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1. KEINE FREIGABE 01595ADE e Pressthe key three times P850 LANGUAGE is then displayed 850 DEUTSCH SPRACHE 01770ADE e Press the key to activate the editing mode Use the 4 or T key to select the language and exit the editing mode 850 by pressing the lt DEEP Press the Q key to return to the default display 3 2 3 Selecting a language on the FBG31C keypad with the detailed parameter menu The default language displayed is German KEINE FREIGABE 01595ADE e Pressthe key once The 8 parameter group is then displayed 8 SONDER FUNKTIONEN 01767ADE e Press the key once and the five times The 85 parameter group LANGUAGE SWITCHING is 85 QUEE IE TUNE then displayed Press the gt to select P850 LANGUAGE and press the key again to activate the editing mode Usethe 4 850 ENGLISH _ or T key to select the language and exit the editing mode LANGUAGE 01769AEN by pressing the lt Press the Q key to return to the default display X e SILI Jp lt muni MOVITRAC 31C Operating Instructions 21 3 2 4 Short cut startup procedure 1 0 signal on terminal X3 43 Enable rapid stop e g by disconnecting electronics terminal strip X3 NO ENABLE 01595AEN 2 Set FMIN
2. 19 2 13 Installation of option cards nnns 20 2 14 Wiring diagram and terminal description for the FEA31C option 21 2 15 Wiring Diagram and Terminal Description for the FIO31C 22 2 16 Wiring diagram and terminal description for the FEN31C FPI31C option 23 2 17 Wiring diagram and terminal description for the FIT31C option 24 2 18 Connecting the incremental encoder 25 jpg EBERT 26 3 1 Preliminary work and aids sss 26 3 2 Short cut startup with the FBG31C 27 3 3 Starting o EN HO OTT 2 3 4 Startup examples ccccccsscssssesssesssscsssesssscssssesssesssessuseseseesssesassesesesassesesecsesesaveeseseses 3 3 5 Complete parameter list nnne nnns 39 Operation and Service 2 47 4 1 Operating displays c ccccescsescsssscsesececscsssscecscsessssesesesecsesesesecsssasasaesesecausesesecsusacasaeeees 4 4 2 UU LURTTY C LLL o ERE eere deed 4 4 SEW Electronics Service cccccccssssesssessssesssecsssessssesssesssecssseseseessseseseasssesseseseseeneaess 55 Technical Data 1 4 4
3. Main menu T1 NO ENABLE 0 DISPLAY VALUES 1 SETPOINTS 2nd Menu level RAMP GEN gt Submenu 2 FREQUENCY CHARACTERISTICS 10 SETPOINT N1 3 MOTOR TERMINAL 32 33 ENS PARAMETERS 11 de INAL 34 35 gt Parameters 4 REFERENCE SIGNALS 12 2 1 RAMP GENERATOR 110 N 0 10V FUNCTIONS 13 SIGNA Tove Editing mode SEEN 2 RAMP GENERATOR 111 2 Hf 111117 6 SETPOINT OFFSET SETPOINT OFFSET ASSIGNMENT 14 RAPID STOP c 7 CONTROL FUNCTIONS 15 MOTOR POTENTIOMETER 8 SPECIAL FUNCTIONS 16 1 SET FIXED SETPOINTS 17 1 SET FIXED SETPOINTS 18 SETPOINT HOLD FUNCTION 01783AEN Fig 23 Menu structure e gt Change menu level enter or exit editing mode 3 menu level parameter The parameter can only be changed in the editing mode 4 Selection of the menu item in editing mode value either greater or smaller By releasing the resp l key the new value becomes effective in the editing mode 0 Return to the basic display or in P870 MANUAL OPERATION YES STOP command E Manual operation Exit manual operation In case of fault Reset parameter P862 is displayed and allows for clearing a fault MOVITRAC 31C Operating Instructions Operation and Service n The FBG31C keypad provides a compehensive parameter menu as well as a clearly arranged short me
4. Example 1 2 3 4 5 310110 503 4 00 acr 13 15 13 14 10 Service code data identification Sub assemblies Components 00591AEN Fig 25 Service label MOVITRAC 31C Operating Instructions 55 m Technical Data 5 Technical Data 5 1 Basic units 5 1 1 General technical data The following table contains the technical data for all MOVITRAC 931 frequency inverters inde pendent of size and rated power MOVITRAC 31C all unit sizes Immunity to interference complies with EN 61800 3 Interference emission conforms with interference supression level B to EN 55011 and EN 55014 with EMC compliant wiring complies with EN 61800 3 Ambient temperature Damb 0 45 Derating Py reduction 3 0 per up to max 60 C Ambient conditions EN 60721 3 3 class 3K3 Storage temperature storage 25 C 70 C EN 60721 3 3 class 3K3 FBG keypad 20 C 60 C Enclosure IP20 EN 60529 NEMA1 Duty type DB EN 60149 1 1 and 1 3 Altitude of installation hs 1000m Iy reduction 1 per 100 m 330 ft from 1000 m 3300 ft up to max 2000 m 6600 ft Units forSamp lt 0 C on request In the case of extended storage connect the unit to the mains supply for at least 5 minutes every 2 years as otherwise the service life of the unit may be reduced MOVITRAC 9316 Unit Family 00578
5. A uua cd 350352352 5 55392 59583 53 7 4 22 CUm co B 111102 REN 10 00597BXX Fig 4 MOVITRA 31C sizes 1 and 2 without housing 3 10 11 12 13 14 15 16 System EPROMs V1 LED display X20 Slot for option cards X4 Slot for operating options Service label X21 Slot for option cards Option label 1 Switch to select amp 10 V 20 mA accessible below operating option Nameplate X2 Electronics terminal strip X3 Electronics terminal strip X14 Electronics terminal strip X1 Power section terminals for mains and motor connections also for braking resistor in 4 Q mode Terminal for PE amp Electronics shielding terminals 4 Type label 29100 MOVITRAC 31 Operating Instructions 7 m Installation 2 4 MOVITRAC 931 Sizes 3 and 4 eerte certus qp IG 12 Paes aar cde mk anwan darze va jc 10 nes 15 00061 BXX Fig 5 MOVITRA 31C sizes 3 and 4 without housing 1 System EPROMs 2 V1 LED display 3 20 5 0 for option cards 4 X4 Slotfor operating options 5 Option label 6 X21 Slot for option cards 7 Service label 8 St Switch to select a 10 V 20 mA accessible below operating option 9 Nameplate 10 Type
6. m Installation 2 15 Wiring Diagram and Terminal Description for the FI031C Option FIO31C Digital Input Output Option X20 Factory settings Fig 14 FIO31C wiring diagram x c EN A gt N Ez Stir 5 z f 5 k k o 5 o C c c VE 8 2 858 S228 LAB 53 See Sagi 5 S 5 st c 555 555 SNS 5 55 e 222 Se aS 2 ow oH 54644 Hon Wd 2 ccr 1 1 1 646046 oooodcdcomc gt gt AAAS 5 11 N T ejm co LO CO LD CO IS 1 1 Jumper 41 44 M e factory installed 1 2 ri Y E puri e 12 N CN T oT ovo oot nn b 1 LLL l 14 Binary output signals for PLC or external output relays max 50 mA alternative miniature contacts 24V max 1 2 W 00576AEN Option FI031C digital input output expansion Part number 822 4196 Binary inputs X8 48 49 50 51 R 3 0kQ PLC compatible according to EN 61131 2 19 52 53 54 lg 10mA Sample time 5ms Signal level
7. Current limit hax Motive 150 Regenerative 150 y Duration depending on utilization Internal current limit hax 20 150 set via menu P320 P340 Minimum braking resistance Bw value for 4 Q operation 120 10 100 10 8 20 10 Output voltage Vut Adjustable with parameter P329 P349 however max V Output frequency 0 400 Hz fnin 0 40 Hz 5 400 Hz resolution Afout 0 05 Hz over the entire range base frequency base In steps 50 60 87 104 120 Hz and continuously 5 400 Hz PWM frequency Adjustable 4 8 12 16 kHz 325 345 GENERAL Power losses at R 1000 W 1200 W 1500 W Cooling method DIN 41751 fan cooling forced cooling required air flow 230 Fah 135 Weight 19 kg 41 9 Ib 20 kg 44 1 Ib Dimensions WkHxD 220 x 555 264 mm 8 66x 21 85x 10 39 in applies to fwy 4 kHz To provide sufficient cooling leave a minimum clearance of 100 mm 4 in above and below each unit Power ratings are based on a default setting of 4 kHz for the PWM frequency P325 P345 For Vinaing 3 X 500 Vc the permissible input and output currents are reduced by 20 compared to the rated values MOVITRAC 31C Operating Instructions m Technical Data 5 4 MOVITRAC 2310 electronics data MOVITRAC 31C General electronic data Voltage supply X2 31
8. USA 888 232 9183 CANADA 805 828 2505 Over 100 years cumulative experience 24 hour rush turnaround technical support service Established 1993 The leading independent repairer of servo motors and drives in North America Visit us on the web Www servo repair com www servorepair ca www ferrocontrol com www sandvikrepair com www accuelectric com Scroll down to view your document For 24 7 repair services USA 1 888 932 9183 Canada 1 905 829 2505 Emergency After hours 1 416 624 0386 Servicing USA and Canada MoviTRAC 31C Frequency Inverters Operating Instructions Edition 07 2000 I III 08 198 96 oo 4 ad 09229 019 1 02000 EURODRIVE am fo IM ound General Notes E Always follow the warning and safety notes contained in this user manual Safety notes are Electrical hazard e g when working on live equipment Mechanical hazard e g when working on hoists Important instructions for safe and fault free operation OD D A requirement for fault free operation and fulfillment of any rights to claim under guarantee is that these instructions and remarks are followed Therefore read these instructions carefully before you start working with the unit These operating instructions contain important information for servi
9. A FUROR MOVITRAC 31 Operating Instructions 5 m Installation 2 2 MOVITRAC 931 Size 0 5 4 uj Met E we USES orsicht tion 1 s Bis zu 10 Minuten nach Netzabschaltung gef hrliche Ber hrunysspannung 7 Dangerous to accidental contact up to 10 minutes after switching off the mains Cus Pr sence de tension dangereuse jusqu 1 10 minutes apr s coupure r seau 3 8809 69 6 6090 5 LIII 2e lt 9 1 M E 00592BXX Fig 3 MOVITRA 31C size 0 without lower cover N OND A 11 12 13 14 RODR 3 Service label not visible Type label X1 Power section terminals not visible for mains and motor connections also for braking resistor in 4 Q mode Terminal for PE Mounting bracket for optional braking resistor Upper cover Retaining screws for upper cover this cover must be removed for access to power terminal strip X1 X4 Slot for operating options Nameplate 51 Switch to select 10 V 20 mA accessible below operating option V1 LED display X2 Electronics terminal strip Electronics shielding terminals not visible X3 Electronics terminal strip MOVITRAQ 31C Operating Instructions 2 3 Installation m MOVITRAC 931 Sizes 1 and 2 lij PARE IS Gun
10. 2 21 56 5 1 o det mca gr t Pent e arare 52 MOVITRAC 9 31C 233 230 V Units sse nnns 57 5 3 MOVITRAC 9 31C 503 400 500 V Units ssh 59 54 MOVITRAC 31C electronics data 64 i f U m 65 MOVITRAC 31C Operating Instructions 91 2202 96 J V V xS y IV YAY 15 A WROD Safety Notes 1 Safety Notes Installation and startup Never install or start up damaged products Make a complaint about the damage to the ship ping company immediately Installation startup and servicing of the inverter may only be performed by qualified person nel with the relevant training in accident prevention in compliance with the valid regulations e g 60204 VBG 4 DIN VDE 0100 0113 0160 e The relevant instructions for installation and startup of the motor and brake must observed Protective measures and equipment must be chosen according to the applicable standards e g EN 60204 or EN 50178 Necessary protective measure Unit must be grounded Necessary protective equipment Overcurrent protection devices fuses The unit meets all requirements for secure separation of power and electronics terminals according to EN 50178 To guarantee safe and reliable separation all current circuits connected must also meet the requirements for safe and
11. Internal current limit thax 20 150 set via menu P320 P340 Minimum braking resistance value for 4 Q operation 200 Q 10 Output voltage Mut Adjustable with parameter P329 P349 however max V Output frequency 0 400 Hz frin 0 40 Hz 5 400 Hz resolution Afout 0 05 Hz over the entire range base frequency base In steps 50 60 87 104 120 Hz and continuously 5 400 Hz PWM frequency Adjustable 4 8 12 16 kHz P325 P345 GENERAL Power losses at R 46 W 54 W 68 W 75 W Cooling method DIN 41751 fan cooling forced cooling required air flow 40 m h 24 Weight 2 4 kg 5 3 Ib 2 5 kg 5 5 10 Dimensions WKHxD 105x188x189 mm 4 13x 7 40x 7 44 in applies to fwy 4 kHz To provide sufficient cooling leave a minimum clearance of 100 mm 4 in above and below each unit Power ratings are based on a default setting of 4 kHz for the PWM frequency P325 P345 For Vinaing 3 X 500 Vc the permissible input and output currents are reduced by 20 compared to the rated values MOVITRAC 31C Operating Instructions m Technical Data KIT 5 3 2 Basic units size 1 MOVITRAC 31C 008 503 4 00 015 503 4 00 022 503 4 00 030 503 4 00 Part number 826 332 9 826 333 7 826 334 5 826 335 3 INPUT Input voltages 3 x 380 Vac 400 Vac 415
12. 2 8 Wiring diagram for the basic unit 2 8 1 Wiring of power section and brake F11 F12 F13 Vac F14 F15 14 15 EF 503 MOVITRAC 31C Option Power section EMC Module 111213 U V WR R X3 61 o X3 61 K12 K12 X3 30 X3 30 i white 7 pe BG 222 red BG 2 e 1 i BGE BGE 5 7 blue 4 blue Simultaneous switch off in the Switch off in the AC circuit BW AC and DC circuits 01553AEN Fig 7 Wiring diagram power section and brake The connection of the brake rectifier requires a separate mains supply cable supply from the motor voltage is not permissible For all hoist applications always use switch off in AC and DC circuits of the brake When an inverter is connected PWM generated output voltage the supply cables for the brakes must be routed separately from the other power cables When installing the brake rectifier in the switch cabinet the connection cables between brake recti fier and brake must be routed separately from other power cables Installation together with other cables is only permissible if the other cables are shielded Observe the installation regulations for brakes without BG BGE or BME 12 MOVITRAC 31C Operating Instructions Installation 2 8 2 Wiring of process
13. opcode 1 Factory setting P830 YES 21 Protected instr 2 Re set matched parameters 22 Word op 3 Carry out reset 885888 If fault occurs repeatedly contact 23 Instruct access SEW service 24 Ext bus acces 25 EEPROM 26 No connection Rapid stop 27 Ext terminal Rapid stop External fault signal has appeared at a praEliminate the cause of the fault Repro grammable input gram the terminal if necessary 28 Fault Prog FFI31C and control mode P841 FieldbuCheck Fieldbus connection INTERBUS Faulty monitoring signal 32 Copying No switch off Only when copying the parameters P820 Check connection between inverter and Break or interference PC or FBG31C Remove FBG31C keypad and plug connection again 33 Master slave Rapid stop Connection master slave is interrupted Check master slave connection 0V5 connection RS 485 missing 0V5 establish connection between Master or slave defined incorrectly master and slave in P880 Set P880 correctly 34 Fieldbus Immediate No communication between master and Check communication routine of the timeout switch off slave within the specified time of the master response monitoring Increase fieldbus timeout time P571 deactivate monitoring 35 Connection Immediate Encoder connection faulty Check encoder connection Encoder FRS switch off Power supply of the encoder faulty Check power supply of the encoder 36 Connection Immed
14. 1 1 0 CW operation with n11 1 0 d 0 d CW operation with n12 1 0 1 1 1 CCW operation with n13 0 1 1 1 0 CCW operation with n11 The following travel diagram shows exemplarily how the motor is started with fixed setpoints by applying signals to the terminals X2 X3 X8 The binary output X3 61 is used to switch the brake contactor K12 Input X2 42 CW stop 4 Input X3 42 CCW stop Input 3 43 11 Enable Rapid stop 9 4 Input X8 48 n11 n21 Input X8 49 n12 n22 Output X3 61 Brake released Output frequency 5 1 1 254 t13 rapid stop 50 1 ngu Fig 21 Travel diagram with fixed setpoints 01602AEN 31C Operating Instructions Manual operation The Manual operation function allows the inverter to be operated manually via the FBG 31C keypad without external commands over the binary inputs The input commands are ineffective during manual operation The direction of rotation is not determined by the CW Stop or the CCW Stop input commands but rather by selecting the direction with the keypad Fig 22 Manual operation remains in effect after power down and power up however the inverter is not enabled after power up A directional command with the or lt keys results in an enable and start at f mn in the chosen direction of rotat
15. 10 99 999 999 766 Offset 1 32 767 10 32 767 767 Offset 2 32 767 10 32 767 768 Offset 3 32 767 10 32 767 769 Controller KP factor 1 10 200 11 Speed control 770 Operation mode control Speed control and positioning only in parameter set 1 speed control positioning 711 P gain 0 1 2 60 7120 Time constant 1 30 500 ms 773 Increments 128 256 51 2 1024 2048 774 5 Yes no 1110 P precontrol 0 60 779 Setpoint filter 0 5 100 ms 779 P gain hold control 0 60 MOVITRAC 31C Operating Instructions Lou ESL Setting range After start Par Setting range After start Factory setting up Factory setting up Switchable par Parameter set 1 Parameter set 2 8 SPECIAL FUNCTIONS 80_ Parameter menu 800 Parameter lock Yes no 801 Save On off 802 Short menu On off Only with FBG31C keypad 81 Service informations 810 EPROM system 822 XXX X XX 811 EPROM operation 821 XXX X XX 81 EPROM fieldbus 821 XXX X XX 813 Service phone 0171 7210791 82 Parameter copying 820 Copy from MOVITRAGEEPROM 822 Copy Yes no 83 Factory setting 830 Factory setting Yes no 831 Selection STANDARDU S A In size 0 it is not possible to select BRASIL BRASIL Read only parameters 84_ Mode interfaces 841 Control mode Standard Remote setp Re
16. 13V 30V 1 opto isolated 3V 5V 0 Control functions Men P60_ Reference terminal X8 60 Reference for binary inputs X8 48 49 50 51 and X19 52 53 54 Reference terminal X8 30 Reference potential for binary signals 0 24 Binary outputs Signal level Control functions 19 69 70 71 72 8 63 64 Ri 1000 PLC compatible Response time 5ms Q OV 1 241 0OMA menu P61_ RS 485 interface X8 67RS 485 68 EIA standard 9600 baud max 32 nodes RS 485 Integrated terminating resistor Max cable length 200m 660ft MOVITRAC 31 Operating Instructions Installation m 2 16 Wiring diagram and terminal description for the FEN31C FPI31C option X21 FEN 310 Speed Detection Option or 316 Position Detection Option 9 8 s for higher level 8 control 5235 Sy S225 20000 A cw Bu Ge Kc PO mme cs A B A B c9 95629 5 111111 AA X5 VY YYYY X6 Y TINI CO OP ST OO CO CO 0 9 9 5 HD Shield X0 det eb se eg ees x E T Pep ray T 2 EL Channel C C only required for output via TL X5 85 86 or IPOS 5 TTL 00514 Fi
17. 8 66 x 15 94 x 10 39 in applies to fwy 4 kHz To provide sufficient cooling leave a minimum clearance of 100 mm 4 in above and below each unit Power ratings are based on a default setting of 4 kHz for the PWM frequency P325 P345 MOVITRAC 31 Operating Instructions Technical Data ES 5 3 MOVITRAC 31C 503 400 500 V Units 5 3 1 Basic units size 0 MOVITRAC 31C 005 503 4 00 007 503 4 00 011 503 4 00 014 503 4 00 Part number 826 078 8 826 079 6 826 080 X 826 374 4 INPUT Input voltages 3 x 380 Vac 400 Vac 415 Vac 460 Vac 480 Vac 500 Vac Permissible range Vin 380 1 10 5004 10 Input frequency f 50 Hz 60 Hz 5 Rated input current ih 100 1 6 Ac 1 9 Ac 2 4 3 5 Aye at My 3x400V4c 125 1 9 Ac 2 4 Ac 2 9 4 4 OUTPUT Rated output power R at V 3 lt 280 500 1 4 KVA 1 8 KVA 2 2 kVA 2 8 kVA Rated output current 1 at V 354002 2 0 2 5 Mc 3 2 4 0 Cont output current 12596 leont at V 3540044 2 5 Mc 3 1 4 0 5 0 Aic Constant load L Recommended motor power Rot 0 55 kW 0 75 HP 0 75 kW 1 0 HP 1 1 kW 1 5 HP 1 5 kW 2 0 HP Variable torque load and constant M load without overload Recommended motor power p 0 75 kW 1 0 HP 1 1 kW 1 5 HP 1 5 2 0 2 2 kW 3 0 HP 22 Current limit hax Motive 150 Regenerative 150 y Duration depending on utilization
18. Operating Instructions Installation m 2 Installation 2 1 Type designation nameplate and option label Type designation example 31 C 110 503 4 00 Version 00 Standard Quadrants 4 4 Q with brake chopper Type of supply 3 3 phase Rated supply voltage 90 380 500 Vag 23 200 240 Vac Recommended motor power 110 11 kW 150 15 kW Version C series 31 01552AEN Nameplate example The nameplate is mounted on the side of the unit VITRAC 31C110 503 4 0 8263086 4 Eingan Input Ausgang Output IND CONT EQ 2008 EURODRIVE 7 3 380 500V 7 10 0 3 2 D 76646 Bruchsal 50 60 2 10 fz0 400Hz fintriebsumrichter 1 208 286 400V 1 24 400V C Made in Germany Tz0 45 20 17 Lastart M 00593AXX Fig 1 Nameplate Option label example All MOVITRAC 9316 inverters come with an option label specifying the option cards installed at the plant If an option card E installed at a later date the option must be marked on the option label Example MOVITRAC 1 with FEA31C 31C FRN 31C FEN 31C FRS 31C FFI 31C FFP 31C FFD 31C 31C 31C FIT 31C Options 00596AEN Fig 2 Option label
19. Use also unshielded cables for the connection between the mains and the input filter If multiple inverters are connected to one input filter the input filter must be connected either directly at the switch cabinet input or in the immediate vicinity of the inverter The correct input filter is determined from the total current of all inverters Output choke HD Mount output choke close to MOVITRAC 9 outside minimum ventilation space Guide only the three phases U V and W through the output choke Do not guide the PE con ductor through the output choke MOVIDRIVE MOVITRAC SEW MOVIDYN HD output choke motor cable to the motor 00569CEN Fig 6 Connection output choke HD MOVITRAQ 31C Operating Instructions Installation m 27 UL compliant installation For UL compliant installation observe the following instructions Use only copper leads as connection cable with the following temperature range for 9310005 300 temperature range 60 75 C for 310370 450 temperature range 75 90 C The permissible tighentening torque values of the MOVITRAC 31 power terminals are as fol lows Size 0 1 5 Nm Size 1 0 6 Nm Size 2 1 5 Nm 13 3 Ib in Size 3 3 5 Nm 31 Ib in Size 4 3 5 Nm 31 Ib in e MOVITRAC 9 31C frequency inverters are designed for operation on
20. monitoring 1 YES Connect external setpoint inputs e g setpoint potentiometers to TL 32 33 01 only with FEA31C or TL 34 35 n2 basic unit Start up the motor gt sec 3 3 and check the hoisting and lowering functions If the drive does not come up to speed display CURRENT 150 reduce xR a bit At low speeds the current should be 150 5 jw 23 exp Cm MOVITRAC 31 Operating Instructions 37 7 2 V A DDRAM 3 4 5 Speed controller FRN31C FEN31C The notes and presettings of sec 3 4 1 must be observed 1 Check the encoder connection sec 2 18 2 Startup without speed control P770 V f mode as described in sec 3 4 3 3 Check direction of motor rotation important for the assignment of the encoder tracks 1 signal on TL 41 and 43 CW stop Looking onto B side of the motor CCW rotation A side shaft end B side fan Looking onto A side of the motor CW rotation If the sense of direction is wrong exchange motor phases 4 SetP260 Set 1 START STOP freq to the project data e g 0 5 Hz 5 SetP323 Slip 1 to the rated slip s y of the motor Number of Rated motor speed rpm pole pairs Rated motor frequency 50 Hz Rated motor frequency 60 Hz 1 2 pole 2700 2760 2820 2880 2940 3300 3360 3420 3480 3540 2 4 pole 1350 1380 14104 1440 1470 1650
21. 0 7251 75 29 70 D 76676 Graben Neudor Telex 7 822 276 Postfach 1220 D 76671 Graben Neudorf Assembly Garbsen SEW EURODRIVE GmbH amp Co Tel 0 51 37 87 98 30 Service near Hannover Alte Ricklinger Strade 40 42 Telefax 0 51 37 87 98 55 D 30823 Garbsen Postfach 110453 D 30804 Garbsen Kirchheim SEW EURODRIVE GmbH amp Co Tel 0 89 90 95 52 10 near M nchen DomagkstraBe 5 D 85551 Kirchheim Telefax 0 89 90 95 52 50 Langenfeld SEW EURODRIVE GmbH amp Co Tel 0 21 73 85 07 30 near D sseldorf SiemensstraBe 1 D 40764 Langenfeld Telefax 0 21 73 85 07 55 Meerane near Zwickau SEW EURODRIVE GmbH amp Co Tel 0 37 64 76 06 0 Dankritzer Weg 1 D 08393 Meerane Telefax 0 37 64 76 06 30 France Headquarters Haguenau SEW USOCOME S A Tel 03 88 73 67 00 Manufacture 48 54 route de Soufflenheim Telefax 03 88 73 66 00 Service B P 185 Telex 870 033 F 67506 Haguenau Cedex http www usocome com sew usocome com Manufacture Forbach SEW EUROCOME S A Zone industrielle Technopole Forbach Sud B P 30269 F 57604 Forbach Cedex Assembly Bordeaux SEW USOCOME Tel 05 57 26 39 00 Service Parc d activit s de Magellan Telefax 05 57 26 39 09 Technical Offices 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Paris SEW USOCOME Tel 01 64 42 40 80 Zone industrielle Telefax 01 64 42 40 88 2 rue Denis Papin F 77390 Verneuil 1 Etang Australia A
22. 316150 6 21 12 DV180L4 310220 4 19 11 DV200L4 310300 3 22 12 DV22584 310370 2 20 11 DV225M4 310450 2 22 12 31 Operating Instructions Double star connection f pase P201 P211 120 Hz Motor type MOVITRAC 31C 503 Cross section of motor line AWG BOOST 961 IxR 96 077104 310005 14 24 18 DT80K4 310007 310008 14 17 13 DT80N4 310011 14 17 13 079094 316014 310015 14 16 12 DT90L4 316022 14 18 14 DT100LS4 316030 14 21 13 DT100L4 310040 12 20 15 DV112MA 316055 10 16 9 DV13284 310075 10 18 10 DV132ML4 316110 8 15 9 DV160MA 316150 6 14 8 DV180MA 310220 4 12 7 DV180L4 310300 3 12 6 DV200L4 316370 2 12 7 DV22584 310450 2 13 7 VSL ul 7 N A Mn 1 ROD RY MOVITRAC 31 Operating Instructions 35 7 2 V A _ DDRAM 3 4 3 Travel drive group drive pump or fan drive The notes and presettings of sec 3 4 1 must be observed 1 Set P200 2 6 Hz 2 SetP201 fase and P202 as per the project data 3 Operation with a matched motor set P328 Motor size up 1 YES and continue at point 12 If P Mot lt recommended motor power rating of the inverter and in case of group drives with common load set P328 NO and continue at point 4 Set BOOST P321 P341 xR P322 P342 wit
23. 380 Vic 400 Vag 415 Vac 460 Vac 480 Vac 500 Vac Permissible range Vin 380 10 500 10 Input frequency f 50 Hz 60 Hz 5 Rated input current ih 100 20 Aic 27 Mc 39 Aic at Vin 3x400V4c 125 24 33 49 Ac OUTPUT Rated output power R at Vn 2x380 500V c 17 kVA 23 kVA 33 kVA Rated output current 1 at V 3 400 24 33 Mac 47 Cont output current 125964 leont 30 41 Age 58 at 3x400V4c Constant load Recommended motor power Rot 11 kW 15 HP 15 kW 20 HP 22 kW 30 HP Variable torque load and constant load without overload Recommended motor power 15 kW 20 HP 22 kW 30 HP 30 kW 40 HP Current limit Inax Motive 150 Regenerative 150 y Duration depending on utilization Internal current limit hax 20 150 set via menu P320 P340 Minimum braking resistance value for 4 Q operation 18 Q 10 159 10 Output voltage Vut Adjustable with parameter P329 P349 however max V Output frequency but 0 400 HZ 0 40 Hz 5 400 Hz resolution Afout 0 05 Hz over the entire range base frequency base In steps 50 60 87 104 1 20 Hz and continuously 5 400 Hz PWM frequency Adjustable 4 8 12 16 kHz P325 P345 GENERAL Power losses at R Plossmax 430 W 580 W 800 W Cooling method DIN 41751 fan cooling forced cooling required
24. 4 7 Binary output signals TL32 33 forPLCorexternal Dod output relays max 50mA 24111 alternative miniature contacts 2 2A max 120 For 100 TL 36 can T beconnectedtoTL 3 00513AEN Fig 13 1 wiring diagram Option FEA31C input output expansion Part number 822 297 5 Analog differential input 7 32 38 0 410V 10V 0 10V External current limitation 7 36 3 0 10 0 100 hax P320 Analog outputs X7 38 39 Max cable length 10m 33 ft Resolution 8 Bit Sample tid Signal form 0 10 hax 3mA Control functions menu P63_ Reference terminal X7 0 Reference potential for analog signals 0V10 Binary inputs X8 48 49 50 51 R 3 0kQ PLC compatible according to EN 61131 2 lp 10mA Sample time 5ms Signal level 13V 430V 1 opto isolated 3V 45V A 0 Control functions menu P60_ Reference terminal X8 60 Reference for binary inputs X8 48 49 50 51 Reference terminal X8 30 Reference potential for binary signals 0V24 Binary outputs 8 63 64 R 100Q PLC compatible Response time 5ms Signal level 0 0V 1 24V 50mA Control functions menu P61_ 5 485 interface 8 61 5 485 standard 9600 baud max 32 nodes 68 RS 485 Integrated terminating resistor C Max cable length 200m 660ft MOVITRAC 31 Operating Instructions
25. 8 513 Response time 2 0 1 1 9 8 52 Regenerative mode speed monitoring 520 Regenerative mode speed monitoring 1 Yesmo 522 Regenerative mode speed monitoring 2 Yesmo 521 Response time 1 0 1 1 9 8 523 Response time 2 0 1 1 9 8 93 Power supply monitoring 530 Mains volt monitor Yes no 54 Motor monitoring 541 Motor protection 1 Off warning switch off 543 Motor protection 2 Off warning switch off 542 Cooling type 1 Fan cooled forced cooled 544e Cooling type 2 Fan cooled forced cooled 55 Synchronous operation monitoring only with FRS 550 FRS alert 50 99 999 999 551 FRS lag error 100 4000 99 999 999 552 Hold time 1 99 5 5539 Fault response 0 1 signalcoast stop rapid stop 5549 Pos tolerance slave 10 25 32 768 5599 LED counter V11 10 100 32 768 556 Time constant position signal 5 10 2000 ms 5579 Cable break master slave Yes no 96 Fieldbus PD description 5609 Setpoint descr PO1 Control word 1 5619 Act value descr Status word 1 562 Setpoint descr PO2 Speed 5639 Act value descr Pl2Speed 564 Setpoint descr PO3 No function 5699 Act value descr 0 function 57 Fieldbus parameters 570
26. Benrose Johannesburg Capetown SEW EURODRIVE PROPRIETARY LIMITED Tel 021 5 11 09 87 Rainbow Park Telefax 021 5 11 44 58 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens 7441 Cape Town P O Box 53 573 Racecourse Park 7441 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 031 7 00 34 51 39 Circuit Road Westmead Pinetown Telex 622 407 P O Box 10433 Ashwood 3605 Spain Assembly Bilbao SEW EURODRIVE ESPANA S L Tel 9 44 31 84 70 Sales Service Parque Tecnologico Edificio 302 Telefax 9 44 31 84 71 E 48170 Zamudio Vizcaya Sew spainQ sew eurodrive es Sweden Assembly J nk ping SEW EURODRIVE AB Tel 036 16 50 70 Sales Service Gnejsv gen 6 8 Telefax 036 16 44 69 5 55303 J nk ping Telex 70162 Switzerland Assembly Basel Alfred Imhof A G Tel 061 4 17 17 17 Sales Service Jurastrasse 10 Telefax 061 4 17 17 00 CH 4142 M nchenstein bei Basel www imhof sew ch info imhof sew ch Thailand Assembly Chon Buri SEW EURODRIVE Thailand Ltd Tel 0066 38 21 45 29 30 Bangpakong Industrial Park 2 Telefax 0066 38 21 45 31 700 456 007 Tambol Bonhuaroh Muang District Chon Buri 20000 Turkey Assembly Istanbul SEW EURODRIVE Telefon 216 4 41 9163 4 41 91 64 Sales Service Hareket Sistemleri Ticaret Ltd Sirketi 4 38380 14 4 3 83 80 15 Bagdat Cad Koruma Cikmazi No 3 Telefax 216 3 05 58 67 TR 81540 Maltepe ISTANBUL USA Manufacture Greenville SEW EURODRIVE INC Tel 864 4 39 75 37 Assembly 1295 Old Spartan
27. ERU for setpoint input 10Vpc 5 0 hax 3mA Reference voltages for setpoint pot Setpoint input n2 X2 34 n2 0 10 10 10 n2 0 20 mA 4 20 mA X2 35 Resolution 9 Bit 20 mV sample time 5 ms Resolution 8 Bit 0 08 mA Rj 40kQ external voltage supply Sample time 5 ms Ri 20kQ supplied by X2 31 Internal setpoints n11 n12 n13 or n21 n22 n23 0 400 Hz Frequency ramp generator 1 ramp 111421 0 0 2000 s down 0 0 2000 s time ranges 50 Hz 2 ramp 12422 up down 0 0 2000 s Rapid stop Ramp 113423 down 0 9 95 s Motor pot up 2 60 s down 2 60 s Auxiliary voltage output V 24 current rating hax 250 mA External voltage supply 24 15 20 range 19 2 30 According to EN 61131 2 Basic unit without options d 200 mA Basic unit with options d max 600 mA Binary inputs Electrically isolated via opto couplerR 3 0 sample time 5 ms EN 61131 2 lg amp 10 mA SPS compatible 2 Control functions X2 41 Fixed assigned to CW stop 42 43 47 14 48 49 menu P60_ Binary outputs R 1000 SPS compatible response time 5 ms Signal level Q 20V 1 241 Important Do not apply an external voltage Control functions X3 61 Binary output fixed assigned Ima 150mA short circuit proof X3 62 Binary output menu P61_ hax 50mA short circuit proof Measurement output R 3
28. Gairvoffset 101e n1 gain factor 0 1 1 10 102 n1 offset factor 0 1 1 9 11 Setpoint n2 terminal 34 35 basic unit 110 n2 signal TL 34 35 S1 to be noted 0 10 V 10 10V 0 20 4 20 111 Setpoint offset 500 0 500 mV 12 1st ramp generator 120 t11 ramp up 0 0 1 2000 s 123 t21 ramp up 0 0 1 2000 s 121 t11 ramp down 0 0 1 2000 s 124 121 ramp down 0 0 1 2000 s 122 t11 S pattern 0 1 2 3 125 121 S pattern 0 1 2 3 13 2nd ramp generator 130 t12 ramp up down0 0 5 2000 s 1319 122 ramp up down0 0 5 2000 s 14 Rapid stop ramp 140 t13 ramp stop 0 0 1 9 95 1419 123 ramp stop 0 0 1 9 95 15 Motorized potentiometer 150 Motorized pot Yes no 151 t4 Ramp up 1 10 60 8 152 14 Ramp down 1 10 60 8 153 Save last position Yes no 154 Motor pot setpoin No sum 16 1st set fixed setpoints 17 2nd set fixed setpoin 5 160 11 0 5 400 Hz 1709 21 0 5 400 Hz 161 n12 0 25 400 Hz 1719 n22 0 25 400 Hz 162 ni3 0 50 400 Hz 1729 23 0 50 400 Hz 163 Mix 1st set n1 No sum product 173 Mix 2nd set n1 No sum product 18 Setpoint hold func
29. Setpoint enable Yes no 571 Fieldbus timeout 0 01 0 5 650 8 57 Timeout response Rapid stop warn 57 CAN sync ID 0 1 2047 574 DeviceNet PD config PD PARAM 1 PI 2 PD PARAM 2 PI PARAM 3 PI MOVITRAC 31 Operating Instructions Lu nn Setting range After start Par Setting range After start Factory setting up Factory setting up Switchable par Parameter set 1 Parameter set 2 6__ TERMINAL ASSIGNMENT 60 Binary inputs 42 54 Basic unit TL 41 fixed assigned to CW stop 600 Basic unit TL 42 CCW stop following functions can be programmed 601 Basicunit TL43 Enable ES i 1 nts nable Param switche 11 21 12 22 602 pase unit TL47 Ramp switch 12 1 Resets pot M pot down dec monitore 603 Basic unit TL 48 n11 n21 Ramp switch 12 11 MC inhibit ext faults 604 Basic unit TL 49 12 n22 FRS zero FRS controle SLAVE starte SLAVE free run e hold ctrl e limit switch CWe ole limit switch CCWe Refer came Ref searche FRS teach ine 606 With FEA FIO TL 51 Fix setpt swe Setpoint actives Pattern 607 With FIO TL 52 function 6089 With FIO TL 53 func
30. Vac 460 Vac 480 Vac 500 Vac Permissible range Vin 380V4c 1095 500V c 10 Input frequency f 50 Hz 60 Hz 5 Rated input current ih 100 2 0 3 5 5 0 6 7 at Vin 3x400V4c 12596 2 5 Mc 4 4 6 3 Aic 8 4 Aic OUTPUT Rated output power R at Vn 3 380 500 1 8 kVA 2 8 KVA 3 8 5 1 KVA Rated output current 1 at V 3 40074 2 5 Mc 4 0 5 5 Ac 7 3 Cont output current 125964 leont at V 340 3 1 5 0 Ac 6 9 Ane 9 1 Ane Constant load Recommended motor power Rot 0 75 kW 1 0 HP 1 5 kW 2 0 2 2 kW 3 0 3 0 kW 4 0 HP Variable torque load and constant load without overload Recommended motor power pa 1 1 KW 1 5 HP 2 2 kW 3 0 3 0 kW 4 0 4 0 kW 5 0 HP Current limit Motive 150 Regenerative 150 Duration depending on utilization Internal current limit hax 20 150 set via menu 320 P340 Minimum braking resistance value for 4 Q operation 47 Q 10 Output voltage Vut Adjustable with parameter P329 P349 however max V Output frequency but 0 400 Hz frin 0 40 Hz fray 5 400 Hz resolution Afout 0 05 Hz over the entire range base frequency base In steps 50 60 87 104 120 Hz and continuously 5 400 Hz PWM frequency Adjustable 4 8 12 16 kHz P325 P345 GENERAL Power losses at R Plossmax 65 W 85 W 105 W 130 W Cooling method DIN 41751
31. air flow 100 60 230 135 Weight 13 kg 28 7 Ib Dimensions WKxHxD 220 x 405 x 264 mm 8 66x 15 94 x 10 39 in applies to fwy 4 kHz To provide sufficient cooling leave a minimum clearance of 100 mm 4 in above and below each unit Power ratings are based on a default setting of 4 kHz for the PWM frequency P325 P345 For Vinaing 3 x 500 Vc the permissible input and output currents are reduced by 20 compared the rated values MOVITRAC 31C Operating Instructions 5 3 5 Basic units size 4 Technical Data ES MOVITRAC 31C 300 503 4 00 370 503 4 00 450 503 4 00 Part number 826 329 9 826 330 2 826 331 0 INPUT Input voltages Vs 3x 380 Vac 400 Vac 415 Vac 460 Vac 480 Vac 500 Vac Permissible range Vin 380V4c 1095 500V cH 096 Input frequency f 50 Hz 60 Hz 5 Rated input current ih 100 56 Ac 69 Aic 84 Aic at My 3x400V4c 125 70 86 105 OUTPUT Rated output power R at V 3380 500 42 52 kVA 64 kVA Rated output current 1 at Vn 3x400V4c 61 75 92 Cont output current 12596 leont at Vj 3540044 76 93 180 Constant load Recommended motor power Rot 30 kW 40 HP 37 kW 50 HP 45 kW 60 HP Variable torque load and constant M load without overload Recommended motor power Rot 37 kW 50 HP 45 kW 60 HP 55 kW 75 HP i
32. binary input INHIBITED 0 01795AEN NO ENABLE Display if X3 43 stop 0 01595AEN NO ENABLE Display if X2 41 CW stop and X3 42 CCW stop 0 01595AEN FREQ 30 00 Hz CURRT 78 Display with inverter enabled 01773AEN WARNING XX Coded displays 01781AEN FAILURE XX Fault display 01782AEN Lou 74 MOVITRAC 31 Operating Instructions 47 n Operation and Service Functions The FBG31C keypad allows complete parameter sets to be copied from one MOVITRAC 9 34C unit into other MOVITRAC 31C units do this upload the parameter set from the MOVITRAC 31C to the keypad with P820 COPY FROM and P822 COPY YES Plug the keypad onto another MOVITRAC 9 31C unit and download the parameter set into the MOVITRAC 31C with P820 COPY FROM EEPROM and P822 COPY YES The FBG31C keypad can be removed and plugged in during operation If there is no connection between the inverter and the FBG31C keypad after switching on the mains and the 24 V supply and plugging in the FBG31C the fault message COMMUNIC ERROR NO SERIAL LINK is displayed Try to establish communication by plugging in the keypad repeatedly Selectable via menu 1st Menu level
33. considered Reset via input terminals i e by a binary input assigned with the function Reset P60 e Manual reset in MC SHELL P862 Yes or menu item Parameter Manual Reset Manual reset with FBG31C Press the E key in case of a fault to change to parameter P862 Auto Reset executes max three restart attempts with a settable restart time Not recommended for drives where automatic restarting may result in injury to people and damage to property MOVITRAC 31C Operating Instructions Fre Q mw S V V xs At 12 zu Ese EET 51 n Operation and Service ee M A CS Zr AN URO DRIVE 4 3 Fault signals A fault is reset with RESET sec 4 2 No Description Response Possible cause Measure 1 Overcurrent Immediate Short circuit earth fault at the output Remove short circuit switch off Motor too large Connect smaller motor Faulty output stage If fault can still not be reset contact SEW service 2 DC link voltagelImmediate DC link voltage too high Increase deceleration ramps switch off 3 Brake chopper Immediate Regenerative power too high Increase deceleration ramps switch off Braking resistor circuit interrupted Check connecting leads of the Short circuit in the braking braking resistor resistor circuit Ch
34. electronics shielding terminals of the MOVITRAC proper place in the switch cabinet USS21A USS21A terminal assignment t gt RS 485 gt RS 485 0 5 reference potential 00997AXX Fig 11 USS21A RS 485 interface RS 485 interface to standard e max transmission rate 9600 baud max 32 nodes every unit with the USS21A is counted as two nodes max total cable length 200 m 660 ft integrated terminating resistor Ced V 1 288 EX SURO DEINE MOVITRAC 31 Operating Instructions 19 m Installation 2 13 Installation of option cards Size 0 units 310005 310007 316011 310014 are not equipped with the X20 and X21 option slots so no option cards can be installed in these units The following instructions apply to the size 1 4 units 31 008 31 450 Before you begin Discharge yourself with appropriate measures earthing band conductive shoes etc before touching the option card e Store the option card in the original package and only unpack immediately before installation Do not touch the option card more often than necessary and hold only by the edges Do not touch components Installation of the option card Disconnect inverter from the supply Switch off mains and if applicable 24 V supply e Take off the lower protective cover e Remove housing screws located under the
35. input current ih 100 14 2 19 5 Ac 27 4 Aye at Vn 3 230 125 17 8 Ac 244 34 3 Ac OUTPUT Rated output power R at V 3x200 240V c 6 4 kVA 8 8 kVA 11 6 kVA Rated output current N at Vn 3x230V4c 16 22 Asc 29 Cont output current 125 leont at V 3x230V go 20 Anc 21 5 36 3 Constant load Recommended motor power Rot 3 7 kW 5 0 HP 5 5 kW 7 5 HP 7 5 kW 10 HP Variable torque load and constant load without overload Recommended motor power Pot 5 5 kW 7 5 HP 7 5 kW 10 HP 11 kW 15 HP Current limit Motive 150 Regenerative 150 y Duration depending on utilization Internal current limit hax 20 15096 set via menu P320 P340 Minimum braking resistance Bw value for 4 Q operation 27 Q 10 110 10 Output voltage Vut Adjustable with parameter P329 P349 however max V Output frequency but 0 400 HZ fain 0 40 Hz fray 5 400 Hz resolution Afout 0 05 Hz over the entire range base frequency base In steps 50 60 87 104 120 Hz and continuously 5 400 Hz PWM frequency Adjustable 4 8 12 16 kHz P325 P345 GENERAL Power losses at I Piossmax 223W 305W 390 W Cooling method DIN 41751 fan cooling forced cooling required air flow 50 h 30 100 60 Weight 5 9 kg 13 Ib 13 kg 28 7 Ib Dimensions WkHxD 184 296 x 218 mm 220 x 405 x 264 mm 7 24 x 11 65 x 8 58 in
36. possible when the inverter is inhibited Set TL 43 0 or direction of rotation command 0 34 Hoist function set 1 P710 can only be selected 4 Q operation Activate 4 0 operation 1 P890 YES 35 Hoist function set 2 P712 can only be selected in 4 Q operation Activate 4 0 operation 2 P891 YES 38 Hoist function set 1 P710 only in 4 Q operation 4 Q operation 1 P890 may not be switched off 39 Hoist function set 2 P712 only in 4 Q operation 4 Q operation 2 P891 may not be switched off 41 Parameter access is only possible via X4 with FBG31C USS11A UST11A when manual operation is activated P870 YES or the master slave function is activated P880 JA 42 Activate speed control P770 speed control 44 Motor size up 1 P328 and Rapid start 1 P720 cannot be activated simultaneously 45 Motor size up 2 P348 and Rapid start 2 P723 cannot be activated simultaneously 46 Option required FEA31C FIO31 C is not installed 47 4 0 operation 1 P890 and DC braking 1 P730 cannot be activated simultaneously 48 4 Q operation 2 P891 and DC braking 2 P733 cannot be activated simultaneously 49 Controller inhibit active function can only be activated if mains voltage is applied 50 Synchronous operation P760 YES must first be activated 51 Syncronous operatior SLAVE P761 is still activated no change possible 53 3 WIRE CTRL is active REMOTE CTRL cannot be activated 54 REMOTE
37. program again 64 Limit switch Rapid stop Not on size 0 Check the travel program or the limit Cw Limit switch CW approached or wire breaswitch wiring 65 Limit switch Rapid stop Not on size 0 Check the travel program or the limit CCW Limit switch CCW approached or wire breaswitch wiring 66 Hardware Immediate System software missing Size 0 contact SEW service configuration switch off Size 1 4 plug correct option into X20 67 HW watchdog Immediate Internal fault Reset the inverter timer switch off If fault occurs repeatedly contact SEW service MOVITRAC 31 Operating Instructions Operation and Service n 4 4 SEW Electronics Service If a fault cannot be corrected then please contact SEW Electronics Service After Sales Service and Spare Parts If you return equipment for repair please state Serial number nameplate Type designation Service code data from the service label Description of the application drive situation control via terminals or serial interface Connected motor motor rated voltage 7 or A connection Options installed Nature of the fault Circumstances the fault occured under Suspected cause Any abnormal circumstances etc that may have caused the fault The 9316 units have a service label which is attached next to the nameplate and the option label
38. 0 2 10 Hz frequency frequency 3__ MOTOR PARAMETERS 31_ Manual adjustment 1 1 93 Manual adjustment 2 1 310 Motor rated curr 1 20 90 200 3309 Motor rated curr 2 20 90 200 311 PWM fix 1 Yes no 331e PWM fix 2 Yes no 32 Manual adjustment 1 2 34 Manual adjustment 2 2 320 20 150 340 5 2 20 150 321 BOOST 1 0 100 341 BOOST 2 0 100 322 xR 1 0 100 342 xR 2 0 100 323 Slip 1 0 10 Hz 343 Slip 2 0 10 Hz 324 Pole pair number 1 1 2 3 4 5 6 3449 Pole pair number 2 1 2 3 4 5 6 325 PWM frequency 1 4 8 12 16 kHz 345 PWM frequency 2 4 8 12 16 kHz 326 Premagnet time 1 0 100 300 ms 346 Premagnet time 2 0 100 300 ms 327 Postmagnet time 1 0 100 300 ms 347 Postmagnet time 2 0 100 300 ms 328 Motor size up 1 Yes no 348e Motor size up2 329 Motor voltage 1 200 400 600 V 34 Motor voltage 2 200 400 600 V 35 Parameter switch over 3509 Enable parameter Yesmo switchover MOVITRAC 31C Operating Instructions Bab Par Name Setting range Factory setting After start Par Setting range Factory setting After start up Switchable par Parameter set 1 Parameter set 2 4 REFERENCE SIGNALS 40 1st frequency reference values 400 151 frequency ref 2 50 150 Hz 401 151 hysteresis 1 2 9 H
39. 1 P200 5 Hz and FBASE1 P201 and FMAX1 P202 as per the motor nameplate data 200 5 00 2 01597 3 Return to default display with and start the drive with a 1 signal X2 41 CW stop or X3 42 CCW stop anda 1 signal on 43 Enable rapid stop CURRT_ 739 The drive runs at a frequency of FMIN1 5 Hz Important The current display relates to the inverter rated current not to the motor rated current If using a motor with rated motor power recommended motor power rating of the inverter the indicated inverter current must be converted to motor current Recommended motor power rating inverter 3 kW rated motor power 1 5 kW Display CURRENT 50 100 motor rated current It must also be noted that in this case Motor size up P328 P348 5 causes excessive Boost and xR such that excessive motor current is induced Example 4 Check direction of rotation of the drive correct by switching off and exchanging motor phases 5 If the drive is running properly the frequency setpoint can be increased until the required drive frequency is FREQ 30 00 Hz induced CURRT 78 01773 6 Set the ramp generators e g T11 RAMPE UP P120 and the frequency characteristics e g FMIN1 as per the 1 1 00s project data Important If 2 SIGNAL TL 34 35 P110 is progamm
40. 10mA Sample time 5ms Signal level 13V 430V 1 opto isolated 3V 5V 0 Control functions Men P60_ Reference terminal X14 60 Reference for binary inputs X14 48 49 Reference terminal 14 30 24 30 Reference potential for binary signals 0V24 TF TH connection X24 73 Response threshold R gt 2 9 10 Binary output X24 74 R 1000 PLC compatible Response time 5ms 0 OV 1 24V 50mA Signal level Control functions 0 motor temperature too high or TF TH lead open circuit 1 motor temperature within the permissible range X24 74 is connected to a binary input which is programmed to the function EXT FAULT If X24 74 0 the unit will trigger a rapid stop MOVITRAC 9316 meets the requirements for safe and reliable separation of the power and control sections in accordance with EN 50178 The FIT31C option has the same supply voltage level as the control board If a circuit is connected to the control board of the unit which is not safety separat ed then the MOVITRAC 31C s protection by electrical separation is no longer given 31C Operating Instructions Installation m Detailed information is contained in the SEW Encoder Systems manual which can be ordered from SEW under the number 0919 6412 Max cable length inverter encoder 100 m 330 ft at cable capacitance per unit
41. 1680 1710 1740 1770 Slip setting s 5Hz 4 Hz 3 Hz 2 Hz 1 Hz 5 Hz 4 Hz 3 Hz 2 Hz 1 Hz Important Itis imperative that P323 is set to the correct value in all cases 0 6 Setting of P324 Pole pair no 1 of the connected motor P324 1 for 2 pole motor P324 2 for 4 pole motor factory setting etc 7 SetP510 Speed monitoring 1 and P520 Regen monitoring 1 YES 8 SetP511and P521 Response time 1 Consider acceleration and overload time 9 SetP770 Operation mode SPEED CONTROL 10 Set P773 Increments factory setting 1024 11 Set P774 sxR YES The motor is supplied with current for 500 ms and P321 BOOST1 and P322 IxR are set If P774 NO remains set then P322 must be set manually 12 Start up the motor sec 3 3 Caution If the value of Increments P773 is too small and or the number of pole pairs P324 is too high the drive will accelerate without control up to f when enabled TL 43 1 A fault is only recognized when motor mode speed monitoring 1 P510 YES is enabled and regenerative mode speed monitoring P520 YES Then a rapid stop is triggered If P510 and P520 are not activated shut off the drive with Mains Off If a binary input is programmed to Controller inhibit the drive can also be shut off witha 0 signal on the binary input Optimize the speed controller 1 SetP120 411 Rampup an
42. 30 Imax mA sample time 10 ms max cable length 10 m 33 ft Signal level 9 V TTL PWM pulsed with 100 Hz Control functions X2 65 Measurement output menu P634 Reference terminals X2 0 0 10 Reference potential for analog signals and terminal X2 31 X3 30 X14 30 0V24 Reference potential for binary signals X3 60 X14 60 Bezug Reference for binary inputs X3 41 42 43 47 and X14 48 49 Permissible cable section Single core 0 20 2 5 ninfAWG24 12 Double core 0 20 1 mr AWG24 17 MOVITRAC 31C Operating Instructions 6 Index A Assignment of braking resistors chokes and filters 230Vunits 15 400 500 V units 16 C Connection FEA31C option 21 FEN31C FPI31C option 23 FIO31C option 22 FIT31C option 24 Incremental encoder 25 Power section and brake Processor card 13 5 232 serial interface 19 RS 485 serial interface 19 D Display messages 50 F Fault information Fault memory 51 Reset 51 Switch off responses 51 Fault signals 52 Immediate switch off 51 Installation EMC compliant 10 Instructions 9 Size 0 with braking resistor UL compliant 11 K Keypad Basic displays 47 Functions 48 Selecting a language 27 Short menu 49 Startup functions 27 Nameplate 5 0 Operating displays Keypad 47 LED display 47 Optionlabel 5 18 MOVITRAC 31C Operating Instructions P Parameter list 0 Display values 39 1 Setpoints Ramp
43. 6 HD002 d 23mm 0 91in 813 5576 for cable cross sectiorsi 5 mn AWG16 HD003 d 88mm 4 46in 813 5584 for cable cross sections 6 mn AWG6 Output filters Part number HF008 503 826 029 X A A HF015 503 826 030 3 B B A HF022 503 826 031 1 B B A HF030 503 826 032 X A HF040 503 826 311 6 B in case of rated operation 100 B with variable torque load 12596 MOVITRAC 31C Operating Instructions Installation MOVITRAC 31 503 040 055 075 110 150 220 300 370 450 Size 2 3 4 Braking resistors Part number BW047 005 1 1 826 268 3 BW147 krip 3 5 Arms 8207135 BW247 krip 4 9 Apmis 820 714 3 BW347 krip 7 8 Arms 820 798 4 BW018 015 4 0 821 684 3 C BW018 035 8 1 821 685 1 C BW018 075 i 14 Ams 821 686 X C BW915 krip 28 Agus 821 2600 BW012 025 6 1 821 680 0 BW012 050 12 Arms 821 681 9 BW012 100 22 Ams 821 6827 EMC modules Part number EF075 503 20 826 386 8 EF220 503 b260 Ac 826 5534 450 503 52115 Ac 826 5542 Line chokes Part number ND020 013 Xli 20 Ac 826 0125 A ND045 013 Xli 45 Ac 826 0133 B A ND085 013 85 Ac 826 014 1 B A A ND1503 Elin 150 825 548 2 B B
44. 9 Panamericana Norte N 9261 Casilla 23 Correo Quilicura RCH Santiago de Chile China Manufacture Tianjin SEW EURODRIVE Tianjin Co LTD Tel 022 25 32 26 12 Assembly No 46 7th Avenue TEDA Telefax 022 25 32 26 11 Sales Service Tianjin 300457 Denmark Assembly Kopenhagen SEW EURODRIVE A S Tel 4395 8500 Sales Service Geminivej 28 30 P O Box 100 Telefax 4395 8509 DK 2670 Greve Finland Assembly Lahti SEW EURODRIVE OY Tel 3 58 93 00 Sales Service Vesim entie 4 FIN 15860 Hollola2 Telefax 3 7 80 62 11 Great Britain Assembly Normanton SEW EURODRIVE Ltd Tel 19 24 89 38 55 Sales Service Beckbridge Industrial Estate Telefax 19 24 89 37 02 P O Box No 1 GB Normanton West Yorkshire WF61 QR Hong Kong Assembly Hong Kong SEW EURODRIVE LTD Tel 2 7 96 04 77 7960465 Sales Service Unit No 801 806 8th Floor Telefax 2 795 91 29 Hong Leong Industrial Complex No 4 Wang Kwong Road Kowloon Hong Kong Service and spare parts EURODRIVE Italy Assembly Milano SEW EURODRIVE di R Blickle amp Co s a s Tel 02 96 79 97 71 Sales Service Via Bernini 14 20020 Solaro Milano Telefax 02 96 79 97 81 Japan Assembly Toyoda cho SEW EURODRIVE JAPAN CO LTD Tel 053 83 7 38 11 13 Sales Service 250 1 Shimoman no Telefax 053 83 7 38 14 Toyoda cho lwata gun Shizuoka prefecture P O Box 438 0818 Korea A
45. CTRL is active 3 WIRE CTRL cannot be activated This message does not appear if the SEW user software is installed If necessary call the SEW Electronics Service MOVITRAC 31C Operating Instructions Operation and Service n 4 2 Fault information If a fault occurs the red LED V1 lights up Detailed fault indication is given on the FBG31C keypad or on the PC with MC SHELL The fault memory 060 064 stores the most recent five fault signals fault t 0 t 4 non volatile If more than five fault signals are generated the oldest signal is deleted The following data are stored when a fault occurs DC link voltage utilization Heat sink temperature Status of the binary inputs outputs quency Parameter set 1 2 Apparent current Motor utilization Two responses are possible depending on the fault type the inverter remains disabled in fault mode Immediate switch off The inverter can no longer accelerate the motor the output stage is disabled in case of a fault and the brake is applied X3 61 07 e Rapid stop In this case the motor is decelerated using the rapid stop ramp t13 t23 When reaching the stop frequency the output stage becomes high resistant and the brake is applied X3 61 RESET A fault signal can be reset by e Power down and power up Recommendation for the mains contactor K11 a minimum power down time of 10 s should be
46. EXX SEW RC s Fig 26 MOVITRA 31C Unit Family 56 MOVITRAQ 31C Operating Instructions Technical Data ES 52 31C 233 230 V Units 5 2 1 Basic units sizes 0 and 1 MOVITRAC 31C 005 233 4 00 011 233 4 00 008 233 4 00 015 233 4 00 022 233 4 00 Part number 826 321 3 826 322 1 826 323 X 826 324 8 826 325 6 Size 0 1 INPUT Input voltages 3 x 230 Vc Permissible range Vin 200V4c 1095 240V c1 096 Input frequency f 50 Hz 60 Hz 5 Rated input current ih 100 2 8 4 0 3 3 Aye 6 7 7 8 at V 3x230V4c 125 3 5 Ane 5 0 4 1 8 4 9 8 Ac OUTPUT Rated output power R at V 35200 2404 1 3 kVA 2 0 KVA 1 6 kVA 2 7 KVA 3 4 KVA Rated output current N at V 3x230V sc 3 2 4 9 4 0 7 3 8 6 Aic Cont output current 125 9 leont at V 25220 4 0 6 1 5 0 9 1 10 8 Ac Constant load 0 55 kW 1 1 kW 0 75 kW 1 5 kW 2 2 kW Recommended motor power Rot 0 75 1 5 1 0 2 0 3 0 a Variable torque load and constant M load without overload 0 75 kW 1 5 kW 1 1 kW 2 2 kW 3 0 kW Recommended motor power 1 0 2 0 1 5 3 0 4 0 Motive 150 Current limit hax Regenerative 150 J Duration depending on utilization Internal c
47. FBG31C keypad USS11A or UST11A interface For the FEA31C 0316 FES31C FFP31C FFI31C and FFD31C options Loosen system EPROM card and remove from X20 slot e Plug the option card into the X20 slot and fasten For the FES31C FFP31C FFI31C and FFD31C options remove the blank panel from the unit housing and replace with enclosed cover plate For the FEN31C FPI31C and FIT31C options Unscrew the electronics terminal strip X14 and remove from the X21 slot Plug the option card into the X21 slot and screw on firmly 9 Replace unit house and screw on firmly e Replace lower protective cover FEA31C 10310 FES31C FFP31C FFI31C FFD31C Option HHE Basic Unit MOVITRAC 01784AEN MOVITRAQ 31C Operating Instructions Installation m 2 14 Wiring diagram and terminal description for the FEA31C option FEA31C Input Output Option X20 Factory settings Parameter set 1 2 No faults Ixt Warning Outputcurrent 12 22 f h13 n23 28 B8E Ve 55 5 28 AA 5 111 95 1 XB 1111 7 1 Jumper F R factory installed 211 TL4 W 11 41 1 11 19 NU RI Y 1 31 4 L 38 39 tput I RI Y IL 1 11 31
48. FFD option 004 Speed 0 9999 rpm 070 configuration 1PD par 1PD 01 Voltages 2PD par 2PD 010 Voltage DC link 0 1000 V 3PD par 3PD 011 motor and frequency 0 1000 V 0 400Hz 071 Fieldbus type PROFIBUS INTERBUS 02 Currents power DeviceNet 020 apparent 0 200 072 Fieldbus baud rate 0 1500 kbaud 021 Utilization 0 125 073 Fieldbus address 0 255 022 Motor utilization 1 0 200 074 01 setpoint 0000 023 Motor utilization 2 0 200 075 actual value 0000 03 Status binary inputs 076 PO2 setpoint 0000 030 41 42 43 47 0 1 077 2 actual value 0000 031 TL 48 49 0 1 078 setpoint 0000 TL 50 51 with FEA FIO 079 actual value 0000 032 52 53 54 with FIO 0 1 04 Status binary outputs 040 61 62 0 1 TL 63 64 with FEA FIO 043 69 70 71 72 with FIO 0 1 05 Options 050 Option 1 X20 None FEA FFP FFI FES FIO 051 Option 2 X21 None Option card 2 FEN FPI FIT MOVITRAC 31 Operating Instructions Lu nn Setting range Factory setting After start up Setting range Factory setting After start up Switchable par Parameter set 1 Parameter set 2 1 SETPOINTS RAMP GENERATORS 10 Setpoint n1 terminal 32 33 only with FEA 1009 n1 characteristic
49. Input filters Part number NF016 443 825 719 1 A NF025 443 825 718 3 B NF036 443 825 717 5 NFOSO 448 440 Nac 825 7167 NF080 443 825 830 9 A NF110 443 826 353 1 B 008 503 825 8317 NF016 503 8258325 B 025 503 825 833 3 NF036 503 Vinay 550 Vac 825 834 1 B A NF050 503 825 835 X B A NF080 503 826 077 X B A NF110 503 826 354 X B Output chokes Part number HD001 50 1 97 813 3255 for cable cross sections 1 5 16 rh amp WG16 6 HD003 d 88mm 4 46in 813 5584 for cable cross sections 6 mn AWG6 Output filters Part number HF040 503 8263116 A HF055 503 8263124 B A HF075 503 826 3132 B A HF023 403 825 784 1 B HF033 403 825 785 X B A B C NC HF047 403 825 786 8 B A BC NC A of rated operation 100 C2 AV V B with variable torque load 125 P AJ C connect two braking resistors or output filters in parallel MOVITRAC 31 Operating Instructions 17 m Installation 2 10 MOVITRAC 916 size 0 with braking resistor For 4 0 operation in Size 0 units 31 005 310007 310011 310014 the braking resistors in flat pack design BW100 003 and BW200 003 be built into the unit To do this proceed as follows CSI SN VA 285 18 1 2 Disconnect inverter from the supply Switch off mains and if applicable 24 V supply Unscrew the mounting bracket for the braking resistor f
50. L4 316030 1 5 48 29 DV112M4 310040 1 5 54 40 DV13284 310055 1 5 54 30 DV132M4 316075 2 5 44 25 6074 316110 6 34 19 DV160L4 310150 6 36 20 DV180L4 316220 10 30 17 DV200L4 316300 16 26 14 DV22584 310370 25 23 13 DV225M4 310450 35 18 10 MOVITRAC 31 Operating Instructions 33 Star connection f pase P201 P211 87 Hz Motor type MOVITRAC 31C 503 Cross section of motor line mii BOOST 9 5 IxR 96 DT71D4 316005 1 5 37 28 DT80K4 310007 310008 1 5 27 20 DT80N4 316011 1 5 26 20 079054 310014 310015 1 5 26 20 DT90L4 310022 1 5 28 21 DT100LS4 310030 1 5 33 20 DT100L4 310040 1 5 40 30 DV112M4 316055 1 5 43 24 DV13284 316075 2 5 35 20 DV132ML4 316110 6 23 13 DV160M4 316150 6 30 17 DV180M4 316220 10 24 13 DV180L4 310300 16 20 11 DV200L4 310370 25 16 9 DV22584 310450 35 15 8 Data for NEMA motors motor voltage P329 460 V Star connection f pase P201 P211 60 Hz Motor type MOVITRAC 31C 503 Cross section of motor line AWG BOOST 96 IxR 96 DT71D4 316005 14 87 65 DT80K4 310005 14 48 36 DT80N4 310007 310008 14 42 32 DT90S4 316011 14 39 29 DT90L4 316014 316015 14 34 26 DT100LS4 310022 14 37 28 DT100L4 310030 14 37 22 DV112M4 316040 12 35 26 DV13284 316055 10 31 17 DV132M4 316075 10 29 16 DV160M4 316110 8 26 14 DV160L4
51. P510 P512 switch off and speed control P770 Check encoder faulty encoder signals Check encoder connection wrong number of pole pairs 324 344 Set number of pole pairs correctly value of increments P773 not correct Set value of increments correctly 13 Starting Immediate With active hoist function P710 P712 conditions switch off Current too low during the premagnetiza Check startup data and carry tion phase out new startup if necessary Motor rated power selected too small Check inverter motor connection in relation to the inverter rated power Check cross section of the motor Cross section of the motor leads too leads and increase if necessary small 14 Output open Immediate With active hoist function P710 P712 switch off Two or all output phases interrupted Check inverter motor connection Motor rated power selected too small in relation to the inverter rated power Check startup data and carry out new startup if necessary MOVITRAC 31C Operating Instructions Operation and Service n No Description Response Possible cause Measure 17 Stack overflow Immediate Inverter electronics faulty The notes for EMC compliant installa 18 Stack underflowsWitch off Possible cause EMC effect tion must be observed 19 NMI trap The reset for error 25 consists of 20 Undefined several steps
52. Part number HD001 50 1 97 813 3255 for cable cross sections 1 5 16 mtAWG16 6 HD002 d 23 0 91 in 813 5576 for cable cross sectiogst 5 mn AWG16 HD003 d 88mm 4 46in 813 5584 for cable cross sections 6 AWG6 in case of rated operation 100 B with variable torque load 12596 31C Operating Instructions ul 7 N e Un 1 ROD m Installation 2 9 2 31C 503 400 500V units MOVITRAC 31C 503 005 007 011 014 008 015 022 030 Size 0 1 Braking resistors Part number BW200 003 0 2 826 267 5 BW200 005 0 5 Arms 826 2705 BW100 003 0 4 Arms 826 266 7 BW100 005 0 8 826 269 1 BW100 002 frp 0 7 821 700 9 BW100 006 2 1 8 Arms 821 701 7 BW068 002 0 8 821 692 4 BW068 004 frp 1 4 821 693 2 EMC modules Part number EF014 503 5 826 384 1 EF030 503 10 826 385 X Line chokes Part number 0020 013 Sli 20 Ac 826 0125 Input filters Part number NF008 443 825 721 3 A Vinay 440 Vac NF016 443 825 719 1 B NF008 503 550 Vac 825 831 7 Output chokes Part number HD001 50 1 97 8133255 for cable cross sections 1 5 16 mtAWG16
53. V1T to the MOVITRABIC The 0 C and K0 C tracks are required only for the positioning control FPI31C option They not needed for speed control FRN31C or FEN31C option or for synchronous operation FRS31C option C q D Ln MOVITRAC 31C Operating Instructions 25 3 Startup Observe the following safety instructions gt 5 1 page 4 during startup The prerequisite for a successful startup is the correct project planning of the drive Detailed instructions for project planning and the explanation of the parameters are contained in the MOVITRAC 931C catalog order no 0922 9116 3 1 Preliminary work and aids Preliminary work e Check installation Sec 2 Installation e Prevent unintentional start up of the motor with appropriate measures e g removing the elec tronics terminal strip X3 Depending on the application additional measures must be taken to ensure that there is no danger to persons or equipment When startup with FBG31C keypad Plug FBG31C keypad into X4 slot e When startup with PC and MC SHELL Plug USS11A option into X4 slot and connect with the PC using an interface cable RS 232 For this the 9316 and PC must be voltage free otherwise undefined states can occur Switch on both units and if not yet available install and start SHELL on
54. WROD MOVITRAC 31C Operating Instructions 53 n Operation and Service No Description Response Possible cause Measure 43 Fault Immediate Load on TL X3 61 150 mA Check installation of the binary outputs binary output switch off Load on the other binary outputs 50 mA Short circuit on binary output Capacitive load on binary output 44 Static RAM Immediate Inverter electronics faulty The notes for EMC compliant installa 45 IPC timeout SWitch off Possible cause EMC effect tion must be observed If fault occurs repeatedly contact SEW service 50 Limit switch Immediate Not on size 0 missing switch off Limit switch not connected or wire break Check wiring of the limit switches 51 Zero pulse Immediate Only with IPOS Check wiring of the encoder missing switch off Encoder faulty or cable break or track Check the encoder for correct C C not connected to FPI functioning 52 Limit switches Immediate Not on size 0 Check wiring of the limit switches reversed switch off Limit switches are reversed with respect t Exchange limit switch connections the direction motor movement Reprogram terminals 53 Reference cam Immediate Only with IPOS switch off Reference cam missing Check installation 54 Motor overloagRapid stop utilization too high Reduce load Increase ramps ncreas
55. burg Highway Telefax Sales 864 439 78 30 Sales Service P O Box 518 Telefax Man 864 4 39 99 48 Lyman S C 29365 Telefax Ass 864 4 39 05 66 Telex 805 550 Assembly San Francisco SEW EURODRIVE INC Tel 510 4 87 35 60 Sales Service 30599 San Antonio Road Telefax 510 4 87 63 81 Box 3910 Hayward California 94544 Philadelphia PA SEW EURODRIVE INC Tel 609 4 67 22 77 Pureland Ind Complex Telefax 609 8 45 31 79 200 High Hill Road P O Box 481 Bridgeport NewJersey 08014 Dayton SEW EURODRIVE INC Tel 513 3 35 00 36 2001 West Main Street Telefax 513 2 22 41 04 Troy Ohio 45373 Telex 6 874 204 Dallas SEW EURODRIVE INC Tel 214 3 30 48 24 3950 Platinum Way Dallas Texas 75237 Telefax 214 3 30 47 24 Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 041 32 95 83 Av Norte Sur 3 Galpon 84 319 Telefax 041 38 62 75 Sales Service Zona Industrial Municipal Norte Valencia sewventas cantv net We are available wherever you need us Worldwide SEW EURODRIVE right around the globe is transmission with manufacturing and assem your competent partner in matters of power bly plants in most major industrial countries EURODRIVE SEW EURODRIVE GmbH amp P O Box 30 23 D 76642 Bruchsal Germany Tel 49 7251 75 0 Fax 49 7251 75 19 70 Telex 7 822 391 http www SEW EURODRIVE com sew g sew eurodrive com
56. cing They should therefore be kept in the vicinity of the unit Application Restrictions The MOVITRAC 2316 units are frequency inverters for industrial and commercial drive systems for operation of three phase AC squirrel cage asynchronous motors Other loads must not be oper ated with the inverters The installation site must be free of dust dry without danger of moisture condensation and lock able e g switch cabinet All specifications concerning technical data and permissible conditions at the equipment location must be observed Where applicable commissioning starting normal operation is prohibited unless the machine complies with the EMC guideline 89 336 EWG and the conformity of the finished product with the machine guideline 89 392 EWG is verified observe EN 60204 Unless otherwise specifically indicated the following is prohibited e implementation in areas subject to explosion hazards e Implementation in the vicinity of oils acids gas fumes dusts radiation etc e Implementation in non stationary applications where mechanical vibration and impact loads occur which exceed the limits stipulated by EN50178 e Implementation in applications where the inverter alone without a higher level safety system is responsible for safety tasks which must guarantee the safety of persons and machinery Disposal please observe the applicable waste disposal regulations Depending on the material they are made of unit compone
57. ctory installed connects reference of the binary inputs with units internal ground 2 After installing an option in slot X21 the terminals 48 49 60 30 the basic unitare notavailable TLO _L 0V10 Reference potential 10V analog signals TL 30 0 24 Reference potential 24V binary signals Strip Protective earth conductor Shield 01554AEN Fig 8 Wiring diagram processor card Lr 2 y V re E LL MOVITRAC 31 Operating Instructions 13 m Installation 2 8 3 Functional description of the basic unit terminals Terminal Function X1 1 2 3 Mains connection L1 L2 L3 or EF 503 EMC module TL 1 2 3 4 5 6 Motor cable U V W or EF 503 EMC module TL 4 5 6 8 IDC link connection for HF TL 7 at HF 403 TL V5 at HF 503 Connect only if 12 kHz or 16 kHz and additionally for HF 403 Mi lt 400 V 8 9 Braking resistor connection R PE Protective earth connection X0 Grounding terminal cable clips for screening for electronics control leads PE potential 51 Switchover I signal 0 20 4 20mA or V signal 0 10V 10V factory setting V signal X2 31 10V max 3mA for setpoint potentiometer 34 35 Setpoint input n2 differential input reference TL X2 0 Signal form menu 11 and switch 51 0 Reference potential for analog signals 65 Measurement output suitable for 5V display instruments Signa
58. ctromagnetic compatibility The control leads must be shielded The shield must be earthed by the most direct route possible with a wide area contact to ground at both ends If necessary one end may be earthed via an interference suppression capacitor 220 nF 50 V to prevent earth loops In the case of double shielded cable earth the outer shield at the MOVITRAC side and the inner shield at the other end Running the cables in separate earthed metal ducts or conduits is also effective as shielding Connect the MOVITRAC Gand all accessories to earth in compliance with high frequency require ments wide area metallic contact between unit housing and ground i e switch cabinet moun ting plate not painted EMC module EF 503 contains input filter and output choke EF014 030 075 503 Mount the EMC module together with the MOVITRAC 31C unit onto the conductive mounting surface in the switch cabinet EF220 450 503 First mount the EMC module onto the conductive mounting surface with four screws in the switch cabinet then mount the MOVITRAC 9 31 unit with the four M6 screws onto the EMC module Mount the NF input filter close to the corresponding MOVITRAC but outside the minimum ventilation space required Keep the connection cable between the input filter and the MOVITRAC short as possible a maximum lead length of 400 mm 15 in is permissible Unshielded twisted conductor cable is sufficient
59. d P121 11 Ramp down to permissible minimum value and start the drive 2 SetP772 Controller time constant gt 200 ms increase P771 gain until the drive begins to oscillate 3 Reduce P771 until the drive just stops oscillating Operate through the speed range 4 Decrease P772 in steps Input a setpoint step change correct setting is with only 1 or 2 overshoots 5 P777 P precontrol prevents excessive overshoots P777 0 means P precontrol OFF The higher P777 is set the higher P778 Setpoint filter should also be set MOVITRAQ 31C Operating Instructions 3 5 Complete parameter list All parameters available with the short menu Sec 4 1 3 are marked witha The short menu will be switched on offf with P802 not available on size 0 MC31C005 007 011 014 Par Value range Par Name Value range DISPLAY VALUES DISPLAY VALUES Basic display 06 Fault memory Frequency current 0 400 Hz 0 200 060 ERROR t 0 Submenu for 00 Process values 061 ERROR 1 1 faults 0 4 000 Current frequency 0 20094 0 400Hz 062 ERRORt2 2 pc iig heat sink temp 001 Temperature 20 100 C 063 ERROR 1 3 lapp bxt terminals 002 Actual parameter set 1 2 064 ERROR t 4 par set motor utilization 003 External limit TL 36 37 0 100 07 Fieldbus monitor only with FFP FFI or
60. e duration of rest period 55 Invalid IPOS Rapid stop Only with IPOS No program or wrong priCheck the content of the program command gram e g after factory setting memory 56 User watchdog Rapid stop Only with IPOS in positioning System fault or wrong time setting Check use of the watchdog function program 57 Teacherror Rapidstop Only with IPOS Teach procedure incorrect Check teach procedure 58 Invalid control Rapid stop Only with IPOS An attempt has been madCheck the serial connection and the set Word to set an invalid automatic mode ting value of the external control 59 Software limit Rapid stop Only with IPOS switches Target position lies outside the software Check the software limit switch range limit switch range and travel program 60 180 error Rapid stop Only with IPOS system fault Check setting of parametefFRS LAG Value for lag error tolerance too small ERROR P551 Speed controller not set property Optimize speed controller setting 61 Fault during Immediate Only with IPOS reference trave switch off Reference cam missing Check the reference type and its corres Incorrect limit switch connection ponding requirements Reference type changed during travel 62 Index overflow Immediate Only with IPOS switch off Programming error Check and correct user program 63 Jump com Rapid stop with IPOS mand error Jump to invalid label Loading the positioning
61. eck technical data of the Braking resistance value too high braking resistor Faulty brake chopper Exchange MOVITRA 31C 4 Cont overload Imm sw off utilization too high gt 125 Reduce load 5 Regenerative Immediate With active regen n monit P520 P522 overload switch off and speed control P770 Check encoder faulty encoder signals Check encoder connection wrong number of pole pairs 324 344 Set number of pole pairs correctly value of increments P773 not correct Set value of increments correctly 6 Over Rapid stop Thermal overload of the inverter Reduce load and or ensure adequate temperature cooling 7 failure Immediate With active mains volt monitor P530 Check mains supply switch off Phase missing at TL X1 1 2 3 10 Direction of Immediate Only with active speed control P770 rotation switch off Encoder tracks A Aand B Bare Check encoder connection swapped in pairs Motor rotates in opposite direction Exchanging two motor phases Regen overload i e with sagging hoist Reduce load or increase BOOST because of excessive load or BOOST setting too low 321 341 11 Speed Immediate Only with active speed control P770 Check encoder connection detection switch off Faulty encoder connection Insert correct option FEN31C FPI31C option not installed FEN31C FPI31C 12 Mot overload Immediate With active n monit
62. ed to 10 10V the fixed setpoints P160 P162 P170 P172 cannot be selected The function Motor size up P328 P348 be used to adjust the values for BOOST xR automatically P328 P348 YES This is use ful for single motor operation with a matched motor P Mot recommended motor power rating of the inverter The values may be changed by manual adjustment When the Motor size up function is switched on P328 P348 YES BOOST and xR will be adjusted to the changed opera ting conditions e g warmed up motor at every enable Manual setting of BOOST and xR P328 P348 NO The values are stored in the non volatile memory Set BOOST P321 P341 and XR P322 P342 with the cold motor If the setting is carried out with the warm motor the drive may be overcom pensated when it is later switched on in cold state i e it may fail to start In this case BOOST and must be reduced as far as is necessary until the drive starts Recommendation Enter parameter settings which are not identical with the factory setting in the parameter list sec 3 5 e For information about the starting of the motor please refer to the notes in sec 3 3 page 29 MOVITRAQ 31C Operating Instructions 3 3 Starting the motor Operation with analog setpoint signal unipolar selection of the direction of rotation via terminals The following table shows which signals must be present with factory sett
63. eldbus interfaces With MOVITRA 316 size 0 005 007 01 1 014 not available X21 Slot for option cards FEN31C speed detection FPI31C position detection FIT31C TF TH evaluation With MOVITRA 316 Size 0 005 007 01 1 014 not available MOVITRAC 31C Operating Instructions Installation 2 9 Assignment of braking resistors chokes and filters 2 9 1 MOVITRAC 31C 233 230V units MOVITRAC 31 233 005 011 008 015 022 037 055 075 Size 1 2 3 Braking resistors Part number BW100 003 0 5 826 266 7 BW100 005 1 2 Arms 826 269 1 BW100 002 1 2 Arms 821 7009 BW100 006 2 3 Ams 821 7017 BW039 003 2 0 821 6878 BW039 006 i 3 2 Arms 821 6886 BW039 012 5 0 Ams 821 6894 BW039 026 7 8 Ams 821 690 8 BW027 006 2 5 Aus 822 422 6 BW027 012 4 4 822 4234 BW012 025 10 821 6800 BW012 050 19 Arms 821 6819 BW012 100 27 Aus 821 682 7 EMC modules Part number EF014 503 b 25Ac 826 3841 EF030 503 10 c 826 385 X EF075 503 20 Aye 826 386 8 EF220 503 b 60 Ac 826 553 4 Line chokes Part number ND020 013 Elin 20 Ac 826 0125 ND045 013 Elin 45 Ac 826 0133 Input filters Part number NF008 443 825 7213 A NF016 443 825 719 1 B Vmax 440 Vac NF025 443 825 718 3 B A NF036 443 825 717 5 B Output chokes
64. ency 50 Hz Rated motor frequency 60 Hz 1 2 pole 2700 2760 2820 2880 29401 3300 3360 3420 3480 3540 2 4 pole 1350 1380 14101 1440 1470 1650 1680 1710 1740 1770 Slip setting s 5Hz 4 Hz 3Hz 2Hz 1Hz 5Hz 4 Hz 3Hz 2 Hz 1 Hz Operation with a matched motor set P328 Motor size up 1 YES and continue at point 13 If Mot lt recomm motor power rating of the inverter set P328 NO and continue at point 9 Set BOOST P321 P341 and XR P322 P342 with the cold motor Set P321 BOOST 1 100 Set P322 0 Set P323 Slip 1 0 Hz Select P321 BOOST 1 again Enable the drive with a 1 signal on TL 43 Enable rapid stop anda 1 signal on TL 41 CW stop or TL 42 CCW stop Check direction of rotation of the drive correct by switching off and exchanging motor phases The inverter operates at the current limit 140 150 If the fault signal OVERCURRENT appears reduce the BOOST and re enable the drive Reduce P321 BOOST 1 until the drive accelerates to f and 10096 I y is displayed Remove the enable with 0 signal on TL 43 and set P322 to 75 of the BOOST value Example determined BOOST value 40 set I xR 30 Set P200 fmin1 to the project data value but more than 6 Hz Set P323 Slip 1 to the rated slip s y of the motor Set P510 Speed monitoring 1 and P520 Regen
65. etpoint inputs e g setpoint potentiometers to TL 32 33 n1 only with FEA31C or TL 34 35 n2 basic unit 15 Start up the motor sec 3 3 Note Set P328 Motor size up 1 NO in case of group drives without common load steps 7 through 10 are omitted Set only the BOOST parameter I XR stays at zero For pumps and fans in 10 mode Set long Ramp Up and Ramp Down t11 t21 times time required for motor to coast to a stand still and bridge TL X3 43 Enable rapid stop with TL X2 44 24V or program TL X3 43 to No function MOVITRAQ 31C Operating Instructions 3 4 4 Hoist drives with and without counterweight The notes and presettings of sec 3 4 1 must be observed 10 11 12 13 14 15 16 17 The hoist should be in the lowest position Allocation 1 signal on TL 41 CW stop hoist movement UP 1 signal on TL 42 CCW stop hoist movement DOWN Hoist with counterweight P710 Hoist function 0 Hoist without counterweight P710 Hoist function 1 YES Set P326 Premagnetization time 1 200 ms Caution If the premagnetization time is too short the hoist could sag during starting N Set P200 10 Hz Set 201 50 Hz and P202 70 Hz Set P260 Set 1 START STOP freq to 1 5 xsy rated slip of the motor Number of Rated motor speed rpm pole pairs Rated motor frequ
66. fan cooling forced cooling required air flow 25 mesh 15 1 Weight 4 5 kg 9 9 Ib Dimensions WkHxD 184 281 x 170 mm 7 24x 11 06 x 6 69 in applies to fwy 4 kHz To provide sufficient cooling leave a minimum clearance of 100 mm 4 in above and below each unit Power ratings are based on a default setting of 4 kHz for the PWM frequency P325 P345 For Vinaing 3 x 500 Vc the permissible input and output currents are reduced by 20 compared to the rated values MOVITRAC 31C Operating Instructions Technical Data ES 5 3 3 Basic units size 2 MOVITRAC 31C 040 503 4 00 055 503 4 00 075 503 4 00 Part number 826 336 1 826 337 X 826 338 8 INPUT Input voltages 3 x 380 Vac 400 Vac 415 Vac 460 Vac 480 Vac 500 Vac Permissible range Vin 380 10 500 10 Input frequency f 50 Hz 60 Hz 5 Rated input current ih 100 8 8 10 7 13 8 Ac at My 3x400V4c 12596 11 Aye 13 4 17 3 Mc OUTPUT Rated output power R at 3x380 500Vhc 6 6 kVA 8 3 KVA 11 kVA Rated output current 1 at Vn 3x400V4c 9 6 12 16 Cont output current 12596 leont at Vp 3 400 46 12 15 20 Constant load Recommended motor power Rot 4 0 kW 5 0 HP 5 5 kW 7 5 HP 7 5 kW 10 HP Variable torque load and constant load without overload Recommended motor power Rot 5 5 kW 7 5 HP 7 5 kW 10 HP 11 kW 15 HP Curren
67. g 15 FENSTC FPIS1C wiring diagram Option FEN31C speed detection FPI31C position detection Part number 822 321 1 822 304 1 Pulse outputs X5 81 X5 86 5V TTL level RS 422 A A B B C C Reference terminal X5 87 Reference potential for analog signals 0V10 Pulse inputs 6 88 6 93 5V TTL level RS 422 200 kHz A A B B C C 128 256 512 1024 2048 pulses revolution 1024 preferred Limit speed 12000 at 1024 pulses revolution 6000 at 2048 pulses revolution Encoder supply X6 94 5 8V Ub 97 Reference potential Sensor lead X6 95 5V For voltage measurement and voltage 96 0V drop compensation on the encoder Encoder connection Track sequence A B means CW rotation of the motor facing the motor shaft 47 V V VN dA MOVITRAC 31 Operating Instructions 23 m Installation 2 17 Wiring diagram and terminal description for the FIT31C option X21 FIT31C Option TF TH evaluation o 2 5 Eo it 5 2 5 2 2 AR 8 EES E 8 on 88 863 x co LL X14 X24 995 lt Binary input G a EXT FAULT 9 Fig 16 FIT31C wiring diagram Option FIT31C TF TH evaluation Part number 822 710 1 Binary inputs X14 48 49 R 3 0kQ PLC compatible according to EN 61131 2 lg
68. generators 40 2_ Frequency characteristics 41 3 Motor parameters 41 4 Reference signals 42 5 Monitoring functions 43 6 Terminal assignment 44 7 Control functions 45 8 Special functions 46 R Rapid stop 51 RESET 51 S Service Service label 55 Submitting for service 55 Speed controller Connection of FEN31C speed detection 23 Incremental encoder connection 25 Startup 38 Starting the motor Manual operation 31 with analog setpoints 29 with fixed setpoints 30 Startup Examples Example values for Boost and IxR 33 Hoist drives 37 Notes and presettings 32 Travel drive group drive pump or fan drive 36 FRN31C FEN31C speed controller 38 Preliminary workand aids 26 Selecting a language on the keypad 27 Short cut startup procedure 28 T Technical data 230 V units Sizes 0and 1 57 400 500 V units Size0 59 Size1 60 Size2 61 Size3 62 Size4 63 Electronics data 64 General technical data 56 QI V V7 Type designation 5 PSI 65 Service and spare parts EURODRIVE Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co Tel 0 72 51 75 0 Manufacture Ernst Blickle StraBe 42 Telefax 0 72 51 75 19 70 Sales Service D 76646 Bruchsal Telex 7 822 391 Postfach 3023 http www SEW EURODRIVE com D 76642 Bruchsal sew Q sew eurodrive com Manufacture Graben SEW EURODRIVE GmbH amp Co Tel 0 72 51 75 0 Ernst Blickle StraBe 1 Telefax
69. h FEA 640 Analog input 32 33 Setpoint nt only with FEA no function 641 Analog input 36 37 No function only with FEA ext limit MOVITRAC 31C Operating Instructions Par Name Setting range Factory setting After start up Setting range Factory setting After start up Switchable par Parameter set 1 Parameter set 2 7 CONTROL FUNCTIONS 71 Hoist function 710 Hoist function 1 Yes no 7120 Hoist function 2 Yesfio 72 Rapid start function 720 Rapid start 1 Yes no 723 Rapid start 2 Yes no 721 Field current 1 10 35 50 724 Field current 2 10 35 50 722 Duration 1 3 180 s 725 Duration 2 3 180 s 173 DC braking 730 DC braking 1 Yesmo 7339 DC braking 2 Yesmo 731 DC brake time 1 0 1 3 30 5 734 DC brake time 2 0 1 3 30 s 732 DC hold current 1 0 25 50 735 DC hold current 2 0 25 50 74 Heating current 740 heat current 1 Yes no 742 DC heat current 2 Yes no 741 heat current 1 0 50 743 DC heat current 2 0 5096 76 Synchronous operation 760 Synchronous operatYes no Synchronous operation only in parameter set 1 761 MOVITRAC is Masterslave 762 Master gear ratio fact1 3 999 999 999 763 Slave gear ratio facti1 3 999 999 999 764 Mode selection 1 8 765 Slave counter 99 999 999
70. h the cold motor 4 SetP321 BOOST 1 0 Set P322 0 Set P323 Slip 1 2 0 Hz Select P321 BOOST 1 again 5 Enable the drive witha 1 signal on TL 43 Enable rapid stop and 1 signal on TL 41 CW stop or TL 42 CCW stop Check direction of rotation of the drive correct by switching off and exchanging motor phases The inverter produces an output of f mint the drive remains at rest or runs very slowly Increase P321 BOOST 1 until the drive accelerates tof yi and 80961 p is flowing Increase 322 until max is flowing i e 150 p is displayed Set P321 BOOST1 to zero Reduce 322 IxR until the current gets out of the current limit lt lt 150 In 10 Increase P321 BOOST 1 again until the current is 80961 11 Remove the enable witha 0 signal on TL 43 Enable rapid stop 0 signal on TL 41 CW stop or TL 42 CCW stop 12 Set P200 fmint to the project data value 13 Set P323 Slip 1 to the rated slip s y of the motor Number of Rated motor speed rpm pole pairs Rated motor frequency 50 Hz Rated motor frequency 60 Hz 1 2 pole 2700 2760 2820 2880 2940 3300 3360 3420 3480 3540 2 4 pole 1350 1380 14101 1440 1470 1650 1680 1710 1740 1770 Slip setting s 5 Hz 4 Hz 3 Hz 2 Hz 1Hz 5Hz 4 Hz 3Hz 2Hz 1Hz 14 Connect external s
71. iate Only with FRS and cable break master slav Check installation Master slave switch off P557 YES Check programming of the binary Setpoint connection of slave TL 98 101 inputs and binary outputs is disrupted Check if encoder type is correct Master Speed 0 gt slave FRS CTRL is disrupted Slave FRS CTRL input not assigned Master Speed 0 output not assigned No master inverter available Encoder 512 pulses per revolution use 37 FRSRAM fault Immediate Internal fault If fault occurs repeatedly contact switch off SEW service 38 FRS process Immediate Fault on interface between inverter and If fault occurs repeatedly contact data fault switch off FRS SEW service 39 FRS parameterRapid stop Invalid value for FRS parameters P55 Check parameter settings data fault 41 FRSlagfault Prog P553 Polarity of the encoder not set correctly Change polarity of encoder Acceleration ramps too short P gain of the positioning controller too small Speed controller not set property Value for lag error tolerance too small ncrease ramps ncrease P gain Select new parameters for speed controller Increase lag error tolerance P551 Check wiring of encoder motor and mains phases Check if mechanical system is sluggish 77 V MV or whether drive hit an obstacle C e V A _ Aes
72. ine the values for BOOST 1 P322 and I xR 1 P322 with P328 Measure out motor 1 YES factory setting The function can result in excessive BOOST and xR settings due to interferences such as too small motor line cross sections or unstable terminal contacts The result may be that the inverter will quickly reach the current limit value during acceleration and the drive not reach the desired speed The following tables are an example for those BOOST und I xR values determined by the measure out motor function when connecting a 4 pole SEW AC motor IEC and NEMA version Please note that these are merely guidelines The BOOST and I XR values are subject to different influences e g motor lines and motor windings temperatures Prerequisites Motor line 100 m 330 ft long e Motor lines are multi core copper wires with PVC insulation e Motor lines and motor windings temperature is approximately 20 C IF the motor windings tem perature is approximately 100 C the BOOST and I xR values listed below must be increased by about 30 Data for IEC motors motor voltage P329 400 V Star connection f pase P201 P211 50 Hz Motor type MOVITRAC 31C 503 Cross section of motor line mii BOOST IxR DT71D4 316005 1 5 101 76 DT80K4 310005 1 5 56 42 DT80N4 310007 310008 1 5 50 38 DT90S4 316011 1 5 49 27 DT90L4 310014 316015 1 5 42 31 DT100LS4 316022 1 5 46 35 DT100
73. ing P110 0 10 V at the terminals X2 and X3 so that the drive is operated with an analog setpoint signal 2211 WT stop FR Function X X 0 X No enable 0 0 1 X Stop d 0 1 5V CW operation with 25 Hz 1 0 1 10V CW operation with 50 Hz 0 1 1 5V CCW operation with 25 Hz 0 1 1 10V CCW operation with 50 Hz The following travel diagram shows exemplarily how the motor is started with an analog setpoint by applying signals to the terminals X2 X3 The binary output X3 61 Brake is used to switch the brake contactor K12 Input X2 41 1 CW stop g 2 Input X3 42 CCW stop Input X3 43 Enable Rapid stop Output X3 61 Brake released Setpoint input n2 TL X2 34 Output frequency 25 t1 DOWN 1 113 rapid f stop ramp 01599 Fig 20 Travel diagram with analog setpoints EN OFE 22 23 31 Operating Instructions 29 Operation with fixed setpoints selection of the direction of rotation via terminals The following table shows which signals must be present with factory setting P110 0 10 V and installed FEA31C option at the terminals X2 X3 X8 so that the drive is operated with fixed setpoints X2 41 X3 42 X3 43 X8 48 X8 49 CW stop CCW stop Enable rapid stop n11 n21 n12 n22 X X 0 X X No enable 0 0 d X X Stop 1 0
74. ion Speed is increased and reduced with the T or 4 keys The rate of change is 150 rpm per second 870 NO MANUAL OPERATION ET 870 NO MANUAL OPERATION or 1 Key Q Key ROTATING SENSE p 0 CCW E EXIT CW Ke Ke 68 1 2 00 Hz Key 68 1 2 00 Hz Q HALT cw 4 Ed CCW Q HALT T Key increase speed 1 Key decrease speed 01798AEN Fig 22 Manual operation with FBG31C 22 E MOVITRAC 31 Operating Instructions 31 3 4 Startup examples 7 2 V A DDRAM 3 4 1 Notes and presettings for the following examples Notes The examples refer to the parameter settings as per the factory setting and parameter set 1 The terminal designations and functions refer to the wiring diagram for the basic unit gt Sec 2 7 page 11 Rated motor power mot recommended motor power rating of the inverter Setpoint n2 TL 34 35 is set to V signal unipolar P110 0 10V by factory Alternate settings V signal bipolar P110 10 10V signal 0 20 mA P110 0 20mA and 51 switch on 1 signal left signal 4 20mA P110 4 20mA and 51 switch on I signal left Presettings 0 signal on all binary inputs and setpoint inputs Set P802 Short menu OFF the c
75. l types P634 P635 reference TL X2 0 40 Input 24V external power supply supporting voltage depending on options unit diagnosis for mains OFF 44 Output 24V auxiliary voltage max 250 for external switches 41 input 1 fixed assignment CW stop X3 42 Binary input 2 factory setting CCW stop The binary inputs are opto isolated 43 Binary input 3 Enable rapid stop Selection possibilities for binary inputs 41 input 4 t1 t2 menu P60_ 60 Reference for binary inputs 2 41 and X3 42 43 47 Switching the binary inputs with 24V of X2 44 Jumper X3 60 30 Switching the binary inputs with ext voltage 24V Connection X3 60 external ground with jumper X3 60 30 non isolated without jumper X3 60 30 potential free 30 Reference potential for binary signals 61 output 1 fixed assignment Brake Max load 150 62 output 2 factory setting Max load 50mA Selection possibilities menu P611 X14 48 Binary input 5 n11 n21 With MOVITR E31C Size 0 005 007 011 014 49 Binary input 6 n12 n22 not available Terminals 48 and 49 are integrated 60 Reference for binary inputs X14 48 49 in terminal strip X3 30 Reference potential for binary signals X4 Slot for FBG31C keypad option USS21A RS 232 and RS 485 serial interfaces X20 Slot for option cards FEA31C input output expansion FIO31C digital input output expansion FES31C synchronous operation FFP31C FFI31C FFD31C fi
76. label 11 2 Electronics terminal strip 12 Electronics terminal strip 13 X14 Electronics terminal strip 14 X1 Terminal for PE Power section terminals for mains and motor connections also for braking resistor in 4 Q mode Electronics shielding terminals ui MOVITRAC 31 Operating Instructions Installation m 2 5 Installation instructions Safety instructions Sec 1 Page 4 must be strictly observed during installation Use only original connection components Observe the tightening torques of the MOVITRAC 31 power terminals Size 0 1 5 Nm 13 3 Size 1 gt 0 6 Nm 5 3 Ib in Size 2 1 5 Nm 13 3 Ib in Sizes 3and4 3 5 Nm 31 Ib in Observe minimum required ventilation space of units sufficient cooling Leave a minimum clearance of 100 mm 4 in above and below the unit No lateral clearance required Units must be mounted vertically Other mounting positions are not permissible The MOVITRAC 9 316 is designed for operation on voltage power systems with a directly earthed neutral point and TT power systems However operation on voltage power systems with a non earthed neutral point for example IT power systems is also permitted SEW recommends using earth leakage monitors with pulse code measurement in voltage systems with non earthed neutral points IT systems This pre vents the earth capacitance of the inverter from inadvertently
77. length lt 120 nF km 193 nF mile e Core cross section 0 20 0 5 mm 2 AWG24 AWG20 e Use a shielded cable with twisted pair conductors and connect shield at both ends to the elec tronics shield clamp and to the encoder connector 2 18 Connecting the incremental encoder Route the encoder cable separately from the power cables e Permissible number of increments 256 512 1024 2048 preferably 1024 Apply the shield of the encoder cable over a wide contact surface on the inverter on the encoder 01937AXX 01948AXX Fig 17 Apply the shield to the electronics Fig 18 Apply the shield to the PG screw of the encoder shield clamp of the inverter For operation with MOVITRAC 31 frequency inverters SEW recommends using the ES1T ES2T or EV1T incremental encoders TTL encoder previously the 1611 165 encoders Connect the encoder as follows max 100 m 330 ft ES1T ES2T 1 M JA gl 89 sessssss 252 90 FEN31C B 2 91 FPI31C i i 92 UBL Kt KZKO KT K2 C K0 3524 Deine 5 93 UB i 94 i 95 96 ie 97 Connect the sensor leads of the encoder to UB do not jumper on the inverter 01585BXX Fig 19 Connection of the TTL encoder ES1T ES2T or E
78. mote CTRL Fieldbus 842 Address inverter 0 63 843 Response time 0 300 ms Only with MC SHELL and using the RS 485 interface 85 Language switching 850 Language DEUTSCHENGLISH FRANCAIS 86 Reset mode 860 Auto reset mode Yes no 861 Restart time 3 30 s 862 Pushbutton reset Yes no 87 Manual operation 870 Manual operation Yes no 88 Master slave operation 8809 Master save Yes no 8819 MOVITRAC is MASTERSLAVE 882 Weighting factor 0 1 1 10 89 4 quadrant operation 890 4 quadrant 1 Yes no 9919 4 quadrant 2 Yes no 46 MOVITRAC 31C Operating Instructions Operation and Service n 4 Operation and Service 4 1 Operating displays 4 1 1 LED display LED V1 colour Note Explanation yellow Mains voltage is available inverter is ready for operation green Rotating field ON red Collective fault signal yellow flashing Self test phase duration max 5 s factory setting P830 YES running fallen below permis sible mains voltage range external voltage 24 V on TL 40 and no mains voltage red yellow flashing Limit switch active red green flashing Hold control active IPOS 4 1 2 FBG31C keypad Basic displays MC INHIBITED Display if mains OFF and 24 external voltage or
79. nts are to be disposed of in accordance with the applicable waste disposal regulations for electronics waste pcbs plastic material housing sheet metal copper etc For further technical information as well as selection notes please refer to the MOVITRAC 931C Frequency Inverter Catalog publication no 0922 9116 For further information about the synchronous operation control option the IPOS positioning con trol option and the fieldbus options PROFIBUS and INTERBUS please refer to the respective user manuals MOVITRAQ 31C Operating Instructions Safety Notes A ee ed ede ERO UAR 4 cle D emo 5 2 1 Type designation nameplate and option label 5 22 MOVITRAC 9 910 5 20 0 5 6 23 MOVITRAC 9 310 Sizes 1 and 2 sss tenentes 7 24 MOVITRAC 9 31 5 205 3 400 Heu PER ER Os 8 2 5 Installation instructions sess 2 6 Installation for electromagnetic compatibility 3 10 27 UL compliant installation 11 2 8 Wiring diagram for the basic unit 12 2 9 Assignment of braking resistors chokes and filters sess 15 210 MOVITRAC 9 31C size 0 with braking resistor 18 2 11 Connecting the RS 232 serial interface USS21A 19 2 12 Connecting the RS 485 serial interface USS21A
80. nu which contains the most used parameters The parameter P802 SHORT MENU allows for switching between the two different parameter menus At the initial start up of the MOVITRAC 31C the short menu is active When the short menu ist active all parameters are marked with a In the complete parameter list gt sec 8 5 all parameters available with the short menu are marked with a as well 4 1 3 FBG31C short menu Basic display Frequency 0 400 Hz Current 0 200 90 021 Utilization 0 125 022 Motor utilization 0 200 90 030 41 1 42 1 43 1 47 0 0 1 031 48 1 49 1 50 1 51 0 0 1 060 Error 1 0 Vo fault 11 Setpoint n2 110 n signal TL 34 45 0 10 V 12 Ramp 1 1207 t11 ramp up 0 0 1 2000 s 21 111 ramp down 0 0 1 2000 s 13 Ramp2 130 t12 ramp up down 0 0 5 2000 s 14 Rapid stop 140 t13 ramp stop 0 0 1 0 9 95 5 16 Fixed setpoints 160 n 11 0 5 400 Hz 161 n 12 0 25 400 Hz 162 fal 5 0 50 400 Hz 20 pattern 1 200 f min 1 0 2 40 Hz 201 f base 1 50 60 87 104 120 Hz 202 f max 1 5 90 150 Hz 26 Start stop freq 260 Start stop frequency 0 2 10 Hz 32 Motor adj
81. omplete parameter menu is available Set the ramp generator time P120 t11 Ramp up and P121 11 Ramp down to the project data values Set P120 and P121 to 5 1 s without special requirements start with the higher value Operation with a matched motor P Mot recommended motor power rating of the inverter Set P320 Imax1 150 factory setting Setting of P324 Pole pair no 1 of the connected motor P324 1 for 2 pole motor P324 2 for 4 pole motor factory setting etc This serves to indicate the correct speed in P004 Speed Check P329 Motor voltage 1 nameplate of the motor and set it if necessary Set P328 Motor size up 1 YES factory setting when using a matched motor If P Mot lt recommended motor power rating of the inverter set P328 NO and P321 BOOST and P322 xR must be adjusted manually Checking the operating behavior After adjustment the motor should have a no load current of about 70 80 when cold If the application requires a high breakaway torque then a no load current of 100 is also permissible for a short time If the no load current is too low or the motor is overcompensated then this can be corrected with the P321 BOOST 1 and P322 IxR1 settings MOVITRAQ 31C Operating Instructions 3 4 2 Example values for BOOST and xR If you use an adjusted motor P recommended motor rating of inverter 1 type jump you can automatically determ
82. or card Option Keypad Option slots X20 X21 not available with Size 0 MC31C005 007 011 014 es Option slots amp X20 X21 Terminal strip X14 not available with Size 0 MC31C005 007 011 014 Terminals 48 49 are integrated in terminal strip X3 xi Reference48 49 e Sf Ol ni2 49 E S16 ni emt 48 9 515 x3 12 1 0 faultfree fault gt 62 a 61 4 Option 0 24 30 a Eu TN Ser interfaces Reference41 47 60 12 Binary output signals for PLG USS214 d a or external output relays 0 1 Ramp 11 2 47 t e 514 max pate ON 1 0 Enable Rapid stop Lj 62 max 50 mA 1 e iol m zo 5 alternative contactor 12 5 1 0 CCW Stop 42 z 512 for brake switching 5 2 i 2 1 0 CW Stop 41 e S11 S 24V 44 Dj 24V external 2a 40 Outputfrequency 65 Measurement output 0 PWMsignal TTL _Y 35 E 8 0 4 20mA n2 0 10V 4 10V _ 27571 81 ROM VM 0 20mA 4 20mA 134 Li y 5 I Ry 10V 3mA gt 31 MN 81115 757 S Y s AOV 10V 1 left 3 right I Signal V Signal Processorpcb 1 Jumper fa
83. reliable disconnection Ensure that the connected motor does not start on its own when the unit is connected to the mains bytaking appropriate measures e g removing the electronics terminal block Operation and service e Before removing the front cover the inverter must be disconnected from the mains Danger ous voltages can remain present for to 10 minutes after the power supply has been turned off When the front cover is removed unit has enclosure class 00 Dangerous voltages present on all subassemblies except the control electronics The unit must be kept closed during operation e Dangerous voltages are present on the output terminals and the connected cables and motor terminals when the unit is in operation This is also the case when the output stage is disabled and the motor is at rest e f the operating indicator LED V1 of the other status indicators off it is not an indication that the unit is disconnected from the mains or is de energized e Internal safety functions the unit or mechanical blocking cause a motor standstill Remedying the cause of the fault or resetting the unit can cause the drive to restart by itself If for safety reasons this is not admissible for the driven machine the inverter must be dis connected from the mains before remedying the fault In this case the activation of the Auto Reset function P860 is prohibited MOVITRAQ 31C
84. rom the top of the unit and pull it out Fig 9 Cut the cables of the braking resistor to the required length approx 25 cm 10 in and fix on the conductor end sleeves Route the cables of the braking resistor through the rubber buffer and set the braking resistor into the mounting bracket Fig 9 Put the mounting bracket with the bracking resistor back into the unit and screw in firmly Unscrew the upper cover so that the X1 terminal strip of the power section is accessible Connect the cables of the bracking resistor to terminals X1 8 and X1 9 as instructed in Wiring of Power Section and Brake Sec 2 8 1 Page 12 01786AXX Fig 9 Pull out mounting bracket and set the braking resistor in MOVITRAQ 31C Operating Instructions Installation m 2 11 Connecting the RS 232 serial interface USS21A options 9 pin standard interface cable shielded for RS 232 connection Connection to MOVITRAC 2316 USS21A Connection to PC COM1 4 max 5 m 16 5 ft e 9 pin sub D connector male 9 pin sub D connector female 01587AEN Fig 10 Connection MOVITRA 31C PC 2 12 Connecting the RS 485 serial interface USS21A option Installation instructions for the RS 485 interface Use 4 core copper shielded data cable e Use twisted core pair for the signal leads Use the second twisted core pair for 0 5 Connect the shield at both ends to PE potential with a wide area contact
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87. t limit hax Motive 150 Regenerative 150 y Duration depending on utilization Internal current limit hax 20 150 set via menu 320 P340 Minimum braking resistance value for 4 Q operation 470 10 Output voltage Vut Adjustable with parameter P329 P349 however max V Output frequency 0 400 HZ fnin 0 40 Hz 5 400 Hz resolution Afout 0 05 Hz over the entire range base frequency base In steps 50 60 87 104 120 Hz and continuously 5 400 Hz PWM frequency Adjustable 4 8 12 16 kHz 325 345 GENERAL Power losses at R 190 W 230 W 310 W Cooling method DIN 41751 fan cooling forced cooling required air flow 50 fih 30 Weight 5 9 kg 13 Ib Dimensions WxHxD 184x 296 x 218 mm 7 24x 11 65x 8 58 in applies to fwy 4 kHz To provide sufficient cooling leave a minimum clearance of 100 mm 4 in above and below each unit Power ratings are based on a default setting of 4 kHz for the PWM frequency P325 P345 For Vinaing X 500 Vc the permissible input and output currents are reduced by 20 compared to the rated values MOVITRAC 31C Operating Instructions LZ m Technical Data KIT 5 3 4 Basic units size 3 MOVITRAC 31 110 503 4 00 150 503 4 00 220 503 4 00 Part number 826 308 6 826 309 4 826 310 8 INPUT Input voltages V 3 x
88. the PC e Switch on mains supply and if applicable 24V supply LED V1 display is yellow When using the FBG31C keypad the following message is displayed for approx 5 seconds SELFTEST 01593AXX e Correct presetting of the parameters e g factory setting The factory setting of the inverter pro vides an activated short menu on the FBG31C keypad which is indicated by the after the para meter number e Check the programmed terminal assignment gt 60 P61 For programming IPOS MC SHELL is required The IPOS parameters cannot be edited and changed with the FBG31C keypad The IPOS program is stored on the FBG31C when it is saved and when copying the parameter set onto another MOVITRAC 931 it is also copied MOVITRAQ 31C Operating Instructions 3 2 Short cut startup with the FBG31C keypad 3 2 1 Functions of the FBG31C keypad for startup Detailed information Sec 4 1 2 T key Next menu point or in editing mode changes value greater 1 key Previous menu point or in editing mode changes value smaller key Either one menu level down or changes to editing mode of the menu point key One menu level up or exits editing mode of the menu point Q key Returns to basic display 01406AXX E key Resetin case of fault 3 2 2 Selecting a language on the FBG31C keypad with the short menu The default language displayed is German
89. ti on 180 Setp hold function Yes no 183 Setp hold function iYes no 181 Stop setpoint 1 0 2 25 Hz mV 184e Stop setpoint 2 0 2 25 Hz mV 182 Start hysteresis 1 0 1 2 5 Hz mV 185e Start hysteresis 2 0 1 2 5 2 mV 19_ Terminal control mode 1909 Control mode STANDARD 3 WIRE CTRL MOVITRAC 31C Operating Instructions Par Name Setting range After start Par Name Setting range After start Factory setting up Factory setting up Switchable par Parameter set 1 Parameter set 2 2 FREQUENCY CHARACTERISTICS 20 Stepwise pattern 1 21 Stepwise V f pattern 2 200 fmin1 0 2 40 Hz 210 fmin 0 2 40 Hz 201 1 Stepwise 50 60 87 104 120 H7 211 f ase2 Stepwise 50 60 87 104 120 Ha 202 1 5 50 150 Hz 212 fnax2 5 50 150 Hz 22 Stepless pattern 3 220 9 0 2 150 Hz 221 stepless 5 50 400 Hz 222 fmaxd 5 50 400 Hz 23 st frequency window skip 230 1st freq window Yesfo 231 Window centre 5 90 150 Hz 232e Window width 2 9 Hz 25_ Selection V f pattern 250 V F pattern 1 3 251 V F pattern 2 3 Parameter set 1 Parameter set 2 26 START STOP frequency 260 Set 1 START STOP 0 2 10 Hz 2619 Set 2 START STOP
90. tion Alternate operation of two motors from one inverter a changeover contactor must be provided for each of the two motors cables Changeover contactors may only be actuated when the inverter is disabled Only connecta resistive inductive load motor tothe inverter output no capacitive load Recommendation Observe a minimum switch off time of 10 s for the mains contactor K11 Binary inputs are opto isolated The binary outputs short circuit proof but not external voltage proof Connecting external voltage source the binary outputs damage them Connection of braking resistors Use two closely adjacent twisted wires or a 2 core shielded power cable with a cross section based on the inverter rated current Data Sec 5 Protect the braking resistor with a bimetallic relay Sec 2 8 1 F16 tripping current according to Technical Data of Braking Resistors Sec 2 9 Operation braking resistors In normal operation the connection leads to the braking resistor carry a high DC voltage approx 900 V If required mount braking resistors in flat pack design with appropriate touchguard When loaded with P the surface of the braking resistor reaches high temperatures Choose the mounting position accordingly for example on the top x AV V of the switch cabinet PB 9A MOVITRAC 31C Operating Instructions 9 m Installation 2 6 Installation for ele
91. tion 60 With FIO TL 54 function 61 Binary outputs 62 64 69 72 Basic unit TL 61 fixed assigned to brake 611 Basic unit TL 62 fault The following signals can be programmed 612 With FEA FIO TL 63b t warning No functione MC ready Rotating Rotating offe Brake appliede Manual operatione 613 With FEA FIO TL 641811 reference Parameter sete xt warnings 1st f referencee 614e With FIO TL 69 No function 2nd f referencee Actual setp 1st referencee 615e With FIO TL 70 function 2nd referencee fault decel e fault e fault ext e current gt gt DC link gt gt Ixt gt gt temp gt gt fumetto f resonance prewarn FRSe regen FRSe 617 With FIO TL 72 function Slave in pos fault BRC Brake releasede Zero speede Motor warn 1 Motor warn 2e At positione Output IPOS 1 Output IPOS 2 Output IPOS 3 Output IPOS 46 Output IPOS 5 Output IPOS 6 Output IPOS 7 Output IPOS P ZERO DEF 63 Analog outputs 38 39 65 630 Analog output 1 Actual frequency following functions can be programmed TL 38 only with FEA Actual frequencye Actual speede Ramp gen 631 Factor output 1 01 1 3 motore Ixt value Apparent le frequency 632 Analog output 2 Apparent TL 39 only with FEA 633 Factor output 1 0 1 1 3 634 Meas output Actual frequency TL 65 basic unit 635 Factor meas 0 1 1 3 64 Analog inputs 32 33 36 37 only wit
92. triggering the earth leakage moni tor The EMC limit values for interference emission are not specified for voltage systems with a non earthed neutral point IT power systems Line filter effectiveness is extremely limited With more than four units single mains contactor dimensioned for the total current of all units connect a 3 phase line choke in series to limit the inrush current Run power cables and electronic leads in separate cable ducts Mains power cable based on input rated current at rated load Data gt Sec 5 PE mains connection gt 50178 If cross section of PE conductor is lt 10 mm AWG8 a second lead with the cross section of the mains connection cable must be run parallel to the PE conductor via separate terminals or a copper PE conductor with a cross section of 10 mm AWG8 must be used If the mains connection cable is gt 10 mm AWG8 a copper PE conduc tor with the cross section of the mains connection cable must be used During operation leakage currents 3 5 mA can occur Motor cable based on the output rated current Data Sec 5 The input fuses must be installed at the beginning of the power cable directly after the busbar junction Sec 2 8 1 F11 F12 F13 Use fuse types D DO NH or power circuit breakers An earth leakage circuit breaker is not permissible as the sole protection device as leakage currents 3 5 mA can occur during normal inverter opera
93. urrent limit thax 20 150 set via menu P320 P340 Minimum braking resistance Bw Xm ere value for 4 Q operation 68 010 330 10 Output voltage Vut Adjustable with parameter P329 P349 however max V Output frequency 0 400 Hz fain 0 40 Hz fra 5 400 Hz resolution Afout 0 05 Hz over the entire range base frequency base In steps 50 60 87 104 1 20 Hz and continuously 5 400 Hz PWM frequency bwM Adjustable 4 8 12 16 kHz P325 P345 GENERAL Power losses at R Piossmax 54 W 75 W 70 W 110 W 126 W Cooling method DIN 41751 fan cooling forced cooling required air flow 40 fih 24 f min 25 m h 15 f min Weight 2 4 5 3 10 2 5 kg 5 5 Ib 4 5 kg 9 9 Ib Dimensions WkHxD 105 188 x 189 mm 184 281 x 170 mm 4 13x 7 40 x 7 44 in 7 24 x 11 06 x 6 69 in applies to fwy 4 kHz To provide sufficient cooling leave a minimum clearance of 100 mm 4 in above and below each unit Power ratings are based on a default setting of 4 kHz for the PWM frequency P325 P345 MOVITRAC 31C Operating Instructions m Technical Data 5 2 2 Basic units sizes 2 and 3 31C 037 233 4 00 055 233 4 00 075 233 4 00 Part number 826 3264 826 327 2 826 328 0 Size 2 INPUT Input voltages Vs 3 x 230 Vc Permissible range Vin 200 10 240 10 Input frequency f 50 Hz 60 Hz 5 Rated
94. ustment 320 max 1 20 150 321 005 1 0 100 90 322 Ibl 0 100 90 323 Slip 1 0 10 Hz 325 PWM frequency 1 4 8 12 16 kHz 326 Premagnetization time 1 0 100 300 ms 328 Motor size up 1 Yes No 329 Motor voltage 1 200 400 600 V 71_ Hoist function 710 Hoist function 1 Yes No 80 Special functions 800 Parameter lock Yes No 802 User menu On Off 830 Factory setting Yes No 831 Selection STANDARD USA BRASIL 850 Language DEUTSCH ENGLISH FRANCAIS 862 Pushbutton reset Yes No 890 4 quadrant mode Yes No 00508 AV Fig 24 FBG31C Short menu PISA EURCDERIVE MOVITRAC 31C Operating Instructions 49 4 1 4 n Operation and Service MOVITRAC 31C coded displays During operation the following messages may appear on the FBG31C for about 2 s or on the PC resettable message Display Meaning 16 Illegal index 17 Function parameter has not been implemented 18 Read only parameter 19 Parameter lock P800 YES active 20 Factory setting P830 YES is running 21 Value is too large for this parameter 22 Value is too small for this parameter 23 Option required for the function or parameter selected is not installed 24 Fault system software 25 Access to selected parameter is prohibited via this serial interface 27 Unauthorized access 28 Access to the selected parameter is only
95. voltage systems with earthed neutral points TN and TT systems which can provide a maximum current according to the table below and have a maximum voltage of 240 V for the MOVITRAC 9316 233 230 V units and 500 V for MOVITRAC 9 316 503 400 500 V units The performance data of fuses must not exceed the values given in the following tables Use only tested devices with limited output voltage V max 30 V pc and limited output current 1 8 A to establish an external 24 V low voltage current limited power supply 13 3 Ib in 5 3 Ib in p 230 V Units MOVITRAC 31 233 max current max mains voltage fuses max 005 011 Size 0 5 000 Ac 240 Vac 20 A 600 V 008 015 022 Size 1 5 000 Ac 240 Vac 32 A 600 V 037 Size 2 5 000 240 Vac 63 A 600 V 055 075 Size 3 5 000 Ac 240 Vac 110A 600 V 400 500 V Units MOVITRAC 31 503 max current max mains voltage fuses max 005 007 011 014 Size0 5 000 Ac 500 Vac 16 A 600 V 008 015 022 030 Size 1 5 000 Ac 500 Vac 30 A 600 V 040 055 075 Size 2 5 000 Ac 500 Vac 63 A 600 V 110 150 220 Size 3 5 000 Ac 500 Vac 175 A 600 V 300 370 450 Size 4 10 000 500 Vac 400 A 600 V Note UL certification is not valid for operation on voltage systems with non earthed neutral points IT systems MOVITRAC 31C Operating Instructions 11 m Installation
96. z 402 1st delay 0 9 5 403 fst signal 1 at f 1 171 41 2nd frequency reference values 410 2nd frequency ref 2 50 150 Hz 411 2nd hysteresis 1 2 9 Hz 4120 200 delay 0 9 5 413 2nd signal 1 at f gt 271 lt 12 43 Setpoint actual value comparison 430 Hysteresis 1 2 9 Hz 431 Signal 1 at Actual setp actual lt gt setp 45_ 151 current reference value 450 1st current referenci10 100 150 4519 1st hysteresis 1 996 452 1st delay 0 9 5 453 1st signal 1 at lt Iket 1 gt 1 1 46 2nd current reference value 460 2nd current referenci10 100 150 461 2nd hysteresis 1 996 4620 2nd delay 0 9 5 463 2nd signal 1 at 1 lt 16 2 1 gt Iper2 41 Imax Signal 470 Signal 1 at Imax 1 Imax 471 Delay 0 9 5 MOVITRAQ 31 Operating Instructions Par Name Setting range Factory setting After start up Setting range Factory setting After start up Switchable par Parameter set 1 Parameter set 2 MONITORING FUNCTIONS 90 Deceleration monitoring 500 Decel monitoring Yes no 501 nerd 10 99 Hz 51 Motor mode speed monitoring 510 Motor mode speed monitoring 1 Yesmo 5129 Motor mode speed monitoring 2 Yesmo 511 Response time 1 0 1 1 9

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