modules that are connected to an Ethernet remote I O network and managed by an Ethernet remote adapter module A drop can be a single rack or a rack with an extension rack remote I O main ring The main ring of an Ethernet remote I O network The ring contains remote I O devices and a local rack containing a controller a power supply module and an Ethernet remote I O head module 1A48967 10 2013 115 Glossary remote I O network An Ethernet based network that contains 1 standalone PLC or one Hot Standby system and remote I O devices There are 3 types of remote I O devices a local rack a remote I O drop and a ConneXium extended dual ring switch DRS Distributed I O devices may also participate in a remote I O network via co
75. n result in death or serious injury A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in minor or moderate injury NOTICE NOTICE is used to address practices not related to physical injury 1A48967 10 2013 5 PLEASE NOTE Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation and has received safety training to recognize and avoid the hazards involved BEFORE YOU BEGIN Do not use this product on machinery lacking effective point of operation guarding Lack of effective point of operation guarding on a machine can result in serious injury to the operator of that machine A WARNING UNGUARDED MACHINERY CAN CAUSE SERIOUS INJURY e Donotuse this software and related automation equipment on equipment which does not have point of operation protection e Do not reach into machinery during operation Failure to follow these instructions can result in death serious injury or equipment damage This automation equipment and related software is used to control a variety of industrial processes The type or model of automation equipment suitable
76. n the configuration screen of the RIO drop Insert physically the drop in the Ethernet RIO network NOTE The Active Quantum or Run Modicon M340 LED in the LED display of the physical modules are steady on Add the sequence of code to manage the new drop and modules in the application program Perform a Build Changes NOTE In case of an output module verify that all output bits are well managed regarding the process in the LED display of the physical module v Connect the field wiring terminal strip on the modules have been correctly taken into account NotOK Modify the application and perform a Build Changes OK Test in the Primary application that the modifications Force an application transfer from Primary to Standby by using the Keypad either on the Primary or the Standby or by setting SW60 5 in the Primary PLC Access the Command Register system bit SW60 3 Set this bit to 0 to invalidate the application program mismatch Perform a switch over to verify that the Standby is able to become Primary with the new I O configuration NOTE 1 Ethernet RIO drop contains 1 or 2 racks linked with a backplane expander cable 80 1A48967 10 2013 Add Ethernet RIO Drop in a Hot Standby System Add an Ethernet RIO Drop in a Hot Standby System while in the Virtual Connected Mode Addition in Offline Mode In this m
77. nity Pro The number of CCOTF modifications allowed see page 21 in one CCOTF transaction depends on the system 78 1A48967 10 2013 Chapter 9 Add Ethernet RIO Drop Overview This chapter describes the procedure to add a Quantum Ethernet RIO drop or a Modicon M340 Ethernet RIO drop in a Quantum Hot Standby system What Is in This Chapter This chapter contains the following topics Topic Page Add an Ethernet RIO Drop in a Hot Standby System while in the Standard Connected Mode 80 Add an Ethernet RIO Drop in a Hot Standby System while in the Virtual Connected Mode 81 1A48967 10 2013 79 Add Ethernet RIO Drop in a Hot Standby System Add an Ethernet RIO Drop in a Hot Standby System while in the Standard Connected Mode Addition The following flow chart describes the action to be done when adding an Ethernet RIO drop while in the Standard Connected Mode Be sure that the other PLC is in RUN Standby state Connect Unity Pro to the Primary Access the Command Register system bit SW60 3 Set this bit to 1 to validate the application program mismatch Add the drop in the Unity Pro configuration screen of the Ethernet RIO bus v Add the modules in the Ethernet RIO drop v If necessary modify the parameters or mapping in the module configuration screen Perform a Build Changes NOTE The new module is displayed in faulty state i
78. nnection to DRSs RPI requested packet interval The time period between cyclic data transmissions requested by the scanner EtherNet IP devices publish data at the rate specified by the RPI assigned to them by the scanner and they receive message requests from the scanner at each RPI RSTP rapid spanning tree protocol A protocol that allows a network design to include spare redundant links to provide automatic backup paths if an active link stops working without the need for loops or manual enabling disabling of backup links S S908 legacy remote I O A Quantum remote I O system using coaxial cabling and terminators SCADA supervisory control and data acquisition SCADA systems are computer systems that control and monitor industrial infrastructure or facility based processes examples transmitting electricity transporting gas and oil in pipelines and water distribution scanner The originator of I O connection requests for implicit messaging in EtherNet IP and message requests for Modbus TCP scanner class device An EtherNet IP node capable of originating exchanges of I O with other nodes in the network service port A dedicated Ethernet port on the Quantum Ethernet remote I O modules The port may support 3 major functions depending on the module type e port mirroring for diagnostic use e access for connecting HMI Unity Pro ConneXium Network Manager to the PLC e extended to extend the device network to
79. ntire network on a single screen allowing you to monitor edit and troubleshoot your industrial Ethernet network ConneXium Network Manager uses Modbus TCP commands to read binary and word registers from PLCs and I O devices and generates alarms based upon register changes user defined monitors or limit values control network An Ethernet based network containing PLCs SCADA systems an NTP server PCs AMS switches etc Two kinds of topologies are supported e flat Devices in this network belong to the same subnet e 2 levels The network is split into an operation network and an inter controller network These 2 networks can be physically independent but are generally linked by a routing device copper cables Twisted pair cables D DDT derived data type A set of elements with the same type array or with different types structure 1A48967 10 2013 105 Glossary determinism For a defined application and architecture the ability to predict that the delay between an event change of an input value and the corresponding change of an output state is a finite time t smaller than the time required for your process to run correctly device network An Ethernet based network within a remote I O network that contains both remote I O and distributed I O devices Devices connected on this network follow specific rules to allow remote I O determinism DFB derived function block Function blocks that can be defined
80. object QW According to the IEC standard w indicates an analog output type language object A adapter The target of real time I O data connection requests from scanners It cannot send or receive real time I O data unless it is configured to do so by a scanner and it does not store or originate the data communications parameters necessary to establish the connection An adapter accepts explicit message requests connected and unconnected from other devices advanced mode A selection in Unity Pro that displays expert level configuration properties that help define Ethernet connections To maintain system performance confirm that advanced mode properties are configured only by persons with a solid understanding of communication protocols architecture A framework for the specification of a network constructed on the following e physical components and their functional organization and configuration e operational principles and procedures e data formats used in its operation ARP address resolution protocol A request and reply protocol used for resolution of network layer addresses into link layer addresses a function in multiple access networks 1A48967 10 2013 103 Glossary array A table containing elements of a single type The syntax is as follows array lt limits gt OF lt Type gt Example array 1 2 OF BOOLis a one dimensional table with two elements of type BOOL array 1 10 1 20 OF INT isa two d
81. ode it is possible to modify the I O configuration while the application is offline The application that is downloaded onto the PLCs has to be generated with the Virtual connected mode check box enabled in the Project settings General Build settings The following flow chart describes the action to be done when adding an Ethernet RIO drop in a Hot Standby system while in the OFFLINE Virtual Connected Mode Add the Ethernet RIO drop Add the drop in the Unity Pro configuration screen of the Ethernet RIO bus Add the modules in the Ethernet RIO drop If necessary modify the parameters or mapping in the modules configuration screen Add the sequence of code to manage the new drop and modules in the application program vY Save the application program NOTE 1 Ethernet RIO drop contains 1 or 2 racks linked with a backplane expander cable 1A48967 10 2013 81 Add Ethernet RIO Drop in a Hot Standby System Addition when Connected to the Quantum System The following flow chart describes the action to be done when adding an Ethernet RIO drop in a Hot Standby system while in the CONNECTED Virtual Connected Mode Be sure that the other PLC is in RUN Standby state vv Open the application Connect Unity Pro to the PLO The Build Changes button is highlighted Access the Command Register system bit SW60 3 Set this bit to 1 to validate the application program mismatch vr
82. operation protection have been installed and are operational before placing the equipment into service All interlocks and safeties related to point of operation protection must be coordinated with the related automation equipment and software programming NOTE Coordination of safeties and mechanical electrical interlocks for point of operation protection is outside the scope of the Function Block Library System User Guide or other implementation referenced in this documentation START UP AND TEST Before using electrical control and automation equipment for regular operation after installation the system should be given a start up test by qualified personnel to verify correct operation of the equipment It is important that arrangements for such a check be made and that enough time is allowed to perform complete and satisfactory testing 4 CAUTION EQUIPMENT OPERATION HAZARD e Verify that all installation and set up procedures have been completed e Before operational tests are performed remove all blocks or other temporary holding means used for shipment from all component devices e Remove tools meters and debris from equipment Failure to follow these instructions can result in injury or equipment damage Follow all start up tests recommended in the equipment documentation Store all equipment documentation for future references Software testing must be done in both simulated and real environments Verify th
83. or a remote device on the network See FDT E electronic data sheet Simple text files that describe the configuration capabilities of a device EDS files are generated and maintained by the manufacturer of the device elementary function A block used in a program to perform a predefined logical function A function does not have any information on the internal state Several calls to the same function using the same input parameters will return the same output values You will find information on the graphic form of the function call in the functional block instance Unlike a call to a function block function calls include only an output which is not named and whose name is identical to that of the function In FBD each call is indicated by a unique number via the graphic block This number is managed automatically and cannot be modified Position and configure these functions in your program in order to execute your application You can also develop other functions using the SDKC development kit elementary function block A block used in a program to perform a predefined logical function EFBs have states and internal parameters Even if the inputs are identical the output values may differ For example a counter has an output indicating that the preselection value has been reached This output is set to 1 when the current value is equal to the preselection value enable An optional block input When enabled an ENO out
84. otechnical commission The agency that prepares and publishes international standards for electrical electronic and related technologies IEC 61131 3 International standard programmable logic controllers Part 3 programming languages IGMP internet group management protocol This internet standard for multicasting allows a host to subscribe to a particular multicast group instruction list A series of basic instructions similar to assembly language used to program processors Each instruction is made up of an instruction code and an operand implicit messaging UDP IP based class 1 connected messaging for EtherNet IP Implicit messaging maintains an open connection for the scheduled transfer of control data between a producer and consumer Because an open connection is maintained each message contains primarily data without the overhead of object information and a connection identifier 1A48967 10 2013 111 Glossary independent distributed I O network An Ethernet based network containing distributed I O devices located on an existing distributed I O network that participate in the control network only of an Ethernet remote I O network INT integer encoded in 16 bits The upper lower limits are as follows 2 to the power of 15 to 2 to the power of 15 1 Example 32768 32767 2 1111110001001001 16 9FA4 inter controller network An Ethernet based network that is part of the control network and provi
85. p Action 4 Stop the PLC and power it off 5 If using a PCMCIA card remove it then remove its batteries to empty the card 6 In a Quantum system with S908 RIO drops disconnect the S908 RIO cables from the S908 CRP module 140 CRP 93 00 e Ethernet RIO drops disconnect the Ethernet cables from the Quantum Ethernet CRP module 140 CRP 312 00 7 Replace hardware or upgrade see page 50 the CPU firmware with a compatible version e V2 80 or higher firmware version for a local drop with S908 RIO drops e 3 10 or higher firmware version for a local drop with Ethernet RIO drops 8 In a Quantum system with e S908 RIO drops replace hardware or upgrade see page 50 the S908 CRP firmware with a compatible version V2 00 or higher firmware version e Ethernet RIO drops replace hardware or upgrade see page 50 the Quantum Ethernet CRP firmware with a compatible version V2 00 or higher firmware version 9 Power on the PLC 1A48967 10 2013 39 System Upgrade Step Action 10 If using a PCMCIA card insert the batteries in the PCMCIA card and then insert the PCMCIA card in the CPU NOTE The CPU must be in the No Conf state 11 Import the XEF file of the application into Unity Pro 12 In the Local Bus editor replace the current version of the CPU with the new firmware CPU version 13 Click on the Online modification in Run check box in the CPU configuration screen
86. plication program mismatch Add Delete the module Add a module Click on the Build Changes button The set of modifications is transferred into the CPU i i Add physically the module in the RIO drop Click on the Build Changes button The set of modifications is transferred into the CPU NOTE The Active Quantum or Run Modicon M340 LED in the LED display of the physical module changes from ON Delete a module NOTE The Active Quantum or Run to OFF Modicon M340 LED in the LED display of the physical module is steady on In case of an output module x verify that all output bits are well Disconnect the field wiring strip from the managed regarding the process in the module LED display Connect the fields wiring terminal strip Remove physically the module from the on the module RIO drop Test that the modifications have been correctly taken into account Not OK Modify the application and perform a Build Changes OK Force an application transfer from Primary to Standby by using the Keypad either on the Primary or the Standby or by setting SW60 5 in the Primary PLC Access the Command Register system bit SW60 3 Set this bit to 0 to invalidate the application program mismatch Perform a switch over to verify that the Standby is able to become P
87. plications with enterprise level Ethernet networks and the internet CIP is the core protocol of EtherNet IP class 1 connection A CIP transport connection used for I O data transmission via implicit messaging between EtherNet IP devices 104 1A48967 10 2013 Glossary class 3 connection A CIP transport connection used for explicit messaging between EtherNet IP devices connected messaging Using a CIP connection for communication that establishes a relationship between 2 or more application objects on different nodes The connection establishes a virtual circuit in advance for a particular purpose such as frequent explicit messages or real time I O data transfers connection A virtual circuit between 2 or more network devices created prior to the transmission of data After a connection is established a series of data is transmitted over the same communication path without the need to include routing information including source and destination address with each piece of data connection originator The EtherNet IP network node that initiates a connection request for I O data transfer or explicit messaging connectionless Communication between 2 network devices where data is sent without prior arrangement between the devices Each piece of transmitted data includes routing information including source and destination address ConneXium Network Manager A diagnostic software program that lets you visualize your e
88. put is set automatically If EN 0 the block is not enabled its internal program is not executed and ENO is set to 0 If EN 1 the block s internal program is run and ENO is set to 1 If a runtime error is detected ENO is set to 0 If the EN input is not connected it is set automatically to 1 108 1A48967 10 2013 Glossary ENO error notification The output associated with the optional input EN If ENO is set to 0 either because EN 0 or if a runtime error is detected e The status of the function block outputs remains the same as it was during the previous scanning cycle that executed correctly e The output s of the function as well as the procedures are set to 0 Ethernet A 10 Mb s 100 Mb s or 1 Gb s CSMA CD frame based LAN that can run over copper twisted pair or fiber optic cable or wireless The IEEE standard 802 3 defines the rules for configuring a wired Ethernet network the IEEE standard 802 11 defines the rules for configuring a wireless Ethernet network Common forms include 10BASE T 100BASE TX and 1000BASE T which can utilize category 5e copper twisted pair cables and RJ45 modular connectors EtherNet IP A network communication protocol for industrial automation applications that combines the standard internet transmission protocols of TCP IP and UDP with the application layer common industrial protocol CIP to support both high speed data exchange and industrial
89. ration software to replace an inoperable device FDT field device tool The technology that harmonizes communication between field devices and the system host fiber converter module Module installed on Modicon X80 racks and Ethernet remote I O drops to e extend the total length of the Quantum EIO network when you have Ethernet remote I O drops in separate areas of a factory that are more than 100 m apart e improve noise immunity e resolve possible grounding issues when using different grounding methods is required between 2 buildings FTP file transfer protocol A protocol that copies a file from one host to another over a TCP IP based network such as the internet FTP uses a client server architecture as well as separate control and data connections between the client and server full duplex The ability of 2 networked devices to independently and simultaneously communicate with each other in both directions G gateway A device that interconnects 2 different networks sometimes with different network protocols When used to connect networks based on different protocols a gateway converts a datagram from one protocol stack into the other When used to connect 2 IP based networks a gateway also called a router has 2 separate IP addresses one on each network global data Global data provides the automatic exchange of data variables for the coordination of PLC applications H harsh environment Resistance to h
90. re Reference Manual This impacts the system bits S118 see Unity Pro Program Languages and Structure Reference Manual or S119 see Unity Pro Program Languages and Structure Reference Manual and S10 see Unity Pro Program Languages and Structure Reference Manual for local and S908 RIO drops On the other hand when a parameter is changed the module is re started and status bit is set to 0 during several ms This also impacts the system bits S118 or S119 and S10 for local and 908 RIO drops NOTE When adding deleting or modifying parameters in one module the other modules available in the system are not impacted and their status bit remain at 1 26 1A48967 10 2013 CCOTF Presentation Ethernet RIO Drop Allowed Actions and Diagnosis CCOTF Allowed Actions These actions can be done in a Quantum Ethernet RIO system that is in the RUN mode e Add a Quantum or Modicon M340 Ethernet RIO drop e Ina Quantum Ethernet RIO drop both main or extended racks e Add anew module see page 37 in a drop e Copy Paste a module see page 37 in the same Ethernet RIO drop The Copy Paste is done from and to the main or extended drop rack The new module has the parameter values of the copied module e Delete a module see page 31 from a drop e Modify module see page 31 parameters e Ina Modicon M340 Ethernet RIO drop both main or extended racks e Add anew module see page 32 in a drop e Copy Paste a module see page 3
91. resentation 13 2 System Upgrade to Use CCOTF 35 3 Quantum CCOTF Performance 53 1A48967 10 2013 11 Introduction to CCOTF 12 1A48967 10 2013 Chapter 1 CCOTF Presentation Overview This chapter describes the Quantum CCOTF function and compatibilities What Is in This Chapter This chapter contains the following sections Section Topic Page 1 1 CCOTF General Information 14 1 2 CCOTF Allowed Actions and Diagnosis 23 1 3 CCOTF Compatible Modules 30 1A48967 10 2013 13 CCOTF Presentation Section 1 1 CCOTF General Information Overview This section presents general requirements for the Quantum CCOTF function What Is in This Section This section contains the following topics Topic Page General Requirements for Quantum CCOTF 15 General Advice for Using CCOTF 19 14 1A48967 10 2013 CCOTF Presentation General Requirements for Quantum CCOTF Overview CCOTF allows modifications of a PLC I O configuration in RUN mode The changes that can be made in the local drop or a S908 RIO drop are as follows e add a discrete or analog module in a free slot e delete a discrete or analog module e modify the configuration and adjustment parameters of a module The changes that can be made in an Ethernet IO drop are as follows e add a Quantum or Modicon M340 EIO drop e add a discrete or analog module in a free slot e d
92. rimary with the new I O configuration 1A48967 10 2013 93 Add Delete Modules in a Hot Standby System 94 1A48967 10 2013 Chapter 11 Modify Module Parameters Overview This chapter describes the procedures to modify module parameters in a local S908 RIO or Ethernet RIO drop of a Quantum Hot Standby system Various types of parameters can be modified see page 68 and Modicon M340 Ethernet RIO drop modules may have specific parameters and behavior see page 69 What Is in This Chapter This chapter contains the following topics Topic Page Modify Module Parameters in a Hot Standby Drop while in the Standard Connected Mode 96 Modify Module Parameters in a Hot Standby Drop while in the Virtual Connected Mode 98 S1A48967 10 2013 95 Modify Module Parameters in a Hot Standby System Modify Module Parameters in a Hot Standby Drop while in the Standard Connected Mode Parameter Modifications A WARNING RISK OF UNEXPECTED EQUIPMENT BEHAVIOR Before doing any CCOTF modification ensure that your system responds appropriately Modifications made when the on line modification in RUN check box is selected can have an immediate impact on the process Failure to follow these instructions can result in death serious injury or equipment damage Modifications made when the on line modification in RUN check box is selected can have an immediate impact on
93. ristics that appear online In line with our policy of constant improvement we may revise content over time to improve clarity and accuracy If you see a difference between the manual and online information use the online information as your reference 1A48967 10 2013 9 Related Documents Title of Documentation Reference Number Modicon Quantum Hot Standby System User Manual 35010533 English 35010534 French 35010535 German 35013993 Italian 35010536 Spanish 35012188 Chinese Quantum Ethernet I O Global System Planning Guide 1A48959 English 1A48961 French 1A48962 German S1A48964 Italian S1A48965 Spanish S1A48966 Chinese Quantum Ethernet I O Ethernet Remote I O Modules Installation and Configuration Guide S1A48978 English 1A48981 French 1A48982 German S1A48983 Italian S1A48984 Spanish S1A48985 Chinese Quantum Operating System Upgrade and Update procedure E10000000006402 English You can download these technical publications and other technical information from our website at www schneider electric com 10 1A48967 10 2013 Part Introduction to Quantum Change Configuration On The Fly Overview This part describes the Change Configuration On The Fly CCOTF function in Quantum systems What Is in This Part This part contains the following chapters Chapter Chapter Name Page 1 CCOTF P
94. rk using a standard web browser trap An event directed by an SNMP agent that indicates one of the following e a change has occurred in the status of an agent e an unauthorized SNMP manager device has attempted to get data from or change data on an SNMP agent 118 1A48967 10 2013 Glossary U UDP user datagram protocol A transport layer protocol that supports connectionless communications Applications running on networked nodes can use UDP to send datagrams to one another UDP does not always deliver datagrams as reliable or ordered as those delivered by TCP However by avoiding the overhead required for TCP UDP is faster UDP may be the preferred protocol for time sensitive applications where dropped datagrams are preferable to delayed datagrams UDP is the primary transport for implicit messaging in EtherNet IP V variable Memory entity of type BOOL WORD DWORD etc whose contents can be modified by the program currently running 1A48967 10 2013 119 Glossary 120 1A48967 10 2013 Index Q A D About the Book 9 Diagnosis Add Drop Allowed Actions 23 Hot Standby 79 Standalone 57 Add Delete Hot Standby 83 Standalone 61 Allowed Actions Diagnosis 23 Ethernet RIO Drop 27 Local Drop 24 S908 RIO Drop 24 B Bus Compatible 33 C CCOTF Change Configuration On The Fly 11 General 14 General Advice 19 Performance 53 Presentation 13 Change Hot Standby P
95. ro to the Primary Access the Command Register system bit SW60 3 Set this bit to 1 to validate the application program mismatch Add first the module in the Unity Pro configuration screen of the RIO drop If necessary modify the parameters or mapping in the module configuration screen NOTE The new module is displayed in faulty state in the Perform a Build Changes configuration screen of the RIO drop Insert physically the module in the RIO drop NOTE The Active Quantum or Run Modicon M340 LED in the LED display of the physical module is steady on In case of an output module verify that all output bits are well managed regarding the process in the LED display Add the sequence of code to manage the new module in the application program y Perform a Build Changes NOTE In case of an output module verify that all output bits are well managed regarding the process in the LED display of the physical module Connect the field wiring terminal strip on the module Test in the Primary application that the modifications have been correctly taken into account Modify the application and perform a Build Changes Force an application transfer from Primary to Standby by using the Keypad either on the Primary or the Standby or by setting SW60 5 in the Primary PLC this bit to 0 to invalidate the application program m
96. s BMX AMI 0410 BMX DAI 0805 BMX DDI 1602 BMX DDM 16022 BMX AMI 0800 BMX DAI 1602 BMX DDI 1603 BMX DDM 16025 BMX AMI 0810 BMX DAI 1603 BMX DDI 1604 BMX DDM 3202 K BMX ART 04141 BMX DAI 1604 BMX DDI 3202K BMX DRA 0804 BMX ART 0814 BMX DAO 1605 BMXDDI6402K BMX DRA 0805 BMX AMO 0210 BMX DDO 1602 BMX DRA 1605 BMX AMO 0410 BMX DDO 1612 BMX AMO 0802 BMX DDO 3202 K BMX AMM 0600 BMX DDO 6402 K NOTE Firmware V2 1 equal or higher must be installed The table below lists Modicon M340 modules compatibility Expert and Communication Modules Compatibility Module CCOTF Action Compatibility BMX EHC 0200 BMX EHC 0800 e Modify configuration and adjustment parameters e Modify application specific function 1A48967 10 2013 CCOTF Presentation CCOTF Bus Management Compatibility Bus and Drop Compatibility The modifications can be done only in the Quantum local drop Quantum RIO drops connected to the S908 network or Quantum RIO drops connected to the Ethernet network in a Quantum Ethernet I O system It is not possible to do any change on the DIO Bus in RUN The online modification in RUN option must be validated in the Unity Pro CPU configuration screen see page 45 to allow CCOTF modifications If 800 Series I O and Sy Max I O are connected to the S908 RIO network an error is displayed by Unity Pro during the build process This table descri
97. s offline The application that is downloaded onto the PLCs has to be generated with the Virtual connected mode check box enabled in the Project settings General Build settings The following flow chart describes the action to be done when adding or deleting a module in the local drop while in the OFFLINE Virtual Connected Mode Add a module Add Delete the module Delete a module Add first the module in the Unity Pro Delete the sequence of code related configuration screen of the drop to this module in the application program If necessary modify the parameters or mapping in the module configuration screen Delete the module in the Unity Pro Add the sequence of code to manage configuration screen of the drop the new module in the application program Save the application program Addition Deletion when Connected to the Quantum System 4A WARNING POSSIBLE UNEXPECTED EQUIPMENT BEHAVIOR Remove the field wiring terminal strip on the module before deleting a module Failure to follow these instructions can result in death serious injury or equipment damage 1A48967 10 2013 87 Add Delete Modules in a Hot Standby System The following flow chart describes the action to be done when adding or deleting a module in the local drop while in the CONNECTED Virtual Connected Mode Be sure that the other PLC is in RUN Standby state Op
98. stem while in the Virtual Connected Mode nananana c cece eee e eens 71 Chapter 7 CCOTF Troubleshooting 0000 ee eeeee 73 General Troubleshooting List 0000 0c ee eeeaee 73 Part Ill Using CCOTF with a Hot Standby System 75 Chapter 8 Introduction to CCOTF with a Hot Standby System 77 Hot Standby CCOTF Actions 00000 cee ee eee 77 Chapter 9 Add Ethernet RIO Drop 79 Add an Ethernet RIO Drop in a Hot Standby System while in the Standard Connected Mode 000ce cece rrenan 80 Add an Ethernet RIO Drop in a Hot Standby System while in the Virtual Connected Mode 0 0 ccc cece eee eee eens 81 Chapter 10 Add Delete Modules 00 ee eaaee 83 10 1 Add Delete Modules in the Local Drop 0 00055 84 Add Delete a Module in a Hot Standby Local Drop while in the Standard Connected Mode 0 cece eee cee nunna 85 Add Delete a Module in a Hot Standby Local Drop while in the Virtual Connected Mode 0 0 0 ununun arrien riarann rnrn 87 10 2 Add Delete Modules in an S908 or Ethernet RIO Drop 89 Add Delete a Module in a Hot Standby S908 RIO Drop or Quantum Ethernet RIO Drop while in the Standard Connected Mode 90 Add Delete a Module in a Hot Standby S908 RIO Drop or Quantum Ethernet RIO Drop while in the Virtual Connected Mode 92 Chapter 11 Modify Module Parameters 5 95 Mod
99. structions must be followed Failure to use Schneider Electric software or approved software with our hardware products may result in injury harm or improper operating results Failure to observe this information can result in injury or equipment damage 2013 Schneider Electric All rights reserved 1A48967 10 2013 Table of Contents Safety Information 22 2 ceuseseadcneeuesae ew wuss 5 About the Book i 0se ee ee ee ee ee 9 Part Introduction to Quantum Change Configuration On The Fly seis cece ceed sdb sides arate ae ad od 11 Chapter 1 CCOTF Presentation 00 cee eee 13 1 1 CCOTF General Information 0 0 000 ccs 14 General Requirements for Quantum CCOTF 15 General Advice for Using CCOTF 000 0000 2 eee 19 1 2 CCOTF Allowed Actions and Diagnosis 4 23 Local Drop and S908 RIO Drop Allowed Actions and Diagnosis 24 Ethernet RIO Drop Allowed Actions and Diagnosis 27 Impact of a CCOTF Modification on the State RAM 29 1 3 CCOTF Compatible Modules 0020000 cece 30 Quantum Hardware Compatibility 0 0 00 000 31 Modicon M340 Ethernet RIO Drop Hardware Compatibility 32 CCOTF Bus Management Compatibility 33 Chapter 2 System Upgrade to Use CCOTF 35 2 1 Standalone System Upgrade 0 0 eee ee 36 PRINGIPIG seria dis ees SRE
100. the Build Changes button The set of modifications is button The set of modifications is transferred into the CPU transferred into the CPU L NOTE The Active Quantum or Add physically the module in the Run Modicon M340 LED in the drop LED display of the physical NOTE The Active Quantum or module changes from ON to OFF Run Modicon M340 LED in the LED display of the physical module is steady on In case of an output module verify that all output bits 7v are well managed regarding the Disconnect the field wiring process in the LED display terminal strip from the module v v Connect the field wiring terminal Remove physically the module strip on the module from the drop 4 vY Test that the modifications have been correctly taken into account Not OK Modify the application Test gt and perform a Build OK changes END 1A48967 10 2013 65 Add Delete Modules in a Standalone System 66 1A48967 10 2013 Chapter 6 Modify Module Parameters Overview This chapter describes the procedures to modify module parameters in a local S908 RIO or Ethernet RIO drop of a Quantum standalone system What Is in This Chapter This chapter contains the following topics Topic Page General 68 Modify Module Parameters in a Standalone System while in the Standard Connected Mode 70 Modify Module Parameters in a St
101. the application k al Connect Unity Pro to the PLC The Build Changes button is highlighted y Click on the Build Changes button The set of modifications is transferred into the CPU Insert physically the drop with its modules in the Ethernet RIO network NOTE The Active Quantum or Run Modicon M340 LED in the LED display of the physical modules are steady on v Connect the field wiring terminal strip on the modules 4 wY Test that the modifications have been correctly taken into account Not OK Modify the application Test gt and perform a Build h A OK changes END 60 1A48967 10 2013 Chapter 5 Add Delete Modules Overview This chapter describes the procedures to add or delete modules in a local S908 RIO or Ethernet RIO drop of a Quantum standalone system What Is in This Chapter This chapter contains the following topics Topic Page Add Delete a Module in a Standalone System while in the Standard Connected Mode 62 Add Delete a Module in a Standalone System while in the Virtual Connected Mode 64 1A48967 10 2013 61 Add Delete Modules in a Standalone System Add Delete a Module in a Standalone System while in the Standard Connected Mode Addition The following flow chart describes the action to be done when adding a module while in the Standard Connected Mode Connect Unity Pro to the PLC
102. the system words SW641 to SW702 see Unity Pro Program Languages and Structure Reference Manual This impacts the system bits S117 see Unity Pro Program Languages and Structure Reference Manual and S10 see Unity Pro Program Languages and Structure Reference Manual for Ethernet RIO drops On the other hand when a parameter is changed the module is re started and status bit is set to 0 during several ms This also impacts the system bits S117 and S10 for Ethernet RIO drops NOTE When adding deleting or modifying parameters in one module the other modules available in the system are not impacted and their health bit remain at 1 28 1A48967 10 2013 CCOTF Presentation Impact of a CCOTF Modification on the State RAM Overview When a discrete output module is inserted in RUN in a Quantum configuration all the output bits associated to this module in the state RAM see Unity Pro Operating Modes are set to 0 and all forced bits are immediately unforced When an analog output module is inserted in RUN in a Quantum configuration all the output words associated to this module in the state RAM see Unity Pro Operating Modes are set to 0 When a discrete or analog input module is inserted in RUN in a Quantum configuration all the input bits or words associated to this module in the state RAM see Unity Pro Operating Modes are kept in the same state including forced bits 1A48967 10 2013 29 CCOTF Presentat
103. tions by establishing the connection necessary to transmit an ordered sequence of data over the same communication path TCP IP Also known as internet protocol suite TCP IP is a collection of protocols used to conduct transactions on a network The suite takes its name from 2 commonly used protocols transmission control protocol and internet protocol TCP IP is a connection oriented protocol that is used by Modbus TCP and EtherNet IP for explicit messaging TOD time of day The TOD type encoded in BCD in a 32 bit format contains the following information e the hour encoded in an 8 bit field e the minutes encoded in an 8 bit field e the seconds encoded in an 8 bit field NOTE The 8 least significant bits are not used The TOD type is entered as follows TOD lt Hour gt lt Minutes gt lt Seconds gt This table shows the upper lower limits of each field Field Limits Comment Hour 00 23 The leading 0 is displayed it can be omitted during data entry Minute 00 59 The leading 0 is displayed it can be omitted during data entry Second 00 59 The leading 0 is displayed it can be omitted during data entry Example TOD 23 59 45 TR transparent ready Web enabled power distribution equipment including medium and low voltage switch gear switchboards panel boards motor control centers and unit substations Transparent Ready equipment allows you to access metering and equipment status from any PC on the netwo
104. ydrocarbons industrial oils detergents and solder chips Relative humidity up to 100 saline atmosphere significant temperature variations operating temperature between 10 C and 70 C or in mobile installations 110 1A48967 10 2013 Glossary high capacity daisy chain loop Often referred to as HCDCL a high capacity daisy chain loop uses DRSs to extend the distance between remote I O drops or connect sub rings containing remote I O drops or distributed I O devices and or distributed I O clouds to the Ethernet remote I O network HMI human machine interface An HMI is a device that displays process data to a human operator who in turn uses the HMI to control the process An HMI is typically connected to a SCADA system to provide diagnostics and management data such as scheduled maintenance procedures and detailed schematics for a particular machine or sensor Hot Standby A high availability Quantum control system with a second standby PLC that maintains up to date system status If the primary PLC becomes inoperable the standby PLC takes control of the system HTTP hypertext transfer protocol A networking protocol for distributed and collaborative information systems HTTP is the basis of data communication for the web I O scanning Continuously polling the I O modules to collect data and status event and diagnostics information This process monitors inputs and controls outputs IEC international electr

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