SureServo Servo Systems Overview
Contents
1. at 90 100 239 443 885 18 35 80 159 310 708 18 35 80 159 310 708 2 90 100 239 443 885 21 50 100 239 443 885 18 35 80 159 310 708 18 35 80 159 310 708 2 90 100 239 443 885 2n 90 100 239 443 885 90 80 200 443 708 1770 90 80 200 443 708 1770 TS 125 250 664 1106 2213 15 125 250 664 1106 2213 90 80 200 443 708 1770 G 125 250 664 1106 2213 90 80 200 443 708 1770 120 225 900 1062 1991 4425 180 330 625 1593 2921 5532 120 225 900 1062 1991 4425 180 330 625 15931292 MIS32 180 330 625 1593 2921 5532 120 225 900 1062 1991 4425 240 470 1000 2124 4160 8851 240 470 1000 2124 4160 8851 360 700 1250 3186 6196 11063 Nominal Input Speed rpm 3000 2000 Maximum Input Speed rpm 6000 4000 ut Y Pc I ES T G S 9S cT Q V gt z Els amp S 5 OSES st s s EE BE Gc SiS S 5 e 2 23 3 8 B mg elal et f S Q a S E amp ST x Q s E 510 390 5 pg 0077 E 15 640 530 apse 3 3 144 119 740 630 166 142 0095 17 8 0 790 o2. JU EN VO SureServo AC servo systems The SureServo family of brushless servo systems from AutomationDirect is fully digital and offers a rich set of features at dynamite prices Choose from eight stan dard servo motors that are used in combi nation with one of three standard servo drives Eight standard systems from 100W to 3kW e Use with AutomationDirect CLICK DirectLOGIC or P3000 PLCs or any other host controller e Drives feature on board indexer and adaptive tuning modes Free setup software e 30 day money back guarantee Two year warranty Why use a servo The SureServo servo systems provide the highest possible level of performance for precise control of position velocity and torque Compared to lower cost stepping systems the SureServo products provide More torque at higher speeds up to 5 000 rpm Broader range of power up to 3kW Higher response with closed loop control high hit rate without stalling or lost position AC Servo Systems SureServo family The SureServo family is designed for flexibility and quick implementation SureServo drives accept a wide range of command sources e Built in motion controller w preset position velocity or torque e Select presets with switch inputs and or the multi drop Modbus serial interface Position commands with pulse and direction or count up and down format Analog voltage Velocity or Torque command Enco
3. e Linear slides e Packaging machines e Conveyors e Gantries e Injection molding machines e Pick and place automation Available Load Inertia 5 1 Mismatch kg cm Ib in s2 Combination Max Output Speed rpm Combination Nominal Output Speed rpm PGAO70 05A1 PGA070 10A1 SVL 201 B Lc PGAO70 15A1 PGAO70 25A1 0 32 2 8 1 59 14 1 600 1 000 1 83 0 002 3 18 28 1 300 900 9 40 0 008 4 77 42 2 200 333 21 38 0 019 7 95 70 4 120 200 60 63 0 054 PGA070 05A2 PGA070 10A2 PGA070 15A2 PGA070 25A2 0 64 5 7 3 20 28 3 600 6 40 56 6 18 50 0 016 300 900 76 00 0 067 9 60 85 0 200 333 171 00 0 151 16 00 141 6 120 200 481 25 0 426 PGA070 05A2 PGA070 10A2 PGA070 15A2 PGA070 25A2 1 27 11 2 6 35 56 2 600 38 50 0 034 12 70 112 4 300 900 156 00 0 138 19 05 168 6 200 333 391 00 0 310 31 75 281 0 120 200 PGAO70 05A3 PGA090 10A3 PGA090 15A3 PGA090 25A3 2 39 21 2 600 900 126 00 0 111 23 SH EAS 981 25 0 868 300 450 465 00 0 411 Soe oie 200 300 1053 00 0 931 3915115201 120 180 2931 25 2393 PGA090 05A4 PGA090 10A4 PGA120 15A4 PGA120 25A4 3 30 29 2 16 50 146 0 600 900 252 50 0 223 33 00 292 1 300 450 1020 00 0 90
4. Field I O Software C more amp other HMI Drives Soft Starters Motors amp Gearbox Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons Lights Process Relays Timers Comm Terminal Blocks amp Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part Index SUre AC Servo Systems SureServo Systems 3 Standard Drives 8 Standard Motors 100W to 3kW w Drive features Motor features Main Power and Control Power Inputs e Main Power 230 VAC 1 phase 3 phase 2kW and 3kW systems are 3 phase only Low inertia models 100W 200W 400W 750W and 1kW e16 24 e Control Power 230 VAC Single Phase 50 60 Hz e Fully digital with up to 450 Hz velocity loop response e Easy setup and diagnostics with built in keypad display or the SureServo Pro PC based software e Five in one command options include e 10V torque or velocity command Pulse train or master encoder position command accepts line driver or open collector with electronic gearing e Built in indexer for position control using 8 preset positions e and or position setpoint with serial Modbus e Tuning aids include inertia estimation and easy tuning for up to 10 levels of response e Optically isolated digital inputs 8 and
5. Blocks amp Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part Index Ure 6 AC Servo System Configuration SureServo series drives and motors part rogis system Series SV SureServo AC servo OVA 2 04 Component Type A Drive L Low inertia motor M Medium inertia motor L Component Option 0 Drive Blank Motor without brake B Motor with brake Rated Output Power 01 100W 10 1000W 02 200W 20 2000W 04 400W 30 3000W 07 750W Nominal Input Voltage 2 230VAC 50 60 Hz Here is what you will need to order a complete servo system NOTE UNIT CAN BE PROGRAMMED VIA KEYPAD OPTIONAL PROGRAMMING SOFTWARE FREE DOWNLOAD AND OPTIONAL PROGRAMMING CABLE AVAILABLE SureServo AC servo drive motor and cable combinations Inertia amp Power Servo Motor without brake note Servo Drive Drive and Motor Servo Motor with brake note Power Cables from Drive to Motor Encoder Feedback Cables Miscellaneous RS 422 485 Serial Com munication Cable ZIPLink I O Interface SVL 201 SVL 201B SVL 202 SVL 202B ISvApo40 SVL 204 SVL 204B Low inertia SVL 207 SVL 207B SVC PFL 010 SVC PFL 020 SVC PFL 030 SVC PFL 060 SVC EFL 010 SVC EFL 020 ZL RTB50 SVC BE
6. SVC EHH 020 20 lt gt ZL SVC CBL50 0 5m lt gt pm SVC EHH 030 30 lt gt ZL SVC CBL50 1 1m lt gt J Motor Inertia 0 038 Ib in s 0 00433 kg m BREED d ZL SVC CBL50 2 2m lt gt NOTE ALL MOTOR POWER CABLES INCLUDE BRAKE POWER WIRES FOR THE OPTIONAL MOTOR BRAKE SureServo Communications Cables for Muti drop Networks RS 422 485 serial communication cable for use with multidrop networks 3ft length IEEE 1394 SVC MDCOM CBL plug to unterminated wires compatible with all SureServo systems Facilitates connection between the SureServo drive serial port and host controllers z PRI J ZIPLink SureServo Drives cable with 6 pin RJ12 connector to a 6 pin IEEE 1394 connector shield SVC 232RJ12 CBL 2 ed twisted pair 2 0 meter 6 6 ft length For RS 232 connection to all SureServo amplifiers ZIP ink SureServo amplifier communication cable RJ12 male to 6 pin IEEE 1394 connector SVC 485RJ12 CBL 2 shielded twisted pair 2 0 meter 6 6 ft length Cable used in conjunction with ZL CDM RJ12xxx distribution module can access a compatible RS 485 device network E SVC 485HD15 CBL 2 ZIP ink SureServo Drives cable with a HD 15 pin male to a 6 pin IEEE 1394 connector shielded twisted pair 2 0 meter 6 6 ft length For RS 485 connection to all SureServo amplifiers Refer to the ZIPLinks Wiring Solutions section for complete information regarding the ZIPLink c
7. Servo System Configuration For all systems Order programming software amp 2 kW Medium Inertia System EY needed SureServo Motor Motor Power Cable 1 Torque Torque N m in ib TITUTTTMPTITTTITIMMMTMMMMTMTMMUTMT SVC PHH 010 10 lt gt SVC PHH 020 20 lt gt SVM 220 lt gt SVC PHH 030 30 lt gt SVM 220B w brake lt gt SVC PHH 060 60 lt gt Motor Encoder Cable t ZIPLink l O Interface 333229 ZL RTB50 lt gt O0 41000 2000 3000 4000 5000 Servo Drive SVC EHH 010 10 lt gt and one cable below Steppers 2 kW Medium Inertia Speed SVA 2300 lt gt SVC EHH 020 20 lt gt ZL SVC CBL50 0 5m lt gt Senos rpm SVC EHH 030 30 lt gt ZL SVC CBL50 1 1m lt gt J Motor Inertia 014 Ib in s 0 00158 kg m SVOEHR060 60 Se ZL SVC CBL50 2 2m lt gt 3 kW Medium Inertia System SureServo Motor Motor Power Cable 1 Torque Torque N m inb SVC PHH 010 10 lt gt SVC PHH 020 20 lt gt SVM 230 lt gt SVC PHH 030 30 lt gt SVM 230B w brake lt gt SVC PHH 060 60 lt gt Motor Encoder Cable 1 ZIPLink l O Interface ZL RTB50 lt gt 0 0 l 0 1000 2000 3000 4000 5000 Servo Drive SVC EHH 010 10 lt gt and one cahle helow 3 kW Medium Inertia Speed SVA 2300 lt gt
8. the motor shaft Servo grade clamp on or compression style couplings are usually the best choice when you consider the stiffness torque rating and inertia Higher stiffness Ib in radian is needed for better response but there is a trade off between the stiffness and the added inertia of the coupling Concerning the torque rating of the coupling use a safety factor of 1 25 over the SureServo peak torque requirement of your application Coupling Suppliers www sureservo com couplingconsiderations htm Mechanical transmissions Common mechanical transmissions include leadscrews rack amp pinion mechanisms conveyors gears and timing belts The use of leadscrew rack amp pinion or conveyor are common ways to translate the rotary motion of the servo motor into linear motion of the load The use of a speed reducer such as a gearbox or timing belt can be very beneficial as follows 1 Reduction of reflected load inertia As a general rule it is beneficial to keep the reflected load inertia as low as possible while using the full range of servo speed SureServo systems can go up to 5 000 rpm for the low inertia motors and up to 3 000 rpm for the medium inertia motors Example A gearbox reduces the required torque by a factor of the gear ratio and reduces the reflected load inertia by a factor of the gear ratio squared A 10 1 gearbox reduces output speed to 1 10 increases output torque 1O times and decreases reflected iner
9. 2 49 50 438 1 200 300 2295 00 2 030 82 50 730 2 120 180 6375 00 5 639 PGA090 05A5 PGA090 10A5 PGA120 15A5 PGA120 25A5 4 80 42 5 24 00 212 4 400 600 675 00 0 597 48 00 424 8 200 300 2 10 00 2 397 12 00 637 3 133 200 6097 50 5 393 120 00 1062 1 80 120 PGA120 05A6 PGA120 10A6 PGA 155 10A6 PGA155 15A6 PGA155 25A6 9 40 83 2 11 95 105 8 47 00 416 0 16937 50 14 981 400 600 1700 00 1 504 94 00 832 0 200 300 6800 00 6 015 141 00 1239 1 133 200 15300 00 13 533 235 00 2079 9 80 120 42500 00 37 591 PGA120 05A6 PGA120 10A6 SVM 230 B PGA155 10A6 PGA155 15A6 PGA155 25A6 14 30 126 6 71 50 632 8 400 600 9137 50 4 544 143 00 1265 7 200 300 20550 00 18 176 214 50 1898 5 133 200 46237 50 40 897 357 50 3164 1 80 120 128437 50 113 603 Volume 14 e16 50 Available load inertia is calculated based on servo motor inertia using the formula Available Inertia 5 Motor Inertia Gearbox Inertia Gear Ratio A 5 1 inertia mismatch is a good target for design purposes Systems with lower or higher mismatch may be possible depending on operating conditions Drives Motors Motion 1 800 633 0405 Su es fe
10. 260 CPU a RS 485 Modbus RTU ZL CDM RJ12Xxx RJ12 SVC 485RJ12 CBL 2 6 pin IEEE to RJ12 USB 485M RJ45 SVC 485CFG CBL 2 6 pin IEEE to RJ45 DLO6 PLCs stellar D2 250 1 CPU Port 2 HD15 SRA4 485HD15 CBL 2 RJ45 to HD15 Soft Starter RJ45 RS 485 Modbus RTU ae SR44 RS485 SR44 Series D2 260 CPU ZL CDM RJ12Xxx RJ12 SR44 485RJ45 CBL 2 RJ45 to RJ12 DLO6 PLCs D2 250 1 CPU Port 2 HD15 STP 232HD15 CBL 2 HD15 pintoRJ12 SureStep RJ12 RS 232 ASCII D2 260 CPU Port2 DLO5 PLCs RJ12 STP 232RJ12 CBL 2 RJ12 to RJ12 CLICK PLCs ae When using the ZL CDM RJ12Xxx ZIPLink Communication Distribution Module replace the lowercase xx with the number of RJ12 ports i e 4 for four ports or10 for ten ports ex ZL CDM RJ12X4 or ZL CDM RJ12X10 The SR44 RS485 Communications Adapter must be installed for RS 485 communications with the Stellar soft starters Volume 14 e29 90 Terminal Blocks Wiring Solutions 1 800 633 0405 SUE ear Precision Servo Gearboxes Features SureGear Servo Gearbox Overview The SureGear PGA series of high precision servo gear reducers is an excellent choice for applications that require good accuracy and reliability at an exceptional value This in line planetary gear reducer has a thread in mounting style along with a level of precision and torque capacity that is best in its class Offered in a concentric shatt design with a maximum fiv
11. Drin SVC EFL 010 10 lt gt and one cable below 100W Low Inertia Speed SVA 2040 lt gt SVC EFL 020 20 lt gt ZL SVC CBL50 0 5m lt gt steppes pm m imag Er e ZL SVC CBL50 1 1m lt gt J Motor Inertia 0 000027 Ib in s 0 000003 kg m diss ee ZL SVC CBL50 2 2m lt gt 200W Low Inertia System SureServo Motor Motor Power Cable 1 Torque Torque N m in Ib 2 5 22 1 SVC PFL 010 10 lt gt s SVC PFL 020 20 lt gt SVL 202 lt gt SVC PFL 030 30 lt gt SVL 202B w brake lt gt SVC PFL 060 60 lt gt Motor Encoder Cable 1 ZIPLink l O Interface ELITS PELLI nme ee 0 0 0 1000 2000 3000 4000 5000 Servo Drive SVC EFL 010 1 0 lt gt ULT ae oe 200W Low Inertia Speed SVA 2040 lt gt SVC EFL 020 20 lt gt ZL SVC CBL50 0 5m lt gt rpm SVC EFL 030 30 lt gt ZL SVC CBL50 1 1m lt gt J Motor Inertia 0 00016 Ib in s 0 000018 kg m AOA SINE mE ZL SVC CBL50 2 2m lt gt 400W Low Inertia System SureServo Motor Motor Power Cable 1 Nin lnb 5 44 3 SVC PFL 010 10 lt gt l SVC PFL 020 20 lt gt SVL 204 lt gt SVC PFL 030 30 lt gt SVL 204B w brake lt gt SVC PFL 060 60 lt gt Motor Encoder Cable t ZIPLink VO Interface u 1000 2000 3000 4000 5000 ZL
12. EFL 030 SVC EFL 060 and ZL SVC CBL50 SVL 210 SVL 210B ISvA P100 SVM 210 SVM 210B SVC PHM 010 SVC PHM 020 SVC PHM 030 SVC PHM 060 SVM 220 SVM 220B Medium inertia SVM 230 ISVA 2300 SVM 230B SVC PHH 010 SVC PHH 020 SVC PHH 030 SVC PHH 060 SVC EHH 010 SVC SVC SVC a SVC MDCOM CBL ZL SVC CBL50 1 or ZL SVC CBL50 2 EHH 020 EHH 030 EHH 060 NOTE EACH SERVO MOTOR REQUIRES AN ENCODER FEEDBACK CABLE AND A POWER CABLE THE MOTOR POWER CABLE INCLUDES BRAKE POWER WIRES FOR THE OPTIONAL MOTOR BRAKE Volume 14 e16 28 Drives Motors Motion 1 800 633 0405 9urex c AC Servo System Configuration For all systems Systems i Order programming software amp Overview 100W Low Inertia System programming cable if needed SureServo Motor Motor Power Cable 1 See pgs 16 31 amp 16 32 Programmable Torque Toraue Controllers Vm in Ib 8 9 Field 1 0 z SVC PFL 010 10 lt gt Software l SVC PFL 020 20 lt gt SVL 201 lt gt SVC PFL 030 30 lt gt C more amp 5 3 SVL 201B w brake lt gt SVC PFL 060 60 lt gt other HMI Drives 35 Motor Encoder Cable 1 ZIPLink I O Interface Soft 1 8 Starters Motors amp 0 ZL RTB50 lt gt 0 1000 2000 3000 4000 5000 Sarvo
13. L 210 lt gt SVC PHM 030 30 lt gt SVL 210B w brake lt gt SVC PHM 060 60 lt gt lt Mi Motor Encoder Cable 1 ZIPLink VO Interface ZL RTB50 lt gt 0 0 0 1000 2000 3000 4000 5000 Servo Drive SVC EHH 010 107 and one cable below 1 kW Low Inertia Speed SVA 2100 lt gt ALLL EN oce ZL SVC CBL50 0 5m lt gt rpm SVC EHH 030 30 lt gt ZL SVC CBL50 1 1m lt gt J Motor Inertia 0023 Ib in s 0 00026 kg m al D RES S ZL SVC CBL50 2 2m lt gt 1 kW Medium Inertia System SureServo Motor Motor Power Cable 1 Torque Torque N m in Ib SVC PHM 010 10 lt gt i SVC PHM 020 20 lt gt MAU nte y SVM 210 lt gt SVC PHM 030 30 lt gt 9r o SVM 210B w brake lt gt SVC PHM 060 60 lt gt y a Motor Encoder Cable 1 ZIPLink VO Interface ASQ 3344 XN p til ZL RTB50 lt gt m 0 1000 2000 3000 4000 5000 Servo Drive SVC EHH 010 10 lt gt and one cable below 1 kW Medium Inertia Speed SVA 2100 lt gt SVC EHH 020 20 lt gt ZL SVC CBL50 0 5m lt gt rpm RES SVC EHH 030 30 lt gt ZL SVC CBL50 1 1m lt gt J Motor Inertia 0053 Ib in s 0 000598 kg m SVC EHH 060 60 lt gt ZL SVC CBL50 2 2m lt gt Volume 14 e16 30 Drives Motors Motion 1 800 633 0405 Sure Ac AC
14. RTB50 lt gt y t Servo Drive SVC EFL 010 10 lt gt and one cable below 400W Low Inertia Speed SVA 2040 lt gt SVC EFL 020 20 lt gt ZL SVC CBL50 0 5m lt gt rpm SVC EFL 030 30 lt gt ZL SVC CBL50 1 1m lt gt SVC EFL 060 60 lt gt ZL SVC CBL50 2 2m lt gt Jm Motor Inertia 0 0003 Ib in s 0 000034 kg m Volume 14 www automationdirect com servos Drives Motors Motion e16 29 sure xc AC Servo System Configuration For all systems Order programming software amp 750W Low Inertia System ere SureServo Motor Motor Power Cable 1 Torque N m ib SVC PFL 010 10 lt gt SVC PFL 020 20 lt gt i SVL 207 Deed SVC PFL 030 30 lt gt ees i SVL 207B w brake lt gt SVC PFL 060 60 lt gt be iil se i BE eZ y Motor Encoder Cable 1 ZIPLink 1 0 Interface eg y a Mi BE s Fao i P 00 4000 2000 3000 4000 5000 i ZL RTB50 Servo Drive SVC EFL 010 A cu and one cable below rpm SVC EFL 030 an lt gt SVG EFL 030 30 lt ZL SVC CBLS0 1 1m lt gt J Motor Inertia 00096 Ib in s 0 000108 kg m zero cem ZL SVC CBL50 2 2m lt gt 1 kW Low Inertia System SureServo Motor Motor Power Cable 1 Torque Torque N m in Ib SVC PHM 010 10 lt gt SVC PHM 020 20 lt gt i SV
15. ables Volume 14 www automationdirect com servos Drives Motors Motion e16 31 Sure Vy AC Servo System Software Servo SureServo Pro configuration software SureServo Pro is an optional free downloadable configuration software package for the SureServo drives With SureServo Pro installed the personal computer may be directly connected to the servo drive s serial port via the PC s RS 232 serial port A six foot configuration cable SVC PCCFG CBL lt gt is available to make the connection between the drive serial port and PC DB 9 serial port simple Note Use our USB RS232 converter cable in conjunction with the SVC PCCFG CBL cable on PCs having only USB ports Features e Quick Start The basic setup when you have limited time and just want to get up and running ASAP e Maintenance keypad allows the user to operate the servo system from the PC This is a great aid during start up to allow the servo to perform some basic motion and to check the I O Detailed The complete setup for all the drive parameters Tune and check the servo response live using the scope feature Upload and download the drive setup Save the drive setup as a file for future use e Edit the drive setup e View all drive faults Trend drive variables in real time System Requirements e Windows 7 Windows 2000 XP Pro 24 MB of RAM 16 MB hard disk e RS232 serial port or USB port e Internet Explorer 4 0 or higher for HTML h
16. ar Precision Servo Gearboxes Pricing amp Specifications www automationdirect com servos Part Number E Cc PGAU70 05A1 lt gt 51 single PGAU70 10A41 lt gt 101 single PGAO70 15A1 lt gt 15 1 double PGA070 25A1 lt gt 25 1 double PGA070 05A2 lt gt 51 single PGAU70 10A42 lt gt 101 single PGA070 15A2 lt gt 15 1 double PGA070 25A2 lt gt 25 1 double PGAU70 0bBA3 5 1 Single PGAU90 10A3 lt gt 101 single PGAU90 15A3 lt gt 1531 double PGA090 25A3 lt gt 253 double PGA090 05A4 51 Single PGAU90 1044 lt gt 101 single PGA090 05A5 lt gt 54 single PGAU90 1045 lt gt 101 single PGA120 15A4 lt gt 15 1 double PGA120 25A4 lt gt 25 1 double PGA120 15A5 lt gt 15 1 double PGA120 25A5 lt gt 25 1 double PGA120 05A6 lt gt 5 1 single PGA120 10A6 lt gt 10 1 single PGA155 10A6 lt gt 10 1 single PGA155 15AG lt gt 15 1 double PGA155 25A6 lt gt 25 1 double _ E E N c S ur 70 90 120 155 SureGear Precision Servo Gearboxes N m Ib in Nominal Output Torque Maximum Acceleration Torque N m Ib in Emergency Stop Torque N m Ib in Backlash arc min
17. der follower Servo Systems Digital Servo Drive SVA 2040 100W Servo Motor with connectorized Leads gy 25i 94 00 ASD BM 50A 50 00 SVC EFL 010 29 50 SVC PFL 010 Breakout Board Kit for CN1 Control Interface 10 Motor Feedback Cable 10 Motor Power Cable FREE Configuration Software Vent 488 00 325 00 For configuration tuning and diagnos tics use the drive s integrated keypad display or take advantage of the free SureServo Pro PC based software Tune the system easily with adaptive auto tuning selections or a manual mode Adapt to diverse applications with configurable I O including eight digital inputs tive digital outputs two analog monitors and a scalable encoder output AutomationDirect VS Price Part Number Allen Bradley Price Part Number 1 050 40 2098 DSD 005 211 09 2090 U3BK D4401 83 22 e 2090 CFBM6DF CBAA03 93 62 e 2090 CPBM6DF 16AA03 78 07 e 2098 UWCPRG 536 31 TLY A130T HK62AA SureServo Pro software is FREE when downloaded and is also available for 9 on a CD All prices are U S list prices AutomationDirect prices are from April 2012 Price List The Allen Bradley esr system consists of part numbers shown in tanle above with prices from www automationdirect com servos Drives Motors Motion Volume 14 e16 23 Company Information Systems Overview Programmable Controllers
18. e Cable Cable Other Hardware Controller Comm Port Type Network Protocol Connects to Comm Port Type 2 meter length Connectors Required DL06 PLCs Port 2 HD15 GS 485HD15 CBL 2 RJ12 to HD15 D2 260 CPU GS1 RJ12 RS 485 Modbus RTU GS EDRV100 RJ12 GS EDRV CBL 2 0 ZL CDM RJ12Xxx RJ12 GS 485RJ12 CBL 2 FA ISOCON 5 pin Connector GS ISOCON CBL 2 RJ12 to 5 pin plug CLICK PLCs E Port 2 RJ12 DLO5 PLCs DLO6 PLCs RS 232 Modbus RTU D2 250 1 CPU Port 2 HD15 GS RJ12 CBL 2 RJ12 to RJ12 FA 15HD D2 260 CPU D4 450 CPU Port 3 25 pin FA CABKIT GS2 RJ12 P3 550 CPU Port 2 RJ12 DLO6 PLCs Port 2 HD15 GS 485HD15 CBL 2 RJ12 to HD15 D2 260 CPU a RS 485 Modbus RTU GS EDRV100 RJ12 GS EDRV CBL 2 a RJ12 to RJ12 ZL CDM RJ12Xxx RJ12 GS 485RJ12 CBL 2 FA ISOCON 5 pin Connector GS ISOCON CBL 2 RJ12 to 5 pin plug DL06 PLCs Port 2 HD15 GS 485HD15 CBL 2 RU12 to HD15 D2 260 CPU P AURI RS 485 Modbus RTU GS EDRV100 RJ12 GS EDRV CBL 2 GS3 m RJ12 to RJ12 ZL CDM RJ12Xxx RJ12 GS 485RJ12 CBL 2 FA ISOCON 5 pin Connector GS ISOCON CBL 2 RJ12 to 5 pin plug CLICK PLCs z Port 2 RJ12 DLO5 PLCs DLO6 PLCs RS 232 Modbus RTU D2 250 1 CPU Port 2 HD15 SVC 232RJ12 CBL 2 6 pin IEEE to RJ12 FA 15HD D2 260 CPU SureServo IEEE1394 CN3 D4 450 CPU Port 3 25 pin FA CABKIT P3 550 CPU Port 2 RJ12 DLO6 PLCs Port 2 HD15 SVC 485HD15 CBL 2 6 pin IEEE to HD15 D2
19. e arc min back lash rating the SureGear PGA series is an accurate high performance and cost effective solution for any OEM The machining quality of the SureGear PGA helical planetary gears provides a very quiet and more efficient reducer than other competitive products that are similarly priced The SureGear PGA series easily mates to SureServo motors and is the perfect solution for applications such as gantries injection molding machines pick and place automation and linear slides SureGear Servo Gearbox Selection SureGear Servo Gearbox Selection SureGear Gearbox SureServo Motor Motor Nominal Output Torque N m lb in Combination Nominal Output Torque N m Ib in e Industry standard mounting dimensions e Thread in mounting style e Best in class backlash 5 arc min e Four gear ratios available 5 10 15 25 1 e Mounting hardware included for attaching to SureServo motors e Helical cut planetary gears for quiet operation and reduced vibration e Uncaged needle roller bearings for high rigidity and torque Adapter bushing connection for simple and effective attachment to most servo motors e High viscosity anti separation grease does not migrate away from the gears no leakage through the seal e Maintenance free No need to replace the grease for the life of the unit At nominal speed service life is 20 000 hours Can be positioned in any orientation e 5 year warranty Applications
20. e drive and then selected and executed using up to three discrete inputs The predefined index profiles can also be changed via serial communications The motion can be incremental or absolute homing routines are available in the drive and acceleration can be linear or S curve Multiple drives can be daisy chained and addressed separately using the drive s serial port This allows very simple yet powerful control of multi axis processes that do not need precise path control but only precise starting and stopping points Applications include press feeds auger fillers rotary tables robots for pick and place test or assembly operations drilling cutting tapping and similar applications using simple index moves for single or multi axis motion e Standard DIN rail mounted ZIPLink break out kit for the drive s CN1 connector with screw terminal connections SureServo Optional Holding Brake Each SureServo model of motor can be ordered with an optional 24 VDC spring set holding brake This brake holds the motor in place when power is removed 1 800 635 0405 SUre c AC Servo Systems Iraditonal command Sources AC Servo Drive 230V AC Input Motor Brake Cable Encoder Cable d L Pulse Train Positions Step and direction SureServo Pra CW and CCW PC Setup Software Encoder follower pe Analog Velocity 10V Analog Torque 10V e Mode Switching e On the Fly Control Mode S
21. elp support Sun SErVOPRO Configuration Software VAUTOMATIONDIRECT Sales 1 800 633 0405 Tech Support 770 844 4200 Tech Fax 770 886 3199 www automationdirect com SA Parameter views The SureServo Pro configuration tool logically organizes over 165 servo drive parameters into tive tabbed groups Each parameter has a factory default that usually allows the servo to run out of the box The parameters can be easily changed with available options or setting ranges displayed Tuning modes and parameters can also be changed using SureServo Pro After the parameters have been defined the complete setup can be stored and archived Drive contigurations can be uploaded edited saved and down loaded as often as necessary Parameter View Example Screen Basic Parameters 55 Detailed Configuration BASIC PARAMETERS P1 00 P 1M P1 00 External Pulse Input Type P1 01 Control Mode and Output Direction P1 02 Speed and Torque Limit P1 03 Output Polarity Setting 00 Forward Output MON1 MON2 Y P1 04 Analog Monitor Output Proportion 1 CH 1 100 P1 05 Analog Monitor Output Proportion 2 CH 2 ho P1 06 Accel Decel Smooth Constant of Analog o P1 07 Smooth Constant of Analog Torque Command Jo P1 08 8mooth Constant of Position Command o P1 08 1st Speed Command Limit hon P1 10 2nd Speed Command Limit P1 11 3rd Speed Command Limit 00 Done SureSe
22. esponse including the attached load inertia is determined by the servo tuning SureServo systems may be tuned manually adap tively with measurement of the load inertia or set with default tuning based on a programmed value of load inertia SE With knowledge of the motion profile and any mechanical transmis _ Peak Torque ean Torque 300 Limited by Current Limited by Voltage sion between the motor and load calculations can be made to deter Limit Limit mine the required servo motor continuous torque peak torque and maximum motor speed The required amount of continuous torque must fall inside the continuous operating region of the system torque speed curve you can check the continuous torque at the average speed of the motion profile The required amount of peak torque must also fall within the servo system s intermittent operating region of the system torque speed curve you need to check this value at the required maximum speed Torque 200 Intermittent Operating Region 100 Continuous Operating Region 1000 2000 3000 4000 5000 Speed r p m Volume 14 e16 26 Drives Motors Motion 1 800 633 0405 Sure AC Servo Systems Application tip coupling considerations The SureServo motors have keyless shafts that are designed for use with clamp on or compression style couplings Couplings using keys and or set screws should NOT be used with SureServo motors as they are likely to come loose or damage
23. ght standard SureServo systems Each of the eight standard systems has a torque speed curve including the motor inertia for refer ence This is the fundamental information that you need to select the servo drive and matching motor for your application www automationdirect com servos Don t forget the cables and ZIPLink break out board kit Included in the ordering guide are the available connection cables from the drive to motor in standard lengths from 10 to 60 feet The break out board kit includes a 0 5m 19 inch cable for the CN1 I O interface and is listed for your convenience We highly recommend all five items per system as a minimum All cables are 10096 factory tested to make your system installa tion as easy and quick as possible See the Accessories section for regeneration resistors AC line filters fuses contactors and RF noise filters Volume 14 Drives Motors Motion el6 27 al rome D Company Information Systems Overview Programmable Controllers Field I O Software C more amp other HMI Drives Soft Starters Motors amp Gearbox Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons Lights Process Relays Timers Comm Terminal
24. omm Pneumatics Safety Appendix Product Index Part Index
25. outputs 5 analog outputs for monitor signals 2 and line driver output for encoder with scalable resolution SureServo tuning technology The SureServo drive closes the loop on current velocity and position depending on control mode selection Proportional gain integral gain feed torward compen sation command low pass filter and a notch filter for resonance suppression are available There are three tuning modes 1 Manual Mode for user defined adjustments 2 Easy Mode for default settings over a wide range of programmed inertia with 10 response levels 3 Auto Mode for automatic adjustment using an estimated or measured value of inertia Volume 14 Drives Motors Motion e Speeds up to 5 000 rpm e Medium inertia models LkW 2kW and 3kW e Speeds up to 3 000 rpm e Square flange mounting with metric dimensions 40 60 80 100 130 and 180 mm flanges e Permanent magnet 3 phase synchronous motor Keyless drive shafts support clamp on style coupling Integrated encoder with 2 500 x4 pulses revolution plus marker pulse once per revolution Optional 24 VDC spring set holding brakes e Standard hook up cables for motor power brake and encoder SureServo built in motion controller While the SureServo drives can accept traditional commands trom host controls they can also provide their own internal motion control For example up to eight index moves can be pre defined and stored in th
26. rg 3 7 196 178 510 390 M5 ge 0 160 15 640 530 jg 3 3 144 19 7 740 630 66 142 040 17 8 0 790 9439 3 7 196 178 510 390 15 15 pe 0900 2 3 1200 1600 35 270 360 0 90 77 1400 1900 315 47 0720 A 4 0 1600 2200 9749 8 8 360 495 960 1200 90 C 216 270 2900 H94 F 35 1200 1600 7 7 270 360 2800 960 1200 316 270 2900 45 1200 1600 7 7 270 360 2820 2300 3000 517 674 2800 87 2700 3700 19 2 607 1832 4900 2300 3000 S17 g 4j 2800 87 2700 3700 19 2 607 1832 4900 1600 1900 a0 t427 11 000 78 2000 2500 17 2 450 562 11 000 95 4700 4100 16 11057 1922 11 000 35 3 5400 4900 1214 1107 11 000 18 6400 6100 44 agg 40 0 1439 1371 Drives Motors Motion Environmental Rating IP55 Fits SureServo Servo Motor SVL 201 B SVL 202 B SVL 204 B SVL 207 B SVL 210 B SVM 210 B SVL 210 B SVM 210 B SVM 220 B SVM 230 B Volume 14 e16 51 duy Company Information Systems Overview Programmable Controllers Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons Lights Process Relays Timers C
27. rvo Software and Configuration Cables Product Price SV PRO Description SureServo Pro configuration software for use with all SureServo servo systems FREE download from www sureservo com or www automationdirect com websites SV PRO CD with SureServo Pro configuration software SVC PCCFG CBL Six foot RS 232 communications cable connects servo drive serial port to PC DB 9 serial port For PCs having only USB ports use our USB RS232 converter cable in conjunction with the SVC PCCFG CBL cable SVC 485CFG CBL 2 ZIPLink SureServo amplifier configuration cable 6 pin IEEE 1394 connector to RJ45 connector shielded twisted pair 2 0 meter 6 6 ft length Use this cable in conjunction with our USB 485M serial adapter to connect any SureServo amplifier to a PC Eliminates the need to reprogram net worked servo drives from RS485 to RS232 when connecting to a PC Refer to the ZIPLinks Wiring Solutions section for complete information regarding ZIPLink cable SVC 485CFG CBL 2 Volume 14 e16 32 Drives Motors Motion 1 800 633 0405 ZinK Motor Controller Communication WVAUTOMATIONDIRECT Drive Motor Controller GS DuraPulse SureServo SureStep Stellar Z PLink Selector Drive Motor Controller Communications ZIPLink Cabl
28. tia to 1 100 However when investigating the effect of different speed reduction ratios DO NOT forget to include the added inertia of couplings gearbox or timing belt pulleys These added inertias can be significant and can negate any inertia reduction due to the speed reduction 2 Low speed and high torque applications If the application requires low speed and high torque then it is common to intro duce a speed reducer so that the servo system can operate over more of the available speed range This could also have the added benefit of reducing the servo motor torque requirement which could allow you to use a smaller and lower cost servo system Additional bene Hits are also possible with reduction in reflected inertia increased number of motor encoder counts at the load and increased ability to reject load distur bances due to mechanical advantage of the speed reducer 3 Space limitations and motor orientation SureServo motors can be mounted in any orientation but the shaft seal should not be immersed in oil open frame gearbox etc Reducers can possibly allow the use of a smaller motor or allow the motor to be repositioned For example some reducers would allow for in line right angle or parallel mounting of the motor For more information refer to the website listed below Www sureservo com mechanical trans htm Ordering guide instructions The following four pages are your ordering guide for the ei
29. witching SureServo AC Servo Motor Built in Indexer Point to Point Position Control 230V AC Input s VO Handshaking ZIPlink Stand alone operation using internal presets Preset selection with digital inputs e Ability to change preset values with serial bus RTU ASCII Modbus protocols Volume 14 www automationdirect com servos Drives Motors Motion el6 25 SureServo AC Servo Motor E Company Information Systems Overview Programmable Controllers Steppers Servos Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons Lights Process Relays Timers Comm Terminal Blocks amp Wiring Power Circuit Protection Enclosures SUre AC Servo Systems How to select and apply SureServo systems The primary purpose of the AC servo system is to precisely control the motion of the load The most fundamental considerations in selecting the servo system are reflected load inertia servo system maximum speed requirement servo system continuous torque requirement and servo system peak torque requirement n a retrofit application select the largest torque SureServo system that most closely matches these parameters for Motion Profile Desired Load Velocity Required Motor Torque i I L Mechanical Transmission 1 Reflected load inertia The inertia of ever
30. ything attached to the servo motor driveshaft needs to be considered and the total reflected inertia needs to be determined This means that all elements of any mechanical transmission and load inertia need to be translated into an equiv alent inertia as if attached directly to the motor driveshaft The ratio of reflected load inertia to motor inertia needs to be care fully considered when selecting the servo system In general applications that need high response or bandwidth will 2 Torque and speed the system being replaced In a new application these parameters should be determined through calculation and or measurement AutomationDirect has teamed with Copperhill Technologies to provide free servo sizing software VisualSizer SureServo soft ware will assist in determining the correct motor and drive for your application by calculating the reflected load inertia and required speed and torque based on the load configuration VisualSizer SureServo software can be downloaded from www sureservo com downloads htm Information for selecting SureServo systems is also included in Appendix B of the SureServo User Manual which can be down loaded trom the AutomationDirect com website benefit from keeping the ratio of load inertia to motor inertia as low as possible and ideally under 10 1 Systems with ratios as high as 200 1 can be implemented but corresponding lower bandwidth or responsiveness must be accepted The servo r
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