ToughCam® vario
Contents
1. Cam vario User manual CON Content 1 Doc m nt CV CT CW isan nennen 4 2 TECANICANDATO BPRRRPERUEHEERD ERBE cece EE EEEE EEEE EEEN EEE 5 2 1 Eleclfical Daramelers nee 5 22 SYSTEM CADIS SKAD ee 5 DOIN Oe eek 5 A 5 25 TEIEGHONGSTUNCHONS acicate ee ae einen 6 26 Cimertecitlicalda arpa 6 3 Illustration of the model key uuunuauunnanunnanunnanunnununnanunnanunnununnununnununnununnununnunennnn 7 4 COMMISSIONING uuus0 u00n0an00nnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnunnnnnnnnnnnunnnnnunnnnnunnunnunnnnnenn 8 4 1 Step 1 Installation uu020200020400Rnnnnennnnnennnnnnnnnnnnnnnnn nenne nnenne nenne nenne nennen 8 42 step 2 Elecifical Conneciien sunessseinnseeaee 8 4 2 1 Potential CQUANIZATON moriria A a NRSA nE AERA PETERR Aa NEERA 8 4 2 2 Power supply amp protection ccccccesecccceescccceescceceeuscecseuseeecseueeecseueeesseaeeessaeeeeesueeessseseesssageees 9 4 2 3 Video picture connection CVBS oocccccccccocccnnccnnoncnnnoononncnnnonnnnncnnonononnnnnnnonnnrrnnnnnnnnrnnnnnnnnnennnns 11 4 2 4 Tests prior to switching on voltage 2 24u00440400nnnnnnnnnennnn nennen nennen nnennnnnennnennennnnennnnnnn nenn 11 4 3 Step 3 Adjusting the picture ccconccccccnnccccnncconnncconnnononononacononanononanncnoncnononess 12 43 1 VV OUR NCO Al AVION nenne na een 13 4 3 2 Opening the NOUSING ccccccccccssssssseeeeeccceeeessseeeeeccceeaassseeeeeecseeeaae2. k GmbH 5 Maintenance Servicing Alterations The national regulations concerning the maintenance and servicing of electrical devices within hazardous areas are to be observed The required maintenance intervals are specific to the individual devices The operating company has to determine these intervals depending on the application parameters Dur ing maintenance focus has to be put on checking parts concerning the IP protection cat egory such as the integrity of the housing the sealings and the cable glands If mainte nance measures are necessary they have to be initiated and or executed 6 Repairs and Maintenance Repairs must only be carried out with original parts of SAMCON Prozessleittechnik GmbH Repairs must only be carried out by SAMCON Prozessleittechnik GmbH or a qualified electrical technician authorised by SAMCON Prozessleittechnik GmbH in ac cordance with nationally applied regulations Rebuilding of or alterations to the devices are not permitted 7 Disposal Recycling When disposing of the device nationally applicable regulations must be observed This document is subject to alterations and additions Doc ID 140523 PTO3BA SS ToughCam vario_en_rev 01 page 17 of 20 8 Drawings TO3 VA XX K1 Front view 79 00 i f i gt a b S ES a We N 7 N Q pe Set NS ASS 4 ig SS em wwe ve t 25 00 TO3 VA XX K1 Front view 79 00 i N o e w a i de y N pe 25 00 Side
3. view from left 4 e A 66 00 Side view from left hn us 78 80 Prozessleittechnik GmbH 128 00 6 50 15 00 141 00 arp wf OR La 6 50 15 00 Doc ID 140523 PTO3BA SS ToughCam vario_en_rev 01 page 18 of 20 O AIICON Prozessleittechnik GmbH TO3 AL XX K1 Front view Side view from left 100 00 163 00 112 00 TO3 AL XX K2 Front view Side view from left Doc ID 140523 PTO3BA SS ToughCam vario_en_rev 01 page 19 of 20 CON Prozessleittechnik GmbH Schillerstrasse 17 35102 Lohra Altenvers www samcon eu Info samcon eu fon 49 6426 9231 0 fax 31 8 A S g S Q c 2 3 5S Ed po gt J O S gt 2 a
4. 13 Figure 4 6 Opening of the stainless steel housing 2 uu 4us0444sn nenne nnenn nennen 14 Fou 4 7 Oeming o ie Ak HOUS A n 14 Figure 4 8 Adjustment possibilities of the ToughCam vario ccoccccocccccncnccncnconcncnncnnnncnnnas 15 Doc ID 140523 PTO3BA SS ToughCam vario_en_rev 01 page 2 of 20 MCON k GmbH Revision history Product ToughCam vario Title User Manual for the ToughCam vario Doc Id 140523 PTO3BA SS ToughCam vario_en_rev 01 Author Roger Thoms Date May 23 2014 Rev Index Date Name Comments 100 May 23 2014 Compilation of the document Aug 27 2014 8 Selber Doc ID 140523 PTO3BA SS ToughCam vario_en_rev 01 page 3 of 20 Q SAMCON Prozessleittechnik GmbH 1 Document Overview Figure 1 1 Document overview The present document is marked in red Doc ID 140523 PTO3BA SS ToughCam vario_en_rev 01 page 4 of 20 2 Technical Data 2 1 Electrical parameters Supply voltage Maximum power input Power input 2 2 System cable SKAxx Outer diameter Bending radius Video Power supply camera 2 3 Sensor Sensor Effective sensor resolution Horizontal resolution 2 4 Lens Lens Focal f Angle of view Iris Minimal illumination Recommended illumination Minimum object distance AIVICON k GmbH 12 V DC to 30 V DC 5 5 W Approx 460 mA 12VDC Approx 230 mA 24VDC 9 4mm min 150 mm 1x75 Q Koax 19x0 127mm tinned
5. AWG 24 plated copper braid shielded 2X 0 75 mm 1 3 CCD Sony Super HAD Interline Transfer PAL 440 000 Pixel approx 752 x 582 PAL 540 TV lines Varifocal 3 8 mm to 9 5 mm 74 2 wide to 30 tele F1 2 to F2 0 0 15 lux 0 5 lux to100 000 lux 150 mm Doc ID 140523 PTO3BA SS ToughCam vario_en_rev 01 page 5 of 20 2 5 Electronic functions e DC iris control e Automatic Shutter Control ESC e Digital signal processing DSP e Back Light Compensation BLC e Auto White Balance ATW e Removable IR cut filter ICR e Automatic gain control AGC AIVICON k GmbH e Composite video VBS video output 1 Vpp e SNR 48 dB 2 6 Other technical data Permissible ambient temperature Protection level EN 60529 IEC 529 Housing material Glass material Weight Dimensions L x Dmax 20 C 50 C depending on camera module IP 67 Aluminum die cast or V2A Stainless steel 1 4301 standard or V4A Stainless steel 1 4401 customized V4A Stainless steel 1 4404 customized Borosilicate glass 2100 g stainless steel TO3 VA 1900 g Aluminum housing T03 AL 128 mm x 77 mm stainless steel housing T03 VA without cable gland 163mm x 98 mm Aluminum housing T03 AL without cable gland Doc ID 140523 PTO3BA SS ToughCam vario_en_rev 01 page 6 of 20 3 Illustration of the model key The following model options are currently available for the ToughCam vario Product name Model option AT
6. CVBS WH BU 1Vpp ozme SSS CVBSGND BU COO esme Connection table T03 VA B XXX P L Potential BNC Potential level Comments Connector FBAS Center 1Vpp No single profile due to BNC connector BAS _GND Ground OV No single profile due to BNC connector 4 2 4 Tests prior to switching on voltage Attention AN Prior to commissioning all tests as indicated by the national regula tions have to be executed In addition it is mandatory that the proper functioning of the operating device in accordance with this user man ual and all other applicable regulation has been executed Attention Incorrect installation and operation of the camera may lead to a loss of warranty Doc ID 140523 PTO3BA SS ToughCam vario_en_rev 01 page 11 of 20 9 AMCON nik GmbH 4 3 Step 3 Adjusting the picture This step is only necessary in case the picture s default settings angle focus iris or backlight settings do not deliver a suitable picture quality Figure 4 4 ToughCam vario Lens and sensor Lens data Horizontally angle of view 74 2 30 MOD Min Object Distance Information If not determined differently the default setting for the ToughCam vario is set to wide angle With a distance of about 10 meter an object is then focused If desired we customize the ToughCam vario s settings to reflect specific requirements In such a case please advise us at order placement on the requested angle a
7. EX housing Explosion Meter Cable Type option group SKA02 termin ToughCam vario TO3 VA 0 005 K T03 VA 0 005 P T03 VA 0 005 K T03 VA 0 005 P T03 AL 0 005 K T03 AL 0 005 P T03 AL 0 005 K T03 AL 0 005 P all model options are available in stainless steel and aluminum housing with K1 or K2 supply flange q v chapter 8 ings 1 VA Execution in stainless steel AL Execution in aluminum die cast 2 0 Execution without explosion protection 3 Length of the connection line in meter 001 200 5 meter is the standard length 4 K Terminal block connection standard AMICON Temp range FA Ft Fe i AA technical draw All signaling lines are spliced to single strands and furnished with wire end ferrules to allow connecting the camera to a terminal block P Plug termination Approximately 30cm of the system cable s outer stealth is stripped The power supply strands RD BK are furnished with wire end ferrules The AWG24 cable is furnished with a BNC connector 5 L Low temperature 20 C to 50 C Doc ID 140523 PTO3BA SS ToughCam vario_en_rev 01 page 7 of 20 rozessleittechnik GmbH 4 Commissioning 4 1 Step 1 Installation Install the ToughCam vario at the desired location Warning When the iris is open the camera must not be directed toward the sun as this can cause damages to the sensor 4 2 Step 2 Electrical connection At
8. eeeeeeesseaaasseeeeeesssseaagees 13 4 3 3 Adjusting the angle focal diStanCe ccccccoccnncnnnccconncnnnnononnnnnonononncnnononannnnnononanennncnnnanennnnss 15 4 3 4 Adjusting the focus een ee ee re 15 4 3 5 Adjusting the iris level setting potentiometer occcccccconncnncccnonncnncnononncnnnnonannnnncnnnnnnnnnonnnanennnnss 16 4 3 6 Further picture optimization possibilities uus0004400RRennnn nennen nnnnnnnnnennnn nennen nnennnn nenn 16 O o e E ri O REEERE nia Tanaina 16 5 Maintenance Servicing Alterations ooccconnccconnccnnnnncnnanccnnnnncnnnnnnnannrnnannrnnannrnnannns 17 6 Repairs and NAIL OM ANC oate cece tec ceeceteeesanececanenecesennyecesacesedesanesedesaseuedscaeteeneecenvereaeee 17 7 Disposal Recycling russian senescent nenne santas 17 PRAWNS eine 18 Table of Figures Figure 1 1 Document overview nuensneesssensnenennnnnnenenenennnnnnennnenennnnnnennnenenensnnennnenenenennnnnnen nen 4 Figure 4 1 Potential equalization TO3 VA and TO3 AL uusssuenesenenennnnenenenennennennnen nn 8 Figure 4 2 ToughCam vario T03 VA B XXX K L u2222uusnsnneenennennennennennennenne nenne nennen 9 Figure 4 3 toughCam vario T03 VA B XXX P L 0222200ssssseenennesnennennennennenne nenne nennen 9 Figure 4 4 ToughCam vario Lens and sensor uennaennnnennnnnnenennnnnennnnnnennnnnennnnn 12 Figure 5 5 Opening of the stainless steel housing 1 ss04s44snenennnn nennen nn
9. he power supply is to be carried out via the red RD as well as black BK strand Connection table Potential Color IEC 60757 Potential level Profle__TComments Te RD Havo ovo orme e coo k ovo orme The camera s maximum power consumption is 5 5 Watt The dimensioning of the equipment or the supply protection depends on The selected power supply The cable length The national regulations The following safety recommendations may serve as a basis Supplied Length Recommended Comments power system cable protection 12V DC lt 100m mT1000 mA In case the camera is supposed to be operated with 12VDC via a cable length of more than 100 meter please make sure to use an adjustable switch mode power supply in order to correct potential drops at the lines vD 10m lt L lt 20m msoma SSS The release current of the protection has to be less than the maximum short circuit cur rent of the power supply switch mode power supply Doc ID 140523 PTO3BA SS ToughCam vario_en_rev 01 page 10 of 20 AIVICON k GmbH 4 2 3 Video picture connection CVBS Depending on the model key the video signal of the ToughCam is either provided with wire end K option or with a BNC connector P option The CVBS signal is only to be connected with the monitor the video matrix or the video server Connection table T03 VA B XXX K L Potential Color IEC 60757 Potential level Profile Comments
10. lubrication paste oleaginous Figure 4 6 Opening of the stainless steel housing 2 Aluminum die cast housing AL Loosen the three screws at the lock ring glass flange of the aluminum die cast housing and carefully take it off Figure 4 7 Opening of the AL housing AN ATTENTION Please make sure not to damage housing sealings Doc ID 140523 PTO3BA SS ToughCam vario_en_rev 01 page 14 of 20 N AMCON 4 3 3 Adjusting the angle focal distance Loosen the knurled screws of the focal distance adjustment zoom adjustment knob 2 q v picture below Adjust the angle by moving the zoom adjustment knob 2 to the left or to the right until the desired focus is reached Afterwards tightly secure the knurled screws again When touching electrical components potential equalization ground ing of the body has to be observed carry a PE wristband etc 4 3 4 Adjusting the focus Loosen the knurled screws of the focal lens focus adjustment knob 1 q v picture be low Adjust the focus of the picture by moving the focus adjustment knob 1 to the left or to the right Afterwards tightly secure the knurled screws again Figure 4 8 Adjustment possibilities of the ToughCam vario Focus adjustment knob Zoom adjustment knob Iris level setting potentiometer Assignment of functional switches a I A Nr Function ON 6 Sharpness setting Sharp Normal gt 8 Iterationreduction______ Activated____ Deacti
11. nd the object distance Doc ID 140523 PTO3BA SS ToughCam vario_en_rev 01 page 12 of 20 rozessleittechn k GmbH 4 3 1 Work preparation Attention Please carry out any preoperational work carefully and in accordance with the applicable regulations Please consider that in order to carry out the applicable settings a feedback regarding the picture quality is required Please use appropriate devices laptop CCTV tester walkie talkie to the control room e Use appropriate tools e Make sure you have a secure foothold e Avoid static charge 4 3 2 Opening the housing In case it is necessary to adjust the picture the housing has to be opened and after com pletion of the work securely tightened again Please be very careful and follow thoroughly the steps of this manual Stainless steel housing VA Loosen the three screws on the flange of the stainless steel housing Avoid skin or cloth ing contact with the screw threads which disposes of LOCTITE chemical basis Di methacrylatester to secure the screws It is not allowed to open the sight glass flange Figure 5 5 Opening of the stainless steel housing 1 Doc ID 140523 PTO3BA SS ToughCam vario_en_rev 01 page 13 of 20 O AMICON Prozessleittechnik GmbH Carefully pull out the lead flange in a straight manner ensuring that the board module does not tilt Beware also of tilting Avoid skin and clothing contact with the cylindrical fit the surface is treated with
12. tention AN The electrical connection of the equipment must be executed by quali fied personnel only Attention AN It is mandatory that the housing of the ToughCam Series has to be grounded via a PE connection The ToughCam vario is delivered with an electrical connection cable type SKAxx Sys tem Kabel Analog The maximum cable length is 200 m and can be determined individ ually to reflect the particular customer specifications The ToughCam vario is manufactured with a pigtail reflecting the desired cable length Depending on the model option the ending of the camera s cable connection is either Stripped and furnished with wire end ferrules or furnished with a BNC connector 4 2 1 Potential equalization Figure 4 1 Potential equalization TO3 VA and T03 AL Doc ID 140523 PTO3BA SS ToughCam vario_en_rev 01 page 8 of 20 zessleittech nik GmbH Depending on the housing execution the equipment s potential equalization is to be car ried out at the place indicated in above figure The profile of the potential equalization has to reflect the national grounding instructions min 4 mm Connection table Potential Color EC 60757 Profile Comment GN YE amete SOS 4 2 2 Power supply amp protection Figure 4 2 ToughCam vario T03 VA B XXX K L p Figure 4 3 toughCam vario T03 VA B XXX P L Doc ID 140523 PTO3BA SS ToughCam vario_en_rev 01 page 9 of 20 y VICON bH T
13. vated Doc ID 140523 PTO3BA SS ToughCam vario_en_rev 01 page 15 of 20 AMCON k GmbH 4 3 5 Adjusting the iris level setting potentiometer Note a gt This step is only required in case that the camera shows a crossfaded or despite sufficient illumination signal noising picture Adjust the iris level setting potentiometer 3 in such a manner that the best possible vid eo level is achieved ELC ALC switches has to be set on ALC 4 3 6 Further picture optimization possibilities It is possible to achieve the optimum picture quality by appropriately adjusting the eight functional switches 4 4 3 7 Closing of the housing For closing the housing please follow in reversed order the steps described in chapter 4 3 2 opening the housing Particularly concerning the joint please work very carefully Do not lock in any foreign objects in the housing Please make sure that the disassembled screw locks washer spring DIN7980 are reas sembled lf when closing the housing it is noted that the surface of the joint is dirty or not lubricat ed sufficiently please clean it with a clean cloth and suitable cleaning detergent After wards re lubricate it with a suitable lubrication agent Tighten the M4 flange screws with approx 3 Nm at a non lubricated thread Please avoid extensive tightening this might lead to a torn screw Doc ID 140523 PTO3BA SS ToughCam vario_en_rev 01 page 16 of 20 AMCON
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