SuperLogic 1500 Installation and Operation Manual
Contents
1. SuperLogic Professional Commercial Reverse Osmosis ihliL l 1 pe a b SuperLogic 1500 Installation and Operation Manual 370 Encinal Street Suite 150 Santa Cruz CA 95060 888 426 5644 Fax 831 336 9840 www hydrologicsystems com Superlogic Professional Commercial Reverse Osmosis SuperLogic 1500 Manual Superlogic 1 500 gpd system High flow low energy membrane Automated TDS controller and moni tor with simultaneous feed and product readout Carbon fiber face plate Rinsable sediment and Eco Green Carbon block prefiltration Anti scalant cartridge for use in hard wa ter applications Brine and product tlowmeters Pretilter In Out gauges Membrane In Out gauges Stainless steel waste water recirculation valve Stainless steel heavy duty commercial pump Low pressure cut off switch Non petroleum bioplastic fittings Manufactured in the USA All systems QC tested and veritied 370 Encinal Street Suite 150 Santa Cruz CA 95060 888 426 5644 Fax 831 336 9840 www hydrologicsystems com Superlogic Professional Commercial Reverse Osmosis Introduction SuperLogic 1500 Manual Congratulations on the purchase of your SuperLogic commercial reverse osmosis system This is professional water purification equipment which with proper care and maintenance can last you for many years Feed water conditions can vary drastically as well as fluctuate at your specific site I2. Checks In addition to the daily checks it is recommended to repeat the procedure in the section on Performance Verification and record all data on a performance record sheet Semi Annual Service It is recommended to change both sediment and carbon filter cartridges at least every six months Carbon cartridges should be changed more often if bad taste and or odor becomes evident Sediment cartridge should be changed more often if water supply pressure and filter pressure gauges differ by 10 psi or more Peripheral Equipment Peripheral equipment such as tanks also have periodic maintenance requirements It is essential to maintain these as they can have a dramatic effect on the performance of your system Refer to their specific manuals for proper maintenance procedures LO 370 Encinal Street Suite 150 Santa Cruz 95060 PURIFICATION SYSTEMS 888 426 5644 Fax 831 336 9840 www hydrologicsystems com Superlogic SuperLogic 1500 Manual Professional Commercial Reverse Osmosis Filter Membrqne Replacement Schedule Sediment pre filter The 5 micron sediment filter is pleated and can be rinsed with a garden hose You can rinse as often as needed but it is recommended to replace this filter every 6 months If you observe a 10 psi drop in the pre filter out gauge from the psi in the pre filter in gauge this indicates a clog in the sediment filter and you should either rinse it or replace it Carbon Pre Filter The 10
3. be out of normal traffic patterns yet accessible for daily monitoring and service Plumbing Figure 1 Flow Diagram Always abide by local plumbing codes when installing the system Water Supply Connection Connect feed water supply line to the female garden hose connector Many other inlet fitting options are available through Hydro Logic If the supply water is being drawn from a non pressurized source gravity feed contact Hydrologic for additional information Minimum inlet pressure is 40 psi If your inlet psi is below 40 contact HydroLogic for further information Drain Connection Connect a 3 8 line from the quick connect elbow marked DRAIN to an appropriate drain point A quick connect drain saddle is avail able as an option from HydroLogic and can be plumbed directly into the main train of a sink Be sure to check your local plumbing codes to see if an air gap between the system and the drain is required Product Connection The product water connection to the storage tank should not be made until the system is flushed and tested as outlined below Tank Connection For Non Pressurized Tanks Only When using a non pressurized storage tank connect the 3 8 tubing marked PRODUCT to the tank Use an optional electronic float switch to shut down the system when the tank is full and start the system when water level is low Quick connect bulk head fittings are available to connect the product line to your tank Contact HydroLogic for
4. LT IN DAMAGE TO YOUR SYSTEM AND VOID YOUR WARRANTY Packaging Upon delivery inspect packaging and report any damage to your carrier immediately After unpacking the system inspect it carefully for signs of damage All damage claims should be made to the delivery carrier Operating Parameters The SuperLogic 1500 system may only be used on potable water The user must be sure that water to be treated is both microbio logically safe and non toxic Ensure that the operating parameters outlined on page 3 are met at the installation site Items of most importance are TDS feed water pressure flow rate chlorine level and temperature range A water analysis is helpful in determining if any pre treatment is needed If your water analysis shows levels of substances in excess of the maximums contact HydroLogic for pre treatment recommendations Contact HydroLogic to inquire about a detailed water analysis Installation Start up Procedure PLEASE READ CAREFULLY FAILURE TO FOLLOW THESE PROCEDURES CAN RESULT IN DAMAGE TO YOUR SYSTEM AND VOID YOUR WARRANTY Location Locate the system where it will be protected from harsh conditions such as rain snow direct sunlight and extreme temperatures both hot and cold The SuperLogic 1500 system can be located just about anywhere there is a water supply and electrical outlet This system is equipped with casters and may be rolled to different locations for operation Keep in mind however that the system should
5. arranties such as lost time inconvenience damage to personal property loss of revenue commercial losses postage travel telephone expenditures or other losses of this nature Some states do not allow the exclusion or limitation of incidental or consequential damages so this exclusion may not apply to you Owner s Warranty Responsibilities Under the provisions of this Warranty the owner is expected to perform timely maintenance as described in this Manual Neglect improper maintenance abuse or unapproved modifications may invalidate the Warranty Should your unit develop a defect or otherwise fail to perform in accordance with this warranty you should contact HydroLogic Implied Warranties Implied at law warranties of merchantability and fitness for a particular purpose shall terminate on the date one year after the date of purchase Note some states do not allow limitations on how an implied warranty lasts so the above limitations may not apply to you Other Rights This Warranty gives you specific legal rights and you may also have other rights that vary from state to state Returned Goods Authorization In order to process a return a Returned Goods Authorization RGA number will be assigned Include the RGA number with an explanation of the defect with the item being returned Items returned under the RGA process will be reviewed and or for warded to the original manufacturer for evaluation Items returned must be sent prepaid s1ua
6. ated at a 2 1 product to brine recovery ratio by preventing membrane fouling due to hardness in the feed water The system can also be specified for a 4 1 product to brine ratio if a proper water softener or anti scalant system is installed prior to the SuperLogic Contact us for details 888 426 5644 Brine Concentrate Recirculation Valve A needle valve that controls the amount of brine from the membrane to be recirculated back into the feed stream This feature allows for higher recovery rates lower waste water ratios Additionally adjustment of this valve regulates the pump discharge pressure Filter IN OUT Pressure Gauges Gauges that display the water pressure before and after the sediment prefilter Used to observe the pressure drop through the sediment prefilter a means of detecting filter clogging or loading Flow Control A fixed orifice that controls the amount of water flowing across the membrane to drain This controls the ratio for product water to waste water and either comes at a 4 1 or 2 1 ratio depending on how the system was specified Low Pressure Switch An electrical switch that shuts off the unit in the event of low feed water pressure This is used as a pump protection device This is factory set to cut off at 12 psi 0 8 bar Membrane Vessel Desalinator Separates dissolved solids from the feed water This assembly consists of a stainless steel pres sure vessel that houses the thin film reverse osmosis RO membra
7. essure gauge reads 120 psi 8 3 bar e Allow the system to flush for one hour with all water discharged to drain Periodically check for leaks and check the vessel in pressure gauge It is likely that the vessel pressure will drift from 120 psi 8 3 bar during the flushing If it does turn brine concentrate recirculation valve clockwise to increase pressure and counterclockwise to decrease pressure e The recirculation valve will need to be adjusted when membranes are replaced or if there are seasonal changes in water temperature that cause the pump pressure to drift by 10 psi or more e The 120 psi pressure provides the best compromise of membrane performance and lifetime while maintaining pump and motor longevity The system can operate above 120 psi and up to a maximum of 150 psi Inlet water temperature and TDS can effect the flow rate of purified water and in situations with low water temperatures and or high TDS increased pressure may be necessary to achieve desired flow rates of purified water DO NOT LET SYSTEM PRESSURE RISE ABOVE 150 PSI 10 3 BAR AS DAMAGE TO THE SYSTEM CAN OCCUR Performance Verification Factory test data is supplied with the system To ensure optimal performance on site data should be taken and compared to the fac tory test data This data should be taken after the system has been flushed for one hour Some deviations may be seen due to differences in feed water TDS and temperature between the site and fact
8. everse Osmosis Low Pressure Switch Test While the system is running shut off the water supply to the system The system should shut off If the system does not shut off after ten seconds either unplug the system or restore the water supply to the system Call HydroLogic to diagnose problem DO NOT LET THE SYSTEM RUN WITHOUT THE WATER SUPPLY TURNED ON PUMP DAMAGE WILL OCCUR Tank Connection Make the tank connection as outlined on page 8 Optional Float Switch Test for non pressurized tanks The system should run when the float is hanging down by the power cord Tilt float up so the power cord is at the bottom of the float The unit should shut off If unit does not shut off re check installation procedure Operation and Maintenance SuperLogic 1500 systems are designed for simple operation with little user intervention We recommend keeping accurate performance records and following a regular preventative maintenance schedule to maximize the life of your system Daily System Checks Your water supply pressure can vary from time to time This can also affect your system operating pressure Check and adjust your vessel pressure daily to ensure maximum water production rates and quality Check both the prefilter in pressure gauge and pre filter out pressure gauge Under normal conditions there should be a 3 5 psi difference between the two gauges When the difference reaches 10 psi it is recommended to change your pre filters Monthly System
9. ide or ppm Please Note Higher TDS and or lower temperatures will reduce the systems performance Detailed water analysis available All levels of pre and post filtration available to match source water Call HydroLogic directly for assistance 888 426 5644 370 Encinal Street Suite 150 Santa Cruz CA 95060 888 426 5644 Fax 831 336 9840 www hydrologicsystems com Superlogic SuperLogic 1500 Manual Professional Commercial Reverse Osmosis Prefilter IN Gauge TDS Monitor Prefilter OUT Gauge Brine Concentrate Recirculation Valve Product Flowmeter Vessel IN Gauge Vessel Out Gauge Brine Flowmeter Sediment Prefilter Carbon Prefilter Solenoid Valve Pump Motor Low Pressure Switch Anti Scalant Membrane Vessel H Or LO 370 Encinal Street Suite 150 Santa Cruz 95060 PURIFICATION SYSTEMS 888 426 5644 Fax 831 336 9840 www hydrologicsystems com Superlogic SuperLogic 1500 Manual Professional Commercial Reverse Osmosis Product Connection 3 8 Brine Connection 3 8 Feed Connection Garden Hose Thread Flow Control Product Water Check Valve H LO 370 Encinal Street Suite 150 Santa Cruz 95060 PURIFICATION SYSTEMS 888 426 5644 Fax 831 336 9840 www hydrologicsystems com Superlogic SuperLogic 1500 Manual Professional Commercial Reverse Osmosis Anti Scalant Cartridge Allows the system to be oper
10. micron carbon filter is rated at 2 PPM chlorine removal and should be changed according to the schedule below 4 1 ratio replace every 25 000 gallons of product water 2 1 ratio replace every 15 000 gallons of product water Anti Scale Pre Filter Should be replace every time the carbon filter is replaced Membrane Upon startup the vessel in gauge should read 120 while the vessel out gauge will always read approximately 10 psi less or 110 psi When the vessel out gauge reads 20 psi lower than the vessel in gauge or 100 psi this indicates when to change your membrane O H dr Lo 370 Encinal Street Suite 150 Santa Cruz CA 95060 PURIFICATION SYSTEMS 888 426 5644 Fax 83 1 336 9840 www hydrologicsystems com Limited Warranty This Limited Warranty extends to the original purchaser of the unit This warranty covers all parts and factory labor needed to repair any manu facturer supplied item that proves to be defective material workmanship or factory preparation The above mentioned warranty applies for the first full calendar year from the date of purchase These defective items are subject to the following exclusions membranes filters O rings and all other parts or components that require regular replacement as a result of ordinary usage Disclaimers This Warranty applies only if the unit is installed and used in compliance with the instructions enclosed with the unit The Warranty does not cover any unauthorized part
11. n order retain your warranty the provided operating log must be maintained and available for our review Prior to starting up the SuperLogic reverse osmosis systems this user manual must be fully read and understood Keep this manual in a safe place for future reference A copy of this manual can be found at www hydrologicsystems com System Specifications HL Model Number 31043 Capacity gpd 1 500 4 x 21 high flow low energy thin film Number of Membranes Membrane TDS Rejection 10 rinsable sediment 5 micron 10 Green Carbon block 10 micron Pretreatment Anti scalant cartridge Membrane Type Pump 325 _____ Motor stamp _____ Dimensions 18 Wx 26D x 30 H Weight E 100 Ibs 7Based on membrane performance after 24 hours 77 F 25 C 500 ppm TDS 120 psi and 66 recovery Membrane performance may vary 41576 Hudr Loaic PURIFICATION SYSTEMS Feed Water and Operating Specifications Important Note Feed water quality has a great effect on the performance of your reverse osmosis It is very im portant to meet the minimum feed water requirements Failure to do so will cause the membranes to foul and void the warranty Feed Pressure 40 80 psi 150 psi 40 100 F lt 0 3 ppm 5 000 ppm lt 5 SDI Max Operating Pressure Temperature Max Chlorine continuous Max Total Dissolved Solids Silt Density Index Turbidity lt 1 NTU pH Range Sia pe Iron Hydrogen Sulf
12. ne Prefilter Carbon A 10 micron Eco Green carbon block prefilter that removes chlorine prior to entering the membrane Prefilter Sediment A pleated filter that prevents undissolved particles larger than 5 micron from entering the system Product Water Check Valve A one way valve that prevents pressurized product water from flowing back into the desalinator and possibly damaging the membrane when the system is off Pump Motor The rotary positive displacement pump boosts water pressure in the desalinator up to 150 psi 10 3 bar for low energy membranes to ensure high solids rejection and high flow rates Solenoid Valve Electrically operated valve that prevents water from flowing through the system when it is not in operation Vessel Pressure IN OUT Gauges Gauges that display the operating pressure before and after the RO membrane used to observe drop in membrane pressure indicating fouling or clogging TDS Monitor Simultaneously reports the feed and product water TDS in ppm Includes optional alarm function A low PPM limit can be programmed so the system shuts down if PPM s go above set point H dr Lo 370 Encinal Street Suite 150 Santa Cruz 95060 888 426 5644 Fax 831 336 9840 www hydrologicsystems com PURIFICATION SYSTEMS Superlogic SuperLogic 1500 Manual Professional Commercial Reverse Osmosis Pre Installation Procedures PLEASE READ CAREFULLY FAILURE TO FOLLOW THESE PROCEDURES CAN RESU
13. ory If you have already connected the product line to the tank you will need to disconnect it to take product samples Flow Tests Determine the flow rates for both product and brine Put the product line into a container and measure the volume of water that flows into it in one minute Repeat the process with the brine drain line These values should be in either gallons per minute or milliliters per minute Product flow rates at 77 F 25 C should be within 15 of the production rates given in the system specifica tions Product to Brine Concentrate Ratio Compute the product to brine ratio by dividing the brine flow rate by the product flow rate This ratio should be either 4 1 or 2 1 30 The 30 variation can be due to inlet water temperature being above or below 77 degrees ferenheit as well as inlet TDS be ing above or below 500 PPM Total Dissolved Solids TDS rejection Using the TDS monitor note the TDS in both the feed water and the product water Calculate percent rejection using the formula Feed TDS Product TDS Feed TDS x 100 Rejection Rejection should be 85 or better For example where the feed TDS is 600 and the product TDS is 24 the percent rejection is 600 24 600 x 100 96 e H dr Lo 370 Encinal Street Suite 150 Santa Cruz 95060 888 426 5644 Fax 831 336 9840 www hydrologicsystems com PURIFICATION SYSTEMS Superlogic SuperLogic 1500 Manual Professional Commercial R
14. s or parts not included on the original unit This Warranty does not cover the costs of repairs or adjustments to the unit that may be needed because of the use of improper parts equipment or materials This Warranty does not cover repairs required due to use of unauthorized parts unauthorized alterations of the unit failure of a unit caused by such alterations or by unau thorized repairs The Warranty does not cover malfunctions of the unit due to tampering misuse alteration lack of regular maintenance misapplication fouling due to hydrogen sulfide or iron scaling from excessive hardness or excessive membrane hydrolysis due to chlorine levels in excess of 1 0 mg L or operating at too high a recovery In addition damage to the unit due to fire accident negligence act of god or events beyond the control of the manufacturer are not covered by this warranty The manufacturer warranties the membranes per the original manufacturers warranty These warranties generally cover faulty material and workmanship for anywhere from one to three years Membrane fouling is not covered The manufacturer warranties all items supplied by outside vendors per the manufacturers warranties These warranties generally cover faulty material and workmanship for one year Incidental and Consequential Damages The manufacturer does not assume responsibility for payment of incidental damages as a result of the failure of this unit to comply with express or implied w
15. this and other options available e H dr Lo 370 Encinal Street Suite 150 Santa Cruz 95060 888 426 5644 Fax 831 336 9840 www hydrologicsystems com PURIFICATION SYSTEMS 7 Superlogic SuperLogic 1500 Manual Professional Commercial Reverse Osmosis Figure 1 Flow Diagram 16S do ET m u la Bo S M 2862 S go S 3 E BE 80 se ES BE S 2 2 S mi Be 2 ile 370 Encinal Street Suite 150 Santa Cruz CA 95060 888 426 5644 Fax 831 336 9840 www hydrologicsystems com Superlogic SuperLogic 1500 Manual Professional Commercial Reverse Osmosis Electricql Figure 2 Electrical Diagram WARNING THE SYSTEM CAN START AT ANY TIME WHEN POWER IS CONNECTED DO NOT CONNECT POWER UNTIL THE SYSTEM IS COMPLETELY INSTALLED AND READY TO RUN The SuperLogic 1500 system is built with a standard 115v three prong plug Be sure the receptacle you use is on a circuit that has a Ground Fault Interrupter GFCI and has sufficient capacity for the operating current as listed in the system specifications It is recommended that the system be installed on a dedicated circuit to prevent overloading on system start up Optional External Float Switch Wiring For non pressurized tanks only A piggy back connector is supplied with the system Please see additional installation information included with the float switch Fig
16. ure 2 Electrical Diagram BLACK WHITE GREEN LINE NEUTRAL 110 220 VAC 1Ph 50 60Hz SUPPLY 5 110 2200 171 WHT 110 220 105 LINE OW PRESSURE SWITCH N O MOTOR q RED 110 RED 110 SOLENOID VALVE 110 VAO MOTOR PUMP 110 OR 220 VAL H dr Lo 370 Encinal Street Suite 150 Santa Cruz CA 95060 PURIFICATION SYSTEMS 888 426 5644 Fax 831 336 9840 www hydrologicsystems com Superlogic SuperLogic 1500 Manual Professional Commercial Reverse Osmosis System Flush and Performance Verification Although SuperLogic 1500 systems are fully tested at the factory prior to shipping it is recommended to flush and verify your system s performance on site Flushing New membranes are shipped with a preservative that needs to be flushed out before use Run the product line to drain while flush ing the system e Fully open the brine concentrate recirculation valve by turning the knob counterclockwise e Turn on water supply to the unit and check for leaks at the pre filter housings and the feed connections e Plug the system into a compatible electrical outlet CAUTION THE SYSTEM WILL START and rapidly cycle starting and stop ping until the membrane vessels are full of water and water starts flowing out of the product and brine ports e After the system has run for a few minutes to clear any air turn the brine concentrate recirculation valve clockwise until the vessel in pr
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