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TB-9-2330-384-14-and-P

1. AAA Q 9777 JI uy TB1062 009 4 7 TB 9 2330 384 14 amp P INSTALLATION continued 21 Open door of existing accessories stowage box and ensure the rear door opening of roadside frame panel 10 is square with accessories stowage box and there is clearance for accessories stowage box door Readjust position of roadside frame panel 10 as required EN E 10 EXISTING ACCESSORIES STOWAGE BOX DOOR 81062 010 22 Clamp roadside frame panel 10 to rear brace roadside bracket 5 and center brace bracket 9 4 8 TB 9 2330 384 14 amp P INSTALLATION continued 23 Using 19 32 inch drill bit and roadside frame panel 10 as a template drill three holes marked E through pad of rear brace roadside bracket 5 24 Install roadside frame panel 10 on rear brace roadside bracket 5 with three hexagon head capscrews 2 three self locking nuts 4 and six flat washers 1 as shown Torque self locking nuts to 55 65 lb ft 75 88 Nem 10 TB1062 011 25 Using 19 32 inch drill bit and roadside frame panel 10 as a template drill six holes marked F through pad of center brace bracket 9 26 Install roadside frame panel 10 on center brace bracket 9 with six hexagon head capscrews 2 six self locking nuts 4 and twelve flat washers 1 as shown Torque self locking nuts to 55 65 Ib ft 75 88 Nem 10 TB1082 012 4 9 TB 9
2. during respiration increased sputum production and chest tightness The following precautions must be taken whenever using CARC paint e NEVER weld or cut CARC coated materials without high efficiency air purifying respirators in use e DO NOT grind or sand painted equipment without high efficiency air purifying respirators in use e AWARE of CARC paint exposure symptoms symptoms can occur a few days after initial exposure Seek medical help immediately if symptoms are detected Cut ladder assembly approximately midway on straight run from tanker body as shown LADDER ASSEMBLY 1062 029 3 7 TB 9 2330 384 14 amp P VEHICLE PREPARATION continued Roadside 1 Remove fender and fender support bracket see curbside section 2 Remove ground rod tube assembly 3 Locate three conduit lines between the second and third cross member on the roadside of the fuel tanker as shown 4 Mask the conduit lines to protect during the application of the FTSS 5 Locate two conduit lines between the second and third cross member on the curbside of the fuel tanker as shown 6 Mask the conduit lines to protect during the application of the FTSS ROADSIDE CONDUIT LINES CURBSIDE CONDUIT LINES TBOloc 038 FTSS SYSTEM PROCEDURE The source and application of the FTSS System is proprietary For vehicle preparation applications and reapplication of the FTSS System contact VSE Corporation 2550 Hun
3. 22 a 14 13 TB1062 015 32 Position belly panel 15 against cross brace support 3 with roadside edge against center brace bracket 9 and round hole centered on post of center brace bracket 9 Ensure that belly panel 15 is level and clamp in place 33 Using 19 32 inch drill bit and belly panel 15 as a template drill two holes marked l through cross brace support 3 Holes should be centered in oval cutout in belly panel 15 unless such a location would interfere with gussets at rear of cross brace support 3 15 ITEMS REMOVED FOR CLARITY TB1062 016 4 11 TB 9 2330 384 14 amp P INSTALLATION continued 34 Install belly panel 15 on cross brace support 3 with two hexagon head capscrews 2 two self locking nuts 4 and four flat washers 1 as shown 35 Slide belly panel 15 to far right against post center brace bracket 9 36 Using 19 32 inch drill bit and belly panel 15 as a template drill hole marked J through post of center brace bracket 9 3 Install belly panel 15 on post center brace bracket 9 with hexagon head capscrew 16 self locking nut 4 and two flat washers 1 as shown 38 Torque all belly panel hardware to 55 65 Ib ft 75 88 1 9 1 i N E a n 16 ITEMS REMOVED FOR CLARITY 1062 017 39 Position forward belly panel 17 on top of two existing tanker supports and the end with cutout section aga
4. 9 2330 384 14 amp P CROSS REFERENCE INDEXES FIG Co 1 00 Lr 00 KITS KITS KITS KITS PART NUMBER INDEX ITEM N WA CO PART NUMBER 8415 01 492 0180 B107 10M TYICL3S T1 B1821BH038C100N B1821BH038C125N B1821BH038C150N B1821BH038C200N B1821BH050C150N B1821BH050C200N B1821BH050C300N 1821 050 400 FSP11 1 PK3 M45913 4 6CG8Z MS15795 814 MS15795 818 MS17830 8C PD5110 00 293 28 65 PD5110 00 892 50 71 TX1301 Z21P FIG wW N AN FR F FR COWrRrWRrAIDANFATA BNE ITEM O P2 AFR mn mn RECOMMENDED CHANGES TO PUBLICATIONS AND DATE BLANK FORMS Use Part reverse for Repair Parts and Date You Will Fil Special Tools Lists RPSTL and Suppl For use of this form see AR 310 1 the proponent agency is US CAMIS Out This Form Army Adjutant General Center TO Forward to proponent of publication or form Include Zip Code FROM Activity and location Include Zip Code Your Mailing Address JA PARTI ALL PUBLICATIONS EXCEPT RPSTL AND SC SM AND BLANK FORMS PUBLICATION FORM NUMBER DATE TITLE Technical Bulletin for TB 9 2330 384 14 amp P M1062 Fuel Tankers
5. ITEM PAGE PARA LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON NO GRAPH NO NO NO Exact wording of recommended changes must be given 0004 Callouts on art are numbered incorrectly 00 3 Callouts 3 4 and 5 should be 6 7 and 8 Reference to line numbers within the paragraph or sub paragraph TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGNATURE PLUS EXTENSION John Doe SSG XXX XXXX Johr D FORM 2028 REPLACES DA FORM 2028 1 DEC 68 WHICH WILL BE USED 1 74 TO Forward direct to addressee listed in publication FROM Activity and location Include Zip Code DATE Jane Wading Ree Date You Will Fill Out This Form PART REPAIR PARTS AND SPECIAL TOOLS LISTS AND SUPPLY CATALOGS SUPPLY MANUALS PUBLICATION NUMBER RE HILE Technical Bulletin for TB 9 2330 384 14 amp P XXIXXIXXXX M1062 Fuel Tankers TOTAL NO No NO NO NUMBER NO No NO mems RECOMMENDED ACTION SUPPORTED 4730 00 273 6772 134 4 1 Change from Hex to Socket Plug 4730 00 273 6772 4 1 Change part Number to 12301694 PART Ill REMARKS Any general remarks or recommendations or suggestions for improvement of publications and blank forms Additional blank sheets may be use dif more space is needed TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGNATURE PLUS EXTENSION i John Doe SSG Joke Toe RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK
6. How to get an Who can install Who can complete Who determines Method and degree item replace or use repair on the item disposition action of demilitarizing an item items on items when unserviceable required items Complete Repair Maintenance capacity capability and authority to perform all corrective maintenance tasks of the Repair function in a use user environment in order to restore serviceability to a failed item TB 9 2330 384 14 amp P SECTION 4 REPAIR PARTS AND SPECIAL TOOLS LIST RPSTL continued 3 EXPLANATION OF COLUMNS SECTIONS AND III continued 1 Source Code The source code tells you how to get an item needed for maintenance repair or overhaul of an end item equipment Explanations of source codes follow Code Application Explanation PA otocked items use the applicable NSN to request requisition PB items with these source codes They are authorized to the PC maintenance category indicated by the code entered in the third PD position of the SMR code PE PF Items coded PC are subject to deterioration PG KD Items with these codes are not to be requested requisitioned KF individually They are part of a kit which is authorized to the KB maintenance level indicated in the third position of the SMR code The complete kit must be requisitioned and applied MO Made at Unit AVUM level Items with these codes are not to be requested requisitioned MF Made at DS AVIM Level in
7. OF MAJOR NUMBER ITEMS RECOMMENDED ACTION SUPPORTED PART REMARKS Any general remarks or or suggestions nem of publications and blank forms Additional blank sheets may be use dif more space is needed TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGNATURE PLUS EXTENSION RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS Use Part reverse for Repair Parts and Special Tools Lists RPSTL and Suppl For use of this form see AR 310 1 the proponent agency is US Army Adjutant General Center TO Forward to proponent of publication or form Include Zip Code FROM Activity and location Include Zip Code PART ALL PUBLICATIONS EXCEPT RPSTL AND SC SM AND BLANK FORMS PUBLICATION FORM NUMBER DATE TITLE _ Technical Bulletin for TB 9 2330 384 14 amp P AXIXXIAXXX M1062 Fuel Tankers ITEM PAGE PARA LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON NO GRAPH NO NO NO Exact wording of recommended changes must be given Reference to line numbers within the paragraph or sub paragraph TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGNATURE PLUS EXTENSION D FORM 2028 REPLACES DA FORM 2028 1 DEC 68 WHICH WILL BE USED 1 FEB 74 TO Forward direct to addressee listed in publication FROM Activity and location Include Zip Code DATE PART REPAIR PARTS AND SPECIAL TOOLS LISTS AND SUPPLY CATALOGS SUPPLY MANUALS PUBLICATION NUM
8. 0 738 Kilopascals Pounds per Square Inch 0 145 Kilometers per Liter Miles per Gallon sess 2 354 Kilometers per Miles OUP 0 621 PIN 083908 000 This fine document Was brought to you by me Liberated Manuals free army and government manuals Why do I do it I am tired of sleazy CD ROM sellers who take publicly available information slap watermarks and other junk on it and sell it Those masters of search engine manipulation make sure that their sites that sell free information come up first in search engines They did not create it They did not even scan it Why should they get your money Why are not letting you give those free manuals to your friends I am setting this document FREE This document was made by the US Government and is NOT protected by Copyright Feel free to share republish sell and so on I am not asking you for donations fees or handouts If you can please provide a link to liberatedmanuals com so that free manuals come up first in search engines lt A HREF http www liberatedmanuals com gt Free Military and Government Manuals lt A gt Sincerely Igor Chudov http igor chudov com
9. 1 Wash Flat 12 887 50007675 616795618 80205 60 6 Slder Suppor Bracket 269001 54 2769 12500852 1807 2 8 Screw Cap Hexagon Head 1 2 13x 300 5205 00 071 2075 B1821BHOSOCIOON 60204 4 9 BraxetCenerBrace 7 5 1548 0368 12500879 reor 1 4 1 TB 9 2330 384 14 amp P KIT PARTS AND THEIR DISPOSITION continued Table 4 1 Add On Armor Kit Contents List continued National Stock Panel Belly 2540 01 542 0435 12500876 19207 Screw Cap Hexagon Head 1 2 13 x 4 00 5305 00 071 2079 1821 050 400 80204 Panel Forward Belly 2540 01 542 1198 12500877 19207 TB 9 2330 384 14 amp P INSTALLATION 1 Locate existing cross member and two support beams slightly rear of the mid point of the tanker 2 Position cross brace support locating template on two support beams with 17 1 2 inches 44 45 cm between front surface of cross member and back edge of template as shown Ensure that template is parallel with cross member and clamp in place cem Y 1 LA EHHH gt IET SUE 0401 oN 4 y 8 mS A H c SOS NN TEMPLATE CROSS MEMBER SUPPORT BEAMS TB1062 001 3 Using a 1 4 inch drill bit and template as a guide drill four holes marked A through two support beams 4 Remove template from two support beams 5 Using a 19 32 inch drill bit enlarge four h
10. continued Rear Bulkhead continued NOTE Perform Steps 5 through 9 if ladder assembly was welded to upper tank assembly 5 Position two new upper ladder sleeves 27 over upper ladder stubs 6 Install two new lower ladder sleeves 26 on base of tanker 7 Insert ladder assembly into sleeves 26 and 27 8 Align holes in upper ladder sleeves 27 vertically Center and drill two holes through each upper sleeve using 13 32 inch drill bit 9 Install ladder assembly and upper sleeves 27 with eight new flat washers 3 four new hexagon head capscrews 25 and four new self locking nuts 2 Torque self locking nuts to 30 35 Ib ft 41 48 Nem LADDER ASSEMBLY 25 LADDER ASSEMBLY 27 5 E Cy lm 3 d La 4 1062 035 3 15 TB 9 2330 384 14 amp P FOLLOW ON TASK continued Roadside 1 Install ground rod tube assembly 2 Install fender and fender support bracket see curbside section 3 Remove masking from three roadside and two curbside conduit lines ROADSIDE CONDUIT LINES CURBSIDE CONDUIT LINES 038 3 16 TB 9 2330 384 14 amp P REMOVAL The following list details the removal instructions for the unique items installed on the fuel tanker as part of the application of the FTSS System coating Front Bulkhead 1 Remove four hexagon head capscrews 22 four self locking nuts 2 eight flat washers 3 and front placard fr
11. 1 000 000 Sq Meters 0 386 Sq Mile CUBIC MEASURE 1 Cu Centimeter 1000 Cu Millimeters 0 06 Cu Inch 1 Cu Meter 1 000 000 Cu Centimeters 35 31 Cu Feet TEMPERATURE 5 9 F 32 C 212 Fahrenheit is equivalent to 100 Celsius 90 Fahrenheit is equivalent to 32 2 Celsius 32 Fahrenheit is equivalent to 0 Celsius 9 5 32 F APPROXIMATE CONVERSION FACTORS TO CHANGE TO MULTIPLY BY AC RTT HR 2 540 A qwe Pp PR 0 305 ARO Q hing T 9 0 914 A Mob DU EI EC MODE A Lo 1 609 Square MONES PN IET Square Centimeters uocem 6 451 Square DO asada ida Square NIC EStdt 0 093 A iud SQUATE Meters 0 836 Square Square 2 590 yj Square 0 405 E eid Cubit sicot 0 028 lt lori T CUBIC Meets uri 0 765 9 Fluid Ounces PERI ERR RE 29 573 z 12 11 S c I V A earteasecot ese 0 473 RR ET 0 946 lt Bro PP C 3 785 Bu eu 28 349 E A A 0 454 SION Morac lp E 0 907 5 Pound Pair aia vs ias 1 35
12. 2330 384 14 amp P INSTALLATION continued 2 Position no hole pad of lower bracket support 11 on roadside frame panel 10 even with bottom edge and lined up with four holes in roadside frame panel 10 Position 3 hole pad of lower bracket support 11 against side of accessories stowage box Clamp lower bracket support 11 in place on roadside frame panel 10 28 Using 19 32 inch drill bit and roadside frame panel 10 as a template drill four holes marked G through pad of lower bracket support 11 ACCESSORIES STOWAGE BOX 11 10 VALVE ASSEMBLIES REMOVED FOR CLARITY 10 G 781002015 29 Install lower bracket support 11 on roadside frame panel 10 with four hexagon head capscrews 2 four self locking nuts 4 and eight flat washers 1 as shown Torque self locking nuts to 55 65 lb ft 75 88 Nem 30 Using 13 32 inch drill bit and lower bracket support 11 as a template drill three holes marked H through side of accessories stowage box ACCESSORIES STOWAGE BOX VALVE ASSEMBLIES REMOVED FOR CLARITY 1062 014 4 10 TB 9 2330 384 14 amp P INSTALLATION continued 31 Install lower bracket support 11 on accessories stowage box with three hexagon head capscrews 12 three self locking nuts 14 and six flat washers 13 as shown Torque self locking nuts to 30 35 Ib ft 41 48 Nem Bn Z 51112 ya a 52 j Lom 11 b ACCESSORIES STOWAGE BOX 22 2 N
13. 54000 LBS AT72 LBS GAL MAX UMT LO 15 PSIGUNLD 0 5 PSIG TKG53330 INDEX TB 9 2330 384 14 amp P CHAPTER 8 SUPPORT DATA References Special Tools Tool Kits and Templates Required Materials and Expendables Repair Parts and Special Tools List RPSTL SECTION 1 REFERENCES This section contains a list of all the publications referenced in and or applicable to this TB DA Form 2028 2 DA PAM 738 751 DA PAM 750 8 SF 368 TB 43 0209 TM 38 470 TM 43 0139 TM 750 244 6 Hecommended Changes to Equipment Technical Publications Functional User s Manual for The Army Maintenance Management oystem Aviation 5 The Army Maintenance Management System TAMMS User s Manual Product Quality Deficiency Report Color and marking of Military Vehicles Construction Equipment and Materials Handling Equipment Storage and Maintenance of Amy Prepositioned Stock Material Painting Instructions for Army Materiel Procedures for Destruction of Tank Automotive Equipment to Prevent Enemy Use TM 9 2330 384 14 amp P Operator s Unit Installation Removal Instructions and Repair Parts and Special Tools List RPSTL for Tanker Ballistic Protection System TBPS AOA FTSS for Semitrailer Tank Fuel 7500 Gallon M1062P1 TB 9 2330 384 14 amp SECTION 2 SPECIAL TOOLS TOOL KITS AND TEMPLATES REQUIRED The following list contains the common and special tools needed to properly install the AOA kit Table 8 1
14. 6 DESCRIPTION AND USABLE ON CODE GROUP 94 REPAIR KITS GROUP 9401 REAPIR KI FIG KITS M1062P1 TBP REPAIR KIT FTSS REPAIR PATCH PART OF KIT P N 57 4839 BAG TOOL GOGGLES INDUSTRIAL ADHESIVE CLOTH CLEANING GLOVES DISPOSABLE PATCH SPILL CONTRO PATCH SPILL CONTRO SOCKET MAGNETIC EXTENSION SOCKET WR HANDLE SOCKET WREN KNIFE CRAFTMANS BLADE KNIFE BATTERY NONREACHARG FLASHLIGHT PARTS LIST SHEET TECHNICAL MODIFICATION KIT VE TEMPLATE DRAWING KIT TBPS REPAIR KIT ARMOR SUPPLEMENTAL ARMOR SET SUPPLEME ARMOR SUPPLEMENTAL PART OF KIT P N 57K4 WASHER FLAT NUT SELF LOCKING SCREW CAP HEXAGON PLATE EXTENSION GROMMET NONMETALLI CLIP RETAINING HAZEL NUT DRAWING FTSS MEBS DRAWING POLYURETHAN SCREW CAP HEXAGON SCREW CAP HEXAGON SLEEVE SLEEVE DRAWING FTSS APPLI DRAWING FTSS APPLI ARMOR SET SUPPLEMEN AOA PART P N CETEROS A SUPPORT CROSS BASE WASHER FLAT NUT SELF LOCKING H SCREW CAP HEXAGON WASHER FLAT SUPPORT NUT SELF LOCKING BRACKET MOUNTING SCREW CAP HEXAGON BRACKET MOUNTING UOC 5 KITS L L Rei T N FTSS H C 3 DA BREF 00 00 00 mn 25 60 E 30 H 7 1 s 22 i H
15. AEPS will enable us to respond more quickly to your comments and better manage the DA Form 2028 program You may also mail fax or e mail your letter DA Form 2028 or DA Form 2028 2 directly to TACOM Life Cycle Management Command ATTN AMSTA LC LPIT TECH PUBS 1 Island Arsenal Rock Island IL 61299 7630 The e mail address is ROCK TACOM TECH PUBS conus army mil The fax number is DSN 793 0726 or Commercial 309 782 0726 reply will be furnished to you DISTRIBUTION STATEMENT A Approved for public release distribution is unlimited Page Number GENERAL MAINTENANCE 1 1 2 1 FUEL TANK SELF SEALING FTSS 3 1 ADD ON ARMOR AOA 4 1 DOOR HANDLE REPLACEMENT 5 1 FUEL TANK SELF SEALING FTSS REPAIR KIT eene 6 1 QUALITY ASSURANCE AND FINAL 7 1 SUPPORT DATA AND 8 1 a b blank TB 9 2330 384 14 amp P CHAPTER 1 GENERAL MAINTENANCE PROCEDURES SCOPE The purpose of this Technical Bulletin TB is to provide the instructions and Repair Parts and Special Tools List RPSTL for applying and or replacing the Tanker Ballistic Protection System TBPS on M1062 series 7500 gallon fuel tank
16. Bulletin TBPS Tanker Ballistic Protection System TM Technical Manual TB 9 2330 384 14 amp P CHAPTER 2 PRECONDITIONS AOA AND FTSS VEHICLE PREPARATION NOTE The fuel tanker does not require purging or sniff testing prior to modification 1 Ensure the fuel tanker has been emptied in accordance with Operator s Manual TM 9 2330 384 14 amp P 2 Ensure the fuel tanker is properly grounded and all vessel openings have been properly and completely secured WARNING Eye and hearing protection must be worn at all times when using power tools for grinding cutting sawing and drilling Failure to do so may result in injury to personnel CARC paint contains isocyanyte HDI which is highly irritating to skin and respiratory system High concentrations of HDI can produce symptoms of itching and reddening of skin a burning sensation in throat and nose and watering of the eyes In extreme concentrations HDI can cause cough shortness of breath pain during respiration increased sputum production and chest tightness The following precautions must be taken whenever using CARC paint e NEVER cut CARC coated materials without high efficiency air purifying respirators in use e DO NOT grind or sand painted equipment without high efficiency air purifying respirators in use e AWARE of CARC paint exposure symptoms symptoms can occur a few days after initial exposure Seek medical help immediately if symptoms are detected
17. Hand Tools National Stock Nomenclature Numbar CAGEC Part Number QTY 5180 00 177 7033 Tool Kit General Mechanics Commercial Equivalent 19204 SC5180 90 CL N26 Dewalt or Commercial Hand Grinder Equivalent 1U3E8 DW818 C Clamps 8 inch 5120 00 203 6436 2 507 5027416 McMaster Carr C Clamps 12 inch Commercial Equivalent 2 507 5027 25 Vise Clamps 8 inch 2 Carr or 2V507 5105A17 ommercial Equivalent Vi McMaster Carr or ise Grip Clamps 4 1 2 inch Commercial Equivalent 2V 507 5105A23 McMaster Carr or Pads Grinding 4 inch Commercial Equivalent 2V 507 4655A5 Grinding Discs 4 1 2 inch Package of 25 2V507 4732 12 Wrench Torque 1 2 inch Drive 5120 00 640 6364 05047 B107 14M TY1CLBST 1 1 Table 8 2 Common and Special Tools National Stock Number CAGEC Part Number Drill Bits 19 32 5938 Diameter Ex MCS International or Gold Cobalt Split Point Commercial Equivalent Work Lights 1LLB3 160923 1405 2 Commercial Equivalent Northern Tool or Electrical Extension Lines 50 Foot Commercial Equivalent 1LLB3 162439 1405 Rigging Material Dawg Grippers 2V507 8845774 2 Commercial Equivalent Gloves Work Leather 2507 52835741 Commercial Equivalent Drill Bits 13 32 40625 Diameter Ex MCS International or 4 1007 01324268 Cobalt Commercial Equivalent Table 8 3 Templates IETM National Stock Number CAGEC Part Number 1 Cross Brace Sup
18. P N 57 4867 SUPPORT PART OF KIT P N 57K4867 NUT SELF LOCKING PART OF KIT P N 27 20 luus ud rud a du BRACKET MOUNTING PART OF KIT P N 21101864 a SCREW H PART OF KIT P N d uS ae d aod BRACKET MOUNTING PART OF KIT P N STRAGO Tiara dadas da be SCREW CAP HEXAGON H PART OF KIT P N S EBD e oe Sib ewe JR je Swe we BRACKET MOUNTING PART OF KIT P N Du eee n n Ce Je en e ci ee e ARMOR SUPPLEMENTAL PART OF KIT P N 2 G Irina cee bee Sos arie Sara d de rr red cr de d BRACKET MOUNTING PART OF KIT P N 211208 Tea aw uuu a ug qo que SCREW CAP H PART OF KIT P N ARMOR SUPPLEMENTAL PART OF KIT P N lee eee TB 9 2330 384 14 amp P a Part of Item 3 b Part of Item 8 7 a and b cannot be ordered separately TB1062 FIG2 Figure 2 Armor Plate Doors Hold Open Latches and Mounting Hardware SECTION II 1 ITEM NO 2 SMR PAOZZA PAOZZA PBOOOD PAOZZA PAOZZA PAOZZA PAOZZA PBOOOD 22 9 2330 384 14 amp P 3 NSN 5310 01 542 0395 5310 00 773 7618 5340 01 541 8481 2540 01 542 7383 2540 01 542 0334 5305 00 725 2317 5305 00 068 0511 5340 01 542 0333 2540 01 542 7383 4 CAGE 9690
19. amp P TB1062 045 Figure 1 Armor Plates Brackets and Mounting Hardware SECTION II 1 ITEM NO 2 SMR PAOZZD PAOZZA PAOZZA PAOZZA PAOZZA PAOZZA PAOZZA PAOZZD PAOZZA PAOZZD PAOZZA PAOZZD PBOZZD PAOZZD PAOZZA PBOZZD IB 9 2330 384 14 amp P 3 NSN 2510 01 541 8817 5310 00 787 94235 5305 00 411 4385 5305 00 725 2317 5310 00 773 7618 5340 01 542 0366 5310 01 542 0395 5340 01 542 0388 5305 00 071 2071 2590 01 541 3759 5305 00 071 2075 5340 01 542 0420 2540 01 541 8802 5340 01 542 0343 5305 00 071 2079 2540 01 542 0435 4 31902 80205 96906 80204 80205 31902 96906 31902 80204 31902 80204 31902 31902 31902 80204 31902 END OF 5 PART NUMBER 125005878 M513795 818 517830 8 B1821BH038C150N MS15795 814 12500883 M45913 4 6CG8Z 12500881 B1821BH050C200N 12500552 B1821BH050C300N 12500880 12500875 12500879 1821 050 400 12500876 FIGURE 6 DESCRIPTION AND USABLE ON CODE UOC GROUP 33 SPECIAL PURPOSE KITS GROUP 3307 SPECLAL PURPOSE KITS ARMOR PLATES BRACKETS AND MOUNTING HARDWARE SUPPORT CROSS BASE PART OF KIT P N IIRAS EDIT WASHER FLAT PART OF KIT P N 57 4867 NUT SELF LOCKING HE PART OF KIT P N i SCREW H PART OF KIT P N SIRAS G WASHER FLAT PART OF KIT
20. and identifies the lowest maintenance level with the capability to do complete repair perform all authorized repair functions NOTE Some limited repair may be done on the item at a lower level of maintenance if authorized by the SMR codes Application Explanation TD Unit AVUM is the lowest level that can do complete repair of the item Direct Support AVIM is the lowest level that can do complete repair of the item General Support is the lowest level that can do complete repair of the item opecialized Repair Activity SRA is the lowest level that can do complete repair of the item TEM Depot is the lowest level that can do complete repair of the item E Nonreparable No repair is authorized UT No repair is authorized No parts or special tools are authorized for the maintenance of a B coded item However the item may be reconditioned by adjusting lubricating etc at the user level TB 9 2330 384 14 amp P SECTION 4 REPAIR PARTS AND SPECIAL TOOLS LIST RPSTL continued 3 EXPLANATION OF COLUMNS SECTIONS II AND continued 6 8 3 Recoverability Code Recoverability codes are assigned to items to indicate the disposition action on unserviceable items The recoverability code is entered in the fifth position of the SMR code as follows Code Application Explanation Nonreparable Item When unserviceable condemn and dispose of the item at the level of maintenance shown in the thir
21. arranged in NIIN sequence Note the figure and item number next to the NSN 2 Second Turn to the figure and locate the item number Verify that the item is the one you are looking for b When Part Number P N is Known 1 First If you have the P N and not the NSN look in the PART NUMBER column of the P N index Identify the figure and item number 2 Second Look up the item on the figure in the applicable repair parts list figure 7 ABBREVIATIONS For standard abbreviations see ASME Y14 38 1999 Abbreviations and Acronyms Abbreviations Explanation Ammunition Explosives and Dangerous Articles AOA Add on Armor Wd Aviation Intermediate Maintenance POM Aviation Unit Maintenance Commercial and Government Entity Code Department of Defense DAM Defense Reutilization and Marketing Office Electromagnetic Pulse Fuel Tanker Self Sealing yum eec Military List Items NIIN ENS National Item Identification Number consists of the last 9 digits of the NSN NON National Stock Number OCONU 5 Outside Contiguous United States mi Part Number Repair Parts and Special Tools Lists vn Se Strategic List Items Lira ied Source Maintenance and Recoverability Code TBP Sic Tanker Ballistics Protection System Bloom Usable On Code TB 9 2330 384 14
22. bl ank 6 DESCRIPTION AND USABLE ON CODE UOC GROUP 3307 SPECIAL PURPOSE KITS FIG 8 FTSS REPAIR PATCH KIT P N 57K4786 BAG TOOL PART OF KIT P N 57K4786 GOGGLES INDUSTRIAL PART OF KIT P N 2 ET ADHESIVE 3 OZ TUBE PART OF KIT P N NM DT CL CLOTH CLEANING 80 COUNT BOX PART OF N 57 4786 GLOVES DISPOSABLE SIZE XL 100 COUNT BOX PART OF KIT P N 57K4786 PATCH SPILL CONTROL 5 IN PART OF KIT P N 57 4786 PATCH SPILL CONTROL 3 IN PART OF KIT P N 57 4786 SOCKET MAGNETIC 3 4 IN 1 2 IN DRIVE PART OF KIT P N 57K4786 EXTENSION SOCKET WR 20 IN LG 1 2 IN DRIVE PART OF KIT P N 57K4786 HANDLE SOCKET WRENC 18 IN LG 1 2 IN DRIVE PART OF KIT P N 57K4786 KNIFE CRAFTMANS PART OF KIT P N BLADE KNIFE 5 BLADE EON SIRA TOO bee BATTERY NONRECHARG AA 4 PK PART OF KIT PZN 0764 8071 095309004004 FLASHLIGHT PART OF KIT P N 57K4786 PARTS LIST PARTS LIST PART OF KIT P N 57 4786 SHEET TECHNICAL INSTRUCTION SHEET PART OF KIT PZN 57 4766 RP 1 SECTION II 1 ITEM NO 1 2 3 4 2 3 SMR NSN PAOZZA 4940 01 540 2973 PFKZZD 2590 01 542 0382 PFKZZD 4730 01 542 1628 PFOZZD 2540 01 542 0356 IB 9 2330 384 14 amp P 4 5 PART CAGE NUMBER 31902 57 4786 31902 57 4839 31902 57 4866 31902 57 4667
23. 21 2 8 KITS KITS KITS PLICATION OU Dau 1 1 1 1 1 1 1 1 1 1 ON E A mn mn A FR Ww 1 mu 4 p P d OB WN gt QTY SECTION II 1 ITEM NO 2 SMR IB 9 2330 384 14 amp P 3 NSN 4 5 PART CAGE NUMBER END OF FIGURE KITS 2 6 DESCRIPTION AND USABLE ON CODE UOC SCREW HEXAGON H BRACKET MOUNTING ARMOR SUPPLEMENTAL BRACKET MOUNTING SCREW CAP HEXAGON H ARMOR SUPPLEMENTAL DOOR ACCESS GENERAL HANDLE MANUAL CONTR SCREW CAP HEXAGON H DOOR ACCESS GENERAL DRAWING ASSY AOA ARMOR SUPPLEMENTAL SCREW CAP HEXAGON H e y N NN DN FF EF QTY SECTION IV STOCK NUMBER 4240 00 052 3776 5305 00 068 0510 5305 00 068 0511 5305 00 071 2069 5305 00 071 2071 5305 00 071 2075 5305 00 071 2079 5120 00 237 4969 5120 00 240 8705 5110 00 293 2865 5310 00 411 4385 6230 00 635 4998 5305 00 725 2317 5310 00 767 9425 5310 00 773 7618 5305 00 782 9489 5110 00 892 5071 7920 01 036 4464 5325 01 086 4841 6135 01 447 0950 8415 01 492 0180 4940 01 540 2973 IB 9 2330 384 14 amp P CROSS REFERENCE INDEXES NATIONAL STOCK N
24. 3 Check assembly areas for any items that could interfere with the installation of the AOA and FTSS kits should any items be in the way cut or hand grind to remove those items 4 Finish all exposed metal areas using a rust inhibitor primer and paint as specified in Table 8 4 Materials and Parts 5 Allow for the appropriate time for prime and paint to cure 6 For specific vehicle preparation application of the FTSS System and removal instructions for unique items refer ta Chapter 3 of this TB 7 For specific installation and removal instructions of the AOA kit refer tg Chapter 4 of this TB 2 1 2 2 blank TB 9 2330 384 14 amp P CHAPTER 3 FUEL TANK SELF SEALING FTSS SYSTEM SCOPE This section provides the instructions for applying the FTSS System to M1062 fuel tankers The FTSS System is a coating applied to the exterior surface of the fuel tank vessel that will seal a leak caused by small arms fire within twenty minutes of impact Once sealed the fuel tanker may continue operating under normal conditions In the event the FTSS System does not seal a leak within twenty minutes a repair kit is provided to patch the affected area Refer to Chapter 8 FTSS Repair Kit for instructions on applying the field patch assemblies Also included are removal instructions for the unique items installed on the fuel tanker as part of the application of the FTSS System coating KIT PARTS AND THEIR DISPOSITION The following lists the kit
25. 4 amp P REMOVAL continued 16 Remove four hexagon head capscrews 2 four self locking nuts 4 eight flat washers 1 and cross brace support 3 from two support beams 4 SUPPORT BEAM CURBSIDE SUPPORT BEAM ROADSIDE 1062 055 4 20 TB 9 2330 384 14 amp P CHAPTER 5 DOOR HANDLE REPLACEMENT SCOPE This chapter provides the removal and installation instructions for armor door assembly handles REMOVAL WARNING Armor door assemblies are heavy and must be secured in place with safety latch when open Failure to do so may cause injury to personnel Open door 90 degrees and secure door in place with safety latch Remove self locking nut latch and teflon washer from threaded of door handle Discard self locking nut latch and teflon washer teflon washer and door handle from armor door assembly Discard teflon washer and door handle SELF LOCKING NUT LATCH C Eee TEFLON WASHER TEFLON WASHER DOOR HANDLE ARMOR DOOR ASSEMBLY TB1062 056 5 1 TB 9 2330 384 14 amp P INSTALLATION WARNING Armor door assemblies are heavy and must be secured in place with safety latch when open Failure to do so may cause injury to personnel 1 Position new Teflon washer on door handle 2 From outside of armor door assembly insert threaded end of new handle through hole in armor door assembly Teflon washer must contact outside surface of armor d
26. 6 Pounds per Square Inch 6 695 3 Miles per Gallon Kilometers 0 425 5 Miles per Hour Kilometers per Hour s 1 609 Y TO CHANGE TO MULTIPLY BY x Centimeters 2 A 0 394 A E 3 280 8 18161 Rr T pig c P 1 094 r 0 621 Square MES eerta canoe Unc epa cup uo UE 0 155 Square Melets Square arien in 10 764 4 Square Kilometers Sguare Miles 0 386 Square 2 47 Cubic Cubic Feet 35 315 Cubic Cubic Y c 1 308 6 MUI RTT TOT Fud CIUACES P cinco 0 034 E M 2 113 B m 1 057 gt 1 121 T E E A PA 0 264 CS oc S T T AE 0 035 Kilograms iiia ehe et er pepe A odia FLUE 2 205 Metric Tons kia SHOT Ro AA 1 102 Newton MeterS uscar Pound Pee M
27. 6 80205 31902 19207 31902 80204 80204 31902 19207 END OF 5 PART NUMBER M45913 4 6CG8Z MS15795 814 12500874 12500849 1250066 7 001 B1821BH038C150N Bl821BH038C125N 12500873 12500849 FIGURE 6 DESCRIPTION AND USABLE ON CODE UOC GROUP 3307 SPECIAL PUPOSE KITS FIG 2 ARMOR PLATE DOORS HOLD OPEN LATCHES AND MOUNTING HARDWARE NUT SELF LOCKING PART OF KIT P N VM oer wo ee Spee te ee er ae ee WASHER FLAT PART OF KIT P N 57K4867 DOOR ACCESS GENERAL PART OF KIT P N se TT BR LDOIDODR VEHICULA s ccd esaa HANDLE MANUAL CONTR PART OF KIT P N ee SCREW CAP HEXAGON H PART OF KIT P N Sd BUS E SCREW H PART OF KIT P N IKAS G DOOR ACCESS GENERAL PART OF KIT P N DO BAS I ate oh dci dede cte RO ek d LATCH DOOR 48 16 TB 9 2330 384 14 amp P TB1062 047 Figure 3 Armor Belly Plate and Mounting Hardware SECTION II 1 ITEM NO 2 3 SMR NSN PAOZZA 5305 00 411 4385 PAOAZA 5310 00 181 9425 PBOZZD 2540 01 542 1198 PAOAZA 5305 00 071 20069 IB 9 2330 384 14 amp P 4 CAGE 96906 80205 31902 80204 END OF 5 PART NUMBER MS17830 8C MS15795 818 12500877 B1821BH050C150N FIGURE 6 DESCRIPTI
28. 62 005 4 4 TB 9 2330 384 14 amp P INSTALLATION continued 12 Install two hexagon head capscrews 8 two self locking nuts 4 and four flat washers 1 through slider support bracket 6 rear brace roadside bracket 5 and frame support bracket 7 as shown Torque self locking nuts to 55 65 Ib ft 75 88 Nem NOTE If vehicle frame has two existing holes for frame support bracket go to Step 15 if not perform Steps 13 and 14 13 Position and clamp assembled slider support bracket 6 rear brace roadside bracket 5 and frame support bracket 7 on vehicle frame and mark two hole locations on frame 14 Using 19 32 inch drill bit drill two holes marked C through frame VEHICLE FRAME 1062 041 15 Install assembled slider support bracket 6 rear brace roadside bracket 5 and frame support bracket 7 on vehicle frame with two hexagon head capscrews 2 two self locking nuts 4 and four flat washers 1 as shown Torque self locking nuts to 55 65 lb ft 75 88 Nem VEHICLE FRAME TB1062 006 4 5 TB 9 2330 384 14 amp P INSTALLATION continued 16 Install slider support bracket 6 on center brace bracket 9 and cross brace support 3 Adjust center brace bracket 9 to duplicate Measurement X Measurement X should be taken between vehicle frame and inner edge of center brace bracket 9 as shown 17 Center slider support bracket 6 on center brace bracket 9 and cross brace support 3 whil
29. 7 AAA TB1062 050 Figure 6 Right and Left Fender Mounting Hardware SECTION LI IB 9 2330 384 14 amp P 1 2 3 4 5 6 7 ITEM SMR NSN PART DESCRIPTION AND NO CAGE NUMBER USABLE ON CODE UOC QTY GROUP 3307 SPECIAL PURPOSE KITS FIG 6 RIGHT AND LEFT FENDER MOUNTING HARDWARE 1 PAOZZA 5305 00 068 0510 05047 B1821BH038C100N SCREW CAP HEXAGON H PART OF KIT P N 24 S HIDE uiu dc Sod us Oo RO do 2 PAOZZA 5310 00 773 7618 80205 515795 814 WASHER FLAT PART OF KIT P N 57K4866 48 3 PAOZZA 5310 01 542 0395 96906 M45913 4 6CG8Z NUT SELF LOCKING PART OF KIT P N 24 END OF FIGURE TB 9 2330 384 14 amp P a c BOLT ON LADDER WELDED LADDER TB1062 051 Figure 7 Rear Ladder and Cable Mounting Hardware SECTION II 1 ITEM NO 2 SMR PAOZZA PAOZZA PAOZZA PAOZZA PAOZZA PAOZZA PAOZZA IB 9 2330 384 14 amp P 3 NSN 5305 00 782 9489 5310 00 773 7618 4710 01 541 9766 5310 01 542 0395 5340 01 542 0358 4730 01 541 7204 2710015419729 4 CAGE 80204 80205 31902 96906 31902 31902 31902 END OF 5 PART NUMBER B1821BH038C200N MS15795 814 12501995 M45913 4 6CG8Z 12500884 001 14332 12500882 FIGURE 6 DESCRIPTION AND USABLE ON CODE UOC GROUP 3307 SPECIAL PURPOSE KITS 7 REAR LADDER AND CABLE MOUNTING HARDWARE SCREW CAP HEXAGON H PART OF KIT P N STRAGO OCs ua ahh u
30. 84 14 amp P SECTION 4 REPAIR PARTS AND SPECIAL TOOLS LIST RPSTL continued 3 EXPLANATION OF COLUMNS SECTIONS AND III continued NOTE Cannibalization of controlled exchange when authorized may be used as a source of supply for items with the above source codes except for those source coded XA or those aircraft support items restricted by requirements of AR 750 1 2 Maintenance Code Maintenance codes tell you the level s of maintenance authorized to use and repair support items The maintenance codes are entered in the third and fourth positions of the SMR code as follows a Third Position The maintenance code entered in the third position tells you the lowest maintenance level authorized to remove replace and use an item The maintenance code entered in the third position will indicate authorization to one of the following levels of maintenance Application Explanation NU Crew or Operator maintenance done within Field AVUM maintenance Unit Level AVUM maintenance can remove replace and use the item etes Direct Support AVIM maintenance can remove replace and use the item m General Support maintenance can remove replace and use the item TEN opecialized Repair Activity SRA can remove replace and use the item Depot Maintenance can remove replace and use the item Fourth Position The maintenance code entered in the fourth position tells you whether or not the item is to be repaired
31. BER DATE TITLE Technical Bulletin for TB 9 2330 384 14 amp P M1062 Fuel Tankers PAGE Eoi NO NATIONAL STOCK Jic OF MAJOR NO NO NUMBER ITEMS RECOMMENDED ACTION SUPPORTED REMARKS Any general remarks or or suggestions for improvement of publications and blank forms Additional blank sheets may be use dif more space is needed TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGNATURE PLUS EXTENSION By Order of the Secretary of the Army PETER J SCHOOMAKER General United States Army Chief of Staff Official 2 Mem JOYCE E MORROW Administrative Assistant to the Secretary of the Army 0708101 Distribution To be distributed in accordance with the Initial Distribution Number IDN 344875 requirements for TB 9 2330 384 14 amp P THE METRIC SYSTEM AND EQUIVALENTS LINEAR MEASURE Centimeter 10 Millimeters 0 01 Meters 0 3937 Inch 1 Meter 100 Centimeters 1000 Millimeters 39 37 Inches Kilometer 1000 Meters 0 621 Mile WEIGHTS Gram 0 001 Kilogram 1000 Milligrams 0 035 Ounce 1 Kilogram 1000 Grams 2 2 Lb Metric Ton 1000 Kilograms 1 Megagram 1 1 Short Tons LIQUID MEASURE 1 Milliliter 0 001 Liter 0 0338 Fluid Ounce Liter 1000 Milliliters 33 82 Fluid Ounces SQUARE MEASURE Sq Centimeter 100 Sq Millimeters 0 155 Sq Inch Sq Meter 10 000 Sq Centimeters 10 76 Sq Feet Sq Kilometer
32. FORMS Use Part reverse for Repair Parts and Special Tools Lists RPSTL and Suppl For use of this form see AR 310 1 the proponent agency is US Tisi Army Adjutant General Center TO Forward to proponent of publication or form Include Zip Code FROM Activity and location Include Zip Code PART ALL PUBLICATIONS EXCEPT RPSTL AND SC SM AND BLANK FORMS PUBLICATION FORM NUMBER DATE TITLE TB 9 2330 Technical Bulletin for M1062 Fuel Tankers ITEM PAGE PARA LINE FIGURE os RECOMMENDED CHANGES AND REASON NO GRAPH NO Exact wording of recommended changes must be given Reference to line numbers within the paragraph or sub paragraph TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGNATURE PLUS EXTENSION D FORM 2028 REPLACES DA FORM 2028 1 DEC 68 WHICH WILL BE USED 1 FEB 74 TO Forward direct to addressee listed in publication FROM Activity and location Include Zip Code DATE PART REPAIR PARTS AND SPECIAL TOOLS LISTS AND SUPPLY CATALOGS SUPPLY MANUALS PUBLICATION NUMBER DATE TITLE Technical Bulletin for TB 9 2330 384 14 amp P M1062 Fuel Tankers TOTAL NO PAGE COLM LINE NATIONAL STOCK REFERENCE FIGURE ITEM OF MAJOR NO NO NUMBER ITEMS SUPPORTED RECOMMENDED ACTION REMARKS Any general remarks or or suggestions for improvement of publications and bla
33. LVE ASSEMBLIES REMOVED FOR CLARITY 1062 014 4 17 TB 9 2330 384 14 amp P REMOVAL continued WARNING Use caution when lifting supplemental armor A swinging or shifting load may cause injury to personnel 10 Using dawg grips Table 8 2 a suitable lifting sling and suitable lifting device support roadside frame panel 10 prior to removal of attaching hardware 11 Remove six hexagon head capscrews 2 six self locking nuts 4 and twelve flat washers 1 from roadside frame panel 10 and center brace bracket 9 12 Remove three hexagon head capscrews 2 three self locking nuts 4 six flat washers 1 and roadside frame panel 10 from rear brace roadside bracket 5 TB1062 054 4 18 TB 9 2330 384 14 amp P REMOVAL continued 13 Remove two hexagon head capscrews 8 two self locking nuts 4 four flat washers 1 center brace bracket 9 and slider support bracket 6 from cross brace support 3 FRONT OF TANKER 1062 008 14 Remove two hexagon head capscrews 2 two self locking nuts 4 four flat washers 1 assembled slider support bracket 6 rear brace roadside bracket 5 and frame support bracket 7 from vehicle frame 15 Remove two hexagon head capscrews 8 two self locking nuts 4 and four flat washers 1 from slider support bracket 6 rear brace roadside bracket 5 and frame support bracket 7 VEHICLE FRAME TB1062 006 4 19 TB 9 2330 384 1
34. ON AND USABLE ON CODE UOC GROUP 3307 SPECIAL PURPOSE KITS FIG 3 ARMOR BELLY PLATES AND MOUNTING HARDWARE NUT SELF LOCKING HE PART OF KIT P N D ee see ise de NUR Qoo EOD dO C WASHER FLAT PART OF KIT P N 57 4867 ARMOR SUPPLEMENTAL PART OF KIT P N 21 25 ud uuu SCREW CAP HEXAGON H PART OF KIT P N STRAGO G CTI TT TB 9 2330 384 14 amp P A 7777777 7777 1 Ete REA ff if y PP dir y 4 Dm ES PIN AN PN MORES REN 00 97 57 gt 2 W i 77 It Hi BA 224 1 Z 7 4 7 A d ad 2 e mdi 22 gt 4 1062 048 Placard Extension Plates and Mounting Hardware Figure 4 SECTION II 1 ITEM NO 2 3 SMR NSN PADAAA 5310 00 7753 17619 PAOAZA 5210 01 542 0395 PAOZZA 5305 00 725 2317 PAOZZA 5340 01 542 0378 IB 9 2330 384 14 amp P 4 CAGE 80205 96906 80204 31902 END OF 5 PART NUMBER 515795 814 M45913 4 6CG8Z B1821BH038C150N 12502023 FIGURE 6 DESCRIPTION AND USABLE ON CODE UOC GROUP 3307 SPECIAL PURPOSE KITS 4 PLACARD EXTENSION PLATES AND MOUNTING HARDWARE WASHER FLAT PART OF KIT P N 57K4866 NUT SELF LOCKING PART OF KIT P N SOIRS ee ae ee red rne SCREW CAP HEXAGON H PA
35. RT OF KIT P N o RE e i PLATE EXTENSION PART OF KIT P N DIA CG PET a TB 9 2330 384 14 amp P expl Gol PS gt KO b A i 7 e amnad 2711 5 4 1 22 4 12 CD NOJA Gin iN E LIN 4 M yy d S lt F am 11252021 AE tN VAG N A 4 1 Y 2 N P n E i f y a x S EET 5 A 27 gt vy 4 27 29 2 4 IB PE gt 4 J 1062 049 Figure 5 Curbside Pull Cable Mounting Hardware SECTION LI IB 9 2330 384 14 amp P 1 2 3 4 5 6 7 ITEM SMR NSN PART DESCRIPTION AND NO CAGE NUMBER USABLE ON CODE UOC QTY GROUP 3307 SPECIAL PURPOSE KITS 5 CURBSIDE PULL CABLE MOUNTING HARDWARE 1 PAOZZA 5325 01 086 4841 206012 FSP11 1 PK3 GROMMET NONMETALLIC PART OF KIT P N 2122 DD iod io b iode o d n UR UO E ee 2 PAOZZA 5340 01 542 0358 31902 12500884 001 CLIP RETAINING PART OF KIT P N SIRES 3 PAOZZA 4730 01 541 7204 21902 14332 HAZEL NUT PART OF KIT P N 57K4866 END OF FIGURE TB 9 2330 384 14 amp P 1
36. TB 9 2330 384 14 amp P TECHNICAL BULLETIN OPERATOR S UNIT INSTALLATION REMOVAL INSTRUCTIONS AND REPAIR PARTS AND SPECIAL TOOLS LIST RPSTL FOR TANKER BALLISTIC PROTECTION SYSTEM TBPS AOA FTSS FOR SEMITRAILER TANK FUEL 7500 GALLON M1062P1 NSN 2330 01 533 9904 DISTRIBUTION STATEMENT A Approved for public release distribution is unlimited Headquarters Department of the Army APRIL 2007 TB 9 2330 384 14 amp P WARNING SUMMARY WARNING Eye and hearing protection must be worn at all times when using power tools for grinding cutting sawing and drilling Failure to do so may result in injury to personnel Chemical Agent Resistant Coating CARO paint contains isocyanyte HDI which is highly irritating to skin and respiratory system High concentrations of HDI can produce symptoms of itching and reddening of skin a burning sensation in throat and nose and watering of the eyes In extreme concentrations can cause cough shortness of breath pain during respiration increased sputum production and chest tightness The following precautions must be taken whenever using CARC paint e NEVER cut CARC coated materials without high efficiency air purifying respirators in use e DO NOT grind or sand painted equipment without high efficiency air purifying respirators in use e AWARE of CARC paint exposure symptoms symptoms can occur a few days after initial exposure Seek medical help i
37. UMBER INDEX FIGURE NO lt lt 4 BNF 00 FF WN A H ct 0 ITEM NO KF Uy mn STOCK NUMBER 2590 01 541 8759 4730 01 541 7204 7610 01 541 8112 7610 01 541 8159 5340 01 541 8481 4235 01 541 8511 4235 01 541 8515 2540 01 541 8802 2510 01 541 8817 4710 01 541 9729 4 2766 40 01 542 08338 2540 01 542 0334 5340 01 542 0343 2540 01 542 0356 5340 01 542 0358 5 4 0 01 542 0 565 5340 01 542 0378 2590 01 542 0382 5340 01 542 0388 5310 01 542 0395 5340 01 542 0420 2540 01 542 0435 2540 01 542 1198 4730 01 542 1628 5140 01 542 2828 2540 02 gt 542 1383 5130 01 546 1738 5130 01 546 1739 FIGURE NO PMN COON H H ct ct 0 0 10 3 6 16 15 3 Co UJOO CO PO 4 2 BHR WW ES I SECTION IV PART NUMBER 051135 05203 115A 12500849 12500852 12500859 12500860 12500872 12500973 12500874 12500875 12500876 12500877 12500878 12500879 12500880 12500881 12500882 12500883 12500888 12501995 12502023 14332 14394 2608 VSE 3336841 21602956 57 4786 57 4839 57 4866 57 4867 12500884 001 12500887 0041
38. air Kit Contents List 57K4786 3 inch Patch Spill Control 4235 01 541 8511 12500859 31902 each Cloth Cleaning 80 Count Alcohol 7920 01 036 4464 TX1301 21994 Saturated Gloves Disposable XL 100 Count Box 8415 01 492 0180 8415 01 492 0180 80244 Extension Socket Wrench 5120 00 240 8705 516059 6 80020 1 each 20 inch Extension 1 2 inch Drive 4 Handle Socket Wrench 18 inch 5120 00 249 1071 B107 10M 05047 1 each 1 2 inch Drive TY1CL3ST1 Flashlight AA Battery 6230 00 635 4998 Z21P 77542 Goggles Industrial 240 00 052 3776 3336841 45152 6 1 TB 9 2330 384 14 amp P REPAIR PROCEDURES Place the bolt head of the FRP assembly Position the FRP assembly within 1 2 inch Using the socket wrench handle and WARNING Fuel is very flammable and can explode easily To avoid serious injury or death keep fuel away from open flame or any spark ignition source Keep a B C fire extinguisher within reach when performing fuel tank repair WARNING Eye and hand protection must be worn at all times when applying FTSS Patch Kit Failure to do so may result in injury to personnel into the magnetic socket 12 7 of the leak by stabbing the patch assembly directly into the FTSS System liner extension tighten the FRP assembly screw until secure MWOFRP 001 MWOFRP 002 Observe the fuel flow Leakage should begin to slow noticeably and stop within a few seconds If the lea
39. aken whenever using CARC paint NEVER weld or cut CARC coated materials without high efficiency air purifying respirators in use e DO NOT grind or sand painted equipment without high efficiency air purifying respirators in use e AWARE of CARC paint exposure symptoms symptoms can occur a few days after initial exposure Seek medical help immediately if symptoms are detected 17 Grind retaining clamps 4 and 13 to remove from vehicle Ensure retaining clamps are ground 3 4 smooth to surface of tank body TB1062 037 TB 9 2330 384 14 amp P VEHICLE PREPARATION continued Rear Bulkhead 1 Remove vapor collection hose WARNING Eye and hearing protection must be worn at all times when using power tools for grinding cutting sawing and drilling Failure to do so may result in injury to personnel CARC paint contains isocyanyte HDI which is highly irritating to skin and respiratory system High concentrations of HDI can produce symptoms of itching and reddening of skin a burning sensation in throat and nose and watering of the eyes In extreme concentrations HDI can cause cough shortness of breath pain during respiration increased sputum production and chest tightness The following precautions must be taken whenever using CARC paint NEVER weld or cut CARC coated materials without high efficiency air purifying respirators in use e DO NOT grind or sand painted equipment without high efficie
40. are 2 Remove six hexagon head capscrews 1 six self locking nuts 2 and twelve flat washers 3 from fender support bracket Remove fender and fender support bracket from tanker Discard hardware REAR FENDER SUPPORT 2 AE YA S FENDER SUPPOR BRACKET FRONT FENDER SUPPORT TB1062 042 3 Remove hazardous warning placard 3 2 TB 9 2330 384 14 amp P VEHICLE PREPARATION continued Curbside continued WARNING Eye and hearing protection must be worn at all times when using power tools for grinding cutting sawing and drilling Failure to do so may result in injury to personnel CARC paint contains isocyanyte HDI which is highly irritating to skin and respiratory system High concentrations of HDI can produce symptoms of itching and reddening of skin a burning sensation in throat and nose and watering of the eyes extreme concentrations can cause cough shortness of breath during respiration increased sputum production and chest tightness The following precautions must be taken whenever using CARC paint NEVER weld or cut CARC coated materials without high efficiency air purifying respirators in use e DO NOT grind or sand painted equipment without high efficiency air purifying respirators in use e AWARE of CARC paint exposure symptoms symptoms can occur a few days after initial exposure Seek medical help immediately if symptoms are d
41. be reported so that they can be corrected and improvements made to prevent the problem in future items 2 While corrosion is typically associated with rusting of metals it can also include deterioration of other materials such as rubber and plastic Unusual cracking softening swelling or breaking of these materials may be a corrosion problem Ifa corrosion problem is identified it can be reported using SF 368 Product Quality Deficiency Report Use of key words such as corrosion rust deterioration or cracking will ensure that the information is identified as a CPC problem 4 The form should be submitted to the address specified in DA PAM 750 8 The Army Maintenance Management System TAMMS Users Manual DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE Refer to TM 750 244 6 for procedures on destruction of military vehicles PREPARATION FOR STORAGE OR SHIPMENT Refer to TM 38 470 Storage and Maintenance of Army Prepositioned Stock Material for preservation packaging marking and preparation for storage or shipment of M1062 series fuel tankers with AOA kit and or FTSS kit installed LIST OF ABBREVIATIONS AND ACRONYMS Add On Armor CPC Corrosion Prevention and Control DA PAM Department of the Army Pamphlet DOT Department of Transportation EIR Reporting Equipment Improvement Recommendations Field Repair Patch FTSS Fuel Tank Self Sealing TAMMS The Army Maintenance Management System TB Technical
42. blank 0 2 0 MUA 2 Loco sette te v 0 edo PR EET 0 6 and 6 2 00 laicidad 0 a 32 ion caue 0 GT DEO OE ata 0 Figure 1 thru Figure 8 0 Kits 1 and 2 0 l 1 and 1 2 1 3 blank 0 Zero in this column indicates an original page or work package A B blank TB 9 2330 384 14 amp P TB1062 LOC A R M1062P1 RIGHT SIDE CURBSIDE Y TB1062 LOC A L M1062P1 LEFT SIDE ROADSIDE TB 9 2330 384 14 amp P HEADQUARTERS DEPARTMENT OF THE ARMY WASHINGTON D C 06 April 2007 TECHNICAL BULLETIN OPERATOR S UNIT INSTALLATION REMOVAL INSTRUCTIONS AND REPAIR PARTS AND SPECIAL TOOLS LIST RPSTL FOR TANKER BALLISTIC PROTECTION SYSTEM TBPS AOA FTSS FOR SEMITRAILER TANK FUEL 7500 GALLON M1062P1 NSN 2330 01 533 9904 REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this publication If you find any mistakes or if you know of a way to improve the procedures please let us know Submit your DA Form 2028 2 Recommended Changes to Equipment Technical Publications through the Internet on the Army Electronic Product Support AEPS website The Internet address is http aeps ria army mil The DA Form 2028 is located under the PUBLIC APPLICATIONS section of the AEPS public home page Fill out the form and click on SUBMIT Using this form on the
43. ccordance with TM 43 0139 Painting Instructions for Army Materiel Allow for the appropriate time for the primer and paint to cure 3 Ensure all surfaces have been pretreated as soon as possible after cleaning by an approved spray or brush method 4 Apply stencils per TM 9 2330 384 14 amp P in accordance with TM 43 0139 and TB 43 0209 FINAL INSPECTION REQUIREMENTS 1 Check all armor panels braces brackets and doors are properly installed and secure 2 Check the operation of all access doors Ensure access doors do not bind when opening and closing 3 Ensure door latches do not bind and hold access doors securely in place 4 Ensure that TB 9 2330 384 14 amp P is in accessories stowage box MAINTENANCE AND LUBRICATION REQUIREMENTS 1 Ensure door hinges safety latches and door handles are lubricated using lubricating oil weekly Item 9 Table 8 4 2 Ensure hexagon head capscrews and self locking nuts are properly torqued monthly 7 1 TB 9 2330 384 14 amp P MARKING EQUIPMENT After the TBPS has been installed apply the new data plate next to the existing vehicle data plate as shown UP ARMORED VEHICLE FIELD A FIELD B FIELD FIELD D LIQUID and TANK DIVISIONS FRUEHAUF TRAILER OPERATIONS OMAHA NEBRASHA MFG DOT MC 306 AL PRES DESIGN 1 TEST 3 MAT SHELL 5424 H32 HEAD 3454 0 WELD 5356 EXTR 6061 LINING NONE 00 CAP BY COMPT FR US GAL 75 TOTAL 7500 GAL LOAD
44. clude normal use OCONUS only TB 9 2330 384 14 amp P SECTION 4 REPAIR PARTS AND SPECIAL TOOLS LIST RPSTL continued 3 EXPLANATION OF COLUMNS SECTIONS II AND continued C d NSN Column 3 The NSN for the item is listed in this column CAGEC Column 4 The Commercial and Government Entity Code is a five digit code which is used to identify the manufacturer distributor or Government agency activity that supplies the item PART NUMBER Column 5 Indicates the primary number used by the manufacturer individual company firm corporation or Government activity which controls the design and characteristics of the item by means of its engineering drawings specifications standards and inspection requirements to identify an item or range of items NOTE When you use an NSN to requisition an item the item you receive may have a different part number from the part ordered DESCRIPTION AND USABLE ON CODE Column 6 This column includes the following information 1 The Federal item name and when required a minimum description to identify the item 2 Part Numbers P Ns of bulk materials are referenced in this column in the line entry to be manufactured or fabricated 3 Hardness Critical Item A support item that provides the equipment with special protection from electromagnetic pulse EMP damage during a nuclear attack 4 The statement END OF FIGURE appears jus
45. components of the FTSS kit RPSTL Figures 417 This list can be used to inventory the kit for completeness Table 3 1 Fuel Tanker Self Sealing FTSS Kit Contents List National Stock mE FTSS Application Procedures 14282 31902 FTSS Microscopic Expansion 14290 31902 1 Beads FTSS Polyurethane Coating 14291 31902 FISS System Application 12500867 19207 1 Installation Instruction Technical Bulletin 9 2330 384 14 amp P 19207 Screw Cap Hexagon Head 5305 00 068 0510 B1821BH038C100N 85047 Nut Self Locking 5310 01 542 0345 M45913 4 6CG8Z 96906 Screw Cap Hexagon Head B1821BH038C150N 80204 8 TB 9 2330 384 14 amp P VEHICLE PREPARATION The following list details the locations and components that must be removed to allow access to restricted areas of the fuel tanker before the FTSS System coating is applied Once the coating has been applied dried and inspected some of the components may be reinstalled For component removal instructions refer to TM 9 2330 384 14 amp P Front Bulkhead 1 Remove hazardous warning placard Discard hardware 2 Remove nose adapter bracket with voltage control unit attached Curbside NOTE Steps 1 and 2 apply to curbside and roadside fenders Curbside is shown Fender removal is a two person task 1 Remove three hexagon head capscrews 1 three self locking nuts 2 and six flat washers 3 from front and rear fender supports Discard hardw
46. d position of the SMR code Reparable Item When uneconomically reparable condemn and dispose the item at the Unit level maintenance Reparable Item When uneconomically reparable condemn and dispose of the item at Direct Support level Reparable Item When uneconomically reparable condemn and dispose of the item at General Support level Reparable Item When beyond lower level repair capability return to depot Condemnation and disposal of item are not authorized below depot level Reparable Item Condemnation and disposal of item not authorized below opecialized Repair Activity SRA item requires special handling or condemnation procedures because of specific reasons e g precious metal content high dollar value critical material or hazardous material Refer to appropriate manuals directives for specific instructions 4 Demilitarization Code Demilitarization codes are assigned to items to indicate the method and degree of demilitarization required The demilitarization code is entered in the sixth position of the SMR code as follows Application Explanation No demilitarization required MLI No demilitarization required MLI removed deadly parts in accordance with DOD 4160 21 M 1 MLI mutilate MLI burn shred or pulp MLI contact the item manager MLI demil required prior to DRMO MLI security classified demilitarize sensitive markings prior to transfer to DRMO Not used on AEDA items SLI mutilate to pre
47. dividually They must be made from bulk materiel which is MH Made at GS Level identified by the part number in the DESCRIPTION AND ML Made at SRA USABLE ON CODE UOC column and listed in the bulk materiel MD Made at Depot functional group of the RPSTL If the item is authorized to you by the third position of the SMR code but the source code indicates itis made at a higher level order the item from the higher level of maintenance AO Assembled by Unit Items with these codes are not to be requested requisitioned AVUM level individually The parts that make up the assembled item must be AF Assembled by DS requisitioned or fabricated and assembled at the level of AVIM level maintenance indicated by the source code If the third position of AH Assembled by the SMR code authorizes you to replace the item but the source GS level code indicates the item is assembled at a higher level order the AL Assembled by SRA item from the higher level of maintenance AD Assembled by Depot XA Do not requisition an XA coded item Order the next higher assembly Refer to NOTE on the following page XB If an item is not available from salvage order it using the CAGEC and P N XC Installation drawings diagrams instruction sheets field service drawings identified by manufacturer s P N XD Item is not stocked Order an XD coded item through normal supply channels using the CAGEC and P N given if no NSN is available 8 6 TB 9 2330 3
48. e maintaining Measurement X and clamp slider support bracket 6 in place 18 Using 19 32 inch drill bit and slider support bracket 6 as a template drill two holes marked D through center brace bracket 9 cross brace support 3 and slider support bracket 6 VEHICLE FRAME MEASUREMENT TB1602 007 19 Install two hexagon head capscrews 8 two self locking nuts 4 and four flat washers 1 through slider support bracket 6 center brace bracket 9 and cross brace support 3 as shown Ensure two hexagon head capscrews 8 are installed in the direction shown Torque self locking nuts to 55 65 Ib ft 75 88 Nem FRONT OF TANKER 1062 008 4 6 TB 9 2330 384 14 amp P INSTALLATION continued WARNING Use caution when lifting supplemental armor A swinging or shifting load may cause injury to personnel NOTE Roadside frame panel may come with doors pre installed with shipping hardware If doors are installed remove doors from frame panel Set doors aside and discard hardware Correct positioning of roadside frame panel prior to drilling is critical 20 Using dawg grips Table 8 2 a suitable lifting sling and suitable lifting device raise and position roadside frame panel 10 against rear brace roadside bracket 5 and center brace bracket 9 Ensure roadside frame panel 10 is level and lines up properly with rear brace roadside bracket 5 and center brace bracket 9 1
49. ers The TBPS consists of the Fuel Tank Self Sealing FTSS System Add On Armor AOA Kit and FTSS Repair Kit which all work in conjunction to provide the fuel tanker with ballistic protection against small arms fire The TBPS kit is applicable to the following M1062 2330 01 275 7475 TKG5000 When completed the vehicle NSN and part number will change for the end items as follows 1062 1 2330 01 533 9904 12500848 1 ARMY KNOWLEDGE ONLINE AKO WEBSITE Refer to AKO website at https www us army mil suite login welcome html for the most recent updates to the kits and TB installation instructions MAINTENANCE FORMS RECORDS AND REPORTS Department of the Army forms and procedures used for equipment maintenance will be those prescribed by DA PAM 750 8 The Army Maintenance Management System TAMMS Users Manual REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS EIRs If your M1062P1 needs improvement let us know Send us an EIR You the user are the only one who can tell us what you don t like about your equipment Let us know why you don t like the design or performance Put it on an SF 368 Product Quality Deficiency Report Mail it to Commander U S Army Tank automotive and Armaments Command ATTN AMSTA TR E PQDR Warren MI 48397 5000 We will send you a reply TB 9 2330 384 14 amp P CORROSION PREVENTION AND CONTROL CPC 1 CPC of Army materiel is a continuing concern Any corrosion problems with this item should
50. etected Remove emergency valve control lines and grommets Grind retaining straps from tanker box Discard grommets Remove hose canister assembly Bend three retaining clamps 4 away from tubing 5 Loosen two nuts 10 U bolt 9 and remove cable 7 from relay switch 8 nut 6 from straight adapter 11 Pull tubing 5 from grommet 12 and vehicle Remove grommet 12 from vehicle Discard grommet Pull tubing 5 away from tanker body 1062 036 3 3 TB 9 2330 384 14 amp P VEHICLE PREPARATION continued Curbside continued 12 Bend three retaining clamps 13 away from tubing 14 Loosen nut 19 and remove cable 17 from vapor vent valve 18 Remove nut 15 from straight adapter 20 Pull tubing 14 from grommet 12 and vehicle Remove grommet 12 from vehicle Discard grommet WARNING Eye and hearing protection must be worn at all times when using power tools for grinding cutting sawing and drilling Failure to do so may result in injury to personnel CARC paint contains isocyanyte HDI which is highly irritating to skin and respiratory system High concentrations of HDI can produce symptoms of itching and reddening of skin a burning sensation in throat and nose and watering of the eyes In extreme concentrations can cause cough shortness of breath pain during respiration increased sputum production and chest tightness The following precautions must be t
51. inst cross brace support 3 Ensure that forward belly panel 17 is parallel with underside of tanker and clamp in place 40 Using 19 32 inch drill bit and forward belly panel 17 as a template center punch and drill four holes marked K through two supports TANKER SUPPORTS TB1062 018 TB 9 2330 384 14 amp P INSTALLATION continued 41 Install forward belly panel 17 on two supports with four hexagon head capscrews 18 four self locking nuts 4 and eight flat washers 1 as shown Torque self locking nuts to 55 65 lb ft 75 88 Nem So TANKER SUPPORTS N A SPARE TIRE REMOVED FOR CLARITY 1062 022 Armor door assemblies may or may not door handles installed when shipped If door handles are not installed they are supplied separately with each door assembly Refer tb Chapter 5 for door handle installation Ensure doors are mounted with AOA kit hardware only Do not mount with shipping hardware Refer to Chapter 5 for door handle replacement 42 Using four bottom holes install door assembly 19 on roadside frame panel 10 with four hexagon head capscrews 21 four self locking nuts 14 and eight flat washers 13 Torque self locking nuts to 30 35 Ib ft 41 48 Nem 43 Using two top holes install safety latch 20 on door assembly 19 and roadside frame panel 10 with two hexagon head capscrews 12 two self locking nuts 14 and four flat washers 13 Torque se
52. isitioning issue and disposition of spares and repair parts as indicated by the Source Maintenance and Recoverability SMR codes GENERAL In addition to the Introduction this RPSTL is divided into the following sections a Section Repair Parts List A list of spares and repair parts authorized by this RPSTL for use in the performance of maintenance This list also includes parts which must be removed for replacement of the authorized parts Parts lists are composed of functional groups in ascending alphanumeric sequence with the parts in each group listed in ascending figure and item number sequence Repair parts kits are listed separately in their own functional group Items listed are shown on the associated illustrations b Section Special Tools List There are no special tools for the M1062P1 TBPS c Section IV Cross Reference Indexes There are two cross reference indexes in this RPSTL National Stock Number Index and Part Number Index EXPLANATION OF COLUMNS SECTIONS AND III a Item No Column 1 Indicates the number used to identify items called out in the illustration b SMR Code Column 2 The 5 code contains supply requisitioning information maintenance level authorization criteria and disposition instruction as shown in the following breakout Source Maintenance Recoverability Demilitarization Code Code Code Code XX X X X X 1 two positions 39 position 4 position 5 position 6 position
53. k continues remove the patch and relocate to a different position After leak has stopped wipe any excess fuel from repaired area with a clean rag Clean repaired area with alcohol wipes Apply adhesive to the base of the FRP assembly to permanently seal the patch in place Using knife remove any excess adhesive as required Report all fuel tanker vessel damage to immediate supervisor for proper repair TB 9 2330 384 14 amp P CHAPTER 7 QUALITY ASSURANCE AND FINAL INSPECTION QUALITY ASSURANCE REQUIREMENTS The installer is responsible for compliance with quality assurance requirements specified herein The installer is responsible for observing all quality and safety standards These requirements and the installer s plan of inspection or quality assurance program constitute the minimum examinations and tests necessary to assure compliance with established requirements The installer is responsible for following the instructions contained in this Technical Bulletin TB for installing the TBPS kit Report and record the application of this TB in accordance with DA Pam 750 8 and DA Pam 738 751 The user is required to follow maintenance and lubrication requirements FINAL PAINT 1 Ensure all exposed surfaces have been thoroughly cleaned by an approved chemical or mechanical method 2 Finish all exposed metal plates brackets and shields using rust inhibitor primer and paint as specified in Table 8 4 Materials and Parts in a
54. lf locking nuts to 30 35 Ib ft 41 48 Nem 14 4 M 1062 024 4 13 TB 9 2330 384 14 amp P INSTALLATION continued 44 Using eight bottom holes install door assembly 22 on roadside frame panel 10 with eight hexagon head capscrews 21 eight self locking nuts 14 and sixteen flat washers 13 Torque self locking nuts to 30 35 Ib ft 41 48 Nem 45 Using two top holes install safety latch 20 on door assembly 22 and roadside frame panel 10 with two hexagon head capscrews 12 two self locking nuts 14 and four flat washers 13 Torque self locking nuts to 30 35 Ib ft 41 48 Nem 21 TB1062 023 FOLLOW ON TASK Place the FTSS repair kit and TB 9 2330 384 14 amp P in accessories stowage box TB 9 2330 384 14 amp P REMOVAL WARNING Use caution when lifting supplemental armor A swinging or shifting load may cause injury to personnel NOTE Refer to Chapter door handle replacement 1 Remove two hexagon head capscrews 12 two self locking nuts 14 four flat washers 13 and safety latch 20 from door assembly 22 and roadside frame panel 10 2 Remove eight hexagon head capscrews 21 eight self locking nuts 14 sixteen flat washers 13 and door assembly 22 from roadside frame panel 10 21 TB1062 023 3 Remove two hexagon head capscrews 12 two self locking nuts 14 four flat washers 13 and safety latch 20 from door assembly 19 a
55. mmediately if symptoms are detected WARNING Use caution when lifting supplemental armor A swinging or shifting load may cause injury to personnel WARNING Armor door assemblies are heavy and must be secured in place with safety latch when open Failure to do so may cause injury to personnel TB 9 2330 384 14 amp P WARNING SUMMARY continued WARNING Fuel is very flammable and can explode easily To avoid serious injury or death keep fuel away from open flame or any spark ignition source Keep a B C fire extinguisher within reach when performing fuel tank repair WARNING Eye and hand protection must be worn at all times when applying FTSS Patch Kit Failure to do so may result in injury to personnel TB 9 2330 384 14 amp P LIST OF EFFECTIVE PAGES WORK PACKAGES Date of issue for original pages work packages is 06 April 2007 NOTE The portion of text affected by the changes is indicated by a vertical line in the outer margins of the page Changes to illustrations are indicated by miniature pointing hands Dates of issue for original and changed pages are Original O 06 April 2007 TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 22 AND TOTAL NUMBER OF PAGES IS 104 CONSISTING OF THE FOLLOWING Page Change Number Number COVED 0 EE AO D o 0 blank and B blank 0 ii blank and ii blank 0 Eno 0 2 1 2 2 blank and 2 2
56. n ascending alphanumeric sequence i e vertical arrangement of letter and number combination which places the first letter or digit of each group in order A through Z followed by the numbers 0 through 9 and each following letter or digit in like order 1 PART NUMBER Column Indicates the P N assigned to the item 2 FIG Column This column lists the number of the figure where the item is identified located in the RPSTL Sections and 3 ITEM Column The item number is the number assigned to the item as it appears in the figure referenced in the adjacent figure number column 5 SPECIAL INFORMATION a Usable On Code UOC The UOC appears in the lower left corner of the DESCRIPTION column heading Usable on codes are shown as UOC in the Description Column justified left on the first line under the applicable item nomenclature Uncoded items are applicable to all models Identification of the UOC s used in the RPSTL are Code Used On a 1062 1 b Associated Publication The publication s listed below pertain to the Semitrailer Tank Fuel 7500 Gallon M1062 TM 9 2330 384 14 amp P M1062 8 10 TB 9 2330 384 14 amp P SECTION 4 REPAIR PARTS AND SPECIAL TOOLS LIST RPSTL continued 6 HOW TO LOCATE REPAIR PARTS a When National Stock Number NSN is Known 1 First If you have the NSN look in the STOCK NUMBER column of the NSN index The NSN is
57. ncy air purifying respirators in use e AWARE of CARC paint exposure symptoms symptoms can occur a few days after initial exposure Seek medical help immediately if symptoms are detected NOTE Do not remove left and right rear wiring conduit from tanker 2 Remove left and right rear wiring conduit from retaining straps Grind retaining straps from tanker box 3 Remove wire ties clamps and hoses from ladder assembly if so equipped 4 Measure and cut legs of ladder assembly 4 inches 10 cm from base of vehicle LADDER 277 ASSEMBLY t m TB 9 2330 384 14 amp P VEHICLE PREPARATION continued Rear Bulkhead continued 5 Remove ladder mounting hardware and ladder assembly from tanker body Discard mounting hardware LADDER ASSEMBLY TB1062 031 3 6 TB 9 2330 384 14 amp P VEHICLE PREPARATION continued Rear Bulkhead continued 6 NOTE Perform Step 6 if ladder assembly is welded to upper tank body WARNING Eye and hearing protection must be worn at all times when using power tools for grinding cutting sawing and drilling Failure to do so may result in injury to personnel CARC paint contains isocyanyte HDI which is highly irritating to skin and respiratory system High concentrations of HDI can produce symptoms of itching and reddening of skin a burning sensation in throat and nose and watering of the eyes extreme concentrations can cause cough shortness of breath
58. nd roadside frame panel 10 4 Remove four hexagon head capscrews 21 four self locking nuts 14 eight flat washers 13 and door assembly 19 from roadside frame panel 10 19 FG QR H TA 1062 024 4 15 TB 9 2330 384 14 amp P REMOVAL continued 5 Remove four hexagon head capscrews 18 four self locking nuts 4 eight flat washers 1 and forward belly panel 17 from two supports 4 TANKER SUPPORTS SPARE TIRE REMOVED FOR CLARITY T 6 Remove hexagon head capscrew 16 self locking nut 4 two flat washers 1 and belly panel 15 from post center brace bracket 9 7 Remove two hexagon head capscrews 2 two self locking nuts 4 four flat washers 1 and belly panel 15 from cross brace support 3 9 Es as v Y ra 1 t pt al a m m a ITEMS REMOVED FOR CLARITY 1062 017 4 16 TB 9 2330 384 14 amp P REMOVAL continued 8 Remove three hexagon head capscrews 12 three self locking nuts 14 and six flat washers 13 from lower bracket support 11 on accessories stowage box Bn 12 P di 11 ACCESSORIES STOWAGE BOX 2 N o EE g 13 TB1062 015 9 Remove four hexagon head capscrews 2 four self locking nuts 4 eight flat washers 1 and lower bracket support 11 from roadside frame panel 10 ACCESSORIES STOWAGE BOX VA
59. nk forms Additional blank sheets may be use dif more space is needed TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGNATURE PLUS EXTENSION RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS Use Part reverse for Repair Parts and Special Tools Lists RPSTL and Suppl For use of this form see AR 310 1 the proponent agency is US Army Adjutant General Center TO Forward to proponent of publication or form Include Zip Code FROM Activity and location Include Zip Code PART ALL PUBLICATIONS EXCEPT RPSTL AND SC SM AND BLANK FORMS PUBLICATION FORM NUMBER DATE TITLE _ Technical Bulletin for TB 9 2330 384 14 amp P AXIXXIAXXX M1062 Fuel Tankers ITEM PAGE PARA LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON NO GRAPH NO NO NO Exact wording of recommended changes must be given Reference to line numbers within the paragraph or sub paragraph TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGNATURE PLUS EXTENSION D FORM 2028 REPLACES DA FORM 2028 1 DEC 68 WHICH WILL BE USED 1 FEB 74 TO Forward direct to addressee listed in publication FROM Activity and location Include Zip Code DATE PART REPAIR PARTS AND SPECIAL TOOLS LISTS AND SUPPLY CATALOGS SUPPLY MANUALS PUBLICATION NUMBER DATE TITLE Technical Bulletin for TB 9 2330 384 14 amp P M1062 Fuel Tankers pes NC NATIONAL STOCK REFERENCE FIGURE bey
60. oles marked A in two support beams 6 Install cross brace support 3 on two support beams with four hexagon head capscrews 2 four self locking nuts 4 and eight flat washers 1 as shown Torque self locking nuts to 55 65 lb ft 75 88 Nem SUPPORT BEAM 242 CURBSIDE 2 VN Wy SUPPORT ROADSIDE SUPPORT BEAM OS CURBSIDE AN ai SUPPORT BEAM A ROADSIDE AS 4 TEMPLATE 94 Due TB1062 007 4 3 TB 9 2330 384 14 amp P INSTALLATION continued 7 Measure from vehicle frame to outer edge of vehicle fender as shown approximately 29 inches 73 66 cm This distance will be referred to as Measurement X 1062 003 8 Install slider support bracket 6 on rear brace roadside bracket 5 and frame support bracket 7 9 Adjust rear brace roadside bracket 5 and frame support bracket 7 to equal Measurement X Measurement should be taken hn outer edge of frame support bracket 7 and inner edge of rear brace roadside bracket 5 as shown 10 Center slider support bracket 6 on rear brace roadside bracket 5 and frame support bracket 7 while maintaining measurement X and clamp slider support bracket 6 in place 11 Using 19 32 inch drill bit and slider support bracket 6 as a template drill two holes marked B through rear brace roadside bracket 5 frame support bracket 7 and slider support bracket 6 9 MEASUREMENT x Mel 6 TB10
61. om two placard extension plates 21 FRONT PLACARD TB1062 044 NOTE Two placard extension plates are required to provide clearance between FTSS coating and front placard Voltage control unit and nose adapter bracket are removed in Step 2 2 Remove four hexagon head capscrews 22 four self locking nuts 2 and eight flat washers 3 two placard extension plates 21 nose adapter bracket and voltage control unit from tanker VOLTAGE CONTROL UNI NOSE ADAPTER BRACKET TB1062 043aa 3 17 TB 9 2330 384 14 amp P REMOVAL continued Curbside 1 Remove three retaining clips 24 and hazel nuts 23 from tubing 14 on tanker 2 Remove three retaining clips 24 and hazel nuts 23 from tubing 5 on tanker TB1062 053 3 18 TB 9 2330 384 14 amp P REMOVAL continued Rear Bulkhead 1 Remove twelve retaining clips 24 and hazel nuts 23 from left and right rear wiring conduit LEFT REAR WIRING CONDUIT RIGHT REAR WIRING CONDUIT Jv Tima PO 2 1062 020 If ladder assembly has upper and lower ladder sleeves perform Steps 4 and 5 2 Remove two clamps tiedown straps and two hoses from ladder assembly LADDER ASSEMBLY a Mi TB1062 034 3 19 TB 9 2330 384 14 amp P REMOVAL continued Rear Bulkhead continued 3 Remove four hexagon head capscrews 25 four self locking nuts 2 eight flat washers 3 two sleeves 26 and ladde
62. oor assembly NOTE The latch must be positioned so that the bent ends of the latch point away from the armor door assembly 3 Install new Teflon washer and latch onto threaded end of armor door assembly with new self locking nut Teflon washer must contact inside surface of armor door assembly 4 Check operation of door handle 5 Release safety latch and close armor door assembly Rotate door handle to latched position Handle should be in downward position Check that armor door assembly is securely closed SELF LOCKING NUT LATCH C ee TEFLON WASHER Pd TEFLON WASHER DOOR HANDLE ARMOR DOOR ASSEMBLY TB1062 056 5 2 TB 9 2330 384 14 amp P CHAPTER 6 FUEL TANK SELF SEALING FTSS REPAIR KIT SCOPE This chapter provides the kit contents and instructions for repairing a fuel tanker that has been coated with the Fuel Tank Self Sealing FTSS System The FTSS Repair Kit is used to close punctures in the tanker wall that the FTSS System does not fully seal after being ruptured Each of the 3 and 5 inch diameter Field Repair Patch FRP assemblies contain an absorbent packet that will activate a gelatin process which converts the leaking fuel into a semi solid The combination of the semi solid and mechanical rubber seal of the patch form a blockage of the leaking fuel from the tanker FTSS REPAIR KIT The FTSS Repair Kit RPSTU Figure 8 consists of the following items listed in Table 6 1 Table 6 1 FTSS Rep
63. os Oo RO od CR dede sb WASHER FLAT PART OF KIT P N 57K4866 SLEEVE PART OF KIT P N 57K4866 NUT SELF LOCKING PART OF KIT P N ss CLIP RETAINING PART OF KIT P N STRAGO Duaci tke Uoc E Fee e Pee Ule e e Un ere eC HAZEL NUT PART OF KIT P N 57K4866 SLEEVE PART OF KIT P N 57K4866 TB 9 2330 384 14 amp P UE KK ae M TB1062 052 Figure 8 FTSS Repair Patch Kit P N 57 4 786 SECTION II 1 ITEM NO 2 SMR PAOZZA PAOZZA PAOZZA PAOZZA PAOZZA PAOZZD PAOZZD PAOZZA PAOZZA PAOZZA PAOZZA PAOZZA PAOZZA PAOZZA PAOZZA PAOZZA IB 9 2330 384 14 amp P 3 NSN 9140 01 542 2929 4240 00 025 3776 5130 01 546 1739 7920 01 036 4464 415 01 492 0180 4235 01 541 8511 4235 01 541 8515 5130 01 546 1738 5120 00 240 8705 5120 00 237 4969 5110 00 892 5071 5110 00 293 28635 6135 01 447 0950 6230 00 635 4998 7610 01 541 8159 7610 01 541 8112 4 CAGE 1962 3 45152 OFRU4 21994 80244 21902 31902 31902 80020 05047 80244 80244 80204 77542 31902 31902 END OF 5 PART NUMBER 2608 5 3336841 051135 053203 TX1301 8415 01 492 0180 12500859 12500860 14394 516059 6 B107 10M TYICL3S El PD5110 00 892 50 71 PD5110 00 293 28 65 115A Z21P 12500888 12500872 FIGURE 8 1
64. port Locating 19207 12501984 1 Template 8 2 TB 9 2330 384 14 amp P SECTION 3 MATERIALS AND EXPENDABLES The following list contains the bulk and expendable materials needed to apply the AOA FTSS kit Table 8 4 Materials and Parts National Stock 1 Primer Coating Rust Inhibitor 8010 00 687 8191 or TT P 662 8 1GL Commercial Equivalent 2 Rag Wiping White 7920 00 205 3571 DDD R 0030 8 Commercial Equivalent 3 Cutting Fluid 9150 01 373 5788 or TAPMAGIC 17781 1 PT Commercial Equivalent 4 Cleaning Compound Solvent 7930 00 177 5217 7930 00 177 5217 80244 5GL Commercial Equivalent 5 Detergent General Purpose 7930 00 985 6945 7930 00 985 6945 83421 1 GL Commercial Equivalent Coating Water Dispersible 8010 01 519 6769 or M64159 2 003G 81349 3 GL Aliphatic Polyurethane Commercial Equivalent 33446 Chemical Agent Resistant Desert Tan 686A 7 Adhesive Spray 8040 00 938 6860 or MMM A 1058 81348 Commercial Equivalent Lubricating Oil 9150 00 189 6727 MIL PRF 2104 8 3 8 4 blank TB 9 2330 384 14 amp P SECTION 4 REPAIR PARTS AND SPECIAL TOOLS LIST RPSTL INTRODUCTION SCOPE This Repair Parts and Special Tools List RPSTL lists and authorizes spares and repair parts required for performance of Field level maintenance of the Semitrailer Tank Fuel 7500 Gallon M1062P1 Tanker Ballistic Protection Systems Add On Armor Fuel Tank Self Sealing System TBPS AOA FTSS It authorizes the requ
65. r assembly from rear of tanker LADDER ASSEMBLY 26 TB1062 033 NOTE Perform Steps 4 and 5 if ladder assembly has upper and lower ladder sleeves 4 Remove four hexagon head capscrews 25 four self locking nuts 2 and eight flat washers 3 from ladder assembly and upper sleeves 27 5 HRemove ladder assembly two upper ladder sleeves 27 and two lower ladder sleeves 26 from tanker LADDER ASSEMBLY 25 LADDER 4 ASSEMBLY Tm CTS N C 3 c 26 p 2 1062 035 3 20 TB 9 2330 384 14 amp P CHAPTER 4 ADD ON ARMOR AOA KIT SCOPE This chapter provides the parts list installation and removal instructions for the AOA kit TOOLS AND SPECIAL TOOLS For a list of tools and special tools needed to install the AOA kit refer to NOTE All lifting devices lifting slings and hydraulic jacks must have the capability to support 500 pounds 227 kg when used to install the AOA kit ARMY KNOWLEDGE ONLINE AKO WEBSITE Refer to AKO website at https www us army mil suite login welcome html for the most recent updates to the kits and TB installation instructions KIT PARTS AND THEIR DISPOSITION The following lists the kit components of the AOA kit RPSTL Figures 1 3 This list can be used to inventory the kit for completeness Table 4 1 Add On Armor AOA Kit Contents List National Stock ADA Kit Assembly Drawing 1250028 27 16 5
66. s 3 Hand tighten self locking nuts 19 Install fender on front and rear fender supports with three new hexagon head capscrews 1 three new self locking nuts 2 and six new flat washers 3 Torque twelve self locking nuts to 30 35 Ib ft 41 48 Nem REAR FENDER SUPPORT FENDER SUPPORT BRACKET FRONT FENDER SUPPORT 1062 042 3 12 TB 9 2330 384 14 amp P FOLLOW ON TASK continued Rear Bulkhead 1 Install vapor collection hose 2 Install twelve new retaining clips 24 and new hazel nuts 23 on left and right rear wiring conduit LEFT REAR WIRING CONDUIT RIGHT REAR WIRING CONDUIT A ON 24 7 23 e E Lo NS TB1062 020 If ladder was welded to upper tank assembly go to Steps 5 through 9 NOTE 3 Install ladder assembly on rear of tanker using two new sleeves 26 four new hexagon head capscrews 25 four new self locking nuts 2 and eight new flat washers 3 Torque self locking nuts to 30 35 Ib ft 41 48 Nem LADDER ASSEMBLY 26 TB1062 033 3 13 TB 9 2330 384 14 amp P FOLLOW ON TASK continued Rear Bulkhead continued 4 Install two hoses on rear of tanker using two clamps and secure to ladder assembly with tiedown straps as required IN 7 5 1 h 1 e A A 1 1 TB1062 034 3 14 TB 9 2330 384 14 amp P FOLLOW ON TASK
67. t below the last item description in column 6 for a given figure in both the repair parts list and special tools list functional groups QTY Column 7 The QTY quantity per figure column indicates the quantity of the item used in the breakout shown on the illustration figure which is prepared for a functional group subfunctional group group or an assembly A V appearing in this column in lieu of a quantity indicates that the quantity is variable and the quantity may vary from application to application 8 9 TB 9 2330 384 14 amp P SECTION 4 REPAIR PARTS AND SPECIAL TOOLS LIST RPSTL continued 4 EXPLANATION OF CROSS REFERENCE INDEXES SECTIONS IV a National Stock Number NSN Index 1 STOCK NUMBER Column This column lists the NSN by National Item Identification Number NIIN sequence The NIIN consists of the last nine digits of the NSN i e NSN 5305 01 674 1467 When using this column to locate an item ignore the first four digits of the NSN However the complete NSN should be used when ordering items by stock number 2 FIG Column This column lists the number of the figure where the item is identified located The figures are in numerical order in Section II and 3 ITEM Column The item number identifies the item associated with the figure listed in the adjacent FIG column This item is also identified by the NSN listed on the same line b Part Number P N Index Part numbers in this index are listed i
68. tington Avenue Alexandria VA 22303 or you may submit your request by phone 800 455 4873 or fax 703 960 2688 3 8 TB 9 2330 384 14 amp P FOLLOW ON TASK The following list details the components that are installed after the FTSS System coating has been applied dried and inspected For component installation instructions refer tc TM 9 2330 384 14 amp P Front Bulkhead NOTE Two placard extension plates are required to provide clearance between FTSS coating and front placard Voltage control unit and nose adapter bracket are re installed in Step 1 1 Install two placard extension plates 21 nose adapter bracket and voltage control unit on tanker with four new hexagon head capscrews 22 four new self locking nuts 2 and eight new flat washers 3 Hand tighten self locking nuts 3 S gt 2 22 21 VOLTAGE CONTROL UNI NOSE ADAPTER BRACKET 1062 04 2 Install front placard on two placard extension plates 21 with four new hexagon head capscrews 22 four new self locking nuts 2 and eight new flat washers 3 Torque eight self locking nuts to 30 35 Ib ft 41 48 Nem FRONT PLACARD 1062 044 3 9 TB 9 2330 384 14 amp P FOLLOW ON TASK continued Curbside 1 2 3 10 Place new grommet 12 on tubing 14 Insert cable 17 and tubing 14 through port on vehicle Insert cable 17 through straight adapter 20 and into lever of vapor
69. vent valve 18 Ensure cable 17 rest between washers on lever Install tubing 14 on straight adapter 20 and tighten nut 15 Pull cable 17 tight in lever and tighten nut 19 Install tubing 14 on tanker with three new retaining clips 24 and new hazel nuts 23 Check vapor vent valve operation Adjust as necessary TB1062 039 TB 9 2330 384 14 amp P FOLLOW ON TASK continued Curbside continued 8 9 10 11 12 13 14 15 16 17 Place new grommet 12 on tubing 5 Insert cable 7 and tubing 5 through port on vehicle Insert cable 7 through straight adapter 11 and U bolt 9 on relay switch 8 Install tubing 5 on straight adapter 11 and tighten nut 6 Pull cable 7 tight in U bolt 9 and tighten two nuts 10 Install tubing 5 on tanker with three new retaining clips 24 and new hazel nuts 23 Check relay switch operation Adjust as necessary 1062 040 Install hose canister assembly Install emergency valve control lines and grommets Install hazardous warning placard 3 11 TB 9 2330 384 14 amp P FOLLOW ON TASK continued Curbside continued NOTE Steps 18 and 19 apply to and roadside fenders Curbside is shown Fender installation is a two person task 18 Install fender and fender support bracket on tanker with six new hexagon head capscrews 1 six new self locking nuts 2 and twelve new flat washer

TB-9-2330-384-14-and-P

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