Series 90-70 Programmable Controller Data Sheet
Contents
1. PARALLEL a42786g BUS CONTROLLER RACK 0 PROGRAMMER 1 CHANNEL S g B 8 Removal of terminal UIM C block breaks bus if lo or o exea jumpers are not applied as shown N E U ES CHANNEL 1 IA sen JO O sen 1 ONE METER IC66 I O BUS 7500 FEET 2285 METERS MAXIMUM o S ser 2 seno RACK 1 SHIELD SHIELD 1 1 EI olo 0 0 o Q S OUT IN RARA B P LH e E 2 8 ne lala vc E T NY NC Q O NC IC66 VO BLOCK 9 Nc Iolo Nc YA j RACK 6 MODULE NOTE IC697BEM731C TOTAL LENGTH OF ALL INTERCONNECTING LABEL B G CABLES FROM BTM TO LAST BRM IS 50 FEE AAAT2GISD T1 B B 15 METERS MAXIMUM ALL RACKS MUST O o or o BE AT SAME GROUND POTENTIAL N 8 RACKS MAXIMUM B C IC66 I O BUS 7500 FEET ONE 2285 METERS MAXIMUM METER RACK 7 a I Ol E m zs Figure 2 IC66 Bus Controller Module User Details SIR lo M o T T Wm lL VO TERMINATOR Note LAST RACK LEGEND CPU SELECTED CPU MODULE 1 1 SMS BUS PECENER MODULE BENZII Refer to Figure 1 Bus Transmitter Module BTM BUS TRANSMITTER MODULE BEM713 1 1 CBONBO CRUS CONTROLLER SEMIS TUS version IC697BEM713A must be installed to PCM PROGRAMMABLE COPROCESSOR MODULE PCM711 1 PS POWER SUPPLY PWR710 711 724 748 the right of the GBC NBC or any other IC697 IO modules BTM version IC697BEMT713B can be installed as shown in Figure 1 Typical PLC System Configuration the figure next to the CPU 612. INTERMEDIATE DROP SER 1 a 2 4 SER 1 Q 2 Q SER 1 SER 2 SER 2 SER 2 Heel gt Joe SHLD IN 19 E SHLD IN o OUT CO O SOON eco QUO Sa USER INSTALLED TERMINATION RESISTOR Figure 5 Wiring Diagram Series 90 70 Programmable Controller Data Sheet Manual GFK 0600F Bus Expansion Modules Bus Controller Module Configuration The module powers up with no assumed baud rate or serial bus address The MS DOS or Windows pro gramming software configurator function defaults these to 153 6K baud standard and serial bus address of 31 After a valid configuration has been stored to the system the PLC CPU transfers the configured baud rate and serial bus address to the module at the conclusion of the store and each time the Bus Control ler is power cycled Setting the Bus Controller Baud Rate The default baud rate is set at 153 6 Kbaud standard This rate supports an IC66 I O bus up to 2000 feet in length For greater distances the baud rate may be selected from the table below to support an IC66 I O bus up to 7500 feet in length 153 6 Kbaud Extended has additional delays between messages to support a longer bus length Select the same baud rate for the Bus Con troller as that used for other devices on the bus The bus willnot operateunless all devicesare set to the same baud rate Table 1 IC66 Bus Length vs Baud Rate Maximum IC66 Bau
3. 2 Series 90 70 Programmable Controller Data Sheet Manual GFK 0600F Bus Expansion Modules 3 Bus Controller Module GFK 0165G August 1997 Removi nga Module e Updates all outputs on the I O blocks Sends any command received from the CPU for The instructions below should be followed when re example Clear Circuit Fault to the appropriate moving a module from its slot in a rack device e Grasp the board firmly at the top and bottom of The IC66 I O bus scan is independent of the IC697 the board cover with your thumbs on the front of PLC CPU sweep The PLC CPU sweep is shown be the cover and your fingers on the plastic clips on ere the back of the cover Squeeze the rack clips on the back of the cover m a d a on from P BS CONTROLLER dBIISWEED rack rail and pull the board firmly to remove i from the backplane connector y BUS INPUTS Slide the board along the card guide and remove it TOKEN AND eu UPDATE from the rack IN gt DIAGNOSTICS INPUTS LADDER Bus Controller Operation e Each IC66 I O serial bus conveys data by passing a B zu SEND token among the devices on the bus BUS COMMANDS OUTPUTS TOKEN PROGRAMMER ee Ra COMMUNICATIONS BUS 4 n MS WINDOW CONTROLLER ee ene MESSAGES SYSTEM DEVICE 31 EE gt SONO IONS 230 Y Figure 4 CPU Sw
4. broadcast to all devices on the bus IC66 LAN communications are supported throughout the IC69 PLC family 9 MS DOS and Windows are registered trademarks of Microsoft Corporation Series 90 70 Programmable Controller Data Sheet Manual GFK 0600F 2 Bus Expansion Modules GFK 0165G Bus Controller Module August 1997 Installation 242905 e Installation should not be attempted without refer ring to the applicable PLC Installation Manual e Make sure rack power is off ojojo e Install in rack See figure 1 e Turn on power The module should power up and blink the top LED MEM for about 5 seconds When the diagnostics have com 2 a pleted successfully the top LED stays The middle 5 R Nor USED LED is turned ON when a valid configuration for the module has been received from the CPU and the IC66 I O bus operation has been verified The bot HL MONITOR tom LED is OFF under all conditions acre MODULE FUNCTION
5. place ment should be planned well Before installing blocks or cabling for a system using BSMs read the Bus Switching Module Data Sheet GFK 0072 Dual busses are supported by two busses in different CPUs The IC697 PLC will not support redundant busses in separate bus controllers in the same CPU Series 90 70 Programmable Controller Data Sheet Manual GFK 0600F 61 5 6 Bus Expansion Modules GFK 0165G Bus Controller Module August 1997 Table 2 1C66 Bus Cable Specifications Terminating Re sistor 10 to Number of Dielectric Ambient Maximum Length Cable Run Cable Outer 20 Conductors Voltage Temp feet meters at baud rate Installation Diameter 5 Watt AWG Rating Rating 153 6s 153 6e 38 4 B 9182 150 ohms In conduit 30v 60 C 2000ft 3500ft 4500ft 7500ft A 9B23 606m 1061m 1364m 2283m C 4596 B 89128 322in 1500hms In plenum 2 22 150v 200 C 2000ft 3500ft 4500ft 7500ft 8 18mm Noconduit 329mm 606m 1061m 1364m 2283m B 270in 120ohms Double 2 24 30v 80 C 1000ft 1500ft 2500ft 3500ft 6 86mm Shields 199mm 303m 455m 758m 1061m B 9207 330in 100o0hms In conduit 2 20 300v 80 C 1500ft 2500ft 3500ft 6000ft 8 38mm 519mm 455m 758m 1061m 1818m B 89207 282in 100o0hms In plenum 2 20 150v 200 C 1500ft 2500ft 3500ft 6000ft A 4794 7 16mm Noconduit 519mm 455m 758m 1061m 1818m B B 9815 330in 100ohms Direct 2
6. 120 1500ft 2500ft 3500ft 6000ft 8 38mm burial 519mm 455m 758m 1061m 1818m 99855 315in 100o0hms In conduit 4 2pair 150v 60 C 1200ft 1700ft 3000ft 4500ft 8 00mm 22 329 364m 516m 909m 1364m mun B 89696 274in 100o0hms In plenum 4 2pair 150v 200 C 1200ft 1700ft 3000ft 4500ft B 89855 6 96mm No con 22 329 364m 516m 909m 1364m duitfirere mm sist B 9463 243in 75ohms In conduit 2 20 150v 60 C 800ft 1500ft 2500ft 3500ft A 9814 6 17mm 519mm 242m 455m 758m 1061m B 9302 244in 75 ohms In conduit 4 2 pair 300v 80 C 200ft 500ft 1200ft 2500ft 6 20mm 22 329 30m 152m 333m 758m mun Notes A Alpha B Belden C Consolidated Limited to 16 taps at 38 4 K baud E Table 3 References Reference Title 1 ProgrammingSoftware User s Manual 2 ProgrammableController Reference Manual 3 ProgrammableControllerInstallationManual 4 Bus Controller User s Manual 61 6 Series 90 70 Programmable Controller Data Sheet Manual GFK 0600F Bus Expansion Modules 7 Bus Controller Module GFK 0165G August 1997 Table 4 Specifications for IC697BEM731 734 Current required from 5V Bus 1 3 amps VME System designed to support the VME standard C 1 Refer to GFK 0867B or later for product standards and general specifications Forinstallations requiring compliance to more stringent requirements for example FCC or European Union D
7. SUR JALITROL y N ERNATIONAL This Datasheet for the IC697BEM731 Series 90 70 Genius I O Bus Controller http www qualitrol com shop p 14755 ic697bem731 aspx Provides the wiring diagrams and installation guidelines for this GE Series 90 30 module For further information please contact Qualitrol Technical Support at 1 800 784 9385 support qualitrol com GFK 0165G August 1997 Features Thirty Drops per channel e 1C66 IC660 or IC661 I O Diagnostics Redundant blocks cables and CPUs supported e Global Communications e Hand Held Monitor Port e 1C66 LAN Communications e Soft configuration by CPU e Operation augmented by IC697 PLC Alarm Pro cessor function Functions The IC66 Bus Controller GBC NBC is available as a single channel controller It occupies a single IC66 PLC slot The bus controller is configured by the MS DOS or Windows programming software configu rator function IC66 Input Output blocks are scanned asynchronously by the bus controller and I O data is transferred to the CPU once per scan over the backplane of the IC697 PLC rack The bus controller also supports directed communica tions initiated by a PLC CPU Communication Service Request In addition it may be configured to perform global communications Faults reported by the bus controller are managed by the PLC Alarm Processor Function which time stamps and queues faults in a table For applications requiring peer to
8. d Rate I O Bus Length K baud Feet 153 6 Standard 2000 153 6 Extended 3500 76 8 4500 38 4 7500 Other baud rates may be configured with the MS DOS or WIndows configuration software Setting the Serial Bus Address The default serial bus address is 31 Other serial bus addresses may be assigned with the MS DOS or Win dows programming software configuration function 5 GFK 0165G August 1997 Dual Serial Busses with a BSM For some applications a dual serial bus may be used to provide a backup communications path Bus Switching Modules BSMs connect bus stubs contain ing a few IC66 I O blocks with two serial busses each with its own Bus Controller s or PCIM mod ule s Blocks on a stub are connected using short lengths of non terminated cable ie a44796 CPU CPU BUS BUS CPU REDUNDANCY INTERFACE INTERFACE REQUIRES EXTERNAL MODULE MODULE COMMUNICATION FOR DATA EXCHANGE AND CPU SYNCHRONIZATION EN BSM BSM CONTROLLER UP TO 7 BLOCK MORE BLOCKS Figure 6 Dual Bus System See Reference 4 for other redundant configurations Monitoring Bus Status To display serial bus status set the Hand Held Moni tor to Monitor mode and attach to PL1 From the Block Bus Status screen press F4 Bus SERIAL BU ACTV DEVI SCAN TIME In a dual bus system cable length and block
9. eep During the I O service portions of the CPU sweep the Figure 3 Bus Scan Cycle Bus Controller During the bus scan the Bus Controller e Makes available to the CPU all discrete inputs and e Receives all inputs from the I O blocks analog inputs e i e Receives any faults and sets diagnostic status refer Receives current outputs and new commands ences for use of the PLC CPU when it is accessed from the CPU once each scan Reports its status and that of the serial bus Series 90 70 Programmable Controller Data Sheet Manual 61 3 GFK 0600F 4 GFK 0165G August 1997 Communications Window The Bus Controller can communicate with the CPU via the Communications window using these com mands Pulse Test Outputs ReadConfiguration WriteConfiguration ReadDiagnostics Clear Circuit Fault Clear All Circuit Faults AssignMonitor Enable DisableOutputsGlobal Enable DisabldData Switch BSM Read Device VD AN DOF 0 N n2 m me op N e C Write Device m C2 DequeueDatagram A Send Datagram al RequestDatagram Reply Hand Held Monitor Port 1PL Port 1 PL is for the Hand Held Monitor Connection IC66 Bus Field Terminal Connections 3PL Connector 3 PL contains the necessary connection points for the IC66 bus The serial bus must be terminated at each end by its characteristic impedance If the Bus Controller is at the end of the bus select the correct impedance for the cable le
10. irectives refer to InstallationRequirements for Conformance to Standards Table 5 Ordering Information Description Catalog Number IC660 IC66Bus Controller IC697BEM731 IC697BEM734 Communications Cable Belden 9182 type 15 inch qty 3 IC660BLC001 36 inch qty 1 IC660BLC003 Bus TerminatorPlugs 150 ohm qty 4 IC660BLM506 75 ohm qty 4 IC660BLM508 Note For Conformal Coat option or Low Temperature Testing option please consult the factory for price and availability Series 90 70 Programmable Controller Data Sheet Manual 61 7 GFK 0600F
11. ngth and type as shown in table 2 Included with each board are two small packages con taining two resistors each Use the resistors in the package labeled 44A730116 G01 for those cables with 150 ohm impedance Use the resistors in the package Bus Expansion Modules Bus Controller Module labeled 44A730116 G02 for those cables with 75 ohm impedance Also supplied with each board are two prefabricated plugs for termination of both 75 ohm and 150 ohm cables at the last IC66 I O block on the Serial bus These plugs are labeled 44A713909 004 for 75 ohm termination and 44A713909 003 for 150 ohm termination Using shielded twisted pair cable create a serial bus connecting the Bus controller I O blocks and other permanently installed devices as shown in figure 5 All cable used for one serial bus must be ofthe sametype orthe bus will notwork Other busses connected to the same CPU may use different types of cable unless joined by a Bus Switching Module as shown in figure 6 Cable speci fications are found in Table 2 For applications using Belden 9182 type cable prefabricated cables are avail able in 15 inch and 36 inch lengths for interconnection of IC66 I O blocks not compatible with IC697 PLC IC66 Bus Controllers One 75 ohm and one 150 ohm plug is included with each IC66 Bus Controller See the Ordering Information on page 7 243031 SINGLE CHANNEL 3PL LAST DROP
12. peer information transfer the Bus Controller can serve as a communica tions node linking other devices Bus Controllers PCIMs and other IC66 devices via the IC66 bus Such a network can provide communications be tween multiple PLCs and host computers These communications include transmitting global data from one CPU to another The global data area is identified by MS DOS or Windows configuration After initialization the specified data area is trans ferred between devices automatically and repetitively Bus Expansion Modules IC697BEM731 734 Bus Controller Module Q O O GH 10K S i BEL eeu YX NOT USED ON OK o HAND HELD MONITOR CHANNEL 1 O 0000 o 888 O MODULE FUNCTION BUS CONTROLLER 1 CHANNEL Removal of terminal block breaks bus if external jumpers are Q not applied as shown CHANNEL 1 z gt SER 1 l lo SER 1 Q S SER 2 alo SER 2 SHIELD SHIELD IS out 2O m O NC O O Nc Nc lole NC 9 Nc NC aS MODULE 1C697BEM731C LABEL 44A726758 11 In addition messages called Datagrams can be trans mitted in response to individual commands in the lad der logic Datagrams can be sent from one device on the network to another or
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