Celestial Star
Contents
1. Figure 11 2 If using dual mount seismic bracket securely fasten dual mount seismic bracket to a structural member in the ceiling Three 1 2 12mm holes on a 12 30 4cm bolt circle have been provided on the flat plate of seismic bracket 3 install dome covers position both halves of the dome and secure with the 4 plastic screws provided There is a nylon collar on ceiling arm just below the transformer box adjust the collar by loosening the set screw on collar so it holds the dome covers TRANSFORMER HOUSING DUAL SEISMIC BRACKET DOME COVER 1ST HALF DOME COVER 2ND HALF 3 8 24 X 1 BOLT 4 3 8 24 X 3 8 NUT 4 1 4 20 X 1 2 PLASTIC SCREW 4 Figure 12 5 5 Installation Instructions Wall Light 1 Locate the two wall studs or other permanent members to which the board is to be affixed 2 Foraroom with a floor to ceiling distance of eight feet mark the position of the wall board on the wall so the bottom of the wall bracket 1s 64 875 165cm from the floor surface This will result in floor to light clearance of 75 and should place the Extension U arm where it will move freely without scraping the ceiling This 1s based on the assumption that the floor to ceiling height is 8 2 4m 16 INSTALLATION AND OPERATING MANUAL 1 5 4 cm clearance top of U arm fo ceiling clearance required 64 875 165cm floor to bottom of wall board 75 190cm 7 36 18 cm M L2. CEILING LIGHT MOUNTING INSTRUCTIONS WITH EXTRA HIGH EXTENSION Z ARM TO ACHIEVE IF DROP CEILING MOUNT BOTTOM OF GAP BETWEEN DROP FLOOR TO LIGHT IS TRANSFORMER CEILING AND DISTANCE OF BRACKET CEILING ARM A FROM FLOOR AT pe C MINIMUM 2 REQUIRED 72 INCHES 10 FEET 123 8 INCHES 25 1828 mm 2280 mm 3145 mm 63mm 85 INCHES 11 FEET 133 8 INCHES 4 5 2032 mm 3350 mm 3399 mm 114mm INSTALLATION AND OPERATING MANUAL EE MINIMUM SOLID x M RECOMMENDED CHUNG lt 225 0 75 20 MM L BRACKET i INCLUDED NL 000 MINIMUM RECOMMENDED DROP 1 0 25 MM CEILING B ell FLOORTO DROP CEILING DISTANCE INSETS 1 0 2 0 3 0 C FLOOR TO BOTTOM OF TRANSFORMER BRACKET DISTANCE A FLOOR IO LIGHT HEAD DISIANCE CLEARANCE REQUIRED 7 36 F ITA gt gt C ra A 355 MM Figure 8 General mounting shown with an L bracket 12 INSTALLATION AND OPERATING MANUAL CEILING ARM STANDARD 29 X 34 DROP CEILING A 2 INCHES FLOOR Figure 9 Ceiling light Standard arm DROP CEILING CEILING ARM EXTRA HIGH 29 X 58 l A INCH 8 FEET 4 INCHES 7 FEET 4 INCHES 6 FEET 4 INCHES FLOOR Figure 10 Ceiling light Extra high arm INSTALLATION AND OPERATING MANUAL 13 5 2 Installation Instructions 1 Slide trans
3. NO f I 24 609 60cm Wall board dimensions Figure 13 3 Measure and mark on the wall board two vertical lines for three lag bolts right and left of the wall board Drill three holes on each line approximately the size of the lag bolts chosen for mounting RECOMMENDATION LAG BOLTS OF AT LEAST 1 4 X 5 M8 X 130mm LONG WITH WASHERS SHOULD BE USED BE SURE TO DRILL APPROPRIATE PILOT HOLES OF ADEQUATE DEPTH TO AVOID BREAKING THE BOLTS INSTALLATION AND OPERATING MANUAL Supplied high density wall board Edge distance any edge 1 1 2 19mm minimum Wood or metal stud aw 1 4 X 5 MeX13cm long steel hex head lag bolts Minimum 6 required The bracket is secured to the wall board 4 x 3 8 M10 bolts CAUTION Do not use lag bolts if wall studs are metal Appropriate fasteners must be utilized Figure 14 4 Place the wall board in position and secure through the wall to the wooden wall studs using six lag bolts CAUTION EACH LAG BOLT MUST BE CAPABLE OF RESISTING PULL OUT AND SHEAR FORCES OF 100 POUNDS 45kg 5 Ensure the Extension U arm is level 6 Follow instructions in section 5 2 Items 5 thru 9 to complete the balance arm assembly 5 6 Installation Instructions Mobile Light 1 Insert the bottom of the vertical pole arm into the center housing of the caster base Secure the vertical pole with the two 2 provided 1 4 20 X 1 set screws usi
4. SUNNEX MEDICALIGHT INSTALLATION amp OPERATING MANUAL Celestial Star CS2050M Mobile CS2050W Wall CS2050C Ceiling CS2050D Dual WWW SUNNEXMEDICAL COM sunnex INSTALLATION AND OPERATING MANUAL Dear Customer We appreciate that you have chosen to purchase a Sunnex Medical product and believe that it will fulfill your expectations Sunnex takes great pride in our products which have been designed and manufactured in accordance with our strict ISO 9001 certified quality system UL and CE electrical standards and if applicable the United States Food and Drug Administration s regulations You will find Sunnex brand products to be reliable durable and an exceptional value providing innovation while maintaining a low overall lifetime cost We try our outmost to focus on our customers needs Our sales and customer service staff will assist you with any questions you might have regarding your new Sunnex product the functionality installation or other concerns Sunnex s network of business partners National and Regional distributors may also be called upon to provide excellent advice and additional sales support Again I thank you for purchasing Sunnex products and I believe it will serve you well Anders Utter President Sunnex Inc e SAVE THIS PRODUCT MANUAL e READ ALL INSTRUCTIONS BEFORE ASSEMBLY AND USE e IF YOU DON T UNDERSTAND ANY GUIDELINES IN THIS MANUAL CALL DISTRIBUTOR OR MANUFACTURER e DO NOT USE
5. Patented Lamp Shade reduces heat output Unparalleled Flexibility with Extensive Reach and Range of Motion Drift Free Balance Arm Design Quick amp Easy Bulb Replacement e Removable Sterilizable Handle This manual will assist you in assembling your light introduce some of its most important and prominent features and provide suggestions for its care The light is intended for use in medical specialty environments where illumination is required for various medical examinations and procedures The light must be operated with the safety of the user and patient in mind Please read this manual carefully and any other instructions prior installing the equipment 2 Technical Description 2 1 Technical Data WARNING Do not use this device in the presence of flammable anesthetics EXPLOSION RISK SPECIFICATION VALUE amp CONDITION 120V Sunnex part 18565 2 AMP 250V 1 4 X 1 1 4 SLOW BLOW 230V Sunnex part 18641 1 25 AMP 250V Smm X 20mm SLOW BLOW 120Vac 60Hz 3 X 35W 1 5A 230Vac 50Hz 3 X 35W 1 0A Total Irradiance 116W m Medical Standard Class II Total Weight Ceiling 56 Ibs 25 Kg Ceiling Dual 130 Ibs 59 Kg including dual seismic bracket Wall 64 Ibs 29 Kg including wall board Mobile 40 Ibs 18 Kg Moment One 29 74cm long ceiling arm 50 Ibs X 57 inches 2 850 Ibs inches 322 Nm One 39 100cm long ceiling arm 50 Ibs X 67 inches 3 350 Ibs inches 379 Nm Mode of Operation Certifi
6. Returned Merchandise Authorization number RMA The RMA number must be noted on any correspondence to Sunnex and displayed prominently on the outside packaging of any Product shipped to Sunnex c Within ten 10 days of receipt of the RMA number Customer must ship the Product to Sunnex at Customer s expense insuring the Product is recommended in either its original packaging or packaging affording an equal degree of protection to Sunnex Inc 3 Huron Drive Natick MA 01760 with a statement describing the problem in reasonable specificity Proof of purchase must be included to obtain warranty service Sunnex will not be held responsible for shipping damages that occur in transit Any damage to the Product during shipping will not be covered under this Limited Warranty and shall be subject to a service charge d Subject to the limitations specified herein upon receipt Sunnex will inspect the shipped Product and at its sole discretion repair or replace the Product with the same or a like product to the extent it does not conform to this Limited Warranty In the event Sunnex at its sole discretion opts to replace the Product should said product be discontinued or no longer be offered for sale by Sunnex a like product in design and functionality will be provided to Customer 24 INSTALLATION AND OPERATING MANUAL e Sunnex will ship the repaired Product or a replacement to Customer within ten 10 business days after receipt from th
7. THIS LIGHT IF IT IS DAMAGED BROKEN OR HAS MISSING PARTS INSTALLATION AND OPERATING MANUAL CONTENTS I Introduction SRG 1 1 Contents and Packaging 1 2 About the Light 2 Technical Description u u ous YG E EU FA sacs 2 Technical Data 2 2 Symbols 2 3 Main Components and Dimensions 3 Customer Responsibilities 4 Instructions u uuu eei k Peru u aw k ass seus ss 4 1 Standard Receptacle Installations 4 2 Hard wire to Junction Box 5 Installation Instructions Cemin nm 5 1 Pre installation Instructions 5 2 Installation Instructions Celine Dual ph 5 3 Pre installation Instructions 5 4 Installation Instructions ERE SER ETE S 5 5 Installation Instructions Mobile bare 5 6 Installation Instructions 6 Operating Instructions Js 7 1 Cleaning and Disinfection 7 2 Handle Autoclaving 7 3 Bulb Replacement 7 4 Fuse Replacement O VIN RENS 9 Troubleshooting secede PUT ER E E Ue TUNE renser 0 Susie INSTALLATION AND OPERATING MANUAL G 1 Introduction 1 1 Contents and Packaging Mobile Ceiling Ceiling Dual INSTALLATION AN
8. conductors are labeled as follows 2 This STOW cord runs through a hole in the transformer box The outer diameter of the STOW cord is 0 378 9 66mm The hole in transformer box is 0 80 20mm for a metal conduit of trade size or metric designator 16 The conduit must be fixed to the transformer box with use of nut 3 Connect the earth conductor with earthing of the facility neutral conductor with neutral of mains supply and hot conductor with hot terminal of mains supply 4 Use proper wire nuts of appropriate electrical rating considering the STOW cord specifications and electrical rating of the light 5 Installation Instructions Ceiling Light 5 1 Pre installation Instructions Please follow the directions for assembly carefully as failure to do so may result in the voiding of the lights warranty Note any modification to the physical or mechanical structure of the lamp will most likely be cause to void any UL CE or other electrical listing which this product may carry INSTALLATION AND OPERATING MANUAL Refer to Figures 8 9 amp 10 and Table I for mounting heights and appendix for hole pattern of the transformer housing and optional brackets amp plates 1 NEVER attempt to affix a ceiling light directly to a drop false ceiling as many are not designed to withstand the weight requirements of the lighting systems and may result in damage to the ceiling the lighting unit or both Additionally this may pres
9. steel instruments e Although it is of sufficient diameter to engage a disposable sleeve it Is recommended that it is treated as a stainless steel item when submitting it to sterilization process below 20 INSTALLATION AND OPERATING MANUAL I 2 A flash cycle at 275 279 F 135 137 C for 16 minutes A standard cycle at 275 279 F 135 1379 C for 4 minutes 7 3 Bulb Replacement CAUTION ONLY USE OSRAM SYLVANIA TRU AIM TITAN BULBS DICHROIC 12V 35W 10 ANY DEVIATION FROM THESE INSTRUCTIONS MAY SERIOUSLY DAMAGE YOUR LIGHT 35WATTS IS MAXIMUM ALLOWABLE Should you experience a bulb failure ALLOW SUFFICIENT TIME FOR IT TO COOL BEFORE ATTEMPTING A REPLACEMENT Once cool you should l 2 UJ 11 Refer to figures 19 20 amp 21 Turn the lamp head over so the three glass assemblies face upward With one hand supporting the backside of the lamp grasp the notched ring assembly 1 and twist it counter clockwise Grasp the bulb with one hand and unplug socket connector with the other The notched ring assembly may now be removed from the lamp head and placed face down on a flat surface Hold the notched ring assembly with thumbs and place two index fingers at flat part of spring two red lines in figure 21 pull the spring towards you pulling 1t out from the slot keep other two ends of spring inside its holes Remove old bulb Install new bulb Do not touch inside reflector surface of bulb
10. 4 60 thickness 3 8 15 24 6 00 HORIZONTAL PLATE OPTIONAL TO BE PURCHASED SEPARATELY 28 INSTALLATION AND OPERATING MANUAL APPENDIX C DUAL MOUNT SEISMIC BRACKET PART 18523 2 14 00 Lud N yy ree PF r5 ZA TU L LB lI j j LLL ILL 00 a Fi eM k um a L X tn _ C bel i v co T n ien c O lt gt A 3 S ol L T C3 cO S3HONI NI SNOISN3WIQ TIV 13315 TYVI LYW SEISMIC BRACKET COMES STANDARD WITH DUAL LIGHTS ONLY MUST BE PURCHASED SEPARATELY FOR SINGLE CEILING LIGHT 29 INSTALLATION AND OPERATING MANUAL PRODUCT SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE INSTALLATION AND OPERATING MANUAL 30 WWW SUNNEXMEDICAL COM 36 sunnex Sunnex is certified ISO Management 9001 2008 by Up gt Sunnex Inc Sunnex Equipment AB Sunnex Equipment Sarl Sunnex GmbH 3 Huron Drive Box 8064 Zl Les Milles B P 154 000 Ricarda Huch Str 2 Natick MA 01760 1314 SE 163 08 Sp nga 13794 Aix en Provence Cedex 3 D 14480 Potsdam USA oweden France Germany Tel 1 800 445 7869 Tel 468 546 80230 33 442 39 78 96 Tel 49 331 600 77 27 Fax 1 508 651 0099 Fax 46 8 546 802 59 Fax 33 442 39 78 77 Fax 49 331 600 77 63 Email sales sunnex com Email info sunnex se Email sunnex sunnex fr Email info sunnex de REVISION 3 3 MARCH 2010 INSTALLATION AND OPERATING MANUAL
11. D OPERATING MANUAL Packaging Checklist CONTENTS CEILING DUAL CEILING WALL MOBILE Se NES RN THING ARM amp TRANSFORMER ASSEMBLY 1 2 BOX CONTAINING ONE 1 SET OF DOME COVERS LEFT amp RIGHT ONE 1 SEISMIC BRACKET DUAL _ POLE ARM amp TRANSFORMER ASSEMBLY CASTER BASE WITH WHEELS BASE WITH WHEELS EEE EE MANUAL amp FLAT HEAD SCREWS 1420 X 125 CARD ALLEN ALLENWRENCH 5 2 5 32 1 2 HEX BOLT HEX BOLT 1 4 20 X 3 4 20 X 3 4 ALLEN WRENCH 16 ALLEN WRENCH 1 8 MOUNTING BRACKET IS NOT INCLUDED FOR CEILING SINGLE LIGHT ONE MOUNTING BRACKET IS INCLUDED FOR CEILING DUAL LIGHT Carefully check the contents of the shipment Report shortages and or errors to Sunnex or your dealer s customer service department within five 5 working days The carton and its inserts should be kept for inspection by the transportation company if you see damage in the packages received N 1 2 About the Light You will find your Celestial Star light with its many features ideal for a myriad of clinical applications minor surgical procedures and gross examination It provides excellent illumination with a minimum of shadows for use in emergency departments trauma rooms and other critical care areas Surgical Light Features e High Light Output up to 60 000 Lux e High Color Temperature 3300 Degree Kelvin INSTALLATION AND OPERATING MANUAL
12. ED UNDER THIS LIMITED WARRANTY ARE CUSTOMER S SOLE AND EXCLUSIVE REMEDIES IN NO EVENT SHALL SUNNEX BE LIABLE FOR ANY DIRECT INDIRECT SPECIAL INCIDENTAL CONSEQUENTIAL OR TORT DAMAGES OR LOSSES WHETHER TO PERSON OR PROPERTY INCLUDING DEATH ARISING OUT OF OR RESULTING FROM ANY BREACH OF WARRANTY OR ANY OTHER LEGAL THEORY OR ARISING OUT OF OR IN CONNECTION WITH THE PRODUCT OR CUSTOMER S USE OF THE PRODUCT EVEN IF SUNNEX IS ADVISED OF THE POSSIBILITY OF SUCH DAMAGES IN ANY EVENT THE TOTAL LIABILITY OF SUNNEX TO YOU FOR ANY CAUSE WHATSOEVER SHALL BE LIMITED TO THE PURCHASE PRICE YOU PAID FOR THE PRODUCT THIS LIMITATION SHALL APPLY REGARDLESS OF THE FORM OF ACTION WHETHER IN CONTRACT OR TORT INCLUDING WITHOUT LIMITATION NEGLIGENCE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATIONS OR EXCLUSIONS MAY NOT APPLY TO YOU THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS THAT VARY FROM STATE TO STATE 8 3 Claims Procedure a Customer must contact Sunnex at 800 445 7869 with a request for warranty service or to report a technical issue Sunnex Technical Support will attempt to identify diagnose and resolve the reported problem via the telephone b If attempts by Sunnex to resolve a reported problem are unsuccessful Customer will then be provided with a Customer specific
13. always grasp from bulb outside edges Close the retainer spring on the bulb by inserting the front tab of spring in the slot using index fingers so that it fits properly Check to ensure proper seating of the spring by pulling on the bulb Position 1 in figure 21 is CLOSED SPRING Ensure that two open ends of spring are properly seated into holes in the notched ring assembly Reconnect plug socket to bulb Replace the notched ring assembly in the lamp head by aligning the three guide projections into the slots on the lamp head Refer to figure 20 Press gently inward as you twist the assembly clockwise You will hit a stop and set in place Before turning the lamp head over BE POSITIVE THE ASSEMBLY IS PROPERLY SEATED by comparing it with the other two The light is now ready for use 21 INSTALLATION AND OPERATING MANUAL Socket Bulb Bulb Housing Figure 19 Bulb Replacement 1 ROTATE COUNTER CLOCKWISE RR y OPEN 7 E RO SPRING CLOSED SPRING PUSH HERE TO REMOVE Figure 20 Bulb Replacement 2 Figure 21 Bulb Replacement 3 7 4 Fuse Replacement 1 Refer to figures 22 amp 23 Remove the plug from outlet 2 Locate two fuse blocks Ceiling and Wall Models Unscrew the plastic screws from transformer cover Take off the transformer cover Locate fuse holders 2 inside the transformer housing Mobile Models Locate two fuse blocks on the bottom of the transformer housing 3 Pu
14. cations ETL Listed CAN CSA C22 2 No 601 1 M90 EN60601 1 UL60601 1 EN60601 2 41 UL60601 2 41 IEC 60601 1 2 2001 09 2nd edition EN55011 1991 Group I Class B 2 2 Symbols GROUND SWITCH ON SWITCH OFF CAUTION INSTALLATION AND OPERATING MANUAL 2 3 Main Components and Dimensions TRANSFORMER HOUSING CEILING COVER CEILING Z ARM BALANCE ARM LAMPHEAD HOSPITAL GRADE CORD 10 FEET LAMPHEAD Ju I N w COUNTER BALANCE p STERILIZABLE HANDLE I E STERILIZABLE M 29 39 28 HANDE T T 2 735 MM 990 MM 710 MM 62 5 1588MM 72 5 1842MM VERTICAL POLE ARM B Figure 1 Ceiling HOSPITAL GRADE CORD TRANSFORMER E EUNT HOUSING TRANSFORMER HOUSING BALANGE ARM CASTER BASE _ I COUNTER BALANCE pe zy h 660 ET WALL BOARD 406 MM STERILIZ ABLE HANDLE amp lO MM ag BP Figure 3 Mobile 120V Model 990 MM HOSPITAL d 72 5 1842MM 230V Model does not come with cord reel GRADE CORD Figure 2 Wall instead it has cord hooks INSTALLATION AND OPERATING MANUAL 3 Customer Responsibilities Sunnex lights are built to provide exceptional illumination and should impart you with years of reliable service Please follow the list below of installation criteria to ensure proper steps are taken prior to the mounting of the fixture and help ensure it
15. d to its conflict of laws principles This Limited Warranty shall not be modified except by an agreement signed by both parties specifically referencing this Limited Warranty This Limited Warranty represents the entire agreement between Sunnex and Customer with respect to the subject matter herein and supersedes all prior or contemporaneous oral or written communications representations understandings or agreements relating to this subject For service assistance or resolution of a service problem or for Product or warranty information write to Sunnex Inc 3 Huron Drive Natick MA 01760 or visit www sunnex com 8 6 Optional Extended Limited Warranty Plan The purchase of the Optional Extended Limited Warranty extends the duration of this Limited Warranty from a period of three 3 years to a period of five 5 years from the date of shipment to Customer The Optional Limited Warranty may be purchased at the time of the original purchase of the Product or the Extended Limited Warranty to become effective and apply to the Product Customer must pay the appropriate Extended Limited Warranty fee and upon initial purchase register each Product with Sunnex within thirty 30 days from the date of shipment to Customer by Sunnex or a Sunnex authorized dealer or reseller Sunnex Customer Service Sunnex Inc USA 1 508 651 0009 Sunnex Equipment AB Sweden 46 565 177 00 1 508 651 0009 25 INSTALLATION AND OPERATING MANUAL 9 Trouble
16. e date that Sunnex receives the Product Standard shipments to the Customer will be paid by Sunnex Sunnex assumes no responsibility for shipment delays by the carrier f If Customer requires warranty service to be provided in less than ten 10 business days but not less than three 3 business days Sunnex will charge Customer an additional One Hundred Dollars 100 00 express handling charge per request for each Product 8 4 Customer Responsibilities a To validated warranty customer is required to fill out online or provided warranty card b Customer is required to follow the user manual associated with the Product for proper Operation c Customer is required to perform periodic preventive maintenance as called for in the user manual associated with the Product d Any modifications or repairs made to the Product without prior written authorization from Sunnex will render this Limited Warranty null and void Instances whereby this 1s determined to be the case by Sunnex technical staff will be subject to an initial service charge of 75 00 25 00 evaluation charge and 50 00 minimum labor cost 8 5 Miscellaneous In the event that any provision of this Limited Warranty should be or becomes invalid and or unenforceable during the warranty period the remaining provisions shall continue in full force and effect The provisions of this Limited Warranty shall be governed by the laws of the Commonwealth of Massachusetts without regar
17. e dimensions of the optional bracket in appendix A SOLID CEILING TRANSFORMER HOUSING DUAL MOUNT L SEISMIC BRACKET Figure 6 MOUNTING TO VERTICAL SURFACE Seismic steel bracket can be used to secure the transformer housing to solid ceiling surface or cement ceiling surface Minimum 2 1 2 CM diameter bolts are recommended with minimum 2 5 0 CM depth into the cement surface This dual mount seismic bracket comes with DUAL lights only NOTE IT MAY BE NECESSARY TO MOUNT THE DUAL BRACKET BELOW THE HARD CEILING AT A CERTAIN DISTANCE TO ACHIEVE PROPER FLOOR TO LIGHT DISTANCE REFER TO TABLE 1 AND FIGURE 8 Prepare your solid surface joist with the mounting holes per the hole locations of the housing as shown in appendix B Secure transformer housing to the solid surface joist using four 4 3 8 M10 bolts washers amp nuts as required 10 INSTALLATION AND OPERATING MANUAL Table 1 Guideline for ceiling style mount Refers to Figures 8 9 amp 10 CEILING LIGHT MOUNTING INSTRUCTIONS WITH STANDARD EXTENSION Z ARM TO ACHIEVE FLOOR IF DROP CEILING MOUNT BOTTOM OF GAP BETWEEN TO LIGHT DISTANCE IS TRANSFORMER DROP CEILING BRACKET AND CEILING ARM p FROM FLOOR AT p C MINIMUM 2 REQUIRED 75 INCHES 8 0 FEET 99 8 INCHES 6 5 1905 mm 2440 mm 2535 mm 165mm 96 INCHES 9 0 FEET 109 S INCHES 4 5 2184 mm 2740 mm 2789 mm 114mm
18. ent a situation where failure may present a hazard to persons resulting in injury 2 The transformer housing should be mounted against a permanent member just above the drop false ceiling i SOLID A CEILING L DROP FALSE i di CEILING L BRACKET __ INCLUDED s Figure 4 3 f during construction or remodeling the ceiling surface is to be finished it 1s recommended that the installation of the light be accomplished first leaving a small access panel to facilitate access to the transformer housing and the safety fuses mounted inside the mounting bracket PERMANENT STRUCTURE L BRACKET NOT ACCESS PANEL INCLUDED P FINISHED CEILING 14 00 _ 355 MM Figure 5 4 Installations in which there is a distance of over 24 inches between the hard ceiling surface and the drop false ceiling surface often requires construction of an additional support structure 5 Weight One ceiling light 29 horizontal arm 56 Lbs 25 Kg One ceiling light 39 horizontal arm 58 Lbs 26 Kg Dual ceiling lights 29 horizontal arm 130 Lbs 59 Kg plus dual seismic bracket INSTALLATION AND OPERATING MANUAL 6 The contractor assumes the ultimate responsibility for the stability and strength of the final mounted fixture MOUNTING TO A HORIZONTAL SURFACE An L bracket can be used to secure the transformer housing to vertical plane above the drop false ceiling Please refer to th
19. former housing covers off of transformer brackets and set aside for future installation 2 Follow Table I and Figures 8 9 amp 10 to determine the location of installation 3 Fasten the transformer housing to the desired location using four 4 3 8 or M10 bolts not provided The type of bolt will be dependent on your installation These bolts may need to be either lag or machine bolts Minimum lag bolt length is 2 1 4 or 60mm Verify that the transformer housing 1s level If not arm will drift 4 Position and install transformer housing cover on mounting bracket Secure with plastic screws 4 provided 5 Connect the male connector with the female connector on swivel joint of the balance arm Connectors can be installed only one way Ensure that connectors make a CLICK sound for a positive lock MALE MALE o CONNECTOR CONNECTOR x FEMALE CONNECTOR CONNECTOR POSITIVE LOCK CONNECTORS IN LOCKED POSITION Inset 1 0 Figure 8 6 Line up the holes on arm with the holes on the swivel joint on the balance arm Use the 3 pan head screws 8 32X 1 2 provided to secure the connection THREE HOLES ON SWIVEL THREE SCREWS 48 32X1 2 PROVIDED Inset 2 0 Figure 8 7 Fix the round counter weight to other end of the lamp head balance arm There are two 14 INSTALLATION AND OPERATING MANUAL counter sunk holes on this end of the balance arm Position the counter wei
20. ght on the opposite side of the counter sunk holes on the balance arm Set the 2 flat head screws 1 4 20 X 1 2 supplied hex screws in the counter sunk holes and tighten them down using provided 5 32 Allen wrench 1 4 20 X 1 2 SCREWS PROVIDED 2 C5 Inset 3 0 Figure 8 8 Insert the sterilizable handle onto the mounting screw in the center of the lamp head and rotate clockwise to tighten 9 Plug the hospital grade plug into the outlet The light is ready for use 5 3 Pre Installation Instructions Ceiling Dual Light 1 The dual mounted light comprises of two identical single ceiling mounted lights combined with the use of a dual seismic ceiling bracket 2 In order to utilize the provided aesthetic dome covers the dual mount seismic bracket must be used These installations are predominantly below the false ceiling If installing the dual light above a drop ceiling it 1s likely the bracket cover dome will not be required as the bracket will not be visible to the user Alternatively the flat plastic ceiling covers provided 15 INSTALLATION AND OPERATING MANUAL with each light can then be used to cover the hole in the drop ceiling created for the extension arms 3 The dimensions and recommended installation heights are identical to the single ceiling arm 5 4 Installation Instructions Ceiling Dual Light 1 Follow instructions in sections 5 1 and 5 2 to complete installation of lights to ceiling
21. ith the lamp head balance arm fully extended in the horizontal plane the reach from the center of the ceiling Z extension arm to beam center is 58 1 5m CEILING EXTENSION ARM MOVEMENT The ceiling Z extension arm rotates 700 degrees There is a built in rotation stop which limits rotary movement in either direction 19 INSTALLATION AND OPERATING MANUAL CAUTION DO NOT FORCE MOVEMENT PAST ITS STOP POSITION Ze LLJ LL 4 O 340 DEGREES 700 DEGREES Figure 18 Ceiling Light Ranges of Motion 7 Maintenance While your lamp light has been designed to provide you many hours of professional performance it will benefit from your periodic care and concern 7 1 Cleaning and Disinfection e The covers and frame may easily be cleaned with a soft damp cloth of a mild soap water solution or mineral spirits e Isopropyl alcohol is another acceptable cleansing agent The front glass filters can be cleaned with any commercial glass cleaner e metal components are powder coated for long life and can be cleaned with a damp cloth of mild soap and water solution mineral spirits or isopropyl alcohol e Periodically dust the backside louvers to ensure uninterrupted convection of ambient air This air movement also cools the three lamp reflector assemblies further extending their effectiveness and useful life 7 2 Handle Autoclaving e The Delrin handles may be sterilized as any stainless
22. l and customary manner abuse or negligence b everyday wear and tear c alteration or modification of or to any part of the Product d improper operation and maintenance or d any repairs or attempted repairs by anyone other than Sunnex This Limited Warranty does not cover any products sold AS IS or WITH ALL FAULTS This Limited Warranty excludes the replacement of bulbs for the Product TO THE FULL EXTENT PERMITTED BY APPLICABLE LAW THIS LIMITED WARRANTY REPLACES ALL OTHER WARRANTIES OR CONDITIONS EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ANY AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE SUNNEX DISCLAIMS ALL OTHER WARRANTIES AND CONDITIONS EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION IMPLIED WARRANTIES OF TITLE NONINFRINGEMENT ABSENCE OF LIENS OR INCUMBRANCES 33 INSTALLATION AND OPERATING MANUAL MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE REGARDLESS OF WHETHER SUNNEX KNOWS OR HAS REASON TO KNOW OF CUSTOMERS PARTICULAR NEEDS IF IMPLIED WARRANTIES MAY NOT BE DISCLAIMED UNDER APPLICABLE LAW THEN ANY IMPLIED WARRANTIES THAT MAY BE IMPOSED BY LAW ARE LIMITED IN DURATION TO THE LIMITED WARRANTY PERIOD SET FORTH HEREIN AND THEREAFTER ANY IMPLIED WARRANTIES ARE EXPRESSLY DISCLAIMED No employee agent dealer reseller or distributor of Sunnex is authorized to modify this Limited Warranty or to make any additional warranties REPAIR REPLACEMENT OR REFUND AS PROVID
23. ng provided Allen wrench VERTICAL nao sp CASTER BASE Vina X 1 SET SCREWS 2 PROVIDED Figure 15 2 Follow instructions in section 5 2 items 5 thru 9 to complete the light assembly 18 INSTALLATION AND OPERATING MANUAL 6 Operating Instructions 1 After successful assembly of your light plug the Hospital Grade plug into an appropriate Hospital Grade outlet Do not use three to two prong adapters that are not grounded 2 Turn on your light with the rocker switch in the back cover of the lamp head If a wall switch is also in use be sure to have the rocker switch to off position before turning the wall switch on CAUTION IF A WALL DIMMER IS USED WITH THE LIGHT IT VOIDS CERTIFICATION LISTING OF THE PRODUCT NO DIMMERS ARE APPROVED TO BE USED WITH THIS LIGHT LN au le er p p 2 4 Swilch Figure 17 Figure 16 RANGES OF MOTION REFER TO FIGURE 18 EXTENSION ARM BALANCE ARM MOVEMENT The balance arm moves 340 degrees both horizontally and vertically at its junction with the extension arm LAMP HEAD YOKE amp YOKE BALANCE ARM MOVEMENT The lamp head rotates 340 degrees at its connection to the yoke The yoke rotates 560 degrees at its connection to the balance arm The two co act to provide unlimited choices for beam positioning All axis of rotation have very little resistance and no force is needed or should be used to rotate the light REACH W
24. otate freely Improper installation of the Check for excessive flexing of or drifts Ceiling ceiling bracket ceiling support structure and check if ceiling plate is level Readjust if necessary Extension arm does not rotate freely Improper installation of the wall Check the joint of transformer or drifts Wall board on wall studs of the room housing with wall board and wall board with wall studs Readjust if necessary Balance arm does not rotate freely The nut joining the balance arm Tighten this nut slightly or drifts when released in desired and the extension arm 1s loose position Light head does not rotate freely at The screw nut joining lamp head Tighten loosen as appropriate until lamp head yoke joint with the yoke is too tight or too free movement of lamp head is loose achieved 26 INSTALLATION AND OPERATING MANUAL 10 Appendix Appendix A TRANSFORMER HOUSING CEILING DUAL amp WALL DIMENSIONS h MOUNTING ON 0 89 2 26 0 89 2 26Cm WW 4 HOLES x EJ c aW Due m ei Q 3 O 0 89 2 26cm 1 0 89 2 26cm 6 27 INSTALLATION AND OPERATING MANUAL Appendix B OPTIONAL STEEL STRUCTURE PART 18750 i Bi PET a I 94 drill amp TOF K an holes Ir r3 e E E 1 4 DIMENSION IN CM DIMENSION IN INCHES Material Steel
25. s appropriate use Note down product s serial Serial 1s Carefully follow guidelines specified in this manual refer to figures 8 9 and 10 The contractor installer has responsibility for the superstructure mounting brackets strength and stability Check with State and Local compliance boards or engineering agencies to assure that all installation and use codes are followed INSTALLATION AND OPERATING MANUAL 4 Pre wiring Instructions 4 1 Standard Receptacle Installations Standard models are designed to be used with standard hospital grade 3 prong grounded outlet receptacle boxes No modification or pre wire is required 4 2 Hard wire to Junction Box The hard wiring instructions apply to following models only 1 CS2050C HW Ceiling 120V 2 CS2050W HW Wall 120V 3 CS2050CE HW Ceiling 230V 4 CS2050WE HW Wall 230V CAUTION A LICENSED ELECTRICIAN MUST BE UTILIZED TO PERFORM HARD WIRING INSTALLATIONS NATIONAL ELECTRICAL CODE NEC MUST BE FOLLOWED DURING HARD WIRING INSTALLATION The lights mentioned above may be hard wired with mains supply During such hard wiring the following instructions must be used 1 The light is supplied with a hard service cord STOW 18 3 600V 35 C to 105 C 10 Amp per conductor 2 25 C approved as water resistant oil resistant outdoor use suitable for ceiling hard wiring applications The cord has 3 conductors Hot Neutral and Ground The earth and neutral
26. sh in and turn the fuse holder counter clockwise Remove the fuse holder from the fuse block 4 Remove and replace the fuse A blown fuse may not be noticeably different from a good one BOTH FUSES SHOULD BE REPLACED AT THE SAME TIME Follow procedure in reverse to return lamp to operating condition 6 Fuse Replacement Specifications a USA Sunnex partt 18565 2 AMP 250V 1 4 X 1 1 4 d 27 INSTALLATION AND OPERATING MANUAL MUST USE A SLOW BLOW FUSE b Europe Sunnex part 18641 1 25 AMP 250V 5mm X 20mm MUST USE A SLOW BLOW FUSE o e e CAPS Figure 22 Ceiling Wall Fuse location Figure 23 Mobile Fuse location 8 Warranty 8 1 Limited Warranty Sunnex warrants that the Product if properly used will be free from defects in material and workmanship for a period of three 3 years from the date of shipment to Customer This Limited Warranty extends only to the original buyer If the Product is determined to be defective within the warranty period Sunnex at its option will repair or replace the Product at no charge or refund the then current value of the Product 8 2 Disclaimers and Limitations This Limited Warranty shall be the sole remedy of Customer and the sole liability of Sunnex to Customer This Limited Warranty does not extend or apply to any defects failures or damage due to or resulting from a acts of God accident misuse use of the Product other than its norma
27. shooting PROBLEM POSSIBLE CAUSE SOLUTION No light from light head Light head switch is on OFF Turn on the ON OFF switch to ON position position No light from light head when Connection at balance arm and are t the connection ON OFF switch is ON extension arm not correct Bulb has not been installed or it Refer to bulb a procedure has burned out in the manual Replace BOTH FUSES following Fuse is blown the fuse replacement procedure No power to the transformer box Check for facility power to the transformer box Transformer is malfunctioning Check for 14 V AC output at the transformer when it is under load Incorrect bulb installed Install correct bulb Bulb burns out quickly Incorrect bulb installed 1n the Install correct bulb light head Light output is irregular in its shape Incorrect bulb installed in the Install correct bulb or intensity light head Bulb reflector 1s not seated in its Adjust the bulb reflector so it seats holder correctly in the holder properly No light from light head even when Circuit or wiring problem within Check all wiring connections If the bulb and fuse are in good transformer arm assemblies or problem cannot be repaired call condition light head flashes other part of lighting system Customer Service intermittently when light head or arms are moved Head amp balance arm drift moves Normal wear in leather anti GENTLY tighten balance arm nut down slightly squeak washer Extension arm does not r
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