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RFID Systems 4.0

1. TS 1 WT 1 K WT 1 P WT 1 S 62 3101 62 3101 CG O VAY d A ZEN KR gt Oo WZ q S ol TA 3 L Bene 3 TS 2plus e SW4 Mp 5Nm p 2 3 0 1 i Be ANGE DIY 3 N KT i Es LI MS 3 8 ei 35 04 eps ZI 45 5 TU 4 3 2 7 4 4 6 5 Bosch Rexroth AG 3842541004 2012 12 RFID systems Technical data TS 2plus TS 4plus VI od Sa ANY S OL O Ow oi A GER 17 5 0 5 A 10 5 Go 9 Lh 8 e a iii 5Nm 6 6 Bosch Rexroth AG RFID systems 3842541 004 2012 12 Technical data Identification and data storage system ID 10 Drilling plans for TS 2plus and TS 4plus workpiece pallets TS 2plus TS 4plus 32 5 0 3 ka 47 5 0 1 mi ke I I ol N oO N N CH D N 0 32 0 2 m 8402 64 0 2 m
2. 3 842 527 726 25 Storage capacity MDT2K MDT32K Bosch Rexroth AG 42 3 842 406 150 MDT 2K iS 00108344 eps 1904 bytes 30800 bytes 3 3 00123944 Data retention time gt 10 years 20 to 40 C Ss sB 6 3 Data access Byte wise Ambient temperature during operation 25 to 70 C Storage temperature 25 to 85 C Humidity 5 to 95 Protection class IP68 Housing material Polyamide PA6 Resistance to media Mass Water mineral oil others on request 0 06 kg Transmission direction Front or left right side Read write distance Front Side 4 to 12 mm 4 to 10 mm static dynamic 1 to 7 mm 1 to 6 mm static dynamic Permissible height offset between read write station and MDT Status displays 5 mm LED 3 color Installation in metal 10 mm free space required on all sides 3 4 Bosch Rexroth AG RFID system ID 40 Read write head ID 40 SLK The read write head ID 40 SLK transfers workpiece data between the MDT and a bus master which controls the workpiece pallets in the Rexroth transfer system With the standard mounting kit the SLK is easy to install in the TS 1 TS 2plus and TS 4plus Rexroth transfer systems Direct connection to the PROF
3. PLC connection via AS i PROFIBUS DP Modbus EtherNet IP e e PROFINET TCP IP Parallel Data Write O Read Installation on workpiece pallet Assembly module Integration Maximum speed for dynamic reading m min 30 30 20 0 Bsqu nties 125 kHz 1 28 MHz 125 kHz 13 56 MHz Max static reading distance mm 35 12 20 3 Sp tng kiba C 25 to 85 0 to 70 40 to 85 5 to 60 Data ta Min number of write cycles 10 billion 10 billion 100000 10 million Max storage size 2 KB 32 KB 15 bits 2 bit MDT 3842541004 2012 12 RFID systems RFID system ID 200 RFID system ID 200 Operating principle Communication module Antenna Mobile data tag Mounting kits Mounting options Accessories cable Diagnostic devices Bosch Rexroth AG 2 1 22 9 4 2 9 2 6 2 8 2 10 2 12 2 14 2 2 Bosch Rexroth AG RFID systems 3842541 004 2012 12 RFID system ID 200 RFID system ID 200 En e El EE EE 125 kHz 13 56 MHz Modlbus EtherNetiP NE The RFID system ID 200 s a modular identification system developed for industrial use in production environments The system consists of mobile data tags antennas and communication modules It is characterized by the robust and compact construction of its components as well as by particularly interference resistant and safe data tra
4. 3842541004 2012 12 RFID systems RFID system ID 200 Mobile data tag MDT L 125 D A at ae IP 68 No ol at N The mobile data tag MDT 28 L is located directly on the workpiece pallet and stores the identification assigned by the user during initialization The compact MDT has a non volatile p EEPROM battery buffers are not kHz Bosch Rexroth AG MDT 11 28 L necessary and a storage capacity of 5 bytes useful data MDT 28 L can be read from all sides front left right side top and bottom with unlimited frequency In addition to numerous installation positions on the workpiece pallet A the data tag can also be seamlessly a integrated in the workpiece pallet B 4 8 4 9 00133442 MDT 21 28 L 2 7 2 3 2x 2 5 ID 15 data tags from production date FD986 onward can be initialized with the aid of the DPS L diagnostic set for use with ID 200 However simultaneous operation on ID 15 and ID 200 is not possible MDT L MDT 11 28 L No 3 842 535 916 MDT 21 28 L 3 842 535 919 LO MDT 22 28 L 3 842 535 443 MDT 13 28 L MDT 23 28
5. a 96 0 2 La 116202 00012942 eps m Milling plan for TS 2plus WP aluminum carrier plate Milling plan for TS 4plus WP aluminum carrier plate TS 2plus TS 4plus 197 91 WI IANG I ING LLL I NG a WI IANG II e I TANGI 127 935 03 4 8 0 1 p t 1 J 19 05 Pre ro et 2 30 5 0 2 36 5 0 2 68 5 0 2 L 100 5 0 2 19 5 0 2 132 5 0 2 gt 4 re 515402 pe T L 835 02 115 5 0 2 00012843 eps l bm e EE 3842541004 2012 12 RFID systems Bosch Rexroth AG 6 7 Technical data Write head ID 10 S ID 10 S Kr ID 10 D nn Sek E 7 Ze So e Ir ee Nena H 9 p 4 6 bar ES hal FEL an S Steckfix 4x1 Read head ID 10 L LB LB LB LA ID 10 D ID 10 L 140 000012839 eps bm o 4 a 5 4 5 5 7 0 Bosch Rexroth AG Overview of part numbers Index Overview of part numbers Part number 3 842 168 610 3 842 174 350 3 842 174 360 3 842 406 117 3 842 406 119 3 842 406 130 3 842 406 140 3 842 406 141 3 842 406 142 3 842 406 143 3 842 406 145 3 842 406 150 3 842 406 154 3 842 406 156 3 842 406 160 3 842 406 166 3 842 406 170 3 842 406 171 3 842 406
6. PROFIBUS cable Bosch Rexroth AG 2 13 Cable 00133439 No ID 200 K PDP R q 02 3842 410 112 00133491 PROFIBUS cable with terminating resistor ann 0 2 384240 113 00133492 PROFIBUS Y cable Diagnostic cable I m No ID 200 K diag 0 15 3 842 410 120 00133494 Null modem cable I m No ID 200 K NMK 2 3 842 410 129 00133495 2 14 Bosch Rexroth AG RFID system ID 200 Diagnostic devices DPS H diagnostic device The manual control unit can be used as a convenient mobile diagnostic device or for initial startup of the system It can be used for data entry and to read out data for MDTs with 13 56 MHz Required accessories USB communication and charge cable rechargeable battery Optional accessories recharging station DPS L diagnostic device Test and initial description of the mobile data tags MDT 28 L 125 kHz viaa PC outside the system Software functions Reading the MDT 28 L Writing the MDT 28 L Import prepared lists csv format Writing the MDT 28 L according to a list Scope of delivery Manual antenna with data cable for connection to a USB port Software on CD ROM Manual control unit DPS H No DPS H 3 842 410 066 Rechargeable battery No DPS H ACC 3 842 410 164 USB cable No DPS H USB 3 842 410 165 Diagnostic set DPS L No DPS L 3 842 406 959 RFID systems 3842541 004 2012 12 00133435 001334
7. 20 g 55 to 2000 Hz Shock and impact resistance Approvals 70 g 6 ms 18 cycles EN 300330 ETS 300683 CE FCC Mass 0 5 kg 3842541004 2012 12 RFID systems Bosch Rexroth AG 2 5 RFID system ID 200 Antenna ID 200 A 4 EN AS a EZ IP 67 125 kHz 1356 MHz 00133438 The antennas enable reading from and exe writing to mobile data tags MDT L 125 kHz low frequency or MDT H 13 56 MHz high frequency The 16 4 L 4d antennas are intended for operation with a communication module which supplies gon 4 them with voltage O26 Oj w L Antenna ID 200 A F flat antenna 5 KE The flat design of the antenna is optimal 3 a for installation on the side of transfer systems Other installation sites are 14 B44 L D possible with the corresponding 80 L 1 mounting kits aa M12x1 Antenna ID 200 A R Antenna ID 200 A F Antenna ID 200 A R round antenna No No The round design of the antenna is ID 200 A HF 13 56 MHz 3842 410 065 ID 200 A HR 13 56 MHz 3842 410 063 particularly suited for reading data tags ID 200 A LF 125 kHz 3 842 410 176 ID 200 A LR 125 kHz 3 842 410 177 mounted on the bottom of workpiece pallets Other installations are possible with the correspondi
8. 3 842 410 096 3 842 545 144 3 842 410 176 3 842 410 176 3 842 410 176 3 842 410 176 3 842 545 148 3 842 410 176 3 842 410 176 2 12 Bosch Rexroth AG RFID system ID 200 Accessories cable Connection cable between antenna and Antenna cable communication module RFID systems 3842541 004 2012 12 00133440 Power supply for communication module Ethernet cable for connection between communication module and control system Socket Plug I m No ID 200 K ANT2 2M p 2 3 842 410 108 00133489 straight angled ID 200 K ANT2 5M n 5 5 3 842 410 109 00133489 straight angled ID 200 K ANT3 2M aS 2 3 842 410 110 00133490 angled angled ID 200 K ANT3 5M B 5 3 842 410 111 00133490 angled angled Power supply cable I m No ID 200 K VCC 5M 5 3 842 410 119 00133493 Ethernet cable l m No ID 200 K ETHM12 5M IB Dn Ms 3 842 410 114 21446 ID 200 K ETHM12 10M Wi 7 1 gt A 10 3 842 410 115 21446 ID 200 K ETH M12 20M Bl CT 20 3842 410 116 21447 ID 200 K ETH RJ 5M 5 3 842 410 117 3842541004 2012 12 RFID systems RFID system ID 200 PROFIBUS cable for connection between communication module and control system Diagnosis cable for PROFIBUS variants For connection between communication module and PC Required accessories null modem cable Null modem cable for connection of the diagnostic cable to a PC for PROFIBUS variants
9. 911 3 842 535 920 3 842 535 920 3 842 535 920 3 842 535 920 3842541004 2012 12 RFID systems RFID system ID 15 Mounting to the bottom of a TS2p us workpiece pallet Mobile data tag MDT 22 28 L Bosch Rexroth AG TS 2plus No 3 842 535 443 4 9 Mounting kit for read write head ID 15 MS 2 Integration in the VarioFlow workpiece pallet Mobile data tag MDT 23 28 L Mounting kit for read write head ID 15 MS 5 3 842 535 917 No 3 842 535 442 3 842 535 918 4 10 Bosch Rexroth AG RFID systems 3842541 004 2012 12 RFID system ID 15 Addressing device DPS AS and AS i accessories 00123942 Addressing device AS i Standard addressing mode and Scope of delivery AS i addressing and extended addressing mode from testing appliance DPS AS i with batteries Application AS i version 2 1 4 x 1 5 V Mignon AA LR6 The sturdy and handy addressing and Programming of ID code diagnosis tool for initial operation Slave function test also for analog DPS AS i addressing device maintenance and service of AS i slaves with profile 7 1 to 7 4 No systems provides the following Recognition of all system components DPS AS i 3 842 406 173 Memory diagnosis and PC gateway functions Functions Data transmission data management Reads out slave addresses 0 to 31 and documentation of system A B without scrolling with a clear and parameters with optional sof
10. ID15 identification system enables the reliable and fast identification of workpieces The data tags can not only be mounted on or below the workpiece pallet they can also be fully integrated in the workpiece pallet Short access times with a high level of immunity to interference and high availability are the main system features D The read write head SLK provides a direct connection to the actuator sensor level with AS via M12 connectors The ID 15 enables dynamic data transmission when passing at a distance of a and at a transport speed of up to 20 m min A separate antenna with a USB connection in conjunction with the ID15 diagnosis software makes it possible to easily and quickly initialize the data tag A user manual current information and 8a 6 F K A SE software can be downloaded at 00123835 www boschrexroth com RFID SLK SLK a 0 20 mm a 0 20 mm Front transmission area Side transmission area WT2 a 0 10 mm Top transmission range 3842541004 2012 12 RFID systems Bosch Rexroth AG 4 3 RFID system ID 15 Read write head ID 15 SLK ad gt N A MA IP 67 125 kHz 00123847 The read write head ID 15 SLK is used to transfer workpiece data between the MDT 28 L and an AS i bus master for controlling workpiece pallets in Rexroth transf
11. L J Z 10 f Ge Ces Mobile data tag 3 842 410 065 3 842 410 065 3 842 410 065 3 842 410 097 3 842 410 097 3 842 410 063 3 842 410 063 a i lt p N 3 842 535 919 MDT 11 28 L 3 842 535 916 MDT 13 28 L 3 842 535 911 MDT 21 28 L MDT 22 28 L MDT 23 28 L 3 842 535 442 3 842 535 443 3 842 535 442 Mounting kit for WT 5 Flat antenna mounting kit ID 200 MS 2 3 842 410 095 3 842 410 095 3 842 410 095 3842 410 095 ID 200 MS 3 ID 200 MS 4 ID 200 MS 5 3 842 410 100 ID 200 MS 7 Longitudinal conveyor ID 200 MS 8 Transverse conveyor Flat antenna ID 200 A LF 3 842 410 176 3842 410 176 3 842 410 176 3842 410 176 3842 410 176 3842541 004 2012 12 RFID system ID 200 RFID systems ID 200 mounting options TS 2plus b 160 PA PE TS 4plus 3 842 410 104 Bosch Rexroth AG VarioFlow 3 842 410 102 3 842 410 102 3 842 410 102 3 842 410 102 3 842 410 184 3 842 410 100 3 842 410 065 3 842 410 097 3 842 410 063 3 842 410 098 3 842 410 065 3 842 410 098 3 842 410 065 3 842 410 101 3 842 410 065 3 842 545 450 3 842 545 144 3 842 410 065 3 842 545 450 3 842 545 148 3 842 410 065 3 842 535 919 3 842 535 442 3 842 535 443 3 842 535 442 3 842 535 442 3 842 535 442 3 842 410 095 3 842 410 095 3 842 545 450 3 842 545 450 3 842 410 101 3 842 410 100
12. diagnosis memory Function components contain all the basic functions for reading and writing data blocks on the MDT They can be parameterized For Siemens S7 controls from CPU 315 onward For Rexroth IndraLogic on request Field bus connection cable M12 plug straight open end M12 socket straight open end M12 plug angled open end M12 socket angled open end M12 plug angled M12 socket angled Field bus terminating resistor RFID systems 3842541 004 2012 12 00123857 System requirements Configuration and diagnosis software Win NT 4 0 Win 2000 Win XP package diagnostic cable RS232 No M12 plug on 9 pin D SUB 3 842 406 119 Diagnostic cable RS232 l m No 2 3 842 406 117 00108349 Function components No Siemens S7 controls 3 842 406 190 I m PROFIBUS DP No 3 3 842 410 030 3 3 842 410 031 3 3 842 410 032 3 3 842 410 033 3 3 842 410 034 3 842 406 156 No GND at pin 5 shield on housing 3842541004 2012 12 RFID systems RFID system ID 15 RFID system ID 15 Operating principle Read write head Mobile data tag Diagnostic set Mounting kits Protective cover Mounting options Addressing device and AS i accessories Bosch Rexroth AG 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 4 10 4 2 Bosch Rexroth AG RFID systems 3842541 004 2012 12 RFID system ID 15 Identification system ID 15 D The
13. temperature 25 to 70 C 25 to 70 C Mass 0 2 kg 0 2 kg Max write read distance Static 2 5 mm 2 5 mm Dynamic v 20 m min 5 6 Bosch Rexroth AG RFID systems 3842541 004 2012 12 Identification system ID 10 3842541004 2012 12 RFID systems Technical data Technical data RFID system ID 200 RFID system ID 40 RFID system ID 15 Identification system ID 10 Bosch Rexroth AG 6 1 6 2 6 3 6 4 6 6 6 2 Bosch Rexroth AG Technical data RFID system ID 200 Drilling plans for workpiece pallets TS 1 TS 2plus WT1 TS 4plus PH TS 4plus TS 4plus 00134933 00134934 RFID systems 3842541 004 2012 12 bm e 3842541004 2012 12 RFID systems Bosch Rexroth AG 6 3 Technical data RFID system ID 40 Drilling plans for workpiece pallets TS 1 TS 2plus 59 0 5 14 6 40 00012851 eps 21 TS 4plus 4 Q 0 2 nl 0 2 00012941 eps 1789 B 3 3 RFID systems 3842541 004 2012 12 6 4 Bosch Rexroth AG Technical data RFID system ID 15 Drilling plans for workpiece pallets
14. the workpiece pallet as well as the appropriate reading devices ensure reliable identification of the workpieces at the processing stations Using the workpiece ID the appropriate data set Is indexed to load the data into the PLC or cell control The cell control unit reads the product type variants order or production lot and the corresponding manufacturing status This information is used to indicate whether any process steps are necessary and which ones At the end after finishing in the processing station the information in the data set is supplemented The data flow between the processing station and the host process requires a network Decentralized data storage With decentralized data storage the data related to the process and product accompanies the workpiece To do this the workpiece pallets are equipped with a mobile data tag with more storage capacity which offers the option to read and write data The data is always up to date at every processing station thanks to the read write heads that can read out and edit data at any time The individual stations can thus carry out the production process independently a network is not necessary for the workpiece data Bosch Rexroth AG 1 3 1 4 Bosch Rexroth AG RFID systems 3842541 004 2012 12 RFID systems Main features System ID 200 ID 40 ID 15 ID 10 Central data storage 0 0 Decentralized data storage
15. 14 9 14 5 3 5 4 5 4 5 4 5 4 5 4 5 4 5 5 5 5 5 5 5 5 3 4 3 3 3 3 DF 4 4 4 8 4 9 EE 4 4 4 9 3 3 2 7 2 10 4 4 4 8 2 7 2 10 4 4 4 8 4 6 4 9 RFID systems Part number 3 842 535 918 3 842 535 919 3 842 535 920 3 842 537 885 3 842 537 887 3 842 538 784 3 842 545 144 3 842 545 148 3 842 545 450 3842541 004 2012 12 Page 4 6 4 9 2 7 2 10 2 11 4 4 4 8 4 6 4 8 4 7 3 5 3 5 2 9 2 11 2 9 2 11 2 11 3842541004 2012 12 RFID systems Overview of part numbers Index Index A AS i accessories AS i branch terminal C Central data storage Connection cables D 4 10 4 10 4 10 Data storage in assembly technology 1 2 Decentral data storage Diagnostic devices Diagnostic set DPS L DPS AS i addressing device ID 10 Data storage Operating principle Read head Write head ID 15 Accessories Assembly options Data tags Diagnostic set DPS L Fastening sets for read write head Integration in frame module Integration in VarioFlow workpiece pallets Mounting on workpiece pallets Operating principle Protective cover Read write head 1 3 9 14 4 5 4 10 5 1 5 2 5 5 5 4 4 1 4 10 4 8 4 4 4 5 4 6 4 8 4 9 4 8 4 2 4 7 4 3 4 6 4 7 ID 40 Accessories Cables Data tags Field bus connection cable Operating principle Read write head Software ID 200 Accessories Antenna Assembly kits Assembly options
16. 173 3 842 406 176 3 842 406 190 3 842 406 191 3 842 406 193 3 842 406 194 3 842 406 959 3 842 406 960 3 842 409 904 3 842 410 030 3 842 410 031 3 842 410 032 3 842 410 033 3 842 410 034 3 842 410 060 3 842 410 061 3 842 410 062 3 842 410 063 3 842 410 064 3 842 410 065 3 842 410 066 3 842 410 095 3 842 410 096 3 842 410 097 3 842 410 098 3 842 410 100 3 842 410 101 Page 3 6 4 10 4 10 2 14 4 5 4 3 3 6 3 6 3 6 3 6 3 6 3 6 2 4 2 4 2 5 2 0 2 10 2 5 2 10 2 11 2 9 2 10 2 11 2 14 2 8 2 10 211 2 9 2 11 2 9 2 10 2 8 2 10 2 11 2 8 2 10 2 11 2 8 2 11 Part number 3 842 410 102 3 842 410 103 3 842 410 104 3 842 410 105 3 842 410 106 3 842 410 107 3 842 410 108 3 842 410 109 3 842 410 110 3 842 410 111 3 842 410 112 3 842 410 113 3 842 410 114 3 842 410 115 3 842 410 116 3 842 410 117 3 842 410 118 3 842 410 119 3 842 410 120 3 842 410 129 3 842 410 164 3 842 410 165 3 842 410 166 3 842 508 038 3 842 525 241 3 842 525 242 3 842 525 245 3 842 525 246 3 842 525 249 3 842 525 250 3 842 525 253 3 842 525 254 3 842 525 261 3 842 525 262 3 842 527 634 3 842 529 237 3 842 532 630 3 842 535 442 3 842 535 443 3 842 535 740 3 842 535 911 3 842 535 916 3 842 535 917 Page 2 6 2 11 2 6 2 10 2 6 2 10 2 11 2 6 2 11 2 6 2 10 E EO 2 12 2 12 2 12 9 12 9 13 9 13 9 12 9 12 9 12 9 12 2 12 2 12 9 13 9 13 9 14 9
17. 43 MDT 13 28 L 5 3842535911 i MDT 23 28 L 5 3842 535 442 Type MDT 28 L 10 Frequency 125 kHz Conformity with standards Storage capacity 5 bytes MDT 23 28 L Memory type EEPROM Number of write cycles gt 100 000 Number of read cycles Unlimited 83 5 Transfer distance Static 18 mm Dynamic 16 mm Ambient temperature during operation Housing material PA66 40 to 85 C E B 6 4 3842541004 2012 12 RFID systems Bosch Rexroth AG 4 5 RFID system ID 15 Diagnostic set DPS L D N ol aje N Application Test and initial description of the mobile data tags MDT 28 L 125 kHz via a PC outside the system Software functions Reading the MDT 28 L Writing the MDT 28 L Import prepared lists csv format Writing the MDT 28 L according to a list Scope of delivery Manual antenna with data cable for con nection to a USB port Software on CD ROM 00123856 Diagnostic set DPS L No DPS L 3 842 406 959 4 6 Bosch Rexroth AG RFID system ID 15 RFID systems 3842541 004 2012 12 Mounting kits for read write head ID 15 SLK 12 512 5 6 N o TA A II co x o g a e 17 N 35 A O N 00134926 Si Mounting kit ID 15 MS 1 No ID 15 MS 1 3 842 535 920 21 5 41 5 ie
18. 54 00133444 Recharging station No DPS H CRG 3 842 410 166 00123856 3842541004 2012 12 RFID systems RFID system ID 40 RFID system ID 40 Operating principle Mobile data tag Read write head Accessories Bosch Rexroth AG 3 1 3 2 3 3 3 4 3 9 3 2 Bosch Rexroth AG RFID system ID 40 Identification and data storage system ID 40 The ID 40 identification system enables a secure and fast provision of workpiece data on the workpiece pallet There needs to be certain information available on each arr ving part at every workstation for example Type of workpiece Production stage Next processing step Parameter settings These are particularly important if more than one product model is being processed on the same circult These data are stored by a stationary read write head SLK B 3 4 on a mobile data tag MDT ez 3 3 which IS directly located on the workpiece pallet WT and stays there throughout the entire assembly process This decentralized data storage ensures short access times and optimum system avallability An integrated delete function that only has to be triggered in the SLK makes it possible to empty the data storage without remaining near the SLK The read write head SLK offers a direct fieldbus connection for the PROFIBUS DP fieldbus system via M12 plug connectors The ID 40 is suitable f
19. Cables Communication module Data tags MDT H Data tags MDT L Diagnostic devices Operating principle Identification and data storage system ID 10 Identification and data storage system ID 40 Identification system ID 15 Identification system ID 200 M Main features S Symbols T Table of contents Technical data 3 9 3 6 2 12 2 13 2 8 2 9 2 10 2 12 2 13 2 4 2 6 24 2 14 2 2 0 2 3 2 4 2 9 2 1 4 0 2 Bosch Rexroth AG Rexroth Bosch Group Find your local contact person here www boschrexroth com contact Subject to technical modifications Bosch Rexroth AG 2012 Printed in Germany 3 842 541 004 2012 12 EN e DC IA MKT
20. Electric Drives Linear Motion and Rex rot h and Controls Hydraulics Assembly Technologies Pneumatics Service Bosch Group RFID Systems waon 440 0 2 Bosch Rexroth AG Symbols Suitable for use in ESD sensitive areas Please contact your Rexroth representative RFID systems 3842541 004 2012 12 Protection class IP Dynamic data transmission Working frequency EE Pneumatic connection required PROFIBUS DP Modbus AS interface ModbusTCP EtherNet IP gt lese EtherNet IP PROFINET Reference to technical data dimensions bd e B 3 3 Reference to another page 3842541004 2012 12 RFID systems RFID systems Table of Contents Introduction RFID system ID 200 RFID system ID 40 RFID system ID 15 Identification system ID 10 Technical data Overview of part numbers Index Bosch Rexroth AG en 00108339 eps 1 1 The data specified above only serve to describe the product No statements concerning a certain condition or suitability for a certain application can be derived from our information The information given does not release the user from the obligation of own judgment and verification It must be remembered that our products are subject to a natural process of wear and aging ER 53 EI PS PS PS ES 1 2 Bosch Rexroth AG RFID systems RFID in assem
21. H 12 8 oO 00 co ei A 8 2 1 1 Do N N ii A 40 1 1 L N de 00134930 Mounting kit ID 15 MS 5 No 3 842 535 918 ID 15 MS 5 125 125 84 3 2x LO N LO si o o co Q koni 17 1 LO N Kei N 00134927 gt Mounting kit ID 15 MS 2 No ID 15 MS 2 3 842 535 917 3842541004 2012 12 RFID systems Bosch Rexroth AG 4 7 RFID system ID 15 Protective cover for ID 15 SLK Protective cover for ID 15 SLK No ID 15 SLK 3 842 537 885 00130030 00133508 4 8 Bosch Rexroth AG RFID system ID 15 ID 15 mounting options Mounting to the top of a TS 1 TS 2plus or TS 4plus workpiece pallet Mobile data tag MDT 11 28 L MDT 21 28 L No 3 842 535 916 RFID systems TS 2plus 3842541 004 2012 12 TS 4plus a A SS o SS gt N CA o AN YE p EIS AN f ZA gt a No 3842 535 919 3 842 535 919 Mounting kit for read write head ID 15 MS 1 3 842 535 920 3 842 535 920 3 842 535 920 Integration in the frame module on the TS 1 TS 2p us or TS 4p us workpiece pallets Mobile data tag MDT 23 28 L MDT 13 28 L Mounting kit for read write head ID 15 MS 1 3 842 535 442 TS 2plus No 3 842 535 442 TS 4plus No 3 842 535 442 3 842 535
22. IBUS DP ID 40 SLK PDP fieldbus system via M12 plug connectors The antenna on the SLK can be swiveled to 90 and turned to 180 which allows a variety of different installation positions The semi transparent antenna cover lights up when data is being transferred to the MDT The 4 digit alphanumerical LED displays the current status of the field bus connection and communication with the MDT The integrated serial RS232 interface enables parameterization and diagnosis e g with aweb browser and a PC notebook The standard AS i profile cable provides a user friendly power supply black The SLK complies to protection class IP65 Scope of delivery Incl mounting kit 3 842 527 634 Read write head ID 40 SLK No ID 40 SLK PDP 3 842 406 130 80 68 Operating voltage OO RFID systems 3842541 004 2012 12 00123945 1D40 SLK IDENTSYSTEM 79 133 00 LI 41 B9 00108348 24 V 15 20 Ripple lt 10 Power consumption Max 0 35 A Field bus connections Profibus DPVO Serial interface RS232 Status displays 1 LED Alphanumeric display Protection class IP65 Ambient temperature 5 to 55 C Storage temperature 20 to 85 C Humidity lt 96 Approvals EN 300330 ETS 300683 CE Mass incl mounting plate 0 4 kg Max write r
23. L 3 842 535 442 7 5 3 842 535 911 Type Frequency M DT 28 L 10 125 kHz Conformity with standards Storage capacity Memory type 5 bytes EEPROM Number of write cycles gt 100 000 Unlimited Number of read cycles Transfer distance Static Dynamic 18 mm 16 mm Ambient temperature during operation 40 to 85 C PA66 Housing material Ta TE 6 4 3 5 MDT 13 28 L MDT 23 28 L 2 8 Bosch Rexroth AG RFID systems 3842541 004 2012 12 RFID system ID 200 ID 200 mounting kits 00133437 TS1 TS 1 TS 2plus l TS 2plus TS 4plus TS 4plus iA iA lo SC S T N WTI MDTI WT2 MDT2 4 MDTS WT 44MDT3 i e CH WT2 WT4 MDTI Gp 34 21438 21439 ID 200 MS 1 mounting kit ID 200 MS 2 mounting kit No No ID 200 MS 1 3 842 410 098 ID 200 MS 2 3 842 410 095 TS 4plus TS 2plus TS 4plus LO ECH L EI L 00133519 00133518 IR 00133487 ID 200 MS 3 mounting kit ID 200 MS 4 mounting kit No No ID 200 MS 3 3 842 410 101 ID 200 MS 4 3 842 410 100 3842541004 2012 12 RFID systems Bosch Re
24. bly technology Identification and data storage systems are used for controlling numerous production and transport systems in assembly technology On the one hand data related to objects is the basis for targeted control of process and processing steps and on the other IS used for type or variant dependent infeeding and outfeeding of workpiece pallets when manufacturing product variants on multi branch flexible assembly systems mea kota m Dora Vereinen Two basic principles are used for dealing with workpiece related data Central data storage Based on central collection of all workpiece relevant data Reliable identification of the workpiece at the processing station is required so that the appropriate data can be retrieved from the central data storage location Decentralized data storage Based on mobile data tag systems where the workpiece relevant data is sent along directly with the workpiece or on the workpiece pallet Powerful read and write heads that can read out or modify the information needed at the processing stations 4 M e ka w Pr Ce ID 15 TS2plus RFID systems 3842541 004 2012 12 ID40 TS2plus Be on E ID 10 TS2plus 3842541004 2012 12 RFID systems RFID systems Types of data storage Central data storage With central data storage the data related to the process and product is centrally collected Mobile data tags on
25. e ID 10 D coding and forwards the signal to a control unit Compare code Recognizes the ID 10 D coding and compares it with a preset code the results of the comparison yes no are then supplied in signal format Both types of operation can be used simultaneously Two read head designs are currently available ID 10 LA Recognizes the workpiece pallet in the read position as well as the ID 10 D coding outputs the signals for coding WT in position and comparison results yes no ID 10 LB Recognizes the ID 10 D coding and outputs the signals Forwards the internal comparison result to the ID 10 LA An ID 10 L is required for every ID 10 D to be read from The ID 10 LA read head is used once in each read station Additional ID 10 LB read heads follow directly after the ID 10 LA fa sB 6 8 000012837 eps Read head ID 10 L 1x ID 10 LA 1x ID 10 LB Mounting kit for n ID 10 L read heads Bosch Rexroth AG 00116571 eps 5 5 00123940 No n No ID 10 LA 3 842 174 350 1 3 842 525 261 ID 10 LB 3 842 174 360 2 3 842 525 262 Type ID 10 LA ID 10 LB Operating voltage 10 to 30 V 10 to 30 V Ripple lt 5 lt 5 Power consumption Max 0 65 A Max 0 45 A Parallel interface 6 outputs 4 outputs Status displays 3 LEDs 2 LEDs Protection class IP67 IP67 Housing material Crastin Crastin Ambient temperature 5 to 40 C 5 to 40 C Storage
26. ead distance Static 12 mm Dynamic v 20 m min 10 mm Min distance between two 100 write read heads Installation in metal 10 mm free space required 3842541004 2012 12 RFID systems Bosch Rexroth AG 3 5 RFID system ID 40 Accessories Assembly kit for ID 40 MDT Mounting kit A with reinforced design for applications with high mechanical load on A the data tag Mounting kit B for use with ID 40 MDT as a replacement for ID 80 E on WT2 workpiece pallets with ID 80 drilling plan 00117857 eps 00117856 eps Mounting kit A Mounting kit B No No 3 842 535 740 3 842 532 630 Mounting kit for ID 40 SLK only vibration free assembly Application in T environments with a higher vibration gt 6 Im d stress on request A 100 72 00133499 00133498 Mounting kit No ID 40 3 842 538 784 Availability and price upon request 3 6 Bosch Rexroth AG RFID system ID 40 Accessories software cable Configuration and diagnosis software package for setting the device parameters e g field bus node number and for interpreting system diagnostic data Diagnostic cable RS232 The diagnostic cable aids efficient data exchange to direct serial connection at workstations via web browser function adjustment of the ID 40 SLK bus address to read out internal
27. ed values in the read head 00123937 A Data storage ID 10 D on the workpiece pallet B Read head ID 10 L C Write head ID 10 5 3842541004 2012 12 RFID systems Identification system ID 10 Data storage ID 10 D ka The ID 10 D carries information about the workpiece several ID 10 Ds can be attached onto the workpiece pallet Every ID 10 D has 4 encoding pins they are coupled in pairs 1 and 2 3 and 4 When an encoding pin is pushed in the other pin of the pair is pushed forward automatically Reading and writing is carried out on the same side Scope of delivery incl mounting material Data storage ID 10 D Ta Nr ID 10 D 10 3842 508 038 EE TT ig re Bosch Rexroth AG 5 3 00123938 00012831 eps Memory capacity and space required Data storage ID 10 D quantity 1 2 3 4 Memory capacity in bits 2 4 6 8 Number of possible codes 22 4 24 16 26 64 28 256 Space required on the workpiece pallet mm 32 x 27 64 x 27 96 x 27 128 x 27 5 4 Bosch Rexroth AG RFID systems 3842541 004 2012 12 Identification system ID 10 Write head ID 10 S Zu LE 4 6 bar 00123939 The ID 10 S sets the encoding pins in the ID 10 D with four pneumatically operated setting pins In order to write information the workpiece pallet has to be stopped The presence of the
28. er systems Max 15 bit user data can be written on or read from an MDT 28 L using ID 15 SLK The SLK can be easily installed in the Rexroth TS 1 TS 2plus TS 4plus transfer system as well as the VarioFlow chain conveyor system using standard mounting kits Direct connection to AS i via M12 connectors can be swiveled lt by 2709 536035 12 eps Three LEDs indicate Operational readiness green Presence ofa data tag in the field yellow Malfunction red Scope of delivery Read write head Required accessories Mounting kit corresponding to application case FB 4 6 a gt 100 mm a S gt IOO ma aD Rasd wite head EH Operating voltage via AS i power supply 26 5 to 31 6 V No rower consumption ee 0 1 e ield bus connections l profile 7 4 DEN eee Status displays 3 LEDs Protection class IP67 Housing material PA Ambient temperature 20 to 60 C Storage temperature 25 to 80 C Humidity 95 Vibration resistance EN 60068 2 6 20 g 10 to 2000 Hz Shock and impact resistance EN 60068 2 29 40 g 6 ms Shock and impact resistance EN 60068 2 27 50 g 11 ms Approvals EN 300330 EN 61326 CE FCC Mass O 1 kg Max write read distance Static 20 mm Dynamic v 20 m min 15 mm Min distance between two 400 mm read and write write read heads 200 mm read o
29. l system There are plug in connections for up to two antennas which can be simultaneously active and are able to work with different frequencies A digital sensor can optionally be connected at each antenna connection Parameterization and diagnosis are performed via the integrated web server ID 200 C PDP The connection to the control system is established via PROFIBUS DPVO The integrated web server can be reached vla a separate RS 232 interface ID 200 C ETH The connection to the control system is established via Ethernet Ethernet protocols PROFINET IO Modbus TCP and EtherNet IP are available in addition to TCP IP An integrated switch allows cabling in line structure as well as the classical Ethernet star form cabling Communication module ID 200 C mi ie BEGG Modbus Ethne heen DAOG RFID systems 3842541 004 2012 12 00133453 00132000 Operating voltage 20 to 30 VDC PELV No ID 200 C PDP 3 842 410 061 ID 200 C ETH 3 842 410 060 Ripple lt 10 Power consumption Max 1 5 A incl 2 antennas Status displays 7 LEDs Connections RS232 ID 200 C PDP PROFIBUS DPVO PROFINET ID 200 C ETH Ethernet IP Modbus TCP TCP IP Protection class IP65 Housing material Aluminum powder coated RAL 7035 Ambient temperature 25 to 70 C Storage temperature 30 to 80 C Humidity Max 96 Vibration resistance 3 5 mm 10 to 55 Hz
30. llation positions on the workpiece pallet or directly on the products to be identified The data tags can be read from several sides also dynamically while passing MDTs with FRAM memory Storage capacity 2000 byte user memory Each with an additional and unique 64 bit serial number Read write cycles 1010 MDTs with FRAM memory No MDT 1 2K H 5 3 842 410 104 MDT 2 2K H 5 3 842 410 103 MDT 3 2K H 5 3 842 410 102 MDT 4 2K H 5 3 842 410 124 MDT 6 2K H 5 3 842 410 184 Type MDT 2K H Frequency 13 56 MHz Conformity with ISO 15693 standards Storage capacity 2000 bytes Data access 8 byte block Memory type FRAM Number of write cycles gt 10 billion Number of read cycles Unlimited Transfer distance Static 35 mm Dynamic 30 mm Ambient temperature _95 to 48520 during operation Housing material PA66 E B 6 2 MDT 1 00133523 DA 00133502 MDT 4 l b 160 PE wt 16 10 7 21441 RFID systems 3842541 004 2012 12 00133524 00133441 MDT 2 I b 160 PA wt 00133501 Jr 00133500 lip L MDT 6 l Dy 160 PA PE 30 2 9 SC 17 ke win 01 19 8 21442
31. ng mounting kits Type ID 200 A LR ID 200 A LF ID 200 A HR ID 200 A HF Operating voltage from 24V 24 V 24V 24 V Accessories Mounting kits T 2 8 communication module Power consumption 0 35 A 0 35 A 0 35 A 0 35 A Note Status display LED LED LED LED yellow green yellow green yellow green yellow green Mobile data tags MDT H for Protection 13 56 MHz 7B 2 6 dass IP67 IP67 IP67 IP67 Mobik data tags MDT L for 125 kHz lbisikanmatsii l PBT ABS PBT ABS sB 2 7 stainless steel stainless steel Ambient temperature 25 to 70 C 25 to 70 C 25 to 70 C 25 to 70 C Storage temperature 40 to 85 C 40 to 85 C 40 to 85 C 40 to 85 C Humidity Max 96 Max 96 Max 96 Max 96 Vibration resistance 1 mm 10 to 55 Hz 5 g 10 to 2000 Hz a BEES 30 g 11 ms 18 cycles resistance Mass 0 1 kg 0 1 kg 0 1 kg 0 1 kg Transmission frequency 125 kHz 125 kHz 13 56 MHz 13 56 MHz Write read distance Static 18 mm 18 mm 35 mm 35 mm Dynamic v 20 m min 16mm 16 mm 30 mm 30 mm Min distance between two antennas Multiplex operation 30 mm 50 mm 30 mm 100 mm Simultaneous operation 180 mm 290 mm 80 mm 150 mm 2 6 Bosch Rexroth AG RFID system ID 200 Mobile data tags MDT H 13 56 MHz 4 4 F IN FEIERN E IP 68 1356 MHz The mobile data tags are compatible with international standard ISO 15693 13 56 MHz and operate without a battery with FRAM memory Several housing types allow for many insta
32. nly 4 4 Bosch Rexroth AG RFID systems 3842541 004 2012 12 RFID system ID 15 Mobile data tag MDT L 125 kHz D A 204 IP 68 The mobile data tag MDT 28 L is MDT 11 28 L MDT 21 28 L located directly on the workpiece pallet and stores the identification assigned by the user during initialization The compact MDT has a non volatile EEPROM battery buffers are not necessary and a storage capacity of 5 bytes useful data MDT 28 L can be read from all sides front left right side top and bottom with unlimited frequency In addition to numerous installation positions on the workpiece pallet 5 the data tag can also be seamlessly l g integrated in the workpiece pallet n N ol E N 00123839 07 2 5 2 3 2x sB 4 8 4 9 ID 15 data tags from production date FD986 onward can be initialized with the aid of the DPS L diagnostic set for use with ID 200 However simultaneous operation on ID 15 and MDT 13 28 L ID 200 is not possible MDT L GI No MDT 11 28 L 5 3842 535 916 MDT 21 28 L 5 3842535919 al 2 MDT 22 28 L 5 3842 535 4
33. nsmission ID 200 is ideal for applications with central or decentralized data storage The mobile data tags with cost effective EEPROM memory are very small and suitable for applications with low data volume The design with FRAM memory is able to store larger data quantities decentrally and can be read written almost an indefinite number of times They are preferable for applications with short transmission times Antennas are available in various construction designs and transmission frequencies This allows the best design to be selected for each application and installation location The communication modules connect the antennas and the master control system They can control up to two antennas simultaneously even with different frequencies The interface to the control system can be either PROFIBUS DP or Ethernet 00133431 3842541004 2012 12 RFID systems Bosch Rexroth AG 2 3 RFID system ID 200 wel i ne 00133483 1 Mobile data tags MDT L for 125 kHz 3 Flat antennas A F for 125 kHz or 5 Communication module C for 2 Mobile data tags MDT H for 13 56 MHz PROFIBUS or Ethernet 13 56 MHz 4 Round antennas A R for 125 kHz or 6 Control system 13 56 MHz 2 4 Bosch Rexroth AG RFID system ID 200 Communication module ID 200 C i Und CO AS D D 4 IN me N O1 go JE N The communication module connects the antennas with the contro
34. or dynamic data transfer When travelling past at a distance of a with a transport speed of up to 30 m min the transfer capacity of 64 bytes is reached En SLK Se a 2 10 mm Front transmission area 00108340 RFID systems 3842541 004 2012 12 00123943 a 2 6 mm 00108341 Side transmission area A user manual current information and software can be downloaded at www boschrexroth com RFID 3842541 004 2012 12 RFID system ID 40 RFID systems Mobile data tag ID 40 MDT MWA ASN d IP68 h28 MHz The mobile data tag MDT for the ID 40 is located on the workpiece pallet and saves the workpiece data The compact MDT has a non volatile RAM no battery buffer required It can be read and written up to 10 billion times on three sides on the front left and right The MDT can be mounted in a variety of different positions on the workpiece pallet The memory capacity of the MDT can be either approx 2 KB approx 8 KB or approx 32 KB The three color LED on the MDT displays OK data transfers and transfer errors The MDT complies to the IP68 protection class Scope of delivery Incl mounting kit 3 842 529 237 Optional accessories Assembly kits B 3 5 Mobile data tag ID 40 MDT No 3 842 406 150 3 842 406 170 ID 40 MDT2K ID 40 MDT32K
35. tware complete LCD display Connection via M12 plug A coded Reads out slave IO and ID codes Infrared interface including extended ID codes 1 and 2 AS i accessories AS i branch terminal to connect M12 plugs to an AS i signal cable No AS i branch terminal 3 842 406 176 Connection cables M12 plug straight M12 socket straight DIT 0 5 3 842 406 193 1 0 3 842 406 194 M12 M12 No M12 plug straight M12 socket angled ae 0 5 3 842 406 166 1 0 3 842 406 171 3842541004 2012 12 RFID systems Bosch Rexroth AG 5 1 Identification system ID 10 Identification system ID 10 Operating principle 52 Data storage 5 3 Write head 5 4 Read head 5 5 5 2 Bosch Rexroth AG RFID systems 3842541 004 2012 12 Identification system ID 10 Identification and data storage system ID 10 A ka E IP 54 AND 4 6 bar In the ID 10 identification and data storage system encoding is carried out mechanically with encoding pins in the ID 10 D data storage The ID 10 D data storage is carried on the workpiece pallet during the assembly process 2 information bits can be encoded per data storage Data storage units can be positioned adjacently to deal with larger quantities of data The ID 10 S write head sets the encoding pins the ID 10 L read head ascertains their position using proximity switches The information obtained is passed on to a governing control unit or compared with preset requir
36. workpiece pallet in relation to the write head can be ascertained with a proximity switch One ID 10 S is required for every ID 10 D to be written on Note If WT travel gaps are too large use a workpiece pallet inner guide To write to ID 10 D that are next to each other you will receive kits with 1 to 4 write heads A including fixing plate B and fastening elements You can also order single write heads and mounting kits for writing to ID 10 D which are not positioned adjacently ID 10 S write head A No A 3 842 168 610 Mounting kit for n ID 10 S write heads n No B 1 3 842 525 241 B 2 3 842 525 242 000012846 eps EE 3842541004 2012 12 RFID systems Identification system ID 10 Read head ID 10 L d d Een DE Four proximity switches in the ID 10 L recognize the position of the encoding pins in the ID 10 D The signals read are either transmitted directly to a control unit which takes over the evaluation or they are compared to preset information in the read head The result of this comparison will be issued at an output of the ID 10 LA read head Light emitting diodes on the back of the housing permit a visual check of information which has been read Note In case of unwanted guide play with the WT use a workpiece pallet guide The following types of operation are supported Read code Recognizes th
37. xroth AG 2 9 RFID system ID 200 ID 200 mounting kits 00133436 VarioFlow SR TS 2plus L CH 10 O Li 00133522 S 3 1 21439 ID 200 MS 5 mounting kit ID 200 MS 6 mounting kit No No ID 200 MS 5 3 842 410 096 ID 200 MS 6 3 842 410 097 TS5 155 Ek Bebe b 455 b 650 845 pau ae i S a a 2 00133520 00133521 ID 200 MS 7 mounting kit ID 200 MS 8 mounting kit No No ID 200 MS 7 3 842 545 144 ID 200 MS 8 3 842 545 148 2 10 Bosch Rexroth AG RFID system ID 200 ID 200 mounting options TS 1 in b S 3 D fe O1 D als N Mobile data tag MDT 1 2K H MDT 2 2K H 3 842 410 104 RFID systems 3842541 004 2012 12 TS 2plus L Dy gt 160 PE TS 2plus TS 2plus I bu gt 160 PA 3 842 410 104 3 842 410 103 MDT 3 2K H MDT 4 2K H MDT 6 2K H Mounting kit for WT 5 3 842 410 124 Flat antenna mounting kit ID 200 MS 1 ID 200 MS 3 ID 200 MS 4 ID 200 MS 7 Longitudinal conveyor 3 842 410 098 3 842 410 098 3 842 410 100 3 842 410 100 ID 200 MS 8 Transverse conveyor Flat antenna ID 200 A HF Round antenna mounting kit ID 200 MS 6 Round antenna ID 200 A HR 3 842 410 065 D MA ji en ol 2 kHz

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