Thermoplay Hotrunners: Temperature Controller TH-M6, 6
Contents
1. DO DO a LE n 2 1 3 5 L 3 5 m SYSTEM OF CODIFICATION WITH MALE PIN CI 0 To avoid connection mistakes during the wiring of the controller TH M6 12 zones we ll use male codification pin In this way we can ensure a correct connection of the cables See codification scheme Controller Mould Controller Mould side side side side OPTIONAL SYNCHRONOUS HEATING OPTIONAL FOR DIGITAL IN OUT OUT 2 C IN DIN 1 DIN 2 C OUT OUT 1 1 3 5 m THERMOPLAY S p A Thermoplay sales network C Viola 74 11026 Pont S Martin AO Italy tel 39 0125 800311 r a fax 39 0125 806271 thermoplay thermoplay com www thermoplay com THERMOPLAY U K Ltd 24 Hemmells Laindon North Basildon Essex 5515 GED U K tel 44 1268 415805 fax 44 1268 417324 thermoplay thermoplay co uk THERMOPLAY DEUTSCHLAND GmbH Hoffmeisterstra e 15 D 58511 L denscheid Germany tel 49 2351 661180 fax 49 2351 6611818 info thermoplay de THERMOPLAY FRANCE S a r l Thermoplay Brasil 21 Av de la Mare 7 1 des B thunes 9538 St Ouen L Aum ne 95061 Cergy Pontoise Cedex France tel 33 134 400017 fax 33 134 400575 info thermoplay fr Sistemas de Injeg o Ltda Rua S Antonio2. 02 12280 2 al O LL 5 m 22 8 522 gt Pi C o Ha 0101 a XVW 991 34 90 Sot 51 vo GA z 27 LNO I 7 s OOO e rm EL VA Q 91 44 109 13NH3H13 vL 3 T S O XVN 91 440 2014 5 E 2 9 oO SL VA Q o B 91 440 ON 51 l gt u 9 44 5 2 1 O EL O 21 V 0 HE E 1 1 OL L 8A Pep EL AA co 91 44 4 2 VL 8A ram 81 Tl o 2 SL 91 N I 9L 1 C E xp 9 8A 9 OL 991 34 90 s 81 OPTIONAL o Q i 5 1 i E i Oo y 20 gt S C 2 gt Electric scheme for THM6 122 400 2C24 DIG INPUT 1 gt SP2 DIG INPUT 2 OFF DIG INPUT 3 WAIT O 2 0 E LLI gt a 1 8 3 8 c 9 gt d PE o 60 lt
3. 10 11 4 9 Leakage of plastic 11 2 SYSIEM co obe nee 12 5 1 Enabling drying and auto en 12 5 2 Language selection regulating the contrast and brightness of the display 12 5 3 Status modification set point and power supplied 13 54 AA RR 14 5 5 Aligning a parameter on all the 20 5 15 6 Default values of the control parameter 17 7 0703455597525 2455552005549 18 19 8 1 FUSE UD UUO TT 19 9 OPES 21 9 1 Interconnection of two temperature controllers 21 92 Remote connection between serial port 5 485 21 2 PIGA MAU Awa 21 10 21 11 ES OOS ONA mc 22 12 JBlElifcalSCHEMES aa eee eee ee 23 rev Date SW ver New Features PE GEBE Oct 09 _ Added status CHECK paragraph 5 7 1 2 Nov 09 A2 0 A2 0 25 pressure to modify zone status Counter of worked days Heater failure detection even with P 100 Indicazione anomalia resistenza con P 100 Hysteresis on wait for synchronous hea
4. SN za mq wm 7 gt e 2 v v o o LL LL LL 1 il __ __ _ lt __ _____ __ __ ___ N een V _____ IHUJOUP 1 5 TVNOILdO lt gt 1 91 INHV1V lt gt ON lt Lndino Dia MO 1 104100 Did 200 65 IN 991 INdNI IL PND m IL m JJ Fri e DEREN ee ea gt 5 WNOILdO ev 04199 lt E LNdNI 9A 40 lt LNdNI SIG dS 1 09301044 Snaaow pue seouei duioo 10 1012 05 doejiejui GA TWNOILdO TWNOILdO AA AA 82 3222 Bn Aa et SEN TE V XYW 91 44 05 Kun 91 44 24 8014 JO XvNV9l 44 XvNV9l 44 14 1 9 91 440 0014 9 949 9119913 gt gt 5 gt gt gt gt ln 2 T 99 D i i 1 21 E
5. Box 492 30900 ZICHRON YA AKOV tel 972 4 6291333 fax 972 4 6291444 plastech netvision net il JORDAN NATIONAL OFFICE OF COMMERCE Box 921165 AMMAN tel 962 6 5603903 fax 962 6 5623903 jnoc joinnet com jo BIG TIGER TRADING CO LTD Yoido Box 566 SEOUL tel 82 2 8330916 fax 82 2 8460146 btccdlee naver com THERMOPLAY FRANCE 21 de la Mare 2 1 des B thunes 9538 St Ouen L Aum ne 95061 Cergy Pontoise Cedex France tel 33134400017 fax 33134400575 MALAYSIAN TECH 10 C Jalan Saksama 25 39 Seksyen 25 Taman Sri Muda 40400 Shah Alam MALAYSIA tel 60 3 51223908 fax 60 3 51220908 matec pd jaring my CECILIA RITA STETA MONDRAGON No 287 2 Col Narvarte Piedad Col Industrial Tajin 03020 MEXICO D F tel 52 5555232186 fax 52 5555232267 c steta qnupoprointec com MOLD TECHNOLOGY LTD Po Box 34 785 Birkenhead 0746 Auckland Tel 64 9 833 6194 Fax 64 9 833 8780 moldtech clear net nz DIAMOLD E I R L Jr tupac Amaru Mz A Lt 14 Independecia Lima PERU Tel 51 1 2504290 51 134 1525 diamold project gmail com MARCINIAK OT SP Z O O Krasickiego 62A Nowa Iwiczna 05 500 Piaseczno tel 48 22 7365757 fax 48 22 7365766 biuro marciniak pl UNITEMP C C 47 Flamingo Crescent Landsdowne 7780 CAPE TOWN tel 27 21 7628995 fax 27 21 7628996 info unitemp com PLASTIC SYSTEMS SRL Str Soseaua Alba lulia nr 110 55052 Sibiu Romania
6. 6 6 12 zone Hot Runner Controller User manual zone 1 zone 2 zone 3 zone 4 zone 5 zone 6 LL Lim s 485 885 Met en HIE Fut m BR mn BR 5582 45583 5584 MB SSRS on Get E SSRI THERRAOPLAY Ww Rev 1 2 THERMOPLAY S p a Via Carlo Viola 74 11026 Pont Saint Martin Ao ITALY Tel 39 0125 800311 Fax 39 0125 806271 5 e mail thermoplay thermoplay com www thermoplay com Index 1 amp omp onenitsidentification sm nanunua REA Suy DE EE SEE 4 2 Installing specifications qe 4 2 1 Special warnings uuuusnsenneenenneenennnnnennnnnnennennnnnnnnennnnnnennen nennen nnnnnnnnennennennennnnnnn nennen 5 2 2 Isolating the Controller 5 2 3 Isolating by means of SSR how does it work 5 2 4 Specifics and technical 6 3 Hardware 7 3 1 Blei am 7 5 6 15 5215 er ee ee ee 8 WOKING AAA 9 4 1 9 12 VO MING Emm 9 dE IURE 10 44 Synchronous en 10 4 5 Functioning in automatic closed 10 Functioning 10 AME
7. 9538 St Ouen L Aum ne 95061 Cergy Pontoise Cedex France tel 33134400017 fax 33134400575 KRASCO CO Ltd 31 Architect Nenov Str Lulin Center SOFIA tel 359 2 9234488 fax 359 2 9234455 office krasco com IPROMARC LIMITADA Morande 322 Oficina 101 Santiago Chile tel 56 2 6731428 ipromarc gmail com REGIN LTDA Calle 114 No 72B 56 Bogota D C Colombia South Am rica Tel 57 1 4127625 57 1 4123736 Fax 57 1 2925255 regin regin com co KERN d o o OIC Hrpelje 41 6240 Kozina Slovenija tel 38 65 6181156 fax 38 65 6165015 info kern si JAN SVOBODA s r o Brezinova 25 61600 BRNO tel 420 549 243 939 fax 420 549 243 936 svoboda jansvoboda cz MASRIA ELECTRIC CO 45 Naguib El Rihany St Down Town Cairo A R E Tel Fax 2 02 25887005 2 02 25895858 2 015 367260 Email info masriaelectric net JOSEPH N AVATAGELOS 8 CO 22 Skra Str 14342 FILADELFIA tel 30 210 2712912 fax 30 210 2791418 avatag tellas gr THERMAFER Vaci t 184 1138 Budapest tel 36 1 4120935 fax 36 1 4120936 thermafer thermafer com PT MULTI SURYATAMA Ji Tanjung Duren Raya 21A 11470 JAKARTA BARAT tel 62 21 5644741 fax 62 21 5640720 tanaka cbn net id PAKHSHE SAHAR CO 3rd floor no 10 Fathi shaghaghi st Valiasr Ave Tehran Iran tel 98 2188723148 98 2188722838 info sahar co com PLAS TECH amp 30A Winegate St
8. 12 zone temperature controller 2 power boards are present The lower power board is relative to the zones 1 6 and the superior board is relative to zones 7 12 The fuse with initials on the superior power board corresponds to zone 8 on the front panel of the temperature controller To access the inferior board unscrew the 2 screws and turn the board over Figure 21 It is not necessary to disconnect the connectors Figure 20 tilt the upper board to get access to the lower one 20 9 Optional accessories 9 1 Interconnection of two temperature controllers On request if it is expected to use two temperature controllers with the same injection system an interconnection cable is supplied which will allow the extension of the synchronous increment function The connected zones will follow the same incremental temperature ramp The interconnection cable must be connected to two connectors YE 4 poles male Note set the parameter WAIT out enable 1 to enable the function 9 2 Remote connection between serial port RS 485 Thermoplay uses the ModBUS communication protocol RTU variant because it is one of the most widespread and best known in the field of industrial communications lt is a protocol free from royalty The YC connectors for serial connection of the temperature controller is supplied on request optional The document relative to the communication protocol for temperature con
9. Pb Int Der Fuzzy control see paragraph 7 If the Auto tune function is enabled after the Soft Start the heating goes on until 7596 of the active set point default value of the common parameter Auto Tune Limit 25 Independently each zone starts the tuning procedure now the status is TUNE It is normal that the duration of auto tuning phase is different on each zone longer in the zones with bigger thermal inertia OF Ww Only when all the zones have finished the procedure status of all the zones is back to AUTO normal heating restarts until the set point is reached AUTO TUNING IS ACTIVE ONLY ON SET POINT 1 4 3 Soft start During the soft start phase the power output is limited by a maximum value of 15 default value of parameter Soft Start Yo In the messages area appear SftSrt In case of brief interruption soft start is automatically deactivated it is sufficient that the temperature of one zone is superior to the level of inhibition set common parameter Hot SS abort thr default value 80 C 4 4 Synchronous heating A delayed start up of the nozzles and in general of low thermal inertia in respect to the manifold zones high thermal inertia is no longer necessary all the zones follow the same incremental temperature ramp In this way the set point is reached contemporaneously the tolerance is given by the common parameter Wait threshold in all the ele
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11. THERMOPLAY S p A company reserves the right to modify the present publication in any moment without notice LI a Tu TR LE
12. 1VNOILdO 1VNOILdO Er VA Sr 91 21 VA N L OOOOOOOOOOOO O O 6 O O 8 O O 1 O O 9 O O 4 O O r O O z O O neo N 007 79 JO 8 9119913 9 OPTIONAL 222233233233 o Q E I C a S co N 98 N 999999999999 P 000000000000 gt Sat DIG INPUT 1 gt SP2 DIG INPUT 2 gt OFF DIG INPUT 3 gt WAIT O cp ms gt o 0 D Sz 2 1 gt gt p 5 c h gt 9 9 lt Q gt N YC RS485 Serial communication interface MODBUS RTU protocol OPTIONAL Electric scheme for THM6 122 240 2C24 I Kunyoa 109 6L VA e 13NH3H13 02 VA C VL4HOd XWNV9l dd 204 gt o L g p oz z 12 t 5 Q Njo 4 51 5 LL tc 87997621 en _ ATI 5 91 440 90 4 ie LH Oz co EZ e gt gt 2 r 1 1 8 T 791 440 SN
13. B 1 E BS B pu B mus u XX TER cime Guides cH RENE QUERN an A E eee Figure 17 alignment of the minimum value possible Press the One All button once again and turn the small wheel setting the value desired an Bn me m ram 1 UTC o pe 2 ps 4 281 E oe X IPA S iini ai m n i Figure 18 of the value required 6 Default values of control In the tables 2 and 3 zone and common parameters can be found Table 2 zone parameters password 10 Parametro Default Unit Min Thermocouple type 25 17 Autotune Bani 999 __ integra pre load TUNE a 0 10 01 X310 __ SPa 140 C SPmx SPmax Ramp up GRJ 20 0 S89 100 max Ramp dn GR 5 0 999100 max _ start 5 mm 0 Soft start 15 96 parameters automatically calculated during the TUNE phase Table 3 common parameters password 20 Parameter O Unit Min _ Threshold 96 auto tune start 25 0 100 Hysteresis on Wait threshold 20 00 100 Dryingtime Drying time duration 190
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15. Vv 8 Maintenance This apparatus has been projected so that it requires a minimum amount of maintenance possible The only components that could be considering normal usage require substitutions are the fuses Periodical maintenance is limited to the cleaning and the opening of the cooling vents Check the insulation of all the wires of the connections of the mould and that the power source is in good conditions Insulate the temperature controller disconnecting the main wire before starting any maintenance 8 1 Fuse substitution The substitution of the protective fuse is an operation that can be done by the temperature controller operator Before opening the temperature controller it is necessary to unplug the power cable This must be done only by qualified personnel The interruption of a fuse is due to an anomalous absorption It is necessary to find the cause before turning on the temperature controller Remove the 4 screws that fixes the lid and remove the lid itself In the case of a temperature controller of 6 zones there is one power board and the fuses are visible numbered Ful Fu6 Remove the burnt fuse with the help of a screwdriver as illustrated in Figure 20 Substitute the fuse with one having the same characteristics extra rapid fuse 06 3 L 32 FF16a eH 42 x hi p Me 24 Fie Figure 19 substituting fuse In the case
16. s 999 _ Drying Voltage 110 V 160 _ HotSSabortthr X Thresholdvalueabortsoftsiat 80 999 _ Logical level output 1 SEE t dose OK 1 1 FAlLoutlevel 1 0 ouput21 close fal 1 1 WAIT output enabled 0 0 OFF 1 ON Outputdelaytime Delayforouputiand2 5 s 0 999 6 SP2ing dig Ivl Logicallevelinput 1SP2 t closed SP2 1 0 1 OFFing dig vl Logicallevelinput2 OFF t closed OFF 1 0 1 validate band of ISI QUIS Delay to calculate steady state average kg power after set point is un average time _ for average value calculation 300 s 30 7200 u Relative power increasing to get the 58 10 average limit leakage alarm 90 Yo 100 Working days Total worked days board 1 0 days readonly Working days sk 2 Total worked days board 2 0 days readonly 17 7 Alarms and troubleshooting Table 4 AL FU Fuse failure check FU See paragraph 9 1 Fuse substitution Thermocouple failure check thermocouple could be interrupted Thermocouple AL TC ce han jo inverted Check the connections between er en pue Temperature controller and mould check Is serious alarm Shut the temperature Disconnect immediately controller off and disconnect
17. to the functioning of the temperature controller on the whole In paragraph 7 a list of all the parameters and the relative meanings can be found Ww With the wheel choose the parameter from the list then press Figure 13 modify a parameter To modify rotate clockwise or anti clockwise Press to confirm Pressing the One All button after selecting parameter the value assigned will be seen in all the zones of the temperature controller and the eventual modifications will be executed in each Figure 14 visualizing and modifying a parameter in all the zones Choose Exit to exit and return to the working visualisation Figure 15 exit from configuration mode 5 9 Aligning a parameter on all the zones The procedure to align all the values of a parameter set point power percentage supplied status or configuration to one same value is very simple The figures bellow demonstrate how to align all the values to 200 C 15 218 195218 169 189 200 218961 15458 18 iS 16 E E AUTO all TOS STC 1 AUTO Figure 1 16 initial situation all ilis set point um different values Position the cursor any zone press the wheel 1 time only Keep the One button pressed and turn the small wheel anti clockwise until all the set points are aligned to the minimum value possible parameter SP min 50 C is the default value Let go of the One button
18. 4001 24 622401024 1 cable 24 poles power and thermocouples for connection 05131 3 5 m L o AN quem OOOOOOOOOOOO OOOOOOOOOOOO N CO Dre N co s O 8 N r OOOOOOOOOOOO a s o TN r OOOOOOOOOOOO OOOOOOOOOOOO 3 5m L for connection box E05137 Aa c s o OCT r CN O OOOOOOO OOOOOOO O N 3 5m L Connecting cables for 624002016 622402016 1 cable 16 poles power Connecting cables for 624002C24 or 62724020624 1 cable 24 poles power 1 cable 16 poles thermocouples for connection box E08102 1 cable 24 poles thermocouples 3 5m L 3 5m L Connecting cables for 1224002 24 or 12Z2402C24 1 cable 24 poles power 1 cable 24 poles thermocouples for connection box 05137 OOOOOOOOOOOO gt 14 18 C1 co N O co N O DO oO 1 2 3 4 5 6 7 8 9 N oa A N O oO A N N A
19. 721 Recanto do Parque 13253 400 Itatiba SP Brasil T 55 11 45342160 F 455 11 45241837 thermoplay thermoplaybrasil com br Thermoplay Portugal Unipessoal LDA Estr Da Nazare 200 R C Esq a Amieirinha 2430 033 Marinha Grande Portugal tel 351 244 577 247 fax 351 244 577 248 geral thermoplay pt THERMOPLAY HOT RUNNER SYSTEMS BEIJING CO LTD THERMOPLAY INDIA PRIVATE LIMITED ITALY Argentina Austria Belarus Belgium Bulgaria Chile Colombia Croatia Czech Republic Egypt Greece Hungary Indonesia Iran Israel Jordan Korea Luxemburg Malaysia Mexico New Zealand Per Poland Rep of South Africa Romania Russia Saudi Arabia Serbia Montenegro Singapore Slovenia Spain Sweden Switzerland Syria Taiwan Thailand The Netherlands Turkey U S A Vietnam No 122 B3 3 Dongying Cun Cui Gezhuang Xiang Chaoyang District Beijing 100015 PRC Tel 86 10 84 33 0300 thermoplay thermoplay com cn Reg Off ist FLOOR CASA FERNANDES Kamat Kinara Lane Behind Hotel Raj Miramar Panaji Goa 403 002 India Tel 91 832 2461155 2461156 personnel thermoplay com Torino Vercelli Cuneo Biella VA BI RAPPRESENTANZE s a s Via Dei Ronchi 20 10091 ALPIGNANO TO tel 39 335 6959057 fax 39 011 9674284 vnarduzzi gmaill com Aosta Alessandria Asti Novara Liguria Olmo Via Carlo Viola 74 11026 Pont Saint Martin AQ Milano nord Sondrio Varese Como Lecco e p FRONTINI RICCAR
20. All the other components are covered for a duration of 2 years from the delivery date 21 11 Disposal of A E E Information for users In accordance with the article 13 of the legislative decree of July 25 2005 n 151 The Directive 2002 95 2002 96 and 2003 108 in regard to the reduction of the use of dangerous substances present in electric and electronic eguipment as well as waste disposed The symbol of the garbage bin above indicated on the eguipment or on its indicated that at the end of the life of the product it must be gathered separately form other waste The differentiated waste disposal of such equipment must be organized and managed by the producer The user who would like to get rid of such waste must contact the producer and follow the system that the producer ha adopted to allow for the differentiated gathering of the product no longer utilisable The adequate gathering for the successive start of the equipment sent to be recycled treated and to be disposed o fin an environmentally compatible manner contributed to avoid possible regulative effects on the environment on health and favours the re utilisation of the material of which the equipment is made The abusive disposal of the product by the user will cause the application of the administrative sanctions foresee by the current norms 22 12 Electrical schemes 23 01 1 3NOZ d3MOd 031939 6 9108 20
21. DO Madonnina 32 21050 1 Gorla Maggiore VA tel 39 338 3987387 riccardo frontini libero it Milano sud Lodi Pavia Cremona e prov GALLINO PLASTICS 5 4 5 Via dei Cedri 12 20065 Inzago MI Tel 0295314354 Fax 0295479236 Cell 3484464000 info gallinoplasties it Bergamo Brescia Mantova Veneto Trentino Friuli Venezia Giulia Emilia Romagna AGENTS srl Via Dante Alighieri 36075 Montecchio Maggiore VI tel 39 348 4461254 fax 39 0444 490927 ufficio agents it Marche Abruzzo Molise TECNOUTENSILI srl Via Abbadia 18 60021 Camerano AN tel 39 071 7300016 fax 39 071 7300026 info tecnoutensili it Lazio SMEN s a s Via Messico 17 B 00040 Pomezia Rm tel 39 06 91602721 fax 39 06 9107027 info smen it Campania LA MARCA srl Via Variante 7 bis km 45 150 80030 Mariglianella NA tel 39 081 8411555 fax 39 081 8411553 info lamarcagroup it tel 39 340 9737303 fax 39 0125 806271 o mucci thermoplay com TORBELAR S A Ader 2873 Munro 1606000 Buenos Aires Argentina tel 54 11 4580 6515 fax 54 11 4580 6510 info torbelar com THERMOPLAY DEUTSCHLAND GmbH Hoffmeisterstra e 15 D 58511 L denscheid Germany tel 49 2351 661180 fax 49 2351 6611818 info thermoplay de MOLDELEMENT str ZHILUNOVICHA 11 office 202 220026 Minsk Belarus Tel Fax 375172957353 sivmold gmail com THERMOPLAY FRANCE 21 Av la Mare 2 1 des B thunes
22. I ait 55 lt 210 52 O 59 gt 2 Qa 2 er Es LEER E RUIN O I 6L al 91 4 te 13 Saa 2 1 O g e 1 1 N VNOILdO LS 58 02 O C XVNV9 d43 ZNJ gt Bl 22 1 5 gt n A IZ IVA lt Ale 9 44 14 51 5 LL er 22 VA LLI 12 x ru 5 KUN 791 440 x LLI 5 8 7 1 8 Mm 8 XVN 91 554 13 IEE 02 6 ve p 21 C 1 5 ec XVW 91 44 904 Gm aI Vo z Ta m 100 0 v DJ all e off 1 Em EL z Yo LN 13 VA C VLHOd T d 5 O XVW Y9t 44 4114 S m W 1 gt N 2 11237212 52 22 2 lt NER za C gn E 51 15 gt 9L 145 5 9144 PN 2 E 2 gt O 205 lo O ENIG O E Z GA 91 44 Sf 3 4 EE bL GA 01 LO 8A 8 VA SA O Ta OL GA 2 ve 521 11 E 11521 9 8A XVN 91 44 Connecting cable for 64
23. T LE o 1 01 tNO 551 6 8 OL 4 9 PND 51 S 9o v ibd vor amp PNO QQ 1 0 9 Tort OVC 79 OW 1 i lt lt lt lt lt m m lt lt lt lt lt lt lt lt lt lt lt lt 2 0 Ug Ug 09 09 09 00 0 0 0 B BS Ue 009 110 0 7 C i 22 DID 1D 1M IO 02 5 gt e 2 m 128 I m 9IC NI 10 13 D X 921 m INdNI 21 ONAS TWNOILdO 05195 lt ON LNdLNO Sid lt ON LNdLNO Sid X0 gt ON 11041079 T1 T1 T1 om TI TI TI lt C gt O gt O 40 1NdNI 0 L LNdNI SIG XVN V91 33 XVN V91 33 XVN V91 33 V91 33 XVW V91 33 6 10901044 NLY 580011 pue seouei duioo 10 1 1 2 S87Sd
24. ay fail in conducting condition In this case temperature will arise even if theoretical power is set OFF 2 4 Specifics and technical characteristics Table1 technical characteristics Supply Voltage 400 V 3 phases with neutral 240 V 3 phases without neutral Voltage bandwidth otable within 1096 supply voltage swing SSR 16 on each zone Normal working zero crossing Drying phase angle fired modulation Overload protections High speed fuse links Protection for thermocouple reading circuits The 6 TC input on each board are insulated together insulating voltage 250V and towards the supply insulation double reinforced Sampling time on each channel 130 ms Sensor type Thermocouples type J K e Pt100 Control range According to thermocouples measuring range of Heater thermocouples connectors Harting Han E Control algorithm e Closed loop PID open loop manual slave function e Synchronous heating of all the zones Heading scale Celsius Farenheit Main overload protection Miniature circuit breaker Operative temperature 0 50 C Human interface One graphic display 240x64 points for each 6 loops board e 6 led dedicated to the diagnostic for each loop e Well with encoder turn amp press Button for collective modifications Button for the SP1 SP2 switch Alarms and messages Over temperature Ba
25. can seriously damage electronic components Crossing heater supply looms with thermocouples looms will produce damage to thermocouples looms or to the thermocouples inside the mould themselves The manufacturer cannot be considered responsible for damage caused to the controller and to the mould by customer wiring and connection errors 2 2 Isolating the Controller When the main switch miniature circuit breaker is in the OFF position components inside the cabinets are all isolated from power supply by means of a mechanical switch Do not open the cabinet without first disconnecting the main supply cable from the power line Remember that even with main switches in OFF positions there are unguarded terminals inside the cabinet witch may have dangerous potential across them 2 3 Isolating by means of SSR how does it work Hemember that solid state relays cannot make a mechanical break of the contacts since they are semi conductor devices Hence even if all the regulators are disabled or in Manual mode with output power set to 407 only the current on loads will be 0 there may still be some voltage in the heaters On the three phases with neutral supply system SSH units are always positioned on the live side of the supply this keep the residual voltage to a low value On the three phases delta without neutral system supply there always be phase voltage on the heaters when main switch is in ON position Furthermore the SSR m
26. e pue 10 10499140 10901044 NLY snaaow JIJLLIAJU 5 Ove Z9 40 5 TVNOILdO TVNOILdO m a s gt gt gt gt gt En 2 z a x 5 6 51 i 1 2 WNIT 99 29 9 OLO NIO OO L 0 QO LH QO QQ LL IS 5 9 lt lt lt lt lt lt lt lt lt lt lt 2 2 2242 2 WA gt gt gt gt gt gt gt gt gt aN SORN een en ee 5 u HUM M 3 2614 12 e e e en Je ee o alala aja ala a aaa SIN 5 lt gt p te le le l A 85 ee 4 2 4 J9 041u09 a Joujoue 10 gt gl 991 2 1 4 21 NO ONAS GA ii ee gt TIWNOILdO 111910 lt ON 61041002 90 ON 1 Sid lt 104100 21 c re
27. ing the contrast and brightness of the display Keeping the wheel pressed down for more than 4 seconds access is gained to the language and the regulation display Note it is possible to access this menu only when no zones have been selected Contrarily waiting a few seconds will allow the cursor to disappear automatically 12 ur Pressing the wheel passage to the next line is possible turning the small wheel the value set becomes modified Keep the small wheel pressed for 3 seconds to exit The languages available are English French and German 5 3 Status modification set point and power supplied Position yourself on one Zone by rotating the wheel and then press The set point of that zone will appear in white characters on a black background 76 167 1681 m 7 163167 2C VE Rie TT aL Ira Li ALTE hg nt mer 22 ai Figure T zone 4 Rotating the wheel clockwise anti clockwise it is possible to increase decrease the active set point Pressing the wheel again exit from the zone will occur Keep the weel pressed for more than 2s to modify the status of the zone 173 2250 1 3 Bul o Ces a e n UTC TC i AH at Figure 8 modifying ihe status of the zone 4 AUTO automatic mode MAN manual mode SLAVE the zone is enslaved to one other CHECK the zone was in AUTO mode at the controller sta
28. l 49 2351 661180 fax 49 2351 6611818 info thermoplay de POLYMERIC TECHNICAL PRODUCTS Abed Street Oubary Bldg DAMASCUS tel 963 116351510 fax 963 116351184 inas ptp syria com REYNOLDS M CORPORATION 4th floor 170 Tsu Chiang Str Taipei 11214 TAIWAN tel 886 2 29810685 7 fax 4886 2 29810676 reynolds ms31 hinet net M K S MACHINERY CO LTD 3597 47 48 Soi Chalaemnimitr Pradoo 1rd Bangclo Bangkolaem 10120 BANGKOK tel 66 2 2915918 9 fax 66 2 2915920 mksm ksc th com THERMOPLAY DEUTSCHLAND GmbH Hoffmeisterstra e 15 D 58511 L denscheid Germany tel 49 2351 661180 fax 49 2351 6611818 info thermoplay de TEKNOFORM TEKNIK HIRDAVAT LTD Perpa Tic Merk A Blok Kat 10 no 1493 Okmeydani ISTANBUL 161490 2123201270 fax 90 2123201272 teknoformitd superonline com A L B A ENTERPRISES INC 10260 Indiana Court RANCHO CUCAMONGA CA 91730 tel 1 909 9410600 fax 1 909 9410190 albaplas albaent com THERMOPLAY S P A U S A Service 10260 Indiana Court RANCHO CUCAMONGA 91730 tel 1 909 9805656 fax 1 909 9410190 a delonghi thermoplay com LUCKY STAR CO LTD Head office Group 12 Cau Dien town Tu Liem Ha Noi Viet Nam Transaction office Room 609 B11D building Nam Trung Yen Cau Giay Ha Noi Tel 84 046 2810632 2958223 Fax 84 046 2810432 sales9 luckystarco vn fax 39 0125 806271 thermoplay thermoplay com www thermoplay com Thermoplay S p A January 2012
29. ments of the injection system avoiding problems such as material degradation for excessive time at elevated temperature 4 5 Functioning in automatic closed loop In automatic the power supplied on the load is automatically set by the temperature controller The operator can modify the value of the set point not the percentage power Supplied If the temperature controller finds an anomaly on the thermocouple the power supplied goes immediately to 0 parameter Safety power 4 6 Functioning in manual In manual mode the temperature controller supplies the load with the power value set by the operator The set point is no longer active The temperature controller could work in this mode even in the case that a thermocouple breaks 4 7 Stato CHECK At the starting of the controller all the zones with one of the anomalies listed below heater failure e thermocouple failure heater and thermocouple not connected in used zone are automatically disabled The status of these zones is CHECK the output power is 0 These zones are not considered by digital output functions see paragraph 10 3 Contrarily to the OFF status all the anomalies are visualised on the display and on the led panel Its possible to manually modify the CHECK status to MAN SLAVE or OFF Only if the anomaly is removed it is possible to change the status to AUTO manually or by mean of restarting the con
30. nd around SP High Low Ok Thermocouple failure Inverted thermocouple Heater failure Fuse failure SSR failure Supply line missing Loop break alarm Plastic leakage 3 Hardware characteristics Figure 1 The structure of the temperature controller is visible in figure 1 In function of the number of zones one or two circuit boards are present connected to the relative led boards in order to signal alarms and anomalies complete with graphic displays to visualize the values found or set On the front panel two circular buttons are present to permit the selection of the active set point SP1 SP2 and the collective modification and a turn and press wheel to modify allthe parameters 3 1 Display zone 1 zone 2 zone 3 zone 4 zone 5 zone 6 Figure 2 display On the display for each zone temperature temperature found by the relative thermocouples set point ideal temperature status functioning mode AUTO MAN SLAVE power the power distributed expressed in percentile of the nominal value messages the zone reserved for alarms and sliding messages 3 2 Led indicators Hi Hi Hi Hi Hi Sook So jook o P Low Low Low Low Low Low Ful B Fu2 Fu3 B Fu4 Fu5 Fu6 000000 IB R2 B R3 B R4 B R5 R6 Der 5551 5582 5585 5584 5585 586 Figure 3 led indicators On the front panel a series of led indicators permit
31. ratus must be employed solely for the use for which it was specifically designed i e for the regulation and control of a hot runner system of which it is an integral part Any other use is to be considered improper and therefore dangerous The manufacturer cannot be considered responsible for any damages sustained resulting from improper erroneous and or unreasonable use The electrical safety of this apparatus is assured only when connected to an effective ground as set out by current regulations The manufacturer denies responsibility for any damages to persons or objects resulting from the lack or inadequacy of the ground of this apparatus Ensure that the capacity of the power socket is compatible with the maximum power of the apparatus indicated on the plate and that the local electrical installation satisfies regulations and in particular CEI 44 5 EN 60204 1 art 7 2 1 7 2 6 and CEI 64 8 art 473 3 2 1 and art 7 2 1 Special warnings Ensure that moving parts cannot damage the controller its connection cables Since the 15 highly ventilated piece of eguipment it needs to be positioned such that free circulation of airflow is enabled therefore leave ample air spaces to allow the free flow of air Before starting the system pay special attention to how the supply to the controller is wired and how it is connected to the mould Incorrect wiring of main supply phases into the controller
32. rt but heater or thermocouple or both are damaged In the case of the MANUAL zone the power 96 supplied will be modified Figure 8 Modification of the power percentile of zone 4 13 Ww In the case of the SLAVE mode the number of the master zone will be modified 200 200 200 2 200 200 E 5 EYG Zt 1117 Y 2 OO C gt OC AL TC H B SLAVE AI JTC auTO A of PRO 20 1 PE 1 m a Figure 9 zone 4 TE E zone 3 Pressing the wheel again exit from the zone will occur The set point flashes To modify the parameters relative to another zone turn the wheel and repeat the sequence Pressing the switch One All all the set point colours become inverted and the modifications are extended to all the zones of the temperature controller Pike dh JE HE ies T 28 29 PR ipe 28 ipw 31 a ip 3 in ni i Figure 1 10 Selection of all the zones using the switch One All 5 4 Configuration mode Using the wheel to position yourself on the zone you want to visualize or modify the functioning parameters Press the wheel for more than 4 seconds Fone configuration Ss wor cd Figure 11 configuration of zone 4 The password to access the parameters of zone 10 tied to the functioning of the single zone The password to access the common parameters is 20 tied
33. tel 40 269 229685 fax 40 269 213982 info plasticsystems ro AB UNIVERSAL Kashirskiy proezd 13 Moscow 115201 Russia tel fax 7 495 380 05 15 7 499 6135441 7 499 6136160 abuniver niit ru MIDDLE EAST MOLD amp DIE FACTORY Ltd 2nd City Box 58396 11594 Riyadh SAUDI ARABIA tel 966 12652366 fax 966 14981803 NENEL GROUP 0 0 0 Radovana Grkovica 16 32300 G Milanovac Serbia tel 381 32 722 070 722 072 fax 381 32 722 071 info nenelgroup com DIE amp MOULD SUPPLIES 152 Paya Lebar Rd 02 01 Citypoint Ind Complex SINGAPORE 409020 tel 65 67451052 fax 65 67482847 faco pacific net sg KERN d o o OIC Hrpelje 41 6240 Kozina Slovenija tel 38 65 6161156 fax 38 65 6165015 info kem si SYSTEMS S L Bellavista 14 16 Local 08901 L HOSPITALET BARCELLONA tel 34 9 33387353 fax 34 9 33387395 ocsystems sccocsystems com KENSON FORMNINGSTEKNIK AB Kristineholmsvagen 26 441 23 Alings s SE tel 46 322 637890 fax 46 322 633367 info kenson se Canton TI THERMOPLAY S p A Via C Viola 74 11026 Pont S Martin AO Italy tel 39 0125 800311 r a Canton VD VS GE JU THERMOPLAY FRANCE 21 Av de la Mare 2 1 des B thunes 9538 St Ouen L Aum ne 95061 Cergy Pontoise Cedex France tel 33134400017 fax 33134400575 info thermoplay fr Other Cantons THERMOPLAY DEUTSCHLAND GmbH Hoffmeisterstra e 15 D 58511 L denscheid Germany te
34. the active set point 4 1 Drying After a long period of no usage the heaters in the injection system could have absorbed moisture The insulating material of the heaters is highly hygroscopic and loses its properties The drying function permits the supply to all the elements and for a certain duration of reduced voltage this permits for the elimination of the humidity present without forming dangerous electrical discharges to ground Phase angle modulation causes major problems of electromagnetic compatibility Whereby we absolutely advise to protect the line with a power filter before the controller connection 6 zones controller filter Schaffner p n FN3280H 36 33 or equivalent 12 zones controller filter Schaffner p n FN3280H 64 34 or equivalent Note enable the drying function only if indispensable 4 2 Auto tuning In closed loop mode AUTO the power supplied on each heating element is calculated by the controller according to the thermocouple feedback During the auto tune phase the controller performs a self calibration of its regulating parameters This allows a perfect behaviour without overshoot in the rising phase and avoiding fluctuations during the steady state We advise you to turn on the auto tuning function at every mould change or at the first installation At every successive start heating begins with the same parameters active during the last stop The parameters calculated automatically during the tuning phase are
35. the heater heater switch off connected to the zone in which the anomaly AL SSR the zone contact was found The other zones could continue customer service working Contact Thermoplay s customer service The heater is interrupted or disconnected AL H Heater failure check R_ Check the connection between the temperature controller and the mould an phase of power It is usually necessary to A Power supply Supplly phase L1 L2 L3 The temperature controller finds a missing Lia intervene on the power supply L The temperature found does not reach the set point It could be due to an error in the Zone alarm check correspondence between the heater and the Loop Break Alarm LB contact customer thermocouple or due to a contact between Service the thermocouples two conductors in an intermediate point between the hot joint and the cold joint pinched thermocouple The temperature controller finds Plastic leakage AL LCK 2 E anomalous absorption Check that there is isis no leakage of plastic material Controller Over temperature The internal temperature of the temperature heati check the aperture for controller is too high Check that the forced overneating the fans ventilating apertures are free ling fan not workin Wag The fan mounted on the heat sink is blocked contact customer Contact Thermoplay s customer service service Cooling fan 18
36. the immediate diagnosis of each zone High the difference between the actual temperature and the set point is higher than the tolerances parameter BarGraph Delta Ok the temperature is within the tolerances e Low the difference between the set point and the actual temperature is greater than the tolerance parameter BarGraph Delta 3 led High Ok Low lit contemporaneously indicate an anomaly regarding the thermocouples interrupted or inverted interrupted fuses 000000 interrupted heater Get anomaly solid state relays See the paragraph relative to alarms for the actions to under take in case such anomalies occur 4 Working details The apparatus is designed to regulate in the best manner the power supplied in each zone so that the temperature reaches and maintains in time the value setin the active Set point When turning on the temperature controller it is possible to choose to activate the drying phase and auto tuning Terminated the drying phase on every zone a ramp 15 activated increasing the temperature while limiting the maximum power supplied soft start At the end of the soft start every zone continues heating without any limits regarding the power supplied When each zone reaches a temperature equal to 75 of the active set point the auto tuning procedure begins Only when the zones terminate this last phase normal regulation begins until reaching and maintaining
37. ting Function of parameters copy from board to board 1 Components identification THM6 control unit is normally supplied in the following configuration main unit mould connection cables input output cable optional interconnecting cable electrical scheme e User and maintenance manual QC and conformity certificate 2 Installing specifications The equipment was designed and built for the regulation of hot runner systems through the control of electrical energy supplied to the heating elements of the various parts of the system distributors nozzles with the aim of keeping process temperatures stable max temperature 400 C The apparatus allows independent control of each zone The control and power connectors TC are positioned on the rear panel of the equipment The nominal value for the current through each zone is 16 This is a quite complex apparatus hence its life and reliability are guaranteed only if it is correctly used and maintained Carefully read the advice supplied in this manual because it contains important information regarding the safety of installation use and maintenance Check the integrity of the apparatus once the packaging is removed In case of doubt do not use it and refer to the supplier Before connecting the apparatus check that the specifications of the plate correspond to those of the electricity supply the plate is situated at the back of the machine This appa
38. troller ur 4 8 Slave Is a valid alternative to manual functioning in case the thermocouple fails It is possible to submit a zone to another having the same thermal characteristics The same power will be supplied and updated in time to the two heaters 4 9 Leakage of plastic Alarm In case plastic material leaks the power absorption of the heater increases substantially The temperature controller finds this increment in the power necessary to maintain a certain temperature set point and signals the anomaly allowing for a rapid intervention Normal absorption is memorised for each zone when the operator responds positively to the question Are the moulded pieces OK Reset of the values memorized happens at each modification of the set point and every time the auto tuning function is activated LEAKAGE ALARM IS ACTIVE ONLY ON SET POINT 1 5 System start up Positioning the miniature circuit breaker placed on the rear to ON the temperature controller turns on 5 1 Enabling drying and auto tuning When turning on the temperature controller the operator must chose to start the drying of the heaters Figure 4 activating the drying function Activate this function only after a long period of in use of the mould connected see paragraph 5 1 Analogously the auto tuning procedure must be activated see paragraph 5 2 Mew Figure 5 activating the auto tuning phase 5 2 Language selection regulat
39. trollers T H M6 is available on request 9 3 Digital input output A YD connector is available on request including the relative wire for the connection of the temperature controller to the injection machine and other auxiliary apparatus The digital inputs from the exterior to the temperature controller are DIN 1 automatic commutation on SP2 scrolling message SP2 chosen with external INPUT The parameter for the commutation no nc is SP2ing dig Ivi DIN 2 automatic commutation of all the zones in OFF scrolling message OFF chosen with external INPUT The parameter for the commutation no nc is OFF ing dig Ivi The digital outputs from the temperature controller to the exterior are e OUT 1 all the temperatures in tolerance The parameter for the commutation no nc is out level The zones in OFF MAN SLAVE or CHECK mode are not considered e OUT 2 emergency due to a high temperature to a serious problem missing phase damaged SSH interrupted heater fuse and TC failure Fuse and thermocouple are masked at the start up will be signalled only if not present in the initial phase The parameter for the commutation no nc is FAIL out level 10 Warranty The warranty covers only the failure due to manufacturing defects The warranty for the power boards has a duration of 365 worked days parameter Working days and Working days sk 2 in common parameters area
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