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9220 Vacuum Controller Manual

1. hata 9 Loops DISPI AY sx ER 10 Menu Diis y E Pm 10 MENUS ROT T EDT TTL 11 Program BIA ER DE 11 enn a iia Da RF FFR ER 12 ede Y teser 13 Data Logging using Flash Cardi orn blob deisel bosat ava RUN iia 13 Chapter 2 CONFIGURATION iiiiaiaianaaav aaa a aas nssnnnansnnnnannnnasnnnnnnannnnnnnnnnnnnnnnnninnn 15 Config ratior Menll inii dwyd aaa aaa 15 Program Edits P det dat 15 Auxiliary Instruments Read Only aaaanssnaa nansnn nannnnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnannnnnia 16 Auxiliary Analog Input Read Only aaaazaxaaav ssns n nansnnnnnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnnnnnnannnnin 16 clare EL nai 17 9220 Date and Time cional 17 Slave Communications Status ii 17 Manual Event Control ins ala aaa 17 PID Loop Setup Includes cycle time and more i 18 Event Run Program SETUR coca e iii 19 Zone Load TE Setup A Gara 19 ae BEES ED HD tti siii PL RR C aT 19 Instrument Setup ci monks ii a eee t Dee ETC EN VE YER NOE EROR YT CS 20 Ze Menem 23 Furriace Setup situe ex enn tx Ex ERE ESAE EE ce RI FF HY FF ER RT 24 Default Wait LIMITS a dat 25 Furnace NAME EFE HF EP ESA FE FFR NICE FFON FNAN IDDA 25 PAESI cc etm 26 Relay Assignments iii eu iso ie a rero aa SR io aras 26 Relay Setpoint i i
2. Parameter Value TC Type S Filter Time 0 Initial Scale 0 Full Scale 3000 Decimal Point Location 0 Open TC Up scale Input offset 0 Use curve 0 SSi Manual SERIES 9220 27 Programmable Controller Model 9220 Programmable Controller Selecting the input type of Inputs 1 through 3 automatically places that parameter in the first table cell TC Type Using the blue up and down arrow keys to highlight the table cell below the parameter TC Type and pressing the Enter key brings up a numeric keypad that allows you to type in the parameter that is appropriate If no parameter is necessary simply move the highlight down to the next parameter and enter that if required Continue until all values associated required by the input type have been entered Pressing the Esc key takes you back to the Configuration Menu NOTE See the following list of Input Selections Input type selections for the Series 9220 Input Type Options T C s B C E J K N NNM R S T 781 25 195 3125 25 12 5 2 5 and 1 25 Volts 78 125 19 53125 Millivolts 4 20 mA 124 Ohm precision shunt required 25 Volts Requires internal jumper 12 5 Volts Requires internal jumper 781 25 Millivolts Requires internal jumper 195 3125 Millivolts Requires internal jumper Analog Output Setup Parameter Value Pressing the Enter key takes you to a page Assignment similar to the Analog Input Setup sc
3. mV 1 Vac 1 mV 2 Vac 2 mV 3 Vac 3 mV 4 Vac 4 mV 5 Vac 5 mV 6 Vac 6 mV 7 Vac 7 mV 8 Vac 8 mV 9 Vac 9 mV 10 Vac 10 mV 11 Vac 11 mV 12 Vac 12 mV 13 Vac 13 mV 14 Vac 14 mV 15 Vac 15 mV 16 ojo ojo joj o ojo oO O O O JO OJO O O O OJO OJO O OO OJO OJO O O O O Vac 16 SSi Manual SERIES 9220 78 Programmable Controller Model 9220 Programmable Controller mV 17 Vac 17 mV 18 Vac 18 mV 19 Vac 19 mV 20 Vac 20 mV 21 Vac 21 mV 22 Vac 22 mV 23 Vac 23 mV 24 Vac 24 mV 25 Vac 25 mV 26 Vac 26 mV 27 Vac 27 mV 28 Vac 28 mV 29 Vac 29 mV 30 Vac 30 mV 31 Vac 31 mV 32 oio jo joio joco joo jo oio jcoo oo o ocio joo oo jio o o joo o o jo e Vac 32 Curve 5 Entry Curve Type 2 O 2 D Control Range mV 1 Vac 1 mV 2 Vac 2 mV 3 Vac 3 mV 4 Vac 4 ojioio joiojo o jo o eo mV 5 SSi Manual SERIES 9220 79 Programmable Controller Model 9220 Programmable Controller Vac 5 mV 6 Vac 6 mV 7 Vac 7 mV 8 Vac 8 mV 9 Vac 9 mV 10 Vac 10 mV 11 Va
4. Aux SP Configuration lt D 5 c a There are four levels of menus in the Series 9220 e The first level is the operator level These are functions or operations that are typically handled by the furnace operator This menu is accessed without the need for a pass code e The second level is the supervisor level This level requires the entry of a level 1 or a level 2 pass code e The third level is the configuration level This requires the level 2 pass code ONLY e The fourth level is the SS eve This level is used by SSi personnel for configuration purposes As shipped the level 1 and level 2 codes are set as 1 and 2 respectively The pass codes can be changed at the Passcode and Alarm Screen Note Any level can access a lower level screen For instance the Configuration level passcode can access all of the Supervisor and Operator level screens The menu has five operating buttons located on the right side of the screen The UP arrow moves the cursor from bottom to top The Enter button activates the selection that the operator has chosen the DOWN arrow key moves the cursor from top to bottom the Login key activates another screen that allows access to the Supervisor Menu and the Configuration Menu and the Esc key takes you back to the previous screen without any action being taken Pressing the Login key takes you to the numeric keypad Enter Password Screen Entering the correct password the default password is 2 display
5. Vac 27 mV 28 Vac 28 mV 29 Vac 29 mV 30 Vac 30 mV 31 Vac 31 mV 32 O Oo o 0D 0o 0 0 0D 0O 0 0 l0 0D 0 0 0O 0O 0D 0O 0D 0O 0 0D 0 0D 0O 0 0o 0 o Vac 32 Curve 3 Entry Curve Type 3 o 2 D Control Range mV 1 Vac 1 mV 2 Vac 2 mV 3 Vac 3 mV 4 Vac 4 mV 5 Vac 5 ojiojo joio jooi io oioj joio mV 6 SSi Manual SERIES 9220 76 Programmable Controller Model 9220 Programmable Controller Vac 6 mV 7 Vac 7 mV 8 Vac 8 mV 9 Vac 9 mV 10 Vac 10 mV 11 Vac 11 mV 12 Vac 12 mV 13 Vac 13 mV 14 Vac 14 mV 15 Vac 15 mV 16 Vac 16 mV 17 Vac 17 mV 18 Vac 18 mV 19 Vac 19 mV 20 Vac 20 mV 21 Vac 21 mV 22 Vac 22 mV 23 Vac 23 mV 24 Vac 24 mV 25 Vac 25 mV 26 Vac 26 mV 27 Vac 27 ojojo jo jo ooio o o jojo ooio o o jo jo oo o jo o ojo oio jo jo o jo jo oio o o o jo jo o jo jo io mV 28 SSi Manual SERIES 9220 77 Programmable Controller Model 9220 Programmable Controller Vac 28 mV 29 Vac 29 mV 30 Vac 30 mV 31 Vac 31 mV 32 ojojo o ojo ojo o Vac 32 Curve 4 Entry Curve Type 2 O 2 oO Control Range
6. Gauge 4 Relay SP B Gauge 4 Relay SP C Event 16 Event 47 Pressing the Cancel key will return you to the Relay Assignment screen Pressing the Esc key returns you to the Menu Screen Relay Setpoints Relay On Off Setpoints t Highlighting one of the choices allows the FAME vere operator to change the value of the highlighted REECE SER 1 000 000 selection using the numeric keypad that pops Relay OFF SP for G1 1 00e 000 up Relay ON SP for G1 B 1 00e 000 Fat E 10053000 Enter These values are only valid if the assigned relay Relay ON SP for G1 C 1 008 000 has been assigned IN Relay SP where Relay OFF SP for G1 C 1 00e 000 actual value on the Relay Assignment Screen a RH E S Pressing the Esc key returns you to the Menu Relay OFF SP for G2 4 1 00e 000 Relay ON SP for G2 B 1 00e 000 A Screen Relay OFF SP for G2 B 1 00e 000 Relay ON SP for G2 C 1 00e 000 Relay OFF SP for G2 C 1 00e 000 Relay ON SP for G3 A 1 00e 000 Esc Relay OFF SP for G3 A 1 008 000 Analog Input Setup Pressing the Enter key takes you to a two zone screen with the top zone showing the three analog inputs Pressing the blue up and down keys highlights one of the inputs Pressing the Enter key takes you to a menu of parameters that can be assigned to any of the three inputs Included are thermocouple types voltages and current inputs The lower zone of the Input Setup Screen contains a table
7. Vacuum Gauge 3 Gas Compensation SSi Manual SERIES 9220 Model 9220 Programmable Controller 3 V 5 c v lt D u Input 2 4000 4000 4902 2874 Input 2 4000 4000 4902 2874 Input 2 gt E rl gt E FI gt S a 8 S g 8 8 S 2 o cr o o cr o o 9 5 g af Q 5 g 2 Q 5 o 3 Ki ol Ol y P ol Ol y S 3 3 S 3 3 S 3 Z 5 z 5 Zi 3 N N N o D D a a a 49 Programmable Controller Vacuum Gauge 3 Native Scaling Vacuum Gauge 3 Display Maximum Vacuum Gauge 3 Display minimum Vacuum Gauge 3 Zero Scale Value Vacuum Gauge 3 Span Value Vacuum Gauge 3 Display Scaling Vacuum Gauge 4 Gauge Enable Vacuum Gauge 4 Vacuum Source Vacuum Gauge 4 Calculation Type Vacuum Gauge 4 Gas Compensation Vacuum Gauge 4 Native Scaling Vacuum Gauge 4 Display Maximum Vacuum Gauge 4 Display minimum Vacuum Gauge 4 Zero Scale Value Vacuum Gauge 4 Span Value Vacuum Gauge 4 Display Scaling Analog Output 1 Assignment Analog Output 1 offset Analog Output 1 Range Analog Output 2 Assignment Analog Output 2 offset Analog Output 2 Range Relay 1 Assignment Relay 2 Assignment Relay 3 Assignment Relay 4 Assignment Relay 5 Assignment Relay 6 Assignment Relay 7 Assignment Relay 8 Assignment PID Loop 1 Mode SSi Manual SERIES 9220 Model 9220 Programmable Controller 4000 4000 4902 2874 Input 2 4000 4000 4902 28
8. 1 0 10 10 Temperature Controller Actual Modbus Mode 3 2 10 10 Temperature Controller Setpoint 4 3 10 10 Temperature Controller Percent Output Controller Source Write Read Write Description Location Register Scale Scale Dualpro Loop 1 18 17 8 8 Temperature Controller Actual Modbus Mode 7 6 1 1 Temperature Controller Setpoint 41 40 41 41 Temperature Controller Percent Output Controller Source Write Read Write Description Location Register Scale Scale Dualpro Loop 2 18 17 8 8 Temperature Controller Actual Modbus Mode 8 7 1 1 Temperature Controller Setpoint 42 41 41 41 Temperature Controller Percent Output Controller Source Write Read Write Description Location Register Scale Scale Dualpro Loop 1 17 17 8 8 Temperature Controller Actual MMI Mode 6 6 1 1 Temperature Controller Setpoint 40 40 41 41 Temperature Controller Percent Output SSi Manual SERIES 9220 58 Programmable Controller Model 9220 Programmable Controller Controller Source Write Read Write Description Location Register Scale Scale Dualpro Loop 2 17 17 8 8 Temperature Controller Actual MMI Mode 7 7 1 1 Temperature Controller Setpoint 41 41 41 41 Temperature Controller Percent Output Controller Source Write Read Write Description Location Register Scale Scale Eu
9. 1 B Input type 2 B Input type 3 B Input type 4 B Input 0 Correction not used Input 1 Correction not used Input 2 Correction not used Input 3 Correction not used Input 4 Correction not used Analog Input 5 Setup Input type 0 B Input type 1 B Input type 2 B Input type 3 B Input type 4 B Input 0 Correction not used Input 1 Correction not used Input 2 Correction not used Input 3 Correction not used Input 4 Correction not used Analog Input 6 Setup Input type 0 B Input type 1 B Input type 2 B Input type 3 B Input type 4 B Input 0 Correction not used Input 1 Correction not used Input 2 Correction not used Input 3 Correction not used Input 4 Correction not used Analog Input 7 Setup Input type 0 B Input type 1 B Input type 2 B Input type 3 B Input type 4 B Input 0 Correction not used Input 1 Correction not used Input 2 Correction not used Input 3 Correction not used Input 4 Correction not used Analog Input 8 Setup SSi Manual SERIES 9220 86 Programmable Controller Model 9220 Programmable Controller Input type 0 B Input type 1 B Input type 2 B Input type 3 B Input type 4 B Input 0 Correction not used Input 1 Correction not used Input 2 Correction not used Input 3 Correction not used Input 4 Correction not used ADAM Offset Input 1 25 5 Input 2 0 0 Inp
10. 14 30 VACINOMZ This opcode is used to check for a user selected vacuum level on Gauge 1 in microns The vacuum data is the vacuum level in microns The options are wait wait up or wait down VACINOMZ This opcode is used to check for a user selected vacuum level on Gauge 2 in microns The vacuum data is the vacuum level in microns The options are wait wait up or wait down VACINQM3 This opcode is used to check for a user selected vacuum level on Gauge 3 in microns The vacuum data is the vacuum level in microns The options are wait wait up or wait down VACINQMA This opcode is used to check for a user selected vacuum level on Gauge 4 in microns The vacuum data is the vacuum level in microns The options are wait wait up or wait down VACINQT1 This opcode is used to check for a user selected vacuum level on Gauge 1 in torr The vacuum data is the vacuum level in torr The options are wait wait up or wait down VACINQT2 This opcode is used to check for a user selected vacuum level on Gauge 2 in torr The vacuum data is the vacuum level in torr The options are wait wait up or wait down VACINQT3 This opcode is used to check for a user selected vacuum level on Gauge 3 in torr The vacuum data is the vacuum level in torr The options are wait wait up or wait down VACINQT4 This opcode is used to check for a user selected vacuum level on Gauge 4 in torr The vacuum data is the vacuum level in torr The options are wait wa
11. 2 6 SLAVE 1 RS485 17 DIGITAL IN 1 27 ANALOG IN 3 7 RELAY COMMON 18 DIGITAL IN 2 28 ANALOG IN 3 8 RELAY OUT 1 19 DIGITAL IN 3 29 ANALOG IN 2 9 RELAY OUT 2 20 DIGITAL IN 4 30 ANALOG IN 2 10 RELAY OUT 3 21 DIGITAL IN COM 31 ANALOG IN 1 11 RELAY OUT 4 32 ANALOG IN 1 Additional Features The Operator Interface touch screen contains a removable compact Flash Card that can be used to transfer data from the Model 9220 to a computer This flash card acts like a removable hard drive however it is very small and contains no moving parts to make it very portable It is located on the back of the touch screen see Flash Card amp Flash Card Reader Also included is a Utility Software CD that includes SSi s Super Data SD Charting SD Charting is a utility program that can be loaded onto any Windows based computer operating Windows 980 or higher This software will allow the computer to read the data from the Model 9220 and allow it to be charted in a manner that is similar to a strip chart recorder The Operator Interface is normally accessed via the touch screen however connections also exist that will allow the operator to use a traditional mouse and keyboard to enter information Ethernet Connections The Ethernet connection has three distinct uses The first is should the Operator Interface fail the Ethernet connection allows a laptop to be connected to the Series 9220
12. 2 Web change enable PV 1 Name PV 2 Name PV 3 Name AD 1 filter time AD 2 filter time AD 3 filter time IN 1 initial scale IN 1 Full scale IN 2 initial scale IN 2 Full scale IN 3 initial scale IN 3 Full scale IN 1 Decimal place IN 2 Decimal place IN 3 Decimal place Default 9200 9200 9200 nalog input brd NM e l lt lt l lt lt vlo vo Q Q 3 513 513 5 3 5 o c o e c e o o o o n n 3 n t t D V lal 5 D o o cr o 3 D nm D di 2 a m m m N N N lt D n emperature 1 acuum acuum 000 WWW Ln Lm R ER lt lt o N N o u UT o e e e e e Values independent of PV type SSi Manual SERIES 9220 Chapter 5 APPLICATIONS INFORMATION Factory Setting 47 Programmable Controller Parameter Setpoint lower limit all Setpoint upper limit all Event hold Event hold polarity Hold instrument Hold PV min Hold PV max Event run Event reset Slave Instrument setups Zone Assignments SPP VAC instrument SPP Temperature Inst SPP Event instrument Quench instrument Quench events Temperature default wait limit Atmosphere default wait limit IP address IP net mask IP gateway Temperature mode Loop 1 setpoint Loop 1 prop band Loop 1 reset Loop 1 rate Loop 1 cycle time Loop 1 auto manual Loop 1 integral preset Loop 2 setpoint Loop 2 prop band Loop 2 reset Loop 2 rate Loop 2 cycle time Loop 2 auto manual Loop 2
13. 3868 mV 17 10895 Vac 17 15106 mV 18 31794 Vac 18 18372 mV 19 13897 Vac 19 30403 mV 20 20781 Vac 20 19936 mV 21 16757 Vac 21 8720 mV 22 4343 Vac 22 11234 mV 23 6747 Vac 23 14734 mV 24 32053 Vac 24 1009 mV 25 921 Vac 25 6592 mV 26 28566 Vac 26 11153 mV 27 29565 Vac 27 23825 mV 28 9164 Vac 28 31774 mV 29 1395 SSi Manual SERIES 9220 74 Programmable Controller Model 9220 Programmable Controller Vac 29 31528 mV 30 20747 Vac 30 26478 mV 31 10503 Vac 31 24482 mV 32 7237 Vac 32 6503 Curve 2 Entry Curve Type linear Control Range 548 mV 1 32624 Vac 1 24513 mV 2 20424 Vac 2 24211 mV 3 10183 Vac 3 1267 mV 4 16838 Vac 4 16490 mV 5 211 Vac 5 24079 mV 6 31801 Vac 6 30970 mV 7 17554 Vac 7 1470 mV 8 12944 Vac 8 7266 mV 9 4487 Vac 9 10511 mV 10 6518 Vac 10 17462 mV 11 5155 Vac 11 850 mV 12 11862 Vac 12 30500 mV 13 9175 Vac 13 6000 mV 14 23726 Vac 14 27799 mV 15 2208 Vac 15 29077 mV 16 0 Vac 16 0 mV 17 0 Vac 17 0 SSi Manual SERIES 9220 75 Programmable Controller Model 9220 Programmable Controller mV 18 Vac 18 mV 19 Vac 19 mV 20 Vac 20 mV 21 Vac 21 mV 22 Vac 22 mV 23 Vac 23 mV 24 Vac 24 mV 25 Vac 25 mV 26 Vac 26 mV 27
14. DIN rail mounted unit This connection can act as a LIMITED FUNCTION operator interface until the Operator Interface can be repaired or replaced The laptop needs to be operating a WINDOWS 98 or higher with Internet Explorer The default IP address is 192 168 0 200 If you are experiencing problems please call 800 666 4330 and talk with our computer communications personnel The second use for the Ethernet port would be for communications to SSi Manual SERIES 9220 7 Programmable Controller Model 9220 Programmable Controller a SCADA software package Call us at 800 666 4330 if you are interested in this option The third use for the Ethernet Port is the primary communications connection for the Configurator Software Mechanical Installation The Model 9220 Operator Interface is generally flush mounted either in an existing enclosure on a plate that will be retrofitted to an existing enclosure or on a new enclosure specifically designed for it s particular application Installation begins by securing the new enclosure to the floor or wall securing the retrofit plate to the door of the existing enclosure or flush mounting the Operator Interface in a cut out of the existing enclosure When tightening the retaining clips on the Operator Interface it is important to make them snug but not to over tighten them Over tightening can warp the bezel and cause irreparable damage to the Operator Interface The DIN rail mount portion of the con
15. Damped set the 12 18 24 E Critically Damped set the Over Damped set or the PI set To select the set of values press the 3 69 1 84 1 23 1 10 corresponding button For example to select the D 0 10 0 13 0 13 Critically Damped set of values press the Accept Critically Damped button The under damped values will reach the setpoint faster but there will be more overshoot involved The over damped values will work to minimize the overshoot but it will be slower than the under damped values The critically damped values are considered the optimum values because they are a balance between the under damped and over damped values with regards to time and overshoot The PI values are just the SSi Manual SERIES 9220 37 Programmable Controller Model 9220 Programmable Controller proportional band and the reset value the Pand the Z from A D This could be applicable in an atmosphere loop where the rate won t have much effect Once a set of values has been accepted the user can press the Cancel button to exit the screen The accepted values can be viewed on the PID Loop Setup menu option Note Once the screen is closed out the PID settings values will be lost To populate these values again another calibration routine will need to be run SSi Manual SERIES 9220 38 Programmable Controller Model 9220 Programmable Controller Chapter 3 PROGRAMS Overview The program format used in the SERIES 9220 provides a simple but power
16. F Current Input 2 value 250 25 uv EXE bottom row of buttons as Current Input 2 value XX X uV SSi Manual SERIES 9220 32 Programmable Controller Model 9220 Programmable Controller Pressing the Next gt key displays the next calibration screen q Pressing the Edit button displays a numeric keypad Zero input 3 range 1 allowing you to change the Zero Input 3 range value Enter zero voltage mV Normally terminals 27 and 28 are shorted for this E a step After entering the new Zero Input value you must press Calibrate Pressing the Calibrate key stores the appropriate value Pressing the Done will return Current Input 3 value 452 65 uv AAA you to the User Calibration Screen lt Back Skip Next gt DONE The current value is displayed directly above the bottom row of buttons as Current Input 2 value XX X uv Pressing the Next gt key displays the next calibration screen Pressing the Edit button displays a numeric i keypad allowing you to change the Span Input 3 Span input 3 range 1 range value Normally terminals 27 and 28 Enter span voltage sugg 65 00 mv Calibrate have 65 000 mV applied for this step After entering the new Span Input value you must press Calibrate Pressing the Calibrate key stores the appropriate value Pressing the Done will return you to the User Calibration Screen Current Input 3 value 452 65 uv The current value is displayed directly above the bottom ro
17. Junction value After entering the new Cold Junction value you must press Calibrate Pressing the Calibrate key stores the Current CJ value 92 7 SSi Manual SERIES 9220 31 Programmable Controller Model 9220 Programmable Controller appropriate value Pressing the Done will return you to the User Calibration Screen The current value is displayed directly above the bottom row of buttons as Current CJ value XX X F Pressing the Next gt key displays the next screen Zero Input 1 Range 3 Enter zero voltage mV Ea Current Input 1 value 250 35 uv AAA Pressing the Next gt key displays the next calibration screen Pressing the Edit button displays a numeric keypad allowing you to change the Span Input 1 range value Normally terminals 31 and 32 have 2000 mV applied for this step After entering the new Span Input value you must press Calibrate Pressing the Calibrate key stores the appropriate value Pressing the Done will return you to the User Calibration Screen Zero input 2 range 1 Enter zero voltage mv a Calibrate Current Input 2 value 250 25 uY AAA Pressing the Edit button displays a numeric keypad allowing you to change the Zero Input 1 range value Normally terminals 31 and 32 are shorted for this step After entering the new Zero Input value you must press Calibrate Pressing the Calibrate key stores the appropriate value Pressing the Done will return yo
18. OFF equals low speed and Event 6 ON equals high speed The quench temperature controller must be Aux Instrument 4 The quench cycle starts when the opcode is executed The set point is sent to the quench temperature controller the timer is started and the high speed event is turned on if it is selected When the quench timer times out the end of quench cycle event 7 is turned on for one second and the high speed event is turned off RAMP This opcode changes the temperature set point linearly over time The temperature data specifies the final set point for the temperature set point The option data is the total ramp time in minutes RAMPR This opcode changes the temperature set point at a rate of degrees per minute The temperature data is the final setpoint for the temperature controller The option data is the rate of degrees per minute SSi Manual SERIES 9220 43 Programmable Controller Model 9220 Programmable Controller RESET This opcode is used to clear all stacks and timers and start a program The temperature data is interpreted as a program number and the vacuum data as a program step to start The option data is not used The RESET is useful in a weekend shut down program to restart the normal operating program RLYINQThis is a relay state inquiry The temperature data is the step to go to if the relay is On The vacuum data is the step to go to if the relay if Off The options are relay 0 relay 1 relay 2 relay 3 rela
19. Programmable Controller 2 DELAY Short Delay 5 Sec 3 EVTOUTPUT Event Output 3 OFF 4 VACINQM1 Vacuum Inquiry Gauge 1 Microns 30m Wait Down 5 RAMPR Ramp at Rate Temperature 1500 F 100 Min 6 GSOAK Guaranteed Soak Temperature 3 00 7 RAMPR Ramp at Rate Temperature 1000 F 100 Min 8 TINQ Temperature Inquiry 1000 F Wait Down 9 SOAK Soak 0 05 10 EVTOUTPUT Event Output 0 F 1 ON 11 TINQ Temperature Inquiry 150 F Wait Down 12 SOAK Soak 0 15 13 EVTOUTPUT Event Output 4 ON 14 ALARM User Alarm User Alarm 1 15 EVTOUTPUT Event Output 5 ON 16 DELAY Short Delay 5 Sec 17 NO OP No Opcode 18 NO OP No Opcode 19 NO OP No Opcode 20 NO OP No Opcode 21 NO OP No Opcode 22 NO OP No Opcode 23 NO OP No Opcode 24 NO OP No Opcode Sample Recipe 6 Step Opcode Temp Vac Option 1 EVTOUTPUT Event Output 0 F 3 ON 2 DELAY Short Delay 5 Sec 3 EVTOUTPUT Event Output 3 OFF 4 VACINQM1 Vacuum Inquiry Gauge 1 Microns 30m Wait Down 5 RAMPR Ramp at Rate Temperature 1850 F 65 Min 6 GSOAK Guaranteed Soak Temperature 0 20 7 RAMPR Ramp at Rate Temperature 1875 F 100 Min 8 EVTOUTPUT Event Output 0 ON 9 RAMPR Ramp at Rate Temperature 2050 F 50 Min 10 GSOAK
20. TF pas K 27 2007 04 2008 SSi Manual SERIES 9220 98 Programmable Controller
21. Temperature 1875 F 100 Min 8 EVTOUTPUT Event Output 0 ON 9 RAMPR Ramp at Rate Temperature 2050 F 100 Min 10 GSOAK Guaranteed Soak Temperature 0 20 11 EVTOUTPUT Event Output 0 OFF 12 EVTOUTPUT Event Output 0 F 1 ON 13 TINQ Temperature Inquiry 150 F Wait Down 14 SOAK Soak 0 15 15 EVTOUTPUT Event Output 4 ON 16 ALARM User Alarm User Alarm 1 17 EVTOUTPUT Event Output 5 ON 18 DELAY Short Delay 5 Sec 19 NO OP No Opcode 20 NO OP No Opcode 21 NO OP No Opcode 22 NO OP No Opcode 23 NO OP No Opcode 24 NO OP No Opcode Sample Recipe 3 Step Opcode Temp Vac Option 1 EVTOUTPUT Event Output 0 F 3 ON 2 DELAY Short Delay 5 Sec 3 EVTOUTPUT Event Output 3 OFF 4 VACINQM1 Vacuum Inquiry Gauge 1 Microns 30m Wait Down 5 RAMPR Ramp at Rate Temperature 1600 F 100 Min 6 EVTOUTPUT Event Output 0 ON SSi Manual SERIES 9220 91 Programmable Controller Model 9220 Programmable Controller 7 RAMPR Ramp at Rate Temperature 1750 F 100 Min 8 GSOAK Guaranteed Soak Temperature 2 00 9 EVTOUTPUT Event Output 0 OFF 10 EVTOUTPUT Event Output 0 F 1 ON 11 TINQ Temperature Inquiry 150 F Wait Down 12 SOAK Soak 0 45 13 EVTOUTPUT Event Output
22. Temperature Controller Actual 36 139 1 1 Temperature Controller Setpoint 28 131 10 10 Temperature Controller Percent Output Controller Source Write Read Write Description Location Register Scale Scale Eurotherm Loop 1 1 1 1 1 Temperature Controller Actual Modbus Mode 2 2 1 1 Temperature Controller Setpoint 3 3 10 10 Temperature Controller Percent Output Controller Source Write Read Write Description Location Register Scale Scale Eurotherm Loop 2 26 1025 1 1 Temperature Controller Actual Modbus Mode 27 1026 1 1 Temperature Controller Setpoint 29 1028 10 10 Temperature Controller Percent Output Controller Source Write Read Write Description Location Register Scale Scale Eurotherm Loop 3 51 1049 1 1 Temperature Controller Actual Modbus Mode 52 1050 1 1 Temperature Controller Setpoint 53 1052 10 10 Temperature Controller Percent Output SSi Manual SERIES 9220 60 Programmable Controller Model 9220 Programmable Controller Controller Source Write Read Write Description Location Register Scale Scale 9500 Valve 30 130 1 1 Flow Actual Controller Valve 1 56 156 1 1 Flow Setpoint 54 154 1 1 Flow Percent of Full Scale Controller Source Write Read Write Description Location Register Scale Scale 9500 Valve 31 131 1 1 Flow Actual Controller Valve 2 66 166 1 1 Flow Setpoint 64 16
23. and Alarm Highlighting Passcode and Alarm and pressing the Enter key takes you to the following screen Parameter Value Level 1 Code 1 Level 2 Code 2 Web Level 1 Code 111 Web Level 2 Code 222 Web Change Enable 1 No Alarm Contact is Open NO Alarm Text Setup Alarm 0 User Alarm 0 Alarm 99 User Alarm 99 The values shown in the above table are the default values The level 1 code is the supervisor code and the level 2 code is the administrator code The web level 1 code is for the 9220 s web page s supervisor code and the web level 2 code is for the 9220 s web page s administrator code The parameter NO ALARM means that if there is no controller alarm the controller alarm relay is NO Scroll down until NO ALARM is highlighted Press Enter On the numeric keypad use a 1 and press the Enter key to change the state of the relay to Contact is Closed and use a 0 and press the Enter key to change the state of the relay to Contact is Open This allows the operator to assign the controller alarm as a NC contact such as a 1400 F alarm When highlighting a parameter and pressing the Enter key a numeric keypad is displayed allowing you to enter your value Enter that value using the touch screen keypad and press the Enter key The change will be made Press the Esc key to return to the Configuration Menu Alarm 0 through 99 Highlighting Alarm and pressing the Enter key displays an alphanumeric k
24. change When a set point change occurs the PID algorithm uses PB only i e it ignores the I Reset and D Rate until the output from the specified loop falls below the value specified At this time it begins calculating Reset and Rate and returns to normal operation Example Change set point is set at 80 Current set point is 1500 New set point is 1700 output rapidly goes to 100 PID ignores Reset and Rate Temperature gets within PB output starts to drop When output drops below 80 PID operation returns to normal with Reset and Rate applied Normally overshoot is caused by a buildup of the Reset error term by ignoring this term until the temperature is with PB the Reset term is minimized thus reducing the overshoot error You should be cautious not to set the change set point value too low E g if the furnace controls 1700 in a steady state at 50 output and you set the change set point value to 40 and the PB value is low you could find yourself in a situation where you never see 40 output and remain in a PB only control mode Default PID Parameters for Loop 1 Carbon and Loop 2 Temperature Loop 1 Default PID Parameters Loop 2 Default PID Parameters Proportional Band 20 Proportional Band 4 0 Reset 10 Reset 0 10 Rate 0 Rate 0 Cycle time 16 Cycle time 60 The Cancel key on some of the screens returns you to the previous screen without any changes being effected The Es
25. data The options are e Wait reach within band e wait up reach or exceed the set point e wait down reach or be less than the set point SSi Manual SERIES 9220 44 Programmable Controller Model 9220 Programmable Controller The default band can be set under the Configuration Menu and is typically 15 degrees The band limit can be changed by the S 7 WAIT opcode The LIMIT opcode immediately following this opcode sets a time limit on the wait A BRANCH opcode immediately following this opcode can be used to change the program flow based on the inguiry results This opcode is identical to the 77 VQ opcode except that it will deal with zones TINQ The temperature inquiry is used to wait for the actual control temperature to reach the value specified in the temp field The options are e Wait reach within band e wait up reach or exceed the set point e Or wait down reach or be less than the set point The default band can be set under the Configuration Menu and is typically 15 degrees The band limit can be changed by the S 7 WAIT opcode The LIMIT opcode immediately following this opcode sets a time limit on the wait A BRANCH opcode immediately following this opcode can be used to change the program flow based on the inquiry results TOD_INQ This opcode is a time of day inquiry that would be used to start a process or subroutine at a specific hour and minute The option data is the time in 24 hour format i e 2 30 pm is
26. is powered by 24 VDC not LINE Voltage Please be careful when connecting power to this controller Connecting anything other than 24 VDC will cause serious damage Approximate Box Dimensions 2 75 x 4 x 4 5 Power Requirements 24VDC 4 Watts Digital Output Rating 300VAC 1 AMP Analog Output Load Rating 1000 Ohms Total Controller Enclosure Rating IP10 hand protected Number of RS232 Ports One 1 Number of Ethernet Ports One 1 Number of RS485 Host Ports One 1 Number of RS485 Slave Ports Two 2 Number of Internal Relays Eight 8 Number of Analog Inputs Three 3 Number of Analog Outputs Two 2 Number of Digital Inputs Four 4 Number of Control Loops Three 3 The variety of input and output combinations allows SSi to configure the Model 9220 to control vacuum furnaces temperature and vacuum gauges There are special occasions where the three analog inputs have been used to control 3 zones of temperature SSi Manual SERIES 9220 Programmable Controller Model 9220 Programmable Controller Model 9220 Terminals Connections SUPER SYSTEMS INC 800 666 4330 www supersystems com 1 24VDC COM 12 RELAY OUT 5 22 SLAVE 2 RS485 2 24VDC 13 RELAY OUT 6 23 SLAVE 2 RS485 3 RS485 RT 14 RELAY OUT 7 24 4 20mA OUT 1 4 RS485 RT 15 RELAY OUT 8 NC 25 4 20mA OUT COM 5 SLAVE 1 RS485 16 RELAY OUT 8 NO 26 4 20mA OUT
27. limit alarm on the temperature process and or the vacuum process The temperature data is the low limit point for the temperature process The vacuum data is the low limit point for the vacuum process This alarm remains active until the program ends LOWPO This opcode is used to enable a low limit alarm on the temperature percent output The temperature data is the low limit point for the temperature percent output This alarm remains active until the program ends MEVT OUT 0 This opcode will set multiple output events O through 15 The temperature data is an optional temperature setpoint the vacuum data is the event mask which is the events affected and the option data is the event ON off bitmap which will set the final condition of the events if the event mask The opcode will ignore the bits not in the mask and either set or reset the bits depending upon their states in the bitmap MEVT_OUT_1 This opcode will set multiple output events 16 through 31 if available The temperature data is an optional temperature setpoint the vacuum data is the event mask which is the events affected and the option data is the event ON off bitmap which will set the final condition of the events if the event mask The opcode will ignore the bits not in the mask and either set or reset the bits depending upon their states in the bitmap MEVT_OUT_2 This opcode will set multiple output events 32 through 47 if available The temperature data is an optional t
28. outputs must be wired through a fuse or circuit breaker specified in the technical specification Voltage rating The maximum continuous voltage applied between any of the following terminals must not exceed 264VAC e line or neutral to any other connection e relay or triac output to logic DC or sensor connections e any connection to ground SSi Manual SERIES 9220 4 Programmable Controller Model 9220 Programmable Controller The power supply controller should not be wired to a three phase supply with an unearthed star connection Under fault conditions such a supply could rise above 264Vac with respect to ground and the product would not be safe Voltage transients across the power supply connections and between the power supply and ground must not exceed 2 5kV Where occasional voltage transients over 2 5kV are expected or measured the power installation to both the instrument supply and load circuits should include a transient limiting device These units will typically include gas discharge tubes and metal oxide varistors that limit and control voltage transients on the supply line due to lightning strikes or inductive load switching Devices are available in a range of energy ratings and should be selected to suit conditions at the installation e Conductive pollution Electrically conductive pollution must be excluded from the cabinet in which the controller is mounted For example carbon dust is a form of electrically conductive
29. to run The vacuum data is the load alarm delay in minutes and the option value is the soak time in hours and minutes The band limit can be changed by the SET WAIT opcode GOSUB The go to subroutine opcode is used to call a program to run and then return to the calling program This is used to execute standard routines that can be used by many programs GOSUBs can be stacked up to eight levels The option data is the program number to call GRAMP This is a guaranteed ramp opcode The process value must be within the deviation band to allow the ramp timer to run The temperature data is the temperature set point and the option data is the ramp time in hours and minutes The band limit can be changed by the SET WAIT opcode GSOAK This is a guaranteed soak opcode The temperature process value must be within the deviation band to allow the soak timer to run The vacuum data is the hold alarm delay in minutes and the option value is the soak time in hours and minutes The band limit can be changed by the SET_WAIT opcode GTCINQDEL This is a guaranteed TC inquiry short delay opcode It is used to verify that all active thermocouples are within the set wait limits around the setpoint for the user defined time period The temperature data is the delay time in seconds The vacuum data is the control TC or the load tc s The option data is wait wait up or wait down GZRAMP This is a guaranteed ramp opcode for a zone The process value must be withi
30. you have entered the new desired value The Proportional Band has a range of 0 to 999 The Reset and the Rate have a range of 0 00 to 10 00 The Integral Preset High Limit and Low Limit have a range of 100 to 100 Pressing Esc will return you to the Alternate PID Setup Screen Pressing Esc will return you to the Main Menu Analog Input Board Setup Used by SSi personnel Do not make changes to this screen until after contacting SSi personnel at 800 666 4330 ADAM Correction The ADAM module offset correction menu option gives the user the ability to offset any input on any ADAM module for up to five ADAM modules There are eight inputs per module The offset can be in degrees or and it is typically used to compensate for incorrect T C wires The offsets are entered and displayed SSi Manual SERIES 9220 35 Programmable Controller Model 9220 Programmable Controller on the screen without decimal points For 1 Input 1 example an offset of 255 would actually be an 1 Input 2 offset of 25 5 degrees and an offset of 85 1 Input 3 would be an offset of 8 5 degrees The range of 1 Input 4 the offsets is 50 0 to 50 0 1 Input 5 1 Input 6 1 Input 7 1 Input 8 2 Input 1 2 Input 2 2 Input 3 2 Input 4 2 Input 5 Aux SP Configuration This menu option allows for up to three slave instruments to have the setpoint retransmitted from Retrans to Slave 1 one of the thr
31. 0 Curve 1 Point 10 Offset 0 000 Curve 2 Point 1 Temp 0 Curve 2 Point 1 Offset 0 000 Curve 2 Point 2 Temp 0 Curve 2 Point 2 Offset 0 000 Curve 2 Point 3 Temp 0 Curve 2 Point 3 Offset 0 000 Curve 2 Point 4 Temp 0 Curve 2 Point 4 Offset 0 000 Curve 2 Point 5 Temp 0 Curve 2 Point 5 Offset 0 000 SSi Manual SERIES 9220 89 Programmable Controller Model 9220 Programmable Controller Curve 2 Point 6 Temp 0 Curve 2 Point 6 Offset 0 000 Curve 2 Point 7 Temp 0 Curve 2 Point 7 Offset 0 000 Curve 2 Point 8 Temp 0 Curve 2 Point 8 Offset 0 000 Curve 2 Point 9 Temp 0 Curve 2 Point 9 Offset 0 000 Curve 2 Point 10 Temp 0 Curve 2 Point 10 Offset 0 000 Curve 3 Point 1 Temp 0 Curve 3 Point 1 Offset 0 000 Curve 3 Point 2 Temp 0 Curve 3 Point 2 Offset 0 000 Curve 3 Point 3 Temp 0 Curve 3 Point 3 Offset 0 000 Curve 3 Point 4 Temp 0 Curve 3 Point 4 Offset 0 000 Curve 3 Point 5 Temp 0 Curve 3 Point 5 Offset 0 000 Curve 3 Point 6 Temp 0 Curve 3 Point 6 Offset 0 000 Curve 3 Point 7 Temp 0 Curve 3 Point 7 Offset 0 000 Curve 3 Point 8 Temp 0 Curve 3 Point 8 Offset 0 000 Curve 3 Point 9 Temp 0 Curve 3 Point 9 Offset 0 000 Curve 3 Point 10 Temp 0 Curve 3 Point 10 Offset 0 000 Sample Recipe 1 Step Opcode Temp Vac Option 1 EVTOUTPUT Event Output 0 F 3 ON 2
32. 0000 0 t Zero Scale Value 0 0 t Span Value 748 2 t Display Scaling log torr Vacuum Gauge 2 Setup Gauge Enable yes Vacuum Source Input 1 Calculation Type linear log Gas Compensation Argon Native Scaling log of torr Display Maximum 1500 logt Zero Scale Value 0 logt Span Value 748 logt Display Scaling log torr Vacuum Gauge 3 Setup Gauge Enable no Vacuum Source Input 2 Calculation Type Inficon Pirani eq Gas Compensation air CO 02 N2 Native Scaling log of torr Display Maximum 10000 logt Zero Scale Value 0 logt Span Value 748 logt Display Scaling log torr Vacuum Gauge 4 Setup Gauge Enable no Vacuum Source Input 2 Calculation Type Inficon Pirani eq Gas Compensation air CO 02 N2 Native Scaling log of torr Display Maximum 10000 logt Zero Scale Value 0 logt Span Value 748 logt Display Scaling log torr Menu Security Program Edit supervisor Auxiliary Instruments operator Auxiliary Analog Input operator Shutdown operator Adjust Date and Time operator Slave Communications Status operator Backup Compressed Data supervisor Manual Event Control supervisor SSi Manual SERIES 9220 72 Programmable Controller Model 9220 Programmable Controller PID Loop Setup supervisor Event Run Program Setup supervisor Zone Load TC Setup supervisor Port Setup supervisor Slave Instrument Setup supervisor Zone Assignments supervisor Furnace Setup administrator Default Wait Limits administrator Furnace
33. 0000e 000 SSi Manual SERIES 9220 68 Programmable Controller Model 9220 Programmable Controller Relay OFF SP for Gauge 1 B 1 000000e 000 Relay ON SP for Gauge 1 C 1 000000e 000 Relay OFF SP for Gauge 1 C 1 000000e 000 Relay ON SP for Gauge 2 A 1 000000e 000 Relay OFF SP for Gauge 2 A 1 000000e 000 Relay ON SP for Gauge 2 B 1 000000e 000 Relay OFF SP for Gauge 2 B 1 000000e 000 Relay ON SP for Gauge 2 C 1 000000e 000 Relay OFF SP for Gauge 2 C 1 000000e 000 Relay ON SP for Gauge 3 A 1 000000e 000 Relay OFF SP for Gauge 3 A 1 000000e 000 Relay ON SP for Gauge 3 B 1 000000e 000 Relay OFF SP for Gauge 3 B 1 000000e 000 Relay ON SP for Gauge 3 C 1 000000e 000 Relay OFF SP for Gauge 3 C 1 000000e 000 Relay ON SP for Gauge 4 A 1 000000e 000 Relay OFF SP for Gauge 4 A 1 000000e 000 Relay ON SP for Gauge 4 B 1 000000e 000 Relay OFF SP for Gauge 4 B 1 000000e 000 Relay ON SP for Gauge 4 C 1 000000e 000 Relay OFF SP for Gauge 4 C 1 000000e 000 Input 1 Setup Input Type S Filter Time 0 Initial Scale 0 Full Scale 1000 Decimal Point Location 0 Open TC up scale Input Offset 0 Scaling linear microns Trip Point 1 Setpoint 0 Trip Point 1 Force Value 0 Trip Point 1 Direction input above setpoint Tr
34. 4 1 1 Flow Percent of Full Scale Controller Source Write Read Write Description Location Register Scale Scale 9500 Valve 32 132 1 1 Flow Actual Controller Valve 3 76 176 1 1 Flow Setpoint 74 174 1 1 Flow Percent of Full Scale Controller Source Write Read Write Description Location Register Scale Scale 9500 Valve 33 133 1 1 Flow Actual Controller Valve 4 86 186 1 1 Flow Setpoint 84 184 1 1 Flow Percent of Full Scale Controller Source Write Read Write Description Location Register Scale Scale SSi 7SL Limit 4 123 1 1 Limit Controller Actual Controller 8 177 1 1 Limit Controller Alarm Threshold SP 11 310 1 1 Limit Controller Main Setpoint Controller Source Write Read Write Description Location Register Scale Scale Flow Meter 1 16 1 1 Flow 3 18 1 1 Setpoint 0 0 1 1 No Value Available Controller Source Write Read Write Description Location Register Scale Scale UMC 800 Loop 1 0 64 1 1 PV Actual All Values are 4 68 1 1 Working Setpoint Floating Point 6 70 1 1 Percent Output SSi Manual SERIES 9220 61 Programmable Controller Model 9220 Programmable Controller Controller Source Write Read Write Description Location Register Scale Scale SSi Quad DAC Ch 10 10 1 1 DAC Out 0 10 10 1 1 DAC Out 16 16 1 1 No Value Available Controller Source Write Read W
35. 4 ON 14 ALARM User Alarm User Alarm 1 15 EVTOUTPUT Event Output 5 ON 16 DELAY Short Delay 5 Sec 17 NO OP No Opcode 18 NO OP No Opcode 19 NO OP No Opcode 20 NO OP No Opcode 21 NO OP No Opcode 22 NO OP No Opcode 23 NO OP No Opcode 24 NO OP No Opcode Sample Recipe 4 Step Opcode Temp Vac Option 1 EVTOUTPUT Event Output 0 F 3 ON 2 DELAY Short Delay 5 Sec 3 EVTOUTPUT Event Output 3 OFF 4 VACINQM1 Vacuum Inquiry Gauge 1 Microns 30m Wait Down 5 RAMPR Ramp at Rate Temperature 1700 F 100 Min 6 EVTOUTPUT Event Output 0 ON 7 RAMPR Ramp at Rate Temperature 1850 F 100 Min 8 GSOAK Guaranteed Soak Temperature 2 00 9 RAMPR Ramp at Rate Temperature 2050 F 50 Min 10 GSOAK Guaranteed Soak Temperature 1 10 11 RAMPR Ramp at Rate Temperature 1700 F 50 Min 12 TINQ Temperature Inquiry 1700 F Wait Down 13 SOAK Soak 0 01 14 EVTOUTPUT Event Output 0 OFF 15 EVTOUTPUT Event Output 0 F 1 ON 16 TINQ Temperature Inquiry 150 F Wait Down 17 SOAK Soak 0 15 18 EVTOUTPUT Event Output 4 ON 19 ALARM User Alarm User Alarm 1 20 EVTOUTPUT Event Output 5 ON 21 DELAY Short Delay 5 Sec 22 NO OP No Opcode 23 NO OP No Opcode 24 NO OP No Opcode Sample Recipe 5 Step Opcode Temp Vac Option 1 EVTOUTPUT Event Output 0 F 3 ON SSi Manual SERIES 9220 92 Programmable Controller Model 9220
36. 74 000 vent 0 vent 1 vent 2 vent 3 vent 4 larm 1 larm 2 oop 1 fwd r mim mI m m VIN FH E E E r Ez 215 Q Q ol Z 3 Q Q cr alo o te te I gt a a o o o o cr o o o o un Q O 5 Q a E o o no Q 5 o N 3 a V Z 5 N D a 50 Programmable Controller PID Loop 1 Low Limit PID Loop 1 High Limit PID Loop 1 Source PID Loop 1 0 SP Stops Control PID Loop 1 Reset Limiter PID Loop 2 Mode PID Loop 2 Low Limit PID Loop 2 High Limit PID Loop 2 Source PID Loop 2 0 SP Stops Control PID Loop 2 Reset Limiter PID Loop 3 Mode PID Loop 3 Low Limit PID Loop 3 High Limit PID Loop 3 Source PID Loop 3 0 SP Stops Control PID Loop 3 Reset Limiter Alarm 1 Setpoint Alarm 1 Alarm Type Alarm 1 Hysteresis Alarm 2 Setpoint Alarm 2 Alarm Type Alarm 2 Hysteresis Alarm 3 Setpoint Alarm 3 Alarm Type Alarm 3 Hysteresis Clear events at end of recipe Sample Event Assignments The following list is an example of vacuum event assignments Event 0 Event 1 Event 2 Event 3 Event 4 Event 5 Event 6 Event 7 Event 8 Event 9 Event 10 SSi Manual SERIES 9220 Model 9220 Programmable Controller H e o nput 1 lt D u D e olele OW TIN o me z Ole Z lt o 000 V2 Process Low V2 Process Low 400 V2 Process High lt D u Spare Cycle Running Start Pump Down Spare Vacuum Cool Partial Pressure Gas Fan Cool End of Cycle Spare Spare Spa
37. Alarm User Alarm 1 18 EVTOUTPUT Event Output 5 ON 19 DELAY Short Delay 5 Sec 20 NO OP No Opcode 21 NO OP No Opcode 22 NO OP No Opcode 23 NO OP No Opcode 24 NO OP No Opcode Sample Recipe 8 Step Opcode Temp Vac Option 1 EVTOUTPUT Event Output 0 F 3 ON 2 DELAY Short Delay 5 Sec 3 EVTOUTPUT Event Output 3 OFF 4 VACINQM1 Vacuum Inquiry Gauge 1 Microns 30m Wait Down 5 RAMPR Ramp at Rate Temperature 1500 F 35 Min 6 EVTOUTPUT Event Output 0 ON 7 RAMPR Ramp at Rate Temperature 1650 F 35 Min 8 GSOAK Guaranteed Soak Temperature 0 45 9 EVTOUTPUT Event Output 0 OFF 10 EVTOUTPUT Event Output 0 F 1 ON 11 TINQ Temperature Inquiry 150 F Wait Down 12 SOAK Soak 0 15 13 EVTOUTPUT Event Output 4 ON 14 ALARM User Alarm User Alarm 1 15 EVTOUTPUT Event Output 5 ON 16 DELAY Short Delay 5 Sec 17 NO OP No Opcode 18 NO OP No Opcode 19 NO OP No Opcode SSi Manual SERIES 9220 94 Programmable Controller Model 9220 Programmable Controller 20 NO OP No Opcode 21 NO OP No Opcode 22 NO OP No Opcode 23 NO OP No Opcode 24 NO OP No Opcode Sample Recipe 9 Step Opcode Temp Vac Option 1 EVTOUTPUT Event Output 0 F 1 ON 2 EVTINPUT Event Input 1 ON 3 RAMPR Ramp at Rate Temperature 425
38. DELAY Short Delay 5 Sec 3 EVTOUTPUT Event Output 3 OFF 4 VACINQM1 Vacuum Inquiry Gauge 1 Microns 30m Wait Down 5 RAMPR Ramp at Rate Temperature 1850 F 100 Min 6 GSOAK Guaranteed Soak Temperature 0 45 7 RAMPR Ramp at Rate Temperature 1875 F 100 Min 8 EVTOUTPUT Event Output 0 ON 9 RAMPR Ramp at Rate Temperature 2050 F 100 Min 10 GSOAK Guaranteed Soak Temperature 0 20 11 EVTOUTPUT Event Output 0 OFF SSi Manual SERIES 9220 90 Programmable Controller Model 9220 Programmable Controller 12 EVTOUTPUT Event Output 0 F 1 ON 13 TINQ Temperature Inquiry 150 F Wait Down 14 SOAK Soak 0 15 15 EVTOUTPUT Event Output 4 ON 16 ALARM User Alarm User Alarm 1 17 EVTOUTPUT Event Output 5 ON 18 DELAY Short Delay 5 Sec 19 NO OP No Opcode 20 NO OP No Opcode 21 NO OP No Opcode 22 NO OP No Opcode 23 NO OP No Opcode 24 NO OP No Opcode Sample Recipe 2 Step Opcode Temp Vac Option 1 EVTOUTPUT Event Output 0 F 3 ON 2 DELAY Short Delay 5 Sec 3 EVTOUTPUT Event Output 3 OFF 4 VACINQM1 Vacuum Inquiry Gauge 1 Microns 30m Wait Down 5 RAMPR Ramp at Rate Temperature 1850 F 100 Min 6 GSOAK Guaranteed Soak Temperature 1 15 7 RAMPR Ramp at Rate
39. F 30 Min 4 SOAK Soak 0 30 5 EVTOUTPUT Event Output 0 F 5 ON 6 DELAY Short Delay 60 Sec 7 EVTOUTPUT Event Output 5 OFF 8 EVTOUTPUT Event Output 6 ON 9 EVTOUTPUT Event Output 0 F 1 OFF 10 DELAY Short Delay 10 Sec 11 EVTOUTPUT Event Output 0 F 1 ON 12 EVTINPUT Event Input 1 ON 13 RAMPR Ramp at Rate Temperature 1150 F 30 Min 14 SETWAIT Set Wait Limits 26 F 15 GTCINQDEL Guaranteed Temperature Inquiry Short 10 Sec T C 1 Wait up Delay 16 SOAK Soak 1 57 17 EVTOUTPUT Event Output 150 F 5 ON 18 SETWAIT Set Wait Limits 40 F 19 GTCINQDEL Guaranteed Temperature Inquiry Short 120 Sec T C 1 Wait down Delay 20 EVTOUTPUT Event Output 5 OFF 21 EVTOUTPUT Event Output 6 ON 22 EVTOUTPUT Event Output 0 F 1 OFF 23 DELAY Short Delay 10 Sec 24 NO OP No Opcode SSi Manual SERIES 9220 95 Programmable Controller Model 9220 Programmable Controller 9220 Analog Input Board Jumper Settings The 9220 analog input boards are initially set up with the following configuration Input 1 Temperature Thermocouple Input 2 Voltage Input 3 Voltage In order to change these settings the following steps must be taken 1 If necessary shut down the 9220 screen software by clicking on the Shutdown menu option from the Configuration menu 2 Shut down 1 4 HERES power to the As AA MS IE ie screen and UR a JE INPUT BOND any connected ins
40. Guaranteed Soak Temperature 0 10 11 EVTOUTPUT Event Output 0 OFF 12 EVTOUTPUT Event Output 0 F 1 ON 13 TINQ Temperature Inquiry 150 F Wait Down 14 SOAK Soak 0 15 15 EVTOUTPUT Event Output 4 ON 16 ALARM User Alarm User Alarm 1 17 EVTOUTPUT Event Output 5 ON 18 DELAY Short Delay 5 Sec 19 NO OP No Opcode 20 NO OP No Opcode 21 NO OP No Opcode 22 NO OP No Opcode 23 NO OP No Opcode 24 NO OP No Opcode SSi Manual SERIES 9220 93 Programmable Controller Model 9220 Programmable Controller Sample Recipe 7 Step Opcode Temp Vac Option 1 EVTOUTPUT Event Output 0 F 3 ON 2 DELAY Short Delay 5 Sec 3 EVTOUTPUT Event Output 3 OFF 4 VACINQM1 Vacuum Inquiry Gauge 1 Microns 30m Wait Down 5 RAMPR Ramp at Rate Temperature 1300 F 100 Min 6 EVTOUTPUT Event Output 0 ON 7 RAMPR Ramp at Rate Temperature 1550 F 100 Min 8 GSOAK Guaranteed Soak Temperature 3 00 9 RAMPR Ramp at Rate Temperature 1100 F 2 Min 10 TINQ Temperature Inquiry 1100 F Wait Down 11 SOAK Soak 0 10 12 EVTOUTPUT Event Output 0 OFF 13 EVTOUTPUT Event Output 0 F 1 ON 14 TINQ Temperature Inquiry 150 F Wait Down 15 SOAK Soak 0 15 16 EVTOUTPUT Event Output 4 ON 17 ALARM User
41. IES 9220 16 Programmable Controller Model 9220 Programmable Controller Shutdown The Shutdown selection pops up another screen asking whether or not you wish to shutdown the interface with the Series 9220 Two responses are possible Yes or No When you shutdown the ADVANTECH interface the SERIES 9220 controller is still functioning You can monitor it by connecting the ETHERNET connection to a laptop computer using Internet Explorer and assigning a legitimate IP address Yes shows you a typical computer screen with the Start button in the bottom left hand corner You can now turn the power off to the operator interface without upsetting any of the settings The No response returns you to the initial Status Screen Shutting down the Operator Interface does not shutdown the Series 9220 Controller 9220 Date and Time Pressing Enter moves you to screen Clock setup Highlighting the date and pressing Enter moves you to a screen Date Edit The current date in the Series 9220 is displayed as well as the date on a scroll type display Touching the individual parts of the date day Monday Tuesday etc month and year will highlight that portion of the date and using the little up and down arrow keys will allow you to adjust the highlighted value Pressing the Set button makes the change permanent If you desire to change the time highlight the time and press the Enter key The next screen is the Time Edit Screen To enter
42. Minimum PV or above Hold Maximum PV Highlighting your choice to be changed and pressing the Enter key moves you to a numeric keypad that allows you to enter a new value by touching the appropriate keys Once you have made the change pressing the Enter key takes you back to the previous screen Once again pressing the Esc key takes you back to the Event Control Screen without making the changes Event for Program Run defines which event contact will start the program identified on the Event Run Program Setup Screen Event for Program Reset defines which event contact will reset the program currently running NOTE this will only reset the program all set points events etc will remain in their last state Event 0 Event 15 have three options to select from event inactive event active open triggers hold and event active closed triggers hold Vacuum Gauge Setup This menu option will allow the user to set up the vacuum gauges Vacuum Gauge 1 Vacuum Gauge 4 for the 9220 Pressing Enter while the Gauge Enable menu option is highlighted will cycle through its options yes and no The options for Vacuum Source are e Input 1 e Input2 SSi Manual SERIES 9220 Vacuum Gauge 1 Vacuum Gauge 2 Vacuum Gauge 3 Vacuum Gauge 4 Parameter Gauge Enable Vacuum Source input 2 Inficon Pirani eq air COfO2JN2 Calculation Type Gas Compensation Native Scaling torr Display Maximum 10000 0t Zero Scale Value 0 0t Span
43. Model 9220 Programmable Controller Super Systems Inc 7205 Edington Drive Cincinnati OH 45249 513 772 0060 800 666 4330 Fax 513 772 9466 www supersystems com 1284 F 75m Cut out size 7 402 W x 5 552 H Model 9220 Controller USER S MANUAL Super Systems Inc help desk 1 800 666 4330 SSi Manual SERIES 9220 1 Programmable Controller Model 9220 Programmable Controller Table of Contents Safety aii O 4 About This Manuals sssr euan lugu seria avval ei S Pen TEES TELE e RENE aiaa nd 6 Controller Description a aa a A A mener ders 6 Model 9220 Terminals Connections aaaaaasnaaas sasannunasnnnnsnnnnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnna 7 Additional Features ac ocx G ire e I d nena area 7 Ethernet Connections ire ee EE Eee En HO la aat a VAR lal va YN 7 Mechanical Installationi 5 2 5 2 1 2 e ai ieri 8 Electrical Installation 1 0 corte ren orn cor Ee Pee ener oc Ev eae eed aon ER va s C OVE EE SER P ENTRE REGE 8 Instrument Start p edes a eee east a Seas ena aaa 8 Flash Card amp Flash Card Reader iii 8 Operator Interface Screen Saver aaaasaanaavanvsaassasanannnnnnnnnnnnnnnnnnnnnnannnnnnnnnnnnnnnnnnannnnnnnnannnannannanaa 8 Chapter 1 INSTALLATION rr nmn nnn nnne nnn nnne nnn nnn nnn nnn nn nnn 9 MOUNN Gai oin cocer reno n SEX FFAN Free al onu d 9 Default Status Cr sata ata Pec Sed HR RE FFR 9 Er
44. Name administrator Alarm Setup administrator Relay Assignments administrator Relay Setpoints administrator Analog Input Setup administrator Output Setup administrator Passcodes and Alarm administrator IP Address administrator Event Control administrator Vacuum Gauge Setup administrator Programmer Setup administrator Recipe Transfer User Calibration administrator administrator Full Calibration administrator Set Menu Security administrator Read Write Raw Data administrator Tuning Assistant administrator Curve Entry operator ADAM Correction operator Aux SP Configuration operator Curve 1 Entry Curve Type linear Control Range 2500 mV 1 1000 Vac 1 1500 mV 2 10314 Vac 2 14952 mV 3 27683 Vac 3 16638 mV 4 6785 Vac 4 12356 mV 5 13472 Vac 5 23117 mV 6 30672 Vac 6 31097 mV 7 26861 SSi Manual SERIES 9220 73 Programmable Controller Model 9220 Programmable Controller Vac 7 13902 mV 8 4572 Vac 8 4929 mV 9 20242 Vac 9 3743 mV 10 23084 Vac 10 13036 mV 11 21694 Vac 11 22662 mV 12 5464 Vac 12 23907 mV 13 30634 Vac 13 21878 mV 14 3634 Vac 14 133 mV 15 4951 Vac 15 1323 mV 16 3768 Vac 16
45. OTH turns on both the temperature and the vacuum alarms The band limit can be changed by the SET WAIT opcode DOWINQ This opcode checks the real time clock for the day of the week This is useful for performing operations on a weekly basis on a specific day The option data is the day of the week i e SUN MON TUE WED THU FRI and SAT EVTINPUT This opcode waits for an input event to be turned ON or OFF depending on the option value The option value is the event number followed by either ON or OFF If temperature data and or vacuum data are specified they are considered set points and will be sent to the appropriate controller EVTOUTPUT The event output opcode turns ON or OFF an output event based upon the option value The option value is the event number followed by either ON or OFF If temperature data and or vacuum data are specified they are considered set points and will be sent to the appropriate controller SSi Manual SERIES 9220 40 Programmable Controller Model 9220 Programmable Controller GHSOAK This is a guaranteed soak high opcode The temperature process value must be above the deviation band to allow the soak timer to run The vacuum data is the hold alarm delay in minutes and the option value is the soak time in hours and minutes The band limit can be changed by the SET WAIT opcode GLSOAK This is a guaranteed soak low opcode The temperature process value must be below the deviation band to allow the soak timer
46. R EE ER RE toria 51 Flash Card Management iin ire aan eere teet eer m Ln DYN a Ta YRRU eves svaner 52 SDRecorder Installation sl sad vd aa eerte rua rex eo enr eene ce unen ranae SOR REN ES pe Dn ARK aaa 53 Slave Instrument Mapping eese nennen nennen nennen nnn nnn aad tt ennt niin nen RD DDEUD nnn 55 Sample 9220 Configuration with vacuum gauge i 65 Sample Recipe Livia reves iaia 90 Sample Recib amp 2c 91 Sample Recipe Buuren tana 91 Sample Recipe Ai ean basser 92 Sample Recipe 92 Sample Recipe Otra A ai 93 Sample REDE Ludvik a aa 94 Sample Recipe gunn Aer an anten 94 Sample RECIPE Grua sen 95 9220 Analog Input Board Jumper Settings nennen 96 Revision History i nn ie a nd 98 SSi Manual SERIES 9220 3 Programmable Controller Model 9220 Programmable Controller Safety Safety Symbols Various symbols are used on the instrument they have the following meaning N Caution refer to the accompanying documents Functional earth ground terminal The functional earth connection is required for safety purposes and to ground RFI filters Personnel Installation must only be carried out by technically qualified personnel Enclosure of live parts To prevent hands or metal tools from touching parts that may be electrically live powered the controller must be installed in an enclosure Caution Live sensors Do not connect live powere
47. Range 3000 Current Selection 4 20 mA Passcodes Level 1 Code 1 Level 2 Code 2 Web Level 1 Code 111 Web Level 2 Code 222 Web Change Enable 1 SSi Manual SERIES 9220 70 Programmable Controller Model 9220 Programmable Controller Programmer Alarm normally open Alarm 1 normally open Alarm 2 normally open Alarm 3 normally open IP Address IP Address 1 192 IP Address 2 168 IP Address 3 1 IP Address 4 202 IP Address Mask 1 255 IP Address Mask 2 255 IP Address Mask 3 255 IP Address Mask 4 0 IP Address Gateway 1 192 IP Address Gateway 2 168 IP Address Gateway 3 1 IP Address Gateway 4 1 Event Control Hold instrument number 0 Hold Minimum PV 0 Hold Maximum PV 2000 Event for Program Run 1 Event for Program Reset 1 Event 0 Event 1 Event 2 Event 3 Event 4 Event 5 Event 6 Event 7 Event 8 Event 9 Event 10 Event 11 Event 12 Event 13 Event 14 Event 15 Vacuum Gauge 1 Setup Gauge Enable yes Vacuum Source Input 2 Calculation Type Inficon Pirani eq Gas Compensation air CO O2 N2 SSi Manual SERIES 9220 71 Programmable Controller Model 9220 Programmable Controller Native Scaling torr Display Maximum 1
48. SSi Manual SERIES 9220 41 Programmable Controller Model 9220 Programmable Controller HIPO This opcode is used to enable a high limit alarm on the temperature percent The temperature data is the high limit point for the temperature percent output This alarm remains active until the program ends IDSET This opcode is used to set the ID number to the value specified in the temperature data The vacuum and option data are not used The ID number is provided as a feature to track loads or jobs and is not used by any controller IDINC This opcode increments the ID number by one No data is required IDINQ This opcode is used to compare the ID value to the value in the temperature data The LIMIT opcode immediately following this opcode sets a time limit on the wait A BRANCH opcode immediately following this opcode can be used to change the program flow based on the inquiry results JUMP The JUMP opcode is used to go to another program when no return is needed The option data is the program number to execute next The difference between a JUMP and a GOSUB is that GOSUB will return to the original program when the called program completes A JUMP will not return to the original program LIMIT This option is used to place a time limit on a wait or inquiry step The option data is the time limit to wait in hours and minutes Should the time run out before the wait or inquiry is satisfied an alarm occurs LOWALM This opcode is used to enable a low
49. Scale Carbpro 3 0 Events 8 43 1 1 Events Actual MMI Mode 2 17 1 1 Events Setpoint 8 43 1 1 Events Input Controller Source Write Read Write Description Location Register Scale Scale Eurotherm 2500 19 19 8 8 PV Modbus Mode 5 5 1 1 Setpoint Loop 1 40 40 1 1 Percent Output Loop 1 SSi Manual SERIES 9220 63 Programmable Controller Model 9220 Programmable Controller Controller Source Write Read Write Description Location Register Scale Scale SSi_8 8 5 100 1 1 Events Actual 3 98 1 1 Events Setpoint 6 101 1 1 Events Input Controller Source Write Read Write Description Location Register Scale Scale Series 9200 5 176 1 1 Events Actual 2 109 1 1 Events Setpoint 4 175 1 1 Events Input Controller Source Write Read Write Description Location Register Scale Scale Micrologix Modbus 10 110 1 1 Events Actual RS 232 0 100 1 1 Events Setpoint 15 115 1 1 Events Input Controller Source Write Read Write Description Location Register Scale Scale MCMModule Modbus 10 110 1 1 Events Actual RS 232 0 100 1 1 Events Setpoint 15 115 1 1 Events Input Controller Source Write Read Write Description Location Register Scale Scale PLC5DF1 10 110 1 1 Events Actual RS 232 0 100 1 1 Events Setpoint 15 115 1 1 Events Input Controller Source Write Read Write Description Location Register Scale Scale SLKDF1 10 110 1 1 E
50. Value 748 2t 30 Programmable Controller Model 9220 Programmable Controller Input 3 Televac gauge 1 Televac gauge 2 Televac gauge 3 e Televac gauge 4 The options for Calculation Type are P None e Linear log e Inficon Pirani eq The options for Gas Compensation are Air C0 02 N2 Helium Neon Argon Krypton Xeon H2 CO2 Water Vapor e Freon 12 The options for Native Scaling are e Torr Microns Millibars Bars Pascals Kilopascals Log of torr The Display Maximum Zero Scale Value and Span Value are entered in exponent format i e 1 0 E3 which Current Value 10 0t can be written as 1 0 x 10 which can be written as 1 0 E x 1000 which equals 1000 The box on the left is the number and the box on the right is the exponent When 7 8 9 Clr Enter the button in the middle shows E then the user can enter the number When the button shows E then the user can enter the exponent Pressing the button 3 S wi will cycle through E and E The left box has a range of 9 999999999 to 9 9999999999 and the right i 5 box has a range of 31 to 31 The options for Display Scaling are e Log torr 0 Exc e Torr e Microns e Millibars e Pascals Pressing Esc will return you to the Main Menu Calibrate Cold Junction Enter temperature of terminal User Calibration F j Pressing the Edit button displays a numeric keypad allowing you to change the Cold
51. ammable Controller Furnace Setup When highlighted press the Enter key This takes you to the Furnace Setup Screen Highlighting 7emperature Mode and pressing Enter will change the temperature mode between Fahrenheit and Celsius The Vac Inst and the Temp Inst has the following options e Loop 1 Loop 2 Loop 3 Instrument 1 Instrument 2 Instrument 3 Instrument 4 Instrument 5 Instrument 6 Instrument 7 Instrument 8 Instrument 9 Instrument 10 Instrument 11 Instrument 12 The Event Inst has the following options Internal Instrument 1 Instrument 2 Instrument 3 Instrument 4 Instrument 5 Instrument 6 Instrument 7 Instrument 8 Instrument 9 Instrument 10 Instrument 11 Instrument 12 Instrument 13 Instrument 14 Instrument 15 Instrument 16 Instrument 17 Instrument 18 Instrument 19 Instrument 20 Instrument 21 Instrument 22 Instrument 23 Instrument 24 Instrument 25 The Quench Inst has the following options e Instrument 1 e Instrument 2 SSi Manual SERIES 9220 Furnace Setup Parameter Value Temperature Mode Programmer Vac Inst Temp Inst Event Inst Quench Inst End of Quench Quench Speed Quench Run Evt End Rec Evt Clr Televac RS 232 Default Hold Time SE Instrument 1 Loop 1 Instrument 20 Instrument 1 Enter 24 Programmable Controller Model 9220 Programmable Controller Instrument 3 Instrument 4 Instrument 5 Instrument 6 Instrument 7 Instrument 8 Instrume
52. c 11 mV 12 Vac 12 mV 13 Vac 13 mV 14 Vac 14 mV 15 Vac 15 mV 16 Vac 16 mV 17 Vac 17 mV 18 Vac 18 mV 19 Vac 19 mV 20 Vac 20 mV 21 Vac 21 mV 22 Vac 22 mV 23 Vac 23 mV 24 Vac 24 mV 25 Vac 25 mV 26 Vac 26 O Oo 0o O 0o 0D 0O 0D O 0O 0O 0O 0D I0O 0O O O 0D O 0 0 0o 0O JO 0D O J0O I0 0D 0O 0O 0 0O 0D 0 0o 0 0 0Dlo 0 o0o o o mV 27 SSi Manual SERIES 9220 80 Programmable Controller Model 9220 Programmable Controller Vac 27 0 mV 28 0 Vac 28 0 mV 29 0 Vac 29 0 mV 30 0 Vac 30 0 mV 31 0 Vac 31 0 mV 32 0 Vac 32 0 Alternate PID 1 Setup Prop Band 0 for On Off 4 0 Reset 0 40 Rate 0 20 Integral Preset 0 High Limit 100 Low Limit 0 Alternate PID 2 Setup Prop Band 0 for On Off 4 0 Reset 0 40 Rate 0 20 Integral Preset 0 High Limit 100 Low Limit 0 Alternate PID 3 Setup Prop Band 0 for On Off 4 0 Reset 0 40 Rate 0 20 Integral Preset 0 High Limit 100 Low Limit 0 Alternate PID 4 Setup Prop Band 0 for On Off 4 0 Reset 0 40 Rate 0 20 Integral Preset 0 High Limit 100 Low Limit 0 Alternate PID 5 Setup Prop Band 0 for On Off 4 0 Reset 0 40 Rate 0 20 Integral Preset 0 SSi Manual SERIES 9220 81 Programmabl
53. c key takes you back to the Menu Screen SSi Manual SERIES 9220 Programmable Controller Model 9220 Programmable Controller Event Run Program Setup Pressing the Enter key takes you to a screen labeled Event Run Program 0 to use buffered This is used to start a program stored in the 9220 by contact closure between terminals 21 Digital In Event Run Program 0 to use buffered Parameter Value Program to run 0 Zone Load TC Setup Com and 17 Digital In 1 The value entered at program to run will start with contact closure Pressing Enter pops up the Current Value Screen showing the current value in the Series 9220 To make an adjustment enter the program number using the numeric keypad and press the Enter key This returns you to the original Event Run Program Screen that now shows the new program number that you have entered If you do not wish to make the change simply press the Esc key which takes you back to the Event Run Program Screen with NO change being made to the Event Run Program Pressing the Enter key displays the Zone Load TC Load TC Enable off A screen Control TC TESL This screen is used to set up Load Monitor Thermocouples It is normally used in conjunction with an ADAM Module to provide information from the Load Thermocouples There are three modes of operation for Load TC Enable They are Off On and On Alarm To set the mode on Load TC Enable highlig
54. d Input 25 Correction not used Input 26 Correction not used Input 27 Correction not used Input 28 Correction not used Input 29 Correction not used Input 30 Correction not used Input 31 Correction not used Input 32 Correction not used Input 33 Correction not used Input 34 Correction not used Input 35 Correction not used Input 36 Correction not used SSi Manual SERIES 9220 88 Programmable Controller Model 9220 Programmable Controller Input 37 Correction not used Input 38 Correction not used Input 39 Correction not used Auxiliary Setpoint Configuration Retrans to Slave 1 Off Retrans to Slave 2 Off Retrans to Slave 3 Off Setpoint Offset Sl 1 0 Setpoint Offset Sl 2 0 Setpoint Offset SI 3 0 Setpoint Delay Sl 1 0 Setpoint Delay Sl 2 0 Setpoint Delay Sl 3 0 TC Extension Correction Curves Curve 1 Point 1 Temp 0 Curve 1 Point 1 Offset 0 000 Curve 1 Point 2 Temp 0 Curve 1 Point 2 Offset 0 000 Curve 1 Point 3 Temp 0 Curve 1 Point 3 Offset 0 000 Curve 1 Point 4 Temp 0 Curve 1 Point 4 Offset 0 000 Curve 1 Point 5 Temp 0 Curve 1 Point 5 Offset 0 000 Curve 1 Point 6 Temp 0 Curve 1 Point 6 Offset 0 000 Curve 1 Point 7 Temp 0 Curve 1 Point 7 Offset 0 000 Curve 1 Point 8 Temp 0 Curve 1 Point 8 Offset 0 000 Curve 1 Point 9 Temp 0 Curve 1 Point 9 Offset 0 000 Curve 1 Point 10 Temp
55. d sensors to any signal input on the controller Live sensors are sensors that must be connected to the main s supply The controller has transient protection circuits connected between the inputs and the earth connection which might be damaged by live powered sensors Wiring It is important to connect the controller in accordance with the wiring data given in this handbook Take particular care not to connect AC supplies to the low voltage sensor input or other low level inputs and outputs Only use copper conductors for connections except thermocouple inputs and ensure that the wiring of installations comply with all local wiring regulations For example in the United Kingdom use the latest version of the IEE wiring regulations BS7671 In the USA use NEC Class 1 wiring methods Power Isolation The installation must include a power isolating switch or circuit breaker This device should be in close proximity to the controller within easy reach of the operator and marked as the disconnecting device for the instrument Earth leakage current Due to RFI Filtering there is an earth leakage current of less than 0 5mA This may affect the design of an installation of multiple controllers protected by Residual Current Device RCD or Ground Fault Detector GFD type circuit breakers Over current protection To protect the internal PCB tracking within the controller against excess currents the AC power supply to the controller and power
56. e Controller Model 9220 Programmable Controller High Limit 100 Low Limit 0 Alternate PID 6 Setup Prop Band 0 for On Off 4 0 Reset 0 40 Rate 0 20 Integral Preset 0 High Limit 100 Low Limit 0 Alternate PID 7 Setup Prop Band 0 for On Off 4 0 Reset 0 40 Rate 0 20 Integral Preset 0 High Limit 100 Low Limit 0 Alternate PID 8 Setup Prop Band 0 for On Off 4 0 Reset 0 40 Rate 0 20 Integral Preset 0 High Limit 100 Low Limit 0 Alternate PID 9 Setup Prop Band 0 for On Off 4 0 Reset 0 40 Rate 0 20 Integral Preset 0 High Limit 100 Low Limit 0 Alternate PID 10 Setup Prop Band 0 for On Off 4 0 Reset 0 40 Rate 0 20 Integral Preset 0 High Limit 100 Low Limit 0 Alternate PID 11 Setup Prop Band 0 for On Off 4 0 Reset 0 40 Rate 0 20 Integral Preset 0 High Limit 100 Low Limit 0 SSi Manual SERIES 9220 82 Programmable Controller Model 9220 Programmable Controller Alternate PID 12 Setup Prop Band 0 for On Off 4 0 Reset 0 40 Rate 0 20 Integral Preset 0 High Limit 100 Low Limit 0 Alternate PID 13 Setup Prop Band 0 for On Off 4 0 Reset 0 40 Rate 0 20 Integral Preset 0 High Limit 100 Low Limit 0 Alternate PID 14 Setup Prop Band 0 fo
57. e Zoops Screen and a numeric keypad appears allowing you to enter a output to control the loop in a manual mode Also displayed is the vacuum gauge reading The Loops Screen also allows you to move back to the default Status Screen by pressing the Status button or to the Program Screen to view the program currently running on the Series 9220 controller by pressing the Program button See the Program Display section below for more information on this menu item The Next Gauge button will display the next gauge and the Next Loop button will display the next loop The furnace name will be displayed between the Next Loop and Next Gauge buttons Menu Display Program Edit Auxiliary Instruments Auxiliary Analog Input Shutdown 9220 Date and Time Slave Communications Status Manual Event Control PID Loop Setup Event Run Program Setup Zone Load TC Setup Port Setup Instrument Setup Zone Assignments Furnace Setup Default Wait Limits SSi Manual SERIES 9220 10 Programmable Controller Model 9220 Programmable Controller The remaining items on the Menu Display are Furnace Name Alarm Setup Relay Assignments Relay Setpoints Analog Input Setup Analog Output Setup Passcode and Alarm IP Address Event Control Vacuum Gauge Setup User Calibration Full Calibration Set Menu Security Read Write Raw Data Curve Entry Alternate PID Setup Analog Input Board Setup ADAM Correction
58. ed through the Boga Bol Auxiliary Instruments Menu key that is part of the six buttons running Auxiliary Analog Input down the right side of the Default Display Screen shutdown Pressing the Login key that is below the blue up 9220 Date and Time and down arrow keys displays a numeric keypad Slave Communications Status Enter the correct passcode for the configuration Manual Event Control level and press the Enter key This displays the PID Loop Setup configuration menu The rest of the configuration menu is e Furnace Name Alarm Setup Relay Assignments Relay Setpoints Analog Input Setup rer QE Analog Output Setup Default Wait Limits Passcode and Alarm IP Address Event Control Vacuum Gauge Setup User Calibration Full Calibration Set Menu Security Read Write Raw Data Curve Entry Alternate PID Setup Analog Input Board Setup ADAM Correction Aux SP Configuration Event Run Program Setup Zone Load TC Setup Port Setup Instrument Setup Zone Assignments Program Edit Selecting this Program Edit button pops up another screen which asks the operator to enter a program number to be edited Enter O to edit a blank program To ERASE DELETE an existing recipe program you need to SAVE it as program Zero 0 Program 0 is a NO OPT program When you enter a number for a stored program and push the Enter key the program steps are displayed Using the up and down arrow keys you select the step in the existing program that you wi
59. ee control loops This menu option is Retrans to Slave 2 typically used to retransmit an alarm setpoint value Retrans to Slave 3 to an overtemp controller Setpoint Offset SI 1 Hw n Setpoint Offset SI 2 The Retrans to Slave 1 Retrans to Slave 2 and Setpoint Offset SI 3 Retrans to Slave 3 menu options each have four Setpoint Delay Sl 1 options to select Off Loop 1 Loop 2 or Loop 3 Setpoint Delay SI 2 These options will allow the user to select which if Setpoint Delay SI 3 any values to retransmit to the selected slave instrument The Setpoint Offset SI 1 Setpoint Offset SI 2 and Setpoint Offset SI 3 menu options can be a number between 32767 and 32767 These options will allow the user to set the destination offset for the selected slave instrument The Setpoint Delay SI 1 Setpoint Delay SI 2 and Setpoint Delay SI 3 menu options can be a number between 32767 and 32767 These options will allow the user to set the delay in seconds before the setpoint is retransmitted to the selected slave instrument Tuning Assistant The Tuning Assistant menu option will allow the Loop z v start user to automatically generate the PID loop settings for the control loops in the 9220 Tuning Delta 80 Abort controller Conservative Note The four buttons at the bottom of the screen Accept Under Damped Accept Critically Damped Accept Over Damped Bi and Acce
60. emperature setpoint the vacuum data is the event mask which is the events affected and the option data is the event ON off bitmap which will set the final condition of the events if the event mask The opcode will ignore the bits not in the mask and either set or reset the bits depending upon their states in the bitmap SSi Manual SERIES 9220 42 Programmable Controller Model 9220 Programmable Controller MEVT IN 0 This opcode waits for multiple input events O through 15 The temperature data is an optional temperature setpoint the vacuum data is the enabled events which is the events affected and the option data is the check event ON which is the bitmap of events to wait on The opcode ignores the bits not in the enabled events and waits on the bits specified in the bitmap MEVT IN 1 This opcode waits for multiple input events 16 through 31 if available The temperature data is an optional temperature setpoint the vacuum data is the enabled events which is the events affected and the option data is the check event ON which is the bitmap of events to wait on The opcode ignores the bits not in the enabled events and waits on the bits specified in the bitmap OG HOLDM This opcode is used to set a vacuum level maximum in microns The program will automatically place itself in hold if the value goes above the user defined level The options are disable Gauge 1 Gauge 2 Gauge 3 or Gauge 4 OG HOLT This opcode is used to set a vacuum l
61. ent SSi Manual SERIES 9220 56 Programmable Controller Model 9220 Programmable Controller Controller Source Write Read Write Description Location Register Scale Scale Eurotherm 2404 1 1 1 1 C Actual Modbus Mode 5 5 1 1 C Setpoint 72 11073 1 1 Probe Temperature 61 11062 1 1 Probe Millivolts 4 4 1 1 C Percent Output 0 0 1 1 CO Factor or Equivalent 0 0 1 1 H Factor or Equivalent Controller Source Write Read Write Description Location Register Scale Scale Eurotherm 2500 1 1 1 1 C Actual Modbus Mode 5 5 1 1 C Setpoint 72 11073 1 1 Probe Temperature Assumes Loop 1 61 11062 1 1 Probe Millivolts Atmosphere 4 4 1 1 C Percent Output 68 11069 1 1 CO Factor or Equivalent 68 11069 1 1 H Factor or Equivalent Controller Source Write Read Write Description Location Register Scale Scale Carbpro 3 5 6 28 1 1 C Actual MMI Mode 1 1 1 1 C Setpoint 5 25 8 8 Probe Temperature 4 24 8 8 Probe Millivolts 11 117 1 1 C Percent Output 13 7 1 1 CO Factor or Equivalent 14 8 1 1 H Factor or Equivalent Controller Source Write Read Write Description Location Register Scale Scale Carbpro 3 0 6 28 4 4 C Actual MMI Mode 1 1 1 1 C Setpoint 5 25 8 8 Probe Temperature 4 24 2 2 Probe Millivolts 11 117 1 1 C Percent Output 13 7 1 1 CO Factor or Equivalent 14 8 1 1 H Factor or Eq
62. ents that have been ordered Operator Interface Cutout 7 402 W X 5 552 H Default Status Screen Display The Status Display shows the vacuum and temperature controller information as well as an overview of the programmer There are six active buttons on the Status Display Loops Menu Program Load TC Chart and Alarm Ack One hidden button is located behind the SSi Logo By activating this button selected Software and Firmware information will be displayed The Loops button will switch the display to the two control loops Carbon on the left and Temperature on the right The Menu button will switch to the menu The blue UP and DOWN arrow keys move you from one selection to another The Enter button will enter the selected Menu Screen if access is authorized The Program button will switch to the Program Display This is a companion display to the status screen and is described below The Load TC button will display the Zone Load TC Setup menu screen This button can be used as a shortcut to the menu option This menu item requires a configuration level passcode for access See Chapter 2 Configuration for an explanation of the menu item The Chart button will switch the display to the video recorder display Use of the Chart Display is explained below The Alarm Ack button is used to acknowledge an alarm The alarm is displayed in the lower left hand corner of the Status Screen A red ALM block in the top right corner of the
63. er Temp Instrument Number Temp Zone Number If the ZONE OFF Zone Offset opcode had been used in the program the set point sent to the specified zone instrument would have the offset added For example a 3 zone pit furnace where the bottom zone usually has a higher set point The middle zone and the top zone usually have a lower set point The bottom zone temperature controller is assigned to zone 1 the middle temperature controllers to zone 2 and the top zone controller to zone 3 If the first three steps of a program are as shown below then the bottom zone set point is 1725 the middle zones are 1750 and the top zone is 1800 Step opcode Temperature Atmosphere Option 1 ZONE OFF 50 1 2 ZONE OFF 25 3 3 SETPT 1750 The first step sets the offset for zone 1 to 25 degrees therefore the bottom zone controller would be sent a set point of 1725 when step 3 is executed Likewise step 2 sets the offset for zone 4 to 50 degrees The top zone then receives a set point of 1800 The middle zone controller would receive the 1750 The temperature controller displayed on the Status Display is instrument 2 If instrument 2 were the top zone controller then the Status Display would show the 1800 degree set point When using the multi zone offset feature the atmosphere and temperature controller assigned as instruments 1 and 2 should be in zones that will not be offset SSi Manual SERIES 9220 23 Programmable Controller Model 9220 Progr
64. er can be anywhere on the PC however it is recommended that the user keep the location of this folder simple i e directly on the main drive CA For example the location C 9220 Data is better than C SSi Devices 9220 Data It is also helpful to include the INTPARMS x files chlist txt file and any associated chart files CTM into the selected folder These files should be located on the installation CD Open SD Recorder From the Options menu on SD Recorder select A ternate Data The user will have to enter the location of the alternate data which is the location of the selected folder i e C 9220 Data Alternate Data Path With this option you may select and use an alternate data path as the source for datalogged data The path must contain the compressed data files compdtxx xxx and the channel list file chlst t t It is also helpful to place the associated Intparms x files and chart files CTM in this directory This option is useful when viewing data that has been archived to a different drive or directory C 9220 Data Enter Alt Data Path Cancel OK Click the OK button to use the alternate data that was pulled off of the compact flash card SSi Manual SERIES 9220 52 Programmable Controller Model 9220 Programmable Controller SDRecorder Installation The SDRecorder Installation installs the SDRecorder program and associated files onto the PC SDRecorder is used to allow the use
65. evel maximum in torr The program will automatically place itself in hold if the value goes above the user defined level The options are disable Gauge 1 Gauge 2 Gauge 3 or Gauge 4 PIDLOAD This opcode will load an alternate PID set from the controller memory The temperature data is the Loop 2 PID the vacuum data is the Loop 1 PID and the option data is the Loop 3 PID A value of 1 will disable each Loop PID 1 16 will load the corresponding alternate PID set up on the A ternate PID Setup menu screen POINQ The percent output inquiry is used to test the actual percent output of the temperature controller The options are e Wait reach within band e wait up reach or exceed the specified value e Or wait down reach or be less than the specified value The LIMIT opcode immediately following this opcode sets a time limit on the wait A BRANCH opcode immediately following this opcode can be used to change the program flow based on the inquiry results QTCset This is the quench setpoint opcode This will allow the user to set the setpoint for a quench cycle The temperature data is the temperature setpoint QUENCH This opcode is used to start a quench cycle The quench cycle is independent of any program that is running The temperature data is the quench temperature controller set point The vacuum data is the quench time in minutes The option data can be used to control the agitator speed high or low by Event 6 Event 6
66. eyboard Type the alarm text that you wish to be displayed Pressing the Enter key returns you to the previous screen These text messages will be displayed on the Loops Screen when generated by the program and active IP Address Highlighting ZP Address and pressing the Enter key displays the following screen SSi Manual SERIES 9220 29 Programmable Controller Model 9220 Programmable Controller Parameter Value IP Address 1 192 IP Address 2 168 IP Address 3 0 IP Address 4 200 IP Address Mask 1 295 IP Address Mask 2 255 IP Address Mask 3 255 IP Address Mask 4 0 IP Address Gateway 1 192 IP Address Gateway 2 168 IP Address Gateway 3 1 IP Address Gateway 4 1 Highlighting whichever parameter needs to be entered and pressing the Enter key displays a numeric keypad that can be used to enter the required value Pressing the Esc key returns you to the Configuration Menu The default IP Address is 192 168 0 200 The default IP Address Mask is 255 255 255 0 The default IP Address Gateway is 192 168 1 1 Event Control Hold Instrument Number Hold Minimum PV Hold Maximum PV Event for Program Run Event for Program Reset Event 0 Event 1 Event 2 Event 3 Event 4 Event 5 Event 6 Event 7 Enter Hold Instrument Number defines the Slave Instrument to be placed in hold normally used with Soak if the Process Variable goes below the value entered in Hold
67. ful recipe language for controlling the heat treat process The SERIES 9220 can store up to 300 programs of twenty four steps each Each step consists of an opcode that defines what is done at this step The step can also contain vacuum temperature and option data The programmer also has alarm capability that can be turned on during a program to monitor deviations and high and low limits while the program is running Program Editing The Program Edit Display is accessed through the Menu key on the Default Display Screen Pressing the Menu key displays a screen that contains the configuration items that all personnel are allowed to perform On that screen running down the right side are five buttons Below the blue down arrow key is the Login key Pressing this key displays a numeric keypad that allows you to enter the passcode to get to the q configuration level default as shipped from SSi is the Opcode Tmp Vac Option tT number 2 Entering the password and then pressing 1 SETPT 1850 the Enter button displays the many configuration 5 aar REN Enter options the first option is Program Editing Highlighting 4 this parameter and pressing the Enter key displays a EVTOUT 2 ON 5 OP I numeric screen pad that asks you to enter the number of 5 NO OP the program that you wish to edit Pressing that recipe 7 O OP Insert Number and then pressing Enter displays that particular O OP recipe You may have to CLEAR the reci
68. hed being installed the following screen will appear Click on the Finish button EEE N iZ SD_Recorder Setup a y i SuperData For Taking Comtrol SSi Manual SERIES 9220 54 Programmable Controller Model 9220 Programmable Controller Slave Instrument Mapping The following tables can be used as a reference for retrieving information such as the PV setpoint etc from a slave instrument The slave instrument information will have a base offset based on the instrument number that is assigned The base offset can be determined using the following formula Base Offset Instrument Number 100 900 For example the base offset for instrument 1 would be 1000 gt 1 100 900 and the base offset for instrument 7 would be 1600 gt 7 100 900 The slave instruments will be split into three sections Atmosphere Instruments Temperature Instruments and Events Instruments The layout for each instrument will be the same e Controller The type of controller the slave instrument is i e AC20 Series 9200 etc e Source Location The register in the controller where the specified value is located Note These will be added on to the base offset of the instrument see above section For example the source location for C actual for an AC20 is 11 For instrument 1 the register to find the C actual would be 1011 the base offset for instrument 1 is 1000 plus the source location of 11 e Wr
69. ht it and press Enter this will open a new window use the blue up and down arrows to highlight the desired mode then press Enter This will enter the selected mode and return you to the Load TC Screen By activating a thermocouple no conditional soak will start unless the temperature is with the default wait limits of the selected thermocouple s TEZ E 3 TC4 TES TC6 TEP TC 8 TC 9 TC 10 TE TE42 TCAS To activate one or more of the thermocouples use the blue up and down arrows to highlight the desired thermocouple then press Enter This will activate or deactivate the selected thermocouple Port Setup Warning Changes to this screen should not be made without consulting SSi at 800 666 4330 Highlighting this menu selection and pressing the Enter key moves you to the Port Setup Screen Parameter Value Host 232 Baud TPC 642S SE Host 232 Mode Modbus Master Host 485 3 4 Baud 19200 Host 485 3 4 Mode Modbus Host 485 3 4 Address 1 SSi Manual SERIES 9220 19 Programmable Controller Model 9220 Programmable Controller Slave 1 5 6 Baud 19200 Slave 1 5 6 Mode Modbus Master Slave 2 22 23 Baud 19200 Slave 2 22 23 Mode Analog Input Board 232 PLC Port Baud 19200 These values can be changed by using the up and down arrow keys to highlight your selection press the Enter key A selection of communication protocols is displayed Make your se
70. ice alarm the background remains green This alarm will remain active until more than 5 of disk space is available for writing data log files 2 If the user does not copy the log data from the disk it will eventually fall to 2 disk space At this point the touch screen will select the oldest compressed file and delete it It then checks to see if 3 remains It repeats this procedure until 3 disk space remains At this point the alarm message changes to Overwriting data log data Because this allows the system to seesaw between 2 and 3 it will continue to display Overwriting data log data until somebody offloads the files Technical concerns and details 1 If there are not enough compressed files to bring the free space up to 3 the system will hunt down and kill hourly files This should only happen if compression would not be running for some reason 2 If all compressed files and hourly files have been removed and there is still not enough disk space perhaps a problem with the compact flash card the data logger will not write to the disk until the condition is remedied Alarms continue to display 3 The data log data alarm is the lowest priority The alarm priorities are touch screen communications then 9220 controller programmer then disk space SSi Manual SERIES 9220 14 Programmable Controller Model 9220 Programmable Controller Chapter 2 CONFIGURATION Configuration Menu The Configuration Menu is enter
71. iginal Menu Screen PID Loop Setup Includes cycle time and more Pressing the Enter key moves you to the PID Screen showing you Loop 1 Loop 2 and Loop 3 The TOP two blue arrows move you from one loop to the other Below each of the loops are shown the PID parameters as they exist in the Series 9220 at that particular moment Highlighting the loop and pressing the Enter key activates the lower two up and down blue arrow keys separated by the Enter key Using the lower up and down arrow keys allows the operator supervisor to highlight the parameters shown in the lower portion of the screen These editable parameters include Proportional Band Reset and Rate Set point Pct Out when in Manual Mode Mode Integral Preset Cycle Time SP Change Limit Control Mode Low Limit High Limit O SP stops ctrl Some of the parameters are view only such as Probe Millivolts Process Variable Pct Out while in Auto Mode SP Lower Limit and SP Upper Limit Pressing the Enter key when the parameter is highlighted can change all of the other parameters This will move you to a numeric keypad that will allow you to change the specific parameter In some cases the keypad is non active You are given a menu of choices Highlight your choice and press the Enter key to make the appropriate selection Change set point overshoot protection When the Change Set point is set to any value other than OFF the PID control operates normally until there is a set point
72. ing the Calibrate key stores the appropriate value Pressing the Done will return you to SSi Manual SERIES 9220 33 Programmable Controller Model 9220 Programmable Controller the User Calibration Screen Pressing the Edit button displays a numeric keypad allowing you to change the Span Output 2 value measured at terminals 26 and 25 for this step After entering the new Span Output value you must press Calibrate Pressing the Calibrate key stores the appropriate value Pressing the Done button will return you to the User Calibration Screen Pressing the Next gt displays a screen that indicates that the calibration process is complete Pressing the Done key at the bottom right of the screen takes you back to the Configuration Menu Span Output 2 Enter measured output current mA Calibrate Edit Full Calibration Used by SSi personnel Set Menu Security Highlighting a specific screen using the blue up and down arrows and pressing the Enter key changes the displayed Security Level of the highlighted screen Menu Item Security Level t The additional items on the screen are as follows Program Edit Supervisor Furnace Setup Default Wait Limits Furnace Name Alarm Setup Relay Assignments Relay Setpoints Analog Input Setup Analog Output Setup Supervisor Administrator Administrator Administrator Administra
73. integral preset Model 9220 Programmable Controller 9999 9999 000 one 1 one 1 nternal loop 1 0 PLC oop 3 speed 7 end o A o e JOAN TII INIR Ln ror IN N N z Elan o z z O o ct ANO Q UR o D 2 n cr 92 168 0 200 55 255 255 0 92 168 1 1 ahrenheit gt EN 3 N V 5 c v Values independent of PV type Parameter Loop 3 setpoint Loop 3 prop band Loop 3 reset Loop 3 rate Loop 3 cycle time SSi Manual SERIES 9220 Default Factory Setting Factory Setting 48 O O c c o o cr cr O O 3 3 O O WN WN D D di di 2 2 a a Programmable Controller Loop 3 auto manual Loop 3 integral preset Vacuum Gauge 1 Gauge Enable Vacuum Gauge 1 Vacuum Source Vacuum Gauge 1 Calculation Type Vacuum Gauge 1 Gas Compensation Vacuum Gauge 1 Native Scaling Vacuum Gauge 1 Display Maximum Vacuum Gauge 1 Display minimum Vacuum Gauge 1 Zero Scale Value Vacuum Gauge 1 Span Value Vacuum Gauge 1 Display Scaling Vacuum Gauge 2 Gauge Enable Vacuum Gauge 2 Vacuum Source Vacuum Gauge 2 Calculation Type Vacuum Gauge 2 Gas Compensation Vacuum Gauge 2 Native Scaling Vacuum Gauge 2 Display Maximum Vacuum Gauge 2 Display minimum Vacuum Gauge 2 Zero Scale Value Vacuum Gauge 2 Span Value Vacuum Gauge 2 Display Scaling Vacuum Gauge 3 Gauge Enable Vacuum Gauge 3 Vacuum Source Vacuum Gauge 3 Calculation Type
74. ip Point 2 Setpoint 0 Trip Point 2 Force Value 0 Trip Point 2 Direction input above setpoint High Input Limit Setpoint 9999 High Input Limit Hysteresis 1 Input 2 Setup Input Type 12 5 volts Filter Time 0 Initial Scale 0 000 Full Scale 12 500 Decimal Point Location 3 SSi Manual SERIES 9220 69 Programmable Controller Model 9220 Programmable Controller Open TC up scale Input Offset 0 000 Scaling linear microns Trip Point 1 Setpoint 0 000 Trip Point 1 Force Value 0 000 Trip Point 1 Direction input above setpoint Trip Point 2 Setpoint 0 000 Trip Point 2 Force Value 0 000 Trip Point 2 Direction input above setpoint High Input Limit Setpoint 9 999 High Input Limit Hysteresis 0 001 Input 3 Setup Input Type 12 5 volts Filter Time 0 Initial Scale 0 000 Full Scale 12 500 Decimal Point Location 3 Open TC up scale Input Offset 0 000 Scaling linear microns Trip Point 1 Setpoint 0 000 Trip Point 1 Force Value 0 000 Trip Point 1 Direction input above setpoint Trip Point 2 Setpoint 0 000 Trip Point 2 Force Value 0 000 Trip Point 2 Direction input above setpoint High Input Limit Setpoint 9 999 High Input Limit Hysteresis 0 001 Output 1 Setup Assignment loop 1 inc Offset 0 Range 200 Current Selection 4 20 mA Output 2 Setup Assignment PV1 retrans Offset 0
75. it up or wait down Z SETPT This opcode is used to set the temperature and or vacuum set points for a zone Either or both of the set points can be specified The options are Wait Wait Up or Wait Down If both set points are specified the Wait applies to both SSi Manual SERIES 9220 45 Programmable Controller Model 9220 Programmable Controller ZONEOFFSET The Zone Offset opcode is used to set an offset to be added to the set point sent to a specific zone Either temperature vacuum or both can be offset The same loop furnace can have different offsets for each zone The zones must be defined in the zone configuration For example a pit furnace has three zones top middle and bottom The zones could be defined as e top zone 1 e middle zone 2 e bottom zone 3 If the ZONE_OFF opcode is used in a program with temperature data 50 and zone 1 then a temperature set point value in the following steps of 1700 would be sent to the middle and bottom as 1700 and the top as 1750 SSi Manual SERIES 9220 46 Programmable Controller Default Values Model 9220 Programmable Controller Series 9220 Factory defaults November 29 2007 Values independent of PV type Parameter RS 232 Host A baud RS 232 Host A Mode RS 232 Host B baud RS 232 Host B Mode RS 485 Host baud RS 485 Host Mode RS 485 Slave 1 baud RS 485 Slave 1 Mode RS 485 Slave 2 baud RS 485 Slave 2 Mode Pass code 1 Pass code 2 Web code 1 Web code
76. ite Register The register within the slave instrument where the value will be written e Read Scale Any value read in from an instrument will be divided by this number for display purposes only e Write Scale Any value written to an instrument will be multiplied by this number for display purposes only e Description This will be a brief description of what the value is i e C actual Setpoint etc Atmosphere Instruments Controller Source Write Read Write Description Location Register Scale Scale AC20 11 123 1 1 C Actual Modbus Mode 29 138 1 1 C Setpoint 13 125 1 1 Probe Temperature 10 122 1 1 Probe Millivolts 20 130 10 10 C Percent Output 34 142 1 1 CO Factor or Equivalent 35 143 1 1 H Factor or Equivalent 12 124 1 1 Dew Point 36 144 10 10 02 Controller Source Write Read Write Description Location Register Scale Scale Yoko 750 2 2 1 1 C Actual Modbus Mode 3 100 1 1 C Setpoint 20 19 1 1 Probe Temperature 10 122 1 1 Probe Millivolts 4 4 10 10 C Percent Output 0 0 1 1 CO Factor or Equivalent 0 0 1 1 H Factor or Equivalent SSi Manual SERIES 9220 55 Programmable Controller Model 9220 Programmable Controller Controller Source Write Read Wri
77. ither option is 0 to 50 Pressing the Esc key returns you to the Menu Screen Furnace Name Highlighting this selection and pressing the Enter key displays the following Furnace Name Screen Parameter Value Furnace Name 22222222222 PV1 Name Temperature PV2 Name Temperature PV3 Name Temperature Highlighting Furnace Name PVI Name PV2 Name or PV3 Name and pressing the Enter key displays an alphanumeric keyboard Type the name that you wish to be displayed Pressing the Enter key returns you to the previous screen Pressing Esc will return to the previous screen without setting the name Pressing the Esc key returns you to the Menu Screen SSi Manual SERIES 9220 25 Programmable Controller Model 9220 Programmable Controller Alarm Setup Highlighting this entry and pressing the Enter key takes you to a two level screen The first level allows you to select the alarm Alarm 1 Alarm 3 The second level scrolls through the alarm parameters Parameter Value Setpoint Alarm Type Hysteresis A numeric keypad is used to enter the Alarm set point pressing Enter after selecting the value The range for the setpoint is 9999 to 9999 Using the blue up and down arrow keys select A arm Type press the Enter key Using the blue up and down arrow keys select the alarm type from the top and bottom choices The top choices are The bottom choices are Process High PV 1 Value Process L
78. key will not save the note Pressing the Realtime key brings the chart display back to the current time and the chart will update every minute The View key allows you to look at the NOTES that have been stored with the chart Pressing the Esc key will display the default status screen Alarm Ack The Alarm Ack button displays the Active Alarm Screen From which you can acknowledge any alarms that have been configured or that have been made part of the recipes that run on the Series 9220 If a recipe has an alarm as a step the alarm must be acknowledged before the recipe will continue to the next step Data Logging using Flash Card NOTE See Warnings with respect to removing the Flash Card The Advantech TPC 642S 642 SE touch screen Operator Interface utilizing a Compact Flash Card allows the unit to data log the parameters setup by a qualified SSi technician Should a customer not take the data offline in a timely manner the data will be over written the oldest data being over written first Here is how it works 1 When the ADVANTECH Operator Interface detects that there is less than 5 disk space left on the compact flash card an alarm will be displayed on the main interface screen stating x disk space remaining overwrite at 3 In the upper right corner an ALM is indicated but because it is not a SSi Manual SERIES 9220 13 Programmable Controller Model 9220 Programmable Controller communications alarm or a 9220 dev
79. lay Screen The Chart Display shows between 15 minutes and 7 days of process variable data on the screen and can be scrolled back to view all of the data stored on the hard drive 72 hours at a time The vertical timelines change as the time changes on the screen A chart is available for the temperature only and a chart is available for the temperature and vacuum gauge and the set points You can toggle between the two charts by pressing the PREV and the NEXT keys SSi Manual SERIES 9220 12 Programmable Controller Model 9220 Programmable Controller The blue RIGHT and LEFT arrows move the displayed chart back and forward in time and then returning to real time Temp Temp SP VG 1 The and keys change the time window displayed on the screen The Note key allows the operator to enter a note on the chart similar to writing on a paper chart The note shows up when the chart is printed out using the utility software included with the Series 9220 instrumentation The interface must be the Flash Card screen where the operator can enter the operator ID or initials and a note Pressing either Edit key will allow the operator to enter the information The default choice for when the note is to be written is the current time and date You can change the parameters and place the note at whatever time and date is required Pressing the Save key saves the note and takes the operator back to the real time chart page Pressing the Cancel
80. lection and press the Enter key The Cancel key takes you back to the previous screen without changes being made The options for the Host 232 Baud are TPC 642S SE TPC 642S SE High Speed Prism The options for the Host 232 Mode are Modbus host no PLC Modbus master PLC The options for the Host 485 3 4 Baud Slave 1 5 6 Baud Slave 2 22 23 Baud are 1200 2400 4800 9600 14400 19200 28800 38400 57600 76800 115200 The options for the Host 485 3 4 Mode are MMI Modbus The options for the Host 485 3 4 Address are 0 249 The options for the Slave 1 5 6 Mode are MMI Modbus ADAM Modbus Master The options for the Slave 2 22 23 Mode are MMI Modbus ADAM Analog Input Board Instrument Setup WARNING This screen should not be changed without consulting SSi at 800 666 4330 Highlighting this entry and pressing the Enter key takes you to a two level screen The first level allows you to select the instrument to setup Instrument 1 Instrument 25 To highlight the desired instrument use the first set of blue up and down arrow keys and then press Enter key The list of controllers includes the following Atmosphere Controllers e SSi AC20 SSi Manual SERIES 9220 20 Programmable Controller Model 9220 Programmable Controller Yokogawa 750 Honeywell UDC3300 Dualpro 1 Modbus Dualpro 2 Modbus Dualpro 1 MMI Dualpro 2 MMI Eurotherm 2404 Eurotherm 2500 Carbpro v3 5 Carbpro v3 0 Ca
81. m is running and the operator enters a new recipe program it can be viewed and modified The recipe does not become active until the Run button is pushed Pressing Run places the program currently being viewed in the active memory and will begin to run the new recipe You can start the program in any step simply by moving the highlight down to the step that that the program needs to be started in and then pressing the Run key While reviewing the program that is about to be run certain parameters within those steps can be modified You can change the set points the time and the options You CAN NOT delete a step or modify it s Opcode The Stop button stops the recipe program that is currently displayed Stop means exactly that It stops the program It is NOT a hold button See hold below To re start the program if it has been stopped you must use the Load button enter the recipe number and then highlight the segment number of the recipe that you want to start with and initiate Run The Hold button places the displayed recipe program in hold Once a decision is made that affects the recipe it may be continued by pressing the Cont button The Cont button re starts the displayed active recipe where it was placed in hold at The Alm Ack will acknowledge the alarm In most cases it will be acknowledging end of soak The alarm must be acknowledged to allow the program to go to the next step The Esc button returns you to the default Disp
82. ment The Atmosphere Temperature can be Loop 1 Loop 2 Loop 3 Instrument 1 Instrument 2 Instrument 3 Instrument 4 Instrument 5 Instrument 6 Instrument 7 Instrument 8 Instrument 9 Instrument 10 Instrument 11 Instrument 12 The Events can be Internal Instrument 1 Instrument 2 Instrument 3 Instrument 4 Instrument 5 Instrument 6 Instrument 7 Instrument 8 Instrument 9 Instrument 10 Instrument 11 Instrument 12 The Quench can be Instrument 1 Instrument 2 Instrument 3 SSi Manual SERIES 9220 22 Programmable Controller Model 9220 Programmable Controller Instrument 4 Instrument 5 Instrument 6 Instrument 7 Instrument 8 Instrument 9 Instrument 10 Instrument 11 Instrument 12 Pressing the Esc key will return you to the Menu Screen Zone Assignments WARNING This screen should not be changed without consulting SSi at 800 666 4330 The zone assignment feature allows the SERIES Assignment O 9220 program to change set points on all Assignment 1 instruments of a multi zone furnace The SERIES Assignment 2 9220 has up to five 5 temperature and atmosphere zone assignments available Assignment 4 Assignment 0 Assignment 4 The SERIES 9220 programmer looks for appropriate zone assignments whenever a set point is to be sent to Vac Instrument Number the atmosphere or temperature controller The temperature set point is sent to every instrument number in the temperature zone assignment Assignment 3 Vac Zone Numb
83. ment 1 Temperature Instrument Loop 1 Event Instrument Instrument 20 Quench Instrument Loop 1 End of quench event 12 Quench speed event 7 Quench run event 0 Televac on RS 232 no Date and Time invalid PLC Type Micrologix Modbus Default Hold Time 15 Clear events end of recipe yes Wait Limits Temp Wait Limit 15 Atm Wait Limit 10 Furnace Name Furnace Name VAC 001 SSi Manual SERIES 9220 67 Programmable Controller Model 9220 Programmable Controller PV1 Name PV2 Name PV3 Name Alarm 1 Setup Setpoint 2000 Alarm Type PV2 proc low Hysteresis 1 Smart Alarm disabled ON Delay Time 0 0 SP blocks alarm no Alarm 2 Setup Setpoint 301 Alarm Type PV2 proc low Hysteresis 1 Smart Alarm disabled ON Delay Time 0 0 SP blocks alarm no Alarm 3 Setup Setpoint 1400 Alarm Type PV2 proc high Hysteresis 1 Smart Alarm disabled ON Delay Time 0 0 SP blocks alarm no Thermocouple Check Source 1 not used Source 2 not used Source 3 not used Tolerance Band 0 Source 2 Offset 0 Source 3 Offset 0 Relay Assignments Relay 1 event 0 Relay 2 event 1 Relay 3 event 2 Relay 4 event 3 Relay 5 event 4 Relay 6 alarm 1 Relay 7 alarm 2 Relay 8 loop 1 fwd Relay Setpoints Relay ON SP for Gauge 1 A 1 000000e 000 Relay OFF SP for Gauge 1 A 1 000000e 000 Relay ON SP for Gauge 1 B 1 00
84. n the deviation band to allow the ramp timer to run The temperature data is the temperature set point and the option data is the ramp time in hours and minutes The band limit can be changed by the SET WAIT opcode GZ SOAK This is a guaranteed soak opcode for a zone The temperature process value must be within the deviation band to allow the soak timer to run The vacuum data is the hold alarm delay in minutes and the option value is the soak time in hours and minutes The band limit can be changed by the SET WAIT opcode GZHSOAK This is a guaranteed soak high opcode for a zone The temperature process value must be above the deviation band to allow the soak timer to run The vacuum data is the hold alarm delay in minutes and the option value is the soak time in hours and minutes The band limit can be changed by the SET WAIT opcode GZLSOAK This is a guaranteed soak low opcode for a zone The temperature process value must be below the deviation band to allow the soak timer to run The vacuum data is the load alarm delay in minutes and the option value is the soak time in hours and minutes The band limit can be changed by the SET WAIT opcode HIALM This opcode is used to enable a high limit alarm on the temperature process and or the vacuum process The temperature data is the high limit point for the temperature process The vacuum data is the high limit point for the vacuum process This alarm remains active until the program ends
85. not make changes to this screen until after contacting SSi personnel at 800 666 4330 Curve Entry This screen is used to install custom curve information for Curve 1 through Curve 5 It is normally used in Vacuum or Nitriding Furnace applications and only should be used after Sure Typ contacting SSi personnel at 800 666 4330 Control Range Pressing Enter while Curve Type is selected will mV 1 cycle through the types of curves available linear vac 1 or invalid curve my 2 The Contro Range has a range of 0 to 32000 VAC 2 The mV 1 mV 32 have a range of 0 to 32000 The Vac 1 Vac 32 have a range of 0 to 32000 Pressing Esc will return you to the Main Menu mv 3 VAC 3 Alternate PID Setup This screen is used to enable up to 16 sets of alternate PID s for control purposes It is implemented with the PID Select Opcode in the program By using the upper blue up and down arrow you can highlight the PID set P7D 1 through PID 16 Loop 1 Proportional Band o Set I through Set 3 Loop 2 Set I through Set 3 or Reset Loop 3 Set I through Set 3 to be modified then press Rate Enter to display the parameters associated with that Integral Preset PID set By using the lower blue up and down arrows High Limit above and below the Enter you can highlight the Eo ritt desired parameter Once highlighted pressing Enter will display a numeric keypad with the current value displayed By selecting the new value and Enter
86. nt 9 Instrument 10 Instrument 11 Instrument 12 The End of Quench Quench Speed and Quench Run Evt have a range of O to 15 Pressing Enter will cycle through these options while the menu item is highlighted The End Rec Evt C Kclear events at the end of a recipe and 7e evac RS 23Ais there a Televac on the RS 232 port options will cycle through yes and no when Enter is pressed while the option is highlighted The Default Hold Time has a range of 1 to 1000 Highlighting your choice and pressing the Enter key returns you to the Furnace Setup Screen with your new choice appearing in whatever parameter that you had selected Pressing the Esc key returns you to the Menu Screen Default Wait Limits Pressing the Enter key takes you to the Wait Limit Setup Screen Parameter Value Temperature Wait Limit 15 Vacuum Wait Limit 10 The wait limits are used in the recipe programming A wait limit allows the program to move to the next step once the process variable or the actual furnace has reached the default wait limits that are indicated on this screen Highlighting your choice to be changed and pressing the Enter key moves you to a numeric keypad that allows you to enter a new value by touching the appropriate keys Once you have made the change pressing the Enter key takes you back to the previous screen Once again pressing the Esc key takes you back to the previous screen without making the changes The range for e
87. ore er rete eee ie 27 Analog Input Set p 3 55 a AAA ns Od tel os recen M Yr Se e EE ln 27 Analog Output SETUP uan ER EEXER E RS EE XXE an 28 Passcode and Alarme eicere A ren ende eo doa erre FYNO noe ttg Conn pe Eo DDR ues 29 muon cc CLE 29 Event Control saioei RE 30 VACUUM GAUGE Setup 2 2 rer rere RA a 30 User Calibration iia V n Ta a a a ria a ae faida e 31 Full Calibration ennan A ER FF HF tenn Risa Godin Ait He bend 34 SSi Manual SERIES 9220 2 Programmable Controller Model 9220 Programmable Controller Set Menu Security nane Re A Oa dues R Dana E ever Ha k 34 Read Write Raw Data iaia i 35 eU Nol 35 Alternate PID Ecrire d 35 Analog Input Board S tup sb e irren die TEE VE SEV H 35 ADAM COrreGtiOn suste er ee een eaa O on ae eaa van vue ren tein hie 35 Aux SP Configuration i3 ir dent Peri la eene cresta neni Pai arenas TES ia NER ea ad REA kakan hja EE s gaga 36 TUNING ASSIStabE 1 dioere Ere eret ener tc 36 Chapter 3 PROGRAMS 3 a 39 OVENVIQW EE 39 Program Ss Or te een tered ed eia eate rea na yea ERE VE Tag a 39 Chapter 4 SERIES 9220 Opcodes i iaaaaisnaanav sass ansnt nannnnannnnnnannnnnsnnnnnnannnnnnnnnn 40 Programmer DescriptlOn duco ir a Da das 40 E 40 Chapter 5 APPLICATIONS INFORMATION i 47 Default Valles aint rai 47 Sample Event Assignments isen 2 oerte ter Der ere geo ed
88. ow PV 2 Value Band Normally Open PV 3 Value Band Normally Closed Input 1 Value Deviation Normally Open Input 2 Value Deviation Normally Closed Input 3 Value PO1 Value PO2 Value PO3 Value After highlighting your choice press the Enter key This returns you to the previous screen You should observe the choice that you made for A arm Type displayed Using the blue up and down arrow keys highlight Hysteresis and press the Enter key A numeric pad is displayed to allow you to enter a value Press the applicable numeric keys and press Enter The range for the Hysteresis is 0 to 9999 If you are configuring more than one alarm follow the above instructions for each alarm that you are configuring Pressing the Esc key returns you to the Menu Screen Relay Assignments Relay 1 Relay 2 Relay 3 Relay 4 Loop 1 fwd Relay 5 Loop 1 rev Parameter Value Loop 2 fwd Loop 2 rev Loop 3 fwd Loop 3 rev Programmer alarm Alarm 1 Alarm 2 Alarm 3 Event 0 through Event 15 Out gas hold Gauge 1 Relay SPA Gauge 1 Relay SP B Highlight the relay Relay 1 Relay 8 that you wish to assign and press the Enter key to display a screen that has the following choices Assignment loop 2 fwd SSi Manual SERIES 9220 26 Programmable Controller Model 9220 Programmable Controller Gauge 1 Relay SP C Gauge 2 Relay SP A Gauge 2 Relay SP B Gauge 2 Relay SP C Gauge 3 Relay SP A Gauge 3 Relay SP B Gauge 3 Relay SP C Gauge 4 Relay SP A
89. own the Operator Interface This will bring you to a conventional Microsoft Windows screen Sliding the black switch to the OFF position located directly over the green power connector on the back of the Operator Interface will turn off the power to the Operator Interface Once the Operator Interface is turned off remove the compact flash card cover at the top of the display unit exposing the card Press the black release button and the card will pop out of the slot To replace the flash card simply return the card to the slot making sure that the release button is in it s UP position and replace the flash card cover to its proper position To restore power to the unit move the black switch to the right or ON position Operator Interface Screen Saver The Operator Interface has a default screen saver It automatically blanks the screen after ten 10 minutes of non activity To disengage the screen saver simply touch the screen and it will re appear SSi Manual SERIES 9220 8 Programmable Controller Mounting Model 9220 Programmable Controller Chapter 1 INSTALLATION The Series 9220 Operator Interface mounts into a panel or on a plate by using the enclosed 8 mounting brackets With the exception of the Operator Interface these items can be mounted on a standard DIN rail for mounting inside an electrical enclosure SSi supplies a 10 foot communications cord with the two connectors and the piece of DIN rail required for the compon
90. pe number that is 10 oo Hog Delete Shown in the display box if the number of the recipe to 11 D OP be edited was not the last recipe run on the system 12 NOOP Save Press the Clr button on the numeric keypad and then 3 NOOP enter the number for the recipe that you wish to edit 14 EVTOUT 1 OFF Esc To edit a step in the recipe using the up and down arrow keys highlight the step that you wish to edit and press the Enter key Highlighting the parameter that you wish to edit and pressing the Enter key takes you to the appropriate Parameter menu either that of the opcode choices or a numeric Opcode keypad to allow you to change the time After making the change press the Set button twice to have the change take place This returns you to the Time hh mm Program Edit Screen At this time you can choose to save the program as the same number or if you have edited the program to save the program as a new recipe number make the choice at this time and press the Save button This is a quick way to make new recipes using an already existing recipe and changing only those steps that need to be changed Pressing the Cancel button on either display takes you back to the Edit Screen without making any changes Cancel SSi Manual SERIES 9220 39 Programmable Controller Model 9220 Programmable Controller Chapter 4 SERIES 9220 Opcodes Programmer Description The SERIES 9220 Recipe Programmer provide
91. pollution To secure a suitable atmosphere in conditions of conductive pollution fit an air filter to the air intake of the cabinet Where condensation is likely for example at low temperatures include a thermostatically controlled heater in the cabinet e Over temperature protection When designing any control system it is essential to consider what will happen if any part of the system should fail In temperature control applications the primary danger is that the heating will remain constantly on Apart from spoiling the product this could damage any process machinery being controlled or even cause a fire Reasons why the heating might remain constantly on include the temperature sensor becoming detached from the process thermocouple wiring becoming a short circuit the controller failing with its heating output constantly on an external valve or contactor sticking in the heating condition the controller set point set too high Where damage or injury is possible we recommend fitting a separate over temperature protection unit with an independent temperature sensor which will isolate the heating circuit Please note that the alarm relays within the controller will not give protection under all failure conditions e Grounding of the temperature sensor shield In some installations it is common practice to replace the temperature sensor while the controller is still powered up Under these conditions as additional protection against elect
92. pt PI will be inaccessible until some P PID settings are loaded into the PID settings list I above the buttons The Cancel button in the bottom right of the screen will close down the x ITA ITA screen The user can select the loop to use from EEBEIE I ACCEDI ALCA accept the drop down list next to Loop at the top of Under critically Over 7H the screen The loop choices are 1 2 or 3 This will select the specific loop to perform the SSi Manual SERIES 9220 36 Programmable Controller Model 9220 Programmable Controller auto tune on The user can select the tuning option Current value 80 from the Tuning section on the top left of the screen The choices are Relay and Lim Relay Limited Relay This option will allow the user to limit the output value while the controller is controlling the furnace Normal operation will typically use 100 output When the limited relay option is selected the Tuning Delta label and the Edit button will be displayed When the Relay option is selected the Tuning Delta label and the Edit button will be hidden The Tuning Delta value will be the amount to limit the controller by Pressing the Edit button will display the numeric keypad which will allow the user to enter the limiting value The current value will be displayed at the top of the screen Enter the new value and press the Enter button to set the value Pressing the E
93. r On Off 4 0 Reset 0 40 Rate 0 20 SSi Manual SERIES 9220 84 Programmable Controller Model 9220 Programmable Controller Integral Preset 0 High Limit 100 Low Limit 0 Alternate PID 25 Setup Prop Band 0 for On Off 4 0 Reset 0 40 Rate 0 20 Integral Preset 0 High Limit 100 Low Limit 0 Analog Input 1 Setup Input type 0 B Input type 1 B Input type 2 B Input type 3 B Input type 4 B Input 0 Correction not used Input 1 Correction not used Input 2 Correction not used Input 3 Correction not used Input 4 Correction not used Analog Input 2 Setup Input type 0 B Input type 1 B Input type 2 B Input type 3 B Input type 4 B Input 0 Correction not used Input 1 Correction not used Input 2 Correction not used Input 3 Correction not used Input 4 Correction not used Analog Input 3 Setup Input type 0 B Input type 1 B Input type 2 B Input type 3 B Input type 4 B Input 0 Correction not used Input 1 Correction not used Input 2 Correction not used Input 3 Correction not used Input 4 Correction not used Analog Input 4 Setup SSi Manual SERIES 9220 85 Programmable Controller Model 9220 Programmable Controller Input type 0 B Input type
94. r On Off 4 0 Reset 0 40 Rate 0 20 Integral Preset 0 High Limit 100 Low Limit 0 Alternate PID 15 Setup Prop Band 0 for On Off 4 0 Reset 0 40 Rate 0 20 Integral Preset 0 High Limit 100 Low Limit 0 Alternate PID 16 Setup Prop Band 0 for On Off 4 0 Reset 0 40 Rate 0 20 Integral Preset 0 High Limit 100 Low Limit 0 Alternate PID 17 Setup Prop Band 0 for On Off 4 0 Reset 0 40 Rate 0 20 Integral Preset 0 High Limit 100 Low Limit 0 Alternate PID 18 Setup Prop Band 0 for On Off 4 0 SSi Manual SERIES 9220 83 Programmable Controller Model 9220 Programmable Controller Reset 0 40 Rate 0 20 Integral Preset 0 High Limit 100 Low Limit 0 Alternate PID 19 Setup Prop Band 0 for On Off 4 0 Reset 0 40 Rate 0 20 Integral Preset 0 High Limit 100 Low Limit 0 Alternate PID 20 Setup Prop Band 0 for On Off 4 0 Reset 0 40 Rate 0 20 Integral Preset 0 High Limit 100 Low Limit 0 Alternate PID 21 Setup Prop Band 0 for On Off 4 0 Reset 0 40 Rate 0 20 Integral Preset 0 High Limit 100 Low Limit 0 Alternate PID 22 Setup Prop Band 0 for On Off 4 0 Reset 0 40 Rate 0 20 Integral Preset 0 High Limit 100 Low Limit 0 Alternate PID 23 Setup Prop Band 0 for On Off 4 0 Reset 0 40 Rate 0 20 Integral Preset 0 High Limit 100 Low Limit 0 Alternate PID 24 Setup Prop Band 0 fo
95. r to view and print data logged data in a chart or tabular format To install the program follow the steps listed below 1 From the Installation CD double click on the SD_SDRecetup exe file The following screen will appear 7 SD Recorder Setup x wr _ eta F Kay Welcome to the SD Recorder E E Setup Wizard The Setup Wizard will install SD_Recorder on your computer Click Next to continue or Cancel to exit the Setup Wizard WARNING This program is protected by copyright law and international treaties SuperData For Taking Control 2 Click on the Next button The following screen will appear x Choose Destination Location FX C SuperData Select the folder you would like Setup ting ec Taking Control Setup will install SD Recorder in the following directory To install to this directory click Next To install into a different directory click Browse and select another directory You can choose not to install SD Recorder by clicking Cancel to exit Setup Destination Folder CSS Browse Disk Usage Cancel Installer2Go 3 Click on the Next button The following screen will appear SSi Manual SERIES 9220 53 Programmable Controller Model 9220 Programmable Controller 2 SD Recorder Setup Ready to Install 74 mm i The Setup Wizard is ready to begin the SSE S uper Data Fer Taking Control 4 Click on the Install button 5 Once the Program has finis
96. rbPC 9200 Loop 1 IR Base This list of controllers includes the following Temperature Controllers SSi 7EK Yokogawa 750 Honeywell UDC3300 Dualpro 1 Modbus Dualpro 2 Modbus Dualpro 1 MMI Dualpro 2 MMI Eurotherm 2404 Eurotherm 2500 Unipro v3 5 Unipro v3 0 Carbpro v3 5 Slave Carbpro v3 0 Slave 10Pro DualPro IN C 9200 LP1 9200 LP2 9200 LP3 9100 LP2 Eurotherm 2704 Ip1 Eurotherm 2704 Ip2 Eurotherm 2704 Ip3 VC BASE 1 VC BASE 2 VC BASE 3 VC BASE 4 AIPC SSi 7SL Limit Controller SSi Flow Board UMC800 Lp1 This list of controllers includes the following Event Controllers SSi AC E Yokogawa 750E Mod Mux Dualpro E Modbus Dualpro E MMI Carbpro E v3 5 SSi Manual SERIES 9220 21 Programmable Controller Model 9220 Programmable Controller Carbpro E v3 0 Eurotherm 2500 SSi 8 8 9200E Micrologox PLC Instrument 1 Instrument 2 Selecting for example the SSi AC20 the following Instrument 3 screen is shown Instrument 4 Instrument 5 Using the blue up and down arrow keys highlight the Parameter Value desired selection and press the Enter key This returns Eontrillsr SSi AC20 you to the previous screen and shows you the Port Slave 1 instrument that you have chosen and then will allow you Address 0 to make some changes per the parameters shown ai Atmosphere The port can be Temperature Slave 1 Events Slave 2 Quench RS 232 The address can be 0 249 An address of 0 is a non defined instru
97. re Static Cool 51 Programmable Controller Model 9220 Programmable Controller Flash Card Management This section will show the user how to pull logged data from an Advantech screen and view it on the PC using a flash card reader and SD Recorder This option requires SDRecorder to be installed on the local computer If SDRecorder is not installed see the section SDRecorder Installation for instructions on how to install the SDRecorder software If SDRecorder is installed continue on with these instructions 1 Shut down the screen software To shut down the screen software press the Menu button from the Default Display Screen This will display the Configuration menu list Select the Shutdown menu option and confirm the shutdown process See the section Shutdown in the Chapter 2 Configuration section of this manual for more information on shutting down the screen software When the Windows desktop is visible turn off the screen using the power switch located on the back of the screen just above the power connector Remove the compact flash card from the top rear of the screen Note Be sure to remember the orientation of the compact flash card with respect to the screen The compact flash card will only fit into the screen one way Read the flash card with a compact flash card reader onto a PC Copy the contents of the SSi COMP folder and the SSi LOG folder into a folder on the PC Note The location of this fold
98. reen with Offset the exception that there are two outputs not Range three inputs Current Selection Pressing the Enter key when Output 1 is highlighted displays a screen with many parameters listed that could be assigned to Output 1 Remember that this is NOT control output but an auxiliary output For example you can re transmit PV1 Process Variable to a chart recorder or an analog input board in a PLC Pressing the Enter button assigns whichever parameter you have highlighted as the value for the assignment parameter The list of Assignments are e PV 1 retrans Loop 1 inc Loop 1 dec Loop 1 combo PV 2 retrans Loop 2 inc Loop 2 dec Loop 2 combo PV 3 retrans Loop 3 inc Loop 3 dec Loop 3 combo Input 1 retrans Input 2 retrans Input 3 retrans G1 log of torr G1 linear torr SSi Manual SERIES 9220 28 Programmable Controller Model 9220 Programmable Controller G1 microns G2 log of torr G2 linear torr G2 microns G3 log of torr G3 linear torr G3 microns G4 log of torr G4 linear torr G4 microns The Offsetand Range have a range of 32767 to 32767 By pressing Enter when the Current Selection is highlighted will cycle through its options 0 20 mA and 4 20 mA The blue up and down arrow keys highlight either Output 1 or Output 2 Pressing the Enter key takes you to a list of outputs Selecting an output returns a screen similar to the one below Pressing the Esc key returns you to the Configuration Menu Passcode
99. ric shock we recommend that the shield of the temperature sensor be grounded Do not rely on grounding through the framework of the machine e Installation requirements for EMC To ensure compliance with the European EMC directive certain installation precautions are necessary When using relay or triac outputs it may be necessary to fit a filter suitable for suppressing the emissions The filter requirements will depend on the type of load For typical applications we recommend Schaffner FN321 or FN612 e Routing of wires To minimize the pick up of electrical noise the wiring for low voltage DC and particularly the sensor input should be routed away from high current power cables Where it is impractical to do this use shielded cables with the shield grounded at one end SSi Manual SERIES 9220 5 Programmable Controller About This Manual This instrument is designed to be custom configured for each specific application and customer need The applications addendum s to the general manual include atmosphere control vacuum furnace control and nitriding control dissociation Each addendum is application specific showing the specific screens and Model 9220 Programmable Controller terminal connections Controller Description The Model 9220 is a Proportional Integral Derivative PID controller that can be custom configured to control a variety of different applications General features of this product include The Model 9220
100. rite Description Location Register Scale Scale SSi Quad DAC Ch 1 11 11 1 1 DAC Out 11 11 1 1 DAC Out 16 16 1 1 No Value Available Controller Source Write Read Write Description Location Register Scale Scale SSi Quad DAC Ch 2 12 12 1 1 DAC Out 12 12 1 1 DAC Out 16 16 1 1 No Value Available Controller Source Write Read Write Description Location Register Scale Scale SSi Quad DAC Ch 3 13 13 1 1 DAC Out 13 13 1 1 DAC Out 16 16 1 1 No Value Available Controller Source Write Read Write Description Location Register Scale Scale Yoko UT350 320 2 2 1 1 Temperature Controller Actual Modbus Mode 3 300 1 1 Temperature Controller Setpoint 4 4 10 10 Temperature Controller Percent Output Controller Source Write Read Write Description Location Register Scale Scale Yoko UP750 550 18 18 1 1 Temperature Controller Actual Loop 2 Modbus Mode 19 101 1 1 Temperature Controller Setpoint 20 20 10 10 Temperature Controller Percent Output Controller Source Write Read Write Description Location Register Scale Scale Yoko UP350 2 2 1 1 Temperature Controller Actual Modbus Mode 3 138 1 1 Temperature Controller Setpoint 4 4 10 10 Temperature Controller Percent Output Controller Source Write Read Write Description Location Register Scale Scale Honeywell DCP551 4 259 10 10 Temperature Controller Actual 5 702 10 10 Temperature Controller Setpoint 0 0 10 10 Temperature Controller Percent Outpu
101. rotherm 2404 1 1 1 1 Temperature Controller Actual Modbus Mode 2 2 1 1 Temperature Controller Setpoint 3 3 10 10 Temperature Controller Percent Output Controller Source Write Read Write Description Location Register Scale Scale Eurotherm 2500 26 1025 1 1 Temperature Controller Actual Modbus Mode 27 1026 1 1 Temperature Controller Setpoint Assumes Loop 2 is 29 1028 10 10 Temperature Controller Percent Output Temperature Controller Source Write Read Write Description Location Register Scale Scale Unipro 3 5 3 25 8 8 Temperature Controller Actual MMI Mode 1 1 1 1 Temperature Controller Setpoint 5 118 1 1 Temperature Controller Percent Output Controller Source Write Read Write Description Location Register Scale Scale Unipro 3 0 3 25 8 8 Temperature Controller Actual MMI Mode 1 1 1 1 Temperature Controller Setpoint 5 118 1 1 Temperature Controller Percent Output Controller Source Write Read Write Description Location Register Scale Scale Carbpro 3 5 Slave 9 46 1 1 Temperature Controller Actual MMI Mode 3 18 1 1 Temperature Controller Setpoint 12 53 41 41 Temperature Controller Percent Output Controller Source Write Read Write Description Location Register Scale Scale Carbpro 3 0 Slave 9 46 1 1 Temperature Controller Actual MMI Mode 3 18 1 1 Temperature Controller Setpoint 12 53 41 41 Temperature Controller Percent Output Controller Source Write Read Write Description Location Regi
102. s a convenient operator interface and recipe programmer The programmer uses enhanced opcodes that reduce the number of steps required for a program Each step consists of an opcode a temperature value a vacuum value and an option value The opcode determines how and if each of the three values is used Opcodes NO OP This no operation code does nothing and is used as a place hold on programs that are less than 24 steps ALARM This alarm function is used to notify the operator that an operation is complete or that a manual action is required By use of the Passcode and Alarm menu screen up to 99 User Alarms can be assigned with a short text on each that is displayed during an active alarm condition The program waits until the alarm is acknowledged to proceed BRANCH The Branch opcode can change program flow based upon an inquiry opcode The temperature data is interpreted as a program step if the inquiry is true and the vacuum data as a program step if the inquiry is false DELAY This opcode is used when a short delay is needed The option value is the delay time in seconds up to 500 seconds DEVAL This deviation alarm opcode is used to turn the temperature or vacuum deviation alarms ON or OFF The option values are e OFF turns off both the temperature and vacuum alarms e TEMPERATURE turns on the temperature alarm and turns off the vacuum alarm e VACUUM turns on the vacuum alarm and turns off the temperature alarm and e B
103. s the Supervisor Menu which includes the entire list of menus necessary to configure the Series 9220 These are explained in detail in Chapter 2 Configuration Program Display Pressing the Program key displays the default Program Status page SSi Manual SERIES 9220 11 Programmable Controller The Program Status Display shows the last program loaded into the program run buffer OK Vacuum ek and its status If the program is running Program 20 Status Running the active step number is highlighted and the status is running A red ALM block in Remaining Time Step 0 00 Total 0 02 Lope the top left corner of the screen displays an ENG alarm condition gt EVTINPUT Stop RAMPR The Program Display has seven active SOAK Hold buttons located on the right side of the EVTOUTPUT display Touching the inside of the blocks DELAY activates these The active buttons are inni Cont Soak Adjust Load Stop Hold Cont ENICLITHUE Alm Ack Alarm Acknowledge and Esc EVTOUTPUT e The Soak Adjust button allows DELAY MIE you to enter a new value for the EVTOUTPUT time remaining in the current EVTINPUT Esc soak or ramp cycle A soak or RAMPR Chart Model 9220 Programmable Controller ramp cycle must be running for a change in soak ramp time to be adjusted The Load button allows the operator to enter the recipe number to be run and to view the recipe before pushing the Run button Pushing the Run button starts the recipe If a recipe progra
104. sc button will cancel the change E The Conservative option will allow the user to Tuning Pointer 51 PV 1289 5P 1300 minimize if not remove the possibility for an overshoot of the setpoint If a small overshoot is acceptable leave the Conservative checkbox unchecked If however no overshoot is desired then checking the Conservative gsa aW Pinel RTI checkbox will accomplish this This action will stop Pressing the Start button will begin the auto tune process Note autotune Are you sure The process may take a few seconds to start The Idle line will change to display the calibration process for the auto tune The line will display a pointer value along with the process variable value and the setpoint Note The Start button will be disabled while the calibration is running Pressing the Abort button will abort the process If the Cancel button is pressed while a calibration is running a message box will be displayed confirming the action Pressing the Yes button will stop the auto tune calibration and exit the screen The No button will cancel the abort process When the calibration is finished the PID settings list will be populated with suggested values and the four buttons underneath will be enabled The line above the PID settings list will read Idle again as well The user has the option to select only one of these Underdamp Crit Damp Overdamp PI Only sets of values either the Under
105. screen SSi Manual SERIES 9220 9 Programmable Controller Model 9220 Programmable Controller displays an alarm condition The alarm will either be a flashing number which indicates a program operator alarm or a flashing message which indicates a program system alarm Loops Display 1800 F SP A SPB SP C 1805 F6m ON OFF 1 0t 1 0t 1 0t 1 0t 1 0t 1 0t Program The current process variable is displayed at the top with each loop set point displayed beneath the process variable The operator can change the process set point by touching the screen area below the large process variable numbers When pressing the Temperature set point a numeric keypad is displayed showing the current value and allowing the operator to enter a new set point by simply pressing on the appropriate numeric keys Once the correct set point has been entered press the Enter key to make the change When the Enter key is pressed the display returns to the Loops Screen Another active key within the Loops Screen is the A M Auto Manual button Pressing that button moves you to a display page asking for a supervisor or administrative pass code Pressing the proper numeric keys and pressing the Enter button changes the controller s mode from Auto to Manual or from Manual to Auto depending on which mode it was in when the A M key was pressed If you are in the manual mode you may press the percent output button on th
106. sh to edit Move the cursor to that step and press the Enter key The next screen to pop up will show the step s parameter and it s value NOTE A list of OPCODES appears in the Appendix of this manual Example Parameter equals OPCODE Value equals SOAK Parameter equals TIME Value equals 3 45 SSi Manual SERIES 9220 15 Programmable Controller Model 9220 Programmable Controller Highlighting the opcode and soak and pressing the Enter key brings up a screen that shows all of the possible opcodes Selecting the opcode that you want to use for the program step that you are editing and pressing the Enter key If you desire to change the time highlight the time and press the Enter key The next screen is the Time Edit Screen To change the hour press the Hour key in the upper right hand corner If you want to change the minutes press the Min key The next screen that pops up in both cases is a numeric keypad Enter the time that you wish to permanently change the recipe to and press the Enter key If you DO NOT wish to make any changes press the Esc key Note if you wish to only change the minutes you must enter the desired hour s if other than 0 If you have made a change pressing the Enter key takes you back to the Time Edit Screen If you wish to make the change press the Set key on the right hand side of the screen The next screen to pop up verifies the time has been changed to the number of minutes that you have selected Pressing
107. ster Scale Scale 10Pro Slave or E 2 2 1 1 Temperature Controller Actual Slave MMI Mode 3 3 1 1 Temperature Controller Setpoint 4 4 1 1 Temperature Controller Percent Output SSi Manual SERIES 9220 59 Programmable Controller Model 9220 Programmable Controller Controller Source Write Read Write Description Location Register Scale Scale Dualpro Input C 19 19 8 8 PV 5 5 1 1 Setpoint Loop 1 40 40 41 41 Percent Output Loop 1 Controller Source Write Read Write Description Location Register Scale Scale Series 9200 Loop 1 3 126 1 1 Temperature Controller Actual 5 128 1 1 Temperature Controller Setpoint 7 130 10 10 Temperature Controller Percent Output Controller Source Write Read Write Description Location Register Scale Scale Series 9200 Loop 2 8 131 1 1 Temperature Controller Actual 10 133 1 1 Temperature Controller Setpoint 12 135 10 10 Temperature Controller Percent Output Controller Source Write Read Write Description Location Register Scale Scale Series 9200 Loop 3 13 136 1 1 Temperature Controller Actual 15 138 1 1 Temperature Controller Setpoint 17 140 10 10 Temperature Controller Percent Output Controller Source Write Read Write Description Location Register Scale Scale Series 9100 Loop 2 1 104 1 1
108. t SSi Manual SERIES 9220 62 Programmable Controller Events Instruments Model 9220 Programmable Controller Controller Source Write Read Write Description Location Register Scale Scale AC20 50 310 1 1 Events Actual Modbus Mode 50 310 1 1 Events Setpoint 49 300 1 1 Events Input Controller Source Write Read Write Description Location Register Scale Scale Yoko 750 49 310 1 1 Events Actual Modbus Mode 49 310 1 1 Events Setpoint 49 310 1 1 Events Input Controller Source Write Read Write Description Location Register Scale Scale ModMux 97 97 1 1 Events Actual Modbus Mode 97 97 1 1 Events Setpoint 98 98 1 1 Events Input Controller Source Write Read Write Description Location Register Scale Scale Dualpro Events 59 178 1 1 Events Actual Modbus Mode 49 168 1 1 Events Setpoint 59 178 1 1 Events Input Controller Source Write Read Write Description Location Register Scale Scale Dualpro Events 82 178 1 1 Events Actual MMI Mode 72 168 1 1 Events Setpoint 82 178 1 1 Events Input Controller Source Write Read Write Description Location Register Scale Scale Carbpro 3 5 Events 8 43 1 1 Events Actual MMI Mode 2 17 1 1 Events Setpoint 8 43 1 1 Events Input Controller Source Write Read Write Description Location Register Scale
109. t 485 Address 1 Slave 1 5 6 Baud 19200 Slave 1 5 6 Mode Modbus Host Slave 2 22 23 Baud 19200 Slave 2 22 23 Mode SSi Analog Input Board 232 2 Port Baud 9600 Slave Instrument Setup Instrument 1 Instrument 2 Instrument 3 Instrument 4 Instrument 5 Instrument 6 Instrument 7 Instrument 8 Instrument 9 Instrument 10 Instrument 11 Instrument 12 Instrument 13 Instrument 14 Instrument 15 Instrument 16 Instrument 17 Instrument 18 Instrument 19 Instrument 20 Micrologix PLC 1 on RS 232 Instrument 21 SSi Manual SERIES 9220 66 Programmable Controller Model 9220 Programmable Controller Instrument 22 Instrument 23 Instrument 24 Instrument 25 Zone 1 Assignment Temp Instrument Loop 1 Temp Zone Number 0 Default Zone Offset temp 0 Zone 2 Assignment Temp Instrument Loop 1 Temp Zone Number 0 Default Zone Offset temp 0 Zone 3 Assignment Temp Instrument Loop 1 Temp Zone Number 0 Default Zone Offset temp 0 Zone 4 Assignment Temp Instrument Loop 1 Temp Zone Number 0 Default Zone Offset temp 0 Zone 5 Assignment Temp Instrument Loop 1 Temp Zone Number 0 Default Zone Offset temp 0 Furnace Setup PVT Type Vacuum Temperature Mode F Atmosphere Instrument Instru
110. te Description Location Register Scale Scale UDC 3300 s 1 0 1 1 C Actual Modbus Mode 3 2 1 1 C Setpoint 6 5 10 10 Probe Temperature 5 4 10 10 Probe Millivolts 4 3 10 10 C Percent Output 43 39 10 10 CO Factor or Equivalent 43 39 10 10 H Factor or Equivalent Controller Source Write Read Write Description Location Register Scale Scale Dualpro Loop 1 21 20 1 1 C Actual Modbus Mode 7 6 1 1 C Setpoint 18 17 8 8 Probe Temperature 19 18 8 8 Probe Millivolts 41 40 41 41 C Percent Output 4 3 1 1 CO Factor or Equivalent 5 4 1 1 H Factor or Equivalent Controller Source Write Read Write Description Location Register Scale Scale Dualpro Loop 2 21 20 1 1 C Actual Modbus Mode 8 7 1 1 C Setpoint 18 17 8 8 Probe Temperature 19 18 8 8 Probe Millivolts 42 41 41 41 C Percent Output 4 3 1 1 CO Factor or Equivalent 5 4 1 1 H Factor or Equivalent Controller Source Write Read Write Description Location Register Scale Scale Dualpro Loop 1 20 20 1 1 C Actual MMI Mode 6 6 1 1 C Setpoint 17 17 8 8 Probe Temperature 18 18 8 8 Probe Millivolts 40 40 41 41 C Percent Output 3 3 1 1 CO Factor or Equivalent 4 4 1 1 H Factor or Equivalent Controller Source Write Read Write Description Location Register Scale Scale Dualpro Loop 2 20 20 1 1 C Actual MMI Mode 7 7 1 1 C Setpoint 17 17 8 8 Probe Temperature 18 18 8 8 Probe Millivolts 41 41 41 41 C Percent Output 3 3 1 1 CO Factor or Equivalent 4 4 1 1 H Factor or Equival
111. the Cancel key takes you back to the full Program Screen If you are sure that you want the change to be permanent press the Set key This takes you back to the screen that shows you the entire program Notice that the time has been changed on the program segment that you were editing If you wish to save this change press the Save key You will notice that a numeric keypad pops up and asks you to enter the number of the program that you wish to save You must enter the desired program number you wish to save these changes to NOTE See the APPENDIX section of this manual for a sample program The Insert button will insert a step into the recipe The Delete button will delete a step from the recipe The Esc button takes you back to the Default Menu Auxiliary Instruments Read only fnstument The Auxiliary Instruments Display shows the following information 1 D 2 0 The instruments slaved to the Series 9220 and their 3 0 process variables 4 0 5 0 6 0 7 0 8 0 A 0 0 0 Auxiliary Analog Input Mal Value A Input 1 1500 Input 2 2 88e 003 Enter Auxiliary Analog Input Read only Li ei WA Module 1 DER 1 Tet FRA Doc J The Auxiliary Analog Input Display shows the information from YN any attached analog input modules such as load T C s flows c from Waukee Tronic flow meters etc TC4 LU Login TCS ON AK Module 2 TC6 aN ffy TC7 LU Esc TC8 Na v SSi Manual SER
112. the hour press the Hour key in the upper right hand corner If you want to change the minutes press the Min key The next screen that pops up in both cases is a numeric keypad Enter the time that you wish to change the time to and press the Set key If you DO NOT wish to make any changes press the Cancel key Note if you wish to only change the minutes you must also enter the hour in 24 hour Military format Pressing the Cancel key takes you back to the Clock Setup Screen Slave Communications Status Pressing the Enter key displays the auxiliary instruments and their status if any There are five possible messages that can occur to describe the instrument communications status e N A No instrument is connected e Bad No communications exist Manual Event Control e Communications exist but there are frequent errors e OK Communications exist but there are occasional errors e OK Communication is established and working properly 3 This is a display only screen 2 3 4 5 6 7 8 Manual Event Control Pressing Enter displays the Manual Event Control Screen SSi Manual SERIES 9220 17 Programmable Controller Model 9220 Programmable Controller Highlighting a specific event and pressing the Enter key changes the displayed status of the highlighted event This will activate or de activate whatever digital contact is connected to that particular event Pressing the Esc key returns you to the or
113. tor Administrator Administrator Administrator Auxiliary Instruments Auxiliary Analog Input Shutdown 9220 Date and Time Slave Communications Manual Event Control PID Loop Setup Event Run Program Se Operator Operator Operator Operator Operator Supervisor Supervisor Supervisor Enter Passcode and Alarm Administrator Zone Load TC Setup Supervisor IP Address Administrator Port Setup Supervisor Event Control Administrator ere ts ada Esc Administrator Administrator Vacuum Gauge Setup User Calibration v Full Calibration Administrator Set Menu Security Administrator Read Write Raw Data SSi Curve Entry Administrator Alternate PID Setup Administrator Analog Input Board Setup Administrator ADAM Correction Administrator Aux SP Configuration Operator Zone Assignments Supervisor The four Security Levels available are Operator Level 1 Full access to the indicated screen Supervisor Level 2 Access to screen is limited by Passcode Passcode and Alarm Screen Administrator Level 3 Access to screen is limited by Passcode Passcode and Alarm Screen SSi Level 4 Used by SSi personnel for configuration purposes Each level has access to the levels below i e a user logged in as Administrator can access Administrator Supervisor and Operator level screens SSi Manual SERIES 9220 34 Programmable Controller Model 9220 Programmable Controller Read Write Raw Data Used by SSi personnel Do
114. troller the Model 9220 and the 24 VDC power supply needs to be located in close proximity to the existing wires that were connected to the older control unit being replaced These units should be secured prior to making any electrical connections Electrical Installation The Model 9220 requires 24VDC 4 Watt 60 Hz single phase power A 24 VDC power supply is required and is generally included as part of the Model 9220 system This power supply has a universal input that can accept between 60 and 265VAC Power should be applied in accordance with the electrical drawings that have been supplied Since each installation is unique for each site the customer is responsible for providing adequate power and making it available to the Model 9220 power supply SSi requirement MOV s must be wired across the isolation relay coil terminals on all isolation relays that are connected to solenoids Further MOV s must be connected across the HOT and NEUTRAL wires when the solenoid is wired to them IT IS AN ABSOLUTE MUST to have the MOV s at BOTH LOCATIONS Instrument Start up On power up the Operator Interface will display a Microsoft Windows desktop screen for a few seconds and then switch to the default Status screen Flash Card amp Flash Card Reader Never remove the flash card when the Operator Interface is ON To properly shut down the Operator Interface press the Menu button and select Shutdown At the prompt press Yes to shut d
115. trument 3 Remove the cover of the 9220 instrument This is done by removing the four 4 screws in the corner of the 9220 instrument box and then pushing the two 2 tabs on the side of the box outward while pulling on the chassis 4 Remove the analog input board 5 Inorder for an input to be set up as a voltage input a jumper must be placed on the two pins of the input te le Wen H Input 3 with a jumper set for voltage j y E af ym input with no jumper set for Input 2 with a jumper set for voltage Temperature 6 To set an input for voltage place the gray jumper over the two pins on the desired input To set an input for temperature remove the gray jumper from the two pins on the desired input SSi Manual SERIES 9220 96 Programmable Controller Model 9220 Programmable Controller WARNING A jumper must be placed over the input before voltage inputs can be applied or the analog input board will be damaged Re insert the analog input board Replace the cover on the 9220 instrument Re attach the power to the screen and any connected device 0 Power up the Advantech screen 1 From the Analog Input Setup menu screen select the appropriate input and change the T C Type to the correct type ED eas Contact Super Systems Inc at 800 666 4330 if there are any questions or problems SSi Manual SERIES 9220 97 Programmable Controller Model 9220 Programmable Controller Revision History
116. u to the User Calibration Screen The current value is displayed directly above the bottom row of buttons as Current Input 1 value XX X UV Span input 1 range 3 Enter span voltage sugg 2000 mV alibrate CER Current Input 1 value 250 35 uv Se PS ri The current value is displayed directly above the bottom row of buttons as Current Input 1 value XX X UV Pressing the Next gt key displays the next calibration screen Pressing the Edit button displays a numeric keypad allowing you to change the Zero Input 2 range value Normally terminals 29 and 30 are shorted for this step After entering the new Zero Input value you must press Calibrate Pressing the Calibrate key stores the appropriate value Pressing the Done will return you to the User Calibration Screen The current value is displayed directly above the bottom row of buttons as Current Input 2 value XX X uV Pressing the Next gt key displays the next calibration screen Pressing the Edit button displays a numeric keypad allowing you to change the Span Input 2 range value Normally terminals 29 and 30 have 17 500 mV applied for this step After entering the new Span Input value you must press Calibrate Pressing the Calibrate key stores the appropriate value Pressing the Done will return you to the User Calibration Screen The current value is displayed directly above the Span input 2 range 1 Enter span voltage sugg 65 00 mV alibrate
117. uivalent Controller Source Write Read Write Description Location Register Scale Scale Carbpc 20 20 1 1 C Actual MMI Mode 6 6 1 1 C Setpoint 17 17 8 8 Probe Temperature 18 18 8 8 Probe Millivolts 64 64 41 41 C Percent Output 3 3 1 1 CO Factor or Equivalent 4 4 1 1 H Factor or Equivalent SSi Manual SERIES 9220 57 Programmable Controller Model 9220 Programmable Controller Controller Source Write Read Write Description Location Register Scale Scale Series 9200 Loop 1 3 126 1 1 C Actual 5 128 1 1 C Setpoint 22 145 1 1 Probe Temperature 21 144 10 10 Probe Millivolts 7 130 10 10 C Percent Output 19 142 1 1 CO Factor or Equivalent 20 143 1 1 H Factor or Equivalent Temperature Instruments Controller Source Write Read Write Description Location Register Scale Scale Series 20 11 123 1 1 Temperature Controller Actual Modbus Mode 30 138 1 1 Temperature Controller Setpoint 18 130 10 10 Temperature Controller Percent Output Controller Source Write Read Write Description Location Register Scale Scale Yoko 750 2 2 1 1 Temperature Controller Actual Modbus Mode 3 100 1 1 Temperature Controller Setpoint 4 4 10 10 Temperature Controller Percent Output Controller Source Write Read Write Description Location Register Scale Scale UDC 3300 s
118. ut 3 0 0 Input 4 0 0 Input 5 0 0 Input 6 0 0 Input 7 0 0 Input 8 0 0 Input 9 0 0 Input 10 0 0 Input 11 0 0 Input 12 0 0 Input 13 0 0 Input 14 0 0 Input 15 0 0 Input 16 0 0 Input 17 0 0 Input 18 0 0 Input 19 0 0 Input 20 0 0 Input 21 0 0 Input 22 0 0 Input 23 0 0 Input 24 0 0 Input 25 0 0 Input 26 0 0 Input 27 0 0 Input 28 0 0 Input 29 0 0 Input 30 0 0 Input 31 0 0 Input 32 0 0 Input 33 0 0 SSi Manual SERIES 9220 87 Programmable Controller Model 9220 Programmable Controller Input 34 0 0 Input 35 0 0 Input 36 0 0 Input 37 0 0 Input 38 0 0 Input 39 0 0 Input 40 0 0 Input 0 Correction not used Input 1 Correction not used Input 2 Correction not used Input 3 Correction not used Input 4 Correction not used Input 5 Correction not used Input 6 Correction not used Input 7 Correction not used Input 8 Correction not used Input 9 Correction not used Input 10 Correction not used Input 11 Correction not used Input 12 Correction not used Input 13 Correction not used Input 14 Correction not used Input 15 Correction not used Input 16 Correction not used Input 17 Correction not used Input 18 Correction not used Input 19 Correction not used Input 20 Correction not used Input 21 Correction not used Input 22 Correction not used Input 23 Correction not used Input 24 Correction not use
119. vents Actual RS 232 0 100 1 1 Events Setpoint 15 115 1 1 Events Input SSi Manual SERIES 9220 64 Programmable Controller Model 9220 Programmable Controller Sample 9220 Configuration with vacuum gauge Revision Revision 1 81 PID Loop 1 Setup Prop Band 0 for On Off 4 0 Reset 0 40 Rate 0 20 Mode Single Reverse Integral Preset 0 Cycle Time 16 Setpoint Change Limit OFF Low Limit 0 High Limit 100 0 set point stops control yes IN1 high input shuts down ctrl no IN2 high input shuts down ctrl no IN3 high input shuts down ctrl no PID auto switch no Switch Point PID 1 22 9999 Switch Point PID 2 gt 3 9999 Overshoot limit gain 0 Setpoint Lower Limit 9999 Setpoint Upper Limit 29999 PID Loop 2 Setup PID Loop 3 Setup Event Run Program Setup Program number to run 0 Load TC Setup Load TC Enable off Control TC TC 1 TC 2 TC 3 TC 4 TC5 TC6 TC 7 TC 8 TC 9 TC 10 TC 11 TC 12 TC 13 TC 14 SSi Manual SERIES 9220 65 Programmable Controller Model 9220 Programmable Controller TC 15 TC 16 TC 17 TC 18 TC 19 TC 20 TC 21 TC 22 TC 23 TC 24 Load TC Alarm ON Delay sec 0 Port Setup Host 232 Baud 19200 Host 232 Mode Modbus master PLC Host 485 3 4 Baud 19200 Host 485 3 4 Mode Modbus Hos
120. w of buttons as Current Input 3 value Pressing the Next gt key displays the next XX X uV calibration screen Zero Output 1 Pressing the Edit button displays a numeric Enter span output current mA Calibrate keypad allowing you to change the Zero Output 1 Edit value measured at terminals 24 and 25 for this step After entering the new Zero Output value you must press Calibrate Pressing the Calibrate key stores the appropriate value Pressing the Done will return you to the User Calibration Screen Pressing the Next gt key displays the next calibration screen Pressing the Edit button displays a numeric keypad allowing you to change the Span Output 1 value measured at terminals 24 and 25 for this step After entering the new Span Output value you must press Calibrate Pressing the Calibrate key stores Edit the appropriate value Pressing the Done will return you to the User Calibration Screen Span Output 1 Entered measured output current MA Calibrate Zero Output 2 Enter zero output current mA Calibrate Edit Pressing the Edit button displays a numeric keypad allowing you to change the Zero Output 2 value measured at terminals 26 and 25 for this step After entering the new Zero Output value you must press Calibrate Press
121. y 4 relay 5 or relay 6 RLYSPM This opcode enables an On Off setpoint in microns based on the readings from a selected vacuum gauge This is used to set partial pressure values The temperature data is the Off setpoint The vacuum data is the On setpoint The option data can be e 1A RLYSPT This opcode enables an On Off setpoint in torr based on the readings from a selected vacuum gauge This is used to set partial pressure values The temperature data is the Off setpoint The vacuum data is the On setpoint The option data can be e 1A RUN_SLAVE Starts a recipe on the specified slave SSI recipe programmer instrument The temperature data is the recipe number the vacuum data is the step number and the option data is the slave instrument SSi recipe programmers only SETWAIT This opcode sets the band limits for the wait option or inquiry opcodes The temperature data specifies the temperature band i e the value and the vacuum data specifies the vacuum level SETPT This opcode is used to set the temperature and or vacuum set points Either or both of the set points can be specified The options are Wait Wait Up or Wait Down If both set points are specified the Wait applies to both SOAK This opcode is an unconditional soak for the time in hours and minutes specified in the option data TC_Z_INQ The zone temperature inquiry is used to wait for the actual control zone temperature to reach the value specified in the Temperature

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