DOS SOFTWARE English Section 1 thru 3
Contents
1. Dependent on the operating mode o F2 bar In EDIT MODE the highlighted bar indicates the function being set to the axis within the program Multiple axes can be programmed within the same step BLADE DEFAULT SET C 7 PEED_CHANGE ALL 0 00 In PRODUCTION MODE a set number of parts are produced with the production rate and other statistics F2 gt SETUP FEED ON OFF TOTAL PRODUCTION 2000 pcs SPRINGS COMPLETED PERCENT COMPLETED PRODUCTION RATE PROBE ERROR COUNT RUNNING STATUS STOP o RPG CONTROL It is only available during EDIT MODE for axis motion and speed control RPG COHTROL EE 1 _ FEEDC SI FEED 0 00 SPEED 1 00 03 1 MAIN MENU BAR IN EDIT MODE Functions and Settings in this manual are comprehensive of all programs for all new models VINSTON Machinery Ltd 03 1 1 F1 MAIN MAIN FUNCTIONS FOR USE HAIN HODE FILE r TEM SAVE TAB SYSTEM RESET SET MANDAL MPG Press F1 to access the main menu bar To navigate through the main menu move the arrow keys 4 gt located on the keyboard To exit the main menu bar press ESC SAVE CHANGES TO Program will be saved to default RESETS THE User is prompted with a warning MACHINE AND ALL message confirming that no AXIS ARE REVERTED operations should be in progress TO THE ZERO Press ENTER to confirm ESC POSITION to escape the command Before turning off a warning messag2. DISABLE This allows you enable and AXISES EACH AXIS disable different axes on the machine This option sets the position of AUTOMATIC AUTOMATIC the Quill depending on which CUTTER CUTTER slide 15 designated as the wire cutter 3 5 1 2 F2 DEFAULT BLADE SPEED MAIN HODE FILE r TEM HELF SAFE POS F3 WIRE CUT F4 p RUN TO CF5 STOP F PUA TO BRE F9 RUNNING SPEED e BLADE RPG 1 BLADE DEFAULT SET C 7 BLADE SPEED FAULT FEED LENGTH To access the menu press the F2 key and scroll arrows lt gt located on the keyboard To exit press the ESC key Speed must be set before DEFAULT SPEED designing the program BLADE SPEED FOR EACH BLADE otherwise each line will require IN PROGRAM a manual adjustment after the fact M Bene the wire 03 5 1 3 F2 SET WIRE FEED LENGTH FOR KEYS AND SAFE POS F3 WIRE CUT RUN TO CF5 STOP F RUN Ti RUN TO BRE F9 RUNNING SPEED P D BLADE P INDE RPG CONTROLLCE 1 BLADE DEFAULT ET E SPEED Bri 20 Omm BO Orm BL ROL 09 FEEDE 9 1 lt lt 3 I 71 100 350 00mm To access the menu press the F2 key and scroll arrows lt gt located on the keyboard To exit press the ESC key 20 50 100 WIRE FORWARD BACKWARD LENGTH FOR BUTTONS AND F2 gt gt ENTER 3 5 1 4 F2 CHANGE SPEED SPEED ADJUS
3. F3 WIRE CUT F4 RUN TO FS RUN TO BRK F9 RPG CONTROL EB 1 BLADE DEFAULT ACI 0 00 FEEDLS FEEDISI FEED 0 00 SPEED 1 00 OS FILE ERROR HAIN HODE FILE r TEM HELF EDITING PRODUCTION 15 SAFE POS JH To CFS RUN TO BRE t l BLADE RPG CONTROL EE 1 BLADE DEFAULT PRODUCTION MODE MAIN MODE FILE SYSTEM HELP STOP F6 RUN TOP F7 RUN LINE F8 SAFE POS F3 WIRE CUT F4 RUN TO FS STOP F6 RUN TOP F7 RUNNING SPEED CPAD 7 OR 07P RUN TO BRK F9 RUNNING SPEED P INDE FILE BLADE 1 SPEED_CHANGE SETUP FEED ON OFF TOTAL PROOUCTION 2000 pes SPRINGS COMPLETED PERCENT COMPLETED PRODUCTION RATE 0 0 PROBE ERROR COUNT RUNNING STATUS POHER TIME MODE PIN FILE CPOWERI TIME CPAD 7 OR 07P P INDE FILE MODE PIN RUN LINE CFS 6 Commands and displays are grouped into two types Independent of the operating mode o FI Function machine function settings and file settings HAIN HODE FILE r TEM HELF o Command bar for the execution of programs SAFE POS F3 WIRE CUT RUN TO CF5 STOP F RUN TOP F7 RUN LINE FS RUN TO BRE F9 RUNNING SPEED CPAD OR o Display current values and current file in use P INOE o Status Bar COs FILE CPOWERI CMODEI ERROR TIME CPINI
4. WHEN THE MACHINE IS IN OPERATION IS STRICTLY PROHIBITED PROHIBITED POLLUTING THE ENVIRONMENT IS STRICTLY PROHIBITED USED OIL MUST BE DISPOSED OF ACCORDING TO APPLICABLE REGULATIONS MANDATORY IT IS MANDATORY TO WEAR PROTECTIVE GLASSES MANDATORY IT IS MANDATORY TO USE PROTECTIVE GLOVES MANDATORY IT IS MANDATORY TO WEAR PROTECTIVE SHOES MANDATORY IT IS MANDATORY TO READ AND UNDERSTAND YOUR INSTRUCTION MANUAL BEFORE MAKING ADJUSTMENTS AND PERFORMING MAINTENANCE ON THE MACHINE ATTENTION IT IS STRICTLY PROHIBITED TO REMOVE ANY SAFTEY SIGNS FROM THE MACHINE IN THE EVENT THAT THE SIGN FALLS OFF OR IS DAMAGED THE OPERATOR MUST REPLACE THE SIGN WITH A COMPARABLE REPLACEMENT THAT CAN DESCRIBE THE CHARACTERISTICS OF THE ORIGINAL MARKINGS 01 DESCRIPTION OF OPERATION 01 1 Number of controlled axes 12 axes 01 2 Value command Rotation Movin Minimum Direction Moving Minimum Motor Power H WIRE ROTATION WIRE FEED ROTARY QUIL L __ _ 20mm 0 01 mm Y X Y Y Y p Y X Y X 27 30 gt 30 094 J gt X 20mm 001mm gt 69 OP gt X 20mm 001mm gt 30 OP gt 30 08 j O 1000mmMAX 0 0lmmMIN gt s 300 0P gt N y 4 E b E ROTARY CORE 01 3 Method of control all axes can be controlled synchronously or independently 01 4 Feature Selection 1 PROD
5. the active axis will move accordingly and its value will be updated on the left panel The current axis in motion will be highlighted in yellow everything else will be in grey current line of code being run will be highlighted in blue on the right panel By using 4 gt keys 15 possible increase or decrease the movement sensibility of the RPG The numeric keys 1 thru 9 can be used to adjust the operations speed of the program The T key can be used to finish the current line of code automatically This is typically used if the current line of code is lengthy 03 6 5 USE lt gt TO INCREASE REDUCE RPG SENSIBILTY When the user is in manual RPG mode use the lt and keys to adjust the sensibility of its movement The available values are from 0 01 mm to 4 mm EL 2 HESI Ri 03 1 5 7 AIR1 0 21 SPEED 4 00 The present value of the RGB is indicated after SPEED from the illustration above 03 6 6 S Key WIRE FLAT POSITION Press S on the keyboard The mechanisms within the machine will be moved to a horizontal position which can be set in the System Setting option This setting is typically used before the start of a program 03 6 7 D Key WIRE CHANGE POSITION Press D on the keyboard mechanisms within the machine will be moved to a vertical position which can be set in the System Setting option This is the optimal position to set new wire
6. E F2 V Y ENTER 3 5 2 2 F2 FEED ON OFF WIRE FEED F2 gt SETUP FEED ON OFF FEED OM BE FEED OFF To access the menu press the F2 key and scroll arrows gt located on the keyboard To exit press the ESC key FEED ON WIRE FEED ENABLED F2 gt ENTER FEED OFF WIRE FEED DISABLE F2 gt Y ENTER 03 6 SPECIAL KEYS 03 6 1 Z Air Probe 1 The Z key on the keyboard controls the opening closing of Air Probe 1 Z and alternates between a value of 0 and a value of 1 AIR1 0 SPEED 4 00 03 6 2 X Air Probe 2 The X key on the keyboard controls the opening closing of Air Probe 2 X and alternates between a value of 0 and a value of 1 03 6 3 C Air Probe 3 The C key on the keyboard controls the opening closing of Air Probe 3 C and alternates between a value of 0 and a value of 1 03 6 4 B RPG MODE Press the B key to activate the axis motion control using the RPG Pressing the R button displays this window MAIN HODE FILE r TEM HELF ROTARY TESTING PRESS ESC OR R BACK TO EDIT MODE en en em ce re ea e ron rosse star BLADE P INDE SYSTEM VALUES BI BLADE DEFAULT SET C 1 PEED CHANGE e ds pa BE gue mE qe 5o oc dm gu Ww og o m OS 1 LPOHERT LHODET CERRORI 1 CPINI The left panel displays the current position of all axes By rotating the RPG
7. TEST VARIOUS INPUT AND OUTPUT 1 gt gt gt SS Hd POINTS THROUGH SYSTEM ENTER REGISTRATION CURRENTLY NOT UTILIZED Fl bbb VY ENTER 03 1 5 F1 HELP HODE FILE 3 r I EM HELF ABO SAFE POS F3 WIRE CUT RUN TO I USER S MANUAL RUN TO BRE CF9 To access the menu bar press on the keyboard and move using the arrow keys lt gt located on the keyboard To exit press ESC ABOUT INFORMATION ABOUT CURRENT F1 gt PPP MODEL ENTER USER S MANUAL CURRENTLY NOT UTILIZED ere ENTER 03 2 COMMANDS USED TO EXECUTE A PROGRAM SAFE POS F3 WIRE CUT RUN TO CF5 STOP RUM TOP F7 RUN LINE F2 RUN TO BRE CF3 s RUNNING SPEED LPhD OR 03 2 1 F3 SAFE POSITION SAFE POS CF3 To execute the command press the F3 key on the keyboard The command background changes color and the slides open up simultaneously to the default position defined as the safe pos ition The safe position can also be defined as the zero position 03 2 2 F4 WIRE CUT WIRE CUT To execute the command press the F4 key on the keyboard The command background changes color and displays a confirmation window The confirmation of this command will move the designated blade for the wire cut to the zero position feed 20 mm of wire quill rotates to the cutting position The designated blade moves in for the cut and then returns to its original position To use th
8. TMENT ON PROGRAM STEPS SAFE POS CF3 HIRE CUT RUM TO F5 STOF RUM TOP CF7 RUM TO BRE CFS RUNNING SPEED CPAD s OR COP BLADE gt FILE RPG COHTHROL EB 1 BLADE DEFAULT SETC PEED_CHANGE GROUP SPEED FEED SPEED ONLY ell BLADE SPEED ONLY Raro T x FEEDCSI RM SPEED CL 21 mm ZN Fig SPEED To access the menu press the F2 key and scroll arrows lt gt located on the keyboard To exit press the ESC key CHANGE THE SPEED OF EACH LINE GROUP SPEED WITH SAME VALUE F2 gt gt gt ENTER FEED SPEED CHANGE ONLY THE FEED SPEED OF 2 gt gt gt EACH LINE ENTER ONLY OF EACH LINE ENTER SPEED OF EACH LINE ENTER SPEED OF EACH LINE ENTER 03 5 2 PRODUCTION MODE 1 7 SETUP FEED ON OFF TOTAL PRUUUCTION SPRINGS COMPLETED PERCENT COMPLETED TIME REMALNING PRODUCTION RATE pesemin PROBE ERROR COUNT RUNNING STATUS STOP Settings in this operation mode serve to designate production quantities 3 5 2 1 F2 SETUP PRODUCTION SETUP AND QUANTITY RESET 21 gt SETUP FEED ON OFF SET PRODUCTION CLEAR COMPLETED CLEAR PROBE ERROR To access the menu press the F2 key and scroll arrows lt gt located on the keyboard To exit press the ESC key SET SPECIFY PRODUCTION PRODUCTION QUANTITY F2 ENTER CLEAR RESET QUANTITY OF COMPLETED COMPLETED PARTS F2 V ENTER CLEAR PROBE RESET ERROR WARNINGS BY ERROR PROB
9. UCTION MODE Mode for automated feature 2 EDIT MODE Mode to set and change parameters 01 5 Monitor Color TFT LCD 01 6 Memory Over 2000 program capacity 01 7 Power AC 220V 10 3 phase 50 60 Hz 01 8 Working environment 0 40 C humidity below 80 01 9 Air Capacity 4 6 kg cm 01 10 Installation Note If the voltage is not constant and exceeds the nominal voltage of 10 it is necessary to add a voltage regulator 02 LOCATION OF CONTROLS ON OPERATIONAL PANEL VINSTON ia MAIN NODE FILE SYSTEN HELP VINS TON wee pos on wame cur tre mum vo crm SERVO ON RUNNING SPECO IPAO 91 OR COON i BLADE AY P INDE FILE EEEMEEE CONTROL 2 F2 gt BLADE DEFAULT SETI 1 SPEED_CHANGE SERVO OFF 0 OFF fen FNE i rne 7 UN ar Dulles SCRE TES RPG FEED 0 00 4 SPEED 1 00 2 RESET F3 SAFE POS F4 WIRE CUT FS RUN F STOP F8 STEP RUN FII RUN FROM START Q AX 1 AY 2 CY 3 BY 4 DY 5 EY 6 FY 7 GY 8 HY 9 WIRE FEED ROTARY QUILI B SLIDE CONTROL C FEED CLEAR D DELETE F ADD FOLDER T TIME R RPG EDIT PRODUCTION FEED FEED 03 MONITOR DISPLAY There are two main display modes EDITING and PRODUCTION MODE They are used according to the type of operation in progress To set up the production process or to mass produce the part EDIT MODE MAIN MODE FILE SYSTEM HELP SAFE POS
10. VINSTON US CORP SOFTWARE MANUAL CONFORMITY WITH CE THIS MACHINE IS IN CONFORMITY WITH THE GENERAL REQUIREMENTS FOR SAFETY BY DIRECTIVES CE MACHINES FOR REGULATION EN12100 1 EN12100 2 EN60204 1 Each machine has complies with all safety requirements both in the design of the machine and in the manufacturing process This instruction manual has been created according to regulations of the European Union and must be used to inform and instruct the operator on how to ensure operator safety and potential risks associated with using the machine The imbedded flash arrow shaped tip within the isosceles triangle alerts the user of the presence of hazardous voltage that is not insulated and its intensity could pose a risk of electrocution The imbedded exclamation point within an isosceles triangle alerts the user of the presence of important instructions for the use and maintenance of equipment SAFETY SIGNS Types of symbols and pictograms OLIARE REGISTRARE PLLIRE SU ORGANI IN MOTO VIETATO VIETATO RIPARARE DANGER MOVING PARTS USER CAN BE IN DANGER DURING GENERAL USAGE E G CHOPPED OR BROKEN COMPRESSION SPRINGS ETC FOLLOW INSTRUCTIONS INDICATIONS CAREFULLY ATTENTION CAUTION ELECTRIC CURRENT WITH RISK OF ELECTROSHOCK PROHIBITED REMOVAL AND HANDLING OF THIS SAFETY DEVICE IS STRICTLY PROHIBITED PROHIBITED ANY OPERATIONS ON THIS MACHINE SUCH AS LUBRICATION ETC
11. e is displayed to reset all SHUT DOWN THE Fl WW axes to the zero position The MACHINE ENTER user will be prompted to save Alternatively changes to the program if press CTRL Q changes were made after the last B together save Press Y to reset N to continue without reset ESC to escape the command ed 1 Allows user to manually MANUAL ENTER Operation program step by step SYSTEM RESET File changed save before exiting 03 1 2 FI MODE OPERATION MODES gt MAIN HODE FILE r TEM HELF oc oo MEME JN TO FS PRODUCTION 13 RUN TO BRE To access the main menu bar press on the keyboard and move using arrows P located on the keyboard To exit press ESC EDITING Program creation and edit MODE Fl ENTER PRODUCTION Production MODE Fl V ENTER The two operating modes encompass all methods of operation to produce springs and various components and display the various values and parameters used during a specific program The first mode EDITING is more complex as it serves to design the movement sequence and fine tune the program to produce the component The second method PRODUCTION is used to set the production quantity The transition from one to the other is done by square brackets keys for EDIT MODE and for PRODUCTION MODE The bracket keys are located on the keyboard The operator can also access operating mode via the main menu bar Pr
12. ess and then the arrow to highlight the MODE menu option From there the operator can choose either operating MODES 03 1 3 F1 FILE OPERATIONS ON FILE gt MAIN MODE E SYSTEM OPEN HEH SAVE TAB RPG CONTROLIB1 E CLOSE FILE LI CLEAR DATA Rr 71 i i To access the main bar press Fl on the keyboard and move using the arrow keys lt gt located on the keyboard To exit press ESC SAFE POS F3 RUN TO BRE FS OPEN AN EXISTING PROGRAM Select folder where file OPEN DIRECTORY COPEN F1 gt gt ENTER resides then choose file name CREATE A NEW FOLDER It is essential to save NEW OR NEW FILE WITHIN A ENTER close all existing files FOLDER before creating a few file SAVE SAVE CURRENT Fl PP VV PROGRAM ENTER SAVEAS WITH A FILENAME ENTER FILE PROGRAM VVVV ENTER saved before it is closed CLEAR CLEAR ALLA DATA FI gt DATA DISPLAYED IN THE 03 1 4 F1 SYSTEM MACHINE SETUP HODE FILE r TEM HELF k SAFE POS rF31 WIRE CUT a a SETTINGS SYSTEM TEST UN TO BRE CFS RUN TO BRE FS REGISTRATION BLADE To access the main menu press the keyboard and move using the arrow keys lt gt located on the keyboard To exit press ESC SETTING THE SYSTEM PARAMETERS FOR THE CURRENT PROGRAM THAT SYSTEM SETTING IS RUNNING INCLUDING SERVO DRIVER SETTINGS
13. is function the default blade used must be set with the F2 menu to be discussed in a subsequent section 03 2 3 F5 RUN TO This will execute the command according to the current operating mode While in EDIT MODE use the arrow W A keys to move to the user s desired program line and then press F5 on your keyboard The command background changes color and the program executes from the first line of code to the line of code immediately preceding the user s selection In PRODUCTION MODE pressing the F5 key will start production Important Note Before executing the program by pressing F5 it is important to verify that the machine and its parts are in its proper place to allow for safe operations 03 2 4 F6 STOP This will execute the command according to the current operating mode In EDIT MODE pressing F6 will stop the program after the current line of code is executed In PRODUCTION MODE press F6 to stop the production of the program after execution of the last line of code 03 2 5 F7 RUN TOP TOP CF7 To execute the command press the F7 key on the keyboard The program will automatically move to the first line of code This command is commonly used before using the F8 RUN LINE to execute the program step by step or to use MPG mode To execute the command press the F8 key on your keyboard The software executes the commands in the highlighted line of code only and moves the cursor to the next line of c
14. ode 03 2 6 F8 RUN LINE 03 2 7 F9 RUN TO BREAK RUN TO BRE To execute the command press F9 on the keyboard The command executes the program from the line where the pointer is located first row to the row prior to where the break point identified To mark the break point on a line of code move to that line of code and then press M on the keyboard If the caps lock on the keyboard is activated the M key will not mark the break point If no break point is indicated within the program a prompt will be shown when the user presses the F9 key 03 2 8 PRODUCTION SPEED RUNNING SPEED LPAD OR COP In PRODUCTION MODE use the and buttons on the numeric pad or the O and P button on the keyboard to increase or decrease the speed of the machine REMEMBER in EDIT MODE the and key on the keyboard determines the wire feed Make sure you are using the correct keys in each operations mode 03 3 MENU DISPLAY AREA SAFE POS CF 3 WIRE CUT RUN TO CFS STOP F RUN TOP CF7 RUN LINE FS RUN TO BRE F3 RUNNING SPEED CPAD OR 2028 BLADE P IHDE FILE This area provides information during the normal operations of the program The feed of wire that moves forward or backward by pressing the and in the EDIT MODE for each press of the button BLADE identify the active slide that will be controlled by the RPG P INDEX the number of lines processed by the program FILE folde
15. on the left panel The current axis in motion will be highlighted in yellow everything else will be in grey The current line of code being run will be highlighted in blue on the right panel By using the gt keys 15 possible increase or decrease the movement sensibility of the RPG The numeric keys I thru 9 can be used to adjust the operations speed of the program The T key can be used to finish the current line of code automatically This is typically used if the current line of code is lengthy 03 6 13 TO INCREASE REDUCE RUN SPEED Use the and keys to adjust the speed of the program as indicated in section 03 2 8
16. r and name of the program currently loaded 03 4 STATUS BAR OS FILE CPOWERI MODE ERROR TIME LPINHI Status Bar provides the following information OS displays the current operating mode and whether an axis reset 1s necessary ERROR displays active alarms FILE shows if the program has changed and whether saving 1s needed POWER shows the status of the servo drives and whether they are turned on or off TIME the current date and time MODE displays the current mode of operations EDIT or PRODUCTION PIN displays the status of the input signal of the probes used primarily for precision on rotations and angles 03 5 SETTING AXIS BAR 03 5 1 EDITMODE BLADE DEFAULT SET C 1 SPEED CHANGE This is the design area for a new program The parameters entered are dependent on the machine and the tooling equipped The values should be set prior to saving the sequence of the axis movements 3 5 1 1 F2 AXIS ENABLE DISABLE AND BLADE CUT DESIGNATION MAIN MODE FILE SYSTEM HELP SAFE POS CF 3 HIRE CUT RUM TO CF5 STOP F PUA TO BRE F9 RUNNING SPEED BLADE P I NDE RPG COHTRUL EB 1 BLADE DEFAULT SET C RHE ENABLE DISABLE AXISES AUTOMATIC CUTTER 1 BL kW To access the menu press F2 key and scroll arrows lt located on the keyboard To exit press the ESC key ENABLE DISABLE ENABLE
17. s or to make adjustments to existing wire feeds Additional controls are available from within 03 6 8 G Key GO TO LINE When you press the G key a pop up window is displayed gt BLADE DEFAULT SET C 1 FEED CHANGE In this window you enter the line of code you would like to go to and press enter 03 6 9 PRODUCTION MODE EDIT MODE Press the or to switch between modes of operation production or editing 03 6 10 P WIRE FORWARD Press P key to feed wire The length of the feed depends on how it was set in the system within the F2 submenus as explained in section 03 5 1 3 03 6 11 O WIRE BACKWARD Press the O key to retract the wire The length the wire retracts depends on how it was set in the system within the F2 submenus as explained in section 03 5 1 3 03 6 12 R ROTARY TEST Press the R key to activate manual RPG mode while in Rotary Test The following screen will be displayed MAIN MODE FILE r TEM HELP ROTARY TESTING PRESS ESC OR R BACK TO EDIT MODE START Y RPG SPEED E41 5 BLADE P INDE FILE SYSTEM VALUES CBI BLADE DEFAULT SET C PEED_CHANGE mP Pp E2 M 2 e OS FILE1 POKER MODE LERRORI PIN The left panel displays the current position of all axes By rotating the RPG the active axis will move accordingly and its value will be updated
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