USER INSTRUCTION MANUAL Single and
Contents
1. j ee 20200 black o210siver 0220red v 30200 black O210siver 0220red CE v 20300 black 0310siver 0320red Y 0320red o PY J 20400 black 3 0400 4 0400 v 20500 black 0510siver 3 0500 black O510siver f v wv v 324 0600biackony CT Y 324 L0600blackonly 20900 black 3 0900 black CT J J v J cores eI ES 80 020P Outside 030P Outside NY mememw a SMP Inside 450 040 Cdl v vr L Sos swPladSMP2 0 v SsPladsSSb2 lv wv cres eee Le TES Re ee ee tae vq ow wipe Es pose Ime cs Y aa ee mU Hen NDS HU aper PSP ERN NER SSML Magnifying Lens 1102 5 power modified eo eE ee eee eee ee VML Magnifying Lens 1102 5 power MEAKA E MaE W S E E E c cuo e AE 54ML Magnifying Lens with 5x4 adapter 102 5 14 14 41 LLL NL NEC NEC AER ER ERN ee ap Sa errasse Mv Lv LY LL Ly y d oyd Exploded Views Figure 2 A Viper 5 x 4 Exploded View 01 HG Headgear Asse2. ArcOne USER INSTRUCTION MANUAL Single and Variable Shade Auto Darkening Filters sini al 1 ingles 5H450 SH540 INDUSTRIAL XS40F INDUSTRIAL X450V x540V Products Which Improve Quality Productivity Safetv amp Performance 85 Independence Drive Taunton MA 02780 Tel 508 884 9600 Toll Free 800 223 4685 Fax 508 884 9666 M ADFilters 2004 Table of Contents Page Operation and Comfort Preparations for Use Technical Information Single Shade Filters Variable Shade Filters Maintenance Spatter Protection Shade Selection Guide Filter Specifications Parts Selection Guide Exploded Views Trouble Shooting Guide 12 13 Warranty and Service Information 14 4 P PN Operation and Comfort As soon as you strike an arc your new ARCONE welding filter will automatically darken Our advanced optical detection system monitors your welding process to ensure that your filter remains in the dark state in a wide range of arc welding applications Protection from harmful ultra violet infrared radiation is always present whether in the light or dark state Your new filter energizes automatically as soon as the arc is struck All models are solar powered so there are no on off switches There are no alkaline batteries to change and no corrosion caused by leaky batteries All ARCONE products have a lithium battery back up that supports the solar
3. MA 02780 Tel 508 884 9600 Toll Free 800 223 4685 Fax 508 884 9666 Web Site www arc1weldsafe com
4. Preparations for Use continued WARNING never begin welding without first checking to see if the correct front and rear protection plates are in place see table 7 for part numbers Failure to protect your welding filter may cause damage and subsequently become a safety hazard should the UV IR protection be compromised from spatter or cracked from impact This type of damage is due to poor maintenance and or abuse and will void warranty The ratchet headgear is fully adjustable at both the brow and crown While placing the helmet on your head push in and turn the adjusting knob on the ratchet headgear to ensure a comfortable fit The ratchet is designed to lock in place when released The height of the helmet can be adjusted by increasing or decreasing the length of the crown strap When making this adjustment remember to line your eyes up as centrally to the viewing area as possible Proper alignment enables the best view possible To test your filter prior to welding direct the front of the filter to a bright source of light then using your fingers rapidly cover and uncover the sensors The filter will darken momentarily Another means of testing is to utilize a torch striker or TV or VCR remote These devices will also momentarily darken the filter Once you are sure that the filter is working properly you are now ready to begin welding WARNING other safety precautions such as protective clothing adequate ventilation breathing prote
5. All applications except overhead applications Maintenance Your new filter requires virtually no maintenance other than periodic cleaning when the lens becomes dirty or clouded from smoke ARcONE Auto Darkening Filters are water resistant and may be cleaned by using a soft cloth with a soapy water solution or standard window cleaner By changing cover plates frequently you will extend the life of your filter and guarantee the best operation possible Additional front and rear cover plates are available from your distributor see Table 7 for part numbers NOTE Using the wrong cover plates may damage your product and VOID WARRANTY Use genuine ArcOne replacement parts to ensure quality and fit Special note for XT users The extended viewing area is made of highly polished optical material It has been hard coated with a scratch resistant finish IT IS NOT SCRATCH PROOF The raised area around the perimeter of the case suspends the cover plates above lens surface therefore protecting the polished areas from abrasion Clean your XT as directed Please be careful to use a soft clean cloth or eyeglass wipes Abrasive particles in a dirty cloth could scratch the polished surface Install ArcOne cover plates on both sides of the filter to protect from spatter damage and further scratching NOTE To keep your X T free from scratches Please take care of it as if it were your personal eye glasses or the paint job on
6. Check to make sure that the sensors and solar panels are not damaged dirty or covered with a smoky film Clean filter as directed Your new filter requires virtually no maintenance other than periodic cleaning if the lens becomes dirty or clouded from the smoke Both the Shades and new Industrial Auto Darkening Filters are water resistant and may be cleaned by using a soft cloth with a soapy water solution or standard window cleaner Make sure that the cloth you use is clean Abrasive particles in the cloth could scratch the highly polished lens surface Make sure that the sensors and solar panels are not being blocked Your arms the welding torch or other objects can block the sensor or solar panels The front of the auto darkening filter should be perpendicular to the welding arc application MIG or TIG Observation Complaint Flickers on and off sometimes while MIG and TIG welding Possible cause of malfunction Both MIG and TIG applications utilize GUN or Torch that has a nozzle with the electrode protruding only slight from it Depending on the technique of the welder and the way that he positions the Gun or Torch the nozzle can block the welding arc from the sensors Even though the welder can see the arc perfectly the sensors may only be able to see the nozzle and not the arc NO ARC THE LENS WON T WORK Possible Solution Please rotate the filter 180 degrees so that the sensors and solar panel are located at the bottom In th
7. panels to ensure delay free operation even in totally dark conditions Your new filter is capable of working in virtually all arc welding applications The arc detection system is designed to detect an electronic welding arc and filter out other sources of light ARCONE welding filters are not designed for oxy acetylene laser or very low amperage welding applications It is virtually impossible to be specific as to how low an amperage the sensors can detect Every welding application is different and there are other factors that may effect operation such as distance from the arc welding frequency electrode type shielding gasses and lighting conditions see Table 1 We also know the importance of comfort Our welding helmets are not only engineered for safety and functionality but also for comfort We have fully adjustable headgear that is very comfortable and virtually indestructible ARc One offers many different helmet designs with many different styles and features Whether you choose our lightest and extremely durable nylon Hawk helmet or our reinforced fiberglass Falcon helmet you will appreciate the noticeable difference our many designs offer see table 3 Preparations for Use Before you begin welding always inspect your helmet and filter to ensure they are not damaged Check to see if the filter protection plates are clean clear and securely attached to the helmet and covering the auto darkening filter both front and rear
8. shades from 9 to 12 with a light state of 3 There is a heads up display located above the viewing area which allows the welder to quickly see the current shade and an on off mode specifically designed to maintain the light state when grinding see table 6 e Shades 450 and 540 filters have a button on the filter which allows you to easily change shades from 9 to 12 with a light state of 3 There is a heads up digital display at the bottom of the inner viewing area which allows the welder to quickly see the current shade and mode see table 6 Sensitivity and Delay adjustments Super Singles 240 Xtreme Shades and Industrial 450 and 540 and Industrial Xtreme Filters Only In addition to adjusting the shade level these filters have the ability to change the arc detection sensitivity from the general welding mode to a more sensitive TIG welding mode A delay mode is also included and is typically on when performing most welding applications except spot welding When the delay mode is off or on fast the filter switches quickly from the dark shade to the light shade and slower when the delay mode is in the on or slow position When spot welding the delay mode is off or on fast allowing the user to quickly move from one weld to the next without having to wait for the filter to lighten in order to see his next target The delay mode is utilized for longer duration welds where the slower switching time from th
9. TIG Standard or TIG Delay Switching Time 1 10 000 1 10 000 1 10 000 1 10 000 1 10 000 Seconds 0 1 milliseconds 0 1 milliseconds 0 1 milliseconds 0 1 milliseconds 0 1 milliseconds Primary Power Power SolarCells SolarCells SolarCells SolarCells SolarCells up Power Battery HEN Battery EMEN Battery M Battery uu Battery Operating amp 14 to 148 14 to 148 14 to 148 14 to 148 14 to 148 Storage Temp degrees F degrees F degrees F degrees F degrees F UV IR Protection Up to Shade 16 Up to Shade 16 Up to Shade 16 Up to Shade 16 Up to Shade 16 Dark to Light 0 1 and 2 secs 0 1 and 2 secs 0 1 and 2 secs 0 1 and 2 secs Delay wd 3 3 3 Dark Shade 9 to 12 9 to 12 9 to 13 T 14 14 ANS 287 1 1998 ANSI 787 1 1998 ANSIZ87 1 1998 ANSI 287 1 1998 ANSI Z87 1 1998 PART SELECTION GUIDE MAJOR COMPONENTS TABLE 7 er N f oe Osi Part Numbers And Descriptions AUTO DARKENING FILTERS d d Je 30 C Ue kd ELA un Smiss oGdeS inno Singles 540 shade9I0 14012 v vJ j Bwesmes j j OA qm qu Won op ole y o cq p gb qn T Wwmewexpasrexen EM j j L Wwemewspooraxsvi 0 Sm swen j j j shades540 o v 1Y l LJ 1v j J v j J j j Lv 1v Jv
10. al you are now ready to begin welding Make sure that the outer cover plate is clean clear and unobstructed Remove and inspect the auto darkening filter making sure that the sensors and solar panels are unobstructed clean not broken or discolored Cease using this product if problem persists Contact ARCONE Customer Service The Auto Darkening Filter is slow to darken ARCONE solar powered auto darkening filters are designed to operate on very low voltage If the filter has not been used for a period of time such as a day or more the circuitry will enter a sleep state In the sleep state the battery can retain full voltage potential It will awaken when you test it or begin welding For instance if the product is a shade 10 the first time it darkens it will initially darken to perhaps shade 8 then transition to shade 10 Then after that it will darken to shade 10 each and every time Note As long as you are wearing your helmet with auto darkening filter you are protected from UV IR ultra violet infrared rays in the dark and light state and every shade in between Colder temperatures will slow the switching speed of an auto darkening filter Once the heat from welding process warms up the components switching speeds will increase Auto darkening filters work best at room temperatures The Auto Darkening Filter goes light or flickers on off while welding Clean or replace outer clear polycarbonate lens if it becomes soiled or cloudy
11. blished from your proof of purchase date 9 All non warranty repairs carry a 90 day limited warranty The period begins the date the product is returned to you Note SuperSingles amp Xtreme are trademarks of A C E International ArcOne Shades Industrial Single XT Eagle Hawk Falcon amp Vision are registered trademark of A C E International 14 ArcOne Also Offers A Complete Line Of Respiratory Systems and Welding Machines PAPR amp SAR Respiratory Systems ArcOne s Powered Air Purifying and Supplied Air Respiratory Systems offer a high level of protection from particulates fumes amp vapors One unit with a variety of interchangeable head tops multiple welding helmets and auto darkening filters to choose from Depending on your work environment ArcOne has the respiratory system to meet your welding or industrial needs ArcOne s 100 amp 115 volt model and powerful 200 amp 230 volt work horse are lightweight and energy efficient Made for DC TIG and stick applications they both come with hot Start anti stick lift arc and socket for remote amperage control They will more than satisfy the most demanding welders ArcOne also offers many accessories and options to make your job easier such as TIG torches a variety of ground clamps and electrode holders to meet your amperage and cable length requirements ArcOne is a Division of A E International Company 85 Independence Drive Taunton
12. ction such as a Compact Air PAPR or equal fire extinguisher and protection for co workers should also be considered Technical Information Passive welding filters have consistent shade darkness throughout the filter The shading of a passive filter remains constant even when viewed at an angle to the filters surface Auto darkening filters utilize a shutter of LCD to decrease light penetration when energized All electronic welding filters exhibit a characteristic known as angle dependency This characteristic may make the lens appear to be darker in the center and lighter toward the outer edges when the lens is viewed at an angle not perpendicular to the filter s surface or not perpendicular to the arc see Figure 1 Figure 1 Light Shade Dark Shade Not Energized Energized Seal Liquid Crystal Polarizer Glass Anode Cathode Figure 1 Figure 2 Technical Information continued Arc One auto darkening filters protect the user against harmful ultra violet and infrared rays both in the dark and light state No matter what shade the filter is set to the UV IR protection is always there You can never burn your eyes due to optical radiation passing through the filter The users eyes can be severely burned if he welds with a damaged lens cracked pitted etc or optical radiation can possibly enter in from behind as a result of other welders in the immediate area ANSI defines all welding helmets as seconda
13. d or distorted cover plates and excessive spatter build up in and around the area where the cover plates are retained are just a few examples Any one or a combination of these will allow spatter to enter the filter area and pit the filter glass The Auto darkening Filter has severe spatter damage Do not operate this product if this condition exists The UV IR protection may be compromised Unfiltered welding light may penetrate through the filter and may result in severe eye damage and burns Note When using Mig and Tig applications Mig and Tig utilize Gun or Torch that has a nozzle with the electrode protruding out slightly from it Depending on the technique of the welder and the way that he positions the Gun or Torch the nozzle can block the welding arc from the sensors Even though the welder can see the arc perfectly the sensors may only be able to see the nozzle and not the arc Please rotate the filter 180 degrees so that the sensors and solar panel are located at the bottom In this configuration the sensor will have a completely different view of the application Diagram SERIAL NUMBER Remova Serial Number is located on the top of the filter Slide A D Filter out from under Retention Spring 13 Warranty and Service Information LIMITED WARRANTY Arc One warrants all auto darkening filters for two 2 years from the date of purchase against manufacturing defects resulting from materials or workmanship Pr
14. ditional protective lens This additional lens installs immediately in front of the auto darkening filter and behind the outer polycarbonate clear lens thus adding an even greater level of spatter protection Users with excessive spatter applications can rely on the greater protection provided by this options See information below Part Numbers for Intermediate Cover Plates Helmet Model Part No Eagle 0200 02 OP Hawk 0300 03 OP ANSI Shade Selection Guide Table 4 Stick SMAW 60 7 y y 6000100 8 J A D 10 16005 10 12 OE 125010550 11 14 Jj MG GMAW J 60 7 39 116010250 10 12 12501050 410 J 9 14 J 9 TIG GTA lt lt _ 8 X 1 70 V S 800150 8 J 412 j fe00t050 A 10 13134 Plasma Arc PAW 20 6 8 amp 8 __ 0 5 32988190 Jig 0 995 7j S 400080 J 1 9 14 9 Plasma Cutting 30 8 h9 J 9000040 X P9 Lee 1 a Carbon Arc CAW Single Shade Filter Specifications Table 5 240 450 amp 540 240 540 450F amp 540F 1 3 8 by 3 13 8 by 3 4 13 8 by 3 4 13 8 by 3 4 ET 5 5 25 sq in 5 25 sq in 5 25 sq in 12 5 sq in 5 25 sq in Total Expanding N A N A N A Approximately NA inches Grinding Filter Dimens
15. e dark shade to the light shade allows the weld puddle to cool and darken further reducing the glare to the welder s eye see table 1 Recommended Welding Application Table 1 Spotwelding 40ampsandabove 9 10 11 0r12 Spot welding 30 amps and above TIG 9 10 11 or 12 Note The above settings are meant to illustrate which welding applications are suggested for each configurable mode Applications vary greatly so please experiment with the many available setting combinations in order to find the best combination of shade level sensitivity and delay for your personal comfort and performance efficiency Grinding Mode Super Singles 240 press and hold grind delay until LCD flickers to indicate the change to grind mode Press DO NOT HOLD and release again to turn off LCD will not flicker Xtreme X540F amp X450F press and hold sensitivity button until standard LED flashes Press DO NOT HOLD and release again to turn off LCD will not flicker Xtreme X540V amp X450V Press and hold grinding button until the LCD flickers to indicate the change to grind mode Press DO NOT HOLD again to turn off LCD will not flicker Industrial 540 amp 450 Turn the sensitivity knob located on the outside of the helmet clockwise to the lowest setting This setting will work with most grinding applications If this setting is not low enough press and hold the delay grind button until the LCD flickers Press DO NOT HOLD again t
16. e filter 1 Remove the auto darkening filter from the helmet see figure 3 Record the model number and serial number which are located on the top edge above the solar panel and also record the date of purchase from your sales receipt 2 Contact ARCONE Customer Service 800 223 4685 for a Return Tag Number Please return only the auto darkening filter unless the customer service representative requests otherwise Pack the filter in a box with adequate packing so no additional damage can occur Send only the auto darkening filter freight prepaid directly to the ARCONE Division A C E International 85 Independence Drive Taunton MA 02780 3 Reference your assigned Repair Tag Number on the outside of the package and on all accompanying paperwork 4 Provide your complete return address and telephone numbers 5 Provide an accurate description of the problem along with welding application details such as MIG TIG etc and amperage range 6 Should there be any charges for non warranty repairs Visa MasterCard or checks are the only forms of payment accepted In the case of credit cards purchases include credit card number expiration date the full name as it appears on the card and your signature as authorization for the total repair amount 7 All returns which follow the above procedures will be processed within 2 business days 8 warranty repairs are covered for the balance of the original warranty period which is esta
17. ions 2 by 4 4 Y by 5 4 or 2 by 4 4 y by 5 v AY by 5 14 0 2 thick 5 14 by 4 0 2 thick or or 0 2 thick 34 D 4y 5 V by 415 0 246 thick Sensitivity and delay TIG and Production Production Switching Time 5 10 000 5 10 000 5 10 000 5 10 000 1 10 000 Seconds 0 5 0 5 milliseconds 0 5 0 5 0 1 milliseconds milliseconds milliseconds milliseconds Solar Cells Solar Cells Solar Cells Solar Cells Solar Cells Back up Power Lithium Battery Lithium Battery Lithium Battery Lithium Battery Battery Operating Storage 14 to 148 14 to 148 14 to 148 14 to 148 14 to 148 Temperature degrees F degrees F degrees F degrees F degrees F Shade 16 Shade 16 Shade 16 Shade 16 Shade 16 Dark to Light Delay 0 1 and 2 secs 0 1 _ 2 secs LightShade Shade 2 5 117 Certification ANSI Z87 1 ANSI Z87 1 ANSI Z87 1 ANSI Z87 1 ANSI 287 1 1998 1998 1998 1998 1998 Variable Shade Filter Specifications Table 6 Xtreme Shades Industrial Industrial Industrial Xtreme 450V amp 540V 450 540 240 450 540 540V Viewing Area 3 7 8 x 1 5 8 3 7 8 x 1 5 8 1 3 8 by 34 3 7 8 x 1 7 8 3 7 8 x 1 5 8 12 5 sq in 6 35 sq in 5 25 sq in 1 35 sq in 12 5 sq in Grinding Mode F ilter or 5A x 4 x5 or 544 x 2 by4Y 4 Y x S or 5A x 5y x41 Dimensions 4 V 4v 0 25 thick 4 y 0 312 thick L ism 0 270 thick 0 25 thick NELLE or TIG Standard or TIG Standard or
18. is configuration the sensors will have a completely different view of the application Hopefully one that is unobstructed If the Filter does not hold the dark shade contact ARCONE Customer Service s Trouble Shooting Guide continued The Auto Darkening Filter stays dark after you stop welding Exceeding the temperature limitations may also cause the LCD to stay dark Let the filter cool down and try not to over heat it again by viewing the arc from the side and not directly above or by increasing the distance the filter is in relationship to the arc Your filter may remain dark after welding if you are facing a bright light or the sun If this is the case either look away or pass your hand between the source of light and the sensors By doing this the light source will be interrupted and the filter will clear The Auto Darkening Filter has a crack running through the front viewing area UVIR protection may be compromised resulting in burns caused by Ultraviolet or Infrared radiation Cease using this product if the problem exists Contact ARC ONE Customer Service The Auto Darkening Filter appears dark in the center and lighter around the edges e You are most likely experiencing a common characteristic of an LCD known as angle dependency See Technical Information on Angle Dependency page 2 Spatter is causing damage to the filter e There are many reasons why spatter can damage the Auto Darkening Filter Missing incorrect damage
19. mbly 04 HGSB Sweatband 02 OP Inside Polycarbonate 05 PRS 54 0900 Filter 02 op Outside Polycarbonate F54 0900 Lens Holder Eagle 4 x 5 and Hawk 2 x 4 Exploded View ES IS e et hal Outside Polycarbonate Eagle 02 OP Hawk 03 OP Intermediate Polycarbonate PART N A Potentiometer Knob 04 HGSB Sweatband 01 HG Headgear Assembly Eagle 02 OP Hawk 03 OP Inside Polycarbonate 10 Exploded Views Figure 2 B Vision 5 x 4 Fixed Front Exploded View 05 F 4 0 Fixed Front Plate Og OP Outside Polycarbonate 05 5P54 Spacer 02 Inside Polycarbonate A D Filter 5 0500 05 PRS 54 Helmet Shell Retainer Spring Sweaiband Hiderok 5 x 4 Exploded View 3 065600 Helmet Shell 02 08 Inside Filter amp Polycarbonate Retainer Hosp Spring Sweatband 1 _ll Trouble Shooting Guide It has become difficult to see through the filter Clean or replace cover plates when they become dirty or discolored Clean the auto darkening filter by using a cloth with soapy water solution or standard window cleaner The Auto Darkening Filter will not darken after striking an arc Test the auto darkening filter to a bright light source and simply run your finger quickly over the sensor The filter should darken momentarily then switch back to the light state Avoid blocking the solar panels Once you are sure that the equipment is function
20. ned shade e The XT is available in a dark shade of 10 with a light shade of 2 5 see table 5 e The Singles is available in 4 different dark shades Shades 9 10 and 11 are available with a light shade of 2 5 and shade 12 is available with a light shade of 3 see table 5 e The Super Singles 240 is available in a dark shade of 10 5 with a light state of 2 5 with a sensitivity and delay mode for TIG welding and a power off mode for grinding see table 5 e The Xtreme X450F and X540F are available in a dark shade of 10 5 with a light shade of 2 5 with a sensitivity and delay mode for TIG welding and a power off mode for grinding see table 5 Variable Shade Filters e Industrial Xtreme has a knob located on the outside of the helmet which can be rotated to decrease or increase the shade level 7 14 without the need to remove the helmet or gloves along with sensitivity and grinding adjustment An on off mode specifically designed to maintain the light state when grinding and set delay from dark to light see table 6 e The Industrial has a knob located on the outside of the helmet which can be rotated to decrease or increase the shade level without the need to remove the helmet or gloves The 450 and 1540 has a shade selection 7 to 14 and the 1240 has a shade selection 9 13 Both with a light state of 3 see table 6 e The Xtreme XA50V and X540V filters have a button on the filter which allow you to easily change
21. o turn off LCD will not flicker Industrial Xtreme Turn the sensitivity knob located on the outside of the helmet clockwise to the lowest setting This setting will work with most grinding applications If this setting is not low enough press and hold the delay grind button until the LCD flickers Press DO NOT HOLD again to turn off LCD will not flicker Recommended Welding Amperage Ranges Table 2 The recommended range is based darkest shade available for the particular filter model Filter Model Recommended Range The recommended ranges stated above are to be used as a guideline Lower welding amperages may be achieved and are directly influenced by the application Upper range amperages can vary based on the comfort level that the user requires Caution Do not exceed the filter temperature range 14 to 148 degrees F Welding Helmets Table 3 200 Q300 0400 J500 0600 0900 Singles 450 Singles 240 Singles 540 Singles 240 Singles 240 Xtreme 77540 XT 450 Super XT 540 Singles 540 Industrial 77540 Shades 450 Singles240 Shades 540 Super Singles 240 Industrial Xtreme Applicable Industrial7450 Industrial 240 nqustrial 540 XT 540 Filters Xtreme 450 Shades 540 Industrial 77240 Industrial 7540 Xtreme 540 Weight icati All All applications SC m ene except All applications applications All applications NER EEG except overhead except except overhead overhead
22. oof of purchase establishing the date of sale and filter serial number must be provided should a warranty claim be submitted The purchasers only remedy under this limited warranty shall be limited to ARCONE s sole option to repair replace or refund not to exceed the purchase price This limited warranty is void in the case of unauthorized modification tampering and damage due to misuse abuse inadequate maintenance or improper storage This limited warranty is not transferable from the original purchaser to a secondary owner Arc ONE shall in no event be liable or responsible for any injury damage or loss resulting either directly or indirectly from the use or misuse of this product This limited warranty is exclusive and is in lieu of any other warranty implied either oral or written Please read the instruction manual carefully to avoid certain situations which may void this limited warranty In the unlikely event that the auto darkening filter malfunctions the following procedures are to be used to receive efficient service and repair Determine if the product is damaged from abuse or misuse Any pitted marks on the filter possibly from spatter chips or dents or cracks etc are some indications of operator abuse In the case of operator abuse the warranty is void If you need to return your filter follow the Return Procedure below RETURN PROCEDURE Please Do not contact the distributor or retailer from whom you purchased th
23. ry eye protection from optical radiation and impact For complete safety primary protection such as spectacles or goggles should be used in conjunction with welding helmets Protective clothing and accessories such as leather bibs attached to the welding helmet will protect the user from spatter and optical radiation indirectly entering from areas behind the helmet ACGIH American Conference of Governmental Industrial Hygienists has established a TLV TWA of 5mg m for welding fumes Welding fumes cannot be classified simply The composition and quantity of both are dependent on the alloy being welded and the process and electrodes used Digitally Controlled Variable Filters Press do not hold the Select button an LED will indicate the current setting Press and hold the button to change the setting see figure 2 Figure 2 Digital Controls O LED FAST SLOW PUSH BUTTONS SENSITIVITY DELAY DELAY TIG 12 11 10 9 e o oo e o PUSH BUTTON Select LED Analog Controlled Variable Filters manually control shade and sensitivity with the knob located on the outside of the helmet see figure 3 Figure 3 Analog Controls Sensitivity Adjustment where applicable Single Shade Filters Singles Super Singles 240 X7 and Xtreme X450F amp X540F models are single shade auto darkening welding filters This means that when the arc is struck the lens automatically darkens to a specific predetermi
24. your favorite car or motorcycle Spatter Protection SPATTER DAMAGE IS NOT COVERED BY WARRANTY There are many reasons why spatter can damage the Auto Darkening Filter Missing incorrect damaged or distorted cover plates and excessive spatter build up in and around the areas where the cover plates are retained are just a few examples Any one or combination of these will allow spatter to enter the filter area and pit the filter glass us Spatter Protection continued The Hawk and Eagle take a special 0 040 thick cover plate Using a nominal 0 060 cover plate will not work in this design The Hawk and Eagle Helmets are designed to accept polycarbonate cover plates from the outside of the helmet without removing other components This design allows for quick and easy cleaning and cover plate replacement The use on an incorrect cover will distort the helmet and result in spatter entering the filter area Please use only ArcOne 0 040 inch cover plates in these products NOTE change your cover plate when it loses its flexibility and or becomes bowed or distorted Clean any build up from the area where the cover plate is retained All other helmet designs other than the Hawk and Eagle will accept either a 0 040 or a 0 060 cover plate Flip front designs must use 0 060 thick inner cover plates for protection from particles produced when chipping or grinding The Hawk and Eagle have been designed to accept an ad
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