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USER MANUAL - GreenEcoTherm

1. combustion be checked Make sure that there is enough fresh air in the room Unburned fuel Inefficient A functionality test is needed in the ash tray combustion of and or setup of parameters it is pellets done by service specialist After the Page 53 61 problem is fixed restart the stove 10 High Clogged and or dirty Cleaning of the heat exchanging temperature of heat exchanging surfaces is required the flue gases surfaces 11 Appearance of Clogged and or dirty Cleaning or changing of the smoke smoke in the smoke fan fan is required Heatee Sane Clogged and or dirty Clean the chimney Check the after a period of os th exploitation chimney smoke pressure switch for functionality it tract is done by service specialist 12 The remote The module of the Point the remote control to the control is not remote control infrared port of the interface control functioning needs to point to the board receiving infrared port The batteries are Replace the batteries with new with exhausted the appropriate characteristics 13 Other failures It is necessary to consult authorized not described technician and eventually service above maintenance should be performed Table 5 7 Description of operation faults of the hot air pellet stove of series Pony causes and methods for repairing ATTENTION Jn case of failure the stove needs to b
2. 3 the particles are lt 3 15 mm fine particles before fuel delivery 4 in case the test measurements are performed with Lignotester than the limit value is gt 97 7 m w Table 2 5 ENplus European standard for wood pellets Page 10 61 3 Description of the construction of hot air automated pellet stove Pony PS9 The heat exchanger of the stove complies with the acting requirements for such kind of units defined in operating norm EN 14785 2006 Heating units for dwellings utilizing wood pellets Terminology requirements testing and marking The unit consists of Main part of the unit is heat exchanger In the combustion chamber of this exchanger is mounted specialized grate burner designed for horizontal fuel feeding The heat exchanger is welded construction of carbon steel plates The lower part of the exchanger is designed as combustion chamber The burner is mounted in this chamber and under is the ash container Combustion chamber It is designed to provide conditions for optimal burning process and helps for complete combustion of the fuel The chamber is closed by a door with heat resistant ceramic glass giving the possibility to see the combustion process and also provides direct heat radiation to the surrounding objects Stainless steel burner mounted in the combustion chamber of the heat exchanger Ash container positioned in the lower part of the combustion chamber below th
3. ATTENTION The temperature of the door s glass can reach high temperatures 280 300 C see figure 4 1 Also there are certain spots with increased temperature and therefore one should take care not to get skin burnt Page 32 61 5 2 1 Interface control board of hot air pellet stove of series Pony Air temperature in the room Indications of Button 3 the operating Menu mode of the Buttons 1 and 2 Temperature set up Button 4 On Off Button 5 and 6 Heating power Remote control IR port Figure 5 1 Interface board for control and monitoring of hot air pellet stove of series Pony main modules Elements of the interface board and their function e Button 1 and 2 Temperature set up in the heated room e Button 3 Menu Jt chooses the desired parameter of the menu e Button 4 Turns On Off the stove hold it for some time e Button 5 and 6 Changes the desired power level e Display Shows the work regimes of the stove it s modules and gives massages to the user e Remote control port Infrared port receives the signals from the remote control Page 33 61 Graphic sign Explanation Weekly timer Heating element for ignition Fuel feeding screw Flue gas fan Not in use Not in use Alarm PISANO Table 5 1 Indication signs for the operation mode of the main modules of hot air pelle
4. Decreasing the thermal capacity of the stove 04 44 5 3 3 Adjustment of the thermal capacity of the hot air supplied to the neighboring room valid for model Ponu PS9D only 0 4 45 5 4 Stopping the operation of the stove cc ccecceceeneceenteeeeeteeees 45 5 5 Cleaning the SCO VE e890 tear ctheud tec muncarechoneuaneelast ahcotTnesehdalosaaneeD unas 45 5 6 Turning OFF the stove ie a2 ay dacce ap cv teas cobsiaanacen ninsses deat saevennasatuaehoanesebes 49 Emergency stop of the stove ce eeccccccceeeesnececeeeenececeeeeneeeeeseeaaees 49 5 7 Showing and teaching the end user about the maintenance and adjustment procedures carers s crieai andl caaenddanen tian muapsaliaamiea made 50 5 8 Safety and unexpected risks 000 000 0000 ceccccceeseeceeeeeeeceeneeeesnneeeesnneees 50 5 9 Operation faults and their repairing from the end usev 52 5 10 Alarm messages shown on the display of the stove 0 55 Table 5 8 Alarm messages shown on the display of the stove 0000000000 55 5 11 Operation faults and their repairing from the service personal ONLY ernennt ai a R O A E A A E A A AER 56 5 12 Hot air pellet stove of series Pony warranty form completion 59 5 13 Actions after the unit is not in exploitation anymore 59 6 Electrical scheme of the apliamce cccccceceeeeceeneeceestee
5. some surfaces get very hot See figure 4 1 Do not get burned Keep the hot surfaces from contact with water or other liquids because that can lead to breakage or damage to the stove s modules The producer is not responsible in cases of not following the safety requirements or if the stove is used in inappropriate way from the that described by the producer e The total closure of the hot air supply duct should not be allowed in any way in order to prevent stove s overheating valid for pellet stove model Pony PS9D Page 37 61 5 2 5 Set up of the stoves operating parameters The setup of the operating parameters of the stove is done changing the value of the operating items of the control module s menu In the next table are shown the work menus which are used for set up the stove and their functionality EXPLANATION e By pushing button 3 on the display of the interface module the menus for control of the work parameters are shown consecutively e THE CHRONO THERMOSTAT is a weekly timer which controls the stove by turning it on off when programmed Index of the menu Function Explanation 2 Time setup Setup of the time and date Menu 3 1 Control of the work regime of the hronostad In this menu you can enable or disable the chrono thermostat Menu 3 2 Control of a daily program In this menu you setup the daily program which is same for every day of the week
6. air distribution flap trained technician will be quite helpful eventually consider reconstruction of the heating System 2 High The thermal Adjustment of operating parameters temperatures in capacity is more is required see decreasing of the the heat than the heat thermal capacity supplied room consumption of the rooms High value of the It is necessary to decrease the set set point point temperature temperature For model Pony It is required appropriate PS9D _ only adjustment of the air distribution improper adjustment flap as well as the thermal capacity of the stove and the of the stove Jn some cases help by air distribution flap trained technician will be quite helpful eventually consider reconstruction of the heating system 3 For model Improper It is required appropriate Pony PS9D adjustment of the air adjustment of the air distribution only absence distribution flap flap as well as the thermal capacity of hot air and or improper of the stove In some cases help by convecting out functioning of the trained technician will be quite of the hot air air distribution helpful eventually consider duct system reconstruction of the heating system Page 52 61 The stove is on but there is not burning process No work assignment Check the work assignment from the control or the chrono thermostat Difficulties at Low quality
7. and preventive observations of the unit by trained service personal only as well as thorough cleaning at the end of the heating season Completing these requirements will ensure long exploitation duration of the stove and its high efficiency and reliability 5 5 Cleaning the stove In order to maintain high efficiency and reliability of the stove the regular cleaning of the accumulated ash residue is obligatory The ash residue is a function of the mineral mass content of the pellets Before cleaning the stove it needs to be stopped cooled and disconnected from the power grid The cleaning of the ash residue is done manually by a brush or a special vacuum cleaner or appropriate device It is recommended after cleaning the ash to be deposited to a designated for that purposes place Page 45 61 Cleaning the ash residue with vacuum cleaner Figure 5 3 A sample for cleaning of hot air pellet stove of series Pony with special designed vacuum cleaner After the cleaning procedure is done connect the stove to the power grid The recommended periods for cleaning are shown in the next table Page 46 61 Period of Explanation Attention residue from the make sure that they guiding plate andjare placed back Make sure that the from the heat correctly exchanging surfaces behind it Cleaning of the Disconnect the stove burning chamber from the power from the accumulated supply grid ash deposits and soot At the e
8. arise at the exploitation of the stove The hot air pellet stove of series Pony is designed according to the safety requirements of the operating European standards and norms Page 50 61 However safety and unexpected risks could arise in situations like following e Hot air pellet stove of series Pony is operating incorrectly e The unit is installed by unauthorized unqualified personal e For_model_ Pony PS9D only the hot air supply system is constructed and designed not following the requirements described in this user manual e The safety instructions described in this manual are not followed and fulfilled Unexpected risks The unit is designed and produced according to the requirements of the operating EU safety norms However in spite of that possible risks are considered as a result of the operating process of the stove it is possible to arise risks as follows e Fire expansion risk caused by falling out small smoldering hot particles out of the combustion chamber at door opening also char particles That s why it is obligatory to operate the stove at closed door only or the combustion chamber s door should be opened when the stove is cooled down o Cauterization risks caused by high temperatures as a result of the combustion process in the combustion chamber and or direct access to the front door of the combustion chamber see figure 4 1 at manual cleaning processes of the surface
9. fuel properties wood pellets Page 9 61 The European wood pellets standard EN 14961 2 2010 defines wood pellets certificate ENplus for pellets utilized in boilers stoves and appliances for domestic heating systems The certificate EN B is applied for pellets utilized mA in industrial boilers In principal the ENplus standard defines two quality classes Al m A2 The class Al is highly restricted considering the ash content The class A2 the limit of the ash content of the wood pellets is higher up to 1 5 For industrial boilers the certificate EN B is applicable which defines fewer restrictions on the pellets quality Parameter Dimension ENplus Al ENplus A2 Diameter mm 6 1 6 1 Length mm 3 15 lt L lt 40 3 15 lt L lt 40 Bulk density kg m gt 600 gt 600 Low calorific value MJ kg gt 16 5 gt 16 5 Moisture content lt 10 lt 10 Dust lt 1 es Mechanical durability O75 gt 97 5 Ash content 0 lt 1 5 Ash melting point temperature gt 1200 gt 1100 Cl lt 0 02 lt 0 03 S Ye lt 0 05 lt 0 05 N lt 0 3 lt 0 5 Cu mg kg lt 10 lt 10 Cr mg kg lt 10 lt 10 As mg kg A lt 1 Cd mg kg lt 0 5 lt 0 5 Hg mg kg lt 0 1 lt 0 1 Pb mg kg lt 10 lt 10 Ni mg kg lt 10 lt 10 Zn mg kg lt 100 lt 100 1 not more that 1 of the wood pellets should be with length of 40 mm the maximal pellet length is 45 mm 2 determined on dry mass
10. hand side of the burner the heated air from the heating element is delivered in the bottom right side of the burner The heating element stops after a preset temperature of the smoke gases is reached This temperature is measured by thermosensor mounted on the exhaust channel e During first startup of the stove or during a startup after the stove has been stopped because of lack of pellets the startup procedure may be repeated e The stove works according a preset operating algorithm realized by specialized software loaded into the control module The customer can control and change some of the parameters e After the set point of the air temperature in the room is reached the controller automatically switches to a minimum power e During first startup of the stove it is highly recommended to ventilate the premises because is possible to accrue unpleasant smell of burning paint e Only for pellet stove model Pony PS9D it is recommended to adjust and control the air flow distribution by the lever after the stove has been heated up and in steady state mode i e the stove is operating at constant conditions and the room temperature does not change for long period Detailed description of the air distribution and heating another room is shown on figures 3 8 and 3 9 ATTENTION e During work the door of the stove needs to be completely closed otherwise escape of flue gases to the room can occur e During work of the stove
11. mainly the hydraulic loses in the hot air duct Page 8 61 which conducts the hot air to another room mainly the length as well as the number and configuration of the curves Parameter Dimension Value Model PS9 PS9D Weight kg 91 105 dm 29 Fuel hopper capacity i 19 kg wood pellets amp d 6mm Overall dimension of the unit WxDxH mm 470x612x1083 Class according to EN 303 5 3 Recommended air temperature in the heated oC 20 space Minimum air temperature in the heated C 14 space Draught Pa 4 10 Fresh air channel mm 35 Connections Flue gases duct mm 80 Hot air duct mm S 80 Electrical supply 50Hz 230V lt 100 Electrical power VA lt 350 at ignition process Environment protection index IP20 Table 2 3 Dimensions and technical data of hot air stove of series Pony utilizing wood pellets The recommended fuel for hot air stove of series Pony utilizing pellets is wood pellets with specific size diameter 6 mm Main properties of the fuel are given in the next table Parameter Dimension Value Pellet s characteristic size mm 6 Pellet s characteristic length mm Max 30 Recommended fuel net calorific value low MJ kg gt 17 2 heating value kWh kg gt 4 7 Wood pellet class according to ENplus ENplus A1 Ash content See Table 2 4 Moisture content Max 8 10 Table 2 4 Recommended solid
12. mene enema eR 5 2 Technical data of automatic hot air pellet stove of series Pony 7 Table 2 1 Thermal and technical data for hot air stove of series Pony utilizing wood PE NEIS sc ciucatacrteranveniucteaa st cnussscunlasenieraieersctaansted lsc smadaslagese ass 8 Table 2 2 Operating parameters of the heated air supplied thought the ducts to another room valid for model Pony PS9D only at totally closed air distribution control TAP si scied occa inc rasere EDE E tease Sus EEEREN AEE 8 Table 2 3 Dimensions and technical data of hot air stove of series Pony TUT ZI wood PENIS ys erson een nn en e e E aE EEE EEA Et 9 Table 2 4 Recommended solid fuel properties wood pellets eee 9 Table 2 5 ENplus European standard for wood pellets eeseeeeereees 10 3 Description of the construction of hot air automated pellet stove Pony E92 oes vate anced hiya aug ea a chats a Gas Me aah aces oer pete es 11 4 Installation process 65 Goss aee cscs eas Sue cena ets aes ee eee ess 21 4 1 Norms and recommendations 3 0 0 0 ce eeeceesseceesneeecesneeceeeeeeeneeeeees 21 4 2 Norms and recommendations 0 ec eeeecceeseeceesneeeceseeecesneeeeenaeeeeees 21 4 3 Installation process of the stove cccccccccceeesseeeceeeenneeeeeeeenteeeeeeees 22 4 4 Appliance positioning in order to achieve comfortable maintenance ss ng e E a e E a E eu che aS 23 4 5 Connecting the stove t
13. or a float It also needs to be away from the chimney In cases of not enough fresh air being supplied to the room the concentration of oxygen droops and that can cause serious danger for the health of living organisms If these conditions are not followed the heated area needs to be frequently ventilated That will lead to increased fuel consumption In cases that the fresh air is supplied from different room you need to provide save conditions for operation of the stove It is prohibited the premises from which is supplied the fresh air for combustion to be used as living rooms It is prohibited the premises from which is supplied the fresh air for burning to be used for storage or work with flammable gases or liquids It is prohibited the pipe for fresh air for burning to be connected to the ventilation system of the building In the next table are shown the main requirements for installing the pipe inlet for fresh air for burning in the stove The pipe which supplies fresh air for the combustion process of the stove has diameter d 35mm This pipe should NOT in any way be directly connected to the fresh air supply duct of the stove Page 28 61 The opening for fresh air Orientation Module needs to be placed gt 1 5m Below Doors windows exhaust pipes gt 1 5m Distance from hallow areas and other gt 0 3 m Above gt 1 5m Distance from Places for exhaust of flue gases Table 4 3 Main requirements for in
14. pellets Change the wood pellets Most ignition of the likely the humidity is higher than pellets recommended Overheating of Lack of heat A functionality test is needed the stove consumption or and or setup of parameters it is improper adjustment done by service specialist After the of the thermal problem is fixed restart the stove capacity of the stove For model Pony PS9D only improper adjustment of the stove and the air distribution flap It is required appropriate adjustment of the air distribution flap as well as the thermal capacity of the stove No ignition of the fuel No pellets in the hopper The hopper needs to be loaded No pellets in the burner Check the process of ignition by restarting the stove Pellets are in the burner but no burning process Damaged or inactive ignition heater call a service specialist Malfunctioning of the sensor needs to be checked the flue gases cleaned or replaced call a service thermosensor specialist The flame is Low quality pellets Change the pellets Most likely the murky and the humidity is higher than chimney is recommended smoking Unsuitable settings A functionality test is needed of the operating and or setup of parameters it is parameters done by service specialist After the problem is fixed restart the stove Insufficient air for The channel for fresh air needs to
15. temperature of the smoke gases is that to restart the stove decreased and the stove is turned off by the control unit 5 ALARM DEP Overpressure in the smoke tract The alarm appears when the pressure in the smoke tract is too high It turns off the fuel feeding auger It is necessary to check clean the smoke tract 6 ALARM SIC Activation of the safety thermostat The alarm appears when the safe thermostat measures high temperature It turns off the stove at emergency mode It is necessary to cool the stove and then to determine the reason for unit s overheating 7 ALARM FAN FAIL Malfunctioning of the flue gases fan The alarm appears when the smoke fan does not work It is necessary to check change the smoke fan it is done by service specialist Table 5 8 Alarm messages shown on the display of the stove Page 55 61 5 11 Operation faults and their repairing from the service personal ONLY EXPLANATION The next table is given for information in order of easy diagnostic of malfunctions of the appliance ATTENTION e All actions and work with the stove by means of repairs or checks need to be done when the stove is disconnected from the power supply e All the service and repairs are done ONLY from authorized equipped and trained from the producer personnel No Operation fault Cause Method for repairing 1 The control No power supply Check the sup
16. well as its temperature requires manual adjustment of the position of the lever which controls the air flow distribution The air control lever is shown on figures 3 8 and 3 9 In principal the variety of heating systems is quite a lot so in this guide only basic recommendations and directions of the thermal capacity adjustments are given The appropriate and precise adjustment of the hot air distribution is matter of experience at construction as well as operation of such type of heating systems 5 4 Stopping the operation of the stove Stopping the stove is done by holding button 4 for few seconds Then the stove goes from working operating mode to a stand by mode That is realized by stopping the fuel supply module the transport auger the remaining fuel is burned and at the same time the stove cools down The flue gas fan stops after a predetermine time passed and the stove goes into stand by mode In cases that operation of the stove is not required for a long period of time it is highly recommended to clean thoroughly to ash residue ATTENTION n case that the stove will not operate for a long period of time then the heat exchanger should be thoroughly cleaned from the deposited ash The deposited on the metal surfaces ash acts corrosively on the carbon steel surfaces which will lead to a decrease of the lifetime of the stove s main modules heat exchanger as well as the burner It is obligatory to perform service procedures
17. which does not meet the requirements for instance bad quality pellets can damage the fuel feeding mechanism e The unit is connected to the main power supply with the provided connection cable the coupling is connected to the stove s electric inlet and the power plug is connected to grounded power outlet ATTENTION Jn cases that the stove is too hot the power supply cable can get melted damaged in contact with the hot surface The use of melted damaged cable is PROHIBITED 5 2 4 Turning ON the appliance e Turning on the stove in working regime is done by pushing button 4 for a period of two seconds In this regime the heating element is on at the same time the smoke fan is working and for some periods of time the screw is feeding pellets into the burner The heating element heats up the pellets in the burner until they ignite This process takes up to 15 min depending of the characteristics of the fuel and the ambient temperature e Use buttons 1 and 2 to set the desired temperature of the air in the room where the stove is installed e The desired power level of the stove is set by buttons 5 and 6 e The adjustment of the air distribution to another room is made by a lever found in the front grill of the stove valid for pellet stove model Pony PS9D only see figures 3 8 and 3 9 Page 36 61 EXPLANATION e In regime of igniting the fuel is activated a heating element which is placed on the right
18. USER MANUAL of automatic hot air pellet stove of series Pony http www greenecotherm eu Producer ZMM Haskovo Plc Address Bulgaria Haskovo 6300 Saedinenie 67 blvd Phone 359 800 15 145 Fax 359 38 603070 e mail greenecotherm erato bg home page www greenecotherm eu Thank You for buying automatic hot air pellet stove of series Pony This manual will help You to use and maintain the unit properly NOTE the model Pony PS9 is designed mainly for single room heating purposes while the model Pony PS9D is equipped with additional hat air channel for supplying another room with hot air prepared by the stove s heat exchanger ATTENTION IN INTEREST OF YOUR PERSONAL SECURITY IT IS OBLIGATORY TO READ THOROUGHLY AND CAREFULLY THIS INSTRUCTION MANUAL BEFORE PROCEEDING WITH ANY ACTIONS WITH THE STOVE MOUNTING CONNECTING ETC IN CASE THAT REQUIREMENTS DEPICTED IN THIS MANUAL ARE NOT SATISFIED FAILURES OF THE UNIT COULD BE EXPECTED OR EVEN FATAL CONSEQUENCES FOR WHICH THE STOVE PRODUCER COMPANY DOES NOT TAKE RESPONSIBILITY 1 User manual for automatic hot air pellet stove of series Pony model Pony PS9 and Pony PS9D document version 28 02 2012 10 40 Page 2 61 CONTENTS Page 1 Description and advantages of automatic hot air pellet stove of series a L iA ods oad uacck tu cip a ae scnd bass et ss tie ease emg ae Sha mba
19. You can setup 2 work cycles according Table 5 4 OFF inactive means that the chrono thermostat ignores the entry Menu 3 3 Control of a weekly program In this menu you setup the weekly program The weekly program is made by 4 independent programs in which on off are set individually The weekly program can be enabled or disabled In case that is disabled the chrono thermostat ignores the set times in the program submenu 3 4 Control of a weekend program In this menu you setup the weekly program The functionality is identical with the Daily program Table 5 3 Description of the chrono thermostat functionality Page 38 61 Parameter Description Possible values Start 1 Time for activation A inactive Stop 1 Time of deactivation j e inactive Start 2 Time for activation j inactive Stop 2 Time of deactivation i e inactive Table 5 4 Description of the function of under menu 3 2 for the chrono thermostat EXPLANATION OFF means that the function will not be carried if the time is set so the function will be carried in that time ATTENTION e When changes are made you need to be careful not to cover any time interval that is already set e It is recommended that only one program to be active Daily Weekly or Weekend If you use the Weekly program you must deactivate the Daily program If you use the Weekly program in programs I 2 3 a
20. al thermal capacity kW 9 Thermal capacity operation range kW ee Utilized solid fuel Wood pellets diameter d 6mm Utilized pellets complying ENplus ENplus Al Wood pellets fuel consumption rate at kg h 21 nominal thermal capacity Fresh air flow rate required for effective kg h 10 16 combustion process m h 14 16 Averaged wood pellets consumption rate kg h 1 2 Average refueling cycle h up to 20 Thermal efficiency at nominal capacity up to 90 Air excess ratio A 1 6 1 9 Flue gases temperature at nominal thermal oC 160 200 capacity The quantity depends on the ash contents in Solid fuel residue ash the raw fuel as well as operating conditions Table 2 1 Thermal and technical data for hot air stove of series Pony utilizing wood pellets Parameter Dimension Value Te emperature at nominal thermal 160 190 capacity a Temperature at minimal thermal o ia 115 130 capacity Heating capacity of the hot air at nominal operating mode 40 4 4 kW Heating capacity of the hot air at minimal operating mode 1 8 2 0 Table 2 2 Operating parameters of the heated air supplied thought the ducts to another room valid for model Pony PS9D only at totally closed air distribution control flap NOTE the data shown in above table should be considered tentative as in practice the temperature of the heated air as well as the air flow rate are strong function of the ambient air and
21. ance between the fuel and the appliance is 1000 mm The unit producer recommends an optimal distance between the stove and the fuel container to be at least 1500mm It is recommended to store the fuel in room next to that where the stove is installed At the installation procedure of the unit as well as the fuel storage one fire prevention recommendations should be considered EXPLANATIONS The wood pellets need to be with regular cylindrical shape and smooth outer surface Their diameter should be constant along the length of the pellet particle as well The quantity of dust in the pellet bags needs to be as low as possible It is recommended the pellets to be stored in bags because they are sensitive to humidity they absorb moisture from the ambient air and as result their mechanical durability will be significantly decreased also the combustion process is influenced and the pollutant flue gas emissions are increased ATTENTION e The use of fuel which does not meet the above mentioned requirements can cause o clogging of the burner and or the flue gas tract of the stove o increased fuel consumption rate o lower thermal capacity of the stove Page 31 61 o dirty glass of the burning chamber s door o unburned fuel in the ash container o clogging the fuel feeding screw and blocking the fuel supply channel 5 2 Starting hot air pellet stove of series Pony procedure Basic requirements e Any maint
22. d char particles e The cleaning of the external metal covers in done only with wet soft towel the use of any organic dissolvent is prohibited as its usage can cause a damage to the paint e The cleaning the ash and char deposits off the glass is done when the stove is cooled down to room temperature it is recommended to use paper sheets user news paper paper napkin or any appropriate material then use a proper glass cleaning agents e During maintenance be careful not to damage any gaskets If needed a gasket has to be changed e For model Pony PS9D only it is highly recommended to make thorough cleaning of the heating system at the end of the heating season as the hot air duct could have accumulated certain amount of dust and or other particles e After the end of each heating season the stove needs to be completely cleaned from ash The cleaning of the chamber in front of the smoke fan is done after the unscrewing the fixing screws at the front cover in the lower zone of the stove then door is taken out Next remove the fixing screws for the valve of the flue gas tract After cleaning assemble the stove in the reverse way ATTENTION The yearly maintenance and cleaning is necessary in order the stove to function effectively and is obligatory condition in terms of warranty Page 48 61 Guiding plate for the flue gases Handles hangers for easy removal Figure 5 4 A vie
23. d the air flow rate is made by changing the position of the lever shown on figures 3 8 and 3 9 which controls the air flow control flap as well as the power level i e the thermal capacity of the stove itself Additionally one could adjust an air flow control grid installed at the end of the hot air supply duct of the neighboring room if installed EXPLANATION it is recommended however to make final adjustment of the air distribution system in small steps in order to achieve the expected thermal comfort levels in each of the heated rooms make small changes and wait until the heating system get stabilized 5 2 9 Nominal operating mode of the stove After the stove is in nominal operation and the room is heated we can assume that the stove works in nominal regime and we can perform the so called HOT TESTS EXPLANATION e In nominal operating mode the stove periodically cleans the ash residue in the burner That is done by lowering the heat power to minimum the fuel flow rate is at minimum and increasing the rotational velocity of the flue gas extraction fan thus air with increased flow rate is delivered in the burner and that leads to full combustion of the char residues and also is blowing away the remaining ash particles The time interval between cleaning is changed by a service parameter i e only service personnel can change it During cleaning process the thermal capacity if the stove is decreased e If the stov
24. d to prevent returning of smoke gases backwards to the building o The chimney needs to be wind proof The exit must be above the highest point of the building s roof The exit section of the chimney needs to be away of other buildings e The automated hot air pellet stove of series Pony is different from the stoves with manual fuel loading the stove is equipped with flue gas fan creating under pressure in the combustion chamber The exit of the chimney is with over pressure this requires the chimney to be well packed with heat resistant silicon up to 250 C The connection with the chimney must be done in a way that in cases of cleaning and maintenance will not require to be removed It is recommended the tract to be made from stainless steel AISI 316 with minimum thickness of 1 0mm The diameter is recommended to be 80 or 100mm It is also recommended the use of pre insolated pipes so called double wall pipes The making of doors valves which could create resistance in the movement of the flue gases is prohibited The connecting pipe needs to be anchored Also you can use a flexible pipe In cases of curvatures they must be with maximum radios In the table below is provided information for the length of the connecting pipe as function of its diameter Page 26 61 Flue gas tract requirements ee ee damore 100 mm a ae Maximum length with 3 ct elbows 90 installed on 1200m altitude oblig gato Maximum ct e
25. e burner Fuel hopper is mounted right behind of the stoves s burning chamber In the hopper in the center and inclined is mounted a fuel transport auger Fresh air for burning is provided by a pipe The air for burning needs to be with room temperature Do not connect the pipe directly to the outside of the building Flue gases exit duct is positioned in the lower rear side of the unit after the flue gases fan concerning the flue gases flow direction utilized for forced flue gases extraction Hot air duct which allows the heated ambient air to be convected to another room this is valid for model Pony PS9D only The size of the duct is shown in Table 2 2 The hot air distribution is controlled by a level drive flap installed in the front upper section on the unit Control unit it is placed in a cold zone of the stove and provides save function of the appliance The control is equipped with a lithium battery Page 11 61 which has live time of 5 years it is used to memorize the settings of the control module in cases of interrupted main power supply In order to maintain safe function the stove is supplied with a pressure switch for monitoring the functionality of the chimney In cases of malfunction of the chimney the pressure switch stops the stove immediately preventing damages to the appliance and emergency situations Also the stove is monitoring the flue gases temperature In cases of increased temperatures
26. e is used to heat rooms with low temperature less than 10 C it is recommended the stove to be at minimum power in order to easy heat the room and to prevent thermal shocks to the hot surfaces of the appliance e The optimal heat load to the materials of which the stove is constructed is at power level 3 It is recommended using it at this level in order to increase the live spend of the stove e Work on maximum power level is not recommended as such operating modes leads to increased operating temperatures and also to increased temperature levels of the ambient air which leads to specific unpleasant odor smell Page 43 61 e At initial operation of the stove it can emit vapors of the paints as well as other odors This will happen only once and does not lead to any malfunctioning of the stove It is strongly recommended to ventilate intensively the room where the stove is installed ATTENTION The air flow rate is crucial for optimal operation of the combustion process organized in the stove when the air flow rate is less than the optimal rate then this insufficiency will result in incomplete combustion of the fuel as the supplied oxygen is less than required When the air flow rate is higher than optimal the result will be unsatisfying as well because the excessive air will lead to low temperatures in volume for controlled combustion domain and will result in incomplete combustion of the fuel s volatile gases released by
27. e stopped and cooled down to room temperature After that the failure needs to be fixed The reason for the failure needs to be determent and prevented Then the stove can de restarted and put in service Page 54 61 5 10 Alarm messages shown on the display of the stove No Massage Cause of the Explanation Actions for elimination of the alarm displayed alarm 1 ALARM Problem in the The alarm appears when the sensor for It is necessary to check the sensor for SOND function of the temperature of smoke gases is damaged temperature of smoke gases it is done by sensor for temperature of the smoke gases there is bad connection or the stove is clogged service specialist 2 ALARM HOT High temperature The alarm appears when the sensor for It is necessary complete cleaning of the TEMP of the smoke temperature of smoke gases measures stove from ash gases temperature 280 C the stove is turned in stopping regime 3 MANCATA No ignition The alarm appears when there is It is necessary to determine the reason of ACCENS unsuccessful attempt for ignition The the alarm Check or replace the ignition stove is turned off by the control unit heater it is done by service specialist 4 ALARM NO Turning OFF The alarm appears when the stove is in It is necessary to determine the reason for FIRE during a work working mode and loses flame The stopping of the burning process and after mode
28. ecommended periods for cleaning the utility are given on page 2 Clean front door glass with soft brush page 1 2 Recommended periods for cleaning of hot air pellet stove of series Pony Period of time days Action Explanation Attention 1 2 Cleaning of the glass and the burner Cleaning of the ash residue from the guiding plate and from the heat exchanging surfaces behind it 30 Cleaning of the burning chamber from the accumulated ash deposits and soot After removing of the burner the guiding plate and the ash tray make sure that they are placed back correctly Make sure that the stove and all the elements are cooled Make sure that the ash is completely extinguished Disconnect the stove from the power supply grid At the end of the heating season Empty completely the fuel hopper Thorough cleaning of the entire stove Get in contact with the service personnel in order to perform a seasonal maintenance and preparation for the next heating season The cleaning of the ash protects from corrosion The maintenance procedure allows detecting any potential brake downs and or certain module malfunctioning of the stove in future After the maintenance is done check for full functionality of the stove page 2 2
29. eeeeneeeneees 60 WARRANTY CONDITIONS vse crcsiessceincneo nein venous 61 Page 4 61 1 Description and advantages of automatic hot air pellet stove of series Pony The unit of series Pony PS9 is steel plate hot air pellet stove which uses solid biomass fuel in shape of pellets The stove is designed for local heating of domestic and office spaces The stove utilizes wood pellets as well as other type shape of biomass the resulting heat energy from thermo chemical conversion i e combustion process is transmitted from the heat exchanging surfaces to the surrounding air both by convection as well as thermal radiation The model Pony PS9D is equipped with additional hot air duct for heating more that a single room The complete set of the pellet stove consists of Automatic hot air pellet stove 1 ct Battery Toshiba 23A 12v V23GA ct Remote control ct Plastic heels M10 X 43 4 ct Handle ct PC power supply cable AC 220V ct Users guide for automatic hot air pellet stove of series Pony ct The unit could utilize following types of fuel e Wood pellets having diameter 6 mm covering the requirements of class ENplus A1 of standard EN 14961 2 2010 e Other solid biomass based pellets but confirmation for these fuels utilization need testing and approval by stove s producer company laboratory The unit is equipped with e Steel plates welded heat exchanger for hea
30. eiling wall should be provided in order to guarantee easy access to the fuel s hopper as well as enough room for cleaning purposes of the heat exchanger body as well as fuel hopper charging o Minimum distance in which can be TEMPORARY placed flammable materials is 1500mm EXPLANATION The exact distances from any flammable objects and materials must be determined after a consultation with a specialist when are taken into count the exact positioning of the stove in the room and the flammability index of the surrounding materials and objects During exploitation of the stove the outer services of the appliance get hot and the surface temperature can exceed the safety limits and could cause skin burns at contact The zones with high surface temperatures are shown in the figure below Page 23 61 Figure 4 1 Outer view of hot air stove of series Pony with marked hot zones which must be taken in count during exploitation marked zones are with temperatures exceeding the safe values and it is possible to cause burns at contact EXPLANATION The surface temperature of the marked Zone I can exceed 80 C while the temperature of the glass marked as Zone 2 of the door of the combustion chamber can rich 280 300 C e Placing the stove according connection to the power supply Place the appliance so a free connection to a power outlet can be easily made Page 24 61 230V 50Hz It is prohibited the stove to be installed in r
31. elements of hot air stove model Pony PS9 are given in figure 3 6 Interface panel of the control module of the stove Fuel hopper Fuel transport auger Stainless steel burner Fuel transport auger motor Hot air fan forced convection fan Pipe for fresh air Flue gas duct Flue gas fan Guiding plate back of the combustion chamber Ash container Combustion chamber door Figure 3 6 Cross section view and description of the main modules elements of hot air stove model Pony PS9 Page 18 61 Interface panel of the control module of the stove Fuel hopper Fuel transport auger Stainless steel burner Hot air duct for heating another room Fuel transport auger Hot air fan Pipe for fresh air Flue gas duct Guiding plate back of the combustion chamber Ash container Combustion chamber door Flue gas fan Figure 3 7 Cross section view and description of the main modules elements of hot air stove model Pony PS9D Page 19 61 The lever for air distribution flap control flap is pushed to the unit Figure 3 8 Side view of the lever for controlling air distribution flap of hot air pellet stove model Pony PS9D In the given position of the lever the lever is pushed to the grill the air flap is closed and to another room the hot air flow rate is minimized The lever for air distribution flap control flap is pulled out from the unit F
32. enance procedures should be performed in accordance with the described in this manual e Before entering the stove in service you must check that all moving parts and details are on place and functioning e The appliance needs to be periodically checked during work e Any intervention in the working process of the unit which could lead to unit s failure and or dangerous and health threatening situations are strongly prohibited e The unit should be checked by the maintenance staff or any trained personal regularly e The end user should not perform any interventions repairs etc of the unit In case that warning and failures arise check the failures table applied at the end of this manual and call the service support if the case is not described there e The use of any igniting liquids or materials is prohibited e The door of the burning chamber needs to be completely closed during work in order to achieve optimal operating conditions e Any adjustments of thermal capacity higher than the nominal thermal load of the units are not allowed e The ash deposited in the combustion chamber of the stove should be collected in fireproof containers and cooled down to ambient temperature The cooled ash should be disposed in appropriate waste containers Please take into account that the mineral ash result of wood biomass pellets combustion could be considered as soil fertilizer and dispersed for agricultural purposes for example
33. etion The applied WARRANTY FORM should be completed by filling the required information in the appropriate fields The assigned field for signatures and stamp should be completed as well in order to VALIDATE the WARRANY FORM of the unit 5 13 Actions after the unit is not in exploitation anymore After the lifetime period of the unit has been completed then it should be treated properly in order to preserve environment contamination The unit should be dismounted and disassembled by environmentally safe methods This requirement is most commonly completed by appropriate components recycling considering separate waste disposal and utilization methods Page 59 61 6 Electrical scheme of the apliance In Figure 6 1 is shown electrical scheme of hot air pellet stove of series Pony Forced convection fan Ignition heater VV Ambient air temperature sensor Flue gas fan connector Figure 6 1 Electrical scheme of hot air pellet stove of series Pony Page 60 61 WARRANTY CONDITIONS The producer guarantees correct and reliable operation of the unit ONLY when installation and maintenance requirements are completed The warranty period of the pellet stove of series Pony starts from date when the warranty form is filled and stamped by the authorized organization THE WARRANTY OF THE UNIT IS NOT VALID in case one of the following is fulfilled e Unit damages caused by incorrect handling tra
34. f fully automatic heaters for example running on liquid or gas fuel as well as electric heaters The stove is equipped with integrated programmable room thermostat daily weekly and weekend programs e The unit is equipped with automatic fuel ignition system and performs burner s ash cleaning procedure controlled by the electronic module e Remote control of the operating mode of the stove e The stove utilizes wood pellets covering the requirements of class ENplus A1 of standard ENplus or other standards as ONORM M7135 DIN 51731 n DINPlus e High efficiency e Low pollutant contents in the flue gases e Automatic fuel feeding system transported from the built in daily hopper to the burner e Simplified maintenance and service procedures e Minimized running costs Page 6 61 2s Technical data of automatic hot air pellet stove of series Pony Thermal and technical data for hot air stove of series Pony utilizing wood pellets are given in Table 2 1 Operating parameters of the hot air heated up by pellet stove Pony PS9D are given in Table 2 2 Dimensions and technical data for hot air pellet stove of series Pony are given in Table 2 3 Recommended solid fuel properties wood pellets are given in Table 2 4 The European standard for wood pellets properties is given in Table 2 5 Page 7 61 Parameter Dimension Value Nomin
35. front of the stove to be placed protective sheet of metal with size 300mm minimum e Before entering the stove in service you need to check the draught of the chimney and to ensure that the stove is properly connected to the chimney e Maintenance procedures of the stove should be performed by trained adult persons which have read and understood the user manual of the unit 4 3 Installation process of the stove Installation procedure of the stove requires development of engineering project for the heating system prepared according to the acting local norms and recommendations as follows Page 22 61 4 4 EN 14785 2006 Heating units for dwellings utilizing wood pellets Terminology requirements testing and marking To the chimney Fire prevention requirements To the power circuit EN 60335 1 1997 Household and similar electrical appliances safety Part 1 General requirements Appliance positioning in order to achieve comfortable maintenance o Minimal distance of 500mm in front side of the unit and any wall should be provided o Minimal distance of 150mm from the rear side of the unit and any wall should be provided o Minimal distance of 600mm from the right hand side of the unit and any wall should be provided in order to guarantee easy access to the stoves modules o Under the stove is required an non combustible stand layer o Minimal distance of 600mm above of the unit and any c
36. ifferent thermal capacities 1 2 3 4 and 5 in the appropriate regime the stove should work without the need of going to minimal thermal capacity The right choice of power level leads to economic and efficient work of the unit 5 2 7 Changing the operating parameters from the control board 5 2 7 1 Changing the set point of the room temperature Use buttons 1 and 2 in order to e l Increase the set point temperature by 1 C e 2 Decrease the set point temperature by 1 C 5 2 7 2 Changing the power level Use buttons 5 and 6 in order to e 5 Increase the power level by 1 e 6 Decrease the power level by 1 EXPLANATION The power level of the hot air pellet stove of series Pony can be changed in range from I to 5 The remote control module has the same functions 5 2 7 3 Changing other parameters from the control unit It is done by choosing the desired item of the control module s menu and then changing the parameters EXPLANATION The service parameters are protected by password combination of buttons The password is known by the service personnel only IT IS PROHIBITED CHANGING THE SERVICE PARAMETERS BY THE END USER Page 42 61 5 2 8 Adjustment of the operating parameters of the hot air supplied to a neighboring room valid for model Pony PS9D only The adjustment of the operating parameters of the hot air for neighboring room heating purposes the temperature an
37. igure 3 9 Side view of the lever for controlling air distribution flap of hot air pellet stove model Pony PS9D In the given position of the lever the lever is pulled from the grill the air flap is opened and to another room the hot air flow rate is maximized NOTE the heat by the stove air is force convected by a centrifugal fan which is installed section on the basis of the heat exchanger So in case of change of the position of the lever for controlling the position of the air distribution flap the room where the stove is installed continues to receive heat energy mainly by radiation and natural convection Page 20 61 4 Installation process 4 1 Norms and recommendations In order to meet the safety requirements is necessary to meet the following e At least two people are needed to unpack move and install the pellet stove Be careful not to damage the covers of the stove or the stove itself e During transportation you need to take in count the information provided on the package e The moving and placing of the stove needs to be done with proper equipment following the safety requirements e If lifting equipment is used cranes forklifts do not let anybody to stay close to them e In case of using ropes during transportation take in count their strength and condition e During transportation keep the stove as straight as possible do not tilt it too much e During unpacking of the sto
38. imal operation of the heating system it is highly recommended to prepare a project by a specialized company for the heating systems with all the local details considered e Installation and service procedures should be performed by authorized qualified and certified personal ONLY e The stove needs to be installed on a floor with required strength and fire resistance In case of not meeting these requirements you need to choose other place for installing the stove or to take the necessary actions in order to improve the place for installation in order to meet the requirements Most often the stove is installed on fire proved floors with size larger than the stove itself so safety operation is ensured and possibility of fire is taken to the minimum and also provides easy access for cleaning and maintenance The minimum size of the fire proved floor needs to be 150mm from the sides of the stove and at least 300mm in front of the unit In case of using a metal sheet for meeting above mentioned safety requirements it needs to be at least 2mm thick sheet of metal e It is strongly recommended any flammable objects wood beams furniture curtains and flammable liquids to be placed on distance at least 1 one meter from the zone of intensive heat radiation In cases that such objects are near to the stove you need to protect them with a layer of fire resistant insulating material If the floor is made of flammable material wood it is necessary in
39. incorrectly placed and preventing burning of the fuel The heating element is not working Place the burner correctly and ensure that the heated air from the heating element used for ignition gets easily into the burner Check the connection of the sensor for the temperature of the surrounding air to be replaced if necessary Defective control Replace the control module module 6 The stove works The sensor for the Restart the stove make a only for a period temperature of the second attempt for ignition and of time 8 10min and then stops surrounding air does not work correctly The temperature of the smoke gases is lower that the set one for switching to nominal regime if still does not work call a service personnel The sensor for the temperature of the surrounding air does not work correctly Check the connection of the sensor for the temperature of the surrounding air to be replaced if necessary The chimney tract of smoke gases is clogged Clean the chimney tract Defective control module Replace the control module The fuel feeding screw is clogged Empty clean the hopper screw and the screw motor Table 5 9 Description of operation faults of the hot air pellet stove of series Pony causes and methods for repairing from service personnel informative Page 58 61 5 12 Hot air pellet stove of series Pony warranty form compl
40. intenance procedures for operating the stove efficiently and keep its reliability in high degree order Also the service person should demonstrate and teach the end user how to change the operating parameters of the stove s control module in order to operate the unit in different modes and thermal capacities according to the local heat consumption rate e Fuel hopper charging the fuel is poured out in the hopper of the stove and the hopper s cap should be closed in order to prevent uncontrolled air penetration to the burner through this section e Ash cleaning procedure it is recommended to clean periodically the ash residue at least once per day Covering this requirement will ensure effective heat exchanging process and will sustain optimal operating conditions of the stove e For model Pony PS9D only the way to adjust the air distribution flap and to control the hot air flow rate supplied for heating purposes to a neighboring room it is preformed by adjustment of the air control flap installed in a air distribution control module of the heat exchanger One can use the adjustable air control grille it such device is installed at the end of the hot air supply duct ATTENTION regular cleaning of the ash residue deposited on the heat exchanging surfaces of the stove will ensure long life reliable exploitation period economic and efficient performance of the unit 5 8 Safety and unexpected risks Risks could
41. l processes as storms winds and rains Also it needs to meet the minimum distance from the highest point of the roof EXPLANATIONS e It is recommended the stove to be placed as close to the chimney as possible so you can minimize the number of used elbows and fittings e It is prohibited the use of the stove connected to a chimney already used by another appliance The stove must be connected to independent single duct chimney e When installing constructing the flue gas stack you must check the following o The connecting channel must be with cylindrical shape The diameter of the tract must be equal or larger that the diameter of the exhaust of Page 25 61 the stove The chimney and the tract must be well insulated in order to prevent cooling of the smoke gases and decrease in the draught o You must check the strength of the tract It needs to be free of holes or cracks o The inside surface of the tract needs to be as smooth as possible If you use elbows they must be with the maximum possible radius of curvature not smaller than twice the diameter of the tract In cases of use of long curvatures they need to be with minimum difference from the straight shape o When building the chimney you need to make it easy for disassembly for cleaning and you need to install condense tubs o The exit cross section of the chimney must be realized in a way preventing entering of hail snow or other And also in event of strong win
42. lbows 3 J 4 inclination less than 5 Table 4 1 Main requirements to the tract connecting the stove with the chimney NOTE the hydraulic loses static pressure decrease at fluid flow convecting through a 90 elbow are equivalent to the loses of flow in straight pipe with the same diameter and length of Imeter That s why any curvatures elbows etc should be avoided if possible Example for calculation of the maximal length of the flue gases extraction pipe and connecting it with the chimney e Incase the connection requires installation of 3 ct 90 elbows then the total length of the connecting pipe is 4 5m e In case the connecting pipe requires two 90 elbows then the third elbow from the example above could be replaced with straight pipe and thus the total length of the pipe could reach 5 5m 4 5 1 0m instead of installing an 90 elbow In the same way in case only one 90 elbow will be installed then the total length of the piping could reach upto 6 5m e In case the connecting pipe has diameter of 100m then it has to get another transition element from diameter 80mm to the nominal diameter of 100mm along with T shape elbow NOTE the T shape element is used to form a zone where the condensed water vapor could be collected formed at the heating up process of the operating mode of the stove This T shape element also allows deposition of fly ash particles and allows easy access for cleaning purposes wi
43. nd Empty completely The cleaning of the After the ofthe the fuel hopper ash protects fromjmaintenance is done heating ion The check for full season Thorough cleaning of maintenance functionality of the allows stove in order to perform a module seasonal maintenance malfunctioning of the and preparation for stove in future the next heating season Table 5 6 Recommended periods for cleaning of hot air pellet stove of series Pony EXPLANATIONS e The cleaning of the stove s burner is done with appropriate tools The main goal is to remove all char residue slagging and fouling and to ensure free passage of the air used for combustion After cleaning the burner make sure that it is positioned correctly You may use the opening for the heat element for guiding point It is also recommended to check and clean the channel for the hot air used for ignition Page 47 61 e The cleaning of the burning chamber is done when the stove is completely cooled It is done by vacuum cleaner Make sure that the ash is completely extinguished Be careful not to put the vacuum cleaning appliance on fire e The cleaning of the ash from the combustion chamber is done when the guiding plate is removed Use the hangers of the guiding plate in order to detach it pull the hanger and lift the plate then pull towards the stove s door and remove it Use brush to thoroughly clean all heat exchanging surfaces from the deposited ash an
44. nd 4 you must deactivate the Weekend program Or if the Weekend program is active you must deactivate the Weekly program In the next table is shown the tree like structure of the menu of the control module of the stove Level 1 Level 2 Level 3 Explanation 01 Day Day of the week 02 02 Hour Hour 03 Minuets Minute 04 Day Day of the month Sep oiue 05 Month Month 06 Year eo una 01 Function 01 Function of the chrono of the thermostat ON OFF hronostad 02 Daily 01 Daily programming ON OFF programming 02 START day Hour 03 03 STOP J day Hour 04 START 2 day Hour Page 39 61 Setup of the 05 STOP 2 day Hour chrono 03 Weekly 01 Weekly programming ON OFF Erm stay propre atning 02 START Program 1 Hour 03 STOP Program 1 Hour 04 Monday Program 1 ON OFF 05 Tuesday Program 1 ON OFF 06 Wednesdays Program 1 ON OFF 07 Thursday Program 1 ON OFF 08 Friday Program 1 ON OFF 09 Saturday Program 1 ON OFF 10 Sunday Program 1 ON OFF 11 START Program 2 Hour 12 STOP Program 2 Hour 13 Monday Program 2 ON OFF 14 Tuesday Program 2 ON OFF 15 Wednesday Program 2 ON OFF 16 Thursday Program 2 ON OFF 17 Friday Program 2 ON OFF 18 Saturday Program 2 ON OFF 19 Sunday Program 2 ON OFF 20 START Prog
45. nsport and or loading unloading which are not organized by the producer e Failures caused by natural disasters Earth quakes fires floods etc e Unsatisfied installation maintenance and service requirements which are described in this manual e Repairing of any failure of the unit performed by unauthorized technicians or the end user e Any changes in the design of the unit e Incorrect installation and operation e Failures caused by factors for which the producer could not be blamed and or has no control over them e Any malfunctions or damages which are not caused by the operation of the stove itself but result in unit damages and its functionality Every warranty service operation should be noticed in its warranty service procedures list The warranty period of the unit is interrupted by the period during which the unit is warranty serviced by authorized technicians the period between failure notification and its repairing The warranty period of the unit is 24 months The warranty of the unit is valid when the original invoice document and the original warranty form are presented only Page 61 61 Instruction for cleaning pellet stove Before cleaning the utility must be turned off and cooled down It is obligatory to use safety guards A i Open front door using th Clean the ash tray using additional handle vacuum cleaner Clean with vacuum cleaner Install the ash tray back R
46. o a chimney ccccccccesccceesteeeeseeeeeeeeeeees 25 4 6 Connection of the hot air pellet stove model Pony PS9D with hot air duct for heating another room in a dwelling 0 eee eeeeeeeeeeeeeeeeee 29 5 Entering the appliance in service cccccceeeesceeeeneeceeeteeeeeenseeeeees 31 5 1 Basic fuel requirements 000neoeeeeseeeeseeeessesessseesserssssresseresssresserees 31 5 2 Starting hot air pellet stove of series Pony procedure 32 5 2 1 Interface control board of hot air pellet stove of series Pony ETE EE EE vats alt Nan Career estoatendeatswaals nue de 33 5 2 2 Description of the function of the buttons of the interface panel sennae E E E EE E E ERE ES 34 5 2 3 Power supply of the stove ccccceceesseeeceeeesneeeeeseenneeeeeeees 36 5 2 4 Turning ON the appliance 000000oeeeeeeeseeeseereesserssereessrrssseees 36 5 2 5 Set up of the stoves operating parameters 0 ceeeeee 38 Page 3 61 5 2 6 Set up of the stove according to the thermal power needed 42 5 2 8 Adjustment of the operating parameters of the hot air supplied to a neighboring room valid for model Pony PS9D only 43 5 2 9 Nominal operating mode of the stove ceeeeseeeeeeees 43 5 3 Adjustment of the thermal capacity of the stove 44 5 3 1 Decreasing the thermal capacity of the stove 00 44 5 3 2
47. oom with power supply system mounted on the floor 4 5 Connecting the stove to a chimney Before connecting the stove to the chimney you must check if the chimney is cleaned with the required flow rate and if it ensures the required draught Make sure that the chimney is air tide in order to to prevent the possibility of flue gases escaping The use of heat resisting silicon is recommended It is prohibited the use of cement or cement based materials for packing the chimney In case of using an existing chimney it needs to be thoroughly checked for functionality and safe work because some untied places can cause flue gases to escape to living area and to harm the health of the living creatures In case of the existing chimney not being air tide you need to fix so it will be safe to use ATTENTION It is prohibited the direct exhaust of flue gases through a wall The use of chimney is obligatory The chimney exhausts the flue gases to a safe height away from the inhabited zone In cases of using external chimney a chimney which is not a part of the building and it is mounted independently to a side wall of the building you must check the following e You must use pre insolated chimneys so called double pipe mounted to the side of the building e In the base of the chimney you must install an opening for cleaning and maintenance e The chimney must be well placed and mounted it should be protected from the influence of natura
48. ply cable and board and or the power outlet interface module The power supply Replace the supply cable does not work cable is defective Burned fuse Check the condition of the fuses If a fuse is burned determine and fix the reason Defective control Replace the control module module The linear interface Replace the linear interface cable is defective cable 2 The emergency pressure switch does not work Clogged smoke tract Defective blocked smoke fan Check clean the chimney and the tract Check change the smoke fan Damaged gasket of the door of the combustion chamber Check change the door s gasket The length of horizontal flue gases duct is too long and there is ash deposition clogging the channel and lowering its section Check if the stove is correctly connected to the chimney If the requirements are met If necessary change the chimney Page 56 61 The connecting pipe of the pressure switch is defective removed or Check the connecting pipe of the pressure switch for correct connection and functioning clogged Defective control Replace the control board board The safety Blocked smoke tract Clean and check the chimney thermostat is and the smoke tract for any activated untied spots Defective safety Check it for functionality thermostat change it if necessary The probe of the safety Mount the p
49. ram 3 Hour 21 STOP Program 3 Hour 22 Monday Program 3 ON OFF 23 Tuesday Program 3 ON OFF 24 Wednesday Program 3 ON OFF 25 Thursday Program 3 ON OFF 26 Friday Program 3 ON OFF 27 Saturday Program 3 ON OFF 28 Sunday Program 3 ON OFF 29 START Program 4 Hour 30 STOP Program 4 Hour 31 Monday Program 4 ON OFF 32 Tuesday Program 4 ON OFF 33 Wednesday Program 4 ON OFF 34 Thursday Program 4 ON OFF 35 Friday Program 4 ON OFF 36 Saturday Program 4 ON OFF 37 Sunday Program 4 ON OFF 04 01 week end programming ON OFF Programming 02 START 1 Hour weekend 03 STOP 1 Hour 04 START 2 Hour 05 STOP 2 Hour 04 01 Italian Set Page 40 61 Language 02 French Set 03 English Set 04 German Set 05 Regime ON OFF stand by 06 Cycle ON OFF 08 Status of the stove Table 5 5 Tree like structure of the menu of the control module of the stove The producer preserves its rights to make changes to the setting and the program of the stove without being obligated to inform the end user EXPLANATION The stove heats the premises by convection and thermal radiation so it is easy to determine the power output by measuring the fuel consumption knowing the calorific value of the fuel and the efficiency of the appliance A sample for this approach follows Measuring the fuel consumption in regime of nominal thermal capacity for 1 hour or sho
50. rection of the air to the volume of the heated room ATTENTION e The presence of elbows in the hot air supply dust increases the hydraulic losses and thus decreasing the hot air flow rate to the neighboring room In order to keep the air flow rate in optimal range it is highly recommended to keep the number of elbows curvatures as well as the total length of the hot air supply duct as minimal as possible e The construction of the hot air supply duct should consider the local conditions i e the orientation and distance between the heated rooms also the length and the thermal expansion the hot air duct especially if the duct is made from plate not corrugated pipe the presence of flammable materials and the fire safety regulations Page 30 61 5 Entering the appliance in service ATTENTION 5 1 The unit should be installed adjusted and verified ONLY by trained and authorized staff The finishing of the installation of the unit and the tests for functionality must be noted in the warranty card All the designated for that purpose areas in the warranty card must be correctly filled Basic fuel requirements It is prohibited the use of fuel different than the specified by the producer The fuel pellet shaped should be dry The unit producer recommends that the fuel should be stored in dry and well ventilated rooms It is strongly forbidden to store the fuel in close region of the stove the minimal safety dist
51. robe of the thermostat is thermostat according the incorrectly mounted requirements Defective control Replace the control module module The safety thermostat Check the condition of the is not electrically cable connecting the safety connected thermostat to the control module check the electric connections The convection fan is Check the condition of the not working convection fan if necessary replace it The sensor for Blocked smoke tract Clean and check the chimney surrounding air and the smoke tract for any temperature does untied spots net work Defective control Change the control module correctly or the nodule sensor for flue gases temperature does not work correctly The sensor measuring the temperature of the smoke gases does not work The sensor measuring the temperature of the smoke gases in not connected correctly Change the sensor for temperature of the smoke gases Check the mounting of the sensor for temperature of the smoke gases Incorrect control settings influenced by the measurements of the mentioned sensors Check the parameters and setup the defaults Jt is done by service personnel Page 57 61 5 The stove has preformed unsuccessful attempts for ignition and startup The fuel in the hopper is used and the hopper is empty Load pellets into the hopper The burner is clogged from ash Take out and clean the burner The burner is
52. rter period 15 minuets 1 4 hour Mpettets 2 1 kg h Calculating the instant fuel consumption rate dividing by 3600 1 hour 3600 seconds equals M pelles 0 0005833 kg s o Considering the calorific value of the fuel Henes 17 2 MJ kg 17200 kJ kg this is the calorific value of wood pellets Also other dimension can be used the calorific value of wood pellets in kWh 4 77 kWh kg o Considering the efficiency of the stove in regime of nominal thermal capacity Nstove 90 0 90 o Calculating the heat power of the stove Poe Neme H een 0 90 17200 0 0005833 9 02kW when ce MJ kg are used Or when kWh kg are used Poe No H 0 90 4 77 2 1 9 02 kW stove x pellets m k pellets m pellets o By analogy you can determine the thermal capacity if different fuel is used or at other thermal capacity lower than the nominal NOTE The ash content of the pellets does not change sensitively the calorific value of the fuel but it requires a specific construction of the burner That is why every fuel needs to tested before being recommended by the producer for utilization in the stove Page 41 61 5 2 6 Set up of the stove according to the thermal power needed It is recommended in order to achieve optimal reliable and efficient operation of the stove it has to be adjusted according the heat consumption of the heated premises That is why there are five different regimes operating modes corresponding to d
53. s back to the level of Menu Programming _ the upper menu Saves the changes Work Stand by Changes the power level of the stove 5 Daecreasecot Menu Entering the next menu the power Goes back to the next Programming menu Saves the changes Changes the speed of the Work Stand by Hoi or howl 6 Increase of the Meni sey to the previous power i Goes to the previous Programming menu Saves the changes Table 5 2 Description of the function of the buttons for control of hot air pellet stove of series Pony in different regimes of the control module Page 35 61 5 2 3 Power supply of the stove e The unit should be connected to the main power supply with the provided connection cable according to the safety rules and appropriate norms e The hopper should be filled with pellets in order transport material by the pellet feeding auger to the burner It s recommended to set the pellet hoper lid closed EXPLANATION For safety reasons it is recommended the refueling to be done when the stove is stopped and cooled down In cases of refueling is needed to be done during work of the stove you need to be careful the pellet bag not to touch the hot surfaces as the plastic could melt down ATTENTION The producer is not responsible for damages or improper work of the stove if fuel which does not meet the producer s requirements is used The producer is not responsible and does not cover the warranty in cases of use of fuel
54. s of the burner and or combustion chamber or ash residue cleaning accumulated in the ash tray or any unburned fuel material smoldering in the ash tray e Electrical shock risks at indirect contact The stove is connected to the power circuit and its operating modules are separated in specialized electric control box equipped with required protective and short circuit preventive devices It is obligatory to perform stove ground connection by authorized personal technician e Fingers injuring risks at opening closing the doors caps of the stove at maintenance and cleaning process of the unit It is recommended to use appropriate individual resources for self protection e Suffocation risks due to insufficient chimney draught or untied spots in the smoke gas tract poison gas leaks are possible Page 51 61 5 9 Operation faults and their repairing from the end user No Operation fault Cause Method for repairing 1 Low Insufficient heat Adjustment of operating parameters temperatures in capacity of the stove is required see increasing of the the heat heat capacity supplied room Low room It is necessary to increase the set temperature point of the temperature For model Pony It is required appropriate PS9D only adjustment of the air distribution improper adjustment flap as well as the thermal capacity of the stove and the of the stove Jn some cases help by
55. stalling the air inlet pipe for fresh air for combustion in the stove 4 6 Connection of the hot air pellet stove model Pony PS9D with hot air duct for heating another room in a dwelling Hot air supply channel for delivery of heat energy to another room Return flow duct convecting cooled down air back to the stove model Pony PS9D Figure 4 2 An example for construction of hot air distribution heating system and pellet stove model Pony PS9D which supplies hot air for heating purposes to a neighboring room Page 29 61 EXPLANATION it is highly recommended to construct the hot air distribution system with as minimal as possible length of the hot air duct also the number of the elbows should be kept as minimal as possible The recommended total length of a hot air convecting duct is 3 meters In order to get aesthetically view of the heating system it most of the cases the hot air duct is covered with a construction This construction is designed from gypsum made cardboard plates the entire construction requires to be made by specialist It is also highly recommended to insulate the hot air duct in order to minimize the heat energy loses at the convection of the hot air through the duct supplying heat energy to the neighboring room The end of the hot air duct should be supplied with a air distribution control grid which could be used to adjust the air flow rate as well as the di
56. t stove of series Pony Buttons 1 and 2 Temperature set up Buttons 5 and 6 thermal capacity set up Figure 5 2 Remote control of hot air pellet stove of series Pony EXPLANATION e ON OFF of the stove same as Button 4 of the interface board Press Buttons 1 and 6 simultaneously to switch the stove OFF or ON e The functions of the buttons of the remote control are analogous to the function of the same buttons of the interface board 5 2 2 Description of the function of the buttons of the interface panel In Table 5 2 are described the functions of the buttons for control of hot air pellet stove of series Pony in different operating modes of the control module Page 34 61 Button Description Regime in which the Functionality number control unit is activated Change Increase of the Programming value of the chosen menu 1 Increase of the Increase of the value of temperarire Work Stand by the assigned room temperature Prostam Change Decrease of the Decrease of value of the chosen menu 2 the Decrease of the value of temperature Work Stand by the assigned air temperature in the room Entering menu Vieni Entering the next level in 3 Menu the menu Set up of the value and Programming Entering the next level in the menu Pushed for 2 sec turns WOR On Off the stove Blocking Unblocks the stove and 4 Start Stop switches it off Goe
57. the combustion process That s why the stove requires certain amount of air for efficient combustion see the technical data table of the init for details NOTE f the flame is dark in color due to lack of oxygen that means that the burner needs cleaning of the ash residue as well as char particles in order to allow the optimal air flow rate through the burner 5 3 Adjustment of the thermal capacity of the stove The adjustment of the thermal capacity of the stove is done by buttons 5 and 6 from the interface module or by the remote control There are 5 different levels the range is from 1 to 5 where 1 is minimum and 5 is maximum The recommended power level is 3 EXPLANATION f different than specified in requirements of the stove fuel is used that can influence the power of the stove It is obligatory the utilized fuel to meet the requirements of the producer 5 3 1 Decreasing the thermal capacity of the stove Is done by pressing button 5 when pressed it decreases the power level by step of 1 NOTE The minimum power level is 1 5 3 2 Decreasing the thermal capacity of the stove Is done by pressing button 6 when pressed it increases the power level by step of 1 NOTE The maximum power level is 5 Page 44 61 5 3 3 Adjustment of the thermal capacity of the hot air supplied to the neighboring room valid for model Ponu PS9D only The adjustment of the hot air flow rate as
58. the controller of the stove goes in minimum power or in case of excessive values it shuts down the unit e Interface panel is used for set up of the control unit And to monitor the work parameters and massages e The heat exchanger fuel hopper and other modules of the stove are covered with decorative covers powder painted in different colors Page 12 61 Interface panel of the control module of the stove Fuel hopper lid Decorative guiding grill for the hot air Door with fire resistant glass Handle Cover of the ash container Figure 3 1 External view and description of the main modules of hot air stove of series Pony The characteristic dimensions of the automatic hot air pellet stove of series Pony are shown on the Figures 3 2 3 5 Page 13 61 Figure 3 2 Front side view of automatic hot air pellet stove of series Pony Page 14 61 Fresh air for combustion inlet Exhaust gases outflow duct 83 Figure 3 3 Back side view of automatic hot air pellet stove model Pony PS9 Page 15 61 Fresh air for combustion inlet Hot air outflow duct mor lI Exhaust gases outflow duct i j ma Figure 3 4 Back side view of automatic hot air pellet stove model Pony PS9D Page 16 61 Figure 3 5 View of automatic hot air pellet stove of series Pony top side view and left side view Page 17 61 Main modules
59. thout the need to disassemble the chimney The chimney and the flue gas duct should be air tight no loose connections or cracks are allowed The chimney as well as the flue duct Page 27 61 connecting pipe should be insulated with mineral wool of thickness minimum 50mm and density upto 80kg m The next table shows the main requirements for the design of a chimney considering the local geometry of the building s roof Inclination Horizontal zone of Minimum Vertical zone of of the roof dispersing of flue height from dispersing of flue gases from the ridge the ridge of gases from the of the roof the roof ridge m m m 15 1 85 1 00 0 50 30 1 50 1 30 0 80 45 1 30 2 00 1 50 60 1 20 2 60 2 10 Table 4 2 Main requirements for construction of the chimney according to the characteristics of the building s roof e Connecting the pipe for fresh air for combustion in the stove with diameter d 35mm The pipe should not be directly connected to the outside atmosphere The air inlet needs to be close to the stove and the air must flow easily through it The air inlet must meet the following characteristics to be made from metal steel pipe or flexible house and to be well packed in the connecting areas The minimum diameter is D 60mm the outside end needs to be with a screen grill preventing it from getting clogged This end needs to be protected from water getting in cases of rain
60. ting up the surrounding air e Flue gas fan e Fan for forced convection and heating up of the surrounding air e Daily fuel hopper with capacity of about 19 kg e Programmable operating module which controls the functions of the unit and is adjustable to the specific needs of the client e Ash container with capacity of 0 5 kg Page 5 61 e The model Pony PS9D only the unit is designed with additional air flow control system allowing hot air distribution control and hot air supply duct fir heating another room The unit is supplied with e Automatic fuel ignition system e Automatic fuel feeding auger system e Remote control Unit s advantages e The hot air stove gives you an incredible feel of warmth and comfort due to a controlled and highly efficient combustion process e The model Pony PS9D is redesigned in order to allow simultaneous hot air supply to another room of the dwelling e The hot air stove is designed to utilize solid biomass fuel making it environmentally friendly CO neutral and does not contribute to the global warming process result of fossil fuel utilization e The specific price of the heat energy delivered by solid biomass utilization is less dependent on the world fuel market trends and practically the heat energy price is competitive to the conventional energy sources e The stove is automatic and the thermal comfort achieved is close to that originating from exploitation o
61. ve be careful not to damage the side covers of the stove or the stove itself e After unpacking take out of the burning chamber all the accessories if there are any Also take out all elements used for safe transportation of the stove pasteboard cardboard plastic ATTENTION Keep all packing materials out of reach of children Throw them away in the designated for that purpose places 4 2 Norms and recommendations Basic requirements during installation of hot air stove of series Pony e The room dedicated to install the stove should be supplied with fresh air supply duct necessary for optimal combustion process as well as room ventilation Place the stove where it will be easily checked maintained or repaired PROHIBITED is installing the stove in bedrooms bathrooms and rooms in which is installed other heat source without a vent open fire place for instance Page 21 61 e For model Pony PS9D the room which will be supplied with hot air for heating should be connected with the room where the stove is installed with the so called return flow duct It is highly recommended the total length of the hot air flow duct not to exceed 3 meters in order to sustain optimal air flow conditions The material of the hot air flow duct however is important it should be fire proof for example made of aluminum or carbon steel and the pipe could be straight surfaced or corrugated In order to obtain opt
62. w of hot air pellet stove of series Pony with open door and detached guiding plate 5 6 Turning OFF the stove Turning OFF of the stove is done in accordance to the previous point of the manual after that it is possible to disconnect from the stove from the power supply e Emergency stop of the stove During exploitation of the stove it is possible to arise situations when the stove goes in regime of failure Some of these conditions are detected from the control module and automatically preventive actions are taken Also on the display is shown a massage which informs the customer for the type of malfunction In case failure the end user has to check the meaning of the alarm massage shown on the screen and proceed with appropriate precaution actions Page 49 61 ATTENTION Jn situation of failure overheating of the stove the controller automatically enters the stove in fading mode and stopa after that by this action the power output is lowered smoothly The most likely reason is dirty the ash deposition in not cleaned heat exchanging surfaces leading to increased temperature of the flue gases or decreased capacity of the air convecting fan After the stove cools down it is needed to determine the reason of the malfunctioning and if necessary get the help of authorized service 5 7 Showing and teaching the end user about the maintenance and adjustment procedures It is necessary to show and teach the end user the ma

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