USER MANUAL - Innovative Cleaning Equipment
Contents
1. PLATE ASSEMBLY ITEM NUMBER Santoprene pump PA PF12 ITEM NUMBER Kalrez pump PA PF12K ITEM NUMBER Viton pump PA PF12V Plate Inside View P56 56 or PS6V P56 BRKT SCREW PS6 BRKT HBSSEL1438 S NV14Y R25 AG100 HBSSEL1438 HBSSEL1814 HBSS1438 SSC38 SST12HB38 EC14 2 SSC38 CV38 Plate Back View NV14Y SAVES Bh HBSS1212 FWP12 Model No FI 10N FI 10NK FI 1LONV FI 10N ST FI 1O0NK ST FI 1ONV ST a BPS 58SO BPS 58SO STR38 IL SSC38 HBSSEL1438 PVCV34FM OPTIONAL COMPONENTS 30 ft 9 m AIR HOSE ASSEMBLY ITEM NUMBER AH30 WATER SEPARATOR ITEM NUMBER WS 20CFM 551438 H38B H per ft 1438 amp APIS Page 5 0f6 06292015 User Manual Rotomolded Portable Foam Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT ITEM NUMBER DESCRIPTION HHSB1214 HEX HEAD S S REDUCER BUSHING 1 2 X 1 4 AG100 1 5 INCH DRY MODEL 20 DUAL SCALE GAUGE HV60 1 2in STAINLESS BALL VALVE w WELDED NUT AKSS12 SS ANTI KINK SPRING FOR 1 2 INCH HOSE WITH PIN NV14Y FLOW CONTROL VALVE INCLUDES BLACK KNOB AKSS12. Close the ball valve HV60 after all pressure has been relieved from the system Maintenance Instructions To keep your portable tank foamer operating properly periodically perform the following maintenance procedures Check the air pump P56 P56K P56V for wear and leaks Inspect hoses for leaks or excessive wear Make sure all hose clamps are in good condition and properly secured Replace filter AFR25 in regulator R25 as needed Check the suction tube and screen for debris and clean as needed Drain compressor tank on a regular basis to ensure proper operation of pump Troubleshooting Instructions Model No FI 10N FI 10NK FI 1LONV FI 10N ST FI 1O0NK ST FI LONV ST Check to ensure the discharge hose is uncoiled properly and that there are no kinks that could obstruct fluid flow Check air regulator bowl ABR25 for debris such as water oil or rust particles Clean by unthreading the air regulator bowl from the air regulator R25 If needle valve NV14Y valve is open too far the pump P56 P56K P56V will cycle improperly due to lack of air pressure If this occurs reset needle valve as described in Operation Instruction 4 Make sure proper foaming chemical and concentration is being used If air passes through the pump P56 P56K P56V without cycling the pump needs to be replaced If foam solution backs up into air regulator bowl ABR25 the check valve CV38 needs to be replaced If fo
3. 2 P SS ANTI KINK SPRING FOR 1 2 INCH HOSE NV14Y HNDL KNOB FOR 2839 1 4 NEEDLE VALVE AKSS HPC ANTI KINK STAINLESS STEEL HITCH PIN CLIP P56 5700 PUMP WITH SANTOPRENE SEALS INCLUDES HOSE BARBS AP25 PLUG 1 4 NPTM AIR FITTING BRASS P56K 5700 PUMP WITH KALREZ SEALS INCLUDES HOSE BARBS AS1 VS 1 4 20 X 1 2 PHIL TRUSS MACH SCREW 19 8 W 516 ORANGE VIBRASEAL PATCH P56V 5700 PUMP WITH VITON SEALS INCLUDES HOSE BARBS 8 58 8 15 X 5 8 inch PHIL FLAT 316 S S 20756103B Polypro G57 Air Port x HB Straight w Viton o ring BPS 58SO Back Panel Screw 5 8 inch with Stand Off HB14P 1 4in BRASS HB AIR FITTING G57 P56 BPS SSR 1 4 INCH PUSHNUT BOLT RETAINER STAINLESS STEEL HB5638 HOSE BARB FOR P56 PUMP COT 1 8 X 1 COTTER PIN 18 8 S S HB5638K HOSE BARB FOR P56K PUMP CV38 PVC CHECK VALVE 3 8 BARBS SS SPRING HB5638V HOSE BARB FOR P56V PUMP DFP7 7 INCH HINDGED CAP INCLUDES LID FLANGE AND HINGE P56 BRKT PUMP BRACKET STAINLESS STEEL PIN P56 BRKT SCREW HI LO SCREW FOR RETAINING P56 BRKT DFP7 C 7 INCH DRAIN CAP POLYPRO BLACK PLPF PORTABLE FOAMER BACK PLATE W HINGE AND HOLES DFP7 F 7 INCH TANK LID FLANGE POLYPRO PLPF PIN 302 STAINLESS PORTABLE PLATE HINGE PIN DFP7 PIN HINGE PIN FOR DFP7 C amp DFP7 C PVCV34FM PVC VALVE 3 4in FPT X 3 4in MPT DFP7 C BL 7 INCH FILL CAP POLYPRO BLUE PANTONE PW 10 3 4in BLACK POLY PRO X 10in FPTBE SCH 80 DFP7 C GN 7 INCH FILL CAP POLYPRO GREEN PANTONE R25 AIR REGULATOR INCLUDES AIR FILTER AND BOWL DFP7 C RD 7 INCH FILL CAP P
4. ATURAL TANK HBSS1212 STAINLESS HOSE BARB 1 2 X 1 2 TW916 1 2 INT TOOTH L W 41055 HBSS1438 STAINLESS HOSE BARB 1 4 MPT X 3 8 BARB W15 NONMARKING WHEEL FOR PORTABLE UNITS HBSSEL1438 eae HOSE BARB ELBOW 1 4 INCH NPT X 3 8 HOSE W8 1 4in S S WAND 7IN SS TOE HBSSEL1814 304 STAINLESS ELBOW 1 8 INCH NPT X 1 4 INCH HOSE BARB HHPB3414 HEX HEAD POLY REDUCER BUSHING 3 4 X 1 4 Model No FI 10N FI 10NK FI 1LONV FI 10N ST FI 1ONK ST FI LONV ST Page 6 of 6 06292015
5. ENVIRONMENT Please dispose of packaging materials old machine components and hazardous fluids in an environmentally safe way according to local waste disposal regulations Always remember to recycle rJ Y Specifications and parts are subject to change without notice Model No FI 10N FI 10NK FI 1LONV FI 10N ST FI 1ONK ST FI 1ONV ST Specifications HOSE 20 feet reinforced hose 1 2 inch inside diameter 6 meters reinforced hose 12 7 mm inside diameter Foam 15 to 30 gallons minute 57 to 144 liters minute Foam Distances 15 to 20 feet 4 6 to 6 meters Liquid Temperature 40 F to 100 F 4 4 C 37 C Noise LEV Els Average 79 dB A Discharge Wand Vibration Level Maximum 2 5 m s Dimensions Length 19 in 483 mm approximately WIG 16 in 406 mm approximately Height 41 in 1041 mm approximately Weight including discharge hose and wand Empty 39 Ibs 18 kg approximately OUI 138 Ibs 63 kg approximately Requirements Compressed Air Pressure Requirements Air regulator R25 factory set at 50 psi 3 4 bar Operating range is 40 to 80 psi 3 to 5 bar with 3 5 to 8 CFM 99 1to 227 min Chemical requirements follow all in
6. OLYPRO RED PANTONE AFR25 AIR FILTER for R25 DFP7 C YL 7 INCH FILL CAP POLYPRO YELLOW PANTONE ABR25 METAL AIR BOWL for R25 DP A DRAIN PLUG ASSEMBLY FOR NATURAL PORTABLE UNITS 142058 VS 1 4 20 X 5 8 PHIL TRUSS MACHINE SCREW 18 8 W 516 DP FRONT DRAIN PLUG FOR PORTABLE UNIT POLYPRO VIBRASEAL ORANGE PATCH DP G FKM SQUARE CUT DRAIN PLUG GASKET SN1212 1 2in HEX STAINLESS STEEL NIPPLE DP INSERT 304 STAINLESS DRAIN PLUG INSERT SSA14 55304 MALE FEMALE ADAPTOR 1 4 NPT X 1 4 NPT EC12 OETIKER CLAMP 21 0 706R SSAXLE14 14 long with the 5 8 diameter bar amp 2 through holes with countersinks beveled ends EC14 2 OETIKER CLAMP 13 8 55 12 WORM GEAR CLAMP S S 31 91 F12SS STAINLESS 875 ID FERRULE FOR 1 2 INCH HOSE SSC38 WORM GEAR CLAMP S S 25 63 F38SS STAINLESS 3 8 INCH FERRULE SS MESH STAINLESS STEEL MESH WITH SSST FOR REPLACEMENT FACI14 FEMALE COUPLER 1 4in NPTF SSP12 STAINLESS STEEL AXLE PLATE 2 5 inch X 1 inch 2 HOLE FWAX15 FLAT AXLE WASHER SSST SCREEN DISC 687 DIA 10 X 10 MESH 020 DIA 300 FWP12 7 8 ID X 1 5 OD X 0 05 THK SSFW SERIES S S FWP14 C 816 1 2in 55 WASHER SST12HB38 STAINLESS TEE COMBO 1 2in FPT X 3 8 in BARB WITH H12B H 1 2 INCH BLUE HOSE Available per ft POSTANDO H14B H 1 4 INCH BLUE HOSE Available per ft VEFET NOZZLE BRASS80100 H38B H 3 8 INCH BLUE HOSE Available per ft STR38 IL IN LINE STRAINER 3 8 BARB 20 MESH 304 STAINLESS EDPM GSKT HBBF1438 BRASS 1 4in FPT X 3 8in HOSE BARB TANK 10N 10 GALLON N
7. USER MANUAL MODEL NUMBER FI 10N FI 10NK FI 10NV FI 10N ST FI 10NK ST FI 10NV ST AND RELATED UNITS 10 Gallon Air Operated Portable Foam Equipment English Original Instructions User Manual Rotomolded Portable Foam Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT JA WARNING Read this manual completely and understand the machine before operating or servicing it e Always wear protective clothing gloves and eyewear while operating or servicing unit Avoid contact of cleaning agent with skin and eyes If contact occurs see SDS sheet for further first aid measures Read chemical s Safety Data Sheet SDS before using this unit Never point the discharge wand at anyone Incoming air pressure cannot exceed 100 psi 7 bar After each use relieve all remaining pressure in the system by unplugging the air line from the unit and opening the discharge ball valve to prevent accidental discharge After relieving the pressure from the unit store the unit with the ball valve in the closed position Be sure to flush the unit with fresh water for 5 minutes when switching from an alkaline to an acid or an acid to an alkaline Do not exceed a fluid temperature of 100 F 37 C Only use clean and dry air Air must be filtered and free of moisture or pump life will be diminished If needed install an air dryer before unit Do not use air lubricator before the unit PROTECT THE
8. am comes out wet no matter where the needle valve NV14Y is positioned the check valve CV38 may need to be replaced Check for proper air pressure on air gauge AG100 Air regulator R25 is factory set at 50 psi 3 4 bar Operating range is 40 to 80 psi 3 to 5 bar with 5 to 10 CFM 141 64 283 30 l min If the unit foams at a reduced pressure o Check the air compressor supplying the unit If the pressure is less than 40 psi turn the foam unit off until the compressor can catch up o Ifthe air supply is 50 psi 4 14 bar or above check the AG100 which should read near 50 psi 4 14 bar If the AG100 is more or less than 50 psi 4 14 bar adjust the pressure by turning the knob on the top of the air regulator R25 o If both of the above are okay the stainless steel mixing mesh SS MESH could be plugged Remove and clean it by following the instructions below 1 Be sure the foam unit is not plugged into an air supply and be sure to relieve all stored pressure in the unit by having the ball valve HV60 in the open position 2 Remove the stainless adaptor HBSS1234 from the tee fitting SST12HB38 3 Remove the screen and the mixing mesh from inside the tee fitting SST12HB38 4 Clean any particles from the mixing mesh and the screen 5 Replace the mixing mesh and then the screen into the back of the tee and screw the stainless adaptor back into the tee It is recommended to use a pipe thread sealant when r
9. einstalling the stainless adaptor back into the tee fitting SST12HB38 If the mixing mesh has a lot of foreign particles in it make sure the strainer STR38 IL is still in place Check for plugged strainer STR38 IL Replace strainer if necessary Strainer must be used Page 30f6 06292015 User Manual Rotomolded Portable Foam Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT TANK ASSEMBLY ITEM NUMBER TANK 10N A DFP7 see parts list for color options lt PVCV34FM COT AS1 VS SSP12 SSAXLE14 HOSE AND WAND ASSEMBLY ITEM NUMBER SSWA12 HA20 ZERO TIP FOAM WAND ASSEMBLY ITEM NUMBER SSWA12 HBSS1212 HV60 HHSB1214 ao W8 20 ft 6 m HOSE ASSEMBLY ITEM NUMBER H12 20 Hi2B H Leds FR aa _ 9 22 1 29 ore HBSS IE E FAN TIP FOAM WAND ASSEMBLY ITEM NUMBER PWA12 ST l PW10 ST80100 ANTI KINK SPRING ASSEMBLY ITEM NUMBER AKSS12 i valet Va ASALETE AKSS12 P H i aie la AKSS HPC a ged i as 48 Model No FI 10N FI 10NK FI 1LONV FI 10N ST FI 1ONK ST FI 1ONV ST Page 4of6 06292015 User Manual Rotomolded Portable Foam Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
10. structions from chemical manufacturer Air Operated Double Diaphragm Pump Models Offered P56 Polypropylene body with Santoprene diaphragm P56V Polypropylene body with Viton diaphragm P56K Polypropylene body with Kalrez diaphragm Acceptable Products Alkaline cleaners Caustic cleaners and Acids D Limonene may only be used with Kalrez pump Chlorine may only be used with Viton or Kalrez pump DO NOT USE All hydrocarbons Page 20f6 06292015 User Manual Rotomolded Portable Foam Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Operation Instructions 1 Follow all instructions from chemical manufacturer Fill the tank with water and the advised percentage of chemical concentrate With ball valve HV60 in the closed position plug an air line into the air fitting AP25 Slowly open the ball valve HV60 completely Adjust the needle valve NV14Y to desired wetness or dryness of foam following the steps below a Close needle valve completely in clockwise direction b Open needle valve in counter clockwise direction 3 complete turns c Continue to open valve in turn increments allowing 30 seconds between adjustments until proper consistency of foam is achieved After Use Instructions 1 2 Flush the unit with fresh water for 5 minutes Disconnect the air line from the air fitting AP25 and relieve any remaining pressure in the system by opening the discharge ball valve HV60
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