Installation and User Manual
Contents
1. Whiting Passport 2015 15 Page Whiting A Passport gt 5 4 4 Adjust the Limit Sensitivity The sensitivity is controlled by a slider that changes how sensitive the side pulling limit is to short overloads caused by signal noise Moving the slider to the left will make it less sensitive so that it will effectively take longer to respond to a real side pulling event Moving it to the right will make the unit respond quicker to real side pulling but also make it more susceptible spurious trips To confirm whether critical settings and parameters have been set sensibly after completing the setup and commissioning of the SideWise device it is strongly recommended that you run Checklt diagnostics To initiate Checklt Diagnostics go to the General Tab and click on the check box in the lower left corner of the tab Sidewise ID unconfigured Protected directions North South M East West Sensitivity E 5 0 El deg There have been 635 side pull events Reset Count A new window will appear and Checklt Diagnostics will be initiated Es Any potential issues or irregularities will be described in the Checklt Diagnostics window Press lt Close gt to return to the main FSU screen Whiting Passport 2015 16 Page 6 TROUBLESHOOTING Fault Cause LED flashes rapidly Unit not calibrated LED flashes slowly No signal from sensor Stuck button V1 only2. If the hoist has no dead end then ensure that the sensor groove is large enough to allow the rope to slide when the clamp bolts are tightened and insert a length of M8 all thread rod into the hole in the top of the sensor block back clamp Secure with a locking nut and secure to the trolley E LH AL Ww Figure 4 SideWise Sensor Installation 3 3 1 Version 1 Wiring Diagram Install the signal processing unit in the crab hoist Wire the normally closed relay outputs in series with the coils of the appropriate contactors N B You will need spare cores on the catenary cable if the long travel motions are to be interrupted by the SideWise unit 32 240VAC Active 2 Sensor Black 1 3 0V Green js Data MUN SUISSS0014 TRUSTS SSIMSPIS Neutral 1 OV To existing control circuits Figure 5 SideWise wiring diagram Whiting Passport 2015 3 3 2 Version 2 Wiring Diagram Control Voltage To existing control circuits Processor 2 24 240VAC DC 13 red 15 green 16 black south 9 south 10 north 11 north 12 1 OV Neutral Whiting Passport 2015 4 Y Whiting A Passport A p L OOOO O 4 COMMISSIONING DETAILS VERSION 1 PROCESSOR Note Always test the SideWise calibration by moving the crane in each direction whilst an operator holds the hook NEVER test the SideWise by deliberately side pulling a load Side pulling is inherently dange
3. If you only select one axis by deselecting the other the screen will change to show only the information about this axis only its angle input box and limit bounds ae SideWise E ag SideWise Sidewise ID Sidewise ID HorusBendCranel HorusBendCrane Protected directions Protected directions V North South El East West E North South M East West Sensitivity Sensitivity 50 lal deg There have been 638 side There have been 638 side pull events pull events A TE 6 4 E deg FW 77 A TE FW Physically move the rope into the vertical position Press the lt Set Vertical gt button on the screen The location of the red dot representing the rope will move to the center of the screen NB If you change or add directions you will need to re zero the device 5 4 3 Set the Maximum Angle Physically pull the rope to the maximum amount of side pulling you want to allow The numbers next to the red dot show you what angle this corresponds to Set the angle you wish to limit side pulling to by entering the desired value in the control box adjacent to the desired direction 3 0 deg Press enter after you type in the number to set the value This level will be used for limiting side pulling in either of the two directions along the relevant axis e g 3 degrees from the zero position in either East or West direction The colored bands will adjust to reflect the new limit
4. SideWise Configuration Screen The following screen will appear fi Sidi ie Sidewise ID unconfigured Protected directions North South East West Sensitivity 5 0 El deg There have been 635 side pull events Reset Count wh This screen shows the SideWise ID useful to set this to match your crane hoist Protected axes North South and or East West Input sensitivity setting Total number of SidePull events and a reset counter button Location of the rope within the current bounds Side pull angle limits for the selected directions Current firmware version operating on the device It also contains a button checkbox in lower left corner to initiate Checklt diagnostics described in Section Error Reference source not found and another to download the SideWise documentation 5 4 1 Set the SideWise ID The purpose of the SideWise ID field is to identify the individual unit in the list of devices that can be viewed using the FSU application If you have a Site Sentinel installed this field is also used to identify which device experienced a Side Pulling event in the data logs Type in the desired name in the ID field This must be 18 characters or less Whiting Passport 2015 14 Page 5 4 2 Select the Directions to Protect and Set the Zero Select the axes s in which you wish to prevent side pulling North South and or East West by ensuring the corresponding check box is checked
5. WISE Configuration SC FCC Nw dense deaees dna ind dobro bands amanita ane ada ou 14 5 4 1 Set the SideWise ID nine idas iosdnd aa Td abr sand nas din idia duda de deb gsc 14 5 4 2 Select the Directions to Protect and Set the Zero erre 15 5 4 3 Set the Maximum ANG Ce sin ig cupesiaioadioaianesedaaiseaincasdanaad ati din ada cas ensta adidas 15 5 4 4 Adjust the Limit Sensitivity scccccssssscsssrecccsssscusesesecsssessoesecteusestsssesessousssecuens 16 S9 Ru nnine Checkit DIS BOSS een E SCSI ane ee nn 16 0 TROUBLESHOOTING des D danse a a aaa a 17 Whiting Passport 2015 i N WA Whiting Passport A 1 OVERVIEW Cranes and hoists are only designed to withstand vertical loading Out of vertical hoisting commonly referred to as side pulling damages wire ropes and rope guides because the wire jumps out of its grooves as it winds around the drum and rubs against itself or the drum In more severe cases side pulling causes derailment of the trolley or gantry or excessive lateral loads on the crane structure resulting in catastrophic beam failure This may occur when moving loads far smaller than the SWL For these reasons side pulling is prohibited by AS2550 1 2011 SideWise is a simple anti side pull system that ensures loads are only lifted vertically It can easily be retrofitted to existing cranes and consists of a sensor unit mounted on the rope with a signal processing module in the hoist contro
6. link between the Laptop using a Link 2 and a SideWise has a range of approximately 100m To get help on Whiting Passport products go to our website or open a remote support session click ty the icon Otherwise select the SideWise you wish to configure by double clicking on the desired icon Whiting Passport 2015 11 Page Passport 3 Firmware should only be updated if you a specifically want a new feature that is only available in later versions b are experiencing a problem that has been rectified by a later version c are experiencing a problem and need to roll back to an earlier firmware version that didn t cause the problem you are experiencing or d have been specifically instructed to do so by your SideWise supplier To check for new firmware versions or to access old firmware versions return to the Device Display screen and right click the desired equipment icon Select Manage Firmware Debug Connection A new window will popup and show the FSU software connecting to the device When this is complete the window will show the name of the device its current firmware version and a list of newer firmware that is available for the device q unconfigured 6 Firmware Version 1 7 Firmware Options 1 B Added support for site sentinel If you need to roll back to an earlier version check the Show old versions box in the lower left corner of the window Select
7. Faulty power supply to in processor Not detecting a SidePull Limits set too far Faulty sensor can be caused by incorrect sensor wiring Incorrect orientation of sensor on rope Incorrect cabling from sensor to processor NB LED will be flashing on processor Crane up motion not Incorrect contactor wiring working NB If power wiring is correct LED will not flash on processor Incorrect calibration NB LED will be flashing on processor Whiting Passport 2015 Fix Recalibrate as per section 5 of this manual Check wiring to sensor Check wire to sensor for damage Check terminal positions on processor as per figure 2 Wiggle the button Ensure button is fully released and no debris is preventing release Check that voltage between pins 13 and 14 is between 4 and 6V If all ok then power supply is fine If not then check input voltage across pins 1 and 2 is between 24 and 240V If it isn t then check control voltage If control voltage is ok but input voltage is not processor may be faulty Contact supplier Recalibrate as per section 4 or 5 Contact supplier Accelerometer may be damaged from incorrect wiring Orient sensor as per section 4 or 5 Check wiring Check wiring Recalibrate
8. Passport SideWise Anti Side Pull System Model SW100 Versions 1 0 and 2 0 D V1 0 16 06 2015 Whiting Passport 2015 Whiting Passport 2015 1 Page L Whiting Kr Ree 1 Passport 4 CONTENTS L OVERVIEW nE E E E E E 3 1 1 Differences between Processor Version 1 amp 2 3 2 SPECIFICATIONSE dd S ns E A Eri dade de een died 4 Daly WN CESPE CAO AE aa E atas O a Da Si 4 DoD Elecirical S DECO E N ed 5 3 INSTALLATION DETAILS Senna nas ace can des dc nee caen tan cotes 6 Ss PRIOR CO MistalAvlON ss es Da a de ee ue 6 Biz IS CO CS SONS OM acai ee AUS 7 33 Wiring Up the Signal Processor UNI nine casadas suas cures 7 3 3 1 Version 1 Wiring Diagram iii 7 3 3 2 Version 2 Wiring Diagram wisiicictsicvieiviscertconeruuuedbetoncianierwbeisieetberchabudveniesaadisiontna 8 4 COMMISSIONING DETAILS VERSION 1 PROCESSOR essesssssesosssecsssesessoseesecseosesossossossoseesso 9 AL e Me a a eee eee ee 9 5 COMMISSIONING DETAILS VERSION 2 PROCESSOR scsssccssccssccnsscssccssscssscsssensccesseesees 10 5 1 Installing and Launching the FSU Application ss 10 SLL FSU Programi VS CA AIO a da ea de te 10 5 1 2 Installing the FSU application sise 10 54 3 Launching the SONO a 10 S2 Connecting tothe DEVICE ae ae N 11 5 3 Managing Firmware cccssccssecssccssccseccnccesccseecsecsecceeeeseeeuceeessuceegecsucsseeeseesecsseeeueeseeeseeenaess 12 54 SIGE
9. a firmware version and then press the lt Apply firmware gt button that appears in the lower right corner of the window Whiting Passport 2015 12 Page wW Whiting A Passport unconfigured Firmware Version 1 7 Firmware Options 6 Fixed Hoisinet binding problem 1 7 Improved zeroing accuracy Ea The display will change to the following un B A unconfigured ir Firmware Version 1 7 Firmware update in progress DO NOT switch the device or this computer offl As the message states DO NOT switch off the SideWise or the computer running the FSU software or remove the Link2 modem until you are told to do so If either device loses power then the SideWise may become unusable and the device will need to be returned to your supplier for repair When the firmware has finished updating successfully you will see a 3 SUCCESS massage in the popup window and also be told to power cycle the device before reconnecting o i You should power cycle the device before connecting co Close this window wait for the manage firmware window to close this may take 20 seconds and power cycle the device as instructed You will be returned to the first FSU screen Manage Connections Wait a few seconds after power cycling the device and then select the device you wish to connect to by double clicking the device Whiting Passport 2015 13 Page Whiting A CC Passport J 4
10. ely side pulling a load Side pulling is inherently dangerous 9 1 Installing and Launching the FSU Application 5 1 1 FSU Program Installation Ensure that your computer is switched on connected to the internet and that the minimum required software versions are installed see Appendix B for minimum system requirements Ensure that the LINK 2 modem is installed and that the drivers have loaded 5 1 2 Installing the FSU application The latest FSU software can be downloaded from the product page http www whitingpassport com products sidewise html You should check this location periodically for updates 5 1 3 Launching the application Double click on the FSU program icon a Whiting Passport 2015 10 Page VA Whiting A Passport J 2 Connecting to the Device NB Only FSU versions 16 3 or later will recognize SideWise processors If you are running an older version then you MUST update to 16 3 or later before proceeding The FSU will scan for Bluetooth enabled devices This process takes approximately 10 seconds when complete a list of all Passport devices within range will be displayed SideWise Units are depicted by A an 1 icon If a particular SideWise unit is not found ensure it is powered up and press C to repeat the search Also remember that version 1 SideWise processors do not have a Bluetooth modem and won t appear in this list as they can not be configured this way NB The Bluetooth
11. l box Crane motion is disabled as soon as any long or cross travel horizontal loads are detected 1 1 Differences between Processor Version 1 amp 2 The Version 2 SideWise Processor differs primarily from Version 1 in how it is set up and calibrated The later version now contains a Bluetooth modem allowing it to utilize the Sole Digital FSU Application to connect and configure the device remotely rather than pressing buttons on the unit itself This allows configuration to be done from the ground Additional features also available in version 2 Counting of sideloading events Remote alerting of sideloading events via HoistNet Wireless IO on the crane via HoistNet Whiting Passport 2015 y N Whiti N WHITING VE ee Passport 2 SPECIFICATIONS 21 Physical Specifications Processor Sensor Overall length mm 115 131 Overall width mm 100 68 Overall height mm 23 62 Weight kg 0 16 0 5 0 6 Mounting Clamped directly onto rope 30mm DIN Rail Various cut to order 131mm 4 x M6 a b Figure 1 Dimensions of a Processor Case and b Sensor O Whiting Passport 2015 Whiting A Passport q See 2 2 Electrical Specifications Parameter Description Min Typ Vin Supply voltage 24 lin Supply current 40 Viimit Output relays voltage rating limit Output relays current rating 0 5 Allowable operating temperature Ex
12. rous 41 Setting the Limits With the rope vertical push firmly and hold both buttons in the front of the SideWise signal processing unit After a few seconds the LED will go dark then flash slowly approximately once per second to indicate that the vertical setting has been stored Pull the rope in the North or South direction to the maximum acceptable angle push firmly and hold the N S button on the front of the SideWise signal processing unit After a few seconds the LED will go dark then flash quickly approximately 4 times per second indicating that the limit has been stored PRESS TO SET LIMITS Press Pull the rope in the East or West direction to the maximum acceptable angle push firmly and hold the E W button on the front of the SideWise signal processing unit After a few seconds the LED will go dark then flash quickly approximately 4 times per second indicating that the limit has been stored PRESS TO SET LIMITS Press Whiting Passport 2015 Whiting A Passport p JD COMMISSIONING DETAILS VERSION 2 PROCESSOR SideWise units with Version 2 or later processors are designed to be commissioned using a laptop computer You will need a LINK 2 Bluetooth Modem and the Field Service Utility FSU software application loaded on a laptop Note Always test the SideWise calibration by moving the crane in each direction whilst an operator holds the hook NEVER test the SideWise by deliberat
13. tended operation at maximum temperature will reduce the life the device Whiting Passport 2015 Max 240 Units VAC DC mA VAC A aC INSTALLATION DETAILS 3 1 Prior to Installation Before installing your SideWise system visually inspect both the Processor and Sensor to check that a sensor size is appropriate for the rope on which it will be installed b the Processor case is not damaged and fits together securely c terminals on Processor are secure d terminal numbering on Processor is as per the following diagram and match the labels on the circuit board itself Figure 2 Terminal Positions NB As each block of 4 terminals can be removed for installation it is important that they be reinstalled in the positions shown e Confirm the version of your SideWise Processor If your SideWise Processor has buttons on the top as shown in the following diagram then you have a version one unit If there are no buttons on the top then you have a Version 2 or later unit admit MASI SF eS Long O O Cross Vertical Figure 3 Version 1 Processors have buttons to configure side pulling limits as shown Version 2 or later Processors do not have these buttons Whiting Passport 2015 Whiting A Passport 3 2 Installing the Sensor Clamp the SideWise sensor unit to the rope at the dead end The black cover plate with the SideWise logo should be facing East
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