TX5633 - Vibration Sensor - User Manual
Contents
1. gt gt jenuew Jasnn Y A TX5633 Vibration Sensor Contents 1 Product Overview 1 1 Operating Features 12 Application 1 3 Product Options 14 Dimensions 15 Technical Information 16 Electrical Details 2 Certification 2 1 Europe ATEX 2 2 International IECEx 2 3 Australia 2 4 Russia GOST R 3 Installation 3 1 Safety Precautions 3 2 Tools and Test Equipment Required 3 3 Installation www trolex com oO OOo oO NN OO OH gt TX5633 User Manual 3 4 Connections 3 4 1 Electrical Connections to Lead 12 13 3 4 2 Electrical Connections to 4 Pin MS Type Connector 4 Maintenance 4 1 Introduction 4 1 1 Vibration Sensor Check 4 1 2 Vibration Sensor Calibrate 5 Disposal 6 Maintenance Records 6 1 Maintenance and Calibration Log Disclaimers Trademarks Contact Details Document History TX5633 UM EN 01 14 15 15 15 15 16 16 17 18 18 18 18 TROLEX lt 1 Product Overview ac output signal TX5633 Choice of mounting options Choice of cable output options 1 1 Operating Features Compact and robust for use in heavy duty mining and industrial applications Corrosion resistant stainless steel housing Choice of mounting options ac signal output Certified for use in mining or hazardous industrial areas No moving parts TX5633 UM EN 01 www trolex com TX5633 User Manual 1 2 Application Vibration condition monitoring on motors pumps gea2. 14 TX5633 UM EN 01 www trolex com TX5633 User Manual 4 Maintenance 4 1 Introduction To keep your vibration sensor in the best possible condition and minimise downtime Trolex strongly recommends that you carry out regular planned preventative maintenance and keep records of the maintenance carried out The planned preventative maintenance for the vibration sensor consists of a number of tasks to be carried out at regular intervals These tasks are listed in the maintenance schedule below Task Equipment Name Task Type Number Interval Vibration Sensor Check Al 4 3 months Vibration Sensor Calibrate Al 22 12 months 4 1 1 Vibration Sensor Check 1 Check the exterior of the vibration sensor for cracks penetration and any other signs of damage 2 Check that the wiring is secure and free from damage Check that the vibration sensor is securely mounted 4 If any part of the vibration sensor shows any signs of damage deformation or missing parts contact your local Trolex service agent or service Otrolex com for advice on repair or replacement 5 After the completion of all maintenance update the maintenance records w 4 1 2 Vibration Sensor Calibrate 1 Under normal circumstances the calibration of the vibration sensor will not change significantly 2 Check the accuracy by comparing the display reading with a reference value of frequency OR 2 Alternatively the vibration sensor can be removed and retur
3. User Manual 6 1 Maintenance and Calibration Log Order Reference TX Serial Number Date Purchased Location Scheduled Dane Check Fault Return Recalibrate to Trolex Comments www trolex com TX5633 UM EN 01 17 TROLEX lt Disclaimers The information provided in this document contains general descriptions and technical characteristics of the performance of the product It is not intended as a substitute for and is not to be used for determining suitability or reliability of this product for specific user applications It is the duty of any user or installer to perform the appropriate and complete risk analysis evaluation and testing of the products with respect to the relevant specific application or use Trolex shall not be responsible or liable for misuse of the information contained herein If you have any suggestions for improvements or amendments or find errors in this publication please notify us at marketing trolex com No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Trolex All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons of safety and to help ensure compliance with documented system data only Trolex or its affiliates
4. should perform repairs to components When devices are used for applications with technical safety requirements the relevant instructions must be followed Trademarks 2015 Trolex Limited Trolex is a registered trademark of Trolex Limited The use of all trademarks in this document is acknowledged Document History Issue 01 8 April 2015 First publication of this document Contact Details Trolex Ltd Newby Road Hazel Grove Stockport Cheshire SK7 5DY UK 44 0 161 483 1435 salesOtrolex com 18 TX5633 UM EN 01 www trolex com TROLE Trolex Ltd Newby Road Hazel Grove Stockport Cheshire SK7 5DY UK t 44 0 161 483 1435 e sales trolex com www trolex com
5. classification Mounting Electrical connections 1 6 Electrical Details Description Output signal Supply voltage Terminal parameters Supply current Bias voltage www trolex com TX5633 User Manual TX5633 Overall average vibration acceleration ac output proportional to vibration 2 Hz to 10 kHz 3 dB points Piezo electric 100 mV g nominal 80 Hz 10 18 kHz nominal Stainless steel 55 to 110 C IP67 M8 x 8 mm mounting stud or Quickfit bush 5 m single core co axial cable insulated with screen and overbraid armour OR 4 pin MS connector Underground Mining Ex ia Group 100 mV g ac 12V de Ui 16 5 V 2 wire line powered 8V dc TX5633 UM EN 01 7 TROLEX lt 2 Certification 2 1 Europe ATEX Ex Certificate number Baseefa O8ATEX0336 x Ex Certification codes M1 Ex ia Ma 55 C lt Ta lt 110 C General Conditions of Use Prior to installation it is essential that user refers to the above certificate to ensure that the termination and cable parameters are fully complied with and are compatible with the application Copies of certificates are available from Trolex ATEX Directive 94 9 EC EMC Directive 2004 108 EC 2 2 International IECEx Ex Certificate number IECEx BAS 08 0117 Ex Certification codes Ex ia Ma 55 C lt Ta lt 110 C General Conditions of Use Prior to installation it is essential that user refers to the above certificate to ensure that the term
6. elf can influence the output signal Clip the cable as close as possible to the vibration sensor to restrain it 3 4 Connections In order to avoid electrical pickup through the case of the sensor from the machine being monitored the machine should be properly earthed in compliance with local regulations It is recommended that the sensor cable is looped and then tied with a cable tie to the main body in order to avoid excessive wear 12 TX5633 UM EN 01 www trolex com TX5633 User Manual Loose cable causes Secure Cable vibration and wear 3 4 1 Electrical Connections to Lead Checkpoint If a good earth is not possible the sensor and the cable overbraid should be electrically isolated from the machine The screen of the cable should be connected to earth at the monitoring equipment it should not be earthed at the motor The cable overbraid should be left unconnected D Overbraid not connected www trolex com TX5633 UM EN 01 13 TROLEX lt 3 4 2 Electrical Connections to 4 Pin MS Type Connector Pin 1 no connection Pin 3 no connection Pin 4 OV Checkpoint The minimum cross sectional area of the wiring used between the circuit to the transition PCB is 0 085 mm The electrical circuit in the hazardous area black and white wire must be capable of withstanding an ac test voltage of 500 V RMS to inner cable screen or enclosure body and external screen for 1 minute
7. ination and cable parameters are fully complied with and are compatible with the application Copies of certificates are available from Trolex 8 TX5633 UM EN 01 www trolex com TX5633 User Manual 2 3 Australia Ex Certificate number IECEx TSA 09 0035X Ex Certification codes Exial 55 C lt Ta lt 110 C General Conditions of Use Prior to installation it is essential that user refers to the above certificate to ensure that the termination and cable parameters are fully complied with and are compatible with the application Copies of certificates are available from Trolex 2 4 Russia GOST R E POCC GB 1h05 B03982 Ex certificate number Ex Certification code PO Ex ia IX Conditions of Use Prior to installation it is essential that user refers to the above certificate for any specific conditions of use The user must ensure that the termination and cable parameters are fully complied with and are compatible with the application Copies of certificates are available from Trolex www trolex com TX5633 UM EN 01 9 TROLEX lt 3 Installation 3 1 Safety Precautions Hazardous areas Do not disassemble the sensor whilst in a hazardous area or use a sensor that has a damaged housing in the hazardous area Protect the Vibration Sensor from excessive shock during handling and installation as this may cause permanent damage to the internal piezo crystal assembly If possible mount the sensor in a position where it is protec
8. ned to your local Trolex service agent for checking and calibration across the full operating spectrum Contact service Otrolex com for further information 3 After the completion of all maintenance update the maintenance records www trolex com TX5633 UM EN 01 15 TROLEX lt 5 Disposal Part of the ethos of Trolex is sustainable design The vibration sensor contains materials that can be recovered recycled and reused At the end of its useful life ensure that the vibration sensor is recycled in accordance with local laws and bylaws for the geographic area where it is located The end of its useful life is to be determined by the owner operator of the equipment and not Trolex Ensure that the vibration sensor is recycled by licenced waste contractors with the appropriate licences for handling metallic waste in the geographic area where the vibration sensor is located Checkpoint Consult your local Trolex service agent or the Trolex Product Support Department if you require assistance with disposal service trolex com 6 Maintenance Records Implement a planned preventative maintenance process and keep good maintenance records Consult your local Trolex service agent or the Trolex Product Support Department service trolex com for help in implementing a planned preventative maintenance process The Maintenance Log gives an example of a typical maintenance record system 16 TX5633 UM EN 01 www trolex com TX5633
9. rboxes compressors generators rotating machinery and vibrating structures detection of low frequency structural oscillations or excessive vibration at shaft rotational frequencies and high frequencies as generated by deteriorating bearings and by resonant structures A vibration sensor may also be used in the opposite mode where it detects the absence of vibration on a machine that should normally be vibrating thus denoting the failure of a drive motor a severed coupling or a power failure Vibrating screens and material conveyancing ducts or processing machines are typical examples It is possible to combine both modes of monitoring simultaneously by using the Trolex TX9042 Programmable Vibration Sensor Controller with frequency input conditioning modules A range of instrumentation and monitoring modules is available from Trolex to which vibration sensors can be directly connected to provide a flexible choice of display and control functions 1 3 Product Options Vibration Sensor with ac Output Underground Mining Ex ia Group TX5633 www trolex com TX5633 UM EN 01 5 TROLEX lt 1 4 Dimensions es MS Connector L 5m 22 mm 63 mm 25 mm A F 51 mm M8 x 8 mm Quickfit mounting stud mounting bush 6 TX5633 UM EN 01 www trolex com 1 5 Technical Information Description Measurement mode Output data Frequency response Sensing principle Sensitivity Mounted resonance Housing material Operating temperature Protection
10. ted from direct impact and blows 3 2 Tools and Test Equipment Required No special tools are needed 10 TX5633 UM EN 01 www trolex com TX5633 User Manual 3 3 Installation Checkpoint The best performance will be obtained from the Vibration Sensor by careful consideration of the mounting position Vertical Axial Horizontal TYPICAL MACHINE WITH FABRICATED BASE y Lad ee KATA N Choose foot for axial measurement if good accessible locations near shaft are not available PILLOW BLOCK BEARING MOTOR DRIVE END MOTOR FAN GUARD END www trolex com TX5633 UM EN 01 11 TROLEX lt 1 Maximum output will be generated when vibration is acting along the centre axis of the vibration sensor This is particularly important when monitoring bearings and ventilation fans 2 The vibration sensor is equally effective at detecting vibration in housings and casings It is important to identify points of vibration where the maximum output signal can be obtained 3 It is important to prepare an accurate mounting point for the vibration sensor and if possible choose a relatively flat area where a spot face of about 25 mm can be created 25 Surface finish N6 ER Deburr A minimum of 10 mm of full thread a and debris M8 4 Apply a small amount of suitable thread lock to the mounting bush to ensure a good vibration coupling 5 Tighten the vibration sensor to 8 Nm 6 Movement of the cable its
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