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1. PCNC PCNC Unit MR8F 10120 3000 E MR8 ZE 10320 52A0 008 O 2aXIS CNOI SVSP UWR00249 2 4CN 2CN KQOO SB type DE8400093 DUSB ARA42 T11 MR 8RMA UWR00214 2 1CN 10220 52A2JL HEN CNII 8 10220 52A2JL 10120 300VE EE PA PG zi 10320 52A0 008 10320 52A0 008 10120 3000VE E E Flat cable 51CN 7CN 10220 52A2JL Separate PG 4 pr exl SGDCLDJLIAJA No 2axis 4CN 2CN DC Bus bar 1CN 52CN PG Ir Flat cable 51CN 7CN Separate P se SGDCOOAJA No laxis 4CN 2CN LK DC Bus bar 1CN gt 52CN PG gt 51CN 7C Flat cable i IH Seperate PO lll Inverter Unit 10120 3000E CIMR M5N 1D320 52A0000 4CN 2CN DC Bus bar Terminator MR 8RMA connector 77 ICH 10220 52A2JL JS 10226 52A2JL 52CN PG 10120 3000VE 51CN BEN 10320 52A0 008 10220 52A2JL je Separate PG LI Converter Unit DC Bus bar CIMR MR5N 5CN P N 36 200 220 230V AC Mains Power FIGURE 6 1 1 1 Connection between PCNC unit Servopack and Motor YASNAC PCNC Connecting Manual Chapter 6 Connection with the Servopack
2. CNO9 connector Connection example Pin No 24V Address No Bit No gi 47 50 f soo 40000 Ka 1000 1 IB 1000 2 on 1000 3 SO 1 8000 4 SO y 1000 5 LO 4000 6 04 1000 7 Ko if 1001 0 3 0 1 3001 1 iL l 1001 2 i42 1001 3 3 03 4001 4 i04 1001 5 3 05 4001 6 ae 4 plo 1001 7 Te f cou 30 Address number and bit number 1000 0 to 1001 7 FIGURE 10 2 3 1 JSP02 JSP04 Module Connection The above example shows one connection of 24V common As for the connection of OV common refer to 10 3 2 3 I O Module JSP02 The address is that of module No 1 1 1000 0 to 1001 7 For Module Nos 2 to 8 the layout is as shown above starting from the smaller address number 10 36 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O JANCD JSP02 Connection example JSP04 e Se Address No Bit No ET is 19 Y 4002 0 5 00 y 1002 1 SQN d 1002 2 S22 1002 3 S323 GR 1002 4 5 04 i 1002 5 5 05 I 1002 6 Pd pi 20 y 1002 7 pe 17 18 coMa0 4 43
3. Power Supply CN3 Connector E OV 24V Pin No Address No Bit No e S 1006 0 E Qu 1006 1 gt gt Qu li 410062 ae SM 1006 3 SSO Z 1006 4 EN 4006 5 SO a 1006 6 lt lt n 1006 7 E RE 1007 0 Soy 1007 1 San 1007 2 5 02 4007 3 jode d S03 4007 4 3 04 SH 4007 5 Dash lp i g p10 1007 7 et com o4 p 43 46 Ons Address number and bit number 1006 0 to 1007 7 FIGURE 10 2 2 5 FC861 Module Connection The above example shows one connection of 24V common As for the connection of OV common refer to 10 3 2 2 Module JANCD FC861 The address is that of module No 1 1 1006 0 to 1007 7 For Modules Nos 2 to 7 the layout is as shown above starting from the smaller address number 10 31 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O JANCD FC861 p POWER SUPPLY 424y CN connector 424V OV Pin No Anchor No Bit No 1100 0 27 TA E 1100 1 O a bs 1100 2
4. JANCD FC815 _ F POWER SUPPLY CN2 connector 0V 24V Pin No 20 lt 1105 0 4 T c ge S 1105 1 10 lt a ar B O 1105 2 SUE Y a en L L VY 1105 3 5 Lo we 1105 4 11 4 a da M 1105 5 6 a oe lt LLL 1105 6 elt 12 ER Loco NOW 1105 7 L 0 a 18 pa 024 Address number and bit number 1105 0 to 1105 7 FIGURE 10 2 1 20 FC815 Module Connection The address is that of Module No 1 1105 0 to 1105 7 For Module Nos 2 and 3 the layout is as shown above starting from the smaller address number 10 23 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O A NCD FCSIS S s POWER SUPPLY i CN3 connector 40V 24V Pin No 1 7 F Anchor No Bit No 1106 0 33 311106 1 lt a 311106 2 zc a 311106 3 Es Lo 311106 4 a E 1106 5 5 1106 6 21 a 1106 7 36 lt l 32 1107 0 6 c 3107 1 22 Sa e 311072 37 NEN a 1107 3 7 a 1107 4 23 lt
5. C ti l Pin No onnec lon examp e i 47 50 24V Address No Bit No RA D 1006 0 2 1006 1 SO 1006 2 45 1006 3 ROM 1006 4 40 T 1006 5 SSO 1006 6 gt 49 1006 7 e 9 1007 0 SO gt 3 00 1007 1 e 11 1007 2 gt gt gt Sd 1007 3 S13 1 410074 SA 1007 5 P 15 1007 6 gt if or 1007 7 Sc i p gt 17 18 COM 30 S 43 46 024 L ei Address number and bit number 1006 0 to 1007 7 FIGURE 10 2 3 5 JSP02 JSP04 Module Connection a v N The above example shows connection of 24V common For the connection of OV common refer to 10 3 2 3 I O Module JSP02 2 The address is that of Module 1 1 1006 0 to 1007 7 For Module Nos 2 to 8 the layout is as shown above starting from the smaller address number 10 40 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O JANCD JSP02 JANCD JSP04 42 iv CN09 connector Connection example I Berg l Addresss No Bit No Pin No OV 1100 0 27 E d i Pm 28 CH 1100 1 28 i3 pi 11002 O a B dia 1100 3 30 ADS bci E 54 1100 4 31 RS E lt lt ka 1 NY 1100 5 32 AN E PH NA 1100 6 E S dtt l
6. Rated Output kw HP A B D E F G H J KD L Continuous c Rating 2 2 3 e VL 50 392 l 9 33 3 66 499 174 go 109 a 241 34 ad 15 4 Sg 308 132 994 6 85 3 15 Tog 0 35 9 49 1 34 1 34 502 76 a21 6 20 3 94 19 8 5 5 7 5 295 137 70 515 11 6 539 112 204 o5 C79 10 267 75 425 203 315 457 4 41 8 03 3 74 o 0 39 10 5 2 95 1 67 sas 500 424 6 18 3 54 Q3 261 198 89 568 1109 40 3 7 80 8 50 22 4 eet 283 212 160 260 127 105 16 341 55 425 605 11 1 8 35 6 30 10 2 5 4 13 0 63 13 4 2 16 1 67 23 8 297 234 127 642 18 5 25 17 9 21 5 25 3 30 40 22 30 406 245 180 320 1395 127 16 403 55 61 764 16 0 9 65 7 09 12 6 5 49 5 0 63 15 9 2 16 2 40 30 1 Tolerances mm 0 0 5 inches 0 0 02 Al 13 YASNAC PCNC Connecting Manual Appendix 1 Dimensions M N R XB Z KI Shaft Extension See above drawings Q QK QR S T U VW 125 155 188 492 6 10 45 12 60 45 1 28j6 7 4 8 7 40 1 77 0 47 2 36 1 77 0 04 1 1j6 0 28 0 16 0 31 0 80 70 1 28 aus 8 5 10 3 15 2 75 0 04 oun 0 31 0 20 0 39 0 005 220 70 12 204 8 66 2 76
7. JANCD FCS8I5 E E E POWER SUPPLY CNI connector OV 424V Pin No 28 Anchor No Bit No 1100 0 25 t u KI 1100 1 26 _g 1 NM 311002 27 a a E Ge E NOM 1100 3 41 p EP 1 4 j 9 NL 1100 4 8 lt gy e i j LM 1100 5 7 Z eg VEH 4100 6 6 PERMET lt a Ei WZ 1100 7 5 ES P aw 29 1101 0 2 D SM A pet 1101 1 23 I 1 CC en EE L NUM 1101 2 22 E eg ys Ld NY 1101 3 21 4 m ER W me CR CR 3101 5 L 9 E ee d EL enen lt L XV 1101 6 10 L Lj VY 1101 7 9 4 a X J 1 4 j V0 Address number and bit number 1100 0 to 1101 7 FIGURE 10 2 1 17 FC815 Module Connection The address is that of Module No 1 1100 0 to 1110 7 For Module Nos 2 and 3 the layout is as shown above starting from the smaller address number 10 20 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O ANCD FC810 FC81 ene a POWER SUPPLY i CNI connector 0V 24V Pin No 30 Anchor No Bit No 1102 0 A 1102 1 rin f A Kb A Zr 1102 2 1102 3 1102 4 1102 5 SC de gt 1102 6 J CAS E 1102 7 33 AAA 31 1103 0 18 1
8. ge S L TN OV d V 024 FIGURE 10 3 2 12 Output Circuit 2 1 56 outputs are non contact polarity points transistor source driver and limit the N A current at ON up to 60mA per circuit When the load current of each output signal might exceed 60mA install a fuse of 0 1A for each circuit in order to protect the output IC 2 The I O circuit of JSP02 and JSP04 boards is designed to have the following functions or the devices in the operation panel very close to the JSP02 or JSP04 board reading the operation switches resistive load for LED indicators and for display devices 10 56 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O 10 3 3 Power Supply for I O Signal 1 Power Supply Unit Capacity Restriction The 24V power supply for I O external power should be supplied by the machine tool builder Use of power supply unit is possible but current capacity is restricted by the number of I O ON points therefore calculate the load current by the number of I O points and make sure it is within the allowable limit value 24V power supply unit current capacity 2 5A a Power On unit current consumption when using power supply unit 100mA b Panel I O JANCD JSP02 JSP04 current consumption when using power supply unit Input current 1 point 5 1 mA at ON Output current 1 point Varies with load but up to 60mA c General purpose I O signa
9. Power Supply DN 24V Ce U J COM gt RV C 102mA gt V 024 a For OV common FIGURE 10 3 2 2 Input Circuit when using an External Power Supply Power Supply DN 24V O 0O eg gt 10 2 mA RV COM l gt gt V 024 a For OV common FIGURE 10 3 2 3 Input Circuit when using an External Power Supply p di a N N In the input circuits e g COM10 COM20 COM21 9 in total as shown in 10 2 Detailed Connection of General purpose I O 24V common or 0V common may be selected freely per 8 inputs or 16 inputs For setting use wire at the cable side 10 49 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O b Output circuit FC810 FC860 Output uses non contact polarity points Limit the current at operation up to 60mA per circuit For 24V power either the power supply unit JZNC JAUO7 option or the external power supply may be used When using a power supply unit CN7 2 8 ee 24EX lt lt Load eX 3 p cl N 024 FIGURE 10 3 2 4 Output Circuit when using a Power Supply Unit Power Supply 24V OV a Load d 024 FIGURE 10 3 2 5 Output Circuit when using a Power Supply Unit 10 50 YASNAC PCNC Connecting Manual Chapter 10 Connectio
10. Power Supply CNS Connector OV 24V Pin No Address No Bit No MENFES p 49 1009 0 205 1009 1 gt 47 1009 2 5 49 1009 3 s 45 1009 4 S44 1009 5 saa 1009 6 Pd s m 1009 7 H 29 COM 42 gt 1 3 024 Address number and bit number 1009 0 to 1009 7 FIGURE 10 2 1 6 FC810 FC815 FC860 Module Connection 1 The above example shows one connection of 24V common As for the connection of OV common refer to 10 3 2 1 Module JANCD FC810 FC815 FC860 2 The address is that of module No 1 1009 0 to 1009 7 In modules Nos 2 and 3 the layout is as shown above starting from the smaller address number For details refer to 10 3 1 I O Port 10 9 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O JANCD FC8 10 FC815 FC860 Power Supply CN3 Connector OV 24V Pin No Address No Bit No E p39 1010 0 SO 1010 1 229 1010 2 3 40 1010 3 S 10 3010 4 5 06 1010 5 PRO 1010 6 S D 1010 7 s c 1011 0 42 3011 1 S32 NE 1011 2 2269 1011 3 2403 1011 4 Saa m 1011 5 PX 14 3011 6 y 3 45 1011 7
11. PCNC UNIT I CN14 1 7 E OV CN14 14 COM oe CN14 18 La DINI CN14 11 424V Direct IN 1 CN14 17 DIN d CN14 10 24V Direct IN 2 a a OM ay al FIGURE 8 2 1 2 Connection Details of Direct IN for 24V Common 2 Connection of Direct OUT Signal JZNCJFCIO I d l CN14 20 DOUT E i Relay 1 CN14 1 2 3 9 a OV l di I FIGURE 8 2 1 3 Connection Details of Direct OUT YASNAC PCNC Connecting Manual Chapter 8 Connection of Direct IN OUT Signals to the CNC 8 3 Description of Signal This section addresses the contents of Direct IN OUT signals to be input output directly to from the PCNC unit 8 3 1 TO Circuits on PCNC side 1 Input Circuit of Direct IN Signals The time chart of direct IN signal is shown below Input waveform Signal to be received by pene Time ar lt gt Within 40us Within 10us FIGURE 8 3 1 1 Time Chart a For OV common p neve MEO ve pie e A ere ey About 7 mA Lem EE GPS EE EE ne FIGURE 8 3 1 2 Input Circuit for ON Common YASNAC PCNC Connecting Manual Chapter 8 Connection of Direct IN OUT Signals to the CNC b For 24V common JZNC JFC10 CN14 11 24V About 7 mA CN 14 18 Y D RV lt 4 3 3kQ CN14 14 4 CN14 1 wr M V FIGURE 8 3
12. l 024 J Address number and bit number 1010 0 to 1011 7 28 COM 20 IZ E FIGURE 10 2 1 7 FC810 FC815 FC860 Module Connection 1 The above example shows one connection of 24V common As for the connection of OV common refer to 10 3 2 1 Module JANCD FC810 FC815 FC860 2 The address is that of module No 1 1010 0 to 1011 7 In modules Nos 2 and 3 the layout is as shown above starting from the smaller address number For details refer to 10 3 1 I O Port 10 10 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O JANCD FC810 FC815 FC860 Power Supply CN3 Connector OV 24V Pin No Address No Bit No p gt 15 1012 0 S 46 1012 1 09 1012 2 ban 1012 3 50D 1012 4 um 1012 5 5 8 1012 6 o aM 1012 7 29 COM 21 gt gt 1 4 EM 054 Address number and bit number 1012 0 to 1012 7 FIGURE 10 2 1 8 FC810 FC815 FC860 Module Connection 1 The above example shows one connection of 24V common As for the connection of OV common refer to 10 3 2 1 Module JANCD FC810 FC815 FC860 2 The address is that of module No 1 1012 0 to 1012 7 In modules Nos 2 and 3 the layoutis as shown above starting from the smaller
13. YASNAC PCNC Operating Manual YEA SIA C844 2 1 YASNAC PCNC Programming Manual YEA SIA C844 2 2 Basic configuration and operating procedures also describes Human machine interface HMI PCNC Program creation instructions YASNAC PCNC PLC Programming Manual YEA SIA C844 0 1 PLC Program creation instructions YASNAC PCNC HO Signal Function YEA SIA C844 2 3 Describes functions between PCNC PLC and Machine Tool YASNAC PCNC Connecting Manual YEA SIA C844 0 2 Instructions for connecting PCNC with machines machine interface and peripheral equipment MEMOCON GL120 G130 120 Series I O Module User s Manual Document No SIEZ C825 20 22 Describes I O connections and power supply specifications MEMOCON GL 120 G130 Hardware User s Manual Document No SIEZ C825 20 1 Describes the AC input power supply specifications for I O YASNAC PCNC Maintenance Manual YEA SIA C844 2 9 Describes service and maintenance procedures YASNAC PCNC Connecting Manual Preface Table of Contents NOTES FOR SAFE OPERATION It is important that the user should read this connecting manual before installing operating performing any maintenance or inspecting the YASMAC PCNC Also the functions and performance of a NC machine tool are not determined by the PCNC unit itself therefore thoroughly read and familiarize yourself with the machine builder s documentation concerning the safe and
14. Address setting Port setting FIGURE 10 3 1 1 CNC Unit and External Signals The general purpose I O port is loaded on I O modules JANCD FC810 FC815 FC860 FC891 and JSP02 or JSP04 of the CNC operation panel The number of I O points to each module is shown in Table 10 3 1 2 Table 10 3 1 1 Number of I O Points to Each Module Module Type Points Points Remarks JANCD ofInput of Output FC810 FC815 FC860 112 96 Or FC861 machine 64 56 panel JSP02 JSP04 v lt EN The I O port is built in the control board JUSPO2 JUSP04 of the CNC operation panel Therefore up to 4 sheets maximum input 512 points maximum output 440 points may be connected for addition of FC810 FC815 FC860 and up to 9 sheets maximum input 640 points maximum output 560 points may be connected for addition of FC861 2 Mixture of each I O module is possible but they must be set so that there is no duplication in I O area number 10 45 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O 1 Address Setting The address and connector are as shown in Table 10 2 Setting is made with port 1 so when specifying another port the address should be changed Refer to Tables 10 3 and Lal Table 10 3 1 2 Address and Connector E Panel I O JANCD J
15. USA 888 932 9183 CANADA 805 828 2505 Gi Over 100 years cumulative experience Gi 24 hour rush turnaround technical support service Established in 1993 The leading independent repairer of servo motors and drives in North America Visit us on the web Www servo repair com www servorepair ca www ferrocontrol com www sandvikrepair com www accuelectric com Scroll down to view your document For 24 7 repair services USA 1 888 932 9183 Canada 1 905 829 2505 Emergency After hours 1 416 624 0386 Servicing USA and Canada YASKAWA A World of Automation Solutions ffe fe fem fm fen hyp hy Le i byl I i r Ak C yt Ga R OR 134 d a da d d ee ON CT fam Leah b bb 3 YASNAC PC NC Connecting Manual Version Beta 1 0 YASNAC PCNC Connecting Manual Preface Table of Contents PRECAUTIONS Read this instruction manual in its entirety before using the YASNAC PC NC Connecting Manual 2 The following warning symbols are used to indicate precautions that the user must be aware of to safely use this equipment Failure to follow these precautions can result in serious or possibly even fatal injury and damage to products or related equipment or system This symbol indicates the presence of a potentially hazardous condition which if not avoided could result in serious personal injury or death A This precautionary symbol appears in labels attached to YASNAC produ
16. 1 4 Ja 7 V Dau Address number and bit number 1106 0 to 1107 7 FIGURE 10 2 1 14 FC810 FC860 Module Connection The address is that of Module No 1 1106 0 to 1107 7 For Module Nos 2 and 3 the layout is as shown above starting from the smaller address number 10 17 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O JANCD FCS810 F860 T E POWER SUPPLY CN6 connector 24V OV Pin No 29 P T Anchor No Bit No 311108 0 18 J S a NOE 1108 1 Le dis _ lt a ee E 16 e 1108 2 a ARN Ld AZ 1108 3 CH 15 d JS L JI 1108 4 14 lt a m AN LLL 9 A 1108 5 E ur 13 Ech X NY 1108 6 12 AN lt p MEF 1108 7 en 11 an LLL Ne 30 1109 0 49 g H A ki 1109 1 48 ACN T ki et 1109 2 Bu 47 a pe iue DL ki 1109 3 46 AD E 4 L zl kx LL NEA 1109 5 44 SEN EE e 1109 6 43 HEP lt i ae La tH 1109 7 42 PS a ORE No 1 4 p V 054 Address number and bit number 1108 0 to 1109 7 FIGURE 10 2 1 15 FC810 FC860 Module Connection The address is that of Module No 1 1108 0 to 1109 7 For Module Nos 2 and 3 the layout is as shown above start
17. Al 7 1 6 AC Servomotor S Series Model SGMG for 200NAC A1 9 1 6 1 Standard Specificationsss io bre VA E Y ea ED eee oe eens A1 9 1 6 2 Dimensiot cs eye ue pU Lele peed ve Ro Repo S A1 10 1 7 Spindle Motor M5 Series Model UAASKA for 200VAC 04 Al 11 1 7 1 Flange mounted type Motor Dimensions 00085 Al 11 1 7 2 Foot mounted type Motor Dimensions Drwg 1 1 1 A1 13 1 8 Power Supply Unit for Brake OPRIO9F ODPRIOOA 00 0000 Al 15 1 9 DNOISETIIEGE d irae bod bird recedat d by dle be etos ade ele ho broke ie els dul ates A1 16 1 10 Manual Pulse Generator OSM OL 20GA 131 Al 17 1 11 Spindle Pulse Generators 2 uo eer oo apes Vh dee oe dote d A1 18 1 11 1 NE 1024 2MDF 068 11 6000 r min llseee eee NE 1024 2MDF 068 12 6000 r min 0 0 eee eee ee eee A1 18 1 11 2 NE 1024 2MD 11 6000 rimm A1 19 1 12 Heat Bxolialig elu es viov Dre SOR ENS UA a Dosis S SESS oS dogs A1 20 1 12 1 External Dimensions of REXIAaU 0 eee ee eee A1 20 1 122 HEATEXU e ey ees onte o Re a o AEQ e On See ee RS ye Bees A1 21 1 13 AC Reator UZBA B for Input for S0 o0zn eese A1 22 vi YASNAC PCNC Connecting Manual Preface Table of Contents APPENDIX 2 CABLE SPECIFICATIONS 2 1 Cable Manufacturing Drawings NN ec cee ned be REESE A2 3 2 1 1 Connection with the Power Supply 0 0c eee eee eee eee A2 3 2 1 2 Connection with the Operation Panel A2 5 2 1 3 Connection with
18. 45 1000 7 p28 COM 30 LZ 024 Address number and bit number 1002 0 to 1003 7 FIGURE 10 2 1 2 FC810 FC815 FC860 Module Connection 1 The above example shows one connection of 24V common As for the connection of OV common refer to 10 3 2 1 Module JANCD FCS810 FC815 FC860 2 The address is that of module No 1002 0 to 1003 7 In modules Nos 2 and 3 the layout is as shown above starting from the smaller address number For details refer to 10 3 1 I O Port 10 5 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O JANCD FC810 FC815 FC860 Power Supply CN4 Connector 0V 24V o o Pin No Address No Bit No we 05 1004 0 S40 1004 1 s16 1004 2 Sn 1004 3 SND 1 1004 4 a 3 48 311004 5 EN 18 i 1004 6 St prm 27 2 s 49 1004 7 gt gt 29 COM 32 l gt 054 Address number and bit number 1004 0 to 1004 7 FIGURE 10 2 1 3 FC810 FC815 FC860 Module Connection 1 The above example shows one connection of 24V common As for the connection of OV common refer to 10 3 2 1 Module JANCD FCS810 FC815 FC860 2 The address is that of module No 1 1004 0 to 1004 7 In modules Nos 2 and 3 the layout
19. Al 1l YASNAC PCNC Connecting Manual Appendix 1 Dimensions l KD KL KI Shaft Extension See above drawings Q QK QR S T U Ww d 16 227 34 142 174 60 45 1 28j6 7 4 8 0 63 8 94 1 34 5 59 6 85 2 36 1 77 0 04 1 1j6 0 28 0 16 0 31 22 0 87 28 H 80 70 1 Dots 8 5 10 22 3 15 2 75 0 04 LE ee 0 31 0 20 0 39 0 87 270 425 159 204 10 6 1 67 6 26 8 03 489 110 90 0 5 THOME 9 5 5 14 40 4 33 8 54 0 02 ECKE 0 35 0 22 0 55 1 57 0 035 da 018 m 5 5 14 40 1 26 0 0014 0 22 0 55 1 57 0 005 345 425 181 250 110 90 1 13 6 1 67 7 12 9 84 4 33 3 54 0 04 55 0 035 0 013 10 6 16 45 0 0014 2 16 00014 0 39 0 24 0 63 1 77 442 61 223 320 140 110 2 60 0 035 11 7 18 50 17 4 2 40 8 78 12 6 5 51 4 33 0 08 0 013 0 43 0 28 0 71 1 97 2 36 0 0014 0 005 Note Model 3 7 2 2kW 5 3 HP is 15 minutes rating continuous rating This model is not fur nished with eyebolts Dimensions of the shaft extension key and keyway are based on JIS Japan Industrial Standard B1301 A 12 YASNAC PCNC Connecting Manual Appendix 1 Dimensions 1 7 2 Foot mounted Type Motor Dimension Detail of Shaft Extension 2 M6 DIA uam DEEP TAPPED HOLES e kB LE FOR d 3 7 2 2 W 3 5MP CH ILL on
20. 6 2 Connection Details This section contains connection diagrams of the PCNC unit to the Servopack 6 2 1 Connection Between PCNC Unit and Servopack Converter unit Inverter unit Servo unit LI e l 1 200 220 230 VAC P N P N P N 3b 1MCCB IMC L CIMR MRSN PI P2 CIMR M5N GDC ODAJA No 1 axis R o Pan R LI TES VV NI NI S 0O S L2 T d JE qr 5161718 15161718 15161718 15161718 15161718 0 19202122 4 24V p Hs 192021224 24V 19202122 19202122 19202122 19202122 19202122 gt SCH 51CN 52CN Lig 34 0 I PHI A S S 0 11121314 11121314 iii v iriiii4 111 V 1121314 1112131 lt lt E q gt Al SCN26 4 CONRDY gt SICN2S 52CN26 a CONRDY pane 51CN 26 5CN 25 CONFLT SICN26 52CN 25 CONFLT 51CN 26 SICN 25 a gt 4 gt A2 5CN 24 AXRUN MSICN23 52CN 24 AXRUN N5ICN23 51CN24 lt 4 E 5CN 23 CONRST 51CN 24 52CN 23 CONRST M5ICN24 51CN23 gt 4 T 52CN 33 24VIN SICN 4 52CN 33 Base plate 4 gt mounting screw 52CN 32 ESPO SICN 31 52CN 32 ALM 1CN 7 gt 52CN 30 ALM 51CN 29 52CN 30 4 gt gt 4 ALMC gt 1CN 8 52CN 28 ALMC 51CN 27 52CN 28 Always connect 4 gt D 4 for termination uni R d ACHA 52CN 3 S 51CN 4 52CN 3 gt T S 4CN 6 z 52CN 5 S 51CN 6 52CN 5 fy __ 4 PAO ICN 13 52CN 31 EXT1 51CN 32 52CN 31 4 4 PAO 1CN 14 52CN 29 EXT2 51CN 30 52CN 29
21. 4 SS gt 1CN 17 52CN27 ESP1 51CN 28 52CN 27 52CN 6 BAT 51CN 5 52CN 6 4 For monitoring zero speed Brake power supply unit 52CN 4 BAT 51CN 3 52CN 4 OPR109 gt 1 3 To motor brake Base plate aE mounting screw 2 4 gt Flat cable FIGURE 6 2 1 1 Connection between PCNC unit and Servopack YASNAC PCNC Connecting Manual Chapter 6 Connection with the Servopack For the I O signals directly connected to the inverter previously use the general purpose I O ports The I O addresses at the PCNC are shown below For details of the signals refer to the inverter s instruction manual Table 6 2 1 1 No 1 Spindle Control Inputs with M series PLC CNC Signal No Bit No Symbol Name DO SPRDY 1 Machine ready DI SPEMG 1 Emergency stop Forward rotation Reverse rotation Torque limit H Torque limit L Soft start canel Winding changeover signal Speed controller P PI changeover signal Orientation signal D3 SPLGR 1 L gear selection signal D4 SPMGR 1 M gear selection signal Table 6 2 1 2 No 1 Spindle Control Outputs with M series PLC CNC Signal No Bit No Symbol Name DO SPZSPD 1 Zero speed signal D1 SPAGR 1 Speed match signal D2 SPSDET 1 Speed detection signal D3 SPTDET 1 Torque detection signal SPTLE 1 In torque limit signal SPORG 1 Load axis zero point
22. 0 47 8 03 32 0 217 270 110 90 0 5 35016 9 5 5 14 8 54 10 6 4 33 8 54 0 02 4560 035 0 22 0 55 0 005 0 224 307 48 0 016 9 5 5 14 8 82 12 1 1 899 0 35 0 22 0 55 0 006 290 108 15 250 110 90 1 11 4 256 323 425 0 59 9 84 4 33 3 54 0 04 10 1 12 7 0 035 GE 10 6 16 11 8 13 6 Ke 60 40 035 320 298 388 121 140 110 2 0 013 11 7 18 12 6 11 7 15 3 4 76 5 51 4 33 0 08 2 36 0 014 0 43 0 28 0 71 0 005 Note Model 3 7 2 2kW 5 3 HP is 15 minutes rating continuous rating This model is not fur nished with eyebolts Dimensions of the shaft extension key and keyway are based on JIS Japan Industrial Standard B1301 Al 14 YASNAC PCNC Connecting Manual Appendix 1 Dimensions 1 8 Power Supply Unit for Brake OPR109A 0PR109F 74 2 91 Type OPR109F Circuit Diagram 4 5 0 18 Dimensions in mm inches Notes 1 Do not short output terminals 3 and 4 2 Tighten the terminal block screws securely 3 An internal protection device is provided so an external protection device is not required 4 The operating capacity of contacts used at 5 and 6 in the circuit diagram must be 5 to 10 times the brake s current rating Use the contact operating in DC Type Rectifying Frequency AC Input DC DC Output Approximate Method Hz Voltage Output Curren
23. 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 Appendix Dimensions Appendix 1 shows the external dimensions of the PCNC component parts PONG Module 523 won ERES E e MEN Ee e AER A1 3 1 1 1 PCNC UNIT JZNC JPCRKML I OOOO DIEI A1 3 Power Supply Unit 054 ote aep sos d bebo Cape v CO a ada Al 4 1 2 1 Power Supply Unit type UPS000004 0 000 Al 4 Op ration Panel oed cea reine ne baicdieiee Sos od Me tee pat caer aes Al 5 1 3 1 Display Unit Type JZNC JPCOP OOO OOD Al 5 VO Module 25545394 kepe VERE Sue e AD EA ors ein Ue dudes A1 6 1 4 1 ANCD FC810 FC815 FC860 Model A1 6 1 4 2 JZNC IAUS9 JANCD FC861 Model A1 6 AC Servopack including Converter and Spindle Drive Al 7 AC Servomotor S Series Model SGMG for 200NAC a A1 9 1 6 1 Standard Specifications ss OVE REC VENE OEC QE E a ROSE RR A1 9 16 2 Dimensions Ae ote US Ee uus xut a E ais A1 10 Spindle Motor M5 Series Model UAASKA for 200VAC sssses A1 11 1 7 1 Flange mounted type Motor Dimensions 4 Al 11 1 7 2 Foot mounted type Motor Dimensions Drwg III A1 13 Power Supply Unit for Brake OPRIO9F ODPRIOOA 0 0000 Al 15 Al 1 YASNAC PCNC Connecting Manual Appendix 1 Dimensions L9 Norse leen geet peer EEERURE n e urb EXER Sb ge A A1 16 1 10 Manual Pulse Generator OSM OL 20GA 131 Al 17 1 11 Spindle Pulse Generator ooh ie ebet EE EN RE SC EQUO eed A1 1
24. 1103 7 42 AN SEENEN A ki V 43 46 054 Address number and bit number 1102 0 to 1103 7 FIGURE 10 2 3 7 JSP02 JSP04 Module Connection NS The address is that of Module No 1 1 1102 0 to 1103 7 For Module Nos 2 to 8 the layout is as shown above starting from the smaller address number 10 42 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O JANCD JSPO2 JANCD JSP04 wz 424V CN07 connector Connection example Se i OV Addresss No Bit No Pin No 1104 0 m P 7 1104 1 28 TT KN di gt i L _ Y me M E ud 1104 3 30 Si pe R47 1044 QD EE T a ee Lo 1104 5 E 32 i 22 b p mm 1104 6 EES 33 AN a A 1104 7 34 e AN lt ke LJ W7 1105 0 E 35 lt a j Tw A N T 1105 1 36 ACN n ki E 1105 2 m 37 KN n pie ER 1105 3 38 a N a bt L 4874 1105 4 wr KN po o Ka 31105 5 40 lt a SER at k 1105 6 7 41 Be mg E rt NEA C7 V 054 43 46 Address number and bit number 1104 0 to 1105 7 FIGURE 10 2 3 8 JSP02 JSP04 Module Connection The above address is that of Module No 1 1 441104 0 to 1105 7 For Module Nos 2 to 8 the layout is as shown above starting from the smaller address number 10 43
25. D l J K L M gib 23P7 Me 3 25P5 50 3 2 9 M5 6 62 1 97 0 13 0 35 4 27P5 8 83 M6 6 2011 ae 7 13 25 0 28 2015 a S S da Ae ae 2 95 0 09 0 39 M8 17 66 ad 2022 12 2030 MIO 26 49 109 A 23 YASNAC PCNC Connecting Manual Appendix 1 Dimensions 6 M Terminals A1 6 M Terminals Nameplate ees 4 4 Mounting Bolts B1 LB 4 4 Mounting Bolts Details of Mounting Bolts Details of lt Mounting Bolts Al 24 YASNAC PCNC Connecting Manual Appendix 2 Cable Specifications 2 1 2 2 Appendix Cable Specifications Appendix 2 shows the cable manufacturing drawings and the cable specifications Cable Manufacturing Drawings seeeeeee eee A2 3 2 1 1 Connection with the Power Supply sese A2 3 2 1 2 Connection with the Operation Panel A2 5 2 1 3 Connection with the Pulse Generator A2 11 2 1 4 Connection with the Power ON OFF OCroeunt 00 004 A2 11 2 1 5 Connection of the Direct IN Signals 2244s Ee A2 12 2 1 6 Connection with I O Board A2 12 2 1 7 Connection between I O Boards e eege Lire LI SD tdt A2 13 2 1 8 Connection with the ServoUnt ee eee ee eee A2 15 Cable Speerficatlofis s ee ae Ms EP E AS A oh eG ek VOR E RR IS A2 17 2 2 1 Cable Drwg No DE 8400093 KQV V SB Type 0 2mm x 20 pairs A2 17 2 2 2 Cable Drwg No DE 8402398 VCT Type 0 2mm x 5 palt 254 208 s A2
26. ECOM CN12 15 p EOFF MA Shut Down Red button FIGURE 5 2 1 1 Power ON OFF Exclusive Connection Details M e i For the relay of SVMX NCMX and BKX use miniature relay 24V DC rom Recommended part Omron MY 4Z YASNAC PCNC Connecting Manual Chapter 5 Connection of Power ON OFF Excluisve Signal 5 3 Details of signals This section describes the signals used in the power supply sequence 5 3 4 Servo Power ON SVMX and Brake Release BKX Output 1 Signal Names and Descriptions SVMX This output signal is closed when we press Power ON button after PCNC boots up The PLC starts working as soon as PCNC boots up Use SVMX to turn ON the main Contactor MC or 1MC to feed main power to the Servo Pack BKX This is the output to release the holding brake of the feed axis vertical axis 2 Power Supply Sequence Power supply sequence is executed as shown below a Turn ON the power to the PCNC controller and I O Power DC 24V simultaneously Power will be supplied to JCNC JFC10 CNC board from the ISA bus of the PC PCNC will start booting up When the PCNC boots up perform the Servo ON operation closed between EON and ECOM SVMX output is closed and the servo power is turned ON After completion of servo ready servo clamp status BKX output is closed after the time set by parameter For the motor equipped with a brake release the brake by this signal After SVMX output is closed and the
27. Type CIMR Capacity Capacity Source 1MCCB magnetic IL MRS5N2000 kW kW Capacity Contactor KVA 1MC 20 A 0 53 mH 3P7 3 7 4 6 7 30A 20A x 002491 x 010057 30 A 0 35 mH 5P5 5 5 6 8 9 40A 30A x 002492 x 010058 40 A 0 265 mH 7P5 7 5 9 3 12 50A 40A x 002493 x 010059 60 A 0 18 mH 011 11 13 6 19 75A 60A x 002495 x 010060 80 A 0 13 mH 015 15 18 6 24 100A 75A x 002497 x 010061 90 A 0 12 mH 018 18 5 22 9 30 125A 100A x 002498 x 010062 120 A 0 09 mH 022 22 27 2 36 150A 125A x 002555 x 010063 160 A 0 07 mH 030 30 37 1 48 175A 150A x 002556 x 010064 Note Code in upper row with leads Code in lower row with terminals 2 4 YASNAC PCNC Connecting Manual Chapter 2 Power Supply 2 2 Detailed Connection This section describes the detailed connection of power supply 2 2 1 Power Supply to PCNC unit CNC unit Power Supply Unit UPS000004 JANCD JFC10 CN05 1 178293 2 24VDC Stabilized 1 24V power supply S 024V EN AC Power Supply 3 FANALM 24VDC 10 180V 264V AC 3 0 A min Note Single phase Note Derating for ambient temperature should be considered JANCD JFC10 CNOS 1 24V Select proper Connector specifications cable fit for the Connector 1 178288 3 power supply 3PIN 054V terminal Manufacturer AMP UPS000004 Connector specification L UK eg Criimp terminal 1 25 4 L 200 VAC
28. Zi Shield FDD GE FLOPPY DISK DRIVE UWROO266 i l l Terminal block To be arranged by MTB 3 6 YASNAC PCNC Connecting Manual Chapter 3 Connection of PCNC Operation Panel g CRT Power Cable PCNC CRT Touch Screen Rear Side N to N LtoL Phase AC G to FG Power Supply Ground wire to be connected to FG h Servo ON OFF Terminal Block S 5 On CRT Operation Panel Connector vL PCNC Unit CN12 7 LEON UWR00272 E L eo Servo ON CN12 14 Shut Down CNI12 15 To be provided by MTB YASNAC PCNC Connecting Manual Chapter 3 Connection of PCNC Operation Panel 3 3 General Notes on Connection with Operation Panel 3 3 1 JANCD JSP04 and Operator Panel MACHINE OPERATOR PANEL BACK SIDE VIEW PCNC Saak TI DE JANCD JSP04 CN9 cx URW00205 1 p YENET URW00251 2 L JANCD FC861 L1 CN12 CNII URW00251 2 This figure gives the general I O card connections with PCNC 1 Extended I O board FC 861 needs to be connected by a YENET cable from CN02 of PCNC unit to the CN11 of FC 861 unit 2 Extended I O board FC 861 is then connected by a YENET cable from CN04 of JSP04 to CN12 of FC 861 unit YASNAC PCNC Connecting Manual Chapter 3 Connection of PCNC Operation Panel 3 3 2 PCNC Connection Layout Top View AUX
29. 18 2 2 3 Cable Drwg No DES40567L bathe ats eR eel uh ied DE nes A2 19 A2 1 YASNAC PCNC Connecting Manual Appendix 2 Cable Specifications 2 3 Cable and Connector Details Ae NENNEN e la ERE er prd A2 2 2 3 1 Main Power Cable UWR00264 1 0 0 eee eee eee A2 3 2 3 2 Floppy Disk data cable UWRO00265 1 0 0 2 0 0 0 cee ee eee ee A2 4 2 3 3 Floppy Disk Power Cable OUWROO2oe I A2 5 2 3 4 Touchscreen Power Cable UWR00267 1 0 lle A2 6 2 3 5 Video Extension cable OUWROOO 0 1 A2 7 2 3 6 Touchscreen Data Cable UWROOOII I 0 cee eee A2 8 2 3 7 Servo ON OFF Main Cable UWR00272 1 esee eee eee A2 9 2 3 8 Push button switch harness cable UWRO00273 1 04 A2 10 2 3 9 PS 2 Port Extension Cable UWROOOIS I eese A2 11 2 3 10 CPU Rack Power cable UWR00276 1 0 0 eee eee eee A2 12 2 3 11 CRT Power Cable UWROO2e 1n eee A2 13 2 3 12 Serial Mouse Data Cable UWR00318 1 lellsseeeeeess A2 14 2 3 13 NC Power Supply AC Input Cable UWR00229 1 ss ssessse A2 15 2 3 14 NC Power Supply Output Cable OU WROOO2N 21 A2 16 2 3 15 Yenet Servo Cable UWR00249 2 00 eee eee ee ee A2 17 2 3 16 Yenet I O Cable UWR00251 4 0 eee eee eee ee A2 18 2 3 17 Servo Drive I O Cable UWR00214 2 0 eee eee eee A2 19 2 3 18 Power ON Sequence Cable UWR00263 1 0 0 20085 A2 20 2 3 19 I O Board Power Output Cable OUWROUOSaNm A2 21 2 3 20 Drive Jumper Co
30. 3 1 CNIL O 2 5 nuls co CNI2 Fi DUSB ARA42 TH H LL MESRMD2 ge GH GENEE CNI4 f L LJ 172037 1 E Fig 9 1 1 1 Connection between Devices 1720261 Nl Y LF NA CN7 Power Supply FIGURE 9 1 1 1 Connection between Devices The length of the wiring between the PCNC unit and the I O module should be as short as possible YASNAC PCNC Connecting Manual Chapter 9 Connection of UO Module 9 2 I O Module Connection Details This section describes the connection details between the CNC unit and the I O module 9 2 1 Connection between Units If FC810 FC815 or FC860 is used 24V of standard power supply unit is output to CN7 1 and CN7 2 terminals Use the twisted pair shielded cable with characteristic impedance of 120 for the signal cable of SIG AND SIG signals PCNC Unit JZNC JFCIO JANCD FC810 FC815 CN02 RIO ne xS Cu ee 2 a gt CN11 2 S z 3 a E gt Hood case T d i SH gt CN11 3 FG Y X gt CN11 5 n E gt CN11 8 Les CN13 1 p 05V CN13 4 S t gt ee note 2 5 202 22a Power Supply 24V FU CN13 3 024V C CNIS B gt Seenote e FU 24V CN7 1 ER Only for FC810 FC815 FC860 024V CN7 2 Power supply unit output FIGURE 9 2 1 1 Connection Details of I O Module Note Without the power supply having overcurrent protection or overcurrent protection countermeasure for output signal Sec
31. 46 024 Address number and bit number 1002 0 to 1002 7 FIGURE 10 2 3 2 JSP02 JSP04 Module Connection 1 The above example shows one connection of 24V common As for the connection of OV common refer to 10 3 2 3 I O Module JSP02 2 The address is that of module No 1 1 1002 0 to 1002 7 For Modules Nos 2 to 8 the layout is as shown above starting from the smaller address number 10 37 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O JANCD JSPO4 JANCD JSP02 CNO8 connector 7 Connection example Pin No 24V yi o 47 50 Address No Bit No cd 1003 0 Se 1003 1 59 1 4003 2 S4 1 03 SO 1003 4 6 1 4003 5 0 1003 6 jigg 258 E 1003 7 Scip i 4004 0 ug 1004 1 RUM j 1004 2 02 i 1004 3 03 1004 4 say 41004 5 SUD 1004 6 16 1004 7 30 424N d at Address number and bit number 1003 0 to 1004 7 FIGURE 10 2 3 3 JSP02 JSP04 Module Connection S r4 Yi 1 The above example shows one connection of 24V common As for the connection of OV common refer to 10 3 2 3 I O Mo
32. 5 13 Fc ae La gt pe i we 1103 6 12 VN oa Z e I 1103 7 11 a 1 4 a y VW Address number and bit number 1102 0 to 1103 7 FIGURE 10 2 1 11 FC810 FC860 Module Connection The address is that of Module No 1 1102 0 to 1103 7 For Module Nos 2 and 3 the layout is as shown above starting from the smaller address number 10 14 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O JANCD FCSIO FC860 2 g POWER SUPPLY CNI connector 24V OV Pin No 32 1104 0 va P a XA 1104 1 48 Pe lt a gt No 1104 2 47 Es P NA 1104 3 46 AN a gt I o p 1104 4 45 M 1 LJ NA 1104 5 44 a a Q DY 1104 6 rz 43 GEN T D Cm 1104 7 42 AER Lo 1 4 024 Address number and bit number 1104 0 to 1104 7 FIGURE 10 2 1 12 FC810 FC860 Module Connection The address is that of Module No 1 1104 0 to 1104 7 For Module Nos 2 and 3 the layout is as shown above starting from the smaller address number 10 15 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O JANCD FCS810 FC860 o
33. 5 4CN scN ien i i eb X AXIS ft 51cN INVERTER UNIT UAASK FZ D dE ee C1MR M5N i 4cn O D Cu PC POWER 1CN our SUPPLY gy D Sie 526N INPUT SCH ee leen Leg CONVERTER UNIT C1MR MR5N NC POWER SUPPLY INPUT OUTPUT REACTOR X0100 AC230V Figure 1 1 2 1 Detail Connection of PCNC Unit with various devices 1 3 YASNAC PCNC Connecting ManualChapter 1 General 1 1 3 Connector Layout NC Side The following figure gives the detail Connectors Layout of YASNAC JZNC JFC10 board Servo controller connector CNO1 Servo controller I O connector CN11 Ye di I O module connector CN02 Power On Off connector CN12 M Fuse HMOS3 0 3A F1 Power good signal connector CN03 e ES oi Interruption setting short pin S11 E RS232C connector CN14 Memory address setting rotary switch S12 CH We VO module power output verification LED Ki Direct IN OUT connector CN14 i aon UO module power output connector CN04 z e j System load switch S1 UO module power input connector CN05 System load switch S1 from top 1 2 3 4 Battery alarm LED ooo0o0
34. B 50S61 0M Made by Oki Flex FRCS AA50 2TOS For machine signal 8 C862 B 50S61 0M Made by Oki Flex aia FRC5 AA50 2TOS ES L CNI FRC5 C50552T OL CN2 FRC5 C50852T OL C863 B 50S61 0M Made by Oki Flex FRC5 AA50 2TOS CN3 FRC5 C50852T OL I O Module JANCD JSPO4 re CN09 C229B 50861 OM Made by Oki Flex FRC5 C50852T OL oe C228 B 50S61 0M Made by Oki Flex FRC5 C50S52T OL FRCS STO pad C227 B 50S61 0M Made by Oki Flex FRC5 C50S52T OL ROAA TTO For machine signal FIGURE 10 1 2 1 Connection between Devices 10 3 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O 10 2Connection Details of General Purpose I O This section describes the connection details between the I O module and the I O signal device 10 2 1 FC810 FC816 FC860 Module JANCD FC810 FC815 FC860 Power Supply CN4 Connector OV 24V Pin No Address No Bit No d w 33 1000 0 gt 19 1000 1 S04 1000 2 5 00
35. CN11 CN12 I O module CN11 CN12 Connector specifications ISIG 1 cn 1 SIG Connector specifications Connector MR 8F Connector MR 8F Soldered saa a RC ug Soldered Hood MR 8L Hood MR 8L Manufacturer Honda Tsushin 3 3 Manufacturer Honda Tsushin Kogyo LTD SH SH Kogyo LTD 5 5 FG FG 8 8 SH SH Recommended cable KEV SB type 0 2mm x 1 pair DE9405671 A2 13 YASNAC PCNC Connecting Manual Appendix 2 Cable Specifications JZNC JFCIO CN02 Connector specifications Connector DUSB APA42 B1 C50 Soldered Manufacturer DDK SIG Hood case SIG Recommended cable SS 92026 DE9403367 CNO04 Connector specifications 1 1 Connector 1 178288 5 SPIN 9V Tov 2 4 Manufacturer AMP ov ov 4 3 24V 24V 5 5 024V 024V Recommended cable CN13 CN14 Connector specifications 5V i 5V Connector 1 178288 5 5PIN 4 4 Manufacturer AMP ON OV 3 3 24V 24V 5 5 024V 024V I O module CN13 CN05 Connector specifications Connector 172026 1 MICSPIN Manufacturer AMP VCT type 2mm x 5 cores DE8402398 I O module CN13 CN14 Connector specifications Connector 172026 1 MICSPIN Manufacturer AMP Recommended cable VCT type 2mm x 5 cores DE8402398 A2 14 YASNAC PCNC Connecting Manual Appendix 2 Cable Specifications 2 1 8 Connection with the Servo Unit 1 Connection Diagram JZNC JFC10 CN11 10220 52A2JL
36. L i 1103 7 asd Kl Am Y Y L c1 To CNI5 1 To CNI5 3 Address number and bit number 1102 0 to 1103 7 FIGURE 10 2 2 7 FC861 Module Connection ek 7 The above address is that of Module No 1 1 1102 0 to 1103 7 For Module Nos 2 to 7 the layout is as shown above starting from the smaller address number 10 33 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O JANCD 861 POWER SUPPLY 424V CN3 connector 424N OV Pin No Address No Bit No 1104 0 19 neu Pu LJ WP 1104 1 20 lt a e e 1104 2 eegen 21 lt e lt gt L SE 1104 3 22 a nO lt LJ P 1104 4 m 23 lt van f es NE A 1104 5 24 ran NEI 1104 2 2 04 6 25 a 1104 7 26 x lt com fo NEA 24V 1105 0 Da LII S A Na 1105 1 28 AD Le a A L KE e SE S 1105 2 29 a S P 1105 3 30 A E I NE fi 1105 4 31 E HN NA 1105 5 32 ADS lt Oe 1105 6 33 N ki pud 1105 7 G4 KN al gt LA 43 46 LOS V 054 Y Y To CNI15 1 To CN15 3 Address number and bit number 1104 0 to 1105 7 FIGURE 10 2 2 8 FC861 Module Connection
37. NN The above address is that of Module No 1 1 1104 0 to 1105 7 For Module Nos 2 to 7 the layout is as shown above starting from the smaller SS address number 10 34 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O JANCD FC861 POWER SUPPLY 424V CN3 ane 424V oV Pin No d Anchor No Bit No 1106 0 F bag Eisen 1106 1 36 gt AEN lt pie NE 1106 2 37 P PS a om 1106 3 Fock 38 DN lt poe Cd KEE 1106 4 39 d i gt pie p di 1106 5 e 40 Ken lt Pos L MA 1106 6 CT 41 P a l La MA 1106 7 E aD TT lt lt gt d v V cnis 1 7 424EX esi l 054 04V CN15 3 Address number and bit number 1106 0 to 1106 7 FIGURE 10 2 2 9 FC861 Module Connection 3047 The address is that of Module No 1 1 1106 0 to 1106 7 For Module Nos 2 to 7 the layout is as shown above starting from the smaller address number 10 35 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O 10 2 3 JSP02 JSP04 Module The I O ports in JSPO2 and JSP04 modules are compatible with each other JANCD JSP04 JANCD JSPO2 e
38. Purpose I O Module Device 2 Setting of Short Pin SW2 By setting shorting pin SW2 of the I O module FC810 FC815 FC860 FC861 it is possible to make logic 1 when the input contact is closed irrespective of common 0V 24V INVERT SW2 3 Or O O When ON When OFF FIGURE 9 4 1 3 Setting of Short Pin YASNAC PCNC Connecting Manual Chapter 9 Connection of I O Module 3 Address setting of I O module I O port address of I O module can be set by the rotary switch SW1 SWI evi cni2 S CNI3 CN14 A SW3 A ADDRESS TERMINATION INVERT CN6 CN2 CNI CN3 CN4 CNS CN7 FC860 CN7 FC8 10 C D A TAL N O FIGURE 9 4 1 4 I O Module JANCD FC810 FC815 FC860 C Mo CNII CN12 SW3 SW2 A TERMINATION INVERT CNI3 CNI4 SWI CNINT CNEXT ADDRESS CN3 CN2 H Z Oo CNI FIGURE 9 4 1 5 I O Module JANCD FC861 CN07 CNO08 CNO1 CN02 CN03 z E am Le ADDRESS A TERMINATION Conos CN09 Ne Q CN10 FIGURE 9 4 1 6 I O Module JANCD JSP02 JSP04 YASNAC PCNC Connecting Manual Chapter 9 Connection of UO Module 4 Reverse Bit Area of the B
39. RU y addin RR 1 3 1 1 3 Connector Layout NC side oat a teca patet ett dla ots 1 4 1 1 4 Connector Layout PC side oaov DES QE SERATA C NY ER 1 5 General Specifications osi ooa Fon eo LI eee eel Ee 1 6 Thermal Design of Enclosure evo rv y E WRAVEX E REOR E E eU ERR 1 7 13 0 Thermal EE EE 1 7 1 372 Dust Proof DESIN Sa espera eR e E e UNI os 1 11 1 3 3 Countermeasure Against Magnetic beide 1 12 Cable Clamp and Shielding deae y RD ea eee XS eee RACER A E E RAS 1 13 TEE a D SA en o ut 1 14 K ch General NOUS een bettie Eed Add duit Dien d s 1 14 1 5 2 Installation of CNC Umit id sa ah etes eoe s S 1 15 1 5 3 Installation of Feed Spindle Servopack e eee 1 16 2 POWER SUPPLY CONNECTIONS 2 1 2 2 Connection between Devices cue ve epi e a doe de EX dorus 2 2 2 1 1 Power Supply specifications for PCNC and I O units 2 2 2 1 2 Power Supply connections to PCNC 0 ee ee eee 2 3 2 1 3 Power Supply Connections to PCNC and I O un 2 3 2 1 4 Power Supply to Converter unt 2 4 Detailed Connections eers qot ex ea dove gee Vd Meee eder x e 2 5 2 2 1 Power Supply to PCNC unit oes thor OR Eet 2 5 ii Preface Table of Contents YASNAC PCNC Connecting Manual Preface Table of Contents 2 2 4 Powersupply to Converter i ccs epp s Ne He qos 2 7 2 2 3 Example or Circuit Diagram 5 Eug qe REY ee rH Y e SE 2 8 2 3 LED for Power Input Output 4255 Cer EA REO CHR AS 2 9 2 3 LED for PONG Power Input sos t
40. S20 1002 1 Sen 1002 2 3 02 if 1002 3 sao 1002 4 oou 1 4002 5 3 25 1002 6 is ou e n 1 4002 7 18 1 COM 01 SS 43 46 Ee 054 Address number and bit number 1002 0 to 1002 7 FIGURE 10 2 2 2 FC861 Module Connection The above example shows one connection of 24V common As for the connection of OV common refer to 10 3 2 2 Module JANCD FC861 The address is that of module No 1 1 1002 0 to 1002 7 For Modules Nos 2 to 7 the layout is as shown above starting from the smaller address number 10 28 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O JANCD FC861 Power Supply CN2 Connector OV 24V Pin No Address No Bit No Lr ED 4003 0 EO 4003 1 5 3 1003 2 5 1003 3 Se 1003 4 SO 1 1003 5 pO 1 1003 6 SB 1 4004 7 SOM 1004 0 S10 i 1004 1 Sa 1 4004 2 S12 lu 1004 3 S3 4004 4 p 04 L 4 aous US if 1004 6 h D 16 1 1004 7 San comoz E V 054 L Address number and bit number 1003 0 to 1004 7 FIGURE 10 2 2 3 FC861 Module Connection The above example shows
41. Single phase NO FG Recommended cable VCT type 2mm x 5 cores DE8402398 FIGURE 2 2 1 1 Power supply connections to PCNC Unit and 24V DC Power supply unit YASNAC PCNC Connecting Manual Chapter 2 Power Supply UPS000004 24 DC Power LO e Supply 180V 264V NO 1Ph AC PCNC CPU mu LO N OQ LF Line Filter Use line filter For selection of Line filter refer Appendix 1 Note Use 3 5mm sq or more for the Frame ground wire FIGURE 2 2 1 2 Power supply connections to PCNC Unit and 24V DC Power supply PCNC Power Socket and Frame ground details DETAIL 1 10 16 0 40 R2 54 0 10 R6 35 0 25 FIGURE 2 2 1 3 PCNC unit frame ground wire to be connected 2 6 YASNAC PCNC Connecting Manual Chapter 2 Power Supply Note Please follow the Frame Ground connection details for the machine and electrical cabinet 1 Connect FG Cable from customers main grounding point to Machine s electrical cabinet where PCNC is mounted 2 Connect FG cable from customers mains MACHINE CONTROL CABINET MACHINE OPERATION BOX p CRT UNIT A C INPUT I l CRT POWER 230 VAC 50 60 Hz L 1 I CRT GROUND WIRE CABINET GROUND PLATE OR GROUND BAR FIGURE 2 2 1 4 YASNAC PCNC CRT Power and Ground Wiring Note 1 Connect CRT ground wire only to the CRT chassis ground terminal Do NOT connect g
42. T1 Q 18 changing the winding option e Grounding at 100 Q or less 284 9 9y 20n 1 2 3 a ov Ge V 2CN16 E PA C 3 2CN 17 ae PA PE er cies ar 2CN 19 rit PB Leo 2CN 14 L U PC C oz 2CN 15 i PC Ca E amm Co 1 1 2CN 8 THSA 2CN 7 e SS FIGURE 6 2 3 1 Connection of the Spindle Motor with Built in PG YASNAC PCNC Connecting Manual Chapter 6 Connection with the Servopack 2 Separate Spindle Drive PG Inverter unit Spindle Pulse Generator SPA p CNS A PA Lei SPA n SONA PA SPB CSN C PB 4 CSN R PB P SPB gt SPC CSN B PC i gt P N P P SPC lt Bo so H 45V n x sN K OV h e en FIGURE 6 2 3 2 Connection of the Spindle Motor with Separate Spindle Drive PG YASNAC PCNC Connecting Manual Chapter 6 Connection with the Servopack 6 2 4 Selection of the Converter It is necessary to select the converter based on satisfying the following three conditions CONDITION 1 e The rated output of the selected converter must be larger than the following value Rated spindle output x 1 1 Total rated servomotor s outputs x 0 6 CONDITION 2 e The one second rating of the selected converter 2 times the continuous rating must be greater than the value shown below CONDITION 3 e The one minute rating of the selected converter 1 2 times the continuous rating m
43. The heat generated by the CNC unit varies depending on the addition of options The heat generated by the I O module varies with I O status 1 2 Internal heat generation is the heat remaining inside of the enclosure when the servo unit s fin is exposed outside of the enclosure and when the external air is applied to the fin at greater than 2 5m s 3 Thermal design of the enclosure to house the servo unit varies with machine specifications but is acknowledged to use a value of 70 of the load factor 1 10 YASNAC PCNC Connecting ManualChapter 1 General 1 3 2 Dust proof Design Dust proof Design and Construction PCNC units and other components especially CRTs housed in a machine tool enclosure are exposed to an environment with airborne matter e g dust oil coolant mist etc Since these elements could cause control component malfunction enclosures should be designed and built to prevent such matter from entering as follows e Use an air tight enclosure e Seal the cabinet inlet with packing material Refer to Fig 1 3 2 1 e Secure the rear door lid with packing material Refer to Fig 1 3 2 2 The enclosure s front surfaces with PCNC operating panels and are dust proof but do not install them where liquid coolants are present The periphery should be sealed with suitable materials The CRT unit s high voltage will attract airborne dust so when mounting the CRT unit s pendant box please take note of the follo
44. This section describes the connection details between the additional I O modules 9 4 1 Connection between Units I O Module No 1 I O Module No 2 JANCD FC8 10 FC8 15 FC860 FC861 JANCD FC810 FC8 15 FC860 FC861 CNI2 1 SIG CNII 1 CN12 2 SIG HE CN11 2 be a CN12 3 a p CN11 3 bes p CN12 5 CN11 5 c T CN12 8 FG FG CN11 8 lt o S CN13 1 CN14 1 a V gt z CN13 4 CN14 4 4g V gt N14 24V CN13 3 C 3 Jet R CN14 5 024V CN13 5 aa CNI7 1 24V 24V CN7 1 CN7 2 024V 024V CN7 2 Power output FIGURE 9 4 1 1 Connection Details of Additional I O ModuleDevice 1 Connection of General Purpose I O Module e Up to four 4 general purpose I O modules can be connected when using FC810 FC815 or FC860 e tis necessary to carry out end processing at the last module of the general purpose I O modules YASNAC PCNC Connecting Manual Chapter 9 Connection of UO Module PCNC UNIT I O Module I O Module CNO2 ROI low oul Jenn JANCD FC810 JANCD FC810 FC815 FC860 FC815 FC860 FC861 FC861 CNI3 cni4 cni Power Supply No 1 setting No 1 setting TERMINATION SW3 TERMINATION SW3 ON OFF ee 3 1 2 3 When transferring to another I O module For the last I O module FIGURE 9 4 1 2 Connection of General
45. WRITE ENABLE 32 TRACKOO 33 WRITE PROTECT FERRITE CORE FERRITE CORE FERRITE CORE FLOPPY DISK DRIVE UNIT 3 5 1 44MB FDD DATA 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 GND 2 NORMAL HD A IN USE SIDE LD DRIVE SELECT 3 INDEX DRIVE SELECT 0 DRIVE SELECT 1 DRIVE SELECT 2 MOTOR ON DIR SELECT STEP WRITE DATA WRITE ENABLE TRACKO00 WRITE PROTECT READ DATA SIDE SELECT DISK CHG READY FDD POWER TO T S CONTROLLER POWER 7 13E YASNAC PCNC Connecting Manual Chapter 3 Connection of PCNC Operation Panel e Connection details Between PCNC CPU unit and Touch screen ATX MOTHERBOARD TOUCHSCREEN CONTROLLER FERRITE FERRITE TOUCHSCREEN FROM T S CONTROLLER POWER 6 14B M s 0 z o M M o f Connection detailed between PCNC CPU UNIT and SERVO ON SHUT DOWN MACHINE OPERATION BOX 6P DOUBLE ROW COVERED TERMINAL STRIP SUCH AS BEAU 18006 10A OR EQUIVALENT MACHINE CONTROL CABINET eege EE TOUCH SCREEN POWER EE eS i CABLE UWR00267 CPU RACK oro i Ze TOUCH SCREEN GE SERIAL UUMPER go CONTROLLER i ek GND SIS GND X POWER OUTPUT 5V 5 12 VDC JUMPER i TOUCH 5V SCREEN I MAIN DC eo POWER MID POWER CABLE hee UWR00298 UWRO0264
46. YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O JANCD JSPO2 OV CNO7 connector 24V JANCD JSPO4 EN Address No Bit No 1106 0 35 57 AN a Lei 1106 1 GO a LAM Lo 37 3 1106 2 RS L jj E p mF 1106 3 38 bag 311106 4 39 meet amp a 1106 5 40 E 1106 6 41 a 1106 7 42 a 43 46 cam V V 054 Address number and bit number 1106 0 to 1106 7 FIGURE 10 2 3 9 JSP02 JSP04 Module Connection For Module Nos 2 to 8 the layout is as shown above starting from the smaller rd rom The above address is that of Module No 1 1 1106 0 to 1106 7 address number 10 44 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O 10 3Description of General Purpose I O Signal This section describes I O module and the machine side I O signal 10 3 1 I O Port YASNAC is a system with a built in machine sequencer PLC Therefore when a machine tool builder designs a built in sequencer the assignment of external signals to the I O port may be set freely CNC unit p gt m gt Panel UO 1100 CNC q mais 43500 Machine el 1000 Machine Weste sequencer side L General p 3000 purpose 1116 Lis 1016
47. a A 1107 5 e E ER 1107 6 L 9 1107 7 CN 1 4 J Oy Ge CC Address number and bit number 1106 0 to 1107 7 FIGURE 10 2 1 21 FC815 Module Connection 1 A The address is that of Module No 1 1106 0 to 1107 7 For Module Nos 2 and 3 the layout is as shown above starting from the smaller address number 10 24 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O JANCD FC8IS on POWER SUPPLY CN3 connector OV 24V Pin No 29 Anchor No Bit No 1108 0 18 dH 1108 1 17 E fe XY 1108 2 16 a 90 kel 1108 3 15 aX Soy 1108 4 14 n Nm 1108 5 13 EP d 1108 6 12 ys lt L He 1108 7 41 ES pd m a b i E 30 a 1109 0 E 49 zx aa 6 4 a A 1109 1 48 d n p I ANS J 1109 2 47 gt G 4 j e M Kee 1109 3 46 gt ON EI L 1109 4 45 lan Lo NM 1109 5 L qa QD e 1109 6 43 pe is 1109 7 42 i i OD Address number and bit number 1108 0 to 1 109 7 FIGURE 10 2 1 22 FC815 Module Connection Wie
48. a commercially available standard power supply or Power Supply Model UPS000004 Power Supply specifications for PCNC Unit and UO units Power supply connection to the PCNC unit differs depending on whether using a commercially available standard power supply for both PCNC and I O units or use a recommended power supply unit only for PCNC and use another power supply for I O units 1 Selection of Power Supply a Using a Standard Power Supply Excluding 24V power supply for I O input and output 90W is required for the total PCNC system Select a suitable power supply with consideration for temperature derating characteristics e Power supply for I O input and output Select a suitable power supply by referring to the calculation example shown in Section 10 3 3 Power Supply for I O Signal Power supply for PCNC Unit In order to provide 90W power capacity or greater when the internal panel temperature is 55 C a 24V output power supply with capacity of 150W and greater is required Recommended UPS000004 is rated for 150 Watts Select a power supply with the following specifications Power capacity of 150W or greater Power supply with the derating characteristics of 60 or greater when the internal panel temperature is 55 C 150W x 06 90W Recommended Power Supply UPS000004 Operating Conditions At 50 C 100 Out put rated Current 6 5 Amps At 55 C 80 Derated Output Current For more details contact the
49. a fan to circulate air to improve cooling efficiency within the enclosure As a general rule the fan should blow air upward at 1 m s over the p c board s surface e The fan should not blow air directly onto the p c board To prevent malfunctions due to noises keep noise generating elements 10m away from AC power supply cables and components over 90VDC When wiring separate AC from DC lines and separate primary side from the transformers s secondary side line filter etc 1 14 YASNAC PCNC Connecting ManualChapter 1 General 1 5 2 Installing the PCNC Unit The PCNC unit has a built in fan that blows air 1 m s over the upper side of the PCNC unit e Provide clearances of 50 mm minimum above the 100 mm minimum below the PCNC unit for ventilation and maintenance DETAIL 1 R2 54 0 10 10 16 0 40 q R6 35 0 25 FIGURE 1 5 2 1 Mounting of PCNC Unit YASNAC PCNC Connecting ManualChapter 1 General 1 5 3 Installing the Feed Spindle Servopacks Amplifiers e The Servopack is to be wall mounted vertically using screws or bolts Locate the Servopack so that inspection maintenance and part replacement can be easily made The Servopack will generate some heat so mount with sufficient space around the unit e To reduce heat generation mount the cooling fin external to the Servopack s enclosure with the fan blowing air on the cooling fin 2 5m s Internal air should not be blown direct
50. controller is ready if external preparation has been completed close the MRD machine ready completed input of the general purpose output module Now Alarm lamp icon on the PCNC CRT is green and operation is now possible YASNAC PCNC Connecting Manual Chapter 5 Connection of Power ON OFF Excluisve Signal EON input l EOF input 1 T l l l 1 4 ESP input I SVMX output Servo ready I p n completed pm5400 p A pm5400 WW BKX output MRD input gt lt _ lt gt lt gt lt lt a gt Alarm code RDY 3302 3000 RDY 3000 2900 FIGURE 5 3 1 1 Power ON Sequence of Servo with PCNC Unit 5 3 2 Emergency Stop ESP Input 5 3 3 When the emergency stop input circuit is opened the controller stops all of the actions and turns SVMX and BKX Off During emergency stop of the general purpose I O module it makes output ESP open In response to the emergency stop input the servo should DB stop and the spindle stop with brake using the delay circuit The spindle coasts after the main connector 1MC is opened by the delay timer External Power ON OFF ECON EOF ECOM Input The controller may be turned ON OFF by external input just like through the POWER ON OFF pus
51. d lt Lj gt 41 7 11003 41 a I l 1100 4 8 VEN L 1100 5 7 Ch EN Ia FO 1100 6 6 n ER o U 1100 7 5 AN fu ee rl a P 4 29 1101 0 EN a P 1101 1 Q3 eg AEN lt a ki 3101 2 a m n gt 11013 m AN k 1101 4 20 1l ee DEE lt a Lo om 1101 5 AN P 1101 6 iN T L 1101 7 9 e d a D ED T 1 4 ee V Address number and bit number 1100 0 to 1101 7 FIGURE 10 2 1 10 FC810 FC860 Module Connection The address is that of Module No 1 1100 0 to 1101 7 For Module Nos 2 and 3 the layout is as shown above starting from the smaller address 10 13 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O JANCD EC810 EC860 T 3 POWER SUPPLY CNI connector 424V OV Pin No 30 i 1102 0 Eai 40 em N qa ET 1102 1 39 M lt a gt N we me 7 T CC 8 pl e NR 1102 3 37 D Yy e egent 1102 4 36 ARN E r VE 1102 5 35 len be gt 1102 6 34 C k H 1102 7 33 a ki Ney GD a 1103 0 Ka 18 E XS ET a d k H 1103 1 17 Y lt a Ki 1103 2 16 ex cal L 3 P 1103 3 15 E ese 1103 4 ST 14 lt II fih a D Kl T 1103
52. e ER 1100 3 30 E gt 11004 OI a E 1100 5 32 kag I 1100 6 33 Q 1100 7 34 E EE 24V 1101 0 lt 35 a Ek SS 8101 1 36 eon E Geen GT s 1101 2 37 Zo gt A 31101 3 G8 ay 34 P 1101 4 39 A 1 ME 3101 5 KH 40 T 1 et 4l z 1101 6 41 lt a P 1101 7 42 AD PE er V 054 To CNI5 1 To CN15 3 Address number and bit number 1100 0 to 1101 7 FIGURE 10 2 2 6 FC861 Module Connection NX Ss The above address is that of Module No 1 1 1100 0 to 1101 7 rom For Module Nos 2 to 7 the layout is as shown above starting from the smaller address number 10 32 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O JANCD FC861 MEME POWER SUPPLY 424V CN connector 24V oy Pin No Anchor No Bit No 1102 0 27 4 D y 1102 1 28 A Red We L2 1102 2 29 ommo ELA ce 1102 3 30 RP E LL ee 1102 4 31 A a CR 1102 5 C d 6D LL E 1102 6 33 pes Ha ke 1102 7 34 aS lt Aki 1103 0 ax L HOH i 1103 1 KS a es 1103 2 i do 1103 3 Di Le 1103 4 lt 0 1103 5 pe es bei d 1103 6 Z
53. external fan is not supplied with the heat exchanger Please prepare the mounting plate at the machine tool builder 3 The following parts used for the external fan unit are supplied as accessories Fan motor 2 pes Fan motor starting capacitor 2 pcs Fan guard 2 pes Al 21 YASNAC PCNC Connecting Manual Appendix 1 Dimensions 1 13AC Reactor UZBA B for Input for 50 60Hz Select an AC reactor from the following tables according to converter Model VS 656MR5 Model Current Induct Code Fig Dimensions in mm inches CIMR A ance No No MR5N mH A A1 B B1 B2 C1 C2 Max Max 130 88 60 44 25 23P7 20 0 53 X010057 1 5 12 3 46 2 36 1 73 0 98 130 88 60 105 5 25P5 30 0 35 X010058 1 5 12 3 46 2 36 4 13 0 2 130 150 98 65 40 40 ZIPS 40 0 265 WEE s 512 6 91 3 86 2 56 1 57 1 57 160 105 75 130 5 2011 60 0 18 X010060 1 6 3 4 13 2 95 5 12 40 2 85 42 2015 80 0 13 X010061 1 3 35 1 65 150 5 180 90 50 E 2018 90 0 12 X010062 2 7 09 8 54 1 97 5 91 0 2 190 100 45 7 48 3 94 95 1 77 2022 120 0 09 X010063 2 8 74 175 5 210 210 E 110 2030 160 0 07 X010064 3 8 23 8 27 6 89 0 2 4 33 Al 22 YASNAC PCNC Connecting Manual Appendix 1 Dimensions Model Dimensions in mm inches Approx Heat CIMR Mass Loss MR5N kg Ib Ww
54. g POWER SUPPLY CN2 connector 24V 0V Pin No 20 1105 0 4 X AN P 1105 1 vm Zs ee P 17 4 1105 2 ds K lt gt Ne 1105 3 5 lt a Ft SECH KH ki 3105 4 11 P Pe S kx KH E 1105 5 6 go van Lj Ei 1105 6 12 AN L N T 1105 7 D 7 pe i p TI Z 18 Sp ca 024 Address number and bit number 1105 0 to 1105 7 FIGURE 10 2 1 13 FC810 FC860 Module Connection For Module Nos 2 and 3 the layout is as shown above starting from the smaller A The address is that of Module No 1 1105 0 to 1105 7 address number 10 16 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O JANCD FC810 FC860 i POWER SUPPLY CN3 connector 424V OV Pin No 31 Address No Bit No 1106 0 33 oe lt a Pe EY i 1106 1 19 4 Laf n ki i 1106 2 34 a Ki 11063 Q0 S f ki 1106 4 35 Ww L i lt a LT 1106 5 5 e ki 1106 6 21 c ki 1106 7 36 pe S lt lt OH 32 1107 0 Pa Ll A SCH ki 1107 1 CH Ki L 1107 2 S oc aet Lj EI 1107 3 ee e o 99 1107 4 ZE a EC 1107 5 n KA DS L Foi 1107 6 M Reg ae 1107 7 24
55. iv j 1100 7 34 lt i mor y a OE 1101 0 35 a P 1101 1 36 JEN c mi 3101 2 37 a I 1 1101 3 38 p gt ts pp a a 1101 4 m 39 AN I P 1101 5 40 lt n KA gl T ps 1101 6 a 41 n AN E ki LL wy 1101 7 42 gt AN Ld S L Lo lt m 024 i Address number and bit number 1100 0 to 1101 7 FIGURE 10 2 3 6 JSP02 JSP04 Module Connection e The above address is that of Module No 1 1 1100 0 to 1101 7 For Module Nos 2 to 8 the layout is as shown above starting from the smaller address number 10 41 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O J ANCD J S P02 B d 42 4V CNOS connector Connection example JANCD JSPO4 gt Addresss No Bit No Pi ON in No 1102 0 27 es a Pe cud 1 1102 1 CS eg S 4 NS i 1102 2 Q9 ADS CL CE 3102 3 30 lt a SN 2s ar KS NA 3102 4 emmmer Se ADS a pie NY 1102 5 32 Sal St 1102 6 Q3 AN Iz A see up Le oy 1102 7 34 a Kg ki 1103 0 35 EP D l Ld L NE 1103 1 36 a ag gt E pa 1103 2 37 a AN Q 1103 3 38 a D l T 1103 4 39 iD En ki A 1103 5 40 PG IR S OE 1103 6 41 a T i pS KC S 657
56. kg Ib 134 Es SGMG 05A212 928 14 3 SGMG SE d 09A212 130 110 9 6 490 58 m 613 0 035 0 24 0 013 2 28 SGMG 4 3307 9 0 7489 9 13A212 7 13 KOHN 0 0005 we 23 1 154 14 5 SGMG 20A212 6 06 T 82 0 seme 180 79 Hands 3 2 aset 79 185 Se 7 09 7 09 450 09 1 3779 3 11 40 8 214 Ss SGMG 44A212 8 43 52 9 Al 10 YASNAC PCNC Connecting Manual Appendix 1 Dimensions 1 7 Spindle Motor M5 Series Model UAASKA for 200VA C 1 7 1 Flange mounted Type Motor Dimensions 4 2 MTG HOLES Dimensions in mm inches Rated Output kw HP L LA LB LC LG LH LL LR Z D 30 min Continuous Rating Rating 392 332 2 2 13 15 4 13 1 185 150 Soe 174 12 220 60 11 174 bois 502 7 28 sis 6 85 0 47 8 66 445 2 36 0 43 6 85 19 8 0 0016 17 4 515 435 80 oim 20 3 17 1 3 15 215 204 16 250 15 204 75 10 585 8 46 8 03 0 63 9 84 475 110 0 59 8 03 i 23 0 18 7 4 33 568 458 1105 224 18 0 15 20 606 265 250 20 300 496 110 15 260 23 8 10 4 9 84 0 79 11 8 19 5 4 33 0 59 10 2 642 532 22 30 18 5 25 25 3 20 9 300 9 30 40 22 30 794 350 0 052 320 20 385 654 140 19 320 31 8 13 8 4480 12 6 079 15 2 25 7 5 51 0 75 12 6 0 002
57. most efficient ways to use the machine tool The following symbols are used in this connection manual to emphasize particular information to the user NU Indicates important information to be remembered i e precautionary alarm displays to prevent damaging devices YASNAC PCNC Connecting Manual Preface Table of Contents OPERATING SAFETY WARNINGS In this YASNAC PCNC Connecting Manual warnings regarding safe use are categorized as WARNING and CAUTION refer to Page 1 for an explanation of these terms An example of this warning method is as fol lows WARNING LABEL PCNC Unit 4 Read all Warning label s e of PCNC Unit BE SURE TO CONNECT GROUNDING LINE TO GROUNDING TERMINAL PCNC Opeartion panel with 14 CRT Unit N WARNING 14 CRT UNIT or LCD Expected rear side warning dh L Label CuH Make sure to connect grounding May cause electrical shock Do not touch inside Make sure to connect grounding db Read all the cautions and warnings 24 DC Power supply unit UPS 000004 xi YASNAC PCNC Connecting Manual Preface Table of Contents e When moving the product do not lift by the cable TRANSPORT PRECAUTONS e Once the product has been installed on the machine and the eyebolts have been removed insert suitable size machine bolts in the mounting holes e The product should not b
58. one connection of 24V common As for the connection of OV common refer to 10 3 2 1 Module JANCD FC861 The address is that of module No 1 1 1003 0 to 1004 7 For Modules Nos 2 to 7 the layout is as shown above starting from the smaller address number 10 29 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O JANCD FC861 Power Supply CN2 Connector OV 24V Pin No Address No Bit No PA p 19 1005 0 S20 1005 1 e 0D 1005 2 e 22 1005 3 gt on L e 5 03 ud 1005 4 EAM 1 4005 5 S 05 1 1005 6 e 26 1005 7 p gt CN Sc CG A kee gt gt 18 COM 03 43 46 gt 054 Address number and bit number 1005 0 to 1005 7 FIGURE 10 2 2 4 FC861 Module Connection The above example shows one connection of 24V common As for the connection of OV common refer to 10 3 2 2 Module JANCD FC861 The address is that of module No 1 1 1005 0 to 1005 7 For Modules Nos 2 to 7 the layout is as shown above starting from the smaller address number 10 30 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O JANCD FCS861
59. signal SPORE 1 Orientation completed signal SPCHWE 1 Winding changeover signal DO SPFLT 1 Fault signal 3661 D1 SPTALM 1 Error Alarm signal YASNAC PCNC Connecting Manual Chapter 6 Connection with the Servopack 6 2 20 Servomotor Connection 1 Servomotor with Built in PG common to both absolute and incremental encoders SGDC OOAJA 1 ml lt lt c 2 3 4 oOo NW ra CN 16 f S 7 gt 2CN 17 N CN 18 CN 19 2CN 14 CN 15 E 4 1 2CN 10 2CN 12 2CN 13 H CN CN 4 iE CN 2CN iE 2CN 4 N A j LFG 1 FIGURE 6 2 2 1 Connection of the Servopack with built in PG 6 5 YASNAC PCNC Connecting Manual Chapter 6 Connection with the Servopack 2 Servomotor With Separate Feedback Unit SGDC LILIAJA Separate PG 7CN 16 4 PA TENT ef apa INE PB 7CN 19 et PB 7CN 14 PC 7CNAS 2 P l ape 7CN 12 BAT CH OBAT 7CN 6 4 5V 7CN3 2 xb o INS 4 sv TCN 2 y OV m NE TENA lt 5V ICN 4 ep o N F FG FIGURE 6 2 2 2 Connection of the Servopack with Separate Feedback Unit ON 1 nN YASNAC PCNC Connecting Manual Chapter 6 Connection with the Servopack 6 2 3 Spindle Motor Connection 1 Spindle Motor with Built in PG Inverter unit si 62 Cooling fan C IMR M5N z2 200 VAC z cum z3 rae R1 6 17 Electromagnetic contactor for
60. supplied by the battery See Fig 11 1 2 1 Connect Red wire L1 IWIUHIUT Connect Black wire FIGURE 11 1 2 1 Connecting the Battery Connector Turn the power ON Make sure that Green Battery icon is displayed on the PCNC s CRT screen and that the red LED on JZNC JFC10 board is OFF A Ri Z 1 Ifthe red LED remains lit after replacing the battery the connector might be inserted Geng incorrectly or the battery might be faulty Power OFF operation is allowed a few seconds after turning the power ON 3 After turning the power OFF replace the battery quickly If the NC unit is left with the battery removed the data stored in the memory could be lost 11 3 YASNAC PCNC Connecting Manual Chapter 11 Replacement Of Battery 11 2 Fuse Replacement Fuse F1 If the Servo ON Shutdown buttons refer to Chapter 5 and the direct signals refer to Chapter 10 are not correctly connected the Fuse F1 0 3 A could burn out When the Fuse F1 blows the following abnormalities may occur 1 3002 Emergency stop alarm will be displayed Servo power supply can not be turned ON 24V is not output from I O Brake signal is not output Direct OUT signal is not output LED on JZNC JFC10 board will not light Sr de D P When the Fuse F1 0 3 A is burnt out check and correct the connection of the following sig nals then replace the fuse For the spare fuse contact your Yaskawa represen
61. will disappear When battery alarm displays the battery must be replaced immediately When the red battery icon displays in the status bar make sure to leave the PCNC unit power ON at least one hour every three days Standard batteries cannot be used For a spare battery contact your Yaskawa representative Battery type ER6VC3 Parts code BA510 PCNC Display Unit Battery alarm indication BAT Battery Icon Green Good Battery Icon Red Bad 11 1 1 Checking the Battery Life 1 Checking the Battery Which Needs Replacing Follow the procedure indicated below to check whether or not battery must be replaced Press the POWER OFF button Ifa door interlock switch is installed place the door interlock key in the OFF position This makes power ON possible with the door opened Open the door so that the front part of the PCNC unit is visible Press the POWER ON button once again G Check the red LED on the JZNC e JFC10 board If it is lit the battery must be replaced 11 2 YASNAC PCNC Connecting Manual Chapter 11 Replacement Of Battery 11 1 2 Replacement Battery Procedure Replace the battery quickly in the following procedure D Turn the power OFF Then remove the battery from the holder Fit the new battery in the holder and insert the connector Although the connector may be inserted in either direction it must be securely inserted Otherwise the power will not be
62. 0 UO module power input verification LED Battery power reply supply connector CNO6 IB 1 a ORE I Li SEU System load rotary switch S1 Battery Lt FIGURE 1 1 3 1 Details Layout of YASNAC JZNC JFC10 Board YASNAC PCNC Connecting ManualChapter 1 General 1 1 4 Connector Layout PC Side JL 1 HE fe E E J sl COM COM4 TS USB 9 EN PRINTER vm Q REMOTE FLOPP Y 5V 14 12V1A AUX DC OUTPUT FIGURE 1 1 4 1 Connector Layout on the top view of the PCNC CPU rack YASNAC PCNC Connecting ManualChapter 1 General 1 2 General Specifications The enclosure should be designed to meet all of the following conditions Table 1 2 1 Specifications Item Specifications Moi uon 15 C to 65 C Transportation PCNC unit Temperature I O module SES Servopack 09C to 53 C around f d 14 Color monitor with enclosure touch screen Humidity 20 to 80 RH with operation Ambient Conditions 10 to 90 RH with non operation Torano Less than 4 9m s during operation Others Free from dust coolant or organic solvent a 24VDC 10 PCNC Unit input power supply 180V 264V AC Input power supply voltage 180V 264VAC Power Supply Unit UPS000004 Frequen
63. 0 Connection of General Purpose I O JANCD FC8 10 FC8 15 FC860 Power Supply CNS Connector OV 24V Pin No Address No Bit No B pis 1007 0 30D 1007 1 gt 16 1007 2 Sas 1007 3 410 1007 4 430 77 1007 5 PRU 1007 6 13 1007 7 2 9 1008 0 3 05 1008 1 204 1008 2 2 03 1008 3 3 09 1008 4 SOD 1008 5 SE 1008 6 A pe DI 1008 7 28 COM41 E 1 3 V a 054 Address number and bit number 1007 0 to 1008 7 FIGURE 10 2 1 5 FC810 FC815 FC860 Module Connection 1 The above example shows one connection of 24V common As for the connection of OV common refer to 10 3 2 1 Module JANCD FCS810 FC815 FC860 2 The address is that of module No 1 1007 0 to 1008 7 In modules Nos 2 and 3 the layout is as shown above starting from the smaller address number For details refer to 10 3 1 I O Port 10 8 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O JANCD FCSI10 FC815 FC860
64. 00 0085 1 16 YASNAC PCNC Connecting ManualChapter 1 General 1 1 System Configuration 1 1 System Configuration The PCNC unit of the YASNAC which is hatched in the diagram below is composed of two boards JCP20 and JFC20 JZNC JFC10 It is inserted to a PC extended bus ISA inside PC case Its I O module servo unit spindle drive and motor are the same as those of the YASNAC J100 CNC UNIT FDD Kg E Monitor with Touch screen PC NC case ln Ad _ Keyboard ISA bus Feeding p Feeding C servo unit Spindle C D dive cit L Spindle motor 24V power ee ee ee ee eee ee o i 4 i Lo 7 d i Device i in i machine side Figure 1 1 1 YASNAC PCNC System Structure Diagram us Ear Hc e YASNAC PCNC Connecting ManualChapter 1 General 1 1 2 Connection Between Devices CPU RACK UNIT cS SS Se SSS Se NM LL SERVO ON SHUT DOWN 24VDC FOR i MACHINE UO MACHINE S NALE MACHINE OP PANEL UO S CN1 6 vo BOARD CN14 FOR MACHINE SIGNAL FOR MACHINE FC8XX OP PNL CN11 JSP02 04 CN13 gt MACHINE PANEL SENSOR SIGNAL l SIGNALS SERVO UNIT SGMG SGDC AJA A2AB b 4cn scn ic Hes Z AXIS 2CN 51cN Gei DC AJA 4cN BEBE 3CN JCP20 1 lien i ben Y AXIS e SCH ee 51cN SGDC AJA
65. 067 1068 1075 1076 COMO03 1045 1053 1061 1069 1077 COM04 1046 1047 1054 1055 1062 1063 1070 1071 1078 1079 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O 10 1 10 2 10 3 10 Connection of General Purpose I O This section addresses the connections of general purpose I O Connection between Devices css esee Siete wwe dete oleate ee PAS 10 2 10 1 1 Connection of Signal Line with I O Module 10 2 10 1 2 Connection between Devices 0 0 0 cee eee ee eee 10 3 Detailed Connection of General Purpose HO 10 4 10 2 1 FC810 FC815 FC860 Module 2 22 no IR E See Si RERO 10 4 I0 E F C86 Module tere RESET EROR Ee Ecke ee Sekt 10 27 10 2 3 ISPOZHSPUH TEE 10 36 Description of General Purpose I O Signal 10 45 10 3 1 UO Ports i e eeh EE A EA 10 45 1032 UO Carcuitor DOPO 1e eet RA uU ERES ES REER 10 47 10 3 3 Power Supply for I O Signal eese 10 57 10 1 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O 10 1 Connection Between Devices This section describes the connection details between the I O module and the I O signal device type of connector and the cable specifications 10 1 1 Connection of the Signal Line with UO Module I O Module JANCD FC810 FC815 7 CNI C8
66. 1 3 Input Circuit for 24V Common 2 Output Circuit of Direct OUT Signal JZNC JFC10 24V CN 14 20 Max 60mA Y Relay CN14 1 2 3 9 a V FIGURE 8 3 1 4 Output Circuit Direct OUT Signal YASNAC PCNC Connecting Manual Chapter 9 Connection of UO Module 9 9 2 9 3 9 4 Connection of I O Module Connection of I O Modules And Devices This section addresses the connections between the CNC unit and I O module Connection between Devices sas 21923 299a bd e SEEN Ob MR 9 2 Connection between Units eve Rp xe Ze ER TER ERN EAS 9 2 Detailed Connection of I O Module 9 3 Connection between Units ye Rs ex ERA wee Rd e RARE 9 3 Connection between Additional I O Module devices lees 9 4 Connection between Elter Ae v9 EV ows Gade Sw eed eee E RAE 9 4 Detailed Connection of Additional I O Module 9 5 Connection between Units uus uua ERAT EAR GUN EE A A RR RE 9 5 YASNAC PCNC Connecting Manual Chapter 9 Connection of UO Module 9 1 Connection between Devices This section describes the connection between the PCNC unit and the I O module connector type and cable specifications For a method to connect the I O module refer to the YASNAC Module I O Connecting Manual Document No DE9410364 9 1 1 Connection between Units PCNC Unit I O Module JZNC JFC10 JANCD FC8 10 FC860 FC861 CNO2 ROD JEPMC W6010 O0 MRP 8F01 ra
67. 1 Connection between Devices gege parie Rey AN EEN SN E wein 6 2 6 1 1 Connection between PCNC Unit Servopack and Motor 6 2 62 Connection Details i seti RR UE DADE OEE EOCENE dE ee 6 3 6 2 1 Connection between PCNC Unit and Servopack 6 3 6 2 2 Connection of the Servomotor 2 0 0 cee eee eee eee 6 4 6 2 3 Connection of the Spindle Motor 6 7 6 24 Selection of the Converter so eot occ ee bed ERE ECOSSE 6 9 7 CONNECTION OF RS 232C 8 CONNECTION OF DIRECT IN OUT SIGNALS TO THE PCNC UNIT 8 1 Connection between Devices 22 2 lk baw toe Boded ee ee Sad REPE desks 8 2 8 1 1 Connection to the CNC Units iioc E RI Rex 8 2 8 2 Detailed Connection of Direct INOUT eere 8 2 8 2 1 Connection to the CNC Dat ENEE p y ERE 8 2 8 2 2 Description of Signal or cox obi Rer pede eee ed C AEST PRESUL 8 4 8 2 3 DO Circuits on CNC Sides osos va RC ER RU ERREUR 8 4 9 CONNECTION OF I O MODULE 9 1 Connection between Devices cee cee eee eee eee eee ees 9 2 9 1 1 Connection between Units lees 9 2 YASNAC PCNC Connecting Manual Preface Table of Contents 9 2 Detailed Connection of I O Module 9 2 1 Connection between Units 9 3 Connection between Additional I O Module devices 9 3 1 Connection between Units 9 4 Detailed Connection of Additinal I O Module 9 4 1 Connection between Units 10 CONNECTION OF GE
68. 1000 3 35 1000 4 SO 1000 5 pag 1000 6 5 69 1000 7 p 1001 0 gt 22 1001 1 p gt GBD 1001 2 gt 1001 3 5 23 1001 4 S36 1001 5 po 5G 1001 6 fy 24 1001 7 be D I COM 30 p 01 3 V 054 Address number and bit number 1000 0 to 1001 7 FIGURE 10 2 1 FC810 FC815 FC860 Module Connection The above example shows one connection of 24V common As for the connection of OV common refer to 10 3 2 1 Module JANCD FC810 FC815 FC860 The address is that of module No 1 1000 0 to 1001 7 In modules Nos 2 and 3 the layout is as shown above starting from the smaller address number For details refer to 10 3 1 UO Port 10 4 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O JANCD FC810 FC815 FC860 Power Supply CN4 Connector OV 24V Pin No Address No Bit No e p39 1002 0 gt 9 1002 1 b 25 1002 2 p 60 1002 3 gt 10 1002 4 S26 m 1002 5 pe 1002 6 gt 11 1002 7 p2Qn 1003 0 5 42 1003 1 pd2 1003 2 2505 1003 3 5 13 1003 4 S44 1003 5 5509 1003 7
69. 103 1 17 d H 1103 2 16 A 1103 3 15 14 1103 4 ae Ki 1103 5 13 A A PES a i j 1103 6 12 TN M 1103 7 11 1 4 V 05 Address number and bit number 1102 0 to 1103 7 FIGURE 10 2 1 18 FC815 Module Connection The address is that of Module No 1 1102 0 to 1103 7 For Module Nos 2 and 3 the layout is as shown above starting from the smaller address number 10 21 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O JANCD FC8IS f f f POWER SUPPLY CNI connector OV 24V Pin No 32 ad 1104 0 49 S wy al e e 1104 1 48 lt a DH Wi A e XM 1104 2 4 47 SC gt L uw joe NM 1104 3 46 a He 1104 5 44 gt ND a cd cl NV 1104 6 43 s Lil oo 1104 7 42 a 1 4 Y E 054 Address number and bit number 1104 0 to 1104 7 FIGURE 10 2 1 19 FC815 Module Connection The address is that of Module No 1 1104 0 to 1104 7 For Module Nos 2 and 3 the layout is as shown above starting from the smaller address number 10 22 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O
70. 114 1108 1114 3 1116 1122 1116 1122 1116 1127 4 1124 1130 1124 1130 5 1132 1039 1132 1039 1132 1143 6 1140 1146 1140 1146 7 1148 1154 1148 1154 1148 1159 8 1156 1162 1156 1162 9 1164 1170 1164 1170 1164 1175 A 1172 1078 1172 1078 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O 10 3 2 I O Circuit of I O Port 1 Input Module JANCD F810 FC815 FC860 a Input circuit FC815 In the input circuit OV common and 24V common may be set externally For 24V power either the power supply unit JZNC JAUO 7 option or the external power supply may be used e When using a power supply unit Q pu 24V X CN7 2 iw V 024 COM T gt 102ma eo V 024 a For OV common O ONEI 424V CN7 2 S U V 024 s 10 2ma RV COM gt gt H V 0 24 b For 24V common S FIGURE 10 3 2 1 Input Circuit when using a Power Supply Unit NN d In the input circuits e g COM10 COM20 COM21 9 in total as shown in 10 2 Detailed Connection of General purpose I O 24V common or 0V E common may be selected freely per 8 inputs or 16 inputs For setting use wire at the cable side 10 48 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O e When using an external customer s power supply unit
71. 11KQV V SB DE8400095 0 2mm x 50 cores m MR 50RMD2 MRF 50F01 MR 50L LI CN2 C812KQVV SB DE6428693 0 2mm x 20 cores MR 20RMD2 MRF 20F01 MR 20L LJ CN3 rr C813KQVV SB DE8400095 0 2mm x 50 cores m E MRF 50F01 MR 50L For machine signal Mis RM C814KQVV SB DE8400095 0 2mm x 50 cores MRF 50F01 MR 50L LI WRS RND C815KQVV SB DE8400095 0 2mm x 50 cores m MRF 50F01 MR 50L LI CN6 C816KQVV SB DE8400095 0 2mm x 50 cores MR SORMD L ver zap MR SOL E al T O Module JANCD FC810 FC815 CN FRC5 C50S52T O C861 B 50S61 0M Made by Oki Flex FRC5 AA50 2TOS C862 B 20S60 0M Made by Oki Flex FRC5 AA20 2TOS C863 B 50S61 0M Made by Oki Flex FRC 5 AA50 2TOS C864 B 50S61 0M Made by Oki Flex FRC 5 AA50 2TOS C865 B 50S61 0M Made by Oki Flex FRC5 AA50 2TOS CN6 C866 B 50S61 0M Made by Oki Flex FRC5 C50S52T OL PUTANS L LJ FRC5 AA50 2TOS Ce C FRC5 C20S52T O L L Do rn C FRC5 C50S52T O For machine signal C FRC5 C50852T O Z Z va Dt C FRC5 C50S52T OL sl FIGURE 10 1 1 1 Connection between Devices 10 2 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O 10 1 2 Connection between Devices I O Module JANCD FC861 CNI5 To be used at external power supply 10178313 2 LJ C861
72. 2 3 4 5 6 7 GND 3 5 7 9 15 17 19 21 23 8 9 10 11 12 i 25 27 29 31 33 J 13 14 15 16 17 IN USE SIDE LD 4 A Bees F 4 IN USE SIDE LD l DRIVE SELECT 3 6 J 22 DRIVE SELECT 3 0O 6 _ DRIVE SELECT 3 INDEX 8 J 23 INDEX ILLI LLL 8 INDEX DRIVE SELECT 0 10 d 24 DRIVE SELECT 0 L 10 DRIVE SELECT 0 DRIVE SELECT 12 J 25 DRIVE SELECT 1 12 DRIVE SELECT 1 i DRIVE SELECT 2 _ 14 d Ee o ae 14 DRIVE SELECT 2 DIRECTION 28 J 28 DIR SELECT CIT s E DIR SELECT STEE 20 J 29 STEP Reese ben STEP WRITE DATA 22 d 30 WRITE DATA SE ER WRITE DATA WRITE ENABLE 24 d 31 WRITE ENABLE WRITE ENABLE TRACKOO_ 26 J 32_ TRACKOO nb TRACKOO WRITE PROTECT 28 J 33_ WRITE PROTECT CITI Spp WRITE PROTECT READ DATA 30 d 34 READ DATA READ DATA DISK CHG READY 34 J II DISK CHG READY 37 FDD POWER FROM AUX DC OUTPUT 3 8B FERRITE CORE TO T S CONTROLLER POWER 7 13E A2 8 YASNAC PCNC Connecting Manual Appendix 2 Cable Specifications e Connection details Between PCNC CPU unit and Touch screen ATX MOTHERBOARD TOUCHSCREEN CONTROLLER TOUCHSCREEN FERRITE FERRITE FROM T S CONTROLLER POWER 6 148 f Connection details between PCNC CPU UNIT and SERVO ON SHUT DOWN MACHINE CONTROL CABINET MACHINE OPERATION 80X Hg WI INECC Terminal Block To be arranged by MT
73. 4 Connection of Manual Pulse Generator 4 2 2 Non parallel I F CN01 16 PAHI zu PCNC Operator Panel lt z A MPGNO 1 JANCD JSP02 1 2 CN01 17 et JSP04 1 2 4 vumm m CNO01 19 c CNO01 3 cnni CNO1 6 sv lt a N S 45V 12V FG NOTET TP LSU La MPGNO2 CNO01 13 OV T m i CNOI l4 PBH2 lt a B CNO1 15 V SE lt gt CN01 2 ER OV bv CNO1 5 sv P lt 45V 12V Bi f CNO1 8 PRONUS E A MPGNO3 CNO1 7 OV n Ci CNOI 10 PBH3 ced B 3PHG CNOI 9 Jm P CNOI 1 Jm Se cno1 4 J 5v i P a 45V 12V FG f IE E FIGURE 4 2 2 1 Manual Pulse Generator Connection Details JSP02 1 JSP04 1 only one manual pulse generator can be connected one axis With JSP02 2 JSP04 2 JSP04 4 three manual pulse generators can be connected three axis 2 Use the cable within 5 meters for non parallel type I F Connect FG and the cable to the case using a metal cable clamp fitting YASNAC PCNC Connecting Manual Chapter 5 Connection of Power ON OFF Excluisve Signal Connection of Power ON OFF Exclusive Signal 5 1 2 2 5 3 This section addresses the connection of the Power On Off Exclusive Signal Connection between Devices od m xb uneen 5 2 Connection to PCNC Unit 41 eurve ee er E eR ee Les e es 5 2 Detailed Connection of Power O
74. 4 xe x ER enu IE 2 10 3 CONNECTION OF PCNC OPERATION PANEL 3 1 Connection between Devices 22 2 oer 3 LED EE ESERE USE NRI 3 2 3 1 1 Connection with the Operation Done 3 2 3 2 Detailed Connection of PCNC Operation poncel 00 000000 3 3 32 Connection with Operation panel 2 0 0 ee eee eee ee 3 3 3 3 General notes on Connection with operation Panel 3 8 3 3 1 JANCD JSPO4 JANCD J861 0 0 ee eee eee 3 8 3 3 2 PCNC Connections Layout iis ies or REPRE ERES ES EE M 3 9 4 CONNECTION OF MANUAL PULSE GENERATOR 4 1 Connection between Devices 0 2 eens Ned ra die wrap eda 4 2 4 1 1 Connection with CNC Operation Panel 4 2 4 2 Detailed Connection of Manual Pulse Generator 4 3 42 1 Parallel E 2 e n eqs ber ee EE 4 3 2 2 Non Paralleb DE 12i oritur ow Re hate EE es 4 4 5 CONNECTION OF POWER ON OFF EXCLUSIVE SIGNAL 34 Connection Between Devices eege ERREUR eee E DR 5 2 S Connectondo PONG Unit 34 6h eh Dat RR HE d nes 5 2 5 2 Detailed Connection of Power ON OFF Exclusive Signal 5 3 5 2 1 Connection to PCNC Unit 5c es cie ERRARE ENEE e de 5 3 5 3 Details Signal rsen erdee aua EE 5 4 YASNAC PCNC Connecting Manual Preface Table of Contents 5 3 1 5 3 2 5 3 3 Servo Power ON SVMX Brake Release BKX Output 5 4 Emergency Stop ESP Input S 44 S s cur tre EE eU 5 5 External Power ON OFF EON EOF ECOM Input 5 5 6 CONNECTION WITH SERVOPACK 6
75. 8 1 11 1 NE 1024 2MDF 068 11 6000 rimmi eee NE 1024 2MDF 068 12 6000 r min 0 0 0 eee eee eee A1 18 1 11 2 NE 1024 2MD 11 6000 r min erg ets tare Rcx mts A1 19 LI Heat Exch nget s soc ECCE EE dE a A1 20 1 12 1 External Dimensions of REXSTI aaO 0 0 cee eee ee A1 20 112 2 HEATEX 02 e ee AA E Ss RM ENS Mq A1 21 1 13 AC Reactor UZBA B for Input for a0 o0Hzn 0 0 00 00 0 eee A1 22 Al 2 YASNAC PCNC Connecting Manual Appendix 1 Dimensions 1 1 PCNC Module 1 1 1 PCNC UNIT JZNC JPCRKMLI 0000 DIET 330 9 13 03 178 9 7 04 ky 26 9 1 06 188 4 7 42 S 1O 435 6 17 15 hi N xz Kal ka Ka 450 5 17 74 277 0 10 91 4 3 0 17 14 9 0 59 24 6 97 24 6 97 YASNAC PCNC Connecting Manual Appendix 1 Dimensions 1 2 Power Supply Unit 1 2 1 Power Supply Unit type UPS000004 20 0 0 79 5 0 0 20 172 0 6 77 FT S e E 97 0 3 82 37 0 1 46 72 0 2 83 20 0 0 79 14 0 0 55 159 0 6 26 8 5 0 14 x2 23 5 0 93 8 0 0 31 17 5 0 69 Al 4 YASNAC PCNC Connecting Manual Appendix 1 Dimensions 1 3 APPENDIX 1 3 Operation Panel 1 3 1 Display Unit Type JZNC JPCOP OOO O0 464 0 18 27 30 3 1 19 80 3 3 16 368 4 14 50 225 0 8 86 225 0 8 86 7 0 0 28 180 0 7 09 374 0 14 72 T e p e e o 95 3 0 21 x8 7 0 0 28 Dime
76. B A2 9 YASNAC PCNC Connecting Manual Appendix 2 Cable Specifications g CRT Power Cable PCNC CRT Touch Screen Rear Side N to N LtoL 1 Phase AC G to FG Power Supply Ground wire to be connected to FG h Servo ON OFF Terminal Bl b Se On CRT Operation Panel Connector DB PCNC Unit CNI2 7 LEON UWR00272 O Peal Q r Servo ON CN12 14 Shut Down CN12 15 To be provided by MTB A2 10 YASNAC PCNC Connecting Manual Appendix 2 Cable Specifications 2 1 3 Connection with the Pulse Generator JANCD JSP04 N01 10220 52A2JL Cable side connector specifications Connector 10120 3000VE Soldered BIER Hood 10320 52A0 008 GND 11 Manufacturer Sumitomo 3M 2 GND 12 PAHI2 Recommended cable UL20276 AWG28 x 3 pair 3 GND 13 PAH2 4 5VPG 14 PBH2 5 5PVG 15 PBH2 6 5VPG 16 PAHI 7 PAH3 17 PAHI 8 PAH3 18 PBHI 9 PBH3 19 PBHI 10 PBH3 20 2 1 4 Connection with the Power ON OFF Circuit JANCD JCP20 CN12 10220 52A2JL Cable side connector specifications Connector 10120 3000VE Soldered Hood 10320 52A0 008 1 GND2 11 24V2 Manufacturer Sumitomo 3M Recommended 2 ND2 12 cable UL20276 AWG28 x 10 pairs 3 GND2 13 4 14 ECOM 5 15 EOFF 6 16 BKI 7 EON 17 SVMX1 8 18 N
77. CMX 9 19 ESP1 10 24V2 20 A2 11 YASNAC PCNC Connecting Manual Appendix 2 Cable Specifications 2 1 5 Connection with the Direct IN Signals JANCD JCP20 CN14 10220 52A2JL 1 GND2 11 24V3 2 GND2 12 24V3 3 GND2 13 24V3 4 14 DINCOM 5 TOUTI 15 6 TOUTO 16 7 17 DINI 8 18 DINO 9 GND2 19 10 24V3 20 DOUT 2 1 6 Connection with the I O Board 1 Connection Diagram JZNC JFC10 DSUB ARA42 T11 1 2 I SIG D 3 SIG 4 CN04 1 178295 2 1 5V 2 V j Q 3 4 424V 5 DAN A2 12 Cable side connector specifications Connector 10120 3000VE Soldered Hood 10320 52A0 008 Manufacturer Sumitomo 3M Recommended cable UL20276 AWG28 x 10 pairs T O module CN11 CN 12 MR 8RMA4 SIG SIG SH RT FG SIG SIG SH YASNAC PCNC Connecting Manual Appendix 2 Cable Specifications 2 1 7 Connection Between I O Boards 1 Connection Diagram I O module CN11 CN 12 MR 8RMA4 I O module CN11 CN 12 MR 8RMA4 1 SIG 2 SIG 3 SH Wee ode ee 4 RT 5 FG 6 SIG 7 SIG 8 SH VO module CN13 CN 14 172040 1 1 45V S Q 3 424V 4 OV 5 04V 2 Cable Connection I O module
78. DC output FUSE FUSE 12V F5V Floppy DISK Connector Mouse PS 2 i seen PS 2 LPT1 pig e ze ANYTHING SVGA LAN JFC10 FIGURE 3 3 2 1 PCNC Connections Layout to CRT and PC Accessories YASNAC PCNC Connecting Manual Chapter 3 Connection of PCNC Operation Panel 3 3 3 Extended I O board FC861 and Remote machine pendent connections REMOTE MACHINE PENDENT PCNC UNIT Oris Manual Pulse Generator CN02 bower supply Connector LL Emergency signal Male Female YENET Cable JANCD FC861 I O Beard oi CN12 UWR00251 2 YENET Cable FIGURE 3 3 3 1 External FC861 Remote Machine Pendant and PCNC connections The figure illustrates the general I O card and Remote Machine Pendant card connections with the PCNC Unit Note 1 FC861 board needs to be connected by a YENET cable from CN02 of the PCNC Unit to CN11 of the FC861 I O board 2 Remote Machine Pendant is connected via a YENET cable from CN12 of the FC861 I O board to female connector for the Remote Machine Pendant 3 10 YASNAC PCNC Connecting Manual Chapter 4 Connection of Manual Pulse Generator Connection of Manual Pulse Generator Connecting PCNC Operation Panel And Manual Pulse Gener
79. FC861 pi ici CN1Connector i Pin No Address No Bit No i ED 1000 0 5 Qu 1 1000 1 pon i 1000 2 F e Se 1006 3 ed d y 41000 4 6 i 1000 5 DO 1 1000 6 c 8 4 7T 1000 7 DO Ei 1001 0 10 1001 1 Sah 1001 2 5 12 li 1001 3 EE 410014 S04 IT 4001 5 5 03 1 1001 6 Gg 1001 7 ED COMO00 p 43 46 Address number and bit number 1000 0 to 1001 7 054 FIGURE 10 2 2 1 FC861 Module Connection SH Ce A 1 The above example shows one connection of 24V common As for the connection of OV common refer to 10 3 2 1 Module JANCD FC861 2 The address is that of module No 1 1 1000 0 to 1001 7 For Modules Nos 2 to 7 the layout is as shown above starting from the smaller address number 10 27 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O JANCD FC861 Power Supply CNI Connector OV 24V Pin No Address No Bit No 2 1002 0
80. MOTHERBOARD DISPLAY CARD PT75 14 INCH CRT VIDEO RED GND 6 RED GND GREEN GND 7 GREEN GND BLUE GND 8 BLUE GND FROM CRT POWER 2 10E b Connection detail between PCNC CPU Unit and Key board ATX MOTHERBOARD KEYBOARD KBD DATA 1 E M GND 3 i I KBD PWR 4 KBD CLK 5 pec 2 KBD DATA KBD PWR KBD CLK YASNAC PCNC Connecting Manual Chapter 3 Connection of PCNC Operation Panel c Connection detail between PCNC CPU Unit and Serial Mouse ATX MOTHERBOARD PS 2 TO SERIAL ADAPTER SERIAL MOUSE P sk T o STON ske T p HH e Ly WwW FERRITE FERRITE CORE CORE YASNAC PCNC Connecting Manual Chapter 3 Connection of PCNC Operation Panel d Connection details between PCNC CPU unit and FDD ATX MOTHERBOARD GND I I I I I L I I FROM AUX DC OUTPUT 3 8B DRIVE SELECT 0 DRIVE SELECT 1 DRIVE SELECT 2 WRITE DATA WRITE ENABLE WRITE PROTECT READ DATA SIDE SELECT DISK CHG READY FDC 1 3 5 7 9 11 15 17 19 21 25 27 29 31 NORMAL HD IN USE SIDE LD DRIVE SELECT 3 INDEX MOTORON DIRECTION STEP TRACKOO 13 23 33 2 20 22 24 26 28 30 32 34 FDD PORT FDD PORT 1 2 3 4 5 6 7 GND 8 9 10 11 12 13 14 15 16 17 29 STEP 30 WRITE DATA 31
81. N OFF Exclusive Signal 5 3 Connection to PONG Unit oss Ebo e A ERE CERE Y RS 5 3 Details of Signal i so qe RE Ee Ee Ee KEE Red 5 4 Servo Power ON SVMX Brake Release BKX Output 5 4 5 3 2 Emergency Stop ESP Input 1 soto I Meer E e e 5 5 5 3 3 External Power ON OFF EON EOF ECOM Input 5 5 YASNAC PCNC Connecting Manual Chapter 5 Connection of Power ON OFF Excluisve Signal 5 1 Connection between Devices This section describes the connection between devices related to the Servo ON Shut Down Exclusive signal type of connector and cable specifications 5 1 1 Connection to the PCNC Unit PCNC JZNC JFCIO CN12 UWR00263 1 10220 52A2JL UWR00272 1 Power magnetics Servo ON button Shut Down button FIGURE 5 1 1 1 Connection between Devices YASNAC PCNC Connecting Manual Chapter 5 Connection of Power ON OFF Excluisve Signal 5 2 Power ON OFF Exclusive Signal Connection Details This section describes the Power ON OFF Exclusive Signal 5 2 1 Connection to PCNC Unit PCNC CN12 IPC CN12 10 11 S 24V a CN12 19 Geo ip achine and gt XN Machine end release CN12 1 2 3 lt 24V A ont2 18 ncmx NCMX i 24V ESPX G CN12 17 SVMX SVMX i PS EES 24V ESPX 4 a BKX 16 SS BKX i TT CN12 7 EON m E Servo ON Green button CN12 14
82. N12 14 ECOM e ores gt CN12 15 EOFF gt CN12 2 024 gt CN12 18 NCMX External power supply OFF Wiring example of delay circuit Differs depending on the delay circuit OV 200 220 230 vacl 24V SR Equivalent to H3CR H8L made by OMRON FIGURE 2 2 3 2 Circuit Diagram Example YASNAC PCNC Connecting Manual Chapter 2 Power Supply 2 3 LED for Power Input Output CES CH Ap di Bu SE DL o S UO module power output verification LED AAA A dy aoaaa UO module power input verification LED MU ONU Ry Wy ug LITTLE HLIT GI un UE YASNAC PCNC Connecting Manual Chapter 2 Power Supply 2 3 0 LED for PCNC Power input The status of 24V power supply to the CNC unit can be confirmed by the LED The LED is lit when 24V power is supplied properly When 24V power is not
83. NERAL PURPOSE I O 10 1 Connection between Devices 10 1 1 Connection of Signal Line with I O Module 10 1 2 Connection between Devices 10 2 Detailed Connection of General Purpose I O 10 2 1 FC810 FC815 FC860 Module 10 2 2 FC861 Module ue Aere Res 10 2 3 JSPO2 JSP04 Module 10 3 Description of General Purpose I O Signal 0 3 1 VO POrt ye ei eae he a CRY Bh ER Rae A 10 3 2 O Circuit of YO Port 10 3 3 Power Supply for I O Signal 11 REPLACEMENT OF BATTERY FUSE 11 1 Battery Replacement b02245 secede se dine ee 11 1 1 Checking the battery life 11 1 2 Replacement procedure of battery 11 2 Fuse Replacement 45 40 0948 que SS EYE OA YASNAC PCNC Connecting Manual Preface Table of Contents APPENDIX 1 DIMENSIONS 1 1 PONC MOGI i ie SUPER deet EE pue ig iav pO Oe Ses A1 3 1 1 1 PCNC UNIT JZNC JPCRKM I OOOO OO A1 3 1 2 Power Supply Unite d e tier siie on Mase ed EE EE Al 4 1 2 1 Power Supply Unit type UPS00004 0 0 0 0 00 085 Al 4 1 3 Operation Panels qus oss eater ees eme eese ek ut pt aieo See BOS A1 5 1 3 1 Display Unit Type JZNC JPCOP OOO Dn Al 5 14d IOModi s eden E ee APR e eu Ren COS paced e OES RN eae A1 6 1 4 1 ANCD FC810 FC815 FC860 Model A1 6 1 4 2 JZNC IAU59 JANCD FC861 Model A1 6 1 5 AC Servopack including Converter and Spindle Drive
84. Operation Panel CPU RACK UNIT l sERVOON SHUT DOWN PC POWER out SUPPLY INPUT POWER GOOD NC POWER SUPPLY INPUT OUTPUT INPUT POWER UNIT AC230V YASNAC PCNC Connecting Manual Appendix 2 Cable Specifications a Connection details between PCNC CPU unit and CRT display unit ATX MOTHERBOARD DISPLAY CARD PT75 14 INCH CRT VIDEO RED 1 RED een sees GREEN 2 2 GREEN BLUE 3 3 BLUE GND 4 4 GND GND 5 5 GND RED GND 6 6 RED GND GREEN GND 7 7 GREEN GND BLUE GND 8 8 BLUE GND N A FROM CRT POWER 2 10E b Connection detail between PCNC CPU Unit and Key board ATX MOTHERBOARD KEYBOARD KBD DATA 1 eet ege uL GND 3 KBD CLK 5 n KBD DATA KBD PWR KBD CLK A2 6 YASNAC PCNC Connecting Manual Appendix 2 Cable Specifications c Connection detail between PCNC CPU Unit and Serial Mouse ATX MOTHERBOARD PS 2 TO SERIAL ADAPTER SERIAL MOUSE FERRITE FERRITE CORE CORE A2 YASNAC PCNC Connecting Manual Appendix 2 Cable Specifications d Connection details between PCNC CPU unit and FDD FLOPPY DISK DRIVE UNIT 18 U Es 19 FERRITE FERRITE CORE CORE ATX MOTHERBOARD FDD PORT 3 5 1 44MB FDC FDD PORT GND 1 3 5 7 9 11 13 1
85. PORE Phone 65 282 3003 Fax 65 289 3003 TAIPEI OFFICE AND YATEC ENGINEERING CORPORATION 10F 146 Sung Chiang Road Taipei Taiwan Phone 886 2 2563 0010 Fax 886 2 2567 4677 YASKAWA JASON HK COMPANY LIMITED Rm 2909 10 Hong Kong Plaza 186 191 Connaught Road West Hong Kong Phone 852 2803 2385 Fax 852 2547 5773 BEIJING OFFICE Room No 301 Office Building of Beijing International Club 21 Jianguomanwai Avenue Beijing 100020 China Phone 86 10 6532 1850 Fax 86 10 6532 1851 SHANGHAI OFFICE 27 Hui He Road Shanghai 200437 China Phone 86 21 6553 6600 Fax 86 21 6531 4242 SHANGHAI YASKAWA TONUJI M amp E CO LTD 21 Hui He Road Shanghai 200437 China Phone 86 21 6533 2828 Fax 86 21 6553 6677 BEIJING YASKAWA BEIKE AUTOMATION ENGINEERING CO LTD 30 Xue Yuan Road Haidian Beijing 100083 China Phone 86 10 6232 9943 Fax 86 10 6234 5002 SHOUGANG MOTOMAN ROBOT CO LTD 7 Yongchang North Street Beijing Economic amp Technological Development Area Beijing 100076 China Phone 86 10 6788 0551 Fax 86 10 6788 2878 Yaskawa Electric America Inc July 1999 YEA SIAZ C844 0 2 Printed In U S A
86. Pearle stra 5 General Purpose I O Input Output JASP02 JSP04 FC860 JANCD FC861 1000 CN9 CN4 CNI 1001 CN9 CNA SE Ee 1002 CN9 CN4 COMOI 1003 CN8 CN4 la 1004 CN8 SES CN4 COM32 E 1005 CN8 1006 CN7 1007 CN7 1008 1009 3 1010 1011 1012 1013 1100 CN9 1101 CN9 1102 CN8 1103 CN8 1104 CN7 1105 CN7 1106 CN7 1107 1108 1109 CN6 1110 CN6 1111 CN6 Total 64 Inputs 56 Outputs 112 Inputs 96 Outputs 64 Inputs 56 Outputs 10 46 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O 2 Address Division The address divisions of JSP02 FC861 FC810 FC815 and FC860 are shown in Tables 10 3 and10 4 With SWI only the numbers listed in the table may be set Table 10 3 1 3 Input Port JSP02 JSP04 FC861 FC810 FC815 FC860 SWI Address Port Address Port Address Port 1 1000 1007 1000 1007 1000 1013 2 1008 1015 1008 1015 3 1016 1023 1016 1023 1016 1029 4 1024 1031 1024 1031 5 1032 1039 1032 1039 1032 1045 6 1040 1047 1040 1047 7 1048 1055 1048 1055 1048 1061 8 1056 1063 1056 1063 9 1064 1071 1064 1071 1064 1077 A 1072 1079 1072 1079 Table 10 3 1 4 Output Port 10 47 JSP02 JSP04 FC861 FC810 FC815 FC860 SWI Address Port Address Port Address Port 1 1100 1006 1100 1006 1100 1111 2 1108 1
87. QV V SB Type 0 2mm x 20 pairs Appendix Table 2 1 Construction Item Cable Configuration Number of Pairs 20 Material Tinned annealed copper stranded wire Nominal Section D I Area mm i Conductor Number of Conductors 16 0 12 per mm Dimensions mm 0 55 Material Cross linked vinyl Insulation Thickness mm 0 3 Strand Strand the cores in the following manner Winding Paper tube lap wound Material and Color Soft vinyl black Sheath Thickness mm 1 2 Finished Cable Diameter 8 0 Continuous Operating Temperature Range C 30 to 60 Note Place appropriate wadding in the cable if necessary Appendix Table 2 2 Characteristics Item Characteristic Value Max Conduction Resistance 20 C W km 113 Min Insulation Resistance 20 C MWkm 50 Withstand Voltage VAC min 1000 Continuous Operating Temperature Range C 30 to 60 A2 17 YASNAC PCNC Connecting Manual Appendix 2 Cable Specifications 2 2 2 Cable Drwg No DE8402398 VCT Type 0 2mm x 5 pairs Appendix Table 2 3 Construction Item Cable Configuration Number of Pairs 5 Material Tinned annealed copper stranded wire Nominal Section 20 Area mm Conductor Number of Conductors 37 0 26 per mm Dimensions mm Approx 1 8 Material Insulated vinyl Insulation Thickness mm Approx 0 8 Diameter mm Approx 3 4 Stranding Rightward twisted cotton thre
88. SERVO UNIT 1CN 11 BAT 2 12 BAT SVALAM 13 NCALMO 24VIN NCLAM JZNC JFC10 CNO3 DUSB ARA42 T11 E emus ae lie SER Lo ervo unit 4CN 1 SIG 2 SIG 2 SIG 3 SH 3 SIG A2 15 YASNAC PCNC Connecting Manual Appendix 2 Cable Specifications 2 Cable Connection JZNC JFC10 CN11 Servo unit 1CN Connector specifications 4 E Connector specifications Connector 10120 3000E 24VIN i o T 24VIN Connector 10126 3000VE Soldered NCALMO ESPO Soldered Muze uino EE EOS uu Su i EXT2 11 EXT2 Manufacturer Sumitomo 3M NCALMI 2 2 ESPI SVALM L3 4 1 3 ALM ALMC Hd ALMC BAT Hi 14 BAT BAT H2 15 BAT HOOD CASE HOOD CASE Recommended cable AWG24 0 2sq Cable finish outer diameter 120f and less JZNC JFCIO CNOI Servo unit CN Connector specifications Connector MR 8F Connector specifications Connector DUSB APA42 B1 C50 Soldered Soldered Manufacturer DDK Hood MR 8L i Manufacturer Honda Tsushin SIG SIG Kogyo LTD TIE SIG SIG V HOOD CASE SH 5 FG 8 SH Recommended cable SS 92026 DE9403367 A2 16 YASNAC PCNC Connecting Manual Appendix 2 Cable Specifications 2 2 Cable Specifications 2 2 1 Cable Drwg No DE8400093 K
89. The address is that of Module No 1 1108 0 to 1109 7 For Module Nos 2 and 3 the layout is as shown above starting from the smaller address number 10 25 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O JANCD FCS815 3 8 POWER SUPPLY CN6 connector OV 24V Pin No G1 Anchor No Bit No yy 1110 0 LJ Xv 1110 1 25 a bet SEEN o d 1110 2 eege 24 a PN L lt qe PA 1110 3 23 BS CH e d 1110 4 Ken 22 EL eX Ld Po CONUM 1110 5 21 E m lt Lo 1110 6 20 N E KY 1110 7 19 c NO 32 p 1111 0 i a 4 SE EL jo NOM 1111 1 38 px ER ect ee 1111 2 37 PN al GT KE LY 1111 3 37 Za LY KE 31111 5 35 T A Gemengen lt 1111 6 34 lt a yy 81111 7 L G0 p a Ney 1 4 lt a S get Voa Address number and bit number 1110 0 to 1111 7 FIGURE 10 2 1 23 FC815 Module Connection The address is that of Module No 1 1110 0 to 1111 7 For Module Nos 2 and 3 the layout is as shown above starting from the smaller address number 10 26 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O 10 2 2 FC861 Module JANCD
90. UWR00229 1 sss A2 15 2 3 14 NC Power Supply Output Cable UWR00228 3 ssesses A2 16 2 3 15 Yenet Servo Cable UWR00249 2 i see re NENNEN NN as A2 17 2 3 16 ener I O Cable UWRO0251 4 s cus Abbe rt EN ee Ere s A2 18 2 3 17 Servo Drive I O Cable OUWROOOIA 21 een A2 19 2 3 18 Power ON Sequence Cable UWRO00263 1 0 0 0 cee eee A2 20 2 3 19 I O Board Power Output Cable UWR00258 7 0 2 2 0 0 002000 A2 21 2 3 20 Drive Jumper Connectors UWR00219 2 lessen A2 22 2 3 21 VO Cable UWRO003052 y 2 4 eta exeo p S RUNS RR cert A2 23 2 3 22 I O Cable UWR00306 3 uv d Nei e px he E ER A2 24 2 3 23 VO Cable UWR00307 3 aepo ee de Pe eae E ER A2 25 Vili YASNAC PCNC Connecting Manual Preface Table of Contents USING THIS MANUAL This manual decribes the procedures for connecting the YASWAC PC NC to machines machine interfaces and peripheral equipment Connections provided by the machine tool builder differ from the types provided in Yaskawa CNC enclo sures Therefore it may be necessary to make connection changes in accordance with the needs of standard cabinets and integrated equipment The programmable controller system hereafter called PLC is installed in the YAS VAC PC NC unit For PLC details refer to the YASNWAC PC NC PLC Programming Manual RELATED INFORMATION SOURCES For additonal information refer to the following manuals Title Of Document Contents
91. ach output signal A might exceed 60mA install a fuse of 0 1A for each circuit in order to protect the output ei IC 2 For 96 outputs every 8 outputs may be connected to more than one external power supply 3 Upto2 5A in the entire internal circuit including JSP board when using a power supply unit 10 52 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O e When using an external power supply Sc Power Supply gt t OV ee E O ba a l 10 2ma a For OV common CNEXT Power Supply a 24V ON 24V ZC 3 8 J E wv gt CL _ 10 2ma i l RV COM b For 24V common FIGURE 10 3 2 8 Input Circuit when using an External Power Supply SN d 1 The power selection connector for CNINT AND CNEXT is installed on CNINT when the board is shipped ES 2 In the input circuits e g COM00 COMOI COM02 5 IN TOTAL as shown in 10 2 Detailed Connection of General Purpose I O 24V common or 0V common may be selected freely per 8 or 16 inputs For setting use wire at the cable side 10 53 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O b Output circuit Output uses non contact polarity points Limit the current at operation up to 60mA per circuit For 24V power either power supply unit JZNC JAUO 7 option or the exter
92. ad at the center as wadding pitches less than 20 times the layer core diameter Outer diameter Approx 9 2mm Material and Color Vinyl black Sheath Thickness mm Approx 1 9 Finished Cable Diameter mm Approx 13 0 Appendix Table 2 4 Characteristics Item Characteristic Value Max Conduction Resistance 20 C W km 10 2 Min Insulation Resistance 20 C MW km 50 or more Withstand Voltage VAC min 3000 A2 18 YASNAC PCNC Connecting Manual Appendix 2 Cable Specifications 2 2 3 Cable Drwg No DE9405671 Appendix Table 2 1 Construction Cable Configuration Number of Pairs 2 Conductor Material Tinned annealed copper stranded wire Nominal Section Area mm 0 2 Number of Conductors per mm 7 0 2 Dimensions mm Material Polyethylene Insulation Thickness mm 0 3 Strand O D 2 4mm Winding Polyester tape lap wound Material and Color Oil resistant soft vinyl Sheath Thickness mm 1 5 Finished Cable Diameter Approx 6 1 Approximate Mass kg km 50 Note Place appropriate wadding in the cable if necessary Appendix Table 2 2 Characteristics Item Characteristic Value Max Conduction Resistance 20 C W km 92 2 Min Insulation Resistance 20 C MW km 2000 Withstand Voltage VAC min 1000 A2 19 E YASKAWA A World of Auto
93. address number For details refer to 10 3 1 I O Port 10 11 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O JANCD FCS10 FC815 FC860 Power Supply CN2 Connector UN 24V Pin No Address No Bit No d m D 1013 0 S 46 1013 1 52 1013 2 2 1013 3 S 15 1013 4 BO eg 311013 5 pO 1013 6 7 gt 10 1013 7 19 1 COM 10 Ac Ham Rs 054 Address number and bit number 1013 0 to 1013 7 FIGURE 10 2 1 9 FC810 FC815 FC860 Module Connection 1 The above example shows one connection of 24V common As for the connection of OV common refer to 10 3 2 1 Module JANCD FC810 FC815 FC860 2 The address is that of module No 1 1013 0 to 1013 7 In modules Nos 2 and 3 the layout is as shown above starting from the smaller address number For details refer to 10 3 1 UO Port 10 12 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O JANCD FC810 FC860 POWER SUPPLY CNI connector 24V OV Pin No 28 i 1100 0 84 26 1100 1 26 gt A p 1100 2 Q7 Foot
94. ator This section addresses the electrical connection of the Manual Pulse Generator 4 1 Connection between Devices ir wert ae arto ert a a dete Dad n d 4 2 4 1 1 Connection with PCNC Operation Panel 4 2 4 2 Detailed Connection of Manual Pulse Generator 4 3 Tq Paralel VE EECHER 4 3 42 2 uUNOn Parallel VE au ead hee hot EE 4 4 YASNAC PCNC Connecting Manual Chapter 4 Connection of Manual Pulse Generator 4 1 Connection Between Devices This section describes the connection between the PCNC Operator Panel and the Manual Pulse Generator the type of connector and cable specifications 4 1 Connection of the PCNC operator Panel to the Manual Pulse Generator PCNC Operator Panel JANCD JSP02 JANCD JSP04 UL20276 AWG28 x 10 pairs CNO1 1HPG Manual pulse generator No 1 10220 6202JL 10120 3000VE 10120 52A0 008 Manual pulse generator No 2 Manual pulse generator No 3 00G FIGURE 4 1 1 1 Connection Between Devices YASNAC PCNC Connecting Manual Chapter 4 Connection of Manual Pulse Generator 4 2 Connection Details of Manual Pulse Generator Following connection details between the PCNC Operator Panel and the Manual pulse generator 4 2 4 Parallel I F CNC operation panei JANCD JSP02 3 JSP04 3 JSP11 3 Manual pulse generator No 1 CNO1 10 CNO1 11 CNO1 4 FIGURE 4 2 1 1 Detailed Connection of Manual Pulse Generator Parallel I F YASNAC PCNC Connecting Manual Chapter
95. ction to the CNC Unit 222 kt LeUAr c dE Cx EEREeSNIUCSI 8 2 8 2 2 Description of Signal aces ceu deed er vani see I E ERE Ne 8 4 5 2 IIO Circuits om CNG sider eo 14 heo peer ei uh EA Qe EE 8 4 YASNAC PCNC Connecting Manual Chapter 8 Connection of Direct IN OUT Signals to the CNC 8 1 Connection between Devices This section addresses the connection of direct IN OUT signals to be input output directly to and from the PCNC unit the type of connector and the cable specifications 8 1 1 Connection to the PCNC Unit PCNC unit JZNC JFC10 CN14 UL20276 AWG 28 X 10 pairs Direct 10220 52A2JL 10120 3000VE IN OUT 10320 52A0 008 FIGURE 8 1 1 1 Connection between Devices 8 2 Detailed Connection of Direct IN OUT This section describes the detailed connection of the direct IN OUT signals to be input output directly to and from the PCNC unit 8 2 1 Connection to the PCNC Unit 1 Connection of Direct IN Signal a For 0 V Common PCNC UNIT ee e E Dad EE JZNC JFC10 CN14 10 lt CN14 14 CN14 18 DINI A d P 2 CN14 2 0V 24V COM Direct IN 1 CN14 1 OV Direct IN 2 m Ki eege E Ves exe al CN14 17 DIN2 E FIGURE 8 2 1 1 Connection Details of Direct IN for 0V Common 8 2 YASNAC PCNC Connecting Manual Chapter 8 Connection of Direct IN OUT Signals to the CNC b For 24V common
96. cts to alert the user to conditions requiring concern for safety SPECIAL SAFETY NOTE This symbol indicates that ELECTRICAL SHOCK HAZARD condition exists DO NOT TOUCH any electrical connection terminals when the power is ON and for at least 5 minutes after switching off the power supply This symbol indicates the presence of a potentially hazardous condition which if not avoided could result in minor or moderate personal injury and or damage to equipment NOTICE Printed 1999 The information contained within this document is the proprietary property of Yasakawa Electric America Inc and may not be copied reproduced or transmitted to other parties without the expressed written authorization of Yasakawa Electric America Inc No pattent liability is assumed with respect to the uses of the information contained herein Moreover because Yaskawa is constantly improving its high quality product the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this document Nevertheless Yasakawa assumes no responsibility for damages resulting from the use of the information contained within this publication YASNAC PCNC Connecting Manual 1 GENERALS 1 1 1 2 1 3 1 4 1 5 Table of Contents System Configuration C vos a oes Der are hao eum EA RE Rn RA eee 1 2 1 1 1 System Configuration utes ean ie ein eg Act 1 2 1 1 2 Connection between Devices 2 Ae ge EI inten
97. cy 47 Hz to 63 Hz Momentary interruption 0 5 cycle 0 VDC Note Avoid installing the control panel in a location subject to direct sunlight near heat generating devices or outdoors even if the ambient temperature is within the specified range YASNAC PCNC Connecting ManualChapter 1 General 1 3 Thermal Design of Enclosure 1 3 1 Thermal Design Design of the enclosure should be made on the basis that the average temperature increase of air within the enclosure containing the PC NC unit and other components should be 10 C below the external air temperature 1 Temperature Increase within the Enclosure Average Temperature Increase The internal temperature increase sheet metal enclosure is generally as follows P__P 22 Oe kA where AT Internal temperature increase C P Heat generation in enclosure W qe Enclosure heat percolation ratio W C k Heattransit ratio of sheetmetal W m 9C 6W m C With internal cooling fan 4W m C Without internal cooling fan A Efficient heat diffusion area of enclosure m 1200 All dimensions in millimeters 800 Pd Fig 1 5 Dimensions of Enclosure Efficient heat diffusion area is independently located so bottom area is excluded A 4 16m If the heat generation in the enclosure is supposed to be 246W 113 W in CNC portion 104 W in servo portion and 29 W in I o portion P P qe kA _ 246 _ o EES SE AT YASNAC PCNC Connecting ManualChapt
98. dule JSP02 2 The address is that of module No 1 1 1003 0 to 1004 7 For Modules Nos 2 to 8 the layout is as shown above starting from the smaller address number 10 38 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O JANCD JSP02 JSP04 Ee la CN08 Connector Pin No Address No Bit No 424V m 19 Y 1005 0 5 20 if 1005 1 21 1 1005 2 S 22 1 1005 3 5 23 t 1005 4 S4244 1 1005 5 S25 i 1005 6 5 06 1 4005 7 p 17 18 COM an pe 43 46 V 024 Address number and bit number 1005 0 to 1005 7 FIGURE 10 2 3 4 JSP02 JSP04 Module Connection NN 7 The above example shows one connection of 24V common As for the connection of OV common refer to 10 3 2 3 I O Module JSP02 2 The address is that of module No 1 1 1005 0 to 1005 7 For Modules Nos 2 to 8 the layout is as shown above starting from the smaller address number 10 39 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O JANCD JSPO2 JANCD JSPO4 d CNO7 Connector
99. e exposed to harmful environmental conditions i e water harmful gases or liquids Failure to observe these precautions may result in personal injury or product damage STORAGE e This product should not be exxposed to harmful environmental conditions i e water harmful gases or liquids e Product should be stored in a clean indoor area that meets the following temperature and humidity conditions e Ambient temperature 15 C to 65 C 5 F to 1499F e Relative humidity 10 to 9096 Altitude 1000 m or less 10000ft or less Failure to observe these precautions may result in personal injury or product damage xii YASNAC PCNC Connecting Manual Preface Table of Contents INSTALLATION e Install peripheral equipment in accordance with the following 1 A rust preventative substance has been applied to the motor shaft s end and flange Remove the substance using a clean cloth 2 When connecting the motor shaft to a driven machine be sure to center align accurately to prevent vibration 3 Mount the servo unit Converter Inverter and Amplifier vertcally and fasten firmly in place with screws or bolts 4 Since the servo unit Converter Inverter and Amplifier will generate heat install the unit with sufficient clearance for cooling air flow 5 In order to reduce heat generation position the servo unit s Converter Inverter and Amplifier cooling fan outside of the enclosur
100. e for exposure to the external atmosphere for cooling 6 When circulating air inside of the enclosure do not blow air directly onto the servo unit since dust contamination could occur 7 Position and mount components so that they are easily accessible for inspection and mainte nance Failure to observe these precautions may result in product failure e When installing this product do not close the intake or exhaust ports but take precautions to prevent foreign matter from entering this device e Do not subject this product to any strong physical impacts e Set the power line capacity higher than this product s power consumption level Failure to observe these precautions may result in personal injury or product damage xiii YASNAC PCNC Connecting Manual Preface Table of Contents e Use the shortest wires when making connections 7 is helps prevent malfunction WIRING Connect the 24V DC power supply to the PC NC unit 1 The power supply should be provided at the customer s site The power supply unit UPS000004 is available as an option 2 Supply the power in the range of 24V DC 10 to the PC NC unit s inlet CNO5 e Donotrun the I O signal wires with power wires or in the same duct Ample separation of signal wires from power wires will reduce the noise influence e If noise occurs use a noise suppressor to eliminate it Refer to the section in this connection manual for
101. er 1 General 2 Heat Exchanger Cooling Capacity Where cooling capacity is insufficient even with a circulating fan mounted in the enclosure Yaskawa can provide heat exchangers Table 1 3 1 1 Heat Exchangers Heat Exchanger Cooling Capacity External Dimensions mm REX1550 100W 10 C 295 width x 890 height x 50 depth HEATEX02 250W 10 C 440 width x 924 height x 50 depth The heat generation indicated in the above table is the allowable heat generated when the internal temperature increase in the enclosure is limited to under 10 C Example Allowable Heat Generated in the Enclosure with Heat Exchanger The amount of internal heat generated to make the internal temperature under 10 C when the enclosure is equipped with a HEATEX02 Heat Exchanger is expressed by the following equation P k A AT 250 W 10 C 6x 4 16 x 10 250 499 W 10 C therefore it is necessary to be under 499W 3 Mounting Heat Exchanger Heat exchanger should be mounted on the enclosure provided by the machine tool builder Fig 1 5 shows a mounting example Mount the exchanger so that the internal air is drawn from the upper portion and discharged through the lower portion while external air is drawn in from the lower portion and discharged through the upper portion saInternal air Enclosure External air 1 y S Heat exchanger Fig 1 3 1 1 M
102. h button on the PCNC operator panel Setting the portion between EON and ECOM closed is like when the EOF and ECOM is closed turns ON the logic circuit of the controller or the servo power Setting the portion between EON and ECOM open turns OFF the logic circuit of the controller or the servo power 5 5 YASNAC PCNC Connecting Manual Chapter 6 Connection with the Servopack 6 1 6 2 Connection With The Servopack Connection of the ServoPack to the PCNC Unit This section addresses the connection of the Servopack Servo unit Inverter and Converter Unit Connection between Devices tr Beet Tov ea ets e oe s Eee do 6 2 6 1 1 Connection between PCNC Unit Servopack and Motor 6 2 Connection Detalls 455 bo cae week ox UP danti e ddp OP REN URN ca pia 6 3 6 2 1 Connection between PCNC Unit and Servopack 6 3 6 2 2 Connection of the Servomotor uesexeva Xu eee ee ee SU e 6 4 6 2 3 Connection of the Spindle Motor 6 7 6 2 4 Selection of the Converter s desu Res Zen oboe Aug d EX hee 6 9 YASNAC PCNC Connecting Manual Chapter 6 Connection with the Servopack 6 1 Connection between Devices 6 1 1 Connection between PCNC Servopack Servo Inverter and Converter units and Motor
103. imensions 1 11APPENDIX 1 11 Spindle Pulse Generator 1 11 1NE 1024 2MFD 068 11 6000 r min NE 1024 2MFD 068 12 8000 r min 00 5996 5 0007 lr 0 81 38 0 5 1 5 0 02 97 1 3 82 0 04 Dimensions in mm inches Al 18 YASNAC PCNC Connecting Manual Appendix 1 Dimensions 1 11 2NE 1024 2MD 11 6000r min i a S z e TIR D le E 560 2 0 009 0 025 62 2 0 0079 42 68 40 0197 45096 82 681 0 0197j 563 0 2 2 23 0 0079 4 02 x 0 43 Dimensions in mm nches A 19 YASNAC PCNC Connecting Manual Appendix 1 Dimensions 1 12Heat Exchanger 1 12 11 12 1 External Dimensions of REX1550 S iz 8 e 4 94 90 16 e hole Exemal Fan Unit 14 9 x 70 0 35 x 2 76 rectangular holes 430 16 93 4 Male screw stud DEE Dimensions in mm inches Mounting Hole Machining Drawing Note 1 Fan power supply 200 220 VAC 2 A mounting plate for external fan is not supplied with the heat exchanger Please prepare the mounting plate at the machine tool builder Al 20 YASNAC PCNC Connecting Manual Appendix 1 Dimensions 1 12 2Heat Exchanger 200 x 220 BT x 886 Bernal Fan Unt 4 Extema fan unit a Mounting Hole Machining Drawing External Dimensions in mm inches Note 1 Connect the power supply 200 220 VAC for the fan at 42 and 3 of ITB and 2TB 2 A mounting plate for
104. inches kW HP Ww D Wi w2 H1 H2 D1 D2 o 0 5 0 7 1 1 3 50 320 1 25 330 10 190 130 i 1 97 12 60 0 98 12 99 0 39 7 48 5 12 1 5 2 Servopack ANEN 50 320 g 25 330 10 190 130 M5 1 97 12 60 0 98 12 99 0 39 7 48 5 12 3 4 5 6 7 75 320 50 12 5 330 10 190 130 2 95 12 60 1 97 0 49 12 99 0 39 7 48 5 12 Al 8 YASNAC PCNC Connecting Manual Appendix 1 Dimensions 1 6 AC Servomotor X Series Model SGMG for 200 VA C 1 6 1 Standard Specifications Model SGMG LILI Rated Output Rated Torque Instantaneous Peak Torque Rated Rotation Speed Maximum Rotation Speed Rotor GD Withstand Voltage AC 1500V 1 min Insulation Resistance Enclosure 500VDC 10MQ or more Totally enclosed self cooled type Ambient Temperature 0 to 40C Ambient Humidity 20 to 80 non condensing Vibration V15 Finish in Munsell Notation N1 5 Excitation Permanent magnet Mounting Flange mounting Drive Method Direct drive Al1 9 Rated Power kw S 10 9 20 6 33 2 41 4 73 3 116 Rating Items Specifications Time Rating Continuous Insulation Class Class F YASNAC PCNC Connecting Manual Appendix 1 Dimensions 1 6 2 Dimensions Lc Model LL LC LA Lz LG LB LE S LR Mass
105. ing from the smaller address number 10 18 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O JANCD FC8 10 FC860 i POWER SUPPLY CN6 connector 24V OV Pin No 31 in No 31 lt a Anchor No Bit No 1110 0 26 iD pi 1110 1 25 DH RN E pie NL 1110 2 24 AN lt L t 311103 ges 1110 4 22 L AN 1 a E 1110 5 21 pee Et 29 1110 6 20 p FL lt a P 1110 7 A mO 1111 0 Ve ki 11111 ES Pm e 411112 E Lo p 811113 Ges ki 411114 p oes Ld 411115 p o ists 1111 6 NU 811117 P ki Address number and bit number 1110 0 to 1111 7 FIGURE 10 2 1 16 FC810 FC860 Module Connection The address is that of Module No 1 1110 0 to 1111 7 For Module Nos 2 and 3 the layout is as shown above starting from the smaller address number 10 19 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O
106. iquids etc Vibration under 0 5 G Never disassmble or modify the components of the unit Never change the set values of the components and any variable resistors used in control panel Failure to observe this warning could result product failure fire and or personal injury or death due to electrical shock xvil YASNAC PCNC Connecting ManualChapter 1 General 1 1 1 2 1 3 1 4 1 5 General Installation And Electrical Connection This section addresses the basic system configuration specifications enclosure design electrical connections and installation System COnneurauOnls 45 5 34 cay Sek FREE Ae oA od Swe a E RR SI UP RH E 1 2 1 1 1 System Config UAI ca 3555 Saves pon Debe eG to ee oak Qaeda 1 2 1 1 2 Connection between Devices sso ly e 0s ERR Y ERRAT E RA 1 3 1 1 3 Connector Layout NC side ouo ades Shh Bie a oh at et a duae s 1 4 1 1 4 Connector Layout PC side osos pug eee ted RASEE TEES EY AER d 1 5 General Se 1 6 Thermal Design of Enclosute Ren zal ves RR Sea tad E a RR E IR Ra 1 7 Leck 3 hermal este de uoa aei Ree 1 7 13 2 Dust Proof Desin yrei erinit a E ows OR E SUA ORI E UNA RU ard 1 11 1 3 3 Countermeasure Against Magnetic beide 1 12 Cable Clamp and Shielding oes a Ww eR RE oak Dad SE RR ORE RAS 13 LEE EE 1 14 Lou General Noes enee eera near RESQUE EE 1 14 1 5 2 Installation of PCNC Unitas os ecu oes att de erp eee t bes 1 15 1 5 3 Installation of Feed Spindle Servopack 0 000
107. is as shown above starting from the smaller address number For details refer to 10 3 1 I O Port 10 6 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O JANCD FC8 10 FC815 FC860 Power Supply CN5 Connector OV 24V Pin No Address No Bit No gt 23 1005 0 S 22 1005 1 l gt 21 1005 2 S320 1005 3 gt B9 1005 4 S38 1005 5 S 1005 6 S 0 1005 7 22 1006 0 Span 1006 1 205 1006 2 GH 1006 3 gt daO 1006 4 S40 m 1006 5 gt e 1006 6 l p 9 1006 7 e COM 40 Eus V 054 l e Address number and bit number 1005 0 to 1006 7 FIGURE 10 2 1 4 FC810 FC815 FC860 Module Connection 1 The above example shows one connection of 24V common As for the connection of OV common refer to 10 3 2 1 Module JANCD FCS810 FC815 FC860 2 The address is that of module No 1 1005 0 to 1006 7 In modules Nos 2 and 3 the layout is as shown above starting from the smaller address number For details refer to 10 3 1 I O Port 10 7 YASNAC PCNC Connecting Manual Chapter 1
108. l external power unit Anenclosure for this product should be designed and constructed to meet the following Use an airtight enclosure 2 Limit the average temperature rise of air within the enclosure to less than 10 C 50 F compared to the ambient temperature 3 Usea UL approved fan to circuate the air in a closed enclosure to improve cooling efficiency and to prevent abnormal heat rise 4 Seal the cable inlet door etc completely 5 Since a CRT display attracts airborne particles due to its high voltage that could result in malfunction therefore provide an enclosure capable of preventing dust from entering the CPU 6 Ambient magnetic field may cause CRT screen fluctuations therefore prevent this with a layout and magentism shield 7 In PC NC Unit printed circuit boards various units may accumlate dust from air may result in malfunction therfore make structures to prevent the entry of dust 8 Install packing on the cable inlet doors back covers etc to eliminate gaps or openings Failure to observe these precautions may result in product failure XV YASNAC PCNC Connecting Manual Preface Table of Contents Connect each unit s grounding line individually to the housing or grounding plate See the following example S V E 200VAC X E e e U LF Li vi NM J e W E CN CN JFB Exte
109. l I O module JANCD FC810 FC860 FC861 Input current 1 point 10 2 mA at ON Calculation example When all I O points ON at JANCD JSP02 JSP04 LED load 2 7kQ 51 mA x 64 326 4 mA JANCD JSP02 JSP04 input current consumption 24 V 2 7 K x 56 497 8 mA SJANCD JSP02 JSP04 output current consumption 2500 mA 326 mA 498 mA 100mA 1576 mA feedable capacity In this status if power is supplied to JANCD FC810 from the power supply unit over 154 inputs are ON so overcurrent alarm of the power supply unit results 1576 mA 10 2 mA 154 inputs 2 External Power Supply Specifications Voltage 24VDC 5 Ripple 10 9P P Use power supply with overcurrent detection function 10 57 YASNAC PCNC Connecting Manual Chapter 11 Replacement Of Battery 11 2 11 Replacement Of Battery Chapter 11 describes the replacement procedure of the battery and fuse Battery Replacements 132 oce a UNO Oe ce do EC ac ira 11 2 11 1 1 Checking the battery he esse exea vL Ex ELE RSS 11 2 11 1 2 Replacement procedure of battery 11 3 Puse keplacemelits ses geek RA ERFENDEE USO QU bee Vat NA 11 4 11 1 YASNAC PCNC Connecting Manual Chapter 11 Replacement Of Battery 11 1 Battery Replacement After turning the power ON if there is a battery alarm a broken battery icon is displayed in status of PCNC Otherwise a solid battery is displayed to indicate everything is normal After two minutes this normal battery indicator
110. ly onto the Servopack since this could cause dust con tamination Cooling fin External Air VY Fig 1 5 3 1 Cooling Fin Installed Outside of Enclosure Feed Servopack Converter amp Inverter 1 16 YASNAC PCNC Connecting Manual Chapter 2 Power Supply Power Supply Connection Connecting Power Supply To Components This section addresses the following electrical connections power supply to components detailed connections and LED connections 2 1 Connection between Devices asse eat vy que ve Rep PER gees 2 2 2 1 1 Power Supply specifications for PCNC and I O units 2 2 2 1 2 Power Supply connections to PCNC 0 00 ee eee eee 2 3 2 1 3 Power Supply Connections to PCNC and I O ung 2 3 2 14 Power Supply to Converter unit does ees eT RENE NN ee OSes 2 4 22 _Metatled Connections ceis oio Ane cee eee Satis d E Le cates 2 5 2 2 1 Power Supply to PENC unit seule lp ee d Ee Ne NEE 2 5 2 2 2 Power Supply to Converter 2 2 4 54416 sc etie ra RR ee deed es 2 7 2 2 3 Example of Circuit Diagram eese ead ee RW ur EET 2 8 2 3 LED for Power Input e ce 251 22 re drove ee EE 2 9 23 1 LED for PCNC PowerInpht vehe doe y G dos saa eee 2 10 YASNAC PCNC Connecting Manual Chapter 2 Power Supply 2 1 Connection between Devices This section describes connections between devices connector numbers and connector type For power supply connection use
111. mation Solutions YASKAWA ELECTRIC AMERICA INC Chicago Corporate Headquarters 2121 Norman Drive South Waukegan IL 60085 U S A Phone 847 887 7000 Fax 847 887 7310 Internet http Avww yaskawa com MOTOMAN INC 805 Liberty Lane West Carrollton OH 45449 U S A Phone 937 847 6200 Fax 937 847 6277 YASKAWA ELECTRIC CORPORATION New Pier Takeshiba South Tower 1 16 1 Kaigan Minatoku Tokyo 105 0022 Japan Phone 81 3 5402 4511 Fax 81 3 5402 4580 Internet http www yaskawa co jp YASKAWA ELETRICO DO BRASIL COMERCIO LTDA Avenida Fagundes Filho 620 Bairro Saude Sao Paolo SP Brasil CEP 04304 000 Phone 55 11 5071 2552 Fax 55 11 5581 8795 E mail yaskawabrasil originet com br YASKAWA ELECTRIC EUROPE GmbH Am Kronberger Hang 2 65824 Schwalbach Germany Phone 49 6196 569 300 Fax 49 6196 888 301 Internet http Avww yaskawa de MOTOMAN ROBOTICS AB Box 504 838525 Torsas Sweden Phone 46 486 48800 Fax 46 486 41410 MOTOMAN ROBOTEC GmbH KammerfeldstraBe 1 85391 Allershausen Germany Phone 49 8166 900 Fax 49 8166 9039 YASKAWA ELECTRIC UK LTD 1 Hunt Hill Orchardton Woods Cumbemauld G68 9LF Scotland United Kingdom Phone 44 12 3673 5000 Fax 44 12 3645 8182 YASKAWA ELECTRIC KOREA CORPORATION Paik Nam Bldg 901 188 3 1 Ga Euljiro Joong Gu Seoul Korea Phone 82 2 776 7844 Fax 82 2 753 2639 YASKAWA ELECTRIC SINGAPORE PTE LTD Head Office 151 Lorong Chuan 04 01 New Tech Park Singapore 556741 SINGA
112. n of General Purpose I O S 4 1 9 outputs are non contact polarity points transistor source driver and limit the current atON up to 60mA per circuit When the load current of each output signal might exceed 60mA install a fuse of 0 1A for each circuit in order to protect the output IC 2 For 96 outputs every 8 outputs may be connected to more than one external power supply 3 Upto2 5A in the entire internal circuit including JSP board when using a power supply unit c Output circuit FC815 Output uses non contact polarity points Limit the current at operation up to 60mA per circuit For 24V power both the power supply unit JZNC JAUO7 option and the external power supply may be used e When using a power supply unit CN7 1 24V CN7 2 ky O 024V SEH N Oo4EX 024 i ir e Load v V I 024 U Dau 1 FIGURE 10 3 2 6 Output Circuit when using a Power Supply Unit 10 51 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O e When using an external power supply Power Supply OV 24V a SH iE 024Ex V 0 a Load a 024 V 024 FIGURE 10 3 2 7 Output Circuit when using a Power Supply Unit SC 7 1 96 outputs are non contact polarity points transistor source driver and limit the onr current at ON up to 60mA per circuit When the load current of e
113. nalpower supply may be used e When using a power supply unit CNINT 24V Load NOV ile l 024 024 FIGURE 10 3 2 9 Output Circuit when using a Power Supply Unit e When using an external power supply unit 424V CNEXT Power Supply SE 24V OV CH lt Load CN153 q V L 024 V 024 l OV CN15 1 24V ania e A FIGURE 10 3 2 10 Output Circuit when using a Power Supply Unit 7 1 56 output are non contact polarity points transistor source driver and limit the current at ON up to 60mA per circuit When the load current of each output current signal might exceed 60mA install a fuse of 0 1A for each circuit in order to protect the output IC 2 Up to 2 5A in the entire internal circuit including JSP board when using a power supply unit 10 54 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O 3 I O Module JANCD JSP02 JSP04 a Input circuit ye 24V COM p ES RV 5 a For OV common gt 24V p 5 1mA Le COM gt b For 24V common FIGURE 10 3 2 11 Input Circuit 10 55 YASNAC PCNC Connecting Manual Chapter 10 Connection of General Purpose I O b Output Circuit JANCD JSP02 JS0P04 24V e 60 mA
114. nnectors UWRO00219 2 0 0 0 0 ee eee A2 22 2 3 21 VO Cable UWRO00305 T issue te E ESEXUR Aq Eua A2 23 2 3 22 I O Cable UWRO00306 3 occa co e x ye ee ECKE Ve E Ea A2 24 2 3 23 I O Cable UWRD0307 3 det toe Sb eee RE REES EE RES A2 25 A2 2 YASNAC PCNC Connecting Manual Appendix 2 Cable Specifications 2 1 Cable Manufacturing Drawings 2 1 1 Connection with the Power Supply 1 When using a Power Supply Unit UPS000004 a Connection diagram CNC unit Power supply unit UPS00004 JZNC JFC10 CN05 1 178293 2 24VDC stabilized 1 24V power supply CH Eh C Power Supply 24VDC 10 1B0V 264V AC Single phase 2 05 3 FANALM 3 0 A min Note Note Derating for ambient temperature should be considered g p JZNC JPCRKM_ PCNC Unit b Cable connection JZNC JFC10 CN05 Select proper cable fit for the power supply terminal 24V Connector specifications Connector 1 178288 3 3PIN Manufacturer AMP 024V Recommended cable 1 25mm x 3 cores A2 3 YASNAC PCNC Connecting Manual Appendix 2 Cable Specifications UPS000004 24 DC Power LO Supply 180V 264V NO 1Ph AC PCNC CPU FGO LO Recommended cable VCT type 2 mm2 x 5 cores DE8402398 A2 4 YASNAC PCNC Connecting Manual Appendix 2 Cable Specifications 2 1 2 Connection with the
115. noise filter specifications and capacities Use of the correct noise filter will reduce noise influence Besure to complete the end terminal processing to the last module of the remote I O module Set the TERMINATION shorting pin to ON Failure to follow these instructions could result in malfunction e Electrical wiring and connections should be performed by qualified personnel only Failure to observe this precaution could result in product failure fire and or personal injury or death due to electrical shock e Never connect a three phase power supply to motor output terminals U V or W of the drive unit Damage to the device will occur if incorrectly connected Select the type and size of wire based on your requirements and current capacity When the ambient temperature exceeds 30 C 86 F the allowable current drops Select the cable size to conform to the local electrical codes and cable manufacturer s specifications Failure to comply could result in an electrical fire e Use twisted wire or multi core twisted pair shielded wire for general signal wires and feedback signal wires for the encoder These wire types help prevent malfunction SIN YASNAC PCNC Connecting Manual Preface Table of Contents e The current capacity of 24V DC external power unit for input output contacts is determined by the number of contact points to be used When the current capacity is low install an additiona
116. nsions in mm inches Al 5 YASNAC PCNC Connecting Manual Appendix 1 Dimensions 1 4 APPENDIX 1 4 I O Module 1 4 1 JANCD FC810 FC815 FC860 Model Dimensions in mm inch 1 4 2 JZNC IAUS9 JANCD FC861 Model Dimensions in mm inch Al 6 YASNAC PCNC Connecting Manual Appendix 1 Dimensions 1 5 AC Servopack including Converter and Spindle Drive Unit Capacity Dimensions in mm inches kW HP W H D Wi w2 H1 H2 D1 D2 5 5 7 5 99 320 75 12 330 10 190 130 75 10 9 90 12 60 2 95 0 47 12 99 0 39 7 48 5 12 11 15 Donvartef 15 20 149 320 100 24 5 330 10 190 130 185 248 5 87 12 60 3 94 0 96 12 99 0 39 7 48 5 12 22 30 6 40 199 320 150 24 5 330 10 190 130 ws 7 93 12 60 5 91 0 96 12 99 0 39 7 48 5 12 3 7 5 55 75 99 320 75 12 330 10 190 130 ls 3 90 12 60 2 95 0 47 12 99 0 39 7 48 5 12 7 5 10 11 15 Inverter Spindle Axis 15 20 149 320 100 24 5 330 10 190 130 18 5 248 5 87 12 60 3 94 0 96 12 99 0 39 7 48 5 12 22 30 36 40 199 350 320 150 24 5 320 10 190 130 we 7 83 13 78 12 60 5 91 0 96 12 60 0 39 7 48 5 12 Al 7 YASNAC PCNC Connecting Manual Appendix 1 Dimensions Unit Capacity Dimensions in mm
117. oard The reverse bit area by the common status of each board is shown in Tables 9 4 1 1 and 9 4 1 2 Table 9 4 1 1 Table of Bit Reverse Area Common FC810 FC815 FC860 Reverse Area Connector Termunal SW1 1 SW1 3 SW1 5 SW1 7 SW1 9 Name COM30 1000 1001 1016 1017 1032 1033 1048 1049 1064 1065 COM31 1002 1003 1018 1019 1034 1035 1050 1051 1066 1067 COM32 1004 1020 1036 1052 1068 COM40 1005 1006 1021 1022 1037 1038 1053 1054 1069 1070 COM41 1007 1008 1023 1024 1039 1040 1055 1056 1071 1072 COM42 1009 1025 1041 1057 1073 COM20 1010 1011 1026 1027 1042 1043 1058 1059 1074 1075 COM21 1012 1028 1044 1060 1076 COM30 1013 1029 1045 1061 1077 Table 9 4 1 2 Table of Bit Reverse Area Common FC861 Reverse Area Connector Terminal SW1 1 SW1 2 SW1 3 SW1 4 SW1 5 Name COMO00 1000 1001 1016 1017 1032 1033 1048 1049 1064 1065 COMOI 1002 1003 1018 1019 1034 1035 1050 1051 1066 1067 COMO02 1004 1020 1036 1052 1068 COM03 1005 1006 1021 1022 1037 1038 1053 1054 1069 1070 COM04 1007 1008 1023 1024 1039 1040 1055 1056 1071 1072 E SW1 6 SW1 7 SW1 8 SW1 9 SWI A COMO00 1040 1041 1048 1049 1056 1057 1064 1065 1072 1073 COMOI 311042 311050 1058 1066 1074 COM02 311043 1044 1051 1052 1059 1060 1
118. ounting of Heat Exchanger on the enclosure made by Machine builder YASNAC PCNC Connecting ManualChapter 1 General 4 Heat Generation by Respective Units Unit Type Total Heat Internal Minimum Generation Heat Wind W Generation Velocity for W Cooling PCNC rack JZNC JPCRKM 14 Color CRT with JZNCJPCOP Touchscreen JANCD FC810 29 29 0 I O Module JANCD FC860 29 29 0 JANCD FC861 14 5 14 5 0 CIMR MR5N23P7 84 44 CIMR MR5N25P5 84 44 CIMR MR5N27P5 119 61 CIMR MR5N2011 152 70 Converter 2 5 CIMR MR5N2015 204 88 CIMR MR5N2018 273 108 CIMR MR5N2022 335 132 CIMR MR5N2030 392 160 CIMR MR5N23P7 84 44 CIMR MR5N25P5 185 58 CIMR MR5N27P5 244 TT CIMR MR5N2011 307 89 Spindle Inverter 2 5 CIMR MR5N2015 454 119 CIMR MR5N2018 565 144 CIMR MR5N2022 717 180 CIMR MR5N2030 869 219 UZBA B 20A 0 53 mH 35 35 0 UZBA B 30A 0 35 mH 45 45 0 UZBA B 40A 0 265 mH 50 50 0 UZBA B 60A 0 18 mH 65 65 0 Reactor UZBA B 80A 0 13 mH 75 75 0 UZBA B 90A 0 12 mH 90 90 0 UZBA B 120A 0 09 mH 90 90 0 UZBA B 160A 0 07 mH 100 100 0 1 9 YASNAC PCNC Connecting ManualChapter 1 General Unit Type Total Heat Internal Minimum Generation Heat Wind W Generation Velocity for W Cooling SGDC 05AJ A 28 10 SGDC 10AJ A 48 12 SGDC 15AJ A 73 15 Servo Unit 2 5 SGDC 20AJ A 108 18 SGDC 30AJ A 148 22 SGDC 50AJ A 208 28 ms
119. power supply manufacturer YASNAC PCNC Connecting Manual Chapter 2 Power Supply 2 1 2 Power Supply Connections to PCNC CNC unit Power supply unit UPS00004 JANCD JFC10 CN05 1 178293 2 24VDC 1 24V Stabilized power supply 2 DAN AC Power Supply 3 FANALM TOV DESIG 180V 264V AC 3 0 A min Note Single phase Note Derating for ambient temperature should be considered FIGURE 2 1 2 1 Power Supply to PCNC Unit when using recommended Power Supply Unit 2 1 3 Power Supply Connections to PCNC and I O Units UWR00306 CN 13 PCNC UNIT Terminal JANCD FC8 CNOS CNO04 SV 24N UWRO00305 424VDC 5V DC amp GND zs CN 13 UWR00307 LU JANCD FC8 _ CN 14 24V DC 24V supply GND UPS00004 CN 05 JSP04 JSP02 Machine Tool Builder supply CN 06 24V according to I O requirements To be provided by Machine Tool builder FIGURE 2 1 3 1 Power Supply to PCNC unit when using recommended Power Supply Unit YASNAC PCNC Connecting Manual Chapter 2 Power Supply 2 1 4 Power Supply to Converter Unit Converter unit TXR MC MCCB CIMR MRS L ANN LN Lee Cu Power supply UUUU FIGURE 2 1 4 2 Connection between Devices Table 2 1 4 2 Component Selection for Power Supply Circuit Converter Applicable Output Power Breaker Electro Reator
120. rnal e Box B ed Operation relay sequence Grounding at one point 1000 less e Select the wire for grounding in conformance with local electrical codes e Be sure to connect the motor s grounding terminal to the drive unit s grounding terminal e Ground at one point Ground resistance 100Q or less e Be sure to seperate the grounding line of the unit from the power unit s grounding line Failure to perform correct grounding can lead to malfunction xvi YASNAC PCNC Connecting Manual Preface Table of Contents APPLICATION SAFETY PRECAUTIONS When operating the unit be sure to observe the following electrical safety procedures 1 Do not touch the unit or terminal wire while the unit is operating 2 Even though the unit has been turned OFF it is still in charged status so do not touch any component parts for a minimum of five minutes Failure to observe this precaution could result in product failure fire and or personal injury or death due to electrical shock Do not mishandle pinch or cause excessive stress to cables Excessive load on the cable could cause electric shock While the unit is turned ON never touch any rotating parts Failure to observe this precaution could result in personal injury Never modify the product Free from explosive gases or steam Free from oil organic solvent corrosive l
121. round wire to terminal E on the main power terminal block of the CRT unit 2 CRT Ground wire must be a separate wire directly connected to the main cabinet ground plate or ground bar Any other connections to the machine operation box should be done using separate ground wires YASNAC PCNC Connecting Manual Chapter 2 Power Supply 2 2 2 Power Supply to Converter Unit Converter unit CIMR MR5 MC TXR MCCB IL pde RI OO Na i 200 220 230 VAC 15 to 10 VV MC TXR MCCB 50 60 Hz 2Hz IL m T S L2 6O S VV wc TXR MCCB IL E T L3 EE e 0O T VV Fig 2 2 2 1 Detailed Connection of Power FIGURE 2 2 2 1 Detailed Connection of Power YASNAC PCNC Connecting Manual Chapter 2 Power Supply 2 2 3 Circuit Diagram Example Power magnets amp PCNC CN12 Control Signals pas 22 Get i EC EE A To spindle motor fan 200 220 230 VAC OPR109 1 BKI ZBF SCH pne 2 5 6 E ZBF To Z axis motor y y BK R ST iL ue R L1 00 S L2 T L3 H To converter Eu A2 PEE To winding R2 j changeover conductor To Customer PWR supply To fan for air circulation inside panel CN12 IPU 5 gt CN12 1 024 5 p CN12 17 SVMX e S CN12 16 BKX Stroke end LS a 5 CN12 19 ESPX lt gt b CN12 10 24V NO UNE gt gt CN12 7 EON External power supply ON e gt gt C
122. supplied or when the fuse inside the PCNC unit is blown out due to a fault of PCNC unit the LED will be unlit YASNAC PCNC Connecting Manual Chapter 3 Connection of PCNC Operation Panel Connection of PCNC Operation Panel CONNECTING PCNC OPERATOR PANEL AND PCNC This section addresses the electrical connection between the PCNC unit and the CNC Operator panel 3 1 Connection between Devices cios Yrs La eerte dp Wes erede d dur 3 2 3 1 1 Connection with the Operation panel llle esee 3 2 3 2 Detailed Connection of PCNC Operation panel 00 00 0200 3 3 32 Connection with Operation panel l l eese 3 3 3 3 General notes on Connection with operation Panel 3 8 3 3 1 JANCD JSPO4 JANCD J861 sseseeeeee I 3 8 3 3 2 PONC Connections Layout o Ve Lbus Sauces ox se abe eee ds 3 9 3 3 3 Extended I O board FC861 and Remote Machine Pendant connections 3 10 YASNAC PCNC Connecting Manual Chapter 3 Connection of PCNC Operation Panel 3 1 Connection Between Devices 3 1 1 Connection with Operation Panel CPU RACK UNIT C TOUCH SCREEN PC POWER SUPPLY OUT OUT INPUT POWER GOOD NC POWER SUPPLY INPUT OUTPUT INPUT POWER UNIT AC230V YASNAC PCNC Connecting Manual Chapter 3 Connection of PCNC Operation Panel 3 2 Detailed Connection of PCNC Operation Panel 3 2 1 Connection with Operation Panel a Connection details between PCNC CPU unit and CRT display unit ATX
123. t Mass AC V Voltage A kg DC V OPR 10gA Single phase 50 60 200 90 1 0 1 half wave OPR 109F Single phase 50 60 100 90 1 0 1 half wave Al 15 YASNAC PCNC Connecting Manual Appendix 1 Dimensions 1 9 Noise Filter Part A B C D E F G H I J K Mass Name kg Ibs LF310 180 170 60 25 120 135 150 35 65 4 5 4 1 9 7 09 6 69 2 36 0 98 4 72 5 31 5 91 1 38 2 56 0 18 0 16 4 18 LF320 180 170 60 29 120 135 150 35 65 4 5 6 2 4 7 09 6 69 2 36 1 14 4 72 6 31 6 91 1 38 2 56 0 18 0 24 5 28 LF330 180 170 60 29 120 135 150 35 65 4 5 6 2 4 7 09 6 69 2 36 1 14 4 72 6 31 6 91 1 38 2 56 0 18 0 24 5 28 LF340 180 160 50 30 200 220 6 5 6 5 7 09 6 30 1 97 1 18 7 87 8 66 0 26 0 24 11 LF350 180 160 50 30 200 220 6 5 6 5 7 09 6 30 1 97 1 18 7 87 8 66 0 26 0 24 11 LF360 200 180 60 30 300 320 6 5 6 7 7 87 7 09 2 36 1 18 11 81 12 60 0 26 0 24 15 4 Al 16 YASNAC PCNC Connecting Manual Appendix 1 Dimensions 1 10Manual Pulse Generator OSM 01 2GA 15 3 6 0 14 Packing t 2 0 3 M4 Stad L10 6 3 150 977 0 5 43 03 0 02 1 RO 8 89 0 35 7 6 0 3 Dimensions in mm inches Al 17 YASNAC PCNC Connecting Manual Appendix 1 D
124. tative 1 SVMX signal Connector CN 12 pin 17 Refer to chapter 5 2 NCMX signal Connector CN12 pin 18 Refer to Chapter 5 3 BKK signal Connector CN 12 pin 16 Refer to Chapter 5 4 ESPsignal Connector CN 12 pin 19 Refer to Chapter 5 5 DOUT Signal Connector CN 14 pin 20 Refer to Chapter 8 Fuse F2 When the Fuse F2 blows the following abnormalities may occur 1 3001 Servo alarm will be displayed 2 3002 Emergency stop alarm will be displayed 11 4 YASNAC PCNC Connecting Manual Chapter 11 Replacement Of Battery Sei PE NB BC dC N Fuse HMO03 0 3A F1 d I O module power output I verification LED c ARAA p H I O module power output 7 de verification LED 4 E Battery power supply al B HE connector CN06 rg m Battery L Spi Fuse 5A F2 CC Behind Battery aa FIGURE 11 2 1 Location of the Battery Fuse and related LED YASNAC PCNC Connecting Manual Appendix 1 Dimensions
125. the Pulse Generator A2 11 2 1 4 Connection with the Power ON OFF Court A2 11 2 1 5 Connection of the Direct IN Senat A2 12 2 1 6 Connection with VO Boards lt 9 EEN NERT RR RET EE Y A2 12 2 1 7 Connection between I O Board A2 13 2 1 8 Connection with the ServoUnt eee ee eee A2 15 2 2 Cable Specifications xe he tbe n MEX REI HEAT ve eps A2 17 2 2 1 Cable Drwg No DE 8400093 KQV V SB Type 0 2mm x 20 pairs A2 17 2 2 2 Cable Drwg No DE 8402398 VCT Type 0 2mm x 5 pairs A2 18 22 3 Cable Drwg No DEoAOaei ee A2 19 2 3 Cable and Connector Details e Ee ge e Eer baw de ad MER Ss A2 2 2 3 1 Main Power Cable UWR00264 1 ssee ns A2 3 2 3 2 Floppy Disk data cable OUWROO2ezaIi 0 000000 00 A2 4 2 3 3 Floppy Disk Power Cable OUWROO2oe I A2 5 2 3 4 Touchscreen Power Cable UWROOOG I 1 A2 6 2 3 5 Video Extension cable UWROOO 0 1 A2 7 2 3 6 Touchscreen Data Cable OUWROOOII I eee eee A2 8 2 3 7 Servo ON OFF Main Cable UWRO00272 1 0 0 0 00 0 0 ee eee ee A2 9 2 3 8 Push button switch harness cable UWRO00273 1 00 A2 10 2 3 9 PS 2 Port Extension Cable UWRO00275 1 0 0 0 0 0 cee eee A2 11 2 3 10 CPU Rack Power cable UWR00276 1 0 0 cee eee eee eee A2 12 vii YASNAC PCNC Connecting Manual Preface Table of Contents 2 5 11 CRT Power Cable UWRO00262 1 icis AE e ero A2 13 2 3 12 Serial Mouse Data Cable UWROOOIS ii A2 14 2 3 13 NC Power Supply AC Input Cable
126. tion 10 3 2 I O Circuit of I O Port a fuse should be installed in the 24V line for I O overcurrent protection As the required capacity of the fuse changes depending on the I O points refer to Section 10 3 3 Power Supply for I O Signal for details e g A 7 5 Amp fuse is required for 112 inputs and 96 outputs YASNAC PCNC Connecting Manual Chapter 9 Connection of UO Module 9 3 Connection between Devices of Additional I O Modules This section describes the connection details between additional I O modules type of connector and cable specifications 9 3 1 Connection between Units CN7 is provided only in FC810 FC815 FC860 and is a 24V output terminal from the power supply unit When a power supply unit is used supply the power from this terminal Note that CN7 is not arranged in FC861 I O Module No 1 I O Module No 2 JANCD FCS810 FC815 FC860 FC861 JANCD FC8 10 FC8 15 FC860 FC86 1 KEV SB 0 2 X 1 pair CNII CMI2 CNII CM12 MR 8RMD2 MR 8RMD2 MR 8RMD2 MR 8RMD2 MRP 8F01 MRP 8F01 Fig 9 3 1 1 Connection between Additional I O Module Devices CN13 CN13 CN14 172037 1 172037 1 172037 1 172037 1 2 P K T CN7 CN7 FIGURE 9 3 1 1 Connection between Additional I O ModuleDevices YASNAC PCNC Connecting Manual Chapter 9 Connection of UO Module 9 4 Connection Details of Additional I O Modules
127. ust be larger than the momentary max output value of spindle motor An example of converter selection procedure is show below Motors used X axis SGMG 20 Max 2000 r min Y axis SGMG 20 Max 2000 r min Z axis SGMG 30 Max 1500 r min Spindle UAASWD 22CX1 7 5kW 10HP cont rating 11 kW 15HP 30 min rating 26 kW 34 8HP 1 min rating Continuous rating 7 5kW x 1 1 1 08kW x 2 1 74kW 12 12kW Selected 15 kw Converter Maximum momentary servo output 5 99kW x 2 7 12 kW 19 1kW Selected 11 kW converter e Spindle acceleration deceleration Momentary max output value of spindle motor 26kW 22 kW 1 2 converter with 22kW ratings From the calculation indicated above the converter with 22kW rating that satisfies all conditions that should be selected YASNAC PCNC Connecting Manual Chapter 7 Connection of RS 23C Connection of RS 232C Awaiting technical details Contact Yaskawa Electric America This page is left intentionally BLANK YASNAC PCNC Connecting Manual Chapter 8 Connection of Direct IN OUT Signals to the CNC 8 1 8 2 Connection of Direct IN OUT Signal to the CNC Unit This section addresses the connection of the direct IN OUT signals to be input output directly to and from the CNC unit Connection between Devices c c uela ip RR RIDE EE WEN ted 8 2 8 1 1 Connection to the CNC Unit cod AEN ERAS CREE ESTE CE 8 2 Detailed Connection of Direct NOUT 8 2 8 2 1 Conne
128. where it connects the grounding plate with the cable clamp 2 Thecable clamps with the cables must be installed to the grounding plate as shown in the following diagram Drive IO Drive YENET Pack YENET SC 24VDC lO Last IO CRT Touch n N Panel z FDD o tr a Oo Keyboard 3 Mouse E E e ei cA l T N a AS ul S 8 E 8 o mcr a gt x o u a E dt st W o a o E x Oo CPU a Q OBL uw RACK o e Lr a Lu Lu o gt z z z gt a U UU g amp amp IPU WO Ferrite Core Shield Clamp FIGURE 1 4 1 Yasnac PCNC Shielding and Ferrite core clamping points 1 13 YASNAC PCNC Connecting ManualChapter 1 General 1 5 Packaging 1 5 1 When designing the enclosure to house the CNC unit and other equipment the construction should provide for the following General Notes e The enclosure must be air tight Internal layout of components should provide for ease of mounting inspection maintenance and removal e There should be a physical gap of 100mm between components and the enclosure s wall so not to restrict air flow for cooling e If the operation panel is built into the machine s enclosure door provisions to prevent vibra tion from the machine is necessary The average temperature increase in the enclosure should be limited to 10 C compared to the external air e Use
129. wing 1 Seal the cable inlet door rear lid opening clearances with packing material 2 The CRT Unit s mounting surface has been factory sealed 3 Seal any other openings 4 Since oil will enter the enclosure through screw holes and collect on the internal ceiling surface apply suitable packing material to seal these holes 4 Metal fitting SH Packing Fig 1 3 2 1 Cable Inlet 1 11 YASNAC PCNC Connecting ManualChapter 1 General Pendant box SE L Packing Fig 1 3 2 2 Door Packing 1 3 3 Countermeasures against Magnetic Fields The CRT screen s display may fluctuate due to ambient magnetic fields To prevent this keep magnetic generating materials e g transformers reactors fans electro magnetic switches solenoid relays exchange power cables etc a minimum of 300mm from the CRT The value of 300mm is a general standard and could vary depending on the situation therefore be aware of the presence of magnetic generating sources when positioning the CRT unit 1 12 YASNAC PCNC Connecting ManualChapter 1 General 1 4 Cable Clamp and Shielding If the cables wired to the PCNC unit need to be shielded they must be grounded using the grounding plate with cable clamp hardware Because this clamp serves both as cable support and shielding they must be installed carefully so that safe system motion can be assured 1 Peel the cable coating to expose the cable

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