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1. expressly point out that a leaking or ruptured tube and associated destruction of the rotor by bonding or the like is NO warranty and is due to incorrect operation In this case NO WARRANTY may be invoked A 3 FOR YOUR SAFETY WARNING If the PPD3000 is used for other functions as in this manual described it could come to personal or material damage Use the PPD3000 peristaltic pump only in the functions which are explained in this user manual VIEWEG GmbH is not respon sible for personal or material damages which happen because of incorrect using and no designated use No designated uses are Modifications of the PPD3000 which are not recommended in this user manual Using of defective or not compatible spare parts Using of not allowed accessoires A SAFETY PRECAUTIONS The PPD3000 works with 100 240V AC voltage By touching the 100 240V AC voltage there exists danger of life Because of this the PPD3000 must be discon nected from the AC input cable before opening the housing It is only allowed for authorized electrical experts to open the housing Use the PPD3000 only with the max described and allowed power settings Always wear useful protection clothing More details for using the dispensing material please see the safety data sheets of the dispensing material No smoking or fire by using flammable material The PPD3000 is only allowed for using in house VIEWEG 4 TECHNICAL DATA Measurem
2. the value for the motor current to drive the pump head be changed if more power is needed Normally this setting should not be changed from the default setting 030 The max value is O50 e Service Service counter not resetable 12 OPERATING MANUAL DIGITAL PERISTALTIC PUMP PPD 3000 10 ELECTRICAL CONNECTIONS 10 1 Foot switch VIEWEG Pins connection between Pin 1 3 starts dispensing 10 2 O PORT Type 15 pol SubD female 2 doublerow Pins see following chart pin no Input Output Description Comment 1 Reserved Reserved 2 GND GND 3 24V DC 24V DC 4 Output BUSY Dispensing procedure active 5 GND GND 6 Input START Starts dispensing 7 Input PRG1 Program select Bit 1 8 Input PRG3 Program select Bit 3 9 Reserved Reserved 10 Reserved Reserved 11 Output READY Ready signal 12 Output ERROR Error signal 13 Input REMOTE Remote active 14 Input ERROR IN External Error input 15 Input PRG2 Program select Bit 2 External programselection Manual fff programa ta ff rogram fo Jo _____ programa a fo eT i program J i o 15 VIEWEG O OPERATING MANUAL DIGITAL PERISTALTIC PUMP PPD 3000 10 3 WIRING DIAGRAMS Digital Inputs A digital input is active if the opto coupler is ON If the opto coupler is connected to GND the input is activated PPD3000 PPD3000 I O Port Input Digital Outputs If the digital output is active the opto coupler is electro conductive PPD3000 Opto co
3. to which this declaration relates is in conformity with the follwoing EG EC directives e EG Low Voltage directive 2006 95 EG e EG EMC directive 89 336 EWG and 2004 108 EG Product Peristaltic Pump Type PPD3000 Manufacturer VIEWEG Dosier und Mischtechnik Gewerbepark 13 D 85402 Kranzberg Tel 49 0 8166 6784 0 Fax 49 0 8166 6784 20 The following european standards are used e DIN EN ISO 61000 6 3 e DIN EN ISO 61000 6 2 Oye A 7 oo abs LA Kranzberg 17 02 2014 Till Vieweg managing director 17 VIEWEG e veneg Gmo Dosier und Mischtechnik Gewerbepark 13 35402 Kranzberg Tel 49 0 81 66 67 84 0 Fax 49 0 81 66 67 84 20 info dosieren de www dosieren de
4. NG and press the PURGE key or the fin ger switch Now the pump starts to turn as long as the PURGE key or finger switch is pressed again e If needed adjust the FILLING speed with the UP DOWN keys during the pump is rotating e After the tube is filled with material stop the FILLING and select your mode or pro gram with the PRG key MANUAL or PROGRAM 1 7 Volume program e The dispensing quantity can be adjusted with number of steps e With the functions WAIT TIME amp RETRACT you can adjust the suck back of the material to stop delay yield MAINTENANCE ROTOR Lubricate the wheels of the robot head once a week The lubricant helps to extend the life of the tube The material tube should however be replaced regularly Tube life is strongly dependent on the speed of rotation and the material to be dispensed The responsibility of the regular hose change is here to the user and must be carried out depending on the application VIEWEG 0 7 OPERATION 71 Display Menu page 1 values can be different Parameters Rotation direction Marking Dispense Speed Wait time Retract Mode CW C 000027 Total Actual counter menu page 711 Display Menu page 2 values can be different Parameters Rotation direction Marking Direction Teach In Cycle Cyc wait CW C 000027 Total counter Actual menu page OPERATING MANUAL DIGITAL PERISTALTIC PUMP PPD 3000 Selected values Selected
5. VI EWEG O Dosier und Mischtechnik OPERATING MANUAL DIGITAL PERISTALTIC PUMP PPD 3000 Made in Germany V1 1 Juni 2015 VIEWEG GmbH VIEWEG TABLE OF CONTENTS 1 Table of contents 2 Designated use 3 For your safety 4 Technical Data 41 Parts amp Description 5 Parts of delivery 6 Start operation 7 Operation 71 Display 7 2 Status LED s 7 5 Operation keys 3 Parameter 9 Service Menu 91 Display 9 2 Settings 10 Electrical connections 10 1 Foot switch 10 2 O Port 10 5 Wiring diagrams 11 Maintenance and cleaning 12 Disposal 15 Declaration of conformity OPERATING MANUAL DIGITAL PERISTALTIC PUMP PPD 3000 02 03 03 04 mols 06 06 08 08 09 09 10 12 A 2 13 ES M8 14 15 a HO 16 OPERATING MANUAL DIGITAL PERISTALTIC PUMP PPD 3000 VI EWEG e 2 DESIGNATED USE The peristaltic pump of the type PPD3000 is designed for dispensing low viscosity materials without compressed air The adjustment of the dosing amount and speed occurs via a microcontroller controlled stepper motor The stepper motor drives a rotor which handles the in the tube bed inlayed tube into the rotary motion and thus sucks material itself and promotes Thus a airless dosage be made possible It should be noted that the tube must be regularly changed depending on the application because a leakage of the tube could destroy the rotor for example by dispensing cyanoacrylates We
6. e installed software version After 2 sec the display switches automatically to the standard screen and the PPD3000 is ready for operation e Set the PPD3000 with the PRG Key to the mode FILLING e Insert now the tube in the pump head based on the following instruction Pull the Guide Lock left and open the pump head Now you can see the rotor unit e Check the needed tube length and cut it to the length you need Insert the tube from the right top side into the pump head and on the bottom side out of the pump head Fix the tube smooth with the lower knurled screw Tighten the tube by pulling the losen tube to the right side Tube to the dispens ing wand Tube from the mate rial bottle or tank OPERATING MANUAL DIGITAL PERISTALTIC PUMP PPD 3000 VI EWEG e Start the pump now with low speed by pressing the PURGE key and close the tube guide carefully Fix the tube at the pump head with the other knurled screw Press the PURGE key again to stop the pump rotating e Cut the end of the tube diagonal to insert the tube easier into the dispensing wand e Insert the tube now into the dispensing wand as long as you have enough tube at the front and fix it by closing the scroll chuck e Insert now the tube in the material bottle or tank e Insert the connector of the finger switch on the front side of the PPD3000 e Now you can fill the tube with the PPD3000 Check the MODE setting of the PPD3000 and change it if necessary to FILLI
7. ent Weight Power supply Internal Voltage Mode Teach In Cycle mode Counter Steps I O Port engine speed Parameter display Programs OPERATING MANUAL DIGITAL PERISTALTIC PUMP PPD 3000 260 x 210 x 7Omm 2 20 kg 85 264V AC 50 60Hz 24V DC e Tube FILLING EMPTYING e Continous Manual e Steps number of steps for volume dispensing Program 1 7 Yes Yes Total counter 1 99999 steps adjustable Step size 1 8 step 200 step 360 6 inputs 3 outputs 120 r min 128 x 64 Pixel graphical display 8 Programs OPERATING MANUAL DIGITAL PERISTALTIC PUMP PPD 3000 VI EWEG e 41 PARTS 8 DESCRIPTION Front side Operating keys Guide lock Pump head incl tube bed and rotor PPD3000 ees Graphic display Status LED s Connector for finger switch Back side Foot switch Power switch O Port Power inlet Fuse 2A T VIEWEG OPERATING MANUAL DIGITAL PERISTALTIC PUMP PPD 3000 5 PARTS OF DELIVERY e PPD3000 peristaltic pump e Power Inlet cable e User Manual e Fingerswitch e Dispensing wand e Tube set starterkit 6 START OPERATION e Connect the power inlet cable to the Power inlet connector on the backside e Connect the included finger switch on the front side the foot switch optional part no C 0040 or the dispensing cable from the robot to the foot switch connector on the backside of the PPD3000 e Switch the PPD3000 on The display shows the initialisation and th
8. ive The PPD3000 dispenses as long as the foot or finger switch is pressed or the external dispensing signal is active If one of the internal programs 1 7 is selected each dispensing is done with the dispensing datas and dispensing steps which are stored in the corresponding program number independent how long the dispensing signal foot or finger switch Purge I O start is applied This mode is selected if the PPD3000 should always dispense the same quantity 10 OPERATING MANUAL DIGITAL PERISTALTIC PUMP PPD 3000 VI EWEG e Set the Teach In function The Teach In function can be set ON OFF If the function is ON the number of steps get added to the last value of dispensing steps and did not get set to 0000 with a new dispensing This function can be used to find the optimized number of steps and dispensing volume for an application To reset the step counter press SAVE DOWN If a RETRACT is activated the steps for the retract get substracted from the dis pensing steps Set the CYCLE mode The Cycle mode can be set ON OFF IF the Cycle mode is activated an automatic dispensing cycle can be started with the external dispensing signal or purge button In the cycle mode the selected number of steps get dispensed and after the Cycle wait time the number of steps get dis pensed again as long as the dispensing signal comes again to stop the cycle mode In mode FILLING EMPTYING this function is not active Set the C
9. upler PPD3000 I O Port Output Output Microcontroller 14 OPERATING MANUAL DIGITAL PERISTALTIC PUMP PPD 3000 VI EWEG e Foot switch The foot switch signal gets activated if the input pin is connected to GND It is not allowed to apply a voltage This can destroy the input PPD3000 4k7 Input Microcontroller WS PPD3000 Foot switch 15 VIEWEG O OPERATING MANUAL DIGITAL PERISTALTIC PUMP PPD 3000 11 MAINTENANCE AND CLEANING MAINTENANCE ROTOR Lubricate the rotor of the pump head once a week The lubricant helps to extend the life of the used tube The material tube should however be replaced regularly The tube life is strongly dependent on the speed of rotation and the material to be dispensed The responsibility of the regular tube change has the user and must be carried out depending on the application Repairs should only be done by the manufacturer Clean the PPD3000 only with a clean smooth and dry cloth Do not use solvent material to clean the PP3000 The foil at the front or back plate or the housing paintings can be destroyed 12 DISPOSAL Dispose the product after the economic life time according to the legal requirements 16 OPERATING MANUAL DIGITAL PERISTALTIC PUMP PPD 3000 VI EWEG e 13 DECLARATION OF CONFORMITY VIEWEG Y Dosier und Mischtechnik CE DECLARA TION OF CONFORMITY We as manufacturer declare under our sole responsibility that the following product
10. values CW OFF ON 002 5 sec OPERATING MANUAL DIGITAL PERISTALTIC PUMP PPD 3000 VI EWEG e 7 2 STATUS LED S Below the display are the status LED s of the PPD3000 The RUN LED lights during the motor of the pump is rotating The ALARM LED lights during the following conditions e Motor current overload e External alarm signal on the I O Port RUN ALARM DISPENSE 7 3 OPERATING KEYS gt Switches to the next program gt Saves the actual parameters Press the SAVE key for 2 sec and select the wanted program with the UP DOWN keys and press SAVE again to store the parameters If no different program is selected the parameters get automatically saved in the actual program gt Starts the dispensing procedure gt Increases the selected value gt Decreases the selected value gt Moves the marking to the next display line VIEWEG O OPERATING MANUAL DIGITAL PERISTALTIC PUMP PPD 3000 8 PARAMETER e Select Mode Pressing the PROG key switches to the next program FILLING EMPTYING MANUAL PROG 1 7 This mode is used to fill the tube The rotation direction must be set to CW otherwise EMTYING appears in the display This mode is used to empty the tube The rotation direction must be set to CCW otherwise FILLING appears in the display Select this mode when you want to dispense as long as the foot or finger switch is pressed or the external dispensing signal is act
11. ycle Wait time Cycle Wait The Cycle wait time for the CYCLE mode can be changed with the UP DOWN keys in the range of 000 5 999 9 s This is time how long the dispensing in the cycle mode stops during dispensing Counter The counter counts the number of dispensing procedures of the PPD3000 pump after POWER ON The counter is volatile and get resetted after POWER OFF Key lock By pressing SAVE PRG the same time a key lock for the PPD3000 can be activated An activated key lock is shown in the display lower right hand corner with the symbol A By pressing SAVE PRG again the keylock can be deactivated 11 VIEWEG OPERATING MANUAL DIGITAL PERISTALTIC PUMP PPD 3000 9 SERVICE MENU UP DOWN keys during initialisation 91 Display SERVICE Language ME Selected language l Hold 020 Selected current HOLD I Run 030 Selected current RUN Service 00000239 Service counter 9 2 Settings By pressing the SELECT button you can switch between menu items indicated by the mark e Language Pressing UP DOWN keys switches between english and german language e Hold By Pressing the UP DOWN keys the value for the motor current to hold the actual position can be changed Normally this setting should not be changed from the default setting 020 Attention An increase of the I Hold setting increases also the power consumption of the PPD3000 in standby mode e Run By Pressing the UP DOWN keys

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