ALL-5 AC Manual
Contents
1. CENTRAL LUBRICATION SYSTEMS amp EOUIPMENT ALL 5 AC Standard type ALL 5 AC By Pass type ELECTRICAL GREASE PUMP INTRODUCTION AND USER MANUAL VERSION 2 00 ALLFETT CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT www allfett net O INTRODUCTION All industrial machinery equipments and vehicles are working under abrasive operating conditions The wear between frictional parts become the most highest level at these conditions Machinery expose bad weather dust dirt rain snow and heavy weight in most cases Consequently unwanted breakdowns occur and by that way productivity loss is inevitable Using automatic lubrication system only increase your profitability ALLFETT completely take over the work load spend on lubrication with a system which is bringing togather a pump control unit distributors tubes and couplings Lubrication work is done by ALLFETT centralized lubrication systems in efficient time of machinery or vehicle which is while operating Lubrication is important for all frictional parts but using correct lubrication system and method only protect parts from wearing for a long time Feeding lubrication points with correct dosage of lubricant at certain intervals while machinery is operating provides lubricant film in place longer between parts By ALLFETT lubrication systems life time of parts on your machinery and vehicles will be increased ABOUT MANUFACTURER With over 25 years experience of manufacturing Centr2. 5 PRODUCT COMPONENTS PAGE 6 FUNCTIONAL DESCRIPTION PAGE 7 LUBRICANT INFORMATION PAGE 8 STANDARD TYPE PUMP DESCRIPTION PAGE 9 BY PASS TYPE PUMP DESCRIPTION PAGE 10 ELECTRICAL CONNECTIONS PAGE 11 BUCKET BARREL CHANGE PAGE 12 RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS ___ _ _ PAGE_ 13 PUMP MAINTENANCE PAGE 14 ORDER INFORMATION lt lt PAGE15 WARRANTY _________________________ PAGE16 WARRANTY CONDITIONS Ss PAGE L PAGE 2 ALLFETT CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT www allfett net WO PRODUCT DESCRIPTION ALL 5 AC electrical grease pumps are manufactured only for lubrication purpose Pump displacement is varius to provide required lubrication needs Pump system doesn t have lubricant reservoir 16 and 20 liters grease buckets and also 180 liters grease barrels can be used as reservoir Pump system can be manufactured for diferent bucket or barrel volume type ALL 5 AC pumps has 3 different type grease pistons Each piston delivers different amount of grese to pump outlet Also outlet pressure is variable Pump working principle is also variable to provide different requirements ALL 5 AC standard type pumps are controlled with pressure switch ALL 5 AC pumps can also work with by pass system GENERAL SPECIFICATIONS Motor type 380 V AC Working pressure Max pressure 12 piston 350 bar 400 bar 16 piston 250 bar 300 bar 20 piston 200 bar 150 bar Motor protect
3. Top ular Caddesi Set st No 1 Demirkapi Rami stanbul Telefon 0 212 501 32 01 PBX Fax 0 212 501 33 37 PAGE 15 www allfett net www allfett net info allfett net www allfett net WARRANTY ALLFETT CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT Utilisation of this warranty certificate has been permitted by The Republic of Turkey The Ministry of Industrial and Commerce The general Administration of Protection of Consumer Right and Competition in accordance with the law numbered 4077 PRODUCER COMPANY NAME CENTRAL ADRESS TELEPHONE FAX AUTHORISED PERSON SIGNATURE STAMP PRODUCT TYPE BRAND MODEL SERIAL NUMBER DELIVERY DATE PLACE WARRANTY REPAIR TIME SALER COMPANY NAME CENTRAL ADRESS TELEPHONE FAX BILL DATE NUMBER ALLFETT Mekanik ve Elektronik Sistemler San ve Tic Ltd Sti Yeni Eyup Bulvari Topcular Cad Set Ustu No 1 Demirkap Rami Istanbul 0212 501 32 01 PBX 0212 501 33 37 Electrical grease pump ALLFETT ALL 5 Standard ALL 5 With by pass PAGE 16 ALLFETT CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT www allfett net WO HUMAN HEALTH DURING USE All ALLFETT systems are producing according to relevant provisions of security regulations There is no risk for environmental and human health during use d DANGEROUS OR HARMFUL CONDITIONS TO ENVIRONMENTAL AND ZN TRANSPORT AND STORAGE There are no restrictions on transportati
4. GREASE NLGI classes can be used with ALL 5 pumps are described below Because of the flow characteristics of grease the NLGI class range should be changed at different weather conditions and also temperature differencies for NLGI 0 grease recomended working temperature is between 109C and 0 C for NLGI 1 grease recomended working temperature is between 0 C and 10 C for NLGI 2 grease recomended working temperature is between 10 C and 30 C Lubricant will be used in the system must certainly be clean and any foreign materials must not enter while filling 1 Only LITHIUM based and EP additive liquid greases must be used with in system It is important that the grease will be used must resistant to high pressure Make sure the liquid grease you are using is EP additive important that the county specific regulations and laws on the use and disposal of To remind that lubricants has content which may hazardous to environment It is lubricants must be observed ALL 5 pumps are designed to use with in centralized lubrication systems only It is not suitable to use ALL 5 pump for lubricant tranfering or circulation purpose Do not use rubber based grease in system Do not use grease types with graphite in system QO PAGE 8 ALLFETT CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT www allfett net mn dd STANDARD TYPE PUMP DESCRIPTION ALL 5 standard type pump works with pressure switch Pressure switch limits the pumps working
5. alized Lubrication Systems ALLFETT is able to provide a wide professional approach to select the correct Centralized Lubrication System for industry and heavy machinery A highly accurate manufacturing process is involved in producing Centralized Lubrication Systems in order that systems meet the very tight quality procedures and state of the art processes are employed ALLFETT is among the few companies whose products meet the exact technical and quality standards for a correct central lubrication We present our high quality and advanced product design concept to our worldwide costumers through our strong brand ALLFETT creates new opportunities and innovative solutions As a result of the satisfaction of our customers with our good quality lubrication systems we are continuing in growing in the local and international market and became one of the successful companies in the field Symbols and words shown below are meant to warn a particular risk to persons material assets or the environment Please carefuly read this manual before installing Failure to follow the instructions and safety precautions in this manual could result in serious injury or property damage A Caution AN Notice AN Electricity Prohobition PAGE 1 TI www allfett net ad CONTENTS INTRODUCTION ___ PAGE 1 CONTENTS PAGE 2 PRODUCT DESCRIPTION AND GENERAL SPECIFICATIONS PAGE 3 PRODUCT DIMENSIONS BUCKET TYPE PUMP PAGE 4 PRODUCT DIMENSIONS BARREL TYPE PUMP PAGE
6. d or any our charges The product will be replaced free of charge If the product permanently disfunctions due to repeating the same defect more than four times within the warranty period If the maximum period for repairing is exceeded If it is determined that the defect cannot be repaired by report written by the service or in the absence of service centers by the seller agency representative importer or manufacturer of the product respectively The present warranty does not cover damages resulting from importer handling by deviating from the instructions in the manual General administration of protection of consumer rights and competition in the ministry of industry and commorce may be applied for problems concerning the warranty certificate PAGE 18 ALLFETT Bee SYSTEMS amp EOUIPMENT ALLFETT MEKAN K VE ELEKTRON K S STEMLER SAN VE T C LTD T Top ular Mahallesi Top ular Caddesi No 1 1 Ey p stanbul Telefon 0 212 501 32 01 PBX www allfett net Fax 0 212 501 33 37 info allfett net
7. der electrical voltage could lead to personal injury Disconnect all electrical power before any maintenance Unouthorized modifications to the units and the use of unouthorized spare parts and aids prohobited also disqualify the warranty A A PAGE 11 ALLFETT www allfett net CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT BUCKET BARREL CHANGE INSTRUCTIONS ALL 5 pumps doesn t have reservoir 16 or 20 liters standard grease buckets or barrels are used as reservoir To avoid contamination of lubricant and trouble free usage grease bucket or barrel must be changed with new one when its empty Follow the instructions below to change Remove screws from cover Lift up the pump from bucket carefully by holding pump from cover Open grease bucket cover to ready to place pump a Place the pump angled into buckets top as shown in schema below b Put the pump complatelly vertical position to bucket Then push cover to down while moving pump forward and backward slowly This movement avoids the pump take air 5 Tighten the cover screws again BUN b Pump is now ready to operate Bucket and barrel changing procedures are same Pump should placed into grease without taking air gt PAGE 12 ALLFETT CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT www allfett net WO RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS 1 Damages occur while additional transports after delivering the go
8. e used in the system Damages or faults occur from this reason DISQUALIFIES THE WARANTY 12 Lubricant will be used in the system must certainly be clean and any foreign materials must not enter while changing grease bucket or barrel 13 Any foreign materials dirt or small particules lead to system units failing and possibly property damage to equipments Damages or faults occur from this reason DISQUALIFIES THE WARANTY 14 Disassembling or loosing any part while pump working is prohibited Any damage coming from this reason DISQUALIFIES THE WARANTY Also any personal injury occur from this reason ALLFETT does not accept responsibility 15 Another goal of Centralized Lubrication Systems is to protect environment So it is adviced to fill grease to the systems by mobile or hand pumps 16 Unouthorized modifications to the units and the use of unouthorized spare parts and aids prohobited and DISQUALIFIES THE WARANTY Only maintenance may apply descibed in PAGE 14 15 ALLFETT Technical Service must be informed to any other possible troubles and necessary procedures must be performed 17 ALLFETT Mekanik ve Elektronik Sistemler SAN TIC LTD STI and ALLFETT Pazarlama ve Dis Ticaret LTD STI does not accept responsibility for damages described in items above on equipments which ALLFETT systems are installed PAGE 13 TI www allfett net CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT O PUMP MAINTENANCE 1 IF PUMP NOT STARTS a Elec
9. elief system to control working pressure of the pump If lubrication point is blocked or back pressure is higher than working pressure by pass system opens the port inside reservoir to over pressure goes back inside Pump will continue to operate untill on off swich is turned off Displacement volume of the pump element can be connected to single lubrication point However displacement volume can also be divided by progressive distributor to feed multiple lubrication points Optional system control units Lubrication system and its components can be controlled and monitored with integrated electronic control cards Digital sensores and also pressure switches where placed on system components send information to control card Grease gun Optional Progressive distributor Optional Grease package Barrel or bucket Not included with pump AN Grease gun or progressive distributors are sold separatelly PAGE 7 ALLFETT www allfett net CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT LUBRICANT INFORMATION Lubricant specifications can be used with ALL 5 pumps are described below Before using the pump please read carefuly these informations ALL 5 electrical grease pumps use standard grease buckets or barrels as a reservoir This buckets or barrels should be supplied separatelly Grease packing bucket or barrel must be changed when empty with new one Do not refill the packing Lubricant type can be used with pump
10. he use of unouthorized spare parts and Any maintenance on ALL 1 pumps under electrical voltage could lead to personal injury Disconnect all electrical power before any maintenance A aids prohobited also disqualify the warranty PAGE 14 ALLFE TI CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT ORDER INFORMATION Product name ALL 5 Bucket type By pass system 380 V AC 012 ALL 5 Bucket type By pass system 380 V AC 016 ALL 5 Bucket type By pass system 380 V AC 920 ALL 5 Bucket type Pressure switch 380 V AC 12 ALL 5 Bucket type Pressure switch 380 V AC 916 ALL 5 Bucket type Pressure switch 380 V AC 20 ALL 5 Barrel type By pass system 380 V AC 012 ALL 5 Barrel type By pass system 380 V AC 16 ALL 5 Barrel type By pass system 380 V AC 920 ALL 5 Barrel type Pressure switch 380 V AC 12 ALL 5 Barrel type Pressure switch 380 V AC 916 ALL 5 Barrel type Pressure switch 380 V AC 920 OPTIONAL COMPONENTS Product name High pressure tube 11 3x 6 35 840 bar Barrel type follover plate Barrel cover Grease gun Zz Joint SALES Order number 11 38 16 B1 11 38 16 B2 11 38 16 B3 10 38 16 E1 10 38 16 E2 10 38 16 E3 11 38 20 B1 11 38 20 B2 11 38 20 B3 10 38 20 E1 10 38 20 E2 10 24 20 E3 Order number 51 00 05 05 20 00 20 00 10 0687 10 GT 00 00 10 ZM 00 00 ALLFETT PAZARLAMA VE DIS TICARET LTD STI Yeni Ey p Bulvar
11. ion class IP54 Grease type NLGIO 109C gt 0 C NLGI 1 0 C 10 C NLGI 2 10 C 30 C Working temperature i 25 C 80 C Pump outlet 1 outlet Pump outlet thread R1 4 Pump outlet displacement 912 140 cm minute 16 250 cm minute 20 390 cm minute Electrical cable length 5 meters standard Outlet tube OPTIONAL Max 5 meters long tube should be used Connection couplings ordered separateliy ALL 5 pums are manufactured only lubrication purpose It is not convenient to run these pumps more than 2 hours continuously PAGE 3 TI CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT www allfett net al DIMENSIONS OF BUCKET TYPE PUMP Drawings in this page represents the ALL 5 AC pumps which is used with grease buckets 16 and 20 liters bucket type pumps has 2 different height values There is no diversity between standard and by pass type pumps 305 5 mm Outlet R1 4 Je ii J EEG 320 mm 16 Liters 370 mm 20 Liters By pass type and pressure switch type pumps general dimensions are same ALL 5 pump system can be produced for optional bucket sizes GE PAGE 4 CENTRAL LUBRICATION SYSTEMS amp TT www allfett net DIMENSIONS OF BARREL TYPE PUMP Drawings in this page represents the ALL 5 AC pumps which is used with grease buckets 180 liters barrel type pumps There is no diversity between standard and by pass type pu
12. lockwise to increase pressure 2 Decrease pressure By pass adjustment screw turned CCW counter clockwise to decrease pressure TECHNICAL SERVICE ALLFETT MEKAN K VE ELEKTRON K S STEMLER SAN VE T C LTD T Yeni Ey p Bulvar Top ular Caddesi Set st No 1 Demirkap Rami Istanbul Telefon 0 212 501 32 01 PBX www allfett net Fax 0 212 501 33 37 info allfett net PAGE 10 ALLFETT CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT www allfett net OO ELECTRICAL CONNECTION INSTRUCTIONS ALL 5 standard and by pass type pump series electrical connection principle is same Please follow the instructions below to make connections Electrical connection Main electrical connection cable is coming into coupling placed under Electrical box LLI s LL Electrical box Fuse Electrical cable coupling y connection pins Connection cabels are marked with numarators Please connect cables with appropriate energy as described below BE 380 V AC connections RIST N 220 V AC connections L N ALL 5 AC series has 2 different motor version 380 V version operated by 380 V AC electrical motor 220 V version operated by 24 V DC motor with transformer inside electrical box Any maintenance on ALL 1 pumps un
13. mps 470 DERE E m l CH 855mm By pass type and pressure switch type pumps general dimensions are same N ALL 5 pump system can be produced for optional barrel sizes PAGE 5 ALLFETT www allfett net CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT md PRODUCT COMPONENTS Technical drawings below represents the ALL 5 AC pump s sub models Optional specifications described seperately On Off switch Cover Grease gun Manometer Optional Z Joint Optional Fuse Outlet High pressure tube R 1 4 Optional Pressure switch Screws Bucket cover Follower plate ALL 5 By pass ALL 5 Barrel Barrel cover By pass pressure adi screw By pass tube PAGE 6 ALLFETT CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT www allfett net O FUNCTIONAL DESCRIPTION Along with AC voltage electrical energy connected to ALL 5 pump Pump starts to operate by turning On off switch to on position After starting the pump grease piston vacuums the lubricant Rotational movement of the eccentric pushes grease piston so that the lubricant vacoomed before is sended to pump outlet with pressure Standard type ALL 5 AC models has pressure switch to control working pressure of the pump If lubrication point is blocked or back pressure is higher than working pressure pressure switch will stops the pump By pass type ALL 5 AC models has pressure r
14. ods from ALLFETT to the customer DISQUALIFIES THE WARANTY 2 Pumps are produced to lubrication purpose only and are not convenient to work more than 2 hours continuously Working under maximum pressure more than 2 hours will harm the system Damages occur from this reason DISQUALIFIES THE WARANTY 3 Washing of the pump with pressured water causes damage Any damage occur from this reason DISQUALIFIES THE WARANTY 4 Pumps have an electric driven motor Electrical lines must be connected properly by qualified and instructed personel 5 All electrical connections and lines must be checked regularly for damage and to ensure that they are firmly in place 6 Damages coming from voltage fluctuation wrong electricity installation connecting wrong voltage to product DISQUALIFIES THE WARANTY 7 Keeping an uncovered cable s during system assembly may cause fatal damages where high voltage is transformed to low voltage Lines must be connected properly to prevent personal injury and damage to property 8 Transformer is necessary if there is no 24 V DC electrical source Use minimum 30A current transformer 9 Only proper NLGI class lubricants must be used with in system NLGI class must be changed according to weather conditions Use NLGI 0 for cold weather increase the NLGI class up to 3 towards hot weathers 10 Only LITHIUM based and EP additive lubricants must be used with in system 11 Rubber based lubricant types must not b
15. on by land air and sea In general products should be stored in a dry and dust free environment The storage temperatures are between 10 C and 40 C All products are packed with paper based support matarial to reduce damage Upon receiving the package please check the items for possible damage OUALITY SYSTEM a VE This product is produced by ALLFETT Mekanik ve Elektronik Sistemler San Tic Ltd Sti company which is certificated by Bureau Veritas with certificate to compatible for ISO 9001 2008 standard and owner of the quality management system ISO 9001 a BUREAU VERITAS a CH CA gt Certification Ko PAGE 17 ALLFETT www allfett net CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT N WARRANTY CONDITIONS The warranty period is two years from the date of delivery The product including all its components is under the warranty of our company In case of defects within the warranty period the period spent in repairing is added to the warranty period The repairing period is maximum 30 days This period starts from the date of delivery of the product to the services centers or to the seller the agency the representative the importer or the manufacturer of the product respectively in case there are service centers In case the product has material workmanship or manufacturing defects the product will be repaired free of charge and expenses of any sort including labor the value of the parts replace
16. pressure Factory default working pressure limits are described below with piston diameters If necessary pressure switch limit pressure can be adjusted to different value Please follow the steps below to re adjust pressure value Working pressure 12 piston 350 bar 16 piston 250 bar 20 piston 200 bar STEP 1 Remove the female socket part Use small screwdriver to loose its screw STEP 2 There is a hole center of male socket part 2mm allen will be used to adjust pressure 2mm allen Turn allen to set recomended limit pressure CW clockwise to increase pressure CCW counter clockwise to decrease pressure Manometer Adjusted pressure value can be controlled by manometer on pump outlet AN ALLFETT Pressure switch is NO normally open contact type PAGE 9 CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT www allfett net A LLF ETT BY PASS TYPE PUMP DESCRIPTION ALL 5 Pumps by pass system is a security relief system that protects pump and lines from over pressure Working pressure of the pump is adjusted with by pass system Factory default working pressure limits are described below with piston diameters If necessary by pass limit pressure can be adjusted to different value Please follow the steps below to re adjust pressure value Working pressure 12 piston 350 bar 16 piston 250 bar 20 piston 200 bar 1 Increase pressure By pass adjustment screw turned CW c
17. trical connections of the pump may be loosen or broken Check the electrical cables and connections of the system according to schemas on page 11 b Connected electricity to pump may different then AC voltage Connect the proper AC voltage c Pump is standard type and connected lubrication point is blocked d Standard type ALL 5 pumps work with pressure switch Pressure switch is adjusted to 200 bars limit pressure to stop the pump If lubrication point is blocked then pressure rise up and reaches to limit pressure Remove the blockage of the lubrication point e If ALLFETT electronic control card is connected the system Electronic control card may be in waiting period Wait until working time starts If necessary control card pass to working period by pressing ADDITIONAL CYCLE button 2 IF PUMP NOT SENDING GREASE a Grease inside bucket or barrel is empty Chance the grease bucket or barrel according to items in page 16 b Pump may take air due to work without grease To take air out from pump system remove the outlet coupling Start the pump and continue to operate pump until grease without air coming from outlet If grease is coming without air stop the pump and put the outlet coupling again If no grease is coming from outlet or grease with air continue to come from outlet for long time Please follof the steps on page 12 to re place pump again the bucket or barrel Unouthorized modifications to the units and t
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