GC-1202C GlasCraft Spartan Operation
Contents
1. 8155 1606 1134 10 19891 19892 00 19889 00 9955 0246 169 20569 01 j D co ee gt lt lt gt D 5 D NI 5 jaa g OMETI pm mm p 1 _ c gt NI I co o rm REVISION W GC 1202C Assembly Drawings 6051 09 99S 104 1581 99 104 REVISION W 3015 1 918 11111083 MATA WOVE 07 9 1191355 1 3 105 00 70915 1 181355 41 4 153199 510 061 458 70 L ee e 11835851 455 ill 10 091 405 x 118435 lt LSATYLY 00 17602 40 470 20 6618 60 3158 11413559 4104 18141111 10 79902 11013559 21901 11 196 00 19915 21650 00 Unit Assembly 19 GC 1202C Assembly Drawings 21650 00 Unit Assembly 1134 06 827 20188 160 s Q 1496 00 PARTS REMOVED FOR CLARITY REVISION W 20 GC 1202C Assembly Drawings REVISION W ONIGNL M01134 k 1 911811 QIY 0 261022. k O 20132202 AIR MOTOR 21 04 14 9104 11 AIR TRIGGER 0732 0 REVISION P 24 GC 1202C Sub Assembly Drawings 21668 00 Spartan Gun Assembly lt gt 1 Ww 1 gt gt gt 1 gt gt gt 21656 00 1591 04 21454 00 GC 1202C NI ae 8 23547 01 N Check Valve Assembly 21616 00 y 21615 00 21465 32C 6212 1106 20135 04 20819 00 lt gt 2 CN C s is included with 21662 00 22909 00 is not included with 23547 01 Mixing nozzle part number 20625 00 REVISION 25 26 Sub Assembly Drawings 21668 00 Spartan Gun Parts List Part 19881 00 20306 00 20735 04 20810 00 20878 00 20879 00 21044 05 21454 00 21465 320 21535 00 21652 00 21656 00 21662 00 21664 00 21665 00 21667 00 21675 00 21676 00 22904 00 22906 00 22908 00 NUT 1 22909 00 REVISION E GC 1202C Sub Assembly Drawings 268 01 Material Pick Up Kit 20395 00 20394 00 TUBE Filter Options Part Description Number p 20397 02 100 MESH 20397 03 50 MESH 20391 01 REVISION D GC 1202C 27 Sub Assembly Drawings 20941 00 Catalyst Bottle Assembly 209
3. 14 p A 18113559 NAD 00552016 911801 3018 Ce 70 16104 6 gt 22 J ONIGAL 31019 AR L 115 512 JSOH LSA IVLVO 0 06102 at ONT GAL TWYALYN ay a 2 1 7016 1 0 1 1 31 NOILVINOYIOIY TWanlyn 05540102 91 52 150 1 801 50 76914 Vat 2 1 5 ONIGNL IVYNLYN O YOLG O I 5 AF 11843557 4104 TWINJLYN D H 10 79802 JSOH 1511 1 2 06 06102 2 2 I A wan kanm D lt Q N 21 GC 1202C Assembly Drawings 21650 00 Gun Hoses 8 ll a E H qD 0 0610 60 70 6 JO 10 78012 pue 10 26 08 si quinu 0 0610 10 75014 9 Ht WWWWWW 00 57602 96 76916 05 96106 60 70 6 H AH 205506 REVISION
4. Grace MTOR AOI 32 Non Applicable 2 GC 1202C Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risk Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable See Important Safety Information MEKP Polyester Resins and Gel Coats and Spraying and Lamination Operations section of this manual FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire exting
5. but is not limited to polyester overspray polymerization accelerators and promot ers and non stainless metals Even small amounts of contaminates can make MEKP explosive This re action may start slowly and gradually build up heat which can accelerate until fire or an explosion result This process can take from seconds to days Heat applied to MEKP or heat build up from con tamination reactions can cause to reach what 1 called its Self Accelerating Decompisition Tempera ture SADT which can cause fire or explosion Spills should be promptly removed so no residues remain Spillage can heat up to the point of self ignition Dispose in accordance with manufacture s recommendation Store MEKP in a cool and well ventilated area in the original containers away from direct sunlight and away from other chemicals It is strongly recom mended that the storage temperature remain below 86 F 30 C Heat will increase the potential for ex plosive decomposition Refer to NFPA 482 Keep MEKP away from heat sparks and open flames GC 1202C Current catalysts are premixed and do not require any diluents GlasCraft strongly recommends that dilu ents not be used Diluants add to the possibility of con taminates entering the catalyst system Never dilute MEKP with acetone or any solvent since this can pro duce an extremely shock sensitive compound which can explode Use only original equipment or equivalent parts
6. Open P N 21228 00 on catalyst pump to recirculation position GC 1202C Start Up 12 Make sure solvent regulator is dialed to zero Turn knob fully counter clockwise 13 Carefully relieve any pressure in the solvent tank by slowly pulling the relief valve 14 After all the pressure is released from the tank open the lid and fill the tank with a suitible clean flushing solvent and close the lid securely 18 Before operating the material pump flush thoroughly with a clean suitable solvent to remove test fluid 15 Remove yellow guard using a 5 32 hex balldriver GlasCraft uses test fluid that may not be compatible with some resins It is recommended that the test fluid be flushed from the material pump fluid section Make sure hose fittings on the pick up hoses are tight 19 Safely fill the Catalyst Supply Bottle P N LPA 165 maximum two gallons with preferred MEKP catalyst to a minimum level of at least two inches above the Catalyst Bottle Outlet Fitting Remove Catalyst Bottle P N 20941 00 from Catalyst Bottle bracket P N LPA 169 for filling Bottle should 16 Fill material pump lube cup with proper pump lube be placed at or below lowest level for safe filling Never fill Catalyst bottle while m
7. defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with 5 written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompat ibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment
8. from GlasCraft in the catalyst system i e hoses fit tings etc because a hazardous chemical reaction may result between substituted parts and To prevent contact with MEKP appropriate personal protective equipment including chemically imperme able gloves boots aprons and goggles are required for everyone in the work area Polyester Resins and Gel Coats Spraying materials containing polyester resin and gel coats creates potentially harmful mist vapors and atomized particulates Prevent inhalation by providing sufficient ventilation and the use of respirators in the work area Read the material manufacturer s warnings and terial MSDS to know specific hazards and precautions related to polyester resins and gel coats To prevent contact with polyester resins and gel coats appropriate personal protective equipment including chemically impermeable gloves boots aprons and goggles are required for everyone in the work area Spraying and Lamination Operations Remove all of overspray FRP sand ings etc from the building as they occur If this waste is allowed to build up spillage of catalyst is more likely to start a fire If cleaning solvents are required read material manufacture s warnings and material MSDS to know specific hazards and precautions GlasCraft recom mends that clean up solvents be nonflammable GlasCraft recommends that you consult OSHA Sections 1910 9
9. is due to the fact that air coming through the mixer with the resin is mixed and frothed before finally entering the mold Air or gas in the catalyst stream leads to a different type of fault in the molded part This condition will be manifest by observing when opening the mold after injection and supposed cure that there are wet patches of uncured or semi gelled resin in the molded part The causes attributed to this are 1 Air is drawn in by the catalyst pump through a bad connection on the inlet stream from the catalyst container or pump inlet connection 2 Catalyst contamination in the pump system causing oxidation resulting in peroxide gas bubbles being generated within the hydraulic sealed system the catalyst 3 The catalyst pump has faulty seals or is contaminated with particles To ensure that the catalyst system is totally hydraulically tight it is expedient after a period of shut down that the pro cedures in the instructions for commissioning the catalyst stream should be repeated GC 1202C Technical Data Category Data B Component Resin Inlet Size Catalyst Chemically coated aluminum stainless steel chemically resistant o rings Resin Carbon steel carbide chemically resistant o rings Wetted Parts GC 1202C 31 Ohio Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from
10. that the knob engages inside the catalyst drive arm slot Failure to do so will cause damage to the catalyst drive The Recirculation Mode should be used in initial start up or when air bubbles are observed coming through the ends of the Recirculation Hoses Recirculation Mode Start U p Injection Instructions 1 Both Catalyst Valve and Material Valve on the Dispense Gun should be in the Recirculation position 1 Switch machine to injection set recirculation to off RECIRCULATION ON __ 2 Turn valves head to injection 2 Switch machine recirculation to ON When making test material dispenses during flush ON OFF ing operation make certain that dispensed material and or solvent is contained a suitable container and that this material and or solvent is disposed of prop erly 14 GC 1202C Start Up Do not leave ball valves in injection position when not injecting If ball valves are in injection position andrecirculation is started material will be dispensed instead of recirculated 3 Select desired percentage of catalyst and position the catalyst slave pump to that setting When making test material dispenses or during flush ing operation make certain that dispensed material 4 Depress air switch bu
11. 11 Start Up Resin 5 Turn the material injection regulator slowly clockwise until gauge indicates 10 PSI or until pump cycles slowly 1 Detach the catalyst slave pump from the material pump Pull and rotate knob to disengage the catalyst drive arm Ge 6 Pump should cycle clean solvent through the system and out the recirculation hose 7 End recirculation when solvent appears reasonably 2 Turn main valve on the gun head to the recirculation clean OFF position RECIRCULATION ON OFF 3 Turn the material air regulator fully counter clock 8 Remove material pump pick up tube from solvent wise container and dry thoroughly 9 Switch machine recirculation to ON i RECIRCULATION ON OFF U 1 4 Switch machine recirculation to RECIRCULATION ON OFF 12 GC 1202C Start Up 10 When solvent has stopped exiting the recirculation hose end recirculation OFF RECIRCULATION ON OFF 11 Place material pump pick up tube in desired con tainer of material while keeping recirculation return hose in a waste container 12 Turn machine to recirculation ON lt RECIRCULATION ON OFF 13 Let mat
12. 34 00 1712 220945 00 2 20390 00 20940 00 21044 0 ARS 21040 00 21045 01 Part r 9704 11 NATURAL TUBING Not included with 20941 00 assembly REVISION G Shown for connection purposes only 28 GC 1202C Sub Assembly Drawings 21654 00 Solvent Tank Assembly 11021 23 04 20 20082 02 s 4 434254 oN al SEE DETAIL 50 142 A O 7596 0 20263 00 20365 00 Ly Gry 20324501 GC 1202C Part VALVE vave 22000 vave 21999500 105254 DETAIL A REVISION D 29 Maintenance Before performing maintenance this system Follow pressure relief procedures on page 8 Notice Due to the different o ring materials and lubricants used in the dispense guns never submerge or soak any dis pense gun in any type of solvent Submerging or soak ing any dispense gun will immediately void the gun war ranty Maintenance lt is recommended that the following service be performed on a weekly basis 1 Inspect and lubricate Catalyst Slave Pump Linkage See Catalyst Slave Pump User Manual 2 Inspect Pump Shafts on Material and Catalyst Pumps making certain they are clean and free of foreign material Clean and lubricate as required For long term storage of your injection system it is recommended that the following procedures be foll
13. 4 1910 106 1910 107 33 Chapter 16 17 91 for further guidance Grounding This equipment needs to be grounded Ground the dispense gun through connection to a GlasCraft approved grounded fluid supply hose Check your local electrical code and related manuals for detailed grounding instructions of all equipment in the work area A grounding wire and clamp are provided assembly p n 17440 00 with all FRP equipment GC 1202C Set Up The Spartan comes complete and fitted with all resin hoses catalyst bottle and filters The injection 2 head is fully connected to the machine circuit tested and secured against leaks prior to dispatch The following instructions are to be used as a guide GROUNDING ROD for consistent and continual operation Any devia OR PIPE tion from the standard operation usually requires more maintenance to the equipment and material formulation to assure consistent results For example the use of fillers in resins 1 Select a clean dry air supply 2 Attach a 3 8 or larger air hose to the Air Inlet on the yellow air lock out valve Whenever flammable or combustible liquids are trans fered from one container to another both containers shall be effectively bonded and grounded to dissipate static electricity For further information see 77 Practice Static Electrici
14. Operation Spartan RTM Injection System For use with Polyester Resin and Gel Coat Part 21650 00 Maximum fluid working pressure 1300 psi 9 MPa 90 bar Maximum air pressure 100 psi 0 7 MPa 7 bar Important Safety Instructions Read all warnings and instructions in this manual Save these instructions GLASCRAFT COMPOSITES EQUIPMENT BY GRACO GC 1202C Contents Warnings gee a E 3 Sately 5 6 Set up a 7 Pressure ou uu 9 10 u m m uu 16 eel 17 PAS SEMMIDIV 18 24 Maintenance a 30 Technical Data Technical Dala lassana 31 Graco Ohio Standard Warranty auqa bu 32
15. S HAZARD Moving parts can pinch or amputate fingers and other body parts Keep clear of moving parts Do not operate equipment with protective guards or covers removed Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure in this manual Disconnect power or air supply EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS forms from distributor or retailer Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations PRESSURIZED ALUMINUM PARTS HAZARD Do not use 1 1 1 trichloroet
16. W GC 1202C 22 Assembly Drawings 21650 00 Assembly Parts List Part 13024 01 1744000 18199 05 18291 0 18318 05 19845 00 19882 00 19889 00 19891 00 19892 00 20188 16 20190 30 20195 30 20368 00 20569 0 20655 04 20781 04 20732 0 20732 02 7 20735 07 20864 07 20941 00 20945 00 210540 21654 06 21661 00 21663 00 21668 00 21670 00 21674 00 21694 25 3025 02 7486 04 7486 05 7486 07 7486 13 Number 7733 12 7733 14 7733 42 7734 06 7734 07 7734 10 795722 7958 56 8155 1600 26721 9704 09 9704 1 9955 246 126 6 403 GAM 268 0 8 1202 169 BOTTLE SUPPORT ASSEMBLY 55 157 01 55 160 01 55 172 55 173 55 174 55 176 55 177 55 17 OI 59 REVISION W GC 1202C 23 Sub Assembly Drawings 21661 00 Air Logic Assembly 21402 00 4342 04 8301 96 20655 03 1134 03 21651 00 21659 00 1133 06 8115 03 22268 01 21651 00 22210 08 1134 06 22230 00 20863 00 301 56 1134 03 1133 06 1958 24 11021 23 20655 03 20735 03 22210 09 20735 03 22210 05 1 21660 00 1596 02 20150 00 22210 08 21604 01 20711 00 20712 00 1951 40 1134 12 1486 10 20655 03 1819 01 20735 01 DEL 20798702 20 21658 00 20196 02 22210 05 9 1 2 SOLVENT lt
17. does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of a
18. erial pump cycle slowly until a steady stream of clean material is seen exiting the recir culation hose 14 Switch machine recirculation to OFF RECIRCULATION ON OFF 15 Secure recirculation hose in the material supply container Dispose of resin the waste container proper manner Catalyst 1 Turn Catalyst Valve on the dispense gun to recirculation position arrow on valve should point away from gun block GC 1202C Make sure all the air is purged out of the catalyst pump on new start up 2a Pull and rotate Pivot knob to disengage the catalyst drive arm b Turn the slave pump yellow ball valve to the open position C Hand prime the pump until a steady stream of cat alyst flows back to the bottle d Close the ball valve Hand stroke the pump until it devel opes 50 60 PSI 3 Set the slave pump to 3 5 percent 13 Start Up 3 Turn air motor pressure regulator slowly clockwise until pump cycles slowly It is usually a general practice when starting up the system to let the system recirculate with the Catalyst Slave Pump set at 3 5 This ensures good catalyst volume movement through the system to remove air in the catalyst system i 4 Re engage the catalyst pivot knob U J Make sure
19. hane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment Such use can cause serious chemical reaction and equipment rupture and result in death serious injury and property damage GC 1202C Important Safety Information Methyl Ethyl Ketone Peroxide MEKP MEKP is among the more hazardous materials found in commercial channels Proper handling of the unstable reactive chemicals presents a definite challenge to the plastics industry The highly reactive property which makes MEKP valuable to the plastics industry in producing the curing reaction of polyester resins and gel coats also produces the hazards which require great care and caution in its storage transportation handling processing and disposal Workers must be thoroughly informed of the hazards that may result from improper handling of MEKP especially in regards to contamination and heat They must be thoroughly instructed regarding the proper action to be taken in the storage use and disposal of MEKP and other hazardous materials used in the laminating operation MEKP is flammable and potentially explosive as well as potentially damaging to the eyes and skin Read material manufacturer s warnings and material MSDS to know specific hazards and precautions related to MEKP Contaminated MEKP can become explosive Prevent contamination of MEKP with other materi als which includes
20. ny products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la redaction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires executes donn s ou la suite de ou en rapport directement ou indirectement avec les procedures concern es Graco Ohio Information TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 1 800 746 1334 or Fax 1 330 966 3006 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice This manual contains English GC 1202 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO OHIO INC 8400 PORT JACKSON AVE NW NORTH CANTON OH 44720 Copyright 2008 Graco Ohio Inc is registered to 1 5 EN ISO 9001 www graco com Revised 11 2008
21. ounted in bracket as personal injury from catalyst spillage could result 10 GC 1202C Start Up The Spartan comes complete and fitted with all resin hoses catalyst bottle and filters The injection head is fully connected to the machine circuit and tested and secured against leaks prior to dispatch 2 Place injection nozzle over a proper waste container Turn 3 way valve on top of the solvent tank so the arrow is pointing up for air purge for solvent turn the valve so the arrow is pointing down Repeat air purge to blow solvent through the gun head The following instructions are to be used as a guide for consistent and continual operation Any devia tion from the standard operation usually requires more maintenance to the equipment and material formulation to assure consistent results For example the use of fillers in resins Refer to specific user manuals if available for detailed component start up and shut down instruc tions Solvent Before initial operation of any internal mix system 4 make certain the solvent flush set up is fully 7 operational 3 way valve 1 Turn solvent regulator clockwise to approximately 65 psi 3 Exhaust air through the gun head until traces of solvent have been dissipated Since the system is an internal mix system the mixer requires flushing with air solvent air after each dispense before the mixed material starts to gel GC 1202C
22. owed 1 Place dry nitrogen in the material drums and secure drum 2 Make certain all air and material valves are in their OFF position GlasCraft recommends that you contact your gel coat and or resin supplier concerning material pot life during extended periods of shut down The decision as to whether or not to leave material in your system should be based on information from your material suppliers as well as GlasCratt Consult your local authorized GlasCraft distributor for more information concerning system storage 30 Troubleshooting Before altering catalyst percentage by moving the catalyst pump to new desired location on the ratio arm ALWAYS ensure that the catalyst recirculation valve is turned to the recirculation position and the air pressure is removed from the system It is absolutely essential that both streams of material are pumped to the head without air or gas entrapped For example if air is drawn into the resin stream through the resin pump inlet system i e via bad connection filter end coming out of resin surface then this air if not purged out of the machine by recirculating on by pass will naturally go to the head through the mixer and into the RTM mold This fault condition will manifest itself in the molded part having very small bubbles almost in a froth like state on the upper side of the molded part once the mold is opened The reason for these bubbles being so small
23. roughly before shut down procedures are completed 2 Flush gun head with solvent and air purge thoroughly 3 Material pump should be stopped with pump shaft in up position and shaft should be cleaned of any contaminants 4 Material pump lube cup should be cleaned of old lube and refilled with new pump lube 5 Material pump should now be cycled so that shaft is left in down position during shut down period 6 If you are using fillers mixed into the resin remem ber on periods of shut down the fillers can settle to the bottom of the pump and pipe works 7 Shut down main air supply by closing yellow lock out valve zA Dy 7b Gis C Notice Failure to cycle Pump Shaft to DOWN position may result in contaminants to dry or harden on shaft When pump is next operated severe damage may be done to upper pump seals GC 1202C Parts Spartan System Standard Equipment Part Number GC 1202C 17 Assembly Drawings 21650 00 Unit Assembly 25 Li gt Lu p I 2 Ili NI NI OO OWT gt q Li H
24. tton trigger on gun head to dis solvent is contained a suitable container and pense mixed material that this material and or solvent is disposed of prop erly 7 Flush gun head thoroughly Turn 3 way valve on top of the solvent tank so the arrow is pointing up for air purge for solvent turn the valve so the arrow is pointing down When starting the machine it is recommended to dispense couple of strokes of resin into a suitable container to ensure a proper flow of materials Also test for proper gel and cure times 5 Release air switch button trigger to stop material flow 3 way valve 6 When finished turn valves on gun head to recirculation position fee F BERI GC 1202C 15 Shut Down Shut Down Procedure The purpose of the shut down procedure is to verify that all critical parts of the system i e the mixing area have been checked and cleaned to assure trouble free Start up the next time the system is to be operated 1 Turn both ball valves on gun head to OFF 90 HHH If using a filled resin it is suggested that the material pump and hoses be flushed with a neat resin and that the neat resin is flowing through the system and exiting the material recirculation hose tho
25. ty gt 5 Remove the pump inlet saftey cap and drain the testing oil into open container 6 Attach 4 casters with provided lock washer washer and nut Attach solvent tank support rod on back left caster It is suggested that a quick disconnect fitting not be used for attaching air Quick disconnect fittings can severely limit air flow Before turning on main air check all fittings making certain they are securely tightened This should be done before air or material of any kind is introduced into the system 3 Attach Grounding Clamp Assembly P N 17440 00 to system Use a convenient Nut and Bolt to secure Lug P N 13193 00 to slave pump 7 Attach solvent tank to solvent tank support rod with 4 Securely attach Clamp P N 7749 00 to permanently provided rubber strap grounded rod or pipe GC 1202C 7 Set Up 8 Attach the catalyst jug bracket to the mast 9 Attach the green material hose to the pick up tube and insert the tube into a bucket of clean solvent Recirculation hose from the gun SOLVENT CONTAINER SOLVENT WASTE CONTAINER 10 Attach the green material hose to the material pump 11 Insert the end of the recirculation hose into a waste container 8 GC 1202C Pressure Relief Procedure To relieve fluid and air pressures 1 Push down Yellow slide valve P N 21402 00 to bleed off air to system 2
26. uisher in the work area PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to e Protective eyewear e Clothing and respirator as recommended by the fluid and solvent manufacturer e Gloves Hearing protection TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed Read 505 to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines e Always wear impervious gloves when spraying or cleaning equipment GC 1202C Warnings SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Do not point gun at anyone or at any part of the body Do not put your hand over the dispense outlet Do not stop or deflect leaks with your hand body glove or rag Engage trigger lock when not spraying Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment MOVING PART
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