USER`S MANUAL - HTA Instrumentation Pvt Ltd
Contents
1. Display I Hiding Parameters Remote SV Output Mode S ecial Functions p Setting Selection How to Hide Parameters Use SET 1 SET7 PV O Hide this Parameter SV at thig Parameter SET 1 2 SET 1 3 SET 14 For the description of Level 1 Parameters please refer with page 17 For the description of Level 3 Parameters please refer with page 20 SET Display Hiding Level SET DEL Level 1 5 1 Level 1 HE HL 13 B 2a r a Lu lt 15 1 caycay t 1n jin dP Level 3 L USF Level 3 7 1 Level 3 7 2 Level 3 Level 3 Level 3 Level 3 lt o E mo 251 Tl We TI Eu r rm j ao r CL ru r L In ru ZEI r rn Lut gt e wj N Level 3 Level 3 2 ra ca 2 uc wi cla2. 4 20mA 1 5V 2 10V Used for mA and V output PORE wt INP2 2 0 50mV 0 20mA 0 5V 0 10V INP2 4 CT input None m n C m o u o Retransmission low limit calibration The same with CLO1 Remote SV function is not available for programmable controller E Retransmission high limit calibration The same with CHO1 Output Mode Selection Use OUTY I Full run time of proportional motor 0 Single output OUT 1 Used for proportional motor valve Range 5 200 seconds OUTY 1 Dual output OUT1 OUT2 control output OUTY 2 Reserved Used for programmable controller 0 Not wait OUTY 3 3 wire proportional motor valve control to wait continued operation Others Wait value OUTY 4 1 v Phase angle control 1ySCR OUTY 5 y Phase angle control 3ySCR MODBUS RTU MODBUS ASCII TAIE Communication Protocol Selection Modify caution If change parameter BAUD BITS RUCY OUTY the power Communication Bits Configuration 81 O 82 E 81 E 82 must be reset Special functions Use SET8 SET9 SETO SET 8 Remark Program not repeat Program repeat No power failure option With power failure option Program starts from O Program starts from PV Only available for programmable controller Reserved Don t change it Reserved Don t change it Timer Unit Ho
3. 0 800 C 1472 F 0 1200 C 2192 199 9 400 0 C 752 0 F 0 2000 3632 0 1300 2372 199 9 600 0 C 999 9 F 0 400 C 752 F 0 0 400 0 0 1000 C 0 0 400 0 0 1000 C 1832 F J6 0 1769 C 0 1769 C 0 900 C 1 0 1300 C 199 9 200 0 392 0 F 0 2320 C 0 1390 C 199 9 200 0 C 392 0 F 0 800 C 1 11 C 752 0 F K3 1832 F K6 C 752 0 F J3 0 600 1112 F 0 1200 2192 0 600 0 C 1112 F 0 1200 C 2192 F 3216 F 3216 F 652 F 2372 F 0 0 350 0 C 662 0 F 4208 F 2534 F 0 0 400 0 C 752 0 F 472 F INPUT TYPE TABLE JP1 199 9 600 0 C 999 9 F JP4 0 200 392 F DP 199 9 600 0 C 999 9 F DP4 0 200 392 F JP 1 199 9 600 0 C 999 9 F JP4 0 200 392 F JP2 199 9 400 0 752 0 F 199 9 200 0 C 392 0 F JP5 0 400 C 752 F JP6 0 600 1112 F DP2 199 9 400 0 752 0 F 0 3 199 9 200 0 C 392 0 F DP5 0 400 C 752 F DP6 0 600 1112 F JP 2 199 9 400 0 C 752 0 F 199 9 200 0 C 392 0 F JP 5 0 400 752 F JP 6 0 600 1112 F AN1 10 10mV AN2 0 10mV 199929999 19959699929 AN3 0 20mV AN4 0 50mV or 9 92 or 5 10 50mV r LEVEL 4 SET Level To enter level 4 set LCK to 1111 and then press SET key Shift lt key 5 seconds Press SEDKey e GED
4. ON ON OFF 1 ALD1 3 set 07 IGH FM LOW A N HIGH 2 ALD1 3 Alarm Segment Deviation High Alarm Process High Alarm 3 defines as follows with Hold Action M 99 59 Continued Alarm ON Pv OFF ON others Alarm ON Time IGH Low HIGH k arr rogram Hun arm A Deviation Low Al Process High Alarm Only for Programmable Controller PAD SHORT with Hold Action Run Stop TC or mV PAD OPEN OFF A Process Low Alanm System Failed Alarm ON ON OFF with Hold Action Normal Failed HIGH ON rr y OFF ON AL LOW HIGH Deviation High Low Alarm with Hold Action Process Low Alarm System Failed Alarm OFF ON ON OFF Normal Failed P HIGH LOW HIGH OFF ON AL Deviation High Low Alarm Deviation Low Al H n o n ON HeateriBreok Alarh D Modification of output Relay SSR lt lt 4 20mA Cow A HIGH PV HBA If just needs to change a module at the same position amp modify parameter CYT1 in LEVEL 2 No Alarm 19 Hold Action Alarm When Hold action is ON the alarm action is suppressed at start up until th d PV t th al Alarm Time ALT1 ALT2 ALT3 PW enters the range ALT1 0 Flicker Alarm It means that the controller display error message with one of following ALT1 99 59 Continued Alarm ee Ora din ALT1 00 01 99 58 Alarm on delay time PA
5. Seg 2 Set time for Seg 2 Output Limit of Seg 2 Setting value of Seg 3 Set time for Seg 3 Output Limit of Seg 3 Setting value of Seg 4 Set time for Seg 4 Output Limit of Seg 4 Output Limit of Seg 5 Setting value of Seg 6 Set time for Seg 6 Output Limit of Seg 6 Setting value of Seg 7 Set time for Seg 7 Output Limit of Seg 7 Setting value of Seg 8 Set time for Seg 8 Output Limit of Seg 8 Return LEVEL 1 10 AUF BREL Check whether the input value is correct or not T gd ADCF A D Convert Failed RAMF RAM Failed gt LEVEL 3 Input Level N 0 c Iz Ir o nimi TIl TJI cii ERE E o D a atn m ir et E Cm ini 2 3 ac an EN IC IC 2r a oO et Icio oe Lm mi icy o 7 c Input type selection Analog input low limit calibration Used for mA amp V input Analog input high limit calibration Used for mA and V input Decimal point position Available for mA amp V input Lower Set Point Limit Upper Set Point Limit Remote input low limit calibration Remote input high limit calibration Alarm Mode of AL1 Alarm Time of AL1 IL I Controller needs to be repaire
6. To select the To change the To store the flash The flashing digit hundreds digit number to 1 indicates which digit can be set new set value 3 Auto tuning AT 48 x 48 48 x 48 Use AT function to automatically calculate and set the optimize PC Board PC Board PID value for your system Press Key Press Key Press Key Press Key ISIE off To display To change AT setting Change AT to YES Start Auto tuning 1921541 mE Parameter AT process AT lamp 938 5513 rais 3 will be lighted on 4 Change the Alarm Value Change AL 1 value to 5 0 AL 1 active if PV exceeds SV over 5 0 Modification of Input TC lt gt RTD on PC board If the controller needs modification from TC or RTD type please make PAD IELLIIIILE a T EI IELLIIIILE short on PC board back as following diagram and changing input selection On the contrary modify from RTD to TC or mV make PAD open 96x 96 48x 96 96x 48 Press Key Press Key Press Key Press Key PC Board To display To change AL1 value Increase AL1 value Store the new Parameter AL1 value of AL1 There are total 16 alarm mode types referenced as below PAD SHORT To change Alarm mode Press Key 5 seconds to enter Level 3 Input Level and then change the value of ALD1 ALD2 ALD3 Alarm Mode Type Referenced for ALD1 ALD2 ALD3 W SV A Alarm set value Deviation High Alarm Band Alarm Segment End Alarm with Hold Action Only for Programmable Controller OFF
7. activated Red Lights when Alarm 2 is activated Red Lights when Alarm 3 is activated Red Lights when Manual Output is activated Orange Flashes when program running Only for programmable controller Output96 is displayed on 10 dot LEDS TERMINAL ARRANGEMENT A Power Supply AC 85 265V DC 15 50V Option 2 H CT Input 11 CT 12 B Control Output gt APPLICATIONS RAMP amp SOAK OUT1 OUT2 Relay SSR V Relay SSR mA V RAMP SET2 1 1 gt To display AL3 SET4 1 1 gt To display ALD3 ALD3 9 gt Open RAMP option Then AL3 will not display It was replaced by RAMP Motor Valve Control ALD3 0 OUT1 OUT1 10 Zero Cross Proportional Motor MR AL1 Control Valve Control RAM P Range 00 00 99 99 C min Option Use OUT1 amp OUT2 00 00 If RAMP is not used please set e SOAK I ALD1 ALD2 19 gt To use Sock Timer AL1 AL2 will display as below 85232 RS485 TTL 00 00 00 00 Range 00 00 99 59 Hour Minute e Example EQ 900 SV 100 RAMP 10 00 min AL1 00 10 PV 25 C o A Power Supply Time on Time up AL1 on E Transmission if PV gt SV 100 C TRS AC 85 265V DC 15 50V Option Pt H CT Input SV SV RAMP 14 CT E PV 25 C SV PV When start RAMP function 88 E 8 S3 8 9 83 SS SBE 57 88
8. value 4 t will show when HBA Alarm 2 set value function enable Alarm 3 set value LEVEL 2 PID LEVEL Cri a o OL X oL m i o c3 I1 c Iul En e or anio m ug ec Ir Fr co c Pye Hu5g Set pepiaoid si zindino 41 Aejdsig i cy a i o ec i Mule 2 Level 1 User o Ic Ic Proportional band 1 for output 1 Integral time 1 For output 1 Derivative time 1 For output 1 Reserved Auto tuning offset value Output 1 cycle time Hysteresis for output 1 ON OFF control Proportional 2 For output 2 Derivative time 2 For output 2 Derivative time 2 For output 2 Output 2 cycle time Hysteresis for output 2 ON OFF control Control gap 1 For output 1 Control gap 2 For output 2 Function lock Range 0 01 200 0 ON OFF control if set to O 0 0 Range 0 3600 seconds PD control if set to O Range 0 900 seconds PI control if set to O Reserved Range USPL Range 0 150 seconds Relay 10 Voltage pulse O P 1 mA O P O Range 1000 The same with P1 The same with 11 The same with D1 The same with CYT1 The same with HYS1 Set point of output 1 Heating side SV GAP
9. 1 Set point of output 2 Cooling side SV GAP2 Level 2 Level 3 Parameters which can be PID input changed All parameters Factory set value fo o o All parameters except level 3 Parameters in level 1 Port SV and LCK o Oo omer Description of operation 1 There are 2 patterns can be used each pattern contains 8 segments 2 Terminologies Pattern A program consists of some steps Ramp status The status with changing SV Soak status The status with fixed SV Operating 1 KEY function no changing parameter A RUN NZ HOLD Start program procedure PRO LED in panel start flicking Suspend program procedure PRO LED in panel will stop flicker but still light on N 5 JUMP NZ SET RESET Jump to previous segment Reset program procedure PRO LED in panel will off Alarm Function ALD1 07 Segment end alarm AL1 2 It means when segment 2 end AL1 will act ALT1 00 10 Relay on time is 10 seconds In this case when program proceeds to segment 2 end the relay of AL1 will be on 10 seconds END function The Controller doesn t have END order so if program procedure is less than 8 segments please set the last segment s OUT to O Program will end in this segment Otherwise 8 or 16 segments it will proceed Linking Function PTN 1 proceed pattern 1 contains 8 segments PTN 2 proce
10. 88 E 18 SEI s le eo N e Lel e N EI Power on 5 seconds Start RAMP function 21 CALIBRATION To display 1 amp ANH1 ANL1 0 ANH1 5000 INPUT Level LSPL 0 at U eve USPL 5000 Return User Level to view the changing of PV Inputs 4mA Adjusts 1 until PV Display Inputs 20mA Adjusts 1 until PV Display 5000 Inputs 4mA to CHECK LOW Inputs 20mA to CHECK HIGH Set the range you want LOW LSPL HIGH USPL Ex Low 20 0 High 50 0 SET LSPL 20 0 USPL 50 0 DP 20 B Control Output Ti OUT1 Relay SSRmA V 10 Zero 30 Zero Cross Control Cross Control 33 RG2 35 TG2 T1 Proportional Motor 10 Phase T LAM Valve Control Angle Control Angle Control G Communication CLOSE RS232 RS485 TTL RD px 14 R014 OPEN SD 15 415 50 415 Remote SV RS232 RS485 31 px 31 32 5 32 133 gt OPERATIONS 1 Power ON Controller will display as following Iu T Jem VIA Light all LEDs amp all Display input type Display Range Read for use 7 segment displays 0 0 400 0 2 Change the Set Value SV Change SV from O O to 100 0 om om lt IV A berjam LAT Press Key Press Key Press Key Press SET Key The SV number started to
11. RAMETER LIST Levels Diagram SETA Level 1 User Level SETA is in Level 3 Input Level Press SET Key 5 seconds Press SET Key 5 seconds Level 2 g Press SET PID Level Press SET Key c lt 5 seconds If SETA 1 1 AL1 relay will be action reversely Key 5 seconds When b contact LCK 1111 normal close is Press SET Key 5 seconds needed Level 4 The controller returns to Level 1 if there SET Level is no key operation within 60 seconds If SETA_4 0 Program Run Alarm Only available for If SETA_4 1 Program End Alarm J programmable controller In any Level press key twice will return to Level 1 Press Key 5 seconds Modify Input Type Linear Input mA V EQ 100 EQ 900 Hardware 5 LEVEL 1 User Level 0 20mA INP1 AN4 use 1009 R5 use 2 40 S3 amp S5 SHORT A e 4 20mA INP1 AN5 use 1000 R5 use 2 40 S3 amp S5 SHORT 0 1V INP1 ANA R1 use 2KO R4 use 1000 S1 amp S4 SHORT 0 5V INP1 AN4 R2 use 10KQ R4 use 1000 S2 amp S4 SHORT Auto tuning 1 5V INP1 AN5 R2 use R4 use 100Q S2 amp S4 SHORT 0 INP1 ANA R3 use 22KQ R4 use 1000 S3 amp S4 SHORT 2 INP1 use 22KQ R4 use 1000 S3 amp S4 SHORT If SETA 2 1 AL2 relay will be action reversely If SETA 3 1 ALS relay will be action reversely Output Limit Alarm 1 set value Heater current display HBA set
12. USER S MANUAL Equinox Manual for PID CONTROLLER ou ser aw lt V A Equinox EQ 900 JAS ANZ ISO 9001 2000 CERTIFIED HTA INSTRUMENTATION PVT LTD 73 Ramachandra Agrahara Near T Mills Chamarajpet Bangalore 18 TEL 080 26749750 26759253 FAX 080 26740681 E mail hitechas eth net Web www htaipl com EXTERNAL DIMENSION amp PANEL CUTOUT Unit mm Our TT 0 room 2030909090709 20 ao 6o so 100 X PARTS DESCRIPTION EQ 100 NAME FUNCTION Measured value Display PV or various parameter Symbols Red PV display Setting value SV display Display SV or various parameter set values Green Set Key Used for parameter calling up amp set value registration Auto Manual Key Switches between Auto PID output mode amp Manual Output Shift Key Shift digits when settings are changed Down Key Program Hold Decrease numbers Only for programmable controller Up Key Program Run Increase Numbers Only for programmable controller 8 9 e 3 KD 9 amp 9 d9 42 d3 9 Iser aw lt V AT OUT1 Lamp OUT2 Lamp Auto tuning Lamp Alarm 1 Lamp Alarm 2 Lamp Alarm 3 Lamp Manual Lamp Program Running Lamp Output Bar Graph Display FUNCTION Light when OUT1 is on Green Lights when OUT2 is on Green Lights when Auto tuning is activated Orange Lights when Alarm 1 is
13. d Controller needs to be repaired Range 1999 9999 Range 0 9999 0000 000 0 00 00 0 000 Scaling Low Limit Scaling High Limit Range 1999 9999 Range 0 9999 Range 00 19 Refer to Alarm Mode Type Range 0 99 Min 59 Secs Flicker Alarm 99 59 Continued Others On delay time If ALD 2 07 ALT means alarm on time Please don t operate SET 8 4 otherwise the controller s process will be in Alarm Mode of AL2 The same with ALD1 confusion If SET8 4 is set to 1 the controller will enter into Single Display mode the Alarm Time of AL2 The same with ALTI PV LED will not display any values The SV LED will display both the parameter value and the setting value alternately as shown in the diagram below Alarm Mode of AL3 The same with ALD1 Displayed alternately Alarm Time of AL3 The same with ALT1 BEES Hysteresis of all Alarm Range 0 1000 a eee nnn Output 1 low limit Calibration LLL Used for mA and V output Range 0 9999 To rectify the problem please press the SHIFT KEY 1 and change the setting Output 1 high limit calibration value to 0000 Used for mA and V output Range 0 9999 e Remote SV Type Selection The same with CLO1 INP2 0 Output 2 low limit calibration Used for mA and V output Output 2 high limit calibration Th aei INP221 10 50mV
14. ed pattern 2 contains 8 segments PTN linking proceed pattern 1 and 2 totally 16 segments Please set PTN1 and PTN2 at first and then set PTN to O Other function refer to LEVEL 4 SET 8 1 1 Program repeats SET 8 2 0 No power failure function SET 8 2 1 Enable power failure function When power shut down and on again the controller will start from the segment which is near PV SET 8 3 0 Program starts from SET 8 3 1 Program starts from PV SET 9 2 0 Timer Unit Hour Minute SET 9 2 1 Timer Unit Minute Second 17 Program Level Only displayed in programmable controller ERROR DISPLAYS Description of parameters INTE Input 1 Error 1 LEVEL 1 Check whether input loop is opened or wiring incorrect Set CJCE Cold Junction Compensation Failed 1r e L ALL Check the compensation diode outside controller i ange 0 s LI LI LI 1 UUU1 PV is above USPL Check whether the input value is correct or not 1 NNN1 PV is below LSPL Setting value of Seg 5 Program Segment display Pattern _ Segment un m ca Set time for Seg 5 C3 em C3 3 3 Program countdown display Range 0 99 hour 59 min Setting value of Seg 1 Range LSPL USPL Set time for Seg 1 Range 99hour 59min Output Limit of Seg 1 Range O 100 cap i If OUT 0 program will end Setting value of
15. ur Minute Timer Unit Minute Second Only available for programmable controller Disable transmission SV Transmission Disable transmission PV Transmission SET 0 Used for transmission output Remark TTL Communication Slave TTL Communication Master Used for TTL communication Hide parameter RATE Display parameter RATE AL3 will be replaced by RATE Disable Remote SV function 1 Enable Remote SV function Used for Remote SV function 0 motor valve closed use output relay b contact when 1 motor valve closed ann use output relay a contact when Used for 3 wire proportional motor valve control Set ID number Baudrate SV compensation PV compensation Unit of PV amp SV PV Filter Reserved Control mode Control algorithm Frequency Return to INP1 K1 K4 J4 R1 1 B1 ET N1 iri Range 0 255 2400 4800 9600 19200 38400 bps Range 1000 1000 Range 100 0 500 0 C F F A Analog PV will response faster if PVFT is smaller Heat Cool PID Fuzzy 50 60HZ INPUT TYPE TABLE 0 0 200 0 C 392 0 F 0 800 C 1472 F 0 0 200 0 C 392 0 F 0 800 C 1472 F 0 1600 C 2912 0 1600 C 2912 0 1820 C 3308 F
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