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PowerFlex 20-750-PBUS Profibus DPV1 Option Module User Manual

1. IMPORTANT Each node on the Profibus network must have a unique address Set the node address before power is applied because the option module detects the node address during initialization Power On Reset To change a node address you must set the new value and then remove and reapply power to or reset the option module Set the Node Address by setting Node Address switches 1 through 7 to their binary equivalent where 0 and 1 indicate switch positions Open and Closed respectively Table 1 lists node addresses and the corresponding Node Address switch settings required to set that respective address 20 Rockwell Automation Publication 750COM UM004B EN P September 2012 Installing the Option Module Chapter 2 Table 1 Node Address Switch Settings Node Node Address Switch Node Node Address Switch Address 7 l 5 l4 3 2 l1 Address 7 g6 5 l4 13 2 l1 00 0 o JO JO O JO f0 4 0 JO JO f1 1 1 JO 01 0 o JO JO JO JO f1 5 0 Jo JO J1 J1 J1 f1 02 0 O JO JO JO J1 J0 6 0 O 1 JO JO JO f0 03 0 o JO JO JO J1 71 7 0 o 1 JO JO JO f1 04 0 O JO JO 1 JO f0 8 0 O 1 JO JO 1 f0 05 0 o JO JO 1 JO 71 9 0 o 1 JO JO J1 f1 06 0 O JO JO 1 J1 JO 20 0 O
2. Wo it ae o H L E e See Table 2 for possible start up A mm status indications 7 5 a Drive Control Pod Rockwell Automation Publication 750COM UM004B EN P September 2012 25 Chapter2 Installing the Option Module Table 2 Drive and Option Module Start Up Status Indications Item Name Color State Description Drive STS Indicator o STS Green Flashing Drive ready but not running and no faults are present Status Steady Drive running no faults are present Yellow Flashing When running a type 2 non configurable alarm condition exists drive continues to run When stopped a start inhibit condition exists and the drive cannot be started see drive parameter 933 Start Inhibits Steady A type 1 user configurable alarm condition exists but the drive continues to run Red Flashing A major fault has occurred Drive will stop Drive cannot be started until fault condition is cleared Steady A non resettable fault has occurred Red Yellow Flashing A minor fault has occurred Use drive parameter 950 Minor Flt Config Alternately to enable If not enabled acts like a major fault When running the drive continues to run System is brought to a stop under system control The fault must be
3. Logic Bits 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 3 2 1 0 Command Description x Normal Stop 0 Not Normal Stop Normal Stop x Start 7 0 Not Start Start x Jog 1 0 Not Jog 1 Par 556 Jog 1 x Clear Fault 0 Not Clear Fault Clear Fault Xx Unipolar Direction 00 No Command 01 Forward Command 0 Reverse Command Hold Direction Control X Manual 0 Not Manual Manual X Reserved x x Accel Time 00 No Comman 01 Use Accel Time 1 Par 535 0 Use Accel Time 2 Par 536 Use Present Time xX x Decel Time 00 No Commani 01 Use Decel Time 1 Par 537 0 Use Decel Time 2 Par 538 Use Present Time x Ref Select 1 000 No Command X Ref Select 2 001 Ref A 3e ec ar E x Ref Select 3 S i Preset 3 Pat 573 00 Preset 4 Par 574 01 Preset 5 Par 575 0 Preset 6 Par 576 1 Preset 7 Par 577 X Reserved X Coast Stop 0 Not Coast to Stop Coast to Stop x Current Limit Stop 0 Not Current Limit Stop Current Limit Stop x Run 7 0 Not Run Run xX Jog 2 4 0 Not Jog 2 Par 557 Jog 2 X Reserve x Reserve X Reserve X Reserve X Reserve X Reserve X Reserve X Reserve X Reserve X Reserve X Reserve X Reserve 1 A Not Stop condition logic bit 0 0 must first be present before a 1 Start condition will start
4. ProSoft Configuration Builder for PROFIBUS M I56 PDPMY1 Bus Configuration 1 Project View PROFIBUS Online Option Tools Windows Help w PROFIBUS Master Rockwell Automation Publication 750COM UM004B EN P September 2012 43 Chapter4 Configuring the Profibus Master This action opens a dialog box that allows you to browse for the location of the GSD file zix Wns onem Fe 20750038 gsd My Recent Documents 123 Desktop RAN af My Documents My Computer S CME Fie name 20750038 z Open Places Files of type G0 Fies gs z Cancel 2 Select the file to install and click Open If the file already exists in the configuration file path you will be prompted to overwrite the file 3 You will be prompted to associate the GSD configuration file with a bitmap image of the slave Bitmaps for GS file xi YD Are there any pictures for GS file Yes No 4 Use the File Open dialog box to browse for the location of the image file to use If you have no specific bitmap file you may Cancel the bitmap upload which then provides a generic slave icon to use in the Bus Configuration window for this slave zixl Lookin GSD J 02cm ie 20750038 gsd My Recent Documents amp Desktop 9 My Documents Pr e My Computer i My Network File name 20750038 z Open Places Files of type GD Fies gs 7 Cancel Z 44 Rock
5. DriveExplorer software version 6 01 or later This software tool has been discontinued and is now available as freeware at http www ab com support abdrives webupdate software html There are no plans to provide future updates to this tool and the download is being provided as is for users that lost their DriveExplorer CD or need to configure legacy products not supported by Connected Components Workbench software 14 Rockwell Automation Publication 750COM UM004B EN P September 2012 Getting Started Chapter 1 DriveExecutive software version 5 01 or later A Lite version of DriveExecutive software ships with RSLogix 5000 RSNetworx MD FactoryTalk AssetCentre and IntelliCENTER software All other versions are purchasable items e 9303 4DTEOIENE Drive Executive software e 9303 4DTSO1ENE DriveTools SP Suite includes DriveExecutive and DriveObserver software e 9303 4DTE2S01ENE DriveExecutive software upgrade to DriveTools SP Suite adds DriveObserver software DriveExecutive software updates patches and so forth can be obtained at http www ab com support abdrives webupdate software html It is highly recommended that you periodically check for and install the latest update Q Controller configuration software RSLogix 5000 Q A computer connection to the Profibus DPV1 network Rockwell Automation Publication 750COM UM004B EN P September 2012 15 Chapter 1 Getting Started i Please read the foll
6. How Parameters Are Organized 76 Device Parameters 76 Host Parameters 78 Parameter Types The option module has two types of parameters Device parameters are used to configure the option module to operate on the network Host parameters are used to configure the option module Datalink transfer and various fault actions with the drive You can view option module Device parameters and Host parameters with any of the following drive configuration tools PowerFlex 20 HIM A6 or 20 HIM C6S HIM use the WE or DB key to scroll to the drive port in which the module resides press the Folders key and use the or BE key to scroll to the DEV PARAM or HOST PARAM folder Connected Components Workbench software click the tab for the option module at the bottom of the window click the Parameters icon in the tool bar and click the Device or Host Parameters tab DriveExplorer software find the option module in the treeview and open its Parameters folder DriveExecutive software find the option module in the treeview expand the module in the tree and open its Parameters folder Rockwell Automation Publication 750COM UM004B EN P September 2012 75 Appendix B Option Module Parameters About Parameter Numbers Configuration Tool e HIM e Connected Components Workbench software e DriveExplorer software e DriveExecutive software Each parameter set is numbered consecutively Numbering Scheme The Devi
7. This action opens the PROFIBUS Master Setup dialog box PDPM 1 PROFIBUS Master Setup rti 11756 ENBT ll com 1 6 From the Select Port pull down menu choose Com1 if connected serially to the MVI56 PDPMV1 7 After choosing Com1 click Configure PROFIBUS PDPMY1 PROFIBUS Master Setup Calculate Export Master Config 42 Rockwell Automation Publication 750COM UM004B EN P September 2012 Installing GSD Files Configuring the Profibus Master Chapter 4 This action opens the ProSoft Configuration Builder for Profibus MVI56 PDPMVI configuration tool ProSoft Configuration Builder PCB software uses Profibus slave definition files GSD files to obtain basic configuration information about the Profibus slaves you add to the network The GSD configuration files identify the slave s capabilities so that the MVIS6 PDPMV1 module can correctly communicate with it Example The 20 750 PBUS GSD file is named 20750D3B gsd It is the GSD file for the 20 750 PBUS option module in the drive and can be downloaded at http www ab com support abdrives webupdate The configuration tool only requires the 20 750 PBUS GSD file for the 20 750 PBUS option module to be registered one time in this tool to configure networks with a connection to this option module Follow these steps to install the GSD file or files for your slave module or modules 1 From the Tools menu choose Install new GS file
8. Figure 10 Online Slave Properties Modules Tags Diagnostic DVI Ctrl Stat amp Ret Fdbk 8 Sbytes Ox4C 004 0400 0x23 0x00 OK 56 Datalink 1 2x4bytes Datalink 2 2x4bytes Datalink 3 2x4bytes Datalink 4 2x4bytes Datalink 5 2x4bytes Datalink 6 2x4bytes Datalink 7 2x4bytes Datalink 8 2x4bytes Datalink 9 2x4bytes Datalink 10 2x4bytes Ctl Stat amp Ref F dbk 8 8tytes Datalink 1 2x4bytes Datalink 2 2x4bytes Datalink 3 2x4bytes Datalink 4 2x4bytes Datalink 5 2x4bytes Datalink 6 2x4bytes Datalink 7 2x4bytes Datalink 8 2x4bytes Datalink 9 2x4bytes Datalink 10 2x4bytes 0x00 0 00 000 0 00 0x00 0x00 000 0 00 0x00 0x00 000 000 0x00 0x00 000 000 000 000 000 000 0x00 0 00 0 00 000 0x00 0x00 0400 0400 0x000x00 0000 0400 0x00 0x00 000 0400 0x00 0400 0404 0 00 0x00 OK 0x00 0x00 0x1 40x41 0x000 00 0x28 0 41 0x00 0x00 0x14 0x42 0x00 0x00 0x1E 0x42 0x00 0x00 0x2D0x42 0x00 0 00 0x32 0x42 0x00 0 00 0 3C0 0 42 0x00 0x00 0x04 0x42 0x000x00 0 00 0x42 0x000x00 0x00 0 00 Rockwell Automation Publication 750COM UMO004B EN P September 2012 OK OK OK OK OK OK OK Chapter 6 About Acyclic Messaging Acyclic Messaging This chapter provides information and examples that explain how to use Profibus Class 1 DPV1 Acyclic Messaging to configure and monitor the PowerFlex 750 Series drive through the 20 750 PBUS option module Topic JPae Abo
9. Understanding the Status Indicators Page 65 PORT Status Indicator MOD Status Indicator NET A Status Indicator 2 28 Viewing Option Module Diagnostic Items 68 Viewing and Clearing Events cover removed eS J annoengt ojojo Fo o jo The option module has three status indicators They can be viewed with the drive Item Status Indicator Description Page 13 PORT DPI Connection Status 66 2 MOD Option Module Status 67 NETA Profibus Status 67 Rockwell Automation Publication 750COM UM004B EN P September 2012 65 Chapter7 Troubleshooting PORT Status Indicator Status Off This red green bicolor LED indicates the status of the option module connection to the drive as shown in the table below Cause The option module is not powered or connected properly to the drive Corrective Action e Securely connect and ground the option module to the drive by fully inserting it into the drive port and tightening its two captive screws to the recommended torque e Apply power to the drive Flashing Red The option module is not receiving any communication from drive e Verify that cables are securely connected e Cycle power to
10. DPV1 Map Mode Enables S7 Controller compatibility Appendix B Details Default 0 Ready Values 0 Ready 1 Reset Module 2 Set Defaults Type Read Write Reset Required No ATTENTION Risk of injury or equipment damage exists If the option module is transmitting 0 that controls the drive the drive may fault when you reset the option module Determine how your drive will respond before resetting the option module Default 0 Ltl Endian Values 0 Ltl Endian 1 Big Endian Type Read Only Values 0 Normal 1 PROFIdrive Type Read Only Default 0 Enable Values 0 Enable 1 Disable Type Read Write Default 0 Standard Values 0 Standard 1 S7 Comp Type Read Write Rockwell Automation Publication 750COM UM004B EN P September 2012 77 Appendix B Host Parameters 78 Option Module Parameters Parameter No 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 Name amp Description DL From Net 01 DL From Net 02 DL From Net 03 DL From Net 04 DL From Net 05 DL From Net 06 DL From Net 07 DL From Net 08 DL From Net 09 DL From Net 10 DL From Net 11 DL From Net 12 DL From Net 13 DL From Net 14 DL From Net 15 DL From Net 16 Sets the port number and parameter number to which the selected Datalinks should connect Each selected port parameter will be written with data received from the network These ar
11. me 2 or insert values for pee parameter write request FE MVIBRPDPMV1 Malha Acurke Write Out Datal71 To manually trigger the message to be sent enter a value of 1 into the MVIS6PDPMV1 MailboxCommand AcyclicWrite tag The message response status indicates success when the data in the MVIS6PDPMV1 Mailbox AcyclicWrite In ErrorDecode tag is a value of 0x00 Note that any non zero value indicates an error has occurred Acyclic Class 1 Write response data can be viewed as shown in Figure 15 Figure 15 Acyclic Class 1 Write Response Data for Parameter 520 Max Fwd Speed request occurred Response Data from command writing the parameter is returned as indication of what parameter EE MVISEPOPMII Mailbox AcyclicWrite In ErorCode1 the PF750 drive The Error Eee Maibox AcycicWite In Extended autinfo command response writing the Accel 1 Parameter of Decode is indicating No Error The Error Decode Tag is Non Zero if an error occurred in the Rockwell Automation Publication 750COM UM004B EN P September 2012 63 Chapter 6 Notes 64 Acyclic Messaging Rockwell Automation Publication 750COM UM004B EN P September 2012 Chapter Understanding the Status Indicators Troubleshooting This chapter provides information for diagnosing and troubleshooting potential problems with the option module and network Topic
12. 0 62 inches Length 130 mm 5 12 inches Width 83 mm 3 27 inches Weight 57 g 2 oz Rockwell Automation Publication 750COM UM004B EN P September 2012 73 Appendix A Specifications Environmental Regulatory Compliance Temperature Operating Storage 5 65 C 30 149 F 40 85 C 40 185 F Relative Humidity Operating Non Operating 5 80 non condensing 5 95 non condensing Shock Operating 15 g peak acceleration Vibration Operating Non Operating 2 0 g at 55 512 Hz 5 g at 5 Hz 2 kHz Atmosphere Certification Important The option module must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas vapors or dust If the option module is not going to be installed for a period of time it must be stored in an area where it will not be exposed to a corrosive atmosphere Specification UL UL508C CE IEC50178 and IEC61800 3 cUL CAN CSA C22 2 No 14 M91 CTick EN61800 3 NOTE This is a product of category C2 according to IEC 61800 3 Ina domestic environment this product may cause radio interference in which case supplementary mitigation measures may be required 74 Rockwell Automation Publication 750COM UM004B EN P September 2012 Appendix B Option Module Parameters This appendix provides information about the option module parameters Topic Page Parameter Types 5 About Parameter Numbers 76
13. 0 configuration Master Slave hierarchy Fault actions Chapter 3 Configuring the Option Module Configure the Profibus Master to communicate with the option module Use controller configuration tools such as Prosoft Configuration Builder software for Profibus and RSLogix 5000 software to configure the master on the Profibus network to recognize the option module and drive Chapter 4 Configuring the Profibus Master Configure the 1 0 Use a controller configuration tool such as RSLogix 5000 software that enables you to control the option module and connected drive using 0 Rockwell Automation Publication 750COM UM004B EN P September 2012 Chapter 5 Using the 1 0 17 Chapter 1 Getting Started Notes 18 Rockwell Automation Publication 750COM UM004B EN P September 2012 Chapter 2 Installing the Option Module This chapter provides instructions for installing the option module in a PowerFlex 750 Series drive Topic Pae Preparing for an Installation n3 Setting the Endianness and Node Address Switches 20 Connecting the Option Module to the Drive 22 Connecting the Option Module to the Network 23 Network Termination 24 Applying Power 25 Preparing for an Before installing the option module do the following Installation e Read the Profibus Installation Guideline for details on Profibus networks e Verify that you have all required equipmen
14. 1 JO 1 JO JO 07 0 jo JO JO J1 J1 71 08 0 JO 0 0 o 0 20 1 j1 1 JO JO JO 09 0 JO 0 0 jo J1 21 1 j1 J1 JO JO 71 10 0 JO 0 0 1 JO 22 1 f1 J1 J1 JO 1 JO 11 0 0 0 0 1 1 23 1 1 1 1 0 1 1 12 0 JO 0 1 J0 J0 24 1 f1 J1 1 JO JO 13 0 0 0 1 0 1 25 1 1 1 1 0 1 Descriptions of node address values are as follows Node Address Value Description 00 If the Node Address value is set to 00 the option module uses Device Parameter 05 Net Addr Cfg to set the Node Address See Setting the Node Address on page 30 01 125 Node address used by the option module 126 The default address setting The switch settings can be verified by viewing Device Parameter 06 Net Addr Act a read only parameter with any of the following drive configuration tools e PowerFlex 20 HIM AG or 20 HIM C6S HIM e Connected Components Workbench software version 1 02 or later e DriveExplorer software version 6 01 or later e DriveExecutive software version 5 01 or later Rockwell Automation Publication 750COM UM004B EN P September 2012 21 Chapter2 Installing the Option Module Connecting the Option IMPORTANT Remove power from the drive before installing the option module in the Module to the Drive drive control pod 1 Insert the option module into Port 4 5 or 6 and tighten the module mounting screws into the pod mounting bracket To properly ground the module to th
15. 750COM UMO004B EN P September 2012 5 Table of Contents Using the 1 0 Acyclic Messaging Troubleshooting Specifications Option Module Parameters Logic Command Status Words PowerFlex 750 Series Drives History of Changes Chapter 5 About I O Messaging s yeu ch sate saa exes eek Clea tas ane 51 Understanding the I O ia ce aca acd cil a searhearaseectincb water stoes oneid ot vnacieath 52 Using Logic Command Status iscciviehe cdiarsevoureetaneia bends 52 Using Reference Feedback fovinasas ackw saeuwivcnebaxevusenanauagias 53 Using Datallnkss orenean pens E E aa saae yee Speen 53 I O Communication s ccc cc ccc cece cece eee cece eevee eeaee 55 Chapter 6 About Acyclic Messaging ios c5 a5 duis nn ess saiee ating nly dal dawns aaa ain cree 57 Acyclic Messaging for DPV I Class 1s siotnsnveveeys vin ewaswteies 60 Example Messaging ase vac tiche outs st yd tacde aaa sn iustntn tera 60 Chapter 7 Understanding the Status Indicators ic saniecciatvoenes edeee shakes 65 PORT Status Indicator 0 cece cece cee ene eee eeeeeenaes 66 MOD Stratus Indicator 0 e cece cece e ete ee eeeneeenas 67 NET A Status Indicator 0 cc cee cece eee cece nrn errenneren ne 67 Viewing Option Module Diagnostic Items 00 0 00 2 cee 68 Viewing and Clearing Events isos dons duieed bes cede or svina sacenawes 70 Appendix A CommMuDNiCa tons icctsce vie deka ke A Lew hw bade VENERAR E Bees ees 73 Ble Geriatr
16. Data Type column in the chapter containing parameters in the PowerFlex 750 Series AC Drives Programming Manual publication 750 PM001 Rockwell Automation Publication 750COM UM004B EN P September 2012 Using the I O Chapter 5 1 0 Communication The following example describes how to use Profibus DPV0 I O communication for the ControlLogix controller for the Profibus MVI56 PDPMV1 Master I O data transferred to and from the 20 750 PBUS option module nodes can be viewed in the MVI56 PDPMV1 ControlLogix controller tags for the DPVO cyclic communication connections See Figure 8 and Figure 9 for input and output mapping in the MVI56 PDPMVI1 Figure 8 Input Mapping in the MVI56 PDPMV1 i ll H al l A Decmal Decmal Decmal Decimal Decimal Decmal Decimal Decimal Decimal Decimal Decimal Decmal Decimal Decimal Decmal Decimal Decimal Decimal Decimal Decimal Decimal Decimal Decimal Decmal Decimal Decimal Figure 9 Output Mapping in the MVI56 PDPMV1 SSS abate m HERE AARAA AAA Rockwell Automation Publication 750COM UM004B EN P September 2012 55 Chapter5 Using the 1 0 The input and output data can also be viewed through the ProSoft Configuration Builder tool while in the Monitor Modify mode of operation The PowerFlex 750 Series drive data is displayed under the value column for each of the configured Profibus modules by selecting the Online slave properties tab as shown in Figure 10
17. PowerFlex 20 HIM AG or 20 HIM C6S HIM Human Interface Module on the drive if available Connected Components Workbench software version 1 02 or later DriveExplorer software version 6 01 or later DriveExecutive software version 5 01 or later DriveObserver software version 5 01 or later ControlFlash software version 7 00 or later Third party Profibus configuration software such as Prosoft Configuration Builder e Status indicators that report the status of the option module and network communication They are visible when the drive cover is open or removed e Parameter configured 32 bit Datalinks in the I O to meet application requirements 16 Datalinks to write data from the network to the drive and 16 Datalinks to read data to the network from the drive e Acyclic Messaging support e Master Slave hierarchy that can be set up so that the option module and PowerFlex 750 Series drive transmit data to and from a master on the network e User defined fault actions to determine how the option module and connected drive respond to the following I O messaging communication disruptions Comm Flt Action Controllers in Idle mode Idle Flt Action Acyclic messaging 12 Rockwell Automation Publication 750COM UM004B EN P September 2012 Getting Started Chapter 1 Understanding Parameter The option module has two types of parameters Types e Device parameters are used to configure the option module to o
18. cers EENAA NE AN AE EEE EEA E ay remh ATN 73 Mechatiical 22 os en a a a a a ose dates 73 Environmental 0 0 cece cece c cece cence eeseeneeenneeuas 74 Regulatory Compliance ris ecu ewe eee Pees aden eetee renee 74 Appendix B Paramecer Types e inecuaosvon Qethoweseeetecnn EEE rat eases 75 About Parameter Numbers 0 0 c cece cece eee renerne 76 How Parameters Are Organized 000s eecicris eh ve ebes veceee oy oo be 76 Device Parameters ccc cece eect cece cece ee eeeeeeeeeeeeees 76 PIOSt Parameters EEA EIE le seg secede sou A saan Ge ere eS ee lh 78 Appendix C Logic Command WCE ve heaptawten tid cxwatayareetinn Stone pneateane wales 83 opi Status Word ches ua desley bday Oh E E S EEES 84 Appendix D 750COM UMO004A EN P August 20112 00cceeeeeeeeeeees 85 6 Rockwell Automation Publication 750COM UMO004B EN P September 2012 Table of Contents Glossary Index Rockwell Automation Publication 750COM UM004B EN P September 2012 7 Table of Contents Notes 8 Rockwell Automation Publication 750COM UMO004B EN P September 2012 Conventions Used in This Manual Rockwell Automation Support Preface This manual provides information about the 20 750 PBUS Profibus DPV1 option module for network communications option and how to use the module with PowerFlex 750 Series drives The following conventions are used throughout this manual e Parameter names are shown in the format Device Par
19. cleared to continue Yellow Green Flashing When running a type 1 alarm exists Alternately Green Red Flashing Drive is updating Alternately Option Module Status Indicators 2 PORT Off The option module is not powered or connected properly to the drive Red Flashing The option module is not receiving any communication from drive Steady The option module detected a duplicate or invalid port ID Green Flashing The option module is establishing communication with drive Steady The option module is properly connected and communicating with drive Orange Steady The drive to which option module is connected is not an Allen Bradley brand MOD _ Off The option module is not powered or connected properly to the drive Red Flashing The option module has failed the firmware test or firmware update is in progress Steady The option module has failed the hardware test Green Flashing The option module is operational but is not transferring 1 0 data Steady The option module is operational and is transferring 1 0 data 4 NETA off The option module cannot establish network communication or has experienced a Communication Timeout Red Flashing The option module has detected a Network Configuration Error Steady The option module has experienced an internal network controller error Profibus ASIC Self Test failure Green Steady The option module is properly connected and communicating over the Profibus network After verifying correct op
20. communication is disrupted the controller is idle or Acyclic messaging for drive control is disrupted By default these parameters fault the drive You can set these parameters so that the drive continues to run however precautions should be taken to verify that the settings of these parameters do not create a risk of injury or equipment damage When commissioning the drive verify that your system responds correctly to various situations for example a disconnected cable or a controller in idle state gt e BBE ATTENTION Risk of injury or equipment damage exists When a system Is configured for the first time there may be unintended or incorrect machine motion Disconnect the motor from the machine or process during initial system testing ATTENTION Risk of injury or equipment damage exists The examples in this publication are intended solely for purposes of example There are many variables and requirements with any application Rockwell Automation does not assume responsibility or liability to include intellectual property liability for actual use of the examples shown in this publication gt D 16 Rockwell Automation Publication 750COM UM004B EN P September 2012 Getting Started Chapter 1 Quick Start This section is provided to help experienced users quickly start using the Option Module If you are unsure how to complete a step refer to the referenced chapter Step 1 Action Review the safety precautio
21. definition 90 in I O image 52 using 53 regulatory compliance 74 related documentation 10 Reset Module Device parameter 77 resetting the option module 34 RSLogix 5000 software 90 S safety precautions 16 Serial Interface SI 90 specifications option module 73 Profibus 90 Index status indicators definition 90 MOD 65 67 NET A 65 67 normal operation 25 PORT 65 66 troubleshooting with 66 67 understanding 65 stop action 90 T technical support 9 tools required 13 troubleshooting 65 71 U UDDT User Defined Data Type 90 update definition 90 guidelines 37 Ww website for Connected Components Workbench software 87 DriveExecutive software 88 DriveExplorer software 87 DriveTools SP software 88 GSD files 88 MVI56 PDPMV1 Profibus DPV1 master 89 ProSoft Configuration Builder PCB software 90 related documentation 10 RSLogix 5000 software 90 wiring see cable Profibus Z zero data configuring the option module for 33 definition 90 Rockwell Automation Publication 750COM UMO004B EN P September 2012 93 Index Notes 94 Rockwell Automation Publication 750COM UMO004B EN P September 2012 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to
22. over the network or serially through a direct connection from a computer to the drive using a 1203 USB or 1203 SSS serial converter When updating firmware over the network you can use the Allen Bradley ControlFLASH software tool the built in update capability of DriveExplorer Lite or Full software or the built in update capability of DriveExecutive software When updating firmware through a direct serial connection from a computer to a drive you can use the same Allen Bradley software tools described above or you can use HyperTerminal software set to the X modem protocol To obtain a firmware update for this option module go to http www ab com support abdrives webupdate This website contains all firmware update files and associated Release Notes that describe the following items e Firmware update enhancements and anomalies e How to determine the existing firmware revision e How to update the firmware using DriveExplorer DriveExecutive ControlFLASH or HyperTerminal software Rockwell Automation Publication 750COM UM004B EN P September 2012 37 Chapter 3 Notes 38 Configuring the Option Module Rockwell Automation Publication 750COM UM004B EN P September 2012 Example Network Chapter 4 Configuring the Profibus Master Profibus masters are available from several manufacturers including Prosoft Technology This chapter provides instructions on how to use the MVI56 PDPMV1 Profibus DPV1 master and do th
23. ria AE E SEDE a RA EE E 16 Quick Staite a A E ad E A 17 Chapter 2 Preparing for an Installation 0S ysuditenanpenae see ia mrcatcatbie od gararaton s 19 Setting the Endianness and Node Address Switches 046 20 Connecting the Option Module to the Drive 0008 22 Connecting the Option Module to the Network 04 23 Network Termination sicniedecn sane ancl axa ciendeemateaeesess 24 Applying Lowett s 6u Getta nated ck halk ee alas Se eee dace 25 Chapter 3 Configuration Toolse anean E EE EE ERE 29 Using the PowerFlex 20 HIM A6 or 20 HIM C6S HIM to Access Parameters saad hae ee ie bade barte a AGS s HEN e n a a 30 Setting the Node Address tociuw Ste catesa is 2 csaewacacnia pease rmmcahucat amg orarizeas 30 Setting a Master Slave Hierarchy Optional 0 005 30 Setting a Fault ACON o152s 35 av basta ace enveogeeenvasad serene 33 Resetting the Option Modules 4 4 35Ssseci an vsecetleyaes cteteanees 34 Restoring Option Module Parameters to Factory Defaults 35 Viewing the Option Module Status Using Parameters 36 Updating the Option Module Firmware 0 000 cee eees 37 Chapter 4 Example Network eend ner ode hs eel oa See tle a oh 39 Configuring the MVI56 PDPMV1 Profibus DPV1 Master 40 Installing GSD Filescscrs ach nsecale einna ana E a aaa 43 Configuring the Option Module as a Slave 000 0e eee 45 Rockwell Automation Publication
24. taken to verify that the setting of this parameter does not create a risk of injury or equipment damage When commissioning the drive verify that your system responds correctly to various situations for example a disconnected cable Rockwell Automation Publication 750COM UM004B EN P September 2012 Appendix B Option Module Parameters Parameter No Name amp Description 34 Idle Fit Action Sets the action that the option module and drive will take if the option module detects that the controller is in program mode or faulted This setting is effective only if 1 0 that controls the drive is transmitted through the option module When the controller is put back in Run mode the drive will automatically receive commands over the network again A Details Default 0 Fault Values 0 Fault 1 Stop 2 Zero Data 3 Hold Last 4 Send Flt Cfg Type Read Write Reset Required No ATTENTION Risk of injury or equipment damage exists Host Parameter 34 Idle Fit Action lets you determine the action of the option module and connected drive when the controller is idle By default this parameter faults the drive You may configure this parameter so that the drive continues to run however precautions should be taken to ensure that the setting of this parameter does not create a risk of injury or equipment damage When commissioning the drive verify that your system responds correctly to various sit
25. the PowerFlex 20 HIM A6 or 20 HIM C6S HIM to Access Parameters 30 Setting the Node Address 30 Setting a Master Slave Hierarchy Optional 30 Setting a Fault Action 33 Resetting the Option Module 34 Restoring Option Module Parameters to Factory Defaults 35 Viewing the Option Module Status Using Parameters 36 Updating the Option Module Firmware 37 For a list of parameters see Appendix B Option Module Parameters For definitions of terms in this chapter see the Glossary Configuration Tools The option module stores parameters and other information in its own nonvolatile storage NVS memory You must therefore access the option module to view and edit its parameters The following tools can be used to access the option module parameters Tool See PowerFlex 20 HIM A6 or 20 HIM C6S HIM page 30 Connected Components Workbench software http www ab rockwellautomation com Drives version 1 02 or later Software 9328 ConnectedComponentsWorkbench or online help installed with the software DriveExplorer software version 6 01or later http www ab com drives driveexplorer or online help installed with the software DriveExecutive software version 5 01 or later http www ab com drives drivetools or online help installed with the software IMPORTANT For the HIM screens shown throughout this chapter the option module was installed in drive Port 4 If your option module is installed in a different drive p
26. the drive Steady Red The option module detected a duplicate or invalid port ID Important Cycle power to the drive after making any of the following corrections e Securely connect and ground the option module to he drive by fully inserting it into the drive port and ightening its two captive screws to the ecommended torque e Configure the option module and PowerFlex drive to use a Datalink that is not already being used by another peripheral Flashing Green The option module is establishing communication with drive No action required This status indicator will turn steady green or red Steady Green The option module is properly connected and communicating with drive No action required Steady Orange The brand of the option module and drive do not match Connect the option module to a compatible product of the same brand a PowerFlex 750 Series drive 66 Rockwell Automation Publication 750COM UM004B EN P September 2012 Troubleshooting Chapter 7 MOD Status Indicator Status Off This red green bicolor LED indicates the status of the option module as shown in the table below Cause The option module is not powered or connected properly to the drive Corrective Action e Securely connect and ground the option module to the drive by fully inserting it into the drive port and tightening its two captive screws to the recommended torque e Apply power to t
27. the drive 2 A Not Stop condition logic bit 0 0 must first be present before a 1 Jog 1 Jog 2 condition will jog the drive A transition to a 0 will stop the drive 3 To perform this command the value must switch from 0 to 1 4 A Not Stop condition logic bit 0 0 must first be present before a 1 Run condition will run the drive A transition to a 0 will stop the drive Rockwell Automation Publication 750COM UM004B EN P September 2012 83 Appendix Logic Command Status Words PowerFlex 750 Series Drives Logic Status Word Logic Bits 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 o Command Description x Run Ready 0 Not Ready to Run Ready to Run Not Active Active Reverse Forward Reverse Forward Not Accelerating Accelerating Not Decelerating Decelerating No Alarm Par 959 amp 960 Alarm No Fault Par 952 amp 953 Fault x At Setpt Spd 0 Not at Setpoint Speed At Setpoint Speed x Manual 0 Manual Mode Not Active Manual Mode Active Spd Ref ID 0 00000 Reserved Spd Ref ID 1 00001 Auto Ref A Par 545 x Spd Ref ID 2 00010 Auto Ref B Par 550 K S x Active 0 X Command Direction 0 x Actual Direction 0 ou x Accelerating 0 wou X Decelerating 0 X Alarm o ou So X Fault 00011 Auto Prese
28. to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 750COM UMO004B EN P September 2012 Supersedes 750COM UM004A EN P August 2011 Copyright 2012 Rockwell Automation Inc All rights reserved Printed in the U S A
29. to this revision Topic Page Added information about the Connected Components Workbench software tool Throughout manual Added Important statement about the larger T15 Torx head mounting screw to step 3in 17 the Quick Start table Updated option module mounting information in the section Connecting Option 22 Module to the Drive The larger T15 Torx head screw if present on a module in the adjacent port the left of the 20 750 PBUS module must be replaced with a smaller spare T8 Torx head screw to prevent possible electrical contact Rockwell Automation Publication 750COM UM004B EN P September 2012 Summary of Changes Notes 4 Rockwell Automation Publication 750COM UM004B EN P September 2012 Preface Getting Started Installing the Option Module Configuring the Option Module Configuring the Profibus Master Table of Contents Conventions Used in This Manuals j5 6500 it iaa deeded sores de dadas 9 Rockwell Automation Suppotti cvesoversecese gchatinaeewhesewees 9 Additional Resources iewinc idwisacah aS ote Ganedicoe seed dives aS srne 10 Chapter 1 CHD ODC IES ri eraa tu OU a adie Satie wep as Sea aaa eto peynaay one 11 Features sie cebe a aaah da eE AA ta tens L ate Chere aoe oe 12 Understanding Parameter Ty pesicisnct ee csnrtnScwwtan deans mined 13 Compatible Products uk rerea ei a eas Apo let 13 Required Equipment eese sua tetas codes Ob ee aetna tee 13 Safety P ream Ons ri csiiverns
30. 1 0x83 0x83 0x04 DataLink 3 2x4bytes 16 19 16 19 5 OxC1 0x83 0x83 0x05 DataLink 4 2x4bytes 20 23 20 23 6 OxC1 0x83 0x83 0x06 DataLink 5 2x4bytes 24 27 24 27 7 OxC1 0x83 0x83 0x07 DataLink 6 2x4bytes 28 31 28 31 8 OxC1 0x83 0x83 0x08 DataLink 7 2x4bytes 32 35 32 35 3 OxC1 0x83 0x83 0x09 DataLink 8 2x4bytes 36 39 36 39 10 0xC1 0x83 0x83 0x04 DataLink 9 2x4bytes 40 43 40 43 11 OxC1 0x83 0x83 0x08 DataLink 10 2x4bytes 44 47 44 47 12 OxC1 0x83 0x83 0x0C DataLink 11 2x4bytes 48 51 48 51 13 OxC1 0x83 0x83 0x0D DataLink 12 2x4bytes 52 55 52 55 14 OxC1 0x83 0x83 0x0E Datalink 13 2x4bytes 56 59 56 59 15 OxC1 0x83 0x83 Ox0F Datalink 14 2x4bytes 60 63 60 63 16 OxC1 0x83 0x83 0x10 Datalink 15 2x4bytes 64 67 64 67 17 OxC1 0x83 0x83 0x11 DataLink 16 2x4bytes 68 71 68 71 7 Double click the Slave icon to view the Slave Properties or right click the slave icon and select Object Properties IS M I56 PDPMY 1 Bus Configuration 1 Tools Windows Help Master Locate slave in device catalog The PCB software automatically assigns a Profibus address to each new slave The address assignment begins at address 3 and is incremented by 1 for each new slave added to the network 8 You can change the address in the Common tab of the Slave properties dialog box The address should match the PowerFlex 750 Seri
31. 1 Mailbox AcyclicRead In Data byte array In the controller program the return message data may be copied to a locally configured program tag and converted by correctly assigning the data type for the Local tag to which the data returned from the read request matches In this drive parameter 1 Output Frequency example the local tag s data type should be a floating point or a REAL data type Acyclic Class 1 Read response data can be viewed as shown in Figure 12 Figure 12 Acyclic Class 1 Read Response Data for Parameter 1 Output Frequency Suse tainltd Mailbox AcyclicRead Out fone reading the Frequency Reference of the PF750 drive The Error Decode is indicating No Error ISSPDPMV1 Mailbox AcyclicRead In Length The Error Decode Tag is Non EH MVISBPOPMV1 Mailbox AcycicRead In Index BEE itazaa ih Modoox Aeye cReomd in EneD cod la Zero if an error occurred in the command response Acyclic Read Command Response Data By copying this data to a Local Program Tag with a data type specification of Float the value will read 45 00 Hz after the conversion FE MVISEPOPMVI Mailbox AcycicRead In Datal6 16800 Hex SINT Figure 13 shows the RSLogix ladder logic example that may be used to interface the MVI56 PDPMV1 module s functional block and perform continuous DPV1 Acyclic Read operations Rockwell Automation Publication 750COM UM004B EN P Sep
32. 13 DL To Net 12 14 DL From Net 13 14 DL To Net 13 15 DL From Net 14 15 DL To Net 14 16 DL From Net 15 16 DL To Net 15 17 DL From Net 16 17 DL To Net 16 The Logic Command is a 32 bit word of control data produced by the controller and consumed by the option module The Logic Status is a 32 bit word of status data produced by the option module and consumed by the controller e Logic Command word is always the first 32 bit word in the output image e Logic Status word is always the first 32 bit word in the input image This manual contains the bit definitions for compatible products available at the time of publication in Appendix C Logic Command Status Words PowerFlex 750 Series Drives 52 Rockwell Automation Publication 750COM UM004B EN P September 2012 Using Reference Feedback Using Datalinks Rockwell Automation Publication 750COM UM004B EN P September 2012 Using the I O Chapter 5 The Reference is a 32 bit REAL floating point piece of control data produced by the controller and consumed by the option module The Feedback is a 32 bit REAL floating point piece of status data produced by the option module and consumed by the controller e Reference word is always the second 32 bit word in the output image e Feedback word is always the second 32 bit word in the input image The Reference and Feedback 32 bit REAL value represents drive speed The scaling for the speed Reference and Feed
33. Control Enable command to the drive 24 DPI Msg Timeout A Client Server message sent by the option module was not completed within 1 second 25 DPI Manual Reset The option module was reset by changing its Reset Module parameter SI Events 26 SI Online The option module has logged into the Serial Interface Communications 27 SI Logon Error The option module failed to log into the Serial Interface 28 SI Comm Fault The Serial Interface Communications has faulted Network Events 29 Net Link Up A network link was available for the Option Module 30 Net Link Down The network link was removed from the Option Module 31 Net Dup Address The option module uses the same address as another device on the network 32 Net Comm Fault The option module detected a communications fault on the network 33 Net Sent Reset The option module received a reset from the network 34 Net 10 Close An 0 connection from the network to the option module was closed 35 Net Idle Fault The option module detected an idle fault condition on the network Master in programming mode or slave parameterization in progress 36 Net I0 Open An 1 0 connection from the network to the option module has been opened 37 Net I0 Timeout An 0 connection from the network to the option module has timed out 38 Net I0 Size Err The option module received an incorrectly sized 0 packet 39 56 Reserved 57 Option Card Fit Internal option module faults 58 Module Defaulted The option module has been
34. Correctly connect the Profibus cable to the Profibus connector e Apply power to the drive Flashing Red The option module has detected a Network Configuration Error Re configure the Profibus module Steady Red The option module has experienced an internal network controller error Profibus ASIC Self Test failure e Cycle power to the drive e Re configure the Profibus master Steady Green The option module is properly connected and communicating over the Profibus network No action required Rockwell Automation Publication 750COM UM004B EN P September 2012 67 Chapter 7 Troubleshooting Viewing Option Module If you encounter unexpected communications problems the option module s Diagnostic Items diagnostic items may help you or Rockwell Automation personnel troubleshoot the problem Option module diagnostic items can be viewed with any of these drive configuration tools e PowerFlex 20 HIM AG or 20 HIM C6S HIM e Connected Components Workbench software version 1 02 or later e DriveExplorer software version 6 01 or later DriveExecutive software version 5 01 or later For details on viewing diagnostic items with the HIM see the PowerFlex 20 HIM A6 C6S HIM Human Interface Module User Manual publication 20HIM UMO01 Table 6 Option Module Diagnostic Items No Nam
35. Fr Net 09 Val 20 DL Fr Net 10 Val 21 DL Fr Net 11 Val 22 DL Fr Net 12 Val 23 DL Fr Net 13 Val 24 DLFr Net 14 Val 25 DL Fr Net 15 Val 26 DL Fr Net 16 Val 68 Rockwell Automation Publication 750COM UM004B EN P September 2012 Troubleshooting Chapter 7 Table 6 Option Module Diagnostic Items Continued 27 Name DL To Net 01 Va Description The present value of respective Host DL To Net xx parameter being received from the drive by this option module If not using a Datalink its respective value should be zero 28 DLTo Net 02 Va 29 DL To Net 03 Va 30 DL To Net 04 Va 31 DL To Net 05 Va 32 DL To Net 06 Va 33 DL To Net 07 Va 34 DL To Net 08 Va 35 DL To Net 09 Va 36 DL To Net 10 Va 37 DLTo Net 11 Va 38 DL To Net 12 Va 39 DL To Net 13 Va 40 DLToNet14Va 41 DLTo Net 15 Va 42 DLTo Net 16 Va 43 DPI Rx Errs The present value of the DPI Receive error counter 44 DPI Rx Errs Max The maximum value since reset of the DPI Receive Error counter 45 DPI Tx Errs The present value of the DPI Transmit error counter 46 DPI Tx Errs Max The maximum value since reset of the DPI Transmit Error counter 47 Net RX Cnt Number of Profibus telegrams received by Profibus ASIC 48 Net RX Err Cnt Number of erroneous Profibus telegrams received by the Profibus ASIC since the last time it we
36. M004B EN P September 2012 Maximum Maximum Maximum See Chapter 6 Acyclic Messaging The Device Parameters and Host Parameters are separately displayed in a Numbered List view order 0 7 Read Only 0 16 Read Only 0 16 Read Only 0 Switches 1 Parameters Read Only 126 0 126 Read Write 0 126 Read Only Option Module Parameters Parameter No 07 10 11 Name amp Description Reset Module No action if set to 0 Ready Resets the option module if set to 1 Reset Module Restores the option module to its factory default settings if set to 2 Set Defaults This parameter is a command It will be reset to 0 Ready after the command has been performed When performing a Set Defaults the drive may detect a conflict If this occurs the drive will not allow a Set Defaults action You must resolve the conflict before attempting a Set Defaults action for the option module A Net Data Format Displays the byte alignment for the network data as selected with the Byte Swap switch 8 see Figure 1 on page 20 PROFIBUS Mode Displays the Profibus operation mode selected by the user using the mode selection jumper see page 11 This will be either Normal or PROFIdrive Important PROFidrive is not supported in this version It is reserved for future firmware update PROFIBUS Alarms Enables or disables generation of alarms on Profibus
37. NLOAD Abort Test Connection OK Cancel The default path appears in the text box 3 Click DOWNLOAD to start downloading the project to the MVI56 PDPMYVI Master Download files from PC to module xj Sending File PDPMV1 ddb M STEP 1 Select Communication Path Select Connection Type com 1 x Ethernet Use Default IP CIPconnect CIP Path Edit Browse Device s M STEP 2 Transfer File s DOWNLOAD Abort Test Connection OK Cancel Rockwell Automation Publication 750COM UM004B EN P September 2012 49 Chapter4 Configuring the Profibus Master 4 After the configuration is transferred it will automatically start rebooting the MVIS6 PDPMV1 Master j Download files from PC to module 5 After the MVI56 PDPMV1 Master has been rebooted you can view the status of download Download files from PC to module 50 Rockwell Automation Publication 750COM UM004B EN P September 2012 Chapter 5 About 1 0 Messaging Using the 1 0 This chapter provides information and examples that explain how to control configure and monitor a PowerFlex 750 Series drive using Profibus DPVO messaging Topic Pae About 1 0 Messaging 51 Understanding the 1 0 Image 52 Using Logic Command Status 57 Using Reference Feedback ER Using Datalinks 53 1 0 Communication 55 this publication are intended solely for purposes o
38. Option Card Installation Instructions publication 750COM IN002 Rockwell Automation Publication 750COM UM004B EN P September 2012 13 Chapter 1 Getting Started User Supplied Equipment To install and configure the option module you must supply the following Q A small screwdriver Q Profibus cable only use cable that conforms to Profibus cable standards Belden 3079A Profibus cable or equivalent is recommended Q One 9 pin male D Sub Profibus connector Profibus connectors are available from a variety of sources and in various sizes As such there may be mechanical limitations that prohibit the use of some connectors Phoenix SUBCON PLUS PROFIB AX SC Part 2744380 Siemens 6GK1500 0FC00 or Brad BMSG60PP4Mxxx are recommended for use with PowerFlex 750 drives Q Configuration tool such as the following PowerFlex 20 HIM AG or 20 HIM C6S HIM Connected Components Workbench software version 1 02 or later Connected Components Workbench is the recommended stand alone software tool for use with PowerFlex drives You can obtain a free copy by e Internet download at http www ab rockwellautomation com Drives Software 9328 ConnectedComponentsWorkbench e Requesting a DVD at http www ab com onecontact controllers micro800 Your local distributor may also have copies of the DVD available Connected Components Workbench software cannot be used to configure SCANport based drives or Bulletin 160 drives
39. OxFF Port 13 Parameters 29696 30719 0x78 0x7B 0x00 OxFF Port 14 Parameters 30720 31743 Ox7C Ox7F 0x00 OxFF Reserved 31744 32767 0x80 OxBF 0x00 OxFF Reserved 32768 49151 OxC0 OxC3 0x00 OxFF Option Host Parameters 49152 50175 OxC4 0xC7 0x00 OxFF Port 1 Host Parameters 50176 51199 OxC8 OxCB 0x00 OxFF Port 2 Host Parameters 51200 52223 OxCC OxCF 0x00 OxFF Port 3 Host Parameters 52224 53247 OxD0 OxD3 0x00 OxFF Port 4 Host Parameters 53248 54271 OxD4 OxD7 0x00 OxFF Port 5 Host Parameters 54272 55295 OxD8 0xDB 0x00 OxFF Port 6 Host Parameters 55296 56319 OxDC OxDF 0x00 OxFF Port 7 Host Parameters 56320 57343 OxE0 OxE3 0x00 OxFF Port 8 Host Parameters 57344 58367 OxE4 OxE7 0x00 OxFF Port 9 Host Parameters 58368 59391 OxE8 OxEB 0x00 OxFF Port 10 Host Parameters 59392 60415 OxEC OxEF 0x00 OxFF Port 11 Host Parameters 60416 61439 OxFO OxF3 0x00 OxFF Port 12 Host Parameters 61440 62463 OxF4 OxF7 0x00 OxFF Port 13 Host Parameters 62464 63487 OxF8 OxFB 0x00 OxFF Port 14 Host Parameters 63488 64511 OxFC OxFF 0x00 OxFF Reserved 64512 65535 1 Parameters for Profibus identification and maintenance records For accessing any parameter within a drive a general mechanism is used to map the parameter with a Profibus slot and index number Every drive device port has a base slot number which supports 256 indices in a slot These slot and index combinati
40. Regen 84 Rockwell Automation Publication 750COM UM004B EN P September 2012 Appendix D History of Changes Topic Page 750COM UMO004A EN P August 20112 85 This appendix summarizes the revisions to this manual Reference this appendix if you need information to determine what changes have been made across multiple revisions This may be especially useful if you are deciding to upgrade your hardware or software based on information added with previous revisions of this manual 750COM U M004A EN P Change August 20112 This was the first release of this manual Rockwell Automation Publication 750COM UM004B EN P September 2012 85 Appendix D History of Changes Notes 86 Rockwell Automation Publication 750COM UM004B EN P September 2012 Acyclic Messaging Connected Components Workbench software ControlFLASH Controller Data Rate Datalinks DriveExplorer Software Glossary Profibus DPV1 acyclic messages are used to transfer data that does not require continuous updates Typically the read and write services used for acyclic messaging are used to configure monitor and diagnose devices over the Profibus network The recommended tool for monitoring and configuring Allen Bradley products and network communication adapters It can be used on comput
41. User Manual Allen Bradley PowerFlex 20 750 PBUS Profibus DPV1 Option Module FRN 1 xxx Allen Bradley Rockwell Software Automation Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 available from your local Rockwell Automation sales office or online at http www rockwellautomation com literature describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this man
42. ameter 30 setting with switches 20 Nonvolatile Storage NVS definition 89 in drive 53 in option module 29 0 option module applying power 25 compatible products 13 components 11 configuration tools 29 connecting to the drive 22 to the network 23 definition 89 Device parameters list 76 77 features 12 firmware updating 37 Host parameters list 78 81 installation 19 28 node address setting with parameter 30 setting with switches 20 resetting 34 restoring parameters to factory default values 35 specifications 73 85 viewing its status using parameters 36 P parameters accessing 29 Device parameters list 76 77 Host parameters list 78 81 numbering scheme 76 restoring to factory default values 35 Peer Fit Action Host parameter 80 ping 89 Port Number Device parameter 76 Rockwell Automation Publication 750COM UM004B EN P September 2012 PORT status indicator locating 65 troubleshooting with 66 PowerFlex 20 HIM A6 or 20 HIM C6S HIM 30 PowerFlex 750 Series Architecture Class drives compatible with option module 13 definition 89 HIM 30 preparing for an installation 19 processor see controller Profibus cable 23 connector for option module 11 data rate 73 network definition 90 specification 90 PROFIBUS Alarms Device parameter 77 PROFIBUS Mode Device parameter 77 programmable logic controller see controller ProSoft Configuration Builder PCB software 90 0 quick start 17 Reference Feedback
43. ameter xx or Host Parameter xx The xx represents the parameter number The represents the parameter name for example Device Parameter 01 DPI Port The firmware revision number FRN is displayed as FRN X xxx where X is the major revision number and xxx is the minor revision number e For the screen displays in this manual the following software was used Prosoft Configuration Builder software version 2 2 2 3 DriveExplorer Full software version 6 02 99 Different versions of the software may differ in appearance and procedures Rockwell Automation offers support services worldwide with over 75 sales and support offices over 500 authorized distributors and over 250 authorized systems integrators located through the United States alone In addition Rockwell Automation representatives are in every major country in the world Local Product Support Contact your local Rockwell Automation representative for the following e Sales and order support e Product technical training e Warranty support e Support service agreements Technical Product Assistance For technical assistance please review the information in Chapter 7 Troubleshooting first If you still have problems then access the Allen Bradley Technical Support website at http www ab com support abdrives or contact Rockwell Automation Rockwell Automation Publication 750COM UM004B EN P September 2012 9 Preface Addit
44. an event queue clear operation or the corruption of the EEPROM group containing the event queue will clear the event queue contents In the latter case the option module will not generate a fault to indicate that the event queue was corrupted Resetting the option module to defaults has no effect on the event queue other than to log a Code 58 Module Defaulted event Many events in the event queue occur under normal operation If you encounter unexpected communications problems the events may help you or Allen Bradley personnel troubleshoot the problem The following events may appear in the event queue Table 7 Option Module Events Code Event Text Description Option Module Events 1 No Event Text displayed in an empty event queue entry 2 Device Power Up Power was applied to the option module 3 Device Reset The option module was reset 4 EEPROM CRC Error The EEPROM checksum CRC is incorrect which limits option module functionality Default parameter values must be loaded to clear this condition 5 App Updated The option module application firmware was updated 6 Boot Updated The option module boot firmware was updated 7 Watchdog Timeout The software watchdog detected a failure and reset the module DPI Events 8 DPI Bus Off A bus off condition was detected on DPI 9 DPI Ping Timeout A ping message was not received on DPI within the specified time 10 DPI Port Invalid The option modu
45. and their connected peripherals When communication is disrupted for example a cable is disconnected the option module and PowerFlex drive can respond by holding last Hold last results in the drive receiving the last data received via the network connection before the disruption If the drive was running and using the Reference from the option module it will continue to run at the same Reference An idle action determines how the option module and connected drive act when the controller is switched out of run mode I O data sometimes called implicit messages or input output is time critical data such as a Logic Command and Reference The terms input To Net and output From Net are defined from the controller s point of view Output is produced by the controller and consumed by the option module Input is produced by the option module and consumed by the controller The Logic Command is used to control the PowerFlex 750 Series drive for example start stop and direction It consists of one 32 bit word of output to the option module from the network The definitions of the bits in this word are shown in Appendix C 88 Rockwell Automation Publication 750COM UM004B EN P September 2012 Master Slave Hierarchy Master MVI56 PDPMVI1 Profibus DPV1 Master Node Address NVS Nonvolatile Storage Option Module Ping PowerFlex 750 Series Architecture Class Drives Glossary The Logic Status is us
46. at is routed through the bottom of the drive to the Profibus network Network Termination The first and last node on a Profibus DP Network segment should be terminated Rockwell Automation recommends that the user select one of the aforementioned Profibus connectors with built in termination 24 Rockwell Automation Publication 750COM UM004B EN P September 2012 Applying Power Installing the Option Module Chapter 2 ATTENTION Risk of equipment damage injury or death exists A Unpredictable operation may occur if you fail to verify that parameter settings are compatible with your application Verify that settings are compatible with your application before applying power to the drive Apply power to the drive The option module receives its power from the drive When you apply power to the option module for the first time its topmost PORT status indicator should be steady green or flashing green after initialization Ifit is red there is a problem See Chapter 7 Troubleshooting Start Up Status Indications The drive STS status indicator can be viewed on front of the drive after power has been applied The option module status indicators can be viewed with the drive cover open or removed Figure 5 Figure 5 Drive and Option Module Status Indicators 2 vj i
47. ation Publication 750COM UM004B EN P September 2012 Acyclic Messaging Chapter 6 Figure 11 Acyclic Class 1 Read for Parameter 1 Output Frequency _ E MVI56PDPMVI MaiboxCommand Ey Coy POPM _ EMVISSPOPMV1 MaiboxCommand StopMode o Decimal BOOL E ISEPDPMV1 MadboxCommand OperateMode o Decimal BOOL 56PDPMV1 MaiboxCommand ClearMode 0 Decimal BOOL 56PDPMV1 MaiboxCommand SynchCRC o Decimal BOOL HMVIS6PDPMV1 MaiboxCommand GetLiveList o Decimal BOOL ISPOPMV1 MalboxCommand GetSlaveConfig o Decimal BOOL ISEPDPMV1 MalboxCommand SetSlaveMode 0 Inacinal soo ISEPDPMV 1 MaiboxCommand GetSlaveDiagnostics o Change Value of tag to 1 to ISEPDPMV1 MaiboxCommand SetSlaveAddress 0 send Acyclic Read Command MVIS6POPMV1 MaiboxCommand StartSlaves 0 E MVISEPDPMV 1 MaiboxCommand StopSlaves 0 a DPMV1 MaiboxCommand AcychcRead o Decimal _ BOOL ISEPDPMV1 MadboxCommand AcyckeWrite o Decimal BOOL E MVIS6PDPMV1 Mailbox ES any POPM HE MVISEPDPMV1 Maiibox GetLiveList EN EN POPM 3H MVISSPDPMV1_Maibox GetSlaveConfig fesif POPM MVISEPDPMV1 Maibox SetSlaveMode ee EB MVISEPOPUVL Maio GosStoved inonovice arameter read request a a l P mane Parameter Slot Number A Slave Node Address A Length of Data Bytes Parameter Index When the message response successfully returns the data for the Output Frequency parameter will be placed in the tags MVI56PDPMV
48. back are dependent on drive Parameter 300 Speed Units For example if Parameter 300 is set to Hz a 32 bit REAL Reference value of 30 0 would equal a Reference of 30 0 Hz If Parameter 300 is set to RPM a 32 bit REAL Reference value of 1020 5 would equal a Reference of 1020 5 RPM Note that the commanded maximum speed can never exceed the value of drive Parameter 520 Max Fwd Speed Table 4 shows example References and their results for a PowerFlex 750 Series drive that has its e Parameter 300 Speed Units set to Hz e Parameter 37 Maximum Freq set to130 Hz e Parameter 520 Max Fwd Speed set to 60 Hz When Parameter 300 Speed Units is set to RPM the other parameters are also in RPM Table 4 PowerFlex 750 Series Drive Example Speed Reference Feedback Scaling Network Speed Command Output Speed Network Feedback Reference Value Value Value 130 0 130 Hz 60 Hz 60 0 65 0 65 Hz 60 Hz 60 0 32 5 32 5 Hz 32 5 Hz 32 5 0 0 0 Hz 0 Hz 0 0 32 50 32 5 Hz 32 5 Hz 32 5 1 The effects of values less than 0 0 depend on whether the PowerFlex 750 Series drive uses a bipolar or unipolar direction mode See the drive documentation for details 2 For this example drive parameter 300 Speed Units is set to Hz 3 The drive runs at 60 Hz instead of 130 Hz or 65 Hz because drive Parameter 520 Max Fwd Speed sets 60 Hz as the maximum speed A Datalink is a mechanism used by PowerFlex dr
49. ce parameters and Host parameters begin with parameter 01 For example Device Parameter 01 DPI Port and Host Parameter 01 Net to Drv DL 01 are Parameter 1 as indicated by this manual e Acyclic Messaging How Parameters Are Organized Device Parameters Parameter No Name amp Description 01 02 03 04 05 06 Port Number Displays the drive port into which the option module is installed Typically this will be Port 4 5 or 6 DLs From Net Act Displays the number of controller to drive Datalinks that the drive is using based on the 1 0 connection opened by the controller DLs To Net Act Displays the number of drive to controller Datalinks that the controller is using based on the 1 0 connection opened by the controller Net Addr Src Displays the source from which the option module s node address is taken This will be the Node Address switches see Figure 1 on page 20 and Table 1 on page 21 or the value of Device Parameter 05 Net Addr Cfg Net Addr Cfg Sets the network node address for the option module if Device Parameter 04 Net Addr Src is set to 1 Parameters Net Addr Act Displays the actual network node address used by the option module Details Minimum Type Minimum Type Minimum Type Values Type Default Minimum Maximum Type Minimum Maximum Type 76 Rockwell Automation Publication 750COM U
50. dd and click to expand the folder Drag the Slave icon into the Bus Configuration window This action adds the slave to the Profibus network and configures it to the Master in a networked relationship Rockwell Automation Publication 750COM UM004B EN P September 2012 45 Chapter4 Configuring the Profibus Master 4 6 46 In the treeview click to expand the slave you added 2 ProSoft Configuration Builder for PROFIBUS M I56 PDPMY 1 Bus Configuration 1 Eq Project view PROFIBUS Online Option Tools Windows Help BS6hias Prosoft GSD lt lt 1 ProSoft E PROFIBUS DP Drives o Allen Bradley 5 20 750 PBUS Cti Stat amp Ref Fdbk 8 8t 3 20 750 DataLink 1 2n4bytes A DataLink 2 2x4bytes l E A DataLink 3 2x4bytes A Datalink 4 2n4bytes A Datalink 5 2x4bytes A DataLink 6 2x4bytes M DataLink 7 2x4bytes A DataLink 8 2x4bytes Datalink 9 2x4bytes A DataLink 10 2x4bytes M Datalink 11 2x4bytes M Datalink 12 2x4bytes This action opens a list of device configuration values The window above shows the possible input output configuration values for a 20 750 PBUS Slave The Datalinks 1 16 allow the assignment of configured drive parameters to be included in the Profibus DP I O data frames that are transferred between the ControlLogix controller and the PowerFlex 750 Series drive Drag the input and output parameters to t
51. e Intemal Value 00000036A C Dec Hex C Bin Intemal Value 0 159999 871 b Set the Parameter field to point to the port slot in which the option module is installed for example Port 4 Reference The number 874 in the Parameter field of the example dialog box above is the parameter in the drive that points to the port 3 Verify that drive Parameter 930 Speed Ref Source is reporting that the source of the Reference to the drive Port 0 is the port in which the option module is installed for example Port 4 Reference This ensures that any Reference commanded from the network can be monitored by using drive Parameter 002 Commanded SpdRef If a Rockwell Automation Publication 750COM UM004B EN P September 2012 27 Chapter 2 28 Installing the Option Module problem occurs this verification step provides the diagnostic capability to determine whether the drive option module or the network is the cause 4 Ifhard wired discrete digital inputs are not used to control the drive verify that all unused digital input drive parameters are set to 0 Not Used Rockwell Automation Publication 750COM UM004B EN P September 2012 Chapter 3 Configuring the Option Module This chapter provides instructions and information for setting the parameters to configure the option module Topic St ti sts lt S Page Configuration Toos S a Using
52. e Description 1 Common Logic Cmd The present value of the Common Logic Command being transmitted to the drive by this option module 2 Prod Logic Cmd The present value of the Product Logic Command being transmitted to the drive by this option module from the controller 3 Reference The present value of the Reference being transmitted to the drive by this option module 4 Common Logic Sts The present value of the Common Logic Status being received from the drive by this option module 5 Prod Logic Sts The present value of the Product Logic Status being received from the drive by this option module from the controller 6 Feedback The present value of the Feedback being received from the drive by this option module 7 Input Size The size of the input image in bytes transferred from the network to the drive 8 Output Size The size of the output image in bytes transferred from the drive to the network 9 DL Fr Net Avail The number of Host DL From Net xx Datalinks currently available to the option module 0 DL To Net Avail The number of Host DL To Net xx Datalinks currently available to the option module 11 DLFr Net 01 Val The present value of respective Host DL From Net xx parameter being transmitted to the drive by this option module If not 12 DLFr Net 02 Val using a Datalink its respective value should be zero 3 DL Fr Net 03 Val 4 DLFr Net 04 Val 15 DL Fr Net 05 Val 16 DL Fr Net 06 Val 7 DLFr Net 07 Val 18 DL Fr Net 08 Val 19 DL
53. e drive torque both mounting screws to 0 45 0 67 Nem 4 0 6 0 Ibein 2 When another module I O encoder communication and so forth resides in the adjacent port to the left of the 20 750 PBUS option module and the lower mounting screw of that module is a larger T15 Torx head screw perform addition steps 2a through 2d If the port is empty or the adjacent module already uses the smaller T8 Torx head mounting screws save this spare screw for future use The option module is shipped with a small bag containing a spare T8 Torx head mounting screw and an adhesive backed polycarbonate insulator strip The larger T15 Torx head mounting screw on the adjacent left module may electrically contact the metal Profibus cable connector when attached to the Profibus module The polycarbonate insulator strip is provided to prevent electrical contact between the smaller T8 Torx head mounting screw and the Profibus cable metal connector when attached to the Profibus module Either of these possible electrical contact situations may cause faulty operation To prevent this perform the following steps a Remove the adjacent module s lower mounting screw the T15 Torx head screw closest to the bottom of the pod mounting bracket TIP To remove the captive T15 Torx head screw the module must be removed to back the screw out of the mounting clip b Replace the larger T15 Torx head screw with the smaller spare T8 Torx head mounting screw c Tig
54. e following e Configure the MVI56 PDPMV1 Profibus DPV1 master e Install the 20 750 PBUS GSD file in the software tool library e Configure the 20 750 PBUS option module as a PowerFlex 750 Profibus slave Topic Page Example Network 39 Configuring the MVI56 PDPMV1 Profibus DPV1 Master 40 Installing GSD Files 43 Configuring the Option Module as a Slave 45 In this example we will configure one PowerFlex 750 Series drive with an installed 20 750 PBUS option module to be assigned as Station on a Profibus network This configuration is used as an example system throughout this manual Apart from the node address and option module mapping most drives will have identical configurations This chapter describes the steps to configure a simple Profibus network like the example shown in Figure 7 Figure 7 Example Profibus Network e E 5 Station 0 PowerFlex 750 Series Drive Station 1 Rockwell Automation Publication 750COM UM004B EN P September 2012 39 Chapter4 Configuring the Profibus Master Conti guring the MV156 To as launch the A oea a PCB aa has a window consisting of a treeview on the left and information and configuration PDPMV1 Profibus DPV1 panes on the right When you first launch PCB software the treeview consists of Master folders for Default Project and Default Location with a Default Module in the Default Location folder The ProSoft Configuration B
55. e parameters written by the controller outputs from the controller If setting the value manually the parameter value 10000 port number destination parameter number For example suppose you want to use Host Parameter 01 DL From Net 01 to write to Parameter 01 of an optional encoder module plugged into drive Port 5 The value for Host Parameter 01 DL From Net 01 would be 50001 10000 5 1 Details Default Default Default Default Default Default Default Default Default Default Default Default Default Default Default Default Minimum Maximum GOGO OGOOGO OGOOGO GO oO Reset Required No Rockwell Automation Publication 750COM UM004B EN P September 2012 159999 Type Read Write Option Module Parameters Parameter No 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Name amp Description DL To Net 01 DL To Net 02 DL To Net 03 DL To Net 04 DL To Net 05 DL To Net 06 DL To Net 07 DL To Net 08 DL To Net 09 DL To Net 10 DL To Net 11 DL To Net 12 DL To Net 13 DL To Net 14 DL To Net 15 DL To Net 16 Sets the port number and parameter number to which the selected Datalinks should connect Each selected port parameter will be read and their values transmitted over the network to the controller These are parameters read by the controller inputs to the controller If setting t
56. ed to monitor the PowerFlex 750 Series drive for example operating state and motor direction It consists of one 32 bit word of input from the option module to the network The definitions of the bits in this word are shown in Appendix C An option module configured for a master slave hierarchy exchanges data with the master device Usually a network has one master which is the master device and all other devices for example drives with installed Profibus DPV1 option modules are slave devices On a network with multiple masters called a multi master hierarchy each slave device must have one specified master A separate module of a multi module controller or a built in component of a single module controller that provides communication with option modules connected to a network See also Controller A Profibus communication module interface for ControlLogix controllers It is developed under license from Rockwell Automation and incorporates proprietary backplane technology that enables data exchange with ControlLogix processors More information for the MVIS6 PDPMV1ControlLogix module can be found at http www prosoft technology com content view full 8109 A unique address identifier for a device assigned to a Profibus network A Profibus network can have as many as 126 devices connected on it where each device on the network must have a unique node address between 0 and 126 NVS is the permanent memory of a device Device
57. er 37 Flt Cfg Logic A 32 bit value sent to the drive for Logic Command Parameter 38 FIt Cfg Ref A 32 bit REAL floating point value sent to the drive for Reference Parameter 39 Flt Cfg DL 01 A 32 bit integer value sent to the drive for a Datalink If the through destination of the Datalink is a REAL floating point 7 parameter you must convert the desired value to the binary Parameters Ft Cfg DL 16 representation of the REAL value An internet search of hex to float provides a link to a tool to do this conversion Changes to these parameters take effect immediately A reset is not required Changes to switch settings and some option module parameters require you to reset the option module before the new settings take effect You can reset the option module by power cycling the drive or by using Device Parameter 07 Reset Module ATTENTION Risk of injury or equipment damage exists If the option AN module is transmitting control 1 0 to the drive the drive may fault when you reset the option module Determine how your drive will respond before resetting the option module Set Device Parameter 07 Reset Module to 1 Reset Module Value Description 0 Ready Default 1 Reset Module 2 Set Defaults When you enter 1 Reset Module the option module will be immediately reset An alternate method to reset the module is by power cycling the drive When you enter 2 Set Defaults
58. eration swing down the drive HIM bezel to its closed position and install the drive cover For more details on status indicator operation see page 66 and page 67 26 Rockwell Automation Publication 750COM UM004B EN P September 2012 Installing the Option Module Chapter 2 Configuring and Verifying Key Drive Parameters The PowerFlex 750 Series drive can be separately configured for the control and Reference functions in various combinations For example you could set the drive to receive control commands from a peripheral or terminal block with the Reference coming from the network You could also set the drive to receive its control from the network with the Reference coming from another peripheral or terminal block Or you could set the drive to receive both its control and Reference from the network The following steps in this section assume that the drive will receive the Logic Command and Reference from the network 1 Verify that drive parameter 301 Access Level is set to 1 Advanced or 2 Expert to access the required parameters in this procedure 2 Use drive Parameter 545 Speed Ref A Sel to set the drive speed Reference source a Set the Port field to 0 as shown below Parameter 545 Spd Ref A Sel Properties Value Numeric Edit Documentation Port 0 PowerFlex 755 Parameter 874 Port 4 Reference Value Port 0 Port 4 Referenc
59. ers running various Microsoft Windows operating systems You can obtain a free copy of Connected Components Workbench software at http www ab rockwellautomation com Drives Software 9328 ConnectedComponentsWorkbench A free software tool used to electronically update the firmware of Allen Bradley products and network communication adapters Control FLASH software is downloaded automatically when the firmware revision file for the product being updated is downloaded from the Allen Bradley updates website to your computer A controller also called programmable logic controller is a solid state control system that has a user programmable memory for storage of instructions to implement specific functions such as I O control logic timing counting report generation communication arithmetic and data file manipulation A controller consists of a central processor input output interface and memory See also master The speed at which data is transferred on the Profibus network The available data rates depend on the type of cable and total cable length used on the network Data Rate Maximum Cable Length Data Rate Maximum Cable Length 9 6K 1000m 500 K 400m 19 2K 1000m 1 5M 200m 45 45 K 1000m 3M 100m 93 75 K 1000m 6M 100m 187 5 K 1000m 12M 100m A Datalink is a type of pointer used by PowerFlex 750 Series drives to transfer data to and from the controller Datalinks allow specified parameter values t
60. ersion 1 01 or later can be used with PowerFlex 750 Series PowerFlex 7 Class and PowerFlex 4 Class drives and also legacy drives that implement a SCANport communication interface Information about DriveTools SP software can be accessed at http www ab com drives drivetools A fault action determines how the option module and connected drive act when a communication fault for example a disconnected cable occurs or when the controller is switched out of run mode The former uses a communication fault action and the latter uses an idle fault action When communication is disrupted for example a cable is disconnected the option module and PowerFlex drive can respond with a user defined fault configuration The user sets the data that is sent to the drive using specific fault configuration parameters in the option module When a fault action parameter is set to use the fault configuration data and a fault occurs the data from these parameters is sent as the Logic Command Reference and or Datalinks A device database text file used by the network configuration tool to identify a Profibus module and its capabilities The file is normally registered in the Profibus configuration tool for a device and is supplied with the device via removable media or on the internet as a download A device that can be used to configure and control a drive The PowerFlex 20 HIM AG6 or 20 HIM C6S HIM can be used to configure PowerFlex 750 Series drives
61. es drive s Profibus address assigned for the specific drive you are configuring The PCB software will not allow you to assign a Profibus address that is already in use by another module on this network Rockwell Automation Publication 750COM UM004B EN P September 2012 47 Chapter4 Configuring the Profibus Master Dont care 0 Dont care 0 10 10 From the pull down menu choose DPV1 11 Click the value for the Diagnostic Alarm parameter in the value column Slave properties 20 750 PBUS 12 From the pull down menu choose Enabled 48 Rockwell Automation Publication 750C0M UM004B EN P September 2012 Configuring the Profibus Master Chapter 4 Downloading the Project to the Module Follow these steps to download the project to the MVIS6 PDPMV1 Master You need to connect to the module with the serial cable because it was described earlier that you would be using the Com1 port as the interface 1 Right click the MVIS6 PDPMV1 Master and choose Download From PC To Device 2 From the Select Connection Type pull down menu choose Com1 Download files from PC to module 2 x m STEP 1 Select Communication Path Select Connection Type comi xl Ethernet 9 Use Default IP CIPconnect CIP Path Edit Rewho Browse Device s STEP 2 Transfer File s DOW
62. example use Host Parameters 17 18 19 20 and 21 to configure five Datalinks to read data Otherwise the network 1 0 connection will be larger than necessary which needlessly increases controller response time and memory usage When using a ControlLogix controller and the Generic Profile configure the Datalink parameters now as described in this section Host Parameters 17 DL To Net 01 through 32 DL To Net 16 configure which parameters in the drive option module or any other connected peripheral send the values to the network You can use the PowerFlex 20 HIM A6 or 20 HIM C6S HIM or another drive configuration tool such as Connected Components Workbench DriveExplorer or DriveExecutive software to select the drive or peripheral by port number and the parameter by name As an alternate method the parameter value can be set manually by number using this formula To Net Parameter Value 10000 Port Number Origination Parameter Number For example suppose you want to use Host Parameter 17 DL To Net 01 to read Parameter 2 of an optional I O module plugged into drive Port 6 Using the formula the value for Host Parameter 17 DL To Net 01 would be 10000 6 2 60002 Follow these steps to enable Datalinks to read data 1 Set the values of only the required number of contiguous drive to controller Datalinks needed to read data from the drive and that are to be included in the network I O connection 2 Re
63. f example There are many variables and requirements with any application Rockwell Automation does not assume responsibility or liability to include intellectual property liability for actual use of the examples shown in this publication ATTENTION Risk of injury or equipment damage exists The examples in Profibus DPVO or I O messaging is used to transfer the data which controls the PowerFlex drive and its Reference I O messaging can also be used to transfer data to and from Datalinks which are mapped to parameters in the PowerFlex 750 Series drives The option module includes the Logic Command Logic Status Reference and Feedback all as 32 bit words in the controller s I O image This basic I O must always be configured by the Profibus configuration tool to the 20 750 PBUS option module enabling the ability to control and monitor the PowerFlex 750 Series drive Additional I O if needed can be configured using up to 16 Datalinks to write data and or up to 16 Datalinks to read data When using any combination of these Datalinks one 32 bit word for each Datalink will be added to the basic I O Input Size and or Output Size Chapter 3 Configuring the Option Module and Chapter 4 Configuring the Profibus Master discuss how to configure the option module and controller on the network for the required I O This chapter discusses how to use the I O after you have configured the option module and controller Rockwell Automatio
64. figure the Datalink parameters now as described in this section Host Parameters 01 DL From Net 01 through 16 DL From Net 16 control which parameters in the drive option module or any other connected peripheral receive the values from the network You can use the PowerFlex 20 HIM AG6 or 20 HIM C6S HIM or another drive configuration tool such as Connected Components Workbench DriveExplorer or DriveExecutive software to select the drive or peripheral by port number and the parameter by name As an alternate method the parameter value can be set manually by number using this formula From Net Parameter Value 10000 port number Destination Parameter Number For example suppose you want to use Host Parameter 01 DL From Net 01 to write to Parameter 03 of an optional encoder module plugged into drive Port 5 Using the formula the value for Host Parameter 01 DL From Net 01 would be 10000 5 3 50003 Follow these steps to enable Datalinks to write data 1 Set the values of only the required number of contiguous controller to drive Datalinks needed to write data to the drive and that are to be included in the network I O connection 2 Reset the option module see Resetting the Option Module on page 34 3 Since the Logic Command and Reference is always used in the option module configure the parameters in the drive to accept the Logic Command and Reference from the option module When using the contro
65. for a list of 20 750 PBUS option module Host and Device Parameters see Appendix B To use acyclic messaging read and write services you need the values of the slot and index to which a parameter is associated Value ranges for slot and index are shown in Table 5 Rockwell Automation Publication 750COM UM004B EN P September 2012 57 Chapter6 Acyclic Messaging Table 5 Profibus Slot and Index for Drive and Option Module Parameters Profibus Slot Profibus Index Device Range Dec 0x00 0x00 OXFF Profibus Parameters 0 255 0x01 Ox3F 0x00 OxFF Host Drive Port 0 0 16383 0x40 0x43 0x00 OxFF Option Module 16384 17407 0x44 0x47 0x00 OxFF Port 1 Parameters 17408 18431 0x48 0x4B 0x00 OxFF Port 2 Parameters 18432 19455 OxAC Ox4F 0x00 OxFF Port 3 Parameters 19456 20479 0x50 0x53 0x00 OxFF Port 4 Parameters 20480 21503 0x54 0x57 0x00 OxFF Port 5 Parameters 21504 22527 0x58 0x5B 0x00 OxFF Port 6 Parameters 22528 23551 Ox5C 0x5F 0x00 OxFF Port 7 Parameters 23552 24575 0x60 0x63 0x00 OxFF Port 8 Parameters 24576 25599 0x64 0x67 0x00 OxFF Port 9 Parameters 25600 26623 0x68 Ox6B 0x00 OxFF Port 10 Parameters 26624 27647 Ox6C Ox6F 0x00 OxFF Port 11 Parameters 27648 28671 0x70 0x73 0x00 OxFF Port 12 Parameters 28672 29695 0x74 0x77 0x00
66. he Slot Location Grid Subscriber List below the Bus Configuration window This view displays the slot number configuration data and starting input and output addresses that will be assigned in the controller memory for the MVI56 PDPMV1 Master The Master uses this information to identify and communicate with individual slaves on the network Slave 3 20 750 PBUS Device path PROFIBUS DP Drives Allen Bradley 20 750 PBUS Slt CFG data Order number designation yc 87 0x01 Bef Edbk c 07 07 4 For this example we will configure words for Ctrl Stat amp Ref Fdbk These input and output 32 bit values are assigned to addresses within the MVIS56 PDPMV1 Master s internal database For each new slave added to the Profibus network the PCB software automatically converts the input output byte addresses to input and output image addresses for the tag database in the ControlLogix processor Likewise add as many modules as required Rockwell Automation Publication 750COM UM004B EN P September 2012 Configuring the Profibus Master Chapter 4 All the modules from Crrl Stat amp Ref Fdbk to Datalink16 can be added as shown in the example below Slave 3 20 750 PBUS Device path PROFIBUS DP Drives Allen Bradley 20 750 PBUS 1 0x87 0x87 0x01 Ctrl Stat amp Ref Fdbk 8 8bytes l 2 OxC1 0x83 0x83 0x02 DataLink 1 2x4bytes 8 11 8 11 3 OxC1 0x83 0x83 0x03 DataLink 2 2x4bytes 12 15 12 15 4 OxC
67. he drive and network Flashing Red The option module has failed the firmware test e Cycle power to the drive Parameter settings may have been changed e Clear faults in the option module e f cycling power does not correct the problem the option module parameter settings may have been corrupted Reset defaults and reconfigure the option module e f resetting defaults does not correct the problem update the option module with the latest firmware revision Steady Red The option module has failed the hardware test e Cycle power to the drive e Replace the option module Flashing Green The option module is operational but is not transferring I O data e Place the master in RUN mode e Configure the option module for the program in the controller e Program the controller to recognize and transmit 1 0 to the option module e Normal behavior if no 1 0 is being transferred Steady Green NET A Status Indicator Status Off The option module is operational and is transferring 1 0 data No action required This red green bicolor LED indicates the status of the Profibus connection to the 20 750 PBUS option module as shown in the table below Cause The option module cannot establish network communication or has experienced a Communication Timeout Corrective Actions e Securely connect the option module to the drive and connect it to the network using a Profibus cable e
68. he value manually the parameter value 10000 port number origination parameter number For example suppose you want to use Host Parameter 17 DL To Net 01 to read Parameter 02 of an optional 1 0 module plugged into drive Port 6 The value for Host Parameter 17 DL To Net 01 would be 60002 10000 6 2 Comm Fit Action Sets the action that the option module and drive will take if the option module detects that 1 0 communication has been disrupted This setting is effective only if I O that controls the drive is transmitted through the option module When communication is re established the drive will automatically receive commands over the network again A ATTENTION Risk of injury or equip Parameter 33 Comm Fit Action lets you determine the action of the Details Defa Defa Defa Defa Defa Defa Defa Defa Defa Defa Defa Defa Defa Defa Defa Defa Minimum Maximum Type Reset Required ec Ce SS eS eS Se oe eS eS SS Default Values Type Reset Required option module and connected drive Appendix B ae eee eee eee eee eee 0 159999 Read Write No 0 Fault 0 Fault 1 Stop 2 Zero Data 3 Hold Last 4 Send Fit Cfg Read Write No ment damage exists Host f 1 0 communication is disrupted By default this parameter faults the drive You may configure this parameter so that the drive continues to run however precautions should be
69. hten the mounting screw to the pod mounting bracket to properly ground the adjacent module to the drive Torque the screw to 0 45 0 67 Nem 4 0 6 0 lbein d Attach the adhesive backed polycarbonate strip to the metal Profibus cable connector in a location that prevents electrical contact between the connector and the adjacent module s lower mounting screw when the connector is attached to the Profibus module 22 Rockwell Automation Publication 750COM UM004B EN P September 2012 Connecting the Option Module to the Network Installing the Option Module Chapter 2 ATTENTION Risk of injury or death exists The PowerFlex drive may A contain high voltages that can cause injury or death Remove power from the drive and then verify power has been discharged before connecting the option module to the network Remove power from the drive Remove the drive cover and lift up the drive HIM bezel to its open position to access the drive control pod Use static control precautions Route the Profibus cable through the bottom of the PowerFlex drive Connect a Profibus connector to the cable Profibus connectors are available from a variety of sources and in various sizes As such there may be mechanical limitations that prohibit the use of some connectors Phoenix SUBCON PLUS PROFIB AX SC Part 2744380 Siemens 6GK1500 0FC00 or Brad BMSG60PP4Mxxx are recommended for use with PowerFlex 750 Series drives Fig
70. ing this formula Index Number Remainder of 25 256 25 Example 2 To access Device Parameter 5 Net Addr Cfg in the option module when the module is installed in drive Port 4 see Table 5 to find the Slot Number associated with Port 4 For Port 4 Device parameters the base slot number is 0x50 Therefore the slot number can be calculated using the general formula Slot Number 0x50 Quotient of 5 256 0x50 The index number will be the remainder of the Port 4 Device parameter number divided by 256 as shown using this formula Index Number Remainder of 5 256 5 Example 3 To access Host Parameter 37 Flt Cfg Logic in the option module when the module is installed in drive Port 4 see Table 5 to find the Slot Number associated with Port 4 Host Parameters For Port 4 Host parameters the base slot number is 0xD0 Therefore the slot number can be calculated using the general formula Slot Number OxDO Quotient of 37 256 0xD0 The index number will be the remainder of the Port 4 Host parameter number divided by 256 as shown using this formula Index Number Remainder of 37 256 37 Rockwell Automation Publication 750COM UM004B EN P September 2012 59 Chapter6 Acyclic Messaging Acyclic Messaging for DPV1 Class 1 Example Messaging 60 The 20 750 PBUS option module provides the following Profibus DPV1 Class 1 Acyclic Services e READ This service is used to read a parame
71. ional Resources These documents contain additional information concerning related products from Rockwell Automation and others Resource Network Communication Option Module Installation Instructions publication 750COM INO02 Description nformation on the installation of PowerFlex 750 Series Network Communication Modules Profibus Installation Guideline at http Awww profibus com nformation on the planning installation and techniques used to implement a Profibus network Prosoft Configuration Builder at http www prosoft technology com prosoft products prosoft_software pcb nformation on using the Prosoft Configuration Builder software ool version 2 2 2 3 Profibus Master Prosoft MVI56 PDPMV1 at http Awww prosoft technology com content view full 8109 nformation on using the Prosoft MVI56 PDPMV1 Profibus master Profibus Standard at http www profibus com nformation on Profibus standards and specifications Connected Components Workbench website http www ab rockwellautomation com Drives Software 9328 ConnectedComponentsWorkbench nformation on the Connected Components Workbench software tool and includes link for free software download DriveExplorer website http www ab com drives driveexplorer and online help nformation on using the DriveExplorer software tool DriveExecutive website http www ab com drives drivetools and online help
72. ives to transfer data to and from the controller Datalinks allow a drive parameter value to be read or written to without using a Profibus DPV1 Service When enabled each Datalink occupies one 32 bit word in a ControlLogix controller providing a mirror of the PowerFlex 750 Series drive data value that the Datalinked parameter represents The following rules apply when using PowerFlex 750 Series drive Datalinks e The target ofa Datalink can be any Host parameter including those of a peripheral For example drive parameter 535 Accel Time 1 can be the target of any or all option modules installed in the drive 53 Chapter 5 54 Using the 1 0 e The data passed through the Datalink mechanism is determined by the settings of Host Parameters 01 16 DL From Net 01 16 and Host Parameters 17 32 DL To Net 01 16 IMPORTANT A reset is always required after configuring Datalinks so that the changes take effect e When an I O connection that includes Datalinks is active those Datalinks being used are locked and cannot be changed until that I O connection becomes idle or inactive e When you use a Datalink to change a value the value is not written to the Nonvolatile storage NVS memory The value is stored in volatile memory and lost when the drive loses power Thus use Datalinks when you need to change a value of a parameter frequently Datalinks for PowerFlex 750 Series drive peripherals the embedded EtherNet IP adap
73. ix controller rack e MVIS6PDPMV1 Mailbox AcyclicWrite Out SlotNumber 3 e MVIS6PDPMV1 Mailbox AcyclicWrite Out SlaveAddress 3 e MVIS6PDPMV1 Mailbox AcyclicWrite Out Length 4 e MVISGPDPMV1 Mailbox AcyclicWrite Out Index 8 The data bytes to be written can be entered in the MVIS6PDPMV1 Mailbox AcyclicWrite Out Data array or the data may be 62 Rockwell Automation Publication 750COM UM004B EN P September 2012 Acyclic Messaging Chapter 6 copied via ladder logic and a locally configured program tag which represents the correct data type for the data value to be written to drive parameter 520 In this example the value would be a floating point or REAL data type The value shown in Figure 14 indicates a value of 60 00 Hz Figure 14 Acyclic Class 1 Write for Parameter 520 Max Fwd Speed Change Value of tag to 1 to Parameter Slot Number Slave Node Address Length of Data Bytes 7 Parameter Index 4 Data bytes Data bytes may be copied from a Local PLC Tag with appropriate data type specification ELMVISEPDPMVI Mailbox Acychcwrite Out Data 0 EE MVIS6PDPMV1 Mailbox AcychicWrite Out Datal1 GE MVISEPOPMV1 Mailbox AcychcWrite Out Data 2 SE MVIEEPDPHV1 Mailbox Acyclic Write Out Datal3 MVISSEDPMVI Mailbox AcychcWrite Out Datal5 GE MVISEPDPMV1 Mailbox Acychc Write Out Datal6 send Seis ie Write Command
74. le was not connected to a valid port on a DPI product 11 DPI Port Changed The DPI port changed after startup 12 DPI Host Reset The drive sent a reset event message 13 DPI Baud 125kbps The option module detected that the drive was communicating at 125 Kbps 70 Rockwell Automation Publication 750COM UM004B EN P September 2012 Troubleshooting Chapter 7 Table 7 Option Module Events Continued Code Event Text Description 14 DPI Baud 500kbps The option module detected that the drive was communicating at 500 Kbps 15 DPI Host Invalid The option module was connected to an incompatible product 16 DPI Dup Port Another peripheral with the same port number is already in use 17 DPI Type 0 Logon The option module has logged in for Type 0 control 18 DPI Type 0 Time The option module has not received a Type 0 status message within the specified time 19 DPI DL Logon The option module has logged into a Datalink 20 DPI DL Error The drive rejected an attempt to log in to a Datalink because the Datalink is not supported or is used by another peripheral 21 DPI DL Time The option module has not received a Datalink message within the specified time 22 DPI Ctrl Disable The option module has sent a Soft Control Disable command to the drive 23 DPI Ctrl Enable The option module has sent a Soft
75. ller for speed reference via the option module set two fields in drive Parameter 545 Speed Ref A Sel a Set the Port field for the drive for example 0 PowerFlex 755 b Set the Parameter field to point to the drive port in which the option module is installed for this example Port 4 Reference Also verify that the mask parameters in the drive for example Parameter 324 Logic Mask are configured to receive the desired logic from the option module See the drive documentation for details Rockwell Automation Publication 750COM UM004B EN P September 2012 31 Chapter 3 32 Configuring the Option Module After the above steps are complete the option module is ready to receive input data and transfer status data to the Profibus master controller Next configure the controller to recognize and transmit I O to the option module See Chapter 4 Configuring the Profibus Master Enable Datalinks To Read Data The controller input image drive to controller inputs can have 0 to 16 additional 32 bit parameters Datalinks They are configured using Host Parameters 17 DL To Net 01 through 32 DL To Net 16 The number of Datalinks actively used is controlled by the connection size in the controller See the controller example sections in Chapter 4 for more information on setting the connection size IMPORTANT Always use the Datalink parameters in consecutive numerical order starting with the first parameter For
76. meters Appendix B Parameter No Name amp Description Details 39 Fit Cfg DL 01 Defau 0 40 Fit Cfg DL 02 Defau 0 41 Fit Cfg DL 03 Defau 0 42 Fit Cfg DL 04 Defau 0 43 Fit Cfg DL 05 Defau 0 44 Fit Cfg DL 06 Defau 0 45 Fit Cfg DL 07 Defau 0 46 Fit Cfg DL 08 Defau 0 47 Fit Cfg DL 09 Defau 0 48 Fit Cfg DL 10 Defau 0 49 Fit Cfg DL 11 Defau 0 50 Fit Cfg DL 12 Defau 0 51 Fit Cfg DL 13 Defau 0 52 Fit Cfg DL 14 Defau 0 53 Fit Cfg DL 15 Defau 0 54 Fit Cfg DL 16 Default 0 Sets the data that is sent to the Datalink in the Minimum 0 drive if any of the following is true Maximum 4294967295 e HostParameter 33 Comm Fit Action is set Type Read Write to 4 Send Fit Cfg and 1 0 communication is Reset Required No disrupted e Host Parameter 34 Idle Fit Action is set to 4 Send Fit Cfg and the controller is idle Rockwell Automation Publication 750COM UM004B EN P September 2012 81 Appendix B Option Module Parameters Notes 82 Rockwell Automation Publication 750COM UM004B EN P September 2012 Appendix C Logic Command Word Logic Command Status Words PowerFlex 750 Series Drives This appendix presents the definitions of the Logic Command and Logic Status words that are used for PowerFlex 750 Series drives
77. n Publication 750COM UM004B EN P September 2012 51 Chapter5 Using the 1 0 Understanding the 1 0 Image Using Logic Command Status The terms input and output are defined from the controller s point of view Therefore output I O is data that is produced by the controller and consumed by the option module Input I O is status data that is produced by the option module and consumed as input by the controller The I O image will vary based on how many of the drive s 32 bit Datalinks Host DL From Net 01 16 and Host DL To Net 01 16 are used Profibus Master Image The I O image can be configured based upon the number of Datalinks required by the user Table 3 shows the I O image when using all of the 32 bit Datalinks Table 3 Profibus Master 1 0 Image for PowerFlex 750 Series Drives 32 bit Logic Command Status Reference Feedback and Datalinks DINT Output O 8 DINT Input 1 0 0 Logic Command 0 Logic Status 1 Reference 1 Feedback 2 DL From Net 01 2 DL To Net 01 3 DL From Net 02 3 DL To Net 02 4 DL From Net 03 4 DL To Net 03 5 DL From Net 04 5 DL To Net 04 6 DL From Net 05 6 DL To Net 05 7 DL From Net 06 7 DL To Net 06 8 DL From Net 07 8 DL To Net 07 9 DL From Net 08 9 DL To Net 08 10 DL From Net 09 10 DL To Net 09 11 DL From Net 10 11 DL To Net 10 12 DL From Net 11 12 DL To Net 11 13 DL From Net 12
78. nd Status word for PowerFlex 750 Series drives 84 C cable Profibus 23 Comm Fit Action Host parameter 79 communication card see option module compatible products description 13 documentation for 10 components of the option module 11 configuration tools 29 Connected Components Workbench software definition website 87 option module configuration tool 14 29 connecting option module to the drive 22 to the network 23 ControlFLASH 87 controller 87 D data rate 87 Datalinks Host parameters DL From Net 01 16 and DL To Net 01 16 definition 87 in I O image 52 using 53 Device parameters list 76 diagnostic items 68 DL From Net 01 16 Host parameters 78 DL To Net 01 16 Host parameters 79 DLs From Net Act Device parameter 76 DLs To Net Act Device parameter 76 Index documentation for compatible products 10 DPV1 Map Mode Device parameter 77 DriveExecutive software definition website 88 option module configuration tool 15 29 DriveExplorer software definition website 87 free lite version 87 option module configuration tool 14 29 drives see PowerFlex 750 Series Architecture Class drives DriveTools SP software 88 E EEPROM see Nonvolatile Storage NVS equipment required 13 events clearing viewing 70 list of 70 F fault action configuring the option module for 33 definition 88 fault configuration configuring the option module for 34 definition 88 faults see events featu
79. nd drive They are on the option module and can be viewed when the drive is powered and its cover is removed When communication is disrupted for example a cable is disconnected the option module and drive can respond with a stop action A stop action results in the drive receiving zero as values for Logic Command Reference and Datalink data If the drive was running and using the Reference from the option module it will stay running but at zero Reference A structure data type that you define during the development of an application for example to convert 32 bit REAL parameter data for written and read values to correctly display them in human readable format The process of updating firmware in a device The option module can be updated using various Allen Bradley software tools See Updating the Option Module Firmware on page 37 for more information When communication is are disrupted for example a cable is disconnected the option module and drive can respond with zero data Zero data results in the drive receiving zero as values for Logic Command Reference and Datalink data If the drive was running and using the Reference from the option module it will stay running but at zero Reference 90 Rockwell Automation Publication 750COM UM004B EN P September 2012 A acyclic messaging about 57 definition 87 applying power to the option module 25 attentions 16 baud rate see data rate bit definitions of Logic Comma
80. nding Parameter Types 13 Compatible Products 13 Required Equipment 13 Safety Precautions 16 Quick Start 11 Item Part Description o Status Indicators Three status indicators that indicate the status of the option module and network communication See Chapter 7 Troubleshooting 2 Node Address Switches Sets the node address of the option Switches 1 7 module See Setting the Endianness and Node Address Switches on page 20 Endianness Selection Sets the endianness of data transmitted Switch Switch 8 over network Selection Jumper Selects between Profibus or Profidrive operation mode Important This feature is not supported in this version so changing the jumper position will not have any effect The Profibus operating mode is selected with either position 4 Profibus DB9 Female Profibus connector for the Profibus Connector network cable Rockwell Automation Publication 750COM UM004B EN P September 2012 11 Chapter 1 Getting Started Features The features of the option module include the following e Captive screws to secure and ground the option module to the drive e Switches to set a node address before applying power to the drive or you can disable the switches and use an option module parameter to configure the node address e Compatibility with various configuration tools to configure the option module and host drive including the following tools
81. nformation on using the DriveExecutive software tool PowerFlex 750 Series Drive Installation Instructions publication 750 IN001 PowerFlex 750 Series Drive Programming Manual publication 750 PM001 PowerFlex 750 Series Drive Technical Data publication 750 TD001 nformation on the installation programming and technical data of PowerFlex 750 Series Drives Power Flex 20 HIM A6 C6S Human Interface Module User Manual publication 20HIM UM001 Information on the installation and use of PowerFlex 20 HIM A6 or 20 HIM C6S HIMs Documentation can be obtained online at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales representative To find your local Rockwell Automation distributor or sales representative visit http www rockwellautomation com locations For information such as firmware updates or answers to drive related questions go to the Drives Service amp Support web site at http www ab com support abdrives and click on the Downloads or Knowledgebase link 10 Rockwell Automation Publication 750COM UM004B EN P September 2012 Chapter 1 Components Getting Started The 20 750 PBUS option module is intended for installation into a PowerFlex 750 Series drive and is used for network communication Topic Page Components pii Features 12 Understa
82. ns for the option module See Throughout this manual 2 Verify that the PowerFlex drive is properly installed PowerFlex 750 Series AC Drive Installation Instructions publication 750 IN001 Install the option module a Verify that the PowerFlex drive is not powered b Insert the option module in drive Port 4 5 or 6 Use the captive screws to secure and ground the option module to the drive c Connect the option module to the network by using a Profibus cable Important When another module I O encoder communication and so forth resides in the adjacent port to the left of the 20 750 PBUS option module and the lower mounting screw of that module is a larger T15 Torx head screw perform additional steps 2a through 2d on page 22 Network Communication Option Card Installation Instructions publication 750COM INO02 and Chapter 2 Installing the Option Module Apply power to the option module a The option module receives power from the drive Verify that the option module is installed correctly and then apply power to the drive The status indicators should be green If they flash red there is a problem See Chapter 7 Troubleshooting b Configure and verify key drive parameters Chapter 2 Installing the Option Module Configure the option module for your application Set option module parameters for the following functions as required by your application Node address 1
83. nt into Data Exchange mode 49 Net RX Terr Cnt Total number of erroneous Profibus telegrams received by the Profibus ASIC since the last power cycle 50 Boot Flash Count Number of times the boot firmware in the option module has been flash updated 51 App Flash Count Number of times the application firmware in the option module has been flash updated Rockwell Automation Publication 750COM UM004B EN P September 2012 69 Chapter 7 Troubleshooting Viewing and Clearing Events The option module has an event queue to record significant events that occur in the operation of the module When such an event occurs an entry consisting of the event s numeric code and a timestamp is put into the event queue You can view the event queue with any of these drive configuration tools e PowerFlex 20 HIM AG or 20 HIM C6S HIM e Connected Components Workbench software version 1 02 or later e DriveExplorer software version 6 01 or later DriveExecutive software version 5 01 or later For details on viewing and clearing events with the HIM see the PowerFlex 20 HIM A6 C6S HIM Human Interface Module User Manual publication 20HIM UMO01 The event queue can contain up to 32 entries which are stored in an EEPROM chip making the event queue nonvolatile Eventually the event queue will become full since its contents are retained through option module power cycles and resets At that point a new entry replaces the oldest entry Only
84. o be accessed or changed When enabled each 32 bit Datalink in a PowerFlex 750 Series drive consumes 4 bytes in the input image table and or 4 bytes in the output image table of the controller A tool for monitoring and configuring Allen Bradley products and network communication adapters It can be used on computers running various Microsoft Windows operating systems DriveExplorer software version 6 xx or later can be used to configure this adapter and connected drive This software tool has been discontinued and is now available as freeware at http www ab com support abdrives webupdate software html There are no plans to provide future updates to this tool and the download is being provided as is for users that lost their DriveExplorer CD or need to configure legacy products not supported by Connected Components Workbench software Rockwell Automation Publication 750COM UM004B EN P September 2012 87 Glossary DriveTools SP Software Fault Action Fault Configuration GSD Generic Station Description File HIM Human Interface Module Hold Last Idle Action I O Data Logic Command Logic Status A software suite designed for running on various Microsoft Windows operating systems This software suite provides a family of tools including DriveExecutive software version 3 01 or later that you can use to program monitor control troubleshoot and maintain Allen Bradley products DriveTools SP software v
85. ofibus network uses RS485 to connect devices such as controllers drives motor starters and other equipment in automation systems A Profibus network can support a maximum of 126 devices Each device is assigned a unique node address and transmits data on the network at the same data rate A cable is used to connect devices on the network It contains the bus signal Devices can be connected to the network in a daisy chain connection A software tool used to configure the MVI56 PDPMV1 Profibus DPV1 master communication module The newest version of ProSoft Configuration Builder software is available from http www prosoft technology com content view full 10018 The Reference is used to send a setpoint for example speed frequency torque and so forth to the drive It consists of one 32 bit word of output to the option module from the network Feedback is used to monitor the speed of the drive It consists of one 32 bit word of input from the option module to the network RSLogix software is a tool for configuring and monitoring controllers to communicate with connected devices It is a 32 bit application that runs on various Windows operating systems Information about RSLogix software can be found at http www software rockwell com rslogix A next generation communication interface used by various Allen Bradley drives such as PowerFlex 750 Series drives LEDs that are used to report the status of the option module network a
86. ons are mapped to various drive and option 58 Rockwell Automation Publication 750COM UM004B EN P September 2012 Acyclic Messaging Chapter 6 module parameters through the 20 750 PBUS option module These are the general formulas used to determine the slot and index numbers for a specific parameter Slot Number Base Slot Number Quotient of parameter number 256 Index Number Remainder of parameter number 256 Due to Profibus standard requirements of various identification and maintenance functions there is an exception to the rule for assigning Host drive parameters When accessing drive parameters the slot number will start at 0x01 This is the formula used to determine the slot number for a Host drive parameter Slot Number Base Slot Number Quotient of parameter number 256 1 The following examples illustrate the use of these formulas Example 1 To access drive parameter 25 Motor NP Volts see Table 5 to find the slot number associated with Port 0 which can be used to access the first 256 parameters To access parameters 257 512 the slot number will increment by 1 and so on For the drive Port 0 the base slot number is 0x00 1 per the exception Therefore the slot number can be calculated using the general formula Slot Number 0x00 Quotient of 25 256 1 for Drive Host Parameters 0x01 The index number will be the remainder of the drive parameter number divided by 256 as shown us
87. ores ALL option module Device and Host parameters to their factory default values e MOST Restores MOST option module Device and Host parameters except Device Parameter 05 Net Addr Cfg which is used for network setup Follow these steps to restore option module Device and Host parameters to their factory default values 1 Access the Status screen which is displayed on HIM power up 2 Use the EE or BI key to scroll to the Port in which the option module is installed 3 Press the key to display its last viewed folder 4 Use the WE or BE key to scroll to the MEMORY folder 5 Use the RA or 6 Press the Enter key to display the Set Defaults pop up box key to select Set Defaults 7 Press the Enter key again to display the warning pop up box to reset Device and Host parameters to their factory default values Rockwell Automation Publication 750COM UM004B EN P September 2012 35 Chapter3 Configuring the Option Module 8 Press the MOST soft key to restore MOST Device and Host parameters to factory defaults or press the ALL soft key to restore ALL parameters Or press the ESC soft key to cancel IMPORTANT When performing a Set Defaults the drive may detect a conflict and then not allow this function to occur If this happens first resolve the conflict and then repeat this Set Defaults procedure Common reasons for a conflict include the drive running or a controller in Run mode 9 Reset the op
88. ort that port would appear instead of Port 4 Rockwell Automation Publication 750COM UM004B EN P September 2012 29 Chapter3 Configuring the Option Module Using the PowerFlex 20 HIM A6 or 20 HIM C6S HIM to Access Parameters Setting the Node Address Setting a Master Slave Hierarchy Optional 30 If your drive has an enhanced PowerFlex 20 HIM A6 or 20 HIM C6S HIM it can be used to access parameters in the option module 1 Display the Status screen which is shown on HIM powerup 2 Use the Mg or B key to scroll to the Port in which the option module is installed 3 Press the PAR soft key to display the Jump to Param entry pop up box 4 Use the numeric keys to enter the desired parameter number or use the A or V soft key to scroll to the desired parameter number For details on viewing and editing parameters see the PowerFlex 20 HIM A6 C6S HIM Human Interface Module User Manual publication 20HIM UMO001 If the option module Node Address switches Figure 1 are set to 00 Program the value of Device Parameter 05 Net Addr Cfg determines the node address When the Node Address switches are in any other combination of positions the switches determine the node address 1 Set the value of Device Parameter 05 Net Addr Cfg to a unique node address 2 Reset the option module see Resetting the Option Module on page 34 This procedure is only required if Datalinks are used to write o
89. owing safety precautions carefully atety Precautions g safety p y ATTENTION Risk of injury or death exists The PowerFlex drive may contain high voltages that can cause injury or death Remove all power from the PowerFlex drive and then verify power has been discharged before installing or removing the option module ATTENTION Risk of injury or equipment damage exists Only personnel familiar with drive and power products and the associated machinery should plan or implement the installation startup configuration and subsequent maintenance of the drive using the option module Failure to comply may result in injury and or equipment damage ATTENTION Risk of equipment damage exists The option module contains electrostatic discharge ESD sensitive parts that can be damaged if you do not follow ESD control procedures Static control precautions are required when handling the option module If you are unfamiliar with static control procedures see Guarding Against Electrostatic Damage publication 8000 4 5 2 ATTENTION Risk of injury or equipment damage exists If the option module is transmitting control I O to the drive the drive may fault when you reset the option module Determine how your drive will respond before resetting the module ATTENTION Risk of injury or equipment damage exists Host Parameters 33 Comm Flt Action and 34 Idle Fit Action let you determine the action of the option module and connected drive if 1 0
90. perate on the network e Host parameters are used to configure the option module Datalink transfer and various fault actions with the drive You can view option module Device parameters and Host parameters with any of the following drive configuration tools e PowerFlex 20 HIM AG6 or 20 HIM C6S HIM use the W or BEB key to scroll to the drive port in which the module resides press the Folders key and use the Bg ot BEB key to scroll to the DEV PARAM or HOST PARAM folder e Connected Components Workbench software click the tab for the option module at the bottom of the window click the Parameters icon in the tool bar and click the Device or Host Parameters tab e DriveExplorer software find the option module in the treeview and open its Parameters folder e DriveExecutive software find the option module in the treeview expand the module in the tree and open its Parameters folder Comp atible Products At the time of publication the option module is compatible with the following e PowerFlex 753 drives all firmware revisions e PowerFlex 755 drives all firmware revisions Required Equipment Some of the equipment that is required for use with the option module is shipped with the module but some you must provide yourself Equipment Shipped with the Option Module When you unpack the option module verify that the package includes the following Q One 20 750 PBUS Profibus Option Module Q One Network Communication
91. r read data of the drive or its connected peripherals A hierarchy determines the type of device with which the option module exchanges data In a Master Slave hierarchy the option module exchanges data with a Profibus master such as a ProSoft MVI56 PDPMV1 Profibus DP scanner This scanner integrates as a third party module in a ControlLogix controller backplane to allow Profibus DP communications Enable Datalinks To Write Data The controller output image controller outputs to drive can have 0 to 16 additional 32 bit parameters Datalinks They are configured using Host Rockwell Automation Publication 750COM UM004B EN P September 2012 Configuring the Option Module Chapter 3 Parameters 01 DL From Net 01 through 16 DL From Net 16 The data type of a Datalink can be either a 32 bit REAL floating point or 32 bit integer The number of Datalinks actively used is controlled by the connection size configured in the controller See the controller example sections in Chapter 4 for more information on setting the connection size IMPORTANT Always use the Datalink parameters in consecutive numerical order starting with the first parameter For example use Host Parameters 01 02 and 03 to configure three Datalinks to write data Otherwise the network 1 0 connection will be larger than necessary which needlessly increases controller response time and memory usage When using a ControlLogix controller and the Generic Profile con
92. res 12 Fit Cfg DL 01 16 Host parameters 81 Fit Cfg Logic Host parameter 80 Fit Cfg Ref Host parameter 80 G GSD Generic Station Description files definition website 88 installing 43 H HIM Human Interface Module accessing parameters with 30 definition 88 Rockwell Automation Publication 750C0M UM004B EN P September 2012 91 Index 92 hold last configuring the option module for 33 definition 88 Host parameters list 78 81 1 0 about 51 communication 55 definition 88 understanding the I O image 52 idle action 88 Idle Fit Action Host parameter 80 installation applying power to the option module 25 connecting to the network 23 preparing for 19 L LEDs see status indicators Logic Command Status bit definitions for PowerFlex 750 Series drives 84 definition 88 in I O image 52 using 52 manual conventions 9 related documentation 10 website 10 Master Slave hierarchy configuring option module for 30 definition 89 messages see acyclic messaging or VO MOD status indicator locating 65 troubleshooting with 67 Msg Fit Action Host parameter 80 MVI56 PDPMV1 Profibus DPV1 master 89 NET A status indicator locating 65 troubleshooting with 67 Net Addr Act Device parameter 76 Net Addr Cfg Device parameter 76 Net Addr Src Device parameter 76 Net Data Format Device parameter 77 network cable 23 network termination 24 network wiring diagram 23 node address definition 89 setting with par
93. s such as the option module and drive store parameters and other information in NVS so that they are not lost when the device loses power NVS is sometimes called EEPROM Devices such as drives controllers and computers usually require a network communication option module to provide a communication interface between them and a network such as Profibus An option module reads data on the network and transmits it to the connected device It also reads data in the device and transmits it to the network The 20 750 PBUS Profibus DPV1 option module connects PowerFlex 750 Series drives to a Profibus DPV0 DPV1 network Option modules are sometimes also called adapters cards embedded communication options or peripherals On PowerFlex 750 Series drives option modules can also be I O modules encoder modules safety modules and so forth A message that is sent by a DPI product to its peripheral devices Pings are used to gather data about the product including whether it can receive messages and if they can log in for control Allen Bradley PowerFlex 750 Series drives are part of the PowerFlex 7 Class family of drives Rockwell Automation Publication 750COM UM004B EN P September 2012 89 Glossary Profibus Network ProSoft Configuration Builder PCB Software Reference Feedback RSLogix 5000 Software SI Serial Interface Status Indicators Stop Action UDDT User Defined Data Type Update Zero Data A Pr
94. set the option module see Resetting the Option Module on page 34 The option module is configured to send output data to the master controller You must now configure the controller to recognize and transmit I O to the option module See Chapter 4 Configuring the Profibus Master Rockwell Automation Publication 750COM UM004B EN P September 2012 Setting a Fault Action Configuring the Option Module Chapter 3 By default when communication is disrupted for example the network cable is disconnected or the master controller is idle the drive responds by faulting if it is using I O from the network You can configure a different response to these events e Disrupted I O communication by using Host Parameter 33 Comm Flt Action e An idle controller by using Host Parameter 34 Idle Flt Action A ATTENTION Risk of injury or equipment damage exists Host Parameters 33 Comm Fit Action and 34 Idle Fit Action let you determine the action of the option module and connected drive if communication is disrupted or the master controller is idle By default these parameters fault the drive You may configure these parameters so that the drive continues to run however precautions should be taken to verify that the settings of these parameters do not create a risk of injury or equipment damage When commissioning the drive verify that your system responds correctly to various situations for example a disconnec
95. set to defaults 59 Net Freeze Freeze command has been issued by the Profibus master for this option module 60 Net Unfreeze Unfreeze command has been issued by the Profibus master for this option module 61 Net Sync Sync command has been issued by the Profibus master for this option module 62 Net Unsync Unsync command has been issued by the Profibus master for this option module 63 Net Clear Cmd The option module received a Profibus Clear Command from the network master 64 Net Set Prm The option module received a Profibus Set Parameters command from the network master 65 Net WD Timeout The Profibus ASIC has declared a network timeout Rockwell Automation Publication 750COM UM004B EN P September 2012 11 Chapter7 Troubleshooting Notes 72 Rockwell Automation Publication 750COM UM004B EN P September 2012 Appendix A Specifications This appendix presents the specifications for the option module Topic Page Communications 73 Electrical 73 Mechanical 73 Environmental 74 Regulatory Compliance 74 Communications Network Protocol Profibus Data Rates 9 6K 19 2K 45 45K 93 75K 187 5K 500K 1 5M 3M 6M and 12M Media The Option Module has auto baud rate detection Profibus Cable with DB9 connector Drive Protocol DPI Data Rates 500k Electrical Consumption Drive Network 250 mA at 14 VDC supplied by the host drive None Mechanical Dimensions Height 15 76mm
96. software service packs and a MySupport feature that you can customize to make the best use of these tools For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect support programs For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com support For U S Allen Bradley Drives Technical Support Tel 1 262 512 8176 Fax 1 262 512 2222 Email support drives ra rockwell com Online www ab com support abdrives Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Use the Worldwide Locator at http www rockwellautomation com support americas phone_en html or contact Canada your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor
97. t See Required Equipment on page 13 ATTENTION Risk of equipment damage exists The option module A contains electrostatic discharge ESD sensitive parts that can be damaged if you do not follow ESD control procedures Static control precautions are required when handling the option module If you are unfamiliar with static control procedures see Guarding Against Electrostatic Damage publication 8000 4 5 2 Rockwell Automation Publication 750COM UM004B EN P September 2012 19 Chapter2 Installing the Option Module Setting the Endianness and Set the Endianness of the option module with Byte Swap switch 8 see Figure 1 Node Address Switches The Byte Swap switch can be set to either open 0 Little Endian or closed 1 Big Endian data formats for the cyclic data exchanged on the network The cyclic data consists of the following items e CTRL Logic Command Word 4 bytes REF Speed Reference 4 bytes e STAT Logic Status Word 4 bytes e FEEDBACK Speed Feedback 4 bytes e 0 to 16 Datalinks 4 bytes each Depending on the setting of the Byte Swap switch 8 the 4 bytes for each of the above data items are swapped Figure 1 Setting Option Module Node Address Switches OE Byte Swap Switch 8 Node Addr Switches Teed
98. t Speed 3 Par 573 pd Ref ID 3 00100 Auto Preset Speed 4 Par 574 d Ref ID 4 00101 Auto Preset Speed 5 Par 575 00110 Auto Preset Speed 6 Par 576 00111 Auto Preset Speed 7 Par 577 000 Reserve 001 Reserve 010 Reserve 011 Reserve 00 Reserve 01 Reserve 0 Reserve Reserve 0000 Man Por 01 Man Por 0010 Man Por 0011 Man Por 0 Man Por 0101 Man Por 0110 Man Por 0111 Reserve 0 Reserve Reserve 0 Reserve Reserve 0 Reserve 01 Man Port 13 Emb ENET 0 Man Port 14 Drive Logix Alternate Man Ref Sel OnBWN O 0 0 So X Reserved Xx Running 0 Not Running Running y Jogging 0 Not Jogging Par 556 amp 557 Jogging Xx Stopping 0 Not Stopping Stopping X DC Brake 0 Not DC Brake DC Brake X DB Active 0 Not Dynamic Brake Active Dynamic Brake Active x Speed Mode 0 Not Speed Mode Par 309 Speed Mode x Position Mode 0 Not Position Mode Par 309 Position Mode X Torque Mode 0 Not Torque Mode Par 309 Torque Mode X At Zero Speed 0 Not at Zero Speed At Zero Speed X At Home 0 Not at Home At Home x At Limit 0 Not at Limit At Limit x Current Limit 0 Not at Current Limit At Current Limit x Bus Freq Reg 0 Not Bus Freq Reg Bus Freq Reg x Enable On 0 Not Enable On Enable On x Motor Overload 0 Not Motor Overload Motor Overload X Regen 0 Not Regen
99. ted network cable or controller in idle state Changing the Fault Action Set the values of Host Parameters 33 Comm Flt Action and 34 Idle Flt Action to any of these responses Value Action Description 0 Fault The drive is faulted and stopped default 1 Stop The drive is stopped but not faulted 2 Zero Data The drive is sent 0 for output data This does not command a stop 3 Hold Last The drive continues in its present state 4 Send Flt Cfg The drive is sent the data that you set in the fault configuration parameters Host Parameters 37 Fit Cfg Logic 38 Fit Cfg Ref and 39 Fit Cfg DL 01 through 54 Fit Cfg DL16 Figure 6 Edit Fault Action HIM Screens Changes to these parameters take effect immediately A reset is not required If communication is disrupted and then is re established the drive will automatically receive commands over the network again Rockwell Automation Publication 750COM UM004B EN P September 2012 33 Chapter3 Configuring the Option Module Resetting the Option Module Setting the Fault Configuration Parameters When setting Host Parameters 33 Comm Flt Action and 34 Idle Flt Action to Send Flt Cfg the values in the following parameters are sent to the drive after a communication fault and or idle fault occurs You must set these parameters to values required by your application Option Module Host Parameter Description Paramet
100. tember 2012 61 Chapter6 Acyclic Messaging Figure 13 Acyclic Class 1 Read Response Data using RSLogix Ladder Logic PSSEPDPMV1_LEGACY PSSEPOPMV1_LEGACY PSSEPOPMV1 E Locat 2 1 Data Locat2 0 Data MVISEPDPMY1 EQ QU Not Equal Equal Source A MVISSPDPMV1 MailboxControlin_Last_Out_MB Source A MVISSPDPMV1 MaiboxControlin_Last_Out_MB 16874 16874 Source B CurrentM Number Source 8 MVISSPOPMY1 MailooxControl In_Last_In_MB 16875 16873 done stop_test OV Move Source MVIS6PDPMV1 MsilboxControl in_Last_Out_MB 16874 Dest CurrentMBNumber 16875 done MVISSPDPMV1 MailboxCommand AcyclicRead Write Example for Drive Parameter 520 Max Fwd Speed To write to the PowerFlex 750 Series drive parameter 520 Max Fwd Speed using a Class 1 Acyclic Write Service setup a ControlLogix controller with a MVIS56 PDPMVI Profibus Master After the master is setup the ControlLogix tags must be populated with the correct slot and index addressing values to write the parameter as shown in Figure 14 Drive Parameter 520 Max Fwd Speed Slot No 0x00 Quotient of 520 256 1 3 Index No Remainder of 520 256 8 e Length in bytes of the value of the Parameter 32 bit floating point value 8 4 To test the Write Service you may manually enter the values as shown below into the MVI56 PDPMVI controller scoped tags where a ProSoft MVI56 PDPMV1 Profibus master module has been installed in the backplane of the ControlLog
101. ter in the PowerFlex 750 Series drive or the option module e WRITE This service is used to modify a parameter in the PowerFlex 750 Series drive or the option module Examples of using Profibus DPV1 Class 1 Acyclic Messaging to read and write a drive parameter is described in this section Read Example for Drive Parameter 1 Output Frequency To read the PowerFlex 750 Series drive parameter 1 Output Frequency using a Class 1 Acyclic Read Service setup a ControlLogix controller with a MVIS6 PDPMV1 Profibus Master After the master is setup the ControlLogix tags must be populated with the values to read the parameter as shown in Figure 11 Drive Parameter 1 Output Frequency e Slot Number 0x00 Quotient of 1 256 1 1 e Index Number Remainder of 1 256 1 e Length in bytes of the value of the parameter 32 bit floating point value 8 4 To test the Read service you may manually enter the values as shown below into the MVI56 PDPMVI controller scoped tags where a ProSoft MVIS6 PDPMV1 Profibus master module is installed in the backplane of the ControlLogix controller rack e MVISGPDPMV1 Mailbox AcyclicRead Out SlotNumber 1 e MVIS6PDPMV1 Mailbox AcyclicRead Out SlaveAddress 3 e MVIS6GPDPMV1 Mailbox AcyclicRead Out Length 4 e MVIS6GPDPMV1 Mailbox AcyclicRead Out Index 1 Next manually enter a value of 1 into the MVIS6PDPMV1 MailboxCommand AcyclicRead tag to send the message Rockwell Autom
102. ter on only PowerFlex 755 drives and option modules such as an encoder or a communication module are locked when the peripheral has an I O connection with a controller When a controller has an I O connection to the drive the drive does not allow a reset to defaults configuration download or anything else that could change the makeup of the I O connection in a running system The I O connection with the controller must first be disabled to allow changes to the respective Datalinks Depending on the controller being used the I O connection can be disabled by doing the following e Putting the controller in Program mode e Disconnecting the drive from the network e Placing the master in idle mode DeviceLogix Datalinks are also locked while the DeviceLogix program is running The DeviceLogix program must first be disabled to allow changes to the Datalinks Set DeviceLogix parameter 53 DLX Operation to DisableLogic to disable the logic the parameter value will then change to LogicDisabld TIP A COP Copy instruction or a UDDT is needed for REAL parameters speed Reference and speed Feedback only to copy the DINT data into a REAL word for input data conversion For output data conversion a COP Copy instruction or UDDT is needed for REAL parameters speed Reference and speed Feedback only to copy the REAL data into a DINT word To determine whether a parameter is a 32 bit integer DINT or a REAL data type see the
103. the option module will set ALL of its Device and Host parameters to their factory default values This is the same as pressing the ALL soft key when using the MEMORY folder method described in Restoring Option Module Parameters to Factory Defaults on page 35 After performing a Set Defaults you must enter 1 Reset Module or power cycle the drive so that the new values take effect Thereafter this parameter will be restored to a value of 0 Ready 34 Rockwell Automation Publication 750COM UM004B EN P September 2012 Restoring Option Module Parameters to Factory Defaults Configuring the Option Module Chapter 3 IMPORTANT When performing a Set Defaults the drive may detect a conflict and then not allow this function to occur If this happens first resolve the conflict and then repeat Set Defaults action Common reasons for a conflict include the drive running or a controller in Run mode TIP If your application allows you can also reset the option module by cycling power to the drive resetting the drive or by using the HIM s Reset Device function located in the drive s DIAGNOSTIC folder Asan alternate reset method you can restore the option module parameters using a MEMORY folder menu item instead of using Device Parameter 07 Reset Module described in Resetting the Option Module on page 34 The MEMORY folder method provides two ways to restore the option module Device and Host parameters e ALL Rest
104. tion module using Device Parameter 07 Reset Module or by cycling power to the drive so that the restored parameters take effect Viewing the Option Module The following parameters provide information about the status of the option Status Using Parameters Option Module Device Parameter 02 DLs From Net Act module You can view these parameters at any time Description The number of controller to drive Datalinks that are included in the network 1 0 connection controller outputs 03 DLs To Net Act The number of drive to controller Datalinks that are included in the network 1 0 connection controller inputs 04 Net Addr Src Displays the source from which the option module node address is taken This will be either 0 Switches set with the Node Address switches shown in Figure 1 or 1 Parameters which uses the address from Device Parameter 05 Net Addr Cfg 06 Net Addr Act The node address used by the option module This will be one of the following values e The address set by the Node Address switches Figure 1 e The value of Device Parameter 05 Net Addr Cfg e Anold address of the switches or parameter if it has been changed and the option module has not been reset 36 Rockwell Automation Publication 750COM UM004B EN P September 2012 Updating the Option Module Firmware Configuring the Option Module Chapter 3 The option module firmware can be updated
105. ual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures PP gt gt IMPORTANT Identifies information that is critical for successful application and understanding of the product Allen Bradley Rockwell Software Rockwell Automation and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Summary of Changes New and Updated Information This manual contains new and updated information This table contains the changes made
106. uations for example a controller in idle state Peer Fit Action This parameter is functional However since the option module does not support peer 1 0 any entered value is not used Msg Fit Action The option module does not support this functionality Any entered value is not used Fit Cfg Logic Sets the Logic Command data that is sent to the drive if any of the following is true e HostParameter 33 Comm Fit Action is set to 4 Send Fit Cfg and 1 0 communication is disrupted e Host Parameter 34 Idle Fit Action is set to 4 Send Fit Cfg and the controller is idle Important The bit definitions in the Logic Command word for PowerFlex 750 Series drives are shown in Appendix C Fit Cfg Ref Sets the Reference data that is sent to the drive if any of the following is true e HostParameter 33 Comm Fit Action is set to 4 Send Flt Cfg and 1 0 communication is disrupted e Host Parameter 34 Idle Fit Action is set to 4 Send Fit Cfg and the controller is idle Reserved Reserved Default 0000 0000 0000 0000 0000 0000 0000 0000 Minimum 0000 0000 0000 0000 0000 0000 0000 0000 Maximum 11111111 1111 1111 11111111 1111 1111 Type Read Write Reset Required No Default 0 Minimum 3 40282 x 1038 Maximum 3 40282 x 1038 Type Read Write Reset Required No 80 Rockwell Automation Publication 750COM UM004B EN P September 2012 Option Module Para
107. uilder window below shows a new project lolx Fie View Project Tools Help C Defauk Project Ga Defaut Location A Default Module Unknown Product Line Please Select Module Type Last Change Never Last Download Never Module Information Last Change Never Last Download Never Application Rev OS Rev Loader Rev MAC Address Configedit version 2 2 2 Build 3 Module Configuration Module Module Type Module Name Default Module Start configuring the default module by adding the MVI56 PDPMV1 module to the project 1 Right click Default Module in the treeview and choose Choose Module Type This action opens the Choose Module Type dialog box 40 Rockwell Automation Publication 750COM UM004B EN P September 2012 Configuring the Profibus Master Chapter 4 2 From the Select Module Type pull down menu choose MVIS6 PDPMVI1 Choose Module Type MVIS6 PDPS MVI56 S3964R MVIS6 WA PWP 3 For the selected MVI56 PDPMV1 module there is a default list of ports as shown in the example window below Choose Module Type 4 In the PCB treeview click to expand the MVI56 PDPMVI tree 5 Right click the PROFIBUS DP icon and choose Configure S Untitled ProSoft Configuration Builder File View Project Tools Rockwell Automation Publication 750COM UMO004B EN P September 2012 41 Chapter4 Configuring the Profibus Master
108. ure 2 Profibus Connector Connect the Profibus cable to the option module and secure it with the two screws on the connector IMPORTANT Profibus communication may not operate correctly if the cable shield does not make full contact with the connector housing Figure 3 Network Wiring Diagram Rockwell Automation Publication 750COM UM004B EN P September 2012 23 Chapter2 Installing the Option Module Terminal Signal Function Housing Shield Bus cable shield outer screen that surrounds A and B conductors 1 Not connected 2 Not connected 3 B LINE Positive RxD TxD according to RS485 specification 4 RTS Request to send 5 GND BUS Network Zero Volt Reference isolated from drive side 6 5V BUS 5V output to network isolated from drive side 7 Not connected 8 A LINE Negative RxD TxD according to RS485 specification 9 Not connected 7 Ground the shield to reduce electrostatic pickup However shielding is only effective when the shield is properly connected to ground See the Profibus Installation Guideline for instructions to correctly ground the shield Figure 4 Wiring Example ControlLogix Controller o F ey PowerFlex 750 Series Drives with 20 750 PBUS Option Modules Cell f o E Profibus Network 8 Connect the other end of the Profibus cable th
109. ut Acyclic Messaging 57 Acyclic Messaging for DPV1 Class 1 60 Example Messaging 60 this publication are intended solely for purposes of example There are many variables and requirements with any application Rockwell Automation does not assume responsibility or liability to include intellectual property liability for actual use of the examples shown in this publication i ATTENTION Risk of equipment damage exists If Acyclic Messages are ATTENTION Risk of injury or equipment damage exists The examples in programmed to write parameter data to Non Volatile Storage NVS frequently the NVS will quickly exceed its life cycle and cause the drive to malfunction Do not create a program that frequently uses Acyclic Messages to write parameter data to NVS Datalinks do not write to NVS and should be used for frequently changed parameters Acyclic messaging is used to transfer data to the PowerFlex 750 Series drive through the 20 750 PBUS option module and other connected peripherals that do not require continuous updates Acyclic messaging or DPV1 messaging in the case of the 20 750 PBUS option module is also used to configure and monitor a drive s parameters on a Profibus network Drive parameters as well as peripheral Host and Device parameters can be accessed via acyclic messaging for a PowerFlex 750 Series drive For a full list of drive parameters see the PowerFlex 750 Series AC Drives Programming Manual publication 750 PM001 and
110. well Automation Publication 750C0M UM004B EN P September 2012 Configuring the Profibus Master Chapter 4 Configuring the Option Module as a Slave 5 Select the image files provided with the GSD file for the 20 750 PBUS option module This will prompt a screen showing the newly added slave in the treeview kd ProSoft Configuration Builder for PROFIBUS ed Project View PROFIBUS Online Option Tc 46a s Prosoft GSD lt lt PROFIBUS DP Drives B A Allen Bradley i 20 750 PBUS H A Telemecanique aS v0 H E Gateway E Controller H A General E PROFIBUS Master ProSoft Follow these steps to add and configure a 20 750 PBUS option module as a Slave 1 In ProSoft Configuration Builder tool click to expand the PROFIBUS DP treeview g ProSoft Configuration Builder for PROFIBUS Eq Project view PROFIBUS Online Option T u S44 5 s Prosoft GSD lt EF PROFIBUS DP o Drives A DataLink 1 2x4bytes A DataLink 2 2x4bytes DataLink 3 2x4bytes DataLink 4 2x4bytes M DataLink 5 2x4bytes M DataLink 6 2x4bytes A DataLink 7 2x4bytes M DataLink 8 2x4bytes A DataLink 9 2x4bytes ff DataLink 10 2x4bytes M DataLink 11 2x4bytes A DataLink 12 2x4bytes DataLink 13 2x4bytes A DataLink 14 2x4bytes ff DataLink 15 2x4bytes M DataLink 16 2x4bytes Navigate to the Drives Allen Bradley folder containing the 20 750 PBUS Slave to a

PowerFlex 20-750-PBUS Profibus DPV1 Option Module User Manual

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