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VPVision User Manual - Innovative Instruments

1. VPFlowScope The one and only three in one compressed air meter Needs no further introduction Moxa A remote analog IO module with 8 channels Driver is pre configured See also Moxa analog input module 307 Wago A remote analog IO system with flexible channel configuration Driver might need custom configuration by VPInstruments See also Wago analog input modulel 3 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 18 VPVision User Manual VPFlowScope Select connection type RS485 or Ethernet La WPVision compressed air monitoring system amp 188 205 244 89 backend devicesjaddDevice 77 E v C Y Pf BD Now choose the connection type Is the En FEVRIER VPFlowScope connected directly via RS485 or is it en connected va an ethernet converter We will show you both possibilities VPFlowScope via RS485 ethernet isin CO n ve rte r __ VPVision compressed air monitoring system El VPVision 1 Assign a name The IP of the converter and a port number of the converter Remember the converter needs to be pre configured before you can use it 2 Second you select the Modbus address 3 Press add device to finalize this step VPFlowScope direct serial Add an RS485 based VPFlowScope connection E o Assign a name to the channel Select the Port type COM or USB Set the port number Set the VPFlowScope modbus address Set communication
2. 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 Sensors and lO 31 gt 4 Wago analog input module Wago IO modules are configured through LE WAGO Ethernet Settings le ES their own software or their internal website WAGO Ethernet Settings Use the wago ethernet settings software to Version 4 0 3 TS pre program the IP address After this you gt E a can use the internal website of the Wago A PI 23 Ow gt de 0 Exit Identify Write Reset Default Extract Format COM1 module to check and change parameters See the wago user manual for further Real TIA mission SNIP EtherNetIP PFC details Common TCPAP BMODBUS Protocol Network Identification 750 847 WAGO Ethemet 10 100MB1t FBC 7 Use following addresses 192 168 1 12 MES Cal WBM 3 y I O Addresses from IP Address Subnet Mask Gateway SE 2 Ea We 0 Prefered DNS S erver E gy TH a ge SE Altemative DNS S erver es Ps Me sd Fieldbus coupler successfully identified fi ES IO module internal port assignment Modbus Automatic number assignment Di Di Al Al e Analog and digital inputs can be mixed e Analog inputs will be assigned first e Digital inputs will be assigned second Example 4 x Analog 8 x digital Input modulos 7S0 402 402 472 472 Input 1 Analog 1 FC 3 Read Multiple Registers 2 An
3. O1 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 44 VPVision User Manual Analog Channel configuration Remote analog lO module Use the list below to write down your configuration Store this list for future reference No Name Min 4mA Max 20mA Comment Tag number 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 7 4 Appendix 45 Terms And Conditions of Sale This chapter addresses our Terms and Conditions of Sale which can be downloaded from www voinstruments com which apply on all sales transactions By using the equipment you agree upon these terms 1 EXCLUSION ON WARRANTIES NO REPRESENTA TION OR WARRANTY EXPRESSED OR IMPLIED MADE BY ANY DISTRIBUTOR SALES REPRESENTATIVE OR FIELD AGENT OF VPI SHALL BE BINDING ON VPI UNLESS SPECIFICALLY SET FORTH HEREIN 2 LIMITED WARRANTY VPI makes the follow ing limited w arranty in respect of Hardw are Products Cable Products and Softw are Products a Hardw are Products are warranted against defects in materials and w orkmanship for two 2 years from the date of shipment from the factory Cable Products are w arranted against defects in materials and workmanship for ninety 90 days from the date of shipment from the factory VPIs obligation is limited to repair or at its sole option replacement of products and components w hich upon verification by VPI at the VPI manufacturing he
4. nts BV 2 1 0 VPVision User 2012 Van Putten Instrume Software version OOOO OOOO A EXC WAV AVAVAVAVAVAVAVAVAVAVAVAVAVAVANAVAVAVAN ANA VAYA VAYA VAYA A VA A VAYA VAYA VAYA YAVAYAVA DRA A A ARA AA ARI PARIDAS II III III SI II MAN VP V001 EN ision 3 Date 23 11 2012 Revision www vpinstruments com VPVision User Manual O 2012 Van Putten Instruments BV All rights reserved No parts of this work may be reproduced in any form or by any means graphic electronic or mechanical including photocopying recording taping or information storage and retrieval systems without the written permission ofthe publisher Products that are referred to in this document may be either trademarks and or registered trademarks of the respective owners The publisher and the author make no claim to these trademarks While every precaution has been taken in the preparation ofthis document the publisher and the author assume no responsibility for errors or omissions or for damages resulting from the use ofinformation contained in this document or from the use of programs and source code that may accompanyit In no event shall the publisher and the author be liable for any loss of profit or any other commercial damage caused or alleged to have been caused directly or indirectly by this document Printed 24 11 2012 in Delft Publisher VP Instruments Managing Editor Pascal van Putten Contents 3 Tab
5. This is where you should get support of your IT department In the entire manual you will see small icons with a page number These refer to background information or additional information on a certain subject Basic components e VPVision M logger with VPVision software 24 VDC 100 Watt power supply Web interface SQL database Sensors VPVision support all VP Instruments sensors and other modbus RTU or 4 20 mA based sensor types For some Modbus sensors we offer pre installed drivers for quick and easy installation Hardware extensions e Touch screen e Modbus Ethernet converters Analog IO modules e Junction boxes for the RS485 network Software options P amp ID visuals e Report generator e Report e mail function version 2 0 release Q1 2013 e Alarms module version 2 0 release Q2 2013 Service subscriptions We offer a service contract which covers all software upgrades and support Contact us for details Language options VP Vision At this moment VPVision is available only in international English More languages will be coming soon But hey it s web based so you can access VPVision va real time translation using Google Translate 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 2 1 Introduction 7 System overview VPVision is an ethernet based monitoring system The typical installation consists of the VP Vision M data logger a Modbus netwo
6. manufacturing envronment The MODBUS protocol provides an industry standard method that MODBUS devices use for parsing messages For more information see modbus org How does it work Modbus communication is called Master slave communication The master can initiate transactions called queries The slaves respond to the master take the action requested in the query A slave is any peripheral device I O transducer valve network drive or other measuring device which processes information and sends its output to the master Masters can address individual slaves or can initiate a broadcast message to all slaves Slaves return a response to all queries addressed to them individually but do not respond to broadcast queries Register map MODBUS devices usually include a Register Map Point Map You should refer to the register map for your device to gain a better understanding of its operation The available options and registers of the point map are device dependent A simple sensor might have only one register while a multi parameter sensor might have ten or more registers Communication modes Standard MODBUS networks employ one of two types of transmission modes ASCII Mode and RTU Mode The mode of transmission is usually selected along with other serial port communication parameters baud rate parity etc as part of the device configuration Just remember VPFlowScope RTU mode Pin layout e A aka aka TxD RxD aka invert
7. sa slaves 38 SQL database 6 stop bits 29 Te termination resistors 38 transmission rate 38 Twisted Pair 36 V VPFlowScope 29 VPN router 35 52 VPVision User Manual W widgets 20 O 2012 Van Putten Instruments BV Notes O 2012 Van Putten Instruments BV 93 www vpinstruments com Measure Monitor Manage MAN VP V001 EN Revision 3 Date 23 11 2012
8. the cancellation fee w ill be w aived Late delivery is defined as shipping a meter seven 7 days or later than the delivery date acknow ledged by VPI at time of placing order c Expedite fees are defined as pre negotiated fees agreed to by customer in order to guarantee delivery at or before a specific date that is sooner than normal delivery time These arrangements are part of the Purchase Order and are shown as a line item EXPED described as Expedite Service Fee d If a credit card customer Customer decides to return the equipment after shipment for credit credit w ill not be issued if equipment is damaged or if equipment is returned after four 4 months of shipment If equipment is not damaged then equipment can be returned after issuance of a Return Material Authorization RMA by VPI e Returned package must be insured by Customer and must reference proper RMA on outside of package or package may be rejected i e package will be returned unopened Credit Card customers Customer will be charged a 30 re stocking fee 70 balance will be credited back Customer is responsible for return shipping charges and any damage if improperly packaged f If a non credit card customer Customer decides to return the equipment after shipment for credit credit w ill not be issued if equipment is damaged or if equipment is returned after one 1 month of shipment unless authorized by a representative at VPI in writing 2012 Van P
9. 104 F HIGHER AMBIENT TEMPERATURE REQUIRES CABINET COOLING Check if the earth wire field ground is free of interference and potential dangerous high voltage Make sure the circuit breaker is in off position Then install the L N and Earth wire The L N and Earth may have a different color depending on your local legislation and directives for medium voltage systems Each VPVision M consists of the following components 1 Circuit breaker 2 Main power supply 24 VDC 100 Watt 3 VPVision M PostgreSQL database environment pre installed VPVision application pre installed Webserver pre installed 4 RS485 connection terminal fused separately with front cable entry 5 Optional analog input module 6 Earth rail for cable shielding The picture shows a typical configuration Your actual system 6 5 4 2 a may vary from this picture Mu 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 Quick start in 10 steps 11 3 1 1 VPFlowScope configuration Set the modbus addresses per VPFlowScopel 291 Each VPFlowScope needs an individual address in order to be found in the modbus network Always start with VPFlowScope modbus assignment before putting them into the network Label Tag the VPFlowScopes for convenience Use VPStudio to set Diameter Modbus address Other settings Analog On the screen shot you can see the settings that are ke
10. IMPLANTS OR AS CRITICAL COMPONENTS IN ANY LIFE SUPPORT SYSTEMS WHOSE FAILURE TO PERFORM CAN REASONABLY BE EXPECTED TO CAUSE SIGNIFICANT INJURY TO A HUMAN 2 INANY APPLICATION INCLUDING THE ABOVE RELIABILITY OF OPERATION OF THE SOFTWARE PRODUCTS CAN BE IMPAIRED BY ADVERSE FACTORS INCLUDING BUT NOT LIMITED TO FLUCTUATIONS IN ELECTRICAL POWER SUPPLY COMPUTER HARDWARE MALFUNCTIONS COMPUTER OPERA TING SY STEM SOFTWARE FITNESS FITNESS OF COMPILERS AND DEVELOPMENT SOFTWARE USED TO DEVELOP AN APPLICATION INSTALLATION ERRORS SOFTWARE AND HARDWARE COMPATIBILITY PROBLEMS MALFUNCTIONS OR FAILURES OF ELECTRONIC MONITORING OR CONTROL DEVICES TRANSIENT FAILURES OF ELECTRONIC SYSTEMS HARDWARE AND OR SOFTWARE UNANTICIPATED USES OR MISUSES OR ERRORS ON THE PART OF THE USER OR APPLICATIONS DESIGNER ADVERSE FACTORS SUCH AS THESE ARE HEREAFTER COLLECTIVELY TERMED SYSTEM FAILURES ANY APPLICATION WHERE A SYSTEM FAILURE WOULD CREATE A RISK OF HARM TO PROPERTY OR PERSONS INCLUDING THE RISK OF BODILY INJURY AND DEATH SHOULD NOT BE RELIANT SOLELY UPON ONE FORM OF ELECTRONIC SYSTEM DUE TO THE RISK OF SYSTEM FAILURE TO AVOID DAMAGE INJURY OR DEATH THE USER OR APPLICATION DESIGNER MUST TAKE REASONABLY PRUDENT STEPS TO PROTECT AGAINST SYSTEM FAILURES INCLUDING BUT NOT LIMITED TO BACK UP OR SHUT DOWN MECHANISMS BECAUSE EACH END USER SYSTEM DIFFERS FROM VPI TESTING PLATFORMS AND BECAUSE A USER OR APPLICATION DESIGNER MAY USE VPI PRODUCTS IN COMBINATION WITH OT
11. MAN VP V001 EN Revision 3 Date 23 11 2012 46 VPVision User Manual account of the Customer There will be a minimum service charge for inspecting the product and determining the defect of 250 00 Any additional charges necessary to repair the product w ill be quoted to Customer and must be authorized by Customer before VPI will proceed with repair Once an evaluation is completed and a quote has been issued Customer can choose to proceed with the w ork or have the unit returned with only the evaluation and freight fee billed to the Customer 6 NO OTHER WARRANTIES EXCEPT AS EXPRESSLY SET FORTH ABOVE THE PRODUCTS ARE PROVIDED AS IS WITHOUT WARRANTY OF ANY KIND AND NO OTHER WARRANTIES EITHER EXPRESSED OR IMPLIED ARE MADE WITH RESPECT TO THE PRODUCTS INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE TITLE OR NONINFRINGEMENT OR ANY OTHER WARRANTIES THAT MAY ARISE FROM USAGE OF TRADE OR COURSE OF DEALING VPI DOES NOT WARRANT GUARANTEE OR MAKE ANY REPRESENTA TIONS REGARDING THE USE OF OR THE RESULTS OF THE USE OF THE PRODUCTS IN TERMS OF CORRECTNESS ACCURACY RELIABILITY OR OTHERWISE AND DOES NOT WARRANT THAT THE OPERATION OF THE PRODUCTS WILL BE UNINTERRUPTED OR ERROR FREE VPI EXPRESSLY DISCLAIMS ANY WARRANTIES NOT STATED HEREIN 7 WARNING 1 VPI PRODUCTS ARE NOT DESIGNED WITH COMPONENTS AND TESTING FOR A LEVEL OF RELIABILITY SUITABLE FOR USE IN OR IN CONNECTION WITH SURGICAL
12. OPERATION CHECK THE CABLE GLANDS ON WATER TIGHTNESS ALL ELECTRICAL INSTALLATIONS TO BE CARRIED OUT BY AUTHORIZED ELECTRICAL INSTALLATION ENGINEERS ONLY READ AND UNDERSTAND USER MANUALS OF ALL EQUIPMENT INVOLVED BEFORE COMMENCING INSTALLATION OR USE MAKE SURE THAT THE AMBIENT TEMPERATURE DOES NOT EXCEED THE LIMITS The default IP address of the VPVision M can be found on the configuration sheet which comes with the product When powered up and connected via your network you can enter the address in any internet browser to view the VPVision dashboard Initially you will need a laptop or PC with static IP address assigned to it LL D VPVision does support Chrome Firefox Safari Opera Internet Explorer gt 8 Older versions of Internet Explorer are not supported 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 6 VPVision User Manual Introduction Thank you for choosing VPVision Let the savings begin VPVision is a web based energy monitoring system primarily developed for compressed air systems lt monitors your entire compressed air system from supply to demand Thanks to the standardized hardware and the modular software architecture VPVision is scalable and adaptable About this manual We have written this manual to help you to get the VPVision system up and running in no time There are some steps that require basic knowledge about IT systems networks and Linux
13. Once the channels and widgets are in place you can start to Configure the pages 227 Assign the widgets to the pages make combinations of widgets and so on Step 8 Create your first report Now its time for the final step depending on your license Creating your first Reports 24 using the reports module Step 9 Configure the optional touch screen The touch screen PC is basically just a PC with a web browser Startup the unit run Firefox and type in the VPVision M IP address That is all it takes Step 10 Use VPVision and save Now it is time to lean back relax and monitor your entire system See for example Page layout with widgets 26 Let us know how much you did save We will reward every white paper or savings success story with a nice gift And if it s really good we ll send in the press for an exclusive interview 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 Quick start in 10 steps starring you 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 9 10 VPVision User Manual 3 1 Hardware installation WARNING INSTALLATION INVOLVES CONNECTION TO MAINS INSTALLATION OF FIELD CABLES REQUIRES IN DEPTH KNOWLEDGE AND SKILLS THEREFORE ALL STEPS THAT INVOLVE ELECTRICAL INSTALLATION SHOULD BE CARRIED OUT BY CERTIFIED INSTALLATION PROFESSIONALS MAKE SURE THAT THE AMBIENT TEMPERATURE DOES NOT EXCEED THE LIMITS OF THE VPVISION M CABINET MAX 40 deg C
14. bar In the export widget you can add channels TEE similar to adding devces Once defined you can place the export widget on the export page Depending on the channel type you are able to set the unit to a different value or to delete a certain unit For example for the VPFlowScope you can decide to export only flow and pressure and ignore temperature and totalizer You can also pre set the export averaging interval in minutes The minimum value is one minute For energy management applications we recommend 5 minute or 15 minute intervals When done press the create widget button to finalize On the export page you simply click the i VPVision compressed air monitoring system VPVision Xxxx Xxxx MALE button corresponding to the time period you want to export General export Device Inputs Export button functions Hour Last hour Day Last 24 hours Wago Compressor Main header Flow Pressure Temperature Totalizer Hour Day Week Month Month Lastmonth Custom______ Select period 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 VPVision Custom 5 2 Daily use 29 Sensors and lO VPFlowScope The VPFlowScope is based upon unique and proprietary sensor technology enabling bi directional consumption measurement over a large dynamic range The all in one design reduces installation costs Thanks to the combination
15. been configured You can edit them and delete VPVision them SEZA E 7 Pen MW Eur in You cannot delete a widget when it is cn a e en in use on a page zen TES aus r on raamt K vere k sP Add Widget Add widget Frefon BER VPVision compressed air monitoring system Click on add widget in the right bottom corner Now NEMION you can choose a widget type e gt Ema Once the type has been chosen you will be guided through a number of intuitive steps to finalize your widget configuration The number of required steps varies per widget type DER VPVision compressed air monitoring system Dashboard di 1 First you have to define the columns to show in the dashboard 2 Click on each column header to assign a measurand 3 Select the measurand from the pull down menu 4 If you do not assign a measurand the column will remain red This is not a problem you do not have to assign all columns i You can only assign measurands which are defined in the column headers Other measurands will be ignored 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 Quick start in 10 steps 21 Add a device ES DER Now you can start to add devices to the dashboard me t1 VPVision in this example we added the main header flow meter Depending on the device type VPVision automatically assigns the measurands to the columns Cant go wrong Standard Widget
16. export of softw are or other materials w ithout a license 15 DELIVERY Unless agreed otherwise delivery of equipment w ith final destination within the USA shall be F O B at VPI w arehouse in Ohio USA Incoterms 2010 Delivery to all other countries shall be EX Works at VPI w arehouse in Delft The Netherlands Incoterms 2010 Title and risk in relation to the Products will pass to the Customer as set out in Clause 18 Title and risk in relation to the Products will pass to the Customer as set out in Clause 18 Shipping dates are approximate and are based upon current and anticipated manufacturing capabilities and upon receipt of all necessary information fromthe Customer VPI reserves the right to make delivery in installments and the contract shall be severable as to each such installment Delay 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 48 VPVision User Manual in delivery or other default in any installment shall not relieve the Customer of its obligation to accept and pay for remaining deliveries If delivery of goods is delayed due to default in payment of the purchase price or to delay in receipt of shipping instructions documents for payment required inspection export license or authorization or other cause for which VPlis not responsible charges for demurrage and storage shall be paid by the Customer All claims for a delay in delivery shall be deemed w aived unless presented to VPI in writ
17. number of USB converters you have connected modpoll dewttyUSBO a 9 r 73 t4 float b 38400 p none Example for Flowscope TCP RTU protocol modpoll m enc 192 168 1 198 p4660 a 1 r 73 t4 float Ethernet issues Ethernet issues can be localized by pinging the individual components of the system Each Ethernet device has a unique IP address The addresses can be pinged and when they respond you know that the device is reachable An unreachable device will result in a request time out See below for an example ey C AWINDOWS system 32 cmd exe ping 192 168 1 201 Microsoft Windows AP Version 5 1 2600 CG Copyright 1985 2001 Microsoft Corp C Documents and Settings Pascal ping 192 168 1 281 Pinging 192 168 1 261 with 32 bytes of data Request timed out 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 42 VPVision User Manual 1 3 Documentation example Proper documentation is key to long term success Therefore we added an example empty documentation sheet here You can use it as a guideline for documentation of your VPVision configuration IP Address list Name IP Address 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 Appendix 43 Device list VPFlowScopes Use the list below to write down your configuration Store this list for future reference address N oO iN 01 NJ A O N O md D 1
18. responsibility unless an Incoterm w as agreed to prior to the Sale that has contrary provisions 19 CANCELLATIONS AND RETURN POLICY Orders accepted by VPI cannot be cancelled or countermanded or shipments deferred or equipment returned except with the prior w ritten consent from VPs headquarters and upon terms that will indemnify VPI against any losses that may result including the profit on any part of the order that is cancelled When VPI authorizes the return of equipment the Customer shall prepay the shipping charges on such returned equipment unless otherwise expressly stated by VPI in its written return authorization Note In Line or Insertion Flow Meters that have Flanges are not cancellable if the Flange fabrication has begun or is already completed After issuance of a purchase order by phone mail e mail or fax or a credit card order by phone mail e mail or fax there w ill be a cancellation fee for any cancelled order Cancellations must be in writing by mail e mail or fax a If credit card order or non credit card order is cancelled within seven 7 days of issuance of purchase order or date order was placed whichever is earlier there will be a 10 cancellation fee in addition to any Expedite fee b If credit card order or non credit card order is cancelled after seven 7 days but prior to shipment there will be a 20 cancellation fee in addition to any Expedite fee If order is cancelled due to late delivery
19. saves a lot of cable installation work In most systems we use the SE5001 RS485 Ethernet converter manufactured by B amp B You may use different brands and types but try before you roll out a system with those Some converters cannot deal with the encapsulated modbus RTU commands and this may result in communication 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 5 3 30 VPVision User Manual faillures For the SE5001 configuration please refer to the user manual Basis things to set e P address e TCP IP Listening Port e RS485 Baud rate data bits and stop bits See also Network preparations MA Moxa analog input module Analog sensors can be connected to the analog IO module We have chosen for 4 20 mA as default interface If needed you can change the IO module to 0 10 Volt The default module is the ioLogik E1240 manufactured by Moxa lt contains an internal Ethernet Switch and it features two Ethernet connectors This enables you to interconnect the modules without an external switch IO module description joLogik E1240 The pinout of the IO module is shown top to bottom on the right Internally you can find dip switches which affect the analog input configuration It can be set to 4 20 mA default or 0 10 Volt Details can be found in the Moxa E1240 user manual ALO AJQ AT Al Na AL2 A3 Al g Ale 10 A4 11 AS 12 AlS 13 AlG 14 AG 15 A7 16 AT
20. the content First set the electricity costs Second add the desired inputs for the report VPVision Report config trator 1 Add flow meters 2 Add pressure sensors or VPFlowScope pressure signals 3 Add temperature inputs 5 Add power inputs from the compressors Configure multistage compressors 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 Generate report Go to the front end and scroll down in the menu to the report icon Now click on the generate report button to see your first report Obviously you should have data in your system so during the first hours of operation the report might look empty or might show incomplete results Basic report Compressors vs main header Quick start in 10 steps 25 p report 2012 10 31 1 pdf Adobe Reader File Edit View Window Help dz 1 50 y Ri Tools Sign Comment la VPVision Monthly repo Period 01 Oct 2012 07 Oct 2012 VP Vis ion Report Montn report Summary period Parameter Flow Pressure Compressor 1 on 131 Hours Running 22 Hours B oe 14 38 a Futlioac 65 52 Energy consumption 325 KWH Summary energy usage and costs Total energy consumption 326 KWH Total costs 65 Euro Cost per man 0 37 Euro Use per compressor Compressor 1 325 KWH BB compressor 100 0 8 27 x 11 69 in lt 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23
21. 11 2012 26 4 2 VPVision User Manual Daily use Page layout with widgets A page can contain various widgets The most common widgets are shown below In this example page a dashboard widget three KPI widgets and a pie chart are displayed The widgets are updated real time Navigation menu Wen degree a moro tyler E Dashboard widget Average and sum is shown Data will change real time r KPI Widgets Print and download Pie Chart widget Real time graphs In the graph view you can see real time data or historical data The controls are very intuitive A brief explanation is given below 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 techn fa Ex VPVision Daily use 27 Navigation menu Print and download actual view Mouseover provides info Click and drag to zoom Scroll bar window zoom bar Live button Interval select buttons 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 28 VPVision User Manual 4 3 Data export To export data click on the export icon default is an eye but you can change O icons in the backend You will then enter your export page with a pre defined export widget Create an export widget To create an export widget see also the chapter Widgets 201 Name Exports Avarage interval 1 minutes i The export page is basically identice e an export widget ETE m3n
22. D FINANCE CHARGES Absent contrary provision on the face hereof and subject to approval and continuance of approval of credit by VPI terms of payment are thirty days 30 net from the date of invoice In the case of equipment for destination outside the United States terms of payment are by Wire Transfer or Credit Card prior to shipment unless otherw ise noted or other arrangements are approved in writing by VP s International Manager All payments shall be in legal currency of the United States Acceptance and endorsement by VPI of an instrument for less than the full amount w hich claims to be due shall not be deemed to be an admission of payment in full and any conditions to the contrary which are noted on such an instrument shall not be binding on VPI VPs prices prevailing at time of each shipment shall apply Prices are subject to correction for error All costs of installation shall be borne by Customer It is contemplated that any installation or supervision labor and services agreed on the face hereof to be performed by VPI or VPI agents are to be performed during regular w orking hours on regular business days If for any reason the Customer requests VPI to furnish any such labor or services outside of such regular w orking hours any overtime or other additional expense thereby shall be billed to and paid by the Customer In the event of any order for several units each unit s will be invoiced w hen shipped A finance charge will be assessed on
23. HER PRODUCTS IN A MANNER NOT EVALUATED OR CONTEMPLA TED BY VPI THE USER OR APPLICATION DESIGNER IS ULTIMATELY RESPONSIBLE FOR VERIFY ING AND VALIDATING THE SUITABILITY OF VPI PRODUCTS WHENEVER VPI PRODUCTS ARE INCORPORATED IN A SYSTEM OR APPLICATION INCLUDING WITHOUT LIMITATION THE APPROPRIATE DESIGN PROCESS AND SAFETY LEVEL OF SUCH SYSTEM OR APPLICATION 8 NO LIABILITY FOR CONSEQUENTIAL DAMAGES VPI and its licensors distributors and suppliers including their respective directors officers employees and agents shall not be liable for any damages including but not limited to any special direct indirect incidental exemplary punitive or consequential damages expenses lost profits lost savings business interruption lost business information or any other damages arising out of the use or inability to use the Products except to the extent such damage arises from wilful misconduct opzet or gross negligence grove schuld If the foregoing limitation of liability is not enforceable because an VPI product sold or licensed to Customer is determined by a court of competent jurisdiction in a final non appealable judgment to be defective and to have directly caused bodily injury death or property damage VP s liability w ill not exceed the amount if any paid out under VPfs applicable product liability insurance policy If for whatever reason VPIs insurance policy provides no coverage then VPI shall be liable for the lesser of 50 000
24. PC and the VP Vision M LAN 1 The Laptop should have a static IP address within the same range as the VPVision M Make sure the IP address is not the same as the VPVision M Open your webbrowser type in the IP address of the VPVision M and you should see the startup screen Now you can configure the system see Configuration backend 14 COM 3 COM 1 COM 4 COM 2 LAN 4 LAN 3 LAN 2 LAN 1 USB For external monitor during configuration 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 14 VPVision User Manual 3 2 Software configuration 3 2 1 Configuration backend By clicking on the green puzzle icon you enter the back end of VPVision In the backend the entire configuration can be made The interface is designed to be extremely intuitive and easy to use Login to the configuration backend first Click Firefox 7 VPVision compressed air monitoring system on EJ to log in VPVision Use the default admin password to log in You can find the password on your system configuration sheet You are now logged in New icons appear on ki th e eft E VPVision ess air monitoring system VPVision 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 Configuration description of functions J o 8 System settings Channels Widgets Pages Reports User settings General settings Configure channels Config
25. adquarters in prove to be defective VPI shall not be liable for installation charges for expenses of Customer for repairs or replacement for damages from delay or loss of use or other direct or indirect or consequential damages of any kind b Softw are Products that are licensed to Customer under the terms of the appropriate VPI license and will for a period of ninety 90 days follow ing shipment by VPI a perform substantially in accordance with the accompanying w ritten materials and b the medium on w hich the softw are product is recorded will be free from defects in materials and w orkmanship under normal use and service Any replacement of a licensed Softw are Product w ill be w arranted for the remainder of the original w arranty period or thirty 30 days whichever is longer This warranty is extended only to Products properly used and properly installed for the specific application for w hich intended and quoted This warranty is void if failure of the Products has resulted from accident abuse misapplication improper calibration third party softw are not intended for use with the applicable VPI softw are utilization of an improper hardw are or software key or unauthorized maintenance or repair 3 RMA No items will be returned for w arranty repair w ithout prior authorization from VPI and Customer must obtain a Return Material Authorization RMA number from VPI before returning any Products under warranty to VPI for any
26. al payment arrangements for the shipment must be approved in writing by the VPI International Manager prior to shipping the materials In accordance with the Emergency Planning and Community Right to Know Act and applicable US Department of Transportation DOT regulations VPI w ill not accept delivery of equipment that has been contaminated see Warranties and Service Work in any VPI Instruction Manual for further details on cleaning and decontamination w ithout w ritten evidence of decontamination and has instituted the follow ing Return Repair conditions Strict adherence to these conditions is required Returned equipment that does not conform to the requirements listed below will not be processed If VPI finds evidence of contamination we may at our option have the unit returned at your expense For your reference the requirements for packaging and labeling hazardous substances are listed in DOT regulations 49 CFR 172 178 and 179 5 LIMITATIONS ON WARRANTY If after inspection of the returned equipment VPI determines that the defect is a result of damage misuse mishandling installation abnormal conditions of storage or operation unauthorized repair or modification or due to the Customer s failure to install maintain or operate the equipment in compliance with the w ritten instructions all expenses incurred by VPI in connection w ith the replacement or repair of the equipment shall be for the 2012 Van Putten Instruments BV
27. alog 2 FC 4 Read Input Registers 0 MODBUS addresses hi Analog 0x0000 5 Digital 1 0x0001 6 Digital 2 050003 T Digital 3 0x0004 And so on 0x0006 0x0007 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 5 5 32 VPVision User Manual Analog sensor types Name VPLog i Dew point transmitter Differential pressure sensor Temperature sensor Description application The VPLog i is a 4 20 mA based Rogowski coil transmitter The output is linear with the current For example 4 20 mA can correspond with 0 250 A You need to program the VPVision system 4 20 mA range with power instead of current The dew point transmitter can be placed downstream of a drier It will monitor the drier function and performance A differential pressure sensor can be used to detect pressure loss for example the pressure loss over air treatment equipment Can be used to monitor the coolant temperature of a compressor the oil temperature and so on 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 Sensors and lO 33 6 Hardware 6 1 VPVision M The VPVision M is mounted in a sturdy powder coated field enclosure The basic schematic is shown below Versions with optional IO may have different schedules For customized and special versions the VPVision M will be supplied with a hardcopy of it s schedule As Built er Ethernet patch Cable __ Supp
28. an example the configuration may look as follows 192 168 1 XXX VPVision M 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 Quick start in 10 steps 13 192 168 1 XXX RS485 to Ethernet converter for remote VPFlowScope 192 165 2 XXX Remote analog IO module In most networks the first three groups of digits will be 192 168 X In specific situations the network might be AAA BBB C XXX Where XXX last three digits may be assigned as follows 0 Reserverd as network address do not use 254 Reserverd as broadcast address do not use 1 VPVision M default address can be changed when required 2 20 VPFlowScope flow meters Modbus TCP IP converters 21 40 Analog input modules See also Moxa analog input modulel301 and Wago analog input module f 317 41 60 Other devices for example Ethernet enabled kW meters Example network configuration 192 168 1 1 VPVision M 337 192 168 1 2 VPFlowScope RS485 network compressor house building 1 192 168 1 3 VPFlowScope RS485 network compressor house building 2 192 168 1 21 Analog inputs building 1 192 168 1 22 Analog inputs building 2 192 168 1 41 Power meters building 2 192 168 1 254 Gateway PC connection To connect your PC or Laptop open the electrical cabinet You will see the VPVision M unit On the VPVision M you will find multiple Ethernet Ports By Default LAN 1 is used for configuration Connect an Ethernet cable between Laptop
29. ause issues when not properly addressed Cable example Belden 7939A eco E SHIELDED MULTIPAIR CABLE 4PR 1500FT 300V BLK Reel Length Imperial 2000ft Reel Length Metric 609 6m LAN Category Cat5e Cable Type Shielded No of Pairs 4 Conductor Size AWG 24AWG Resistance check with manufacturer Jacket Color Black RoHS Compliant Yes Recommended plug Special RJ45 plug required See WWW BELDEN COM Tools Connector Cross Reference SENTINEL 111508080090H34 Analog sensors For 4 20 mA based sensors a single or double twisted pair cable can be used 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 Hardware 37 Cable example Belden 8723 060100 SHLD MULTIPR CABLE 2PR 100FT 300V CHR a sk Reel Length Imperial 100ft EE A Reel Length Metric 30 48m Mi on A ER Cable Type Shielded Sn No of Pairs 2 Conductor Size AWG 22AWG Jacket Color Chrome No of Strands x Strand Size 7 x 30AWG RoHS Compliant Yes Suppliers Newark Electronics Various Belden distributors 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 38 VPVision User Manual Appendix Modbus networks Introduction to modbus Modbus is a messaging structure developed by Modicon in 1979 lt purpose is master slave client server communication between intelligent devices It is a de facto standard truly open and the most widely used network protocol in the industrial
30. deline on power consumption of the individual components Add 10 to be sure Check with suppliers user manuals as product specifications are subject to change VPFlowScope 2 Watt each at full load 100 flow Remote lO unit 12 Watt 0 5 Watt per 4 20 mA sensor Analog sensor 0 5 Watt per 4 20 mA sensor RS485 Ethernet converter 15 Watt Ethernet switch 5 Watt VPVision M logger 60 Watt Example configuration Remote lO cabinet with Wago 8 IO RS485 and ethernet switch 4 x VPS 8 x 4 20 mA 20 Watt 15 Watt 5 Watt 8 Watt 4 Watt 52 Watt 10 57 Watt With 24 VDC a 2 5 Amp power supply is safe Circuit breakers When powered from Mains VP Vision equipment is equipped with a 2 pole circuit breaker 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 6 3 Hardware 35 VPN router For safe remote access to the VPVision M without interfering with the client s network a VPN router is mandatory Nowadays most industrial sites provide a VPN for their employees The only thing they need to configure is the remote access to the IP address of the VPVision M This VPN connection enables us to provide remote support The VPVision does not send out or retrieve any data to the internet As long as port 80 is blocked the VPVision is not visible from outside the premises For remote viewing port 80 or another mapped port can be added to access the web server from remote We strongly advice t
31. e made or any state or territory thereof or of any governmental subdivision of any thereof restraining orders for decrees of any court or judge or any other cause whatsoever whether similar or dissimilar to those herein before enumerated The existence of any such cause or causes of delay shall extend the time of performance by the time or times measured by any such cause or causes of delay If delivery is not completed w ithin sixty 60 days after the date stipulated in the acceptance of the order due to any said causes either VPI or the Customer may cancel this contract on ten 10 working days notice to the other If any contingency occurs VPI reserves the right to allocate production and deliveries among its customers 18 TITLE AND RISK OF LOSS Title and Risk of Loss shall pass to the Customer upon delivery to the carrier Customer or Customer s agent as set out in Clause 15 unless specified otherwise If how ever payment of the purchase price is not contemporaneous with or does not precede delivery of the merchandise to the carrier or the Customer the Customer agrees at VPIs request and hereby appoints VPI as its attorney in fact to execute acknow ledge and record appropriate financing statements so as to perfect a security interest in the products in favor of VPI Customer also agrees to execute a contract of conditional sale containing the provisions as VPI shall deem proper Loss or damage that occurs during shipping is the Customer s
32. eds to defend or settle such claim VPI shall pay any final aw ard of damages in such suit and any expense Customer incurs at VPI s written request but VPI shall not be liable for a settlement made w ithout its prior w ritten consent If the Products are held to be infringing and the use thereof is enjoined VPI shall at its option either i procure for the Customer the right to use the Products ii replace the Products with others which do not constitute infringement or iii remove the infringing 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 50 VPVision User Manual Products and refund the payment s made therefor by Customer The foregoing states the Customer s sole remedy for and VP s entire liability and responsibility for infringement of any patent trademark or copyright relating to the Products provided hereunder THIS LIMITED INDEMNITY IS IN LIEU OF ANY OTHER STATUTORY OR IMPLIED WARRANTY AGAINST INFRINGEMENT 26 CHANGES The Customer may make changes additions or deletions to specifications draw ings and other descriptions and conditions recited in the related document s upon written notice to VPI f any such change s addition s or deletion s initiated by the Customer affects the cost of manufacture or time of delivery VPI shall give the Customer w ritten notice thereof within two 2 weeks from the date of Customer s notice and the Customer shall give the instruction within a period o
33. ers you can check their last eT active date and you will see their rights SSR F baty itas arcom Press Add user to add another user Press the icon to edit an existing user Press the flag to deactivate activate a user Press the red cross to delete a user Sander SVP screendump met fake users maken 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 Quick start in 10 steps 17 3 2 3 Inputs In this step you will configure the inputs This is where the software connects to the physical devices in the network It is the most important step as this forms the basis for all VPVision data Device Overview mg YP Vision compressed air monitoring system VPVision Click on the icon you will get an empty list or an overview of configured inputs ares LS wango ago 192 165 1202 o i i i i Mah header A EE i Click on an existing device via 4 or click on add nn fier rer s device to add a new device Eg In the device overview list you will also see some de status columns Active Flag green device is active Red is mand inactive Status Thumbs up Device is responding properly Del Delete the device from the list Are you sure window will pop up Data will be lost Select device type In the second step choose the device you want to Temmerman t1 add lt can be VPFlowScope an lO module a VPVision power meter with modbus intereface
34. eupon be revoked and the sale contract terminated 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 Appendix 47 10 ACCEPTANCE OF ORDERS Orders and offers to purchase received by or on behalf of VPI are subject to acceptance only at its headquarters No VPI distributor sales representative or field agent has authority to accept orders or make contracts of sale on behalf of VPI 11 PRICES TAXES AND TRANSPORTATION CHARGES The sales price stipulated in this contract is exclusive of all customs duties charges or surcharges consular fees sale use excise turnover occupational or transportation taxes or any other taxes imposed by any country or political subdivision thereof If any such tax or charge is imposed by law on the Customer on account of this sale and VPI is obligated to pay such tax or charge the amount of such disbursement shall be reimbursed to VPI by the Customer forthw ith in addition to the purchase price Freight and insurance quotations are merely estimates based upon currently prevailing rates and because VPI has no control over such quotations any variations in the actual rates at the time of shipment shall be for the Customer s account VPI may add a charge for export packing to the price and VPI reserves the right to impose an additional reasonable charge for packing and or packaging to comply with Customer s specifications or instructions 12 TERMS AND PAYMENT INSTALLATION CHARGES AN
35. f two 2 weeks fromthe date of Customer s receipt of whether to accept VPIs proposed cost or delivery changes or to withdraw such change s In case of withdraw al of change s addition s deletion s during the above period s the original contract price and or delivery shall remain unchanged 27 ACKNOWLEDGM ENT GOV ERNING LAW These Terms and Conditions are governed by the laws of the Netherlands The competent court in Rotterdam the Netherlands shall have exclusive jurisdiction in relation to all disputes arising out of ore in connection w ith these Terms and Conditions Applicability of the Vienna Convention on the International Sale of Goods is excluded 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 Index Mos Add widget 20 analog input module 30 Analog inputs 31 analog signals 36 Bs Baud rate 29 si Cables for VPVision 36 CAT5E 36 D data bits 29 digital inputs 31 Flow range 29 Generate report 24 Hardware installation 10 lO modules 31 ioLogik E1240 30 IP address 29 L Listening Port 29 Login to the backend first 14 2012 Van Putten Instruments BV Index 51 M Master slave 38 MODBUS 38 Dx page 22 Page configuration 22 page icon 22 Point Map 38 port80 35 queries 38 Dis Report 24 report content 24 Report overview 24 RJ 45 36 RJ45 plug 36 RS485 36 RS485 communication parameters 29 RS485 Ethernet converter 29 RTU Mode 38
36. gn IP addresses to all networking equipment First create a list of required IP adresses See also Ethernet Networks 1 Document this list on the configuration sheet Get your laptop or PC and connect it to the VPVision M System Administrators to change the IP address of the VPVision M you need to establish a connection via NX Client Now assign the IP addresses to the VPVision M Depending on your system configuration you also have to change the IP addresses of the modbus converters see RS485 Ethernet module 29 and any remote lO modules see Moxa analog input module 307 you have Save time Ask us to pre configure your IP addresses Step 4 Install the sensors Ask your certified electrical installation subcontractor to install the VPFlowScopel291 sensors in the pipe and connect it to the modbus network Install analog sensors and make a list of analog input channels on your configuration sheet See also the Documentation examplel 421 Step 5 Configure inputs Now it is time to Configure the input channels 17 in VPVision You can add the VPFlowScope and analog sensors wa the web interface Use your configuation sheet as a reference for the channel names sensor locations sensor ranges diameter settings and so on Step 6 Configure widgets Once the channels are in place you can start to Configure the widgets 207 We have pre defined a number of widgets Now you can assign channels to the widgets Step 7 Configure pages
37. ing pin e B aka aka TxD RxD aka non inverting pin e SC aka G aka reference pin ALWAYS use the SC Ground reference Without reference modbus networks might work for a while but eventually you could run into communication issues due to capacitive effects or electromagnetic interference Waveform example Below you see a typical waveform While debugging a system you could check with an oscilloscope to see the actual messages They will look similar to the waveform below 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 7 2 7 2 1 Appendix 39 More information http www bb europe com guide RS485 Trouble Shooting pdf http www bb europe com cheatsheet RS485 Cheat Sheet pdf Troubleshooting Problems and solutions This section will address common problems and their resolution Cannot find VPVision IP conflict IP address Re connect to LAN 1 in my network out of range with a direct Ethernet connection See also PC connection 137 VPVision page is not All widgets are static Connection problems Restart DAQ process updating with remote lO va the configuration network off line switch backend Inputs 17 off line VPFlowScope No data on screen Modbus address not communication properly assigned problem modbus conflict No LED blinking Wrong Com port Check Com port in assignment Device Configuration TX LED blinking but no Wrong wiring Swap RX and TX A RX LED and B wire a
38. ing thirty 30 days after the delivery of each shipment Unless otherw ise indicated on the front side of the order confirmation and invoice all shipping and insurance charges any duty and all taxes related to the Customer s order shall be paid by the Customer Claims for damages in transit must be asserted against the Carrier Within 7 days after receipt of shipment the Customer must report to VPI any shortage or damage not due to the carrier otherw ise claims for such shortage or damage w ill be deemed w aived 16 ULTIMATE DESTINATION United States and International Law prohibits disposition of the equipment to certain countries It is the responsibility of Customer to inform VPI if the ultimate destination is other than the United States the European Union or their possessions 17 FORCE MAJEURE Fulfillment of this order is contingent upon the availability of materials VPI shall not be liable for any delays in delivery or for non delivery or nonperformance in w hole or in part caused by the occurrence of any contingency beyond the control of either VPI or suppliers of VPI including but not limited to one or more of the follow ing causes fires destruction of plant strike lockout dispute w ith w orkmen epidemic flood accident delay in transportation w ar whether declared or undeclared insurrection riot blockage embargo acts demands or requirements of the United States or the country in which or through which delivery is to b
39. itions of the sale of the products by VPI to the Customer There are no other promises conditions understandings representations or warranties This Agreement may be modified only in a writing signed by VPI No waiver of any right will be effective against VPI unless supported by consideration and expressly stated in the writing signed by VPI and the failure of VPI to enforce any right will not be construed as a waiver of VPs right to performance in the future The Customer may not assign any rights to or delegate any performance ow ed under this Agreement without the w ritten consent of VPI VPI shall have the right to credit tow ard the payment of any monies that may become due VPI hereunder and any sums w hich may now or hereafter be ow ed to the Customer by VPI The validity and performance in all matters relating to the interpretation and effect of this Agreement and any amendment hereto shall be governed by and construed in accordance with the laws of the Netherlands and the Vienna Convention on the International Sale of Goods is excluded The Customer shall pay VPlall fees costs and expenses of VPI reasonably incurred in the enforcement of VPIs rights under or with respect to this Agreement including w ithout limitation reasonable attorneys fees 22 LICENSES AND PERMITS Where Customer is located in the United States or has provided a duly executed pow er of attorney to its agent Customer shall be solely responsible for obtaining all ex
40. le of Contents 0 1 Warnings gt 2 Introduction 6 IO A 7 3 Quick start in 10 steps 8 1 HardWarenstalati r santana ada 10 VPELOWSCODE COMES UTA OD ocoiciis 11 Network preparations is inertie team den rente einen nina net neue 12 BECONNSCHON zeta A E enr 13 25 SOMA re CONHEUTATIDN zeten 14 Configuration backend aiii eines ane il A ED desde la ERE 14 User Configurations nn ta 16 Lel api li 17 Widgets rar di A A AA A de 20 EP aaa 22 Reports A AS 24 4 Daily use 26 1 Page TAVOUL WITT WICC US sanne eneen eenden 26 ZREAVCMME SPAS vaandel 26 DO RO RD a 28 5 Sensors and lO 29 1 VMPEIOWSCOPe aaa 29 Z R485 Ethernet modules trece a 29 3Moxa analoge IA PUE MOI de RS aen Aenean 30 fy Wago analds INPUEMOQUIS en meedere inden a nn 31 By Analog sensor PES umer earned betande 32 6 Hardware 33 T Pain nd 33 2 POWErSUPPIES mmniet Ai 34 3 VPN FOUR mara AA 35 4 CablestorWPMISIOM lt a da 36 7 Appendix 38 TMIOGDUSTETWORKS rara a a aa 38 2 IFOUDIESNODUNES Armenen E a 39 Problems and SOMOS a DES RSS SN eee AAA AAA A A 39 Communication ALE SE 41 3 Documentation example AA 42 4 VPVision User Manual L Terms And Conditions OF Salle ini iii 45 Index 51 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 Warnings 5 Warnings WARNING 100 250 VAC MAINS CABLES ARE PRESENT IN THE HOUSING DO NOT TOUCH THE CABLES AND THE POWER SUPPLY WHEN MAINS IS APPLIED KEEP THE HOUSING CLOSED DURING NORMAL
41. ly D TODT e VPVision M D V UN Data logger a zN DR 75 24 ARI H ata DC DC DC EARTH i input 100 240 VAC he pel bs Output 24 VDC A n lojojojojo 5 scale ee a ES Ha Circuit Ed Breaker WPFlowScope RS485 LIN Terminal blocks Earth wire Isolated Earth Rail VPVision M schematic Drawing not to scale EJ Standard WPwision M panel with RS485 terminal blocks ECS 12 at LAN Ethernet ports for connection to your network Address can be pre configured AC IN Two Phase Mains input 100 240 VAC Mains is connected to a circuit breaker Legend Terminal Blocks These are the RS485 and power supply terminals for connecting the VPFlowScope Data logger The VPVision M Data logger is an Embedded Linux System pre configured with a web Server 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 6 2 34 VPVision User Manual Power supplies The base unit features a 4 Amp 100 Watt power supply which delivers power to the VPVision M up to 8 VPFlowScopes and 8 analog 4 20 mA loop powered sensors The remote lO units feature a 2 Amp 50 Watt power supply Type model number see type plate on power supply Warning Use UL approved power supplies For compliance with UL508 consider to fuse all individual sub systems 2 Amps per sub circuit Check also individual sensors on UL requirements for power supplies Power consumption rules of thumb The following is a gui
42. nd see if this resolves Disconnect all but one VPFlowScope to isolate the problem Wrong wiring Connect the VPFlowScope wa the RS485 network to VPStudio using the JB5 See if you can read in the configuration TCP IP converter TX IP conflict or not Refer to converter user 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 40 VPVision User Manual and RX not blinking properly configured manual Configure IP converter address Use Modpoll to debug the connection Wrong kW Wrong kW in display The VPlog iis just an If not good enough gt measurement Ampere meter make invest in a real kW sure that the voltage meter with modbus and power factor is as Shark Wattnode correct as possible 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 7 2 2 Appendix 41 Communication issues Debugging communication issues RS485 Modbus related issues Check LED indicators on the RS485 converter Both TX Transmit and RX Receive should blink intermittent Blinking led once per second VPVision Data Acquisition is active In terminal re start service and check messages In database Check historical values Testing modbus with Modpoll Example for Wago RTU TCP protocol modpoll m tcp 192 168 1 197 r 0x2003 t 3 hex Example for Flowscope RTU USB protocol Find the USB connection in dev It should be ttyUsBX where Xis a subsequent number depending on the
43. o add a strong Apache password not 1234 or password to prevent unwanted exposure of data Internet VPN Internet VPVision Regional Office Remote roaming users More reading about VPN http www starlancs com EducateMe educate_von html http ezinearticles com VPN Explained The Basics of VPN Simplified amp id 624480 http en wikipedia org wiki Virtual private network VPN hardware devices Various hardware can be used for the VPN service VP Instruments does not recommend or promote any special brand It is best to consult a local IT supplier for advice They can offer the right solution with the appropriate safety level For example there are password and hardware key based VPN authorizations Known brands are Cisco Korenix Juniper 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 6 4 36 VPVision User Manual Cables for VPVision ALL ELECTRICAL INSTALLATIONS TO BE CARRIED OUT BY AUTHORIZED ELECTRICAL INSTALLATION ENGINEERS ONLY RS485 and Ethernet For RS485 and Ethernet Cat5e cable with 4 twisted pairs must be used For some applications a higher quality cable might be needed In case of any doubt lt is best to consult the site on their existing cables to make sure that the VPVision cables match the prescribed standards The cable should match the power budget of all connected sensors Long cables will result in increased cable resistance which might c
44. of mass flow pressure and temperature measurement the VPFlowScope provides the complete picture of the energy consumption in a compressed air network which is key to sustainable savings Features e 3 in one device Measures mass flow pressure temperature e Optional measurement of flow direction e Built in data logger e Display with keypad e Flow range 0 150 mn sec 1 6 500 sfps open 525 sfps e Output RS485 4 20mA Usage The perfect device for mobile audits e Field performance measurement e Efficiency monitoring Configuration parameters n ws a Junction a Shielded twisted pair For VPVision the following Box cable color may vary parameters must be configured i See VPFlowScope configuration 111 A 4 20 not required B e Tube diameter in mm or inch BE e Modbus address MN 1 2 24 VDC e RS485 communication 5y parameters Modbus connector 5 meter 5 wire shielded cable with moulded M12 a With M12 5 pin Default color scheme Wiring Pin assignment Identical to Airscout display module The basic wiring schematic is shown on the right For detailed information on the VPFlowScope please refer to the user manual RS485 Ethernet module The VPFlowScope can be connected via an RS485 Ethernet converter The great advantage of this method is that you can create modbus networks anywhere around your factory as long as you can connect them to the factory ethernet This
45. on you will enter the page configuration window Here you can do the following Change page name Change page icon Add a widget Drag and drop widgets at your convenience dd Remember Widgets can be used on multiple pages You can create for example a pie chart widget about air consumption and let it appear on different pages 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 Quick start in 10 steps Firefox y 3 VP Vision compressed air monitoring system 23 Example page setup EET A cookie manufacturer has two business units Each business unit will be charged for it s own compressed air consumption Two pages will be made one for each business unit Each page will have a dedicated real time graph shown the air VPVISI consumption and pressure of their area The page will look as shown on the right 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 24 VPVision User Manual 3 2 6 Reports Its time for the final step create your first report Report overview Firefox ie YP Vision compressed air monitoring system VPVision In the overview page you see the reports that have been defined Press add report or click on the 4 icon to change an existing report Add Report En BEL First give the report a name For example Weekly Report Configure report content ES HER Now you can edit
46. or fees paid for the specific product that caused such damage 9 ACCEPTANCE STATES THE ENTIRE CONTRACT Subject to these Terms and Conditions the acknow ledgment by VPI of the Customer s order to purchase is an acceptance of the Customer s order and intended to embody the complete and exclusive contract of sale in relation to the subject matter hereof and no understandings or agreements verbal or otherw ise in relation thereto except as herein expressly set forth or incorporated herein by reference shall be binding on either party The acknow ledgment by VPI of the Customer s order s is accepted on the condition that the terms and conditions set forth herein shall apply and shall constitute complete agreement betw een the parties Any provisions or conditions of the Customer s order forms or any verbal or other understandings or agreements w hich are in any way in conflict w ith or in addition to these terms and conditions shall not be binding on VPI and shall not be applicable unless expressly agreed to in writing by VPI Customer shall be deemed to have consented to the exclusive terms and conditions hereof unless objection by the Customer hereto in writing has been received by VPI at its headquarters in Delft the Netherlands by regular mail or by e mail to sales vpinstruments com within five 5 working days after receipt of the acknow ledgment by the Customer and in the event of such objection and at VPfs option the acknow ledgment shall ther
47. oss of use of the Products or any other softw are or data including inability to achieve a particular result even if VPI has been advised of the possibility of such damages or even if the damage is the direct result of an instruction or suggestion made by VPI Except for claims that the Services caused bodily injury including death VPs total liability arising out of or in connection with any event or series of connected events occurring in connection with the Services shall not exceed the amount of fees paid under the separate w ritten agreement betw een Customer and VPI High Risk Activities Customer understands and agrees that VPI has not tested or certified its Services for use in high risk applications including medical life support nuclear pow er mass and air transportation control or any other potentially life critical uses VPI makes no assurances that the Services are suitable for any high risk uses Indemnification Customer accepts responsibility for and agrees to indemnify and hold VPI harmless from any and all liability damages claims or proceedings arising out of a the failure of Customer to obtain the appropriate license intellectual property rights or any other permissions required to support any Products or Services including but not limited to the right to make any copies or reproductions of any Customer provided softw are or b any inaccurate representations regarding the existence of an export license or the eligibility for
48. parameters Baudrate parity and stop bits Press Add Dewce to finalize O AON O 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 Quick start in 10 steps 19 Device added zn DE 3 YP Vision compressed air monitoring system The VPFlowScope with device name test in this VPVision example has been added Device overview Press back arrow to go to the main device list You tm ma will see the device added and the status is disabled i er Tempe rate re Totaltzer Restart VPVision mer ml VP Vision compressed air monitoring system After all devices have been added you have to VPVision restart the VPVision system Click on amp Restart sn VPVision This re starts the Data Acquisition gt En vem E NIE process with the new input device configuration pu me ne gt VP FlowSoope 190 168 122 1 This is the moment of truth Your data is now being logged while you can continue with configuration of the visualization You don t have to worry about any data loss and you can take your time to change visualizations independent of data acquisition Restart Psion 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 20 VPVision User Manual 3 2 4 Widgets a In this step you will configure the widgets This is where the fun part starts Widget overview dci SE In the overview you will see all the widgets that O have
49. past due amounts at one and one half percent 1 1 2 per month or the highest rate permitted by law whichever is low er 13 RETENTION OF OWNERSHIP VPI retains fulls ow nership eigendoms voorbehoud of the Products until Customer has paid all amounts due under these Terms and Conditions in full 14 SERVICES Limited Warranty VPI w arrants that all its services in relation to this Agreement the Services will be performed in a good and w orkmanlike manner as set forth in Article 7 402 Dutch Civil Code goed opdrachtnemer How ever VPI makes no express or implied w arranties with respect to the Services including but not limited to a any warranty relating to third party products or b any warranty concerning the results to be obtained from the Services or the results of any recommendation VPI may make including w ithout limitation any implied w arranties concerning the performance merchantability suitability non infringement or fitness for a particular purpose of any of the deliverables or of any system that may result from the implementation of any recommendation VPI may provide In order to receive warranty remedies deficiencies in the Services must be reported to VPI in writing within 90 days of completion of the Services Limitation of Liability VPlis not liable for any incidental indirect special punitive or consequential damages arising out of or in connection w ith the Services provided by VPI including w ithout limitation l
50. port licenses or governmental permits necessary to export the products fromthe United States At Customer s request VPI w ill endeavor to assist Customer in obtaining such licenses and permits Customer shall be solely responsible for obtaining all import permits or other documents necessary for the importation of the products into another country or political subdivision thereof 23 NON DISCLOSURE OF CONFIDENTIAL AND OR PROPRIETARY TECHNICAL INFORMATION The Customer shall not disclose any technical proprietary information furnished by VPI or acquired by Customer or by virtue of or as a result of the implementation of this order to any person firm or body or corporate authority and shall make all endeavors to ensure such technical proprietary information is kept Confidential Title to such technical proprietary information imparted supplied by VPI to Customer shall at all times remain the absolute property of VPI 24 SOFTWARE LICENSE All softw are programs w hich are embodied in a human readable media or machine readable media and which include but are not limited to programs having a series of instructions statements and data and are related materials furnished by VPI are trade secrets and proprietary to VPI VPI provides such programs under a non transferable and non exclusive license to use them on the system for w hich VPI provided it the Customer may not assign sublicense or otherwise transfer said license and programs or materials w itho
51. reason RMA numbers may be obtained by calling VPI betw een 8 00 AM and 5 00 PM EST Monday through Friday You may also request an RMA by fax 31 15 2130669 e mail sales vpinstruments com or at VPIs website www vpinstruments com Customer shall pay expenses for shipment of repaired or replacement Products to and from VPI After examining and testing a returned product if VPI concludes that a returned product is not defective Customer w ill be notified the product returned at Customer s expense and a charge made for examination and testing Customer shall exercise due caution in returning VPI instrumentation including inter alia taking special care w hen packaging a meter for return to the factory e g Insertion Style meters since sensors in particular may easily be damaged if a not prevented from shifting around within the package and b not covered with PVC or other protective method in order to keep it from contacting other package contents Any damage resulting from improper packaging is the responsibility of the Customer and costs incurred to repair the damage w ill be charged to the Customer 4 TRANSPORTATION Transportation charges for materials shipped to the factory for warranty repair are to be paid by the Customer VPI w ill return items repaired or replaced under w arranty to a location indicated by the Customer provided and to the extent shipping costs have been prepaid by the Customer For international returns any speci
52. rk with VPFlowScopes and additional remote IO modules for analog sensors The VPFlowScope sensors can be read out via direct RS485 or an indirect modbus TCP converter The IO modules are read out via an ethernet interface They can gather data from 4 20 mA based sensors and the default number of channels is 8 per analog IO module VPVision is built around a powerful database structure with integrated web server This makes the system flexible and scalable to meet the demands of virtually any compressed air installation 3 VPVision M 3G VPVision RS485 f E F nd EA ethernet RS485 Converter O IO Module Modbus TCP Converter O 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 8 VPVision User Manual Quick start in 10 steps Step 1 Mount the VPVision cabinet Unpack the box Open the VPVision cabinet with the special key Then remove all transport foam Check if all DIN Rail mounted equipment is still in place If not please fix the modules on the DIN Rail Installation by certified professionals only Mount the VPVision M on a wall and establish the required Mains power connection Read more about hardware installation here 107 Step 2 Configure your VPFlowScope sensors See VPFlowScope configuration 11 Now it is time to assign the diameter and a Modbus address to each individual sensor so they can be found within the modbus network Step 3 Assi
53. s Dashboard A table overview of measurement data with sum and averaging options Pie Chart A pie chart showing consumption per area or generation of air per compressor Can be freely configured lt also offers a print option export option Line Graph Real time and historical visualization of data with intuitive zoom option print option export option Calculation Calculation widget for Key Performance Indicators Examples are KPI cost efficiency average consumption Export Export widget with pre configured data format number of channels and averaging functions BORGE O 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 22 3 25 VPVision User Manual Pages E After the widgets have been configured you are ready to configure your pages Without widgets you cannot proceed with this step Page overview it i YP Vision compressed air monitoring system In the page overview you see all the pages that have VPVision been configured for your VPVision system The order of pages how they appear in the navigation can be changed by pressing the green arrows The page icons are shown and the page active inactive status is shown as well ve Delete The page icon can be changed at any time by clicking on the icon you get an overview of available icons All Icons are designed for VPVision It is not possible to add your own icons Page configuration By clicking
54. ure widgets Configure pages Configure reports Quick start in 10 steps 15 Set users and permissions Set language settings preferred units and so on Enter this section to configure VPFlowScope channels analog sensor channels set zero and span change channel names Enter this section to configure widgets for example pie charts dashboard overviews real time graphs Key Perfomance Indicators Here you can configure a page A page can contain multiple widgets You can assign icons to a page drag and drop widgets and so on Create reports add data channels to the report Once the report is set up it can be generated automatically with jut one mouse click 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 16 3 2 2 VPVision User Manual User Configuration In this menu you can change add remove users and depending on your privileges you can also set up a device driver Click on amp to configure a user You will see a list of existing users To add a user click on the 4 icon The add user window will appear Enter a name an e mail address and assign rights User types Super User Can do everything except for system settings Administrator Can add SuperUsers and Administrators Can change date and time format thousands and decimal separator currency units User Configuration Window VPVision In the user configuration window you can activate and deactivate us
55. ut the prior written consent of VPI In the event information data is exchanged between VPI and the Customer both parties mutually agree not to expose said programs to any claim lien conversion or any other encumbrance VPI and the Customer further agree to exercise due care and employ reasonable efforts to prevent disclosure of said technical information data program s unless it was or is a Known to the receiving party without restriction w hen received or thereafter developed independently by the receiving party or b Obtained from a source other than the originating party or c In the public domain w hen received or thereafter enters the public domain through no fault of the receiving party or d Disclosed by the originating party to a third 3rd party without restriction 25 LIMITED INDEMNITY AGAINST INFRINGEMENT VPI shall at its own expense defend any litigation resulting from sales of the Products to the extent that such litigation alleges that the Products or any part thereof infringes any United States patent copyright or trademark provided that such claim does not arise from the use of the Products in combination w ith equipment or devices not made by VPI or from modification of the Products and further provided that Customer notifies VPI immediately upon its obtaining notice of such impending claim and cooperates fully with VPI in preparing a defense If Customer provides to VPI the authority assistance and information VPI ne
56. utten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 Appendix 49 The VPI representative will issue a Return Material Authorization RMA at that time and will advise of the restocking fee and confirm in writing Minimum restocking fee is 30 Returned package must be insured by Customer and must reference proper RMA on outside of package or package may be rejected i e package will be returned unopened Customer is responsible for return shipping charges and any damage if improperly packaged VPI may terminate any order if any representations made by Customer to VPI are false or misleading Changes to orders shall not be binding upon nor be put into effect by VPI unless confirmed in writing by VPIs appropriate representative 20 PATENTS Customer shall indemnify and hold VPI harmless from any claim of patent infringement if such patent infringement or claim involves a product produced by VPI at Customer s direction or is based upon the use of the product in Combination w ith other items where such infringement or claim thereof w ould not have occurred from the normal use for which the product w as designed 21 GENERAL PROVISIONS VPI reserves the right to correct any stenographical or clerical errors in any of the writings issued by it Except as otherwise set forth herein the terms and conditions of sale and any description on the face of this acknow ledgement constitute a complete and exclusive statement of the terms and cond
57. y diameter and modbus address Please refer to the VPStudio manual for details 2012 Van Putten Instruments BV MAN VP V001 EN Revision 3 Date 23 11 2012 12 3 1 2 VPVision User Manual Network preparations You need to set your IP address to a STATIC IP address when connecting your laptop or PC to the VPVision M The address should be within the same IP range See the configuration sheet which comes with your VPVision M Make sure that your IT department provides VPN access to the network for remote support If not possible we strongly advice to install the 3 4G gateway module Define your network e IP addresses must be unique e Gateway must be defined e Subnet mask must be defined e When using existing network structure Get your Address range Check with client IT dept General convention on IP numbers To make it more easy to find a device we will use the following guideline to assign IP addresses to devices in the network In existing networks this might be not possible due to limitation on the number of IP addresses In any case always document the final IP configuration First startup Ethernet cable VPVision Static IP Static IP After configuration Factory network Your PC i a VPVision IP within factory Static IP within factory range range Ethernet address example The default address for LAN port 1 See the configuration leaflet which comes with your VP Vision system As

VPVision User Manual - Innovative Instruments

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