User manual - Italvibras USA
Contents
1. 12 58 8 25 1 5 123 17 4 70 0 65 M14 95 13 M30x1 5 246 34 M10 9 80 1 35 M16 137 19 M45x1 5 360 50 M18 195 27 M20 275 38 ions in mm brator Dimens By Frame ic Vi Electr 1mensions Table VI Vibrator D 9 98 12 62 69 LL penaord jou Surunoui 8 pue GOT x JOje1qrA ay Jo uo Surpuadap pue 2215 are 8 suorsuaui Lv Oc 169 09 1 8C Sv 015 80 02 6761 992 98 01 29 06 81 081 199 0211 vv 197 vOLL 022 90 6 vy 06 21 199 0201 L er 09 21 069 9v 8 0 0 0 0 8 96 Vl 91 267 091 0211 0201 2001 04 022 690 862 261 99 0921 LOL 028 Seve 99 019 022 oze 022 022 c 690 66 2L 261 99 091 LOL 4 6 62 976 102 991 09 9 201 607 1 vL 8c 9 8 s6v 877 1 992 05 802 112 1601 191 8 9 029 08 ovr 08 oze oze 082 sac vY0 OL 08 SSL 019 9 22 97 c 10 8 822 28 6 441 269 GEL c 98 8 991 019 9 vc 604 012 2C 8 891 19 9 197 e2. uondiseg A 4 439 4 1H9I3M S TWAS 1HVHS LZ LildS 19 INIY 1V3S 357389 99 5 v9 43409 19 5 09 439 69 U3HSVM dHHONHOS SS HHONHJS 75 5 ES 9frid 6 3995 d3ldV v LS 5 05 9018 1VNIIAd31 HOISIIAH3HI 67 HHONHJS 8t 5 Lt 43409 9NIUV38 NVJ St TWAS LIVHS 27 U3HSVM dHONHOS Lt dVNS TVNH31NI OF 40123104 QV3iT 6 9fr1d 9NILLIJ 3SV389 8E 9149 0909 LE HHONHJS 9 5 SE 43A02 tE 0 49014 5534409 HAGAN 139171 LE HHONHJS 08 MAYIS GNNOYS 62 HHONHJS 82 3928 LZ 9018 TWNIINYAL 92 HHONHJS Sc MAYIS 72 019209 83A02 1H9I3M 52 SNIH 0 22 685509 LAN LIVHS 12 185209 ONIY dVNS TVNH31X3 02 192109 2510 5 1H913M 61 85 81 615109 U3HSVM HHONHOS L 192009 81 1H9HM 5 SL 79008 1HBI3M Q3XH vL 619209 505009 LAHS EL i 207209 05 SNIHV3H OL 909209 609209 3HSVM LIVHS 6 892109 085209 u3ldv v 39NVTH 8 02209 212109 E du M 5 HHONHOS 5 3 09 a Oy M3495 v 39NV H 9NIHV38 HOLWIS 2 3SV2 1 4394 S TWAS LIVHS
3. 06 owes 01 u3HsvM PM SJequinw 39NYH 9 2 01915 2 3519 6 Order Information When ordering please specify the following Vibrator Model Series Part Description Quantity Required Part Description Quantity Required 1 CASE 32 RUBBER COMPRESSION BLOCK 2 STATOR 33 O RING 3 BEARING FLANGE 34 WIRING BOX COVER 4 SCREW 35 SCREW 5 SCHNORR WASHER 36 SCHNORR WASHER 6 O RING 37 CORD GRIP 7 SHAFT 38 GREASE FITTING PLUG 8 FLANGE ADAPTER 39 LEAD PROTECTOR 9 SHAFT WASHER 40 INTERNAL SNAP RING 10 BEARING 41 SCHNORR WASHER 11 BEARING COVER 42 SHAFT SEAL 12 SHAFT SEAL 45 FAN 13 SHFT KEY 46 BEARING COVER 14 FIXED WEIGHT 47 SCREW 15 ADJUSTABLE WEIGHT 48 SCHNORR WASHER 16 SCREW 49 THERMISTOR TERMINAL BLOCK 17 SCHNORR WASHER 50 SCREW 18 BRASS WASHER 51 ADAPTER SCREW 19 WEIGHT ADJUSTMENT DISC 52 PLUG 20 EXTERNAL SNAP RING 53 SCREW 21 SHAFT NUT 54 SCHNORR WASHER 22 0 RING 55 SCHNORR WASHER 23 WEIGHT COVER 59 SPACER 24 SCREW 60 SCREW 25 SCHNORR WASHER 61 WIRING BOX COVER 26 TERMINAL BLOCK 64 SCREW 27 SCREW 66 GREASE SEAL RING 28 SCHNORR WASHER 67 SPLIT WEIGHT COVER 29 GROUND SCREW 71 SHAFT SEAL 30 SCHNORR WASHER 75 WEIGHT SPACER 31 GROUND LABEL Fax Phone or E Mail to
4. 15109 807109 135009 06 895609 8672209 15109 16109 995009 715009 4 02 262209 967209 195109 15009 OL 995109 175109 15009 4 LO 075109 1 5009 ewes 00 SJOQUINN 4394 S TWAS 1HVHS LZ 43A02 11 5 19 9NId 1V3S 357389 99 5 v9 43409 9NIHIM 19 5 09 439 69 U3HSVM dHONHOS SS U3HSVM HHONHJS 75 MHIS ES 9frid 6 3995 d3ldV Vv LS 5 05 9018 1VNIIAd31 HOISIIAH3HI 67 HHONHJS 8 5 Lt 43409 NVJ St TWAS LIVHS 27 U3HSVM dHONHOS Lt dVNS TVNH31NI OF YOLIILOYd QV3iT 6 9fr1d 9NILLIJ 3SV389 8E 9199 0909 LE HHONHJS 9E 5 SE 43A02 tE 0 12019 5534409 99 9 139171 LE u3HSVM YYONHOS 08 5 aNnog9 62 HHONHJS 8c 5 LZ 9018 1VNIIAd31 9c U3HSVM HHONHJS Sc 5 vc 43A02 LH9I3M EZ 0 LAN LIVHS 1 dVNS TVNU31Xi 0c ISIC LN3IAISRf QV 1H913M 61 55199 81 U3HSVM dHONHOS LL 5 91 1H91I3M 318V1Snf V SL 1H9I3M Q3XH tL LAHS L TWAS LIVHS 43409 LL OL 5 LIVHS 6 d3ldvav JONVII 8 JAVHS 2 0 9 U3HSVM dHONHOS 5 MAIS v 39NV14 YOLVLS ASVO
5. Identify the wiring diagram by referencing the predetermined Diagram noted on the wiring diagram found within the wiring box or by referring to the Diagrams shown in Figure 4 Diagram 1A Diagram 1E Rotation in one direction Rotation in opposite direction Rotation in one direction Rotation in opposite direction We We 02 V U1 vi U1 V1 L1 L2 T3 11 l power supply 115V 60Hz cp EE ower suppl er supply Mev cone V 60Hz 5 zu 60Hz E 5 Diagram 2A Diagram 2C DIAGRAM 2A ZN Low Voltage Y High Voltage 3 phase 3 phase Ground Boner Supply Ground power supply power supply 60 HZ DIAGRAM 5B 5 Y 460 V Thermistor Bo Q 8 3 phase i 3 phase 3 phase e power supply power supply power supply mE Supply To control module control To control To control module module Figure 4 Wiring Diagrams Wiring Electric Vibrator Cont Table II Wiring Diagram Identification 00 through 01 single phase 3600 rpm Diagram 1A 10 through 30 single phase 3600 rpm Diagram 1E 00 through 60 three phase 1200 1800 amp 3600 rpm MVS
6. LZ 43409 1195 19 1V3S 357389 99 5 v9 43409 19 5 09 439 69 U3HSVM dHONHOS SS HHONHJS 75 MHIS ES 9frid 6 3995 d3ldV v LS 5 05 9018 1VNIIAd31 YOLSIINYAHL 67 HHONHJS 8 5 Lt 43409 NVJ St TWAS LIVHS 27 U3HSVM dHONHOS Lt TVNH31NI 09 YOLIILOYd QV3iT 6 9fr1d 9NILLIJ 3SV389 8E did9 0909 LE u3HSVM HHONHJS 9 995 SE 43A02 ONIUIM tE 9NIH 0 49014 NOISSAddINOD HAGAN 139171 GNNOUD LE a 028209 YIHSWM 5 06 156209 Maus aNnou ez u3HSVM HHONHOS 82 165509 25 IZ 675209 689209 21209 VAHSVM SUONHIS 92 955609 951509 925 awel4 OZ 702109 615509 3A02 LHDISM Z 989609 16 788609 0 18609 168609 092209 bi E xe oo veces ISIA 1 5 LH9IIM 61 09 60 09 7915009 SSVH8 81 OLL 991109 177109 HHONHDS I 218209 02009 2109 25 91 128209 96 08 1H9I3M 1 9 5 51 vvcco9 928209 168 09 Q3XH tL 71209 298209 082209 A3 LAHS L 271209 268009 291209 13S LIVHS 9UIEJ4 SOL L60c209 6972109 43409 LL 598209 92209 122109 E 781209 881209 217009 ualdvay SNV S 11109 691 09 117009 LIVHS Z 602109 9 2009 017009 9NIH 0 9 00
7. 601288 36 8240 MVSI MVS MVS 2 3410 802406 36 1100 800472 12 8450 MVS MVSI MVS MVS EN 36 4910 2 4700 802407 18 8300 90122 12 10400 MVS MVSI MVS MVS EN 18 3870 92920 602618 18 9420 601269 12 11400 MVSI MVS MEN 18 4500 9 3850 602619 12 6050 602167 MVS 12 2540 12 3110 A 1 Electric Vibrator Item Numbers Cont Table V Vibrator Item Numbers By Frame Cont MV MVS MVSI MVS MVS 36 1400 600201 18 19700 801204 18 25300 601205 17 1000 602142 12 45000 602144 VSI MVSI MVS MVSI MVS MVS 8 1450 17600 801166 12 14500 802136 18 32900 601271 12 37000 802143 12 55000 802273 VSI MVSI MVS MVSI MVS MVS 602138 ais 602092 6 2137 auch 602124 602244 602873 60 M M M M M M 2 Bele Smp p im uw T20Frame _ ICI E Electric Vibrator Torque Requirements ___ Table VI Vibrator Nut amp Screw Torque Requirements ft lb kgm Shaft Nuts kgm kgm 7 1 1 3 1 22 3 M4 0 87 0 12 M8 16 5 2 3 M15x1 36 5 M5 1 45 0 20 M10 35 4 8 M20x1 72 10 M6 2 17 0 30 VSI MVSI MVS VSI MVS MVS 1219700 802093 122400 602349 602863 802871 602535
8. the cord by removing the jacket exposing the conductors and ground wire for approx 6 in Be careful not to cut the conductor or ground wire insulation Loosen the compression nut from the cord fitting assembled to the side wall of the wiring box on the electric vibrator Position the compression nut on the cord and insert the cord through the opening in the side wall of the wiring compartment Position the jacket of the cord approx in beyond the inside wall of the wiring box wall and secure the compression nut by threading it to a position equal to the Distance Between Flats noted in Table III Reference figure 5 which pictorially defines Distance Between Flats Wiring Electric Vibrator Cont Distance Between Flats Nut Figure 5 Distance Between Flats Trim the conductors within the wiring box leaving plenty of slack Next strip the conductor insulation for 1 4 in to 3 8 in Crimp on closed loop wire connectors Use only the intended crimping tool as designated by the wire connector manufacturer The conductors should be neatly arranged on the floor of the wiring box The wires should not cross over each other See figure 6 Figure 6 Proper Wiring Arrangement Positioning Secure the wire connectors and the shorting bars to the terminal block in the positions shown on the wiring diagram using the hardware provided It is essential that the hardware be positioned as shown in Figure 7 Note that the closed loop
9. the line current to make sure that it does not exceed nameplate and check mounting bolt torque See MOUNTING HARDWARE AND TORQUE 12 Electric Vibrator Lubrication electric vibrators are lubricated at the factory If there are no external grease fittings then the vibrator construction is lubricated for life No grease ever need be added to these electric vibrators If external grease fittings are provided then it is intended that the bearings be periodically lubricated The lubrication schedule is outlined in Table IV Table IV Lubrication Schedule For Each Bearing Lubricate every 2000 hours unless specified otherwise Dress pene o Tos en s pes n nnm Ts MVSI MVSI MVSI MVSI MVSI MVSI 36380 3540 36 50 Ute Ue 25 MVSI life MVSI life MVSI life MVSI MVSI MVSI 18 100 18 180 18 480 36 1500 18 1690 36 3500 MVSI MVSI MVSI MVSI L MVSI Life MVSI MVSI 12 300 18 1310 12 760 MVSI MVSI 12 580 9 590 MVSI 9 340 e En eR EE EE MVSI MVSI MVS m a 36 2530 18 3190 36 3280 i 26 6800 18 10900 MVSI MVSI MVS MVS 18 2150 EZ 12 1990 36 4080 8240 18 13400 40 MVSI MVSI MVS i 12 1630 9 1440 36 4100 11000 30 12 8450 MSI MVS 12 1660 36 4910 18 12 10400 MVS 8 3870 18 12 11400 MVS 8 4500 MVS MVS 0 Lubricate Every 750 Hours Lubricate Every 200 Ho
10. wire connectors provided on the power supply cord are positioned between the two flat washers A drop or two of thread sealant such as Locktite is recommended Do not use permanent thread sealant because the terminal block will be damaged should you wish to remove and replace the power supply cord The terminal block nuts should not be over tightened since the possibility of damaging the plastic insulating body is high Reference table VI in the Appendix for torque values Make the connections hand tight followed by a turn but never put a ratchet on these nuts Wiring Electric Vibrator Cont Figure 7 Terminal Block Hardware Installation For wiring diagrams 2A and 2C Fig 4 reinstall the rubber block over the power supply conductors and install the wiring box cover being careful not to pinch the O ring Screw torque is specified in the Appendix See figure 8 Figure 8 Wiring Block Assembly For wiring diagrams 5A and 5B you will note that there is a small 2 pole terminal block in the wiring box This is the thermistor circuit Proceed to Thermistor Wiring Thermistor Wiring Electric vibrators with Diagram 5A and 5B have thermistor circuits installed in the winding These devices are intended to protect the winding from over temperature Connect the thermistors to the motor starter using a thermistor control module such as Siemens 3RN1012 1 Never apply line voltage to the thermistor circuit It is a low voltag
11. I 9 590 amp Diagram 2A 575 volt 900 rpm 9 40 through 60 three phase 900 rpm except 575V Diagram 2C 70 through 110 three phase 1200 1800 amp 3600 rpm amp 575V 900 rp 70 through 110 three phase 900 rpm except 575V Diagram 5B Diagram 5A Select a cord type that has a voltage rating not less than the power supply voltage that has a minimum temperature rating of 105 C and that has an overall jacket diameter within the range specified in Table III This table also details the cord provided by the factory for reference We recommend Coleman black portable cord SEDOW Seoprene rated 600 V and 105 C Coleman Cable Inc can be reached by phone at 847 672 2300 or at www colemancable com Italvibras USA also stocks the Coleman cable Table III Cord Grip Chart Suitable Cord Cord Provided By Factory Diameter Range mm Nominal Distance Between Diameter in Flats in 00 01 10 511596 6 5 12 16 4 1 16 to 1 8 20 70 511597 14 4 0 575 1 16 to 1 8 80 95 511598 13 21 10 4 0 705 1 16 to 1 8 97 110 511598 13 21 0 807 3 32 to 5 32 Thermistor 511596 6 5 12 16 3 0 39 1 16 to 1 8 Circuit Cord When wiring the electric vibrator leave enough slack in the cord so that the cord does not become taut during operation causing stress on the connections It is always best to position the cord down so that should there be any moisture present the moisture would tend to run down instead of into the vibrator wiring box Trim
12. Italvibras USA Industrial Electric Vibrators Table of Contents Section Title Page Tables and Figures Index ERE RR ERR EXE Below Introduction octet acea Se heec vacan iac E sees 1 Installation Design Tips aqu neg 2 Force Output Adjustment 11 Lubrication requirements RE 13 Electric Vibrator Repair amp Maintenance 15 Appendix Electric Vibrator Numbers A1 Electric Vibrator Torque Requirements A2 Electric Vibrator Dimensions A3 Electric Vibrator Parts List Diagrams A4 6 Figures 1 1 Figure Page 1 Electric Vibrator Mounting Examples 2 2 Safety Cable Installation odere e REDE ERR RR RE 3 3 Mounting Bolt Torque Sequence 4 4 Win pDEHPrddds 5e xxr 5 5 Distance Between Flats 7 6 Proper Wiring Arrangement Positioning 7 7 Terminal Block Hardware Installation 8 8 Wiring Block Assembly 8 9 Ground Bonding Screw Re er E ERE 10 10 Eccentric Weight Adjust eir ERR REOR 11 11 Setting Sets of Eccentric Weights to Mirror Images 11
13. Tables gt gt Table Page I II IV V VI VII Mounting Bolt amp Torque Requirements 4 Wiring Diagram Identification 6 Cord Grip Chait Papx x testoak 6 Lubrication Schedule for Each Bearing 13 14 Vibrator Item Number By Frame A1 2 Vibrator Nut amp Screw Torque Requirements A2 Vibrator Dimensions By Frame A2 2011 USA All rights reserved All materials subject to change 3 11 Introduction Italvibras USA industrial electric vibrators have been designed and manufactured in accordance with the most exacting international industrial standards and requirements Italvibras USA industrial electric vibrators are designed for long life at continuous duty and maximum force output The electric vibrators are suitable for operation in ambient from 30 C to 40 C operation outside of this range needs engineering consideration Italvibras USA industrial electric vibrators have been evaluated for installation throughout the world Standard ratings include CSA Canadian Standards Association Approval the CE European Directive Mark EX Approval for Zone 21 ATEX II2D tD A21 IP66 Russian GOST Mark and IECEx Approval II2D tD A21 IP66 Check the electric vibrator nameplate for the exact ratings and Approvals for the specific Model The electric v
14. e 5V dc circuit The thermistor control module is connected to the motor starter control circuit which commonly operates at 120 Vac Follow the wiring diagram provided with the thermistor control module The thermistors are our Item No 0539503 and are rated 130 C There are three PTC thermistors wired in series that are installed in the vibrator winding and connected to blue or grey leads These leads are secured to the small 2 pole terminal block mounted in the wiring box To assemble the thermistor cord remove the threaded metal plug assembled in the side wall of the wiring box and install a M20 cord grip our Item No 0511596 Select a cord type that has a voltage rating not less than the power supply voltage that has a minimum temperature rating of 105 C and that has an overall jacket diameter within the range specified in Table III This table also details the cord provided by the factory for reference We recommend Coleman black portable cord SEOOW Seoprene rated 600 V and 105 C Coleman Cable Inc can be reached by phone at 847 672 2300 or at www colemancable com Italvibras USA also stocks the Coleman cable Trim the cord by removing the jacket exposing the conductors for approx 6 in Be careful not to cut the conductor wire insulation Loosen the compression nut from the cord fitting assembled to the side wall of the wiring box on the electric vibrator Position the compression nut on the cord and insert the cord through the openin
15. g amp Bonding Cont Figure 9 Ground Bonding Screw Overload Short Circuit amp Ground Fault Protection In the USA The National Electrical Code NFPA 70 and all applicable local codes govern how to properly size select and install overload protection sometimes called heaters and short circuit and ground fault protection fuses or circuit breakers Proper selection and installation of these devices is required and essential for not only protection of the electric vibrator and the power supply circuit but also for protection of personnel If the overload or short circuit and ground fault protection operate have qualified personnel locate and fix the problem before resetting When operating two electric vibrators the vibrators should be controlled with a single motor starter that has overload protection dedicated to each electric vibrator The overloads shall be electrically interlocked such that should there be a fault with one electric vibrator both electric vibrators will be de energized Variable Frequency Inverter The electric vibrators may be supplied with a variable frequency inverter Never operate the vibrators above the maximum frequency noted on the nameplate If operating two vibrators use one variable frequency inverter along with overload protection dedicated to each electric vibrator The overloads shall be electrically interlocked such that should there be a fault with one electric vibrator both electric vibrato
16. g in the side wall of the wiring compartment Position the jacket of the cord approx in beyond the inside wall of the wiring box wall and secure the compression nut by threading it to a position equal to the Distance Between Flats noted in Table III Reference figure 5 which pictorially defines Distance Between Flats Trim the conductors within the wiring box leaving plenty of slack Next strip the conductor insulation for 1 4 in to 3 8 in The conductors should be neatly arranged on the floor of the wiring box The wires should not cross over each other Secure the wires to the 2 pole terminal block by tightening the compression screws Reinstall the rubber block over the power supply and thermistor circuit conductors and install the wiring box cover being careful not to pinch the O ring Screw torque is specified in the Appendix Reference figure 8 Grounding amp Bonding The electric vibrator must be grounded using the ground wire provided in the cord The ground wire shall be connected to a closed loop wire connector which is then connected to the ground terminal located within the wiring box See figure 6 The ground terminal is identified by the international symbol GROUND It may be necessary to bond the electric vibrator to ground using the external ground screw as shown in figure 9 The external ground terminal is identified by the international symbol Use a wire size no smaller than the internal ground wire Groundin
17. ge Storage of the electric vibrator should be in an ambient not less than 5 C with a relative humidity not more than 6075 If the vibrator has been stored for longer than two years the vibrator should be evaluated by authorized and trained personnel to ensure that the grease is intact that there is no bearing damage such as brinelling and that the ground insulation is sound and not damaged from condensation Installation Before installing the vibrator make sure that you have everything that you will need and that there is no shipping damage Any product damage should be reported to the delivery service immediately Standard metric hand tools will be needed Carefully handle the electric vibrator Dropping or impacting the electric vibrator may damage the bearings Welding Never weld on a bin hopper or machine with the electric vibrator mounted to it since the welding may damage the vibrator bearings or electrical circuits When you do weld especially in an enclosed area make sure that the area is known to be nonhazardous and that there are no flammable or explosive levels of gases vapors or dusts Mounting Surface The object of vibration on bins and hoppers is to transmit vibration energy through the structure to the material within The mounting surface must be rigid and strong for this transfer of energy to take place The mounting surface must also be clean flat 0 010 in across mounting feet maximum free of paint and have a mini
18. ibrator can be referred to by its Model or Type designation or by its Irem number The vibrator Model or Type designations referred to in this manual are as follows MVSI Continuous duty industrial electric vibrator single or three phase The electric vibrator may optionally be CSA Approved for Class Division 2 Group A B C and D hazardous locations or it may be marked as being suitable for Class II Division 2 Group F and G hazardous locations Applications and installations requiring Division 1 equipment shall use Italvibras CDX explosion proof and dust ignition proof industrial electric vibrators General Safety requirements Read this entire manual before proceeding Compliance with all company local and OSHA regulations is essential Any electrical work must be done in accordance with all applicable local and national codes and must be performed only by qualified licensed and authorized personnel Always follow lockout and tag out procedures and requirements and always wear ear protection when in close proximity to operating vibratory equipment Comprehensive adherence to these documents at a minimum is required The National Electrical Code NFPA 70 ANSI z244 1 the American National Standard for Personnel Protection Lockout Tag out of Energy Sources Minimum Safety Requirements CFR 29 Part 1910 Control of Hazardous Energy Sources Lockout Tag out Final Rule and CFR 29 Part 1910 15 Occupational Noise Exposure Stora
19. italvibras Italvibras USA 1940 Vans Way Princeton IL 61356 p 815 872 1350 f 866 337 2693 eSHNgarai 9 parts italvibrasusa com www italvibrasusa com
20. mum thickness equal to the major diameter of the mounting bolt Also make sure that the electric vibrator feet are clean and free of debris Mounting Plate The mounting plate should be at least the overall size of the electric vibrator feet It should be located on the bin and hopper wall at a height of to 1 3 of the sloped wall height The mounting plate or bracket should extend at least 4 the length of the sloped wall Reference Figure 1 If a second electric vibrator is to be installed to the bin or hopper install it at a height of of the sloped wall height and 180 from the first vibrator Weld the mounting plate or bracket to the structure wall with skip welds that are 3 in long then skip 2 in then 3 in long weld etc Do not weld at corners of mounting plate within 1 in of the corner 1st Vibrator V1 Mounting Range 1 4 to 1 3 Sloped Ht 2nd Vibrator V2 Mounting Total Sloped Ht 1 2 Sloped Ht Figure 1 Mounting Examples Safety Cable Always install a safety cable metal rope from the electric vibrator to a reliable support should the vibrator become free from its mount and fall more than 6 in The metal rope should be taut and positioned above the electric vibrator Reference Figure 2 Figure 2 Safety Cable Installation Mounting Kits Mounting kits are available from Italvibras USA for frame sizes 00 01 10 20 30 40 and 50 The mounting kits include a channel mount with integral mounting plate mou
21. nting screws and washers and safety cable kit Contact Italvibras USA by phone at 815 872 1350 Mounting Hardware amp Torque Always use new bolts nuts and compression washers The bolts should be Grade 5 or 8 equivalent international designation is 8 8 and 12 9 respectively Grade 5 bolts are suitable for a majority of applications Do not use split lock washers Use only compression washers Table I offers suggested mounting bolt torque values Always check with the bolt manufacturer for recommended torque values Torque the mounting bolts in the proper sequence as shown in figure 3 so as not to damage casting After operating vibrator for 15 minutes disconnect lockout tag out and torque the mounting bolts a second time Periodically check the mounting bolt torque thereafter Table I Mounting Bolts amp Torque Requirements Seo Meno Frame Size uses Bol Size povremene Lows ow Coa _ s mw o 29 m o 9 om 4 Bolts 8 Bolts Figure 3 Torque Sequence Wiring Electric Vibrator It is mandatory to comply with the National Electrical Code NFPA 70 and all applicable local codes Identify which wiring diagram is applicable by referencing the Diagram designation on the nameplate or by referring to Table II Remove the four screws with washers securing the wiring box cover along with the foam rubber block and set aside
22. ny foreign matter or liquid Vacuum any foreign matter If wet remove electric vibrator from service and have the ground insulation tested by a trained qualified and licensed technician 3 Before replacing the wiring box cover make sure the electrical connections are tight do not over tighten and inspect the cover O ring and rubber compression block If the O ring or rubber compression block is damaged or if they have lost their compression set replace them 4 Remove each weight cover and inspect for foreign matter Vacuum if necessary Replace O rings if they are damaged or if they have lost their compression set 5 Check the mounting bolt torque 6 Replace any broken parts 15 Appendix Electric Vibrator Numbers The table below outlines a list of electric vibrator Model Type designations next to their respective Item No The information is sorted by frame size Please reference the Model Type designation and Item No when ordering electric vibrators or their parts Table V Vibrator Item Numbers By Frame 00 O1Frame 10Frame 20Frame 30Frame 33Frame MSI MSI MVSI 600512 MVP 600313 3 600491 MVSI MVS Ma 601367 600366 600504 MSI MVSI 12 110 902296 18 920 801372 18 2280 MSI 12 300 902297 18 1310 901373 12 760 MVSI MVS 3 5380 801220 36 MVSI MVS 18 6850
23. ove 120 When adding grease through the grease fitting make sure to clean the fitting so as not to introduce dirt into the bearing Add the specified amount of grease Experiment with your grease gun to determine how many grams are introduced with each pump Never over grease a bearing since this will damage the bearing and cause high operating temperature Always use the correct grease Never mix greases Use Kluber NBU 15 grease in all MVSI 36 electric vibrators other electric vibrators are lubricated with Kluber NBU 8EP grease Kluber grease may be purchased direct from Kluber Lubrication by calling 800 447 2238 Italvibras USA also stocks the Kluber grease 14 Electric Vibrator Repair If the electric vibrator needs repair contact Italvibras USA at 815 872 1350 for instructions Most electric motor repair shops are not trained to repair our industrial electric vibrators We recommend that they be returned to the service center located in Princeton IL Attempting to repair the electric vibrator or replace the bearings will void the warranty Electric Vibrator Maintenance Every quarter we recommend a thorough inspection of the electric vibrator After lockout tag out do the following 1 Inspect the cord for any visible damage or wear Replace the cord if there are any signs of damage or wear This holds true for both the power supply cord and the thermistor circuit cord 2 Remove the wiring box cover and inspect for a
24. rection of rotation switch two of the three power supply leads in the wiring box or at the motor starter for 3 phase electric vibrators For 1 phase electric vibrators refer to the wiring diagram for changing the direction of shaft rotation Replace weight covers using screws and washers being careful not to pinch the O rings The screw torque is outlined in the Appendix Never operate the electric vibrator without weight covers in place They provide a degree of protection for the bearings and a shield for the rotating eccentric weights Always replace broken weight covers immediately Do not operate electric vibrator with weight covers removed or with damaged weight covers Starting Up After making sure that the power supply voltage matches the voltage marked on the nameplate that the mounting bolts are properly secured that all covers are in place and secured and that the motor starter is properly installed and adjusted turn the electric vibrator on Excessive noise would indicate a problem but slight bearing noise is normal due to the type of bearing used After a few hours of operation check each line current and verify that it does not exceed nameplate current If the line current exceeds the nameplate current then the mount needs to stiffened the vibrator weights need to be reduced or the vibrator needs to be moved to a more rigid location Never operate the vibrator above nameplate current After the first 8 hours of operation check
25. rs 9 9 08 081 607 012 2C 8 VEL 8C S LL Lov 061 87 2 LSS 009 69 61 291 85 9 281 9 4 97 911 911 voL 9 voL LV V 69 9 021 cZv pelle LSS 091 0 9 L6 09 0 02 081 607 001 v6 091 05 9 891 L9 9 6 L6 09 L 69 9 021 217 00791 LG G LES Sc Los 00 00 0t SOL V v YFEL 821 vO S 12V 00 S 18 06 0 8 072 022 999 219 899 009 sev 19 18 pve 10 88 1 001 v6 201 90 LLY 21 09 v8 c vv c 822 926 opz siz soz 081 081 291 ort 091 ort 821 001 001 001 76 2 822 012 0 2 281 091 891 Sti 221 01 01 01 907 58 4 19 19 0 9 4 CO CO 922 061 061 041 081 041 0v1 91 901 901 LLY 21 29 v8 2 py Z LLZ Les azig 4 LZ OZ 81 S T 919509 919609 07509 09 7069109 15009 705009 167009 915609 715509
26. rs will be de energized The nameplate current should never be exceeded throughout the entire frequency range 10 Eccentric Weight Adjustment The eccentric weights may be adjusted to produce the desired centrifugal force output It is always best to operate the electric vibrator at the lowest weight setting that produces the desired result This will result in lower energy expense and extend the bearing life The factory setting is 5076 which would result in 5076 of the centrifugal force noted on the nameplate To adjust the force output lockout tag out the electric vibrator Remove each weight cover and set it and the screws washers and O rings aside The outer adjustable weight clamping screw or the shaft nut may be loosened and then the adjustable weights may be rotated to the desired position Reference Figure 10 Figure 10 Eccentric Weight Adjust The eccentric weights must be adjusted to mirror images of each other at the same setting number as shown in Figure 11 Figure 11 Setting Sets of Eccentric Weights to Mirror Images Properly torque the clamping screw or shaft nut to secure the weights in position Torque values are outlined in the Appendix Reinstall the weight covers making sure not to pinch the O rings 11 Eccentric Weight Adjustment Cont Check shaft rotation before replacing weight covers Start vibrator for 1 second stop and lockout tag out Observe direction of rotation If desired to reverse the di
27. urs 13 Table Lubrication Schedule For Each Bearing Cont Lubricate every 2000 hours unless specified otherwise a Jem ER MSI ms MVSI T MVS 36 1400 36 2000 18 19700 EN 1825300 12 31000 12 45000 220 6 20000 VSI MVSI MVS MVS 8 1450 18 17600 12 37000 12 55000 MVSI MVS MVS 12 17600 220 M 0 MVSI 700 9 n soon MVSI VSI 30 MVS 150 MVS 2 12300 12 1910 1 9 31000 9 57000 VSI MVS 180 14400 9 14400 9 38000 VSI 2 1440 VSI 2 1540 MVSI 9 9310 MVSI 6 9 11700 120 Lubricate Every 750 Hours Lubricate Every 200 Hours Model Urea 60 50 50 60 60 50 0 12 67000 260 MVSI 967100 260 The lubrication frequency is every 2000 hours of operation unless specified otherwise in the table There is an exception 3600 rpm electric vibrators operating continuously or for long periods of time should be lubricated in the time specified using the grease volume specified For all other vibrators follow the table except when the operating temperature exceeds 90 C If the operating temperature exceeds 90 C reduce the lubrication frequency and lubrication volume by 50 for every 10 increment above 90 C If the electric vibrator operating temperature exceeds 100 contact Italvibras USA by phone at 815 872 1350 The electric vibrator should never operate ab
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