WARNING - Advantage Manufacturing
Contents
1. Check For 1 Impeller jammed with debris Solution Have a qualified repair professional open the pump and remove the debris Pump Won t Prime Check For 1 Empty pump strainer housing Solution Make sure pump strainer housing is filled with water and cover o ring is clean Ensure o ring is properly seated in the cover o ring groove Ensure o ring sealing surface is lubricated with Teflon based lubricant and that strainer cover is locked firmly in position Lubricant will help to create a tighter seal 2 Loose connections on suction side Solution Tighten pipe union connections NOTE Any self priming pump will not prime if there are suction air leaks Leaks will result in bubbles emanating from return fittings on pool wall 3 Leaking O ring or packing glands on valves Solution Tighten repair or replace valves 4 Strainer basket or skimmer basket loaded with debris Solution Remove strainer housing cover or skimmer cover clean basket and refill strainer housing with water Tighten cover 5 Suction side clogged Solution Contact a qualified repair professional Block off to determine if pump will develop a vacuum You should have 5 6 of vacuum at the strainer cover only your pool dealer can confirm this with a vacuum gauge You may be able to check by removing the skimmer basket and holding your hand over the bottom port with skimmer full and pump running If no suction is felt check for line blockage a2. If pump develops a vacuum check for blocked suction line or dirty strainer basket An air leak in the suction piping may be the cause b If pump does not develop a vacuum and pump has sufficient priming water 12 Pump Won t Prime Check For cont d i Re check strainer housing cover and all threaded connections for suction leaks Check if all system hose clamps are tight ii Check voltage to ensure that the motor is rotating at full RPM s iii Open housing cover and check for clogging or obstruction in suction Check impeller for debris iv Remove and replace shaft seal only if it is leaking Low Flow Generally Check For 1 Clogged or restricted strainer or suction line Solution Contact a qualified repair professional 2 Undersized pool piping Solution Correct piping size 3 Plugged or restricted discharge line of filter valve partially closed high gauge reading Solution Sand filters backwash as per manufacturer s instructions D E filters backwash as per manufacturer s instructions Cartridge filters clean or replace cartridge 4 Air leak in suction bubbles issuing from return fittings Solution Re tighten suction and discharge connections using Teflon tape Inspect other plumbing connections and tighten as required 5 Plugged restricted or damaged impeller Solution Replace including new seal assembly Noisy Pump Check For Air leak in suction piping cavitations
3. and main drain Electrical 4 A WARNING All electrical wiring MUST be in conformance with all applicable local codes regulations and the National Electric Code NEC Ground and bond motor before connecting to electrical power supply Failure to ground and bond pump motor can cause serious or fatal electrical shock hazard Do NOT ground to a gas supply line To avoid dangerous or fatal electrical shock turn OFF power to motor before working on electrical connections Fire Hazard match supply voltage to motor nameplate voltage Insure that the electrical supply available agrees with the motor s voltage phase and cycle and that the wire size is adequate for the HP kW rating and distance from the power source Use copper conductors only Voltage Voltage at motor MUST NOT be more than 10 above or below motor name plate rated voltage or motor may overheat causing overload tripping and reduced component life If voltage is less than 90 or more than 110 of rated voltage when motor is running at full load consult power company Grounding And Bonding Install ground bond and wire motor in accordance with local or national electrical code requirements Permanently ground motor Use green ground terminal provided under motor canopy or access place use size and type wire required by code Connect motor ground terminal to electrical service ground Bond motor to pool structure Bonding will connect all metal parts within an
4. far as possible Keep motor dry and covered during storage To avoid condensation corrosion problems do NOT cover or wrap pump with plastic film or bags Storing Pump For Winterization A WARNING To avoid dangerous or fatal electrical shock hazard turn OFF power to motor before draining pump Failure to disconnect power may result in serious personal injury or death 1 Drain water level below all inlets to the pool 2 Remove drain plugs and strainer cover from strainer housing See Parts Diagram on page 11 of this manual for pump component locations 3 Disconnect pump from mounting pad wiring after power has been turned OFF and piping 4 Once the pump is removed of water re install the strainer cover and drain plugs Store pump in a dry area 9 SHAFT SEAL CHANGE INSTRUCTIONS A EXERCISE EXTREME CARE IN HANDLING AND INSTALLING THE NEW SEAL AND FACE PLATE THE SURFACES OF THE CERAMIC SEAL IN THE IMPELLER MAY EASILY BE DAMAGED BY DIRT OR SCRATCHING AN WARNING Turn off power before servicing 1 Stop water flow to and from pump Drain pump by removing drain plugs 2 Remove the eight 8 x 1 hex head bolts which hold the face plate to the volute 3 Slide the motor assembly out from the volute exposing the diffuser Unscrew 2 Allenhead screws and pop out diffuser exposing the impeller wear ring The wear ring should fit snugly on the impeller If not replace it 4 Remove the moto
5. lt gt Q ADVANTAGE ADVANTAGE MANUFACTURING POOL PUMPS QUIETFLO PLUS OWNER S MANUAL INSTALLATION OPERATION amp PARTS To prevent potential injury and to avoid unnecessary service calls read this manual carefully and completely A N CAUTION We highly recommend a qualified professional install and service this product A N WARNING This manual contains important safety information that must be furnished to the end user of this product FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS COULD RESULT IN SERIOUS INJURY SAVE THIS INSTRUCTION MANUAL 624 South B Street e Tustin CA 92780 E Toll Free 800 636 8866 e Tel 714 505 1166 e Fax 714 505 1160 DAYS i ey Nc advantageman com MANUFACTURING IMPORTANT SAFETY INSTRUCTIONS Before installing or servicing this electrical equipment turn power supply OFF Basic safety precautions should always be followed including the following Failure to follow instructions may result in injury AN This is the safety alert symbol When you see this symbol on your pump manual look for one of the following signal words and be alert to the potential for personal injury A N WARNING warns about hazards that could cause serious personal injury death or major property damage and if ignored presents a potential hazard AN CAUTION warns about hazards that will cause or can cause minor or moderate personal injury and or property damage and if ignored presents a potential hazard It can also m
6. 4571 Screw 20 84572 Flat Washer 21 84573 3 8 Drain Plug 22 84574 Drain Pug a Ring 23 84575 Base 24 84576 Motor Support Strip 25 84577 Screw TROUBLESHOOTING Motor Will NOT Start Check For Make sure the terminal board connections agree with the wiring diagram on motor data plate label Be sure motor is wired for available field supply voltage see pump operating label 1 Improper or loose wiring connections open switches or relays tripped circuit breakers or blown fuses Solution Check all connections circuit breakers and fuses Reset tripped breakers or replace blown fuses 2 Manually check rotation of motor shaft for free movement and lack of obstruction 3 If you have a timer be certain it is working properly Bypass it if necessary Motor Shuts OFF Check For 1 Low voltage at motor or power drop frequently caused by undersized wiring or extension cord use Solution Contact qualified professional to check that the wiring gauge is heavy enough NOTE Your QUIETFLO PLUS pump motor is equipped with an automatic thermal overload protector The motor will automatically shut off if power supply drops before heat damage can build up causing windings to burn out The thermal overload protector will allow the motor to automatically restart once the motor has cooled It will continue to cut On Off until the problem is corrected Be sure to correct cause of overheating Motor Hums But Does NOT Start
7. APP prior to shipment Unauthorized returns will not be accepted Freight must be prepaid Material returned for credit if in original condition and resalable is subject to a 20 handling charge TAXES Any Federal or State Excise or Sales Tax for which APP may be liable on any sale will be charged to and paid by the buyer Buyer is responsible for furnishing a resale certificate PRICES Prices and Products are subject to change without notice LIMITED WARRANTY To Buyer as original purchaser of the Goods APP warrants its products free from defects in materials and workmanship for a period of one year from the date of purchase Parts which fail or become defective during the warranty period except as a result of freezing negligence improper installation use or care shall be repaired or replaced at our option within ninety 90 calendar days of the receipt of the defective product barring unforeseen delays To obtain warranty replacements or repair defective components or parts should be returned transportation paid to the place of purchase No returns may be made directly to the factory without the express written authorization of APP Pump housing strainers which become defective during the warranty period except as a result of freezing negligence improper installation use or care or as the result of use in association with an automatic valving system shall be repaired or replaced at APP s option without charge All oth
8. ENSES EVEN IF THE AP HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES THERE IS A TOTAL AND FUND A MENTAL BREACH 14 OF THIS AGREEMENT OR WHETHER ANY REMEDY PROVIDED HEREIN FAILS OF ITS ESSENTIAL PURPOSE APP S LIABILITY AND BUYER S SOLE REMEDY WHETHER IN CONTRACT UNDER WARRANTY IN TORT INCLUDING NEGLIGENCE IN STRICT LIABILITY OR OTHERWISE SHALL NOT EXCEED THE RETURN OF THE AMOUNT OF THE PURCHASE PRICE PAID BY BUYER AND SHIPMENT COSTS INDEMNIFICATION Buyer will defend and indemnify APP and its directors employees agents customers end users successors and assigns from and against all actual and alleged claims liabilities suits damages losses and expenses including attorney s fees and legal costs arising from or caused in whole or in part by buyers breach of any provision term or condition of purchase BINDING EFFECT All sales transactions are binding on APP and the buyer and their respective directors officers employees agents subcontractors successors and permitted assigns GOVERNING LAW All transactions will be interpreted and enforced under the laws of the State of California including without limitation the Uniform Commercial Code as adopted by the California without recourse to the conflict of laws provision thereof In no event will the provisions of the UN Convention of the International Sale of Goods apply to any purchases APP and buyer agree that any action or proceeding arising out of o
9. ake consumers aware of actions that are unpredictable and unsafe The NOTICE label indicates special instructions that are important but not related to hazards Z N WARNING Read and follow all instructions in this owner s manual and on equipment Failure to follow instructions can cause severe injury and or death A WARNING This product should be installed and serviced only by a qualified professionals AX CAUTION Al electrical wiring MUST be in conformance with all applicable local codes regulations and the National Electric Code NEC ATTENTION INSTALLER THIS MANUAL CONTAINS IMPORTANT INFORMATION ABOUT THE INSTALLATION OPERATION AND SAFE USE OF THIS PUMP THAT MUST BE FURNISHED TO THE END USER OF THIS PRODUCT FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS COULD RESULT IN SERIOUS INJURY Z WARNING To reduce risk of injury do not permit children to use or climb on this product The ANSI NSPI 4 Standard above ground and on ground pools advises that components such as the filtration system pumps and heaters be positioned to prevent their being used as a means of access to the pool by young children Closely supervise children at all times A CAUTION The QUIETFLO PLus Pump is intended for use on permanently installed above ground swimming pools and may also be used with hot tubs and spas if so marked Do NOT use with storable pools A permanently installed pool is constructed in or on the ground or in a
10. al shaft seal NEVER run pump dry Running pump dry may damage seals causing leakage flooding and voids warranty Fill strainer housing with water before starting motor A ATTENTION Do NOT add chemicals to pool spa system directly in front of pump suction Adding undiluted chemicals may damage pump and voids warranty AN ATTENTION Before removing strainer cover 1 STOP PUMP before proceeding 2 CLOSE VALVES in suction and outlet pipes 3 RELEASE ALL PRESSURE from pump and piping system using filter manual air relief valve See filter owner s manual for more details 4 If water source is higher than the pump pump will prime itself when suction and outlet valves are opened If water source is lower than the pump unscrew and remove strainer cover fill strainer housing with water 5 Clean and lubricate strainer cover O ring with Teflon based lubricant if necessary 6 Replace strainer cover on strainer housing turn clockwise to tighten cover NOTE Tighten strainer cover lock ring by hand only no wrenches Before re starting pump see Starting Priming the Pump instructions AN ATTENTION Wait five 5 seconds before re starting pump Failure to do so may cause reverse rotation of motor and consequent serious pump damage Turn on power and wait for pump to prime which may take up to five 5 minutes Priming time will depend on vertical length of suction lift and horizontal length of suction pipe If pump doe
11. building such that it cannot be readily disassembled for storage A storable pool is constructed so that it is capable of being readily disassembled for storage and reassembled to its original integrity Though this product is designed for outdoor use it is strongly advised to protect the electrical components from the weather Select a well drained area one that will not flood when it rains It requires free circulation of air for cooling Do not install in a damp or non ventilated location 2 Bond motor to pool structure Use a solid copper conductor size or larger Run wire from external bonding lug to reinforcing rod or mesh Connect a No 8 AWG 8 4 mm2 solid copper bonding wire to the pressure wire connector provided on the motor housing and to all metal parts of swimming pool spa or hot tub and to all electrical equipment metal piping or conduit within 5 ft 1 5 m of inside walls of swimming pool spa or hot tub In Canada use No 6 AWG bonding wire AN WARNING Pool and spa components have a finite life All components should be inspected frequently and replaced at least every ten years or if fund to be damaged broken cracked missing or not securely attached A WARNING Risk of Electric Shock All electrical wiring MUST be in conformance with all applicable local codes regulations and the National Electric Code NEC Hazardous voltage can shock burn and cause death or serious property damage To reduce the risk o
12. caused by restricted or undersized suction line or leak at any joint low water level in pool and unrestricted discharge return lines Solution Correct suction condition or throttle return lines if practical Holding hand over return fitting will sometimes prove this point or putting in a smaller eyeball fitting N Vibration due to improper mounting etc Solution Mount the pump on a level surface and secure the pump to the equipment pad 3 Foreign matter in pump housing Loose stones debris hitting impeller could be cause Solution Clean the pump housing 4 Motor bearings noisy from normal wear rust overheating or concentration of chemicals causing seal damage which will allow chlorinated water to seep into bearings wiping out the grease causing bearing to whine Solution All seal leaks should be replaced at once PRODUCT REGISTRATION Q MANUFACTURING Retain For Your Records ADVANTAGE DATE OF INSTALLATION INITIAL PRESSURE GAUGE READING CLEAN FILTER PUMP MODEL HORSEPOWER 1 YEAR LIMITED WARRANTY CLAIMS All claims must be made within ten 10 calendar days after receipt of the merchandise If any shipment is Here received in a damaged condition your claim must be filed with the delivering carrier and noted on the freight bill before you accept the merchandise RETURNS All returns are subject to our written approval and must be accompanied by a Return Goods Authorization number obtained from
13. d around the pool with a continuous wire Bonding reduces the risk of a current passing between bonded metal objects which could potentially cause electrical shock if grounded or shorted Reference NEC codes for all wiring standards including but not limited to grounding bonding and general wiring procedures Use a solid copper conductor size 8 or larger Run wire from external bonding lug to reinforcing rod or mesh Connect a No 8 AWG 8 4 mm solid copper bonding wire to the pressure wire connector provided on the motor housing and to all metal parts of swimming pool spa or hot tub and to all electrical equipment metal piping except gas piping and conduit within 5 ft 1 5 m of inside walls of swimming pool spa or hot tub Wiring AN WARNING All electrical wiring MUST be in conformance with all applicable local codes regulations and the National Electric Code NEC Pump MUST be permanently connected to circuit If other lights or appliances are also on the same circuit be sure to add their amp loads before calculating wire and circuit breaker sizes Use the load circuit breaker as the Master On Off switch START UP amp OPERATION Prior to Start Up NOTE If it is necessary to perform a pressure test prior to initial use to ensure pump is functioning properly then the following criteria should be maintained for this test 1 Have a professional perform this test 2 Ensure all pump and system components are sealed p
14. er conditions and terms of the standard warranty apply APP shall not be responsible for cartage removal and or re installation labor or any other cost incurred in obtaining warranty replacements The foregoing warranty does not apply to components manufactured by others For such products the warranty established by the respective manufacturers will apply LIMITATION ON IMPLIED WARRANTIES Implied warranties including any warranty or merchantability imposed on the sale of the goods under state law are limited to one year duration for the goods or any parts LIMITATIONS OF LIABILITY THE ESSENTIAL PURPOSE OF THIS PROVISION IS TO LIMIT APP S LIABILITY HEREUNDER EXCEPT FOR BODILY INJURY OR DEATH OF A PERSON UNDER NO CIRCUMSTANCES WILL APP ITS EMPLOYEES OFFICERS OR DIRECTORS AGENTS SUCCESSORS OR ASSIGNS BE LIABLE TO ANYONE UNDER ANY PRODUCT ORDER SCHEDULE OR TERMS AND CONDITIONS HEREIN UNDER ANY CONTRACT STRICT LIABILITY TORT INCLUDING NEGLIGENCE OR OTHER LEGAL OR EQUITABLE THEORY WHETHER OR NOT FORESEEABLE OR FORESEEN FOR 1 BUSINESS INTERRUPTION COSTS COST OF REWORK RETESTING PROCUREMENT OF SUBSTITUTE GOODS REMOVAL AND RE INSTALLATION OF GOODS OR 2 ANY SPECIAL INCIDENTAL EXEMPLARY INDIRECT OR CONSEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION LOST PROFITS LITIGATION COSTS LOSS OF EQUIPMENT PRODUCTION OR PROFIT GOODWILL LOSS OF REVENUE OR LOSS OF UNITS COST OF RENTING REPLACEMENTS AND OTHER ADDITIONAL EXP
15. es for all wiring standards including but not limited to grounding bonding and other general wiring procedures A WARNING Suction Entrapment Hazard Suction in suction outlets and or suction outlet covers which are damaged broken cracked missing or unsecured cause severe injury and or death due to the following entrapment hazards Hair Entrapment Hair can become entangled in suction outlet cover Limb Entrapment A limb inserted into an opening of a suction outlet sump or suction outlet cover that is damaged broken cracked missing or not securely attached can result in a mechanical bind or swelling of the limb Body Suction Entrapment A differential pressure applied to a large portion of the body or limbs can result in an entrapment Evisceration Disembowelment A negative pressure applied directly to the intestines through an unprotected suction outlet sump or suction outlet cover which is damaged broken cracked missing or unsecured can result in evisceration disembowelment Mechanical Entrapment There is potential for jewelry swimsuits hair decorations fingers toes or knuckles to be caught in an opening of a suction outlet cover resulting in mechanical entrapment 3 Zz AN WARNING To Reduce the risk of Entrapment Hazards 7 When outlets are small enough to be blocked by a person a minimum of two functioning suction outlets per pump must be installed Suction outlets in the sa
16. f electric shock do NOT use an extension cord to connect unit to electric supply Provide a properly located electrical receptacle Before working on pump or motor turn off power supply to the pump AN WARNING To reduce the risk of electric shock replace damaged wiring immediately Locate conduit to prevent abuse from lawn mowers hedge trimmers and other equipment A WARNING ttis recommended to install a Ground Fault Circuit Interrupter GFCI in the circuit however all electrical wiring MUST be in conformance with all applicable local codes regulations and the National Electric Code NEC A WARNING Failure to bond pump to pool structure will increase risk for electrocution and could result in injury or death To reduce the risk of electric shock see installation instructions and consult a professional electrician on how to bond pump Also contact a licensed electrician for information on local electrical codes for bonding requirements Notes to the electrician Use a solid copper conductor size 8 or larger Run a continuous wire from external bonding lug to reinforcing rod or mesh Connect a No 8 AWG 8 4 mm solid copper bonding wire to the pressure wire connector provided on the motor housing and to all metal parts of swimming pool spa or hot tub and to all electrical equipment metal piping except gas piping and conduit within 5 ft 1 5m of inside walls of swimming pool spa or hot tub IMPORTANT Reference NEC cod
17. fail resulting in severe personal injury or death if a VA Plumbing Use Teflon tape to seal threaded connections on molded plastic components All plastic fittings must be new or thoroughly cleaned before use NOTE Do NOT use Plumber s Pipe Dope as it may cause cracking of the plastic components When applying Teflon tape to plastic threads wrap the entire threaded portion of the male fitting with one to two layers of tape Wind the tape clockwise as you face the open end of the fitting beginning at the end of the fitting The pump suction and outlet ports have molded in thread stops Do NOT attempt to force hose connector fitting past this stop It is only necessary to tighten fittings enough to prevent leakage Tighten fitting by hand and then use a tool to engage fitting an additional 1 1 2 turns Use care when using Teflon tape as friction is reduced considerably do NOT over tighten fitting or you may cause damage If leaks occur remove connector clean off old Teflon tape re wrap with one to two additional layers of Teflon tape and re install connector Fittings restrict flow For better efficiency use the fewest possible fittings but at least two suction outlets Avoid fittings that could cause an air trap Pool and spa fittings MUST conform to the International Association of Plumbing and Mechanical Officials IAPMO standards Use a non entrapping suction fitting in pool multiple drains or double suction skimmer
18. gistered trademark of Pentair Pool and Spa Inc Noryl is a registered trademark of GE Plastics Northstar is a trademark of Hayward Manufacturing Co Inc Cal Spas is a registered trademark of California Acrylic Industries Inc Aquaflo is the registered trademark of LSP Products Group Inc Vico is a registered trademark of Vico Industries Waterway is a registered trademark of Waterway Plastics Advantage Manufacturing is trademark of Advantage Man ufacturing Federal Copyright Advantage Manufacturing 2007
19. laced on the impeller Place the diffuser over the impeller onto the face plate NOTE The U shape on the end of the diffuser should be upside down 14 Slide the motor assembly with the diffuser in place into the volute wet end being careful not to dislodge the diffuser s a ring 15 Fasten assembly to housing using the eight 8 x 1 bolts making sure volute a ring is in place Tighten bolts alternately so as to distribute the torque evenly for example tighten the top right the bottom left then 2nd from bottom left then 2nd from top right and so on 10 PARTS LIST FOR QUIETFLO PLUS PUMP Pump Union each side each side Item Part No Part Description 1 84543 Trap Lid 2 84544 Trap Lid a Ring 3 84545 Basket 4 84546 Volute Housing 5 84547 Diffuser Plate 6 84548 Diffuser 7 84549 Diffuser a Ring 8 84550 Diffuser Screw 9 84551 Impeller 1 2hp 9A 84552 Impeller 3 4hp 9B 84553 Impeller lhp 9C 84554 Impeller 1 5hp 90 84555 Impeller 2hp 9E 84556 Impeller 3hp 10 84557 Pump Seal Set 11 84558 Seal Plate 12 84559 Seal Plate Gasket 13 84560 1 2S0 Motor 1 2hp Item Part No Part Description 13A 84561 3 4S0 Motor 3 4hp 13B 84562 1S0 Motor 1hp 13C 84563 1 5S0 Motor 1 5hp 130 84564 2S0 Motor 2hp 13E 84565 Motor 3hp 14 84566 Bolt 3 8 15 84567 3 8 Flat Washer 16 84568 3 8 Hex Nut 17 84569 Screw Left Hand Thread 18 84570 Gasket for Left Hand Screw 19 8
20. ll pump and filter in a damp or non ventilated location Keep motor clean Pump motors require free circulation of air for cooling Pump Mounting Install pump on a level concrete slab or other rigid base to meet all local and national codes Secure pump to base with screws or bolts to further reduce vibration and stress on pipe or hose joints The base must be level rigid and vibration free Pump mount must e Allow pump inlet height to be as close to water level as possible e Allow use of short direct suction pipe to reduce friction losses e Allow for gate valves in suction and discharge piping e Be protected from excess moisture and flooding e Allow adequate access for servicing pump and piping Pipe Sizing Chart MAXIMUM RECOMMENDED SYSTEM FLOW RATE BY PIPE SIZE Pipe Size Flow Rate Suction Pipe Pipe Size Flow Rate Suction Pipe GPM LPM Length GPM LPM Length 20 75 5 80 8300 10 30 110 6 4 110 415 12 1 2 45 170 Le 160 600 15 NOTE It is recommended that a minimum length of straight piping equivalent to 5 pipe size diameters be used between the pump suction inlet and any plumbing fittings elbows valves etc Pump Mounting cont d AN WARNING Hazardous Pressure Pumps filters and other equipment components of a swimming pool filtration system operate under pressure Incorrectly installed and or improperly tested filtration equipment and or components may
21. me plane i e floor or wall must be installed a minimum of three feet 3 0 91 meter apart as measured from near point to near point Dual suction fittings shall be placed in such locations and distances to avoid dual blockage by a user Dual suction fittings shall not be located on seating areas or on the backrest for such seating areas Never use pool or spa if any suction outlet component is damaged broken cracked missing or not securely attached Replace damaged broken cracked missing or not securely attached suction outlet components immediately In addition to two or more suction outlets per pump installed in accordance with latest IAF formerly NSPI standards and CPSC guidelines follow all national state and local codes applicable Installation of a vacuum release or vent system which relieves entrapping suction is recommended if F A WARNING Hazardous Pressure Pool and spa water circulation systems operate W under hazardous pressure during start up normal operation and after pump shut off Stand ZN clear of circulation system equipment during pump start up Failure to follow safety and Wa operation instructions could result in violent separation of the pump housing and cover due to pressure in the system which could cause property damage severe personal injury or death Before servicing pool and spa water circulation system all system and pump controls must be in off posi
22. r in connection with any sale of product or service will be brought exclusively to a court of competent jurisdiction in the County of Orange State of California THE LIMIT OF LIABILITY FOR ANY CLAIMS SHALL NOT EXCEED THE AMOUNT PAID OR PREPAID ON ACCOUNT BY BUYER FOR THE GOODS GIVING RISE TO SUCH CLAIMS BUYER SHALL BE DEEMED TO ASSUME ALL LIABILITY FOR ANY AND ALL DAMAGES ARISING FROM OR IN CONNECTION WITH THE USE OR MISUSE OF THE GOODS BY BUYER ITS EMPLOYEES CUSTOMERS AND OTHERS SELLER SHALL NOT BE LIABLE FOR AND BUYER AGREES TO INDEMNIFY DEFEND AND HOLD SELLER HARMLESS FROM ANY CLAIMS BASED ON SELLER S COMPLIANCE WITH BUYER S DESIGNS SPECIFICATIONS OR INSTRUCTIONS OR MODIFICATION OF ANY GOODS BY PARTIES OTHER THAN SELLER OR USE IN COMBINATION WITH OTHER PRODUCTS EACH PARTY RECOGNIZES AND AGREES THAT THE WARRANTY DISCLAIMERS AND LIABILITY AND REMEDY LIMITATIONS HEREIN ARE MATERIAL BARGAINED FOR BASES OF ANY ORDER OR CONTRACT AND THAT THEY HAVE BEEN TAKEN INTO ACCOUNT AND REFLECTED IN DETERMINING THE CONSIDERATION TO BE GIVEN BY EACH PARTY UNDER ANY ORDER OR CONTRACT AND IN THE DECISION BY EACH PARTY TO ENTER INTO SUCH ORDER OR CONTRACT Copyright Notices Polaris is a registered trademark of Zodiac Pool Care Inc Letro is a registered trademark of Letro Products Sta Rite is a registered trademark of Sta rite Industries Hayward is a registered trademark of Hayward Manufacturing Co Inc WhisperFlo is a re
23. r shaft end cover by prying with flathead screwdriver 5 To prevent motor shaft from turning carefully slide a wrench between the capacitor and the protector switch and rotate the impeller so the wrench fits over the 2 flats on the motor shaft 6 Rotate the impeller counterclockwise and remove The spring portion of the seal assembly is now exposed NOTE Carefully position the spring seal and remove it NOTE Replace motor cover to protect delicate motor parts Remove the face plate NOTE The U shape on the end of the diffuser should be upside down when this part is reinstalled J Co Clean all recesses and parts to be reassembled Inspect a ring and replace if necessary O Clean the impeller hub and pump housing seal recess with a diluted solution of any regular liquid type soap The use of petroleum or silicone lubricants may contribute to seal leakage 10 Gently wipe the black polished surface of the spring seal assembly with a soft cotton cloth Place onto the impeller hub with the black polished surface facing away from the impeller 11 Gently wipe the polished face of the ceramic seat with a soft cotton cloth Lubricate the a ring on the ceramic seat and press it firmly and evenly into the recess of the seal plate polished side facing out 12 Screw the impeller onto the motor shaft in a clockwise direction Tighten snugly by holding motor shaft with wrench 13 Make sure the wear ring is correctly p
24. roperly to prevent leaks if wen 3 Remove any trapped air in the system by fully opening filter manual air relief valve until a steady stream of water not air or air and water mix is discharged from the valve 4 Allow no more than 50 psi 345 kPa at a water temperature no higher than 100 F 38 C 5 Run pressure test for no longer than 24 hours Immediately inspect all parts to verify they are intact and functioning properly A WARNING If pump is being pressure tested 50 PSI MAXIMUM be sure pressure has been released using the filter manual air relief valve before removing strainer cover A WARNING All suction and discharge valves MUST be OPEN as well as filter air relief valve if available on filter when starting the circulating pump system Failure to do so could result in severe personal injury 7 Starting Priming the Pump Fill strainer housing with water to suction pipe level If water leakage occurs from anywhere on the pump or filter DO NOT start the pump If no leakage occurs stand at least IO feet from pump and or filter and proceed with starting the pump A WARNING Return to filter to close filter manual air relief valve when a steady stream of water not air or air and water is discharged from valve Failure to do so could result in severe personal injury Z ATTENTION NEVER OPERATE THE PUMP WITHOUT WATER Water acts as a coolant and lubricant for the mechanic
25. s NOT prime within five minutes stop motor and determine cause Be sure all suction and discharge valves are open when pump is running See Troubleshooting Guide MAINTENANCE e Clean strainer basket regularly Do NOT strike basket to clean Inspect strainer cover gasket regularly and replace as necessary e Advantage pumps have self lubricating motor bearings and shaft seals No lubrication is necessary e Keep motor clean Insure motor air vents are free from obstruction to avoid damage Do NOT use water to hose off motor e Occasionally shaft seals must be replaced due to wear or damage See Shaft Seal Change Instructions in this manual STORAGE WINTERIZATION A WARNING Separation Hazard Do not purge the system with compressed air Purging the system with compressed air can cause components to explode with risk of severe injury or death to anyone nearby Use only a low pressure below 5 PSI high volume blower when air purging the pump filter or piping A ATTENTION Allowing the pump to freeze will void the warranty AN ATTENTION Use ONLY propylene glycol as antifreeze in your pool spa system Propylene glycol is nontoxic and will not damage plastic system components other anti freezes are highly toxic and may damage plastic components in the system Drain all water from pump and piping when expecting freezing temperatures or when storing pump for a long time see instructions below Gravity drain system as
26. tion and filter manual air relief valve must be in open position Before starting system pump all system valves must be set in a position to allow system water to return back to the pool Do not change filter control valve position while system pump is running Before starting system pump fully open filter manual air relief valve Do not close filter manual air relief valve until a steady stream of water not air or air and water mix is discharged from the valve All suction and discharge valves MUST be OPEN when starting the circulation system Failure to do so could result in severe personal injury and or property damage A WARNING Separation Hazard Failure to follow safety and operation instructions could result in violent separation of pump components Strainer cover must be properly secured to pump housing with strainer cover lock ring Before servicing pool and spa circulation system all system and pump controls must be in off position and filter manual air relief valve must be in open position Do not operate pool and spa circulation system if a system component is not assembled properly damaged or missing Do not operate pool and spa circulation system unless filter air relief valve body is in locked position in filter upper body All suction and discharge valves MUST be OPEN when starting the circulation system Failure to do so could result in severe personal injury and or property damage A WARNING Never operate or test the circula
27. tion system at more than 50 PSI A WARNING Fire and burn hazard Motors operate at high temperatures and if they are not properly isolated from any flammable structures or foreign debris they can cause fires which may cause severe personal injury or death It is also necessary to allow the motor to cool for at least 20 minutes prior to maintenance to minimize the risk for burns A WARNING Failure to install according to defined instructions may result in severe personal injury or death GENERAL INFORMATION Introduction This manual contains information for the proper installation and operation of the QUIETFLO PLUs Pump The instructions in this manual MUST be followed precisely Failure to install according to defined instructions will void warranty Installation Instructions Z WARNING This product should be installed and serviced only by a qualified professional Pump Location Locate pump as close to pool as practical and run suction lines as direct as aoe possible to reduce friction loss Suction lines should have continuous slope fia upward from lowest point in line Joints must be tight but not over tightened i l Suction line diameter must equal or be larger than the discharge line diameter Though the pump is designed for outdoor use it is strongly advised to place pump and filter in the shade to shield them from continuous direct heat Select a well drained area that will not flood when it rains Do NOT insta
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