iSOLATE500 Manual
Contents
1. XTRONICS 1 73 Operating Manual ISOLATE500 APPROVED Document Number 402933 See Last Page for Revision Details Copyright Extronics Ltd 2014 Page 2 of 27 Contents 1 2 N 11 12 114816 MES me PM 4 Satety Intormaltion ard Noles 5 2 1 Storage of this Manual sseseseisssssssesssseeeeeeeee nennen nennen nnns nns ssh nain nnns anna arn nnns nnn 5 2 2 Special COnditions Tor Sale US 5 2 2 1 EDI DEUDA LIUM 5 2 2 2 Pixma MI MM RIED RU IM MID DIM E CR DNE 5 2 3 HES TOM IOUS e TY 6 18 52 11 28 9 8 and eettndg to VV Ob que eto ob lai oeuux ne 7 3 1 Input aio oco Men 7 3 2 ISOLATE500 Mounting and nennen nnne nnne nnn nnns 8 3 3 i 81010141 181 11 3 4 Connection ee elena ed Eee 11 3 4 1 Example of RF threshold power calculation ccccssscccceceseeeeeeeeeeeeeeesseeeeeeeeaeeeeeeesaaeeeees 11 3 5 D T 12 3 5 1 EX AMOI A RM2. _ Exrroncs 09069 EC Declaration of Conformity Extronics Ltd 1 Dalton Way Midpoint 18 Middlewich CW10 OHU Declare under sole responsibility that the products iSOLATE500 0900 iSOLATE500 2400 iSOLATE500 5000 iSOLATE500 D2450 To which this declaration relates is in accordance with the provision of the following directives 94 9 EC Equipment and protective systems intended for use in potentially explosive atmospheres 2011 65 EU Restriction of the use of certain hazardous substances electrical and electronic equipment RoHS2 2002 96 EC Waste Electrical and Electronic Equipment Directive WEEE EC type Examination Certificate Baseefa13ATEX0112X latest supplement Issue 1 dated 13 March 2014 Provisions of Directive fulfilled by the equipment II 1 GD Ex ia Ga 60 C lt T lt 80 C Ex ia Da IIIC 60 C lt T lt 80 C Ex 1 M1 Ex ia Ma I 60 C lt T lt 80 C Notified Body for EC Type Examination Baseefa 1180 Buxton UK Notified Body for production SIRA 0518 Chester UK And is in conformity with the following standards or other nominative documents EN60079 0 2012 Electrical apparatus for potentially explosive gas atmospheres General requirements Electrical apparatus for potentially explosive gas atmospheres EN60079 11 2012 Equipment protection by intrinsic safety i David Crump Development Manager Date 14 03 2014 Document 402931 2 1 1 Dalton Way Midpoint 18 Mi
3. iSOLATE500 FM Control Drawing 403815 Unclassified Area or additional protection such as explosionproof enclosure iSOLATE500 FM APPROVALS AIS CL I II 111 GPS ABCDEFG 60 C lt Ta lt 80 C IP20 1 0 AEx Ex ia IIC 60 C x 80 C IP20 iSOLATE500 Power Supply Um 253V Transmitter Coaxial Cable Coaxial Cable Provides galvanic isolation Earthing arrangements The iSOLATE500 must be earthed This may be achieved through one or both of the following methods 1 Connection via at least one metal screw fitting such as a machine screw or mounting pillar fitted into at least one of the 6 threaded mounting holes indicated This must be secured with measures to prevent loosening under vibration 2 Connection of at least one earth bond wire This wire shall have a cross section area of at least 4mm It shall be connected to at least one of the 6 threaded mounting holes indicated Connection shall be made by means of a suitable crimped or soldered termination It must be secured with measures to prevent loosening under vibration Page 15 of 27 V Hazardous Location Classified Class 11 11 Division 1 Division 2 Groups A B C D E F G Or Ex AEx Zone 1 21 Zone 0 20 Antenna No certification required Antenna installed to IEC 60079 14 clause 12 2 4 The RF threshold power must be limited to the levels defined in IEC 60079 0 2011 Table 4 the iSOLATE500 does not provide an
4. EE M E EN UU ME MEE 12 3 5 2 24 45 ud tU uL Iu I ML t MEM 13 ISOLATESOO FMEGonttol 4038 1 5 5 ed onus aco 15 Intended Purpose 0 16 5 1 Transporation and Em 16 5 2 Authorized Persons ue 17 5 9 Cleaning and Maintenance iz 5 4 5 DUAE ILI iR RUE 17 5 5 Cleaning and Maintenance nennen nnns 17 5 6 Aggressive substances and environments 18 5 7 EXDosiire To externalsttesse5 0 ee 18 13 10 113 9 1 9 0 P E 19 91 16 11 ICT EE T 20 YPS eem ENTE 21 EC Declaration Of 55 5 4242252 222 2555524224224022523 4222232524852246 o aon ce 23 02 25 26 082628 288248 22 FM approvals US Certificate of Compliance 23 FM approvals Canadian Certificate of 25 Manual Revision FIISIOL eade eet ho De ote doe dede Me 27 Page 3 of 27 1 Introduction The iSOLATE500 is an ATEX and IECEx approved RF galvanic isolator suitable for installation in
5. Global This certifies that the equipment described has been found to comply with the following Approval Standards and other documents Class 3600 2011 Class 3610 2010 ANSI ISA 60079 0 2011 ANSI ISA 60079 11 2012 Original Project ID 0003050659 Approval Granted April 2 2014 subsequent Revision Reports Date Approval Amended Report Number Date Report Number Date FM Approvals LLC Pa 4 m 2 April 2014 J Marquedant Date Manager Electrical Systems To verify the availability of the Approved p FM Approvals HLC 5 13 3 Page 2 of 2 Page 24 of 27 roduct please refer to www approvalquide com 050659 11 FM approvals Canadian Certificate of Compliance FM Approvals FM Approvals 1151 Boston Providence Turnpike P O Box 9102 Norwood MA 02062 USA T 781 762 4300 F 781 762 9375 www fmapprovals com CERTIFICATE OF COMPLIANCE HAZARDOUS LOCATION ELECTRICAL EQUIPMENT PER CANADIAN REQUIREMENTS This certificate is issued for the following equipment iSOLATES500 a Series RF Isolators AIS I MI 1 2 ABCDEFG 60 C lt Ta lt 80 C 403815 IP20 1 0 Ex ia 60 C lt Ta lt 80 C 403815 20 a MHz Variant 0900 2400 5000 or D2450 Special Conditions of Use 1 The iSOLATE500 must be earthed through the provided secure mounting to an earthed chassis or with an earth bond wire with a cross section of at least 4mm Equipment Ratings Associated Intrinsically Sa
6. at least 4mm 2 2 1 2 lt is considered inappropriate to provide conventional IS parameters for this equipment For connection to external antenna refer to Section 3 of this document for clarification of the antenna requirements and calculation of the RF output power 2 2 2 FM 2 2 2 1 The 500 must be earthed through the provided secure mounting to an earthed chassis or with an earth bond wire with a cross section of at least 4mm Page 5 of 27 2 3 List of Notes The notes supplied in this chapter provide information on the following e Danger Warning o Possible hazard to life or health e Caution o Possible damage to property e Important o Possible damage to enclosure device or associated equipment e Information o Notes on the optimum use of the device Warning Warning Warning Warning Warning iSOLATE500 must only be installed in the safe area or with additional protection such as a flameproof enclosure The RF threshold power must be limited to the levels defined in 60079 0 2011 Table 4 the iSOLATE500 does not provide any in band RF power limitation See section 3 4 1 for details To maintain safe operation the ISOLATE500 MUST be earthed Refer to Section 3 2 for details The antennas connected to the iSOLATE500 must be installed in accordance with the earthing requirements of IEC60079 14 2007 clause 12 2 4 The iSOLATE500 does not contain any u
7. the safe area or in a hazardous area with additional protection such as a flameproof enclosure The iSOLATE500 galvanically isolates circuits in the hazardous area from potentially incendive faults using the intrinsic safety concept When the ISOLATE500 is connected to source equipment with Um lt 253V it blocks DC low frequency AC and transient faults from appearing at the output terminal The ISOLATE500 will allow RF signals at a frequency within its pass band to pass through to its output these RF signals are incapable of causing ignition if their power level is within that specified in IEC6079 0 2011 Table 4 The galvanically isolated RF output of the iSOLATE500 allows users to use non hazardous area certified antennas with their wireless hardware such as the Extronics 200 range of high quality rugged outdoor antennas Antennas not listed in the Extronics range must be assessed by the user to ensure that they meet the requirements for the installation of equipment in hazardous areas Page 4 of 27 2 Safety Information and Notes 2 1 Storage of this Manual Keep this user manual safe and in the vicinity of the device All persons who have to Work on or with the device should be advised on where the manual is stored 2 2 Special Conditions for Safe Use 2 2 1 ATEX IECEx 2 2 1 1 The equipment must be earthed through its secure mounting to an earthed chassis or with an earth bond wire with a cross sectional area of
8. Ex Ex ia Ga IIC IP20 APPROVED FM Control Drawing 403815 EXTRONICS iSOLATE500 2400 CW10 OHU S N 132456 ia C FEEE RoHS 1 GD Ex ia Ga Ex ia Da IIIC I M1 Exia Ma I 253 See 60 C lt Ta s 80 C manual for safety IECEx BAS 13 0064X instructions AIS CL I II III GPS ABCDEFG IP20 CLI ZNO AEx Ex ia Ga IIC IP20 FM Control Drawing 403815 iSOLATE500 5000 CW10 OHU UK 2014 S N 132456 Baseefal3ATEX0112X C RoHS 1 GD Ex ia Ga Ex Da I M1 Ex ia Ma Um 253V See 60 C lt Ta lt 80 C manual for safety IECEx BAS 13 0064X instructions AIS CL I II III GPS ABCDEFG IP20 lt gt CL I ZNO AEx Ex ia Ga IIC IP20 PROVED Per FM Control Drawing 403815 EXTRONICS iISOLATE500 D2450 CW10 OHU UK 2014 S N 132456 Baseefal3ATEX0112X C EEEE RoHS 1 GD Ex Ga Ex ia Da IIIC I M1 Ex ia Ma I Un 253V See 60 C s Ta 80 C manual for safety IECEx BAS 13 0064X instructions AIS CL I II III 5 ABCDEFG IP20 i 2 CLI ZNO AEx Ex ia Ga IIC IP20 APPROVE Control Drawing 403815 Page 20 of 27 8 Type Codes 900MHz variant iSOLATE500 0900 e 2400 2 variant iSOLATE500 2400 e 5000 2 variant iSOLATE500 5000 2400 amp 5000Mhz Dual Band Variant iSOLATE500 D2450 Page 21 of 27 9 EC Declaration of Conformity Wireless Vision Engineering Tracking
9. ble use The user bears the sole risk in such cases 5 1 Transportation and Storage All isOLATE500 devices must be so transported and stored that they are not subjected to any excessive mechanical stresses Page 16 of 27 5 2 Authorized Persons Only persons trained for the purpose are authorized to handle the ISOLATE500 they must be familiar with the unit and must be aware of the regulation and provisions required for explosion protection as well as the relevant accident prevention regulations 5 3 Cleaning and Maintenance The iSOLATES00 and all its components require no maintenance All work on the 500 by personnel who are not expressly qualified for such activities will cause the Ex approval and the guarantee to become void 5 4 Safety Precautions Important For the installation maintenance and cleaning of the units it is absolutely necessary to observe the applicable regulations and provisions concerned with explosion protection IEC 60079 14 as well as the Accident Prevention Regulations 5 5 Cleaning and Maintenance Intervals The cleaning intervals depend on the environment where the system is installed Page 17 of 27 5 6 Aggressive substances and environments The iSOLATE500 is not designed to come into contact with aggressive substances or environments please be aware that additional protection may be required 5 Exposure to external stresses The 00 is not des
10. ddlewich Tel 44 0 845 277 5000 Email info extronics com Cheshire CW10 OHU United Kingdom Fax 44 0 845 277 4000 Web www extronics com Incorporated in England and Wales Registration No 3076287 Page 22 of 27 10 FM approvals US Certificate of Compliance FM Approvals of ihe FM Cola Car FM Approvals 1151 Boston Providence Turnpike P O Box 9102 Norwood MA 02062 USA T 781 762 4300 781 762 9375 www fmapprovals com CERTIFICATE OF COMPLIANCE HAZARDOUS CLASSIFIED LOCATION ELECTRICAL EQUIPMENT This certificate is issued for the following equipment iSOLATES00 a Series RF Isolators AIS I II IL 1 2 ABCDEFG 60 C lt Ta lt 80 C 403815 IP20 1 0 AEx ia 60 C lt Ta lt 80 C 403815 IP20 MHz Variant 0900 2400 5000 or 02450 Special Conditions of Use 1 The iSOLATESO0 must be earthed through the provided secure mounting to an earthed chassis or with an earth bond wire with a cross section of at least 4mm Equipment Ratings Associated Intrinsically Safe for Class Il amp Ill Division 1 Groups A G Class Zone 0 Group IIe Hazardous Classified Locations per Control Drawing 403815 FM Approved for Extronics Ltd Middlewich Cheshire United Kingdom To verify the availability of the Approved product please refer to www approvalquide com FM Approvals HLC 5 13 3050659 1012 Page 23 of 27 FM Approvals Member of the FM
11. fe for Class Il amp 111 Division 1 Groups A G Class Zone 0 Group IIC Hazardous Classified Locations per Control Drawing 403815 FM Approved for Extronics Ltd Middlewich Cheshire United Kingdom To verify the availability of the Approved product please refer to www approvalguide com FM Approvals HLC 5 13 3050659C Page 1 of 2 Page 25 of 27 FM Approvals Member of the FM Global Group This certifies that the equipment described has been found to comply with the following Approval Standards and other documents CAN CSA C22 2 No 157 92 R2012 CAN CSA C22 2 No 60079 0 11 2012 CAN CSA E60079 11 02 R2011 Original Project 10 0003050659C Approval Granted April 2 2014 Subsequent Revision Reports Date Approval Amended Report Number Date Report Number Date FM Approvals LLC pM Marquedant Manager Electrical Systems 2 April 2014 Date To verify the availability of the Approved product please refer to www approvalquide com 3050659C FM Approvals HLC 5 13 Page 2 of 2 Page 26 of 27 12 Manual Revision History Revision Descipion Added variant i Replaces 3348147 02 Revised special conditions of safe use BTS 1114 03 14 14 03 14 ei FM approalnomaion 86 819 3074 Page 27 of 27
12. igned to be subjected to excessive stresses e g vibration heat impact Additional protection is required to protect against these external stresses The iSOLATE500 will require additional protection if it is installed in a location where it may be subjected to damage Page 18 of 27 ISOLATE500 Instruction Manual 6 Technical Data 1 GD Ex ia Ga IIC Ex ia Da IIIC Certification Type M1 Ex Ma AIS Class 11 amp III Division 1 Groups A G APA Class Zone 0 Group Enclosure Material Nickel Plated Aluminium 900MHz 100 x 65 x 20 mm 300g Dimensions w x h x d 2400MHz 100 x 25 x 20 mm 1209 Weight 5000MHz 80 x 25 x 20 mm 1000 2400 5000MHz Dual 142 x 67 x 20 mm 3509 Certification Baseefal3ATEX0112X IECEx BAS 13 0064X FM 3050659 1 please note that it is the customers responsibility to ensure the maximum values for RF Threshold power as per Table 4 0 of IEC 60079 0 2011 are not exceeded The maximum RF output of the wireless transmitter and antenna gain must be taken into account when installing equipment Refer to manual for full details Page 19 of 27 7 Label Drawings E XTRONICS iSOLATE500 0900 CW10 OHU UK 2014 C S N 132456 Baseefal3ATEX0112X EEEE RoHS 1 Ex ia Ex ia Da I M1 ia Ma I Um2253V See 60 C Ta 80 C manual for safety IECEx BAS 13 0064 instructions AIS CL I II III GPS ABCDEFG IP20 a CL I ZNO A
13. maximum value of RF output power than can be set by the user Example of RF threshold power calculation The following example shows how the RF threshold power may be calculated Page 11 of 27 Maximum transmitter output power from transmitter datasheet 20dBm 100mW Coaxial cable loss 2dB Antenna gain 5dBi Threshold power 20dBm 2 5dBi Threshold power 23dBm 200mW 3 5 Connection to an antenna Warning The antennas connected to the iSOLATE500 must be installed in accordance with the earthing requirements of IEC60079 14 2007 clause 12 2 4 3 5 1 Example 1 The conductive parts of the antenna must be isolated by at least 500Vrms from nearby conductive structures to prevent hazardous earth currents from flowing in the coaxial cable lt is the responsibility of the installer to perform the necessary tests to verify this Note As the iSOLATE500 must be earthed the return path of the RF output connector will also be at earth potential Therefore the verification of isolation of the antenna from earth must only be carried out when the antenna and iSOLATE500 not connected Page 12 of 27 3 5 2 2 When the 5 500 is installed inside an earthed enclosure which has a single connection to earth and the antennas are mounted to this enclosure the antennas do not require 500V isolation from earth as it may be earthed through the enclosure to the single earth point along with
14. ser serviceable parts Any attempt to open the unit may render it unsafe and will void the warranty Page 6 of 27 3 Installation and Setting to Work 3 1 Input Output parameters The iSOLATE500 has the following input output parameters Un 253V rms HF threshold Output Power Effective RF Transmitter Power Input into the ISOLATE500 multiplied by the antenna gain The maximum permitted RF Threshold Output Power is dependent upon the Equipment Group in which the antenna is located as defined in the following table See section 3 4 for further details ATEX IECEx Maximum RF Maximum RF 500 505 Equipment Threshold Power Threshold Power Group Group Group Watts dBm B o m Table 1 Maximum permitted RF Threshold Power Page of 27 3 2 ISOLATE500 Mounting and Earthing Warning The iSOLATE500 must only be installed in the safe area or with additional protection such as a flameproof enclosure Warning To maintain safe operation the iSOLATE500 MUST be earthed see Figure 1 iSOLATE500 must be earthed through earth tag with gt 4mm cross sectional area cable if not earthed through chassis Isolates Stacked Mounting Use M3 fixing max 8mm length with shakeproof spring washer Metal chassis must be earthed with gt 4mm cross sectional area cable if iSOLATE500 not earthed through tag Use M3 fixing max 8mm length with shakeproof spring washer Figure 1 Earthing and Moun
15. the iSOLATE500 For more guidance consult 60079 14 2007 clause 12 2 4 Page 13 of 27 Non Hazardous Area ISOLATE500 Power Supply Um 253V Transmitter Coaxial Cable iSOLATESOO earth connection per Figure 1 Antenna Earthin Provides galvanic isolation Total effective radiated RF power from antenna must be less than threshold power as defined in Section 3 1 d SC to 60079 14 clause 12 2 4 Example Option 1 Maintain gt 500V ms isolation between conductive parts of antenna and nearby conductive structures in accordance with IEC60079 14 2007 Clause 12 2 4 Antenna Conductive parts of antenna are earthed at ISOLATE500 output socket via coaxial cable Conductive mounting structure Coax cane Single Earth Point for system Figure 6 Electrical Installation Page 14 of 27 Example Option 2 Antenna conductive parts connect directly to earthed enclosure containing iSOLATE5OO ISOLATESOO connection to earthed enclosure Transmitter iSOLATE500 Earthed Enclosure Hazardous area Antenna No certification required Antenna installed to IEC 60079 14 clause 12 2 4
16. ting of iSOLATE500 Page 8 of 27 iSOLATE 500 2400 2 iSOLATE 500 900 2 M3 6H Y 6 Figure 3 iSOLATE500 0900 Dimensions Page 9 of 27 iSOLATE500 5000MHz Figure 5 iSOLATE500 2450 Dimensions Page 10 of 27 3 3 RF Connections iSOLATE500 is fitted with two SMA female connectors one at each end The ISOLATE500 is a totally bi directional device and therefore either connector can function as the input or output 3 4 Connection to a transmitter The iSOLATE500 may be connected to any radio transmitter operating within its pass band It is the responsibility of the installer to ensure that the following requirements are met 1 3 3 4 1 The RF threshold power radiated from the antenna must be limited to the levels shown in Table 1 The calculation of this should take into account the power output of the transmitter as specified by the manufacturer in normal operation and the gain of the antenna It is permissible to consider losses in the cable in this calculation It is permissible for the maximum power output of the transmitter to be limited by a software setting but it must not be possible for the end user to override this Consideration of fault conditions in the transmitter is not necessary when calculating RF threshold power The transmitters maximum RF output power should be taken from the transmitter manufacturers datasheet in normal operation i e the
17. y in band RF power limitation RF threshold Power Effective RF Transmitter Power Input into the iSOLATE500 multiplied by the antenna gain It is acceptable to consider cable losses in this calculation For example Maximum transmitter output power from transmitter datasheet 20dBm 100mW Coaxial cable loss 2dB Antenna gain 5dBi Threshold power 20dBm 2dB 5dBi Threshold power 23dBm 200mW RF Threshold Power as defined in 60079 0 2011 Table 4 NEC 500 Group Group NEC 505 ATEX I ECEx Equipment Group Maximum RF Threshold Power dBm 37 7 Maximum RF Threshold Power Watts D GasGrupll 6 377 C IB GasGroplB 2 5 354 EG DestGropll 6 377 5 Intended Purpose Usage Important Before setting the units to work read the technical documentation carefully Important latest version of the technical documentation or the corresponding technical supplements is valid in each case The iSOLATE500 is built using modern components and is extremely reliable in operation however it must only be used for its intended purpose Please note that the intended purpose also includes compliance with the instructions issued by the manufacturer for installation setting up and Service Any other use is regarded as conflicting with the intended purpose The manufacturer is not liable for any subsequent damage resulting from such inadmissi
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