Duramax Installation Instructions
Contents
1. All Edge modules and programmers are built to operate with OEM calibrations When you take your vehicle to a service center they may by your request or otherwise update your vehicles calibrations Therefore it is important that you return your vehicle to stock before taking it in for service Edge updates its active products i e those currently being manufactured to work effectively with updated OEM calibrations However this process can take some time as Edge is not always made aware of calibration changes made by the OEM In the case of discontinued roducts Edge cannot ensure that your unit will work effectively if you take your vehicle to a dealership and you are given by your request or otherwise a new calibration Edge Mileage Max User Manual Edge Products About the Dodge Mileage Max Introduction Thank you for purchasing the Edge Mileage Max for the Dodge Cummins 5 9L Diesel The Mileage Max has been developed and produced from the highest quality materials available to ensure the best performance for years to come If you have any questions please contact Edge Products We will be very happy to answer your questions about our complete product line e The Mileage Max is an add on Engine Control Module ECM for the Cummins 5 9L Engine that offers additional features not available on a stock engine Since it is an add on ECM it uses all the factory data and then enhances the factory settings to optimize you2. Cummins 98 5 2007 Dodge TL EAGE 118 817 Installation Instructions and Manual P N 30400 30403 30404 EIZE PROD C 5 DIESEL PERFORMANCE 2007 Edge Products All rights reserved Edge Products 1080 South Depot Dr Ogden UT 84404 1 888 360 3343 www edgeproducts com Manual Version 1 Edge Mileage Max User Manual Edge Products Table of Contents DISCLAIMER OF LIABILITY a a Sa 3 AFTERMARKET PRODUCTS AND YOUR VEHICLE S WARRANTY 4 ABOUT THE DODGE MILEAGE HIAX 6 DODGE CUMMINS 5 9 MILEAGE MAX INSTALLATION eee 7 MAP Manifold Absolute Pressure CO1111EC1LOHE 0000 sess 8 Final Inspection and Operation cccccccccssssssssssssssssssssssssssssssssssssssssssssssssssssscssssscees 9 98 575959 1775171777075527757755555555752715554655257557552555555754555545557555255458 9 MODULE INSTALLATION denori nerie TEE EEEE E ETE 11 AN 11 IVI PRS ON NECTION 11 HOW TO USE YOUR EDGE MILEAGE MAX eee 11 Using your Edge Mileage Max Module 12 0 72 Exhaust Gas TemperatuT E ss ss li 12 Edge Mileage Max User Manual Edge Products The Mileage Max Module is a high performance product It is strongly recommended that EGT and boost gauge
3. aust Gas Temperature may run at about 1200 F With the Mileage Max module on you have effectively increased the horsepower by 35 and the torque by 77 Foot pounds That is like adding a fifth horse to pull a four horse carriage That is representative of how much your power has increased That means you will be running at a lower rpm and your EGT has decreased And best of all you are going faster and the truck may have already shifted into 4 Exhaust Gas Temperature EGTs readings tell you how hot the exhaust gases are in the exhaust manifold coming from the engine This is important because you shouldn t let them run for long periods above 1350 F If you do see them this high you may notice that the instant you let out of the throttle the EGTs will immediately start to decrease So this means that if you are getting up to or exceeding this limit you may need to ease up off the throttle a bit to bring those temps down and keep them in a safe operating range Edge Products Technical Support 1 888 360 3343 To expedite your support call please have part number i e EZD1000D version number and Date of Manufacture ready prior to calling support
4. ctions completely so that you understand each step prior to installation Module Installation The Mileage Max can mount on the flat black plastic fuse box cover located in the engine compartment on the driver s side fender Attach the module to the truck using the supplied VELCRO strips allowing enough harness movement for removal of the cover Harness Connector Your Mileage Max module will be equipped with a harness that can be disconnected at the module itself See figure 1A Itis important to make sure that your Mileage Max module is always connected to the harness when the wiring harness is connected to the truck otherwise the truck may not run properly or may trip engine codes Edge Mileage Max User Manual Edge Products FIGURE 1A 03 07 Installation Section MAP Manifold Absolute Pressure Connection Edge Mileage Max User Manual Edge Products 1 Connect the supplied MAP sensor wiring harness to the main wiring harness in the engine compartment Disconnect the stock wiring harness at the MAP sensor located on top of the intake manifold Plug the supplied MAP sensor connector into the stock engine MAP sensor and the stock engine wiring harness connector into the supplied MAP sensor connector Fuel Pressure Sensor Connection 2 Disconnect the stock wiring harness at the sensor located on the main fuel rail on the driver s side towards the rear of the engine Plug the supplied pressure sensor con
5. ector on the truck to resist corrosion remove this and install the supplied connector MAP Connection Connect the MAP sensor wiring harness to the stock main wiring harness in the engine compartment Disconnect the stock wiring harness at the boost sensor located to the rear of the fuel filter housing near the top of the engine block Plug the supplied MAP sensor connector into the stock engine boost sensor and the stock engine wiring harness connector into the supplied MAP sensor connector The MAP sensor shown in the image is for a 2001 the 1998 5 2000 are a different sensor but in the same location How to Use Your Edge Mileage Max Edge Mileage Max User Manual Edge Products Using your Edge Mileage Max Module This section is to help you use the Mileage Max module effectively and add enjoyment to your diesel truck experience The first thing you will probably notice especially if this 15 your first time driving a diesel truck with a performance module is that you will experience more power quicker take offs better passing and acceleration and above all better fuel economy Towing What about towing What can this do for you when you are towing The great thing about the Mileage Max and all the other Edge power modules is that they were created for towing That is why Edge built them and why we keep making them better Let s assume that in a stock truck you would pull your 5 0001b load up the grades in 3 gear Your EGT Exh
6. ify the SELLER and to hold the SELLER harmless from any claim related to the item of the equipment purchased Under no circumstances will the SELLER be liable for any damages or expenses by reason of use or sale of any such equipment The SELLER assumes no liability regarding the improper installation or misapplication of its products It is the installer s responsibility to check for proper installation and if in doubt contact the manufacturer LIMITATION OF WARRANTY Edge Products LLC hereafter SELLER gives Limited Warranty as to description quality merchantability fitness for any product s purpose productiveness or any other matter of SELLER s product sold herewith The SELLER shall be in no way responsible for the product s open use and service and the BUYER hereby waives all rights other than those expressly written herein This Warranty shall not be extended or varied except by a written instrument signed by SELLER and BUYER The Warranty is Limited to one 1 year from the date of sale and limited solely to the parts contained within the product s kit All products that are in question of Warranty must be returned shipping prepaid to the SELLER and must be accompanied by a dated proof of purchase receipt All Warranty claims are subject to approval by Edge Products LLC Under no circumstances shall the SELLER be liable for any labor charged or travel time incurred in diagnosis for defects removal or reinstallation of this produc
7. nector into the stock pressure sensor on the engine and the stock engine wiring harness connector into the supplied pressure sensor connector Final Inspection and Operation 4 Recheck all connections fittings and fasteners for a properly secure installation 5 Using the supplied wire ties secure the wiring harness from possible damage from moving engine parts 98 5 02 Installation Section Edge Mileage Max User Manual Edge Products 98 5 00 10 E r l Fa MAP Sensor amp 2000 2002 Data Link 1998 5 1999 Data Link Edge Mileage Max User Manual Edge Products Module Installation 1 The Edge Mileage Max Module can mount on the flat black plastic fuse box cover located on the driver s side fender Adhere the module using the supplied velcro allowing enough harness movement for removal of the cover Data Link Connection 2 The Data Link connector is located in different locations based on the year of the truck e 98 5 99 the triangle shaped connector is located on the drivers side of the engine in the wiring harness near the power steering pump e 2000 2001 the three prong flat connector is located on top of the fuel lift pump that is located on the driver s side of the engine directly below the MAP sensor note on some 2001 truck s the connector is located on the drivers side of the engine in the wiring harness near the power steering pump e A plug is installed in the data link conn
8. r truck s performance e The Mileage Max was developed and tested buy Edge s engineers using a mustang dynamometer to duplicate typical driving conditions Both input and return fuel lines from the test truck were run into a separate tank containing a known quantity of fuel placed on an extremely accurate digital scale With the truck fully warmed the cruise control was set to 70 MPH in overdrive and a constant load applied to simulate highway driving The weight of the consumed fuel was then subtracted from the original weight and converted into MPG e Repeated test results showed the Mileage Max delivered up to 7 improvement in fuel economy depending on year and model of the vehicle and up to 35 more horsepower In order to ensure accuracy several tests were performed and an average made with and without the Mileage Max using the same conditions on the same dyno For a more detailed description of the procedure go to www edgeproducts com The Mileage Max offers a power increase over stock throughout the RPM range but the power is most noticeable in midrange RPM s This greatly improves drivability and towing performance Transmission downshifting 1s greatly reduced especially while passing or towing Edge Mileage Max User Manual Edge Products Dodge Cummins 5 9 Mileage Max Installation Supplied Items 1 Edge Mileage Max Module 2 Three Wire Ties 3 Two Velcro Strips Tools Required None Please read these instru
9. rranty unless they can prove that whatever modifications you have added to your car actually caused the problem Please keep in mind that towing in anything higher than level two and hard driving in level three is not recommended While as a consumer you have strong legal protection with regards to your vehicle s warranty there is also a practical reality that different automotive manufacturers and dealers have greatly varying views on aftermarket products in particular those that produce horsepower such as performance enhancement chips and intakes There are dealers and manufacturers out there that will use the presence of a horsepower upgrade to void your vehicle s warranty They will do this regardless of whose box or chip you are using Any aftermarket company that does not acknowledge this is misleading you The bottom line is that while the law protects the consumer and provides for enforcement of the warranty it is very difficult for most people to hire an attorney and fight a voided warranty Edge recommends that you always disconnect and remove your module and monitor when you take your vehicle to a dealer for warranty work in order not to interfere with Diagnostic equipment This warranty is void for any new products purchased through auction websites Warranty is valid only for new products purchased through Authorized Dealers proof of purchase required for all warranty claims Edge Mileage Max User Manual Edge Products
10. s be installed when using this product This product is not intended to be used to break any law including emissions standards USE THIS PRODUCT AT YOUR OWN RISK Do not use this product until you have carefully read the following agreement This sets forth the terms and conditions for the use of this product The installation of this product indicates that the BUYER has read and understands this agreement and accepts its terms and conditions DISCLAIMER OF LIABILITY Edge Products LLC and its successors distributors jobbers and dealers hereafter SELLER shall in no way be responsible for the product s proper use and service THE BUYER HEREBY WAIVES ALL LIABILITY CLAIMS The BUYER acknowledges that he she is not relying on the SELLER s skill or judgment to select or furnish goods Suitable for any particular purpose and that there are no liabilities which extend beyond the description on the face hereof and the BUYER hereby waives all remedies or liabilities expressed or implied arising by law or otherwise including without any obligations of the SELLER with respect to fitness merchantability and consequential damages or whether or not occasioned by the SELLER s negligence The SELLER disclaims any warranty and expressly disclaims any liability for personal injury or damages The BUYER acknowledges and agrees that the disclaimer of any liability for personal injury is a material term for this agreement and the BUYER agrees to indemn
11. t or any other contingent expenses If the BUYER sends back a failed unit that is out of warranty and chooses to buy a refurbished unit the refurbished unit will only carry a 60 day warranty If the BUYER purchases a new unit at a predetermined discounted rate it will have the standard 1 year warranty Under no circumstances will the SELLER be liable for any damage or expenses insured by reason of the use or sale of any such equipment IN THE EVENT THAT THE BUYER DOES NOT AGREE WITH THIS AGREEMENT THE BUYER MAY PROMPTLY RETURN THIS PRODUCT INA NEW AND UNUSED CONDITION WITH A DATED PROOF OF PURCHASE TO THE PLACE OF PURCHASE WITHIN SIXTY 60 DAYS FROM DATE OF PURCHASE FOR A FULL REFUND THE INSTALLATION OF THIS PRODUCT INDICATES THAT THE BUYER HAS READ AND UNDERSTANDS THIS AGREEMENT AND ACCEPTS ITS TERMS AND CONDITIONS Edge Mileage Max User Manual Edge Products AFTERMARKET PRODUCTS AND YOUR VEHICLE S WARRANTY Many of our customers ask Will your product void my vehicle s manufacturer s warranty While the answer is straightforward from a legal standpoint we also want to educate our customers and after market consumers on some industry realities and offer some common sense precautions to minimize your risk Consumers of aftermarket products are protected by The Federal Magnusson Moss Warranty Act The Act states that if something breaks on your car and you take it in for warranty repair the dealer must honor your wa
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