Home

SIP-CB - Honeywell Process Solutions

1. gt ae ined hos ES eee a u w san fare T ms rnu 3 1 aevs 7 4 p iSi m yall MY50 TOML aN diced vyoo C a 2 aera NUNN wine ised V WN sa hci Bir saw WAIT 7a seaLly We L BEDE IED SI we e O 4a SHONI MALY SNOIENAMO CBUWIBLS ISMLAHIO SSMN yO ko LYWHOANI NOLLWTIVISNI INV _ANY sales 7 Loos e Haas LINA TW Y 304 9 WANVA SHANMO JONJSIAJY 2 THAT Vd ANALY od SUM gt 4O HONS MYI QALWSAA NOANIXYA ONY BONWLIOWdYa 4 Adi Te a LL3NNi Iaymes FA _ ay AT HUM HYNI 6 NICH vHdW SI Sava casa Dv Ie 1353 ji Ta l 40 JONVLSISSY Alvis G3SO19 Y JAYH STANNYHO 1ndino ISTMNa e en 1 H N BINMvE NOMYTOSI HONOSHL CIV as LSA z EJ anon H 3NOZ 37TH JHL BOISLOO LIXA LyHL SANAN 1 INANI AST v w EH ESL o9 v m Q LEIH 1 SHIV ISIM TATTVEY 4 1 H op v4 uysa HS Sov ASSLLVB WNIHIN 03 Y IHL ANO 35 m 1 INOZ VZH JHL 30ISINO CAL Vel 38 ASAN B9 dIS_AHL ATIMLYNAALTY E 3 Ta 339 JH SL Sy WA VaRY vZvH TW ko JINN CALIAHAE TON SI Pr d v IHL OL YaLNdNOO y wos Ll Poe NIAJ TAM ad ISAN gt pandu ALANv Yd J9YYOLS ADYINI TIY Mu Y yul 1T YHL 3x0 3 G SION 33 za oO ALVH3N3O LON S300 L HL SMlvevedy JIJNIS Y 38 ISNW 3 sind IHL Huth lod NIVN3Y 1 33 ABY JHL 4 a au JHL Ar eB ona MOHS SY Was LINOYID IHL OL CAL 3S OL 3YY CTAIH avoS 8V9 f le zen 381 i 3 any ed 12 Palca SIaNvevd WILDIA O
2. Figure 2 1 RS 232 Programming Cable P N 1002 0299C 001 2 1 INTERFACE CABLE 7 Ih Figure 2 2 USB Programming Cable P N 1002 0344 001 e MP32 configuration software available under part number 100160 version 4 0 6 or later e Computer system with a Windows 98 or newer operating system A laptop computer is usually recommended for reasons of portability in the field We are required to say that Windows is a registered trademark of Microsoft Inc e An activated SIM card to enable the GSM cellular radio module This must be obtained from the cellular service provider Refer to Chapter 3 for additional details regarding SIM card activation e Voltmeter for installation and basic troubleshooting e Hand tools fasteners mounting hardware cable wiring etc 2 3 Site Selection for Best Performance AX AN WARNING This product contains a radio frequency transmitter Motorola g24 Model F6413AAD FCC ID IHDT56FV2 The combined cable loss and antenna gain must not exceed 6 1dBi gain and the antenna installation must provide a minimum separation distance of 20cm 8 from users and nearby persons and must not be collocated or operating in conjunction with any other antenna or transmitter 2 2 www
3. ATTE Y WH AL Sf fT IS ALM2 PIT SN Yf ALMI SQ ALM1 T H SYI CALL SI CALL S TAMP A Sf ave DO CN Z Ss KN LE OY K RS TB2 N OJ S KA O KY 4 RY SJ N4 13 2 N1 ayo NIH ESET de Figure 2 8 View of SIP CB Circuit Board Installation of the SIM card is straightforward as illustrated in Figure 2 9 Ensure that the battery pack is removed first before installing or removing a SIM card Note that the SIM card has a chamfered corner to indicate the correct installation direction 2 8 www honeywell com Honeywell SEP PL ELE DASA JI BI PPPEALPLIDA fA PD PAP OPELEL ED PP LISESI IESE IEG 3 Oj a2 4 CHAVFE Of yer A N a OOS Figure 2 9 Installation of the SIM Card A Never remove or install a SIM card unless both LEDs are OFF 2 6 Battery Pack Mounting Arrangement The lithium battery pack is mounted to the enclosure lid using hook amp loop strips as shown in Figure 2 10 Lithium battery technology is commonly used for these types of applications due to the high energy capacity as well as reliable performance at hot or cold temperatures Two types of battery packs are permitted See the control drawing in Chapter 7 for specific par
4. A BATT Figure 6 2 Example of Wetting Current Cycles The duty cycle is the ratio of the amount of time the switch is in one state versus the amount of time it s in both states Figure 6 2 shows a 50 duty cycle Assuming all 8 inputs are like this a total of 3 5 A hr of battery capacity will be consumed each year 100 pA x 8 switches x 50 duty cycle x 24 hours per day x 365 days per year The worst case scenario would occur if all 8 inputs were closed all of the time In this case the battery consumption would be nearly 7 0 A hr per year The best case would occur if all inputs were open all of the time The annual consumption would be nearly O Alhr 6 9 2 Timed Sampling Mode The SIP CB does not inspect the state of the inputs 100 of the time otherwise it wouldn t have time to perform any other functions Rather the SIP CB briefly inspects samples the condition of the lines one or more times each second You can configure the SIP CB to take as few as one sample per second or as many as 50 samples per second The 8 inputs are divided into two groups each with its own sampling rate The sampling process is illustrated in Figure 6 3 The sample rate is based on how quickly you expect the inputs to change Faster sampling rates are used for quickly changing inputs but results in slightly higher power 6 11 consumption the SIP CB has less time to enter its low power sleep mode bet
5. Honeywell 6 3 LED Behavior For battery powered SIP CBs those programmed to originate calls only if one hour has passed since a unit reset or since the magnetic CALL switch was activated the LEDs will no longer display error codes or status information 6 3 1 GREEN LED Behavior Prior to a Call During normal operation the green LED indicates the status of the radio and the cellular network A slow rate is one second on one second off Each subsequent rate is twice as fast GREEN FLASH RATE RADIO STATUS SLOW Radio is being initialized or SIP CB is idle MODERATE Radio is initialized looking for cellular service FAST Service found weak signal strength 1 or 2 bars VERY FAST Service found strong signal strength 3 or more bars Table 6 4 Green LED Status Behavior 6 3 2 RED LED Behavior During a Call During normal operation the red LED indicates the progress of a call depending upon the mode of communications CSD or Packet A slow rate is one second on one second off Each subsequent rate is twice as fast RED FLASH RATE CSD MODE SLOW Dialing phone number FAST Receiving incoming phone call SOLID Online with data collection modem Table 6 5 Red LED Status Indicator in CSD Mode 6 5 6 6 RED FLASH RATE PACKET MODE SLOW Waiting for packet GPRS service MODERATE Packet service available re
6. cccccccceccccccecceeeeeeeeeeeeeeeeeeeeeeeeess 4 10 Terminal Block Assignments versus Line Numbers in MP32 ccceeeeseeeeeeeeeeees 4 11 Form C Connection Example cccccccccceccecceceeceeeceeeceeeeeeeeeeeeeeeceeeeeeeeeeeeeeeeeeeeeeeeeeess 4 12 Pulse Counting Input Configuration Parameters ccceeeeeeeeeeeeeeeeeeeennaeeeeeeeeeeeea 4 15 Options Scree hee aone fee sas tenses aaa ties San see a eee tea fan see st ect 4 19 www honeywell com Honeywell Serial Port Configuration Screen ceciscccicssesisscccscecasaressasecedeceeteandssseeslsenmedeadsancccdaentennentle 4 21 Cell lar Settings SCre r scrierirocoieri eene aa aR E ARA EE E EE 4 22 Communications Configuration Screen cccccccscccceeeeeeeeeeesseeceneeeeeeeeeeseneeeeeeeeeenees 4 25 Firmware Update Screen cccccccccccecececccceeeceeeeeeeeeeeeeeeeeeeeeeeeeeeceeeeeeeseeeeeeseeeeeeeeteess 4 27 Selecting Devices for Over The Air Configuration cccceeeceeeeeeeeeeeeeeeeeeeenneeeeeees 4 29 Starting the System Configuration 2 cccccceeeeseeeeeceeeeeeeeeeeneeeeeeeeeeeeseensseceenseeeeeees 5 1 Changing the Data Collection Configuration cece eeeceeeeeeeeeeeeeenneeeeeeeeteeteeeneeeeeeeeees 5 2 Configuring the SIP Server sic sceesiccattieecstipssnececsdceeedinenknassectncdieaaabossd boneceemniuge eegenlionsbuds 5 3 Configuring DC 2000 for CSD Connections 0000 00 22 cece cece eee ee ee ee eenneeeeeeee
7. c cceeeceeeeeeeeeeeeeeees 5 14 5 6 3 Configuring the SIP CB s Alarms c ccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeecees 5 15 5 7 Defining the SIP CB Automatic Mode ccccceeceeeeesseeceeeeeeeeeeeeeennaaeees 5 19 5 8 Starting DG 2000 kommen em acne ernce errr nay eererer Com tern A entre rr ree ner es 5 20 viii www honeywell com 8 9 10 Honeywell 5 9 Controlling the SIP CB s Outputs eeseeeeeeeeeeeeeeeeeeeerrresesrerirrnenssrrrrrrenne 5 20 5 10 Obtaining the SIP CB s Cellular Phone Number ceeeeeeeteeeeetneees 5 22 5 11 Obtaining the SIP CB s Hardware Status and Cellular Information 5 23 SIP CB OPERATION socsiccsicsincdasptecctectncscnetintcuaticancacacnets oe ccaadasecencachentieasacasiaaunscects 6 1 6 1 Normal Power Up Reset Behavior 0 eeeeeeeeeeeeeeeeeeeeeesseeeeeeees 6 1 6 2 LED Error COO CS sacsiisyicce ccaicadngreatacieentiicna tinea vias obncitienamecuhansumetucxaraieavadanceeulncenedane 6 1 6 3 LED Be HAVIOR siccccsistasscccrtetanshecaneccanecteaninaanstnamiamasancatuxanicnsannbctenntuavaeconnimanteek 6 5 6 3 1 GREEN LED Behavior Prior to a Call cececieeesssteeeeeeeeeeeeeeteneeeeeeeees 6 5 6 3 2 RED LED Behavior During a Call 2 cccceeeeeeeeeeeeeeeeeeeeeeeeeseeeneeee 6 5 6 3 3 RED amp GREEN LED Behavior After a Call ssnessenensserenerrrressrrrreee 6 6 6 3 4 G d Gallese a r a E A 6 6 6 3 5 Bad Call epore een ne
8. The circuit is operational even without the lithium battery pack connected Deeply discharging the capacitor is undesirable It reduces the overall life expectancy of the capacitor and places great demands on the lithium battery the first time it s connected To activate the low power sleep mode a small jumper block is installed between the first two pins of the programming port and the RESET jumper is momentarily shorted See Figure 2 17 NOTE Starting with firmware version V4 6 it is no longer necessary to short the RESET pins The SIP CB will enter the low power sleep mode whenever the shorting block is installed in the programming port The board will triple flash the red LED several times and then enter a very low power mode While in this mode the SIP CB does not count pulses process alarms or place cellular calls The only way to deactivate this mode is to remove the jumper and again short the RESET jumper gt Dr j KJ EH ALA T TA 7 EN ee E J a a a a L Si HORTI LOCK Figure 2 17 Low Power Storage Mode Jumper www honeywell com Honeywell 3 CELLULAR SERVICE 3 1 GSM Service 3 1 1 GSM Overview GSM is an abbreviation for Global System for Mobile communications This communications standard is widely used throughout Europe Africa Asia and parts of North and South Ame
9. ini ini Figure 2 10 Mounting of the Battery Pack 2 10 www honeywell com Honeywell 2 6 1 Reset Pins To perform a complete board reset operation it is necessary to use a small blade screwdriver to short out two pins shown in Figure 2 11 SSS 4 Y LC ES N Sn FOR RESE Sn T S on o n S T Figure 2 11 Location of SIP CB Reset Pins A reset will cause pulse data to be lost and the unit s time of day to be reset This will cause the SIP CB to call the data collection system to report a unit reset alarm 2 11 2 7 SIP CB I O Board Details Figure 2 12 illustrates the three terminal blocks that are available on the SIP I O board and typical connections assuming that all inputs and outputs are connected ZI e alm 2 1 eae MARN l 7 ALM 2 arora Z 6 ALM 1 ALA ae 5 aM 4 INPUT p ALL No ae EXT CALL SWITCH als ae Sg G CALL INTERNAL ITCH Eag ON r a KI 2 LTAMP g TAMPE ITCH is N QI rawr ili DPA VAN KA J S ONDARY WW 1 ATA COLLECTION be INSTRUMENT AEA AN BE USED AA CONTROL z Ea ITHER hal EQUIPMENT HO N HNO Ma LA ZE RA LSER 4 pd NS Z pes Z FROM es 2j ETE LSER lt o Swen All 4 E DE de
10. 1st line programmed for pulse counting Line 2 is presented as Input 2 because it s the 2nd line programmed for pulse counting Lines 3 4 are presented as Input 3 because they are the 3rd set of lines programmed for pulse counting In DC 2000 you must match the number of pulse counting inputs to that of the SIP CB s This is done by deleting inputs from the screen However you can only delete inputs starting at the last input and working your way up www honeywell com Honeywell Next you must define the pulse counting interval which applies to all channels that are configured for pulse counting Highlight one of the remaining channels on the screen and select the CONFIGURE button or simply double click on the selected channel The following screen will appear Input Configuration Input Number 2 Name Example SIP E x Input Definition Remote Data Alarms Central Data Alarms Units Description Interval size Data Description Pulse Accumulator s0 1 Pulse Accumulator Change Description Serial number 3 Time of Call Information IV Billable Input 2 Serial 5 Daily Read Definition Value as of last call Daily read hour i E fo M Synchronized Hours Minutes New alua Profile 1 0 jo E ie Date Time Profile 2 j0 3 hb 01 01 1980 12 00 00 Profile 3 0 gt fo E Type f o tc Profile 4 Cb B 0 Actual Ca
11. 36 30 33 34 31 33 2C 30 30 30 30 38 2C 219603413 00008 01 O8F 30 30 30 30 31 2C 32 33 20 31 36 20 32 32 20 32 00001 23 16 22 2 01 O9F 31 20 2C 00 00 00 GO 00 OO 00O 00 00 00 00 00 00 pecreseceesnes 01 OAF OO 00 00 00 00 00 GO 00 00 00 00 00 OO 00 00 0O ssssssssesss 01 OBF OO 00 00 00 00 00 GO OO 0O 00 00 00 OO 00 OO OO ssesesseseesse 01 OCF OO 00 00 00 00 00 GO 00 OO 00 00 00 OO 00 00 OO nus e ccc we ee cence 01 ODF oO 00 00 00 00 00 60 0O OO 00 00 00 00 00 00 00O a se sse eas sss 01 OEF OO 00 00 00 00 00 00O 00 00 00 00 00 00 00 00 0O s ssssssssssssss 01 OFF oO 00 00 00 00 00O GO 00 OO 00 GO 00 00 00 00 00 TARL EET a eek 01 10F 00 00 00 00 00 00 GO 00 OO 00 00 00 OO 00 00 OO ssessesosssss 01 11F oo 00 00 00 00 00 CO 00 00 00 00 OO 00 00 00 00 Ceseecesecsccene zi Figure 5 21 Using the Call Diagnostic Dump Utility The screen is formatted to show the data in both hexadecimal and ASCII format Most of the information on the ASCII side of the screen is readable and contains information about the SIP CB s power condition and cellular status This portion of the message is highlighted in the next figure Received Data Record a 01 000 01 00 45 00 02 70 11 11 11 4C 24 15 10 81 30 00 ore AE EE a sin ES 01 OOF OF 10 09 26 15 23 01 CO OO OO O7 FF FF FF 00 00 R AS ee 01 O1F OO FF FF FF GO 0O 00 FF FF FF 00 00 00 FF FF EPF nwcccccccvccucce 01 O2F OO 00 00 00 OO FF FF 00 OO FF FF 00 OO FF FF 00 uwcseveeeee eev
12. 5 Red LED Status Indicator in PACKET Mode cccccccccceccceeeeeecceeceeeeeeeeeeeeeeeeeeeneess 6 6 LIST OF FIGURES Data Logger System using the Internet c cence eeeeeeeeeeeeeeeeeeeeeeeeneseeeeeeeeeenennenes 1 4 RS 232 Programming Cable P N 1002 O299C 001 eee eeecceeeeeeeeeeeeeeeeeeeeeeeeeeeaaaes 2 1 USB Programming Cable P N 1002 0344 001 ooo ceeeeeeee etree eeeeeeeeeeeeeeeeeeeeeaaaes 2 2 Maximum External Dimension of the Enclosure 0 ccceeecceeeeeeeeeeeeeeeeeeennaeeeeeeeeeeeees 2 4 Mounting Hole Locations and SiZ S ccccccceseseeeeececeeeeneneeeeeneeeeteeeeeeeeeeeeeneeeeeeeeteeees 2 5 Cable Gland Spacing Bottom View 2 ccceeeeseseceeeeeeeeeeeeeneeeeceeeeeeeseensceeeenseeeeene 2 6 Exploded View of Enclosure Component ccccccccccceccceeeceeeceeceeeeeeceeeeeeeeeeeeeeeeeess 2 6 Enclosure Base left and Enclosure Lid right 0 eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaaees 2 7 View of SIP CB Circuit Board czicactestidia eure acugscreteas tensa eendeeusdaaeeeyetend ed NEAN asee 2 8 Installation of the SIM Car aes icc siceasescacdeced censanneanstnecentxvand sass deumrekbaseyuasbyckarncvettenansvchboens 2 9 Mounting of the Battery PACK ssccccebe zasse cr cnstnecectaveadvancesctecistasitaacecatelenpengicbentnaeatenciss 2 10 Location of SIP CB Reset PinS iosecdifedesdsiccssdateeneidSacdescecirmesiabiennt teat deeds iataiubdieieanmeease 2 11 Pulse Alar
13. 6 discusses the sampling process in detail and fully explains this setting The default is 16 samples per second for Lines 1 2 3 and 4 and four per second for Lines 5 6 11 and 12 The acceptable range is O 50 To change this value hold down the CTRL key on the keyboard point to the field and double click the left mouse key This unlocks the field and allows you to enter a different value www honeywell com Honeywell 4 7 Serial Port Configuration Unlike some other Mercury devices the SIP CB does not support external serial RS 232 communications However one setting on the Serial Port Configuration screen is needed for packet Internet connections Input Output Options Serial Port Configuration Cellular Settings n0000 Max BPS f1 9200 I Always send Connect Message Data Bits T Always RING port i M Use non verbose result codes Parity None x I Enable Blocking Stop fi z M Use Alternate Connect Message Flow Control None x Alternate Connect Message Delay before sending packets 0 ms Maximum packet size 024 Figure 4 13 Serial Port Configuration Screen 4 7 1 Maximum Packet Size When the SIP CB has a large volume of time tagged interval pulse data to transmit it is necessary to send it in many smaller packets in order to comply with Internet rules Each packet contains the actual data plus error checking and routing information This overhead information i
14. Address 65 163 192 78 E0466 l Compare Device Configuration to Template a Bengan Accounts ete Firmware Update Read Program Close Help F1 A f Figure 4 5 Main Configuration Screen The Program Accounts Lists button in the lower left corner is shown disabled grayed out However if DC 2000 is also running the button will be enabled This is discussed later in this chapter www honeywell com Honeywell 4 3 1 Saving and Loading Configurations Once a configuration is defined it can be saved for future use by using the FILE pull down menu in the upper left hand corner of the screen and selecting SAVE AS A previously saved configuration can be opened in the same manner by selecting OPEN This is useful when many units are to be programmed with similar information For instance you may have 50 units all calling the same computer using the same cellular network The only difference between each one might only be the unit s ID number 4 4 Call Behavior Parameters We will start with the call behavior parameters near to top of the screen SIP CB Configuration X File Options Destination ae F V Originate Calls Metretek RU ID Prone Number Port Number g 10 10 10 10 50466 I Maintain Internet Connection fooooot IPAddress IT Respond to Yoice Calls I Respond to SMS Operating Mode Metretek gt Time Interval Size 1 60 Min eo Fi Version When answering
15. FLASH memory 28 Not used 29 Not used Table 6 1 LED Error Codes 11 thru 29 www honeywell com Honeywell CODE DESCRIPTION 31 There is no primary phone number to dial or no primary IP address to connect to Check the configuration 32 Configuration memory has not been programmed or is corrupt Attempt to reload the configuration This could be caused by a nearly depleted battery Otherwise the FLASH memory is defective 33 Not used 34 The battery voltage is too low There is a parameter in the configuration that defines when the unit should report a low battery condition The configuration may be incorrect for the type of battery being used Otherwise replace the battery 35 The reserve capacitor bank has failed or is disconnected 36 The battery voltage is too high greater than 3 7V 37 The reserve capacitor bank voltage is too low to support radio operations A recharge is needed 38 Reserve capacitor bank voltage is too high overcharged or so low that the processor cannot obtain accurate voltage readings Time is needed to discharge or charge to a level suitable for operation 39 Not used 41 TCP IP variables could not be initialized 42 Could not establish a point to point PPP connection with network 43 Could not establish a TCP IP connection to the destination server 44 Error sending data to the destination server 45 Error receiving data from the d
16. Instrument firmware version fo Figure 5 11 Add Remote Unit Screen Check the Active box to allow this device to be added to the list of all active devices For devices that will be communicating over the Internet check the IP Enabled box For CSD devices leave this unchecked Enter the New Remote unit ID RUID that was assigned and programmed into the SIP CB using MP32 see Chapter 4 Select S P as the product type Select the Call Profile that is desired See Section 5 4 for instructions on how to define a new call profile Battery Type is simply for record keeping and does not alter the operation in any way Select OK when finished The Copy From Remote Unit feature allows you to define other SIP CBs with similar characteristics to one that s already defined For instance suppose you define a new unit with an RUID of 001234 Now you need to define 49 other units but the only difference will be the RUID of each unit Simply check the Copy From Remote Unit box and enter 001234 as the template Then enter the new RUID in the New Remote unit ID box and select OK All other parameters will be copied from the original template 5 9 5 10 5 6 Configuring the SIP CB Figure 5 12 illustrates one of the seven tabs or folders that can be accessed once a remote unit is defined This screen will appear immediately after you ve defined a new unit or if you select a unit from the list that appear
17. Profiles Current Call Profile Field Modem Type Every hour Every 12 hours Larry Profile Standard WWetretel WercuyA Mercury C hercu B Mercury D a f e Figure 5 15 Call Information Screen The Dial Out phone number is what DC 2000 will use to call the SIP CB This might be used for a direct CSD call mobile terminate or it may be used to page the unit which will cause the unit to call back to the system In either case this is usually the mobile phone number that was assigned to the cellular account This field is automatically loaded whenever the SIP CB calls in to report a UNIT RESET alarm See the end of this chapter for more information about this The Target Phone Number is for record keeping only and does not affect the operation of DC 2000 This is the phone number or IP address that was programmed into the SIP CB and is what the SIP CB uses when placing a CSD call or making an Internet connection www honeywell com Honeywell 5 6 3 Configuring the SIP CB s Alarms Go back to the device configuration screen Figure 5 13 and select the Hardware Alarms tab Edit Remote Unit Data 001234 Name Example SIP a x General Information Input Description Install Information Bary Line Definition Site Information Call Information Relay Information Hardware Alarms Hardware alarm count 330 Product type sP I Show def
18. a minute for a configuration change Each packet is saved in a temporary memory area until all packets have been received This is the same area that is normally 6 9 used to store time tagged interval data called the queue Therefore any previous TTI data is lost However DC 2000 should have a complete copy of this data up to and including this call e Once all records are transmitted the call is terminated e If the call was successful then a The SIP CB shuts down time keeping and pulse counting operations for approximately 13 seconds while its memory is reprogrammed During this time the red and green LEDs blink rapidly b The time of day clock is advanced by 13 seconds and restarted Any minor differences between the SIP CB s new time and real time will be corrected on the next call c Pulse counting resumes Future time of call totalizer values will be missing 13 seconds worth of pulses So will the total for the interval in which the update occurred If you are using 60 minute intervals and assuming a fairly constant pulse rate this represents less than a 0 4 error for that interval only d When the next interval ends the total for that interval will be stored at the beginning of the queue Any other data in the queue is to be considered invalid e If the call was not successful then a Time keeping and pulse counting continues The current time of call totalizer values and the counts for the curre
19. a set of switch contacts You can specify the FORM TYPE as being normally open Form A or normally closed Form B This is the inactive state of the switch When the switch goes to the opposite active state and then back again this is considered to be one pulse Form C is a special configuration that uses two sets of contacts one of which is Form A and the other Form B The terminals of a Form C switch are often labeled K Y and Z as shown in Figure 4 10 This is often used to determine if the switch or associated wiring has failed The switches should never be open or closed at the same time If so the SIP CB can report an alarm condition known as a KYZ Failure alarm The Form C selection causes Lines 1 2 and or Lines 3 4 to be paired together as shown in Table 4 4 The table also shows which alarms will be reported to DC 2000 in the event a KYZ failure occurs on either pair Figure 4 10 shows a typical wiring arrangement if two Form C devices are used The Y terminal is usually the normally open switch and Z is usually normally closed When selecting the Form C setting you will need to specify which terminal is connected to the first line The 2 line will automatically default to the opposite type 4 15 4 16 KYZ FAILURE LINE TERMINAL BLOCK REPORTED TO DC 2000 PAIR ASSIGNMENTS AS 1 2 TB1 1 IN1 TB1 2 IN1 KYZ 2 TB1 3 IN2 TB1 4 IN2 3 4 T
20. button to start the configuration process 4 2 www honeywell com Honeywell MP32 Of x File Security Help Mercury Instruments LLC 2002 2008 InvisiConnect Device Selection CNI CNI 2 LEM DC2000 Device Selection DCM 200 IMU 7 PT Il CPM 1 MARC CPM 2 CPA ECI II Communication Configuration Close Help Figure 4 4 MP32 Opening Screen 4 3 4 4 4 3 SIP CB Main Configuration Screen SIP CB Configuration xj File Options Destination wet Metretek RUID De Port Number M Originate Calls TATED Sose I Maintain Internet Connection foooo01 G IP Address po l Respond to Voice Calls Respond to SMS Operating Made Metretek Time Interval Size 1 60 Min 60 Fi Versi When answering if no port select afer 1 seconds route to Por1 mete verein J43 Input Output Options Serial Port Configuration Cellular Settings Line Type p Form Type ar z Pilsa Input Pulse Counting Forma C FomC Y iscsi ER a a ne 3 Pulse Input 3 Description Pulse Input Debounce Cyclesfi eel Lenee aan Line 12 Call Maq Switch l Enable Repetitive Call Schedule Repetitive Call Rate sec 96 Call Retry Strategy Primary Call Retry Count 0 255 4 I Try Alternate Destination after failed call attempt Alte te D e awon Every 1 255 10 Minutes E ae toa See Secondary Retry Interval Every 0 255 2 Hours IP
21. call check the Immediate Alarm Notification box Some alarms cannot be overridden because they are too important to ignore such as a unit reset alarm Make sure you have also programmed the SIP CB to place an immediate call for these alarms See Chapter 4 The Nuisance Limit can be used to disable calls due to a repeating alarm condition As an example say the SIP CB is scheduled to call in every 12 hours One of the alarm inputs comes from a pressure sensor which has become defective Until the sensor is repaired the SIP CB will keep calling in every couple of minutes to report a false pressure alarm This is especially undesirable for battery operated units because each call consumes a lot of power But if you set the Nuisance Limit to 3 then DC 2000 will instruct the SIP CB to stop calling in after the third report of the same alarm Later when the SIP CB calls in at its regularly scheduled time 12 hours later the Nuisance Limit will be reset and the unit will again be allowed to report the alarm up to 3 times until the next scheduled call The SAVE checkbox allows the alarm condition to be recorded in the database The LOG checkbox allows the alarm to be reported to the computer s printer or screen The ALERT checkbox will activate the printer s audio alarm if a printer is used For each alarm be sure to select the APPLY button after you make any changes Note Changes made to any alarm configuration will not go into effect until the nex
22. can count low frequency pulses from up to four independent sources It counts these pulses over specific periods of time ranging from 1 minute up to 60 minutes At the end of each time period it saves the total counts in its memory The counting process starts over for the next time period and this continues for hours days or weeks at a time At regular intervals or on demand the SIP CB establishes a radio link with a GSM cellular telephone service provider and transmits its stored information to a central computer system for processing This can be accomplished using a circuit switched data CSD connection to an analog modem at the computer site Or the SIP CB can exchange data with an Internet server running on that computer Mercury provides a powerful application program called DC 2000 which can process CSD or Internet calls from thousands of remote units store their data in a database and present the results in a variety of formats Alternatively any of the four pulse counting inputs can be configured to monitor alarm or status conditions The SIP CB also has another four inputs dedicated to alarm or status processing only Therefore if pulse counting is not required the SIP CB is capable of monitoring up to 8 alarm or status conditions The SIP CB can be programmed to place an immediate call when any of these conditions occur or simply report them on the next scheduled call The SIP CB also offers four independent outputs An output c
23. cceecesssneeceeeeeeeeeeeeseeeeeeeeeeeeeeeeaaaes 4 4 4 3 1 Saving and Loading Configurations cceceeceeeseeeeeeeeeeeeeeeeeeneeeeeeeees 4 5 4 4 Call Behavior Parameters ccccccccceccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeneeeeeeeeeeeeeeeeteees 4 5 4 4 1 Remote Unit IDi incsianiiienstat nile e ES 4 5 4 4 2 Firmware Version saiisine cadrer n E a a ie denira iiaei 4 5 4 4 3 Primary Destination cicctassscccnedeasedcanttxcotartetninanstiaanacceneteestenisuarcotcatearanuaniee 4 5 4 4 4 MMU IA Calls serisinden aeiiaaie aana aiiai eiae ndS 4 6 4 4 5 Respond to Voice Calls cccccecceecceeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeneeeeeeeeeeees 4 6 4 4 6 Respond to SMS 2 0 cc cece cece eee ceee cece cece eeeeeeeeeeeeeeeeeeeeegeeegeeegeeeeseeeeeeeseeeeeeess 4 6 4 4 7 Maintain Internet CONNECTION ccccceecceecceeeeeeeeeeeeeeeeeeeeeeeeeteeeteeeteeenas 4 6 4 4 8 Time Interval Size nnennnesnnennennnserseererrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrtnnt 4 7 4 4 9 Operating Mode sssssssesessserrsrresseoeoossssrrsrrrrrnrnrnnnnnrnnnnnnnnnnnnuuteteeneneeeeeee 4 7 4 4 10 When Answering if no port select after aoeneeeeesesseseerrsssrserrrrrresseeee 4 7 4 4 11 Repetitive Call Schedule 20 0 2 cee cece cece cee eceee ects eeeeeeeeeeeeeeeeeeeeeeeeeneeeeeeeenes 4 8 44 12 og ae 62 210 ee ee ee ee ree ee ee rere Tree 4 8 vii 4 4 12 1 Primary Call Retry Count sscisccisscrcostvcdessecasssicanstneneecenncarniccermecan
24. conditions as well Therefore if pulse counting is not required the SIP CB is capable of monitoring up to 8 alarm or status inputs The SIP CB can be programmed to place an immediate call when any of these conditions occur or simply report them on the In addition to processing input signals the SIP CB can produce up to four output signals These signals can be controlled by the central computer and can be used to activate external equipment such as pumps lights or audible alarms Alternatively any output can replicate the signals that are present on any of the pulse or alarm inputs This allows other pulse counting or alarm sensing equipment to have access to the same information For instance if the SIP CB is located in a hazardous location it can produce signals for other devices that are nearby but not allowed in the hazardous zone 1 2 Power Requirements Power is obtained from one 3 6V lithium battery pack A A Only specific and approved battery packs may be used when the SIP CB is operated in hazardous locations Other battery packs will void any safety approvals and could lead to increased risk of explosive atmosphere ignition See the Specifications section for a list of approved battery packs Battery life is primarily a function of the battery s amp hour rating how often the SIP CB is allowed to call the central computer and how often calls have to be repeated due to poor signal conditions The radio consumes the most pow
25. draws its power from the SIP CB 6 23 6 24 6 14 Using the Magnetic Switch to Place a Call A magnetic switch is wired in parallel with TB3 3 amp TB3 4 labeled CALL and CALL This switch is normally open Form A and is part of the SIP CB circuit board assembly It is located on the bottom of the unit near the right cable gland as shown in Figure 6 15 This allows you to force a call by momentarily placing a strong magnet near the enclosure For this to work Line 12 on the SIP CB must be configured as a Form A alarm input and should be programmed to place an immediate call when active See Chapter 4 about programming LACE STRONG MAGNET HERE TO PLACE CAI Figure 6 15 Location of the Magnetic Switch www honeywell com Honeywell 7 SAFETY HAZARDOUS AREAS ESD PRECAUTIONS A A 7 1 Safety WARNING This product contains a radio frequency transmitter Motorola g24 Model F6413AAD FCC ID IHDT56FV2 The combined cable loss and antenna gain must not exceed 6 1dBi gain and the antenna installation must provide a minimum separation distance of 20cm 8 from users and nearby persons and must not be collocated or operating in conjunction with any other antenna or transmitter 7 2 Hazardous Area Classification The SIP CB is classified as intrinsic safe ia for use in a hazardous gas environment type IIB methane propane buta
26. fully charged it is capable of delivering the current required by the radio Therefore the battery pack s main purpose is to act as a recharging source for the capacitor It is the capacitor that provides most of the power to the radio and processor circuits 6 13 1 Battery Ratings One of the most important battery rating is the amp hour A hr capacity This is the total amount of current that can be delivered over a period of time until the battery voltage reaches a particular end of life voltage level For a 3 6V lithium battery this is usually around 3 0V The A hr rating can be misleading Most batteries are current limited whether intentionally or as an inherent property of the chemistry For instance a battery rated for 10 A hr does not necessarily mean that it can deliver 10 amps for 1 hour If the battery can only deliver 7 amp maximum it will be able to supply amp for 20 hours or 1 4 amp for 40 hours and so on Another important rating is the self discharge rate or sometimes referred to as shelf life This is the amount of power lost due to internal leakage current or chemical www honeywell com Honeywell deterioration This rating is usually stated in terms of a percentage lost over a period of time For most lithium batteries this is typically 1 per year In other words after 10 years a lithium battery can still deliver 90 of its original A hr capacity By comparison a typical rechargeable NiC
27. has its own wetting current control circuit so a unique pulse width can be assigned to each group Excessively long cables or wiring that is connected to voltage protection devices might require a longer sampling pulse width in order to obtain accurate readings These conditions may delay or distort the signal from the switch and cause inaccurate results if sampled too quickly An example is shown in the next figure E TTI CURRENT SAMPLE RESULT MAY BE INACCURATE IPUT LINE Figure 6 6 Example of Sampling Error due to Signal Distortion 6 13 6 14 6 9 4 What is Switch Bounce If you strike a hard surface with a stick it is likely to bounce a few times before coming to rest The same is true for most mechanical switches As the contacts come together they may open and close a few times then finally settle in the closed position This bouncing may be falsely interpreted as several events rather than just one If the SIP CB is counting pulses from this switch it might interpret the bounce as two or three pulses rather than just one CLOSED LOSE S ITCH LOSED 4 4 Figure 6 7 Example of Switch Bounce 6 9 5 What is Debouncing The process of debouncing requires the switch be in the same state over a specific number of sample cycles to be considered valid Therefore
28. number of 50466 but this can be changed Do not use IP addresses in the range of 1 1024 because these are often reserved for specific uses in local area networks and operating systems 4 4 4 Originate Calls Check this box if the SIP CB is allowed to originate calls For battery operated units this is always checked and is usually the only box that is checked 4 4 5 Respond to Voice Calls Check this box if the SIP CB is allowed to answer incoming CSD calls or is allowed to be paged using the voice phone number assigned to the SIP CB s cellular account See Chapter 6 for more information about paging This configuration is not recommended for battery operated units because the radio must remain powered up at all times and will quickly drain the battery A full time power supply is required for this feature but the SIP CB is not approved for use in hazardous locations with this type of power source 4 4 6 Respond to SMS Check this box if the SIP CB is allowed to be paged via SMS short message service text messages See Chapter 6 for more information about paging This configuration is not recommended for battery operated units because the radio must remain powered up at all times and will quickly drain the battery A full time power supply is required for this feature but the SIP CB is not approved for use in hazardous locations with this type of power source 4 4 7 Maintain Internet Connection When the SIP CB originates
29. of its memory from the oldest to the newest record This method results in the longest call and the most data sent both of which can result in higher cellular service costs and reduced battery life www honeywell com Honeywell 5 6 1 Configuring the SIP CB s Pulse Counting Inputs Now select the nput Description tab The following screen will appear Edit Remote Unit Data 001234 Name Example SIP x Site Information Call Information Relay Information Hardware Alarms General Information Input Description Install Information Party Line Definition Number of inputs 4 Current Value Date T Current Value Remote unit inputs Description Input 1 Description 01 01 1980 12 00 00 0000 O Defe Input 2 Description 01 01 1980 12 00 00 0000 O Defe Input 3 Description 01 01 1980 12 00 00 0000 im esc Def Input 4 Description 01 01 1980 12 00 00 0000 gt Configure Add i OK Cancel Help Figure 5 13 Device Configuration Screen It is important to select the correct number of data pulse counting inputs and the time interval for counting pulse data both of which were programmed into the SIP CB see Chapter 4 As mentioned in Chapter 4 a SIP can use its first four input channels for either pulse counting or alarm sensing two for the 002 version If a combination is used then DC 2000 must be told how many channels are being used for pulse count
30. operated switch that is also connected to Line 12 It can be triggered using a magnet from the outside of the enclosure See Chapter 6 for its location You can also wire an external switch to this input if needed Customer Alarm 1 If Line 5 ALM1 on the SIP CB has been configured as a Form A or Form B alarm input then the alarm will be reported as a CUSTOMER ALARM 1 alarm If the combination of Line 5 amp 6 ALM2 has been configured as a Form C alarm then the alarm condition itself will be reported as a CUSTOMER ALARM 1 alarm Ifa switch failure is detected the failure is reported as a CUSTOMER ALARM 2 alarm Customer Alarm 2 If Line 6 ALM2 on the SIP CB has been configured as a Form A or Form B alarm input then the alarm will be reported as a CUSTOMER ALARM 2 alarm If the combination of Line 5 amp 6 has been configured as a Form C alarm input then see the discussion for the CUSTOMER ALARM 1 alarm AC Off Alarm Not reported by the SIP CB AC On Alarm Not reported by the SIP CB Unit Reset Alarm Reports if the SIP CB has been reset A reset can be caused by the following conditions a The reset pins are shorted together see Figure 2 11 b The board s configuration memory or operating code has been changed or read using the programming cable c The board received a new configuration or operating code over the air but only for units with firmware version V4 3 or earlier d The batt
31. passed on to other equipment and there is little if any delay between the input and output The disadvantage is that the wetting current for all four inputs is always turned on possibly reducing battery life www honeywell com Honeywell 4 6 Options Configuration Select the Options tab to continue the configuration Input Output Options Serial Port Configuration Cellular Settings Queue Size Application Data Logger Direct 32K C 60K Low Battery Alarm 1 9 Volts Queue Full Alarm Point 75 Lines 1 2 3 4 Lines 5 6 11 12 Sample Pulse Vyvidth 25 mS 25 mS Sample Rate 50 sec fi sec Figure 4 12 Options Screen 4 6 1 Application Several options are available here but the only supported option is Data Logger Direct This is the default choice that will appear on the screen 4 6 2 Low Battery Alarm Level The Low Battery Alarm level is typically set between 1 9 to 2 2V The SIP CB measures the battery voltage when the most current is being drawn from the battery Due to current limiting components within the battery the initial 3 6V can drop below 2 4V while loaded This is expected Battery voltage is also affected by temperature and will drop as it gets colder Therefore the alarm level trigger point is set to a point that reduces false alarms but should allow adequate warning when the battery needs to be replaced See Chapters 5 and 6 for more information about how a low battery cond
32. system or the cellular network may not be able to handle the load and some of the SIP CB s will have to repeat their calls Try spreading the call schedule out or increase the number of units allowed to call the computer system at the same time www honeywell com Honeywell For the alarm and pulse inputs try to use Form A normally open contacts when possible Current is consumed only when the contacts are closed In some applications the contacts may only be closed for a short period of time say 25 of the time Conversely if you were to use a Form B normally closed switch it would consume current 75 of the time For the alarm and pulse inputs try to use the pulsed sampling method if possible This can lead to a significant reduction in current consumption Whenever possible mount the SIP CB in a temperature controlled environment or shaded area As discussed in Chapter 5 the SIP CB can be instructed to place an immediate call when a low battery condition occurs Or it can simply report the condition on the next scheduled call Using a feature in DC 2000 called the Nuisance Limit the SIP CB can be instructed to place one or more immediate calls and then drop back to simply reporting the alarm on subsequent calls This is important because each call consumes a substantial amount of power further reducing the life of the battery Do not leave the programming cable plugged in longer than it needs to be The programming cable
33. the SIP CB is installed and can successfully communicate with the central computer its configuration can be changed over the air This requires that DC 2000 be installed and running and that the SIP CB has been properly setup in DC 2000 Chapter 5 discusses all of this This feature is not available in CSD mode WARNING It is extremely important that all configuration parameters be correct especially those related to the cellular network Otherwise the SIP CB may not be able to contact the central computer again This will require an on site visit to correct the problem If MP32 detects that DC 2000 is present the PROGRAM ACCOUNTS LISTS button on the bottom of the main screen Figure 4 5 will be enabled Once all of the SIP CB s parameters are defined select this button The following screen will appear www honeywell com Honeywell Select Remote Device s 7 x Note Only remote devices within the Accounts and Lists that contain them are displayed Select List Type 6 Pate Uris C Accounts C Lists Phone Number DCM200 9999999999 6 132 000558 13219602638 Cone Figure 4 17 Selecting Devices for Over The Air Configuration Select one or many devices from the list to receive the new configuration NOTE The RUID of a SIP CB is not changed over the air This can only be changed with the programming cable This allows many devices to be reprogrammed using a single MP32 template When th
34. the primary system is overwhelmed with other calls or is down for maintenance or some other reason 4 9 4 10 Even if the retry strategy is disabled if the Try Alternate Destination is checked the SIP CB will still try one call to the alternate destination if the call to the primary destination fails 4 5 Input Output Parameters We now concentrate on the middle portion of the main screen which is used to define how the various inputs and outputs are configured and reported to DC 2000 Input Output Options Serial Port Configuration Cellular Settings een pee Pulse Input 1 Alarm FormA Fale Line 2 Pulse Input 2 ME C Form B FormC 2 Line 3 Pulse Input 3 Description Line 4 Pulse Input 4 High Pressure Debounce Cycles 3 Line 5 High Pressure Line 6 V Immediate call on alarm going active Destination ilaclar Line Out 1 In 1 Baud Eate Line8 Out 2 f In 2 l Immediate call on alarm going inactive Out3 In 3 Destination Line 10 Qut 4 In 4 C Phone Number Port Number Line 11 Tamper Alarm fi 0 10 10 10 50466 Line 12 Callan Switch IP Address Figure 4 8 Input Output Configuration Parameters Screen 4 5 1 Line Numbers versus Terminal Block Connections The 001 and 003 versions of the SIP CB have 8 input lines and 4 output lines MP32 is designed to configure a variety of Mercury products but some of these settings may not apply to the SIP C
35. then select either the SET or RESET state You must then select the APPLY button to make the change occur on the next call NOTES The RESET state results in a CLOSED low impedance output The SET state results in an OPEN high impedance output Whenever the SIP CB is powered up or reset all outputs that have been configured for host control will be in an open circuit condition until changed by DC 2000 The outputs are not changed until the call has terminated and declared a good call 5 10 Obtaining the SIP CB s Cellular Phone Number Whenever a SIP CB calls in to report a UNIT RESET alarm DC 2000 will ask for its Mobile Directory Number MDN which is usually the phone number that was assigned to the cellular account DC 2000 saves this number in the database and also places it in the Call Information tab on the Remote Unit Configuration screen Figure 5 15 It appears as the Dial Out number For this feature to work the mobile phone number must be stored on the SIM card There are usually three memory slots reserved for this one for voice which is usually considered the primary mobile number another for a data number usually used for mobile terminate CSD service and a third fora FAX number The SIP CB will report the 1 mobile number stored on the SIM card If you are using the phone number for paging purposes then this should be the voice number If you wish to make mobile terminate CSD calls then this should be th
36. to page and these are described in Chapter 6 If the cellular account has been assigned a voice or data number the SIP CB can be called using this number Otherwise most cellular providers can include SMS short message service as part of the package SMS was designed to allow short text messages to be sent from one phone to another or from an email server to a phone The reception of a message is treated as a page by the SIP CB The content of the message is not important The SMS address of the unit is often created using the mobile phone number as part of the address such as 3215551212 myserviceprovider net Paging is not recommended for battery operated units because the radio must remain powered up at all times and will quickly drain the battery A full time power supply is required for this feature but the SIP CB is not approved for use in hazardous locations with this type of power source The mobile phone number s are usually stored on the SIM card There are usually three memory slots reserved for this one for voice which is usually considered the primary mobile number another for a data number usually used for CSD service and a third fora FAX number When a SIP CB is reset it will call into the data collection system DC 2000 to report a UNIT RESET alarm DC 2000 will ask for the 1 mobile number on the SIM card and will save it in the database If you are using the phone number for paging purposes then th
37. to the build up of electrostatic charge on such surfaces Additionally the equipment shall only be cleaned with a damp cloth If the equipment is likely to come into contact with aggressive substances then it is the responsibility of the user to take suitable precautions that prevent it from being adversely affected thus ensuring that the type of protection is not compromised Aggressive substances e g solvents that may affect polymeric materials Suitable precautions e g regular checks as part of routine inspections or establishing from the material s data sheet that it is resistant to specific chemicals Additional information A The instructions shall contain the certification marking as detailed on the relevant certification drawing Where applicable the address of the importer or repairer shall be specified B On being put into service the equipment shall be accompanied by a translation of the instructions in the appropriate language or languages of the country or end user putting the equipment into service as well as the instructions in the original language 7 4 www honeywell com Honeywell 7 4 ESD Handling Precautions AX A Special Conditions for Safe Use Under certain extreme circumstances the non metallic parts of the enclosure of this equipment may generate an ignition capable level of electrostatic charge Therefore when it is used for applications that specifically require group II zone 0 equipme
38. to the destination server which only takes a few seconds This is often referred to as an always on connection This feature is enabled by checking the Maintain Internet Connection and Originate Calls boxes in MP32 see Chapter 4 If this feature is used it is not possible to answer incoming phone calls or respond to SMS messages 6 7 6 8 When each call completes the final call status good call or bad call will be displayed for several seconds Then the red LED will return to a rapid flash rate to indicate that the access to the Internet the PPP connection is still open This configuration is not recommended for battery operated units because the radio must remain powered up at all times and will quickly drain the battery A full time power supply is required for this feature but the SIP CB is not approved for use in hazardous locations with this type of power source 6 6 Paging via Voice Call In CSD mode some cellular service providers allow a mobile device to originate a data call mobile originate or to receive one mobile terminate To receive a data call the cellular account is usually assigned a data phone number However some providers do not support mobile terminate connections or the service may have an additional cost In Packet Internet mode the SIP CB cannot be contacted via the Internet because it only acts as a client It is not listening for connection requests from oth
39. within a hazardous location There may be another piece of equipment located nearby but outside the hazardous site that needs to count these pulses too 6 17 The advantage of this feature over the Output Follows Input feature is that faster signals can be passed on to other equipment and there is little if any delay between the input and output as was shown in Figure 6 11 For pulses that are very short in duration the SIP CB s own pulse count may not be accurate but external equipment may be able to process these faster signals In order to produce an accurate signal the wetting current sampling transistor shown back in Chapter 2 must be turned on continuously Therefore in Figure 6 12 the transistor is simply represented as a path to ground on the IN terminal The disadvantage is that the wetting current for all four inputs is always on thus reducing You must set the SAMPLE PULSE WIDTH to 0 in MP32 for this to work battery life properly 6 18 www honeywell com Equivalent Circuit for Legacy Output Feature oN IN2 gt Y i LD NS TB2 H a m E T a ay amp ia L LTA E u IT ZENER DIODE Figure 6 12 Honeywell 6 12 More Details about Form C Connections Most electrical switches have only two contacts and are either normally open Form A or normally closed Form B A third configuration Form C contain
40. 600 Local calls Supported Comm driver 1 Metretek w Comm port com3 Baud Rate None fi9200 Stop Bits Byte Size www honeywell com OK Cancel Help Figure 5 4 Configuring DC 2000 for CSD Connections PROCESS Honeywell 5 4 Setting up a Call Schedule When the SIP CB s are in service you may want them to call in at regular intervals say once an hour or once a day You can define a call schedule for one SIP CB or a group of them by selecting Call Configuration from the Applications Launcher DC2000 Launcher 6 0 5000 6000 Cenector Configure A 5000 6000 Muti Membe Conli Data Respreteonization al List Configuration AW Puarnhar Conk ston ge Figure 5 5 Configuring a Call Schedule On the next screen select the Add button and enter in a text name for the profile fai callContiration s T Fie Data Heb APPAR Call Profile Corrector arxy2 Manulactunng Cancel He i Lok c f ee C Parallel taking fe calis every zo seconds Inc C Parallel using target phone numbers every fzo seconds I mm Figure 5 6 Defining a Call Profile Name 5 5 5 6 On the final screen you can define the rate at which the devices should call in In Figure 5 7 the SIP CB will call in at regular 8 hour intervals starting at 14 00 00 Thisisa Periodic schedule The SIP CB must make at least one call into the system in or
41. B For example input lines cannot be reconfigured as outputs and vice versa Figure 4 9 and Table 4 1 show how the SIP CB hardware is arranged with respect to the line numbers appearing on the MP32 configuration screen www honeywell com Honeywell Ep po ae lene 1N Figure 4 9 Terminal Block Assignments versus Line Numbers in MP32 LINE TERMINAL BLOCK FUNCTION ASSIGNMENTS Line 1 TB1 1 IN1 TB1 2 IN1 PULSE or ALARM INPUT Line 2 TB1 3 IN2 TB1 4 IN2 PULSE or ALARM INPUT Line 3 TB1 5 IN3 TB1 6 IN3 PULSE or ALARM INPUT Line 4 TB1 7 IN4 TB1 8 IN4 PULSE or ALARM INPUT Line 5 TB3 5 ALM1 TB3 6 ALM1 ALARM ONLY INPUT Line 6 TB3 7 ALM2 TB3 8 ALM2 ALARM ONLY INPUT Line 7 TB2 1 OUT1 TB2 2 COMM OUTPUT Line 8 TB2 3 OUT2 TB2 4 COMM OUTPUT Line 9 TB2 5 OUT3 TB2 6 COMM OUTPUT Line 10 TB2 7 OUT4 TB2 8 COMM OUTPUT Line 11 TB3 1 TAMP TB3 2 TAMP ALARM ONLY INPUT Line 12 TB3 3 CALL TB3 4 CALL ALARM ONLY INPUT Table 4 1 Terminal Block Assignments versus Line Numbers in MP32 4 11 4 12 4 5 2 Types of Inputs An input line can be configured three ways For any line you can enter a verbal DESCRIPTION l
42. B version of the programming cable have been added Most references to the company name Metretek have been replaced by Mercury Instruments where appropriate This is due to the recent acquisition of Metretek by Mercury Instruments LLC based in Cincinnati Ohio Most references to the 002 and 004 models of the SIP CB have been removed This is based on the decision not to manufacture the 2 channel input amp output model Many of the MP32 programming screen shots have been updated This is a result of continuing changes and improvements that have been made to the application www honeywell com Honeywell 1 1 Product Overview 1 PRODUCT DESCRIPTION The battery operated cellular Survey Instrument Point is simply referred to as the S P CB throughout this document Mercury s DC 2000 data collection system consisting of software and hardware is simply referred to as DC 2000 throughout this document Many metering devices generate electrical pulses to indicate what they are measuring A gasoline pump might produce one pulse for every liter of fuel dispensed A vending machine might generate one pulse for each beverage purchased For these pulses to have meaning there must be a way to count them and store the totals for later processing In the vending machine example this information might be gathered electronically at the end of each day to see if the machine needs to be refilled without the need to send a
43. B1 5 IN3 TB1 6 IN3 KYZ 4 TB1 7 IN4 TB1 8 IN4 Table 4 4 How Form C Pulse Counting Alarms are reported to DC 2000 The DEBOUNCE CYCLES is the number of consecutive samples that the switch must be in the active state before being considered truly active Once an alarm is declared active it must return to the inactive state for the same amount of samples to be considered truly inactive This number ranges from 0 to 255 and is directly related to the SAMPLE RATE on the OPTIONS screen which will be discussed shortly Chapter 6 has more information about debounce operation and sampling A debounce value of 0 results in the fastest recognition of changes on the input line but may also lead to erroneous alarms if the line or switch is noisy 4 5 2 4 Intermixing Pulse Counting and Alarm Inputs on Lines 1 4 Lines 1 4 can be programmed as either pulse counting inputs or alarm inputs DC 2000 needs to know how many channels are programmed as pulse counting inputs see Chapter 5 for details When it receives the pulse records from the SIP CB it expects them to be in a specific order starting with the 1 channel and ending with the last channel The SIP CB does not have restrictions regarding the order in which you program Lines 1 4 You could program Line 1 and Line 2 as alarms and 3 and 4 as pulse counters But to stay compliant with DC 2000 here is how the records are sent The very 1st line that is programmed for p
44. CSD versus Packet Internet Mode The SIP CB can communicate with the central computer s modem using a circuit switched data CSD connection or it can exchange information with the central computer over the Internet using packet mode There are advantages and limitations to each method 1 6 1 CSD Mode CSD mode is similar to two modems communicating over a wired telephone line This is very similar to a dial up connection between your home computer and your Internet Service Provider The cellular service provider has banks of analog modems available in their switching centers When it detects a CSD call it connects one of its own modems to the wired line and dials the central computer s modem Data is transferred between the SIP CB and the switching center over the radio link and then between the switching center and the www honeywell com Honeywell destination modem via wire Cellular service providers often offer this service as an add on package to a standard voice account and each call is measured and billed in terms of minutes used Depending upon the frequency and length of the calls this service can become quite expensive In situations in which the calls are long distance it may be possible to purchase plans that include free long distance in order to reduce costs Some cellular service providers may not support mobile terminate connections which means the SIP CB can place a call to the computer
45. Cellular and Hardware Status 5 23 5 24 The following information screen will appear Cellular Call Parameters x pisie E E Tower ID Tower Location B3 338b aso Lithium Battery Volts Cellular Provider Name 3 6 Cingular Super Cap Volts Signal Strength Bars 1 5 3 5 3 Site Temp Deg C Cellular Account Phone Number 249 13218488101 Registration Status Number of Good Calls Number of Bad Calls foo fo 0 Error Codes Stack Figure 5 19 Cellular and Hardware Status Screen The Error Code Stack is a list of the most recent 30 errors that were detected and displayed on the LEDs These codes are listed in Tables 6 1 6 2 and 6 3 in Chapter 6 The most recent code appears first Besides pointing out hardware problems certain other codes might explain why calls are failing and have to be retried For instance you might see codes relating to loss of signal or network registration both of which might indicate that the unit is in a marginal reception area The Registration Status number will be 001 for registration on the home network or 005 for registration on a roaming network www honeywell com Honeywell Earlier versions of DC 2000 do not process the SIP CB s additional information but it can be viewed using a utility called Ca Diagnostic Dump DC2000 Launcher 7 1 00 C Reporting t Alarm Report K K Audit Report H Autoload Scheduler ion Integrity R t Correction Integrity Repor Figu
46. DC 2000 has the ability to control any of the 4 output lines These can be used to activate external equipment such as pumps or audible alarms These outputs are controlled using the Relay Information screen in DC 2000 s Remote Unit Configuration program See Chapter 5 for more information Using the Output Under Host Control feature the outputs are not changed until the call has terminated and declared a good call LINE TERMINAL BLOCK ASSIGNMENTS REFERRED TO IN DC 2000 AS Line 7 TB2 1 OUT1 TB2 2 COMM Relay 1 Line 8 TB2 3 OUT2 TB2 4 COMM Relay 2 Line 9 TB2 5 OUT3 TB2 6 COMM Relay 3 Line 10 TB2 7 OUT4 TB2 8 COMM Relay 4 Table 4 5 Host Controlled Output Assignments NOTE Whenever the SIP CB is powered up or reset all outputs that have been configured for host control will be in an open circuit condition until changed by DC 2000 4 5 3 2 Output Follows Input When a line is programmed as an alarm or pulse counting input its state can be replicated on any one of the four output lines within the frequency limits of the SIP CB This allows other pulse counting or alarm sensing equipment to have access to the same information For instance the SIP CB may be counting pulses within a hazardous location There may be another piece of equipment located nearby but outside the hazardous site that needs to count these pulses too The SIP CB can be programmed to tra
47. Honeywell Honeywell Process Solutions Survey Instrument Point Cellular Battery SIP CB Model GSM24 User Manual November 2010 Revision H Honeywell ntrinsi Sa te 2004 II 1c EEx ia IIB T4 IP6 Tame 20 C TO Epsilon 07ATEX21 PU OT Te H AX A WARNING This product contains a radio frequency transmitter Motorola g24 Model F6413AAD FCC ID IHDT56FV2 The combined cable loss and antenna gain must not exceed 6 1dBi gain and the antenna installation must provide a minimum separation distance of 20cm 8 from users and nearby persons and must not be collocated or operating in conjunction with any other antenna or transmitter A A Refer to Chapter 7 for additional safety information www honeywell com Honeywell COMMON QUESTIONS The battery operated cellular Survey Instrument Point is simply referred to as the S P CB throughout this document Mercury s DC 2000 data collection system consisting of software and hardware is simply referred to as DC 2000 throughout this document What does the SIP CB do Many metering devices produce electrical pulses to represent what they are measuring An electric meter might generate one pulse for every kilowatt consumed A vending machine might generate a pulse for each beverage dispensed Mercury s SIP CB
48. Ifa call is unsuccessful for any reason the SIP CB will repeat the call at a later time If we assume that 5 of all calls have to be repeated then we should increase the consumption to 4 6 A hr for the whole year The SIP CB consumes 150 pA 0 00015 A hr on a continuous basis In one year this amounts to 1 3 A hr per year 0 00015 A hr x 24 hours per day x 365 days The four inputs will be drawing a total of 400 pA but only for half of the time because they are closed for only half of the time So in reality this is 200 pA or 0 0002 A hr on a continuous basis In one year this amounts to 1 8 A hr per year 0 0002 A hr x 24 hours per day x 365 days The lithium battery loses 1 per year due to self discharge or 0 38 A hr The total current consumed in 1 year is roughly 8 A hr or approximately 20 of the total capacity of the battery We could reasonably expect a 4 5 year service life from the standard battery pack or at least 4 years if we consider the effects of extreme temperatures Suggestions For Increasing Battery Life Minimize the number of calls per day Calls may fail often if the SIP CB is located in a marginal signal area or is experiencing interference from nearby equipment or metal objects Every failed call will result is one or more repeated calls each one consuming power You may have to find a better location for the unit Calls may fail often if many SIP CBs are scheduled to call in at the same time The computer
49. NIMOTIOS JHL 7 aH IIN L 1Y SINAN 41 Ee VANE D ANANO IST 0371 3 Cc H 1 Eu aN T S eran TE E F 1 HOLMS Wavy gt ji EE QI 2 a viv E 4 NAO i gt in al ix HOIMS Wavy as INANI T LI oa O Sei 7 i a F J St wus HOLMS TH Hons Te Lr D YNNALNY u O 40313 Ynna O SIaNvevd Walled ONINOTIOd JHL BAINNE ne SQ 2 241 2 ya IWH CJNI L Ay STANNYH 41 Seri Se s 101 Sid ASNE YUAN 310N 33 2 181 O Huth I o 1at j s a ANANI ix Yn sine YUAN Dea 350 H E a AL nG 1 q T asine Malan e 1aL 4 TNS a 4 HOLMS Te oO BAW Wola SNWOTOA JHL en Ne z 2 ASNaS SWAN ba AVH CANI L AY STENNVH 4 Tv ac SIAN ja rma x E i es 5 n O z J O gt fan l I Q T y 9 pl Se over BINION Calas Y UYZINOHLNY 67 7 BuINOAY_ONIMWHG SIHL OL SJ NYHI TY vl all 0 3 amp our ar 3 a IMV IMONLI z 1503 7 2 Honeywell 7 3 Fig
50. SIP CB has strong cellular reception which minimizes call retries and by limiting the number of regular scheduled calls as much as practical Given a typical configuration that utilizes pulsed sampling on the inputs and 7 calls each day each call having a duration of 60 seconds then the expected battery life is on the order of 2 years It is permitted to perform battery replacement while within the hazardous zone area Precautionary measures must be taken to ensure that static charge buildup does not occur on the plastic enclosure Replace the battery only with the approved part number 1011 0044 001 or 1011 0046 001 www honeywell com Honeywell 2 8 Typical Connections to External Metering Equipment The next figure 2 16 shows how two instruments both of which produce pulses can be connected to the SIP CB If any of the equipment is in a hazardous area environment then it becomes necessary to follow established standards for connection e g GE GM 7 and the details specified in the control drawing ELECTRIC ETE ntrinsic e N J 020 1c EEx ia IIB T4 IP6 Tamb 20 C TO 40 Tor oO T T Figure 2 16 Example of External Equipment Connected to the SIP CB 2 17 2 9 Low Power Storage and Shipping Mode The internal super capacitor is fully charged prior to shipment and cannot be disconnected
51. The MP32 screen will then be updated with the SIP CB s configuration Loading a New Operating System with the Programming Cable The SIP CB s operating software also known as firmware can be reprogrammed at any time 1 2 3 4 5 6 Perform the cable setup instructions in Section 4 9 Select the FIRMWARE UPDATE button The screen shown in Figure 4 16 will appear Mercury will provide a file that contains the new firmware code Enter the filename into the Firmware Filename box or use the browse button to locate it on your disk drive Select the Write Update to SIP CB via Cable button As the SIP CB is being reprogrammed various status messages will appear on the screen The programming operation will take from 1 2 minutes When complete the SIP CB will execute a system reset Reset behavior is described in Chapter 6 www honeywell com Honeywell SIP CB Firmware Programmer SEG itive Oo ate toe ci ly Figure 4 16 Firmware Update Screen 4 27 4 28 4 10 Over the Air Reprogramming Over the air reprogramming is only supported in packet Internet mode WARNING Over the air programming should not be attempted if the SIP CB has been reporting a low battery condition Inadequate power during the reprogramming phase could cause the memory to be corrupted An on site visit will be required to correct the problem 4 10 1 Changing the Configuration Over the Air Once
52. YH CJNI TINNYHO Li 1 HLC a 9 SENIONA OAHNVND Y VZINOHLNY kt og r dYINOA Avi IHL Ol SAONVHO TIY Jd bl Ell 2 IM STIOYL Hazardous Area Installation Control Drawing 003 and 004 Models 7 3 Instructions Specific to Hazardous Area Installations Reference European ATEX Directive 94 9 EC Annex Il 1 0 6 The following instructions apply to equipment covered by certificate number Epsilon O7ATEX2167X for the Mercury SIP CB Datalogger Model GSM24 The Datalogger may be used with flammable gases and vapours with apparatus Group IIB and IIA and with temperature classes T1 T2 T3 and T4 The above equipment is only certified for use in ambient temperatures in the range 20 C to 40 C and should not be used outside this range The certificate marking is detailed on drawing number 7690 0391 Repair of this equipment shall be carried out by the manufacturer or in accordance with the applicable code of practice The certificate number has an X suffix that indicates that a special condition of use must be observed and is as follows Under certain extreme circumstances the non metallic parts incorporated in the enclosure of this equipment may generate an ignition capable level of electrostatic charge Therefore when it is used for applications that specifically require group Il zone 0 equipment the equipment shall not be installed in a location where the external conditions are conducive
53. a is a great challenge Economic factors come into play where the initial product cost must be weighed against monthly network service charges Some points to consider when selecting a network are Satellite or microwave data links have a high initial cost and a high ongoing cost to maintain the service Advantages include high reliability and high bandwidth fast data transfers Wired telephone line connections with a modem circuit are the most common for cost sensitive applications Installation and operation costs depend upon how accessible a phone line is at the site whether the line is dedicated or shared and whether the calls are local or long distance Normally phone lines are not permitted in hazardous areas because of their ability to generate sparks The cost of running phone lines into remote locations is quite high and the cost of monthly service continues to increase Analog cellular phone service has been used in areas where phone lines do not exist While the initial purchase price of the service can be higher than that of wired line service it eliminates the expense of running telephone wires over long distances However the limited capacity of analog cellular technology led to the development of digital methods to increase capacity and provide new features Most service providers have discontinued analog cellular services Digital cellular networks are rapidly expanding and replacing earlier analog systems More effic
54. ame there is a way to automate this process First go to the Remote Unit Selection Screen Figure 5 9 and locate a template called SIPCB Select this for editing and follow the instructions in Section 5 6 to define all of the parameters that you will need for your SIP CBs If you look at the General Information tab on the Remote Unit Configuration screen Figure 5 12 you will see a checkbox called Active As long as this box is checked any 5 19 5 20 new SIP CB that calls in for the very first time will be automatically added to the system under the RUID number that was programmed into the unit If the Active box is not checked then the call will be rejected unless you manually add the unit to the system as described in Section 5 6 5 8 Starting DC 2000 Once all SIP CB s have been defined you can start DC 2000 For CSD connections the appropriate modem channels will be initialized For packet Internet connections the SIP server will be started and will begin listening on the number of channels that were selected DC 2000 is a powerful and highly configurable application program There are many features not discussed here Contact Mercury for more information and training 5 9 Controlling the SIP CB s Outputs The SIP CB provides up to four digital output signals that can be controlled from DC 2000 using the Relay Information screen The term relay really refers to any device that can be turned on o
55. an Internet connection it must request access to the cellular provider s packet service then access to the Internet and finally access to the DC 2000 server All of this negotiation takes a certain amount of time To reduce this time the SIP CB can maintain access to the Internet at all times and only needs to request access to the DC 2000 server which only takes a few seconds This is often referred to as an always on connection www honeywell com Honeywell NOTE To use this feature you must also check the Originate Calls checkbox When maintaining an Internet connection it is not possible to answer incoming phone calls or SMS pages so those selection boxes are disabled on the screen This configuration is not recommended for battery operated units because the radio must remain powered up at all times and will quickly drain the battery A full time power supply is required for this feature but the SIP CB is not approved for use in hazardous locations with this type of power source 4 4 8 Time Interval Size The SIP CB counts pulses over a specific time interval and then saves the total as one record It then starts the counting process over for the next time interval and this process continues indefinitely The time interval can be 1 2 3 5 6 10 12 15 20 30 or 60 minutes A shorter time period allows you to observe small changes with more detail But it also consumes memory more quickly causing the SIP CB to need
56. an be programmed to replicate any one of the pulse or alarm inputs This allows daisy chaining of metering instruments when multiple agencies have an interest in collecting the same information Alternatively the state of any output can be controlled remotely for the purpose of controlling external devices such as pumps lights or audible alarms How is the SIP CB powered The SIP CB is designed to be powered from a single 3 6V lithium battery pack But only certain approved packs can be used in hazardous locations What types of pulse and alarm signals can the SIP CB accept The pulse and or alarm inputs can be connected to normally open Form A or normally closed Form B switch contacts such as relays reed switches or open collector semiconductor devices such as transistors The inputs can also be grouped together in pairs to form Form C inputs What type of output signals does the SIP CB produce Each output is produced by an open drain MOSFET transistor device Each output must be connected to an external current limited voltage source See the Specifications section for specific electrical information and limits Does the SIP CB use a cell phone The cellular radio module is similar to that used in a cellular phone but there is no display keypad speaker or microphone Instead it has a communications port that allows the SIP CB s processor to use it as a wireless modem Also the radio is designed for more severe environmenta
57. as COM1 COM2 etc Then select the OK button 1 Attach the 9 pin end of the programming cable Figure 4 1 to an available serial communications port on the computer such as COM1 or if the cable is a USB type Figure 4 2 then simply attach it to your USB port 2 Attach the opposite end of the interface cable to the 6 position connector J4 on the SIP CB board The connector is keyed and can only insert in one direction 4 9 1 Loading a Configuration with the Programming Cable 1 Select the PROGRAM button to start programming the SIP CB Status messages will appear in the lower left hand corner of the screen and should end with an Operation Successful message If an error occurs check your cable and serial 4 25 4 26 2 4 9 2 1 2 4 9 3 port settings During programming the RED and GREEN LEDs will flash as data is being transferred between the SIP CB and MP32 When programming has completed unplug the cable from the SIP CB board The SIP CB is now ready to be put into service Reading a Configuration with the Programming Cable Select the READ button to read the SIP CB s current configuration Status messages will appear in the lower left hand corner of the screen and should end with an Operation Successful message If an error occurs check your cable and serial port settings During the read operation the RED and GREEN LEDs will flash as data is being transferred between the SIP CB and MP32
58. ashed in a pattern that represents a 2 digit number The red LED represents the first digit while the green LED the second digit For instance for an error code of 35 the red LED will flash 3 times and then the green LED will flash 5 times An error code is displayed several times to allow the user to observe the pattern A list of common error codes appears in Tables 6 1 thru 6 3 E REE sdo slo j oye 71 vl wie P ia ar oye ale sie a o 71 vl j wie a ad Figure 6 1 Example of Error Code 35 Display 6 1 6 2 CODE DESCRIPTION 11 The radio rejected the PIN number The PIN number that was programmed into the SIP CB may not be needed or may be incorrect If a PIN number is not required then it should be left blank 12 The radio will not register with the cellular network This could be caused by poor signal strength in the area where the unit is located or possibly a defective SIM card Otherwise this may be caused by a defective radio or antenna 13 No detectable signal from the cellular network This could be caused by poor signal strength in the area where the unit is located Otherwise this may be caused by a defective radio or antenna 14 The connection was unexpectedly terminated by the cellular network This is not necessarily a hardware problem Frequent errors may point to marginal signal strength or interfer
59. atteries are considered to be hazardous material and may require special handling Please ask our Customer Service representative for advice Returns Procedure Europe The returns procedure is the same as for North America but please contact Evidens UK Ltd to obtain the RA number Evidens UK Ltd 41 Clinton Road Shirley Solihull Birminham B90 4RN United Kingdom 44 0 121 733 6111 phone 44 0 121 733 6777 fax 10 2 Find Out More To learn more about Mercury Instruments products contact your Honeywell Process Solutions representative visit www mercuryinstruments com or call 513 272 1111 Automation and Control Solutions Honeywell Process Solutions 3940 Virginia Ave St ah 45227 MNL SIPCB 900366 1 m ovember 2010 www honeywell com apn inaa Honeywell
60. ault descriptions for alarm list p Alarm Specification Tamper Detect Alarm M Immediate Alarm Notification Nuisance limit 3 s M Save M Log J Alert Hardware alarm list User Description l Magnetic Switch Alarm Tamper Detect Alarm Customer Alarm 1 Available alarm user descriptions Customer Alarm 2 Tamper Detect Alarm AC On Alarm i Call Retry Alarm AC Off Alarm Clock Resync Alarm Unit Reset Alarm Customer Alarm 1 le Customer Alarm 2 Call Retry Alarm YZ 1 Input Failure Apply PUNT 9 annt Cailuva E O OO N ooN LA WwW Bes com f eee Figure 5 16 Hardware Alarm Configuration Screen As discussed in Chapters 4 and 6 the SIP CB is capable of reporting a number of alarm conditions from external equipment and internal conditions The SIP CB can be configured to call immediately when an alarm condition occurs or to simply report it on the next call This screen allows you to configure how alarms are reported to DC 2000 by the SIP CB and by DC 2000 to you It also allows you to change the verbal description of each alarm For instance the generic Customer Alarm 2 description might be changed to Smoke Detector Alarm Even if the SIP CB is configured to call immediately when an alarm occurs in some cases DC 2000 can override this and simply have the alarm reported on the next 5 15 5 16 scheduled call For any alarm that requires an immediate
61. automatically each time a new SIP CB calls in for the first time Start the DC 2000 Applications Launcher and select the Remote Unit Configuration application as shown next DC2000 Release 3 5 Configuration Account Configuration oy Call Configuration Data Resynchronization wn a List Configuration wi Multi Member Configuration Figure 5 8 Starting the SIP CB Configuration Process 5 7 The next screen will appear It is not necessary to select a device that s already been defined simply select the ADD icon lolx File Data Help Sirlit S Use Search for RU ID x Se Available Remote Units D ID a _ Remote Unit lefault Site DCM200 Default Name ADT BE 000444 DCM 200 IP Em 000555 IMU DC Nextel DCM 200 IP 000777 001234 ECI ll Mercury ECAT Example SIP Figure 5 9 Remote Unit Selection Screen On the next screen select Metretek Types and OK Select Product Type xj r Select Poa C 50006000 Types C Vectron Type C Sensus Type C ANSI Type Cancel Help Figure 5 10 Device Type Selection Screen 5 8 www honeywell com Honeywell Add Remote Unit g j x V Active New remote unit ID boza New account ID mE M Copy from remote unit boss t S Producttype SIP Call profile Every 12hours x Battery type Lithium Instrument type po
62. bers and the firewall can be programmed to only allow these through 1 8 www honeywell com Honeywell 2 INSTALLATION AND TECHNICAL INFORMATION 2 1 Unpacking Damage reports Item List Upon receipt inspect the SIP CB for any potential shipping damage If any damage is detected that can be attributed to the way the package was handled then a claim should be filed with the shipping agent as quickly as possible A typical SIP CB is provided with the following items The Model SIP CB with cellular radio and internal antenna Lithium battery pack Non metallic IP 65 rated outdoor enclosure Manual 900366 this document Normally only one manual is included with each shipment rather than with each unit Additional manuals can be ordered separately or obtained in PDF file format upon request RON Note The items listed above may vary depending on what was requested with the original purchase order Refer to the shipping document or the purchase order for a precise record when inspecting the package contents 2 2 Additional Items Required for Installation Several additional tools and items will be required before proceeding with the field site installation e Programming adaptor cable RS 232 as illustrated in Figure 2 1 This item can be ordered under Mercury part number 1002 0299C 001 aaa or a aie Programming adaptor cable USB as illustrated in Figure 2 2 This item can be ordered under Mercury part number 1002 0344 001
63. but cannot be called by the computer However the central computer can page the SIP CB by dialing its voice number or by sending it a text message This will cause the SIP CB to immediately call back to the central computer Paging or dial outs are not recommended for battery operated units because the radio must remain powered up at all times and will quickly drain the battery CSD mode requires the use of a special Mercury modem chassis called a MODSMOD modular smart modem See Section 1 3 for more about this 1 6 2 Packet Internet Mode Cellular service providers may offer access to the Internet using a service generally called packet service On GSM networks this is called the general packet radio standard GPRS Data is exchanged in small blocks or packets with DC 2000 Cellular service providers may offer this service as an add on package to a standard voice account or may offer it as a stand alone product Each connection is usually measured and billed in terms of the amount of data exchanged each month The amount of information exchanged on each call may range from several hundred bytes to 10 s of thousands of bytes depending upon the information that is requested from the SIP CB It may be necessary to test the system for several months and then adjust the cellular account for the best cost based on your needs For instance if you purchase one million bytes 1 Mb per month but only use 100 000 you may be able t
64. continue uninterrupted service See Chapter 6 for more information about how the SIP CB behaves during a low battery condition NOTE ABOUT BATTERIES Battery voltage drops in cold weather If the unit is located in cold climates you may receive occasional low battery alarms as the temperature drops As the unit warms up during the day the voltage should return to acceptable levels However any low battery alarm should be taken seriously and the battery should be replaced soon If the battery gets too low the unit may no longer be able to make calls and may not be able to save its pulse data www honeywell com Honeywell KYZ 1 Input Failure If Line 1 IN1 on the SIP CB has been configured as a Form A or Form B alarm input then the alarm will be reported as a KYZ 1 alarm This does not indicate a failure but rather that the alarm has occurred If the combination of Line 1 amp 2 IN2 has been configured as a Form C alarm then the alarm condition itself will be reported as a KYZ 1 alarm If a switch failure is detected the failure is reported as a KYZ 2 alarm If the combination of Line 1 amp 2 has been configured as a Form C pulse counting input and if a switch failure is detected the failure is reported as a KYZ 2 alarm KYZ 2 Input Failure If Line 2 IN2 on the SIP CB has been configured as a Form A or Form B alarm input then the alarm will be reported as a KYZ 2 alarm This does not indicate a failur
65. d battery can lose as much as 3 per day 6 13 2 Low Battery Alarm Point The SIP CB will report a LOW BATTERY ALARM when the battery voltage reaches a level that is defined using the MP32 configuration software This is usually set to 1 9V to 2 2V for the battery pack approved for use in hazardous locations This battery pack is current limited by a resistor within the battery assembly When there is little or no load on the battery the terminal voltage should be nearly 3 6V for a new battery or 3 4V for one that has been in service for a while However during a cellular call the load increases dramatically and the terminal voltage may drop as low as 2 5V for a new battery or 2 3V for one that has been in service for a while Also the voltage will drop as the temperature gets colder but will return to normal when it warms up again Therefore an alarm trip point around 1 9V will give adequate warning without generating too many false alarms during colder weather 6 13 3 What Affects Battery Life In The SIP CB e The wireless cellular radio consumes the most current On average the radio requires 350 mA 0 35A during a call A typical call lasts 1 minute This represents about 0 006 A hr of battery capacity per call e The SIP CB consumes 150 pA 0 00015A on a continuous basis This directly translates to 0 00015 A hr of battery capacity or 1 3 A hr per year e The SIP CB can accommodate up to 8 Form A or Form B switch inputs for alarms a
66. d error status ends with a 0 null This portion of the raw file could be processed as a comma delimited file by a spreadsheet program But beware that the length of the data preceding this information is variable so this information block may not always start at the same location with each call Contact Mercury for ways to find the beginning of each string 5 28 www honeywell com Honeywell 6 SIP CB OPERATION 6 1 Normal Power Up Reset Behavior Upon power up or a reset the SIP CB will conduct diagnostic tests of its on board components During this time the green LED indicator will be solid and the red LED indicator will flash slowly for about 5 seconds If an error occurs a diagnostic code is displayed on the LED indicators See the next section about these codes The red LED will then turn off and the green LED will begin to blink at a rate of one second on one second off The SIP CB will finish its initialization process and start its normal operation to be discussed shortly The SIP CB can be manually reset by shorting JP1 as illustrated back in Figure 2 10 6 2 LED Error Codes For battery powered SIP CBs those programmed to originate calls only if one hour has passed since a unit reset or since the magnetic CALL switch was activated the LEDs will no longer display error codes or status information The two LED indicators are used to display error conditions and status In the event of an error the LEDs will be fl
67. der to obtain the first call schedule Thereafter each time the unit calls in DC 2000 will instruct the SIP CB to call again in 8 hours An overly aggressive call schedule will reduce battery life You can also use the Non Periodic Call mode to define unusual call profiles For instance you may want the SIP CB to call in at 8 00 and 12 00 each day Contact Mercury for instructions on how to define these special profiles Select the Apply button to make the changes permanent A call Configuration Edit Call Conran at XYZ Manife xj r Call Frequency C Non Periodic Call Number of days between calls fo zl i Hours Minutes Seconds i Periodic Call Gall interzal E E jo E jo E Call Window Current call windows Description Start time Description ea Call window 1 2 00 00 PM i Call window 1 Starttime 14 00 00 al Apply Add Delete OK Cancel Help Figure 5 7 Defining a Call Profile www honeywell com Honeywell 5 5 Defining the SIP CB Manual Mode Now that you ve defined how DC 2000 will communicate with a SIP CB you must define the SIP CB itself Information in DC 2000 must correlate with the configuration of the SIP CB The number of data pulse inputs and the pulse counting interval sizes must match There are two methods that can be used The one that will be discussed first allows you to manually define each SIP CB Later we will describe how this can be done
68. e In CSD mode some cellular service providers allow a mobile device to originate a data call mobile originate or to receive one mobile terminate To receive a data call the www honeywell com Honeywell cellular account is usually assigned a data phone number However some providers do not support mobile terminate connections or the service may have an additional cost In Packet Internet mode the SIP CB cannot be contacted via the Internet because it only acts as a client It is not listening for connection requests from other devices Only an Internet server does that SMS Short Message Service is a feature that is often included with a cellular account or can be added at a minimal charge SMS allows short text messages to be sent to the SIP CB This can be used to page the SIP CB if the unit has been configured to respond to SMS messages by checking the Respond to SMS box in MP32 see Chapter 4 The actual content of the message is unimportant When an SMS message is received the SIP CB will quickly flash both LEDs three times to indicate it has received a page It will then call back to the primary destination An SMS message can be sent from another mobile device such as a cell phone ora cellular modem attached to a personal computer In those cases only the mobile number of the SIP CB is needed as a delivery address Some service providers allow an SMS message to be sent via an email ser
69. e OK button is selected the configuration information is saved in DC 2000 s database This new configuration will be loaded into each SIP CB the next time it calls in Chapter 6 has additional information about this If for any reason the configuration update cannot be completed due to a network problem or a data error the original configuration will remain in effect RECOMMENDATION Try an over the air configuration update on a SIP CB that is located in your office first If you ve made a mistake in the configuration you will be able to correct it before sending it to units that are located in the field 4 29 4 30 4 10 2 Changing the Operating System Firmware Over the Air Once the SIP CB is installed and can successfully communicate with the central computer its operating software also called firmware can be changed over the air This requires that DC 2000 be installed and running and that the SIP CB has been properly defined in DC 2000 Chapter 5 discusses all of this 1 Select the FIRMWARE UPDATE button The screen shown in Figure 4 16 will appear 2 Mercury will provide a file that contains the new firmware code Enter the filename into the Firmware Filename box or use the browse button to locate it on the disk drive WARNING It is extremely important to select the correct firmware file Otherwise the SIP CB may not be able to contact the central computer again This will require an on site visit to c
70. e but rather that the alarm has occurred If the combination of Line 1 amp 2 has been configured as a Form C alarm or pulse counting input then see the discussion for the KYZ 1 Alarm KYZ 3 Input Failure If Line 3 IN3 on the SIP CB has been configured as a Form A or Form B alarm input then the alarm will be reported as a KYZ 3 alarm This does not indicate a failure but rather that the alarm has occurred If the combination of Line 3 amp 4 IN4 has been configured as a Form C alarm then the alarm condition itself will be reported as a KYZ 3 alarm If a switch failure is detected the failure is reported as a KYZ 4 alarm If the combination of Line 3 amp 4 has been configured as a Form C pulse counting input and if a switch failure is detected the failure is reported as a KYZ 4 alarm KYZ 4 Input Failure If Line 4 IN4 on the SIP CB has been configured as a Form A or Form B alarm input then the alarm will be reported as a KYZ 4 alarm This does not indicate a failure but rather that the alarm has occurred If the combination of Line 3 amp 4 has been configured as a Form C alarm or pulse counting input then see the discussion for the KYZ 3 Alarm 5 7 Defining the SIP CB Automatic Mode Manually defining many SIP CBs in larger systems can be tedious In many cases the only difference between all of these units will be their remote unit ID RUID numbers As long as all other parameters are the s
71. e data number Ask your cellular service provider to make sure the right number is stored on the SIM card www honeywell com Honeywell 5 11 Obtaining the SIP CB s Hardware Status and Cellular Information Each time the SIP CB communicates with DC 2000 it starts the communications process by sending a short message containing information about alarms status its time of day and other pertinent information In packet Internet mode only the SIP CB also sends additional information about cellular status battery voltage error codes etc In newer versions of DC 2000 you can view this information from the Call Information screen Select the View Cellular Parameters button on the right hand side of the screen xi General Information Input Description l Install Information Party Line Definition l Site Information i Relay Information Hardware Alarms Maintenance Dial Out Prefix Phone number Suffix M IP Enabled 13218488101 I InvisiConnect Device Long Distance I Go Transparent Slave Device r Target phone number 65 163 192 78 View Cellular Parameters Last Call Next Call Date 07 31 2008 Date 07 31 2008 ial Time 07 58 47 Time 08 18 00 af I Called In Available Call Profiles Field Modem Type Current Call Profile Stenderd fjetretek Every 3 hours C MercuyA Mercury C Every 24 hours E WercuryB C Mercury D ud coos _ Figure 5 18 Viewing the
72. e external device must be limited Specific details can be found on the control drawing which also places limitations on the attached capacitance and inductance H TPUT e A T TRANSISTOR TPUT DRIVE ve ZA A L LTAGE LIMIT ZENER DIODE Figure 2 15 Typical Output Circuit The output transistor drive signals can come from one of two sources In one mode an output can be directly driven by a pulse alarm input In other words Out 1 is driven by In 1 Out 2 is driven by In 2 etc In the other mode the processor generates the drive signals This mode is used when the outputs are being controlled remotely by the data collection computer or when an output is used to replicate any one of the other inputs The configuration of these modes is discussed in Chapter 4 2 15 2 16 2 7 2 1 Low Battery Detector The SIP CB has been designed to provide long service life with a single lithium battery pack minimizing the number of field visits required for battery replacement Total battery life is influenced by two factors in the SIP CB continuous background current and high current draw during cellular calls The background current can be minimized to an extent with fewer pulse input connections by using the pulsed sampling option and by using normally open Form A contacts for pulse and alarm sensing High current draw depends on the number and duration of cellular calls made This can be minimized by ensuring the
73. e last call such as a daylight savings time DST change c If the SIP CB is programmed to call more than one computer and the computers clocks are different by more than 20 seconds this will cause a Clock Resync alarm d During packet Internet connections DC 2000 prepares the message containing the new time of day and sends it to the SIP CB If a packet does not arrive after a certain amount of time the same packet is retransmitted This will be repeated several more times before the connection is terminated If it takes over 20 seconds to deliver the packet then the time in the message will be 20 seconds older than the SIP CB s time Remote Daily Volume Low Input 1 2 3 4 Reports if daily volume use is below the limits for pulse inputs 1 2 3 and 4 respectively Remote Daily Volume High Input 1 2 3 4 Reports if daily volume use is above the limits for pulse inputs 1 2 3 and 4 respectively Remote TTI Consumption Low Input 1 2 3 4 Reports if interval volume use is below the limits for pulse inputs 1 2 3 and 4 respectively Remote TTI Consumption High Input 1 2 3 4 Reports if interval volume use is above the limits for pulse inputs 1 2 3 and 4 respectively Low Battery Alarm This alarm indicates that the battery pack in the SIP CB needs to be replaced as soon as possible The voltage level at which the alarm will occur is programmed using MP32 see Chapter 4 The battery should be changed as soon as possible to
74. e processor samples each input line at a rate defined by the SAMPLE RATE in MP32 It then sets the output line to the same state with each pass Input signals that change faster than the sample rate may not be accurately reproduced Figure 6 10 illustrates how transitions can be missed on a fast moving input signal thus causing errors in the output signal www honeywell com Honeywell Figure 6 10 Output Errors Using the Output Follows Input Feature Also when an input signal changes state there could be a delay of up to one sample period before the output matches that state as illustrated in Figure 6 11 SA m e i LINE 7 Bene i i i i i i a Figure 6 11 Delay Errors Using Output Follows Input Feature 6 11 More Details about Legacy Output Mode As discussed in Chapter 4 the legacy output feature electrically connects all four output lines Lines 7 8 9 and 10 to the first four input lines Lines 1 2 3 and 4 respectively An example of what one of the circuits looks like in this mode is shown in Figure 6 12 This allows other pulse counting or alarm sensing equipment to have access to the same information For instance the SIP CB may be counting pulses
75. e re REEE E EERE 6 6 6 3 6 Page Received s isiiiirrerirtieireniisiacsiseiiiiii kineser iine niina ninne kee nessen ie 6 6 6 3 7 Memory Reprogramminng eeccceeeeeeeeeseseeeeeeeeeeeeeesneneeeeeeeeennensees 6 6 6 4 Call Retry Strategy ae nucaancmeccuiennslanasen comedtacacanssaseoteueneisinadseneereiwtedaeuedenanlunuen 6 7 6 5 Permanent Always On Internet CONNeCtION ceeceeeeeeeeeeeeeeeeeeeeeeeees 6 7 6 6 Paging via VON ea sic recast area teens emacs E E ees 6 8 6 7 Paging Vid SMS Message isiciccatentescncrensscaadsianncceacecuanabacontavecduxaddsshdddebanceentens 6 8 6 8 Over the Air Firmware and Configuration Updates ceeeeeeeeeeeetees 6 9 6 9 How Input Signals are Processed 222 cccesesseseceeeeeeeeeeeeseeeeeeeeeeeeeeeeies 6 11 6 9 1 What is Wetting Current iiissiciccccndssctissccrcnchtdiceidacal durecenneobatideatnnabelies 6 11 6 9 2 Timed Sampling Mode ssessessessseessoosssssrrrrerererrnnnnnnnnunnnnnnnuseeseteeeesenee 6 11 6 9 3 Using Pulsed Wetting Current to Reduce Power Consumption 6 12 6 9 4 What is Switch Bounce sc ssicconcsccrstsnsssccattncosnecabaiedatticonsneannnuGacntbonnttens 6 14 6 9 5 What is Debouncing wcccaceccnsalirntsecetdncidune scht nleateedisl sdacatdactidbelsenabadeds 6 14 6 9 6 Choosing the Best Sample Rate and Pulse Width e 6 15 6 9 7 Edge Detection Mode ioiccclianctunsemsaceutabidenttaxatethomeieeesesrnoma
76. ee 01 O3F 25 03 B E 01 O4F 23 1 78 43 42 01 OSF 22 3 001 8344 5e 01 O6F 31 T Mobile 3 13 01 O7F 219603413 00006 01 O8F 36 00001823 16 22 2 01 OOF 31 20 2C 00 00 00 00 00 OO OO 00 00 00 OO 00 00 pecccrcveveses Figure 5 22 Status and Cellular Information on the Call Dump Screen www honeywell com Honeywell Here is how the information is formatted in the order it appears including the comma that separates each item ITEM EXAMPLE as seen in Figure 5 20 Internal logic supply voltage volts 3 23 Loaded battery voltage volts 1 78 Super Capacitor voltage volts 3 42 Temperature at site C 2 C 22 3 Cellular registration status 001 001 registered on home network 005 registered on roaming network Cellular tower location 4 digit hex 8344 Cellular tower ID number 4 digit hex 5e31 Cellular provider s name T Mobile Signal strength at time of call in terms of 3 bars 1 5 Cellular mobile directory number phone 13213946414 number assigned to account Note 1 Number of successful calls since reset 00008 Number of unsuccessful calls since reset 00001 Note 1 See Section 5 10 about how the phone number is obtained The phone number may include characters such as international dialing prefixes Table 5 1 Status and Cellular Information Following the power and cellular status is a list of the most recent errors tha
77. eeeeeeeneeeeeeeeees 5 4 Configuring a Call Schedule vias vachescccescicninsncoceitostunserad cawievnddeczaduvastanboosiecerannsedeecneixednees 5 5 Defining a Call Profile Name s cccccccrssesnssstoreectenntens uteosdnzess beads Setsaatiweciadvessastemacceientanaate 5 5 Defining a CAMINO Ss neath notrisstatacreneisned rnnennenetinancte nas ncmatvanidanuinnimmstuinatadsetededeanmanaccmnas 5 6 Starting the SIP CB Configuration Process c ccceeeeeeeeseeeeeeeeeeeeeeeeeseeeeneeeeeeennes 5 7 Remote Unit Selection Screen icicgccssiditseriedcdistdoecucsecussadaniauas Senvoenecedvasaenniatecssnadendaontede 5 8 Device Type Selection Screen 0 c cccceccnceeeeeesseceeeneneeeeeeeeesnennseeteeseteednuasceeneeneeneenenees 5 8 Add Remote Unit Screen ccccoscicoseicasstccntix canitnasuaicte nikeattadaantane tte denepeanstacabehietekcanskacnsbrennnens 5 9 Remote Unit Configuration General Information SCreen cc cceeeeeteeeeeeeeeeeeeennaes 5 10 Device Configuration Screen seccti lt cccnsausctuttiemetdaneidecenttinpbesscradndieubbinsahinedieanconetiaiatanliy 5 11 Data Input Configuration Screen e ssesssssssesriirettttettrrriitttteeeertrinnnsssstttrnnnnnssantennnt 5 13 Call Information Screen cat iics tipo cts hoe 6 Seer aie Seve aires teased heed sale ste eae 5 14 Hardware Alarm Configuration Screen ccccseceeeeeeeeeeeeeeneeeeeeeeeeeeeneeeneeeeeeeeeeeeeenaaaes 5 15 Relay Information Screen 5 0 cccdiscedecnteccadsechadussdetendeteta
78. eeeeseenenneeeeeees 1 2 1 4 Communications Options cccccceccccccceeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeneees 1 3 1 5 Communications SCEMAMiOS cccccccccecceeeceeeeeceeeceeeeeeeneeeeeeeneeeeseeneeeeteeeeeess 1 5 1 6 CSD versus Packet Internet Mode ccc cceceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeneeee 1 6 1 6 1 OS ID Gs aie san ttav tne dandtennaa dsawerannnasiasbanratuatantenterchaaaeetatagteniaitmaded dauhers 1 6 1 6 2 Packet Internet Mode sae ste sacinet Saicact cect ice taoasd adh saedeedistaamerntccceteceen Gitte 1 7 2 INSTALLATION AND TECHNICAL INFORMATION 00 cccsssseeeeeeeeeeeeseeeeeees 2 1 2 1 Unpacking Damage reports Item List c ceseeeeseeeeeeeeeeeeeeeneeeseeeteees 2 1 2 2 Additional Items Required for Installation cccccccccceecceeeceeceeeeeeeeeeeeeees 2 1 2 3 Site Selection for Best Performance cccccecccecceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeenes 2 2 2 4 Enclosure Dimensions cceceeeeeeeeeeeenceeeeaeeeeeeaaeeeaeaeaeeaaeeeeeeeeneeese 2 4 2 5 Mounting Hole Locations sesseeeeseeeeeeeeeeeeeeeiiiettteessrttinrrnsnssttnnnnnnnansreenena 2 5 2 6 Battery Pack Mounting Arrangement c cccceceeeeeeeeeeeeaeeeeeeeeeeeeeeeeeeeeeeeees 2 9 2 6 1 Reset Pins cece ccccccccccccceeeeeeceeeeeeeeeeeeeeeeeeeeeeeeeeseeeseeeeeeeeceeeeeeeeeeeresereess 2 11 2 7 SIP CB I O Board Details c cccccccsesssssseccseeseeeessecs
79. ence in the area where the unit is located 15 Not used 16 The radio did not respond properly when reset This is not necessarily a hardware problem This can be caused by a nearly depleted battery It can also occur if a connection is unexpectedly terminated which may leave the radio in an unpredictable state It may take one or two resets to recover from this Otherwise frequent errors indicate a problem with the radio 17 Not used 18 The radio initialized properly but does not respond to commands This can be caused by a nearly depleted battery Otherwise the radio may be defective 19 The radio does not respond properly to a change in baud rate This is a problem with the radio 21 The SIM card is defective or cannot be read Try another SIM card A SIM card is a memory device and can be damaged by static discharge If another SIM card also fails then this indicates an electrical problem with the radio 22 The radio does not respond properly to an echo off command This is a problem with the radio 23 The radio cannot be initialized This can be caused by a nearly depleted battery Otherwise the radio may be defective 24 The radio did not return a proper response to a command This is a problem with the radio 25 Packet service is not available This is not a problem with the SIP CB but rather with the network or with the way the SIM card is provisioned 26 Error reading from or writing to the EEPROM memory 27 Error writing to the
80. enter the password twice to verify that it was entered correctly NOTE If PAP is not required then both the user name and password fields must be blank 4 8 6 Session Timeout As with most wireless devices it is possible to lose a connection during a call In some cases the wireless side of the connection may be intact but the Internet connection further down the line may be lost It may not be possible to detect this If the SIP CB does not receive a message from the central computer within a certain amount of time the Session Timeout value it will terminate the connection and declare the call unsuccessful The recommended value is between 30 and 60 seconds The lower the number the less power will be consumed in battery operated devices Setting the limit too low however could cause premature termination if there is heavy traffic on the network or if signal conditions are less than optimal 4 23 4 24 4 8 7 Ping Interval This value is not used by the SIP CB 4 8 8 Source Port Starting Ending Numbers This only applies to packet Internet connections The SIP server in DC 2000 acts as an Internet server on your computer and thus must be allowed access to the outside world Most corporate computer systems use firewall technology to prevent unauthorized and potentially damaging access from outside sources To minimize potential invasion DC 2000 and the SIP CB exchange private information using the 64 bit data encryption sta
81. er Alternatively the SIP CB can be powered from a regulated and filtered 3 6Vdc power supply This would be required if you wish to call or page the SIP CB In these cases the radio must remain powered up at all times and would quickly drain a battery However the SIP CB is not approved for use in hazardous locations with this type of power source The use of an external power supply is not approved for use in hazardous locations 1 3 DC 2000 Data Collection System Mercury offers a powerful data collection system called DC 2000 that can collect information from thousands of devices store their data in a database and present the results to you in a variety of formats It can also notify you immediately when an alarm condition occurs DC 2000 supports both CSD circuit switched data and packet Internet connections CSD mode requires the use of a special Mercury modem chassis called a MODSMOD www honeywell com Honeywell modular smart modem This chassis can hold up to 8 modem cards The MODSMOD uses a special communications protocol recognized only by Mercury products and will reject any calls that do not follow this format The 8 channels can hold a combination of 1200 2400 and 9600 bps cards A 9600 bps card is required for cellular communications whereas the slower cards support the legacy wire line communication devices 1 4 Communications Options Selecting a communications network to reliably transfer dat
82. er devices Only an Internet server does that To overcome these limitations the SIP CB supports the ability to be paged Many cellular accounts are or can be assigned a voice phone number If the SIP CB is configured to answer incoming phone calls it is possible to use this as a paging number This will cause the SIP CB to immediately call back to the primary destination This feature is enabled by checking the Respond to Voice Calls box in MP32 see Chapter 4 In CSD mode the unit will answer the call and will attempt to communicate with a modem if there is one The call will be terminated if 30 seconds pass without a successful modem exchange or if the other end hangs up At this point the SIP CB will quickly flash both LEDs three times to indicate it has received a page It will then call back to the primary destination In packet mode the unit will answer the call and will immediately hang up This will trigger the SIP CB to call back to the primary destination Both LEDs will be flashed three times to indicate it has received a page It will then call back to the primary destination This configuration is not recommended for battery operated units because the radio must remain powered up at all times and will quickly drain the battery A full time power supply is required for this feature but the SIP CB is not approved for use in hazardous locations with this type of power source 6 7 Paging via SMS Messag
83. erefore when it is used for applications that specifically require group II zone 0 equipment the equipment shall not be installed in a location where the external conditions are conducive to the build up of electrostatic charge on such surfaces Additionally the equipment shall not be cleaned with a dry cloth Quality Assurance Notification Intertek Testing Services N A Inc 3933 US Route 11 Cortland NY 13045 AA a 2 Ad Map 8 6 www honeywell com Dec wool nmbwnde Oo a a a hb WON FF OO 15 9 ASCII HEX DECIMAL CONVERSION CHART Null Start of heading Device control 1 Device control 2 Device control 3 Device control 4 Neg acknowledge Synchronous idle End trans block Cancel End of medium Group separator Record separator Unit separator 0 1 2 3 4 5 6 7 8 9 gt a A gt R O o E a E m E a S O o a e a a a a a a a a E a e O o DS wo Honeywell aa gt e E a E a S a a T S m O S o a a a a T O a A L P P T O wg 2 oO 9 1 10 1 10 WARRANTY AND RETURNS Seller warrants to Purchaser only the products to be free from defects in material and workmanship for a period of twelve 12 months from the date of delivery SELLER MAKES NO OTHER REPRESENTATIONS OR WARRANTIES TO PURCHASER REGARDING THE PRODUCTS AND EXPRESSLY DISCLAIMS ALL OTHER IMPLIED OR EXPRESS WARRANTIES INCLUDING ALL WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE Seller
84. ersi este esa dtenss ee ddehstensiaet aad 4 19 4 6 2 Low Battery Alarm Level cticcccotsccasssccstindessicanentianatconencmaravenmiconrbieaseeunnaee 4 19 4 6 3 Queue Full Alarm Point 00 ccccesssseccceeeeeeeeesseeeeeeeeeeeeesseseeeeeneneeenees 4 19 4 6 4 Sample Pulse Width cccccccccccceccececcececeeeeeeeeeeeeeeeeeeeeeseeeeseeeeseenees 4 20 4 6 5 Sample Rate ccccccccceccceccceccccecceeceeecneeceeeccneceeceeeeceeeeeeeseeeeseeseeeeeeess 4 20 4 7 Serial Port Configuration seca scceeetiessdisceshececsncastincestucehedieaenedicicinelineddensincteks 4 21 4 7 1 Maximum Packet Size ee savas ceca cca tec astern eee eceeeiea icant 4 21 48 Cellular Settings scscesccicsenncatsanen sides vacant cvebapvkadaucdstreeernetaks caiitnsdersdeesauntuooske 4 22 4 8 1 SONICS TVG krienai aen te cacteradennstens Ea eearri 4 22 4 8 2 PUNO ca ete gee ce patter et anatteen Racdatt dened deaptankoncnmei den naedede 4 22 4 8 3 GPRS Access Point Name iisictscccndsssoiscnedteeldidelsnectdtetdatsciedthincsneadis 4 22 4 8 4 Packet Service Connection COomMmand esseesssssssserrrrressrsrrrrrressssrrees 4 23 4 8 5 PAP User Name and Password cccccceeeeeeeteeeeeeeeeeeeeeentaaeeeeeeeeneeea 4 23 4 8 6 Session NIMGOUE sic ciccxccsnzvasreclentaieanteeansucsutmreservdarnamantcemdieennaatareuseatcedates 4 23 4 8 7 PMT Vl cx cece ne iaten eea naa aAa aa a aaae N Aea SSA 4 24 4 8 8 Source Port Starting Ending Numbers ssseseeeeeeeseeeeerrresssrrerr
85. ery is nearly exhausted and can no longer support the current required by the board Call Retry Alarm Reported if a previous call attempt failed Numerous Call Retry alarms may be an indication of network problems or that the unit is located in a marginal reception area It may also happen if too many units are programmed to call DC 2000 at the same time See Chapters 4 and 6 for more information about call retries Queue Full Alarm If pulse data is not collected often enough there is a chance that the oldest data may be lost due to insufficient memory This memory is referred to as the queue and the SIP CB will call in to report a Queue Full alarm when a certain percentage of the queue contains new records This defaults to 75 but you can change it see Chapter 4 Clock Resync Alarm The SIP CB s time of day clock is updated each time it calls in to DC 2000 A Clock Resync alarm is reported if the SIP CB s clock has been corrected by 5 17 5 18 more than 20 seconds and will be reported on the next call There will always be a Clock Resync alarm reported on the next call after a unit reset call Frequent Clock Resync alarms may indicate one of the following problems a The SIP CB cannot properly keep time due to a hardware problem b The time given to the SIP CB is taken from the computer s time of day clock This alarm may indicate that the computer s clock is inaccurate slow fast or has been changed since th
86. es the non metallic parts of the enclosure of this equipment may generate an ignition capable level of electrostatic charge Therefore when it is used for applications that specifically require group Il zone 0 equipment the equipment shall not be installed in a location where the external conditions are conducive to the build up of electrostatic charge on such surfaces Additionally the equipment shall not be cleaned or rubbed with a dry cloth See Chapter 7 for additional information concerning static buildup precautions Figure 2 3 Maximum External Dimension of the Enclosure www honeywell com Honeywell 2 5 Mounting Hole Locations The pattern for the four mounting holes is illustrated in Figure 2 4 The keyhole slots allow more rapid access during service and battery replacement ETAIL OF KEYHOLE Figure 2 4 Mounting Hole Locations and Sizes 2 5 Figure 2 5 illustrates the spacing between cable entry glands Permitted cable diameter ranges from 2 90mm 0 114 inch minimum to 6 35mm 0 250 inch maximum If one of the cable glands is not used then it must be plugged with an insert such as a Lapp part number 53100055 5 5mm diameter Figure 2 5 Cable Gland Spacing Bottom View Figure 2 6 illustrate
87. es the appearance of a SIM card GOLD ELECTRICAL CONTACT yt TOPSIDE IE BOTTOM IEW Figure 3 1 SIM Card Profile Installation of the SIM card is a simple matter of sliding the card into the holder making note that the chamfered corner is at the far end as shown One must ensure that the battery pack is removed first before installing or removing a SIM card Figure 3 2 SIM Card Holder Location M Never remove or install a SIM card unless both LEDs are OFF 3 3 3 4 3 1 5 Requesting a Voice Phone Number or SMS Service As mentioned earlier some cellular service providers may not support the ability to place a data call to the SIP CB in CSD mode This is called mobile terminate service If purchasing packet service it is important to know that the SIP CB cannot be contacted via the Internet because it only acts as a client and is not listening for connection requests from other devices Only an Internet server does that Yet there may be times when it is desirable to communicate immediately with the SIP CB rather than wait for it to call in The SIP CB supports the ability to be paged When paged the SIP CB will call back immediately to the central computer There are two ways
88. essive retry strategy will reduce battery life The SIP CB can also be programmed to immediately retry a failed call to a different destination If this alternate call also fails then the SIP CB will follow the normal retry strategy Each new retry cycle will start with the primary destination and then to the alternate destination This feature is useful when there is a primary data collection system and a backup system The SIP CB can be programmed to call the backup system in the event the primary system fails Disabling the retry strategy is not recommended for most applications Each time the SIP CB contacts DC 2000 it is given a new time to call back If a call fails and the unit is not allowed to retry the call it will never receive a new call back time Therefore the unit will never call back again unless an alarm situation forces a new call If you do disable the retry strategy you may want to consider using the Repetitive Call Schedule feature With this enabled the unit will have another reason to call in at a later time 6 5 Permanent Always On Internet Connection When the SIP CB originates an Internet connection it must request access to the cellular provider s packet GPRS service then access to the Internet and finally access to the destination server All of this negotiation takes a certain amount of time To reduce this time the SIP CB can maintain access to the Internet at all times and only needs to request access
89. estination server 46 Not used 47 Not used 48 Not used 49 Not used 51 Unexpected response from DC 2000 52 In CSD mode did not receive a valid line message from DC 2000 within 10 seconds In Packet mode there was no traffic from either side for the period of time defined as the session timeout in MP32 53 Unexpected message received from DC 2000 to terminate the connection 54 Message from DC 2000 was too large 55 Over the air configuration update command contained a memory address outside of the configuration memory area 56 Unrecognized command from DC 2000 or an inappropriate combination of commands was received 57 Over the air configuration update command contained corrupt or illegal data 58 Message from DC 2000 had an incorrect CRC value 59 Not used Table 6 2 LED Error Codes 31 thru 59 6 3 6 4 CODE DESCRIPTION 61 Not used 62 Not used 63 Not used 64 Not used 65 Not used 66 Not used 67 Not used 68 Not used 69 Not used 71 Error while measuring voltages and temperature 72 Over the air firmware download was aborted This is usually a network related problem or problems with the DC 2000 data collection system 73 Reset due to watchdog timer event 74 Not used 75 Not used 76 Not used 77 Not used 78 Not used 79 Not used Table 6 3 LED Error Codes 61 thru 79 www honeywell com
90. etails its ID number etc These parameters can be programmed prior to during or after installation of the device in the field although it is normally most convenient to setup and test the configuration prior to installation In hazardous locations it is necessary to remove the entire SIP CB from the area prior to making configuration changes with the programming cable This is because the programming cable and most laptop computers are not approved for use in hazardous locations MUG dogood Figure 4 1 RS 232 Programming Cable P N 1002 0299C 001 4 1 INTERFACE CABLE ti ooogooagd Figure 4 2 USB Programming Cable P N 1002 0344 001 4 2 MP32 Software Startup MP32 can operate as a stand alone program or can work in conjunction with Mercury s DC 2000 data collection software When MP32 is started it will require a user name and password If DC 2000 is also running then the password must match one of the passwords from DC 2000 s list of authorized users If this is a standalone application then leave the password blank MP32 Login X User Name Admin Password cerce Figure 4 3 MP32 Login Screen After login the opening screen will appear to allow you to select the type of device to program Select the SIP CB
91. ewdriver Weight without batteries Battery Weight Operating temperature www honeywell com MECHANICAL Three part assembly consisting of a base depth expansion spacer in center and enclosure lid All plastic enclosure parts are molded from grey ABS 94V 2 polycarbonate material Bayer Makrolon 2807 The plastic surface of this enclosure is capable of generating static electric charge under certain conditions when rubbed Refer to Chapter 7 for further information To maintain integrity of the ingress protection rating the enclosure must be mounted in a vertical configuration against a flat surface wire entry glands at the bottom Material 6 6 nylon with TPE rubber insert Rating IP68 cable gland only Wrench flats distance 15 0mm 0 59 inch Entry hole diameter 2 90mm 0 114 inch minimum cable 6 35mm 0 250 inch maximum cable Flat blade type having a nominal 3 5mm 0 138 width for terminal blocks 1 85 pounds 839 grams 0 45 pounds 205 grams Temperature classification T4 20 to 40 Celsius 4 to 104 Fahrenheit Honeywell CELLULAR RADIO INFORMATION Cellular Radio GSM24 Motorola g24 GSM GPRS EDGE Model F6413AAD FCC ID IHDTS6FV2 Receive Frequencies 850 MHz 824 849 MHz 900 MHz 880 915 MHz 1800 MHz 1805 1880 MHz 1900 MHz 1930 1990 MHz Transmit Frequencies 850 MHz 869 894 MHz 900 MHz 880 915 MHz 1800 MHz 1710 1785 MHz 1900 MHz 1850 1910 MHz Radio Module Appro
92. h rapidly three times The SIP CB will then attempt to call the primary destination 6 3 7 Memory Reprogramming The SIP CB s program firmware or configuration memory can be changed over the air once it is installed in the field without the need for a site visit When the reprogramming call terminates successfully the red and green LEDs will quickly alternate as each memory block is reprogrammed See Section 6 10 and Chapter 4 for more information about over the air programming After reprogramming the unit will initiate a reset www honeywell com Honeywell 6 4 Call Retry Strategy If a call fails due to a data error a network problem or the inability to make a connection the following retry strategy is followed see Chapter 4 about how to program these parameters 1 Ifthe Primary Call Retry Count is a non zero value the first retry will occur from 1 to 255 minutes after the original call as defined by the Primary Call Retry Rate 2 Subsequent calls will be made at the Primary Call Retry Rate until the Primary Call Retry Count is exhausted 3 Once the Primary Call Retry Count is exhausted or of it was set to zero subsequent calls will be made at the Secondary Call Retry Interval which is defined in hours 1 255 There is no limit to the number of retries that can occur at the secondary rate However if the Secondary Call Retry Interval is zero then no further retry attempts will be made An overly aggr
93. he central computer processes the SIP CB s data and stores it in a database structure format e The SIP CB is given new instructions including when to call next The call is then terminated and the radio is powered down Scenario 2 The data collection computer initiates a data call to the SIP CB in CSD mode e The SIP CB s cellular radio is always powered up is registered with the cellular network and is therefore always listening for an incoming call e The central computer dials the radio s data number this is known as a mobile terminate CSD connection When the radio answers the call it will establish a link with the computer which is running DC 2000 e The computer processes the meter s data and stores it in a database structure format e The SIP CB is given new instructions including when to call next The call is then terminated but the radio remains powered up to accept future calls This configuration is not recommended for battery operated units because the radio must remain powered up at all times and will quickly drain the battery A full time power supply is required for this feature but the SIP CB is not approved for use in hazardous locations with this type of power source Scenario 3 The data collection computer pages the SIP CB and waits for the SIP CB to call back For security reasons the SIP CB cannot be contacted via the Internet because it only acts as a client I
94. hen ordering service is the location of the SIP CB with respect to the service provider s network It is best to describe where the units will be located and where they will be calling otherwise you could be charged roaming or long distance fees Some providers offer free long distance or no roaming charges as part of their basic plans The final consideration is the direction of the calls If the SIP CB is to originate calls then the service must support mobile originate service If the unit is to receive calls then mobile terminate service is required Generally mobile terminate service requires an additional phone number at an additional monthly cost The service provider will need the following information e Type of cellular service desired which is circuit switched data CSD e Data mode is to support 4800 or 9600 bps operation This rate must match the speed of central computer s modem e Mobile originate and or mobile terminate service Number of minutes per month Location of the SIP CB and the location of central computer to determine if roaming or long distance charges apply e The service provider may need to know the IMEI number printed on the radio www honeywell com Honeywell 3 1 4 SIM Card Installation After the account has been established the cellular service provider will provide a small memory card known as a SIM card Subscriber Identity Module Figure 3 1 illustrat
95. honeywell com Honeywell Field site selection for a cellular communications product requires additional consideration with regard to wireless communications Mount the unit away from buildings and structures when possible Buildings tend to block the radio signal if they lie in the path between the cellular tower and the SIP CB Outdoor installations are preferred Raise the elevation as high as practical from the ground Avoid mounting the unit to the side of a metal shed or similar structure since metal is a very effective shield against the desired radio signal Chain link fences are normally not a problem Avoid mounting the product in a location where the antenna is in close proximity to a sensitive measurement instrument such as a Rosemont transducer The strong radio signal from the cellular transmitter could possibly degrade the accuracy of these precision instruments Conversely nearby electronic equipment may interfere with the operation of the cellular radio Depending on the signal strength for a given location it may be possible to ignore some of these suggestions and still obtain good performance This will vary from one site to the next just as the reception quality of a handheld cellular phone will vary 2 3 2 4 2 4 Enclosure Dimensions Figure 2 3 illustrates the maximum external dimensions that must be accommodated to mount the enclosure Special Conditions for Safe Use Under certain extreme circumstanc
96. horization RA number is required prior to returning products for repair or recalibration Please call USA 1 321 259 9700 From the automated menu select the Department List and then Technical Support amp Repair We ask that you provide us with the Unit Serial Number and also describe the failure with as much detail as possible Examples include Pressure reading is too low on Channel 1 or Unit no longer calls in or Batteries must be replaced too often This will ensure the fastest turnaround time Intermittent problems can be especially difficult to troubleshoot without a detailed description of the symptoms If a problem appears to be related to temperature please indicate what that temperature is If a wireless cellular product fails to communicate the problem might be related to changes in the cellular account or cellular service Always contact your service provider first to see if anything has changed It is especially important to provide the name of the service provider such as AT amp T T Mobile or Verizon For GSM based products it is always best to return the product with its SIM card if possible Please ensure that the product is properly packaged to prevent damage in transit DO NOT SHIP PRODUCTS WITH THEIR BATTERIES INSTALLED LOOSE BATTERIES CAN CAUSE A SIGNIFICANT AMOUNT OF DAMAGE TO CIRCUIT BOARD AND CABLES If batteries must be returned please pack them in a separate container Some lithium b
97. hown in Table 4 3 The table also shows how alarms will be reported to DC 2000 K fls IN 4 Figure 4 10 Form C Connection Example The Y terminal is usually the normally open switch and Z is usually normally closed When selecting the Form C setting you will need to specify which terminal is connected to the first line of the pair The 2 line will automatically default to the opposite type www honeywell com Honeywell The DEBOUNCE CYCLES is the number of consecutive samples that the switch must be in the active state before being considered truly active Once an alarm is declared active it must return to the inactive state for the same amount of samples to be considered truly inactive This number ranges from 0 to 255 and is directly related to the SAMPLE RATE on the OPTIONS screen which will be discussed shortly Chapter 6 has more information about debounce operation and sampling A debounce value of 0 results in the fastest recognition of changes on the input line but may also lead to erroneous alarms if the line or switch is noisy Each alarm input can be configured to place an Immediate Call to the central computer when the alarm goes active It can also be configured to call again when it goes inactive If neither choice is selected the SIP CB will report only the active alarm condition the next time it call
98. ices wireless application protocol The content sent from a WAP server is limited because the display on a typical cell phone is much smaller than that of a computer s display The SIP CB requires full Internet access Full access gateways are typically assigned to customers who will be connecting their personal computer to the Internet using a cellular modem 4 8 4 Packet Service Connection Command This command is issued to the cellular radio to request a packet Internet connection For most GSM cellular service providers the phrase ATD 99 will work and this is the default setting for the SIP CB If you are having problems connecting this could be the problem Contact your wireless service provider for more information 4 8 5 PAP User Name and Password As an added security measure some cellular service providers require Password Authentication Protocol or PAP to gain access to their Internet service The radio must present a user name and a password that was assigned when the cellular service was purchased The user name or password can be any combination of printable characters including spaces such as Bob Smith or 1234 The total number of characters for both the user name and password cannot exceed 48 characters Often the cellular provider has a specific format for the username and password so you will need to obtain that information from them The password is hidden on this screen for added security You must
99. ient use of the radio spectrum permits the network to handle many more calls at a given time and to offer new features including data exchange In the case of the SIP CB a GSM phone link is utilized to provide the most economical and reliable solution Figures 1 1 and 1 2 provide simplified illustrations of the network from end to end a i DVPUTER ODE ELLULAR NETWORK TELCO NETWORK BASE STATION Figure 1 1 Data Logger System using CSD THE INTERNET J ti coNNectio z a ee COMPUTE CORPORATE SERVER FIREWALL ELLULAR NETWORK N BASE STATION Figure 1 2 Data Logger System using the Internet 1 4 www honeywell com Honeywell 1 5 Communications Scenarios There are several ways the SIP CB can communicate with the central computer Scenario 1 The SIP CB initiates its own call to the central computer e The SIP CB determines that a call should be made due to an alarm condition or a regularly scheduled call event e The cellular radio on the SIP CB is powered up and establishes a connection with the cellular phone network e The SIP CB initiates an outbound data call CSD mode or a packet Internet connection to the central computer which is running DC 2000 e T
100. if no port select after 1 seconds route to Por1 gt maaro ere jad Figure 4 6 Call Behavior Configuration Screen Part I 4 4 1 Remote Unit ID Each SIP CB must have a unique remote unit ID RUID number Legal six digit values are 000001 FFFFFF hexadecimal notation Legal digits are 0 9 and A B C D E or F 4 4 2 Firmware Version The firmware version is a value that is updated on the screen whenever the configuration is read from a SIP CB using the programming cable This is not a parameter that can be modified by the user 4 4 3 Primary Destination If the SIP CB is going to use CSD mode calling a wire line modem then it will need the phone number of that modem Select the Phone Number button and enter up to 32 numeric digits It is usually necessary to enter the entire phone number including area code even if the call is local For example in the U S a call to 555 1212 within area code 987 may have to be entered as 19875551212 or 9875551212 If the SIP CB is to communicate via the Internet then it will need the IP address and port number of the DC 2000 data collection server Your computer system s administrator usually assigns these values See Chapter 5 for more details about DC 2000 Select the IP Address button Then enter the address of the server expressed in dotted 4 5 4 6 decimal format such as 198 32 67 101 The SIP data collection server is usually assigned a default port
101. imited to 15 characters such as High Pressure These descriptions are not reported to DC 2000 They are only for your reference when using MP32 In order to correctly configure the inputs it is important to know how they are processed Please see Chapter 6 for a detailed discussion about this 4 5 2 1 Alarm Input An alarm is a signal that transitions from one state to another to indicate a problem or an event The signal is normally generated by a set of switch contacts The screen shot in Figure 4 8 shows how Line 5 is programmed to be an alarm input The SIP CB can have up to 8 alarm inputs if pulse counting is not required You can specify the LINE TYPE as being normally open Form A or normally closed Form B This is the non alarm also called inactive state of the switch When the switch goes to the opposite state this is considered an alarm also called the active state condition Form C is a special configuration that uses two sets of contacts one of which is Form A and the other Form B The terminals of a Form C switch are often labeled K Y and Z as shown in Figure 4 10 This is often used to determine if the switch or associated wiring has failed The switches should never be open or closed at the same time If so the SIP CB can report an alarm condition known as a KYZ Failure alarm The Form C selection causes Lines 1 2 3 4 5 6 and or 11 12 to be paired together as s
102. ing The following information is a repeat of what appears in Chapter 4 because it s important to understand how this works When DC 2000 receives the pulse records from the SIP CB it expects them to be ina specific order starting with the 1 input channel and ending with the last channel The 5 11 5 12 SIP CB does not have restrictions regarding the order in which you program Lines 1 4 You could program Line 1 and Line 2 as alarms and 3 and 4 as pulse counters But to stay compliant with DC 2000 here is how the records are sent The very 1st line that is programmed for pulse counting is considered Input 1 The next line that is programmed for pulse counting is considered Input 2 The next line that is programmed for pulse counting is considered Input 3 The next line that is programmed for pulse counting is considered Input 4 Here s an example Line 1 and 3 are configured as alarm inputs and Lines 2 and 4 for pulse counting Line 2 is presented as Input 1 to DC 2000 because it s the 1st line programmed for pulse counting Line 4 is presented as Input 2 because it s the 2nd line programmed for pulse counting Here s another example involving a mixture of Form C and Form A settings Lines 1 and 2 are programmed for pulse counting Form A operation Lines 3 amp 4 are configured for Form C pulse counting Line 1 is presented as Input 1 to DC 2000 because it s the
103. ion 4 6 2 and changed the discussion about low battery conditions in Section 6 13 The original level was too high for ATEX approved battery packs and would trigger too many low battery alarms Updated Section 5 11 to include new information about the SIP CB s status and cellular information block Added battery connector polarity markings and and battery pack wire colors red and black to several images of the SIP CB assembly in Chapter 2 Rev E Sept 04 2007 V4 3 firmware Added references to the new 003 and 004 models Changed the image on cover sheet to show the new 003 004 models Modified the text in Section 2 7 2 regarding limitations on voltage and current Modified the previous control drawing in Chapter 7 so that it only applies to the 001 and 002 models Added a new control drawing in Chapter 7 for the new 003 and 004 models Changed the specifications in Chapter 8 to distinguish between the 001 002 models and the 003 004 models Added more information about battery life and the sampling process to Chapter 6 Rev F November 07 2007 V4 4 firmware The SIP CB no longer executes a full reset after an over the air firmware or configuration update Any references to this were removed in Chapter 4 Section 4 10 Rewrote Section 6 8 in Chapter 6 to explain what happens during and after an over the air firmware or configuration memory update Rev G August 05 2008 Illustrations of the new US
104. is should be the voice number If you wish to make mobile terminate CSD calls then this should be the data number Ask your cellular service provider to make sure the right number is stored on the SIM card www honeywell com Honeywell 4 CONFIGURATION USING MP 32 PROGRAMMER 4 1 Required Equipment Before placing a SIP CB into service it is necessary to setup certain configuration parameters Setting up the configuration requires e 80x86 or Pentium based personal computer with an available 9 pin serial port COM1 COM2 Minimum operating system is Windows 98 We are required to say that Windows 98 is a registered trademark of Microsoft Inc e Mercury Programmer software MP32 available under Mercury P N 100160 The MP32 software must be version 4 0 6 or later e Programming adaptor cable RS 232 as illustrated in Figure 4 1 This item can be ordered under Mercury part number 1002 0299C 001 aa or ae Programming adaptor cable USB as illustrated in Figure 4 2 This item can be ordered under Mercury part number 1002 0344 001 Once the SIP CB is in service most of the configuration items can be changed over the air See the end of this chapter for more information The SIP CB stores configuration information in its permanent memory This information is not lost when power is removed or when the unit is reset Certain parameters are unique to each SIP CB such as a phone number to call cellular service d
105. ition is reported and handled 4 6 3 Queue Full Alarm Point The SIP CB has the capacity to save a total of 30 000 pulse records before it starts to overwrite the oldest records This memory is called the queue It is divided equally between all active pulse counting channels If only one channel is used for pulse counting then all 30 000 memory locations will be used for that channel If 4 channels are active then each channel is allocated 7500 records The SIP CB can call in when a certain amount of the queue has been used The level at which this alarm occurs can be changed using the Queue Full Alarm Point The default of 75 is usually adequate for most applications To change this value hold down the CTRL key on the keyboard point to the field and double click the left mouse key This unlocks the field and allows you to enter a different value from 1 100 Setting the level too low could cause excessive calls and thus reduce battery life Setting it too high might not leave enough time to call the system before older records are overwritten 4 19 4 20 4 6 4 Sample Pulse Width Chapter 6 discusses the sampling process in detail and fully explains this setting The default is 2 5 ms The acceptable range is 0 950 ms To change this value hold down the CTRL key on the keyboard point to the field and double click the left mouse key This unlocks the field and allows you to enter a different value 4 6 5 Sample Rate Chapter
106. l Block TB1 amp TB3 Pulse Alarm Switch Type Wetting Current Per Input Wetting Current Pulse Rate Wetting Current Pulse Width Recommended Cable Output Circuit Parameters Terminal Block TB2 Output Follows Input Mode Delay Legacy Output Mode Pass Thru Frequency www honeywell com Ui OV Uo 6 51Vdc lo 206mA Po 336mW Ci 0 Li O Co 500uF Lo 4mH Simple Apparatus type construction dry contact that is not capable of sourcing any appreciable power Normally composed of a reed switch or transistor output 100uUA nominal 3 3 volts pull up voltage 0 50 user programmable for IN1 IN2 IN3 IN4 group and for ALM1 ALM2 CALL TAMP group A value of 0 enables edge detection mode 0 0 950 ms user programmable for IN1 IN2 IN3 IN4 group and for ALM1 ALM2 CALL TAMP group A value of 0 0 creates continuous wetting current Alpha 6300 8 Belden 9538 or equivalent having less than 100pF ft capacitance Maximum cable length run is not to exceed 1000 feet Circuit type MOSFET transistor output open collector Total impedance with transistor conducting 133 ohms minimum Total impedance with transistor in off state gt 1M ohms Ui 5V Uo 6 51Vdc lo 206mA Po 336mW Ci 0 Li 0 Co 500uF Lo 4mH 1 sample period between input change and output change 1000 Hz maximum Honeywell SPECIFIC TO STOCK 2001 0195 003 and 004 Inpu
107. l conditions than a commercial cell phone There are references within this document to mobile devices because the global cellular radio system was intended to support portable phones and equipment Though the SIP CB is normally installed in a fixed location it is still classified as a mobile device How is the SIP CB packaged The SIP CB is a pair of small circuit boards containing a processor memory cellular radio and an antenna Attached to the SIP CB main board is the interface board that provides physical access to the input and output lines SIM card holder programming connector and battery connector In units that are approved for use in hazardous areas the main board is encapsulated in a soft potting compound The circuit boards and battery pack are mounted in a small non metallic enclosure Two cable glands are provided that allow wires to enter and exit the enclosure Why are there Different Models of the SIP CB The 001 model was the first model produced in 2007 It was eventually redesigned to allow it to be used in a broader range of installations within hazardous locations It was given a new model number 003 and the original model was discontinued in late 2007 www honeywell com Honeywell Does it matter where the SIP CB is installed Yes As with most wireless devices the SIP CB has limitations with respect to large structures interference from other equipment and proximity to a radio tower If
108. lculated Encoded Save Data I Interval i Time of Call Reading Profile M Daily Reading T Peak cancel Hep Figure 5 14 Data Input Configuration Screen Select the Input Definition tab Here you can match the time interval to that which was programmed into the SIP CB This will apply to all pulse counting channels You can also change the description of each channel and select which type of data to save Contact Mercury if you need additional help with other selections on this screen 5 13 5 14 5 6 2 Configuring the SIP CB s Call Information Go back to the device configuration screen Figure 5 12 and select the Call Information tab Proper configuration of the call information fields are essential to ensure that data will be collected and available for processing when expected If the SIP CB is programmed to originate calls only then it will not be possible to initiate outbound calls since the cellular radio is not powered to receive incoming calls Edit Remote Unit Data 001234 Name Example SIP x General Information Input Description Install Information Barty Line Definitior Site Information Call Information Relay Information Hardware Alarms Dial Out Prefix Phone number Suffix Target phone number M Long Distance 3215551212 8001231122 rLast Call r Next Call Date 01 01 1980 Date 09 26 2006 el Time 00 00 00 Time 15 54 13 al M Called In Available Call
109. m Inputs and Pulse Outputs 0 ccccccecceeeceeeeseeeeeeeeaeeaaeeaaeeaaeeaaeeaaaeaes 2 12 Typical Pulse Alarm Input Circuit nnnnnnsnnesnenntenrrensrrrrrrrrrrrrrrrrrrrrtrrrrrrrrtrrrrrrrerrrnn 2 14 Typical Alarm Only Input Circuit ic cssciicetcccsdenseasnntce ri cavescasieueherevadnceesaustatnecercectadiiasnceends 2 15 Typical Output Circuits seeninerere ee 2 15 Example of External Equipment Connected to the SIP CB ssssssssssnsssesennsrresrrerrrrrrens 2 17 Low Power Storage Mode JUMPEF cccesesececicceeeeseeeneeesecteneeeeeesseececeennneeeeenees 2 18 SIM Card Prone sesiis nennen EEan AE a 3 3 SIM Card Holder Location ssosssseeesesessssressssesssceeessserrreerrrrnrnnnnersnerrnrunnussuetteennnseeeeee 3 3 RS 232 Programming Cable P N 1002 02990 001 sseeeseeseseesseerrrsssssssrsrrnrssserenna 4 1 USB Programming Cable P N 1002 0344 001 sesseeeeeeeeeeeeeeerrrresssrrrrrrrssssrerrrene 4 2 MP S2 Login SCI OCU sireeni A attend eE a A e E R 4 2 MP 32 Opening ClO Sica sriain ossiani EAEan EANA e encust 4 3 Main Configuration Screen 532 tei Seve Scares atce aces heaved Meatounecedacagbvemnducacesidibassinieantonetlounds 4 4 Call Behavior Configuration Screen Part I cccscccceeeeeeeeeeeeeeeeeeeeeeeeeeeseeeeneeeeeenens 4 5 Call Behavior Configuration Screen Part I o eee ee ceeeeeeeeeeeeeeeeenaeeeeeeeeeeeeneeneeeeeeeees 4 8 Input Output Configuration Parameters SCreen
110. n Eat o LSER AN 2 xN Z 2s 2 z we 7 Figure 2 12 Pulse Alarm Inputs and Pulse Outputs A magnetic switch is wired in parallel with TB3 3 amp TB3 4 labeled CALL and CALL This switch is normally open Form A and is part of the SIP CB circuit board assembly This allows you to force a call by momentarily placing a magnet near the enclosure which closes the switch See Chapter 6 for its location If required another external switch can also be wired to these terminal block locations The cut cable detect loop wire at TB3 1 amp TB3 2 labeled TAMP and TAMP provides a way to determine if the external cable to the metering equipment has been disconnected or damaged It consists of two wires that feed all the way in to the pulse or alarm generating instrument This pair of wires in intended to be part of the same cable that is carrying the pulse and alarm signals These wires 2 12 www honeywell com Honeywell should be connected together inside the instrument This creates a normally closed Form B switch that when broken cable accidentally cut or disconnected will be detected and reported If this is not needed then this input can be used for any general alarm or status sensing All pulse and alarm switch sources whether they are solid state or mechanical are to be dry contacts meaning that they do not source any voltage or current This is referred to as a simple apparatus o
111. n exchanged on each call may range from several hundred bytes to 10 s of thousands of bytes It may be necessary to test the system for several months and then adjust the cellular account for the best cost based on your needs For instance if you purchase one million bytes 1 Mb per month but only use 100 000 you may be able to purchase a smaller and thus less expensive plan In order to connect to the Internet the cellular service provider has its own computer equipment called a gateway server aptly named as it is their gateway to the Internet The server will have an APN access point name usually in the form of a domain name such as internetaccess providername com or something as simply as proxy Contact your service provider for this information This APN will be needed when configuring the SIP CB Chapter 4 Service providers may have several different gateways to choose from depending upon the type of service required Web phones cellular phones that support Internet access are generally assigned to a gateway that only connects to WAP services wireless application protocol The SIP CB requires full Internet access because the data collection software could be running on any server located anywhere in the world Full access gateways are typically assigned to customers who will be connecting a cellular modem to a personal computer 3 1 3 2 Another parameter that will be needed is the packet service c
112. n the control drawing AX A The SIP CB cannot accept signals that source current such as an output from an amplifier This could cause damage to the SIP CB and may violate operation in hazardous locations Connections to the pulse output circuits on TB2 are not detailed here since the type of connection is dependent on the external equipment Any connections to the pulse outputs must be in compliance with the specifications set forth on the control drawing For clarity the cable screen shield connections if any are not shown here See Chapters 4 and 6 for illustrations of other types of connections 2 13 2 7 1 Pulse Alarm amp Alarm Only Input Circuit Descriptions Figure 2 13 illustrates one of the pulse alarm input circuits The source is a simple switch contact and the cable screen shield if there is one is tied to the circuit return path at the SIP CB end If a parallel diode exists across the switch then the cathode end must be wired to the IN connection point Sensing current is supplied by 3 3V from the SIP in series with a 33k resistor producing roughly 100yuA microamps of wetting current per input The circuit s return path at IN is shown with a pulse sampling transistor This transistor is normally turned on only during sampling periods and then turned off to minimize current drain on the battery The sampling current can be turned on continuously for rare applications where pulsed sam
113. nUsalascac lesadalsedelandetsiaeeeaduedasaleurey 5 21 Viewing the Cellular and Hardware Status 20 00 00 ec cecseeeeeeeeeeeeeeenneeeeeeeeeeeteeeneeeeeeeees 5 23 Cellular and Hardware Status Screem 2 cccccseessecccceeeeeeeeeeseeeeeeeeeeeeeeeseceeeeeaneeeeees 5 24 Starting the Call Diagnostic Dump Utility 20 e cere eens eenaaaeeeeeeeeeeeetneeeeeeeees 5 25 Using the Call Diagnostic Dump Utility ssceccrsesssicceccetedstidsenctecasncteeceehiasscietewsdeeetiecoens 5 26 Status and Cellular Information on the Call Dump Screen 0eeseeseeeeseeeteeeee 5 26 Previous Error Codes on the Call Dump Screen cccccccccecceccceeeceeceeeeeeeeeeeeeeeeeees 5 27 Example of Error Code 35 Display cccccccccccececeeeeceeeceeceeeeeeeeceeeeeeeeeseeeseeeeeeeeeeees 6 1 Example of Wetting Current Cycles a scticzncccdatetsscecdecpetbndasseocstncnddageldadelandecdetatcesabiacncith 6 11 Example of Timed Sampling cccccccccccccecceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeneeeneens 6 12 Using Pulsed Wetting Current to Reduce Power Consumption ccecceeeseseeeees 6 12 When Sampling Occurs using Pulsed Wetting Current sseeseseseeeiesereerrrrrresssrererrn 6 13 Example of Sampling Error due to Signal Distortion c ccceeeeeeeeeeeeeeeeeeeeeeeeeeneaaes 6 13 Example of Switch BOUNCE cccccccccceecceeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeetenes 6 14 Example
114. nactbecticaadaces 8 1 ASCII HEX DECIMAL CONVERSION CHART 0 ccsceseeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 9 1 WARRANTY AND RETURNS 2200 ccccectesescnetecceecensstedcennneeseesneneenenendecceenesedeees 10 1 LIST OF TABLES Terminal Block Assignments versus Line Numbers in MP32 ccceseeeeeeeertneeees 4 11 How Form A or Form B Alarms are reported to DC 2000 cccececcceeeceeeeeeeeeeeeeees 4 14 How Form C Alarms are reported to DC 2000 ccccccccecccecccececceecceeeeeeeeeeeeeeeeeseeess 4 14 How Form C Pulse Counting Alarms are reported to DC 2000 ccececeeeeettteees 4 16 Host Controlled Output Assignments 0 eee ceeeeeeee eee e tere eeeeee eee e eter eeeeeeaaaaeeeeeeeeeneeeaea 4 17 Status and Cellular Information c cceccceeeeeee cece cece eeee ects nenn sees seeeeeeeeeeeeeeeeeeeeeneeees 5 27 LED Error Codes 11 thru 29 o oo cccccccscccscccecccaececaeeaaeeaaeeaeeeaeecaeceaeceaeceaaeasaeenaeeaeceaeeeeeeeas 6 2 LED Error Codes 31 thru 59 o cccccccccscccceccceceeaeceaneeeceeeceeeceaeceeeceeeceeaeaeaeeeeceeeceneceeeeaass 6 3 LED Error Codes 61 thru 79 o cccccscccscccceccceceeaeeeeceeecceeceeeceaecenecececeeceaeeceeeceeeceaeenaeeaaas 6 4 Green LED Status BehaviOr ccc ceecceseeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaeeesseeeeeeeseeeeeeseeese 6 5 Red LED Status Indicator in CSD Mode cccccccccecccececeeceeeceeeceeeceeeeeeeeeeeeeeeeeeeenass 6
115. nd pulse counting The wetting current is the amount of current drawn from the battery whenever a switch is in the closed position For the SIP CB this is 100 pA 0 0001A per input The SIP CB can be configured to reduce this load by using a pulsed sampling method which is discussed elsewhere in this document e Extremely cold or hot temperatures can reduce the longevity of batteries due to chemical changes But this is difficult to calculate Therefore it is best not to wait until the very last moment to replace a battery As a rule of thumb add 10 to your calculations if the unit is going to be subjected to less than 10 F 12 C or above 90 F 32 C for extended periods of time e The SIP CB provides power to the programming cable Leaving the cable attached for extended periods of time will reduce battery life 6 21 6 22 6 13 4 An Example Battery Life Calculation The battery pack approved for use in hazardous locations has a capacity rating of 38 A hr Let s assume the SIP CB places two calls per day It has four active pulse inputs that have a 50 duty cycle the switches are on half of the time and off half of the time The SIP CB has been programmed for continuous wetting current no pulsed sampling on all four inputs 1 2 3 4 5 6 13 5 Each 1 minute call consumes 0 006 A hr In one year this would consume about 4 4 Alhr from the battery 0 006 A hr per call x two calls per day x 365 days
116. ndard If this exchange fails the connection is terminated by both sides When the SIP CB calls in it assigns itself what is known as a source port number To further enhance security the SIP CB can be assigned only one or a specific range of source port numbers that the firewall will allow through Valid source port numbers are between 40000 65535 For example for a range of 50000 50010 the first call will use 50000 the 2 call 50001 and so on When 50010 has been used the next port number will roll back to 50000 www honeywell com Honeywell 4 9 Using the Programming Cable to Configure the SIP CB WARNING The use of the programming cable will reset the SIP CB This will cause the device to lose its previous pulse data records Once all parameters are defined go to the top left hand side of the screen and select the OPTIONS pull down menu and select CONFIGURE The next screen will appear Communication Configuration X Cable Com Port Modem Com Port comt come V Use as default connection M Use as default connection Port Speed 2400 Modem Control Initialization String JAT CO NO amp KO Reset String ATZ Dial String ATDT conoi Figure 4 15 Communications Configuration Screen Select the Cable Comm Port as the default and make sure that the selected port matches the port that the programming cable is plugged into on your computer such
117. ne gasoline ethylene Zone 0 1 2 location temperature class T4 Always confirm the ratings by checking the label affixed to the product It is not uncommon that an installation document lags behind whenever design changes or new ratings come into effect Document IGE GM 7 Edition 2 published by the Institution of Gas Engineers and Managers www igem org uk is a recommended reference when undertaking a field site installation Control drawing 401197 shown in Figure 7 1 defines the exact parameters related to all permissible inputs outputs battery options and site information This drawing is also available in electronic PDF format free of charge upon request Contact your local sales and service representative for assistance 7 1
118. nimize the chance of damaging the equipment o Let the static sensitive component rest on a conductive surface when you are not holding it o When setting down or picking up the static sensitive component make skin contact with a conductive work surface first and maintain this contact while handling the component o If possible maintain relative humidity of 70 75 in development labs and service shops 7 5 7 6 www honeywell com Honeywell 8 TECHNICAL SPECIFICATIONS Model Number of Pulse Alarm Inputs Number of Alarm Only Inputs Number of Outputs Power Requirements Input Current Requirements Approved Battery Types Sleep current Main crystal frequency Aux crystal frequency ELECTRICAL SIP CB GSM24 4 Form A or Form B or 2 Form C 4 Form A or Form B or 2 Form C 4 open collector transistor 133Q minimum impedance when conducting on state 3 65 volts dc nominal with a fresh battery pack 400 mA average current during a call or a charging cycle Lithium DD pack 3 6 Vdc 38AHr Mercury Stock Number 1011 0044 001 Lithium DD pack 3 6 Vdc 38AHr Mercury Stock Number 1011 0046 001 lt 150 UA originate mode only 2 5 ms wetting pulse width on all inputs 4 samples per second all inputs open circuit 4 91520 MHz when awake 32 768 kHz 8 1 8 2 SPECIFIC TO STOCK 2001 0195 001 and 002 no longer in production Input Circuit Parameters Termina
119. nsmit a replica of the input signal to this other piece of equipment To use this feature select the desired output line Line 7 8 9 or 10 Then from the selection list choose the Output Follows Input x where x is one of the 8 other input 4 17 4 18 lines For instance you may want Input Line 11 to appear on Output Line 8 You would select Line 8 and then program is as Output Follows Input 11 There are some timing limitations when using this feature See Chapter 6 for more information 4 5 3 3 Legacy Output The legacy output setting electrically connects all four output lines Lines 7 8 9 and 10 to the first four input lines Lines 1 2 3 and 4 respectively An example of what one of the circuits looks like in this mode is shown in Chapter 6 This allows other pulse counting or alarm sensing equipment to have access to the same information For instance the SIP CB may be counting pulses within a hazardous location There may be another piece of equipment located nearby but outside the hazardous site that needs to count these pulses too The SIP CB can be programmed to transmit replicas of the pulse signals to the other piece of equipment The inputs can be programmed as either alarm or pulse counting inputs The Active Low Active High selection buttons are not used by the SIP CB The advantage of this feature over the Output Follows Input feature is that faster signals can be
120. nt the equipment shall not be installed in a location where the external conditions are conducive to the build up of electrostatic charge on such surfaces Additionally the equipment shall not be cleaned with a dry cloth Any electronics device contains components sensitive to ESD electrostatic discharge For example people experience up to 35kV ESD typically while walking on a carpet in low humidity environments In the same manner many electronic components can be damaged by less than 1000 volts of ESD For this reason you must observe the following handling precautions when servicing this equipment Always wear a conductive wrist strap Eliminate static generators plastics styrofoam and so on in the work area Remove nylon or polyester jackets roll up long sleeves and remove or tie back loose hanging neckties jewelry and long hair Store and transport all static sensitive components in ESD protective containers Disconnect all power from the unit before ESD sensitive components are removed or inserted unless noted e Use a static safeguarded workstation which can be set up by using an anti static kit Motorola part number 0180386A82 This kit includes a writes strap two ground cords a static control tablemat and a static control floor mat The Motorola part number for a replacement wrist strap that connects to the tablemat is 4280385A59 e When anti static facilities are unavailable use the following technique to mi
121. nt interval remain intact b The current firmware or configuration remains unchanged c When the next interval ends the total for that interval will be stored at the beginning of the queue Any other data in the queue is to be considered invalid WARNING Over the air programming should not be attempted if the SIP CB has been reporting a low battery condition Inadequate power during the reprogramming phase could cause the memory to be corrupted An on site visit will be required to correct the problem 6 10 www honeywell com Honeywell 6 9 How Input Signals are Processed One of the major goals of the SIP CB is to provide long battery life The way the inputs are processed has a major impact on power consumption This process can be optimized with the DEBOUNCE CYCLES SAMPLE RATE and SAMPLE PULSE WIDTH settings in the MP32 configuration program see Chapte 4 To do this properly it is important to understand how the inputs are processed Chapter 2 shows a simplified diagram of one of the input circuits The eight inputs are subdivided into 2 groups Lines 1 2 3 and 4 are one group and lines 5 6 11 and 12 are the other 6 9 1 What is Wetting Current Whenever a pulse or alarm switch closes it draws a small amount of current from the SIP CB s battery This is known as wetting current and is around 100 microamps
122. nteces 4 9 4 4 12 2 Primary Call Retry Interval cccceeeeceeeeceeeeeeeeeeeeeeennneeeeeeeeeeeea 4 9 4 4 12 3 Secondary Call Retry Interval eee cere ee eeeeennneeeeeeeeeeeea 4 9 4 4 12 4 Try Alternate Destination cccccccceeeeeeseecerceeeeeseeeeeeesneeeeeees 4 9 4 5 Input Output Parameters ccccccsccceccceeeeeeeeaaeeaeeeaeeeaeeeaeeeaeeeaeeeaaeeaaees 4 10 4 5 1 Line Numbers versus Terminal Block Connections cceeeeee 4 10 4 5 2 Types of INpUtS siciisscccasccatssiwecsactasucnesweveraavencavensaeweterweasavestiueenanvensavaceves 4 12 4 5 2 1 Alarm Input 2 eee cece cece ce ccceeeeceeeeeeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeteeeeeeneeess 4 12 ee Legacy UMN iiris iaiia 4 14 4 5 2 3 Pulse Counting INDUS wsiastce ccnteids act dnonelarentetanesaQincouebiaceldesdadliuoledentenns 4 15 4 5 2 4 Intermixing Pulse Counting and Alarm Inputs on Lines 1 4 4 16 4 5 3 Types Of Outputs 2 0 0 0 cccceseceeeeeeeceeaeeeaeeeeeeeeeeaeeeeeceaeeeeeceeeeeeaeeeeeeeeeeass 4 17 4 5 3 1 Output Under Host Control cccccccccccceecceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeess 4 17 4 5 3 2 Output Follows IMput cc cccccccccccccccceeeceeeeeeeeeeeeeeeeeeeeeeeeeneeeteeeneeess 4 17 45 3 3 Legacy QUPUt massissa aana aa iaiia 4 18 4 6 COPUONS C ONMOUI ANON icsarercartadieniaaoceteceachannaianeutetecessacnudcathenetaacandsetantettad 4 19 4 6 1 PAODIIGAUOM evs soar ste tac oictcevegeetea hana Seite us let
123. nternet access A SIM card can be moved to a different phone or radio and the account information moves with it Though convenient this may encourage someone to steal the SIM card insert it into his or her own cellular phone and make hundreds of hours of calls that will be billed to you or your company A personal identification number PIN is an extra security measure to prevent unauthorized use of a SIM card The PIN number can range from 1 to 8 numeric digits long and can be assigned by the cellular service provider when the card is activated NOTE If a PIN number is not used leave the PIN Number field blank Do not fill it with 0 s because a 0 is a valid PIN number 4 8 3 GPRS Access Point Name If the SIP CB will be making an Internet connection the cellular service provider will need to provide an Internet APN access point name In order to connect to the Internet the provider has its own computer equipment called a gateway server The server will usually have an APN in the form of a domain name such as myserviceprovider com or a generic name such as proxy Contact your service provider for this information www honeywell com Honeywell Service providers may have several different gateways to choose from depending upon the type of service required Web phones cellular phones that support Internet access are generally assigned to a gateway that only connects to WAP serv
124. ntetudtnttaasiiabioes 6 16 6 10 More Details about Output Follows Input Mode ssssssssesssessrrssrersrreeene 6 16 6 11 More Details about Legacy Output Mode esseeesseeeeeseseereessssrrsrrreeeeeeee 6 17 6 12 More Details about Form C Connections cc cceeeeeeeeeeeeeeeeeeeeeeeeentaaeees 6 19 6 13 Notes about Battery Life sisccicteccs cst tecrcgcanceceass cancueeceesenr deans cdsapnndtaadteasinensuaees 6 20 6 13 1 Battery Ratings ss ceaipidetecres ca rageusnanannodigaladssateatecetimmiainoussenetendinanearacuneny 6 20 6 13 2 Low Battery Alarm POU osicectestessnctectaccataedsdicvesdctosceunnseiestnnieddebdbartient 6 21 6 13 3 What Affects Battery Life In The SIP CB ooo cceeeeeeeeeeeeeeeeee 6 21 6 13 4 An Example Battery Life Calculation 0c cccceiceeeeeeeeeeeeeeeeeeeeeaes 6 22 6 13 5 Suggestions For Increasing Battery Life 6 22 6 14 Using the Magnetic Switch to Place a Call 6 24 SAFETY HAZARDOUS AREAS ESD PRECAUTIONS cc ecceseeeeeeeeeeeeeeees 7 1 7 1 Safty ceases iad vtec ae aed asennad acc enacted 7 1 7 2 Hazardous Area Classification ccccccceeeeeeeeeeeeneceeeeeeeeeeeeeaaaaeeeeeeeeeeeeaea 7 1 7 3 Instructions Specific to Hazardous Area Installations ccccccceseeceeeeeeees 7 4 7 4 ESD Handling Precautions sccaccete inden ucecsusediporenavedanssectudten danasascdeeteeasseang sates 7 5 TECHNICAL SPECIFICATIONS cuca ssecesdiecacecasctncaandedeeiicesiaceenssetacesdecccc
125. o purchase a smaller and thus less expensive plan For security reasons the SIP CB cannot be contacted via the Internet because it only acts as a client It is not listening for connection requests from other devices Only an Internet server does that However the central computer can page the SIP CB by dialing its voice number or by sending it a text message This will cause the SIP CB to immediately call back to the central computer Paging is not recommended for battery operated units because the radio must remain powered up at all times and will quickly drain the battery The SIP server in DC 2000 acts as an Internet server on your computer and thus must be allowed access to the outside world Most corporate computer systems use firewall technology to prevent unauthorized and potentially damaging access from outside sources To minimize potential invasion DC 2000 and the SIP CB exchange private information using the 64 bit data encryption standard If this exchange fails the connection is immediately terminated An Internet address and port number must be assigned to the computer running DC 2000 and these numbers must be programmed into each SIP CB Your computer system s administrator usually assigns the address and port number When the SIP CB calls in it assigns itself what is known as a source port number To further enhance security the SIP CB can be assigned only one or a specific range of source port num
126. of Debouncing Process aie ticttre ceetesiranscaceesenee inicwieeeas tie deesusaunteeeteeeaigGanciedy 6 14 Example of Edge Detection Process s csicetscctesscdeccenesensnseaseecusenteortebeds dbdenuebeseateonanceetiy 6 16 Output Errors Using the Output Follows Input Feature esseeseeeeseeeeeeeteeees 6 17 Delay Errors Using Output Follows Input Feature ceeceeeeeeeeeeeeeeeeeeenneeeeeeeeeeeea 6 17 Equivalent Circuit for Legacy Output Feature eee eeceeeeeeeeeee eee eeeeeeeeeeeeeeeeeeenaaees 6 18 Example of a Form C Connection cccccccccecceecceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseneeeeseeeneeeeeeess 6 19 Example of Detection of a Form C Fault cccccccccccecceecceeceeeeeeeeeeeeeeeeeeeeeeteeeneeeneeees 6 20 Location of the Magnetic Switch ciccccasesiscccctsvenscitarncccnnticanirantayeanniecabaeiatonlannieaticueneemete 6 24 Hazardous Area Installation Control Drawing 001 and 002 Models 7 2 Hazardous Area Installation Control Drawing 003 and 004 Models 7 3 xi xii Revision History Rev A Rev B Supported prototype evaluations but never released to the general public Rev C May 30 2007 V4 3 firmware First release for production units Rev D June 18 2007 V4 3 firmware Added more information about Error Codes in Tables 6 1 6 2 and 6 3 Corrected the location of the magnetic switch point in Figure 6 15 Lowered the typical low battery alarm point setting in Sect
127. onnection command In most cases the command will be ATD 99 but you may want to check with your service provider The service provider may also request to know the IMEI number printed on the radio 3 1 3 Establishing Cellular Service for CSD Cellular service must be activated with a cellular service provider prior to operating the SIP CB Some GSM service providers may not offer all forms of data transfer The service provider must support asynchronous circuit switched data CSD exchange at 4800 or 9600 bps This rate must match the rate of the central computer s modem Sometimes this capability may be included as part of a standard voice package or it may be an add on feature at extra cost One consideration when ordering service is the frequency of calls to and from the SIP CB Each service provider offers different packages that may include a fixed number of minutes per month for a fixed price However when this number is exceeded the cost per each additional minute can be very high There are also variations in the way minutes are measured For example a call lasting 1 minute 10 seconds may be considered to be a 2 minute call by some providers It might be possible to purchase less expensive packages that have additional weekend or evening minutes and then schedule the remote device to call in at those times Some plans may offer the 1 minute free This might be advantageous for short calls Another consideration w
128. onsumption based on what you expect to see at any of the inputs and to compensate for bouncy switches But because the number of samples is limited to 50 per second this places a limit on how fast the input signal can change and still be recognized Edge detection mode allows faster signals to be recognized However this mode requires that the wetting current remain on at all times To enable edge detection mode set both the SAMPLE RATE and SAMPLE PULSE WIDTH to 0 In this mode the DEBOUNCE CYCLES setting is ignored and no debouncing takes place This mode should not be used with bouncy switches INPUT LINE A INPUT DECLARE INPUT DECLAREI OFF HERE ON HERE I T DECLARED o HERE I T DECLARED OFF HERE Figure 6 9 Example of Edge Detection Process 6 10 More Details about Output Follows Input Mode As discussed in Chapter 4 any of the output lines can be configured to replicate follow any of the input lines This allows other pulse counting or alarm sensing equipment to have access to the same signals For instance the SIP CB may be counting pulses within a hazardous location But there might be another piece of equipment located nearby but outside the hazardous site that needs to count these pulses too The SIP CB can be programmed to transmit a replica of the input signal to this other piece of equipment There are some limitations that you should be aware of Th
129. orm B Alarms are reported to DC 2000 ALARM KYZ FAILURE LINE TERMINAL BLOCK REPORTED TO REPORTED TO PAIR ASSIGNMENTS DC 2000 AS DC 2000 AS 1 2 TB1 1 IN1 TB1 2 IN1 KYZ 1 KYZ 2 TB1 3 IN2 TB1 4 IN2 3 4 TB1 5 IN3 TB1 6 IN3 KYZ 3 KYZ 4 TB1 7 IN4 TB1 8 IN4 5 6 TB3 5 ALM1 TB3 6 ALM1 CUSTOMER CUSTOMER TB3 7 ALM2 TB3 8 ALM2 ALARM 1 ALARM 2 11 12 TB3 1 TAMP TB3 2 TAMP TAMPER CALL TB3 3 CALL TB3 4 CALL Table 4 3 How Form C Alarms are reported to DC 2000 4 5 2 2 Legacy Input For the SIP CB a legacy input is the same as an alarm input Either setting can be used for alarm processing 4 14 www honeywell com Honeywell 4 5 2 3 Pulse Counting Input When an input is selected for pulse counting the screen changes somewhat as shown below Input Output Options Serial Port Configuration Cellular Settings Line Type Farm Type Line 1 Pulse Input 1 Pulse Counting X Forma C FormC Y Line 3 Pulse Input 3 Description Pulse Input 4 Pulse Input 1 Debounce Cycles 2 Out 1 In 1 Line Oute In 2 Line 10 OQut4 In 4 Figure 4 11 Pulse Counting Input Configuration Parameters A pulse is a signal that transitions from one state to another and then back again to represent one unit of measure DC 2000 can only accept data from up to four pulse sources The signal is normally generated by
130. orrect the problem 3 Select the Send Firmware Update to DC 2000 button The screen shown in Figure 4 17 will appear 4 Select one or many devices from the list to receive the new firmware 5 When the OK button is selected the firmware information is saved in DC 2000 s database This new firmware will be loaded into each SIP CB the next time it calls in Chapter 6 has additional information about this If for any reason the firmware update cannot be completed due to a network problem or a data error the old firmware will remain in operation RECOMMENDATION Try an over the air firmware update on a SIP CB that is located in your office first If you ve selected the wrong file you will be able to correct it before sending it to units that are located in the field www honeywell com Honeywell 5 DC 2000 DATA COLLECTION SYSTEM 5 1 Introduction This chapter deals with the basic setup parameters needed to start the communications process with the SIP CB It does not deal with reports or any sort of database management Please call Mercury for more information and training options 5 2 Setting up the SIP Server for PACKET internet connections For Packet Internet connections the SIP server acts as an Internet server on your computer and thus must be allowed access to the outside world An Internet address and port number must be assigned to the SIP server and these numbers must be programmed into each SIP CB You
131. person to each site Mercury s SIP CB is designed to count low frequency pulses over a specific period of time ranging from 1 minute to 60 minutes and save the total count as one record It then repeats this process for the next time period and can do this for hours days or months at a time The SIP CB can count pulses from four independent sources simultaneously At some point the SIP CB must transmit its records to a central computer system for processing and to make room for new records Traditionally data logging devices have used wired telephone lines and modems to communicate with central computer systems But in some cases the devices may have to be located in remote locations and the cost of running phone lines to those locations may be quite high Phone lines are not allowed in most hazardous locations Additionally the monthly cost of wired phone service has greatly increased The SIP CB was specifically designed to address these problems Operating as a wireless modem a connection is made using a commercial GSM digital cellular phone network The SIP CB supports the four most common GSM bands 850 900 1800 and 1900 MHz It supports either circuit switched data CSD or Internet packet communications if these services are offered by the cellular service providers The SIP CB also has four other inputs dedicated to alarm or status processing Alternatively any of the pulse counting inputs can be configured to monitor alarm or status
132. pling interferes with the meter instrument or when highly capacitive cables distort the signals The same sampling transistor is used for all four of these pulse alarm inputs Each input can be programmed as a normally open Form A or normally closed Form B contact You can also define the amount of time that each input must be active before being considered valid This is known as a debounce time These settings are discussed in Chapter 4 Limitations exist on the total amount of capacitance and inductance that can be attached to the input See the control drawing for further details Figure 2 13 Typical Pulse Alarm Input Circuit 2 14 www honeywell com Honeywell Figure 2 14 illustrates an alarm only input circuit This input is essentially the same as the pulse alarm input circuit previously described although a different sampling transistor is used for all four of these alarm inputs ABLE EE Figure 2 14 Typical Alarm Only Input Circuit 2 7 2 Output Circuit Description The output circuit in Figure 2 15 is relatively straightforward A drive signal originates from the CPU to drive the base of the output transistor A 133 ohm current limit resistor and two zener diodes provide protection in case of overload as well as intrinsic safe protection in case of a circuit fault within the SIP CB Applied voltage and current at TB2 from th
133. pt up to 255 maximum There is no limit to the number of times the SIP CB will attempt a call at this rate Once a call is successful the retry strategy is cancelled If the secondary interval is specified as 0 then no further attempts will be made to retry the call To completely disable the retry strategy set both the Primary Retry Count and the Secondary Retry Interval to zero 0 Disabling the retry strategy is not recommended for most applications Each time the SIP CB contacts DC 2000 it is given a new time to call back If a call fails and the unit is not allowed to retry the call it will never receive a new call back time and therefore will not have a reason to call back again unless an alarm situation forces a new call If you do disable the retry strategy you may want to consider using the Repetitive Call Schedule feature With this enabled the unit will have another reason to call in at a later time 4 4 12 4 Try Alternate Destination If the SIP CB attempts a call and the call is unsuccessful for any reason it can immediately retry the call to a different destination If this 2nd call also fails then the SIP CB will follow the normal retry strategy described earlier Each new retry will start with a call to the primary destination followed by a call to the alternate destination if the call to the primary destination fails This feature is useful when there are several data collection systems sharing the same database and
134. questing attachment FAST Attached to packet service requesting PPP connection VERY FAST PPP connection established requesting TCP connection to DC 2000 server SOLID TCP connection established online with DC 2000 server VERY FAST Communication with server finished TCP connection terminating FAST TCP connection terminated PPP connection terminating MODERATE PPP connection terminated detaching from packet service SLOW Detached from packet service Table 6 6 Red LED Status Indicator in PACKET Mode 6 3 3 RED amp GREEN LED Behavior After a Call 6 3 4 Good Call If the just completed call was successful both LEDs will light solid If the SIP CB is allowed to answer incoming CSD calls or respond to pages then the radio will remain powered up and both LEDs will remain solid until the next call Otherwise the radio is powered down and then both LEDs will be turned off after about 3 seconds 6 3 5 Bad Call If the just completed call was not successful both LEDs will display an error code relating to the reason the call failed If the SIP CB is allowed to answer incoming CSD calls or respond to pages then the radio will remain powered up the red LED will be turned off and the green LED will return to indicating the radio s status as listed in Table 6 4 Otherwise the radio is powered down and then both LEDs will be turned off 6 3 6 Page Received If at any time a page is received via a voice call or SMS test message both LEDs will flas
135. r computer system s administrator usually assigns the address and port number See Chapter 1 about security issues Start the DC 2000 Applications Launcher and select System Configuration Ge User Securty Setup 0 Utifties User user CAPS Zz Figure 5 1 Starting the System Configuration 5 1 5 2 On the next screen select the Data Collection process There may be more than one to choose from depending upon the way DC 2000 has been configured 2 System Configuration File Data Help Component O O woveeesedhssereseeeeeereemmmmmmeneeneress49t40t sosoeoesommmmmmmooooeeeos too rooe ooooreeeommmmmmeeseeeeeee teroro reoosesos PROCESS EENEN ESEON J PROCESS DATA COLLECT Figure 5 2 Changing the Data Collection Configuration On the next screen Figure 5 3 select the nternet Ports tab and select the Ada button near the bottom of the screen A smaller selection window will appear Place a checkmark in the Enabled checkbox Select S P Server for the port type The port number will be filled in automatically and must match the port number that was programmed into the SIP CB see Chapter 4 The default is 50466 If a different port number is being used then hold down the CTRL key on the keyboard point to the Port Number box and double click on the port number box Then enter a new port number Enter the Internet address that was assigned to DC 2000 and programmed into
136. r off www honeywell com Honeywell Edit Remote Unit Data 000666 Name IMU II S General Information Input Description Install Information Bary Line Definition Site Information Call Information Relay Information Hardware Alarms Relay Configuration Number of relays 3 Number 2 Relay description Relay Description 2 Set Relay limit 3 E Eeosososoe Relay list Add Delete Apply Figure 5 17 Relay Information Screen The Relay Information screen refers to Relay numbers 1 2 3 and 4 These correspond to output signals OUT1 OUT2 OUT3 and OUT4 on the TB2 terminal block Each output must be programmed as an Output Under Host Control This is discussed in Chapter 4 Set the Relay Limit box to the number of outputs needed Then for each output select the ADD button to include it in the Relay List You can change the Relay Description to something more meaningful such as Exhaust Fan or Circulation Pump The ADD button adds relays in ascending order 1 2 3 4 and the DELETE button only deletes in descending order 4 3 2 1 NOTE If you define only one relay you must use OUT1 on the SIP CB If you define only two relays you must use OUT1 amp OUT2 on the SIP CB If you define only three relays you must use OUT1 OUT2 amp OUT3 on the SIP CB 5 21 5 22 To control each output first highlight the name of the output in the Relay List
137. re 5 20 Starting the Call Diagnostic Dump Utility When DC 2000 processes the SIP CB s information it creates a file called a raw file This is usually stored in the Data Processing folder and is usually in a sub folder called Outpu Each file has an extension of raw The filename itself is a conglomeration of the date time and a sequence number It does not contain the unit s ID number so finding the right file is somewhat difficult But the Diagnostic Dump utility does have a way to select only raw files that are associated with a particular RUID Contact Mercury if you need help with this In the next figure we show how a raw file is displayed You will see that the units RUID number appears at the top of the screen along with the time of the call 5 25 5 26 2007050315231 70046 RAW i 5 calldiag Received Data Record 01 000 01 00 45 00 02 70 1111 11 4C 2A 15 10 81 30 00 Pt aye ee eee 0 01 OOF OF 10 09 26 15 23 01 CO OO 00 O7 FF FF FF OO 00 cosSeMevacsecees 01 O1F OO FF FF FF 00 00 CO FF FF FF 00 00 00 FF FF PF incwcnssvvccsecce 01 O2F OO 00 00 00 00 FF FF 00 OO FF FF 00 OO FF FF 00 esocoocovesouoo 01 O3F OO FF FF O0 00 46 25 15 23 01 03 59 98 2B 33 2E_ Fe 3 01 O4F 32 33 2C 2B 31 2E 37 38 2C 2B 33 2E 34 32 2C 2B 23 41 78 4 3 42 01 OSF 32 32 2E 33 2C 30 30 31 2C 38 33 34 34 2C 35 65 22 3 001 8344 Se 01 O6F 33 31 2C 54 2D 4D 6F 62 69 6C 6S 2C 33 2C 31 33 31 T Mobile 3 13 01 O F 32 31 39
138. rica Messages are digitized into packets and sent in brief bursts during allocated time slots using a variation of TDMA Time Division Multiple Access techniques Up to 8 cellular phones can thus share the same frequency band which in turn permits the system to support more users with existing equipment Efficient utilization of the spectrum is an important consideration for service providers since there is only a limited bandwidth space that has been allocated to cellular phone service Most GSM systems throughout the world operate on either the 900 or 1800 MHz communications bands In North America most GSM systems operate on the 850 and 1900 MHz bands The Motorola g24 radio covers all four bands and is referred to as a quad band radio The antenna provided with the SIP CB provides good performance on all four bands 3 1 2 Establishing Cellular Service for Packet Internet Service Cellular service must be activated with a cellular service provider prior to operating the SIP CB Some GSM service providers may not offer all forms of data transfer General packet radio service GPRS may have to be added to a standard voice plan or may be a stand alone service GPRS packages are generally priced by the number of bytes to be transferred per month rather than by the amount of time the service is used The amount of data that the SIP CB will produce depends upon what sort of data is requested from the remote device The amount of informatio
139. rimary Call Retry Count 0 255 4 M Try Alternate Destination after failed call attempt Alternate Destination Every 1 255 10 Minutes A ETES Por Number Secondary Retry Interval Every 0 255 2 Hours IP Address i0 10 10 10 50466 Figure 4 7 Call Behavior Configuration Screen Part II 4 4 11 Repetitive Call Schedule The SIP CB is given a new call back time each time it communicates with DC 2000 see Chapter 5 This is a precise schedule You can also have the unit call in at regular intervals using the Repetitive Call Schedule feature This is not a precise schedule The call interval clock is restarted at the end of a call not the beginning This is intentional and is meant to prevent many units from trying to call at the same time possibly causing some calls to be rejected due to congestion on the network or at the central computer Restarting the clock at the end of a call introduces a certain amount of randomness to the schedule For example if the interval is set for 3600 seconds 1 hour and each call takes 3 minutes to complete the unit would call in as follows 12 00 13 03 14 06 15 09 etc The SIP CB will still call in at the times that are specified by DC 2000 An overly aggressive repetitive call schedule will reduce battery life 4 4 12 Retry Strategy If the SIP CB attempts a call and the call is unsuccessful for any reason it can try the call again at a later time It can also be told to retry
140. rpret each alarm or pulse input etc Each SIP CB must also be assigned a unique ID number The SIP CB is configured using your computer and a special cable and software supplied by Mercury This can be done any time before during or after the installation But if the SIP CB is installed in an area classified as hazardous it must be removed from that area prior to programming In these cases it is best to program and test the SIP CB prior to installation Once the SIP CB is placed into service most parameters can be changed over the air when desired What does the DC 2000 data collection software do Mercury s data collection system DC 2000 has the ability to process CSD or Internet calls from thousands of devices Each SIP CB can be scheduled to call in at specific times throughout the day or once a week or once a month It can also be contacted directly in CSD mode or paged to call back to the system The data collection software can process the SIP CB s information in many different ways depending upon your needs It can also notify you immediately when an alarm condition occurs To do this properly each unit must be properly registered with the software What is the difference between CSD and Packet Service When the SIP CB places or receives a CSD circuit switched data call it will be communicating with an analog modem that is tied to a wired telephone line The cellular service provider has banks of modems available in i
141. rreeseee 4 24 4 9 Using the Programming Cable to Configure the SIP CB c 4 25 4 9 1 Loading a Configuration with the Programming Cable 4 25 4 9 2 Reading a Configuration with the Programming Cable 00 4 26 4 9 3 Loading a New Operating System with the Programming Cable 4 26 4 10 Over the Air Reprogramming ccccceeeeeeeeeccneeeeeeeeeeeeeenseeeeeeeeeeeeeeneaaaaes 4 28 4 10 1 Changing the Configuration Over the Air seeeeeeeeeeseeeeeeeeeeeeeen 4 28 4 10 2 Changing the Operating System Firmware Over the Air 4 30 5 DC 2000 DATA COLLECTION SYSTEM ccccceeeeeeeeeeeeeeeeeeeeeeeeeeeneeeeeeeeneneees 5 1 5 1 HMPOCU CH OM x cxscscaacteseneniecancnicarsuiceaadstaneeen tavaccuuatataacaaderks aucndtveuntiwens TAAK Er KERNA 5 1 5 2 Setting up the SIP Server for PACKET Internet connections 0 5 1 5 3 Setting up DC 2000 for CSD CONNECTIONS eee eee cece eeeeeeeeeeeeeeeeeeeeenaaes 5 3 5 4 Setting up a Call Schedule aid cactachatis ttcceecklatanlerasdcamceasnehiaageeltngnidugaatsendiaabee 5 5 5 5 Defining the SIP CB Manual Mode ccceeeseeees eceeeeeeeeeeeesssseeeeeeeees 5 7 5 6 Configuring the SIP CB ssicceiccccacxesisnteceteecassxascdeaidcendencsanekbannbidertucentseatarenens 5 10 5 6 1 Configuring the SIP CB s Pulse Counting Inputs eee 5 11 5 6 2 Configuring the SIP CB s Call Information
142. ry life e If you are not sure what to do then choose 50 samples per second and a 2 5 ms pulse width for both input groups This results in the best overall accuracy and response time For the worst case scenario all 8 input switches closed all the time the battery consumption will be 1 75 A hr per year compared to 7 0 A hr using continuous wetting current Further reductions can be made by decreasing the sample rate and or pulse width e If the shortest part of the input signal is less than 25 ms then you will need to use edge detection mode This mode can lead to errors when using bouncy switches e Generally alarm or status signals do not need to be processed as quickly as pulse counting data Therefore you can probably choose less frequent sample rates for alarm signals unless they are only active for a very short time e Remember that sample rate and debounce cycles are interrelated All of the following settings will cause the input to be declared valid in 400 ms 0 4 seconds But the 1st setting will result in the lowest power consumption o 5 samples per second and 2 debounce cycles o 10 samples per second and 4 debounce cycles o 20 samples per second and 8 debounce cycles e For best accuracy set the sample rate so that there are at least 2 samples within the shortest part of the input signal Reference Fig 6 3 for a good example 6 15 6 16 6 9 7 Edge Detection Mode Timed sampling mode allows you to optimize power c
143. s Product warranty does not apply to any Product to the extent it has been subject to 1 other than normal wear and tear or 2 improper installation alteration modification or repair tampering negligence abuse or accident or 3 improper storage or shipment SELLER S LIABILITY IS LIMITED TO REPAIR OR REPLACEMENT AT SELLER S OPTION OF ANY DEFECTIVE PRODUCT Seller will repair or replace at its option products which upon inspection it finds to be defective based on claims made in writing to Seller within a reasonable time after discovery products alleged to be defective must be returned freight prepaid within thirty 30 days to Seller with the return authorization number obtained from Seller clearly marked on the outside of the return container for repair or replacement by Seller THE ABOVE WARRANTY SHALL CONSTITUTE PURCHASER S EXCLUSIVE REMEDY WITH RESPECT TO THE PRODUCTS FURNISHED HEREUNDER IN NO EVENT SHALL SELLER BE LIABLE OR RESPONSIBLE TO PURCHASER OR ANY OTHER PERSON FOR ANY SPECIAL INDIRECT OR CONSEQUENTIAL LOSSES OR DAMAGES WHETHER BASED ON CONTRACT TORT STRICT LIABILITY OR OTHER THEORY OF LAW EVEN IF SELLER SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OF ANY SUCH LOSS OR DAMAGES ALL SUCH DAMAGES AND CLAIMS ARE HEREBY SPECIFICALLY DISCLAIMED IN NO EVENT SHALL SELLER S LIABILITY EXCEED THE PURCHASE PRICE OF THE PRODUCT www honeywell com Honeywell Returns Procedure North America A return aut
144. s in the Remote Unit Configuration screen Figure 5 9 Some of the fields like Battery Description are not critical and are primarily for record keeping For instance if a unit calls in to report a low battery condition it might be handy to know what type of battery to bring with you when you visit the site Edit Remote Unit Data 001234 Name Example SIP i x Site Information Call Information Relay Information Hardware Alarms General Information Input Description Install Information Barty Line Definition Configuration M IPEnabled F Go Transparent Product SIP M Active Slave Device Available HW inputs 4 m Battery Information nstrumenttirnware version Date 09 26 2006 i Instrument tyoe Sf inti rUmErntt Battery description IE Control Description udit Trail Date Time Format MM DD YY DDM Yy MM DD Lead Acid Alkaline Edit Password LL Add Remove Atmospheric pressure 114 73 Contract pressure 14 4 Standard command control Special command control Special command count Send Latest Send All 0 s me f ee Figure 5 12 Remote Unit Configuration General Information Screen With each call DC 2000 will ask the SIP CB for any data records that were accumulated since the last time it called in This is referred to as a Send Latest operation and is the preferred method A Send All operation instructs the SIP CB to send the entire contents
145. s the central computer for some other reason An inactive alarm is only reported if the mmediate Call on Alarm Going Inactive box is checked Both alarms will be reported as the same alarm type to DC 2000 See Chapter 5 for more details about alarm reporting Even though you have configured the SIP CB to place immediate calls on certain alarm conditions the DC 2000 data collection system has the ability to override most of these settings See Chapter 5 for more details Here s an example of how the debounce setting might be used Suppose some of your equipment operates from the AC power lines and can generate an alarm signal when power is lost You are sampling the alarm signal every 2 second and you have the debounce value set to 10 This means that the signal must be in the same state for 10 consecutive sample periods a total of 5 seconds If there is a brief power outage a brownout lasting less than 5 seconds the alarm condition is ignored Otherwise the alarm is considered active after 5 seconds Later an attempt is made by the utility company to restore power but this fails again after 3 seconds The alarm is still considered active because the power wasn t restored for longer than 5 seconds Once power is restored for longer than 5 seconds the alarm is considered to be inactive You may want to place an immediate call for both conditions This will let the central computer know when power has been lost as
146. s the mechanical components associated with the enclosure The center extension spacer is used to provide the extra clearance required for the battery pack Four screws accessible from the backside are used to assemble the unit Since access to these screws requires removal of the entire unit from its mounting position it is recommended that the keyhole slots be used for more rapid service i CABLE CLA m 2 a aE N EXTENSI ACE amp 4 Figure 2 6 Exploded View of Enclosure Components 2 6 www honeywell com Honeywell Figure 2 7 illustrates the inside of the base and the inside of the lid with SIP circuit board assembly battery pack LED mirror and antenna lon WY VEE AMEL LEELA ELLE d 6 G Yy Figure 2 7 Enclosure Base left and Enclosure Lid right 2 7 Figure 2 8 provides a closer view of the SIP CB circuit board and the various connectors
147. s two switches one of each type The terminals of a Form C switch are often labeled K Y and Z as shown in the next figure iene bet i A pa 2 CIN 34 Ko an tee i A A LIN 2 T r L Figure 6 13 Example of a Form C Connection A Form C switch is often used so that a defective switch or associated wiring can be detected The switches should never be open or both closed at the same time If so the SIP CB can report an alarm condition known as a KYZ alarm See Chapters 4 amp 5 for more information about KYZ alarms Figure 6 14 illustrates how a fault is detected 6 19 6 20 SA E SATE l y INPUT 7 l T T j INPUT i i 1 Ol ok ok Oh Ol ol a LT FAULT ok FAULT CONDITION DECLARED HERE BECAUSE BOTH LINES ARE IN THE SAME STATE Figure 6 14 Example of Detection of a Form C Fault 6 13 Notes about Battery Life For safety reasons battery packs that are approved for use in explosive environments are not allowed to produce enough current to generate dangerous sparks Unfortunately this is not enough current to operate a cellular radio either Inside the SIP CB is a very high capacity storage device referred to as a Super capacitor It behaves like a rechargeable battery but has a much longer operating life When
148. s usually the same size regardless of the data size Therefore it is best to make the data portion as large as possible This results in the shortest transmission time especially important in battery operated devices The SIP CB uses a maximum packet size of 1024 bytes However when network traffic is heavy or if signal conditions are less than optimal smaller packets may stand a better chance of being delivered than larger ones If too many calls are failing this could be a factor You may have to experiment with the packet size to obtain better performance 4 21 4 22 4 8 Cellular Settings Select the Cellular Settings tab to continue the configuration Input Output Options Serial Port Configuration Cellular Settings Service Type GPRS Access Point Name Gsm x isp cingular Packet Service Connection Command ATD a9 Session Timeout sec Bo o o0 Ping Interval se 0 Source por staring number 5o0o00 Source port ending number 5o00 PAP User Name ISP CINGULARG Password Confirm Password PIN Number Auxiliary Radio Type None x Figure 4 14 Cellular Settings Screen 4 8 1 Service Type Select GSM 4 8 2 PIN Number GSM cellular radios require a memory card called a SIM card Subscriber Identity Module This is issued when the cellular service is purchased A SIM holds information about the account so that certain services are made available to the customer such as I
149. screen Figure 5 4 select the Analog Modem Ports tab Most cellular providers that support CSD calls no longer support bit rates below 9600 bps and the g24 radio does not support anything below 4800 bps Therefore you will need at least one 9600 bps MODSMOD modem card in the Mercury MODSMOD chassis In the example shown in Figure 5 4 we have configured DC 2000 for a 9600 bps MODSMOD card on Channel 1 using a Mercury software driver The baud rate selection box near the bottom of the screen is the bit rate between the computer and the MODSMOD card not between the MODSMOD and the SIP CB This rate is determined by a set of jumpers on the MODSMOD card Contact Mercury for more information 19200 bps is recommended 5 3 5 4 cd or a 4 5 Jm a ar Available Drivers Enable Channels B5 1077 ter S ar i 167 Metretek Metretek Modbus Mercury Sensus Schlumb Yectron ANSI C12 I Uo IB i 2077 Sg ca 23 eaf System Configuration Edit DATA_COLLECTION eaj 26r 2er 28 ea 30r a i Configure Trace Analog Modem Ports intemet Ports 8 9 9 9 9 Extended Channel Information Ad Modern Init Sting Long distance calls Supported Call types inbound and Outboun Disabled state On hook Poll interval Parity fio Apply Location DC2KREL6 CS Configure 1 Type Modem type ModSMOD 9
150. ssenseseceeseseessssnsees 2 12 2 7 1 Pulse Alarm amp Alarm Only Input Circuit Descriptions cee 2 14 2 7 2 Output Circuit DESCription 2 2 2 2 cece cceeccceceeeeeeeeeeeceeeeeeeeeeeeeeeeeas 2 15 2 7 2 1 Low Battery Detector isc esscass cccdayuesatiasnceseaseviatdadee nucdaeiebestenudedeanendaas 2 16 2 8 Typical Connections to External Metering Equipment ccceee 2 17 2 9 Low Power Storage and Shipping Mode cece eeeeeeeeeeeeeeeeeeeeeeeeeeeeees 2 18 3 CELLULAR SERVICE wesiutiaccnssstcansicaunshantiennditeaimeivanniaeiiedoiusuionmannmaniians 3 1 3 1 GSM SENICE ssns eaan aaa E AE aAa eee TAA ET 3 1 3 1 1 GSM Overvi W 2 cccccccccecccecceecceeecceeccececeecceecceecceceneceeseceeesenesseseeneseness 3 1 3 1 2 Establishing Cellular Service for Packet Internet Service 00 3 1 3 1 3 Establishing Cellular Service for CSD eccceeccceeeeeeeeeeeeneeeeeeeeeeeeeeennaas 3 2 3 1 4 SIM Card Installation ccccccccccccccccceeccceeeeeeceeeceeeeeeeeeeeeeeeceseseeeeeeeeeeess 3 3 3 1 5 Requesting a Voice Phone Number or SMS Service saaa 3 4 4 CONFIGURATION USING MP 32 PROGRAMMER c ccseeeseeeeeeeeeeeeeeeereeeeees 4 1 4 1 Required Equipment ccccccccccccecccecceeeceaeccaeecaeccaeceaeceeeceeeeeaecaaeeeaeesaeenas 4 1 4 2 MP32 Software Startup cccccecceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 4 2 4 3 SIP CB Main Configuration Screen
151. t Circuit Parameters Terminal Block TB1 amp TB3 Pulse Alarm Switch Type Wetting Current Per Input Wetting Current Pulse Rate Wetting Current Pulse Width Recommended Cable Output Circuit Parameters Terminal Block TB2 Output Follows Input Mode Delay Legacy Output Mode Pass Thru Frequency Ui 8 71V Uo 6 51Vdc lo 57 1mA Po 93mW Ci 0 Li O Co 500uF Lo 40mH Dry contact switch that is not capable of sourcing any appreciable power Normally composed of a reed switch or transistor output 100uUA nominal 3 3 volts pull up voltage 0 50 user programmable for IN1 IN2 IN3 IN4 group and for ALM1 ALM2 CALL TAMP group A value of 0 enables edge detection mode 0 0 950 ms user programmable for IN1 IN2 IN3 IN4 group and for ALM1 ALM2 CALL TAMP group A value of 0 0 creates continuous wetting current Alpha 6300 4 Belden 9534 or equivalent having less than 100pF ft capacitance Maximum cable length run is not to exceed 1000 feet Circuit type MOSFET transistor output open collector Total impedance with transistor conducting 133 ohms minimum Total impedance with transistor in off state gt 1M ohms Ui 9 5V Uo 6 51Vdc lo 103mA Po 168mW Ci 0 Li 0 Co 500uF Lo 13mH 1 sample period between input change and output change 1000 Hz maximum 8 3 8 4 Enclosure Type Mounting Configuration Cable Glands Recommended scr
152. t communication with the SIP CB Here is a general list of the alarms supported by the SIP CB Review Chapter 4 to see how the SIP CB can be configured to respond to these alarms You can change the description of each alarm to more accurately describe its purpose For instance Customer Alarm 1 could be changed to High Pressure Chapter 4 also contains some tables that summarize the hardware alarms Most electrical switches have only two contacts and are either normally open Form A or normally closed Form B A third configuration Form C contains two switches one of each type See Chapters 4 amp 6 for more information about Form C operation Tamper Detect Alarm If Line 11 TAMP on the SIP CB has been configured as a Form A or Form B alarm input then the alarm will be reported as a TAMPER alarm If the combination of Line 11 amp 12 CALL has been configured as a Form C alarm then the alarm condition itself will be reported as a TAMPER alarm If a switch failure is detected the failure is reported as a MAGNETIC SWITCH alarm Magnetic Switch Alarm If Line 12 CALL on the SIP CB has been configured as a Form A or Form B alarm input then the alarm will be reported as a MAGNETIC SWITCH alarm If the combination of Line 11 amp 12 has been configured as a Form C alarm input then see the discussion for the TAMPER alarm www honeywell com Honeywell Inside the SIP CB is a Form A magnetically
153. t is not listening for connection requests from other devices Only an Internet server does that In CSD mode the cellular service provider may not support mobile terminate connections which means the SIP CB can place a call to the central computer but cannot be called by the computer In these cases the SIP CB can be paged which will cause the unit to call back immediately e The SIP CB cellular radio is always powered up is registered with the cellular network and is therefore always listening for an incoming call or page e Ifthe cellular account has been assigned a voice or data phone number the computer calls that number The SIP CB answers the call and attempts to communicate with a modem which is not there After several seconds it hangs up and will immediately call the central computer as described in Scenario 1 e If the cellular account includes a feature called SMS short message service used for text messaging between cellular phones the computer can send a text message to the SIP CB When the SIP CB receives the message it will immediately call the central computer as described in Scenario 1 This configuration is not recommended for battery operated units because the radio must remain powered up at all times and will quickly drain the battery A full time power supply is required for this feature but the SIP CB is not approved for use in hazardous locations with this type of power source 1 6
154. t numbers Both pack types have equal voltage and capacity but are supplied by different manufacturers to ensure optimum price and availability A A Warning Battery packs must be replaced with the exact part number specified by the control drawing Parallel wiring of packs or similar alterations are expressly prohibited It should be stressed here that disconnection of the lithium battery pack does not completely power down the SIP CB board electronics This is due to a secondary power 2 9 source similar to a rechargeable battery that is a part of the SIP CB circuit board assembly Pulse input sampling and pulse outputs will continue to operate without interruption while the battery pack is being replaced This ensures that no data is lost during the exchange process However cellular calls are not possible when the main lithium battery is disconnected A i 4 L oo I Z VA I p2 LE A A AA Z H GS HOOK amp L A D YS STRI mY fA LID OF BZ eo ENCL E F Z aA PE A LA STRI ae y 3ACK ATTERY LITHI ATTERY JTTOM VIE LITHIUM ATTERY gt ACK INSTALLE _ ATTE ack i I l li Il I
155. t were detected and displayed on the LEDs These codes are listed in Tables 6 1 6 2 and 6 3 in Chapter 6 Each code is separated by a space and the list ends with a comma The most recent code appears first There can be up to 30 codes listed Received Data Record 01 000 01 00 45 00 02 70 1111 11 4C 2A 15 10 81 30 00 E p b 0 O01 OOF OF 10 OS 26 15 23 01 CO OO OO 07 FF FF FF 00 00 ee et rei a 01 O1F OO FF FF FF 00 00 OO FF FF FF 00 00 00O FF FF FF ncccccssccvsccee 01 O2F OO 00 00 00 00 FF FF 00 OO FF FF OO OO FF FF O nevuceevevvccees 01 O3F OO FF FF 00 00 46 25 15 23 01 03 S9 98 2B 33 2E FR Y 3 01 04F 32 33 2C 2B 31 2E 37 38 2C 2B 33 2E 34 3 01 OSF 32 32 2E 33 2C 30 30 31 2C 38 33 34 34 2 01 O6F 33 31 2C S4 2D 4D GF 62 69 6C 6S 2C 33 2C 31 33 31 T Mobile 3 13 3 3 3 2 01 07F 32 31 39 36 30 33 34 31 33 2C 30 30 30 30 38 2 219603413 00008 01 OSF 2c 52 31 00001 6 01 O9F 01 OAF OO 00 00 00 00 00 00 GO O00 00 00 00 00 00 ODO OO essessssueseso 01 OBF OO 00 00 00 00 00 00 00 O00 00 00 00 00 00 00 OO aessssesessseeo Figure 5 23 Previous Error Codes on the Call Dump Screen 5 27 Besides pointing out hardware problems certain other codes might explain why calls are failing and have to be retried For instance you might see codes relating to loss of signal or network registration both of which might indicate that the unit is in a marginal reception area The entire string of power cellular an
156. the SIP CB Your computer system s administrator usually assigns this address DC 2000 has a number of Internet servers for various Mercury products A maximum of 255 connections are allowed at the same time for all servers For instance if there are already 200 connections allocated for other products you can only open another 55 connections for the SIP server If you have 50 devices in the field and only 10 connections allocated then only 10 devices will be allowed to connect at any one time The devices can be scheduled to call in at different times to solve for this The choice of how many to assign depends upon the memory and disk resources of the computer Contact Mercury if you need more help with this see re eee eee Honeywell x Location Type Configure Trace Analog Modem Ports Internet Ports TEST PROCESS Port Type Internet Address IMU Server 65 163 192 78 Port Type Port Number ANSI Server SIP Sever W i IEAA SIP Server Y 50466 Sd Max Connections rrr nernnrnerne MOTI EEEE fio pate Co TOE OK Cancel Help Figure 5 3 Configuring the SIP Server 5 3 Setting up DC 2000 for CSD connections CSD connections are basically the same as two modems communicating over wired phone lines Start the DC 2000 Applications Launcher and select System Configuration see Figure 5 1 On the next screen select the Data Collection process see Figure 5 2 On the next
157. the DEBOUNCE CYCLES and SAMPLE RATE in MP32 are directly related If the input line changes states within this period of time the event is ignored and the debouncing process starts over SAMPLE RATE 1 l ij 1 1 INPUT LINE T il T 1 t o o AYRE Oo NO AYRE AY BE E o A Figure 6 8 Example of Debouncing Process For example suppose an alarm input is sampled 4 times a second and the debounce cycles set for 16 This means that the input has to be in the same state for 16 consecutive samples 4 seconds to be considered valid If it changes even once during this time the entire process starts over www honeywell com Honeywell Setting the DEBOUNCE CYCLES to 0 will result in the fastest recognition of a change in the switch As soon as it changes from one state to another it is considered valid But this may also lead to inaccurate results if the switch bounces a lot This setting is normally used with non mechanical switches such as transistors because they do not exhibit bounce problems 6 9 6 Choosing the Best Sample Rate and Pulse Width Ultimately the purpose of pulsed wetting current is to minimize power consumption while still obtaining accurate pulse data and timely response to alarm events Here are some general rules e Less frequent samples are better for battery life e Shorter wetting current pulse widths are better for batte
158. the call to a different computer or not retry the call at all See Chapter 6 for more information about the retry strategy If many SIP CBs are installed and programmed to call the same system around the same time then it is likely that a few of the calls may fail due to network congestion or DC 2000 may not be configured to accept that many calls at once To reduce the chance of retries it is best to spread the call schedule out among all of the units An overly aggressive retry strategy will reduce battery life www honeywell com Honeywell 4 4 12 1 Primary Call Retry Count This is the number of times that the SIP CB will try to repeat a call at the Primary Call Retry Interval rate which is a value between 1 and 255 minutes Once a call is successful the retry strategy is cancelled But if the Primary Retry Count is exhausted then subsequent calls will be attempted at the Secondary Call Retry Interval If the Primary Retry Count value is specified as 0 then no primary retry attempts are made and the SIP CB will go immediately to the Secondary interval 4 4 12 2 Primary Call Retry Interval This is the number of minutes to wait between each Primary retry attempt The range is from 1 to 255 minutes 4 4 12 3 Secondary Call Retry Interval After the Primary Call Retry Count has expired or if it was set to 0 to begin with the Secondary Call Retry Interval defines the number of hours between each additional attem
159. the reception is not adequate then repositioning of the product is recommended Cellular signal strength is indicated by an LED indicator The SIP CB can be installed in hazardous locations See Chapter 7 for safety information and the required control drawings Is the SIP CB ready to use immediately No there are four important steps before the SIP CB can be put into service 1 You must purchase cellular phone service 2 You must configure the SIP CB using a computer and a special program and cable from Mercury 3 External equipment must be wired to the SIP CB 4 The data collection software DC 2000 must be programmed with information about the SIP CB How do I purchase cellular service As with any cellular phone you must purchase cellular service There are several different cellular technologies used today The SIP CB supports GSM technology Most service providers support the exchange of data It is necessary to find a service provider that supports either circuit switched data CSD connections or Internet connections using the general packet radio standard GPRS The service provider will provide a small memory card called a SIM card This card is then installed on the SIP CB board to activate the radio Why must the SIP CB be configured When the SIP CB places a cellular call it must have a phone number to dial or an Internet address to contact instructions about what to do if the call cannot be completed how to inte
160. to communicate with the data collection system more frequently This can have an impact on both battery life and the cost of the cellular service The SIP CB has the capacity to save a total of 30 000 records before it starts to overwrite the oldest records These are divided equally between all active pulse counting channels If only one channel is used for pulse counting then all 30 000 memory locations will be used for that channel If using a 10 minute interval it would take a little over 200 days to reach the end of the memory If 4 channels are active then each channel is allocated 7500 records If using a 10 minute interval it would take about 50 days to reach the end of the memory If some of the pulse alarm inputs are not being used for pulse counting then they should be programmed as alarm inputs even if they are not going to be used for alarms This will cause the memory to be divided between only those channels that will actually be counting pulses DC 2000 must also be configured with the same interval or the calls from the SIP CB will be rejected See Chapter 5 for more details about DC 2000 4 4 9 Operating Mode This selection has no effect on the SIP CB 4 4 10 When Answering if no port select after This selection has no effect on the SIP CB 4 7 4 8 We now move to the bottom of the main configuration screen M Enable Repetitive Call Schedule Repetitive Call Rate sec 3600 Call Retry Strategy P
161. ts switching centers When it detects a CSD call it connects one of its own modems to the wired line and calls the modem at the central computer site Data is transferred between the SIP CB and the switching center over the radio link and then between the switching center and the destination modem via wire Like a voice call a CSD call is generally billed by the minute Some service providers may only support mobile originate calls meaning the SIP CB can place a call to the central computer but cannot be called by the computer Cellular service providers may offer access to the Internet using a service generally called packet service On GSM networks this is called the general packet radio standard GPRS Data is exchanged in small blocks or packets with DC 2000 A packet call is generally billed by the amount of data exchanged per month rather than by the minute Packet service has the advantage of being able to retrieve data from any SIP CB regardless of how far away the unit is from the central computer without the expense of long distance phone calls www honeywell com Honeywell TABLE OF CONTENTS 1 PRODUCT DESCRIPTION vsisnsiiccetacsscinisasarnichatastadsianaecranieesadancttiernacnisciiiianlicns 1 1 1 1 Product Overview A eee 1 1 1 2 Power Requirements cccccceeceeeceeeeeeeeceeeneeeeeeeeeeceeeeeeneeeeeeeeeseseeeeeeeeeees 1 2 1 3 DC 2000 Data Collection System ccccccceeeeeeeeeeseeneeneeeee
162. ulse counting is considered Input 1 The next line that is programmed for pulse counting is considered Input 2 The next line that is programmed for pulse counting is considered Input 3 The next line that is programmed for pulse counting is considered Input 4 Here s an example Line 1 and 3 are configured as alarm inputs and Lines 2 and 4 for pulse counting Line 2 is presented as Input 1 to DC 2000 because it s the 1st line programmed for pulse counting Line 4 is presented as Input 2 because it s the 2nd line programmed for pulse counting Here s another example involving a mixture of Form C and Form A settings Lines 1 and 2 are programmed for pulse counting Form A operation Lines 3 amp 4 are configured for Form C pulse counting Line 1 is presented as Input 1 to DC 2000 because it s the 1st line programmed for pulse counting Line 2 is presented as Input 2 because it s the 2nd line programmed for pulse counting Lines 3 4 are www honeywell com Honeywell presented as Input 3 because they are the 3rd set of lines programmed for pulse counting 4 5 3 Types of Outputs An output line can be configured three ways For any line you can enter a verbal DESCRIPTION limited to 15 characters such as Valve Control These descriptions are not reported to DC 2000 They are for your reference only when using MP32 4 5 3 1 Output Under Host Control
163. ure 7 2 a wag THOS T i As sy bean aze i UWNHOINI NOUWTIISNI LNW 1 ONY PUS YIA WOMLOATA TW v 4 TWANTA El J0NJYAAJY IHL ALLY aMINOaY Ni H 40 SSINXOIHL NOLWINSNI LIAO SAL Y HI i WHdW SI 3cAL J18 dasgsoNs 9 n TWNIN a SOTO Y JAYH STANNVHO ANALNO IST v ILYTOSI_ H HL 37 ERT YONG ATINA 3NoZ YZYH JHL JCISLN0 1X3 YHL SLANO IST JNANi AST v 00 AON ALISIH 1 dIYd A MIM TATE WHOS IHL ALLY ya uvaany HS So alive WOIHUM GaAG ddy IHL ATNO ISN Zz WZVH SH1 JQS aL Wal 3g 1 PA JHL ATIALYNYALTY EDI Ta 339 JWH SI asv VA YNY YZYH TIY aT ALIW I I pr L i JHL O1 SAU v a LLOANK H UYOTH NIWWAY ISNA N3349S IYO IHL 4 3 au SHL T z Hi v pier 19 AHL OL 03L 3d Ol 33v AIH EES mavo ET m 4 IVE g E ix Ta Hut brand H H vu an LOST iga ai 9 7 F P ZLIN JGA WILA onmoTioa JHI L3ATN anvH aa a 10O HL o i Hud LNL yu 4 alban f t P Ine z E EEA wold WoTlod JHI ii BAVH Cal 14 iL HL Huigp 22 LAN bt i a Riv TY hr A a vai co im AIaNVe d WoldLoaTa N M104 3HL 3 5 JAYH OJNI L HL 4 LI Hut _HOut ee a 43 C Tivo WNAI L TERE 7 4 L F F gt LOAL YNNALNY alanveva PLTA Tod JHI Bah MINTS BATH CaM FANNYHO LNN HL 7 m Huot 11 z T yu E m i PALL i ent z ix JAVE PONDA ONIMOTIOd JHI a H JAYH CANIN di HL a E ar ast YNUALNI 1 ria HOLIMS TIY yu a Se 3SN3S ILANI F 3 PA u Lea SLaAveva WOLA ONIMOTIOS SHI j bes JA
164. vals FCC DOC R amp TTE PTCRB IC CTIA FTA EMC SIM Card Interface 3 volt type operates in conformance with GSM 11 1 and 11 2 of the ISO IEC 7816 standard Maximum RF Transmitter 2 watts low band 1 watt high band Output Power ANTENNA _ INFORMATION Internally mounted quad band planar type antenna with coaxial cable and mating MMCX connector This antenna is permanently affixed to the SIP CB electronics and cannot be removed or substituted with a different type 8 5 APPROVALS amp CERTIFICATIONS INFORMATION Intrinsically Safe to EN 50020 2002 EN 50014 1997 incl A1 A2 Group Il excludes mining ATEX Category 1 zone 0 Environment Gas Enclosure Rating IP65 Temperature Class T4 20 to 40 Celsius Gas Classification Group IIB Intrinsic Safe Area ia Tested in accordance with Directive 94 9 EC March 23 1994 for explosive or potentially explosive atmospheres Certificate Number Epsilon O7ATEX2167X Certificate documentation consists of the original 3 page text dated April 30 2007 and certificate variation 01 consisting of 2 pages issued on August 17 2007 Note The sign X following the certificate number indicates that the equipment is subject to special conditions for safe use Special Conditions for Safe Use Under certain extreme circumstances the non metallic parts of the enclosure of this equipment may generate an ignition capable level of electrostatic charge Th
165. ver Often the SMS address includes the mobile phone number such as 3215551212 myserviceprovider net or something similar Make sure there is at least one character in the message because some providers will not forward an empty message Note that a message may not necessarily arrive immediately after it is sent If the network is congested the message may not arrive for minutes after it is sent This configuration is not recommended for battery operated units because the radio must remain powered up at all times and will quickly drain the battery A full time power supply is required for this feature but the SIP CB is not approved for use in hazardous locations with this type of power source 6 8 Over the Air Firmware and Configuration Updates The SIP CB s program firmware or configuration can be changed once it is installed in the field without the need for a site visit Chapter 4 describes how to initiate an over the air programming operation Over the air updates are only supported in packet Internet mode Here is what happens during and after an over the air update e The update is scheduled using the MP32 programming software see Chapter 4 e On the next call DC 2000 retrieves the latest pulse counting and alarm information as it does on any other call e The new program or configuration file is broken down into smaller packets and sent to the SIP CB This can take 2 3 minutes for a firmware update less than
166. ween samples Too slow of a sampling rate can lead to errors Figure 6 3 Example of Timed Sampling 6 9 3 Using Pulsed Wetting Current to Reduce Power Consumption The time it takes to sample an input is very short It s not very efficient to allow the switch to continue to draw current when it s not being sampled Power consumption can be dramatically reduced by turning on pulsing the wetting current only when a sample is to be taken An example of this is shown in the next figure 7 DESSE CURRENT Figure 6 4 Using Pulsed Wetting Current to Reduce Power Consumption You can define the SAMPLE PULSE WIDTH in MP32 Some metering equipment may not be able to tolerate pulsed wetting current A pulse width of O turns the current on continuously and will result in the highest power consumption Otherwise you can specify a pulse width value of from 0 5 to 950 ms The default is 2 5 ms Samples are taken just before the wetting current is turned off as shown in the next figure 6 12 www honeywell com Honeywell o LE ae ATE WIDTH ETTING CURRENT LE LE SAMPLE SAMPLE LINE Figure 6 5 When Sampling Occurs using Pulsed Wetting Current Each group of lines
167. well as restored Each alarm condition can be reported to a unique phone number or IP address By default Line 1 uses the primary destination defined at the top of the screen All others have their own The format of the destination is the same as the primary destination discussed earlier In most cases they will be the same as the primary destination Or you may want some of them calling the primary data collection system and others calling another system where a field technician can be alerted of the problem Most Mercury devices report alarm conditions to DC 2000 in the same manner using the same descriptions For compatibility reasons the SIP CB uses these same descriptions as shown in Tables 4 2 and 4 3 You can assign different labels to these alarms in DC 2000 to more accurately describe the alarm For instance you could replace Customer Alarm 2 with the phrase High Pressure See Chapter 5 for more details 4 13 LINE TERMINAL BLOCK ALARM REPORTED TO DC 2000 AS ASSIGNMENTS Line 1 TB1 1 IN1 TB1 2 IN1 KYZ 1 Line 2 TB1 3 IN2 TB1 4 IN2 KYZ 2 Line 3 TB1 5 IN3 TB1 6 IN3 KYZ 3 Line 4 TB1 7 IN4 TB1 8 IN4 KYZ 4 Line 5 TB3 5 ALM1 TB3 6 ALM1 CUSTOMER ALARM 1 Line 6 TB3 7 ALM2 TB3 8 ALM2 CUSTOMER ALARM 2 Line 11 TB3 1 TAMP TB3 2 TAMP TAMPER Line 12 TB3 3 CALL TB3 4 CALL MAG SWITCH Table 4 2 How Form A or F

SIP-CB - Honeywell Process Solutions

Contents

Download Pdf Manuals

Related Search

Related Contents