SmaRT 18 Button Manual
Contents
1. EE 11 ls UI Um T Ok Wi ipu M 9 12 Figure 11 Base Unit Output Current Derating Curve 15 List of Tables Table 1 Handheld Button to BU 1 0 Mapping 7 Table 2 SmaRT x18 18 Button Handheld Specifications 13 Table 3 SmaRT BU X16F Base Unit Specifications 14 Table 4 Base Unit LED Troubleshooting 16 2012 Cervis Inc envi SmaRT 218 918 Definitions Notes Associate Association Mode where by SmaRT handhelds and base units are paired for operation ID s exchanged This mode is used to commission spare handhelds or base units DSSS Direct sequence spread spectrum an advance wireless communication technology Disassociation The process of decommisioning a handheld from a base units ID memory PTO Push to Operate Command broadcast only while a button is depressed The command ends when the button is released Latch Command broadcast while a switch is placed in position or when a button is pressed The command ends when switch is repositioned or when the button is released or in some cases when the button is pressed again SmaRT Base Un2. u u 5 2 4 Low Battery Auto Shutdown U u u u 6 3 0 SmaRT OO x18 le E u u 7 40 PRS SOC A ee E 8 5 0 BU AXT0F Eeer LEE H 5 1 BU X1GF Base Unit Installation 10 GE 11 orc e CN 13 7 0 BU x16F Output Current Derating Curve 15 9 0 Base Unit Troubleshooting u u 16 List of Figures Figure 1 Standard SmaRT x18 System 3 Figure 2 SmaRT x18 18 Button Handheld Remote Control Unit 4 Figure 3 OO x18 Handheld Battery Compartment 5 Figure 4 Low Battery Warning and Auto Shutdown 6 Figure 5 Handheld BUTIONS u uu u u L tj Eed e 7 Figure 0 ASSOCIAIC MOOG uuu u uuu uu l a kt a ad en d na n a n e A a n n aka n t n A AE 8 rigure 7 SmaRT BU X16F LED u u uu lll sassa EAEEREN a AREENA RAE EAEE NAN 9 Figure 8 Internal and External Antenna Base Unit Dimensions 10 Figure 9 Base Unit Field Wiring
3. GZesvs TM Wireless RI SmaRT 918 218 Remote Control System User Manual U053 4 SmaRT OO x18 Sys 2012 Cervis Inc SmaRT 218 918 This document is the property of Cervis Inc and cannot be copied modified e mailed or reproduced without the express prior written consent of Cervis Inc Cervis Inc reserves the right to change this manual or edit delete or modify any information without prior notification FCC Statements 15 19 Two Part Warning This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation 15 21 Unauthorized Modification NOTICE The manufacturer is not responsible for any unauthorized modifications to this equipment made by the user Such modifications could void the user s authority to operate the equipment 15 105 b Note This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However ther
4. v Check the outputs for loose wiring etc Over temperature channel indication Out LED Amber Over current channel indication Active channel current consumption less than 1A typical This is not a problem in cases where less then 1A draw is a normal condition Out LED pulsing Amber Indicates an over current condition Out LED slowly pulsing Amber Over temperature indication In LED not active Check to make sure that voltage to channel is less then 1V 16 U053 4 SmaRT OO x18 Sys Remote Control System Gsmant Visit our Web site a WWW CErviISINC COM The Cervis Inc and SmaRT Wireless logos are trademarks of Cervis Inc Contact via Phone 724 741 9000 2012 Cervis Inc All rights reserved Content is subject to change without notice Revised manuals are available for download at www cervisinc com 2012 Cervis Inc 17 Ptervis SmaRT 218 918 U053 4 SmaRT OO x18 Sys
5. Load s o P2 11 gt M3 Field Load ai Ann P2 12 P2 M4 Field Load x Gem P1 1 P1 1 Gei ae 4 VDC VDC P1 UNUSED UNUSED i 2 y Jor P1 3 P1 3 p M9 gt Field Load gt ls EI gt M112 Field Load a Pil E E Pis anos Field Load Ly gt M125 a ul 3 w euri a H M13 Field Load 2x f n P1 8 3 PLS gt MAAS Field Load w y IS P3 ps gt Field Load M16 gt for P 1 10 Ein M16 gt Field Load a UNUSED LE Pi 11 UNUSED P1 12 24 1 VDC VDC Figure 10 Field Wiring U053 4 SmaRT_OO x18_Sys Remote Control System 6 0 Specifications Table 2 SmaRT x18 18 Button Handheld Specifications Item Environment Description Vin Batteries Battery Life Low V Warning Low V Shutdown Auto shutdown Operating Temp Storage Temp Humidity Frequency 900MHz RF Power 2 4GHz RF Power License Modulation Antenna Dimensions Total Weight Durability Indicators 4 LEDs TX Green LED 2 RX Amber LED 3 LED 4 Red Green Red 1 through 16 Style Button Life 2012 Cervis Inc 1 6V to 3 2VDC Four 4 AA 175 to 200 hours 1 7VDC 1 6VDC 15 min of button inactivity 20 C to 55 C 4 F to 131 F 40 C to 55 C 40 F to 131 F 0 to 100 906 924MHz 2405 2480MHz 1mW 2mW License free DSSS Internal 9 x 3 1 2 x 1 1 4 231 8 mm x 79 4 mm x 31 8mm 15 2 oz 430 9 gr High impact polymer case Pol
6. 5 mm 4 57 I amp 118mm 47 n e 180mm 7 08 Figure 8 Internal and External Antenna Base Unit Dimensions 10 U053 4 SmaRT OO x18 Sys Remote Control System 1 M5 button 5 2 M6 button 6 P ff 3 M7 button 7 4 M8 button 8 5 UNUSED j F 6 UNUSED L En 7 VDC iN 8 UNUSED NOTE 9 M1 button 1 P1 and P2 are uniquely keyed to A 10 M2 button 2 Prevent cross connection 11 M3 button 3 12 M4 button 4 1 VDC if 2 UNUSED P 1 3 M9 button 9 4 M10 button 10 ag 5 M11 button 11 E 6 M12 button 12 e 7 M13 button 13 DON 8 M14 button 14 9 M15 button 15 NOTE 10 M16 button 16 VDC Battery Power Supply Positive 11 UNUSED VDC Battery Power Supply Negative 12 VDC WA ze Handheld remote buttons 1 through 16 are typically mapped to base unit outputs Inputs M1 through M16 respectively x e on F RACH 1 9 10 12 Gi Figure 9 Base Unit Field Wiring 2012 Cervis Inc 11 Eervis SmaRT 218 918 W e mE gt M55 Field Load W TO HE cds Pix gt M6 gt Field Load a w LZ M7 gt Field Load ya n M8 gt Field Load a me Ze SL UNUSED P2 o Ls UNUSED lt VDC VDC lt E UNUSED u a apre Miz Field Load L yor ST gt M2 Field
7. ARNING At Low Voltage the AMBER RX LED stops flashing as messages are received by the handheld remote from the base unit Messages are still being received but they are not indicated by the LED The RX LED begins flashing once per second indicating a LOW BATTERY situation is present The batteries should be replaced with four fresh AA batteries as soon as possible The LED will continue to flash at one second intervals until the batteries are changed or until the voltage level drops to the level where Auto Shutdown occurs LOW BATTERY AUTO SHUTDOWN As the critical Auto Shutdown voltage is sensed the AMBER LED stops flashing The RED LED flashes for approximately 30 seconds indicating the handheld remote is automatically shutting down The four AA batteries must be replaced before the handheld can be used again Figure 4 Low Battery Warning and Auto Shutdown 2 4 Low Battery Auto Shutdown When the critical Auto Shutdown voltage is sensed approximately 1 6VDC the AMBER RX LED will stop pulsing the handheld will no longer communicate with the base unit the RED LED will pulse for approximately 30 seconds indicating the handheld remote is about to completely shut down The four AA batteries must be replaced before the handheld remote can be used 6 U053 4 SmaRT OO x18 Sys Remote Control System 3 0 SmaRT x18 Operation Turn ON the Unit The remote is powered ON by pressing the Green and White ON button Q Turn OFF the Unit T
8. both the ON and 12 buttons You have approximately 2 seconds to perform the next step lf you miss this window of opportunity you must restart this procedure starting at Step 3 O1 Press and hold button 1 Wait until the Amber LED 2 goes out O gt Turn the base unit ON while holding button 1 LEDs illuminate 7 When the Red LED 3 goes out release button 1 If the Association is successful green LED 1 and amber LED 2 will continually flash TX and RX respectively indicating that the handheld and the base unit are communicating Y Note The label on early versions of the OO x18 handheld remote indicated eight LED places numbered left to right as 1 though 8 respectively as opposed to the current six LED places shown throughout this manual which are numbered from left to right as 1 though 6 LED numbers 2 green 3 amber and 4 red were the active LEDs on the eight place units which respectively relate to active LED numbers 1 green 2 amber and 3 red in the current version shown in this manual U053 4 SmaRT OO x18 Sys Ws Ty Green when an Health OK output is active Green pulse sec Remote Control System 5 0 BU X16F Base Unit Amber or Red Power OK SUA when Amber 7 there is an output issue TX RX Green Amber when transceiving Figure 7 SmaRT BU X16F LEDs The SmaRT M BU x16F features sixteen FET high side switching outputs or switch to ground digital inputs The
9. e is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures e Reorient or relocate the receiving antenna e Increase the separation between the equipment and receiver e Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Industry Canada Statement This device complies with Canadian RSS 210 The installer of this radio equipment must ensure that the antenna is located or pointed such that it does not emit RF field in excess of Health Canada limits for the general population consult Safety Code 6 obtainable from Health Canada s website www hc sc gc ca rpb Cervis Inc Visit our Web site at www cervisinc com 2012 Cervis Inc All rights reserved Content is subject to change without notice Remote Control System Table of Contents 1 0 SmaRT 218 918 Remote Control System 3 2 0 SmaRT x18 18 Button Handheld Remote Control 4 Pig IT UL EI 4 2 2 SmaRT x18 Handheld Battery Installation sess 5 2 9 Low Battery Warning U U U u u
10. he remote is turned OFF by pressing the Red and White OFF button Buttons 1 through 16 Buttons 1 through 16 are used for control of the base unit These buttons are typically mapped to specific base unit outputs inputs M1 through M16 as shown below Buttons 1 M1 through 16 M16 are used for function control BU Map I O BU Connector P Channel and Pin 135 m ems Pr 14 M cema Pts n 15 ms Lou na 16 Mie Che pn Table 1 Handheld Button to BU I O Mapping Figure 5 Handheld Buttons 2012 Cervis Inc 7 Eervis SmaRT 218 918 4 0 Associate Mode The Associate Mode is used to establish the communications link between the 18 button handheld remote and base unit on a 1 to 1 basis There must be a clear line of sight between the handheld and the base to associate and both units must be OFF powered down The 18 Button Handheld is turned off by pressing the OFF button The SmaRT base unit Is safely powered down by removing the power source from the unit Observe LED states while performing the Figure 8 Associate Mode following Association 1 Remove power from the base unit and turn off the handheld 2 Stand near the base unit with the handheld in clear line of sight 3 Press and hold button 12 then press and hold the ON button LEDs 1 green 2 amber and 3 red light solid Continue to hold both buttons until the Amber LED 2 goes OUT Immediately release
11. it I O unit to which the controlled machine is connected SmaRT base units communicate with each other and SmaRT handheld console and 18 Button Handheld remote controllers SmaRT x18 Remote Control System SmaRT wireless remote control system consisting of one or more SmaRT base units and a SmaRT 18 button remote control unit that controls the base unit input and output functions The system operates either in the 900MHz or 2 4GHz range Line of Sight aka Direct Line of Sight Term used to describe RF communication where the pathway between the units is clear of physical obstacles such as walls earth and other obstructions TX RX Transmit Receive Contact us with questions during installation or troubleshooting at 724 741 9000 U053 4 SmaRT OO x18 Sys Remote Control System yx v Read and follow all instructions Failure to abide by Safety Precautions may result in equipment failure loss of authority to operate the equipment and personal injury Use and maintain proper wiring Follow equipment manufacturer instructions Improper loose and frayed wiring can cause system failure equipment damage and intermittent operation Changes or modifications made to equipment not expressly approved by the manufacturer will void the warranty Owner operators of the equipment must abide by all applicable Federal State and Local laws concerning installation and operation of the equipment Failure to comply could result i
12. ith a base unit in congested radio environments The handheld remote allows seamless association to a SmaRT base unit without the need to open the case of either unit The rugged weatherproof handheld enclosure allows the unit to operate worry free in harsh weather conditions Figure 2 SmaRT x18 18 Button Handheld Remote Control Unit 2 1 Features Uses direct sequence spread spectrum technology DSSS at 900MHz or 2 4GHz Direct line of sight operation Individual On and Off buttons with 16 button function control Three LED indicators Low voltage warning LED indication Critical low voltage auto shutdown Rugged high impact polymer polycarbonate stainless steel enclosure Optional removable protective bumper and lanyard Weatherproof design Operates at 1 6 3 2VDC uses four AA batteries U053 4 SmaRT OO x18 Sys Wireless Remote Control System Ma H 2 2 SmaRT OO x18 Handheld Battery Installation The handheld remote operates between 1 6 to 3 2VDC powered by four factory Installed 1 5V AA alkaline batteries Cervis Inc recommends that fresh spare batteries be at hand at all times that the system is in use Y Note The battery cover is designed so that the four screws holaing the battery cover in place are captive to the cover Although not easily removed from the cover itself be aware that if the screws are over loosened while opening the battery compariment they can be completely removed increasing the risk of los
13. n penalties and could void user authority to operate the equipment Make sure that the machinery and surrounding area is clear before operating Do not activate the remote control system until certain that it is safe to do so Turn off the handheld remote and remove power from the base unit before attempting any maintenance This will prevent accidental operation of the controlled machinery Power can be removed from the Base Unit by detaching the 12 pin cables from the base unit connectors P1 and P2 or by removing the source power from the circuit Use a damp cloth to keep units clean Remove mud concrete dirt etc after use to prevent obstructing or clogging the buttons levers wiring and switches Do not allow liquid to enter the handheld or base unit enclosures Do not use high pressure equipment to clean the handheld remote or base unit Disconnect the radio base unit before welding on the machine Failure to disconnect the base unit may result in destruction of or damage to the base unit Operate and store units only within the specified operation and storage temperatures defined in 6 0 Specifications of this document Eervis SmaRT 218 918 The following applies only to SmaRT 218 18 Button Handheld remote control systems RoHS Compliance Statement Cervis Inc complies with the requirements of Restriction of Hazardous Substances RoHS WEEE Specification based on in house practice and declaration of compliance f
14. rain 15A Max total Active 1V Inactive gt 3V M1 Ch1 P2 9 M2 Ch2 P2 10 M3 Ch3 P2 11 M4 Ch4 P2 12 M5 Ch5 P2 1 M6 Ch6 P2 2 M7 Ch7 P2 3 M8 Ch8 P2 4 M9 Ch9 P1 3 M10 Ch10 Pi 4 M11 Ch11 P1 5 M12 Ch12 P1 6 M13 Ch413 P1 7 M14 Ch14 P1 8 M15 Ch15 P1 9 M16 Ch16 P1 10 U053 4 SmaRT OO x18 Sys Remote Control System 7 0 BU x16F Output Current Derating Curve gt o _ rrrrrrrr rrrrrrrx LE UI UTC CN LL UI EN op pp pp pp NI Ann nn a UO TTT TN LUTTE o LLLLELELELLLLL LLL ELELELLLLLLE 0 5 10 15 2025 30 35 40 45 50 55 60 65 70 Maximum Ambient Temperature C A oH Hm O N Maximum Output Current A o 00 Figure 11 Base Unit Output Current Derating Curve 2012 Cervis Inc 15 Etervis SmaRT 218 918 8 0 Base Unit Troubleshooting Table 4 Base Unit LED Troubleshooting Indication Recommendation Is 7 2VD PoweriEDnotactive s 7 to 3 C input power present v Check input power polarity Power LED Red or Green Indicates an internal component failure Yo Check for obstructions preventing line of sight transmission TX RX not active Yo Check that the handheld remote is active He associate the handheld remote to the base unit Health LED rapidly blinking Indicates an internal problem Health LED blinking Red Over temperature indicated Out LED not active v Check that the handheld LEDs are active when the appropriate buttons are pushed
15. rom our vendors For additional information concerning RoHS compliance please contact Cervis Inc at CERVIS Inc 170 Thorn Hill Road Warrendale PA 15086 Phone 724 741 9000 Fax 724 741 9001 This product may contain material that may be hazardous to human gt health and the environment In compliance with EU Directive 2002 96 EC on Waste Electrical and Electronic Equipment WEEE v Do not dispose of the product as unsorted municipal waste v This product should be recycled in accordance with local regulations Contact local authorities for detailed information v This product may be returnable to the distributor for recycling Contact your distributor for details 2 U053 4 SmaRT OO x18 Sys Remote Control System 1 0 SmaRT 218 918 Remote Control System Gsiisrr Y Note Frequency of operation for a SmaRT system will be either in the 900MHZ or 2 4GHz range The first number in the name of the system or device indicates the frequency of operation For instance a SmaRT 18 button handheld remote with an ON button and an OFF button will either be OO 218 or OO 918 where a 2 indicates 2 4GHz and 9 indicates 900MHz As such reference to the system handheld remote and base unit in this manual will use x in the name rather than a 2 or 9 to indicate the frequency of operation A standard SmaRT x18 Remote Control System consists of a SmaRT OO x18 18 button handheld remote control unit and a BU x16F base unit A SmaRT sy
16. s All four screws must be installed to maintain a tight seal 1 Place the remote face down and remove the four screws holding the battery cover in place Remove the battery cover 2 Remove the discharged batteries and properly dispose in accordance with local regulations 3 Plug each fresh battery into a terminal cradle observing proper polarity The interior of the cradle shows polarity markings for each terminal Make sure the batteries are firmly seated in the cradle 4 Replace the battery cover Secure the cover with the four screws Make sure they are tightened enough to compress the seal but be careful not to over tighten gu me p USE av terre wart d NAE do I ofc 2018 COUPER RTE CENTRE NEYE am dioc 230 T A moan RCE Tab Di TU AN n PILAE IL Figure 3 OO x18 Handheld Battery Compartment Y Note Cervis Inc recommends that the batteries be removed from the handheld remote when the remote is going to be stored for any extended length of time 2012 Cervis Inc 5 tenvis 2 3 Low Battery Warning When low voltage is sensed approximately 1 7V the AMBER RX LED will no longer indicate that there is an incoming message Instead the LED will begin to flash approximately once per second indicating a Low Battery Warning Messages are still being received and the handheld can still be used but it is recommended that a fresh set of four AA batteries should be installed as soon as possible LOW BATTERY W
17. stem is capable of communicating in congested radio environments using Direct Sequence Spread Spectrum DSSS wireless technology at a system dependant 900MHz or 2 4GHz range The system communication link between the handheld remote control and the base unit is established at the factory using a process known as Association The system can also be seamlessly associated in the field without the need to open the enclosures of either unit by a wireless process described later in this manual The OO x18 handheld remote has a dedicated ON button and an OFF button The remaining sixteen buttons are assigned to and used to control the base unit outputs The BU x16F base unit has sixteen solid state FET channels System configuration is extended as the I O can also be custom configured by Cervis Engineering to be inputs or outputs Figure 1 Standard SmaRT x18 System 2012 Cervis Inc 3 2 0 CEnviS INC SmaRT 218 918 SmaRT x18 18 Button Handheld Remote Control The SmaRT x18 18 Button Handheld Remote is designed for traditional and non traditional mobile applications capable of activating and deactivating the input outputs of SmaRT base units The handheld remote is capable of providing single handed operation in a comfortable ergonomic layout Using direct sequence spread spectrum DSSS wireless technology at the 900MHz or 2 4GHz system dependant range to communicate the SmaRT 18 button handheld remote provides a robust link w
18. versatile programmable digital inputs can be customized by Cervis to fit specific user applications The BU X16F accepts a broad range of input power with operating voltages ranging from 7VDC to 32VDC The rugged weatherproof enclosure allows the unit to operate worry free in harsh weather conditions Two models of connecting cables are available for P1 and P2 of the base unit SmaRT M base units feature seamless association to a SMaRTTM hand held unit without the need to open the case Using Direct Sequence Spread Spectrum DSSS wireless technology at a system dependant 900MHz or 2 4GHz the base unit provides a robust link in congested radio environments Features e Uses 900MHz or 2 4GHz direct sequence spread spectrum technology e Sixteen FET outputs inputs e to 32VDC power e Dual connector interface for ease of wiring e Diagnostic LEDs e Compact design e Rugged weatherproof construction 2012 Cervis Inc 9 tenvss 5 1 BU X16F Base Unit Installation Use the configuration diagrams supplied by Cervis as a guide when mounting the base unit and connecting the wiring harnesses Dimensions for drilling mounting holes are shown in Figure 8 Wiring harness connections are shown in Figure 9 below Internal Antenna Unit 7 4mm EM II H a 0 29 dia W nen NO Se 12 fi 408 TH om i lt 118mm 4 77 m 7 4mm 0 29 dia External Antenna Unit 900 MHz Ant 183mm 7 2 2 4GHz Ant 11
19. ycarbonate faceplate Stainless steel faceplate Blinking Solid transmitting no switch active button press switch active Blinking Solid 1 sec pulses receiving no output of interest active base unit output of interest active low battery indication Used for Association Pulses for 30 sec low voltage auto shutdown indication ON OFF Function output control Latching or Momentary 5 million operations typical 13 CERVIS SmaRT 218 918 able 3 SmaRT BU X16F Base Unit Specifications SmaRT BU x16F Base Unit E wn 47 to 7 t0 82VDC L RADIO Frequency 906 924MHz 900MHz RF Power 1mW Frequency 2480MHz 2 4GHz RF Power License License 1 License Free ss Free Modulation DSSS mmm men ENVIRONMENT Operating Temp Storage Temp e C to See Derating Curve chart for details 7 0 below 4 F to 158 F 40 C to 85 C 40 F to 185 F Humidity 0 to 10096 Vibration Shock IEC60068 2 6 10Hz to 150Hz 9 1 0g peak acceleration 10 0g peak shock acceleration INDICATORS 5 in Green Input On ENCLOSURE Durability Mounting Holes TX RX Green Pulse sec OK Green Receive Red Transmit Amber OK Red Green Fault 119mm x 133mm x 36mm 5 24 x 4 69 x 1 42 High Impact Polymer 7 4mm 0 29 dia 102mm center to center Current Input Active Low B m 14 4 center to center FET Open D
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