ThunderIon Control Modul
Contents
1. www relstatic ch Page 10 Thunderlon Control Modul 9 Repair N Warning When carrying out work on the equipment disconnect the power supply Repairs must be carried out by a skilled electrical fitter When opening the equipment you may touch parts under hazardous voltage Repairs which you can carry out on your own Replacing the fuse 3 15 AT 250 V Replacing repairing the cabling Replacing sealing caps for connectors and the remote local switch For other repairs Relstatic AG advises you to return the Control Module Pack the Control Module properly and clearly state the reason for return 10 Disposal Local environmental regulations apply when disposing of the equipment 11 Spare parts Item No Description 75 10 01 4480 6 m Control Module connecting cable 75 10 01 4490 12 m Control Module connecting cable 45 10 14 0125 6 pole Bar Control Module connector 45 10 14 0130 12 pole I O Control Module connector 69 99 63 0315 5x 20 mm 3 15 AT fuse 93 70 59 3115 Sealing cap for remote local switch 66 03 06 0128 Sealing cap for 6 and 12 pole connectors www relstatic ch Page 11 Thunderlon Control Modul Appendix 1 Control Module PLC wiring diagram CONTROL MODULE INTERNAL BAR ON CIRCUIT 4X REMOTE ON BAR REMOTE ON COM CATH INTERNAL BAR OPERATION OK CIRCUIT 4X BAR OPERATING OK COM COL REMOTE ON BAR 1 N BAR 1 OPERATING OK x aa REES ANGARA BAR OPERATING OK REMOTE ON BAR 32. relstatic ag Gublenstrasse 1 CH 8733 Eschenbach Operating instruction Thunder lon Control Module Thunderlon Control Modul CONTENTS 1 Introduction 2 Safety 3 Technical specifications 4 Installation 5 Commissioning 6 Functional check 7 Maintenance 8 Faults 9 Repair 10 Disposal 11 Spare parts Appendix 1 Wiring diagram Appendix 2 Thunderlon System overview www relstatic ch Page 11 11 11 12 13 Page 2 Thunderlon Control Modul Preface Read the whole manual before you install and commission the product Follow the instructions set out in this manual to ensure proper operation of the product and to retain your entitlement under the guarantee The term Control Module in this user manual refers to the ThunderlON Control Module The terms of the guarantee are set out in the Relstatic AG General Terms and Conditions of Sale 1 Introduction The Control Module forms together with connected ThunderlON anti static bars a system for neutralising static electricity The Control Module has a switched power supply that converts mains voltage to 24 V DC to operate a maximum of 4 ThunderlON units LEDs on the Control Module show whether the ThunderlON is switched on and whether a fault has occurred The ThunderlON incorporates functions for being switched on and off remotely as well as for remote read out of high voltage not wireless 2 Safety The Control Modu
3. BAR 3 OPERATING OK REMOTE ON BAR 4 BAR 4 OPERATING OK REMOTE ON COMMON CATHODE BAR OPERATING OK COMMON COLLECTOR POWER SUPPLY FOR Kees www relstatic ch 24V BAR OPERATING OK OV FAULT BAR 1 OPERATING OK 2 BARS OPERATING OK PLC INPUTS BAR 4 OPERATING OK 24V BAR ON OV BAR OFF BAR ON 1 Z L PLC OUTPUTS PLC PWR SUPPLY Page 12 Thunderlon Control Modul Appendix 2 ThunderlON system overview OCLOPLOLSY N d BINPoy nuer Ya paJeaijap psepue1s ajod zL einpoyy jo guod J0333UU07 O I 0210060152 Nid Jeg ym palanijap p3gpuegs jeyoe g Bununoyy eas ssauiegs yey9e1g Bugunoyy jeuondo 0100060152 Mia pieng U0gde 014 Epis jeuogdo SZLOPLOLSP Nid a od 9 Jopsuuon einpoyy Duo e 06PFLOOLISZ N d Jeg ainpoyy mue uz SEH V0nIsUU0 O8PrLOOIS2 Nid JEG ainpopy ONUOZ Wig ee uonasuuog gt N OOF LOOOISP N d P309 Ajddns Dy wg yua Be el suojoauuos seg p IOAPZ OVAOHZ OOL A al NOMSPUNyL enpo nu Q00100015P Nid J0jaauu03 pue wg aiqeo ION PZ UWA DONPZ DWAOSTZ 001 Addng Jemog OZ90PE9P L6 Nid Amesedes Jop 1938UU07 EL 9 YU WIZ p309 Alddns semog Dy Z09P000154 MI Ug JEG ale Jamod DAA pZ NN 009000194 N d wg JEG IED samod DAA PZ a 0210902099 N d aod 9 seg sOJDaULIOD Jamod DOA pZ Page 13 www relstatic ch
4. EElutlen _ Control Module No mains voltage Switch on mains voltage O Power On Control Module switched off N on Control Module mains switc Fuse in Control Module Replace fuse 3 15 AT 250 V blown Control Module ThunderlON s not Connect ThunderlON s ThunderlON s Control Module Bar O ON connecting cable faulty See Section 4 4 1 Control Module is in remote Place Control Module in local position an UO connector is position or connect I O connector not connected See Section 4 4 2 1 Control Module is in remote Restore input signals for Remote on position Remote on Bar Bar contacts are not activated See Section 4 4 2 Control Module is in remote Connect I O connector wiring position an I O connector is according to Section 4 4 2 wrongly wired ThunderlON faulty See ThunderlON user manual Control Module faulty Return Control Module for repair Control Module ThunderlON s placed too See ThunderlON user manual xt Bar Fault close to conducting parts ThunderlON s ThunderlON s heavily fouled See ThunderlON user manual xt Fault ThunderlON s faulty See ThunderlON user manual Control Module Control Module Bar Repair connecting cable xt Bar Fault A connecting cable faulty See Section 4 4 1 ThunderlON s O Fault ThunderlON s faulty See ThunderlON user manual Or Control Module Control Module faulty Return Control Module for repair O Bar Fault amp ThunderlON s xt Fault
5. Pin 12 but can also be supplied externally 4 4 3 2 Connecting Bar Operating OK Connect Pin 10 Bar Operating OK common collector to the voltage to be switched max 30 V This voltage is present on the I O connector Pin 11 Pin 12 but can also be supplied externally This voltage must be present at the open emitter of the optocoupler when the correct output voltages are present on the ThunderlONs Open emitters Bar Operating OK Pin 2 for bar 1 Pin 4 for bar 2 Pin 6 for bar 3 Pin 8 for bar 4 see also the circuit diagrams in the appendix 5 Commissioning Check whether all cables have been connected correctly Switch on the voltage for the power unit or insert the plug into the wall socket Switch on the Control Module 6 Functional check 6 1 Remote local switch set to local When the Control Module is switched on the Power ON LED and Local ON should light up The Bar ON LEDs should light up if the corresponding ThunderlONs are connected If a Bar Fault LED lights up this means that the corresponding ThunderlON is generating insufficient or no high voltage This may be caused by short circuited or fouled emitters see the ThunderlON user manual The Bar Operating OK function can be remotely controlled for each ThunderlON If it is operating correctly voltage is present at the Bar Operating OK outputs of the I O connector www relstatic ch Page 8 Thunderlon Control Modul 6 2 Remote
6. of the Control Module connecting cable to the Control Module 6 pole round connector and connect the other end to the ThunderlON 6 pole rectangular connector These cables can be delivered by Simco namely 6 m Control Module connecting cable Art No 7510014480 12 m Control Module connecting cable Art No 7510014490 www relstatic ch Page 5 Thunderlon Control Modul 4 4 1 2 Making your own cables It is also possible to make the cables yourself 6x AWG20 unshielded wire is recommended The connectors can be delivered separately namely 6 pole bar Control Module connector Art No 4510140125 6 pole ThunderlON connector Art No 6603060120 This cable must be wired 1 1 i e Pin 1 to Pin 1 Pin 2 to Pin 2 etc See Fig 1 24 V Remote ON OFF HV OK open collector HV OK open emitter Remote ON OFF OV PIN Function 1 2 3 4 5 6 Fig 1 Layout of 6 pole connectors Control Module ThunderlON chassis front view 4 4 2 Connecting the Control Module Route the mains connecting cable to the mains supply connection point such that it cannot suffer mechanical damage Connect up the connection cable as shown in Fig 2 or fit a plug Brown Blue Green Yel low US Fig 2 Mains cable connection www relstatic ch Page 6 Thunderlon Control Modul 4 4 3 Connecting the I O Control Module optional For various remote functions a 12 pole connector is fitted Fig 3 For installa
7. 50 C IP 54 Industrial 4x connectors required for ThunderlON 1x connector required for remote I O Green LED Green LED Green LED Green LED 4x Red LED 4x Control voltage specifications 10 V DC 10 mA min 30 V DC 25 mA max Max permitted value 30 V DC 50 mA 4x 24 V DC 100 mA max Page 4 Thunderlon Control Modul 4 Installation 4 1 Prior check Check whether the Control Module has been received undamaged Check that the details on the packing slip correspond to the details shown on the product received If you have any problems and or if in doubt please contact Relstatic AG 4 2 General Install the Control Module in the desired position within the range of the connection leads of the ionization equipment Fit the Control Module so that the switch on the front is clearly visible and can be easily reached A iat Before working on the equipment disconnect the power supply Equipment must be earthed to ensure that it works properly and safely Read the ThunderlON user manual as well as this user manual Electrical installation maintenance and repairs may only be carried out by a skilled electrical fitter Connect only the specified voltages to the control circuits 4 3 Assembling the Control Module Attach the power unit using the fixing holes in the base plate 4 4 Connection 4 4 1 Connecting the ThunderlON s 4 4 1 1 With standard cable Connect one end
8. le is only meant for use with the ThunderlON Read the ThunderlON user manual as well as this user manual Electrical installation maintenance and repairs may only be carried out by a skilled electrical fitter Before working on the equipment disconnect the power supply Ensure that the equipment is properly earthed see Installation H4 Equipment must be earthed to ensure that it works properly and safely The Control Module is protected against overload by a glass fuse H changes adjustments etc have been made without prior consent in writing or if non original parts have been used for repairs the equipment loses its CE approval and will no longer be under guarantee www relstatic ch Page 3 Thunderlon Control Modul 3 Technical specifications Power supply Mains voltage Frequency Max power consumption Mains connection Output Output voltage Max output current Max power output Short circuit protection Environment Cooling Ambient temperature Sealing Operating environment Input output connectors Local signalling Power On signalling Remote On signalling Local On signalling Bar On signalling Bar Fault signalling UO Remote On Off Bar Operating OK Power source for UO www relstatic ch 100 240 V AC 50 60 Hz 100 W 1 8 m 3 core mains cable 24V DC 2 8 A 4x0 7 A 4 ThunderlONs of max length 68 W By 3 15 AT 250 V AC glass fuse Convection 0
9. local switch set to remote When the Control Module is switched on Power ON and Remote ON should light up With the remote local switch in the remote position the ThunderlON output voltage is switched with the aid of a control voltage 10 30 V This voltage must be supplied via the I O connector see 4 4 3 1 If O V is supplied the corresponding ThunderlON is switched off and the associated BAR ON LED does not light up If 10 30 V DC is supplied the corresponding ThunderlON is switched on and the associated BAR ON LED lights up The Bar Operating OK function can be remotely controlled for each ThunderlON If it is operating correctly voltage is present at the Bar Operating OK outputs of the I O connector 7 Maintenance Keep the Control Module clean and dry The Control Module does not contain any parts that require maintenance 8 Faults Ar Warning When carrying out work on the equipment disconnect the power supply The work must be carried out by a skilled electrical fitter Depending on the configuration the cause of a fault can be found in five places namely the ThunderlON s the wiring between the ThunderlON s and the Control Module the Control Module the I O connector wiring peripherals connected to the I O connector e g a PLC www relstatic ch Page 9 Thunderlon Control Modul Table 1 Summary of faults o LED does not light up if LED lights up Led status Cause
10. tion of I O 12x 0 12mm unshielded cable is recommended The following connectors can be delivered separately 12 pole 1 0 Control Module connector Art No 4510140130 Remote on bar 1 Bar 1 operating OK Remote on bar 2 Bar 2 operating OK Remote on bar 3 Bar 3 operating OK Remote on bar 4 Bar 4 operating OK Remote on common cathode Bar Operating OK common collector 24 V DC out 0 V internally connected to earth ON O Om BB ON gt O CH Fig 3 Layout of 12 pole I O Control Module connector chassis front view 5 N 3 4 4 3 1 Connecting the remote ON OFF function To use the remote ON OFF function the switch behind the stopper must be set see Fig 4 The switch must be moved to the left remote REMOTE LOCAL Fig 4 Remote local switch PS Attention If the remote ON OFF function is not or no longer required Set the switch behind the stopper back to local www relstatic ch Page 7 Thunderlon Control Modul Connect the remote ON OFF power via the I O connector 0 V must be connected to Pin 9 remote ON common cathode The switch voltage must be connected to Pin 1 for bar 1 Pin 3 for bar 2 Pin 5 for bar 3 Pin 7 for bar 4 see also the circuit diagrams in the appendix If O V is supplied the corresponding ThunderlON is switched off if 10 30 V DC is supplied the corresponding ThunderlON is switched on This control voltage is present on the I O connector Pin 11
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