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1. DL250 DL350 DL130 DL230 DL240 DL330 DL340 DL430 DL440 DL450 V Memory V Memory R Memory V Memory V Memory V Memory R1 R1 B3 B3 7 R100 v14 R106 V1400 V1400 00 V2000 V2000 2 77 R400 R400 R563 R563 R700 4000 R767 V4177 V40600 reor V40617 V7377 V7377 V7377 V10000 V10000 V40600 V40635 V17777 User Data Space available for OP panels V40600 37777 140677 Internal Relay Memory V40600 DirectLOGIC PLCs use octal addressing as indicated by the shaded areas V40777 NOTE The OPEditor shows a maximum of V41777 for possible base register addresses This higher number was placed there to account for future product plans Currently the highest V memory address available for mapping is V40777 Keep in mind that you must choose an available base register address that allows the proper number of bits upward to map the entire configuration The OP 1500 and OP 1510 each require 128 bits to be mapped Understanding the Features Mapping Operation We explained in previous sections the PLC and OP panel must exchange data on a bit level basis For Direct LOGIC controllers the OP panel Status register m 6 and Control register m 7 must be mapped into internal control relays such as 1 etc This allows direct access to the Status and Contr
2. D e c 2 5 o pun Address 31 Configuration Mode 9SVECL Panel to PLC Communications Direct LOGIC PLC Maintenence and Troubleshooting 9 If you experience communications difficulties between the OP panel and PLC you will get a HOST COMM FAILURE message flashing on the display screen You may also notice the Pushbuttons Lamps and Operator messages are not working In this case you should check the following items 1 Observe the TX and RX LEDs on the De rear of the panel If both LEDs are not a steady flash or glow depending on baud TS rate check and ensure the proper communications cable is securely Opi connected Switch On gt Termination Resistor Switch 1 2 3 4 5 0 Address Value 12 4 8 16 T a Example Address 2 Examine Address switches to ensure correct address selection valid settings O 30 You must cycle OP panel power for address switch changes to take effect 3 Examine the communications information for the PLC type protocol type baud rate parity stop bit address number Use the respective user manuals for the PLC product you are using to determine the proper settings 4 If you are using an OP cable verify cable pinout For RS422 con nections use
3. Register Function m 0 Top line message selection m 1 Bottom line message selection m 2 Top line data menu function m 3 Decimal point top line m 4 Bottom line data m 5 Decimal point bottom line m 6 Status register m 7 Control register RM 1500 OP 1510 Status Register m 6 Status Register m 6 15 14 13 12 1 10 9 8 7 6 5 4 3 2 1 0 15 14 13 12 41 40 9 8 7 6 5 4 3 2 1 0 V A LEN DA F5 F4 F2 AB FS DA SEL Control Register m 7 Control Register 7 15 14 13 12 41 0 9 8 7 6 5 4 3 2 1 0 15 14 43 12 1110 9 8 7 6 5 4 3 2 1 0 BD DAKLSF L2F L1F L3 L2 L1 BD ME DAK LSF L2F L1F 2 Li Understanding the Features Pushbutton Example NOTE In the following examples we assume that the OP panel is configured with a base register of DirectLOGIC address V2000 In this case Status register m 6 is V2006 which we will assume has been mapped to V40600 the DirectLogic internal Control Relay memory Mapping details are discussed later in this chapters The pushbutton example shown here is using DirectLOGIC PLC address references The equivalent instructions for other PLC products supported are demonstrated in the Application Examples located in Appendices B D of this manual In this example CO represents
4. 2 Line x 20 character User unction em Opti Mate Understanding the Features Status and Control Registers Status and Control The OP panels communicate to the PLC through user defined PLC data registers Register Overview The starting or Base register is assigned during panel configuration and Bit Level Access automatically occupies eight consecutive 16 bit data registers In this manual the registers are identified as m0 M 1 m 2 thru 7 Each OptiMate panel which is connected to the PLC maintains separate Status and Control registers within the PLC These registers m 6 m 7 contain information to monitor and control individual OP panel functions and features Shown in the figure below base registers m 6 and m 7 must have bit level access by the user control program That means Status and Control word register memory OP panel Base registers must be mapped to user memory bit registers These bit registers are referred to as Internal Control Relays such as CO C1 etc TIP Depending on which CPU is used and the Base memory which is assigned the Status and Control registers may not require the mapping process Once again the Status and Control bits are monitored and manipulated by the PLC ladder logic For discrete operations such as pushbuttons and lamps the registers m 6 and m 7 bits are accessed by the PLC control program The figure below sho
5. You may enter numeric values using the sealed membrane numeric keypad Interactive messages are used to enter new setpoints using the keypad During data entry the keys labeled Enter CE A arrow up and W arrow down are also used to assist operator data entry functions Use of Interactive messages are discussed in later sections of this manual The OP 1500 and OP 1510 each contain three annunciator lamps located above the LCD message window From left to right these lamps are colored green yellow and red and may be labeled to fit your application The lamps are turned on off and flashed through your ladder logic program Back Panel Layout The back side of the 1500 and 1510 are typical in physical and functional characteristics The panels both contain a serial port with transmit and receive LEDs a power receptacle and an address block with a termination switch Serial Port RX TX LED s E em Power Receptacle OF 2 8 Serial Comm 1 o PIN PIN 8 30VDC GND 3 85232 TX 9 DIP Switch MEE RES m eas 5 Opti Mate e m Termination e e Serial The serial communications port is a 15 pin female D shell connector which Communications supports using RS 232 or RS 422 interface wiring This port is used for Port communications between the OP panel and PLC as well as for programming your panel configurations In th
6. R416 R417 ng Mapping the CONTROL word 4 ut ON DOUT R416 Internal OP panel i Control Register Relays R416 R417 m 7 m 7 Control register R20 R21 OP 1500 7 PLC Program User Memory 15 14 13 12 11109 8 7 6 54 3 2 1 0 020 C200 BD 2 1F 13 L2 BD bARLaFL2FLL1F L3 L2 11 OP 1510 7 PLC Program User Memory 15 14 18 1211109 8 7 6 5 4 3 2 1 0 2 C200 Bb wn wEbaRLsrLerL tF 13 12 11 2 1 13 L2 L1 Configuring Your Operator Panel In This Chapter Preparing for Configuration How to Configure Your Panel 4 Configuring Your Operator Panel Preparing for Configuration e Q Configuration OPEditor Software If you prepare and plan all information ahead of time your use of the OP WINEDIT configuration software will be very successful Below are a few important items to perform while programming your application Prepare personal computer and ensure proper installation of the OP WINEDIT configuration software Examine and understand your operator interface requirements Determine which OP panel s are needed and if a single panel or multiple panel configuration is to be used Know your PLC product and available resources such as programming tools CPU capabi
7. Timer On Delay 1 A Timer T4 0 Time Base 0 01 Preset 200 0 RUNG 5 System Startup Allen Bradley SLC 5 03 and 5 04 Application Example ELE System Running This rung sets the internal control relay C52 System Running Delay Timer Internal Done System Running T4 0 N7 11 Set ON when timer T4 0 accumulative Ln gt L gt preset RUNG 6 System Running Lamp Control This rung controls the annunciator lamps during startup mode Internal Green System Running Li Lamp 7 11 7 7 Kiln running sets Green Lamp L1 ON 2 C L 0 Yellow L2 Lamp 7 7 Resets Yellow Lamp L2 OFF Cv Yellow L2 Flash 7 7 Reset Yellow Flash L2F OFF RUNG 7 This rung resets internal control relay N7 11 2 System Running when alternating pushbutton 2 F2 is OFF Pushbutton System Startup Internal F2 Delay Timer 7 6 4 0 System Running N7 11 Reset N7 11 2 System Running control relay CU Allen Bradley SLC 5 03 and 5 04 Application Example RUNG 8 Kiln Starting Message This rung displays Kiln Starting message Kiln Starting Internal N7 l1 Source 3 Dest MO MOVE Source Dest RUNG 9 System Running Message Load message 3 for top line display register m 0 Load message 4 to bottom line display register m 1 This rung displays System Running
8. 1500 1510 Operator Panel Manual Number OP 1510 M WARNING Thank you for purchasing automation equipment from PLCDirect We want your new DirectLOGIC automation equipment to operate safely Anyone who installs or uses this equipment should read this publication and any other relevant publications before installing or operating the equipment To minimize the risk of potential safety problems you should follow all applicable local and national codes that regulate the installation and operation of your equipment These codes vary from area to area and usually change with time It is your responsibility to determine which codes should be followed and to verify that the equipment installation and operation is in compliance with the latest revision of these codes At a minimum you should follow all applicable sections of the National Fire Code National Electrical Code and the codes of the National Electrical Manufacturer s Association NEMA There may be local regulatory or government offices that can also help determine which codes and standards are necessary for safe installation and operation Equipment damage or serious injury to personnel can result from the failure to follow all applicable codes and standards We do not guarantee the products described in this publication are suitable for your particular application nor do we assume any responsibility for your product design installation or operation If you have an
9. Communications to PLC Power Supply 8 to 30 VDC RS 422 j oum Panel 1 0 VDC Ground Power Installation and Specifications Preparing the Panel for Configuration Selecting Configuration Mode Configuration Cable You may generate your operator panel configuration off line To download your configuration the panel DIP switches must be set to address 31 Remove power from the OP panel and set address 31 by sliding all switches 1 5 to the right most position ON The binary sum of all address switch values are the panel s address NOTE Set the panel to address No 31 for online configuration mode Configuration mode allows download write to panel or upload read from panel application programs to your OP 1500 or OP 1510 panel x Termination SW1 Position 1 2 3 4 5 6 Resistor m Address Value 2 4 8 16 T A 31 NOTE You must cycle power to the panel to activate the new switch settings Connect the configuration cable OP ACBL 1 between the serial port of the OP panel and the serial port of the personal computer The panels may then be configuring using the OP WINEDIT configuration software The figure below shows programming cable connectors and wiring specifications Wiring diagrams refer to the cable connectors not the communication port
10. SED Red L3 Lamp C222 Reset Red L L FF RST eset Red Lamp L3 O RUNG 5 DL305 Application Example DL330 DL340 Only 5 9 Startup Delay Timer This delay timer signals the System Running C252 control relay Internal PushbuttonSystem Startup RUNG 6 System Startup Delay Timer 00 Kiln Starting Delay Timer C251 C 00 Kiln Start Delay Timer is energized ON if start pushbutton F1 pressed Ld dt System Startup 2 Delay Timer T600 K20 System Running This rung sets internal control relay C252 System Running C52 ON Internal System Running C252 Set ON when timer T600 accumulative SET preset RUNG 7 Internal System Running C252 System Running Lamp Control This rung controls the annunciator lamps during startup mode Green L1 Lamp C220 Kiln running sets Green Lamp L1 ON RUNG 8 SET C221 Resets Yellow Lamp L2 OFF RST Reset Yellow Flash L2F OFF Reset System Running This rung resets internal control relay C252 System Running when alternating pushbutton 2 F2 is OFF Pushbutton System Startup Internal F2 Dela 201 Timer System Running 00 C252 Reset C252 System Running control relay C20 2 4 RST RUNG 9 Internal Kiln Starting C251 DL305 Application Example DL330 DL340 Only Kiln Starting Message This rung displays Kiln Starting message when internal C251 is
11. Q Step 6 Step 7 Step 8 Step 9 Select the Panel Address The panel has DIP switch on the rear ofthe unit which is used to set the panel address between 0 31 This address is used for two functions The first function is for setting the address for configuration and the second is for the specific panel address This panel address 0 31 is used with multiple panel configurations and the OP 9001 Communications Master The address number that you select on the switch must also be configured to the panel Select the Base Register Address and File Number This step is very important because it establishes the link in your PLC memory to the panel For Direct LOGIC PLCs Chapter 3 Understanding the 1500 and 1510 describes the mapping process Once you are familiar with the mapping process and you know the memory in your PLC to use refer to the user manual for your respective PLC type enter your selection If you choose Allen Bradley as your PLC Type you must enter the PLC File Number in addition to a Base Register Address You must expand the memory map in the Allen Bradley PLC to include all registers being used by the OP panel The panel will only recognize integer file types N7 and user defined file types N9 through N255 Enter the number only and notthe prefix N The Base Register Address is any number between 0 and 255 Select the Panel Type Since the configuration program is the same for all panels you w
12. Data Type Format ta Type Form Action Data Type Format ta Type Form Action Data Type Format ta Type Form Data Type Format Data Type Format Data Data Type Format ata Type Format Application Worksheet OP 1510 MENU WORKSHEET PAGE MENU Text Message eser eee eee E Epp p p pe pp Is se mec e ES e We 0E 353 3 2E E E E MoE TT ETT EET TE EE EE ET TEE m HONRMNRNNEEEEEBEEEEEEEREB 1 2 3 Function No pes n sees ep t S E LEE LEG ES D E D E DR UR UII 1 2 3 Function No v D ERR ERR E ERE D E RES EE E ae Level 2 Function No Eee rene ens ped pesas es ese pes pese s ee esee s es es pe pe Es Level 2 Function No no ie pese pos Level E Function No m ET TT ET EET TE EE EE EE EE Level 1 2 3 4 Function No E Appendix B DL105 DL205 DL350 DL405 Application Examples In This Appendix DL105 DL205 DL350 DL405 Application Example DL105 DL205 DL350 DL405 Application Example Understanding the In this manual a Cement Kiln System is the model for demonstrating the ladder logic Example Programs required to support the various OP panel features The programs provide ladder Hopper Selected 1 3 logic which demonstrates controlling pushbuttons lamps messages a
13. C C205 Load bottom line data entry value FE Be DOUT F60 Output to Setpoint 2 storage register R502 R502 DOUT F60 Output top line data for SP2 current value R404 SP2 In Process C342 RST Reset operator entry internal SP2 in process Internal Entry Complete 40 SET Set operator entry complete vli DL305 Application Example DL330 DL340 Only RUNG 17 Setpoint Z3 Message Controls This rung is executed when the Function Select Bit and Menu Enabled are ON and the compare statement is equal such as menu function 3 has been selected The output displays the message Zonei Temp SP Enter New Temp Function OP 1510 Only Top Line Select Bit Menu Enable Data Entry rud elo DSTR F50 oad integer value in K13 13 b K13 DOUT F60 Output top line message selection R400 DSTR F50 Load integer value K14 14 K14 DOUT F60 Output bottom line message selection R402 Load value in storage register for Setpoint 3 DSTR F50 4 504 Output top line data for SP3 current value DOUT F60 R404 SP3 In Process 3 C343 SET OP 1510 Only Menu Enable C227 RST RUNG 18 Setpoint Z3 Data Storage This rung stores the keypad entry value selected for Setpoint after the ENTER key is pressed and Data Available status bit is ON Set operator entry interna
14. Function No Level E lt Function No Level e Function No Level 1 Function No E esee pe pes Level 1 2 Function No e e Level E Function No E eqs Eos eee no Level Function No pe EE Level 1 2 3 Function No Level Function No Application Worksheet OP 15xx APPLICATION WORKSHEET PAGE PUSHBUTTONS LAMPS DESCRIPTION A M Alternate Momentary System Type Fi Panel Type F2 PLC Base Register Addr F3 PLC CONFIGURATION 1500 Only PLC Family F5 CPU Model Protocol Green PLC Address Lamp1 PLC Timout Yellow Baud Rate Lamp2 Parity Red Data Stop Bits Lamp3 MESSAGE Text Message ata Data Type Format ata Type Format Action Data Type Format Data Type Forma Action Data Type Format ata Data Type Format ata Action Data Type Format A 0 Application Worksheet OP 15xx MESSAGE WORKSHEET PAGE MESSAGE Text Message ata Data Type Format ta Type Form ta Type Form Data Type Format ta Type Form
15. STOP eee Insert legends between plastic win Example finished legend dow frame and panel cabinet top and bottom p J Bezel Example finished Legend 3 Use the pattern on the next page to cut out the legends from the transparency sheet 4 Slide the finished legends into the pocket space between the front cover and the panel housing 5 Re attach the bezel by snapping the bezel onto the case Installation and Specifications Template for Creating Labels Top Legend Lamps 0 39 0 39 Dimensions in Inches 0 81 t ME MEE DEC i S 0 50 i i 1 1 1 1 06 el Tu 5 4 00 0 50 Bottom Legend Pushbuttons P E 0 19 0 12 0 81 0 63 Used OP 1500 Only p ee 0 097 A 0 63 pe e i 1 13 0 41 m Y 4 00 gt 4 2 4 Installation and Specifications Dimensions for Mounting Example panel mounting Q Q 8 85 0 23 0 50 8 46 1 0 75 d Y 0 16 DIA a F four places Dimensions in Inches 1 75 Installation and Specifications Panel Specifications Physical Specif
16. The Operator panels communicate with your PLC using either RS 232 or RS 422 serial communication Details on configuration software and programming your operator panel are covered in later chapters Your application requires either a Single or Multi panel configuration You may network up to 31 panels to a single PLC For multi panel systems the OP 9001 Communication Master must be used For applications demanding large amounts of operator interface data or require information to be graphically displayed we recommend using PC software such as Wonderware LABview Intellution etc Please refer to our PLCDirect product catalog or contact one of our sales representatives for your Operator Interface solutions About the Many applications require Operator panel pushbuttons for controlling the machine Pushbuttons or process These pushbuttons are used for input signals to the PLC which start and stop a machine or process The OP 1500 has five user configured pushbuttons and the OP 1510 has two user configured pushbuttons You may create custom text labels describing the pushbuttons within your application The following figures show the pushbutton layouts for the OP 1500 and 1510 The OP 1500 contains five sealed 1500 membrane pushbuttons located on the lower left portion of the panel All five pushbuttons may be freely defined for discrete input signals to the PLC Configure these pushbuttons as momentary or alternating to best
17. m 4 Bottom line data m 5 Decimal point bottom line m 6 Status register m 7 Control register OP 1500 OP 1510 Status Register m 6 Status Register m 6 15 14 13 12 10 9 8 7 6 5 4 3 2 1 0 15 14 13 12 10 9 8 7 6 5 4 3 2 1 0 Y DA Fs F4 a F2 F1 Y 4 en MA FS sec ZA Control Register m 7 Control Register m47 15 14 13 12 1 0 9 8 7 6 5 4 3 2 1 0 15 14 13 12 1 10 9 8 7 6 5 4 3 2 1 0 BD DAKL3F L2F L1F L3 L2 L1 BD MR ME DAK L3F L F LiF L3 L2 L1 Using Menu and Function Select bits If the Menu Enable bit is ON and the Select key is pressed the Function Select bit is set FS 1 which enables the proper data entry function to operate The ME bit should be set OFF until the function is complete The interactive menu operation is performed using the DA and DAK bits as mentioned on the previous page This bit handling operation is asynchronous and requires your ladder logic to coordinate Menu Enable and Function Select tasks After completing the operation you must setthe ME bit ON to begin the next menu function Examples provided later will help you better understand these operations Understanding the Features Pushbuttons and Lamps Pushbutton Operation Lamp Operation The OP 1500 and OP 1510 both contain user defined pushbuttons and lamps Pushbuttons may be used to begi
18. 04 Application Example RUNG 21 Data Entry Acknowledge This rung controls Data Acknowledge to the OP panel indicating the PLC data entry and storage is complete Status Register Data Data Available Acknowledge N7 6 N7 7 Output is ON when 7 6 5 is ON C L 6 RUNG 22 Post Entry Control This rung prepares the program for the next OP panel operation OP 1510 Internal Data Available Menu Entry Completed DA Enable N7 10 N7 6 N7 7 Sets ME control register bit ON a CL Internal Entry Completeed N7 10 Reset internal control relay Data Entry U Jo Complete RUNG 23 Entry Mode Interlock This rung sets internal Entry Mode which is used to interlock Entry Mode OP 1510 SP1 In Setpoint Process Entry Mode N7 10 N7 11 Sets internal Setpoint Entry Mode ON CL SP2 In Process N7 10 2 SP3 In Process bd 3 SP4 In Process N7 10 Jv d 4 SP5 In Process 7 10 d 5 D 4 Allen Bradley SLC 5 03 and 5 04 Application Example LAE RUNG 24 Entry Mode Abort This rung enables Menu Enable resets Entry Mode and Setpoint In Process control relays which are used for OP panel program control OP 15 nal Setpoint Data Available Menu Enable Gloar Abort Entry eted Entry Mode DA ME N7 6 N7 10 N7 11 N7 6 N7 7 Set Menu Enable bit ON allows menu 145 145 Jets Lo operations Setpoint Setpoint Entry Mode Entry Mode N7 11 N7 11 Resets internal
19. 1500 or OP 1510 are assigned 128 bits of PLC user memory which will be used as the OP panel s database The ladder logic program must access this assigned OP panel memory Let s take a closer look at this user memory and how it relates to the OP panel features Regardless of which PLC product you are using the base registers address m 0 through m 7 are formatted the same In this manual when the terms m 0 through m 7 are used this identifies which base register s are effected for the topic being covered Study the figure below to begin understanding the register layout for both OP panels Base Address Manual Reference Function Description m 0 Top line message selection 1 Bottom line message selection 2 line data menu function OP 1510 m 43 Decimal point top line 4 Bottom line data 5 Decimal point bottom line m 6 Status register m 7 Control register PLC user memory is assigned to each panel with the OPEditor configuration software For new OP panels and add on applications the programmer must define eight 16 bit registers for PLC interface Below is a figure showing memory layout for DirectLOGIC DL105 DL205 DL405 PLC s and uses V2000 V2007 for OP panel No 1 and V2010 V2017 for OP panel No 2 See the next page for other PLC product memory usage examples You must reserve 128 bits eight 16 bit registers or sixteen 8 bit registers which CPU User s memory are used to proc
20. 3 ADOOS oie dole ob d esd tte sh ce eb dad dat 0 lh a dia tr Med 1 3 1500 and OP 1510 Overview 1 4 Plan your Systemi 2245 54 Duran event Atal 1 4 General Panel Information ceo eee Sexe ue CURVES de EE eie de 1 5 About the Pushbuttons 1 5 LGD Display AVIGOOW E Eee CHEER ID a eee eee ee 1 6 Keyp d d orm 1 6 Ahnurciator LAMPS uno Hae ma mola doas Ian Raat ately A a 1 6 Back T anet Layout aoo th con Meade RS RR A ate Nido at oa tita 1 7 Serial Communications Port ux Lure ETUDES ELA UU n RC ORG x eS 1 7 Power Receptacle seas tare e FRU e E EFE ua E EC E XX RENT 1 7 Address Block tL eoe Cras 1 7 Access the Back 1 1 7 Frequently Asked Questions 1 8 Chapter 2 Installation and Specifications Preparing Panel Labels ERE A ERROR ROCA R 2 2 Labeling the Lamps and Pushbuttons 2 2 Creating and Installing the labels 2 2 Template for Creating
21. 5 2 Troubleshooting str aU 5 2 Panel Configuration Problems te ER 5 2 Panel to PLC Communications 4 5 3 Allen Bradley Panel to PLC Communications 5 4 Appendix A Application Worksheet Application Worksheet Example A 2 Application Worksheet Form uuu deci vd OR De a o wan a TR RR CR Ra A 5 Appendix B Application Examples Example Senario css XD RELIER EUER E B 2 DL105 DL205 DL350 DL405 Example B 3 Table of Contents Appendix C Application Examples Example Senario usos esee Eres RS AM UE EM LI IRSE 2 DL305 DL330 DL340 Only Example C 3 Appendix D Application Examples Example Senario euni P mE ee ee eae eae ee BE eee eee ee EI D 2 Allen Bradley Examijple eens yaw eaten ate D 3 Getting Started In This Chapter Introduction OP 1500 OP 1510 Overview Frequently Asked Questions Introduction The Purpose of this Manual Contents of the Manual Supplemental Manuals Technical Assistance This User Man
22. C142 SP3 In Process C143 SP4 In Process C144 t RST SP5 in Process C145 L RST This rung marks the END of program END ME bit set ON allows Menu Operations Reset internal setpoint entry mode Reset internal Setpoint 1 in Process Reset internal Setpoint 2 in Process Reset internal Setpoint 3 in Process Reset internal Setpoint 4 in Process Reset internal Setpoint 5 in Process Appendix DL 305 Application Example In This Appendix DL305 Program Example DL330 DL340 Only DL305 Application Example DL330 DL340 Only Understanding the The following example program uses a Cement Kiln System to demonstrate the Example Programs ladder logic required to support the various OP panel features The program Hopper Selected Kiln Speed mE provides ladder logic which supports controlling pushbuttons lamps messages and menu operations For training purposes the items listed in the figure below such as Hopper Selection Kiln Speed Kiln Zone Temperatures are monitored and controlled by the OP panel example programs Raw Meal 8 1 0 100 1 3 J Flow Cement Kiln OOO Zone 1 Zone 2 Zone 3
23. DL205 DL350 DL405 Mapping Example DL330 DL340 Understanding the Features Learning the Features Inthis section the subject of howto use both the OP 1500 and OP 1510 features is described The details for using pushbuttons lamps messages and menu operations are covered We recommend that you study this chapter before attempting to configure and use the various OP panel features As you proceed through this chapter relate the topics discussed with how your Operator panel may be implemented The ladder logic structure presented in this chapter may be applied to most PLC products which are used with the OptiMate OP 1500 and OP 1510 units Regardless of which PLC product is being implemented the concepts discussed in this chapter are applicable For training purposes the following figures use small example programs which display DirectLOGIC instruction elements and address references Once again this section is showing concepts for using the panel features For complete DirectLOGIC examples and other PLC solutions such as Allen Bradley please refer to Application Examples in this manual s Appendix Let s now study the various features available Message and Menu Operations Mapping Process Controlling the Lamps eUsing the Pushbuttons Static Messages eDynamic Messages elnteractive Messages eMenu Messages Memory Requirements Process Data Fault messages
24. Kiln Demo program This program is included on the 3 1 2 disk labeled OP 1500 OP 1510 Example Disk which is provided with this manual This example program 1510 105 PRJ must be used with the OP 1510 configuration file 1510 105 OCF Loadthese programfilestothe PLC and OP panel for connection and operation of the Kiln Demo application You may also refer to the Appendix A Example Worksheets to help understand how the OP panel is configured OP 1510 This program is designed to be used with the DirectLogic DL105 DL205 DL350 Kiln Demo and DL405 PLC and compatible systems The following program is intended for training purposes and may not resolve all possible OP panel applications Some PLC programming knowledge is required to fully understand and implement the following program examples If the CPU power cycles or machine and operator conditions are idle this rung will initialize OP panel and display message 1 and message 72 RUNG 1 OP 1510 DirectSOFT FirstScan SPO LD Load constant K1 to select message 71 for top line display OP 1510 Green Clear Abort Lamp OUT Output to base register m 0 V2000 for top C7 C2 V2000 line message display 4 LD Load constant K2 to select message 2 for Pushbutton Internal K2 bottom line display F2 cuius Kiln staring OUT Output to base register m 1 V2001 for e V2001 bottom line message display OP 1510 Only M
25. Labels 2 3 Dimensions for Mounting RA 2 4 Panel Specifications cc Sie Soret bis esce E sees 2 5 Physical Specifications rcs EXER REIS eR Re EO Ri ee LEN Rees 2 5 Environmental Specifications vtri CU ed seu qae ton ara d ace ad ii be qd es 2 5 Operating Specifications te oe 2 5 Connecting a Power 2 6 Power Supply CoOnBECllODiS REM Dre eta 2 6 Multi Panel Power Supply connection 2 6 Preparing the Panel for 2 7 Selecting Configuration 1 2 7 Configuration Cable eV eS a de iE 2 7 Preparing the Panel for Communications 2 8 ASSIGNING AN AGOIESS 3 pirra akon uS wie reds ed Du adds vk 2 8 Howto Set the Address mE Roe pact kath derent enti Ra anne 2 8 OP 9001 Multi panel Configurations 2 8 The Termination ResISEIOF x ec er ct UR ane roi dard ice UR dae ii d ce LU d on E E 2 8 Choosing the Proper Connecting Ca
26. ON OFF control for each of the three annunciators Set to 1 ON to turn the lamp on L1F L3F Lamp Flash control for each of the three annunciators To flash the lamp set Lamp and Lamp Flash bits both to 1 ON DAK Data Acknowledge bit is used to clear the DA bit When set the OP panel will clear the DA bit and allow new data entry This bit must be cleared after the DA bit is cleared ME Menu Enable Must be set for menu operation use Your PLC control program should clear this bit when a menu function is selected MR Menu Return If set will return to same point in menu tree as when function was started If reset function complete will not return to the menu BD Buzzer Disable If set to 1 buzzer does not beep when buttons are pressed OP 1500 OP 1510 Status Register m 6 Status Register m 6 15 14 13 42 1110 9 8 7 6 5 4 3 2 1 0 15 14 13 12 11 40 9 8 7 6 5 4 3 2 1 0 F5 F4 F3 F2 F1 A FS DA SEL F2 F1 Control Register m 7 Control Register m 7 15 14 13 12 1110 9 8 7 6 5 4 3 2 4 0 15 14 13 12 1 109 8 7 6 5 4 3 2 4 0 BD DAK L3F L2F L1F L3 L2 L1 ME DAKL3F L2F L1F L3 L2 L1 Understanding the Features Message Menu Operations Operator Pan
27. PLC you are using you may require as many aS pisci ogic DL130 Only port OP 2CBL two cables Here are the PRAE ka e 1 all units require DL205 SET P this cable for configuration This _ is a 9 pin female to 15 pin male fat connects your xm 2 2 B BO mos used to connect an OP panel to Alenbradey SLC 500 5 DL305 CPUs CPU Cables You wil also need the appropriate cable to connect 2 the chart shown to the right to choose correct communications cable DirectLOGIC Top port 15 pin DL405 OP 9001 Cable Connectors Bottom port 25 f youre planning to use multiple panels and an OP 900 then youl 22 cables Since the proper cable choice really depends on your application offer the following Bottom port 25 pin OP GMGON I Back of 4 e eet Requires DCU OP 4CBL 2 ribbon cable connectors GE Series 90 30 All Models 311 351 RS232 RS422 OP GCBL 1 a ORCMCON 2 pax n em e JE solder type connectors GE All Models RS232 RS422 OP GCBL 1 OP CMCON 3 pack of 2 Series 90 Micro Serial Port D shell connectors with screw CeO ee amp multiple OP panels SIMATIC 1305 supply block connectors 59 07 0f 325 W Stage For electrically noisy environments 335 37 PPX 335 37 we recommend an individua
28. Program User Memory 15 14 13 12 11109 8 7 6 5 4 3 2 1 0 37 36 35 34 33 32 31 30 27 26 25 24 23 22 21 20 BD DAKLSFIL2FIL1F 13 12 BD MR MEDAKLSFIL2FIL1F Ls L2 1510 7 PLC Program User Memory 15 14 18 12 41 109 8 7 6 5 4 3 2 1 0 C37C36C35C34C33C32C31030C27C26C25C24C23C22C21C20 gt 13 2 L1 L3 L2 L1 Understanding the Features Mapping Example DL330 DL340 DL305 Family DL305 Only Let s look at mapping the DL330 DL340 PLC belonging to the DL305 family Unlike the DL105 DL205 DL350 and DL405 mapping examples described on the previous pages the DL305 uses 8 bit words It therefore takes two words for each mapped memory location because each mapped memory location needs sixteen consecutive bits on one data word We will assume that 400 was used as the base register address and we wantthe mapping to start at R16 for the Status register and R20 for the Control register This figure demonstrates how the OP panel Status word is mapped to ladder program user memory for bit manipulation In this figure notice the two 8 bit STATUS registers 6 are loaded into the Internal Control Relays R16 R17 These control relays are used within the ladder logic program for monitoring pushbuttons and coordinating dat
29. RUNG 13 Setpoint 1 Message Controls Load function selection register value Output the function selection number to storage register TCA610 This rung is executed when the Function Select Bit and Menu Enabled are ON and the compare statement is equal such as menu function 1 has been selected The output displays the message Function OP 1510 Only Select Bit Menu Enable d C227 Top Line Data Menu CT610 K1 DSTR F50 K9 DOUT F60 R400 DSTR F50 K10 DOUT F60 R402 DSTR F50 R500 DOUT F60 R404 SP1 In Process 1510 Only Menu Enable C227 Rs Meal Hopper 1 3 Arrow UP DOWN Load integer value in K9 9 Output top line message 9 Load integer value K10 10 Output bottom line message 10 Load value in Storage register for Setpoint 1 Output top line data for SP1 current value Set operator entry internal SP1 in process Reset ME control bit OFF DL305 Application Example DL330 DL340 Only RUNG 14 Setpoint 1 Data Storage This rung stores the up down arrow value selected for Setpoint 1 after the ENTER key is pressed and Data Available status bit is ON SP1 Data Available In Process DA rd pen DSTA F50 d R410 DOUT F60 R500 DOUT F60 Output top line data for SP1 current value R404 SP1 In Process C341 RST Reset operator
30. Temperature Temperature Temperature Conveyor Flow Yy The example program listed on the following pages is designed for DirectLOGIC DL305 PLC systems The program is included on the 3 1 2 inch floppy disk provided with this manual These same example programs and additional technical support information may be accessed PLCDirect s worldwide web site http www plcdirect com website for general info file transfers You also find these programs on our 24 hour day BBS system at 770 844 4209 If you find a problem with any of our products services or manuals please fill out and return the Suggestions card that was shipped with this manual DL305 Application Example DL330 DL340 Only Nd DirectLOGIC DL305 Example Program DV 1000 imples aM 510 305 prj The example program listed on the following pages is designed for DirectLOGIC DL305 PLC systems The program supports the OP 1510 Demo application This program is included on the 3 1 2 disk labeled 1500 1510 Example Disk which is provided with this manual This example program 1510 305 PRJ should be used with the OP 1510 configuration file 1510 305 OCF Load these program files to the PLC and OP panel for connection and operation of the Kiln Demo application You may also refer
31. differences between the DOS and Windows versions of OPEditor The OP WINEDIT for windows contains Help windows which will assist with configuring the OP 1500 and OP 1510 Appendices A Maintenance and Troubleshooting Aid for diagnostics and maintenance of your OptiMate panel s Includes tips on isolating communications faults by use of LED status Additional examples and reference information Application Worksheets Application Worksheets for planning and creating OP 1500 and OP 1510 programs These worksheets help define and implement the OP panel pushbuttons lamps and messages Direct LOGIC PLC Complete Application Examples Appendices B C and D provide complete example programs for using OP panel standard functions and features These examples will include compatible ladder logic for implementing pushbuttons lamps and messages using the DirectLOGIC compatibles and Allen Bradley SLC5 03 SLC5 04 and Micrologic PLCs TIP Information marked by this symbol indicates helpful hints about current topic WARNING These markers warn you about specific concerns which may need to be addressed where there is a safety risk NOTE This marker provides information which is important to check out DirectLOGIC PLCs Denotes information specific to Direct LOGIC PLCs OTHER PLC S Denotes information specific to OTHER PLCs 4 OP 15
32. entry complete E DL105 DL205 DL350 DL405 Application Example RUNG 22 Status Register Data Available C5 Data Entry Acknowledge This rung controls confirmation to OP panel that data entry and storage is complete Control Register Data Acknowledge C26 Output is ON when 5 1 oun RUNG 23 Post Entry Control This rung prepares the program for the next OP panel operation Internal Data OP1510 Only Entry Complete Available Menu Enable C140 C5 C27 Sets ME control it ON SED Internal Entry Complete C140 Resets internal control relay Data Entry RST Complete RUNG 24 Entry Mode This rung sets internal relay C100 for Setpoint Entry Mode SP2 in Process C142 SP3 in Process C143 SP4 in Process C144 SP5 in Process C145 Setpoint SP1 in Process Entry Mode C141 C100 Sets internal Setpoint Entry Mode ON SED RUNG 25 1510 Clear Abort C7 Entry Mode DL105 DL205 DL350 DL405 Application Example This rung enables menu operations and resets the setpoint in process for Setpoint Entry Mode interlocking Setpoint Entry Mode C100 Data Availbale C5 OP 1510 Only Menu Enable C27 OP 1510 Clear Abort C7 Setpoint C100 p Internal Entry Mode Entry C14 RUNG 26 Mt End of program MT SED Setpoint Entry Mode SP1 In Process C141 Rs SP2 In Process
33. entry internal SP1 in process Load bottom line data entry value Output to Setpoint 1 storage register R500 Internal Entry Complete C3 40 Set operator entry complete DL305 Application Example DL330 DL340 Only RUNG 15 Setpoint 2 Message Controls This rung is executed when the Function Select Bit and Menu Enabled are ON and the compare statement is equal such as menu function 2 has been selected The output displays the message Kiln Speed 96 New Function 1510 Only Top Line Select Bit Menu Enable Data Entry L Wenk red CT610 K2 DSTR rgo L029 integer value in 11 ML K11 DOUT F60 Output top line message 11 selection R400 DSTR F50 Load integer value K12 12 K12 DOUT F60 Output bottom line message 12 selection R402 Load value in storage register for Setpoint 2 DSTR F50 ge Ted 502 Output top line data for SP2 current value DOUT F60 R404 SP2 In In Process C342 CED OP 1510 Only Menu Enable Reset ME control bit OFF RUNG 16 Setpoint 2 Data Storage This rung stores the keypad entry value for Setpoint 2 after the ENTER key is pressed and Data Available status bit is ON Set operator entry internal SP2 in process SP2 Data Available A n
34. executed when the function select bit and Menu Enabled are ON and compare statement is equal such as menu function 1 has been selected The output displays the message Meal Hopper 1 3 Arrow UP DOWN Function OP 1510 Only Top Line 59 88 Bit Menu Enable Data Entry 6 C27 V2002 K1 LD Load integer value in K9 9 MES K9 OUT Output top line message 9 selection V2000 LD Load integer value K10 10 K10 OUT Output bottom line message 10 selection V2001 LD Load value in Storage register for Setpoint 1 V2401 GUT Output top line data for SP1 current value V2002 SP1 In CUM S Set operator entry internal SP1 in process Only 9062722 Reset ME control bit OFF sD RUNG 13 Setpoint 1 Data Storage This rung stores the up down arrow value selected for Setpoint 1 after the ENTER key is pressed and Data Available status bit is ON SP1 Data Available In Process C141 C5 LD Load bottom line data entry value 2004 OUT Output to Setpoint 1 storage register V2401 V2401 OUT Output top line data for SP1 current value V2002 SP1 In Process C141 RST Reset operator entry internal SP1 in process Internal Entry Complete C140 SET Set operator entry complete DL105 DL205 DL350 DL405 Application Example RUNG 14 Setpoint 2 Message Controls This rung
35. features The program Hopper Selected Kiln Speed L 4 9 provides ladder logic which supports controlling pushbuttons lamps messages and menu operations For training purposes the example program controls the items listed in the figure below such as Hopper Selection Kiln Speed Start Stop Run controls and Kiln Zone Temperatures Raw Meal 0 100 vi 52 3 umm WNN ae j Flow Cement Kiln Zone 1 Zone 2 Zone 3 Temperature Conveyor Flow Yy These same example programs and additional technical support information may be accessed PLCDirect s worldwide web site http www plcdirect com website for general info file transfers You may also find these programs on our 24 hour per day BBS system at 770 844 4209 If you find a problem with any of our products services or manuals please fill out and return the Suggestions card that was shipped with this manual D Allen Bradley SLC 5 03 and 5 04 Application Example ELE Allen Bradley Example Program DV 1000 Examples aM 510
36. fit your operator interface application 1 Pushbuttons The OP 1510 contains two OP 1510 user defined pushbuttons These two pushbuttons may be configured as momentary or alternating type signals The other three pushbuttons support the M multi layered Menu functions The Menu pushbuttons allow you to perform the Menu operations and are clearly labeled F2 Menu Clear Abort and Select li x Menu Clear Abort Select LCD Display Window Keypad Entry Annunciator Lamps The OP 1500 and OP 1510 both feature a LCD display window The LCD window supports two message lines which can display up to 20 characters each The messages must be entered using configuration software which is referred to as OPEditor Up to 160 messages may be configured and stored in the Operator panel The message control type may be static text dynamic or interactive The PLC logic program controls which messages are displayed Details on how to implement and use the different types of messages are covered in later chapters Lampi Lamp2 Lamp3 GREEN YELLOW RED OP 1500 OP 1510 Entry Keypad Je 7l s 9 Ode 7 15 16 1 2 3 Backlit LCD Display with 2 d 0 ENTER lines 20 characters each
37. it is important to have legible markings on the lamps and pushbuttons The lamp and pushbutton legends are different sizes and should be made separate for installation You may create custom labels for your application Use either the OP WINEDIT Help screens template which allows label entry and printout or use the templates provided on the following page Labeling the Use the templates provided on the next Lamps and page to create the labels on transparent Pushbuttons film The transparent film can be purchased from almost any office supply store in standard 8 1 2 x 11 sheets It is designed to run through a copy machine or laser printer The nicest legends result from using a computer graphics program and a laser printer to create the transparency The labels slide into the top and bottom pockets of the Operator panel overlay Use the following procedure to install the labels which are required for your application Machine Running F3 Stop Productior F1 F2 Start Stop Creating and Installing the labels 1 Remove front frame or bezel from the module unsnapping the four plastic tabs which hold the bezel to the module frame 2 Create legends for the top and bottom areas lamps and pushbuttons Once you have created the labels on transparent film you can cut around the outside of each legend so that it fits into the pocket RUN READY
38. message System Running Internal N7 11 MOVE Source 5 12 Dest 7 0 0 6 Source 74 Dest 0 RUNG 10 Kiln System Stopped Message This rung displays Kiln System Stopped Kiln Starting Pushbutton Internal F2 N7 11 N7 6 MOVE Source 7 1 Dest N70 0 System Running Internal MOVE N7 11 Source 8 Dest 7 1 2 0 Load message 5 to top line display register m 0 Load message 6 to bottom line display register m 1 Load message 7 to top line display register m 0 Load message 8 to bottom line display register m 1 D Allen Bradley SLC 5 03 and 5 04 Application Example RUNG 11 Setpoint 1 Message Controls This rung is executed when the Function Select Bit and Menu Enabled are ON and compare statement is equal such as menu function 1 has been selected The output displays the message Meal Hopper 1 3 Arrow UP DOWN Function Menu Enable Top Line Select Bit 1510 Entry Menu N7 6 7 7 EQUAL j SourceA N7 2 MOVES g Load integer value K9 9 16 7 1 Dest 7 0 Output top line message 9 selection 0 MOVE 4 lt 10 Load integer value 10 10 Dest N7 1 Output bottom line message 9 selection 0 MOVE Source N7 21 Load value in storage register for Setpoint 1 0 Dest id Output top line data for SP1 current value
39. number of digits you would like to display The value range which may be displayed is 0 65 535 integer or 0 9999 BCD Binary Coded Decimal Choose binary or BCD format and decimal placement of either Variable Point or Fixed position When choosing the data format for DirectLogic PLCs use BCD format and with Allen Bradley PLCs use Binary For Dynamic messages which require decimal point placement within the value you must use the OPEditor to perform parameter placement type For fixed position decimal points you must enter the decimal directly into the message text such as Zone1 Temp SP For displaying Variable Point numbers in a Dynamic message the decimal is controlled with base register m3 The 3 values are controlled within the PLC program TIP For Dynamic messages you must configure the data format and decimal point characteristics During configuration use the caret symbol to mark the data position and length The Operator Control parameter must also be changed to match the type and format of the data which is displayed E A o q Message Configuration Message Number 12 Did Text Speed 22777 Speed Central count 15 Message Value Decimal Poni Dr 0 S vate Paie Fined Format ae nco o New tow 5 Tate Neck Grade Enter pend
40. setpoint entry mode SP1 In Process N7 10 Resets internal SP1 in Process SP2 In Process N7 10 Reset internal SP2 In Process SP3 In Process N7 10 Reset internal SP3 In Process Cu SP4 In Process N7 10 Reset internal SP4 In Process UJ SP5 In Process N7 10 5 Reset internal SP5 In Process RUNG 25 End of program This rung marks the END of program END EU Information This product is manufactured in compliance with European Union EU Directives and carries the CE mark The following information is provided to comply with EU documentation requirements Technical Support SELV Circuits Environmental Specifications Preventative Maintenance and Cleaning External Fuse Protection for Input Power NOTE Products with CE marks performtheir required functions safely and adhere to relevant standards as specified by EC directives provided they are used according to their intended purpose and that the instructions in this manual are adhered to The protection provided by the equipment may be impaired if this equipment is used in a manner not specified in this manual Only replacement parts supplied by PLCDirect or its agents should be used A listing of international affiliates is available at our Web site http www plcdirect com If you need technical assistance please call the technical support group at PLCDirect 3505 Hutchinson Rd Cumm
41. supported CPUs use the first OP panel register for displaying a Top line Static message Your ladder logic program must sequence the message being displayed by placing an integer value 1 160 in register m 0 For Bottom line Static messages use register 1 for message selection The OP panel operating system automatically updates the latest Top and Bottom line messages according to values placed in the highlighted registers Register Function Value m 0 3 Top line message selection 1 Bottom line message selection m 2 Top line data menu function m 3 Decimal point top line m 4 Bottom line data m 5 Decimal point bottom line m 6 Status register m 7 Control register Example Message 3 System Running Understanding the Features aa Dynamic Message Dynamic displays are text messages which include embedded data These Operation messages present the operator with important PLC data The following paragraphs describe how to program Dynamic messages You may program message numbers 1 160 to be used as dynamic messages Dynamic messages may be displayed on either the top or bottom display lines The maximum number of digits which may be displayed is five if binary data format or four if BCD The figure below demonstrates the OPEditor screens for programming a Dynamic message Use the OPEditor to configure Dynamic messages Enter the message text and place the caret symbol s depending on
42. the manual Appendices It also defines the use of new Status bits Up Down arrows and Enter key bits Q What is required to get started using the OP 1500 and OP 1510 in my application A You must read this manual and understand the OP panel requirements and application concepts You must have programming knowledge for the PLC product you re using the PLC serial communications capabilities which are available as well as hook up and connecting cable data You should ensure the serial port cables and protocol parameters are properly chosen for the Optimate panel configuration you are programming Q What s different between the OP 1500 and OP 1510 operator panels A The OP panels support typical features such as messages pushbuttons and lamps with exception the OP 1510 panel allows menu sub menu options This menu sub menu feature is well suited for systems which require extensive operator entry of setpoints and variable type data The menu features occupy three pushbuttons to be used for handling the menu operations Once again you want to consider using the OP 1510 panel for applications which demand data entry of multiple variables or selection of multiple functions How configure the OP 1500 and OP 1510 operator panels A Using the OP WINEDIT configuration software available from PLCDirect This OPEditor software allows you to configure the OP panels in a Microsoft Windows environment You may configure your programs o
43. to the Appendix A Example Worksheets to help understand how the OP panel is configured OP 1510 This program is designed to be used with the DirectLogic DL305 and compatible Kiln Demo systems The following program is intended for training purposes and may not resolve all possible OP panel applications Some PLC programming knowledge is required to fully understand and implement the following program examples RUNG 1 If the CPU power cycles or machine and operator conditions are idle this rung will initialize OP panel and display message 1 and message 2 OP 1510 DirectSOFT ree Load tant K1 to select 11 constan select message Or Po 50 top line display OP 1510 Green Out put to base register m 0 R400 for top line message display ME DSTR F50 Load constant to select message 2 for Pushbutton Internal bottom line display F2 Status Starting K2 C201 C251 DOUT Feo Output to base register m 1 R402 for H R402 bottom line Message display OP 1510 Only Menu Enable C227 GED OP 1510 Only Menu Return C230 CED Status Register BD C231 CED Green L1 Lamp C220 RST Red L3 Lamp C222 SET ME bit set ON allows menu operations MR bit set ON returns to last menu selected Beeper Disable set ON which disables pushbutton and keypad beeper L1 bit reset OFF which de energizes Gree
44. type which determines if the menu message selects a sub menu or function Temperature Control Menu items which are configured as Functions allow the operator to select and Hopper Selection Kiln Speed Setpoint Zone1 Temp Perform user defined interaction Use the Setpoint Zone2 Temp on line details on Setpoint Zone3 Temp ow to configure a menu functions Heating Method Etc lt Level One lt Level Two RawMeal Hopper etc Level Three Control Selection lt Level Four PLC Meal Hopper 1 E 4 Ed Arrow UP DOWN 0 Configure your menu and sub menu items using the OP WINEDIT software Each item number must have an Item Level 1 4 as well as Item Type which determines whether the menu message is a sub menu or function Menu items which are configured as functions allow the operator to SELECT and initiate interactive operator actions Your ladder logic program controls the Menu Enable ME and Menu Return MR bit 7 and 8 of Control word m 7 to help coordinate these menu functions following pages help provide a clear understanding of the Status and Control bits which are affected while using the Menu Sub Menu functions Menu Operation Understanding the Features The OP 1510 has four additional bit functions AB FS MR and ME which defined within the status and control reg
45. 00 OP 1510 Overview Plan your System PLC L Let s look at the OP 1500 and OP 1510 operator panels and their individually supported features As you continue through this manual try to relate the examples to your Operator Panel application Use the Application Worksheet located in Appendix A which will be helpful during the design and configuration stages of your system To help implement the OP 1500 and OP 1510 you should plan your system with all operator interface requirements in mind All aspects of implementing the OP panels are covered in the beginning chapters It is important to read and understand all topics discussed before installing configuring and programming your application Pushbuttons Backlit LCD Display with 2 lines 20 characters each User ornes keys Opt Upti Mate The 1500 OP 1510 Operator panels provide man machine interface to Information your PLC automation system These panels are not designed for applications which demand large amounts of operator data entry The OP 1500 1510 have very similar characteristics but provide slightly different functionality The OP panel features such as lamps pushbuttons and messages are all discussed throughout this manual
46. 2 4 816 A oO o 2 4 8 14 ee TIP You must cycle power to the OP panel to activate the new switch settings OP 9001 Multi Panel Configurations The Termination Resistor If you are connecting more than one OptiMate panel to a single CPU this is referred to as Multi panel configuration Multi panel configurations require the OP 9001 Communications Master The OP 9001 communicates with the CPU as well as the connected OP panels The OP 9001 Communications Master looks for an address within the range of 0 to 30 for each panel connected Each panel connected in an RS 422 link must have a unique address A more detailed description of multiple panel configurations and installation is given in the OP 9001 M User Manual The last panel must be terminated when using an RS 422 communications link by setting switch 6 ON Operator panels communicating more than 50 feet distance must use RS 422 links Systems which are using the OP 9001 in a multi panel application use RS 422 wiring and properly set the terminating switch Switch 6 is used for terminating an RS 422 communications link NOTE Only the last panel of each RS 422 link should be terminated switch 6 ON All other panels must have switch 6 in the OFF position After changing the DIP switch settings remember to cycle power on the panel to activate the new switch settings Installation and Specifications Choosing Your Connecting Cables Depending on which
47. 2 9 Configuring base register address 4 6 communications 4 5 panel address 4 6 panel functions 4 6 Connecting Cable 5 04 2 9 details 2 10 GE Series 1 2 9 pinouts 2 10 SIMATIC TI 2 9 Slice I O 2 9 11805 2 9 Connecting Cables 2 9 Connecting Cbale T1405 2 9 Control Register 3 4 CPU cables 2 9 D Data Acknowledge control bit 3 13 Data Available status bit 3 13 Decimal point placement 3 10 types 3 10 DirectLOGIC communications table 4 5 Dynamic Message bottom line display 3 9 display 3 7 operation 3 7 top line display 3 8 Frequently Asked Questions 1 8 Interactive Message arrow adjustment 3 10 bottom line display 3 12 numeric keypad 3 10 operations 3 10 status and controlbits 3 13 top line display 3 11 Keypad entry 1 6 L Label creating 2 3 installation 2 2 Lamp control example 3 19 example 3 20 flash example 3 19 3 20 labels 2 2 legend 2 3 operation 3 17 Legends 2 3 Mapping control register 3 25 DL305 status register 3 26 status register 3 24 Memory register assignment 3 21 register definition 3 21 Memory Mapping compatible example 3 25 DirectLOGIC compatibles 3 24 DirectLOGIC example 3 24 DL305 example 3 26 operation 3 24 overview 3 21 PLCDirect example 3 25 Menu function select bit 3 15 3 16 menu bits 3 15 menu enable bit 3 16 operation 3 5 3 15 planning 3 14 Menu and Sub Menu 3 14 Mess
48. 20 Setpoint Z4 Data Storage This rung stores the keypad entry value selected for Setpoint 4 after the ENTER key is pressed and Data Available status bit is ON SP4 Data Available A In Process D C344 C205 DSTR F50 R410 DOUT F60 R506 DOUT F60 R404 SP4 In Process C34 cast Internal Entry Complete C340 SED Load bottom line data entry value Output to Setpoint 4 storage register R506 Output top line data for SP4 current value Reset operator entry internal SP4 in process Set operator entry complete 4 ve DL305 Application Example DL330 DL340 Only RUNG 21 Setpoint Z5 Message Controls This rung is executed when the Function Select Bit and Menu Enabled are ON and the compare statement is equal such as menu function 5 has been selected The output displays the message Zone3 Temp SP Enter New Temp Function OP 1510 Only Top Line Select Bit Menu Enable Data Entry lue in K rud elo K5 DSTR F50 oad integer value in K17 17 1 17 DOUT F60 Output top line message selection R400 DSTR F50 Load integer value K18 18 K18 DOUT F60 Output bottom line message selection R402 Load value in storage register for Setpoint 5 DSTR F50 dob E R510 Output top line data for SP5 current value DOUT F60 R404 SP5 In Process 3 C345 SED
49. 5 1545 8 YOM 15 tied OV m 3 3 ECTS seg CE th 14 tied ov OP saree 4 5 2 H 13 tied OV 19877 hol use 12 not used 14 4 On line o NEM 11 not used 15 3 Din e 10 not d 1 2 Dout 2 Eee 7 1 YOP t 9 not used 8 Hor used 25 25 not used used gt 24 not used 11 notused 29 23 not used OP 4CBL 2 0825 PLC 0815 10 notused 952 22 not used 2 3 no used 21 not used 3 7 0V 20 20 not used 4 3 6 notused 20 19 not used 59 5 CTS CT 18 not used 4 RTS 42 17 not used 3 Din 29 16 not used 2 Dout al 15 not used 1 not used 14 not used 8 Pin Mini DIN DB15 ERE OP ACBL 2 n 73 3 5 3 Din 4 2 2 Dout EIDEM 12 5 0V RS 422 Pinout Panel PLC Panel 1 Din 4 11 Dout Din 12 Dout 9 not used e 1 not used Dout 9 Din 10 not used 2 Dout Dout 10 Din 11 o Din 5 0V 12 not used 6 s bs used RTS4 13 not used CTS E pue o 9 7 not used RTS 9 8 not used CTS 15 Understanding the Features In This Chapter Learning the Features Status and Control Registers Message and Menu Operations Displaying Messages Menu Operations OP 1510 Only Pushbuttons and Lamps Memory Mapping Process DirectLOGIC User Memory Overview Mapping Operation Mapping Example DL105
50. Controls This rung is executed when Select key and Menu Enabled bit are ON and the compare statement is equal such as menu function 5 has been selected The output displays the message Zone3 Temp SP ji Enter New Temp Function Menu Enable Top Line Select Bit 1510 Entry Menu 7 6 7 7 i i z SourceA N7 2 MOVES 47 Load integer value in 17 17 6 7 0 SourceB 5 Dest N7 0 Output top line message 17 selection 0 MOVE 4 lt 18 Load integer value K18 18 Dest N7 1 Output bottom line message 18 selection 0 MOVE p Source 7 25 Load value in storage register for Setpoint 5 0 Dest id Output top line data for SP5 current value SP5 Process N7 10 Set operator entry internal SP5 in Process L Menu Enable 7 7 Reset ME control bit OFF 7 RUNG 20 Setpoint 5 Data Storage This rung stores the keypad entry value selected for Setpoint 5 after the ENTER key is pressed and Data Available status bit is ON SP5 In Data Available Process DA N7 10 7 6 5 5 Source N7 4 Load bottom line data entry value 0 Dest 7 25 Output to Setpoint 5 strorage register N7 25 0 MOVE Source N7 4 Load bottom line data entry value 0 Dest Output top line data for SP5 in process SP5 In Process N7 10 Reset operator entry internal SP5 in Process Ue Entry Complete nternal N7 10 Sets Data Entry Complete internal ON Ls D Allen Bradley SLC 5 03 and 5
51. EPECREN Te Range N A Action N A Data Type Format Text Message Data Type Format Data rere e REE PE E ET Range Action Arrow Data Type Format BCD Application Worksheet 3 EXAMPLE MESSAGE WORKSHEET PAGE MESSAGE Text Text Message Nen Action Data Type Format BCD Range N A re TRETISETSESTETESETE TET T Action Keypad Data Type Format Range N A Action N A Data Type Format BCD Range N A E eae eae Action Keypad Data Type Format Range N A DRESSER EESTI ERE Action N A Data Type Format N A EP ETE ETT ET Action Keypad Data Type Format BCD Range N A FEN EG ERE ERE RR Action N A Data Type Format N A DEER EL EPL Action Keypad Data Type Format gcp Range N A ata Type Forma Action Data Type Format ata Type Forma Action Data Type Format Action Data Type Format Action Data Type Format Action Data Type Format Action Data Type Format Action Data Type Format 4 4 Application Worksheet EXAMPLE MENU WORKSHEET PAGE MENU Text pape 3 Funston e P SELES TTT Level Function No pesas asp ops eee zm Function No Level
52. F1 pressed Internal Kiln Start C51 RUNG 4 Kiln Starting Lamp Control This rung controls the annunciator lamps during startup mode Internal Yellow Kiln Start L2 Lamp C51 C21 Yellow Lamp L2 set ON SET Yellow L2F Flash C24 Yellow Flash L2F set ON SED Red L3 Lamp C22 Reset Red L L3 OFF L RST eset Red Lamp L3 O BD DL105 DL205 DL350 DL405 Application Example and RUNG 5 Startup Delay Timer This delay timer signals the System Start C52 control relay Internal Pushbutton Kiln Starting F2 C51 C1 Kiln Starrt signal is energized ON if start LF pushbutton F1 pressed System Startup System Startup Delay Timer belay Timer TO 0 K20 RUNG 6 System Running This rung controls sets internal control relay System Running C52 ON System Startup Internal Delay Timer System Running 0 52 Set ON when timer accumulative preset SET RUNG 7 System Running Lamp Control This rung controls the annunciator lamps when System Running C52 is ON Internal Green System Running L1 Lamp 52 C20 Kiln running sets Green Lamp L1 ON SET Yellow L2 Lamp 21 Resets Yellow Lamp L2 OFF RST Yellow L2 Flash C24 RST Reset Yellow Flash L2F OFF RUNG 8 This rung resets internal control relay C52 System Running when alternating pushbutton 2 F2 is OFF Pushbutton System St
53. L330 DL340 Only 244 ERA dedi aos die dep ce deg IH deeds 3 26 Chapter 4 Configuring Your Operator Panel Preparing for Configuration etr Rire RR rr nra ee ee ee ee 4 2 Configuration ete UR Le Rd bie D rep MDC SEES ERES 4 2 OPEditor Software s cres ERI Ww REEF CEPR IE CREE TE Cu 4 2 More about the s b epa ce ande ate Dan yd apto icd Sn ud 4 3 OPEditor Documentation acct dite Get a E ED AE E 4 3 System Requirrerelnits acd dette eer este he addo onda a ente 4 3 How to Configure Your 4 4 SIBD tatit Ad ados aaa aide 4 4 a ata tanta e ERE bun LL LM dA d DE 4 4 cuoc nemT 4 4 Slopa Me M 4 4 Step Oe edunt et vpn esc terat rr emeret aquam eee eani 4 5 Sichg nc TE ERE 4 6 crap cec CM EL LE E 4 6 Step olay oe mae hata Hil wines Manel M a 4 6 Step SO cesi xw elus etu asd pb wt rs 4 6 Step TO t eb S nC 4 6 Chapter 5 Maintenance and Troubleshooting Troubleshooting the OP 1500 1510 Panels
54. N Keys As you press the up and down arrow keys the numeric value will increment and decrement respectively one count at a time When the adjustment is complete and you press the Enter key the value will be placed data register or m 4 top or bottom line data for display and the DA status bit is set The DA bit will be set until a new message is displayed or the DAK control bit is set Understanding the Features Interactive X6 emp if the d input is M the 16 bit integer value is placed in T CHE ON Word register V2000 m 0 requesting message SE EIE OUT 6 to be displayed on the top line v2000 m 0 OP Panel Example PLC Register User Memory m 0 Message requested e g V2000 6 Description Top Line Interactive Message Regardless of which PLC product Register Function you are using the following concept 0 6 Top line message selection 2 top line m 1 Bottom line message selection Your ladder logic program must Top line data menu function select the top line message being 3 Decimal point top line 3 displayed by placing an integer m 4 Bottom line data RI value between 1 160 message m 5 Decimal point bottom line m in register m40 The highlighted n46 Status register 5 register shown in this figure results Control tere in displaying this Top Line 1 7 g Interactive mess
55. N7 6 N7 7 EQUAL 4 SourceA N7 2 MOVES 43 Load integer value in K13 13 6 7 SourceB 2 past N7 0 Output bottom line message 13 selection 0 MOVE Source 14 Load integer value K14 14 Dest N7 1 Output top line message 14 selection 0 MOVE p Source 7 23 Load value in storage register for Setpoint 43 0 Dest id Output top line data for SP3 current value SP3 Process N7 10 Set operator entry internal SP3 in Process L Menu Enable 7 7 Reset ME control bit OFF 7 RUNG 16 Setpoint Z3 Data Storage This rung stores the keypad entry value selected for Setpoint after the ENTER key is pressed and Data Available status bit is ON SP3 In Data Available Process N7 10 7 6 MOVE 13 5 Source N7 4 Load bottom line data entry value 0 Dest N7 23 Output to Setpoint 3 strorage register N7 23 0 L MOVE Source N7 4 Load bottom line data entry value 0 Dest NE Output top line data for SP3 in process SP3 In Process N7 10 Resets operator entry internal SP3 in U 5 3 Process Entry Complete nternal N7 10 Sets Data Entry Complete internal ON Ls aud Allen Bradley SLC 5 03 and 5 04 Application Example RUNG 17 Function Select Key N7 6 Setpoint Z4 Message Controls This rung is executed when Function Select Bit and Menu Enabled bit are ON and the compare statement is equal such as menu function 4 has been selected The output displays the message Zone2 Temp SP Enter New Te
56. New Understanding the Features Status and Control circled registers in the figure below are required when using an Interactive Bits used with message As described in earlier chapters the Interactive messages pass data Interactive Messages values between the OP panel and the PLC The data exchange is coordinated with the Data Available DA and Data Acknowledge DAK bits Register Function m 0 Top line message selection 1 Bottom line message selection 2 Top line data menu function m 3 Decimal point top line m 4 Bottom line data 5 Decimal point bottom line m 6 Status register EIE m 7 Control register m OP 1500 OP 1510 Status Register m 6 Status Register m 6 15 14 13 12 1110 9 8 7 6 5 4 3 2 4 0 15 14 13 12 1110 9 8 7 6 5 4 3 2 1 0 V EN DA F5 F4 F2 F1 A EN MA AB FS DA SEL F2 FA Control Register m 7 Control Register 7 15 14 13 12 4 10 9 8 7 6 5 4 3 2 4 0 15 14 13 12 4 10 9 8 7 6 5 4 3 2 4 0 BD DAKL3F L2F LIF L3 L2 L1 BD ME DAKLL3F L2F L1F L3 L2 L1 2 m D Using the Data The DA Data Available register bit number 5 ofthe Statu
57. ON DSTR F50 RUNG 10 Internal System Running KS DOUT F60 R400 DSTR F50 K4 DOUT F60 R402 System Running Message Load integer value K3 3 Output top Line message 3 Load integer value K4 4 Output bottom line message 4 This rung displays the System Running message when internal input C252 is ON DSTR F50 K5 DOUT F60 R400 DSTR F50 K6 DOUT F60 R402 Load integer value K5 5 Output top line message 5 Load integer value K6 6 Output bottom line message 6 This rung displays Kiln System Stopped when the system is not running or not Load integer value K7 7 Output top line message 7 Load integer value K8 8 Output bottom line message 8 RUNG 11 Kiln System Stopped Message starting and F2 pushbutton 2 is pressed Internal Pushbutton Kiln Running F2 ad DSTR F50 7 Internal Kiln Starting DOUT F60 C251 R400 ME DSTR F50 K8 DOUT F60 R402 DL305 Application Example DL330 DL340 Only The DL305 only allows the compare statement when using timer and counter registers This rung maps the function selection number into Timer Counter RUNG 12 Maps R404 Function Select to R610 registers for compare statement Function Select Bit eae DSTR F50 1 R404 DOUT F60 610
58. OP 1510 Only Menu Enable C227 RST RUNG 22 Setpoint Z5 Data Storage This rung stores the keypad entry value selected for Setpoint 5 after the ENTER key is pressed and the Data Available status bit is ON Set operator entry internal SP5 in process Reset ME control bit OFF In Process eve DSTR F50 410 5 Data Available DA Load bottom line data entry value DOUT F60 Output to Setpoint 5 storage register R510 R510 DOUT F60 Output top line data for 5 5 current value R404 SP5 In Process C345 RST Reset operator entry internal SP5 in process Internal Entry Complete C340 SET Set operator entry complete 1 DL305 Application Example DL330 DL340 Only RUNG 23 Data Entry Acknowledge This rung controls confirmation to the OP panel that data entry and storage are complete Status Register Control Register Data Available Data Acknowledge ia Output is ON when input C5 is ON M RUNG 24 Post Entry Control This rung prepares the program for the next OP panel operation Internal Data Availabe OP1510 Only Entry Complete DA Menu Enable C340 C205 C227 Sets ME control register bit ON zd SED Internal Entry Complete C340 Resets internal control relay Data Entry RST Complete RUNG 25 Entry Mode This rung set internal control relay for Setpoint Entry Mode interlocking Set
59. SP1 in Process N7 10 Set operator entry internal SP1 in Process LL Menu Enable 7 7 Reset ME control bit OFF 7 RUNG 12 Setpoint 1 Data Storage This rung stores the up down arrow value selected for Setpoint 1 when the ENTER key is pressed and Data Available status bit is ON SP1 In Data Available Process DA N7 10 N7 6 4 5 Source Ne Load bottom line data entry value Dest 7 21 Output to Setpoint 1 strorage register N7 21 0 MOVE Source Load bottom line data entry value Dest ii Output top line data for SP1 in process SP1 in Process N7 10 Reset operator entry internal control relay U E SP1 in Process Internal Entry Complete N7 10 Sets Data Entry Complete internal control L 0 Allen Bradley SLC 5 03 and 5 04 Application Example RUNG 13 Setpoint 2 Message Controls This rung is executed when the Function Select Bit and Menu Enabled bit are ON and the compare statement is equal such as menu function 1 has been selected The output displays the message Kiln Speed 96 New Speed Function Menu Enable Top Line Select Bit 1510 Entry Menu 7 7 n 7 2 MONES 41 Load integer value in K11 11 16 ne SourceB 2 Dest N7 0 Output top line message 11 selection MOVE Source 12 Load integer value K12 12 Dest N7 1 Output top line mes
60. The example program listed on the following pages is designed for Allen Bradley SLC 500 5 03 and 5 04 PLC systems The program supports the OP 1510 Demo application This program is included on the 3 1 2 disk labeled OP 1500 OP 1510 Example Disk which is provided with this manual This example PLC program 1510 AB must be used with the OP 1510 configuration file 1510 AB OCF Load these program files to the PLC and OP panel for connection and operation of the Kiln Demo application You may also refer to the Appendix A Example Worksheets to help understand how the OP panel is configured OP 1510 This program is designed to be used with the Allen Bradley SLC500 5 03 and 5 04 Kiln Demo PLC systems The following program is intended for training purposes and may not resolve all possible OP panel applications Some PLC programming knowledge is required to fully understand and implement the following program examples RUNG 1 If the CPU power cycles or machine and operator conditions are idle this rung will initialize the OP panel and display message 1 and message 72 FirstScan S1 MOVE Load constant value 1 to select message 1 Source 1 for top line display 15 Dest 7 0 Pushbutton Kiln Starting 0 F2 Internal N7 6 N7 11 MOVE Load constant value 2 to select message 2 Source for top line display 4 4 Dest N7 1 Clear Abort Green 0 NTO Nr 1510 Only Menu Enable N7 7 ME
61. Y A ag Fs F2 F1 Control Register 7 Control Register 7 15 14 13 12 41 40 9 8 7 6 5 4 3 2 41 0 15 14 13 12 41 40 9 8 7 6 5 4 3 2 41 0 BD L3 L2 L1 BD DAKI L3F L2F L1F L3 L2 L1 2 D 142 Understanding the Features Using the Menu Your ladder logic program must energize the ME Menu Enable bit within the bits Control register When the ME bit is ON the operator may use the Menu Clear Abort and Select keys located on the OP 1510 With the ME enabled you may view and SELECT the configured menus being displayed by the OP panel Use the arrow Up Down keys to scroll the configured menus While the ME bit is energized the register 2 maintains the Menu function number If a particular function is chosen with the Select key the OP panel energizes the Function Select FS bit in Status register m 6 When your program sees the FS bit set it should decode the function number placed into register m 2 clear the ME bit and execute the selected function Register Function m 0 Top line message selection m 1 Bottom line message selection m 2 Top line data menu function m 3 Decimal point top line
62. a leitet estie M Ms 3 6 Dynamic Message Operation 3 7 Dynamic Message Top Line 2 b RR Rx ex eR V RE Ex eve 3 8 Dynamic Message Bottom Line 25 cese duse de e pear a eyes 3 9 Interactive Message Operations 3 10 Numeri keypad TS Sone Anetra IO pcdes v 3 10 Adjustment cic d nei ete utr e to ne e ce Pbi pde 3 10 Interactive Message I RR see xe HE OR EIE IE 3 11 Interactive Message Bottom Line 3 12 Status and Control Bits used with Interactive Messages 3 13 Using the Data Available and Data Acknowledge Bits 3 13 Menu and Sub Menus OP 1510 Only 3 14 Menu send uptime E DER SUN E pali e Seen Swe Fate ids pine 3 14 Menu Operation 423232 Ce od a ol hl ee aa eee hake Rae oes 3 15 Using te Menu bils tech te exer ett te RE RU EE ea a kee 3 16 Using Menu and Function Select bits 3 16 Pushbuttons and Lamps hee eee RA CER ER EE 3 17 PUSHDUROIP Operation Ol aie eG
63. a Belden 9279 or equivalent cable 5 Check 24VDC power source DirectLOGIC PLCs If you are using the secondary communications port such as DirectLOGIC PLC port 2 ensure the communications port address and protocol setting match 4 9 4 Maintenence and Troubleshooting e o c 5 5 o Allen Bradley Panel to PLC Communications OTHER PLC PLC Model Port Baud Rates Parity Stop Bit DL105 230 240 Top 9600 Odd Bottom Bottom 01240 only 1 9600 19 2k Odd None DL250 9600 Odd None 1 Bottom 9600 19 2K DL330 DCU only 4800 9600 19 2k Odd None 1 DL340 Bottom amp Top 4800 9600 19 2k Odd None 1 DL350 9600 Odd 1 Bottom 4800 9600 19 2 DL430 440 Top Top 9600 Odd 1 Bottom 9600 19 2k Odd None DL450 DB15 9600 Odd DB25 9600 19 2k Odd None 1 RJ12 9600 19 2k Odd None For Allen Bradley you may connect to Channel 0 bottom serial port using DF1 in full duplex mode Addditionally the Allen Bradley software allows the bottom port to aunique PLC address The Allen Bradley software default is PLC address one You must ensure the OP panel configuration address matches the PLC address you have assigned The Allen Bradley port only communicates using either 4800 or 9600 baud No other baud rates are supported between the OP panel and Allen Bradley PLC For example on Allen Bradley PLC s the serial port baud rate d
64. a entry control Not C374 always ON after first scan maps OP register R414 R415 to R16 R17 C374 Mapping the STATUS word Mt DSTR ON R414 DOUT RIG Internal OP panel i Control Register Relays R414 R415 m 6 Status register m 6 R16 R17 OP 1500 6 PLC Program User Memory 15 14 13 12 1110 9 8 7 6 54 3 2 1 0 C177 C170 C160 B Y EN DA F5 F4 F3 F2 F1 EN DA F5 2 F1 1510 m 6 PLC Program User Memory 15 14 43 12 1110 9 8 7 6 5 4 3 2 1 0 C177 C170 C160 B 7 F2 F1 7 F2 F1 IDEE SEED Understanding the Features DL305 Only This figure demonstrates how the Control word is updated using the internal control relay memory for bit manipulation In this figure notice Control Relays R20 R21 are loaded into the OP panel Control register m 7 The control word operates the annunciator lamps flashing control and menu data entry operations Not C374 always ON after first scan maps R20 R21 to
65. age Example Message 6 Enter New WARNING With the OP 1510 if an Interactive menu message is selected you may press the Clear Abort key to escape the data entry process In the case you do not enter new data but press the ENTER key the OP panel will automatically load zeros into the data entry buffer Understanding the Features Interactive T In this example if the PLC X4 input signal is ON Messaae the constant K8 16 bit integer value is placed in SOHO Line ON E 5 Word register V2001 1 requesting message 8 to be displayed on the bottom line OUT V2001 m 1 OP Panel Example PLC Register User Memory m 1 Message requested V2001 8 Description Bottom Line Interactive Message Regardless of which PLC product Register Function you are using the following concept m 0 Top line message selection 2 bottom line m 1 8 Bottom line message selection Your ladder logic program must 742 TUnefion select the bottom line message 3 Decimal point top line being displayed by placing an 4 Bottom line data integer value between 1 and 160 5 Decimal point bottom line message 7 in register m 1 The n46 Status register highlighted register shown in this PAR figure results in displaying this g bottom line Interactive message Example Message 8 Enter
66. age display overview 1 6 Message Display operations 3 5 types 3 5 O OP 9001 cable connectors 2 9 OP 9001 Communications Master 2 8 OP Panel LCD display 1 6 memory definition 3 22 overview 1 5 pushbuttons 1 5 OP panel configuration mode 2 7 features 3 2 labels 2 2 lamps 1 6 OPEditor configuration cable 2 7 configuration software 4 2 documentation 4 3 installation 4 4 system requirments 4 3 user steps 4 4 P Panel cutout demensions 2 4 mounting demensions 2 4 Panel Configuration problems 5 2 Power Receptacle 1 7 Power Supply connections 2 6 connectors 2 9 hook up 2 6 requirments 2 6 Preparing labels 2 2 Pushbutton labels 2 2 legend 2 3 operation 3 17 R RS 422 communications 2 8 5 Serial Port 1 7 Specification storage temperature 2 5 Specifications 2 5 communication link 2 5 diagnostics 2 5 environmental 2 5 NEMA rating 2 5 power connector 2 5 Static Message display 3 6 operation 3 6 Status and Control bit definition 3 4 bit level access 3 3 register overview 3 3 Status Register 3 4 T Toubleshooting Panel to PLC communications 5 3 5 4 Troubleshooting 5 2 U User Memory overview 3 23
67. al SP4 in process Set operator entry complete BD DL105 DL205 DL350 DL405 Application Example EL RUNG 20 Setpoint Z5 Message Controls This rung is executed when the function select bitand Menu Enabled are ON and the compare statement is equal The output displays the message Zone3 Temp SP Enter New Temp Function OP 1510 Only Top Line 59 88 Bit Menu Enable Data Entry 6 C27 V2002 K5 LD Load integer value in K17 17 K17 OUT Output top line message 17 selection V2000 LD Load integer value K18 18 K18 OUT Output bottom line message 18 selection V2001 LD Load value in Storage register for Setpoint 5 V2405 Output top line data for SP5 current value OUT V2002 SP5 In Froress Set operator entry internal SP5 in process L SED Only 906272 Reset ME control bit OFF sD RUNG 21 Setpoint Z5 Data Storage This rung stores the up down arrow value selected for Setpoint 5 after the ENTER key is pressed and Data Available status bit is ON SP5 Data Available DA In Process C145 C5 LD Load bottom line data entry value V2004 OUT Output to Setpoint 45 storage register V2405 V2405 OUT Output top line data for SP5 current value V2002 SP5 In Process C145 RST Reset operator entry internal SP5 in process Internal Entry Complete C140 SET Set operator
68. ark of Microsoft Corporation OPTOMUX and PAMUX are trademarks of OPTO 22 Copyright 1997 PLCDirect Incorporated Rights Reserved No part of this manual shall be copied reproduced or transmitted in any way without the prior written consent of PLCDirect Incorporated PLCDirect retains the exclusive rights to all information included in this document Manual Revisions If you contact us in reference to this manual be sure and include the revision number Title OP 1500 OP 1510 Operator Panel User Manual Manual Number OP 1510 M Original Cover Copyright Original Issue Contents Manual Revisions 1 70 2nd Edition Cover Contents 2nd Edition Pages 1 70 New Manual Format Contents and Examples Rev A All sections Text Corrections Remove OP DOSEDIT Add DL350 notations Manual Revisions Rev B Chapter 2 Cut out dimensions added OP 2CBL 1 Appendix A D Minor changes Table of Contents Chapter 1 Getting Started Introduction x es Dex aie EG REIR E Roe wel owe 1 2 Purpose of this Manual rcr e ure FR Een 1 2 Contents of the Manual x trt rt ace ee caer ct des Coe Lee GE DS EX Soc tweed 1 2 Supplemental Manuals P 1 2 Technical Assistante ect ea nen ae need Feed ep bp eed CR n 1 2 Ghapters quee sod o esatta oct e Do ttn oda E 1
69. artup Internal 2 Delay timer System Running C1 0 C52 Reset C52 System Running control relay RST e DL105 DL205 DL350 DL405 Application Example RUNG 9 Kiln Starting Message This rung displays Kiln Starting message when internal input C51 is ON Internal Kiln Starting C51 LD Load integer value 3 OUT Output Top Line message 3 selection V2000 LD Load integer value 4 K4 OUT Output bottom line message 4 selection V2001 RUNG 10 System Running Message This rung displays System Running message when internal input C52 is ON Internal System Running Load integer value K5 5 LD K5 OUT Output top line message 5 selection V2000 LD Load integer value K6 6 K6 OUT Output bottom line message 76 selection V2001 RUNG 11 Kiln System Stopped Message This rung displays Kiln System Stopped when the system is not running or not starting and F2 pushbutton No 2 is pressed Internal Pushbutton Kiln Running F2 C52 C1 LD Load integer value K7 7 1 K7 Internal 1 Starting OUT Output top line message 77 selection C51 V2000 A i LD Load integer value K8 8 K8 OUT Output bottom line message 8 selection V2001 BD DL105 DL205 DL350 DL405 Application Example RUNG 12 Setpoint 1 Message Controls This rung is
70. ball Understanding the Features Dynamic Message T In this example if the PLC s input signal X4 is Top Lin ON the 16 bit integer K5 value is placed in MEUSE 11 ON es Word register V2000 m 0 selecting message OUT 5 to be displayed on the top line The data value v2000 m 0 in register V3000 is moved into V2002 2 LD such as 1100 which is embedded in the top line V3000 Loads variable data message The Top line data value will be update as long as X4 is enabled ON OUT v2000 2 Example PLC Register User Memory m 0 Message requested V2000 5 2 Top line message data V2002 1100 Description Top Line Dynamic Message Regardless of which PLC product Register Function you are using the following concept m 0 5 Top line message selection top line m 1 Bottom line message selection j 11 i i Your ladder logic program must 2 100 Top line data menu function select the message being displayed 3 Decimal point top line by placing an integer value between 4 Bottom line data 1 and 160 message in register 5 Decimal point bottom line m 0 The embedded dataforthetop 6 Status register line message is controlled by 7 Control register loading a 16 bit value into register 2 The highlighted registers in Example Message 5 this figure re
71. bit set ON which allows menu operations C L OP 1510 Only Menu Return 7 7 MR bit set ON returns to last selected upon exits E La Status Register BD 7 Beeper Disable set ON which disables L 7 9 pushbutton and keypad beeper Green L1 Lamp N7 7 L1 bit reset OFF which de energizes Green C U 2 0 Lamp Red L3 Lamp N7 7 L3 bit set ON which energizes Red Lamp 12 Landi Allen Bradley SLC 5 03 and 5 04 Application Example RUNG 2 Kiln Start Control This rung controls starting a machine or process The internal control relay Kiln Start C51 is used to start the Startup Delay Timer and will remain ON until the L1 control register bit is energized turn ON Pushbutton Green Internal F1 L1 Lamp Kiln Start N7 6 N7 7 N7 11 Kiln Start signal is energized ON if start pushbutton F1 pressed 0 0 M 2 Internal Kiln Start 7 11 RUNG 3 Kiln Starting Lamp Control This rung controls the annunciator lamps during startup mode Internal Yellow Kiln Start L2 Lamp N7 11 N7 7 Yellow Lamp L2 set ON i LL Yellow L2F Flash N7 7 Yellow Flash L2F set ON 4 Red L3 Lamp 7 7 Reset Red Lamp L3 OFF C RUNG 4 Startup Delay Timer This rung is the delay timer signal for the System Start control relay System Kiln Pushbutton Startup Starting F2 Delay Timer c bus N7 11 N7 6 14 0 Kiln Starting input starts Delay Timer
72. ble 2 9 Table of Contents Connecting Cable Details 2 x oe e donate etes etate uti dud i 2 10 Connecting Gables o prre ks RETE EE EI I RE S EUER E CUI CR REB E T EIE 2 10 Chapter 3 Understanding the Features Learning th Features E RN ES E ER RE 3 2 Status and Control Registers 3 3 Status and Control Register 3 3 Bit Level ACCESS iE ondes AM 3 3 Status and Control Register 3 4 Message and Menu Operations 3 5 Op rator Panel ucc hu Madam die af Senna Vast ened 3 5 MSS SACS Oc T Tc ache accu oai a 3 5 Static Massages cl dr secta M ee d t un s 3 5 Dynamic Messages aot 8X b deti dx 4 vu ides Lade t dde EUM Ma 3 5 Interactive Messages wee e Ete ea ee ete darc RA ace ERAN A ey BB RR RR e E ata 3 5 Displaying Messages iussi a rk La CR a RO CR T AR 3 6 Static Message Operation ae dcos e dut x gated Med d Ug eua 3 6 Static DISDIS ut
73. cuted when Select key and Menu Enabled are ON and compare statement is equal such as menu function 3 has been selected The output displays the message Zonei Temp SP Enter New Temp Function OP 1510 Only Top Line see Bit Menu Enable Data Entry 6 C27 V2002 K3 LD Load integer value in K13 13 K13 OUT Output top line message 13 selection V2000 LD Load integer value K14 14 K14 OUT Output bottom line message 14 selection V2001 LD Load value in Storage register for Setpoint 3 V2403 Output top line data for SP3 current value OUT V2002 SP3 In Porse Set operator entry internal SP3 in process CED p Only 91227998 Reset ME control bit OFF Rs RUNG 17 Setpoint 3 Data Storage This rung stores the keypad entry value selected for Setpoint 3 after the ENTER key is pressed and Data Available status bit is ON SP3 Data Available In Process C143 C5 LD Load bottom line data entry value V2004 OUT Output to Setpoint 3 storage register V2403 V2403 OUT Output top line data for SP3 current value V2002 SP3 In Process C143 RST Reset operator entry internal SP3 in process Internal Entry Complete C140 SET Set operator entry complete DL105 DL205 DL350 DL405 Application Example RUNG 18 Setpoint Z4 Message Controls This rung is executed when Select key and Menu Enab
74. ding the Features Status and Control Status register m 6 and Control register m 7 are used for data exchange Register Definition between the OP panel and PLC program The figure below shows the individual bits within each data register The function of the Status and Control register bits are described below Register Function m 0 Top line message selection 1 Bottom line message selection 2 Top line data menu function m 3 Decimal point top line m 4 Bottom line data m 5 Decimal point bottom line m 6 Status register m 7 Control register Status Register m 6 F1 F5 Are the status function for the OP panel definable pushbuttons These bits are set to 1 ON when the button is active F3 F5 OP 1500 only DA Data Available is for data entry operations The DA is set to 1 when new data has been entered and ENTER key has been pressed SEL Set to 1 when SELECT key is pressed OP 1510 only FS Function Select Indicates that a function has been selected through use of the menu tree The function number will be held in register m 2 1510 only AB Abort Set to 1 when button pressed OP 1510 only MA Menu Active Setto 1 when menu button is pressed Cleared when ME bit is reset OP 1510 only EN A Y Numeric keypads Enter Up arrow and Down arrow button status These status bits are set to 1 ON when button is active Control Register m 7 L1 L3 Lamp
75. e case of a Multi panel application this port may be connected to the OptiMate OP 9001 Communications Master Power Receptacle The block style connector also located on the back of the panel is used to connect an external 24VDC power supply This block style connector with screw terminals is provided with each panel and allows plug in connection to the power receptacle Address Block The address switch is for setting the panel address number 0 30 or selecting the panel configuration mode address No 31 The address block contains six switches which are discussed in Chapter 2 Installation and Specifications Access the The back of the OP panel must be accessible for maintenance and programming Panel purposes For door mount installations allow minimum 5 inch depth behind the door for OP panel clearance This will include the 2 3 inches required for communications connector and cable The next chapter discusses mounting specifications and cutout dimensions Please refer to the Maintenance and Troubleshooting chapter in this manual for tips and techniques on troubleshooting Getting Started Frequently Asked Questions Q What s new in this Second Edition Rev A User s Manual A The Second Edition OP 1500 and OP 1510 manual is divided into chapters for quick reference to information This manual will help you understand and use features for both operator panels Application Worksheets and programming examples are provided within
76. efaults to 1200 baud and must be changed The baud rate for channel 0 must be set to 4800 or 9600 baud to match the OP WINEDIT configuration Also the base memory area must be expanded to include the full range of registers such as N7 0 through N7 7 OTHER PLCs Regardless of which PLC brand you are implementing the communications parameters should be reviewed and properly configured Please check the appropriate manual for your PLC product to ensure proper communications port and panel type settings Appendix A Worksheets In This Appendix Example Application Worksheet Example Message Worksheet Example Menu Worksheet User s Application Worksheet User s Message Worksheet User s Menu Worksheet 2 Application Worksheet KILN DEMO EXAMPLE WORKSHEET PAGE PUSHBUTTONS LAMPS DESCRIPTION 1510 Demo A M Alternate Momentary System Type Single Panel F1 Start OP 1510 Panel Type F2 x Stop PLC Base Register Addr V2000 F3 PLC CONFIGURATION OP 1500 nly PLC Family PLCDirect by Koyo F5 CPU Model DirectLOGIC DL130 K Sequence Protocol G PLC Address _1 Lamp1 System Running 3 PLC Timout vel Baud Rate _9600 Lamp2 System Starting Parity ODD Red System Stopped Data Stop Bits 9 data 1 stop Lamp3 ystem Stoppe MESSAGE Text MINECHEBHEBEEPEN
77. el Three primary categories Static Dynamic and Interactive messages identify the different message types The following pages provide an overview of these message types Let s first study a few generic examples to describe the concepts of Message and Menu Operations Messages As mentioned in earlier chapters the LCD display supports two message lines with 20 characters each Messages which may be displayed on either the TOP or BOTTOM display lines These message types are referred to as Static Dynamic and Interactive The message type and operator control features are defined while using the OP WINEDIT configuration software Let s have a closer look at the different messages supported by the OP 1500 and OP 1510 Static Messages Static messages are text displays which Example Static Message have no embedded data The Static SYSTEM RUNNING messages may be displayed when an event or condition becomes true You enter the messages using the OPEditor software during configuration d Dynamic Messages Dynamic messages are text messages Example Dynamic Message Ti which include embedded data These Zone1 Temp SP messages are used to present the operator with important PLC data This p data is information which helps the Operator closely monitor and or control Valus the machine or process Interactive An Interactive message is comm
78. enu Enable C27 ME bit set ON allows menu operations CED OP 1510 Only MR bit set ON returns last menu selected GED Status Register BD C31 Beeper Disable set ON which disables SET pushbutton and keypad beeper Green L1 Lamp C20 L1 bit reset OFF which de energizes Green RST Lamp Red L3 Lamp C22 L3 bit set ON which energizes Red Lamp SED 4 DL105 DL205 DL350 DL405 Application Example RUNG 2 Memory Mapping This rung is necessary for all Direct LOGIC CPUs which do not support bit of word instructions Mapping the Status and Control registers into Internal Control Relays is necessary to have bit level access to this data The Status and Control register bits are used to monitor pushbuttons control lamps and perform asynchronous data exchange between the OP panel and PLC Enable Always ON SP1 LD Load the Status Register m 6 V2006 V2006 OUT Output Status Register into Internal Control VCO Relays 17 LD Load the Internal Control Relays C20 C37 VC20 OUT Output to Control Register m 7 V2007 V2007 RUNG 3 Kiln Start Control This rung starts the machine process The internal control relay Kiln Start C51 is used to start the Startup Delay Timer and will remain ON until the C20 Lamp1 control bit is energized Pushbutton Green Internal F1 L1 Lamp Kiln Start CO C20 C51 Kiln Start signal is energized ON if start OUT pushbutton
79. ess data between the 92000 aren Operator panel and your PLC You must 2001 m40 16 bits configure the Base register for each 2002 m 16 bits OP panel using the V2003 m 2 16 bits configuration software This base m 3 16 bits 1 4 V2004 4 16 bits register address is stored in the y2005 5 T6 Bits OP panel program V2006 m 6 16 bits If more than one OP panel is connected 2006 malis to a single CPU you must assign a 2 separate area for us each OP panel The Base addresses assigned to each panel must not overlap V2010 Data Base You may connect up to 31 Operator 2011 E panels to a OP 9001 Communications V2012 16 Master which is referred to as a V2013 46 multi panel application You must 2014 16 choose unused memory registers for 2015 16 each OP panel within your PLC V2016 16 application to ensure proper data 2017 communication Understanding the Features OP Panel User Let s examine the different address conventions for PLCDirect and Allen Bradley Memory For example the PLCDirect address references are octal and the Allen Bradley is decimal The DirectLOGIC DL105 L205 DL350 DL405 OP panel address uses V memory registers which are 16 bit registers The DL305 family uses reference assignments with 8 bit registers This means that the DL305 will require sixteen 8 bit registers for data handling The Allen Bradley memory is defined with a reference which N
80. ffline upload and or download them to all your OptiMate panels The OP WINEDIT software is provided with installation documentation and Help screens Q Can the OP 1500 and OP 1510 be used with other PLC products A Yes The Optimate units do support Allen Bradley SLC 5 03 SLC 5 04 Micrologix Modicon MODBUS and GE CCM SNP PLCs These applications are configured unique to that network and serial communication specifications supported with each different PLC product Can connect more than one OP panel to PLC CPU A Yes this is referred to as a Multi Panel application You may network up to 31 panels to communicate using RS 422 multi drop communications between the OP panels and OP 9001 Communications Master unit Also if your CPU has secondary ports you may connect a single panel to each available serial port Will the OP panels support graphics animation or color operator display screens A No the OP panels which support display capabilities allow numeric data variable display and some panels in addition will allow text message display on the 2 line 20 character LCD display window Q Are the OP panels compatible with the DL105 and other PLC products A Yes the OP panels manufacturer date codes are located on the rear of the units OP panels manufactured from October 1996 or later contain firmware which is compatible with DirectLOGIC PLCs Allen Bradley SLC 5 03 SLC 5 04 Modicon and Micrologi
81. g bottom line Dynamic message Example Message 7 Zone2 Temp mm Understanding the Features Interactive Message Operations Numeric keypad Entry Arrow Adjustment Entry An Interactive message is a text display which requires operator data entry Use these messages to enter or change values which are stored in PLC registers Five digits may be entered in a 16 bit register using binary data format When the interactive message is displayed the operator will be required to enter data Check the proper PLC product user manual to verify which data formats are supported Depending on which PLC product is used the data format will be either binary or BCD Binary Coded Decimal For example with DirectLogic PLCs the BCD format is commonly used and Allen Bradley PLCs commonly use binary The figure below describes the requirements for configuring an Interactive message Interactive messages are configured within the OPEditor Message Configuration screen An interactive message requires that you define the Operator Control Numeric keypad or Arrow keys Format Binary or BCD and Decimal Point Position Fixed or Variable Point If your interactive message requires decimal points you must choose the operator control decimal pointtype There are two types of decimal point placement which are Variable Point and Fixed placement For Display Only variable point data your control program should examine the integer value 1 through 4 i
82. ications Weight Panel Fasteners NEMA Rating Environmental Specifications Operating Storage Temperature Operating Humidity Air Composition Operating Specifications Power Budget Requirements Power Connector Minimum Supply Voltage Maximum Supply Voltage Diagnostics Communication Link Connector Kits 19 ounces Four 6x32 threaded studs NEMA 4 when properly installed 0 to 50 20 to 80 5 to 95 non condensing No corrosive gases permitted o Q e 5 42 5 VA 8 30 VDC 0 35 A 12 VDC all LEDs OFF 0 42 A 12 VDC all LEDs ON 0 18 A 24 all LEDs OFF 0 21 A 24 VDC all LEDs ON Keyed Terminal Block 2 position 8 VDC 32 VDC LCD Operator Message LED Status RS 232 for distance less than 50ft RS 422 for distance up to 4000ft 4800 9600 and 19200 baud 15 pin female D type connector 19200 baud rates will not work with Allen Bradley PLCs OP CMCON 1 pack of 4 ribbon cable connectors OP CMCON 2 pack of 4 solder type connectors OP CMCON 3 2 D Shell connectors w terminal block Multi panel appl OP PSCON pack of 4 24VDC power supply connectors w terminals 2 9 Installation and Specifications Connecting a Powe
83. ill need to select OP 1500 or OP 1510 according to the panel type you are implementing Configure the Panel Functions Prepare the functions of the panel and how the operator control shall work for the features you are selecting to use These features are discussed in detail in Chapter 3 Understanding the Features Pushbutton Configuration The pushbuttons can be configured as either Momentary or Maintained alternate ON OFF Momentary pushbuttons remain ON as long as you are pressing them while Maintained pushbuttons retain their status ON or OFF until the next time they are pressed Message The messages may be configured as Static Dynamic or Interactive type Please refer to Chapter 3 Understanding the Features to better understand these message types You should enter all messages using the Message Configuration window Menu and Sub menu Configuration The OP 1510 has an additional ability to allow you to configure a menu sub menu hierarchy for the purpose of displaying and interacting with screen messages You may configure up to four levels of sub menus for message hierarchy 4 Configuring Your Operator Panel ba Step 10 Configuring your Menu In order to successfully use the Menu and Sub menu OP 1510 features refer to the Menu and Sub menu section of Chapter 3 in this manual The Only OP WINEDIT configuration software allows definition of the following terms e Level Number defines the menu sub menu f
84. ill need to select the PLC type and model which will be used in your OP panel application DirectLOGIC PLCs Some DirectLOGIC CPUs feature a secondary communication port which may be used to connect the OptiMate units Your OPEditor configuration must match the PLC port setups such as address baud rate stop bits and parity Also ensure the secondary communications port is set for HEX mode not ASCII 4 Configuring Your Operator Panel abad Complete the Communications Information After you have selected the PLC type you must define the remaining protocol items such as the baud rate parity and stop bit settings The following table provides the necessary information for most PLCDirect controllers In the case of using other PLC product and family you should reference the proper product User manual s to determine the port communications Step 5 capabilities PLC Model Port Baud Rates Parity Stop Bit DL105 230 240 Top 9600 Odd Bottom Bottom DL240 only 1 9600 19 2k Odd None DL250 9600 Odd None 1 Bottom 9600 19 2K DL330 DCU only 4800 9600 19 2k Odd None 1 DL340 Bottom amp Top 4800 9600 19 2k Odd None 1 DL350 Top 9600 Odd 1 Bottom 4800 9600 19 2 Odd None DL430 440 Top Top 9600 Odd 1 Bottom 9600 19 2k Odd None DL450 15 9600 Odd DB25 9600 19 2k Odd None 1 RJ12 9600 19 2k Odd None During configurati
85. ing GA 30040 U S A at 800 633 0405 They are available Monday through Friday from 9 00 A M to 6 00 P M Eastern Standard Time Their Web Site address is http www plcdirect com All electrical circuits connected to the communications port receptacle are rated as Safety Extra Low Voltage SELV Operating Temperature 0 to 50 C Storage Temperature 20 to 70 C Operating Humidity 9596 non condensing Air Composition No corrosive gases permitted No preventative maintenance is required To clean the exterior of the panel disconnect the input power and carefully wipe the panel with a cloth moistened with plain water There are no internal fuses for the input power circuits so external circuit protection is needed to ensure the safety of service personnel and the safe operation of the equipment itself To comply with EU specifications the input power must be fused Use a fuse rated at twice the input current rating of the panel For example if the panel has an input current rating of 0 5 amperes use a fuse rated for 1 ampere Index A Address assignment 2 8 Address Block 1 7 switch assignment 2 8 termination resistor 2 8 Application planning 1 4 B Back panel access 1 7 layout 1 7 C Communications Cable recommended 2 9 Configuration address 2 7 preparation 4 2 software 4 2 Configuration Cable
86. ions Master please refer to the OP 9001 User Manual Part Number OP 9001 M After completely reading this manual if you are not successful with implementing the OP 1500 or OP 1510 you may call PLCDirect at 800 633 0405 Monday through Friday from 9 00 A M to 6 00 P M Eastern Standard Time Our technical support group will work with you in answering your application questions If you have a comment or question about our products services or manuals which we provide please fill out and return the suggestions card included with this manual lt This table provides an overall description of the topics covered within this manual Getting Started Introduces the physical and functional characteristics Discusses the pushbuttons lamps LCD display and OP 1500 and 1510 characteristics Also provides introduction to planning your system Installation and Specifications Shows how to prepare for system installation including specifications and mounting instructions Includes connecting cables part numbers and specifications Understanding the Basics Detailed description of feature and functions available with OP 1500 and OP 1510 Teaches concept of how the data is exchanged between the OP and PLC Also discusses the meaning of the Status and Control register bits used for asynchronous communications control Configuring Your Panel Information on the
87. is executed when the function select bit and Menu Enabled are ON and compare statement is equal such as menu function 2 has been seleted The output displays the message Kiln Speed 96 New Function OP 1510 Only Top Line 59189 Bit Menu Enable Data Entry 6 C27 V2002 K2 LD Load integer value in K11 11 Kn OUT Output top line message 11 selection V2000 LD Load integer value K12 12 K12 OUT Output bottom line message 12 selection V2001 LD Load value in Storage register for Setpoint 2 V2402 Output top line data for SP2 current value OUT V2002 SP2 In CST Set operator entry internal SP2 in process GED Only 906272 Reset ME control bit OFF RUNG 15 Setpoint 2 Data Storage This rung stores the keypad entry value selected for Setpoint 2 after the ENTER key is pressed and Data Available status bit is ON SP2 Data Available In Process C142 C5 LD Load bottom line data entry value V2004 OUT Output to Setpoint 42 storage register V2402 V2402 OUT Output top line data for SP2 current value V2002 SP2 In Process C142 RST Reset operator entry internal SP2 in process Internal Entry Complete C140 SET Set operator entry complete DL105 DL205 DL350 DL405 Application Example RUNG 16 Setpoint Z3 Message Controls This rung is exe
88. isters These are not available with the OP 1500 The Clear Abort key on the panel energizes the AB flag and you can use your ladder logicto have ittrigger any type of action such as abort a function The FS bit is set when you select a function via the menu The ME bit enables the menu so that when you press the Menu key it will display the menu Otherwise if you push the Menu key nothing will be displayed If you reset the ME bitto zero 0 the menu is disabled and you can perform functions or enter values depending on how you have written your ladder logic When the Menu Return MR bit is energized ON with the ME bit also energized ON you will be returned to the menu or sub menu which was displayed when completing the function select process by entering data and pressing the Enter key If you do not use the MR bit the OP 1510 will not automatically return into the menu Register Function m 0 Top line message selection m 1 Bottom line message selection 2 Top line data menu function m 3 Decimal point top line m 4 Bottom line data m 5 Decimal point bottom line m 6 Status register c m 7 Control register aM 1500 1510 Status Register m 6 Status Register m 6 15 14 43 12 1110 9 8 7 6 5 4 3 2 1 0 15 14 43 12 41 40 9 8 7 6 5 4 3 2 1 0 V A EN DA F5 FA F3 F2 F1
89. l SP3 in process Reset ME control bit OFF In Process rara DSTR F50 i R410 SP3 Data Available DA Load bottom line data entry value DOUT F60 Output to Setpoint 3 storage register R504 R504 DOUT Feo Output top line data for SP3 current value R404 SP3 In Process C343 RST Reset operator entry internal SP3 in process Internal Entry Complete C340 SET Set operator entry complete DL305 Application Example DL330 DL340 Only Setpoint Z4 Message Controls This rung is executed when the Function Select Bit and Menu Enabled are ON and the compare statement is equal such as menu function 4 has been selected The output displays the message Zone2 Temp SP Enter New Temp RUNG 19 Function OP 1510 Only Top Line Select Bit Menu Enable Data Entry C206 ni 1910 VT DSTR F50 15 Load integer value in K15 15 DOUT F60 Output top line message selection R400 DSTR F50 Load integer value K16 16 K16 DOUT F50 Output bottom line message selection R402 DSTR F50 506 DOUT F60 404 SP4 In Process C344 1510 Only Menu Enable C22 Load value in storage register for Setpoint 4 Output top line data for SP4 current value Set operator entry internal SP4 in process Reset ME control bit OFF RUNG
90. led are ON and compare statement is equal such as menu function 4 has been selected The output displays the message Function OP 1510 Only Top Line Select Bit Menu Enable Data Entry C6 C27 V2002 K4 LD RUNG 19 K15 OUT V2000 LD K16 LD V2404 OUT V2001 OUT V2002 LD K3 OUT V2003 SP4 In Process C144 SET OP 1510 Only Menu Enable Et Setpoint 74 Data Storage Zone2 Temp SP Enter New Temp Load integer value in K15 15 Output top line message 15 selection Load integer value K16 16 Output bottom line message 16 selection Load value in Storage register for Setpoint 4 Output top line data for SP4 current value Load integer value in 3 Output top line decimal point Set operator entry internal SP4 in process Reset ME control bit OFF This rung stores the keypad entry value selected for Setpoint 4 after the ENTER key is pressed and Data Available status bit is ON SP4 Data Available In Process DA ci T C5 D 2 004 UT 24 4 lt UT 0 2002 lt SP4 In Process C144 tC RST i n omplete Y AQ CSED Load bottom line data entry value Output to Setpoint 44 storage register V2404 Output top line data for SP4 current value Reset operator entry intern
91. lities unused or user memory for base register assignment 128 consecutive bits panel Verify type of communications port as well as which protocol will be used Determine the CPU link s available for connecting an OP panel RS 232 RS 422 baud rate parity stop bit Think about how the Lamps Pushbuttons LEDs and messages will be assigned in your Operator panel s with respect to your machine or process To prepare your application use the Application Worksheets which are provided in the Appendix A of this manual The example worksheets will help you understand how the OP 1510 Kiln Demo program is configured The blank worksheets can be used in planning implementing and using your OP 1500 and or OP 1510 units The OP 1500 and OP 1510 are configured with software running on a personal computer This software is available through PLCDirect and referred to as the OPEditor configuration software part number OP WINEDIT The OPEditor is used to download your configuration before connecting the OP 1500 or OP 1510 unit s and communicating to a PLC or OP 9001 Communication Master Welcome PLC Direct Et Sottware 4 Configuring Your Operator Panel bad More about The OPEditor configuration software allows you to configure OP panel the OPEditor applications as well as download write to panel and upload read from panel the configurations Use this software to configure your com
92. lly paired and shielded cable such as Belden 425 CPU PPX 425 CPU 9729 or equivalent This type of cable sivaric 5 TIERT TES VIDET TE will require the solder type or D shell op port 15 pin with screw terminal connectors If Bottom port 25 pin you re going 30 feet or less you can 435 CPU PPX 435 CPU Top port 15 pin use ribbon 2 2 Bottom port 25 we recommend Belden 3M 3365 15 L requires 5232 Data Communications Unit D3 232 DCU kk also DC versions o o zh e 5 2 Installation and Specifications Connecting Cable Details The OP 1500 1510 connecting cable may vary depending on the CPU used Refer tothe previous page to confirm the proper cable is chosen for connecting your PLC Connecting Cable PLC OP 2CBL RJ12 PLC 0815 1 0V RJ12 RJ12 DB15 3 2 not used 6P6C 3 2 3 Din TD 1 5 4 Dout 5 not used 6 notused 123456 SOME IM 8 not used 15 not used OP 2CBL 1 3 2 Es n weed 14 not used 7 5 E CTS 13 not used 4 2 RTS 12 not used 5 3 RXD 11 not used 2 TXD 10 not used 1 not used 9 not used RJ11 PLC DB15 P 3CBL 92 3 1 Din RJ11 RJ11 OP 3C DB15 1 2 2 Dout 4 5 3 not used 4 0V 1234 DB15 PLC DB1
93. mp Menu Enable Line RUNG 18 5 4 In Process N7 10 1510 Entry Menu at POUND N7 2 MOVES 45 Load integer value in K15 15 0 SounuB Bast N7 0 Output top line messae 15 selection 0 MOVE 3 Source 16 Load integer value K16 16 Dest N7 1 Output bottom line message 16 selection 0 MOVE Source 7 24 Load value in storage register for Setpoint 4 0 Dest hi Output top line data for 5 4 current value 5 4 Process 7 10 Set operator entry internal 5 4 in Process mL L4 Menu Enable 7 7 Reset control bit OFF tu Setpoint 4 Data Storage This rung stores the keypad entry value selected for Setpoint 4 after the ENTER key is pressed and Data Available status bit is ON Data Available DA N7 6 14 5 Source Me Dest N7 24 0 MOVE Source iis Dest N7 2 0 SP4 In Process N7 10 U 4 Entry Complete n ternal N7 10 L 2 Load bottom line data entry value Output to Setpoint 4 strorage register N7 24 Load bottom line data entry value Output top line data for SP4 in process Reset operator entry internal 5 4 in Process Sets Data Entry Complete internal ON D Allen Bradley SLC 5 03 and 5 04 Application Example EL RUNG 19 Setpoint Z5 Message
94. mp Flash option by controlling the appropriate Flash bit via the ladder logic program The example figure below demonstrates how to use the Control register Flash bits L2F and L3F OP 1500 OP 1510 Control Register m 7 Control Register 7 C37 C36 C35 C34 C33 C32 C31 C30 C27 C26 C25 C24 C23 C22 C21 C20 C37 C36 C35 C34 C33 C32 C31 C30 C27 C26 C25 C24 C23 C22 C21 C20 BD L2F L1F L3 L2 L1 BD MR ME DAKL3F L2F LTF L2 L1 Lamp Flash The lamp flash examples shown here are using DirectLOGIC PLC address references The equivalent instructions for other PLC products supported are demonstrated in the Application Examples appendices located in this manual In this example C2 represents the pushbutton Ge bue No 3 F3 via the mapping process When alter OUT nating pushbutton No 3 is pressed internal Con 24 trol Relay C21 and C24 are energized ON This oud process manipulates Control register bit 1 and bit 4 which controls yellow lamp and flashing Control Register m 7 V40601 C20 C37 DL250 DL350 DL450 Only Direct bit register access V2006 2 V2007 1 ON 2007 4 ou ID SES Understanding the Features Memory Mapping Process OP Base Register Memory Definition Operator Panel Base Memory Each OP
95. munication link s select pushbutton control and enter operator display messages The newer and most recommended software is the OP WINEDIT package This windows software may be ordered from PLCDirect using part number OP WINEDIT OPEditor For the OP WINEDIT software e g version 1 01 or greater configuration Help Documentation windows are provided for performing all necessary configuration tasks Should you have problems understanding how to program your panel refer to these built in On Line Help windows To call the Help windows point and click on the Help menu and choose Using help or click on the ICON located near the top of the main configuration window TIP You may design and configure your Operator Panel configuration s offline and save them to disk The programs may then be downloaded to the OP panel s Appendix A Application Worksheet should be used to help plan your configurations and programming process for each panel System The OP WINEDIT software must have the following minimum PC configuration Requirements 386 or better compatible computer VGA or SVGA video board and color monitor e 1 of free hard drive space e 1 meg of RAM memory Windows 3 1 or higher OP WINEDIT 4 4 Configuring Your Operator Panel How to Configure Your Panel m es Q Direct LOGIC PLC Step 1 Step 2 Step 3 Step 4 To prepare an OP panel for operat
96. n Lamp L3 bit set ON which energizes Red Lamp 4 01305 Application Example 0330 0340 Only RUNG 2 Memory Mapping This rung is necessary for all Direct LOGIC CPUs which do not support bit of word instructions Mapping the Status and Control registers into internal control relays is necessary to have bit level access to this data The Status and Control register bits are used to monitor pushbuttons control lamps and perform asynchronous data exchange between the OP panel and PLC First Scan C374 DSTR F50 Load the Status Register m 6 R414 R415 R414 Output Status Register into Internal Control DOUT F60 RC200 Relays C200 C217 DSTR F50 Load the Internal Control Relays C220 C237 RC220 DOUT F60 Output to Control Register m 7 R416 R417 R416 RUNG 3 Kiln Start Control This rung starts the machine process The internal control relay Kiln Start C251 is used to start the Startup Delay Timer and will remain ON until the L1 control register bit C220 is energized Pushbutton Green Internal F1 L1 Lamp Kiln Start C200 C220 C251 Kiln Start signal is energized ON if start OUT pushbutton F1 pressed Internal Kiln Start C251 RUNG 4 Kiln Starting Lamp Control This rung controls the annunciator lamps during startup mode Internal Yellow Kiln Start L2 Lamp C251 C221 Yellow Lamp L2 set ON 11 SED Yellow L2F Flash C224 Yellow Flash L2F set ON L
97. n events or tasks within the PLC such as start stop control The following pages describe concepts of how to monitor and control the pushbuttons and lamps on your OP panel The OP panel pushbutton inputs are monitored for ON OFF conditions in your PLC ladder logic program From a practical point of view we need to control and monitor the bits in the status and control registers on an individual basis The OP 1500 pushbuttons are assigned to the first five bits of the Status Register m 6 The OP 1510 hastwo pushbuttons and are defined as the first two bits within the Status Register m 6 Examine the highlighted Status bits below which show each user definable pushbutton The lamps on both of the OP panels may be user defined to display status or condition of any operation being controlled within the PLC The lamp usage may differ from application to application Concepts of programming and using the individual lamps and flash features are shown below The green yellow and red lamps on both panels are controlled by the first six bits of the Control Register m 7 The first control register bits L1 L2 and L3 are used to illuminate the individual lamps ON OFF status The next three bits L1F L2F and L3F control the flashing option for each of the three lamps In an actual application the lamp bit must be turned on before the lamp flash bit is energized
98. n m 3 for top line m 5 for bottom line which will determine the place locator for decimal point For Variable decimal points do not enter the decimal within the message but enter an extra caret symbol in addition to the number of digits The variable point is then controlled by the PLC using the top and bottom line decimal point registers m 3 m 5 For fixed decimal entries the decimal point is entered directly into the Interactive message text TIP For Interactive messages you must configure the Operator Control arrow Up Down or Numeric keypad select the data format Binary or BCD and decimal point characteristics fixed or floating While configuring the Interactive message use the caret symbol for each numeric digit required within the text message Message Cesfsgeralion Message TR Pow lest 20 Mess age Vake EE Format 1 QBnay 9 BCO When an Interactive message value is entered and you press the Enter key the value will be placed in OP panel data register and the Status register DA Data Available will be set The DA bit will remain on until a new message is placed in register m 0 or m 1 or until the DAK Data Acknowledge control bit is set Arrow adjust is commonly used when minimum and maximum setpoint ranges are required or sepoint value requires only minor adjustment The arrow adjustments are only possible using the Arrow UP DOW
99. n the hours of 9 00 AM and 6 00 PM EST Monday through Friday Call 1 800 633 0405 or fax 770 889 7876 We have organized the troubleshooting into three categories e Panel configuration problems e Panel and PLC communications failures e Panel Operation problems Panel Configuration We expained in previous sections the OP WINEDIT configuration software is used Problems to create OP panel applications download and upload your OP panel programs If you are online with the panel and communications fails the following error message is displayed Could not communicate with panel OP WINEDIT 1 Check the rear panel RX TX LEDs while attempting the Upload or Download operation If the LEDs RX TX are slow alternating flash signals the PC and OP are connected If only the TX transmitter LED is flashing or the TX RX are not alternating between flashes verify the OP panel is set to address 31 Configura tion Mode 2 Check and verify the configuration cable OP ACBL 1 is properly connected For cable details refer to Chapter 2 the Cable Specification section 3 Ensure configuration mode is selected by setting all address switches to the ON position Address 31 4 Ensure the correct communications port is selected with the software such as 1 2 5 Check 24VDC power source 6 Reattempt the online panel Download or Upload procedure OP ACBL 1 us jocum Rear Panel View Address DIP Switch
100. nction5 Enter Zone3 Temperature Heating Method Etc lt Level One Level Two lt Level Three lt Level Four e Fes Q Configuring Your Operator Panel Step 11 Save and Download Once you have completed your configuration you can save it to disk and or write directly to the panel If saving to the panel verify that the DIP switch is set to 31 refer to Preparing the Panel for Configuration Chapter 2 to download the configuration When downloading to OP panels which have already been configured you must first clear the message list before loading the new configuration This will ensure the old messages which are configured do not remain within the OP panel s memory NOTE After your configuration has been properly downloaded you will need to reset the DIP switch to the appropriate panel address and power cycle the panel This can be accomplished by simply removing and reinstalling the power source Maintenance and Troubleshooting In This Chapter Troubleshooting the OP 1500 OP 1510 panels 9 2 Maintenence and Troubleshooting Troubleshooting the OP 1500 1510 Panels Troubleshooting In this section we explain how to isolate potential problems which may occur while using the OP 1500 and OP 1510 If you are unable to troubleshoot and correct your problems using this document please contact our product support team You can reach technical product support withi
101. nd menu operations Items listed in the figure below such as Hopper Selection Kiln Speed Start Stop Run controls and Kiln Zone Temperatures are monitored and controlled by the OP panel example programs Raw Meal Kiln Speed 0 100 1 V 3 Umm mE J Flow Cement Kiln E Zone 1 Zone 2 Zone 3 Temperature Temperature Temperature Conveyor Flow Yy These example programs and additional technical support information may be accessed on PLCDirect s worldwide web site http Wwww plcdirect com website for general info file transfers You may also find these programs on our 24 hour per day BBS system at 770 844 4209 If you find a problem with any of our products services or manuals please fill out and return the Suggestions card that was shipped with this manual BD DL105 DL205 DL350 DL405 Application Example aad DirectLOGIC and Compatible Example Program aM 510 105 prj DV 100 The example program listed on the following pages is designed for DirectLOGIC DL105 DL205 DL350 and DL405 PLC systems The program supports the OP 1510
102. o milton Dot adven eee SA 3 17 lamp Operation zai CE C Gam aes Mean con a T 3 17 Pushbutton Example eck DP ES ete 3 18 Pushbuttons Using Direct Access to Status Register bits 3 18 Pushbutton LEDS Ee dug d 3 18 Lamp Example adie ER UR RON RR VEREOR RO RV CRAS S E 3 19 kamp Flashi rcc 3 19 Memory Mapping ProCess 3 20 OP Base Register Memory Definition 3 20 Operator Panel Base Memory cce b ORE ERR ER ERE EE TS 3 20 DirectLOGIC User Memory Overview 3 22 Mapping Operation stuart Nini x eei REID NIS ee Yd tees 3 23 Mapping Example PLCDirect and Compatibles 3 23 DISTOS DEPOS DE40S Seca ice ac tata at tat eg enti tse a 3 23 DE105 DE205 DEA05 Le RR EET DURER E EE CE 3 24 Table of Contents Mapping Example PLCDirect DL305 3 25 DIESOS Family s neci ener INIMICOS UE E 3 25 DES05tDI5330 DE SAO ONIY actas tod ck wile sonda n e tul n COR RAD Gita 3 25 DES05 Only D
103. ol bit registers You must execute mapping every CPU scan in order to update data between the OP panel and PLC The following examples assume the OP panel starting Base Register m 0 is assigned to word register V2000 For example the DL105 DL205 DL350 and DL405 CPUs have internal control relays starting at register V40600 They designated as CO C1 etc Mapping updates Status and Control data 6 and 7 into appropriate base registers V2006 and V2007 each PLC scan Mapping Example DL105 DL205 DL350 DL405 DL105 DL205 This figure demonstrates how the OP panel Status word is mapped to ladder DL350 and DL405 program user memory for bit manipulation In this figure notice the sixteen bits in the STATUS register are loaded into the Internal Control Relays 17 These control relays are used within the ladder logic program for monitoring pushbuttons and coordinating data entry control D SP1 always ON maps OP register V2006 to 9 V40600 CO C17 2 SP1 Mapping the STATUS word p P2006 ON OUT V40600 Internal OP panel Control Register Relays V2006 V40600 m46 m 6 Status register C17 OP 1500 6 PLC Program Use
104. on ensure that your address and communications parameters match the PLC portsettings There will be a selection for PLC timeout When the panel sends a message to the PLC and does not receive a response or does not understand the response it will wait the time out period before resending the message A communication failure after 12 seconds initiates the message Host Communication Fail on the panel You also have several ports which can be used to connect your communications cable Some of these ports have fixed PLC address assignments and some do not The ports which allow configuring the PLC addresses can be set to a unique address ranging from 1 through 90 Refer to your User Manual for specific information on the ports of your PLC ae OTHER PLCs For Allen Bradley you will need to connect to Channel 0 bottom serial PLC port using DF1 full duplex Additionally the Allen Bradley software allows you to setthe bottom portto a unique PLC address The software default is PLC Address 1 You must select CRC error detection and ensure the address on the configuration screen matches the address you have assigned This port must also be configured for either 4800 or 9600 baud No other baud rates are supported for communicating between the OP panels and an Allen Bradley PLC Since the Allen Bradley software uses a default baud rate of 1200 you must change the settings 2021 Configuring Your Operator Panel e es
105. only Interactive Message Messages used for prompting the operator for data entry You will use this type of message Enter New for changing values which are stored in the PLC registers These values are items such as setpoints upper and lower Data Value entered by Operator limits etc Interactive messages may be configured to enter data using either the arrow a UP DOWN keys NUMERIC KEYPAD 21515 jo Jester TIP While configuring Static messages the operator control parameters do not need to be changed in the OPEditor The message operator control parameters default for Display Only Understanding the Features Displaying Messages Static Message Operation Static Display The logic required to display the configured message is quite simple You need only put the message number 1 160 in memory location m 0 for the top line message or m 1 forthe bottom line message The figure below demonstrates an example of a Static message In this example if the PLC s input signal X3 is ON the 16 bit integer K3 value is placed in Word register V2000 0 selecting message Example PLC User Memory V2000 3 x3 Selects messages OUT to be displayed on the top line v2000 m 0 OP Panel Register m 0 Message request Description Top Line Static Message All
106. or each item number and how it is represented up to four levels of sub menu nesting permitted e Function number is assigned to menu messages in which interactive message type is required The function numbers must be unique for each menu message and should follow sequential order This allows for the function number to be evaluated within register m2 when a menu item is selected While configuring a menu message system the menu items are assigned in sequential order 1 thru 160 Each item within the menu sub menu hierarchy require parameterizing in the following steps 1 Select the existing or new OP 1510 panel configuration file 2 Access the Menu configuration window or screen 3 Begin entering the hierarchy at item 1 for the main menu function 4 Enter text message and menu control characteristics for each item such as level number function number etc 5 Menu structures may be entered with sub menu messages You may nest up to four levels of sub menus 6 For Functions configure the function number within the message entry box Function numbers should be entered in sequential order 1 2 3 etc Your Menu Plan Raw Meal Control Hopper Selection Kiln Speed Function1 Arrow Up Down Hopper Function2 Enter Kiln Speed Temperature Control Setpoint Zone1 Temp Function3 Enter Zone1 Temperature Setpoint Zone2 Temp Function4 Enter Zone2 Temperature Setpoint Zone3 Temp Fu
107. or use the following steps are required These steps should be followed for implementing either the OptiMate OP 1500 and or OP 1510 panels Load OPEditor If you are not already using the configuration software you must install the OP WINEDIT configuration software The software is provided 3 1 2 high density diskette and includes an installation guide The following is a description on how to install OP WINEDIT e Place the installation disk into your computer s floppy drive usually either drive A or drive B e Open Microsoft Windows 3 0 or above and select File Run from the Program Manager upper left corner e Select Run and you will see a pop up window in the path for the drive in which you have placed the setup disk and designate the file setup Here we have used drive A Click on OK when you are finished Personal Computer Minimum Requirements type 386 or above b 1 meg of hard drive X Windows 3 1 or later X Windows 95 1 meg of RAM Disk Media One 3 1 2 high density Select the COM ports Your OP WINEDIT software requires you select which port is to be used for upload and downloading Ensure serial port selected is not being used by other PC software while attempting to operate the OP WINEDIT software Choose Single or Multiple Panel Decide the number of operator panels to be used within your application Select the Configuration Link Here is where you w
108. point SP1 in Process Entry Mode C341 C300 Sets internal Setpoint Entry Mode ON SET SP2 in Process C342 SP3 in Process C343 SP4 in Process C344 SP5 in Process C345 DL305 Application Example DL330 DL340 Only RUNG 26 Entry Mode This rung enables the menu operation resets setpoint in process internal control relay for Setpoint Entry Mode interlocking OP 1510 Setpoint Data Clear Abort Entry Mode Available Were beer ae C300 C205 C227 ME bit set ON allows Menu Operations a SET OP 1510 Setpoint Internal Setpoint lear Abort EN a Complete Reset internal setpoint entry mode 887 SP1 in Process C341 Reset internal Setpoint 1 in Process SP2 in Process C342 Reset internal Setpoint 2 in Process RST SP3 in Process C343 RST Reset internal Setpoint in Process SP4 in Process C344 Reset internal Setpoint 4 in Process RST SP5 in Process C345 RST Reset internal Setpoint 5 in Process RUNG 27 End of program This rung marks the END of program END Appendix D Application Examples In This Appendix Allen Bradley SLC 5 03 amp SLC 5 04 Example D LE Allen Bradley SLC 5 03 and 5 04 Application Example Understanding the The following example program uses a Cement Kiln System to demonstrate the Example Programs ladder logic required to support the various OP panel
109. r Memory 15 14 13 12 4 109 8 7 6 54 3 2 1 0 C17C16C15C14C13C12C11C10 C7 C6 C5 C4 C3 C2 C1 CO B Y EN DA F5 F4 2 F1 Y EN DA F5 F4 F2 F1 OP 1510 m 6 PLC Program User Memory 15 14 13 12 11 10 9 8 7 6 5 4 3 2 4 0 C17C16C15C14C13C12C11C10 C7 C6 C5 C4 C3 C2 C1 CO 7 EN MA AB FS F2 F Y 5 F2 F1 Tone DirectLOGIC PLCs Status and Control Registers m 6 m 7 are required to be mapped to Internal Control Relay memory For example the register V40600 17 m 6 Status and V40601 C20 C37 m 7 the Control register 5 24 Understanding the Features DL105 DL205 DL350 and DL405 This figure demonstrates how the internal control relay memory for bit manipulation is mapped into the OP panel Control word In this figure notice Control Relays C20 through C37 are loaded into the OP panel CONTROL register address m 7 The control word operates the annunciator lamps flashing control and menu data entry operations SP1 always ON maps data bits V40601 C20 C37 to OP panel Base register V2007 SP1 i Mapping the CONTROL word d ON V40601 OUT V2007 Internal OP panel i Control Register Relays V2007 V40601 7 m 7 Control register C20 C37 OP 1500 7 PLC
110. r Supply Power Supply An external power supply is adapted to supply operating voltage to the OP 1500 Connections and OP 1510 units The power supply must deliver a range between 8 to 30 VDC and provide a minimum of 5 watts continuous power to the units Connect your power supply using the terminal block connector supplied with each panel The connector is keyed to prevent reversing the polarity Pin 1 is the positive connection 8 30VDO while 2 is the common OVDC or ground connection Use 18 24 AWG conductor wire and connect the power supply to connector block which is supplied with each Operator panel The termi nal marked 1 must have the positive 8 30 VDO connected and terminal 2 is common Receptacle ground OV P Power sunl 2 o ov a x Ground Opti Mate 24VDC 7 ee Plug the terminal block con nector into Power receptacle located on the back side of the Multi panel Power In Multi panel applications if separate power supplies are used please ensure the Supply connection electrical ground common do not have a great potential difference For the use of a single power supply in a Multi panel application the supply must maintain the specified voltage and current consumption under all conditions including power up for each of the individual units See individual panel power requirements located on the previous page
111. s OP ACBL 1 L Computer Panel 1 5 0V Bn Hd 9 not used 1 not used 4 not used 9 not used N ra Dout 3 Dout 8 CTS 2 2 Din 7 RTS 2 2 8 1 not used 6 not used 3 5 12 notused o 13 not used o i S 14 not used 6 not used 15 not used 7 8 oO ie ch gt 42 E e Installation and Specifications Preparing the Panel for Communications Assigning an Address How to Set the Address You can assign any address between 0 and 30 for valid communications to the OP 9001 or CPU The address is set with the DIP switch block located on the back of the units The address block contains six slide switches switch 1 through 5 are used for addressing your Operator panel The figure below shows the binary weighted value of each switch If you are using a single panel configuration all addresses 0 30 are valid for communicating to the CPU Remove power from the panel and change switches 1 through 5 to set the desired panel address NOTE Set the panel address between 0 30 for valid communications mode In this figure we have selected address No 14 placed switches 2 and 4 to the right ON and switches 1 and 5 to the left OFF Example Address Block Setting gt SW1 Position 1 2 3 4 5 6 is Address Value
112. s word is controlled by the 4 Available and Data 1500 and 1510 operating system This bit is turned on after the operator Acknowledge Bits has entered a numeric value and pressed the ENTER key Your ladder logic should monitorthe DA bitto triggerthe storage of the entered data Use the DA bitto turn ON the Data Acknowledge DAK bit within your control program The DAK bit is confirmation to the OP panel from the PLC which completes handling the Interactive message In this example C5 represents the Data Avail able bit When C5 is ON then C26 Control relay DA is energized C5 H H Ro Bottom line data Status Register m 6 V40600 C17 ON ON Control Register m 7 V40601 C20 C37 Ou Storage Location Data Data Available Acknowledge C5 C26 ON 3 1 Understanding the Features Menu and Sub Menus OP 1510 Only Menu Items The 1510 supports Menu and Sub Menu functions to select and change register values in your PLC You may have up to four levels of Menu Sub Menu functions Plan your Menu structure according to your operator interface requirements You should structure the menu tree to allow operator access to information which is most often used and the sub menu operations accordingly Your Menu Plan Raw Meal Control You configure your menu and sub menu items using the OPWINEDIT software Each menu item is assigned an Item Level 1 4 as well as
113. sage 12 selection 0 L MOVE p Source juin Load value in storage register for Setpoint 42 Dest Nhe Output top line data for SP2 current value L MOVE Source 1 Load value in storage register for Setpoint 2 Dest NES Output top line data for SP2 decimal point SP2 In Process N7 10 Set operator entry internal SP2 in Process Le Menu Enable 7 7 Reset ME control bit OFF 0 7 RUNG 14 Setpoint 2 Data Storage This rung stores the keypad entry value selected for Setpoint 2 after the ENTER key is pressed and Data Available status bit is ON SP2 in Data Available Process DA N7 10 N7 6 MOVE lo 5 Source N74 Load bottom line data entry value Dest LiT Output to Setpoint 42 storage register N7 22 L MOVE Source Ne Load bottom line data entry value Dest Output top line data for SP2 in process SP2 in Process N7 10 Reset operator entry internal SP2 in Process U Entry Complete nternal a Set Entry Complete internal bit ON 0 PH Allen Bradley SLC 5 03 and 5 04 Application Example ELA RUNG 15 Setpoint Z3 Message Controls This rung is executed when Function Select Bit and Menu Enabled BIT are ON and THE compare statement is equal such as menu function 3 has been selected The output displays the message Zone1 Temp SP y Enter New Temp Function Menu Enable Top Line Select Bit 1510 Entry Menu
114. sult in displaying this top line Dynamic message Zonei Temp Understanding the Features Dynamic Message x5 In this example if the PLC s X5 input signal is i ON the 16 bit integer K7 value is placed in Bottom Line B on Word register V2001 1 requesting message OUT 7 to be displayed on the bottom line The data v2001 m 1 value in register V3001 is moved into V2004 m 2 such as 1101 which is embedded in the V3001 Loads variable data top line message The Bottom line data value will OUT update as long as X5 is enabled ON v2004 m 4 Example PLC Register User Memory m 1 Message requested V2001 7 m 4 V2004 1101 Description Bottom Line Dynamic Message Regardless of which PLC product Register Function you are using the following concept m 0 Top line message selection applies when using bottom line m 1 7 Bottom line message selection 5 mec ages 2 Top line data menu function 2 Your ladder logic program must P select the bottom line message 3 Decimal point top line e being displayed by placing an 4 1101 Bottom line data 5 integer value between 1 and 160 5 Decimal point bottom line message 9 n register mri The m 6 Status register highlighted register shown in this ear aliens figure results in displaying this
115. the pushbutton pir C50 No 1 F1 viathe mapping process When push ou button No 1 is pressed is true and Coil C50 ON is energized Status Register m 6 V40600 CO C17 DL250 DL350 DL450 Only Direct bit register access V2006 0 C50 H Oud ON Status Register PLC Program User Memory Bit 0 F1 40600 m 6 Status Register m 6 C17 1500 1510 Status Register Status Register m 6 m 6 Y C17 C16 C15 C14 C13 C12 C11 C7 C6 C5 C4 C3 C2 C1 C17 C16 C15 C14 C13 C12 C11 C7 C6 C5 C4 C2 C1 DA F5 F4 F3 F2 Y A EN uA AB FS DA Pushbuttons Using Direct Access to Status Register bits Pushbutton LEDs The DirectLogic DL250 DL350 DL450 CPUs and the Allen Bradley SLC 5 03 and 5 04 support instructions which provide individual status bits access This is called Bit of Word capability For example in the figure above the ladder logic for the DL250 DL350 DL450 monitors the first bit of the Status word directly Once again our example assumes that we configured the OP panel with a starting base address of V2000 If you were using an OP 1510 only bits 0 and 1 would be available for user defined pushbuttons since it only has two user defined pushbuttons There are LEDs located on each of the user defined pushbut
116. tons These LEDs indicate the pushbutton status condition is ON or OFF You may choose the pushbutton type while configuring your OP panel s There are two different operator controls alternate or momentary which will determine the LED response when the pushbuttons are pressed In the case of an alternating configured pushbutton the LED will toggle ON and OFF each time the pushbutton is pressed With momentary configured pushbuttons the LED is ON only as long as the pushbutton is being pressed The concept of momentary and alternating are used according to each PLC application Lamp Example 5 19 Understanding the Features The lamp examples shown here are using DirectLOGIC PLC address references The equivalent instructions for other PLC products supported are demonstrated in the Application Examples located in Appendicies B D of this manual C1 crt In this example C1 represents the pushbutton No 2 F2 via the mapping process When alter pushbutton No 2 is pressed internal Con ON trol Relay C20 is true and via mapping process Control register Bit 0 L1 Green Lamp is ener DL250 DL350 DL 450 Only gized Tar bit register access Control Register m 7 V40601 C20 C37 2006 1 V2007 0 Oud ON OP Control Register PLC Program User Memory Bit L1 V40601 7 m 7 Control register C20 C37 All lamps may be controlled using the concept shown above You may use the La
117. ual provides user information on panel installation panel configuration and programming the OP 1500 and OP 1510 The purpose of this manual is to teach concept and programming techniques which may be applied while implementing the OptiMate panels The example programming figures within Chapter Understanding the Features use DirectL OGIC program references for training purposes Example programs for other PLC models and products are located in the Appendix B D of this manual Complete example programs are provided for DirectL OGIC and Allen Bradley PLCs Inside this manual you will learn about planning implementing and utilizing the OptiMate 1500 and OP 1510 products This manuals contents discuss aspects of both OP panels OP 1500 1510 regardless of which PLC product you are Eq connecting Also included application examples to improve the learning process and working knowledge with the OptiMate units J Haw ta Use the Reference the appropriate PLC CPU User Manuals for the commands and address references required for your system If you are using a DirectLOGIC PLC product you will want to keep the DirectSOFT User Manual handy while programming your system For other PLC brands you must reference their User manuals to properly program the ladder logic required to operate the OP panels For Multi Panel applications utilizing the OP 9001 Communicat
118. ws the fixed definition of the Status and Control register bits These bits are labeled F1 pushbutton 1 F2 pushbutton 2 for example The bits and associated labels are described on the following page First examine the figure below to begin understanding the OP panel registers and functions You must structure your ladder logic program to coordinate OP panel functions asynchronously This means the operations are triggered successively not by a clock but by the completion of an operation Register Function m 0 Top line message selection m 1 Bottom line message selection 2 Top line data menu function m 3 Decimal point top line m 4 Bottom line data m 5 Decimal point bottom line m 6 Status register CE m 7 Control register E OP 1500 OP 1510 Status Register m 6 Status Register m 6 15 14 13 12 1110 9 8 7 6 5 4 3 2 4 0 15 14 13 12 1110 9 8 7 6 5 4 3 2 4 0 V DA F5 F4 F2 FA A FS DA SEL F2 FA Control Register m 7 Control Register m47 15 14 13 12 41 109 8 7 6 5 4 3 2 4 0 15 14 13 12 4 109 8 7 6 5 4 3 2 1 0 BD DAK L3F L2F L1F L3 L2 L1 BD MR ME DAK L3F L2F LIF L3 L2 L1 sounyee 4 Understan
119. x represents the memory area and n which defines the word within the memory area Please referto the appropriate CPU User manual for the PLC product you are using within your automation system DirectLOGIC DL105 DL205 DL350 DL405 Example Address Function V2000 m 0 Top line message selection V2001 1 Bottom line message selection V2002 2 Top line data menu function V2003 m 3 Decimal point top line V2004 4 Bottom line data V2005 5 Decimal point bottom line V2006 m 6 Status register V2007 m 7 Control register DirectLOGIC DL305 DL330 DL340 only TI 5 R400 R401 m 0 Top line message selection R402 R403 m 1 Bottom line message selection 9 R404 R405 2 Top line data menu function R406 R407 m 3 Decimal point top line R410 R411 m 4 Bottom line data R412 R413 m 5 Decimal point bottom line R414 R415 m 6 Status register R416 R417 m 7 Control register Allen Bradley SLC 500 Example Address Function N7 0 m 0 Top line message selection N7 1 1 Bottom line message selection N7 2 m 2 Top line data menu function N7 3 m 3 Decimal point top line N7 4 m 4 Bottom line data N7 5 m 5 Decimal point bottom line N7 6 m 6 Status register N7 7 m 7 Control register 246 Understanding the Features DirectLOGIC User Memory Overview
120. x PLCs OP panels manufactured from October 1996 or later contain firmware version For upgrade information contact your PLCDirect representative for details Q Are OP 600 series panels compatible with the OP 9001 Master Controller applications A Yes the OP 9001 units manufacturer date codes are located on the rear of the unit OP 9001 units which are date coded from May 1997 or later contain firmware which is compatible with all OptiMate OP 1000 and OP 600 series panels This firmware version is labeled on the IC chip and should be minimum of V2 4 or greater For upgrade information contact your PLCDirect representative for details Q Will the OP 600 series OP panels support Allen Bradley MicroLogix GE or Modicon PLC applications A No the reduced size and cost of the OptiMate OP 600 series panels will not allow these panels to support all PLC types as can the OP 1000 series panels Supports all DirectLOGIC PLCs Installation and Specifications In This Chapter Preparing Panel Labels Template for Creating labels Dimensions for Mounting Panel Specifications Connecting a Power Supply Preparing Panel for Configuration Preparing Panel for Communications 9001 Multi panel Configurations Choosing the Proper Connecting Cable Connecting Cable Details Connecting Panel to PLC 2 2 Installation and Specifications Preparing Panel Labels In any manufacturing environment
121. y questions concerning the installation or operation of this equipment or if you need additional information please call us at 1 800 633 0405 This publication is based on information that was available at the time it was printed At PLCDirect we constantly strive to improve our products and services so we reserve the right to make changes to the products and or publications at any time without notice and without any obligation This publication may also discuss features that may not be available in certain revisions of the product Trademarks This publication may contain references to products produced and or offered by other companies The product and company names may be trademarked andare the sole property of their respective owners PLCDirect disclaims any proprietary interest in the marks and names of others Stage is a trademark of Koyo Electronics Industries Co LTD Texas Instruments is a registered trademark of Texas Instruments Inc TIWAY Series 305 Series 405 TI305 and 405 are trademarks of Texas Instruments Inc Siemens and SIMATIC are registered trademarks of Siemens AG GE is a registered trademark of General Electric Corporation Series One is a registered trademark of GE Fanuc Automation North America Inc MODBUS is a registered trademark of Gould Inc IBM is a registered trademark of International Business Machines MS DOS and Microsoft are registered trademarks of Microsoft Corporation Windows is a tradem

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