APT4000 Series Toroidal Conductivity Transmitters
Contents
1. POWER 20 253 V N C SHLD HI LO GN YW 16 15 114 13 12 111 110 9 ae ae a ee i ae 0 4 to 20 mA TEMP WASH DIAGNOSTIC ALARM MAX N O ALARM MIN N O N C N O TOROIDAL CONDUCTIVITY SENSOR outeur ie CONTACTS Figure 3 APT4000TC Terminal Assignments 70 82 03 42 Page 5 Model Selection Guide Reference 51 52 16 73 Instructions e APT4000 Transmitter Offers Power Requirements Universal 20 to 253V AC DC 45 to 65 Hz Standard NEMA 4X IP65 Standard Approvals General Purpose also FM Class I Div 2 Groups A D Standard All models CE Compliant High Low Alarm Relays Three mounting types must be ordered separately Panel Mount Kit Pipe Wall Mount Kit Protective Hood requires Pipe Wall Mount Kit Select the desired key number The arrow to the right marks the selection available Make one selection from Tables using the column below the proper arrow A dot denotes unrestricted availability Key Number ee RA KEY NUMBER Selection Availability Description of Measurement Type pH ORP APT 4000 PH Toroidal Electrodeless Conductivity APT 4000 TC Contacting Conductivity APT 4000 CC TABLE Optional Equipment User s Manual English E Future Future NOTE Mounting kit not included with APT4000 Accessory Parts Mounting Kits Panel Mounting Kit 51205990 001 Pipe Wall Mounting Kit 51205988 001 Part Number Protective Hood requires pipe w2. warranties expressed or implied including those of merchantability and fitness for a particular purpose Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use While we provide application assistance personally through our literature and the Honeywell web site it is up to the customer to determine the suitability of the product in the application For more information contact Honeywell sales at 800 343 0228 Honeywell Sensing and Control Honeywell 11 West Spring Street Freeport IL 61032 70 82 03 42 0301 Printed in USA www honeywell com sensing
3. 11 West Spring Street Freeport Illinois 61032 Printed in U S A Copyright 2001 Honeywell 70 82 03 42 Page 2 Works with a Variety of Cells The inputs to the APT4000 Series include the Honeywell 5000TC toroidal conductivity cells which feature a 1000 ohm Platinum RTD In addition a wide variety of other manufacturers toroidal conductivity cells are compatible Fully Certified The area certification for the ATP4000 TC is FM Class I Div 2 Groups A D non incendive In addition each transmitter comes standard with CE Display Process Variable Calibration a Security Code Entry O Kw ee Sensoface 00 0048 Conductivity Cell Data ES aa Wait Hold State Bar for Active HH HH m Temperature Loop Current Conductivity Cell Check Interval Response Time 20000 Measurement Units Continue with ENTER Instrument Status Figure 2 APT4000 TC Display Features Features Large display with easy to read 0 75 inch measured value Easy installation with pre assembled empty enclosure and i plug in terminals Simple operator interface with basic pictographs Optical alarm signaling by blinking i red LED Continuous diagnostics for monitoring calibration cell health and transmitter self test Integrated current source for simple checking of peripheral devices Manual loopback check for integrity of 4 20 mA output Quick Response Time less than five
4. Environmental temperature T4 20 C to 55 C 4 F to 131 F T6 20 C to 40 C 4 F to 104 F Transport and Storage temperature 20 C to 70 C 4 F to 158 F 70 82 03 42 Page 4 Output Current Supply Voltage Overrange Current Error Current Source Output Characteristic Minimum Span Supply Output 0 mA or 4 mA to 20 mA current loop 10 V floating 20 V to 253 V ac dc 45 Hz to 65 Hz 2 VA 1 5 W 22 mA for error messages lt 0 3 of current value 0 05 mA 3 80 mA to 22 0 mA Linear or Logarithmic LIN 5 of the selected range LOG 1 decade Alarms Relays Contacts Alarm minimum SPST N O Hysteresis 0 2 of measured range Alarm maximum SPST N O Hysteresis 0 2 of measured range Diagnostic contact SPST N C Wash contact SPST N O Maximal AC lt 250 V lt 3A lt 750 VA Current Voltage DC lt 30 V lt 3A lt 90 W Enclosure Mounting Dimensions Protection Cable glands Weight Physical Plastic enclosure made of PBT polybutylene terephthalate bluish gray RAL 7031 Wall Pipe or Panel Mount Height 144 mm 5 67 Width 144 mm 5 67 Depth 105 mm 4 13 NEMA 4X IP65 3 breakthroughs for Pg 13 5 2 breakthroughs for NPT 1 2 or Rigid metallic conduit Approximately 1 kg 2 2 Ib 19 18 17 8 5 141 3
5. Honeywell APT4000 Series Toroidal Conductivity Transmitters Overview The Honeywell Analytical Process Transmitter APT 4000 Series transmitter continuously measures conductivity chemical concentration and salinity in industrial processes within the chemical food and dairy pulp and paper refinery metals and other industries The APT4000 s NEMA 4X IP65 rated enclosure is specifically designed to meet the measurement needs of Class I Division 2 non incendive and general purpose areas The transmitter can be used with Honeywell toroidal conductivity cells or electrically compatible sensors The transmitter has a universal 20 253 V ac dc 45 65 Hz power supply with one 4 20 mA output two high low alarm relays a diagnostic relay and a wash relay Honeywell CAL CONF APT4000 TC Description The Honeywell APT4000 series of transmitters offers the widest available selection of advanced features in a reliable and economical instrument Quick Problem Assessment The APT4000 has a large front display for quick recognition of process parameters and diagnostics even at a distance Only the APT4000 employs visual feedback to quicken setup and maintenance times and to minimize errors made during calibrations Visual feedback refers to pictograph type characters that appear on the display both to prompt and respond to operator and process changes Reliability First The advanced features of the AP
6. T4000 transmitter guarantee complete reliability The APT4000 continuously monitors sensor and transmitter electronics and immediately displays diagnostic information at the onset of a problem If an error or diagnostic is found the transmitter will indicate the appropriate error code or pictograph see Figure 2 blink a red LED and adjust the error current to 22 mA if desired A manual loop back check is available to test the integrity of the 4 20 mA output Pictograph type characters also appear during problem conditions to report diagnostics for easy trouble shooting There is even a Sensoface pictograph that provides constant MEAS CAL oo WASH CONF 70 82 03 42 3 01 Page 1 of 8 Specification gt APPROVED ENTER Figure 1 APT4000 TC Transmitter feedback to the operator on whether or not there is a problem with the cell These easily learned and recognized symbols make the APT4000 an easy to use instrument in any language Foolproof Calibrations Each Honeywell conductivity cell has unique measuring characteristics when shipped from the factory It is possible that these characteristics will vary slightly depending upon the installation as well For optimum accuracy a single point calibration in a known conductivity solution should be performed when a new cell is installed Further calibration adjustments are also available for enhanced accuracy in special applications Sensing and Control
7. all kit 51205989 001 Instruction Manual pH 70 82 25 103 Instruction Manual Toroidal Electrodeless Conductivity 70 82 25 104 Instruction Manual Contacting Conductivity 70 82 25 105 70 82 03 42 Page 6 27 1 06 Note All dimensions in mm inches For Pg 13 5 threaded cable glands use only plastic glands Panel mount kit consisting of span pieces 4threaded sleeves Holes for 1seal post mounting 4x Holes for r Control panel cutout x 138 x 138 mm DIN 43700 D 5 43 x 5 43 I Control panel 1 22 mm c Pane 0 04 0 87 Lor mE me LEIAGI belasi S j Figure 4 Dimension Drawing for APT4000 and P N 51205990 001 panel mounting kit Bracket kit consisting of 4 self tapping screws 1 post mounting plate 2 hose clamos with worm gear drive to DIN 3017 For vertical or horizontal post pipe mounting 40 60 mm dia 7 J Come eee Figure 5 Dimension Drawing for APT4000 with Wall or Pipe Mounting 70 82 03 42 Page 7 70 82 03 42 Page 8 WARRANTY REMEDY Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship Contact your local sales office for warranty information If warranted goods are returned to Honeywell during the period of coverage Honeywell will repair or replace without charge those items it finds defective The foregoing is Buyer s sole remedy and is in lieu of all other
8. ion Temperature Input Range Pt100 1000 Q RTD 100 K Q Thermistor 20 0 C to 150 0 C 4 F to 302 F Compensation Display Resolution Pt100 1000 Q RTD 100 K Q Thermistor 0 1 Cor1 F Accuracy Pt1000 Q RTD 0 5 C Pt100 Q RTD 1 C 100K Q Thermistor 0 5 C below 100 C less than 1 C above 100 C Temperature Automatic Compensation using Pt 100 9 1000 Q RTD or 100 K QThermistor or manual adjust LCD display 76 mm x 48 mm 3 x 1 7 8 dimensions 7 segment Cond Value character height 17 mm 0 66 meas symbol 10 mm 0 4 Temperature character height 10 mm 0 4 meas symbol 7 mm 0 33 Sensoface with three states 5 status bars 16 pictographs symbols Red Alarm LED Security protection with four digit mode codes to access calibration and configuration options Sensor Standardization Options Calibration Calibration by Cell Factor 0 100 to 19 99 Calibration by Transfer Ratio 1 00 to 99 99 Zero Point Air Calibration 0 5 mS cm offset low conductivity measurements Calibration by Standardizing Solution Test Mode Resistance measurement by use of fixed resistor temporarily inserted through the sensor bore Area Certifications Compliances Approvals FM Class I Div 2 Groups A D Parameters and calibration data gt 10 years EEPROM RFI Suppression Data Retention Immunity to ESD To EN 50 081 1 and EN 50 081 2 Ambient Conditions Operation
9. seconds per step change NEMA 4X IP65 plastic enclosure Dedicated high low alarm relay Application in Class I Division 2 or General Purpose areas Wall pipe or panel mounting Applications The APT4000 TC transmitter is designed to meet the measurement needs of a number of industries including e Chemical e Food and Dairy e Pulp and Paper Refinery Metals 70 82 03 42 Page 3 Specifications Conductivity Range Conductivity Input 00 00 to 99 99 mS cm 000 0 to 999 9 mS cm 0000 to 1999 mS cm Concentration Range NaCl 0 26 3 by wt 0 C HSO 0 25 by wt 17 C 0 28 1 by wt 100 C 0 35 by wt 110 C HCI 0 17 by wt 20 C HeSO4 95 99 by wt 10 C 0 17 by wt 50 C 95 99 by wt 110 C NaOH 0 12 by wt 0 C HNO 0 28 by wt 20 C 0 22 by wt 100 C 0 28 by wt 50 C Salinity Range Accuracy 0 0 to 45 0 0 C to 35 C 1 of measured value 0 02 mS cm 1 of least significant digit Step Change Response Time Less than 5 seconds Sensocheck Sensor Standarization Diagnostics Polarization detection and monitoring of cable capacitance can be switched off Entry of cell calibration factor with display of conductivity and temperature Temperature probe adjustment Sensoface Provides information on the electrode state via Sensocheck Monitors asymmetry potential slope and response time during calibrat
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