Substitution of one-piece windshield by bipartite - IRIZAR
Contents
1. Instrucci n Tecnica Technical Instruction ir izar Cut a 10 cm strip that bends as shown on the image do not remove the strip because the weld is done from the inside of the central pillar Welding inside the pillar avoid any damaged to the external finishing Base Top See the weld on the base and on the top Remember that the superior part was welded from inside de structure At end paint the central pillar with anti corrosive paint case the pillar is not painted yet Irizar Rod Marechal Rondon KM 252 5 BOTUCATU SP BRASIL Tel 55 14 3811 8000 irizar irizar com br Instru o Tecnica Instrucci n Tecnica Technical Instruction ir Izar 5 Local cleaning 5 1 STRUCTURE S CLEANING The structure must be cleaned with a air jet oil s free removing completely the glass dust generated during the process Following will be necessary to use a clean cloth with alcohol all over the area that had the adhesive removed so all impurities are removed like digitals liquids etc 5 2 WINDSHIELD CLEANING The new windshield to be installed must be cleaned on the edge using a flannel with alcohol let evaporate for 5 minutes Some products will be used to increase the glue adherence on the cleaned area Use for this job a plastic glove and a clean flannel with alcohol 6 application 6 1 WINDSHIELD PROTECTION The windshield protection must be made passing a masking tap2. ADAPT INSTRUCTIONS OF HOW TO CHANGE ONE PIECE WINDSHIELD INTO BIPARTITE WINDSHIELD IRIZAR PB Rod Marechal Rondon KM 252 5 BOTUCATU SP BRASIL Tel 55 14 3811 8000 irizar irizar com br www irizar com br USER S INFORMATION INDICE ALL TECHNICAL DOCUMENTATION PART CATALOGS AND ADDITIONAL INFORMATION ARE AVAILABLE ON THE AFTER SALES WEBSITE WAV WW IRIRZAR SAT COM BR ioiei tes E inestatascuseahuiassunicaren aaiaasineuat TEEN 1 PREPARATION crnan 1 1Support desk 4 1 2Windshield wiper s removal 1 3Rearview mirror s removal 1 4Fuse box 5 1 5Edge s protection 6 MATERIALS AND TOOLGS 2 1Materials and tools 6 WINDSHIELD REMOVAL 3 1Cut the rubber of the glass with a steel cable 2 3 2Residue removal 2 FIXATION OF THE CENTRAL PILLAR LOCAL CLEANING nosene 5 1Structure s cleaning 6 5 2Windshield cleaning 6 APPLICATION sacecsscertemesraiorecsatons 6 1Windshield protection 6 6 2Betaprime s application 7 6 3 Windshield support 8 6 4Applying the adhesive 8 PLACING THE WINDSHIELD 7 1Placing the windshield 9 7 2Finishing 9 7 3 Alignment 10 7 4Final image 10 Instru o T cnica Instrucci n Tecnica Technical Instruction ir Izar User s information These technical instruction manual aims to guide the client during the substitution of one piece windshield into a bipartite windshield Are also found in this manual some advices and a guide of installat
3. d on the center at the windshields s bottom so the windshield can be supported 6 4 APPLYING THE ADHESIVE The 7210 BN Betamate serve as adhesive to glue the windshield to the structure Must be applied a equal amount over the structure s edge where the windshield will fit The amount of adhesive must give the final finishing to the process It is important to make sure that there is no empty gaps between the glue string and the finishing The minimum time to dry is of eight hours depending on the temperature and humidity conditions Irizar Rod Marechal Rondon KM 252 5 BOTUCATU SP BRASIL Tel 55 14 3811 8000 irizar irizar com br Instru o Tecnica Instrucci n Tecnica Technical Instruction ir Izar 7 Placing the windshield 7 1 PLACING THE WINDSHIELD The windshield must be placed on the place where the old has been taken off It is importante to me sure that he new windshield is compatible with the structure check the parts catalog The image shows the windshield already placed Guarantee the windshield s alignment At the end of the process remove the adhesive s excess give the final finishing making the surface smooth Remove the tape before the cure time Check the images on the left 7 2 FINISHING The finishing must be done moistening one of the hands with water and soap spreading around the adhesive letting the surface smoother Irizar Rod Ma
4. d tools that will be necessary during the substitution procedure ays E Fig 2 Fig 4 Fig 5 Fig 6 Fig 7 Fig 8 Fig 9 Fig 1 glass saw Fig 6 central windshield support Fig 2 pneumatic knife to cut adhesive Fig 7 wrench 17 and Allen 5 Fig 3 Betaprime 5500 Dow Fig 8 cuppingglass Fig 4 Adesivo Dow Betamate 7120BN Fig 9 Adhesive applier s bomb Fig 5 lateral windshield support Irizar Rod Marechal Rondon KM 252 5 BOTUCATU SP BRASIL Tel 55 14 3811 8000 irizar irizar com br Instru o T cnica Instrucci n Tecnica Technical Instruction ir Izar 3 Windshield removal 3 1 CUT THE RUBBER OF THE GLASS WITH A STEEL CABLE The windshield to be removed must be cut with a glass saw or with a steel cable as shown below Cut with glass saw Cut the window s corner without affect the edge Corte com cabo de aco Cut all the rubber see below the image sequence Cut with glass saw The cut must be done by trained people using all security protections to avoid any type of accident See below the image of how the windshield must be removed also see the cut distance to the edge D The cut can only be made by trained personnel using all security protections to avoid any type of accident See the left image of how the windshield must be cut 3 2 RESIDUE REMOVAL Irizar Rod Marechal Rondon KM 252 5 BOTUCATU SP BRASIL Tel 55 14 3811 8000 irizar irizar c
5. e from the inside over the window s edge leaving only a 2 cm area that will receive the primer On the window s front side the tape must cover all the edge providing a windshield s external protection See below how to proceed Irizar Rod Marechal Rondon KM 252 5 BOTUCATU SP BRASIL Tel 55 14 3811 8000 irizar irizar com br Instru o Tecnica Instrucci n Tecnica Technical Instruction ir izar Betaprime 5500 Irizar Prote o com fita Check the image on the left the distance to spread the Betaprime 5500 otice that the Betaprime 5500 is spread all over the window s and the structure s edge to a better adhesive adherence Apply the layer over the surface in a uniform way avoiding overlap of layers so it dries faster Remember that the layer of Betaprime must be spread over the window s edge and structure s edge It is important to let it dry for 15 minutes before applying the glue Rod Marechal Rondon KM 252 5 BOTUCATU SP BRASIL Tel 55 14 3811 8000 irizar irizar com br Instru o Tecnica Instrucci n Tecnica Technical Instruction ir Izar 6 3 WINDSHIELD SUPPORT See the windshield s support images below Follow the instructions aside to learn how to install them Remember that the support cannot have bigger a hardness compared to the cured adhesive s material Fix the lateral support in the windscreen wiper s screw thread The central support must be fixe
6. ion which will allow the substitution of the windshield with safety and speed extending the vehicle s life During the windshield installation it is possible that doubts rises regarding some installation process and used materials We also provide a technical assistance network available on the services network s leaflet that comes with the bus as well as our homologated authorized service points The vehicle is delivered with the following documents and accessories e Warranty bulletin e User s manual e Manual of the electric and pneumatic scheme e Folheto de Assist ncia tecnica Vehicle s key Radio manual manufacturer s cd All technical documentation part catalogs and additional information are available on the after sales website www irirzar sat com br Irizar Rod Marechal Rondon KM 252 5 BOTUCATU SP BRASIL Tel 55 14 3811 8000 irizar irizar com br Instru o T cnica Instrucci n Tecnica Technical Instruction ir Izar Adaptation of one piece windshield for bipartite windshield The windshield s installation can only be done by experienced professionals in caso of doubts during the installation please contact the technical assistance available on the leaflet of service network that come with all vehicles as well as our authorized services points 1 Preparation 1 1 SUPPORT DESK This table allows the installer to have the necessary support to handle the equipments and the necessary tools w
7. ith safety See images below Support desk Support desk 1 2 WINDSHIELD WIPER S REMOVAL Will be necessary to remove the windshield s wiper using a N 17 key Follow the image below wiper 1 3 REARVIEW MIRROR S REMOVAL The rearview mirror of both sides must be removed Use an Allen key N Irizar Rod Marechal Rondon KM 252 5 BOTUCATU SP BRASIL Tel 55 14 3811 8000 irizar irizar com br Irizar Instru o T cnica Instrucci n T cnica Technical Instruction See images of the mirror already removed Rear mirror s removal Rear mirror s removal 1 4 FUSE BOX Fuse box image Fuse box The number 1 fuse must be removed so it doesn t happen any kind of accident Avoiding the activation of any electric equipment This fuse is responsible for the windshield wiper s activation Irizar Rod Marechal Rondon KM 252 5 BOTUCATU SP BRASIL Tel 55 14 3811 8000 irizar irizar com br Instru o Tecnica Instrucci n Tecnica Technical Instruction ir izar 1 5 EDGE S PROTECTION The edge where fits the windshield must be protected with tape to avoid scratches on the paint The tape must cover all over the edge The bottom part must be protected with paper so it doesn t scratch the painting See how to proceed visualizing the images below Tape protection Paper protection 2 Materials and tools 2 1 MATERIALS AND TOOLS Below a list of materials an
8. om br Instru o Tecnica Instrucci n Tecnica Technical Instruction ir Izar All adhesive residue must be removed with a pneumatic knife or similar tools avoiding any tool contact with the structure especially if the residue is glued to the structure It is necessary to remove the rubber excess does not need to remove completely just enough to let 1 to 2 mm so the adhesive has a better adherence Careful while removing adhesive avoid getting too close to the anti corrosion paint green In case of a scratch on the ink paint the place with a anti corrosion ink see below the image rests of adhesive Irizar Rod Marechal Rondon KM 252 5 BOTUCATU SP BRASIL Tel 55 14 3811 8000 irizar irizar com br Instru o Tecnica Instrucci n Tecnica Technical Instruction ir izar 4 Fixation of the central pillar Will be necessary to measure the gap center to install the central pillar See how to proceed visualizing the image below Central support bar Make the superior gap measure and mark the center then make the same for the bottom part and mark the center Sand down the inferior gap on the structure s base where the central pillar s support will be It is important to clean the place where the central pillar will be to increase the weld surface Irizar Rod Marechal Rondon KM 252 5 BOTUCATU SP BRASIL Tel 55 14 3811 8000 irizar irizar com br Instru o Tecnica
9. rechal Rondon KM 252 5 BOTUCATU SP BRASIL Tel 55 14 3811 8000 irizar irizar com br Instru o Tecnica Instrucci n Tecnica Technical Instruction 7 3 ALIGNMENT To align the windshield the cuppingglass tool is necessary The alignment is important because it prevents the wiper s vanes from wearing 7 4 FINAL IMAGE If the job done has followed the steps on this manual the final result will be the same as the picture shows remember that the adhesive needs some days to cure totally during this period drive carefully Check the image Irizar Rod Marechal Rondon KM 252 5 BOTUCATU SP BRASIL Tel 55 14 3811 8000 irizar irizar com br 10
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