Kinetix 5500 AC Line Filters Installation Instructions
Contents
1. 65 Poo oloko Dimensions are in mm in E N E E SS ONO P s oda fo MON L5 l z l AC Line Filter Dimensions catalog number 2198 DB42 F 258 10 16 r fmoE 60 moh h PRODUCT 2 36 j LABEL H R34 0 13 Hos 0 37 Dimensions are in mm in 5 240 9 45 MM 7 m 10 71 Rockwell Automation Publication 2198 INOO3A EN P July 2012 Kinetix 5500 AC Line Filters 7 AC Line Filter Specifications Cat No Voltage Rating 2198 DB08 F aoa 2198 DB20 F three phase 50 60 Hz 2198 DB42 F 1 Tolerance for this value is 10 Leakage Current Rating Power Loss Current Weight approx Operating A 50 C 122 F Ww mA kg Ib Temperature 7 5 5 2 2 5 0 77 1 70 20 9 3 5 2 1 63 3 59 ae 5 F 42 11 1 4 0 2 70 5 95 Additional Resources These documents contain additional information concerning related products from Rockwell Automation Resource Kinetix 5500 Servo Drives User Manual publication 2198 UM001 Description Information on installin2. Terminal Kinetix 5500 Line Filter Terminals Wire Size Strip Length Torque Values Drive Cat No Cat No 2 f Pin Signal mm AWG mm in Nem Ibein 2198 H003 ERS 2198 HOO8 ERS 2198 DBo8 F 7 5 0 30 0 8 7 1 HO15 D 1 Lt Lovet 2198 HO15 ERS ae E 16 12 2198 H025 ERS IPD 3 B 2198 DB20 F IPD 4 L 9 0 0 35 2198 H040 ERS 2 0 17 7 155556 2198 H070 ERS 2198 DB42 F 16 10 12 0 0 47 1 The actual gauge of the input power wiring depends on the system configuration Consult your machine builder the NEC and applicable local codes 2 Applies to installations with single phase or three phase input power AC Line Filter Dimensions AC Line Filter Dimensions catalog number 2198 DB08 F 167 7 6 57 8 5 06 0 EE 0 33 0 24 yE i R3 0 1 26 E BE Promect era ga 8 0 12 0 5 3 0 Dimensions are in mm in 7 173 68 1654 _ 5 94 g p iol IOl O 79 608 3 11 M5 f L iJ Hio ol 2 39 0 05 _ _ L_ 46 179 1 81 7 05 Rockwell Automation Publication 2198 INOO3A EN P July 2012 6 Kinetix 5500 AC Line Filters AC Line Filter Dimensions catalog number 2198 DB20 F 217 R3 0 l 8 5 8 54 0 12 qh 0 33 06 0 H l 0 24 42 a e oa a 3 F ns LABEL E re 1
3. D Labels may be on or inside the equipment for example drive or motor to alert people that surfaces may reach dangerous temperatures PP Pe IMPORTANT Identifies information that is critical for successful application and understanding of the product Rockwell Automation Publication 2198 INOO3A EN P July 2012 Kinetix 5500 AC Line Filters 3 Before You Begin For general guidelines when laying out your panel and mounting your AC line filter refer to the System Design for Control of Electrical Noise Reference Manual publication GMC RMO001 For guidelines specific to your application refer to the Kinetix 5500 Servo Drives User Manual publication 2198 UM001 ATTENTION To avoid personal injury or damage to equipment due to hazardous voltages follow these guidelines when installing your AC line filter NEC and local regulations always take precedence e Disconnect mains power prior to installation e Verify that the rated voltage is compatible with the local supply voltage e Connect the earth ground connection first when making connections Install the AC Line Filter Mount the line filter to the cabinet panel with hardware as specified in the table below Torque Value Cat No Mounting Bolts Nem Ib in 2198 DB08 F M5 10 32 2 0 17 7 2198 DB20 F 2198 DB42 F M6 1 4x20 4 5 39 8 Refer to the System Design for Control of Electrical Noise Reference Manual publication GMC RM001 for prope
4. Installation Instructions Allen Bradley Kinetix 5500 AC Line Filters Catalog Numbers 2198 DB08 F 2198 DB20 F 2198 DB42 F Topic Page About the AC Line Filters 1 Important User Information 2 Before You Begin 3 Wire the AC Line Filter 4 AC Line Filter Specifications 7 Additional Resources 7 About the AC Line Filters This publication provides installation instructions for the AC line filters used with Kinetix 5500 servo drives Use these instructions for installing and wiring your AC line filter For more information on installing and wiring your Kinetix 5500 drive refer to the Kinetix 5500 Servo Drives User Manual publication 2198 UMO001 Rockwell Allen Bradley Rockwell Software Automation 2 Kinetix 5500 AC Line Filters Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls Publication SGI 1 1 available from your local Rockwell Automation sales office or online at http www rockwellautomation com literature describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipmen
5. ftware updates and to sign up for product notification updates For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect programs For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com support support Installation Assistance If you experience a problem within the first 24 hours of installation please review the information that s contained in this manual You can also contact a special Customer Support number for initial help in getting your product up and running United States or Canada 1 440 646 3434 7 Use the Worldwide Locator at Outside United States or A Canada http www rockwellautomation com support americas phone_en html or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback United State
6. g configuring starting and troubleshooting your Kinetix 5500 servo drive system System Design for Control of Electrical Noise Reference Manual publication GMC RM001 Information examples and techniques designed to minimize system failures caused by electrical noise EMC Noise Management DVD publication GMC SP004 Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Provides general guidelines for installing a Rockwell Automation industrial system Product Certifications website http www ab com Provides declarations of conformity certificates and other certification details You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative Rockwell Automation Publication 2198 INOO3A EN P July 2012 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical manuals technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools You can also visit our Knowledgebase at http www rockwellautomation com knowledgebase for FAQs technical information support chat and forums so
7. r high frequency HF bonding techniques to improve overall system performance Rockwell Automation Publication 2198 INOO3A EN P July 2012 4 Kinetix 5500 AC Line Filters Wire the AC Line Filter Wire should be copper with 75 C 167 F minimum rating Phasing of main AC power is arbitrary and earth ground connection is required for safe and proper operation IMPORTANT The National Electrical Code and local electrical codes take precedence over the values and methods provided IMPORTANT When wiring the line filter for single phase operation do not make connections to the L3 terminals Line and load designations must be observed to meet product specifications Wiring Examples for the AC Line Filter Input Fusing 240 480V L1 gt E Kinetix 5500 drive input L2 2198 DBxx F Mains ACInput gt T a L2 power IPD connections AC Line Filter A for three phase operation be Bonded Cabinet h 2 Ground Bar Input Fusing 240V L1 EAA ee Mains AC Input LT ra HADDE Kinetix 5500 drive input F 4 AC Line Fiter power IPD connections Pr 4 for single phase operation 4 Line o L Te Bonded Cabinet 5 Ground Bar Rockwell Automation Publication 2198 INOO3A EN P July 2012 Kinetix 5500 AC Line Filters 5 Wiring Specifications as PEER Connects to Recommended AC Line Filter
8. s Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Allen Bradley Kinetix Rockwell Software Rockwell Automation and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Rockwell Otomasyon Ticaret A Kar Plaza Merkezi E Blok Kat 6 34752 erenk y istanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Klectlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 2198 INOO3A EN P July 2012 Copyright 2012 Rockwell Automation Inc All rights reserved Printed in the U S A
9. t is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequences SHOCK HAZARD Labels may be on or inside the equipment for example drive or motor to alert people that dangerous voltage may be present BURN HAZAR
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