Micro Hydraulic Generator
Contents
1. round nails It should be positioned horizontally The surface for drainage must be away from the bottom of base for 20 30cm 8 11 inches It must be covered with a proper shelter to protect from rain and sunlight when the unit is installed outdoors 3 Generator Operation Method 1 First check whether all components are connected and the intake of the penstock is clear of debris 2 Second check whether the runner in the turbine can be easily rotated and rotate in by hand to ensure the voltage meter has readings put the output switch in On position but disconnect the output from your loads 3 Third the first time you start the Generator the output switch should be put in the voltage stabilized control position On with no load connected Rotate the Nozzle Handle and gradually increase the amount of water observing the meter readings until you see120v and the voltage is constant meter does not fluctuate At this time the load can be connected and you can again adjust the water volume to hold the output of 120v 4 During the operation the load should be kept as stable as possible Don t shut off a load suddenly or else the high voltage spike can be generated and damage sensitive electronic equipment 5 To turn off the power you should turn off the water valve rotate the handle first This should be done when the power is not required to save your Bearing life and reduce the wear on the mechanical component2. Micro Hydraulic Generator Single Nozzle Turgo Turbine ME1201 User Manual Bringing you a prosperous future with clean reliable and renewable energy Catalog IMPORTANT SAFETY INSTRUCTIONS cccccccsssseeeeeeeeeeneeesaaaees 03 ll Main Technical Performance ParametersS ccsscessseeessssseeesaeees 04 Il UUM ANY AA AA 05 1 Key ICCNNIGAL Dia 07 2 Station Site and Installation ccccssseeecsseeeeeseeeeesseeeeeseeessaeeessssesaaeees 07 9 OPEFallON mans nic 11 A A errr ete NA rere rer rere AA cer er 12 smc ale GT 12 6 Routine Fault Treatment aaa 13 1 QUICKAWEal Palais 13 A AA es 14 Apenas a AT 15 ARENA LA POCO O AA AA ANA AA 16 POD ENGDGINV nA AABANG NENA AA 17 IMPORTANT SAFETY INSTRUCTIONS This manual contains important instructions that shall be followed during installation and maintenance of the ME1201 To reduce the risk of electrical shock and to ensure the safe installation and operation of the ME1201 the following safety symbols are used to indicate dangerous conditions and important safety instructions WARNING This indicates a fact or feature that is very important for the safety of the user and or which can cause serious hardware damage if not applied appropriately Use extreme caution when performing this task NOTE a This indicates a feature that is important either for optimal a and efficient use or optimal system op
3. d hydrological conditions should be superior but also the design and construction should be feasible During the construction of the micro hydro power station remember to obtain the building materials such as gravel etc locally as much as possible 1 3 The selected power station site should be located as close as possible to the place of use in order to reduce the electric transmission equipment investment copper wire and the electric power losses plus for the ease of maintenance and management The suitable choice is to install the turbine in the place where there is drainage and it would not to be destroyed or submersed by mountain torrents or flash floods If the hydroelectric power station site is selected on the hillside then you should protect the facility from mountain torrents and the rolling stones 1 4 The selected power station site should make full use of existing hydraulic structures For example use a natural irrigation canal falling water or the natural flow from a reservoir 2 Construction of the pressure forebay The pressure forebay forebay for short is a pool which is connected between the irrigation conduit and a pressure pipe The forebay is composed of the reservoir the trash rack the gate the overflow and so on 2 1 In micro hydro power stations the forebay has the following functions 2 1 1 The forebay can lead the water from the water diversion canal inflow to the pressure piping If there are sev
4. e the heavy load The fuse is burned out Short circuit Check and repair it The load cannot be entirely carried The drop is too low Replace the nozzle by a larger one if water volume is proper 7 Quick Wearing parts 1 Single row radial ball bearing in lower end cover 200W300W 6203 750W 6204 500W 6204 1100W 6205 2 Single row radial ball bearing in upper end cover 200W300W 6202 750W 6204 500W 6204 1100W 6205 Appendix I Pool Overflow Transhrack Fence Water Pipe Control Box Se Electrical Valve ts Aqueduct Forebay tank Intake weir Penstock Hydro powered workshop Power house containing turbine Micro Power Station Reference Look Appendix ll Appendix IV Add lubricant Tanjaio saqarTa 39144 noge SE2TMNIOTO PIT dnd aqi 838210 FETA YIOTILTLUE PTT dna 24 usado ATTIOJELOX PIT dno TITO 19401 PT TEPSuy j JIo LE Taua F a WITO Y WEH dna ayy 330 9HEL 12M0T T o se dew Yo ays 2Ul ENj2I sy LUM Q263 3000 TOLELTSaUas AY 10 SUT Tanjat wo ITE OL WOTLUa LE AE
5. eral turbine units and you need to supply water to these various pressure piping systems separately then it will be allocate enough water to each system equally 2 1 2 Using a trash rack to prevent tree roots weeds and silt in the irrigation conduit to enter the pressure piping and hydraulic turbine is recommended In the winter it can help to prevent pressure pipe freezing 2 1 3 The forebay can be used to prevent the current of water from entering the pressure piping when the pressure piping or the hydraulic turbine are shutdown for maintenance 2 1 4 The forebay can adjust the water volume quickly when the unit is started or the load is changed or when the upstream water level changes and becomes to small If the available water current capacity is insufficient you can use the forebay to store water in the daytime and generate electricity at night 2 1 5 The forebay can discharge the unnecessary water through the overflow gate to maintain the normal water levels and keep the pressure constant for the hydroelectric power station 2 1 6 The forebay can deposit the silt in the canal to reduce wear and tear of turbine 2 2 Items for consideration before forebay construction 2 2 1 The forebay s position should be based on the position of pressure piping and the Power House position Choose a stable and solid foundation small water permeable place which is close to Power House 2 2 2 The forebay should have a certain large volume and wa
6. eration II Turgo Turbine Unit Main Technical Performance Parameters Turbine Remarks Type ME1201 Turgo Turbine Rated Head 12 14m Rated Flow 35 l s Power 0 3 KW Efficiency 6096 SF 0 3 4 430 Conforms to the Rated Power 0 3KW IEC international Rated Voltage 120V electrician kab pei standard FQCY Rated Rotational 1800r min Phase Altitude lt 3000m Insulation Grade B B Ingress Portection IP44 TO GONG lt 90 Ambient Temperature Relative Humidity Control Panel safety Protection Short Circuit Protection Islanding Protection Over Load Protection Remarks O Grounding Fault Protection Packing Material Fiberboard Packing Weight Note This product or the technical parameters presented may be revised to improve the technical performance in the future Note The modification of the product s appearance or technical parameters which is a result of technical improvements may be provided in your specific model III Summary Thank you for the purchase of a micro hydro generator unit This series of generator units consist of the XJ series of turbines and SF series of Rare Earth Permanent Magnet Brushless Synchronous Generators with 20 types of single and three phases generators available whose power output is from 200W to 100KW The user can chose the specific model for the amount of Head and water Flow on their site This series of units is provided with a system to automatica
7. here the water forces the Turgo Wheel to spin which drives the generator to generate electricity At the same time the Automatic Control adjusts the voltage and the frequency to meet the requirements for power supply stability so the user can use the power transmitted in the wires 2 This kind of Micro Hydro Generator is consists of an inclined impulse turbine and a set of direct connected AC single phase three phase generator depending on your specific model purchased The product was designed to be small lightweight with a simple structure for reliable operation and convenient assembly It is intended as a power source of lighting TVs and recorders and it is suitable for households in mountain areas where utility power is unavailable A The owner can easily install and operate the system themselves but consult your local Building Codes and hire a Contractor if necessary Itis not intended to be connected to the Utility Power Grid 1 Key Technical Data Water Head 12 14m 39 45 Ft Flow m s 0 003 0 005 47 79 g m Output Voltage v 120V AC 60HZ Output Power kw 0 3 2 Station Site and Installation 1 Power site selection When choosing a site for the Power Station remember the following four aspects 1 1 The Selected power station site should not have a Head lower than 14 meters head is not lower than 14 meters 45 feet 1 2 In selecting a power station site the topography geological an
8. lly control the voltage and frequency The user can turn on or off their electric appliances TV sets recorders etc at will on condition that the amount of energy does not exceed the nominal power output The user will feel that this power source is just as convenient as the electrical network A Before you use the generator units please make sure that you read this instruction manual carefully We recommend that you choose the installation position of the unit ditch construction the inlet conduit installation the electrical wire span and the adjustment of generator unit by consulting a professional After the generator unit is installed an operational we recommend that you perform maintenance according to the instruction manual and take proper safety electrical precautions 1 Micro Hydro Station General Description The typical micro hydro generator station is as follows figure 1 which consists of earthwork inlet conduit construction unit room and drain etc the micro hydro generator electrical wires and the users wires Figure1 The project of micro hydro generator using pipe 11 3 Trash rack Power house Penstock fall h1 4 Fore bay 2 Electric pole PG Flood altitude h The process is as follows Collecting the water from the stream in the reservoir the water flows into the pipe and runs down hill to create pressure then goes into the micro hydro generator which is installed in the unit room w
9. s nS A 4 Maintenance 1 To check and clean any mud and foreign material blocking in the intake house and trash rack 2 The bearing in the generator should be injected with water proof grease by using the grease cup knob every three months by rotating the grease cup knob three times The upper bearing also needs maintenance and waterproof grease should be added every six months 3 Ifthe generator becomes wet for any reason it should be allowed to dry before it s next use or operation 5 Service Rules 1 If the unit stops operation please handle it according to the Routine Faults Treatment List Please send it to professional or the Distributor if it must be dismantled 2 The unit has a 1 year manufacturers warranty for parts due to manufacturing defects We do not cover labor return shipping or damaged caused by improper installation or maintenance 3 For questions or Service please contact Motenergy Inc Slinger Wisconsin United States of America Phone 262 644 7525 Website www Motenergy com 6 Routine Faults Low water volume when the unit is switched on 1 There is foreign material blocking the The generator cannot be started nozzle Clear it 2 Open the valve to reject air The voltage meter displays a reading but the The fuse has been burned out replace it indicator and load lamp does not light Voltage does not increase to 120 VAC 1 The water volume is too low increase it 2 Reduc
10. ter depth When the load of the power plant changes the forebay s water level may fluctuate but still provide enough power to the plant 2 2 3 The drainage ability of the forebay s overflow gate ought to meet requirements when the Power House is at maximum current capacity and the turbines rejected all load 2 2 4 When you install the unit you must certain set up a trash rack in the water inlet The trash rack s hole size is generally 1 3 of the hydraulic turbine nozzle diameter to guarantee that sundries into the hydraulic turbine will not clog restrict the nozzle 2 2 0 The size of trash rack should be three times than pressure pipe s mouth size lts function is to guarantee there is enough water to make the turbine work normally but also to reduce the frequency of cleaning and maintenance when the trash rack in the pressure pipe mouth is partly blocked by debris 2 2 6 You should install the second trash rack at the entrance of forebay if there is a lot of debris in the canal You must clean up the debris on the trash rack frequently when the unit is running 2 2 7 When you install the trash rack in the forebay it s inclination should be 30 60 If you arrange it 90 it will be easily blocked by debris 4 The base structure may be built from local materials You can make a round hole which has the same diameter as the lower inner circle of the turbine frame by using cement wood sheet metal etc and fasten it with screws or
Download Pdf Manuals
Related Search