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User Guide - Mechanical Components

1. SEQUENCE T VALVES VACUUM LINE TEM FILTER REMOTE CHAMBER PROPORTIONING VALVE VACUUM LINE FILTER DISK 5 VACUUM ces t HOPPER FOE I 2 hM ele i CONTROL ENCLOSURE j HIGH HIGH MINUM LEVEL LEVEL T LACES b Hd SWITCH B H 5 Ig 0 id Li 1 11 11 MOTOR om E Y eeseee x BLOWER L OA a VACUUM fat POWER UNIT MACHINE HOPPER MACHINE HOPPER W i REVERSING PROPORTIONING VALVES 1 HOPPER DUST CONTROL DRUM MATERIAL v4 PANEL 2nd MATERIAL MATERIAL WRE TO PROGRAMMABLE CONTROLLER CONVEY CYCLE SEQUENCE T VALVES BLOWBACK LINE FILTER REMOTE PROPORTIONING CHAMBER VALVE a BLOWBACK LINE FILTER I Lu 7 DISK 5 des VACUUM 4 d rout HOPPER NOEL 1 i li rout og CONTROL MY ENCLOSURE HIGH HIGH LEVEL LEVEL I l ll 1 SWITCH SWITCH 5 0 0 Ly 1 Tt tl j MOTOR 4 gt gt t ftw BLOWER LH WA
2. GRD NEUTRAL 42 4V DC q O 7 TO TERMINA LA 1 NEU TRAL LH L1 12 24V DC ON MOTOR STARTER M yyy FROM CONTROLLER OUTP UT FOR E H VA CUU MV ENT SOLENOID Mie 1 EC 1 13 I M beg 3 PHASE 4 WIRE SERVICE AND 2 4 FUSE DDISCONNECT S WTCHTO E BE PROVIDED BY CUSTOMER T1 T2 T3 14 4 6 E EU Ee 2 0 oo 12 FU gt e j L2 ao Wm 2HP PUMP TEST RET 13 8 TRIPPED OL L3 e T3 95 96 197 98 FROM CUNTPROHLER OUTPUT FOR Hen 8 e PUMP MOTCR STARTER VT e e POWER WIRING PESE 2 Al ial g s 3 LJ NEUTRAL 1 T2 TO MOTOR oL J1 k L VACUUM PUMP MTR 96 95 MOTOR STARTER OPTIONAL VACUUI O ul SOLENOID ON PUN JUNCTION BOX ON VACUUM PUMP CONTROCWIRING 115V AC CONTROL VOLTAGE 24V DC SUB PANEL LAYOUT AND CONNECTION DIAGRAM 115VAC AND 24V DC m RE LEGEND VA CUU M PUMP 95 2 A1 MOTOR STARTER FIELD WRING e OPTIONAL VACU UMNE NT SOLENOID ON PUNP INTERNAL WIRING CONTROL WIRING JUNCTION BOX ON VACUUM PUMP Wire EUs 24V DC CONTROL VOLTAGE N TI This information is shown for reference only Refer to
3. List No Qty Part Number Description 1 1 882 00697 00 CYL EXT XFC S FLTR 1225X34 01X14GA 2 1 832 00178 00 EX CYL XFCS 11 400DX10 01DX1 00 MACH 3 1 852 00001 00 BUCKET POLYCARBONATE XFC S 4 1 872 01280 00 SPRT RING SUB ASSY 5 1 832 00176 00 CSTG FLTR CMBR 6 1 164 01063 00 GSKT RBR 7 2 A0556519 IN OUT SRC08 16 SSR CSR23 45 8 4 A0069203 WASH SPLIT LOCK 3 8 9 4 A0069236 SCR HHC PS 1 2 13X 1 00 10 2 A0570013 STND FLTR BASE WELDMT 11 8 003 00303 00 WASH WRT STL 3 8 ZN USS 12 4 A0069230 SCR HHC PLD 3 8 16 X 2 1 2 FT 13 4 A0069203 WSHR LOCK PS 3 8 SPLT 14 4 W00001491 NUT HEX PS 3 8 16 15 2 A0556546 ORNG SILC 3 234ID X O 139CS 16 1 SEE CHART 2 IN OUT SRC08 16 SSR CSR23 45 AL 17 1 A0535382 NIP BR 0 5NPTX 2 00 LG 18 1 SEE CHART 3 VLV SOL 1 2 5 8 GP 300 19 1 A0555194 PATCHCD DC RCPT M 12IN LEAD 20 1 A0563817 CBL DC MICRO 4CND 2M RTANG M12 21 1 A0541039 CORD GRIP 1 2 BLACK 22 1 A0571348 CBL 18 3C 300V SJEOW BLK 23 1 A0570035 BRKT FLTR MTG SPC PMP WELDMNT 24 1 A0571262 FLTR ELEM 50 SQ FT PAPER XFCS REPLACEMENT 25 1 003 02145 00 WSHR NPRN BLK 26 1 001 00008 00 SCR THMB 3 8 16X2 XFC FLTR CHART 2 IN OUT SRX08 16 SSR CSR23 45 A0559449 IN OUT SRX08 16 SSR CSR23 45 AL 1 50 16 2 A0556518 IN OUT SRX08 16 SSR CSR23 45 AL 2 00 A0556519 IN OUT SRX08 16 SSR CSR23 45 AL 2 50 A0556520 IN OUT SRX08
4. 143 Maintaining Filter Chambers 145 Inspecting ACA Series Filter Chamber Filter Bags 145 Maintaining Vacuum Power Unit Non Reversing Valves 146 Servicing Reassembling Lower Valves 222222222240 151 Maintaining Vacuum Receivers and Filter Receiver Combinations 151 5 3 Cleaning the Collection Bin 152 5 4 Cleaning the Filter Shroud 152 Conveying System Mechanical Components vi 5 5 Corrective 153 Dealing with Shortened ACA Series Filter Bag Life 153 CHAPTER 6 TROUBLESHOOTING 154 6 1 s n itn rade E de tg Aa EE EI En ps 154 CHAPTER 7 APPENDIX 162 7 1 Technical Specifications eene nere 162 7 2 Drawings and 9 164 7 3 RR A 166 14 Technical ASSIStAN CO sie sey ce via cer eit rend 170 Conveying System Mechanical Components Charts and Figures 1 Typical SRI Series Inventory Vacuum Receiver Exploded View 18
5. 1 15 1 228 00018 00 KIT WELD FRM XPD 7 5 15HP 2 15 1 0571183 BLO PD 45URAIJ HORT 2 5NPT LHD 0555870 MOTOR ISHP 3 07208 460V 50 HZ W00016466 MTR 15HP TEFC 1800RPM 230 460 254T FRAME W00052803 MOTOR 15HP 3 0 575V 3 15 1 0555870 MOTOR 15HP 3 5 208 460V 50 HZ W00016466 MOTOR 15HP 3 5 208 460V 60HZ W00052803 MOTOR ISHP 3 5 575V 4 15 1 A0573315 NIP TOE 2 5NPT X 3 0 5 15 1 A0573944 HOSE FLEX 3 0 ID X 3 LG 6 15 2 W00000239 44 HOSE CLAMP 7 15 1 A0573317 ADPTR CS 2 5NPT X 3 00D W 1 8 8 15 1 W00050867 SUBASSY AV3 00 9 15 1 W00013961 REG AIR MINT 127111000 HPR LDR 15 115 208 3 60 A0573827 15 115 220 3 50 15 115 230 3 60 15 115 400 3 50 A0573826 JBOX ISHP 115VAC 460 3 60V JBOX I5HP 115VAC 575 3 60V JBOX 15HP 24VDC or DIST 1 0 208 3 60 JBOX 15HP 24VDC or DIST 1 0 220 3 50 10 15 1 0571621 JBOX 15HP 24VDC or DIST 1 0 230 3 60 JBOX 15HP 24VDC or DIST 1 0 400 3 50V JBOX 15HP 24VDC or DIST 1 0 460 3 60V A0571620 JBOX 15HP 24VDC or DIST 1 0 575 3 60V 11 15 2 A0544752 PLUG HOLE DOME BLK 0 875 DIA 12 15 1 A0538306 NIP BR 0 13 NPT X 0 75 LG CLOSE 13 15 2 A0543268 FIG BR BU 1 4M X I 8F 14 15 1 40543260 FTG BR TE 1 4 X 1 4 X 1 4 15 15 1 0547079 GAUG VAC 2 5D 0 30 1 4LM GF LWR MNT SS 16 15 4 35086K FTG TBG 90 1 8 NPT X 4 TBG 17 15 1 A0015081 NIP CS 2 50 NPT X 5
6. LEGEND PUMP JUNCTON BOX TERMINAL BLOCKS I OPTIONAL TEMS VENI BYPASS ABBBCDEFGJHHH x BM 1 oneek REF LOCATION ONLY B B B 5 F J CUSTOMER RESPONSE FOR PROVEN MAN SCO MO H SEREGURUUM GE UU SPER H ud READS FROM LEFT TO SEE CONTROL SCHEMATIC FOR WIRE DEVCE DETAILS RIGHT IN PANEL u It 2 REFERENCE ONLY m 1 USER DEFINED ALARM NORMALLY OPEN POWER WIRING BLK MTW 90C REFER TO DWG A0573921 amp 22 FOR AWG CONTROL WIRING BLUE 18 AWG TERMINATE WIRES TO TERMINALS ELBOW CONDUIT CONNECTOR TO BE ASSEMBLED TO MOTOR JUNCTION BOX DURING FINAL ASSY MCP OVERLOAD ADJUSTMENT EQUALS THE FULL LOAD AMPS FLA ON THE MOTORS DATA NAMPLATE REFER TO DRAWING 40573921 amp 22 FOR MCP SELECTION 24VAC OPTION CONTROL WIRES ARE RED AND WHITE DISTRIBUTED 1 0 OPTION NOT AVAILABLE s 30 0 1 hr 1 65 E mtus This information is shown for reference only Refer to the electrical 133 of 170 N O TI Schematics that were supplied with your equipment and controls for specific wiring information
7. Model Unit size Model Unit size Dimensions inches A B C p E F Dimensions cm oe 5 6 Conveying System Mechanical Components Chapter 2 Functional Description 34 of 170 Blowback Pumps VTPB SPDB CPDB Series Models 5 7 5 10 15 25 30 Options Compressed air operated blowback and vacuum valves with high vacuum relief Mechanical high vacuum relief valve Support base Positive displacement blower Three 3 phase high efficiency TEFC electric motor 5 7 5 10 15 25 or 30 horsepower 3 75 5 63 7 5 11 25 18 75 or 22 5 kW Standard 230 460 3 60 380 415 3 50 575 3 60 is optional Adjustable motor base Vacuum gauge Vacuum switch for high vacuum protection Junction box with motor starter including overload protection Discharge silencer Fused disconnect in the junction box Distributed I O capability Sound enclosure Efficiency motors available Re sheave for elevation 24VDC or 120VAC controls Conveying System Mechanical Components Chapter 2 Functional Description 35 of 170 Figure 10 Spare Parts List model APDB SPDB CPDB Spare Parts List model APDB SPDB 5 Model Part Number Description 5 A0547953 SW VAC SET 14HG 5 W00017812 GSKT AV SV2 50 3 00 VELOMOID 5 W00052176 MTR 5HP TEFC 1 800RPM 230 460 185T FRAME 50 60HZ 5 W00001958 PLGR 2 860D EPT BL
8. 7 15 cm18 cm Conveying System Mechanical Components Chapter 2 Functional Description 96 of 170 Figure 56 Typical Fast Take Off Compartments not to scale FCO 1 5M A0546365 FCO 1 5MD TOP VIEW 0546368 3 3 4 9 cm SIDE VIEW 3 5 Sch 10 pipe 89 mm Conveying System Mechanical Components Chapter 2 Functional Description 97 of 170 Pickup Tube Models Single and dual tube pickup tubes available Figure 57 Typical Pickup Probe A056 45 Safety Devices and Interlocks This section includes information on safety devices and procedures that are inherent to the mechanical components of the conveying system This manual is not intended to supersede or alter safety standards established by the user of this equipment Instead the material contained in this section is recommended to supplement these procedures in order to provide a safer working environment At the completion of this section the operator and maintenance personnel will be able to do the following Identify and locate specific safety devices Understand the proper use of the safety devices provided Describe the function of the safety device Safety Circuit Standards Safety circuits used in industrial systems protect the operator and maintenance personnel from dangerous energy They also provide a means of locking out or isolating the energy for servicing equipment Various agencies have contributed to the estab
9. ABBBCDEF GHHHJMNPR ini xsoL BLOWBACK OPTION 18 LIST A B B B c D E F NOTE CUSTOMER S RESPONSIBLE FOR A MAN POWER DISCONNECT AND 5 SEE CONTROL SCHEMATIC FOR WIRE DEVICE DETAILS H UST FURNISHED 1 M 7 mn TT 2 sum convey PUMP REFERENCE ONLY READS FROM LEFT TO is TT RIGHT IN PANEL RA ser e lOTES USER DEFINED ALARM NORMALLY OPEN pu POWER WIRING BLK MTW 90C REFER TO DWG 40573921 amp 22 FOR AWG GRD NEUTRAL WIRING 18 AWG WHITE ELBOW CONDUIT CONNECTOR TO BE ASSEMBLED TO MOTOR JUNCTION BOX DURING FINAL ASSY N 1 2 3 CONTROL WIRING RED 18 AWG 4 5 6 OVERLOAD ADJUSTMENT EQUALS THE FULL LOAD AMPS FLA REFERENCE ONLY A ON THE MOTORS DATA NAMPLATE 7 REFER TO DRAWING A0573921 amp 22 FOR MCP SELECTION PUMP CONTACTOR TM ET n o 1 1 be Ac MO E 1 5 kr vorams mas ANE am CJ nos This information is shown for reference only Refer to the electrical N O Schematics that were supplied with your equipment and controls for 134 of 170 specific wiring information Figure 80 Typical VTTV Series Junction Box Wiring Diagram
10. Spare Parts List model APDB SPDB 15 Model Part Number Description 15 A0547953 SW VAC SET 14HG 15 W00017812 GSKT AV SV2 50 3 00 VELOMOID 15 W00016466 MTR ISHP TEFC 1800RPM 230 460 254T FRAME 15 W00001958 PLGR 2 860D EPT BLK 3 8 16 CS 15 W00017529 CYL AIR S1288 2 1 4 20 HOLES CYL AIR 13818A 15 A0573983 VLV ASSY REV XPD5 15 3 00 CONN 15 732 00225 00 VLV SOL DUAL 3WAY 1 4 24VDC NC 15 732 00224 00 VLV SOL DUAL 3 1 4 115 15 W00052045 BLO PD 56URAI 4 0NPT BHD Spare Parts List model APDB SPDB CPDB25 Model Part Number Description 25 A0547953 SW VAC SET 14HG 25 W000033002 MTR 25HP TEFC 1 800RPM 230 460 284 FRAME HOSTILE DUTY 25 W00018080 VLV VTPB20 30 LOWR 25 W00018081 VLV VTPB20 30 UPR 25 W00018017 GSKT VELOMOID 25 30HP NON R VL 25 W00017812 GSKT AV SV2 50 3 00 VELOMOID 25 W00018152 FLTR VTPB20 30 INL 25 W00001958 PLGR 2 860D EPT BLK 3 8 16 CS 25 W00017529 CYL AIR S1288 2 1 4 20 HOLES CYL AIR 13818A 25 732 00224 00 VLV SOL DUAL 3WAY 1 4 115VAC 25 732 00224 00 VLV SOL DUAL 3WAY 1 4 24VDC NC Spare Parts List model APDB SPDB CPDB30 Model Part Number Description 30 A0547953 SW VAC SET 14HG 30 W00018017 GSKT VELOMOID 25 30HP NON R VL 30 W00017812 GSKT AV SV2 50 3 00 VELOMOID 30 W00018080 VLV VTPB20 30 LOWR 30 W00018081 VLV VTPB20 30 UPR 30 W00018152 FLTR VTPB20 30 INL
11. 17 7 5 1 A0015081 NIP CS 2 50 NPT X 5 0 OAL 18 7 5 1 0573985 GRP XPD 7 5 10 BB VLV MECH PTS 19 7 5 1 35157 MUFFLER 1 8 NPT 20 7 5 1 0571252 SOLENOID VALVE 24VDC A0571250 SOLENOID VALVE 120 VDC 21 7 5 1 W00052178 7 5HP BLOWER BUSHING 50 HZ 7 5HP BLOWER BUSHING 60 HZ 22 7 5 1 0573829 7 5HP BLOWER SHEAVE 50 HZ A0534549 7 5HP BLOWER SHEAVE 60 HZ 23 7 5 1 W00054462 7 5HP MOTOR BUSHING 50 HZ W00011491 7 5HP MOTOR BUSHING 60 HZ 24 7 5 1 40538247 7 5 SHEAVE 50 HZ A0573829 7 5HP MOTOR SHEAVE 60 HZ 25 7 5 2 W00011770 7 5 BELT 50 HZ W00011500 7 5HP PUMP BELT 60 HZ 26 7 5 1 W00017812 GSKT AV SV2 50 3 00 VELOMOID 27 7 5 1 892 03243 00 SUBASSY BASE BLO XPD7 5 15 28 7 5 1 0547953 SW VAC SET 14HG 29 7 5 1 W00050866 SUBASSY AV2 50 30 7 5 1 W00001958 PLGR 2 860D EPT BLK 3 8 16 CS 31 7 5 1 W00017529 CYL AIR S1288 2 1 4 20 HOLES CYL AIR 13818A Conveying System Mechanical Components Chapter 2 Functional Description 42 of 170 APDB SPDB CPDB Spare Parts List cont d 1 10 1 228 000018 00 KIT WELD FRM XPD 7 5 15HP 2 10 1 A0571183 BLO PD 45URAJ HORT 2 5NPT LHD A0504633 MOTOR 10HP 2 5 208 460 V 50HZ W00016464 MTR IOHP TEFC 1800RPM 230 460 215T FRAME W00052802 MOTOR 10HP 2 5 575 V 3
12. 8 places equally spaced 13 64 5 mm diameter holes 6 places equally spaced G Mounting holes provided by customer Conveying System Mechanical Components Chapter 2 Functional Description 74 of 170 Figure 36 TF VF Suspension Mount Vacuum Receiver Specifications mmm Dimensions inches wafe A B C D E F j G H 30 69 33 22 20 30 6 17 40 60 77 as 30 2 3 6 17 Dimensions cm lites Aa B C D E F G H NOTICE Mounting holes provided by customer Conveying System Mechanical Components Chapter 2 Functional Description 75 of 170 Figure 37 TF VF Silo Mount Vacuum Receiver Specifications Dimensions inches cuf A B C p E F G H J K L M 30 50 33 A amp 22 20 2UA 6 20 DA 40 22 220 23 60 574 30 22 214 6 20 1 4 47 227 22 23 Dimensions cm liters A B C D E F G H J K L M 35 17 ss 57 sr 5 458 st 4 300 56 3560 60 170 146 105 77 56 55 15 51 4 121 56 560 60 D Mounting holes provided by customer NOTICE 16 14 mm diameter holes 7 places equally spaced Conveying System Mechanical Components Chapter 2 Functional Description 76 of 170 Figure 38 TF VF Vacuum Receiver Spare Parts List Models TF VF30X to TF VF60X Part descr
13. India 91 21 35329112 e Asia Australia 86 512 8717 1919 Facilities ACS offers facilities around the world to service you no matter where you are located For more information please visit us at www acscorporate com Asia Australia United States India ACS Suzhou ACS Schaumburg Corporate Offices 109 Xingpu Road SIP ACS India 1100 E Woodfield Road Suzhou China 215126 Gat No 191 1 Sandbhor Suite 588 Phone 86 8717 1919 Complex Schaumburg IL 60173 Fax 86 512 8717 1916 Mhalunge Chakan Tal Khed Phone 1 847 273 7700 Dist Pune 410501 India Fax 1 847 273 7804 Europe Middle East Africa Phone 91 21 35329112 2 Fax 91 20 40147576 ACS New Berlin Manufacturing Facility ACS Warsaw 2900 S 160 Street Ul Dzialkowa 115 New Berlin WI 53151 02 234 Warszawa Phone 1 262 641 8600 Phone 48 22 390 9720 Fax 1 262 641 8653 Fax 48 22 390 9724 Conveying System Mechanical Components 0 170 of 170
14. ON MOTOR STARTER F M CONTROLER OUTRUT DISC3 FORBLOWBACK SOLENOID FFOM CONTROLLER OUTPUTFOR ACUUM VEN SOLENOD a 115 A C 12 CONTROLLER OUTPUT FORMOTOR STARTER L3 ees UJ Ds TOSOLA TosoLB 5 TOTERNNAL 6 ON OERLO O OL ai VACWM 1 SWTH vg L2 12 AD L3 ON MOTOR STARTER M 1 L3 fh DISC DISC u FU L1 xn n xm FU i TR 5H P PUMP POWER WIRING WITH DISCONNECT SWITCH FROM DISC 1 SUB PANEL LAYOUT AND CONNECTION DIAGRAM 115V GRD FOML4 12 AND L3 weer 410 ERE F FOM CONTROLLER OUT RIT FORPUMP MOTOR STARTER 9 919 111 T2 T3 OTOR MTR Conveying System Mechanical Components TOTERMNAL 24VID ON MOTOR STARTER M F ROM CONTROLLER OUT RU
15. 1 2 Remove the pipe coupler and the pipe nipple from the valve Remove the two 2 socket cap screws from the upper cap and remove the upper cap from the valve body Remove the six 6 socket cap screws from the end plate Separate the end plate from the valve body Remove the locknut from the air cylinder shaft Remove the two 2 plunger support discs and the plunger from the air cylinder shaft Remove the four 4 socket cap screws holding the air cylinder to the end plate Separate the cylinder and the end plate Servicing and Reassembling Upper Valves 1 Do DUX D Clamp the air cylinder in a vise and unscrew the end cap Using parts from the valve service kit replace the seals in the air cylinder and screw the end cap back on Fasten the air cylinder to the end plate using the four 4 socket cap screws Place the plunger support discs and a new plunger on the air cylinder shaft Thread the locknut back on the air cylinder shaft Reconnect the end plate to the valve body using six 6 socket cap screws and a new gasket Reconnect the upper cap to the air cylinder using two 2 socket cap screws Reconnect the pipe coupler and pipe nipple to the valve Conveying System Mechanical Components Chapter 5 Maintenance 149 of 170 Reinstalling Upper Valves 1 2 4 5 Replace the O ring in the valve body Position the valve on the power unit making sure the valve seats properly Tighten the
16. 2 SRI Series Inventory Vacuum Receiver Parts List 19 3 SRI Stainless Steel Inventory Vacuum Receiver Dimensions 21 4 VTP SPD CPD Series Pump Spare Parts List 24 26 5 VTP SPD CPD 5 30 Series Specifications and Dimensions 27 6 VTP SPD CPD 5 30 Series Spare Parts List 29 31 7 Reversing Valve Assembly Spare Parts Drawing 32 8 Reversing Valve Assembly Spare Parts list 33 9 APD SPD CPD Positive Displacement Pump Dimensions 34 10 APDB SPDB CPDB Spare Parts List 36 37 11 VTPD SPDB CPDB 5 30 Series Blowback Pump Dimensions 38 12 APDB SPDB CPDB Spare Parts Drawing 40 13 APDB SPDB CPDB Spare Parts List 41 46 14 APDB SPDB CPDB 5 15 Series Blowback Pump Dimensions 47 15 VTTV TuboVac Series Pump Spare Parts List 48 49 16 VTTV TurboVac Series Pump Dimensions 50 17 VTP SPB CPB VTPB SPDB CPDB amp VTTV Pump Specifications 51 52 18 SPC CPC Centrifugal Spare Parts Drawing 53 19 APC SPC CPC Centrifugal Pump Dimensions 54 20 APC SPC CPC Centrifugal Spare Parts List 55 APD SPD CPD APDB SPDB CPDB amp APC SPC CPC Pump Specifications Positive 21 Displacement and Centrifugal 56 22 Typical SRC SSR CSR Series Vacuum Receiver Exploded View Pre May 2003 58 23 SRC SSR CSR Series Vacuum Receiver Parts List Pre May 2003 59 60 24 Typical SRC02 16 SSR CSR06 45 Vacuum Receiver Exploded View Post May 2003 61 25 Typical SRC02 16 SSR CSR06 45 Spare Parts List Post May 2003 62 26 Typical SRC30 60 SSR CSR85 170 Vacuum
17. BASEMACH MOUNT THRT SRI ILO1 SSI ILO3 CSI IL03 SRI02 04 SSI CSI06 11 1 A0553720 BASE MACH BODY ALU SRI IL02 04 55106 11 8106 11 10 6101 SSI CSIO3 1 0556503 FLAP DISCHARGE SS SRX01 5103 5103 SRI02 04 SSI CSI06 11 1 0553731 FLAP DISCHARGE SS SRX02 04 SSI06 11 CSI06 11 11 SRI02 04 SSI CSI06 11 2 A0553728 ORNG SIL 2 2341ID X 0 139 THK SRI02 04 SSI CSIO6 11 2 40556504 IN OUT SRX02 04 AL 1 50 12 SRI02 04 SSI CSI06 11 2 0556505 IN OUT SRX02 04 AL 2 00 SRI02 04 SSI CSI06 11 2 40555796 IN OUT SRX02 04 AL 2 50 13 ALL 2 40556822 SCR CAP HEX SOC HD 10 32 X 1 2 14 SRI01 SSI CSIO3 1 0553713 BRKT JBOX PROX ALU SRI ILO1 SSI IL03 CSI IL03 SRI02 04 SSI CSI06 11 1 A0553721 BRKT JBOX PROX ALU SRI IL02 04 SSI IL06 11 CSI IL06 11 15 ALL 1 A0541036 BOX GANG SNGLE 4X2X2 UL WETLOC 16 ALL 1 0541037 BOX GANG SNGLE COVER BLNK GSKT 17 ALL 1 A0541039 CORD GRIP 1 2 270 480 3231 18 ALL 3 A0541038 BOX GANG PLUG 1 2 NPT UL SRIO1 SSI CSIO3 1 A0542138 SW PROX CAP 110VAC 30MM N C SRIO1 SSI CSIO3 1 40556548 SW PROX CAP DC 30MM NO NC NPN 3 WIRE SRI02 551 5106 1 A0548191 SW PROX AC DC 18MM NC 2 WIRE 19 SRIO2 SSI CSI06 1 A0548190 SW PROX DC I8MM NC NPN 3 WIRE SRIL04 SSI CSI11 1 0556537 SW PROX EOMM DC ED3025NPAPL 20 ALL 1 0003217 CDUT NIPPLE 1 2 CN 50 21 ALL 1 A0003254 RDUC WSHR 75 X 50 STEEL 22 ALL 1 A0548359 PLUG HEYCO BLK 5 8 42663 Conveying System Mecha
18. Check the blower inlet for The blower is dead headed obstruction Conveying System Mechanical Components Chapter 6 Troubleshooting 160 of 170 Problem Possible Cause Possible Remedy Material is sucked from the Filters in the filter chamber are dislodged worn or not seated properly on the gasket Replace or repair immediately If the exhaust silencer has material in it replace it to prevent fire hazard filter chamber and through the blower The material conveyed is not what the system was designed to convey Very dusty materials have different conveying needs Consult manufacturer for advice on hardware requirements Other service problems or questions can be answered by contacting the Service Department Conveying System Mechanical Components Chapter 6 Troubleshooting 161 of 170 Chapter 7 Appendix 7 1 Technical Specifications The following design information is provided for your reference l SO IRS ECON US OC 12 13 14 15 16 17 18 19 20 21 22 23 24 No modifications are allowed to this equipment that could alter the CE compliance Ambient temperature 40 degrees Celsius Maximum 104 degrees Fahrenheit Humidity range 50 relative humidity Altitude Sea level Environment Clean dust free and non explosive Radiation None Vibration Minimal i e machine mounting Allowable voltage fluctuat
19. JUNCTION B OX ON VACUUM PU MP 24V DC CONTROL VOLTAGE VAQUUM PUMP MOTOR STARTER OP TIO NAL VENT SOLENOID ON PUM This information is shown for reference only Refer to the electrical Schematics that were supplied with your equipment and controls for specific wiring information 136 of 170 3 7 Initial Start up Making Startup Checks Before operating the conveying system check these details 1 All components in the system must be installed securely and prepared for operation Refer to the instructions supplied with auxiliary equipment for specific checks Couplers fittings attachments and flexible lines must be attached securely and be vacuum tight Electrical and compressed air connections to the pump package vacuum hoppers and filter chambers must be complete safe and conform to code The pump package blower gearbox must be filled with oil as specified in the manufacturer s instructions included in the customer information package Do not overfill the blower gearbox with oil too much oil damages the blower If not done already remove the plastic plug from the silencer air outlet Keep hands away from the open air inlet to avoid injury Do not allow any loose parts tools or foreign materials in or near the unit and other system components Check for proper motor rotation as indicated by an arrow on the pump package motor Bump start the pump package with the compressed air disconnected just
20. NOTES 1 USER DEFINED ALARM NORMALLY OPEN 2 POWER WIRING BLK MTW 90C 12 AWG 3 CONTROL WIRING BLUE 18 AWG 4 TERMINATE WIRES TO TERMINALS DISTRIBUTED 1 0 OPTION 5 ELBOW CONDUIT CONNECTOR TO BE ASSEMBLED TO MOTOR JUNCTION BOX DURING FINAL ASSY MCP OVERLOAD ADJUSTMENT EQUALS THE FULL LOAD AMPS FLA ON THE MOTORS DATA NAMPLATE REFER TO DRAWING A0573925 FOR MCP SELECTION 24NAC OPTION CONTROL WIRES ARE RED AND WHITE DISTRIBUTED 1 0 OPTION NOT AVAILABLE gt VENT BYPASS ABBBCDEFGJHHH REFERENCE ONLY u PT LI ax convey PUMP um we LI 29 E M contac i REFERENCE ONLY lt wal ke PRESS S Leven Ini acid l mews NOTICE specific wiring information READS FROM LEFT RIGHT IN PANEL NOTES 1 2 4 5 6 7 This information is shown for reference only Refer to the electrical Schematics that were supplied with your equipment and controls for USER DEFINED ALARM NORMALLY OPEN POWER WIRING BLK MIW 90C 12 AWG CONTROL WIRING BLUE 18 AWG TERMINATE WIRES TO TERMINALS DISTRIBUTED 1 0 OPTION ELBOW CONDUIT CONNECTOR TO BE ASSEMBLED TO M
21. Run a 2 2 9 mm branch line off the plant air main to supply the vacuum hoppers in your system Install a 3 2 9 mm s 3 mm tee in the UP position near each hopper Connect compressed air to the normally closed port on the atmospheric valve solenoid valve with a s approx 3 mm pipe nipple Connect the common port to the atmospheric valve using 1 4 6 mm poly tube and connectors Conveying System Mechanical Components Chapter 3 Installation 120 of 170 Figure 68 Solenoid Valve Location on Atmospheric Valve amp Compressed Air Connections Solenoid Valve oft 1 Normally Closed Port Connect to Air Supply 2 Common Connect to Valve 3 Normally Open Exhaust Port Your 2 2 9 mm branch supply line should include 1 shutoff valve for ON OFF control 2 An air filter pressure regulator with a gauge for pressure control 3 Mini lubricators located at each vacuum receiver Install a quick disconnect fitting or a shutoff valve in the compressed air piping leading to the vacuum receiver atmospheric valve to speed receiver cover removal for cleanout or service Connecting Vacuum Receivers with Sequence T Valve Compressed Air Lines See Figure 37 on the following page for an illustration of a typical sequence T valve Critical dried resin systems sometimes require sequence T valves to prevent drawing humid atmospheric air into the material supply Sequence T valves are usually installed in th
22. Functional Description 82 of 170 Figure 43 Filter Chamber Spare Parts List VFC SFC CFC Models Models VFC225 SFC225 CFC225 Model Part Number Description 225 W00012559 GASKET THRT NPRN 225 W00016136 GASKET THRT FDA 225 W00018024 GASKET THRT HI TEMP 225 A0540240 GASKET U CHNL NPRN 225 A0540241 GASKET U CHNL FDA 225 A0540242 GASKET U CHNL HI TEMP 225 A0565399 VLV SOL DIN CONN 1 2 CONDUIT 225 A0003336 CORD 16 3C TYPE SO 225 732 00012 02 VLV SOL 1 2 5 8 GP 300 115V 225 A0566360 VLV SOL 1 2 5 8 GP 300 230 60 225 A0566361 VLV SOL 1 2 5 8 GP 300 24VDC A0542155 ASSY CNTL BLOWBACK 24VDC A0541611 FUSE MDL 3 4 QTY 1 225 A0542165 CNTL PCB BLOWBACK CNTL A0539361 CNTL SERIES I VER ILAC DC A0542143 EPRM BLWBK SERIES 1 BLOWBACK CONTROL A0542153 ASSY CNTL BLOWBACK 115VAC A0541611 FUSE MDL 3 4 QTY 1 225 A0542165 CNTL PCB BLOWBACK CNTL A0539361 CNTL SERIES I VER ILAC DC A0542143 EPRM BLWBK SERIES 1 BLOWBACK CONTROL A0542154 ASSY CNTL BLOWBACK 230VAC A0542211 FUSE 250V GL TD 6 00A 1 4 X 1 1 4 QTY 2 225 A0542165 CNTL PCB BLOWBACK CNTL A0539361 CNTL SERIES I VER ILAC DC A0542143 EPRM BLWBK SERIES 1 BLOWBACK CONTROL 225 A0547008 FILTER CART WIRE MESH 10X6X15 225 A0539933 GASKET FLTR 10 OD ELE MVH VFC 225 W00533542 SHROUD DRAWSTRING 16 ID X 13 LNG 225 W00001868 SHROUD FLTR 50 HPR 225 A0539993 DISC FLAPPER HPR 6
23. Recommended Field Installed Optional Station Bypass Switch Wiring without Station Bypass Switch Bin Full switch LS 0 0 Wiring with Station Bypass Switch Station Bypass switch Bin Full switch T L A Off 1 0 On N O normally open held closed Connecting the Control Panel to the Pump Package Consult the specific schematics and Operation amp Instruction manual supplied with your N O TI CE controller for your specific application Wire the pump package motor starter coil M to the terminal provided in the conveying system control panel enclosure Wire the pump package vacuum relief valve solenoid SOL A to the terminal provided in the conveying system control panel enclosure Wire the pump package high vacuum switch VS to the terminal located in the conveying system control panel enclosure On VTPB pumps wire the pump package blowback solenoid SOL B to the terminal located in the conveying system control panel enclosure On 115 VAC control voltage systems run a common hot 115 VAC wire and a common neutral wire from the controller to the pump package in the conveying system On 24 VDC control voltage systems run a common 24 VDC wire and a common 0 zero VDC wire from the controller to the pump package in the conveying system Conveying System Mechanical Components Chapter 3 Installation 127 of 170 Make sure that the pump motor starter the vacuum relief valve solenoid a
24. TEFLON COAT Conveying System Mechanical Components Chapter 2 Functional Description 83 of 170 Models VFC1000 SFC1000 CFC1000 Cont d Model Part Number Description 1000 A0561801 GASKET FLTR 13 88 OD ELE VFC SFC CFC1000 1000 161 01722 00 FLTR CART TFLN 13 84 X 9 5 X 23 88 1000 A0540240 GASKET U CHNL NPRN 1000 W00001868 SHROUD FLTR 50 HPR 1000 W00533542 SHROUD DRAWSTRING 16 ID X 13 LNG 1000 A0539992 DISC FLAPPER HPR 6 ALUM 1000 A0547961 VALVE SOL 1 24VDC 1000 A0547960 VALVE SOL 1 115VAC 1000 A0547995 VALVE SOL 1 230VAC A0542155 ASSY CNTL BLOWBACK 24VDC A0541611 FUSE MDL 3 4 QTY 1 1000 A0542165 CNTL PCB BLOWBACK CNTL A0539361 CNTL SERIES A0542143 EPRM BLWBK SERIES 1 BLOWBACK CONTROL A0542153 ASSY CNTL BLOWBACK 115VAC A0541611 FUSE MDL 3 4 QTY 1 1000 A0542165 CNTL PCB BLOWBACK CNTL 0539361 CNTL SERIES 1 VER ILAC DC A0542143 EPRM BLWBK SERIES 1 BLOWBACK CONTROL A0542154 ASSY CNTL BLOWBACK 230VAC A0542211 FUSE 250V GL TD 6 00A 1 4 X 1 1 4 QTY 2 1000 A0542165 CNTL PCB BLOWBACK CNTL 0539361 CNTL SERIES I VER ILAC DC A0542143 EPRM BLWBK SERIESI BLOWBACK CONTROL Conveying System Mechanical Components Chapter 2 Functional Description 84 of 170 Figure 44 VFC SFC CFC Series Vortex Filter Chamber Specifications and Dimensions G T l w CONTROLS OPTION N D
25. damage the blower Vacuum Pump Vent Piping Considerations Most vacuum pumps are installed with no exhaust venting of the vacuum pump discharge If your installation requires vacuum pump exhaust venting follow these guidelines Venting exhaust air from vacuum pumps requires the installation of metal pipe or ducting Make sure that no more than two inches water column 2 WC or about 0 5 kPa backpressure is present at the discharge of the vacuum pump silencer N O TI C Improper sizing or ducting of exhaust air voids your warranty Conveying System Mechanical Components Chapter 3 Installation 100 of 170 Use piping or ducting at least two 2 diameter sizes larger than the vacuum connection Overall vent pipe length horizontal plus vertical should not exceed 100 feet about 30 m and should not include more than three 3 elbows If you use pipe for venting make sure that you use Sch 5 or Sch 10 pipe with long radius elbows to provide minimum airflow resistance If you use ducting make sure you use high pressure ducting with mitered bends with a minimum of three 3 breaks for minimum airflow resistance Make sure all piping connections are properly supported If you are venting pump discharge outdoors make sure you properly terminate vent piping to prevent pump damage You can either a Install a rain cap or b Install the piping so the exhaust faces down and terminates with a screened opening If the pump beco
26. valve From controller output for vacuum sequence valve solenoid vacuum sequence valve solenoid rr controller input for To controller input for Ls Hopper Full Bin Full switches 15 Bin Full switch Vacuum Receiver Volume Fill Vacuum Receiver Time Fill 424 VDC 0 seq valve From controller output for From controller output for vacuum sequence valve solenoid vacuum sequence valve solenoid 24 VDC 0 VDC Brown 424 VDC Blue 24 VDC Was Switch Back _ To controller input for 45 D 15 Hopper Full Bin Full switches Vacuum Receiver Volume Fill Vacuum Receiver Time Fill when using proximity switch as a Bin Full switch when using proximity switch as a Bin Full switch Conveying System Mechanical Components Chapter 3 Installation 126 of 170 Installing Station Bypass Switches The manufacturer recommends field installing a station bypass switch shown below in a convenient location at each vacuum hopper in series with the flapper dump Bin Full LS switch Check local codes Turning off this bypass switch simulates a full machine bin cancels a No Convey alarm and takes the receiver out of the loading sequence until the switch is closed This allows on the fly processing changes and cancels No Convey alarms If the bypass switch is turned off while a hopper is filling the switch simulates a full vacuum hopper and stops the conveying of material to that hopper immediately Figure 72
27. 0 OAL 18 15 1 0573986 GRP XPD 15 BB VLV MECH PITS 19 15 1 35157 MUFF ER 1 8 NPT 20 15 1 A0571252 SOLENOID VALVE 24 VDC 0571250 SOLENOID VALVE 120 VAC Conveying System Mechanical Components Chapter 2 Functional Description 45 of 170 APDB SPDB CPDB Spare Parts List cont d 15HP 3 0 LINE BLO WER BUSHING 50HZ 15HP 3 0 LINE BLO WER BUSHING 60HZ 21 15 1 W00052175 15HP 3 5 LINE BLOWER BUSHING 50HZ 15HP 3 5 LINE BLO WER BUSHING 60HZ A0534549 15HP 3 0 LINE BLOWER SHEAVE 50 HZ A0534550 15HP 3 0 LINE BLOWER SHEAVE 60HZ 15HP 3 5 LINE BLOWER SHEAVE 50 2 22 15 1 A0573829 15HP 3 5LINE BLOWER SHEAVE 60HZ W0011495 15HP 3 0 MOTOR BUSHING 50HZ 23 15 1 22012M 15HP 3 0 MOTOR BUSHING 60HZ W011495 15HP 3 5 MOTOR BUSHING 50HZ 22012M 15HP 3 5 MOTOR BUSHING 60HZ A0573829 15HP 3 0 MOTOR SHEAVE 50HZ 24 15 1 23012 15HP 3 0 MOTOR SHEAVE 60HZ A0534549 15HP 3 5 MOTOR SHEAVE 50HZ 23012M 15HP 3 5 MOTOR SHEAVE 60HZ 15HP 3 0 LINE PUMP BELT 50HZ 25 15 2 A0547043 15HP 3 0 LINE PUMP BELT 60HZ 15HP 3 5 LINE PUMP BELT 50HZ 15HP 3 5 LINE PUMP BELT 60HZ 26 15 1 W00017812 GSKT AV SV2 50 3 00 VELOMOID 27 15 1 A0547953 SW VAC SET 14HG 28 15 1 892 03243 00 SUBASSY BASE BLO XPD7 5 15 29 15 1 W00001958 PLGR 2 860D EPT BLK 3 8 16 CS 30 1
28. 1 125 BORE 1 5ST SV3 W00001958 PLGR 2 860D EPT BLK 3 8 16 CS SOLENOID VALVE A0556722 SOLV 3WAY 24VDC 1 8NPT CV 15 CV 15 NPT CND CONN SOLENOID VALVE A0556723 SOLV 3WAY 120VAC 1 8NPT CV 0 17 1 2NPT CND CONN Spare Parts List SV4 SV4 5 SV5 Model Part Number Description SV4 SV4 5 SV5 W00003231 ORNG BUNA70 4 484ID X 0 139CS SV4 SV4 5 SV5 W00018017 GSKT VELOMOID 25 30HP NON R SVA SVA 5 SV5 W00017918 CYL AIR S1313 25 30HP UPR SV4 SV4 5 SV5 W00018112 PLGR ASSY 5 DISC SUPT DISC SUPT PLGR NON REV VLV SOLENOID VALVE A0556722 SOLV 3WAY 24VDC 1 8NPT CV 15 CV 15 NPT CND CONN SOLENOID VALVE A0556723 SOLV 3WAY 120VAC 1 8NPT CV 0 17 1 2NPT CND CONN Conveying System Mechanical Components Chapter 2 Functional Description 81 of 170 Cartridge Style Vortex Filter Chamber Models VFC225 VFC1000 SFC225 SFC1000 CFC225 CFC100 Options For use with standard pumps Two stage cyclone cartridge filter design Twenty nine inch 29 74 cm high floor stand for drum discharge Reverse pulse filter element Flapper dump valve and filter shroud Available in mild 51 or stainless steel 52 construction Compressed air filter cleaning 24VDC or 120VAC 45 114 cm floor stand with 38 97 cm clearance for 55 gallon 208 liter drum Removable dust can on 29 74 cm floor stand Compressed air blowback with 115 VAC 24VDC solenoid controller available separately Conveying System Mechanical Components Chapter 2
29. 1 A0559421 CV URETHANE 2 50ID 45 SRI02 SSI CSIOG 1 A0559422 CV URETHANE 3 00ID 46 SRI04 SSI CSI11 1 A0559430 IN OUT SRX02 04 AL 2 25 47 SRI04 SSI CSI11 1 A0555796 IN OUT SRX02 04 AL 2 50 Conveying System Mechanical Components Chapter 2 Functional Description 22 of 170 Figure 3 SRI SSI CSI Series Stainless Steel Inventory Vacuum Receiver Dimensions SRIO1 SSI CSIO3 Vacuum Receiver 5 E H MEE i q Cee s s k 41 ty F j F Dimensions in inches cu ft C E F sq G sq H sq I sq O J SRI SSI CSI A 25 191 31 Dimensions cm SRI SSI CSI 99 2 0 28125 7 14 mm diameter holes in four 4 places equally spaced Conveying System Mechanical Components Chapter 2 Functional Description 23 of 170 Figure 4 Pumps VTP SPD CPD Series Models 5 7 5 10 15 20 30 Options Support base Positive displacement blower 3 phase high efficiency TEFC electric motor 5 7 5 10 15 20 or 30 horsepower 3 75 5 63 7 5 11 25 15 or 22 5 kW Standard voltage is
30. 10 1 W00016464 MOTOR 10HP 3 0 208 460 MOTOR 10HP 3 0 208 460 V 60 HZ W00052802 MOTOR 10HP 3 0 575V 4 10 1 0573315 NIP TOE 2 5 NPT X 3 0 5 10 1 A0573944 HOSE FLEX 3 0 ID X 3 LG 6 10 2 00000239 44 HOSE CLAMP 7 10 1 0573316 ADPTR CS 2 5 NPT X 2 5 OD W 1 8 TAP 8 10 1 W00050866 SUBASSY AV 2 50 9 10 1 W00013961 REG AIR MINT 12711000 HPR LDR JBOX 10HP 115VAC 208 3 60 V A057826 JBOX 10HP 115VAC 220 3 50 V JBOX 10HP 115VAC 230 3 60 V JBOX 10HP 115VAC 400 3 50 V A0573824 JBOX 10HP 115VAC 460 3 60 V JBOX 10HP 115VAC 575 3 60 V JBOX 10HP 24VDC or DIST I 0 208 3 60 V JBOX 10HP 24VDC or DIST 1 0 220 3 50 V 10 10 1 0571620 JBOX 10HP 24VDC or DIST 1 0 230 3 60 V JBOX 10HP 24VDC or DIST 1 0 400 3 50 V JBOX 10HP 24VDC or DIST 1 0 460 3 60 V A0571619 JBOX 10HP 24VDC or DIST 1 0 575 3 60 V 11 10 2 A0544752 PLUG HOLE DOME BLK 0 875 DIA 12 10 1 0538306 NIP BR 0 13 NPT X 0 75 LG CLOSE 13 10 2 A0543268 FIG BR BU 1 4M X 1 8F 14 10 1 A0543269 FTG BR TE 1 4 X V4 X 1 4 15 10 1 A0547079 GAUG VAC 2 5D 0 30 1 4LM GF LWR MNT SS 16 10 4 35086K FTG TBG 90 1 8 NPT X 17 10 1 A0015081 NIP CS 2 50 NPT X 5 0 OAL 18 10 1 0573985 GPG XPD 7 5 10 BB VLV MECH PTS 19 10 1 35157 MUFFLER 1 8 NPT 20 10 1 0571252 SOLENOID VALVE 24 VDC A0571250 SOLENOID VALVE 120 VAC A0547933 10HP 2 5 LINE BLOWER BUSHING 50 HZ A0538249 10HP 2 5 LINE BLOWER BUSHING 60 HZ W00052178 10HP 3 0 LINE BLOWER BUSHING 50 HZ 21 10 1 0538294 10HP
31. 130 of 170 Figure 76 Typical VTPB SPDB CPDB Series Junction Box with Fused Disconnect Wiring Diagram KAYVAIVE LOGATEDON PUMP can um tefi pus B 1 FIOM CONTROL m FROM DISC4 H IAS FROM LLL2ANDL3 NEUTRAL BIOWBACKSOIENOID CONTROLLER OUTRUT use na Blows A DISONNECTSWTcH FROMCONTROLR FORPUMP MOTOR STARTER 018 1 OUTPUTFOR ACUUM 119 A C fut i2 1 FONAR TE it ug DISC 3PHASE 4WIRE SERM CE Wry 1 BEPROVIDED BY CUSTOMER E SHIH u u M 9 n u 0 12 13 5H P PUNMP O TOSOLA L 1 1 B EL TOTERMNAL 195 lel POWER WIRING WITH DISCONNECT SWITCH ON ORLOID OL a H FRMDISC2 se KY i 1 L2 L3 DISC 9 pt mE doris Drs A 867 TO CONTROLLER INPUT xdi ON MOTOR STARTER vs INTR nm FO R FUMP HIGH VACUUN 8 N O 2 S NEUTRAL 7 Q Des oL n FRO
32. 2IN OD A0566928 INLET OUTLET 2 5IN OD A0566929 INLET OUTLET 3IN OD A0566930 INLET OUTLET 3 5IN OD A0566931 INLET OUTLET 4IN OD A0566932 TUBE ELBOW OUTLET 2 0D A0566933 TUBE ELBOW OUTLET 2 50 0D 40566934 TUBE ELBOW OUTLET 3 OD 40566935 TUBE ELBOW OUTLET 3 50 0D 40566936 TUBE ELBOW OUTLET 4 OD SRC30 SSR CSR85 40566926 ORING INLET OUTLET SEAL SRC30 60 SSR CSR85 170 40566927 TUBE STRAIGHT INLET 2 OD 40566928 TUBE STRAIGHT INLET 2 50 OD 40566929 TUBE STRAIGHT INLET 3 OD 40566930 TUBE STRAIGHT INLET 3 50 OD 40566931 TUBE STRAIGHT INLET 4 OD 40566932 TUBE ELBOW INLET 2 0D A0566933 TUBE ELBOW INLET 2 50 OD A0566934 TUBE ELBOW INLET 3 0D 0566935 TUBE ELBOW INLET 3 50 OD A0566936 TUBE ELBOW INLET 4 OD SRC30 60 SSR CSR85 170 A0541036 BOX SINGLE GANG 4X2X2 SRC30 60 SSR CSR85 170 A0536516 BRACKET J BOX SRC30 60 SSR CSR85 170 A0541038 PLUG BOX GANG 2 NPT SRC30 60 SSR CSR85 170 0566915 FLANGE MOUNTING 16 SS SRC30 60 SSR CSR85 170 A0541037 COVER BOX SINGLE GANG 4 X2 SRC30 60 SSR CSR85 170 W00016928 GSKT THRT 6 EPT BLK A0540363 GSKT THRT 6 SILC ORG W00018281 GSKT THRT 6 NPRN WHT SRC30 60 SSR CSR85 170 A0567627 SCREW FLTHD PHILLIPS 6 32 X 1 LG SS SRC30 60 S
33. 40573825 JBOX 5HP 115VAC 460 3 60 V JBOX 5HP 1 15VAC 575 3 60 V JBOX 5HP 24VDC or DIST I 0 208 3 60 V JBOX 5HP 24VDC or DIST 1 0 220 6 50 V 10 5 1 A0571619 JBOX SHP 24VDC or DIST 1 0 230 3 60 V JBOX 5HP 24VDC or DIST 1 0 400 3 50 V JBOX 5HP 24VDC or DIST 1 0 460 3 60 V A0571662 JBOX 5HP 24VDC or DIST 1 0 575 3 60 V 11 5 2 40544752 PLUG HOLE DOME BLK 0 875 DIA 12 5 1 40538306 NIP BR 0 13 NPT X 0 75 LG CLOSE 13 5 2 A0543268 FTG BR BU 1 4M X 1 8F 14 5 1 A0543269 FTG BR TE 1 4 X 1 4 15 5 1 40547079 GAUG VAC 2 5D 0 30 1 4LM GF LWR MNT SS 16 5 4 35086K FTG TBG 90 1 8NPT X 1 4 TBG 17 5 1 A0015081 NIP CS 2 50 NPT X 5 0 OAL 18 5 1 A0573984 GRP XPD 5 BB VLV MECH PTS 19 5 1 35157 MUFFLER 1 8 NPT 20 5 1 A0571252 SOLENOID VALVE 24VDC A0571250 SOLENOID VALVE 120VDC 21 5 1 A0573828 5HP BLOWER BUSHING 50HZ 5HP BLOWER BUSHING 60HZ 22 5 1 A0534550 5HP BLOWER SHEAVE 50HZ 40538259 5HP BLOWER SHEAVE 60HZ 23 5 1 W00011494 SHP MOTOR BUSHING 50HZ 40547083 5HP MOTOR BUSHING 60HZ 24 5 1 A0538252 5HP MOTOR SHEAVE 50 HZ A0538247 5HP MOTOR SHEAVE 60HZ 25 5 2 W00011500 SHP PUMP BELT 50HZ 5HP PUMP BELT 60 HZ 26 5 1 00017811 GSKT AV SV2 00 2 25 VELOMOID 27 5 1 W00017812 GSKT AV SV2 50 3 00 VELOMOID 28 5 1 00001958 PLGR 2 86PD EPT BLK 3 8 16 CS 29 5 1 W00017529 CYL AIR S1288 2 1 4 20 HOLES CYL AIR 13818A 30 5 1 A0547953 SW VAC SET 14HG Conveying System Mechanical Components Chapter 2 Functional Desc
34. ATTACHMENT wy COMPRESSED AIR LINE SINGLE LINE L Y TUBE 2 222 MATERIAL LINE p 2 Ne 2 BOLTED COUPLER 2 VACUUM LINE f 2 w ncm ff REMOTE Pr PROPORTIONING VF TF 6015 VACUUM VALVE HOPPER WITH P SILO MOUNT 5 VFC SERIES N Rea Lil AG Z S MATERIAL CUSTOMER S SS PROBE GAYLORD VACTRAC VACUUM CUSTOMER S MACHINES PUMP TAKE OFF COMPARTMENT Material Check Valves in Single Line Y Tube Systems Check valves are a critical feature on single line Y systems You must have a check valve installed on the material inlet inside the receiver on all vacuum hoppers in single line Y installations Check valves must open when the receiver is being loaded and seal to prevent a vacuum leak when other hoppers are being loaded Vacuum receivers for these systems have a special factory installed extended material inlet tube to hold the check valve The check valve must not be pressed too far onto the inlet stub to prevent proper sealing The hinge of the check valve should be up to prevent material from being deflected up into the vacuum hopper filter Do not allow vacuum receivers with check valves to be over filled to a point above the bottom of the check valve Over filling prevents the check valve from sealing and creates a vacuum loss Adjust the conveying time on Time Fill systems to prevent this from happening Inspect periodically for erosion or wear Replace as required Convey
35. BC SEE NOTE 5 5 75 Dimensions inches SRC SSR CSR 12 11 10 4 5 16 32 T Eta Metric Standards Dimensions in cm Model SRC Liters SSR CSR 08 23 16 45 5 167 0 3125 8 00 mm diameter holes two 2 places equally spaced 02 06 76 140 04 11 46 89 30 5 102 1 4 0 2500 6 35 mm diameter holes six 6 places equally spaced I is standard mounting hole location Conveying System Mechanical Components Chapter 2 Functional Description 69 of 170 Figure 32 SRC 30 60 SSR CSR85 170 Stainless Steel Vacuum Receiver Dimensions SRC60 SSR CSR80 Vacuum Receiver shown 22 000 22 PLACES 5 16 DIA THRU ON 15 DIA 3 12 HOLES EQUALLY SPACED D ae Flange 14 Diameter Cut Out e SRC SSR CSR Metric Standards Dimensions in cm Model Liters SRC SSR CSR Zr 0 3125 8 00 mm diameter holes two 2 places equally spaced 1 47 0 2500 6 35 mm diameter holes six 6 places equally spaced I is standard mounting hole location Conveying System Mechanical Components Chapter 2 Functional Description 70 of 170 Figure 33 SRC SSR CSR AV Drawing SRC16 SSR CSR45 AV 5 Conveying System Mechanical Components Chapter 2 SRC16 SS
36. Chamber esses 82 FC Series Bag Style Filters 200000000000000 86 ACA Series Filter Chambers nennen nnn 89 AFC S SFC S CFC S Series 0 0 0 0 11 1 0 06 92 Take Off Compartments Pickup Tubes 95 2 4 Safety Devices and Interlocks 98 CHAPTER 3 INSTALLATION 100 3 1 Uncrating the Equipment isset ennta 100 3 2 Rigging and Placing Mechanical Components 100 Installing the Pump Package 100 Installing the Control Panel enne 103 Installing Material Vacuum Tubing 2 2 0 200 00000000000000 103 Installing VFC SFC CFC or FC Filter Chambers 108 Installing ACA Series Filter Chambers 109 Conveying System Mechanical Components Installing Vacuum Receivers and Inventory Vacuum Receivers 110 Installing the Safety 220000222 2 2 22 000 000000 000000000 a 110 Retrofit Kit for Filter Chambers nen 112 3 3 Compressed Air Blowback Connection 113 3 4 Implosion Blowback Connection
37. Delay time set to zero or insufficient dump delay time Set dump delay time to the time it takes the largest vacuum hopper in the system to dump Dusty material Optional cyclone separator or low head separator may be needed Consult sales rep Consult sales representative Dusty material Optional compressed air filter cleaning may be needed on filter chamber No material demand at receivers if none of the amber lights on the optional light board are lit Consult sales representative Normal operation Pump packages shut off thirty 30 seconds after no demand is detected for the time programmed The on line receivers are not assigned to the pumps that are on line The alarm is triggered every time an alarm message displays Reconfigure the control panel assigning the pumps to the desired hopper In cases where numerous alarm conditions occur alarm messages build up in the display buffer Each time one is released from the buffer the alarm sounds The operator may Press the silence button after each message Disable the alarm using the control panel keypad Cancel No Convey alarm s Correct the problem causing the alarm Alarm will not trigger again until another high vacuum condition occurs If multiple alarm messages are in the buffer the button may need to be pressed a few times To cancel No Convey alarm s e the problem receive
38. Figure 18 APC SPD CPD Spare Parts Drawing APC SPC CPC Centrifugal Pumps Models 3 5 6 5 amp 11 Hp Centrifugal blower Cartridge filter Vent valve Junction box with starter mounted on unit Conveying System Mechanical Components Chapter 2 Functional Description 53 of 170 Figure 19 Centrifugal Pump Dimensions j 7 ra gt A S 8 VEU N J E 4 G pecie size Dimensions APC SPC CPC F c n E 38 45 90 48 At 460 3 60 54 of 170 Chapter 2 Functional Description Conveying System Mechanical Components Figure 20 APC SPC CPC Centrifugal Vacuum Pump Spare Parts List List Qty Model No Part No Description APC SPC CPC 1 1 3 5 6 5 W00000145 O RING 2 1 3 5 6 5 W00013524 VALVE PLUNGER 3 1 3 5 6 5 W00017811 GSKT AV SV2 00 2 25 VELOMOID 4 1 3 5 6 5 11 A0069307 AIR TUBING 5 1 3 5 6 5 11 A0547079 VACUUM GAUGE 6 1 3 5 6 5 11 35086K TUBING ELBOW 7 1 3 5 6 5 11 W00013961 AIR REGULATOR 8 1 3 5 6 5 11 W00017552 CYLINDER SEAL KIT 9 1 3 5 6 5 11 W00017688 CYL AIR S1311 1 515HP 2HOLE CYL AI
39. Figure 79 Typical APDB SPDB CPDB 5 15 Series Junction Box Wiring Diagram 120 VAC i a ABBBCDEFGHHHJMNPR 3 REF LOCATION ONLY SEE NOTE 5 5 F M PANEL SONT ONCUT CURRENT 8944 RUS SRAMETRCAL 480V WAM SEE CONTROL SCHEMATIC FOR WRE DEVICE DETAILS 1 cust FURNISHED M N gem u convey Pune READS FROM LEFT TO REFERENCE ONLY Moon ta ps A Nus M cont ser NOTES e L 1 USER DEFINED ALARM NORMALLY OPEN E 2 POWER WIRING BLK MTW 90C REFER TO DWG 40575921 amp 22 FOR AWG 3 CONTROL WIRING RED 18 AWG 4 GRD NEUTRAL WIRING 18 AWG WHITE 5 ELBOW CONDUIT CONNECTOR TO BE ASSEMBLED TO MOTOR JUNCTION BOX DURING FINAL ASSY MCP OVERLOAD ADJUSTMENT EQUALS THE FULL LOAD AMPS FLA REFERENCE omy lt THE MOTORS DATA NAMPLATE 7 REFER TO DRAWING A0573921 amp 22 FOR MCP SELECTION nw 1L B s LEGEND E RE agnos por Ta LOCKS mews ROUND nd aay VENT eYPASS
40. Receiver Exploded View Post May 2003 63 27 SRC30 60 SSR CSR85 170 Spare Parts List 64 65 28 5 01 SSR CSRO3 Series Vacuum Receiver Exploded View 66 29 SRHO01 SSR CSRO3 Series Vacuum Receiver Spare Parts List 67 30 SHRO01 SSR CSRO3 Series Dimensions 68 31 SRCO02 16 SSR CSRO06 45 Series Dimensions 69 32 SRC30 60 SSR CSR85 170 Dimensions 70 33 SRC SSR CSR AV 5 and AV 10 Spare Parts Drawing 71 34 SRC SSR CSR AV 5 and AV 10 Spare Parts List 72 35 TV VF Flange Mount Vacuum Receiver Specifications 74 36 TF VF Suspension Mount Vacuum Receiver Specifications 75 37 TF VF Silo Mount Vacuum Receiver Specifications 76 38 TF VF Vacuum Receiver Spare Parts List Models TF VF30X to TF VF60X 77 39 Typical Atmospheric Valve 78 40 Atmospheric AV Series Valves Spare Parts List 78 79 41 Typical Sequence T Valve 80 42 SV Sequence Series Sequence Valve Spare Parts List 80 81 43 SFC CFC Series Filter Chamber Spare Parts List 83 84 Conveying System Mechanical Components Vill 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 VFC SFC CFC Vortex Filter Chamber Specifications amp Dimensions FC Series Filter Chambers Dimensions FC Series Filter Chamber Spare Parts List ACA Series Filter Chamber Spare Parts List Typical ACA251 Series Filter Chamber Drawing AFC S SFC S CFC S Series Filter Chambers Compressed Air Blo
41. at the upper right corner for positive and negative wire connections Be sure the solenoid and proximity switch es if supplied on vacuum receivers are the same voltage 24 VDC or 115 VAC as the conveying system control panel control voltage Consult the control panel serial tag and the solenoid valve nameplates Wire size depends on control voltage distance number of vacuum receivers and the number of wires in each raceway Consult a qualified electrician Properly ground each receiver to reduce static build up generated by material conveying Conveying System Mechanical Components Chapter 3 Installation 124 of 170 Figure 70 Volume Fill Time Fill Vacuum Receiver Wiring Connections 115 VAC Control Circuit SOL Neutral Neutral Vacuum ses valve From controller output for From controller output for _ vacuum sequence valve solenoid 115 VAC ee To controller input for switch To controller input for Hopper Full Bin Full switches 151 Bin Full switch Vacuum Receiver Time Fill Neutral From controller output for vacuum sequence valve solenoid d To controller input for Bin Full switch Vacuum Receiver Time Fill when using a proximity switch as a Bin Full Demand switch Conveying System Mechanical Components Chapter 3 Installation 125 of 170 Figure 71 Volume Fill Time Fill Vacuum Receiver Wiring Connections 24 VDC Control Circuit 24 VDC 24 VDC sot Vacuum
42. by pulling it away and keeping the indicator knob vertical The maximum amount of material can convey when the reference hole on the adjustable inner tube is outside the edge of the outer tube Vary the amount of material conveyed by rotating the inner adjustable tube To clean out material in the FCO 1 5MD model fast take off compartment unscrew the plug at the bottom Installing the Powder Check Adapter Box Style EVTO FEVTO only The powder check adapter is usually factory installed When installing the powder check adapter make sure you install it on the tube stub as shown below Remove the filter on the take off compartment and install the adapter using the four screws provided then replace the filter No other adjustments are required Conveying System Mechanical Components Chapter 3 Installation 118 of 170 Figure 67 Typical Powder Check Adapter Customer horizontal take off compartment 1 2 X 3 16 13 mm x 4mm gasket Internal check valve Filter Conveying System Mechanical Components Chapter 3 Installation 119 of 170 3 5 Compressed Air Connections Making ACA Series Filter Chamber Compressed Air Connections To provide proper filter bag cleaning make sure that you regulate the compressed air supply to 80 psig 551 6 kPa 5 52 bars Air consumption depends on frequency and length of
43. discharge ports and the manifold Y tubes A plug must be put in the last sequence valve on the vacuum header to prevent vacuum loss If atmospheric valves are used you must terminate the vacuum line at the last atmospheric valve Multiple Line System Piping Considerations Multiple line systems have separate material lines for each material to allow different types of materials to be conveyed Multiple line systems have separate pickup devices for each vacuum hopper Materials are often loaded from beside the processing machine from gaylords grinder takeoffs and storage bin takeoffs Figure 59 Typical Multiple Line System Installation OPTIONAL ATMOSPHERIC VALVE ATMOSPHERIC VALVE VF TF SERIES COMPRESSED AH AIR LINE HOPPER 2 XY N ATMOSPHERIC VALVE 4 lt lt VY 2z xt N VF TF SERIES VACUUM HOPPERS VACUUM PUMP d 4m WN LZ VACTRAC VFC SERIES FILTER CHAMBER A VF TF_601 S VACUUM HOPPER WITH 52225 SILO MOUNT h Y REMOTE PROPORTIONING VALVE CUSTOMER S y MACHINE PLENUMS CUSTOMER S GAYLORD TAKE OFF COMPARTMENT Conveying System Mechanical Components Chapter 3 Installation 104 of 170 Single Line Y Tube System Considerations Single line Y piping systems use a common material line for all vacuum receivers connected to a pump and are typically used to convey material from a central supply to several stations If you are installing a s
44. for all stations connected to a pump package material flow is controlled by sequence T or atmospheric valves operated by the control panel When installing material vacuum tubing take the following into consideration Vacuum leaks anywhere in the system reduce system capacity Keep the number of material tube bends elbows Y tubes and vacuum T tubes to a minimum for maximum system capacity Use long radius tube bends on material lines Keep the total length of material conveying flex hose to a minimum Long flex hose material runs reduce system capacity Vertical material tubing runs should be straight up Inclined runs can reduce capacity Support tubing about every ten feet with straps pipe hangers or brackets Tube joints must be rigid to prevent vacuum or material leaks Cut tube ends square and chamfer edges smooth Use a fixed band saw or power miter saw when making cuts You can use a tubing cutter on aluminum tubing but you need to use a saw with a carbide or diamond impregnated saw blade when cutting stainless steel Chamfer outer and inner edge cuts with a die grinder or a hardened rasp file Clean all tubing after cutting and before assembly Dampen a rag in a non volatile cleaning solvent and run it through all tubing and couplers to remove sediment from shipping or cutting Run a quantity of low grade material through new lines to remove any remaining sediment then discard the material immediate
45. hopper Set the conveying time to a few seconds less Refer to enclosed Control Panel Manual Maximum conveying times are too long Volume Fill only and the Receiver Full proximity switch es are not being recognized by the PLC Poor take off adjustment Vacuum receivers are being Conveying times are too short Time Fill only See control panel s O amp I Check proximity sensors for proper operation and proper wiring to PLC Repair Re set the conveying times to reasonable times Re adjust if needed see Page 86 Observe and time the hopper s when loading Note the time needed to fill a hopper Set the conveying time to a few seconds more under filled Vacuum line leak Find and repair leak No material to convey Make sure pickup probe is buried in material source Conveying System Mechanical Components Vacuum filter is plugged Chapter 6 Troubleshooting Clean and or replace filter 156 of 170 Problem Possible Cause Possible Remedy Filter chamber filter cartridge is becoming obstructed too frequently by fines and dust Pumps and receivers are on line but the pumps are not conveying material Refer to enclosed Control Panel Manual for specific instructions Optional audible visual alarm continues to signal after the Press To Silence button is pressed Refer to enclosed Control Panel Manual for specific Instructions Dump
46. hose Connector 90 deg elbow for 4 OD poly tube Connector straight for OD copper tube Connector 90 deg for OD copper tube Connector straight for OD copper tube Elements filter inlet silencer Gauge vacuum Gasket valve end cap mounting Gasket air cylinder mounting Hose rubber 472 ID x 4 long Silencer horizontal Silencer UH 4 vertical O ring 4 ID x 4 OD x thick O ring 84 ID x 8 OD x 1 thick Plunger upper and lower valves Regulator air pressure Seal valve air entrance fitting Stat O Seal Screen exhaust muffler Solenoid valve 24 VDC vacuum vent Solenoid valve 115 VAC kay valve Solenoid valve 24 VDC kay valve Sheave blower less bushing 30 hp Sheave motor less bushing 25 hp Sheave motor less bushing 30 hp Tubing copper OD per foot Vacuum switch 14 Hg Valve assembly lower Refer to the Bill of Materials report included in the Customer Information Packet NOTICE for a complete listing of parts Conveying System Mechanical Components 0 169 of 170 7 4 Technical Assistance Parts and Service Department The ACS Customer Service Group will provide your company with genuine OEM quality parts manufactured to engineering design specifications which will maximize your equipment s performance and efficiency To assist in expediting your phone or fax order please have the model and serial number of your unit when you contact us A customer
47. in use Turn the switch to the OFF position or unplug it from the power source Maintenance Responsibility Proper maintenance is essential to safety If you are a maintenance worker you must make safety a priority to effectively repair and maintain equipment Before removing adjusting or replacing parts on a machine remember to turn off all electric supplies and all accessory equipment at the machine and disconnect and lockout electrical and pneumatic power Attach warning tags to the disconnect switch and air shutoff valve When you need to perform maintenance or repair work on a conveying system above floor level use a solid platform or a hydraulic elevator Ifthere is a permanently installed catwalk on your conveying system use it The work platform should have secure footing and a place for tools and parts DO NOT climb on the conveying system machines or work from ladders If you need to repair a large component use appropriate handling equipment Before you use handling equipment portable A frames electric boom trucks fork trucks overhead cranes be sure the load does not exceed the capacity of the handling equipment or cause it to become unstable Carefully test the condition of lifting cables chains ropes slings and hooks before using them to lift a load Be sure that all non current carrying parts are correctly connected to earth ground with an electrical conductor that complies with current codes Install i
48. included with the conveying system 26 The machine is not equipped with cableless controls 27 Color coded harmonized power cord is sufficient for proper installation Conveying System Mechanical Components 0 163 of 170 7 2 Drawings and Diagrams Figure 84 Non Reversing Valve Cycle of Operation VTP APD SPD CPD Pumps AOJ AIR REGULATOR SET FOR VACUUM RELIEF VACUUM GAGE ENERGIZED FROM VTP SYSTEM XPD VACUUM MUFFLER COMPRESSED AIR CONNECTION MIN 50 PSIG FILTER AND LUBRICATOR REQUIRED DE ENERGIZED VACUUM DE ENERGIZED EALS BLOWBACK ENERGIZED EXHAUST DE ENERGIZED IDLE ALSO AIR OR COIL FAILURE PUMP IDLE LOW AR PRESSURE DE ENERGIZED A0535302 Conveying System Mechanical Components 0 164 of 170 Figure 85 Equipment Cycles
49. installed bags can rub together or against filter chamber walls resulting in excessive wear Abrasion on the filter bags near the air inlet area indicates that a dust impingement baffle may be required High Temperature If operating temperatures are above the recommended limit for filter bag material damage may result Consult the Service Department for assistance if difficulties occur Conveying System Mechanical Components Chapter 5 Maintenance 153 of 170 Chapter 6 Troubleshooting 6 1 Introduction The utmost in safety precautions should be observed at all times when working on or around the machine and the electrical components All normal trouble shooting must be accomplished with the power off line fuses removed and with the machine tagged as out of service The use of good quality test equipment cannot be over emphasized when troubleshooting is indicated Use a good ammeter that can measure at least twice the AC and DC current that can be encountered for the machine Be sure that the voltmeter has at least minimum impedance of 5 000 OHMS per volt on AC and 20 000 OHMS per volt on DC scales Popular combination meters VOM and VTVM can be selected to provide the necessary functions Before making haphazard substitutions and repairs when defective electrical components are malfunctioning we recommend that you check the associated circuitry and assemblies for other defective devices It is common to replace the obviously da
50. nennen 113 Adjusting the Vacuum Receiver Counterbalance 116 Installing the Pickup 116 Installing the Grinder Take off 117 Installing and Adjusting the Take off Compartiment 117 Adjusting Fast Take off FCO Compartments sse 118 Installing the Powder Check Adapter Box Style EVTO FEVTO only 118 3 5 Compressed Air Connections i nennen 120 Running Remote Proportioning Valve or Proportioning Vacuum Receiver Compressed Air LINES u sisata alban aarti ED Le Qu 122 3 6 Electrical Connections erce T rrr rennen 123 Making ACA Series Filter Chamber Electrical Connections 123 Making Pump Power Drop Wiring Connections 123 Making Control Panel Power Drop Wiring Connections 123 Connecting the Control Panel to Vacuum Receivers 124 Installing Station Bypass Switches ssssssssssssssse enne 127 Connecting the Control Panel to the Pump 127 3 7 Initial Start up i t ern 137 Making Startup Checks 137 Adjusting Sig
51. o L3 L3 VO TRIPPED oO 5 96 98 oL moucommoussoweg 1 FORPUMP MOTOR STARTER LL ele 5 11 n T2 MTR 115 LJ TO CONTROLLER INPUT FOR vs NAG s d gt PUMP HIGH VACUUM TOCONTR OLLERINPUT FOR PUMP HIGH VACUUM a NEUTRAL oL A O O FROM CONTROLLER OUTPUT M VACUUM PUMP FORMOTOR STARTER 96 795 A2 M MOTOR STARTER SOLA FROM CONTROLLER OUTPUT VACUUM FORVACUUM PUNP SOLE NOID SOLENOID ON SUB PANEL LAYOUT AND CONNECTION DIAGRAM SOLB BLOWE ACK SOLENOD 115 AND DC FROM CONTROLLER OUTPUT i ONPUMP FORPUMP BLOWBACK SOLENOID CONTROL WIRING LEGEND JUNCTION BOX ON VACUUM PUMP 115V AC CONTROL VOLTAGE FIELD WRING INTERNAL WIRING vs TO CONTROLLER INPUT FOR VIS PUNP HIGH VACUUM WIRE LUG 904 00 oL n FROM CONTROLLER OUTPUT N am VACUUM PUMP FORMOTOR STARTER 95 Al MOTOR STARTER SOLA FROM CONTROLLER OUTPUT VACUUM FORVACUUM PU MP SOLE NOID SOLENOID ON PUMP SOLB BLOWBACK SOLENOID FROM CONTROLLER OUTPUT m ONB ME FORPUMP BLOWB ACK SOLENOID CONTROL WIRING JUNCTION BOX ON VACUUM PUMP 24V DC CONTROL VOLTAGE N O TI C This information is shown for reference only Refer to the electrical Schematics that were supplied with your equipment and controls for specific wiring information Conveying System Mechanical Components Chapter 3 Installation
52. on Secure the air cylinder to the end plate using the four 4 socket cap screws Screw a new plunger on the air cylinder shaft secure it with the cotter pin Place a new gasket on the end plate secure the end plate Reattach the upper cap to the air cylinder using two 2 socket cap screws Reinstalling Upper Valves 1 2 4 Replace the O rings in the machined body Position the valve on the blower inlet making sure the valve seats properly Tighten the set screws that secure the valve to the blower inlet Reconnect the valve inlet to the incoming vacuum line and the lower valve with the hose Tighten the clamps Reconnect the compressed air line to the vacuum relief regulator Maintaining Lower Valves 5 to 15 HP 3 73 11 19 kW VTPB Units Removing Lower Valves 1 Turn off and lock out the power switch for the vacuum power unit Disconnect and lock out the power main to the unit make sure to follow applicable safety regulations Turn off compressed air Disconnect the copper compressed air line to the lower valve at the lower valve body Loosen the hose clamps that connect the valve to the T Y tube and slide the hose back On units with optional sound enclosures loosen the hose clamps between the discharge silencer and the U bend Remove the screws holding the discharge silencer to the base of the vacuum power unit and take off the discharge silencer On units with optional sound enclosures remove the scr
53. replacement parts list is included in this manual for your convenience ACS welcomes inquiries on all your parts needs and is dedicated to providing excellent customer service For immediate assistance please contact North Central and South America 8am 5pm CST 1 800 483 3919 for drying conveying heating and cooling and automation For size reduction 1 800 229 2919 North America emergencies after 5pm CST 847 439 5855 North America email acsuscanadacustserv corpemail com Mexico Central amp South America Email acslatinamericacustserv corpemail com Europe Middle East amp Africa 48 22 390 9720 Email acseuropecustserv corpemail com India 91 21 35329112 Email acsindiacustserv corpemail com e Asia Australia 86 512 8717 1919 Email acsasiacustserv corpemail com Sales and Contracting Department Our products are sold by a worldwide network of independent sales representatives Contact our Sales Department for the name of the sales representative nearest you Let us install your system The Contract Department offers any or all of these services project planning system packages including drawings equipment labor and construction materials and union or non union installations For assistance with your sales or system contracting needs please Call North Central and South America 1 262 641 8600 or 1 847 273 7700 Monday Friday 8am 5pm CST Europe Middle East Africa 48 22 390 9720
54. the electrical Schematics that were supplied with your equipment and controls for specific wiring information Conveying System Mechanical Components Chapter 3 Installation 135 of 170 Figure 81 Typical VTTV Series Junction Box with Fused Disconnect Wiring Diagram GRD o TOTERMNAL A NEUTRAL ON MOTOR STARTER M _ FI il FFOML4 2 AID L3 Hert CUNT Mom nian d Arbor EM OF ANEUTRAL SOLENOID c FIOM CONTROLLER OUTFUT e m F ORMOTOR SARER r 1 DISC 3PHASE 4WIRE SERM CE BE PROVIDED BYCUSTOM ER E WHOA u Bi e 12 oo 45 2H P PUNP FU 8 1254 E P oO T3 O am H iy e FROMDISC 1 TOTERMNAL 5 Disc L oN owRLom OL m3 POWER WIRING WITH DISCONNECT SWITCH 1 L2 L3 Ti T2 T3 ce 112 ANDL3 TOM ORR ON MOTOR STARTER M DISC NEUTRAL Die oL A VAQUUM PUMP FROM CONTROLLER OUTPUT ME MOTOR STARTER FO R PUMP MOTOR STARTER 96 95 A2 A1 poca
55. the solenoid valve wiring in the order shown in the electrical schematic wiring diagram supplied in your Customer Information Packet The order of wiring determines the sequence of the filter bag cleaning air pulses Making Pump Power Drop Wiring Connections Pump packages are connected to a three phase power supply Bring properly sized power leads in conduit to the contacts in the junction box of each pump package in the system Complete the pump wiring connections by performing the following Install a properly sized fused disconnect switch with lockout on the main lines to each vacuum pump package This is recommended even for pumps with optional fused disconnects Check the serial tag for voltage and amperage requirements On 60 Hz units voltage supplied to the unit must be within plus or minus ten percent 10 of the serial tag value on 50 Hz units within plus or minus five percent 5 of the serial tag value Phase imbalance must be less than 2 in accordance with NEMA MG1 14 32 Ground the unit for operator safety and equipment protection Making Control Panel Power Drop Wiring Connections Plug the controllers power cord into a properly grounded 3 slot 115 1 60 VAC or 230 1 60 VAC receptacle as specified on the control panel serial tag and the enclosed controller Operation and Instruction manual The control enclosure draws less than 5 amps during normal operation at 115 1 60 VAC Conveying System Mechanical Co
56. time fill system conveys material to an on line vacuum receiver for a pre set time period When this interval elapses the controller conveys material to the next on line vacuum receiver Volume Fill Systems A volume fill system conveys material to an on line vacuum receiver until the material level activates the proximity switch in the vacuum receiver or a preset time elapses When either of these conditions occur the controller conveys material to the next on line vacuum receiver Conveying Distance Vacuum hoppers and Low Head Separators are installed over the material delivery point The Vacuum Power Unit and material pick up device however can be installed some distance from the delivery point This distance is dependent upon the power unit chosen and the total equivalent feet required to convey the material The manufacturer s Engineering Department can advise you on your system s capabilities given the system make up distance material and desired conveying rates Equipment Cycle Our bulk material conveying systems are used for automatic pneumatic handling of most free flowing dry pelletized powder granular materials Add a Low Head Separator and fine powders can be conveyed Most systems are custom designed using standard components A positive displacement blower draws air through the non reversing valves on the Vacuum Power Unit See Figure 9 on page 34 The vacuum is drawn through a filter chamber to prevent ma
57. write us for a receipted transportation bill Advise customer service regarding your wish for assistance and to obtain an RMA return material authorization number If the Shipment is Not Complete Check the packing list as back ordered items are noted on the packing list You should have Mechanical Components of Conveying System Bill of lading Packing list Operating and Installation packet RA A A Electrical schematic and panel layout drawings Component instruction manuals Re inspect the container and packing material to see if you missed any smaller items during unpacking If the Shipment is Not Correct If the shipment is not what you ordered contact the shipping department immediately For immediate assistance please contact the correct facility located in the technical assistance section of this manual Have the order number and item number available Hold the items until you receive shipping instructions Conveying System Mechanical Components iii Returned Material Policy Do not return any damaged or incorrect items until you receive shipping instructions from the shipping department Credit Returns Prior to the return of any material authorization must be given by the manufacturer A RMA number will be assigned for the equipment to be returned Reason for requesting the return must be given ALL returned material purchased from the manufacturer returned is subject to 15 75 00 minimum restocki
58. 0 Spare Parts List AV2 Model Part Number Description AV2 W00000145 ORNG BUNA70 1 984ID X 0 139CS AV2 W00017811 GSKT AV SV2 00 2 25 VELOMOID AV2 W00017688 CYL AIR S1311 1 5 15HP 2 HOLE CYL AIR 2HLE OP CYL ROD END AV2 W00013524 PLGR 2 380D EPT BLK 3 8 16 CS SOLENOID A0556722 SOLV 3WAY 24VDC 1 8NPT CV 15 CV 15 NPT VALVES CND CONN SOLENOID A0556723 SOLV 3WAY 120VAC 1 8NPT CV 0 17 1 2NPT VALVES CND CONN Spare Parts List AV2 25 Model Part Number Description AV2 25 W00001470 ORNG 2 1 20D X 2 1 40D AV2 25 W00017811 GSKT AV SV2 00 2 25 VELOMOID AV2 25 W00017688 CYL AIR S1311 1 5 15HP 2 HOLE CYL AIR 2HLE OP CYL ROD END AV2 25 W00013524 PLGR 2 380D EPT BLK 3 8 16 CS SOLENOID A0556722 SOLV 3WAY 24VDC 1 8NPT CV 15 CV 15 NPT VALVE CND CONN SOLENOID A0556723 SOLV 3WAY 120VAC 1 8NPT CV 0 17 1 2NPT VALVE CND CONN Spare Parts List AV2 5 Model Part Number Description AV2 5 W00001045 ORNG BUNA70 2 484ID X 0 139CS AV2 5 W00017812 GSKT AV SV2 50 3 00 VELOMOID AV2 5 W00017688 CYL AIR S1311 1 5 15HP 2 HOLE CYL AIR 2HLE OP CYL ROD END AV2 5 W00001958 PLGR 2 860D EPT 3 8 16 CS SOLENOID A0556722 SOLV 3WAY 24VDC 1 8NPT CV 15 CV 15 NPT VALVE CND CONN SOLENOID A0556723 SOLV 3WAY 120VAC 1 8NPT CV 0 17 1 2NPT VALVE CND CONN Spare Parts List AV3 Model Part Number Description AV3 W00001738 ORNG BUNA70 2 984ID X 0 139CS AV3 W000178
59. 001958 PLGR 2 860D EPT BLK 3 8 16 CS Spare Parts List model VTP SPC CPD10 Model Part Number Description 10 W00052044 BLOW ROOTS 45RAI 7 5 10HP 10 W00050867 VLV ATMOS ASSY 3 0 10 W00017812 GSKT AV SV2 50 3 00 VELOMOID 10 A0547953 SW VAC SET 14HG 10 A0556722 SOLV 3WAY 24VDC 1 8NPT CV 15 NPT CND CONN 10 A0556723 SOLV 3WAY 120VAC 1 8NPT CV 17 1 2NPT CND CONN 10 W00017529 CYL AIR S1288 2 1 4 20 HOLES CYL AIR 13818A 10 W00001958 PLGR 2 860D EPT BLK 3 8 16 CS Spare Parts List model VTP SPC CPD15 Model Part Number Description 15 W00052045 BLOW ROOTS 56RALISHP VAC UNIT 15 W00050867 VLV ATMOS ASSY 3 10 15HP 15 W00017812 GSKT AV SV2 50 3 00 VELOMOID 15 A0547953 SW VAC SET 14HG 15 A0556723 SOLV 3WAY 120VAC 1 8NPT CV 17 1 2NPT CND CONN 15 A0556722 SOLV 3WAY 24VDC 1 8NPT CV 15 NPT CND CONN 15 W00017529 CYL AIR S1288 2 1 4 20 HOLES CYL AIR 13818A 15 W00001958 PLGR 2 860D EPT BLK 3 8 16 CS Conveying System Mechanical Components Chapter 2 Functional Description 25 of 170 Spare Parts List model VTP SPC CPD20 Model Part Number Description 20 W00052046 BLOW ROOTS 68RAI 20HP VAC UNIT 20 A0538211 VLV ATMOS ASSY 4 5 20 W00018017 GSKT VELOMOID 25 30HP NON R VL 20 W00017812 GSKT AV SV2 50 3 00 VELOMOID 20 A0547953 SW VAC SET 14HG 20 A0556722 SOLV 3WAY 24VDC 1 8NPT CV 15 NPT CND CONN 20 A
60. 0556723 SOLV 3WAY 120VAC 1 8NPT CV 17 1 2NPT CND CONN 20 W00017529 CYL AIR S1288 2 1 4 20 HOLES CYL AIR 13818A 20 W00001958 PLGR 2 860D EPT BLK 3 8 16 CS Spare Parts List model VTP SPC CPD30 Model Part Number Description 30 W00052046 BLOW ROOTS 88RAL30 HP VAC UNIT 30 A0538211 VLV ATMOS ASSY 4 5 30 W00018017 GSKT VELOMOID 25 30HP NON R VL 30 W00017812 GSKT AV SV2 50 3 00 VELOMOID 30 A0547953 SW VAC SET 14HG 30 A0556722 SOLV 3WAY 24VDC 1 8NPT CV 15 CND CONN 30 A0556723 SOLV 3WAY 120VAC 1 8NPT CV 17 1 2NPT CND CONN 30 W00017529 CYL AIR S1288 2 1 4 20 HOLES CYL AIR 13818A 30 W00001958 PLGR 2 860D EPT BLK 3 8 16 CS Conveying System Mechanical Components Chapter 2 Functional Description 26 of 170 Figure 5 Model 5 30 Series Pump Dimensions B G Dimensions inches VTP PD CPD hp A Ge Dimensions cm VTPSPDCPD KW B c 1085 0109 ea asss 75 56 53 1 1277 64 10 60 12 Conveying System Mechanical Components Chapter 2 Functional Description 27 of 170 Pumps APD SPD CPD Series Models 5 7 5 10 15 Options Support base Positive displacement blowe
61. 1 Connector 90 deg for OD copper tube W00001135 Connector straight for 1 OD poly tube W00001043 W00003816 Hose rubber 272 ID x 31 long Sheave blower less bushing 7 hp unit Sheave motor less bushing 7 hp unit Sheave motor less bushing 7 hp unit O ring 2 ID O ring 3 ID O ring 44 ID Pin cotter 1 4 Tubing polyethylene OD Tubing copper 1 2 OD Seal air entrance fitting W00014988 Solenoid valve 115 VAC vacuum vent 00017802 Valve assembly upper W00014987 Solenoid valve 24 VDC vacuum vent Refer to the Bill of Materials report included in the Customer Information Packet N O TI CE for a complete listing of parts Conveying System Mechanical Components 0 167 of 170 Figure 88 Vacuum Power Units 25 to 30 hp 18 65 22 38 kW Models Exploded View 3 2 0535304 Conveying System Mechanical Components 0 168 of 170 Figure 89 Vacuum Power Units 25 to 30 hp 18 65 22 38 kW Spare Parts List Air cylinder upper valve Air cylinder seal replacement kit for W00017919 lower valve air cylinder Air cylinder seal replacement kit for W00017918 upper valve air cylinder Belt drive 25 hp 2 required Belt drive 30 hp 2 required Bushing blower 25 hp units Bushing blower 30 hp units Bushing motor 25 hp and 30 hp units Clamp hose for 4 ID
62. 1 z 3 4 ON ON OFFOFFOFFOF OFFOFFOFF OFFOF OFFOF OPEN OPEN OPEN OPEN 12 PULSES 11 PULSES 10 PULSES 9 PULSES 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 ON ON TON ON ON ONTON ON OFFOFF OFF OFF OFF OFF OFF OPEN OPEN OPEN OPEN 8 PULSES 7 PULSES 6 PULSES 5 PULSES 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 ON ON ON ON JON ONDN ON OFFOFFOF OFFOF OFF OF 4 PULSES 3 PULSES 2 PULSES 1 PULSE 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 ON ON ON ON ON ON ONION ON ON OFFOF OF OF OPEN OPEN OPEN OPEN A0542161 Conveying System Mechanical Components Chapter 3 Installation 138 of 170 Starting ACA Series Filter Chamber Units With all adjustments complete turn on clean dry oil free compressed air and regulate to 60 psi to 80 psi 414 kPa to 552 kPa Turn the power on off switch to ON the unit then automatically self cleans the filter bags An indicator light on the control box for Model 91 93 151 153 and 251 253 ACA filter chambers illuminates each time a compressed air pulse is directed into a filter bag If for any reason the power is turned off wait at least three 3 seconds to reset During initial startup you ll note some dusting occurring at the clean air exhaust N O C E This condition is normal with new filter bags until the exterior surfaces of the bags become evenly coated with dust particles which prevents fine material from passing through the filter bag pores This dustin
63. 12 GSKT AV SV2 50 3 00 VELOMOID AV3 W00017688 CYL AIR S1311 1 5 15HP 2 HOLE CYL AIR 2HLE OP CYL ROD END AV3 W00001958 PLGR 2 860D EPT BLK 3 8 16 CS SOLENOID A0556722 SOLV 3WAY 24VDC 1 8NPT CV 15 CV 15 NPT VALVE CND CONN SOLENOID A0556723 SOLV 3WAY 120VAC 1 8NPT CV 0 17 1 2NPT VALVE CND CONN Conveying System Mechanical Components Chapter 2 Functional Description 79 of 170 Sequence T Valves Models SV1 5 SV2 SV2 25 SV2 5 SV3 SV4 SV4 5 SV5 Mount in vacuum header piping above vacuum hoppers to direct vacuum into hoppers Used with pumps that have blowback feature and critical dried resins because no atmospheric air is introduced when vacuum is relieved Compressed air operation Selection of black or white neoprene plungers or high temperature silicone plungers 24 VDC or 115 VAC control voltage solenoid Figure 41 Typical Sequence T Valve Distributed I O capability Figure 42 Spare Parts List SV Valves Spare Parts List SV1 5 Model Part Number Description SV1 5 W00000146 ORNG BUNA70 1 484ID X 0 139CS SVI 5 W00017807 GSKT AV SV1 50 VELOMOID SVI 5 W00051670 CYL AIR S1626 1 125 BORE I 5ST 5 1 5 W00001959 PLGR 1 610D EPT BLK 3 8 16 CS SOLENOID VALVE A0556722 SOLV 3WAY 24VDC 1 8NPT CV 15 CV 15 NPT CND CONN SOLENOID VALVE A0556723 SOLV 3WAY 120VAC 1 8NPT CV 0 17 1 2NPT CND CONN Conveying System Mechanical Components Chapter 2 Fu
64. 16 SSR CSR23 45 AL 3 00 CHART 3 IN OUT SOLENOID VALVE 18 732 00012 02 VLV SOL gt 5 8 GP 300 120V A0566361 VLV SOL 1 2 5 8 GP 300 24VDC Conveying System Mechanical Components Chapter 2 Functional Description 94 of 170 Figure 53 ACA Series Model 51 and 53 Low Boy Filter Assembly f gt approx CN JA We oo EE M E Wu aii 9200 OD 7 il 0 22 58 J J lt S gt _ Z 7 10 95 7 84 15 50 ID The air inlet can be sized to vacuum system requirements using available transitions Take Off Compartments and Pickup Tubes Take Off Compartment Models Grinder Takeoff Attachment style Filtered Expandable Vacuum Takeoff FEVTO style Expandable Vacuum Takeoff EVTO style Cleanout style Box style Fast Cleanout Vacuum style MTO MDT FCO Conveying System Mechanical Components Chapter 2 Functional Description 95 of 170 Figure 54 Typical Grinder Take Off Attachment oe cm a 1 4 dia holes 6 mm 4 places 2 1 2 B 3934 ue 43 8 1 2 4729 13mm 10 c cm 13 mm Figure 55 Typical Take Off Compartment
65. 17 x 4 wood supports Cut the steel banding 4 Use a pry bar to remove the blocks securing the unit to the skid 5 Lift unit from sides inserting forklift under the base The forks must be equidistant from the centerline of the unit and the unit must be balanced on the forks Lift slowly and only high enough to clear the skid Use a pry bar if necessary to carefully remove the skid from the unit 6 Lower slowly 7 Temporary hardware has been installed to prevent side panels from shifting in transit Remove hardware 8 Retain the crating material for reshipping the components in case hidden shipping damage is found Rigging and Placing Mechanical Components Conveying system installations vary depending on the application in plant distribution or rail car unloading single or multiple material line systems pellets or powders The sections on the following pages are general installation guidelines Installing the Pump Package Place the vacuum pump where you can have easy access to the mechanical components Choose a clean dry place where debris won t be drawn into the vent valve on top of the blower If you install the unit outside you must provide a weather shed to shelter the unit 1 Level the vacuum pump package Use shims as needed 2 Secure the vacuum pump package with appropriately sized bolts to the floor or mounting platform 3 Do not twist or warp the pump package base This can misalign the blower housing and
66. 230 460 3 60 380 415 3 50 and 575 3 60 are optional Adjustable motor base Compressed air operated mechanical high vacuum relief valve Vacuum gauge Vacuum switch for high vacuum protection Junction box with motor starter including overload protection Discharge silencer Fused disconnect in the junction box Distributed I O capability Sound enclosure Premium efficiency motors Re sheave for elevation 24VDC or 120 AC controls Spare Parts List model VTP SPD CPD 5 Model Part Number Description 5 W00052043 BLOW ROOTS 33RALSHP VAC UNIT 5 W00018378 VLV ATMOS ASSY 2 5 A0547953 SW VAC SET 14HG 5 W00017812 GSKT AV SV2 50 3 00 VELMOID gt A0556722 SOLV 3WAY 24VDC 1 8NPT CV 15 CND CONN 5 0556723 SOLV 3WAY 120VAC l 8NPT CV 017 1 25NPT CND CONN gt W00017529 41 51288 2 1 4 20 HOLES CYL AIR 13818A 5 W00001958 PLGR 2 860D EPT BLK 3 8 16 CS Conveying System Mechanical Components Chapter 2 Functional Description 24 of 170 Spare Parts List model VTP SPC CPD 7 5 Model Part Number Description 7 5 00052044 BLOW ROOTS 45RAI 7 5 10HP 75 W00050866 VLV ATMOS ASSY 2 5 7 5 W00017812 GSKT AV SV2 50 3 00 VELOMOID 7 5 0547953 SW VAC SET 14HG 7 5 A0556722 SOLV 3WAY 24VDC 1 8NPT CV 015 NPT CND CONN 7 5 0556723 SOLV 3WAY 120VAC 1 8NPT CV 017 1 2NPT CND CONN 7 5 W00017529 CYL AIR S 1288 2 1 4 20HOLES CYL AIR 13818A 7 5 W00
67. 3 0 LINE BLOWER BUSHING 60 HZ A0538247 10HP 2 5 LINE BLOWER SHEAVE 50 HZ 0538248 10HP 2 5 LINE BLOWER SHEAVE 60 HZ 40538259 10HP 3 0 LINE BLOWER SHEAVE 50 HZ 22 10 1 A0538248 10HP 3 0 LINE BLOWER SHEAVE 60 HZ WO00011491 10HP 2 5 MOTOR BUSHING 50HZ 23 10 1 10HP 2 5 MOTOR BUSHING 60HZ W00054462 10HP 3 0 MOTOR BUSHING 50HZ 10HP 3 0 MOTOR BUSHING 60HZ Conveying System Mechanical Components Chapter 2 Functional Description 43 of 170 APDB SPDB CPDB Spare Parts List cont d A0573829 10HP 2 5 MOTOR SHEAVE 50 HZ 24 10 1 A0534550 10HP 2 5 MOTOR SHEAVE 60 HZ A0538258 10 3 0 5 50 HZ A0538247 10 3 0 SHEAVE 60 HZ W00011770 IOHP 2 5 LINE PUMP BELT 50 HZ 25 10 1 W00011500 IOHP 2 5 LINE PUMP BELT 60 HZ A0547043 10HP 3 0 LINE PUMP BELT 50 HZ W00011500 IOHP 3 0 LINE PUMP BELT 60 HZ 26 10 1 W00017812 GSKT AV SV2 50 3 00 VELOMOID 27 10 1 A0547953 SW VAC SET 14HG 28 10 1 W00050867 SUBASSY AV3 00 29 10 1 892 03243 00 SUBASSY BASE BLO XPD7 5 15 30 10 1 W00001958 PLGR 2 860D EPT BLK 3 8 16 CS 31 10 1 W00017529 CYL AIR S1288 2 1 4 20 HOLES CYL AIR 13818A Conveying System Mechanical Components Chapter 2 Functional Description 44 of 170 APDB SPDB CPDB Spare Parts List cont d
68. 30 V 460 V 575 V inches lbs Pumps Positive Displacement Models APD B SPD B CPD B Vacuum Material Pumps Centrifugal Models APC SPC CPC _____ _ kW Amp draw full load amps Line size Ship weight 230 V 460 V 575 V mm Kg Pumps Positive Displacement Models APD SPD CPD XPD 5 XPD 7 5 XPD 10 75 112 3 6 5 5 8 7 7 11 2 XPD 10 XPD 15 7 15 Y 7 4 6 2 5 5 xPoBs 37 ba sz 34 25 15 XPDB 75 XPDB 10 XPDB 10 0 3 XPDB 15 112 XPDB 15 Pumps Centrifugal Models APC SPC CPC XPC 3 5 XPC 6 5 12 9 XPC 115 Air flow measured in cubic feet per minute cfm and cubic meters per hour cmh NOTICE Rated performance is at standard atmosphere and sea level conditions High elevation affects system performance Conveying System Mechanical Components Chapter 2 Functional Description 56 of 170 SRH SRC SSR CSR Vacuum Receivers Models SRH01 SRC02 SRC04 SRC08 SRC16 SRC30 SRC60 SSR02 SSR06 SSR11 SSR23 SSR45 SSR85 SSR170 CSR02 CSR06 CSR11 CSR23 CSR45 CSR85 CSR170 Receiver capacities of 0 1 0 2 0 4 0 8 1 6 3 0 and 6 0 cu ft 2 8 5 6 11 3 22 6 45 3 84 9 and 169 9 liters Brushed stainless steel construction with stainless steel product contact surfaces Material demand level sensor with Normally Open std or Normally Closed version available contacts Perforated
69. 30 W00001958 PLGR 2 860D EPT BLK 3 8 16 CS 30 W00017529 CYL AIR S 1288 2 1 4 20 HOLES CYL AIR 13818A 30 732 00224 00 VLV SOL DUAL 3WAY 1 4 115VAC 30 732 00225 00 VLV SOL DUAL 3WAY 1 4 24VDC NC 30 W00052047 BLO PD 412RAM HORT 6 0FLG LHD Conveying System Mechanical Components Chapter 2 Functional Description 37 of 170 Figure 11 VTPB SPDB CPDB 5 30 Series Blowback Pump Dimensions Gs po pes p ae ps 9 L35 24 25 9 34 44 7 225 275 29 60 pea 1425 1146 kxr ss 50 1230 e 42571462 1165 805 asan Dimensions cm ILC 5 ES 61 108 73 18 57 70 73 BENE JEUMERUE RECONNUS NECS 61 108 73 so Ill 18 57 70 73 Noa gt mel apr 5m o 188 108 117 166 23 80 89 8l 101 188 108 117 166 23 80 89 8l Conveying System Mechanical Components Chapter 2 Functional Description 38 of 170 Blowback Pumps APDB SPDB CPDB Series Models 5 7 5 10 15 Options Compressed air operated blowback and vacuum valves with high vacuum relief Mechanical high vacuum relief valve Support base Positive displacement blower Three 3 phase high efficiency TEFC electric motor 5 7 5 10 or 15 horsepower 3 75 5 63 7 5 or 11 25 kW Standard 230 460 3 60 380 415 3 50 575 3 60 is optional Adjustable motor b
70. 301U TF301S TF601G TF601U TF601S TF302G TF302U TF302S TF602G TF602U 6025 VF301G VF301U VF301S VF601G VF601U VF601S VF302G VF302U 025 VF602G VF602U VF602S Options Bin Full sensor on flapper dump valve TF receivers are used with time fill conveying systems VF receivers with proximity sensor are used with volume fill conveying systems Available in 3 0 30 and 6 0 60 cubic foot sizes 85 and 170 liter Sizes Available in mild steel 1 or stainless steel 2 Most models available with flange G suspension U or silo S mounting systems Individually addressed network capable distributed I O control optional Sixteen 16 mesh stainless steel pellet deflector standard 2 50 mm to 3 76 mm check valves and material inlets for use with single line Y systems Adjustable proximity type material level sensor 24 VDC or 115 VAC available Paddle style level indicator Compressed air filter cleaning controls for individual vacuum hoppers available Glazed polyester acrylic and Gore Tex filters Conveying System Mechanical Components Chapter 2 Functional Description 73 of 170 Figure 35 TF VF Flange Mount Vacuum Receiver Specifications Dimensions inches an n s Ts p 30 40 599 22 20 2 6 16 9 9 60 4 AUA 302 22 n 6 16 Dimensions cm liters a B C p E F G HO IO D 13 4 5 mm diameter holes
71. 4 DIA SRC02 04 SSR CSR06 11 40556504 IN OUT SRX02 04 AL 1 50 5 08 16 SSR CSR23 45 A0556520 IN OUT SRX08 16 AL 3 00 SRC02 16 SSR CSR06 45 0563510 FLANGE MTG MLD THRT 12 DIA SRC02 04 SSR CSR06 11 A0553728 ORING SILICONE AS568 228 SRCO08 SSR CSR23 40556546 ORING SILICONE 3 234ID X 0 139THK SRC02 16 SSR CSR06 45 A0563516 BRACKET J BOX SRC02 04 SSR CSR06 11 0559419 CV URETHANE 1 50ID SRCO08 SSR CSR23 40559422 CV URETHANE 3 00ID ALL A0541036 BOX SINGLE GANG 4X2X2 ALL A0541037 COVER BOX SINGLE GANG 4X2 SRC02 04 SSR CSR06 11 A0556532 SCREEN SSTL 10 MESH SRCO08 SSR CSR23 40556533 SCREEN SSTL 10 MESH SRC02 16 SSR CSR06 45 A0541039 CORD GRIP 1 2 0 270 0 480 ALL A0541038 PLUG BOX GANG 1 2 NPT SRC02 16 SSR CSR06 45 A0003254 WASHER REDUCER 0 75 X 0 5 ALL W00002373 WSHR FLAT PS 10 ALL W00016426 NUT STOP PS 1 4 20 SRC02 16 SSR CSR06 45 A0003217 NIPPLE CONDUIT 1 2 NPT A0548359 PLUG NYLON S5 8 A0567620 ASSEMBLY 4 ANGLED THROAT SS A0563543 INSR THRT 4 SS SRC02 16 SSR CSR06 45 5 02 16 SSR CSR06 45 SRC SLC02 16 SSR SLC06 45 CSR CSL06 45 SRC SLC02 16 SSR SLC06 45 CSR CSL06 45 SRCO02 16 40563536 ASSY FLAP SPRT 40563517 THRT SILC 4 0 DIA A0563512 CTWT FLAP SRC SLC02 16 SSR SLC06
72. 45 CSR CSL06 45 ALL ALL ALL ALL ALL SRC SLC SSR SLC CSR CSL SRC SSR CSR OPT 40567628 SCREW BTNHD PHILLIPS 6 32 X 1 2LG SS A0567627 SCREW FLTHD PHILLIPS 6 32 X 1 2LG SS W00000890 HOSE RUBBER BLK 1 4 X 1 16 A0533924 MAGNET CERAMIC 0563514 SW REED MAG SPDT 0563515 MAG ACTUATOR REED SW A0563533 VENT LOUVER 1 DIA ALUM NATURAL A0559420 CV URETHANE 2 00ID OPT A0559421 CV URETHANE 2 50ID OPT A0548190 SWITCH PROX DC NC NPN OPT A0548191 SWITCH PROX AC NC ALL 40533925 SWITCH PROX SRC SSR CSR W00017692 SRC SHC SSR CSR 1 4 20 X 5 8 SRC02 04 SSR CSR06 11 A0556505 IN OUT SRC02 04 SSR CSR06 11 AL 2 00 5 08 16 SSR CSR23 45 A0556518 IN OUT SRCO08 16 SSR CSR23 45 AL 2 00 5 08 16 SSR CSR23 45 0556519 IN OUT SRCO08 16 SSR CSR23 45 AL 2 50 5 08 16 SSR CSR23 45 A0559438 IN OUT SRCO08 16 SSR CSR23 45 AL 3 50 N m m m m Ti 3 Conveying System Mechanical Components Chapter 2 Functional Description 59 of 170 Model No Quantity Part No Description SRC02 16 SSR CSR06 45 W00012559 GSKT THRT 4 EPT BLK SRC 02 16 SSR CSR06 45 SRC02 16 SSR CSR06 45 W00018024 GSKT THRT 4 SILC ORG SRC 02 16 SSR CSR06 45 5 02 16 SSR CSR06 45 W00016136 GSKT THRT 4 NPRN WHT SRC 02 16 SSR CSR06 45 SRC02 04 SSR CSR06 11 A0556821 GASKET U CHANNEL 10 DIA 5 0
73. 5 1 W00017529 CYL AIR S1288 2 1 4 20 HOLES CYL AIR 13818A Conveying System Mechanical Components Chapter 2 Functional Description 46 of 170 Figure 14 APDB SPDB CPDB 5 15 Series Blowback Pump Dimensions Model Unit size Dimensions inches 64 71 64 84 64 84 64 84 28 22 29 34 29 34 29 34 Unit size Dimensions cm APDB SPDB kW Conveying System Mechanical Components Chapter 2 Functional Description 47 of 170 VTTV TurboVac Series Pumps Models VTTV 1 0 VTTV 2 0 VTTV 3 5 VTTV 8 5 Options Centrifugal blower Cartridge filter Vent valve optional on VTTV 1 0 1 hp 0 75 kW unit Junction box with starter mounted on unit Freestanding central filter Distributed I O Fused disconnect 24VDC or 120VAC controls Figure 15 Spare Parts List VTTV Pumps Spare Parts List model VTTV 1 0 Model Part Number Description VTTV 1 0 W00017811 GSKT AV SV2 00 2 25 VELOMOID VTTV 1 0 W00017812 GSKT AV SV2 50 3 00 VELOMOID VTTV 1 0 A0556722 SOLV 3WAY 24VDC 1 8NPT CV 15 NPT CND CONN VTTV 1 0 A0556723 SOLV 3WAY 120VAC 1 8NPT CV 0 17 1 2NPT CND CONN VTTV 1 0 W00018378 SUBASSY AV2 00 VTTV 1 0 A0546402 FLTR VTTV1 0 VTTV 1 0 W00001958 PLGR 2 860D EPT BLK 3 8 16 CS VTTV 1 0 W00017529 CYL AIR S1288 2 1 4 20 HOLES CYL AIR 13818A Spare Parts List model VTTV 2 0 Mode
74. 5ID X 18 0LG QTY 6 09 732 00392 00 ASSY VLV SOL ACA09 W00533541 CLP VEE RTNR VOSS QTY 3 09 00001465 CLP HOSE DIX 064 2 5 4 5 6 09 0534532 CNTL ACA10 25 PCB 09 700 00365 00 CABLE 5 METER Spare Parts List ACA131 Model Part Number Description ACA131 W00017770 RACK ACAI5 CS 25 BAG 131 W00532536 FLTR BAG GRTX 4 25ID X 25 5LG QTY 6 ACA131 W00015675 FLTR BAG POLY 4 25ID X 25 2LG QTY 6 131 0542139 FLTR BAG ACYL 4 25ID X 25 51 6 QTY 6 ACA131 732 00392 00 ASSY VLV SOL 131 W00533541 CLP VEE RTNR VOSS QTY 3 ACA131 W00001465 CLP HOSE DIX 064 2 5 4 5 QTY 6 ACA131 700 00365 00 CABLE 5 METER ACA131 A0534532 CNTL ACA10 25 PCB Conveying System Mechanical Components Chapter 2 Functional Description 89 of 170 Spare Parts List ACA251 Model Part Number Description ACA251 732 00392 00 ASSY VLV SOL ACA251 W00017715 25 5 48 251 W00015140 FLTR BAG POLY 4 25 ID X 50 875 QTY 6 ACA251 A0542140 FLTR BAG ACYL A 25 ID X 50 875 QTY 6 ACA251 W00533301 FLTR BAG GRTX 4 25ID X 48 5LG QTY 6 ACA251 W00533541 CLP VEE RTNE VOSS QTY 3 ACA251 W00001465 CLP HOSE DIX 064 2 5 4 5 QTY 6 ACA251 700 00365 00 CABLE 5 METER ACA251 A0534532 CNTL ACA10 25 PCB Spare Parts List ACA051 053 Model Part Number Descri
75. 70 AFC S SFC S CFC S Series Filters Figure 49 Filter Compressed Air Blowback APC SPC CPC WALL MOUNT FLOOR MOUNT PUMP MOUNT Model AFC S SFC S CFC S Filter Voltage 24V DC also available in 115V AC Compressed air supply 60 80 PSI 4 1 5 5 Bar APC SPC CPC pump mount Wall mount or Floor mount See through Plexiglas collection bin with quick disconnects Figure 50 Filter Compressed Air Blowback Specifications and Dimensions Filter surface sq ft m 50 4 64 Filter cleaning method Compressed air or implosion blowback Approx weight lbs kg 70 26 Line sizes available 1 5 2 0 2 5 3 0 3 5 2 Sch 5 4 0 1 Implosion style filter cleaning option may be available but requires a N O TI C E special control system Consult factory 2 The AFC SC SFC SC CFC SC cyclonic pre filter is also available Consult factory for more information Conveying System Mechanical Components Chapter 2 Functional Description 92 of 170 Figure 51 AFC S SFC S CFC S Filter FRONT VIEW RIGHT SIDE VIEW NOTICE Replacement filter element part number A057125 Conveying System Mechanical Components Chapter 2 Functional Description 93 of 170 Figure 52 AFC S SFC S CFC S Filter Spare Parts List epg 03 Implosion blowback and compressed air blowback assemblies shown together Actual configuration depends on blowback method
76. 8 16 SSR CSR23 45 A0555790 GASKT U CHANNEL 13 DIA ALL A0563513 GASKET THROAT SEAL SRC02 16 SSR CSR06 45 A0563520 RING THROAT 4 SS ALL A0559430 IN OUT SRX02 04 AL 2 25 ALL A0555796 IN OUT SRX02 04 AL 2 50 ALL A0559425 CV URETHANE 2 25ID ALL 0565925 FLTR FLAT 10 250D WIRE 10 MESH SRC H I02 04 SSR CSR06 11 ALL 40565929 FLTR FLAT 10 250D POLYEST GLZD SLC RL IL02 04 SLC RL IL06 11 CSL RL IL06 11 ALL 161 00214 00 FLTR FLAT 10 250D WIRE 20 MESH SRC H 102 04 ALL 161 01676 00 FLTR FLAT 10 250D PERF SS ALL Conveying System Mechanical Components A0565932 FLTR FLAT 10 250D NYL 150 MESH SLC RL IL02 04 SLC RL IL06 11 CSL RL IL06 11 Chapter 2 Functional Description 60 of 170 Figure 24 Typical SRC02 16 SSR CSR06 45 Series Vacuum Receiver Exploded View Post May 2003 Conveying System Mechanical Components Chapter 2 Functional Description 61 of 170 Figure 25 SRC02 16 Series Vacuum Receiver Parts List Post May 2003 See Figure 24 on the previous page for parts location CONE WELD 9 DIA TUBE INLET OUTLET 1 1 2 2 ALL e GASKET THROAT SEAL 5 SRC02 16 A0567621 FLANGE MTG 12 DIA 6 SRC02 04 SSR CSRO6 11 2 A0553728 ORING SILICONE ASS68 228 SRC02 16 SSR CSR06 45 S BRACKET J BOX 8 SRC02 04 SSR CSR06 11 A0559419 CHECK
77. 86 of 170 Figure 45 FC Drawing and Dimensions gt Floor Mount Stand Mount Floor Mount Stand Mount FC 15 FC 30 FC 15 FC 30 FC 55 FC 55 Model A in mm B in mm C in mm D in mm E in mm FC 15 56 5 16 1430 15 1 2 394 42 1067 45 1143 20 508 28 711 FC 30 80 5 16 2040 15 1 2 394 66 1676 45 1143 20 508 28 711 FC 55 83 2108 20 508 76 1930 50 1270 26 660 35 889 Conveying System Mechanical Components Chapter 2 Functional Description 87 of 170 Figure 46 Spare Parts List FC Filter Chambers Models FC15 Model Part Number Description 15 W00013550 TNK FC15 CS 1 5 3 0 5 W00015675 FLTR BAG POLY 4 25ID X 25 5LG QTY 7 15 0542139 FLTR BAG ACYL 4 25ID X 25 5LG QTY 7 5 W00532536 FLTR BAG GRTX 4 25ID X 25 5LG QTY 7 5 W00015044 FLAP DISC 4 THRT AL 5 15239 GASKET RUBBER FILTER CHAMBER 5 W00012559 GSKT THRT 4 EPT BLK SRC02 16 5 W00013983 GSKT HI TEMP 3 16 X1 X40 W 1 15 00533541 CLP VEE RTNR VOSS 5 W00001465 CLP HOSE DIX 064 2 5 4 5 QTY 7 Models FC30 Model Part Number Description FC30 W00012290 RACK BAG FC 30 FC30 W00532545 TNK FC30 CS 3 0SCH5 FC30 W00013552 TNK FC30 CS 1 5 3 0 FC30 A0542140 FLTR BAG ACYL 4 25 ID X 50 875 QTY 7 FC30 W00015140 FLTR BAG
78. A0548190 SW PROX DC 18MM NC NPN 3 WIRE SRH02 16 SSR CSR06 45 A0548191 SW PROX AC DC 18MM NC 2 WIRE SRH01 SSR CSRO03 A0556820 GSKT U CHNL NPRN 38X 20X 06W SRH02 04 SSR CSRO06 11 A0556621 GSKT U CHNL NPRN 50X 20X 06W SRH08 16 SSR CSR23 45 A0559790 GSKT U CHNL NPRN 50X 20X 06W ALL 111 111 Conveying System Mechanical Components A0505648 Chapter 2 GROM BLK 0 5625X0 25X Functional Description 67 of 170 Figure 30 SRH01 SSR CSRO3 Series Stainless Steel Vacuum Receiver HM Wil sls 2 Y E Dimensions Dimensions inches Model Cu ft JQ K SRH SSR CSR s 675 Dimensions cm Model Liters A G HO 70 SRH SSR CSR 01 03 28 17 5 67 0 3125 8 00 mm diameter holes two 2 places equally spaced Q 1 77 0 2500 6 35 mm diameter holes six 6 places equally spaced is standard mounting hole location Conveying System Mechanical Components Chapter 2 Functional Description 68 of 170 Figure 31 SRC 02 16 SSR CSR06 45 Stainless Steel Vacuum Receiver Dimensions SRC16 SSR CSR45 Vacuum Receiver shown 14 14 27 95 20312 HOLE PLACES EQUALLY SPACED AS SHOWN UN A 1100
79. Cleaning the Filter Shroud VFC SFC CFC 225 and VFC SFC CFC 1000 Only Use the following procedure to clean the filter shroud 1 Remove the dust container from the filter shroud by unclamping the band clamp or loosening the drawstring Filters that have been trimmed for 5 gallon pails do not have a drawstring Empty the contents of the collection bin and completely clean it Remove the worm clamp from the bottom of the filter stand mounting plate and remove the filter shroud Clean the filter shroud by blowing compressed air through it Slip the filter shroud over the retaining ring located on the bottom side of the filter stand mounting plate Secure it with the worm clamp provided Place the dust container below the filter chamber stand and insert the filter shroud Fasten the filter shroud to the dust container using either a band clamp or the drawstring Filters that have been trimmed for 5 gallon pails do not have a drawstring Conveying System Mechanical Components Chapter 5 Maintenance 152 of 170 5 5 Corrective Maintenance Dealing with Shortened ACA Series Filter Bag Life If ACA filter bags wear our rapidly refer to the following list to diagnose certain difficulties Chemical Attack Filter bag material may degrade from certain chemicals in the dust of the air stream Moisture Filter bag material may shrink or degrade from excessive moisture in the filter chamber Abrasion If filter bags are improperly
80. Conveying System Mechanical Components Part Number 882 99774 00 Bulletin Number CNV5 600 Effective August 1 2012 an ACS company Write Down Your Serial Numbers Here For Future Reference We are committed to a continuing program of product improvement Specifications appearance and dimensions described in this manual are subject to change without notice DCN No Copyright 2013 All rights reserved Conveying System Mechanical Components il Shipping Info Unpacking and Inspection You should inspect the mechanical components of your conveying system for possible shipping damage Thoroughly check the equipment for any damage that might have occurred in transit such as broken or loose wiring and components loose hardware and mounting screws etc In the Event of Shipping Damage According to the contract terms and conditions of the Carrier the responsibility of the Shipper ends at the time and place of shipment Notify the transportation company s local agent if you discover damage Hold the damaged goods and packing material for the examining agent s inspection Do not return any goods before the transportation company s inspection and authorization File a claim with the transportation company Substantiate the claim by referring to the agent s report A certified copy of our invoice is available upon request The original Bill of Lading is attached to our original invoice If the shipment was prepaid
81. D 1 1 10 A0571183 BLO PD 45URAIJ HORT 2 5NPT LHD 2 1 10 W00017812 GSKT AV SV2 50 3 00 VELOMOID 3 1 10 W00001958 PLGR 2 860D EPT BLK 3 8 16 CS 4 2 10 W00001045 O RING 5 1 10 W00016464 MTR 10HP TEFC 1 8300RPM 230 460 215T FRAME 6 1 10 W00052802 MOTOR 10 HP 575 V 7 1 10 2 5 LINES A0534550 MOTOR SHEAVE 60 HZ 8 1 10 2 5 LINES W00011491 MOTOR BUSHING 60 HZ 9 1 10 2 5 LINES A0538248 BLOWER SHEAVE 60 HZ 10 1 10 2 5 LINES A0538249 BLOWER BUSHING 60 HZ 11 2 10 2 5 LINES W00011500 PUMP BELT 60 HZ 7 1 10 2 5 LINES A0573834 MOTOR SHEAVE 50 HZ 8 1 10 2 5 LINES W00054462 MOTOR BUSHING 50 HZ 9 1 10 2 5 LINES A0538247 BLOWER SHEAVE 50 HZ 10 1 10 2 5 LINES A0547933 BLOWER BUSHING 50 HZ 11 2 10 2 5 LINES A0547043 PUMP BELT 50 HZ T 1 10 3 0 LINES A0538247 MOTOR SHEAVE 60 HZ 8 1 10 3 0 LINES W00054462 MOTOR BUSHING 60 HZ 9 1 10 3 0 LINES A0538248 BLOWER SHEAVE 60 HZ 10 1 10 3 0 LINES A0538249 BLOWER BUSHING 60 HZ 11 2 10 3 0 LINES W00011500 PUMP BELT 60 HZ 7 1 10 3 0 LINES A0538258 MOTOR SHEAVE 50 HZ 8 1 10 3 0 LINES W00054462 MOTOR BUSHING 50 HZ 9 1 10 3 0 LINES 0538259 BLOWER 5 50 HZ 10 1 10 3 0 LINES W00052178 BLOWER BUSHING 50 HZ 11 2 10 3 0 LINES A0547043 PUMP BELT 50 HZ 12 1 10 A0547953 SW VAC SET 14HG 13 1 10 W00050866 SUBASSY AV2 50 14 1 10 W00017529 CYL AIR S1288 2 1 4 20 HOLES CYL AIR 13818A Conveying System Mechanical Componen
82. HZ 11 2 5 A0573868 PUMP BELT 50 HZ 12 1 5 W00017812 GSKT AV SV2 50 3 00 VELOMOID 13 1 5 A0547953 SW VAC SET 14HG 14 1 5 W00018378 SUBASSY AV2 00 15 1 5 A0571183 BLO PD 45URAIJ HORT 2 5NPT LHD 16 1 5 W00001958 PLGR 2 860D EPT BLK 3 8 16 CS 17 1 5 W00017529 CYL AIR S1288 2 1 4 20 HOLES CYL AIR 13818A 1 1 7 5 0571183 BLO PD 45URAIJ HORT 2 5NPT LHD 2 1 7 5 W00017812 GSKT AV SV2 50 3 00 VELOMOID 3 1 79 W00001958 PLGR 2 860D EPT BLK 3 8 16 CS 4 2 7 5 W00001045 O RING 5 1 LS W00052179 MOTOR 7 5HP 208 230 460 V 6 2 7 5 W00052801 MOTOR 7 5 HP 575 V 7 1 7 5 0573829 MOTOR SHEAVE 60 HZ 8 1 TS W00011491 MOTOR BUSHING 60 HZ 9 1 7 5 0534549 BLOWER SHEAVE 60 HZ 10 1 7 5 W00052178 BLOWER BUSHING 60 HZ 11 2 7 5 W00011500 PUMP BELT 60 HZ 7 1 7 5 A0538247 MOTOR SHEAVE 50 HZ 8 1 7 5 W00054462 MOTOR BUSHING 50 HZ 9 1 7 5 A0573945 BLOWER SHEAVE 50 HZ 10 1 7 5 A0538249 BLOWER BUSHING 50 HZ 11 2 7 5 W00011770 PUMP BELT 50 HZ 12 1 7 5 0547953 SW VAC SET 14HG 13 1 7 5 W00050866 SUBASSY AV2 50 14 1 7 5 W00017529 CYL AIR S1288 2 1 4 20 HOLES CYL AIR 13818A 15 1 7 5 W00052176 MTR SHP TEFC 1 800RPM 230 460 184T FRAME 50 60 HZ Conveying System Mechanical Components Chapter 2 Functional Description 29 of 170 Spare Parts List APD SPD CPD Cont d List Qty Model No Part No Description No APD SPD CP
83. HZ 7 1 15 3 5 LINES A0534550 MOTOR SHEAVE 60 HZ 8 1 15 3 5 LINES W00011495 MOTOR BUSHING 60 HZ 9 1 15 3 5 LINES A0534549 BLOWER SHEAVE 60 HZ 10 1 15 3 5 LINES W00052178 BLOWER BUSHING 60 HZ 11 2 15 3 5 LINES A0547043 PUMP BELT 60 HZ 5 1 15 3 5 LINES A0555870 MOTOR 15 HP 208 230 460 V 50 HZ ONLY 6 1 15 3 5 LINES A0555875 MOTOR 15 HP 575 V 50 HZ ONLY 7 1 15 A0547953 SW VAC SET 14HG 8 1 15 W00050867 SUBASSY AV3 00 9 1 15 W00017529 CYL AIR S1288 2 1 4 20 HOLES CYL AIR 13818A 12 1 5 7 5 10 15 A0069307 POLY TUBING 13 1 5 7 5 10 15 A0547079 VACUUM GAUGE 14 1 5 7 5 10 15 35085 STRAIGHT FITTING 15 1 5 7 5 10 15 35086K ELBOW FITTING 16 1 5 7 5 10 15 A0543268 FTG BR BU 0 25 NPT X 1 8 NPT 17 1 5 7 5 10 15 A0543269 FTG BR TE 0 25 NPT 18 1 5 7 5 10 15 0532231 NIP BR 0 25NPT X 0 88 LG CL 19 1 5 7 5 10 15 W00013961 AIR REGULATOR 20 1 5 7 5 10 15 W00017552 CYLINDER GASKET SEAL KIT 20 1 5 7 5 10 15 00017688 AIR CYLINDER 21 1 5 7 5 10 15 0571250 SOLENOID VALVE 3 WAY 115 VAC 1 8 NPT 21 1 5 7 5 10 15 0571252 SOLENOID VALVE 3 WAY 24 VDC 1 8 22 1 5 7 5 10 15 0573982 SYNTHETIC OIL GALLON ISO V 320 22 1 5 7 5 10 15 214 00002 00 SYNTHETIC OIL QUART ISO VG 320 22 1 5 7 5 10 15 214 00004 00 SYNTHETIC OIL CASE ISO VG 320 23 1 5 7 5 10 15 A0015492 NIPPLE FITTING 24 1 5 7 5 10 15 A0562421 CONDUIT FITTING STRAIGHT 25 1 5 7 5 10 15 A0562419 CONDUIT FITTING ELBOW 26 3 5 7 5 10 15 A0562430 CONDUIT FLEXIBLE Conv
84. IA Am FROM CONTROLLER OUTRET SOLENG 1 MOTORSTARERIW d FO R PUMP BLOWBACK Ji m nes SOLENOID CONTROL WIRING CON Mmmm ING At 12 13 C 4 JUNCTION B OX ON VA CUUM PU MP ND LS 24V DCCONTROL VOLTAGE gi To ON MOTOR STARTER 0 7 TOM M 8 Hi 1 2 SUB PANEL LAYOUT AND CONNECTION DIAGRAM 24V DC This information is shown for reference only Refer to the electrical Schematics that were supplied with your equipment and controls for specific wiring information Conveying System Mechanical Components Chapter 3 Installation 131 of 170 Figure 77 Typical APDB SPDB CPDB 5 15 Series Junction Box Wiring Diagram 24VDC Distributed I O REFERENCE ONLY DISTRIBUTED 1 0 OPTION EARTH GROUND r 1 BA NETS 6 REFERENCE ONLY lt f lt vanemas ABBBCDEFGJHHH TIT 1 TB 51 A 8 B B D E F G J H H H EL READS FROM RIGHT IN
85. K 3 8 16 CS 5 W00017529 CYL AIR S 1288 2 1 4 20 HOLES CYL AIR 13818A 5 A0573983 VLV ASSY REV XPD5 15HP 3 00 CONN 5 W00052043 BLO PD 33URAI VERT 2 0NPT BHD 5 732 00224 00 VLV SOL DUAL3 WAY 1 4 11SVAC 5 732 00225 00 VLV SOL DUAL3 WAY 1 4 24VDC NC Spare Parts List model APDB SPDB CPDB7 5 Model Part Number Description 7 5 W00017812 GSKT AV SV2 50 3 00 VELOMOID 7 5 W00052179 MTR 7 5 TEFC 1800RPM 230 460 213T FRAME 729 A0547953 SW VAC SET 14HG 25 W00001958 PLGR 2 860D EPT BLK 3 8 16 CS 75 W00017529 CYL AIR S 1288 2 1 4 20 HOLES CYL AIR 13818A 7 5 A0573983 VLV ASSY REV XPD5 15 3 00 CONN 7 5 W00052044 BLO PD 45URAI VERT 2 5NPT BHD 7 5 732 00225 00 VLV SOL DUAL 3WAY 1 4 24VDC NC 1 5 732 00224 00 VLV SOL DUAL 3WAY 1 4 115VAC Spare Parts List model APDB SPDB CPDB10 Model Part Number Description 10 W00017812 GSKT AV SV2 50 3 00 VELOMOID 10 W00015710 GSKT CPRSN CPLG 3 00T 3BLT BLK 10 W00016464 MTR IOHP TEFC 1800RPM 230 460 215T FRAME 10 A0547953 SW VAC SET 14HG 10 W00001958 PLGR 2 860D EPT BLK 3 8 16 CS 10 W00017529 41 51288 2 1 4 20 HOLES CYL AIR 13818A 10 A0573893 VLV ASSY REV XPD5 15 3 00 CONN 10 732 00224 00 VLV SOL DUAL 3WAY 1 4 115VAC 10 732 00225 00 VLV SOL DUAL 3WAY 1 4 24VDC NC 10 W00052044 BLO PD 45URAI VERT 2 5NPT BHD Conveying System Mechanical Components Chapter 2 Functional Description 36 of 170
86. M CONTROLLER OUTPUT VAQJUM PUMP 95 A2 A1 FO R PUMP MOTOR STARTER MOTOR STARTER DISC3 SOLA VAQJUM FROM CONTROLLER OUTPUT w AVE FO R PUMP VACUM SOLENOID ON PUMP SUB PANEL LAYOUT AND CONNECTION DIAGRAM 90 115V FROM CONTROLLER OUTPUT m BLOWBACK SOLENOID FO R PUMP BLOWBACK ON PUMP SOLENOID CONTROL WIRING JUNCTION B OX ON VA CUUM PU MP 115V AC CON TROL VOLTAGE TS ene 5 imm VACUUM TO CONTROLLER INP 7 lano fn pte vs FOR PUMP HIGH VAC TOTERMNAL a tave 1 gt ON MOTOR STARTER Hie IR DEC i Revol nome 112 AID L3 M orar aor 24V DC DISCONNECT SWITCH 2 us ry u u u FROM CONTROLLER OUTRUT VAQUUM PUMP FO R PUMP MOTOR STARTER 96 95 A2 A1 MOTOR STARTER 2 Wu cj v 9 SOLA I I FROM CONTROLLER OUTRUT 4 FO R PUMP VACUM SOLENOID ON PUMP SOLENOID SOLB Eb TOR
87. NLOADING RIGGING or MOVING this equipment R A RAR Operate this equipment within design specifications OPEN TAG and LOCK ALL DISCONNECTS before working on equipment You should remove the fuses and carry them with you Make sure the equipment and components properly GROUNDED before you switch on power Vl Use extreme caution when working with your conveying system HIGH VACUUM can be dangerous Keep body parts tools clothing and debris away from vacuum inlets M When welding or brazing in or around this equipment make sure VENTILATION is ADEQUATE PROTECT adjacent materials from flame or sparks by shielding with sheet metal An approved FIRE EXTINGUISHER should be nearby and ready for use if needed Do not restore power until you remove all tools test equipment etc and the equipment and related components are fully reassembled Only PROPERLY TRAINED personnel familiar with the information in this manual should work on this equipment We have long recognized the importance of safety and have designed and manufactured our equipment with operator safety as a prime consideration We expect you as a user to abide by the foregoing recommendations in order to make operator safety a reality Conveying System Mechanical Components Chapter 1 Safety 13 of 170 1 3 Responsibility These machines are constructed for maximum operator safety when used under standard operating conditions and when r
88. O USE WHEN j WITH CONTROLS OPTION 2 15 REQUESTED EN 1 LESS OUSTCAN OPTION 5 MODEL SHOWN IS 2 5 INLET AND WITH OUSTCAY WITH BLOWGACK LESS CONTROLS VFC Floor po A B C D E stand inches cm inches cm inches inches inches cm EJ CP AERE EE 225 Optional 114 28 50 72 83 50 212 6138 156 2450 62 45 114 cm stand with drum VFC Floor B C D E SFC CFC stand Inches cm inches em inches inches cm inches 1000 Optional 45 114 44 so 88 9838 250 6638 169 30 50 77 45 114 cm stand with drum NOTICE Dimensions are approximate and subject to change without notice Conveying System Mechanical Components Chapter 2 Functional Description 85 of 170 FC Series Bag Style Filters Models FC15 FC30 FC55 Options For use with power units equipped with blowback feature Polyester felt bags are standard Forty five inch 45 114 cm floor stand with 38 97 cm clearance for 55 gallon 208 liter drum Available in floor mount floor stand with manual dump or floor stand with flapper dump configurations Spare filter bag rack with bags available Filter media available Enclosed floor stand Conveying System Mechanical Components Chapter 2 Functional Description
89. OC ALL A0541037 BOX GANG SNGLE COVER BLNK GSKT ALL A0541038 BOX GANG PLUG 2 NPT UL ALL A0541039 CORD GRIP 1 2 270 480 3231 ALL A0003254 RDUC WSHR 75 X 50 STEEL ALL 40003217 CDUT NIPPLE 1 2 CN 50 ALL A0548359 PLUG HEYCO BLK 5 8 2663 ALL A0558402 SCR FLAT CSUNK 10 32X3 8 NYLOC ALL A0556805 SW ASSY NC LEVEL SENSOR SRH L ALL A0553718 SCR SHC SS 1 4 20X3 4 ALL W00002373 WASHER FLAT 1 4 ALL W00016426 NUTM1 4 20 ZINC PLATED NYLOC SRH01 SSR CSRO03 A0553741 CONE WELD 6 ID SSTL SRX01 SSR CSR03 SRH02 SSR CSR06 A0553742 CONE WELD 9 ID SSTL SRX02 SSR CSR06 SRH04 SSR CSR11 A0553743 CONE WELDMENT 0 4CU FT SRH08 SSR CSR23 A0553744 CONE WELD 14 ID SSTL SRX08 SSR CSR23 SRH16 SSR CSR45 A0553745 CONE WELD 14 ID SSTL SRX16 SSR CSR45 SRH01 SSR CSRO03 A0556531 FLTR FLAT WIRE 6 OD SRH IOI SSR SSIO3 CSR CSIO3 SRH02 04 SSR CSR06 11 0556532 FLTR FLAT WIRE 9 OD SRH 102 04 SSR SSIO6 11 CSR CSI06 11 SRH08 16 SSR CSR23 45 A0556533 FLTR FLAT WIRE 14 OD SRH I08 16 SSR SSI23 45 CSR CSI23 45 SRHO01 SSR CSRO3 A0556506 CVR WELD 6 ID SSTL SRI H01 SSR CSR03 SRH02 04 SSR CSR06 11 A0556507 CVR WELD 9 ID SSTL SRI H02 04 SSR S
90. OTOR JUNCTION BOX DURING FINAL ASSY MCP OVERLOAD ADJUSTMENT EQUALS THE FULL LOAD AMPS FLA ON THE MOTORS DATA NAMPLATE REFER TO DRAWING A0573925 FOR MCP SELECTION 24VAC OPTION CONTROL WIRES ARE RED AND WHITE DISTRIBUTED 1 0 OPTION NOT AVAILABLE 132 of 170 Figure 78 Typical APDB SPDB CPDB 5 15 Series Junction Box Wiring Diagram 24 VDC ru os xsoL VENI BYPASS ABBBCDEFGJHHH on WL wS ET B B 3 c D E F J vow gas erans ron on ane eta wo oe 4 4 SEE sorum FOR WRE BEWCE DEALS prou LEFT cust FRED NOTES USER DEFINED ALARM NORMALLY OPEN POWER WIRING BLK MTW 90C 12 AWG CONTROL WIRING BLUE 18 AWG TERMINATE WIRES TO TERMINALS DISTRIBUTED 1 0 OPTION ELBOW CONDUIT CONNECTOR BE ASSEMBLED TO MOTOR JUNCTION BOX DURING FINAL ASSY Eu 6 MCP OVERLOAD ADJUSTMENT EQUALS THE FULL LOAD AMPS FLA REFERENCE ONLY 8 u u gt TT 12 REFERENCE ONLY E m RUN oL ser ON THE MOTORS DATA NAMPLATE REFER TO DRAWING 40573923 FOR MCP SELECTION 24VAC OPTION CONTROL WIRES ARE RED AND WHITE DISTRIBUTED 1 0 OPTION NOT AVAILABLE
91. POLY 4 25ID X 48 5LG QTY 7 FC30 W00015044 FLAP DISC 4 THRT AL FC30 W00012559 GSKT THRT 4 EPT BLK SRC02 16 FC30 W00013983 GSKT HI TEMP 3 16 X1 X40 W 1 FC30 W00533541 CLP VEE RTNR VOSS Models FC35 Model Part Number Description FC55 W00015883 FLAP DISC 6 THRT AL FC55 W00015140 FLTR BAG POLY 4 25 ID X 50 875 QTY 13 FC55 A0542140 FLTR BAG ACYL 4 25 ID X 50 875 QTY 13 FC55 W00533301 FLTR BAG GRTXA 25ID X 48 5LG QTY 13 FC55 W00015939 RACK FC55 BAG FC55 W00013983 GSKT HI TEMP 3 16 X1 X40 W 1 FC55 W00015160 TNK FC55 CS STYLE C 4 0SCH10 FC55 W00018920 TNK FC55 CS STYLE C 5 0SCH10 FC55 W00016928 GSKT THRT 6 EPT BLK SRC30 60 FC55 W00001465 CLP HOSE DIX 064 2 5 4 5 QTY 13 FC55 A0534113 CLP VEE RETR Conveying System Mechanical Components Chapter 2 Functional Description 88 of 170 ACA Series Filter Chambers Models ACA51 Low Boy ACA53 Low Boy ACA09 ACA93 ACA131 ACA133 ACA251 ACA253 Self cleaning design Available construction in mild steel 1 models or mild steel with epoxy coated interior 3 models Filter chamber section shipped completely assembled separate from the hopper section mounting on hopper section required Figure 47 Spare Parts List ACA Series Spare Parts List 09 Model Part Number Description 09 W00017799 RACK ACAIO CS 18 BAG 09 W00017892 FLTR BAG POLY 4 251ID X 18 5LG QTY 6 09 W00012986 FLTR BAG SATN 4 2
92. R 2HLE OPCYL ROD END 10 1 3 5 6 5 11 A0535380 BRASS NIPPLE 25 NPT X 1 5LG 1 3 5 6 5 11 A0571250 SOLENOID VALVE 3 WAY 115 VAC 1 8 NPT 11 1 3 5 6 5 11 A0571252 SOLV 3WAY 24VDC 1 8NPT CV 18 1 2NPT CND CONN W JBOX 12 1 3 5 6 5 11 W00000334 HOSE CLAMP 13 1 3 5 6 5 11 A0015492 NIPPLE FITTING 14 1 3 5 6 5 11 A0562421 CONDUIT FITTING STRAIGHT 15 1 3 5 6 5 11 A0562419 CONDUIT FITTING ELBOW 16 3 3 5 6 5 11 A0562430 CONDUIT FLEXIBLE FT 17 1 3 5 6 5 11 35193 BRASS ELBOW 4 NPT 18 1 3 5 6 5 11 A0570035 FILTER MOUNTING ADAPTER 1 3 5 A0570037 BLOWER 3 5 HP 208 460 V 1 3 5 A0570030 BLOWER 3 5 HP 575 V 19 1 6 5 A0570038 BLOWER 5 HP 208 460 V 1 6 5 A0570033 BLOWER 5 HP 575 V 1 11 A0570039 BLOWER 11 5 HP 208 406 V 1 11 A0570040 BLOWER 11 5 HP 575 V 1 1 11 W00001045 O RING 20 1 3 5 6 5 11 W00017812 GSKT AV SV2 50 3 00 VELOMOID 21 1 3 5 6 5 A0547953 SW VAC SET 14HG 22 1 11 A0547953 SW VAC SET 14HG 23 1 3 5 6 5 W00018378 SUBASSY AV2 00 24 1 11 W00050866 SUBASSY AV2 50 25 1 3 5 6 5 11 W00001958 PLGR 2 860D EPT BLK 3 8 16 CS 26 1 3 5 6 5 11 W00017529 CYL AIR S1288 2 1 4 20 HOLES CYL AIR 13818A Conveying System Mechanical Components Chapter 2 Functional Description 55 of 170 Figure 21 APD SPD CPD APDB SPDB CPDB and APC SPC CPC Pump Specifications Positive Displacement and Centrifugal pump Model Amp draw full load amps Air flow Line size Ship weight 2
93. R CHAMBER SOLB Aye BLOWBACK SOLENOID ON FILTER CHAMBER This information is shown for reference only Refer to the electrical Schematics that were supplied with your equipment and controls for specific wiring information Chapter 3 Installation 129 of 170 Figure 75 Typical VTPB SPDB CPDB Series Junction Box Wiring Diagram KAY VALVE LOCATED ON GRD PUNP FROM CONTROLLER OUTP UT VACUUM I NEUTRAL 42 4VDQ FOR VAC UUMSOLEN AD Ih ef H C TO TERMINA LA 1 NEUTRAL 210 C C cau wax CN MOTORSTARTER M wu CONMOLLERO LI UT MU JUNcTON BLOWBACK 9 FORBLOWBACK S CLENOID BOX a 1 r RES 1 ae am U 3 PHASE 4 WIRE SERVICE AN FUSE D DISCONNECT SWITCH AG 4t OL BE PROVIDED BY CUSTOMER nom 14 TOUPPER VALVE M sre PROCESSAIR Ll Fy 1 He a2 C3 KT CONNECTION i FU er 2 00 12 MR 5H P PU J TET ae FU G
94. R CSR45 AV 10 Functional Description 71 of 170 Figure 34 Spare Parts List SRC AV 5 SSR AV 5 CSR AV 5 Part Number Description 872 00955 00 RACK FLTR SRC AV A0565693 CLP BAND T BLT SSTL 14 PHL 161 00245 00 FLTR BAG SNAP 4 6250D X 12 5LG POLY FELT ACRYLIC COATED QTY 4 161 00256 00 FLTR BAG SNAP 4 620D X 12 5LG POLY FELT TEFLON COATED QTY 4 A0556813 CYL AIR 1 06BORE 2 ST A0555773 PLGR 3 250D URE WHT 5 16 24CS QTY 2 842 00020 00 PLGR 3 25 0D HI TEMP 5 16ORG QTY 2 732 00225 00 VLV SOL DUAL 3WAY 1 4 24VDC NC 892 02081 00 ASSY CNTL FLTR CLN 24VDC 732 00224 00 VLV SOL DUAL 3WAY 1 4 115VAC Spare Parts List SRC AV 10 SSR AV 10 CSR AV 10 Part Number Description 872 00955 00 RACK FLTR SRC AV A0565693 CLP BAND T BLT SSTL 14 PHL 161 01770 00 FLTR BAG SNAP 4 6250D X 24 5LG POLY FELT ACRYLIC COATED QTY 4 161 01822 00 FLTR BAG SNAP 4 620D X 24 5LG POLY FELT TEFLON COATED QTY 4 732 00224 00 VLV SOL DUAL 3WAY 1 4 115VAC 732 00225 00 VLV SOL DUAL 3WAY 1 4 24VDC NC 892 02081 00 ASSY CNTL FLTR CLN 24VDC A0555773 PLGR 3 250D URE WHT 5 16 24 CS QTY 2 842 00020 00 PLGR 3 25 0OD HI TEMP 5 16ORG QTY 2 0556813 CYL AIR 1 06BORE 2 ST Conveying System Mechanical Components Chapter 2 Functional Description 72 of 170 Vacuum Receivers Models TF301G TF
95. SIO6 11 CSR CSI06 11 SRH08 16 SSR CSR23 45 A0556508 CVR WELD 14 ID SSTL SRI H08 16 SSR SSI23 45 CSR CSI23 45 SRH02 04 SSR CSR06 11 A0556504 TUBE IN OUT 1 5 SRX02 04 SSR CSR06 11 A0556505 TUBE IN OUT 2 0 SRX02 04 SSR CSRO06 11 A0555796 TUBE IN OUT 2 5 SRX02 04 SSR CSR06 11 SRH08 16 SSR CSR23 45 A0556518 TUBE IN OUT 2 0 SRX08 16 SSR SSI23 45 CSR CSI23 45 A0556519 TUBE IN OUT 2 5 SRX08 16 SSR SSI23 45 CSR CSI23 45 40556520 TUBE IN OUT 3 0 SRX08 16 SSR SSI23 45 CSR CSI23 45 SRH02 04 SSR CSR06 11 SRH08 16 SSR CSR23 45 40553728 ORNG SIL 2 2 ID X 0 139 THK 40553728 ORNG SIL 3 234 ID X 0 139 THK SRH01 SSR CSRO03 A0556503 FLAP DISCHARGE SS SRXX01 SSR CSRO03 SRH02 04 SSR CSRO06 11 A0553731 FLAP DISCHARGE SS SRXX02 04 SSR CSR23 45 SRH08 16 SSR CSR23 45 A0553730 FLAP DISCHARGE SS SRXX08 16 SSR SSI23 45 CSR CSI23 45 ALL A0556822 SCR CAP HEX SOC HD 10 32X1 2 SRH02 04 SSR CSRO06 11 W00000990 VLV CHECK INT 1 5 TUBE POLY SRH02 16 SSR CSR06 45 A0559420 VLV CHECK URETHANE 2 0 SRH08 16 SSR CSR23 45 A0559421 VLV CHECK URETHANE 2 5 SRH08 16 SSR CSR23 45 W00000995 VLV CHECK INT 3 0 TUBE POLY ALL A0536966 CONN WIRE NT IDEAL A0 A1 SRH02 16 SSR CSR06 45 W00532685 GSKT O RING PARKER 2 017 SRH02 16 SSR CSR06 45
96. SOL OPTIONAL FROM CONTROLLER OUTPUT pm VAQUUM NENT FO R PUMP VACUUM VENT SOLENOID ON PUI GRD 4 Z TOTERMNAL HVE x 2 ON MOTOR STARTER M H FROM CONTROL R OUT UTFOR E 3 H EDM la AN La VACUIMVENTSOLENOID DISCONNECT SWITCH FROM DEC pisc 240 C Mayu 13 wry Lt 12 13 1 ESCAI ey igh gt g p 4 H TOTERMNAL lo rj 24 DCJON m Pu MOT ORST ARTER M aaiae AHH CONTROLLER OUT FUT FORPUMP MOTOR STARTER I msc 12 1 T4 T TS TOL4 ADD L3 ON MOTOR STARTER MOTOR STARTER NOTICE Conveying System Mechanical Components SOLENOID CONTROL WIRING SUB PANEL LAYOUT AND CONNECTION DIAGRAM 115V AC MTR Q G FROM CONTROLLER OUTPUT pm JUNCTION BOX ON VACUUM PUMP 115V AC CONTROL VOLTAGE 24V DC FO R PUMP MOTOR STARTER FROM CONTROLLER OUTPUT FO R PUMP VACULM VENT SOLENOID CONTROL WIRING SUB PANEL LAYOUT AND CONNECTION DIAGRAM 24v DC Chapter 3 Installation
97. SR CSR85 170 A0567628 SCREW BTNHD PHILLIPS 6 32 X 1 2LG SS SRC30 60 SSR CSR85 170 A0533924 MAGNET CERAMIC SRC30 SSR CSR85 0533925 SWITCH REED SPST NO SRC30 60 SSR CSR85 170 W00000890 HOSE RUBBER BLK 1 4 X 1 16 OPT A0548190 SWITCH PROX DC NC NPN OPT Conveying System Mechanical Components A0548191 Chapter 2 Functional Description SWITCH PROX AC NC 64 of 170 Model No Quantity Part No Description SRC30 60 SSR CSR85 170 A0559419 CV URETHANE 1 50ID SRC30 60 SSR CSR85 170 A0559420 CV URETHANE 2 00ID SRC30 60 SSR CSR85 170 A0559421 CV URETHANE 2 50ID SRC30 60 SSR CSR85 170 0559425 2 2510 SRC30 60 SSR CSR85 170 A0559422 CV URETHANE 3 00ID SRC30 60 SSR CSR85 170 40566907 FLTR FLAT 21 250D PERF SS SRC30 60 SSR CSR85 170 161 00254 00 FLTR FLAT 21 250D NYL MESH SRC30 60 SSR CSR85 170 Conveying System Mechanical Components Chapter 2 Functional Description 65 of 170 Figure 28 Typical SRH01 SSR CSR03 Series Vacuum Receiver Exploded View Conveying System Mechanical Components Chapter 2 Functional Description 66 of 170 See Figure 28 for parts location Model No Quantity Part No Figure 29 SRH01 SSR CSRO3 Series Vacuum Receiver Parts List Description ALL 1 0556521 FLNG MOUNT ADAPT SRH LO1 16 ALL A0541036 BOX GANG SNGLE 4X2X2 UL WETL
98. SSI CSIO3 2 0553714 GKST BODY SIL SRI ILO1 8111 03 CSI IL03 SRI02 04 SSI CSIO6 11 2 A0553722 GSKT BODY SIL SRI IL02 08 SSI ILCSI IL06 23 2 SRIO1 SSI CSIO3 1 A0553727 SGLS PYREX SRI ILO1 SSI IL03 CSI IL03 SRI02 04 SSI CSIO6 11 1 A0553726 SGLS PYREX SRI IL02 04 SSI IL06 11 CSI IL06 11 3 SRIO1 SSI CSIO3 4 0553715 ROD SUPT BODY ALU SRI ILO1 SSR IL03 CSR ILO3 SRI02 04 SSI CSIO6 11 4 A0553723 ROD SUPT BODY ALU SRI IL02 04 SSR IL06 11 CSR IL06 11 4 SRIO1 SSI CSIO3 1 0553717 PLLMACH TOP ALU SRI ILO1 SSR IL03 CSR IL03 SRI02 04 SSI CSI06 11 1 A0553725 PLLMACH TOP ALU SRI IL02 04 SSI IL06 11 CSI ILO6 11 5 ALL 8 A0553718 SCR SHC SS 1 4 20 X 3 4 SRIO1 SSI CSIO3 2 A0556529 SCR RTRCT 1 4 20 SCO 471162210 SRIO1 SSI CSIO3 1 0553741 CONE WELD 6 ID SSTL SRX01 55103 5103 6 SRIO1 SSI CSIO3 1 0553742 CONE WELD 9 ID SSTL SRX02 SSI06 5106 SRIO1 SSI CSIO3 1 0553743 CONE WELD 9 ID SSTL SRX04 85111 CSI11 7 SRIO1 SSI CSIO3 1 A0556531 FLTR FLAT WIRE 6 OD SRH I01 55103 5103 SRI02 04 SSI CSI06 11 1 A0556532 FLTR FLAT WIRE 9 OD SRH 102 04 55106 11 5106 11 8 SRIO1 SSI CSIO3 1 A0556506 CVR WELD 6 ID SSTL SRI HOI 55106 11 CSI06 11 SRI02 04 SSI CSIO6 11 1 0556507 CVR WELD 9 ID SSTL SRI H02 04 55106 11 CSI06 11 SRIO1 SSI CSIO3 1 0553712 BASE MACH BODY ALU SRI ILO1 55 03 CSI IL03 SRIO1 SSI CSIO3 2 A0553728 ORNG SILC 2 234ID X 0 139 CS 9 SRIO1 SSI CSIO3 1 0553710
99. T FOR F VACWMVENTSOLENOID 240 C TOTERMNAL A 424 DC ON H MOT ORST ARTER M L2 DISC 1 L3 TOL4 12 AD L3 ON MOTOR STARTER M 0 e J vs TOCONTROLLER INFUT FOR HIGHVACUUM SUB PANEL LAYOUT AND CONNECTION DIAGRAM 24VDC CONTROL WIRING JUNCTION BOX ON VACUUM PUMP 24V DC CONTROL VOLTAGE DISC pee vs TO CONTROLLER INPUT 115 PUMP HIGH VACUUM N O NEUTRAD DISC2 oL ii FROM CONTROLLER OUTPUT gt VAQUUM PUMP FO R PUMP MOTOR STARTER 96 95 A2 A1 MOTOR STARTER n DISC SOLA FROM CONTROLLER OUTPUT o po VAOJUM VENT FOR PUMP VACUM VENT SOLENOID ON PUMP SOLENOID OPTIO NAL ATMO SPHER VALVE ON RLTER CHAM DISC4 SOLB FROM CONTROLLER OUTPUT BLOWBACK SOLENOID FOR ALTER CHAM BER ONFILTER CHAMBER BLOWBACK SOLENOID JUNCTION BOX ON VACUUM PUMP CONTROL WIRING 115V AC CONTROL VOLTAGE H TO CONTROLLER INPUT FOR vs PUMP HIGH VACUUM 0 VDC N O DISC4 24V DC oL J VAQJUM PUMP 96 95 A2 A1 MOTOR STARTER SOLA Ave VAQJUMNENT SOLENOID ON PUMP SOL OPTIO NAL ATMO SPHER VALVE ON ALTE
100. VALVE 1 5 URETHANE 10 ALL A0541037 COVER BOX SINGLE GANG 4 X2 E EHI L A0556532 SCREEN SSTL 10 MESH 12 SRC02 04 SSR CSR06 11 A0556821 GASKET U CHANNEL 10 DIA 13 4 1 13 SRC02 16 SSR CSRO6 45 CORD GRIP 1 2 0 270 0 480 ALL A0541038 PLUG BOX GANG NPT 15 SRC02 16 SSR CSR06 45 A0003254 WASHER REDUCER 0 75 X 0 5 16 SRC02 16 SSR CSR06 45 A0003217 NIPPLE CONDUIT NPT SRC02 16 SSR CSR06 45 A0548359 PLUG NYLON 5 8 SRC02 16 SSR CSR06 45 A0567620 ASSEMBLY 4 ANGLED THROAT S S SRC30 SSR CSR85 0533925 SWITCH REED SPST 2 2 2 3 ALL 2 A0567628 SCREW BTNHD PHILLIPS 6 32 X gt LG SS F 2 ALL 2 FT W00000890 HOSE RUBBER BLK X 1 16 ALL A0533924 MAGNET CERAMIC ALL A0567627 SCREW FLTHD PHILLIPS 6 32 X gt LG SS 1 40565533 VENT LOUVER 1 DIA SRC02 04 SSR CSR06 11 A0556505 TUBE INLET OUTLET 2 OPT OPT OPT A0548191 SWITCH PROX AC NC SRC 3 W00017692 SRC SHC 20 X 5 8 W PATCH SRC02 16 SSR CSR06 45 W00012559 GSKT THRT EPT BLACK 4 STD TEMP 1 19 20 21 22 23 26 28 29 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 SRC02 16 SSR CSR06 45 W00018024 GSKT THRT SILICONE ORANGE 4 HI TEMP SRC02 16 SSR CSR06 45 W00016136 GSKT THRT NEOPRENE WHITE 4 STD TEMP FDA Conveying System Mechanical Components Chapter 2 Fun
101. a FROM CONTROLLER OUTPUT BLOWBACK SOLE e mh FORFILTER CHAMBER ONFILTER CH AME BLOWB ACK SOLENOID 11 115V AC CONTROL VOLTAGE 1 T2 r Z H 1 TO MOTOR MTR 9 vs TO CONTROLLER INPUT gt FORPUMP HIGH VACUUM 24VDC 0 LEGEND FROMCONTROLLER OUTPUT e VACUUM PUMP FORPUMP MOTOR STARTER 96 95 2 1 MOTOR STARTER FIELD WRING SOLA VACUU M VENT FROMCONTROLLER OUTPUT SOLENGIB CH BURE INTERNAL FORPU MP VA CUU WIRING SOLENOID SOLB WIRE LUG EROM CONTROLER OUTPUT S BLOWB ACK SOLENOID Conveying System Mechanical Components FORFILTER CHAMBER BLOWB ACK SOLENOID 24 VDC CONTROL VOLTAGE Chapter 3 Installation ONFILTER CHAMBER This information is shown for reference only Refer to the electrical Schematics that were supplied with your equipment and controls for specific wiring information 128 of 170 Figure 74 Typical VTP SPD CPD Series Junction Box with Fused Disconnect Wiring Diagram 3 PHASE 4 WIRE SERVICE TO BE PROVIDED BY CUSTOMER GRD FROML4 2 AND L3 ATBOT TOM OF DISCONNECT SWITCH DISC J1 FROMDISC 2 gt 72 3 OTOR MTR TOCONTROLLER INRJT4 FORHIGHVACUUM TOTERMNAL NEUTRAL
102. and or serious injury Lock Out This equipment is operated with 3 phase electrical power Therefore when performing any maintenance operations we recommend following the local standards for performing a lock out tag out procedure Wear ear and eye protection This unit may produce loud and continuous noise and may produce projectiles Pneumatic or hydraulic equipment Pneumatic or hydraulic equipment must be kept at a safe pressure Conveying System Mechanical Components Chapter 1 Safety 12 of 170 1 2 Warnings and Precautions Our equipment is designed to provide safe and reliable operation when installed and operated within design specifications following national and local safety codes This may include but is not limited to OSHA NEC CSA SPI and any other local national and international regulations To avoid possible personal injury or equipment damage when installing operating or maintaining this equipment use good judgment and follow these safe practices Read and follow these operation and installation instructions when installing operating and maintaining this equipment If these instructions become damaged or unreadable additional copies are available from the manufacturer Follow all SAFETY CODES Wear SAFETY GLASSES and WORK GLOVES Work only with approved tools and devices Disconnect and or lock out power before servicing or maintaining the equipment Use care when LOADING U
103. ase Vacuum gauge Vacuum switch for high vacuum protection Junction box with motor starter including overload protection Discharge silencer Fused disconnect in the junction box Distributed I O capability Sound enclosure Efficiency motors available Re sheave for elevation 24VDC or 120VAC controls Conveying System Mechanical Components Chapter 2 Functional Description 39 of 170 Figure 12 APDB SPDB CPDB Spare Parts Drawing Conveying System Mechanical Components Chapter 2 Functional Description 40 of 170 Figure 13 APDB SPDB CPDB Spare Parts List See previous page for spare parts drawing Item Model No Qty Part NO Description No APDB SPDB CPDB 1 5 1 228 00019 00 KIT WELD FRM XPD 5HP W HDWR 2 5 1 A0571182 BLO PD 33URAU HORT 2 0NPT LHD 51119 MOTOR 5HP 208 460 V 50HZ 3 5 1 W00052176 MTR SHP TEFC 1800RPM 230 460 184T FRAME 50 60HZ W00052800 MOTOR SHP 575V 4 5 1 A0573874 NIP TOE 2 0 NPT X 2 5 5 5 1 A0573944 HOSE FLEX 2 5 ID X 3 LG 6 5 2 W00000239 44 HOSE CLAMP 7 5 1 A0573316 ADPTR CS 2 0 NPT X 2 0 OD W 1 8 TAP 8 5 1 W00018378 SUBASSY AV2 00 9 5 1 W00013961 REG AIR MINT 127111000 HPR LDR J 5 115 208 3 60 V A0573824 JBOX 5HP 115VAC 220 3 50 V JBOX 5HP 115VAC 230 3 60 V 5 115 400 3 50 V
104. ber stand and insert the filter shroud 4 On standard 5 gallon 19 liter pails the filter shroud should be trimmed and fastened to the top lip of the can with a band clamp Don t trim the filter shroud on 55 gallon 208 liter drums Secure the drawstring on the shroud around the drum making sure the open end of the shroud hangs freely inside the drum 5 Make sure the operation of the counterweighted flapper dump valve is not obstructed in any way by the filter shroud See Figure 26 on page 55 for a typical example of a filter chamber shroud Do not obstruct the filter shroud in any way Empty the dust container before the dust level obstructs the end of the filter shroud Failure to observe these directives may result in reduced filtering efficiency and contaminants entering the conveying system Installing ACA Series Filter Chambers Powders or granular materials with fines can cling to filters and contaminate operating components The ACA Series filter chamber is a self cleaning filtration unit that enables such materials to be conveyed During material conveying fines accumulate on the outside of the filter media as the air passes through a filter bag These fines must be periodically removed to prevent performance losses in the conveying system The ACA Series filter utilizes a plant based compressed air supply to clean filter bags with intermittent air pulses At preset time intervals a solenoid valve activates interrupting
105. cleaning air pulses into the filter bags Higher pressures can shorten the life of filter bags lower pressures cause poor filter bag cleaning Connect a 1 2 approx 6 3 mm air line to the bottom of the solenoid valve air block Make sure that the compressed air you use is clean dry and free of oil In line filters can handle small amounts of moisture in line desiccant filters or packed beds of granular absorbing polymer can remove oil mist and condensed oil Making Pump Compressed Air Connections Connect the vacuum pump to a minimum of 60 psi to 80 psi 414 kPa to 552 kPa source of clean dry lightly lubricated compressed air Make the NPT 3 mm connection at the solenoid valve on the pump package Your compressed air supply piping should include 1 shutoff valve for ON OFF control 2 A pressure regulator with gauge 3 An air filter lubricator Connecting Vacuum Receivers with Atmospheric Valve Compressed Air Lines See Figure 36 on the following page for an illustration of a typical atmospheric valve Most conveying systems use atmospheric valves to direct system vacuum into the vacuum hoppers You should be able to locate the atmospheric valve in one of three places Installed on top of TF or VF Series vacuum receivers Installed in the vacuum header on SR Series vacuum receivers Connect the atmospheric valve to 60 psi to 80 psi 414 kPa to 552 kPa source of clean dry lightly lubricated compressed air
106. continuous compressed air flow to the unit This interruption causes an exhaust valve to open allowing stored compressed air from an accumulator to be released down inside the filter bag This momentary burst of air stops the flow of dust laden air through the filter bag and flexes the filter fabric This along with the reverse flow of air causes the accumulated dust to fall off the bag and back into the hopper for discharge This instantaneous cleaning action of air pulses are directed to each individual filter bag in sequence and at a specified duration You can adjust the time between air pulses different conveying rates and materials require different air pulse times Air pulses must occur more Conveying System Mechanical Components Chapter 3 Installation 109 of 170 frequently with increased dusting conditions Since filter cleaning action is directed to an individual filter bag remaining filter bags are on stream continually filtering conveying air ACA Series filter chambers are shipped completely assembled to reduce customer installation time Several mounting arrangements are available depending on the mounting adapter supplied with the unit ACA filter chambers are used with several different sizes of vacuum hoppers depending on the mounting adapter supplied with the unit Typical hopper sizes range from 0 8 cu ft to 6 0 cu ft 22 7 liters to 169 9 liters smaller hopper installations are also possible You must install a bot
107. ctional Description 62 of 170 Figure 26 Typical SRC Series Vacuum Receiver Exploded View SRC30 SSR CSR85 Left amp SRC60 SSR CSR170 Right shown Post May 2003 ay X27 Ve NS FN FN S eee 220 200 230 210 Conveying System Mechanical Components Chapter 2 Functional Description 63 of 170 Figure 27 SRC30 60 SSR CSR85 170 Series Vacuum Receiver Parts List See Figure 26 on the previous page for parts location Model No SRC30 60 SSR CSR85 170 Quantity Part No 40567619 Description ASSEMBLY 6 SLANTED THROAT SS SRC30 60 SSR CSR85 170 A0566923 GASKET SEAL 6 THROAT SRC30 SSR CSR85 A0069227 BOLT HEX 3 8 16 SS W PATCH SRC30 SSR CSR85 A00069203 WASHER 3 8 LOCK SS SRC30 60 SSR CSR85 170 A0566910 WELDMENT CONE 20 DIAMETER SS SRC30 60 SSR CSR85 170 40566925 CLAMP BAND T BOLT 20 SS SRC30 SSR CSR85 lt A0540240 GASKET U CHANNEL NPRN 0 56 X 0 19 X 0 6 W SRC30 SSR CSR85 A0566912 WELDMENT CYLINDER 20 DIAMETER SS SRC30 60 SSR CSR85 170 A0566971 FLTR FLAT 21 250D POLYEST GLZD SRC30 60 SSR CSR85 170 m vl wl bp A0566906 COVER 20 DIAMETER SS SRC30 60 SSR CSR85 170 A0566927 INLET OUTLET
108. e Parts Department for more information on replacement filter bags Inspect the filter bags for wear Thinning bags may not stop fine dust when flexed with compressed air or dust can escape into the clean air tank section and contaminate conveying air Replace with new filter bags as needed When re installing ACA Series filter bags make sure that the bag is turned inside out with the glazed surface facing outward Carefully slip the bag over the bag cage Position the filter bag all the way onto the bag cage and place a clamp around the bag near the top of the bag rack plate Tighten the clamp Improperly installed clamps cause a poor dust seal Dusting in the clean air exhaust is a normal condition after installing new filter bags and should stop after the first several hours of operation Replace the upper tank section with the gasket properly seated between upper and lower sections Make sure the filter bags are hanging straight down and that the bags do not touch each other or the inside walls of the filter chamber This action prevents excessive bag wear when compressed air pulses enter the bags 10 Replace and tighten the stretch clamp Maintaining VTPB SPDB CPDB Series Vacuum Power Unit Non Reversing Valves Upper and lower non reversing valves require periodic service to keep VTPB SPDB CPDB Series vacuum power units operating at peak efficiency Contact the Parts Department for information on valve service kits and cust
109. e four 4 socket cap screws holding the air cylinder to the end plate Conveying System Mechanical Components Chapter 5 Maintenance 150 of 170 Servicing and Reassembling Lower Valves 1 Clamp the air cylinder in a vise and unscrew the end cap Using parts from the valve service kit replace the seals in the air cylinder Screw the end cap back on Secure the air cylinder to the end plate using the four 4 socket cap screws Screw the two 2 plunger support disks and a new plunger on the air cylinder shaft Thread the locknut back on the air cylinder shaft Place a new gasket on the end plate secure the end plate and valve body using six 6 socket cap screws Reconnect the lower cap to the air cylinder using two 2 socket cap screws and a new O ring Reinstalling Lower Valves 1 2 Replace the O ring in the valve body Position the valve back on the vacuum power unit Tighten the set screws that secure the valve to the blower outlet Insert the silencer into the valve body and bolt it to the base at the bracket Screw the vertical silencer back on Reconnect the compressed air line to the valve Reconnect the valve to the T Y tube using the radiator hose and hose clamps Tighten the hose clamps Maintaining Vacuum Receivers and Filter Receiver Combinations Clean the vacuum receiver filter cartridges as needed Blow clean with compressed air Blow out from the inside for best results If t
110. e probe Flapper stuck in open position Clear flapper of obstructions Power to vacuum pump off Inspect power Bad level sensor Replace level sensor Plugged material line Find and remove obstruction Vacuum line leak Find and repair leak Sequence T valve problem where used Chapter 6 Troubleshooting Check for signal sufficient compressed air proper wiring and operation 155 of 170 Problem Possible Cause Possible Remedy Material or vacuum line plugged Find and remove the obstruction such as a coupling gasket and gaylord bags Filter chamber filter dirty Clean filter Vacuum hopper filter dirty Clean filter Bad atmospheric sequence T valve Check for signal sufficient compressed air proper wiring and operation High Vacuum alarm Vent valve on pump package not operating correctly Check for signal sufficient compressed air proper wiring and operation Improper piping Locate and correct Convey time set too long Reduce convey time Collapsing hoses Inspect hoses Faulty vacuum switch Test ON replace switch Take off compartment closed Conveying times are too long Time Fill only Vacuum receivers are being overfilled Special convey enabled Adjust take off box Observe and time the hopper s when loading Note the time needed to fill a
111. e vacuum header above the vacuum hoppers N The sequencing valve is located in the cover on SR Series vacuum receivers if you selected the internal sequencing valve option If mounted in the vacuum line connect the sequence T valve to a 60 psi to 80 psi 414 kPa to 552 kPa source of clean dry lubricated compressed air Run a 2 2 9 mm branch line off the plant air main to the sequence T valves in your system Install a 3 2 9 mm x 1 87 3 mm tee in the up position near each receiver Connect compressed air to the normally open port on top of the sequence T valve solenoid valve with a 1 8 approx 3 mm pipe nipple Connect the common port to the sequence T valve using 1 4 6 mm poly tube and connectors See the following for more information Conveying System Mechanical Components Chapter 3 Installation 121 of 170 Figure 69 Solenoid Valve Location on Sequence T Valve amp Compressed Air Connections 1 Normally Closed Port Exhaust Port 2 Common Connect to Valve 3 Normally Open Connect to Air Supply Your 3 2 9 mm branch supply line should include 1 shutoff valve for ON OFF control 2 An air filter pressure regulator with a gauge for pressure control 3 Mini lubricators located at each vacuum receiver Running Remote Proportioning Valve or Proportioning Vacuum Receiver Compressed Air Lines You must run compressed air to any proportioning valves in the system Refer
112. eck the following Remove all tools from the conveying system Be sure no objects tools nuts bolts clamps bars are lying in the area If your conveying system has been inoperative or unattended check all settings before starting the unit At the beginning of your shift and after breaks verify that the controls and other auxiliary equipment are functioning properly Keep all safety guards in place and in good repair NEVER attempt to bypass modify or remove safety guards Such alteration is not only unsafe but will void the warranty on your equipment When changing control settings to perform a different mode of operation be sure selector switches are correctly positioned Locking selector switches should only be adjusted by authorized personnel and the keys removed after setting Report the following occurrences IMMEDIATELY unsafe operation or condition unusual conveying system action leakage improper maintenance NEVER stand or sit where you could slip or stumble into the conveying system while working on it Conveying System Mechanical Components Chapter 1 Safety 15 of 170 DO NOT wear loose clothing or jewelry which can be caught while working on the conveying system In addition cover or tie back long hair Clean the conveying system and surrounding area DAILY and inspect the machine for loose missing or broken parts Shut off power to the conveying system when it is not
113. ecommended instructions are followed in the maintenance and operation of the machine All personnel engaged in the use of the machines should become familiar with their operation as described in this manual Proper operation of the machine promotes safety for the operator and all workers in its vicinity Each individual must take responsibility for observing the prescribed safety rules as outlined All warning and danger signs must be observed and obeyed All actual or potential danger areas must be reported to your immediate supervisor General Responsibility No matter who you are safety is important Owners operators and maintenance personnel must realize that every day safety is a vital part of their jobs If your main concern is loss of productivity remember that production is always affected in a negative way following an accident The following are some of the ways that accidents can affect your production Loss of a skilled operator temporarily or permanently Breakdown of shop morale Costly damage to equipment Downtime An effective safety program is responsible and economically sound Organize a safety committee or group and hold regular meetings Promote this group from the management level Through this group the safety program can be continually reviewed maintained and improved Keep minutes or a record of the meetings Hold daily equipment inspections in addition to regular maintenance checks You will k
114. eep your equipment safe for production and exhibit your commitment to safety Please read and use this manual as a guide to equipment safety This manual contains safety warnings throughout specific to each function and point of operation Conveying System Mechanical Components Chapter 1 Safety 14 of 170 Operator Responsibility The operator s responsibility does not end with efficient production The operator usually has the most daily contact with the equipment and intimately knows its capabilities and limitations Plant and personnel safety is sometimes forgotten in the desire to meet incentive rates or through a casual attitude toward machinery formed over a period of months or years Your employer probably has established a set of safety rules in your workplace Those rules this manual or any other safety information will not keep you from being injured while operating your equipment Learn and always use safe operation Cooperate with co workers to promote safe practices Immediately report any potentially dangerous situation to your supervisor or appropriate person REMEMBER NEVER place your hands or any part of your body in any dangerous location NEVER operate service or adjust the conveying system without appropriate training and first reading and understanding this manual NEVER try to pull material out of the conveying system with your hands while it is running Before you start the conveying system ch
115. enerates If the vacuum at the filter chamber is adequate the problem is down line Conveying System Mechanical Components Chapter 6 Troubleshooting 158 of 170 Problem Possible Cause Possible Remedy Vacuum conveying rate is declining due to a vacuum loss in the system Cont d Pump package blower problem Use a cfm cfh monitoring device to ensure that blower cfm cfh is to the manufacturer s specifications Cont d Consult Service Engineer if problem persists Dirty filter Clean or replace filter Loose clamps gaskets or couplers Tighten or replace Filter chamber discharge flapper not sealing under vacuum Check for proper operation clean or repair as needed Check for faulty compressed air blowback solenoid Check for voltage signal during cleaning cycle proper solenoid operation incorrect wiring proper compressed air connection and for worn plunger in valve Vacuum line problem Disconnect the vacuum line at the first vacuum hopper and block it off The vacuum here should equal the vacuum at the blower Allow a few seconds for vacuum to build If the vacuum here is low disconnect the piping halfway to the first vacuum hopper and check the vacuum there If proper vacuum exists the problem is upstream If not work backward to isolate the vacuum loss Tighten loose pipe couplers replace worn gaskets as needed Replace any damaged pip
116. equency and length of cleaning air pulses into the filter element Connect a minimum of 3 8 9 mm air line to the top of the solenoid valve air block Compressed air must be clean dry and free of oil A filter regulator and shut off are recommended components of your in plant air supply In line filters can handle small amounts of moisture in line desiccant filters or packed beds of granular absorbing polymer can remove oil mist and condensed oil You may need to install an accumulator in your air supply system to enhance blowback effectiveness if your system cannot consistently meet these requirements Make sure you use full sized 3 8 or larger diameter pipe or tubing when making the connection 3 4 Implosion Blowback Connection The clearing valve implosion blowback valve is located on the outlet of the vacuum filter Connect the clearing valve to a 60 80 PSI 4 1 5 5 Bar compressed air supply Compressed air must be clean dry and free of oil Run a 3 8 9 mm branch line to supply the vacuum hoppers in your system Install a 3 8 9 mm x 1 8 3 mm tee valve in the up position near the filter chamber Connect shop compressed air to port number 3 on the clearing valve solenoid with 1 4 approx 6 mm poly tubing Connect port number 2 to the clearing valve Port 1 is to be exhausted to the atmosphere See Figure 66 on next page The 3 8 9 mm branch supply line should include a shut off valve for on off contr
117. ews securing the U bend to the base and pull the silencer out of the body of the lower valve Loosen the set screws holding the lower valve to the blower outlet and remove the valve from the power unit Conveying System Mechanical Components Chapter 5 Maintenance 147 of 170 Disassembling Lower Valves 1 2 3 4 6 Remove the pipe nipple and pipe coupler from the lower cap Remove the two 2 socket cap screws from the lower cap Remove the lower cap from the machined body Remove the six 6 socket cap screws from the end plate Separate the end plate from the machined body Remove the cotter pin from the plunger Unscrew the plunger from the air cylinder shaft Remove the four 4 socket cap screws holding the air cylinder to the end plate Servicing and Reassembling Lower Valves 1 6 Clamp the air cylinder in a vise and unscrew the end cap Using parts from the valve service kit replace the seals in the air cylinder Screw the end cap back on Secure the air cylinder to the end plate using the four 4 socket cap screws Screw a new plunger on the air cylinder shaft secure it with the cotter pin Place a new gasket on the end plate secure the end plate to the machined body using six 6 socket cap screws Fasten the lower cap to the air cylinder using two 2 socket cap screws a new gasket and a new O ring Screw the pipe nipple and coupler back into place Reinstalling Lower Valves 1 2 Re
118. eying System Mechanical Components Chapter 2 Functional Description 31 of 170 Figure 7 Reversing Valve Assembly Spare Parts Drawing Conveying System Mechanical Components Chapter 2 Functional Description 32 of 170 Figure 8 APD SPD CPD Reversing Valve Option Spare Parts List Item No Model No Qty Part No Description APD SPD CPD 5 A0573974 ADPTR CS 2 00 OD XPD 5 W BB 7 5 10 A0573975 ADPTR CS 2 500D XPD 7 5 10 W BB 1 15 1 A0573976 ADPTR CS 3 000D XPD 15 W BB 2 5 15 1 A0573980 PIPE DSCH UPR XPD 5 15 W BB 3 5 15 1 A0573981 EL AL 3 OD X 2 5NPT XPD 5 15 W BB 4 5 15 1 A0573987 BRKT SUPT DSCH XPD 5 15HP W BB 2 5 15 10 W00013527 SCR HHC PS 1 4 20 X 0 63LG 6 5 15 6 40069206 NUT HEX PS 1 4 20 7 5 15 10 A0101190 WSHR LOCK 1 4 8 5 15 1 A0573983 VLV ASSY REV XPD 5 15 3 CONN 9 5 15 3 35086K FTG TBG 90 1 8NPT X 1 4TBG 10 5 15 4 A0553322 NUT RVT PS 1 4 20 11 5 15 2 W00017812 GASKET 12 2 1 892 00305 00 PIPE DSCH LWR XPD 5W BB 7 5 15 892 00373 00 PIPE DSCH LWR XPD 7 5 15 W BB 5 A0573977 INL VAC 2 00D XPD 5W BB 13 7 5 10 1 A0573987 INL VAC 2 00D XPD 5W BB 5 A0573979 INC VAC 3 000D XPD 10 37 15 W BB Conveying System Mechanical Components Chapter 2 Functional Description 33 of 170 Figure 9 Positive Displacement Pump Dimensions
119. flange with a bubble level A level installation is important for proper operation 4 Properly ground all vacuum receivers Adjusting the Vacuum Receiver Counterbalance TF and VF Models Only The counterbalance is factory adjusted but may have moved during shipment To adjust the vacuum receiver counterbalance 1 Loosen the set screw on the counterbalance Move the counterbalance so the flapper opens from 4 mm to 6 mm on the end opposite the pivot Re tighten the set Screw 2 Apply removable thread locking compound to the set screw and re tighten Installing the Pickup Probe Pickup probes See Figure 25 on page 51 for an example are used to empty gaylords or bulk material containers located beside the processing machine A conveying system can use horizontal take offs or vertical pickup probes or a combination of the two to supply material to the vacuum receivers To ensure maximum conveying rates by your system take the following into consideration Locate the supply container near the vacuum receiver Connect the pickup probe to a vacuum hopper material inlet tube with a minimum amount of tubing bends and flex hose Secure the flex hose at the probe and the material inlet with hose clamps Be sure to avoid loops and kinks and install grounding wire around the outside of flex hose to prevent static built up Make sure you ground both ends of the grounding wire Conveying System Mechanical Components Chap
120. g condition should stop after the first several hours of operation Adjusting Proximity Sensor Sensitivity Models Equipped with Volume Fill Switch Only A proximity switch mounted in VF SRH and SRC vacuum receivers detects when the vacuum receiver has been filled during a conveying sequence telling the conveying system control to move on to the next on line vacuum receiver in the sequence This speeds the conveying cycle and shuts the pump down promptly to conserve electricity if all the bins being loaded are full The sensitivity of the vacuum receiver material level sensor can be adjusted The factory setting is correct for most applications The sensor is mounted through the wall of the vacuum receiver The adjusting potentiometer is located beneath a plastic cover screw near the sensor LED indicator Remove the protective cover screw before making N adjustments and replace it when finished Before adjusting the Receiver Full sensor make sure that the Bin Full sensor is in the closed position When adjusting fill a vacuum hopper to see if the switch detects your material The LED on the switch goes out when it detects material For increased sensitivity turn the potentiometer clockwise For decreased sensitivity turn the potentiometer counterclockwise Consult proximity switch instructions if necessary or call Service Department Conveying System Mechanical Components Chapter 3 Installation 139 of 170 Chap
121. gii J a x VACUUM B POWER UNIT MACHINE HOPPER MACHINE HOPPER W REVERSING PROPOR TIONING J VALVES HOPPER A v CONTROL FINES Va MATERIAL Z PANEL Lf lt 2 MATERIAL MATERIAL FIG 2 e WIRE TO 2 PROGRAMMABLE CONTROLLER BLOWBACK CYCLE A0535301 Conveying System Mechanical Components 0 165 of 170 7 3 Spare Parts List Figure 86 Vacuum Power Units 5 to 15 hp 3 73 11 19 kW Models Exploded View A0535303 lt Conveyiug oy via ayauya rimanqa as Live Figure 87 Vacuum Power Units 5 to 15 hp 3 73 11 19 kW Models Spare Parts List Part number Air cylinder assembly upper valve includes 1 17688 air cylinder 1 1958 plunger 1 17812 W00018087 gasket 1 3237 cotter pin 1 17957 end plate with seat 4 2337 socket head screws 1 13749 pipe nipple Air cylinder assembly lower valve includes 1 17529 air cylinder 1 1958 plunger 1 17812 W00018088 gasket 1 3237 cotter pin 1 17639 end plate with seat 4 2337 socket head screws 1 13749 pipe nipple and 1 17650 O ring w00017529 W00017688 w00017552 W00052175 00011770 W00052546 W00052181 W00052178 W00011490 W00011494 W00011491 W00011495 W00001596 W00000334 Clamp hose for P N 3816 277 approx 63 5 mm ID hose W00001142 Connector 90 deg for OD poly tube W0001397
122. he screen becomes bent or warped or the gasket becomes worn replace it to prevent material carry over to the VFC filter chamber Clean and inspect the gasket Replace it if it is worn Invert SR Series vacuum hoppers onto their flat covers for easier maintenance If the optional SR Series vented internal sequencing valve is installed make sure you remove compressed air prior to servicing If optional supplemental cloth filter bags are being used periodically inspect for wear and fouling Clean or replace as necessary Conveying System Mechanical Components Chapter 5 Maintenance 151 of 170 5 3 Cleaning the Collection Bin All Models Except VFC SFC CFC 225 and VFC SFC CFC 1000 Use the following procedure to clean the collection bin l 2 3 4 Open the toggle fasteners on the bottom of the filter Remove the collection bin Empty contents of the collection bin and completely clean it AFC A AFC K Only Adjust the counterbalance so that the dump valve remains open from 3 16 to 1 4 4 mm to 6 mm when not under vacuum Wipe down the gasket and collection bin mating surfaces to ensure a good seal A good vacuum seal is important for proper operation Replace gasket if necessary Check the filter element for excessive wear or damage If the filter element is damaged replace it immediately See Figure 62 for replacement parts Return the collection bin to the bottom of the filter Close the toggle fasteners 5 4
123. ht Glass Proximity Sensor Sensitivity 137 Adjusting Air Pulse Duration All Models 138 ACA Series Filter Chamber Pre Operation Checklist 138 Adjusting Time Between Air Pulses on ACA Filters 138 Adjusting the Number of Air Pulses emen 138 Starting ACA Series Filter Chamber Units 2 cccccccceccceccceceeeeeeeeeeeeeeeeeeeseeeeeees 139 Adjusting Proximity Sensor Sensitivity 139 CHAPTER 4 OPERATION 140 Ls cic 140 Starting ACA Series Filter Chamber Units 140 4 2 Operation Procedures 140 Vacuum Switch VS Operation 140 High Vacuum Relief Regulator Operation 141 4 3 Shut dOWnh ensi ere rr e amakata aasan ahus SEE E 141 CHAPTER 5 142 5 1 Preventative Maintenance Schedule r 142 5 2 Preventative 143 Maintaining Pump
124. ications drawings schematics parts lists and available options A spare parts list with part numbers specific to your machine is provided with your shipping paperwork package Refer to this section for a listing of spare parts for purchase Have your serial number and model number ready when ordering Safety Symbols Used in this Manual The following safety alert symbols are used to alert you to potential personal injury hazards Obey all safety messages that follow these symbols to avoid possible injury or death DANGER DANGER indicates an imminently hazardous situation that if not avoided will result in death or serious injury WARNING indicates a potentially hazardous situation or practice that if not avoided could result in death or serious injury 4NCAUTION CAUTION indicates a potentially hazardous situation or practice that if not avoided may result in minor or moderate injury or in property damage Conveying System Mechanical Components Chapter 1 Safety 10 of 170 Safety Tags and Warning Labels Hazard Alert Symbol Description Explanation Preventative Maintenance Hand crush hazard Hands could be exposed to a crushing movement Every month inspect the for any type of wear For further information see the Maintenance Chapter in this manual Electrical Shock hazard High voltage inside enclosure The electrical enclosure is supplied with 3 phase electrical power Use caution when using or maintai
125. ief is set at lower levels based on vacuum pump performance curves NO TIC E Do not adjust the pressure regulator Adjusting the pressure regulator voids your warranty See Figure 41 on page 79 for additional operation information 4 3 Shut down To deactivate the conveying system 1 Turn the disconnect switch at each pump or component to OFF This will take each pump or component offline 2 Turn off the compressed air supply to the system N Consult your specific controller operation and instruction manual for specific shut down information for your conveying system Conveying System Mechanical Components Chapter 4 Operation 141 of 170 Chapter 5 Maintenance 5 1 Preventative Maintenance Schedule The checklist below contains a list of items which should be inspected and or replaced to keep the mechanical components of your conveying system operating at peak efficiency Perform each inspection at the regular intervals listed below 2m ids GENRE Date Date Date Date Date Date Date Date Date Date Date Date Date Every week Inspect all filters for ETE IP IET wear replace clean if dirty or i Sa Rea Check to make NENMEEENMEBENERBEN sure that all hose connections are ii Pe eS i a Every month Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Lock out electrical power and inspect electrical wiring for integrity Chec
126. ing System Mechanical Components Chapter 3 Installation 107 of 170 Figure 64 Typical Material Check Valve ACY LN WAX WSS Installing VFC SFC or FC Filter Chambers The filter chamber protects the vacuum pump from damage caused by material carry over Primary system filtration occurs in the filter chamber not in the vacuum receivers This reduces maintenance of vacuum receiver filters atop processing machines A vortex created in the filter chamber separates carry over from the air stream and a cartridge type filter catches any dust and fines drawn into the upper chamber At the end of the conveying cycle to all on line vacuum receivers the dump delay cycle occurs Atmospheric air from the vacuum line is introduced to the filter chamber equalizing the pressure inside the filter chamber The material discharge flapper valve falls open and dumps the fines and dust collected during the conveying cycle A compressed air filter cleaning blow back option is available for systems conveying very dusty materials Consult the Sales Department for more information To install the unit perform the steps listed below 1 Level and secure the filter chamber near the pump package Use 3 8 9 mm bolts to anchor the filter chamber 2 Connect the piping between the vacuum inlet valve on the pump package and the tube stub on the filter chamber lid For easy filter maintenance install at
127. ing found Leaks in vacuum lines between valves Check for leaks as described in previous steps Conveying System Mechanical Components Chapter 6 Troubleshooting 159 of 170 Problem Possible Cause Possible Remedy Replace or re install worn or misaligned gaskets Hopper discharge flapper not sealing under vacuum 1 Replace worn or missing gasket 2 Clean fouled flapper 3 Check counterweight for proper operation Repair or adjust as needed Internal check valves missing or damaged On single line Y systems internal check valves must be installed in the vacuum hoppers to seal all hoppers not being conveyed to If the check valves are present and undamaged they may be pushed too far onto the tube stub to permit a proper seal Also if the hopper is over filled the check valve may not seal properly Vacuum leak s in vacuum hoppers Vacuum conveying rate is declining due to a vacuum loss in the system Cont d Vacuum leaks in material Check for leaks as described lines in previous steps Too much air and not enough material or too much material and not enough air Close takeoff compartment material inlet slowly open until you hear material surging and slugging Close material inlet until surging disappears On most systems a proper adjustment generates a 6 to 10 Hg 203 to 339 millibars vacuum Material take offs not properly adjusted
128. ingle line Y system use Y tubes on the material lines A Y tube is installed with the branch arm leading to the next station on top and the straight portion that supplies material to the station underneath Connect a short radius bend to the straight portion as close to the Y as possible You must connect a minimum 2 foot 61 cm straight length of tube to this short radius bend on the horizontal before the material tubing drops to the receiving point If possible incline this tube approximately per foot 1 cm per meter On single line Y systems you must install check valves on material inlet tubes inside vacuum receivers Do not use SRHO1 SSR03 CSR03 or SRC02 SSR06 CSR06 vacuum receivers on single line Y systems You can install a long or short radius bend on the last station where a Y tube is not needed Figure 60 Recommended Single Line Y Tube Installation Conveying System Mechanical Components Chapter 3 Installation 105 of 170 Figure 61 Modified Single Line Y Tube Installation Figure 62 Manifold Y Tube Installation Conveying System Mechanical Components Chapter 3 Installation 106 of 170 Figure 63 Typical Single Line Y Tube System Installation _0 LONG RADIUS BEND AT THE IN 2 STRAIGHT MED END OF EACH Y SYSTEM LONG mous BEND TYPICAL EACH Y BRANCH SHORT RADIUS BEND MUST BE INSTALLED 9 EACH Y BRANCH AS SHOWN NELMOR GRINDER GRINDER TAKE OFF
129. ion 10 Allowable frequency fluctuation Continuous 1 Intermittent 2 Nominal supply voltage 460 3 60 Verify on serial number tag 11 Earth ground type TN system has one point directly earthed through a protective conductor Power supply should include a ground connection Over current protection is supplied in the conveying system but additional protection should be supplied by the user The door mounted disconnect serves as the electrical disconnect device Conveying system is not equipped with local lighting Functional identification Conveying system is equipped with a CE mark Conveying system is supplied with an operating manual in the language of the destination country Cable support may be required for power cord depending on final installation No one is required to be in the interior of the electrical enclosure during the normal operation of the unit Only skilled electricians should be inside the enclosure for maintenance Doors can be opened with a screwdriver but no keys are required Two hand control is not required or provided All components should be moved around and set in a place with a lift truck or equivalent There are no frequent repetitive cycles that require manual control tepetitive functions are automatic while the conveying system is operating Conveying System Mechanical Components Chapter 7 Appendix 162 of 170 25 An inspection report detailing the functional test is
130. iption A0539992 Flapper disk 30X 60X A0540240 Gasket U channel neoprene 30X 60X Refer to the Bill of Materials report included in the Customer Information Packet for N a complete listing of parts Conveying System Mechanical Components Chapter 2 Functional Description 77 of 170 Atmospheric Valves Models AV1 5 AV2 AV2 25 AV2 5 AV3 Mount on cover of vacuum hopper to direct vacuum into hoppers Relieves vacuum by allowing an in rush of atmospheric air into the system Compressed air operated Selection of black or white neoprene plungers or available high temperature plungers 24 VDC or 115 VAC control voltage solenoid Adds only six inches 15 cm to the height of vacuum hoppers and filter chambers Figure 39 Typical Atmospheric Valve Figure 40 Spare Parts List AV Valves Spare Parts List AV 1 5 Model Part Number Description AV1 5 W00000146 ORNG BUNA70 1 484ID X 0 139CS 1 5 W00017807 GSKT AV SV1 50 VELOMOID AV1 5 W00001959 PLGR 1 610D EPT BLK 3 8 16CS AV1 5 W00017688 CYL AIR S1311 1 5 15HP 2 HOLE CYL AIR 2HLE OP CYL ROD END SOLENOID A0556722 SOLV 3WAY 24VDC 1 8NPT CV 15 CV 15 NPT VALVE CND CONN SOLENOID A0556723 SOLV 3WAY 120VAC 1 8NPT CV 0 17 1 2NPT VALVE CND CONN Conveying System Mechanical Components Chapter 2 Functional Description 78 of 17
131. iver with hose clamps The other tube is the air inlet to supply make up air to the bin Avoid loops or kinks in the flex hose Installing and Adjusting the Take off Compartment Take off compartments TOCs are installed under surge bins silos or other storage devices TOCs are available in a single position complete cleanout style with a V shaped bottom or a box type with one or more material takeoff positions See Figure 23 on page 49 for an example You can have several different size tubes for several different sized pump packages conveying a material from a central supply to several destinations Take off compartments are typically pre drilled for mounting and their outlets are sized to fit the pump package material and distance specified at the time of purchase To optimize the use of your take off compartment provide for the following Make sure that a three foot 1 m horizontal run is present prior to installing elbows Install the TOC so the outlet tubes can head out unobstructed in the direction of the material destination Use long radius bends on TOC outlets Provide access for removing and cleaning TOC inlet air filters Provide access for cleanout doors on TOCs Conveying System Mechanical Components Chapter 3 Installation 117 of 170 Most TOCs have adjustable material inlet tubes to fine tune the material to air ratio for optimal conveying rates To adjust 1 Loosen the set screw on the adjusting dial and turn
132. k demand sensor Inspect gaskets at hoppers Inspect belt s Oil amp grease lubricate components Photocopy this page for your maintenance records Conveying System Mechanical Components Chapter 5 Maintenance 142 of 170 5 2 Preventative Maintenance Maintaining Pump Packages Pump packages need periodic maintenance to provide long dependable service Check these elements regularly Maintain a proper oil level in the blower gearbox The manufacturer s brochure packed with the pump package recommends oils and lists instructions for checking the oil level See Oil Capacities chart on following page Pack blower bearings with high temperature ball bearing grease and change the oil to the manufacturer s recommendations V belts are sized for maximum life with the pump package blower motor combination Inspect periodically for proper tension and replace when worn V belts stretch when new Check belt tension after you have run them At proper belt tension the belt should deflect downward 1 64 for every one inch span 1 mm every 6 4 cm from sheave to sheave Keep the pump package area clear of any debris that could be drawn through the vent valve and into the blower while the pump package is idling Torque the motor and blower sheave bolts to 72 ft Ibs 98 Nem Check the moisture traps in the compressed air lines Drain as needed Check the compressed air lubricator s for flow rate and leve
133. l Use only 1 or 2 drops of oil per day when lubricating Adjust and fill as necessary Inspect the silencer periodically for contamination Silencer fouling indicates poor filter maintenance at the vacuum hopper or filter chamber Fines may also be drawn into the silencer through the pump package vent valve during the dump cycle from poor housekeeping near the pump package Make sure you replace a contaminated silencer immediately to avoid blower damage and possible fire hazard Standard pump package TEFC motors do not require lubrication or oiling Optional motors may have different requirements Refer to the motor manufacturer s specification sheet in your Customer Information Packet Keep the control panel and pump package junction boxes securely closed to prevent component contamination Inspect air cylinders and plugs for proper operation Verify that all safety components circuits are in full operational conditions Conveying System Mechanical Components Chapter 5 Maintenance 143 of 170 Figure 83 Oil Capacities APD SPD CPD Only _ Part No 8 5 4 16 6 5 URAI J 33 A0571182 3 DSL URAI J 45 A0571183 4 DSL 12 7 5 5 22 8 10 8 GE GEAR END DE DRIVE END Suggested Lubricants Synthetic Oil Size of container Part Quart 214 00002 00 Gallon A0573982 Case 214 00004 00 APD SPD CPD style vacuum blowers require a synthetic blend of lubricant for
134. l APDB SPDB CPDB 5 15 Series Junction Box Wiring Diagram 24VDC Distributed I O Typical APDB SPDB CPDB 5 15 Series Junction Box Wiring Diagram 24 VDC Typical APDB SPDB CPDB 5 15 Series Junction Box Wiring Diagram 120VAC Typical VTTV Series Junction Box Wiring Diagram Typical VTTV Series Junction Box with Fused Disconnect Wiring Diagram ACA Series Model 50 Blowback DIP Switch Settings Oil Capacities APD SPD CPD Only No reversing Valve Cycle of Operation VTP APD SPD CPD Pumps Equipment Cycles Vacuum Power Units 5 15hp Models Exploded View Spare Parts Drawing Vacuum Power Units 5 15hp Models Spare Parts List Vacuum Power Units 25 30 hp Models Exploded View Spare Parts Drawing Vacuum Power Units 25 30hp Models Spare Parts List Conveying System Mechanical Components ix 85 87 88 89 90 91 92 92 93 94 95 96 96 97 98 102 104 105 106 106 107 108 111 114 119 121 122 125 126 127 128 129 130 131 132 133 134 135 136 138 144 164 165 166 167 168 169 Chapter 1 Safety 1 1 How to Use This Manual Use this manual as a guide and reference for installing operating and maintaining the mechanical components of your conveying system The purpose is to assist you in applying efficient proven techniques that enhance equipment productivity This manual covers only light corrective maintenance No other maintenance should be undertaken without first contacting a service engineer The Functio
135. l Part Description Number VTTV 2 0 W00017811 GSKT AV SV2 00 2 25 VELOMOID VTTV 2 0 W00017812 GSKT AV SV2 50 3 00 VELOMOID VTTV 2 0 A0556722 SOLV 3WAY 24VDC 1 8NPT CV 015 NPT CND CONN VTTV 2 0 A0556723 SOLV 3WAY 120VAC 1 8NPT CV 0 17 1 2NPT CND CONN VTTV 2 0 W00018378 SUBASSY AV2 00 VTTV 2 0 A0547482 FLTR VTTV2 0 VTTV 2 0 W00001958 PLGR 2 860D EPT BLK 3 8 16 CS VTTV 2 0 W00017529 CYL AIR S1288 2 1 4 20 HOLES CYL AIR 13818A Conveying System Mechanical Components Chapter 2 Functional Description 48 of 170 Spare Parts List model VTTV 3 5 Model Part Number Description VTTV 3 5 W00017811 GSKT AV SV2 00 2 25 VELOMOID VTTV 3 5 W00017812 GSKT AV SV2 50 3 00 VELOMOID VTTV 3 5 A0544603 FLTR VTTV3 5 2 00D VTTV 3 5 A0554722 SOLV 3WAY 24VDC 1 8NPT CV 15 NPT CND CONN VTTV 3 5 A0554723 SOLV 3WAY 120VAC 1 8NPT CV 0 17 1 2NPT CND CONN VTTV 3 5 W00018378 SUBASSY AV2 00 VTTV 3 5 W00001958 PLGR 2 860D EPT BLK 3 8 16 CS VTTV 3 5 W00017529 CYL AIR S1288 2 1 4 20 HOLES CYL AIR 13818A Spare Parts List model VTTV 8 5 Model Part Number Description VTTV 8 5 W00017812 GSKT AV SV2 50 3 00 VELOMOID 8 5 W00001958 PLGR 2 860D EPT BLK 3 8 16 CS VTTV 8 5 W00017529 CYL AIR S1288 2 1 4 20 HOLES CYL AIR 13818A Conveying System Mechanical Components Chapter 2 Functional Description 49 of 170 Figure 16 VTTV TurboVac Series Pump Di
136. least three feet 3 1 m of vinyl flex hose at the end of the run to the filter chamber The rest may be hard piping as long as it is properly supported 3 Run vacuum tubing from the tangential inlet tube to the vacuum header line servicing the vacuum hoppers Turn the inlet tube toward the header Support the tubing properly and make it vacuum tight Conveying System Mechanical Components Chapter 3 Installation 108 of 170 NO TIC E Use of a system without an approved filter system installed on the vacuum air inlet voids the blower warranty Installing the Filter Chamber Shroud The cloth filter shroud is mounted to a ring on the underside of the filter chamber stand It reduces housekeeping duties around the filter chamber by preventing dust from becoming airborne when the dust and fines are discharged from the VFC filter chamber The dust container below the shroud is customer supplied the standard 24 61 cm clearance stand is designed for use with a 5 gallon 19 liter pail and the optional 38 96 cm clearance stand is designed for use with a 55 gallon 208 liter drum 1 Insert the filter shroud support wire into the slotted hole in the middle of the cloth filter shroud Use supplied hardware to secure 2 Slip the filter shroud over the retaining ring located on the bottom side of the filter stand mounting plate Secure it with the worm clamp provided 3 Place the dust container you ve supplied below the filter cham
137. line to the outlet tube Use a hose clamp to secure the flexible hose Conveying System Mechanical Components Chapter 3 Installation 110 of 170 Figure 65 AFC S CFC S SFC S Filter Installation Conveying System Mechanical Components Chapter 3 Installation 111 of 170 Retrofit Kit for XFC Filter Chambers kit P N 228 00250 00 Instructions for installation of new filter chamber sealing gasket Disconnect filter chamber from production system orient as shown and remove bucket Remove existing gasket from ring s groove Clean groove to remove dust and dirt Groove needs to be clean for next step APPLY A THIN BEAD APPROX LONG Apply a thin two inch long bead of 5 CR OE T EOM silicone sealant in the groove every N 45 A 734 RTV or equivalent sealant is recommended due to ease of use Adhesive is not included with this kit Place the new red gasket into the groove Allow gasket to seat Use fingers and thumbs to ensure proper and uniform seating of gasket in groove Replace bucket on to filter chamber Filter Chamber is ready to be reinstalled and put back into service Conveying System Mechanical Components Chapter 3 Installation 112 of 170 3 3 Compressed Air Blowback Connection To provide proper filter element cleaning the compressed air supply must be regulated to 80 PSI 5 5 bars Low air pressure will cause poor filter element cleaning Air consumption depends on the fr
138. lishment of safety standards that apply to the design and manufacture of automated equipment The Occupational Safety and Health Administration OSHA and the Joint Industrial council JIC are just a few of the organizations that have joined with the plastics industry to develop safety standards Every effort has been made to incorporate these standards into the design of the mechanical components of the conveying system however it is the responsibility of the personnel operating and maintaining the equipment to familiarize themselves with the safety procedures and the proper use of any safety devices Fail Safe Operation If a safety device or circuit should fail the design must be such that the failure causes a Safe condition As an example a safety switch must be a normally open switch The switch must be held closed with the device it is to protect If the switch fails it will go to the open condition tripping out the safety circuit Conveying System Mechanical Components Chapter 2 Functional Description 98 of 170 At no time should the safety device fail and allow the operation to continue For example if a safety switch is guarding a motor and the safety switch fails the motor should not be able to run Safety Device Lock Outs Some safety devices disconnect electrical energy from a circuit The safety devices that are used on the mechanical components of the conveying system are primarily concerned with electrical power di
139. llations are complete 2 Make sure all electrical and compressed air connections are complete and correct 3 Make sure that no leaks are present in the filter chamber housing Check stretcher clamps for tightness Adjusting Time Between Air Pulses on ACA Filters Models 91 93 151 153 and 251 253 The time between cleaning air pulses requires adjusting to match up with dusting characteristics of the material being conveyed If more dusting occurs then more frequent compressed air pulses are required to clean filter bags Locate the off time control potentiometer inside the control enclosure and adjust from 0 to 30 second intervals between air pulses to match material conveying characteristics Adjusting the Number of Air Pulses Model 51 53 Low Boy Locate the DIP switch inside the blowback control box Set the DIP switch to the number of pulses you want from 1 to 16 using the DIP switch settings shown in the following figure The diagram is also shown on the blowback control box electrical schematic located in your Customer Service Packet Figure 82 ACA Series Model 50 Blowback DIP Switch Settings 16 PULSES 15 PULSES 14 PULSES 13 PULSES 1 2 3 4 1 2 3 4 1 2 3 4
140. long enough to verify proper rotation direction To change motor rotation a Disconnect power at the external disconnect b Switch any two incoming power leads on the main power supply Make sure that filter chamber housings have no leaks check stretcher clamps for tightness Adjusting Sight Glass Proximity Sensor Sensitivity You can adjust the sensitivity of the material level proximity sensor in the sight glass The factory setting usually is correct for most applications The sensor is factory installed to the frame however you should install the sensor at the material level height you want When adjusting fill the glass and verify that the sensor detects your material The LED on the switch goes out when it detects material For increased sensitivity turn the potentiometer clockwise For decreased sensitivity turn the potentiometer counterclockwise Consult proximity switch instructions if necessary or call Service Department Conveying System Mechanical Components Chapter 3 Installation 137 of 170 Adjusting Air Pulse Duration All Models Locate the on time potentiometer inside the control enclosure on the circuit board With the unit operating turn the potentiometer counterclockwise to shorten the air pulse duration turn clockwise to lengthen the air pulse ACA Series Filter Chamber Pre Operation Checklist Check the following before you operate ACA Series filter chambers 1 Make sure all mechanical insta
141. low the vacuum receiver is full if the amber receiver indicator light is off Normal operation When hopper level drops material begins conveying to it The receiver is off line Put it on line via menus Static convey time was set to zero Put in a reasonable convey time via menus Field installed station by pass switch is simulating a bin full condition Normal operation Throw field installed switch to put hopper back in the loading sequence The field installed station bypass switch is bad or miswired Repair replace or rewire Insufficient compressed air to shift valves Supply 80 psi 552 kPa compressed air to all compressed air operated valves The Bin Full switch sensor fails to close Standard switch is normally open held closed by the magnet Check for the presence of the magnet and for proper switch operation The Receiver Full proximity sensor is fouled creating a false reading Volume Fill systems only Wipe off the proximity sensor Re adjust if needed see Page 86 The Receiver Full proximity sensor has failed closed Volume Fill systems only Improper pump rotation Replace Switch any two wires at the incoming power Blowback solenoid failed open Material supply empty Check filter chamber or pump Refill the supply Material supply bridging Agitate material supply Pick up device not in supply Re insert th
142. ly Tube ends must butt together inside couplers Tighten tube coupler nuts from the center outward to ensure a tight seal and allow proper contact of the internal grounding strip Each material tubing run must maintain an electrical continuity through the tubing and couplers from pickup point to vacuum hopper Grounded flexible hose is recommended If you must cut bends cut the straight section leaving enough straight length for complete insertion into a coupler Conveying System Mechanical Components Chapter 3 Installation 103 of 170 You can attach a quick change or standard tube coupler to vinyl flex hose by inserting a stub of hard tube into the hose and securing it with a hose clamp Be sure enough tube extends from the hose to properly install the quick change or coupler Make sure that you put clear silicone caulk around adjoining tube seams for exterior bolted couplers If you use stainless flexible material hose the material flow must be in the direction as indicated by the arrows on the hose Material direction is not critical with vinyl flex hose Bring all truck fill lines to a central location such as a silo unless otherwise specified All rail car manifold Y tubes must be installed with a ten degree 10 downward slant from horizontal on the leg section Make sure that space between rail car manifold Y tubes are fifteen feet 15 4 5 meters on center to allow proper alignment between rail car
143. maged component without actually locating the real cause of the trouble Such hasty substitutions will only destroy the new component Refer to wiring diagrams and schematics Locating mechanical problems should they occur is relatively straightforward When necessary refer to the parts catalog section NO TIC E Refer to specific control panel operation and instruction manual for additional details and Troubleshooting information Problem Possible Cause Possible Remedy Reset the overload and check the motor for the proper amp draw as listed on the serial tag The motor overload tripped No demand signal stations The pump doesn t run even offline Check control panel though it is on line n Verify wire connections Control panel problem Inspect output cards Refer to enclosed Control Panel Manual Main fuse in power drop or Replace the fuse optional fused disconnect has blown Check for 3 phase voltage Repair or replace as Motor contactor is faulty seed Conveying System Mechanical Components Chapter 6 Troubleshooting 154 of 170 Problem Possible Cause Possible Remedy A vacuum receiver bypasses in the Loading cycle Refer to enclosed Control Panel Manual Pressure is present at the vacuum inlet No Convey alarm Part of vacuum control panel Refer to enclosed Control Panel Manual Conveying System Mechanical Components The bin be
144. mensions S h Dimensions inches VIV A B EJ F H T L 60 p mee Ft 20 2 i8 18 20 25 29244 24 32 327 35 35 18 18 22 25 29 22 35 6 327 Dimensions cm kw JA B c p E F G H 10 070 23 31 23 46 20 150 46 35 263 46 85 638 46 53 Does not include D and F dimensions Dimension I is overall height for 1 hp 0 75 kW unit only Note Atmospheric valve shown for TV 2 0 8 5 units only 1 0 2 0 3 5 8 5 Conveying System Mechanical Components Chapter 2 Functional Description 50 of 170 Figure 17 Pump Specifications VTP SPD CPD VT PB SPDB CPDB and Pumps Amp draw full load amps hp _ 230V_ 40 575V em inches dbs Pump VTP SPD 136 68 54 10 7 385 1 3 Sch 5 pipe Pu
145. mes contaminated from rain or airborne particulates or is N damaged by birds insects or small animals your warranty becomes void Any variance from these guidelines can cause excessive pump backpressure Such a condition can drastically affect equipment performance possibly leading to equipment damage Conveying System Mechanical Components Chapter 3 Installation 101 of 170 Figure 58 Filter Chamber Installation Optional Blowback Controller Shown solenoid To vacuum line N O TI CE Make sure you have all tubing supported at ten 10 foot 3 meter intervals Conveying System Mechanical Components Chapter 3 Installation 102 of 170 Installing the Control Panel Select a flat vertical area for mounting the panel It should be in an area that gives your operator access to the control Consider how you are running wiring to the vacuum hoppers the filter chamber and pump motor starter s vacuum switch es and vent valve s The panel requires a low voltage grounded power drop as listed on the serial tag N O TICE Avoid mounting control panel near material lines Installing Material Vacuum Tubing Well designed material vacuum piping systems provide the best conveying rates Vacuum material piping may be a single material line Y system or a multiple material line or a combination of the two systems depending on the processing floor layout All systems utilize a common vacuum header line
146. mponents Chapter 3 Installation 123 of 170 The manufacturer recommends that you protect PLC memory by providing the control panel with a dedicated circuit a true earth ground and a spike surge protector Connecting the Control Panel to Vacuum Receivers Refer to the wiring connection drawings shown on the next page and to your conveying control panel s diagrams for general connections Each control panel is supplied with specific control schematics and a separate N T C Operation and Instruction manual To ensure proper conveying system operation install the equipment according to the enclosed instructions Wire the Atmospheric Sequence T solenoid SOL valve to the terminal provided in the conveying system control panel enclosure Wire the Bin Full Hopper Full switch LS PRS to the terminal provided in the conveying system control panel enclosure On 115 VAC control voltage systems run a common hot 115 VAC wire and a common neutral wire from the controller to each vacuum receiver in the conveying system On 24 VDC control voltage systems run a common 24 VDC wire and a common 0 zero VDC wire from the controller to each vacuum receiver in the conveying system On all systems run two wires to each vacuum hopper one each from the controller to the Bin Full switch LS and to the Atmospheric Sequence T solenoid SOL valve N TI C The conveying system control panel is supplied with a terminal strip
147. mps with Blowback VTPB SPDB CPDB 136 68 54 10 7 2 tube 765 5 TurboVac Pumps VTTV 114 tube 100 5 20 w 1 ojo o2 5 3 2 gt wj ojo 95 1 tube 3 5 113 100 85 238 119 2 25 Air flow measured in cubic feet per minute cfm and cubic meters per hour cmh NOTICE 4 2 NR eI 4 2 113 57 44 92 Q Rated performance is at standard atmosphere and sea level conditions High elevation affects system performance Conveying System Mechanical Components Chapter 2 Functional Description 51 of 170 Pump Specifications VTP SPD SPD VTPB SPDB CPDB and Pumps Cont d Model W o m _ k Pumps VTP SPD CPD Models 50mmtube 3 75 5 63 7 50 11 25 14 9 22 4 emh Amp draw full load amps 136 68 50 mm tube Pumps with Blowback VTPB SPDB CPDB Models 3 75 5 63 7 50 11 25 18 7 22 4 136 68 54 175 50mmtube 3 Sch 5 pipe 5 Sch 10 pipe TurboVac Pumps VTTV Models 0 75 1 50 2 63 6 38 5 159 Air flow measured in cubic feet per minute cfm and cubic meters per hour cmh NOTICE Rated performance is at standard atmosphere and sea level conditions High elevation affects system performance Conveying System Mechanical Components Chapter 2 Functional Description 52 of 170
148. n accordance with national and local codes When you have completed the repair or maintenance procedure check your work and remove your tools rigging and handling equipment Do not restore power to the conveying system until all persons are clear of the area DO NOT start and run the conveying system until you are sure all parts are functioning correctly BEFORE you turn the conveying system over to the operator for production verify all enclosure panels guards and safety devices are in place and functioning properly Reporting a Safety Defect If you believe that your equipment has a defect that could cause injury you should immediately discontinue its use and inform the manufacturer The principle factors that can result in injury are failure to follow proper operating procedures i e lockout tagout or failure to maintain a clean and safe working environment Conveying System Mechanical Components Chapter 1 Safety 16 of 170 Chapter 2 Functional Description 2 1 Models Covered in This Manual This manual provides operation installation and maintenance instructions for the mechanical components of the conveying system Model numbers are listed on the serial tag Make sure you know the model and serial number of your equipment before contacting the manufacturer for parts or service Our mechanical components are designed to create vacuum for conveying pelletized granular or powder material in a central material handling s
149. nal Description section outlines models covered standard features and safety features Additional sections within the manual provide instructions for installation pre operational procedures operation preventive maintenance and corrective maintenance The Installation chapter includes required data for receiving unpacking inspecting and setup of the mechanical components of your conveying system We can also provide the assistance of a factory trained technician to help train your operator s for a nominal charge This section includes instructions checks and adjustments that should be followed before commencing with operation of the conveying system These instructions are intended to supplement standard shop procedures performed at shift daily and weekly intervals The Operation chapter includes a description of electrical and mechanical controls in addition to information for operating the conveying system safely and efficiently The Maintenance chapter is intended to serve as a source of detailed assembly and disassembly instructions for those areas of the equipment requiring service Preventive maintenance sections are included to ensure that the mechanical components of your conveying system provide excellent long service The Troubleshooting chapter serves as a guide for identification of most common problems Potential problems are listed along with possible causes and related solutions The Appendix contains technical specif
150. nctional Description 80 of 170 Spare Parts List SV2 Model Part Number Description SV2 W00000145 ORNG BUNA70 1 984ID X 0 139CS SV2 W00017811 GSKT AV SV2 00 2 25 VELOMOID SV2 W00051670 CYL AIR S1626 1 125 BORE I 5ST SV2 W00013524 PLGR 2 380D EPT BLK 3 8 16 CS SOLENOID VALVE A0556722 SOLV 3WAY 24VDC 1 8NPT CV 15 CV 15 NPT CND CONN SOLENOID VALVE A0556723 SOLV 3WAY 120VAC 1 8NPT CV 0 17 1 2NPT CND CONN Spare Parts List SV2 25 Model Part Number Description SV2 25 W00001470 ORNG 2 1 20D X 2 1 40D SV2 25 W00017811 GSKT AV SV2 00 2 25 VELOMOID SV2 25 W0005 1670 CYL AIR S1626 1 125 BORE 1 5ST SV2 25 W00013524 PLGR 2 380D EPT BLK 3 8 16 CS SOLENOID VALVE A0556722 SOLV 3WAY 24VDC 1 8NPT CV 15 CV 15 NPT CND CONN SOLENOID VALVE A0556723 SOLV 3WAY 120VAC 1 8NPT CV 0 17 1 2NPT CND CONN Spare Parts List SV2 5 SV2 5 W00001045 ORNG BUNA70 2 848ID X 0 139CS SV2 5 W00017812 GSKT AV SV2 50 3 00 VELOMOID SV2 5 W00051670 CYL AIR S1626 1 125 BORE 1 5ST SV2 5 W00001958 PLGR 2 860D EPT BLK 3 8 16 CS SOLENOID VALVE A0556722 SOLV 3WAY 24VDC 1 8NPT CV 15 CV 15 NPT CND CONN SOLENOIDVALVE A0556723 SOLV 3WAY 120VAC 1 8NPT CV 0 17 1 2NPT CND CONN Spare Parts List SV3 Model Part Number Description SV3 W00001045 ORNG BUNA70 2 484ID X 0 139CS SV3 W00017812 GSKT AV SV2 50 3 00 VELOMOID SV3 W00051670 CYL AIR S1626
151. nd the blowback solenoid if supplied are the same voltage 24 VDC or 115 as the conveying system control panel control voltage Consult the control panel serial tag and the pump package serial tag Wire size depends on control voltage distance number of vacuum hoppers and the number of wires in each raceway Consult a qualified electrician Figure 73 Typical VTP SPD CPD Series Junction Box Wiring Diagram 3 PHASE 4 WIRE SERVICE AND FUSE DDISCONNECT S WTCHTO BE PROVIDED BY CUSTOMER DISC M GRD L1 FU T km FU L2 12 oo MTR 5HP PUMP L3 FU L3 T3 OO L1 L2 L3 Jl bo H POWER WIRING GRD LI D 9 en r1 m T vs TO CONTROLLER I 115VAC FORPUMPHIGH V 4 a NO NEUTRAL d 2 oL Ue Z FROM CONTROLLER OUTPUT NE VACUUM PUMP FORPUMP MOTOR STARTER 96 95 A2 M MOTOR STARTER A SOLA a TS FE FROM CONTROLLER OUTPUT VA CUU MIVENT 9 TRIPPED OL FORPU MP SOLENOID ON PUI Ps e SOLENOID vs SOLB Jf e
152. ng charge ALL returns are to be shipped prepaid The invoice number and date or purchase order number and date must be supplied No credit will be issued for material that is not within the manufacturer s warranty period and or in new and unused condition suitable for resale Warranty Returns Prior to the return of any material authorization must be given by the manufacturer A RMA number will be assigned for the equipment to be returned Reason for requesting the return must be given All returns are to be shipped prepaid The invoice number and date or purchase order number and date must be supplied After inspecting the material a replacement or credit will be given at the manufacturer s discretion If the item is found to be defective in materials or workmanship and it was manufactured by our company purchased components are covered under their specific warranty terms Conveying System Mechanical Components iv Table of Contents CHARTS AND FIGURES Vill CHAPTER 1 SAFETY iren i eee 10 1 1 How to Use This 10 Safety Symbols Used in this 10 1 2 Warnings and 13 1 3 Responsibility 14 General Responsibility 14 Operator Responsibilit
153. nical Components Chapter 2 Functional Description 21 of 170 Item Model No Quantity Part No Description SRI SSI CSI 25 SRI02 04 SSI CSIO6 11 8 W00002373 WASH FLAT WL3 16 100PCS 2 26 SRI02 04 SSI CSIO6 11 1 A0556529 SCR RTRCT 1 4 20 SCO 471162210 27 SRIO1 SSI CSIO3 1 A0556820 GSKT U CHNL NPRN 38X 20X 06W 28 SRI02 04 SSI CSIO6 11 1 W00000990 VLV CHECK INT 1 5 TUBE POLY SRI02 04 SSI CSIO6 11 1 A0559420 CV URETHANE 2 00ID 29 ALL 2 A0536966 CONN WIRE NUT IDEAL A0 A1 30 SRI02 04 SSI CSIO6 11 2 W00532685 GSKT O RING PARKER 722 017 31 SRIO1 SSI CSIO3 1 A0565924 FLTR FLAT 1 520D WIRE10 MESH 32 SRIOI SSI CSIO3 1 A0556538 SW PROX CAP AC 30MM NO NC 2 WIRE 33 SRIO1 SSI CSIO3 1 64062 SW PRX CAP DC 30MM NO NC PNP 3 WIRE 34 SRIO1 SSI CSIO3 1 A0559419 CV URETHANE 1 5010 35 SRIO1 SSI CSIO3 1 A0559425 CV URETHANE 2 25ID 36 SRIO1 SSI CSIO3 1 A0559421 CV URETHANE 2 50ID 37 SRIO1 SSI CSIO3 1 A0559422 CV URETHANE 3 00ID 38 SRI02 SSI CSIOG 1 A0565925 FLTR FLAT 10 250D WIRE OMESH 39 SRI02 SSI CSIOG 1 A0540240 GSKT U CHNL NPRN 56X 19X 06W 40 SRI02 SSI CSIOG 1 64062 SW PROX CAP DC 30MM NO NC PNP 3 WIRE 41 SRI02 SSI CSIOG 1 A0556538 SW PROX CAP AC 30MM NO NC 2 WIRE 42 SRI02 SSI CSIOG 1 A0559419 CV URETHANE 1 5010 43 SRI02 SSI CSIOG 1 A0559425 CV URETHANE 2 25ID 44 SRI02 SSI CSIOG
154. ning this product Every six months inspect all electrical connections for secure attachment For further information see the Maintenance Chapter in this manual High Voltage Hazard The electrical enclosure is supplied with 3 phase electrical power Use caution when using or maintaining this product Every six months inspect all electrical connections for secure attachment For further information see the Maintenance Chapter in this manual Auto start Hazard Equipment may start at any time Lock out tag out before servicing the machine Every month inspect all electrical connections for secure attachment and that all warning labels are in place For further information see the Maintenance Chapter in this manual When equipped with belts and sheaves hands could become entangled Every month inspect the belt s for any type of wear For further information see the Maintenance Chapter in this manual Conveying System Mechanical Components Chapter 1 Safety 11 of 170 Mandatory Symbol Description Explanation Read Operators Manual This equipment must be operated and maintained by properly trained personnel The information contained within this manual must be read and understood prior to operating this equipment Disconnect before opening Before servicing or maintaining the machine be sure to disconnect the power and or compressed air source to avoid electrical shock
155. nting bolt circle let you rotate the unit in 30 degree increments to match the orientation of piping and wiring of the equipment N O J If you need a finer orientation or if you need to adjust the mounting position locate the six holes on the inside of the mounting flange ring To allow for better orientation of equipment installations the junction box bracket located on the mounting flange has been designed to mount during installation by utilizing two of the mounting locations along the bolt circle To mount the junction box assembly 1 Mount the vacuum receiver using four 4 of the six 6 bolts 2 Cut the temporary straps securing the junction box assembly to the mounting flange 3 Orient the junction box assembly along the mounting bolt circle location Stop when the location most closely matches the preferred installation orientation The mounting holes for the junction box bracket must line up with two of the holes on the mounting bolt circle flange Be careful of wiring on or around the unit 4 Secure the junction box assembly with hardware through the remaining two 2 mounting flange holes Properly tighten to secure the assembly to the flange Positioning and Spacing on the Demand Switch The factory has pre set the demand switch position for proper operation and under most operating conditions does not require adjustment The demand switch has two wires to provide for a normally open signal to the central contr
156. ol an air filter pressure regulator with a gauge for pressure control and mini lubricators located at each vacuum receiver Install a quick disconnect fitting or a shut off valve in the compressed air Conveying System Mechanical Components Chapter 3 Installation 113 of 170 piping leading to the vacuum receiver s clearing valve to speed receiver cover removal for cleanout or service Port 3 Shop Air In Port 2 common Attach to Clearing Port 1 Exhaust Valve Figure 66 Clearing Valve Compressed Air Connections 2 S 7 1 lt Conveying System Mechanical Components Chapter 3 Installation 114 of 170 Flange Mount Vacuum Receiver Mounting These units are designed to fit in existing equipment with standard 10 mounting holes that will accept our vacuum receivers For new installations the recommended cut out is a 10 25 4 mm diameter round hole with six 6 mounting holes equally spaced on an 11 0 279 4 mm OD bolt circle The factory provides 5 16 holes on the mounting flange to allow proper bolt clearance Orienting the Unit The factory provides 12 mounting holes locations on the 11 0 279 4 mm OD mounting bolt circle Under most conditions using six 6 of the mounting holes with the proper hardware is sufficient to secure the unit to other equipment M Make sure that mounting hardware is equally spaced along the bolt circle The twelve holes on the mou
157. oller close to the load common black contact and closed white contact The demand switch sends a signal to the central controller when the material discharge flapper is closed and the unit calls for material Most controllers utilize a closed contact to signal the conveying system controller that a material demand condition exists using the black and white wires Conveying System Mechanical Components Chapter 3 Installation 115 of 170 N O TI E Demand Level sensor is not designed to be connected to a load Do not connect external devices to the sensor wires This switch is designed for signal load only Connecting the sensor to a load VOIDS YOUR WARRANTY If the switch is not providing a signal to the controller check the following 1 Check that the proper wire connections are made Secure the connections 2 Make sure that the switch is not connected to any external load device Disconnect the load device connect wiring to the system controller only 3 Consult with ACS Service Engineers for proper switch magnet spacing Once the vacuum receiver and Demand Switch is properly oriented complete the installation by performing the following 1 Runa bead of silicone sealant around the mounting flange before seating the vacuum receiver This makes a better seal 2 Use nuts and screws to mount the hopper Nuts and bolts can loosen fall off and damage process equipment 3 Check across the mounting
158. oller is activated Consult your specific controller manual for an accurate depiction of these events Vacuum Switch VS Operation A high vacuum switch is mounted inside a pump package junction box It is preset to close at 14 Hg 475 millibars and is not adjustable The vacuum switch protects the pump package from motor damage caused by high amperage draw and strain on the blower Pumps typically draw a vacuum of less than 5 Hg 170 millibars only when air is pulled into the system and 8 to 12 Hg 271 to 339 millibars while conveying If system vacuum should reach 14 Hg 475 millibars the high vacuum switch closes The pump package tries to clear the line for three seconds then moves to the next on line vacuum receiver The normal conveying cycle continues If high vacuum keeps occurring the pump continues with attempts to clear the line See your specific controller manual for additional operation information Conveying System Mechanical Components Chapter 4 Operation 140 of 170 High Vacuum Relief Regulator Operation A factory set pressure regulator is installed on the pump package vent valve as a mechanical back up safety feature It protects the pump motor from damage during high vacuum conditions if an undetected failure of the vacuum switch should occur The regulator is set to limit system vacuum to 15 Hg 475 millibars by allowing the vent valve plunger to shift and vent the pump APC SPC CPC vacuum rel
159. omer recommended parts Maintaining Upper Valves 5 15 HP 3 73 11 19 kW VTPB Units See Valve Assembly Drawings and Spare Parts Lists in Figures 86 89 on pages 166 169 Removing Upper Valves 1 Turn off and lock out the power switch for the vacuum power unit Disconnect and lock out the power main to the unit make sure to follow applicable safety regulations Turn off compressed air Disconnect the compressed air line running to the pressure relief regulator Loosen the hose clamps that connect the upper valve to the incoming vacuum line and lower valve and slide the hose back Loosen the set screws that secure the valve to the blower inlet Remove the valve from the power unit Conveying System Mechanical Components Chapter 5 Maintenance 146 of 170 Disassembling Upper Valves 1 2 Remove the two 2 socket cap screws from the upper cap and remove the upper cap Remove the six 6 socket cap screws from the end plate Separate the end plate and air cylinder from the machined body Remove the cotter pin from the plunger Unscrew the plunger from the air cylinder shaft Remove the four 4 socket cap screws holding the air cylinder to the end plate Separate the cylinder and the end plate Servicing and Reassembling Upper Valves 1 2 3 4 5 Clamp the air cylinder in a vise and unscrew the end cap Using parts from the valve service kit replace the seals in the air cylinder Screw the end cap back
160. peration The flapper should swing freely The counterbalance should be adjusted so the flapper remains open from l 4 to 4 6 mm when not under vacuum Inspecting ACA Series Filter Chamber Filter Bags Schedule regular filter bag inspections to maintain the operational efficiency of the filter chamber Make sure that schedules coincide with materials that are being conveyed Dusty materials require more frequent filter bag examinations 1 2 Turn off compressed air and disconnect the electrical power supply Remove the stretcher clamp just below the externally mounted solenoid valves Be careful to avoid damaging the gasket between tank sections Lift off the upper tank section with accumulator blowpipes and filter bag rack Inspect the filter bags for dust caking dampness or oil deposits Any or all of these symptoms are indications of moisture or condensed oil in the compressed air supply Conveying System Mechanical Components Chapter 5 Maintenance 145 of 170 5 6 7 8 9 Check compressed air supply in line filters and clean or replace as needed If moisture is condensing inside the filter chamber you may need to insulate the chamber and the piping leading to the filter This action should keep the surface moisture above the dew point and prevent condensation on filter bags Do not attempt to wash or reuse soiled ACA filter bags If they are clogged replace them with new filter bags Contact th
161. place the O rings in the machined body Position the valve on the vacuum power unit Tighten the set screws that secure the valve to the blower outlet Reconnect the valve to the T Y tube by sliding the radiator hose back into place Tighten the hose clamps Reconnect the copper compressed air tube to the fitting on the lower valve Push the discharge silencer into the valve body and secure it with the screws On units with optional sound enclosures push the short silencer into the valve body reinstall the U bend and secure both ends with the radiator hose and hose clamps Conveying System Mechanical Components Chapter 5 Maintenance 148 of 170 Maintaining Upper Valves 25 and 30 HP 18 65 22 38 kW VT PB SPDB CPDB Units See Valve Assembly Drawings and Spare Parts Lists in Figures 56 57 on Pages 121 122 Removing Upper Valves 1 5 6 Turn off and lock out the power switch for the vacuum power unit Disconnect and lock out the power main to the unit make sure to follow applicable safety regulations Turn off compressed air Disconnect the compressed air line running to the pressure relief regulator on the upper valve Loosen the set screws securing the inlet filter and remove the filter Loosen the hose clamps that connect the upper valve to the T Y tube and slide the hose back Loosen the set screws that secure the valve to the blower inlet Remove the valve from the power unit Disassembling Upper Valves
162. proper operation Using other types of lubricant may void all warranties NO TIC E For more information refer to the blower manufacturers instruction manual Conveying System Mechanical Components Chapter 5 Maintenance 144 of 170 Maintaining Filter Chambers VFC SFC CFC Filter Chambers SFC CFC filter chamber maintenance is much easier if you use vinyl flex hose for making the final connection to the cover See Figure 62 on page 126 for a complete parts list To check the filter element 1 2 Unlatch the clamp that secures the cover assembly Lift off the cover and look for element fouling or wear Ifthe filter is worn replace with P N A0547008 VFC225 or P N A0547007 VFC1000 If the filter is lightly soiled remove the filter and clean with compressed air Blow it out from the inside To remove the filter a Note the orientation of the components b Unscrew the retaining cover Wipe down the gasket and filter retainer VFC cover mating surfaces to ensure a good seal Blow out the cartridge filter with compressed air Blow from the inside out Re install the filter and filter retainer Do not over tighten the retainer A snug fit is required for a proper seal Secure the cover assembly with the clamp Periodically inspect the flapper assembly gasket and disk for signs of wear A good vacuum seal is important for proper operation Periodically inspect the flapper dump assembly for proper o
163. ption 051 053 W00052714 FLTR RAK WELD LB50 AL 051 053 A0566366 FLTR BAG POLY 4 75ID X 8 0LG QTY 6 051 053 0542141 FLTR BAG ACYL 4 75ID X 8 0LG QTY 6 051 053 W00013983 GSKT HI TEMP 3 16 X40 W 1 051 053 0542153 CNTL BLOWBACK 115V 051 053 0541611 FUSE MDL 3 4 1 0542165 CNTL PCB BLOWBACK CNTL Contains below 2 items 051 053 0539361 CNTL SERIES 1 VER ILAC DC A0542143 EPRM BLWBK SERIESI BLOWBACK CONTROL 051 053 W00533541 CLP VEE RTNR VOSS QTY 2 051 053 W00001465 CLP HOSE DIX 064 2 5 4 5 QTY 6 Conveying System Mechanical Components Chapter 2 Functional Description 90 of 170 Figure 48 Typical ACA Series Filter Chamber 27 SS 9 00 22 9 cm aj 5 1 Upper tank 10 00 254 d T 0 38 55mm Electrical typical gasket enclosure B Filter tank 4l 1550 ID I 39 4 e F e LR A0534516 1 2 Q Typical air piping NO TI The 2 5 OD upper air inlet can be sized to vacuum system requirements using available transitions Filter Tank Overall Dimensions 91 93 131 133 251 253 cm 39 0 Conveying System Mechanical Components Chapter 2 Functional Description 91 of 1
164. r 3 phase high efficiency TEFC electric motor 5 7 5 10 or 15 horsepower 3 75 5 63 7 5 or 11 25 kW Standard voltage is 230 460 3 60 380 415 3 50 and 575 3 60 are optional Adjustable motor base Compressed air operated mechanical high vacuum relief valve Vacuum gauge Vacuum switch for high vacuum protection Junction box with motor starter including overload protection Discharge silencer Fused disconnect in the junction box Distributed I O capability Sound enclosure Premium efficiency motors Re sheave for elevation 24VDC or 120 AC controls Conveying System Mechanical Components Chapter 2 Functional Description 28 of 170 Figure 6 Spare Parts List APD SPD CPD List Qty Model No Part No Description No APD SPD CPD 1 1 5 A0571182 BLOWER 2 2 5 W00000145 O RING 3 1 5 W00013524 VALVE PLUNGER 4 1 5 W00017811 GSKT AV SV2 00 2 25 VELOMOID 5 1 5 W00052176 MTR SHP TEFC 1800RPM 230 460 184T FRAME 50 60HZ 6 1 5 W00052800 MOTOR 5 HP 575 V 7 1 5 A0538247 MOTOR SHEAVE 60 HZ 8 1 5 A0547083 MOTOR BUSHING 60 HZ 9 1 5 0538259 BLOWER SHEAVE 60 HZ 10 1 5 A0573828 BLOWER BUSHING 60 HZ 11 2 5 W00011500 PUMP BELT 60 HZ 7 1 5 A0573834 MOTOR SHEAVE 50 HZ 8 1 5 A0547083 MOTOR BUSHING 50 HZ 9 1 gt A0538252 BLOWER SHEAVE 50 HZ 10 1 5 W00052174 BLOWER BUSHING 50
165. r s off line with field installed station bypass switches e the problem receiver s off line with the control panel Remove the material demand by filling the bin below the vacuum receiver Conveying System Mechanical Components Chapter 6 Troubleshooting 157 of 170 Problem Possible Cause Possible Remedy Optional audible alarm is not functioning Refer to enclosed Control Panel Manual for specific instructions Vacuum conveying rate is declining due to a vacuum loss in the system The alarm package is wired incorrectly Correct wiring Consult wiring diagram Alarm package component failure Pump package blower problem Use a cfm cfh monitoring device to ensure that blower cfm cfh is to the manufacturer s specifications Consult Service Engineer if problem persists Troubleshoot and repair replace problem Blower is dead headed Check for obstruction Vent valve is not operating Check for proper signal voltage and 80 to 90 psi 552 to 621 kPa compressed air Worn seals in blower Rebuild replace blower Worn bearings in blower Rebuild or replace Loose drive belt s Tighten or replace if worn Follow the vacuum path from the blower through the filter piping valves and material receivers to isolate where the loss occurs Filter chamber problem The vacuum at the filter chamber should be the same as the blower g
166. ription 41 of 170 APDB SPDB CPDB Spare Parts List Cont d 1 7 5 1 228 00018 00 KIT WELD FRM XPD 7 5 15HP 2 7 5 1 A0571183 BLO PD 45URAIJ HORT 2 5NPT LHD MTR 7 5 TEFC 1800RPM 230 460 213T FRAME 3 7 5 1 W00052179 MOTOR 7 5HP 208 460V 60HZ W000525801 MOTOR 7 5HP 575V 4 7 5 1 0573315 NIP TOE 2 5NPT X 3 0 5 7 5 1 0573944 HOSE FLEX 3 0 ID X 3 LG 6 7 5 2 W00000239 44 HOSE CLAMP 7 7 5 1 0573316 ADPTR CS 2 5 NPT X 2 5 OD W 1 8 TAP 8 7 5 1 W00050866 SUBASSY AV 2 50 9 7 5 1 W00013961 REG AIR MINT 127111000 HPR LD J BOX 7 5HP 115VAC 208 3 60 V A0573826 7 5 115 220 3 50 V JBOX 7 5HP 115VAC 230 3 60 V JBOX 7 5HP 115VAC 400 3 50 V A0573824 JBOX 7 5HP 115VAC 460 3 60 V 7 5 115 575 3 60 V JBOX 7 5HP 24VDC or DIST 1 0 208 3 60 V JBOX 7 5HP 24VDC or DIST 1 0 220 3 50 V 10 7 5 1 A0571620 JBOX 7 5HP 24VDC or DIST 1 0 230 3 60 V JBOX 7 5HP 24VDC or DIST 1 0 400 3 50 V JBOX 7 5HP 24VDC or DIST 460 3 60 V A0571619 JBOX 7 5HP 24VDC or DIST 1 0 575 3 60 V 11 7 5 2 A0544752 PLUG HOLE DOME BLK 0 875 DIA 12 7 5 1 A0538306 NIP BR 0 13 NPT X 0 75 LG CLOSE 13 7 5 2 A0543268 FIG BR BU 1 4M X 1 8F 14 75 1 A0543269 FTG BR TE 1 4 X 4 X 4 15 7 5 1 A0547079 GAUG VAC 2 5D 0 30 L ALM GF LWR MNT SS 16 7 5 4 35086K FTG TBG 90 1 8 NPT X 1 4
167. sconnection and the disabling of moving parts that may need to be accessed during the normal operation of the machines Some of the safety devices utilize a manual activator This is the method of initiating the safety lock out This may be in the form of a plug lever or a handle Within this lockable handle there may be a location for a padlock Personnel servicing the equipment should place a padlock in the lockout handle In addition to the safety devices listed above these mechanical components are equipped with a line cord plug This allows the operator or maintenance personnel to unplug the system from its power source and tag it out The plug can then be tagged with any number of approved electrical lockout tags available at most electrical supply stores Always disconnect and lockout all electrical power and pneumatic i e compressed air sources prior to servicing or cleaning the conveying system Failure to do so may result in serious injury No one but the person who installed the lockout may remove it Conveying System Mechanical Components Chapter 2 Functional Description 99 of 170 Chapter 3 Installation 3 1 Uncrating the Equipment The mechanical components of the conveying system are shipped mounted on a skid enclosed in a plastic wrapper and contained in a cardboard box 3 Pry the crating away from the skid Remove the nails holding the box to the skid and lift the box off carefully avoiding staples in the
168. set screws that secure the valve to the blower inlet Reconnect the valve inlet to the incoming vacuum line using the radiator hose Tighten the clamps Reconnect the compressed air line to the vacuum relief regulator Secure the inlet filter to the valve and tighten the set screws Maintaining Lower Valves 25 30 HP 18 65 22 38 kW VT PB SPDB CPDB Units Removing Lower Valves 1 Turn off and lock out the power switch for the vacuum power unit Disconnect lock out the power main to the unit make sure to follow applicable safety regulations Turn off compressed air Disconnect the copper compressed air line to the lower valve at the lower valve body Loosen the hose clamps that connect the valve to the T Y tube and slide the hose back Remove discharge silencers Unscrew the vertical silencer and unbolt the bracket holding the silencer under the unit Pull the silencer out of the valve body Loosen the set screws holding the lower valve to the blower outlet and remove the valve from the power unit Disassembling Lower Valves 1 2 3 4 Remove the pipe nipple and pipe coupler from the lower cap Remove the two 2 socket cap screws from the lower cap Remove the lower cap from the machined body Remove the six 6 socket cap screws from the end plate Separate the end plate from the machined body Remove the cotter pin from the plunger Unscrew the plunger from the air cylinder shaft Remove th
169. stainless steel pellet deflectors SRC30 60 and SSR CSR 85 170 Models Ten 10 mesh stainless steel pellet deflector screen SRC02 16 and SSR CSR06 45 models only Removable side inlets and outlets up to 3 O D except on 0 1 cu ft 2 8 liter models Internal check valve on material inlets up to 3 line size Not on SRC02 and SSR CSRO06 models Options Volume fill sensor Optiview sensor Spun aluminum riser Filters polyester nylon mesh amp perforated screen Throat gaskets high temp amp food grade Consult assembly drawings for optional materials NOTICE SRC 30 60 and SSR CSR 85 170 models can be vented or non vented or equipped with a silo mount riser with an access door Conveying System Mechanical Components Chapter 2 Functional Description 57 of 170 Figure 22 Typical SRC Series Vacuum Receiver Exploded View SRC02 16 shown Pre May 2003 Conveying System Mechanical Components Chapter 2 Functional Description 58 of 170 Figure 23 SRC SSR CSR Series Vacuum Receiver Parts List Pre May 2003 Model No Quantity Part No Description SRC02 SSR CSR06 1 A0563504 CONE WELD 9 DIA SRC02 SSR CSR06 40563505 CONE WELD 9 DIA SRCO08 SSR CSR23 40563507 CONE WELD 14 DIA SRCO08 SSR CSR23 40563508 CONE WELD 14 DIA SRC02 04 SSR CSR06 11 40556507 COVER WELD 9 DIA SRCO08 SSR CSR23 A0556508 COVER WELD 1
170. ter 3 Installation 116 of 170 Put the pickup probe in the material supply The burrowing action of the probe provides a steady flow of material To vary the convey rate cover or open the vent holes on the pickup probe as needed with the inlet tube If your material bridges frequently and triggers No Convey alarm conditions you should consider using a gaylord tilter or tilter jogger to supply a steady stream of material to your conveying system Container tilters are recommended for complete cleanout of gaylords Installing the Grinder Take off Attachment A grinder take off attachment See Figure 22 on page 49 for an example is typically mounted horizontally through the side of a grinder or granulator bin or any other straight sided supply bin 1 The take off attachment is mounted through a hole cut close to the bottom of the bin to allow emptying as much material as possible Cut a hole smaller than the mounting plate Mount the take off attachment with the mitered air inlet tube on top and the straight material outlet on the bottom Mark and drill holes to match the mounting plate holes Fasten tightly with sheet metal screws bolts or rivets Secure the mounting hardware with a removable thread locking adhesive cotter pins aircraft fasteners etc to prevent the hardware from vibrating loose and being conveyed into the processing machine You should attach grounded flex hose to the material outlet and the vacuum rece
171. ter 4 Operation 4 1 Start up Starting ACA Series Filter Chamber Units Turn on clean dry oil free compressed air and regulate to 60 psi to 80 psi 414 kPa to 552 kPa Turn the power on off switch to ON the unit then automatically self cleans the filter bags An indicator light on the control box for Model 91 93 151 153 and 251 253 ACA filter chambers illuminates each time a compressed air pulse is directed into a filter bag N 9 TI CE If for any reason the power is turned off wait at least three 3 seconds to reset 4 2 Operation Procedures When you activate the controller the system energizes and initiates the conveying cycle The following components energize The vacuum pump motor starter The vacuum pump vent valve The sequencing valve above the first on line vacuum receiver that requires material The vacuum pump draws vacuum to that receiver When the receiver is full or the time interval elapses the controller then signals the atmospheric valve above the next on line receiver requiring material to energize allowing material to convey to that receiver The conveying sequence continues to the last on line vacuum receiver requiring material When the time interval for the last receiver elapses or the receiver is full a new conveying cycle begins at the first on line vacuum receiver requiring material The sequence of events listed above is a generalized description of what occurs when a N O TICE contr
172. terial from reaching the blower Signals from the programmable controller shift Sequence T Valves to direct the vacuum through the station being filled to a material pick up device Material is sucked into a pick up device and through the material tubing to the vacuum hopper or Low Head Separator mounted or suspended over a storage bin or processing equipment When the vacuum hopper is filled or the convey cycle times out the convey cycle ends The Vacuum Power Unit immediately shifts into blowback dumping the material in the vacuum hopper The blowback cycle back flushes air through the vacuum tubing to clean the filter chamber The blowback feature cleans the filter chamber after each loading cycle and speeds emptying of the vacuum hopper This operation is continuous and automatic See Figure 11 and Figure 14 on page 38 and 47 The programmable controller automatically shifts the appropriate sequence T valves and starts the loading cycle at the next station in the cycle The cycle continues until the programmable controller senses through level sensors at each station that all stations are filled Conveying System Mechanical Components Chapter 2 Functional Description 18 of 170 Material characteristics determine the type of equipment needed to properly convey the material See Figures 59 and 63 on pages 104 and 107 for typical system configurations 2 3 Standard Features amp Options SRI SSI CSI Series In
173. the tube clockwise one third of the way from the 0 zero mark 2 Turn ON the conveying system and start loading from the takeoff 3 Rotate the dial until the material flows at a steady rate then throttle it back a bit when surging or flooding occurs System vacuum should be between 8 Hg 271 millibars to 12 Hg 339 millibars for best rates 4 Lock the dial in place with the set screw when you have determined the best setting for a particular material Make note of the setting and vacuum level for future reference Adjusting Fast Take off FCO Compartments When adjusting fast clean out take off compartments make adjustments in small increments especially in systems with long runs to allow air flow to equalize throughout the system FCO 1 5M In some applications material flow characteristics may require a more defined air to material ratio You can do this easily by covering one or more of the aeration holes located at the top of the inlet tube in FCO 1 5M fast clean out take off compartment models FCO 1 5MD The FCO 1 5MD model fast take off compartment has adjustable inner tubes fitted to the fixed outer tube These adjustable inner tubes are locked down by a hold down screw on the outer tube Loosen this screw to adjust the inner tube When the adjustable inner tube is completely inside the material compartment and the indicator knob is in a vertical position no material can be conveyed in the system Adjust the tube
174. to the Proportioning Valve operating manual for detailed installation and operation information Conveying System Mechanical Components Chapter 3 Installation 122 of 170 3 6 Electrical Connections Refer to local electrical codes the schematic and connection diagrams supplied with this unit and the serial tag for wiring considerations Run all wiring in conduit if codes require it Label all wiring to make any future troubleshooting easier Make all electrical connections fight Making ACA Series Filter Chamber Electrical Connections Be safety conscious High or low voltage can cause serious or fatal injury Installation must be performed by qualified personnel only Always disconnect power source before attempting installation or repair Mount the control box in any convenient location free from excessive vibration where the temperature does not exceed 120 F 49 C Power supply and solenoids are 115 1 60 for Models 91 93 131 133 and 251 253 ACA filter chambers choice of 115 VAC 230 VAC or 24 VDC on 51 53 models Locate the power supply terminal inside the control enclosure Provide a hole as needed for the power supply cord and connect to L1 L2 and ground See the electrical schematic wiring diagram supplied in your Customer Information Packet for more information Provide another hole in the control enclosure for wiring the solenoid valves on the filter chamber Locate the terminal strip inside the control enclosure and connect
175. tom flange adapter when mounting the filter chamber to the vacuum hopper The adapter increases overall height of the filter chamber unit this may affect where you install the unit Installing Vacuum Receivers and Inventory Vacuum Receivers Vacuum uses one of three mounting systems flange suspension or silo mounting Vacuum receivers and inventory vacuum receivers use flange mountings only Remove all rubber banding and any other packaging materials from around the flapper dump valve before installation for proper operation Complete the vacuum and material tubing to the vacuum receivers Final connections are usually made with flexible hose N T On single line Y systems you must install a check valve on the material inlet of each hopper Installing the Safety Filter Use the following procedure to install the safety filter 1 Place the safety filter in the conveying system directly before the vacuum pump 2 Using 7 16 Grade 5 or better hardware secure the filter in place Wall Mount Use the mounting flange to secure the filter to the wall Floor Mount Bolt the floor stand to the ground Pump Mount Bolt the pump and stand to the ground Pump mount is only available with XPC pumps ZA WARNING Make sure all screws are strong enough to hold the weight of the filter Connect the vacuum line to the filter chamber s inlet tube A Use a hose clamp to secure the flexible hose Connect the vacuum pump
176. ts Chapter 2 Functional Description 30 of 170 Spare Parts List APD SPD CPD Cont d List Qty Model No Part No Description No APD SPD CPD 1 1 15 A0571183 BLO PD 45URAIJ HORT 2 5NPT LHD 2 2 15 W00001738 O RING 3 1 15 W00001958 PLGR 2 860D EPT BLK 3 8 16 CS 4 1 15 W00017812 GSKT AV SV2 50 3 00 VELOMOID 5 1 15 W00016466 MTR 15HP TEFC 1800RPM 230 460 254T FRAME 6 1 15 W00052803 MOTOR 15 HP 575 V 7 1 15 3 0 LINES 40573834 MOTOR SHEAVE 60 HZ 8 1 15 3 0 LINES W00016479 MOTOR BUSHING 60 HZ 9 1 15 3 0 LINES A0534550 BLOWER SHEAVE 60 HZ 10 1 15 3 0 LINES W00052178 BLOWER BUSHING 60 HZ 11 2 15 3 0 LINES A0547043 PUMP BELT 60 HZ 7 1 15 3 0 LINES A0573829 MOTOR SHEAVE 60 HZ 8 1 15 3 0 LINES W00011495 MOTOR BUSHING 60 HZ 9 1 15 3 0 LINES A0534549 BLOWER SHEAVE 60 HZ 10 1 15 3 0 LINES W00052178 BLOWER BUSHING 60 HZ 11 2 15 3 0 LINES A0547043 PUMP BELT 60 HZ 5 1 15 3 0 LINES A0555870 MOTOR 5 HP 208 230 460 V 50 HZ ONLY 6 1 15 3 0 LINES A0555875 MOTOR 15HP 575 V 50 HZ ONLY 7 1 15 3 5 LINES A0573834 MOTOR SHEAVE 60 HZ 8 1 15 3 5 LINES W00016479 MOTOR BUSHING 60 HZ 9 1 15 3 5 LINES A0573829 BLOWER SHEAVE 60 HZ 10 1 15 3 5 LINES W00052178 BLOWER BUSHING 60 HZ 11 2 15 3 5 LINES A0547043 PUMP BELT 60
177. ventory Vacuum Receivers Models SRI01 55103 5103 SRI02 55106 CSI06 SRI04 SSI11 CSI11 Brushed stainless steel construction with stainless steel product contact surfaces Pyrex sight glass Receiver capacities of 0 1 0 2 and 0 4 cu ft 2 8 5 6 and 11 3 liters Ten 10 mesh stainless steel pellet deflector screen Designed for minimum inventory on molding machine Four inch 101 6 mm sq flange on 0 1 cu ft 2 8 liter model Seven inch 177 8 mm sq flange on 0 2 and 0 4 cu ft 5 6 and 11 3 liter models Side inlet outlet design Removable inlets and outlets up to 2 O D on 0 2 and 0 4 cu ft 5 6 and 11 3 liter models material inlet is check valve ready Check valve for single line Y applications Adjustable proximity type material level sensor mounted on sight glass 24 VDC or 115 VAC Conveying System Mechanical Components Chapter 2 Functional Description 19 of 170 Figure 1 Typical Inventory Vacuum Receiver Exploded View A A0559206 Conveying System Mechanical Components Chapter 2 Functional Description 20 of 170 Figure 2 SRI SSI CSI Series Inventory Vacuum Receiver Parts List See Figure I on the previous page for parts location Item Model No Quantity Part No Description SRI SSI CSI 1 SRIO1
178. wback AFC S SFC S CFC S Series Filter Compressed Air Blowback Specifications amp Dimensions AFC S SFC S CFC S Series Filter Chamber Spare Parts Drawing AFC S SFC S CFC S Series Spare Parts List ACA Series Model 51 and 53 Low Boy Filter Assembly Typical Grinder Take off Attachment Typical Take off Compartment Typical Fast Take off Compartment Drawing Typical Pickup Probe Filter Chamber Installation Optional Blowback Controller Shown Typical Multiple Line System Installation Recommended Single Line Y Tube Installation Modified Single Line Y Tube Installation Manifold Y Tube Installation Typical Single Line Y Tube System Installation Typical Material Check Valve AFC S CFC S SFC S Filter Installation Clearing Valve Compressed Air Connections Typical Powder Check Adaptor Solenoid Valve Location on Atmospheric Valve amp Compressed Air Connection Solenoid Valve Location on Sequence T Valve amp Compressed Air Connection Volume Fill Time Fill Vacuum Receiver Wiring Connections 115 VAC Control Circuit Volume Fill Time Fill Vacuum Receiver Wiring Connections 24 VDC Control Circuit Recommended Filed Installed Optional Station Bypass Switch Typical VTP SPD CPD Series Junction Box Wiring Diagram Typical VTP SPD CPD Series Junction Box with Fused Disconnect Wiring Diagram Typical VTPB SPDB CPDB Series Junction Box Wiring Diagram Typical VTPB SPDB CPDB Series Junction Box with Fused Disconnect Wiring Diagram Typica
179. y 15 Maintenance Responsibility nnne 16 Reporting a Safety Defect nnne 16 CHAPTER 2 FUNCTIONAL DESCRIPTION 17 2 1 Models Covered in This 17 2 2 General emnes 17 Basic System Components nennen nennen nennen nennen 17 Basic System 00001000000000000 18 Conveying Distante gss iei e ce e aL e e EN e o he 18 Equipment Cy6le uu tr ien drea ed de d ei er e Pe oia 18 2 3 Standard Features amp Options 19 SRI SSI CSI Series Inventory Vacuum Receivers 19 Putmps is uode deett D hee 24 CIE 28 Blowback Pumps itte n pues dedere dide dde e D e Rege Pp vp 35 Blowback P mps asesor a op eh ea ene o tr de dune 39 VTTV TurboVac Series 2 2000200200000000000000 eee nennen 48 SRH SRC SSR CSR Vacuum Receivers a 57 Vacuum Receivers 0 1 1 000 70100 000 rennan 73 Atmospheric 000022 1 10000000000 00000 78 Sequence T Valves i x dive eoe eto o ue 80 Cartridge Style Vortex Filter
180. ystem A typical use is as an in plant distribution system for plastic processing plants Conveying system mechanical components are sized to meet the specific requirements stated by the Customer at the time of purchase 2 2 General Description Our central vacuum systems are as varied as the applications that they service Tubing and equipment furnished in a specially designed system is intended to convey the material s specified at the time of purchase at specific rates and distances We can advise you on your system capabilities based on system makeup distance material and desired conveying rates Pressure drops in the overall system directly affect system capacity such as number of material line bends footage of pipe Y tubes T tubes etc The less distance flexible hose and bends you use on material lines the better Keep material lines as straight as possible N O TI C Vacuum leaks occurring anywhere in your system reduce capacity Basic System Components A typical conveying system contains the following components Vacuum receiver s Vacuum pump Filter chamber Sequence or atmospheric valves Controller Take off compartments Pickup tubes wands Vacuum and material tubing Combinations of these components will help you build your system for the application you need Conveying System Mechanical Components Chapter 2 Functional Description 17 of 170 Basic System Types Time Fill Systems A

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