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Programming manual

1. Q RIC QO COM OAN O 5v QO aAot MODBUS PO PA PC U oe a Run Forward Oz N l 1 i i R s 4 5 sme DEE 6 RIC a 7 a m S 5V AO1 Connect the ground terminal to the grounding screws located below the output terminals Connect the power terminals Connect the logic inputs Turn on the drive without giving a run command Assign factory settings to the drive Factory recall customer parameter set F 5 page 45 setto In Set the motor parameters in COnF mode only ifthe factory configuration of the drive is not suitable Perform an auto tuning Set Reverse direction r r 5 parameter page 64to L I2H f ear oO oO oO EZE o Start Connect the ground terminal to the grounding screws located below the output terminals Connect the power terminals Connect the logic inputs Turn on the drive without giving a run command Assign factory settings to the drive Factory recall customer parameter set F 5 page 45 setto In et 6 Set ECL to JL see page 47 9 7 Setthe motor parameters in C O n F mode only if the factory configuration of the drive is not suitable a 8 Perform an auto tuning 9 Set Logic inputs type n PL parameter page 50 to n E G O O 10 Start BBV28581 04 2009 99 Applicative notes Speed control 0 20 mA source MODBUS PO PA PC U v w a Run Forward 1 2 3
2. AV 000000 000000 Eee a EL i i 5 Pay 224526 3 ee ee ee eee eee eed a a ae eee ae 000 OOOO lt m gt en E Eee 92 23 ii 1 if DO has been used on ATV11 1 On ATV11 DO is an analog output that can be configured as a logic output On ATV12 depending on your configuration DO can be linked to LO1 or AO1 The ATV11 integrates an internal supply voltage of 15V ATV12 now integrates an internal supply of 24V BBV28581 04 2009 87 Migration ATV11 ATV12 Settings The information below explains the differences between the ATV11 and ATV 12 to assist with replacement This information is helpful for the management of drive embedded HMI RUN STOP keypad and potentiometer to dial Replacing an ATV11 E The ATV11E does not have RUN STOP buttons neither potentiometer The ATV12 in factory settings is equivalent to ATV11E LI2 to LI4 and AO1 are not assigned on ATV12 Replacing an ATV11 U The main change is on the bFr and HSP settings It is now 50 Hz as factory setting on ATV12 EMC filters are now integrated in ATV12eeeeM2 LI2 to LI4 and AO1 are not assigned on ATV12 Replacing an ATV11 A EMC filters are now integrated in ATV12eeeeM2 LI2 to LI4 and AO1 are not assigned on ATV12 The active command channel is on terminals for ATV12 was front keypad on ATV11 A To make embeded HMI active it is necessary to set Reference channel 1 Fr I page 44to A IU I Replacing an AT
3. 0 37 0 5 12 037M3 60 2 36 120 4 72 121 4 76 0 37 0 5 11 U09M3 U A 60 2 36 131 5 16 125 7 4 92 0 27 0 55 0 75 12 055M2 60 2 36 120 4 72 131 5 16 0 55 0 75 11 U12M2 E 60 2 36 120 4 72 138 5 43 0 75 1 12 075M2 60 2 36 120 4 72 131 5 16 0 75 1 11 U18M2E 60 2 36 120 4 72 138 5 43 0 75 1 11 U18M2 U A 60 2 36 131 5 16 138 7 5 43 0 27 0 75 1 12 075M3 60 2 36 120 4 72 131 5 16 0 75 1 11 U18M3 U A 60 2 36 131 5 16 138 7 5 43 0 27 0 75 1 12 075F1 93 3 66 120 4 72 156 6 14 0 75 1 11 U18F1 U A 106 4 17 131 5 16 156 7 6 14 0 27 1 5 2 12 U15M2 93 3 66 120 4 72 156 6 14 1 5 2 11 U29M2 106 4 17 131 5 16 156 7 6 14 0 27 2 2 3 12 U22M2 93 3 66 120 4 72 156 6 14 2 2 3 11 U41M2 E U A 106 4 17 131 5 16 156 7 6 14 0 27 1 5 2 12 U15M3 93 3 66 120 4 72 131 5 16 1 5 2 11 U29M3 U A 106 4 17 131 5 16 156 7 6 14 0 27 2 2 3 12 U22M3 93 3 66 120 4 72 131 5 16 22 3 11 U41M3 U A 106 4 17 131 5 16 156 7 6 14 0 27 3 4 12 U30M3 126 4 96 159 6 26 141 5 55 3 4 11 4 59 12 U40M3 126 4 96 159 6 26 141 5 55 4 5 5 11 86 BBV28581 04 2009 Migration ATV11 ATV12 Terminals Power Before wiring power terminals connect the ground terminal of the grounding screws located below the output terminals to the protective ground see indicator B page 19 The power connections are available without removing the power terminal cover Nevertheless if necessary it is possible to remove them using an
4. L3H LI3 active High L4H Ll4 active High L1L LI1 active low L2L LI2 active low L3L LI3 active low LAL LI4 active low See LI assignment information on page 45 Ye ea et fa io Am Parameter that can be modified during operation or when stopped 62 BBV28581 04 2009 Configuration Mode Complete menu FULL peg drCl Fun PLE con LI Acceleration 2 0 0 to 999 9 s Visible only if Ramp switching commutation r P 5 page 62 is not set to n J Second acceleration ramp time adjustable from 0 0 to 999 9 s This ramp will be the active ramp when using PID for the start and wake up phases only see PID wake up level page 73 U Deceleration 2 0 0 to 999 9 s 5 0s Visible only if Ramp switching commutation P 5 page 62 is not set to n J Second deceleration ramp time adjustable from 0 0 to 999 9 s 1 Decel Ramp Adaptation assignment YES O Function inactive The drive will decelerate based on the normal deceleration adjustment This setting is compatible with optional dynamic braking if used O This function automatically increases deceleration time when stopping or reducing the speed of high inertia loads to help prevent DC bus overvoltage or overbraking O Motor Braking This mode allows the drive to attempt the most rapid stop possible without the use of a dynamic brake resistor It uses motor losses to dissipate energy from regeneration This function may be incompatible with posi
5. Reduce the Switching frequency 5 Fr page 57 Wait for the drive to cool before restarting 96 BBV28581 04 2009 Diagnostics and Troubleshooting Faults codes that will be reset as soon as their causes disappear The USF fault can be inhibited and cleared remotely by means of a logic input Detected fault inhibition assignment n H parameter page 81 Possible causes Incorrect e HMI block replaced by an HMI Return to factory settings or retrieve the backup configuration block configured on a drive with a configuration if it is valid different rating If the fault remains after reverting to the factory settings The current configuration of contact your local Schneider Electric representative customer parameters is inconsistent Invalid configuration Invalid configuration Check the configuration loaded previously The configuration loaded in the Load a compatible configuration drive via the bus or communication network is inconsistent The configuration upload has been interrupted or is not fully finished Download invalid Interruption of download operation Check connection with Loader or SoMove configuration with Loader or SoMove To reset the default re start the download operation or restore the factory setting Undervoltage Line supply too low Check the voltage and the parameters of Undervoltage Transient voltage dip Phase Loss Menu U 5 b page 81 1 When the CFI is present in the past faul
6. Visible only if 4 HSP assignment 5 H 4 is not set to n O LSP to tFr as HSP High speed 4 Visible only if 2 HSP assignment 5 H 2 and 4 HSP assignment 5H 4 are not set to n D Parameter that can be modified during operation or when stopped 76 BBV28581 04 2009 Configuration Mode Complete menu FULL I 0 drp Factory setting FUN FLE 1 Detected fault reset assignment con Manual fault reset Function inactive L1h LI1 active high L2h LI2 active high L3h LI3 active high L4h LI4 active high Faults are reset when the assigned input or bit changes to 1 if the cause of the fault has disappeared The STOP RESET button on the graphic display terminal performs the same function See also Diagnostics and Troubleshooting on page 93 _J Automatic restart A DANGER UNINTENDED EQUIPMENT OPERATION Check that an automatic restart will not endanger personnel or equipment in any way Failure to follow these instructions will result in death or serious injury This function allows defining the drive behaviour after a fault If validated this function allows an automatic restart following a fault if the cause of the fault has disappeared and the other operating conditions permit the restart Function inactive Automatic restart after locking on a fault if the fault has disappeared and the other operating conditions permit the restart The restart is performed by a serie
7. 40 C 104 F mounting type B 80 70 60 C 140 F mounting type C with metal plate 60 50 2 4 6 8 10 12 14 16 Switching frequency in kHz ATV12HUeeM2 ATV12H075F1 ATV12HU15M3 to ATV12HU40M3 I In 100 7 lt 90 gt SS 50 C 122 F mounting types A B and C 80 m 70 60 C 140 F mounting types A B and C 60 50 4 2 4 6 8 10 12 14 16 Switching frequency in kHz For intermediate temperatures e g 55 C 131 F interpolate between two curves Bus voltage measurement procedure A A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Read and understand the precautions in Before you begin on page 5 before performing this procedure Failure to follow these instructions will result in death or serious injury The DC bus voltage can exceed 400 Vdc Use a properly rated voltage sensing device when performing this procedure To measure the DC bus voltage 1 Disconnect all power 2 Wait 15 minutes to allow the DC bus to discharge 3 Measure the voltage of the DC bus between the PA and PC terminals to ensure that the voltage is less than 42 Vdc 4 If the DC bus capacitors do not discharge completely contact your local Schneider Electric representative Do not repair or operate the drive BBV28581 04 2009 13 Mounting Installing the EMC pla
8. PID diagram on page 69 Main voltage Line voltage from the point of view of the DC bus motor running or stopped Motor thermal state Display of the motor thermal state Above 118 the drive trips in Motor overload O L F page 95 Drive thermal state Display of the drive thermal state Above 118 the drive trips in Drive overheat O H F page 95 Output power This parameter displays the motor power on the shaft that is estimated by the drive Parameter that can be modified during operation or when stopped 38 BBV28581 04 2009 Monitoring mode MOn Name Description L Product status oO oO oO oO oO oO oO oO oO oO oO oO This parameter shows the state of the drive and motor Drive ready Drive running the last six segments to the right of the code also indicate direction and speed Acceleration the last six segments to the right of the code also indicate direction and speed Deceleration the last six segments to the right of the code also indicate direction and speed DC injection braking in progress Current limit the four segments located on right down of display are blinking Freewheel stop control Auto adapted deceleration Controlled stop on mains phase loss Auto tuning in progress Fast stop No line power When the control part is energized via the RJ45 connector and there is no power on the main input and no run order is present BBV28581 04 2009 39 Monitori
9. motor and cable shielding must have high frequency equipotentiality When using shielded cable for the motor use a 4 conductor cable so that one wire will be the ground connection between the motor and the drive The size of the ground conductor must be selected in compliance with local and national codes The shield can then be grounded at both ends Metal ducting or conduit can be used for part or all of the shielding length provided there is no break in continuity When using shielded cable for Dynamic Brake DB resistors use a 3 conductor cable so that one wire will be the ground connection between the DB resistor assembly and the drive The size of the ground conductor must be selected in compliance with local and national codes The shield can then be grounded at both ends Metal ducting or conduit can be used for part or all of the shielding length provided there is no break in continuity e When using shielded cable for control signals if the cable is connecting equipment that is close together and the grounds are bonded together then both ends of the shield can be grounded If the cable is connected to equipment that may have a different ground potential then ground the shield at one end only to prevent large currents from flowing in the shield The shield on the ungrounded end may be tied to ground with a capacitor for example 10 nF 100 V or higher in order to provide a path for the higher frequency noise Keep the control cir
10. 12 2 18 3 20 1 ATV12HU30M3 3F3 4 5 5 23 8 19 9 8 3 128 16 7 25 27 6 ATV12HU40M3 3F3 1 These power ratings are for a switching frequency of 4 kHz in continuous operation The 2 Reference description switching frequency is adjustable from 2 to 16 kHz example ATV12HU15M3 Above 4 kHz the drive will reduce the switching frequency if an excessive temperature rise ATV12 Altivar 12 occurs The temperature rise is detected by a probe in the power module Nonetheless H product on heatsink derating should be applied to the nominal drive current if continuous operation above 4 kHz U15 drive power rating is required see n U parameter page 40 e 10 derating for 8 kHz M3 drive voltage rating 20 derating for 12 kHz see UC AL parameter page 40 30 derating for 16 kHz 3 Size description 2 LF possible values 1 physical size 1 2 physical size 2 3 physical size 3 possible values F Flat C Compact possible values 100 V 1 phase 200 V 1 phase BI 1 2 3 200 V 3 phase BBV28581 04 2009 Dimensions and weights ATV12H018F1 018M2 037F1 037M2 037M3 018M2 018M3 055M2 075M2 2x 5 ATV12H075F1 U15M2 U22M2 U15M3 U22M3 2x 5 ATV12HU30M3 U40M3 eE a b c G H H1 For Weight ATV12H mm mm mm mm mm mm mm screws kg in in in in in in in Ib re 72 142
11. 17 Wiring Wiring labels ATV12HeeeF 1 0 10Vdc x 20 mA 0 5Vdc 0 10Vdc x y mA Input 120 V Output 240 V ATV12HeeeM2 Input 240 V R ISI Output 240 V PAIPC U V W m 12 3 ATV12HeeeM3 Input 240 V 0 10Vde x 20 mA 0 5Vdc 0 10Vdc x y mA R S T L1 L2 L3 RIA Output 240 V PA PC U V W 1 Im 712 73 18 BBV28581 04 2009 Power terminals Line supply is at the top of the drive the motor power supply is at the bottom of the drive The power terminals can be accessed without opening the wiring trap if you use stripped wire cables Access to the power terminals Access to the terminals if you use stripped wire cables A A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Replace the wiring trap before applying power Failure to follow these instructions will result in death or serious injury A CAUTION RISK OF BODY INJURY Use pliers to remove snap off of the wiring trap Failure to follow these instructions can result in injury or equipment damage Access to the line supply terminals to connect ring terminals Wiring trap A IT jumper on ATV12eeeeM2 B Grounding screws located below the output terminals BBV28581 04 2009 19 Power terminals Access to the motor terminals if you use ring terminals Characteristics and functions of powe
12. 20 The drive must be grounded in accordance with the applicable safety standards ATV12eeeeM2 drives have an internal EMC filter and as such the leakage current is over 3 5 mA When upstream protection by means of a residual current device is required by the installation standards a type A circuit breaker should be used for single phase drives and type B for 3 phase drives Choose a suitable model incorporating HF current filtering A time delay which prevents tripping caused by the load from stray capacitance on power up The time delay is not possible for 30 mA devices In this case choose devices with immunity against accidental tripping for example RCDs with SI type leakage current protection If the installation includes several drives provide one residual current device per drive Control For control and speed reference circuits we recommend using shielded twisted cables with a pitch of between 25 and 50 mm 1 and 2 in connecting the shield to ground as outlined on page 25 Length of motor cables For motor cable lengths longer than 50 m 164 ft for shielded cables and longer than 100 m 328 ft for unshielded cables please use motor chokes For accessory part numbers please refer to the catalog Equipment grounding Ground the drive according to local and national code requirements A minimum wire size of 10 mm 6 AWG may be required to meet standards limiting leakage current A A DANGER HAZARD OF ELECTR
13. 4 5 6 7 8 9 Connect the ground terminal to the grounding screws located below the output terminals Connect the power terminals Connect the logic input LI1 and analog input Al1 Turn on the drive without giving a run command Assign factory settings to the drive Factory recall customer parameter set F 5 page 45 setto In Set the motor parameters in COnF mode only ifthe factory configuration of the drive is not suitable Perform an auto tuning SetAlitype A I IE page51to OA and Al1 current scaling parameter of 0 Cr L I page 51 to 0 A Check that Al1 current scaling parameter of 100 r H I page 51 is set to 20 mA soo ee Start 100 BBV28581 04 2009 Applicative notes 4 Preset speeds source ORIA O R1B ORC O COM QA Osv QO AO1 i L g Las s T LO1 CLO COM EEO Li2 I 13 CQ Ll4 a Run Forward b 2 preset speeds c 4 preset speeds a b c Important Please refer to Function compatibility table page 35 1 2 3 4 5 6 7 8 Connect the ground terminal to the grounding screws located below the output terminals Connect the power terminals Connect the logic inputs Turn on the drive without giving a run command Assign factory settings to the drive Factory recall customer parameter set F 5 page 45 setto In Set the motor parameters in COnF mode only if the fa
14. 4 preset PID reference 0 to 100 75 Visible only if PID feedback assignment F IF page 70 and 2 preset PID assignment Pr 2 and 4 preset PID assignment Fr 4 page 70 are not set to n D U Internal PID reference 0 to 100 0 Visible only if PID feedback assignment F IF page 70 is not set to n O and if Activation internal PID reference P I page 70 is setto Y E 5 or Reference channel 1 Fr I page44issettoL CC I PID reference ramp 0 to 100 0 Visible only if PID feedback assignment P IF page 70 is not set to n J d PID min value reference 0 to 100 Visible only if PID feedback assignment P IF page 70 is not set to n JZ 1 PID max value reference 0 to 100 Visible only if PID feedback assignment P IF page 70 is not set to n O 1 PID predictive speed 0 1 to 400 Hz This parameter allows to go directly to a set speed reference Visible only if PID feedback assignment P IF page 70 is not set to n O Parameter that can be modified during operation or when stopped BBV28581 04 2009 71 Configuration Mode Complete menu FULL I D drLl Fun PLE Con LI Acceleration 2 0 0 to 999 9 s This parameter is active only when the system is starting Second acceleration ramp time adjustable from 0 1 to 999 9 s Time to accelerate from 0 to the Rated motor frequency F r 5 page 55 Make sure that this value is compatible with the inertia being driven Visible
15. 80 Rated motor voltage 100 to480V 230 V Rated motor voltage given on the nameplate If the line voltage is less than the rated motor voltage Rated motor voltage LU n 5 should be set to the value of the line voltage applied to the drive terminals Rated motor current ie In to 1 5 In According to drive rating Rated motor current given on the nameplate Rated motor current n C r modifies Motor thermal current IE H page 80 Rated motor frequency 10 to400Hz 50 Hz Rated motor frequency given on the nameplate The factory setting is 50 Hz or preset to 60 Hz if Standard motor frequency b F r page 44 is set to 60 Hz Rated motor speed 0 to 24000 rpM According to drive rating Rated motor speed given on the nameplate Maximum frequency 10 to400Hz 60 Hz Maximum frequency E F r gives the upper value possible for High speed H 5 F page 76 The factory setting is 60 Hz or preset to 72 Hz if Standard motor frequency 4 F r page 55 is set to 60 Hz Motor control type Std Allows selection of the motor control type suitable for the application and the required performances O Performance SVCU Sensorless vector control with internal speed loop based on voltage feedback calculation For applications needing high performance during starting or operation Standard U F 2 points Volts Hz without internal speed loop For simple applications that do not require high performance Simple moto
16. Behavior of the drive in the event of an undervoltage O Detected fault and R1 relay open O Detected fault and R1 relay closed I Undervoltage prevention Behavior in the event of the undervoltage fault prevention level being reached O No action freewheel O Stop following an adjustable ramp Undervoltage ramp deceleration time SE TI II Undervoltage ramp deceleration time 0 0 to 10 0 s Ramp time if Undervoltage prevention 5 P NP U IGBT test O No test O The IGBTs are tested on power up and every time a run command is sent These tests cause a slight delay a few ms In the event of a fault the drive will lock The following faults can be detected Drive output short circuit terminals U V W SCF display IGBT faulty xtF where x indicates the number of the IGBT concerned IGBT short circuited x2F where x indicates the number of the IGBT concerned 1 4 20 mA loss behaviour nO O Fault ignored This configuration is the only one possible if Al1 current scaling parameter of 0 Cr L page 51 is not greater than 3 mA or if Al1 type A I IE IOU O Freewheel stop Detected fault inhibition assignment To assign fault inhibit press and hold down the ENT key for 2 s Function inactive L1h LI1 active high L2h LI2 active high L3h LI3 active high L4h LI4 active high CAUTION RISK OF EQUIPMENT DAMAGE Inhibiting faults results in the drive not being protected This i
17. Configuration Mode Complete menu FULL I D drC Motor thermal protection CEL Function Fun Thermal protection by calculating the 12t F L l e Naturally cooled motors con The tripping curves depend on the motor frequency Force cooled motors Only the 50 Hz tripping curve needs to be considered regardless of the motor frequency Trip time in seconds 1 Hz 3Hz 5 Hz 4 4 10 Hz 20 Hz 50 Hz 10 000 1 000 100 0 7 0 8 0 9 1 1 1 1 2 1 3 1 4 1 5 1 6 Motor current ItH CAUTION RISK OF DAMAGE TO THE MOTOR The use of external overload protection is required under the following conditions e Repowering up the product since there is no motor thermal state memory Running multiple motors Running motors rated at less than 0 2 times the nominal drive current e Using motor switching Failure to follow these instructions can result in equipment damage BBV28581 04 2009 79 Configuration Mode Complete menu FULL f E drl tet coa Factory setting FUN FLE Con 0 2 to 1 5 In 1 According to drive l Motor thermal current rating Current used for the motor thermal detection Set ItH to the nominal current on the motor rating plate _ Motor protection type ACL O Self ventilated O Motor ventilated Type of stop in th
18. Name Description Adjustment range Factory setting d Reverse direction LI1 to LI4 choice of the input assigned to the reverse command Function inactive Lth L1 active high L2h L2 active high L3h L3 active high L4h L4 active high Parameter that can be modified during operation or when stopped 64 BBV28581 04 2009 Configuration Mode Complete menu FULL peg drCl Fun FLE con 1 Automatic DC injection O Function inactive no DC injected current O Time limited DC injection O Continuous DC injection 1 Automatic DC injection current 0 to 120 of nCr Visible only if Automatic DC injection A dL is not setto n D Injection current on stopping and continuous DC injection I Automatic DC injection time 0 1 to 30s Visible only if Automatic DC injection A dC is not set to n JZ Injection time on stopping Parameter that can be modified during operation or when stopped BBV28581 04 2009 65 Configuration Mode Complete menu FULL 1 0 dr E ret ZEE Fun FLE con _ Jog assignment nO This parameter provides step by step control of motor running using a logic input associated with a 2 and 3 wire control logic input The jog frequency is fixed at 5 Hz Acceleration and decelaration ramps taken into account in the Jog function are 0 1 s Function inactive L1h LI1 active high L2h LI2 active high L3h LI2 active high L4h LI4 act
19. No change 55r PLE No change possible setting on FLO amp FLOC FLOC Motor parameter COS According EOS COS is visible only if Motor parameter choice MPC is set choice to rating to COS Change MPC COnF FULL drC MPC COS Change COS COnF FULL drC COS According to rating Motor control type unchangeable SVC EEE STD U F Change CTT COnF FULL drC CTT PERF SVCU 90 BBV28581 04 2009 Migration ATV11 ATV12 Functions Comparison with ATV11eeeA versions U F Function ATV1 ATV12 Comments Action Code Value Code Value Frequency BEF 50 Grr 50 No change High Speed HSF 50 ASF 50 No change LI operation Logic Positive nPL POS Depend on LI assignment on each function LI1 to L14 Lor H See function assignment page 50 Integrated EMC filter No Yes Possible to disable filter using IT jumper See page LI assignment TB Forward LF Forward No change L Ig Reverse LIe Change rrS COnF FULL Fun rrS LI2 L13 2 Preset speeds L 13 Change PS2 COnF FULL Fun PSS Pr2 LI3 E fH 4 Preset speeds L 4 Change PS4 COnF FULL Fun PSS Pr4 LI4 Speed reference Sec 10 See 10 No change SP a 25 SPJ 15 Change SP3 COnF FULL Fun PSS SP3 25 SPY 50 SPH 20 Change SP4 COnF FULL Fun PSS SP4 50 AO assignment dO ACE Motor frequency AD I Change AO1 COnF FULL I O AO1 AO1 OFr
20. PFF Al assignment A IE Speed ref 5V RA I IE Speed No change ALE SU ref 5V Command channel L Sr LOC Fr l Al1 Change FR1 COnF FULL CtL FR1 AIU1 EEE Local control CHCF SIM No change Ack LOC RUN STOP cdl Motor parameter COS According to cos COS is visible only if Motor parameter choice MPC is choice rating set to COS Change MPC COnF FULL drC MPC COS Change COS COnF FULL drC COS According to rating Motor control type unchangeable SVC EEE STD Change CTT COnF FULL drC CTT PERF SVCU BBV28581 04 2009 91 Migration ATV11 ATV12 Functions Comparison with ATV11eeeE327 versions Function ATV1 ATV12 Comments Action Code value Code value Frequency bFr 50 bEr 50 No change High Speed HSF 50 HSP 50 No change LI operation Logic Positive mPL POS Depend on LI assignment on each function LI1 to LI4 L or H See function assignment page 50 Integrated EMC filter Yes Yes Possible to disable filter using IT jumper See page Li assignment Ei Forward Ltd Forward No change Lig Reverse Le Change rrS COnF FULL Fun rrS LI2 L 13 2 Preset ae ee Change PS2 COnF FULL Fun PSS Pr2 LI3 speeds E fs 4 Preset LTH Change PS4 COnF FULL Fun PSS Pr4 L14 speeds Speed reference 5Fg 10 SPE 10 No change SP3 25 5P 15 Change SP3 COnF FULL Fun PSS SP3 25 SPFA 50 EFRY 20 Chang
21. d Pe 41 Last detected fault 2 see page 93 oP a 42 Last detected fault 3 see page 93 ar 42 Last detected fault 4 see page 93 no No drr 82 Degraded line supply operation YES Yes nO EPI 41 State of drive at detected fault 1 EP2 42 State of drive at detected fault 2 EPJ 42 State of drive at detected fault 3 EPH 42 State of drive at detected fault 4 70 PID feedback scale factor PID o 1 0 Pes IOO O no No FES 45 Factory recall customer FEL REC nO parameter set In IN In I INI FLG 56 Frequency loop gain oto O0 20 nD No L IH Lth FLO 61 Forced local assignment LEH L2h nO LJH L3h LTH L4h 108 BBV28581 04 2009 Parameter index Code Page Name Unit Possible value Function Factory setting ane no No AII Terminal FLO 61 Forced local reference LECE HMI nO AIUT Jog dial ai No Pile 78 Catch on the fly YES Yes nO All Terminal 44 ELE HMI Pe 60 Reference channel 1 db Modbus AI A IUI Jog dial All Terminal CEL HMI FEH 36 Speed reference MdL Modbus A IU Jog dial 50 or 60 Hz Pps 55 Rated motor frequency Hz ID to 400 to bFr no No EE L1L LI1 active low PSE 64 Fast stop assignment LEL L2L LI2 active low nO LJL L3L LI3 active low LHL L4L LI4 active low ree 53 Motor frequency threshold Hz O to 400 50 or 60 Hz 5 go O Ito 41 Fan t displ 7 z 2 FEH 4
22. high no L IL LiL LI1 active low Let L2L LI2 active low at L3L LI3 active low EHL L4L LI4 active low L In Linear PFE 62 Ramp shape assignment 5 S shape Lin U U shape nQ Function inactive L th L1h active high ra 64 Reverse direction LeH L2h active high nO L3H L3h active high L4H L4h active high oJ No L IH L1h LI1 active high pf 77 ei ee s 28H L2h LI2 active high nO 9 L3H L3h LI3 active high LH L4h LI4 active high Eu 3 PID wake up level oto 10g 0 rE 41 Run elapsed time display 0 01h O O Ito 93993 Store customer parameter nD No sit 45 set Str l Yes no 5JE l 65 Automatic DC injection A Dto l 2 07A current Sr or Switching frequency kHz 2 to 6 12 Ses 71 PID predictive speed n Oto 400 nO tchi REI HF1 SFE 57 Switching frequency type HF2 HF2 HF1 BBV28581 04 2009 113 Parameter index Code Page Name Unit Possible value Function Factory setting Berle no No L IH Lth LI1 active high SHZ 76 2 HSP assignment LeH L2h LI2 active high nO LJH L3h LI3 active high L4YH L4h LI4 active high SHY 76 4 HSP assignment as SH2 as SH2 nO nO No eit 82 Modbus fault management YES Yes YES of SLP 56 Slip compensation nSL Oto ISD 100 SFE 68 Preset speed 2 SPa 68 Preset speed 3 ae 68 Preset speed 4 SPS 68 Preset speed 5 Hz O to 400 25 Hz SPE 68 Preset speed 6 Hz oto 400 30 Hz SPT 68 Preset s
23. is sufficient to command starting a stop pulse is sufficient to command stopping Example of source wiring LI1 stop LI2 forward Lix reverse A DANGER UNINTENDED EQUIPMENT OPERATION The following function will be returned to factory settings 2 wire type control E C E page 50 as will all functions which assign logic inputs The macro configuration selected will also be reset it if has been customized loss of custom settings Check that this change is compatible with the wiring diagram used Failure to follow these instructions will result in death or serious injury I 2s To change the assignment of this parameter press the ENT key for 2 s BBV28581 04 2009 47 Configuration Mode Complete menu FULL ID 2wire control diagrams see page 50 CEL FUN Drive powered and ready PLES 2 Wire with transient detection cun Drive Speed 4 ready to start Forward 1 Reverse 1 LI Forward 4 l t LI l Reverse 1 Al El T gt 2 Wire without transient detection Speed 4 Forward 4 Reverse 1 2 Wire with transient detection Speed 4 Forward transient detection forward priority t Reverse 1 Reverse is not factory assigned See Reverse direction r r 5 page 64 Forward and Reverse realised in same time provides motor starting in Forward direction 48 BBV28581 04 2009 Configurati
24. or 0 to 10 V maximum voltage 30 V impedance 30 kQ Analog current input x to y mA impedance 250 Q 5V Power supply for reference potentiometer precision 5 maximum current 10 mA AO1 Voltage or current analog output collector e resolution 8 bits precision 1 at 25 C 77 F e linearity 0 3 of full scale e refresh time 4 ms maximum 7 ms Analog voltage output 0 to 10 V maximum voltage 1 minimum output impedance 470 Q Analog current output x to 20 mA maximum output impedance 800 Q LO1 Logic output voltage 24 V maximum 30 V e impedance 1 kQ maximum 10 mA 100 mA in open collector e linearity 1 e refresh time 20 ms 1 ms CLO Common of the logic output emitter LI1 LI2 LI3 LI4 Logic inputs Programmable logic inputs e 24 V power supply maximum 30 V e impedance 3 5 KQ e state 0 if lt 5 V state 1 if gt 11 V in positive logic e state 1 if lt 10 V state 0 if gt 16 V or switched off not connected in negative logic sampling time lt 20 ms 1 ms 24V 24 V supply provided by the drive 24 V 15 20 protected against short circuits and overloads Maximum customer current available 100 mA BBV28581 04 2009 23 Control terminals Control connection diagrams The Logic inputs type n PL parameter page 50 is used to adapt the operation of the logic inputs to the technology of
25. r 5 page 55 to 0 Hz Make sure that this value is compatible with the inertia being driven I Low speed 0 Hz to HSP 0 Hz Motor frequency at minimum reference lfHSP HSPe HS5P4 and H5SPH are already set then L 5 F is limited to the minimum of those values g High speed LSP to tFr Hz 50 or 60 Hz according to BFr max TFr Motor frequency at maximum reference Check that this setting is appropriate for the motor and the application The values of HSP HSP H5P Jand H 5P 4 are idependent but each H 5 P value is linked to the values of Low speed L 5 P and Maximum frequency E F r page 55 according to the following rules e HSPxislimitedtoL SP andkFr LSFSHSPXSEFr If EFr is decreased below the current HSPx value then HSPx automatically decreases to the new value of EF r Once HSP HSP HSP Jand H5FP 4 are set L 5 P is limited to their minimum Parameter that can be modified during operation or when stopped 44 BBV28581 04 2009 Configuration Mode MyMenu Name Description Adjustment range Factory setting II Rated Motor Power Cena gov aris rating Visible only if Motor parameter choice M P C page 58 is setto n Pr If n Pr is available C a 5 disappears Rated motor power given on the nameplate Motors can range from five ratings lower up to two ratings higher than the drive rating Performance is optimized when there is a maximum of one rating difference If Standard m
26. the programmable controller outputs e Set the parameter to P O 5 for Source operation e Set the parameter to n E G for Sink operation Source using external supply Sink using external supply A RIA RIB c RIC R1A R1B 1 R1C gt ite Pen ai cam A DANGER UNINTENDED EQUIPMENT OPERATION The accidental grounding of logic inputs configured for Sink Logic can result in unintended activation of drive functions Protect the signal conductors against damage that could result in unintentional conductor grounding Follow NFPA 79 and EN 60204 guidelines for proper control circuit grounding practices Failure to follow these instructions will result in death or serious injury A DANGER UNINTENDED EQUIPMENT OPERATION Do not used a PLC to command the logic input of the drive in sink mode e If this behaviour is required contact Schneider Office for additional information Failure to follow these instructions will result in death or serious injury 24 BBV28581 04 2009 Wiring Electromagnetic compatibility EMC IMPORTANT The high frequency equipotential ground connection between the drive motor and cable shielding does not eliminate the need to connect the ground PE conductors green yellow to the appropriate terminals on each unit See Wiring recommendations on page 15 Principle and precautions e Grounds between the drive
27. voltage to have 25 of rated voltage during 30 min 50 of rated voltage during 30 min 75 of rated voltage during 30 min 100 of rated voltage during 30 min Failure to follow these instructions can result in death serious injury or equipment damage BBV28581 04 2009 85 Migration ATV11 ATV12 The ATV12 is compatible with the ATV11 latest version nevertheless some differences can exist between both drives Both models ATV11 and ATV12 are available in heatsink or base plate versions Attention ATV11 E Dimensions are given without potentiometer add 7 mm depth for new dimension Dimensions Attention these dimensions concern fixing holes Power rating ATV product Drive G width H height c depth KW P mm in mm in mm in 0 18 0 25 12 018F1 60 2 36 131 5 16 102 4 01 0 18 0 25 11 U05F1U A 60 2 36 131 5 16 101 7 3 98 0 27 0 18 0 25 12 018M2 60 2 36 131 5 16 102 4 01 0 18 0 25 11 U05M2 E U A 60 2 36 131 5 16 101 7 3 98 0 27 0 18 0 25 12 018M3 60 2 36 131 5 16 102 4 01 0 18 0 25 11 U05M3 U A 60 2 36 131 5 16 101 7 3 98 0 27 0 37 0 5 12 037F1 60 2 36 120 4 72 121 4 76 0 37 0 5 11 UO9F1 U A 60 2 36 131 5 16 125 7 4 92 0 27 0 37 0 5 12 037M2 60 2 36 120 4 72 121 4 76 0 37 0 5 11 U09M2 E 60 2 36 120 4 72 125 4 92 0 37 0 5 11 U09M2 U A 60 2 36 131 5 16 125 7 4 92 0 27
28. 0s 2s current 1 kW HP A A kVA Ww A A A 0 18 0 25 6 5 1 18 1 4 2 1 2 3 ATV12H018F1 1C1 0 37 0 5 11 4 9 3 1 9 29 2 4 3 6 4 ATV12H037F1 1C1 0 75 1 18 9 15 7 3 3 48 4 2 6 3 6 9 ATV12H075F1 2C1 Single phase supply voltage 200 240 V 50 60 Hz For three Phase Output 200 240 V motors Motor Line supply input Drive output Reference Size Power indicated Maximum line current Apparent Power Nominal Max transient 2 3 on plate 1 power dissipated current current for at 200 V at 240 V at nominal In 60s 2s current 1 kW HP A A kVA W A A A 0 18 0 25 3 4 2 8 1 2 18 1 4 2 1 2 3 ATV12H018M2 1C2 0 37 0 5 5 9 4 9 2 27 2 4 3 6 4 ATV12H037M2 1C2 0 55 0 75 8 6 7 2 8 34 3 5 5 3 5 8 ATV12H055M2 1C2 0 75 1 10 2 8 5 3 5 44 4 2 6 3 6 9 ATV12H075M2 1C2 1 5 2 17 8 14 9 6 2 72 7 5 11 2 12 4 ATV12HU15M2 2C2 2 2 3 24 20 2 8 4 93 10 15 16 5 ATV12HU22M2 2C2 Three phase supply voltage 200 240 V 50 60 Hz For three Phase Output 200 240 V motors Motor Line supply input Drive output Reference Size Power indicated Maximum line current Apparent Power Nominal Max transient 2 3 on plate 1 power dissipated current current for at 200 V at 240 V at nominal In 60s 25 current 1 kW HP A A kVA W A A A 0 18 0 25 2 1 7 0 7 16 1 4 2 1 2 3 ATV12H018M3 1C3 0 37 0 5 3 6 3 1 2 24 2 4 3 6 4 ATV12H037M3 1C3 0 75 1 6 3 5 3 2 2 41 4 2 6 3 6 9 ATV12H075M3 1C3 1 5 2 11 1 9 3 3 9 73 7 5 11 2 12 4 ATV12HU15M3 2F3 2 2 3 14 9 12 5 5 2 85 10 15 16 5 ATV12HU22M3 2F3 3 4 19 15 9 6 6 94
29. 1 an time display ggg 44 HSF 76 High speed Hz LSPtIoEFr 50 or 60 Hz 50 or 60 Hz HSP2 76 High speed 2 Hz LSPiIoEFr according to BFr max TFr HSP3 76 High speed 3 Hz JasH5P2 as HS2 as HSPE HSPY 76 High speed 4 Hz asHSP2 as HS2 as H5P e HSU 40 Display of high speed value ng Non active nO PEENE L IH Lih LI1 active high InH 81 zn un L2H L2h LI2 active high 9 L3H L3h LI3 active high LYH L4h LI4 active high no No IPL 80 Input Phase loss YES Yes YES lep 80 Motor thermal current A O gto I 56 according 19 drive rating nD No L IH L1h LI1 active high JG 66 Jog assignment LZH L2h LI2 active high nO LJH L3h LI2 active high LH L4h LI4 active high JRE 68 Skip frequency Hz oto 4900 0 Hz BBV28581 04 2009 109 Parameter index Code Page Name Unit Possible value Function Factory setting is oJ No L IH L1h LI1 active high LEH L2h LI2 active high d TOEN L3H L3h LI3 active high Loe 74 ee LYH L4h LI4 active high nO L FL L1L LI1 active low LEL L2L LI2 active low LIL L3L LI3 active low LYE L4L LI4 active low Lee 38 Motor current A T Ag No LEL J 81 4 20 mA loss behaviour YES Yes nO 38 Ler 44 External reference value 400to 400 0 60 Lisl 40 State of logic inputs LI1 to L14 LOC 32 Application Overload threshold ofIn 70to 150 90 Lol 52 LO1 assignment asr asr nO FES Positive tO 15 52 LO
30. 1 status output active level nEL Negative POS Los 40 State of the logic output LO1 E _ _ _ 5 and relay R1 44 LSF 75 Low speed Hz OtoHSP 0 Hz LUL 53 Se eves ofIn 20 to 100 d 60 nPr nPr HFE 58 Motor parameter choice cos cos nPr no No nen 80 Motor thermal state memo YES Yes nO 84 Com scanner write address naL l value 1 84 Com scanner write address nle value 2 84 Com scanner write address nt value 3 84 Com scanner write address nly aa value 4 Com scanner write address nCA I 83 parameter 1 ales Com scanner write address nlAe 83 parameter 2 ee 83 Com scanner write address 0 nER3 parameter 3 83 Com scanner write address nCAY parameter 4 110 BBV28581 04 2009 Parameter index Code Page Name Unit Possible value Function Factory setting Bera ale 55 Rated motor current A 1 Ree arte according 1 I 5 drive rating nC U 40 Drive Power rating 84 Com scanner read address an value 1 84 Com scanner read address nile value 2 84 Com scanner read address ang value 3 Com scanner read address nny 84 value 4 Com scanner read address aMA I 83 parameter 1 ocsi Com scanner read address nla 83 parameter 2 212G Com scanner read address nllAg 83 parameter 3 u Com scanner read address onlay 8 parameter 4 7 g Ha POS Positive APL 50 Logic inputs type EG Negative POS 45 kW or according
31. 102 2 60 131 143 2x5 M4 0 7 018M3 2 83 5 59 4 02 2 36 5 16 5 63 2 x 0 20 1 5 ae 72 130 121 2 60 120 143 2x5 M4 0 8 2 83 5 12 4 77 2 36 4 72 5 63 2 x 0 20 1 8 037M3 are 72 130 131 2 60 120 143 2x5 M4 0 8 2 83 5 12 5 17 2 36 4 72 5 63 2 x 0 20 1 8 075M3 a b G H H1 For Weight ATV12H mm mm mm mm mm mm mm TONS kg in in in in in in in Ib 075F1 105 130 156 2 93 120 142 2x5 M4 1 3 4 13 5 12 6 15 3 66 4 72 5 59 2 x 0 20 2 9 U15M2 105 130 156 2 93 120 142 2x5 M4 1 4 U22M2 4 13 5 12 6 15 3 66 4 72 5 59 2 x 0 20 3 1 U15M3 105 130 131 2 93 120 143 2x5 M4 1 2 U22M3 4 13 5 12 5 17 3 66 4 72 5 63 2 x 0 20 2 6 a b c G H H1 For Weight ATV12H mm mm mm mm mm mm mm Screws kg in in in in in in in Ib I U30M3 140 170 141 2 126 159 184 4x5 M4 2 0 U40M3 5 51 6 69 5 56 4 96 6 26 7 24 2 x 0 20 4 4 BBV28581 04 2009 Mounting Mounting and temperature conditions Install the unit vertically at 10 E Do not place it close to heating elements Wa Leave sufficient free space to ensure that the air required for cooling purposes can circulate from the bottom to the top of the unit Free space in front of unit 10 mm 0 4 in mi
32. 2 as PS2 nO PSE 68 8 Preset speeds Psg as PS2 nO aoa oJ No POSE 60 Stop key priority YES Yes YES D D Ito 4 7 2 PEH 41 Power On time display ggg nl Not assigned FLE No detected error rUn Drive run FEA Frequency threshold reached PLA HSP reached rd 51 R1 assignment CEA threshold reached FLt SrA Frequency reference reached ESA Motor thermal reached ULA Underload alarm OLA Overload alarm AR AI1 Al 4 20 JE 70 PID derivative gain 2 a a 0 00 ee pe 38 Output frequency Hz i D 2 Ito ID 70 PID integral gain 100 1 E nO No r In 60 Reverse inhibition YES Yes nO 112 BBV28581 04 2009 Parameter index Code Page Name Unit Possible value Function Factory setting Derr eP 71 2 preset PID reference oto O0 25 pos 71 3 preset PID reference Oto IODO 50 EPY TA 4 preset PID reference Oto O0 75 PPE 38 PID reference FRE 38 PID error FBE 38 PID Feedback PPE 70 PID proportional gain 0 O Ito IOO 1 EPH 71 PID max value reference PID Oto IOO 100 rF FA Internal PID reference PID Oto 100 0 er 71 PID min value reference PID Oto 100 7 0 ag Function inactive nO rPr Reset power run FEH Reset fan time display no No L IH L1h LI1 active high EZH L2h LI2 active high ee L3H L3h LI3 active high ees 62 a ee LYH L4h LI4 active
33. 28581 04 2009 Wiring EMC conditions for ATV12eeeeM2 C1 EMC category is reached if length of shielded cable is 5 m 16 4 ft maximum and Switching frequency 5 F r page 57 is 4 8 or 12 kHz C2 EMC category is reached if length of shielded cable is 10 m 32 8 ft maximum and Switching frequency SFr is 4 8 or 12 kHz and if length of shielded cable is 5 m 16 4 ft maximum for all other values of Switching frequency 5F r Internal EMC filter on ATV12eeeeM2 All ATV12eeeeM2 drives have a built in EMC filter As a result they exhibit leakage current to ground If the leakage current creates compatibility problems with your installation residual current device or other then you can reduce the leakage current by opening the IT jumper as shown below In this configuration EMC compliance is not guaranteed CAUTION DRIVE LIFETIME REDUCTION On ATV12eeeel2 ratings if the filters are disconnected the drive s switching frequency must not exceed 4 kHz Refer to Switching frequency 5F r page 57 for adjustment Failure to follow these instructions can result in equipment damage Normal filter connected IT system filter disconnected BBV28581 04 2009 27 Check list Read carefully the safety information in the user manual and the catalogue Before starting up the drive please check the following points regard
34. 400 Hz Visible only if 2 Preset speeds P 5 2 and 8 Preset speeds F 5 A are not set to n D Preset speed 7 0 to 400 Hz Visible only if 4 Preset speeds P 5 4 and 8 Preset speeds F 5 A are not set to n D Preset speed 8 0 to 400 Hz 40 Hz Visible only if 2 Preset speeds P 5 2 4 Preset speeds P 5 4 and 8 Preset speeds F 5 B arenotsetto n D 0 to 400 Hz 0 Hz Skip frequency O This parameter prevents prolonged operation within an adjustable range around the regulated frequency This function can be used to prevent a critical speed which would cause resonance being reached Setting the function to 0 renders it inactive Parameter that can be modified during operation or when stopped 68 BBV28581 04 2009 Configuration Mode Complete menu FULL I 0 d PID diagram i CEL Fun Bar ieee oe FLE PE eee ir PEL con Fe 1 i P id Mab Bani AIVA i PG u e e FRE i nO N LCC PrP gt 1 A reek r 1G Prey PH YES rdG rP2 rP3 P4 PIE nO Al T ir PFL HSP ACC DEC FrH EN IN a LSP AC DE PIN m nO 5 AI 0 AIVA O I i Preset speed nn BBV28581 04 2009 69 Configuration Mode Complete menu FULL fst drL Fun FE E EON 1 PID feedback assignment O Not assigned O Terminal Choice not possible if Fr1 is set to Al1 1 PID proportional gain 0 01 to 100 Visible only if P
35. Analog Input 5V supply provided by the drive Analog Output Logic Output collector Common of the Logic Output emitter COMmon of analog and logic I Os Logic Input Logic Input Logic Input Logic Input 24 V supply provided by the drive Connection for SoMove software Modbus network or remote display ATV12 Control terminals mm AWG Applicable wire size 1 Tightening torque 2 N m Ib in R1A R1B R1C 0 75 to 1 5 18 to 16 0 5 to 0 6 4 4 to 5 3 Other terminals 0 14 to 1 5 26 to 16 1 The value in bold corresponds to the minimum wire gauge to permit secureness 2 Recommended to maximum value 22 BBV28581 04 2009 Control terminals Characteristics and functions of the control terminals Terminal Function Electrical characteristics R1A NO contact of the relay R1B NC contact of the relay R1C Common pin of the relay Min switching capacity 5 mA for 24 V Maximum switching capacity 2 A for 250 V and for 30 V on inductive load cos 0 4 and L R 7 ms e 3 A for 250 V and 4 A for 30 V on resistive load cos 1 and L R 0 response time 30 ms maximum COM Common of analog and logic I Os AM Voltage or current analog input e resolution 10 bits precision 1 at 25 C 77 F e linearity 0 3 of full scale sampling time 20 ms 1 ms Analog voltage input 0 to 5 V
36. BBV28581 Altivar 12 Variable speed drives for asynchronous motors User manual 04 2009 Schneider www schneider electric com ES Electric Contents Important information 4 Before you begin 5 Documentation structure T Steps for setting up also refer to Quick Start 8 Setup Preliminary recommendations 9 Drive ratings 10 Dimensions and weights 11 Mounting 12 Wiring 15 Power terminals 19 Control terminals 22 Check list 28 Factory configuration 29 Basic functions 30 Programming 31 Structure of parameter tables 34 Function compatibility table 35 Reference Mode rEF 36 Monitoring mode MOn 37 Configuration Mode ConF 43 Configuration Mode MyMenu 44 Configuration Mode Complete menu FULL 46 Maintenance 85 Migration ATV11 ATV12 86 Diagnostics and Troubleshooting 93 Application notes 99 Recommended branch circuit protection 105 Organization tree 106 Parameter index 107 Energy savings Speed control process regulating enables significant energy savings particulary with pump and fan applications Furthermore some ATV12 functions enable to henance these savings Motor control type E E page 55 Sleep wake L 5 page 72 and PID regulation F IF page 70 Important information NOTICE Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate o
37. Following operation at Low speed L 5 P for a defined period a motor stop is requested automatically The motor restarts if the frequency reference is greater than Low speed L 5 P and if a run command is still present Important n O corresponds to an unlimited period BBV28581 04 2009 75 Configuration Mode Complete menu FULL 1 0 drC r Sint High speed configuration ine The logic inputs enable selection of the desired high speed FLE Desired Setting con War Parameter State HSF SHE n0 SH no Hape She assigned SHY no HFa SH no SHY assigned HSFY SHE assigned SHY assigned Name Description Adjustment range Factory setting LSP to tFr 50 or 60 Hz according to BFr max TFr High speed Motor frequency at maximum reference can be set between Low speed L 5 P and Maximum frequency EF r page 55 If Fr is decreased below the value defined for HS P then HS P automatically decreases to the new value of EF r This parameter is already included in my menu section page 44 1 2 HSP assignment O No O Lth LI1 active high O L2h LI2 active high O L3h LI3 active high O L4h LI4 active high I 4 HSP assignment O No L1h LI1 active high L2h LI2 active high L3h LI3 active high L4h LI4 active high oO oO o oO High speed 2 LSP to tFr Visible only if 2 HSP assignment 5 H 2 is not set to n O High speed 3 LSP to tFr
38. IC SHOCK EXPLOSION OR ARC FLASH The drive panel must be properly grounded before power is applied Use the provided ground connecting point as shown in the figure below Failure to follow these instructions will result in death or serious injury A A DANGER ATV12H075F1 ATV12H075M2 AND ATV12H075M3 GROUND CONTINUITY HAZARD An anodized heatsink can create an insulation barrier to the mounting surface Ensure that you follow the recommended grounding connections Failure to follow these instructions will result in death or serious injury Ensure that the resistance of the ground is one ohm or less When grounding several drives you must connect each one directly as shown in the figure to the left Do not loop the ground cables or connect them in series BBV28581 04 2009 15 Wiring A WARNING RISK OF DRIVE DESTRUCTION The drive will be damaged if input line voltage is applied to the output terminals U T1 V T2 W T3 Check the power connections before energizing the drive If replacing another drive verify that all wiring connections to the drive comply with wiring instructions in this manual Failure to follow these instructions can result in death serious injury or equipment damage A WARNING INADEQUATE OVERCURRENT PROTECTION Overcurrent protective devices must be properly coordinated The Canadian Electrical Code and the National Electrical Code requi
39. ID feedback assignment P IF is not setto n O _ PID integral gain 0 01 to 100 Visible only if PID feedback assignment P IF is not setto n D I PID derivative gain 0 00 to 100 00 Visible only if PID feedback assignment P IF is not setto n O U PID feedback scale factor 0 1 to 100 0 This parameter gives the relation between process range and feedback range Visible only if PID feedback assignment P IF is not setto n O LI Activation internal PID reference Visible only if PID feedback assignment FP IF is not setto n O O No O Yes 1 2 preset PID assignment Visible only if PID feedback assignment P IF is not setto n JZ No Lth L2h L3h L4h Parameter that can be modified during operation or when stopped 70 BBV28581 04 2009 Configuration Mode Complete menu FULL b 0 drCl Fun FLE Con I 4 preset PID assignment Visible only if PID feedback assignment P IF page 70 is not set to n J No Lth L2h L3h L4h 2 preset PID assignment Fr 2 page 70 must be assigned before assigning 4 preset PID assignment Br LJ 2 preset PID reference 0 to 100 25 Visible only if PID feedback assignment P IF page 70 and 2 preset PID assignment Fr 2 page 70 are not set to n D LJ 3 preset PID reference 0 to 100 50 Visible only if PID feedback assignment P IF page 70 and 4 preset PID assignment Pr 4 page 70 are not set to n J 1
40. Low speed 0 Hz 44 25 HSP High speed 50 Hz 16 LEE Motor control type Standard U F law 55 UFr IR compensation law U F 100 56 IE h Motor thermal current equal to nominal motor current value determined by drive rating 80 SACI Automatic DC injection current 0 7 x nominal drive current for 0 5 seconds 65 Fp Switching frequency 4 kHz 51 If the above values are compatible with the application the drive can be used without changing the settings Drive factory wiring diagram ATV 12e0e0eeM3 3 phase Source motor 1 R1 relay contacts for remote indication of the drive status 2 Internal 24 V If an external source is used 30 V maximum connect the 0 V of the source to the COM terminal and do not use the 24 V terminal on the drive 3 Reference potentiometer SZ1RV1202 2 2 kQ or similar 10 kQ maximum 4 Forward BBV28581 04 2009 29 Basic functions Status relay unlocking The R1 status relay is energized when the drive power is applied with no fault detected It de energizes in the event of a detected fault or when the drive power is removed The drive is reset after a detected fault by switching off the drive until the display disappears completely then switching on again automatically in the cases described in the automatic restart function F L E menu Automatic restart HE r page 77 setto YES e via a logic input when this input is assigned to the drive rese
41. Motor parameter choice MPC is choice rating set to COS Change MPC COnF FULL drC MPC COS Change COS COnF FULL drC COS According to rating Motor control type unchangeable SVC CEE STD U F Change CTT COnF FULL drC CTT PERF SVCU BBV28581 04 2009 89 Migration ATV11 ATV12 Functions Comparison with ATV11eeeU versions Function ATV1 ATV12 Comments Action Code Value Code Value Frequency bFr 60 bFr 50 Change bFr COnF bFr 50 High Speed HSP 60 HSP 50 Change HSP COnF HSP 50 LI operation Logic Positive mPL POS Depend on LI assignment on each function L11 to L14 L or H See function assignment page 50 Integrated EMC filter Yes Yes Possible to disable filter using IT jumper See page 27 LI assignment Lil Forward ae ie Forward No change L fle Reverse E r Change rrS COnF FULL Fun rrS LI2 L 13 2 Preset t13 Change PS2 COnF FULL Fun PSS Pr2 LI3 speeds E14 4 Preset L 14 Change PS4 COnF FULL Fun PSS Pr4 LI4 speeds Speed reference SFE 10 SFE 10 No change SP 3g 25 SP3 15 Change SP3 COnF FULL Fun PSS SP3 25 SPH 50 SPY 20 Change SP4 COnF FULL Fun PSS SP4 50 AO assignment d0 ACE Motor AOD I Change AO1 COnF FULL I O AO1 AO1 OFr Pry frequency Al assignment A Ik Speed ref A I IE Speed ref No change ACE SU 5V 5V Command channel LSF Fri
42. Overload time delay 0 to 100s This function can be used to stop the motor in the event of an application overload This is not a motor or drive thermal overload If the motor current exceeds the Application Overload threshold L OL an Application Overload time delay E O L is activated Once this time delay DL has elapsed if the current is still greater than the overload threshold L O C 10 the drive will stop running and display OL C Process overload Overload detection is only active when the system is in steady state speed reference reached A value of 0 will disable application overload detection Motor current Drive stop t on OL C detected fault Loc hysteresis LOC 10 Mi LI Application Overload threshold 70 to 150 of nCr 90 of of nCr Visible only if Application Overload time delay E O L above is not set to D This parameter is used to detect an application overload L O C can be adjusted between 70 and 150 of the nominal drive current This is not a motor or drive thermal overload Parameter that can be modified during operation or when stopped 52 BBV28581 04 2009 Configuration Mode Complete menu FULL Name Description Adjustment range Factory setting LI Application underload time delay 0 to 100s LIL E can be adjusted between 0 and 100 s If the motor current undershoots the underload threshold L L L for longer than the adjustable time delay UL E the drive will sto
43. RFRD value Value of the 2nd input word L Com scanner read address value 3 Value of the 3rd input word 1 Com scanner read address value 4 Value of the 4rd input word 1 Com scanner read address value 2 I Com scanner write address value 1 CND velue Value of the 1st output word U Com scanner write address value 2 poe Walle Value of the 2nd output word _1 Com scanner write address value 3 Value of the 3rd output word _1 Com scanner write address value 4 Value of the 4th output word Parameter that can be modified during operation or when stopped 84 BBV28581 04 2009 Maintenance Servicing The Altivar 12 does not require any preventive maintenance However it is advisable to perform the following checks regularly The condition and tightness of connections Ensure that the temperature around the unit remains at an acceptable level and that ventilation is effective Average service life of fans 10 years Remove any dust from the drive Ensure proper fan operation Physical damage to covers Assistance with maintenance detected fault display If a problem arises during setup or operation ensure that the recommendations relating to the environment mounting and connections have been observed The first fault detected is stored and displayed flashing on the screen the drive locks and the status relay R1 contact opens Clearing the detected
44. RISK OF DAMAGE TO THE DRIVE Avoid operating the contactor frequently to avoid premature aging of the filter capacitors Power cycling must be MORE than 60 seconds Failure to follow these instructions can result in equipment damage Use with a smaller rated motor or without a motor In factory settings mode Output Phase loss O PL page 80 is active O P L setto JE 5 To check the drive in a test or maintenance environment without having to switch to a motor with the same rating as the drive particularly useful in the case of high power drives deactivate Output Phase loss OPL OP L setto n D0 Set Motor control type E page 55 to 5 E d in Motor control menu dr CAUTION RISK OF DAMAGE TO THE MOTOR Motor thermal protection will not be provided by the drive if the motor rating current is less than 20 of the rated drive current Provide an alternative means of thermal protection Failure to follow these instructions can result in equipment damage BBV28581 04 2009 9 Drive ratings Single phase supply voltage 100 120 V 50 60 Hz For three Phase Output 200 240 V motors Motor Line supply input Drive output Reference Size Power indicated Maximum line current Apparent Power Nominal Max transient 2 3 on plate 1 power dissipated current current for at 100 V at 120 V atnominal In 6
45. V11 E327 LI2 to LI4 and AO1 are not assigned on ATV12 The active command channel is on terminal for ATV12 was front keypad on ATV11 A ATV12 factory setting characteristics see page 29 88 BBV28581 04 2009 Migration ATV11 ATV12 Functions Comparison with ATV11eeeE versions Function ATV11 ATV12 Comments Action Code Value Code Value Frequency bFr 50 bFr 50 No change High Speed HSP 50 HSF 50 No change LI operation Logic Positive nPL POS Depend on LI assignment on each function LI1 to LI4L or H See function assignment page 50 Integrated EMC Yes Yes No change filter LI assignment Bed Forward ew E Forward No change Lote Reverse Lie Change rrS COnF FULL Fun rrS LI2 i ta 2 Preset k ta Change PS2 COnF FULL Fun PSS Pr2 LI3 speed EE fi 4 Preset LTY Change PS4 COnF FULL Fun PSS Pr4 L14 speed Speed reference 5 P2 10 5P 10 No change SP a 25 SP 4a 15 Change SP3 COnF FULL Fun PSS SP3 25 SPH 50 SPH 20 Change SP4 COnF FULL Fun PSS SP4 50 AO assignment da0 ACEN Motor Ag Change AO1 COnF FULL I O AO1 AO1 OFr rer frequency Al assignment A IE ACE Speedref 5V A I IE Speed ref No change su 5V Command ESF Fef No change channel 3 55r FLE No change possible setting on FLO amp FLOC FLOC Motor parameter C05 According to LOS COS is visible only if
46. adapted tool IP20 protection requirement Cover to be removed in case of using ring terminals pressure stress is 14 N for size 1 and 20 N for sizes 2 and 3 Pay attention to the input ground terminal located on the right of the connector was on left on ATV11 The ground connection is clearly indicated on the input power terminal cover and the screw colour is green Control A WARNING IMPROPER CONTROL WIRING PRACTICES The ATV 12 drive internal supply is 24 V rather than 15 V on ATV11 When replacing ATV11 drive with an ATV12 a voltage adaptor reference VW3A9317 must be connected to the 24 V supply if it is used to supply external automation systems Using the 24 V to supply the LI does not required any adaptor e When replacing ATV11 drive with an ATV12 drive verify that all wiring connections to the ATV12 drive comply with all wiring instructions in this manual Failure to follow these instructions can result in death serious injury or equipment damage A A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH The drive panel must be properly grounded before power is applied Use the provided ground connecting point The ground terminal green screw is at the opposite location it was on the ATV11 Failure to follow these instructions will result in death or serious injury Important The control terminals are arranged and marked differently l I l I I 3 2 I BEE BE Be eeaee I
47. ameter describes the 4th detected fault State of drive at detected fault 4 This parameter describes the state at the moment of the 4th detected fault See EP I HMI Password 2 to 9999 Possible state value Code disabled Code activated oO o Range 2 to 9999 If you have lost your code please contact Schneider Electric This parameter is used to restrict access to the drive To lock the drive go to the HMI Password L O d parameter enter a code within the above range Once activated the code state changes to On The protection enables only access to r E F see page 36 and O n see page 37 modes except when using SoMove Return to factory settings or access to F LiL L section are disabled Download configuration to SoMove is possible Upload configuration to SoMove is disabled To unlock the drive go to the Od parameter enter the valid code then press ENT Code protection removal is then possible and carried out by entering OF F using the jog dial then press ENT 42 BBV28581 04 2009 Configuration Mode ConF Configuration mode includes 3 parts 1 MyMenu includes 11 factory set parameters among them 9 visible by default Up to 25 parameters are available for user customization using SoMove software 2 store recall parameter set these 2 functions are used to store and recall customer settings 3 FULL This menu provides access to all other parameters It includes 6 s
48. arameter is used to set the value of an analog output Not assigned Motor current Output frequency Ramp output PID reference Visible only if PID feedback assignment P IF page 70 is not set to n O PID feedback Visible only if PID feedback assignment P IF page 70 is not set to n O PID error Visible only if PID feedback assignment P IF page 70 is not set to n O Output power Motor thermal state Drive thermal state 1 AO1 type OA This parameter provides the interface between the drive internal value and an analog output signal O Voltage 0 10 Vdc O Current 0 20 mA O Current 4 20 mA oO o oO o oO oO El oO el E 54 BBV28581 04 2009 Configuration Mode Complete menu FULL l 0 ele Ee Name Description Adjustment Factory setting CEL range FUN FLE Con 1 Standard motor frequency See page 44 NCV 5 to According to drive rating Rated motor power ee See page 45 Rated motor cos phi 0 5 to 1 According to drive rating Visible only if Motor parameter choice I P C page 58 is set to a S If Rated motor cos phi L o5 is available Rated motor power n Pr disappears Motor nameplate power factor pf Note Do not confuse this with motor Service Factor Setting C o 5 to or very near to 1 may result in unsatisfactory motor operation If the motor power factor is not indicated on the nameplate leave this parameter at the factory default approximately 0
49. are inactive state 0 at a voltage equal to or higher than 16 V or when the drive is disconnected See Control connection diagrams page 24 50 BBV28581 04 2009 Configuration Mode Complete menu FULL l 0 dr Factory setting c FUN FLE con I Al1 type This function makes interface from the analog input signal to a drive internal value O Voltage 0 5 Vdc Voltage 0 10 Vdc Current x y mA Range determined by the Al1 current scaling parameter of 0 r L I and Alf current scaling parameter of 100 LC r H I settings below see page 51 1 Al1 current scaling parameter of 0 0 to 20 mA Visible only if Al1 type A I IE is setto OA 1 Al1 current scaling parameter of 100 0 to 20 mA Visible only if Al1 type A I IE is setto OA LI R1 assignment Not assigned No error detected Drive run Frequency threshold reached HSP reached threshold reached Frequency reference reached Motor thermal reached Underload alarm Overload alarm AI1 Al 4 20 Visible only if A I IE is set to 0 A see above a fe ate a et rt it BBV28581 04 2009 51 Configuration Mode Complete menu FULL f fof drCL Fun FLE Con 1 LO1 assignment Allows to adapt the logic output to the application need Same values as r See previous page 1 LO1 status output active level O Positive hight activation level O Negative low activation level 1 Application
50. at can be modified during operation or when stopped 82 BBV28581 04 2009 Configuration Mode Complete menu FULL P dr i Factory setting P FUR ein 5 FLE Modbus address OFF to 247 con Modbus address is adjustable from 0 F F to 24 7 When OF F communication is not active Modbus baud rate 19 2 O 4 8 kbps O 9 6 kbps O 19 2 kbps O 38 4 kbps Modbus format O 801 O 8E1 O 8N1 O 8N2 Modbus time out 0 1 to 30s 10s The drive detects a Modbus fault if it does not receive any Modbus request at its address within a predefined time period time out Com scanner read address parameter 1 Address of the 1st input word Com scanner read address parameter 2 Address of the 2nd input word Com scanner read address parameter 3 Address of the 3rd input word Com scanner read address parameter 4 Address of the 4th input word Com scanner write address parameter 1 Address of the 1st output word Com scanner write address parameter 2 Address of the 2nd output word Com scanner write address parameter 3 Address of the 3rd output word Com scanner write address parameter 4 Address of the 4th output word BBV28581 04 2009 83 Configuration Mode Complete menu FULL I 0 dr L Fun 7 FLE Con U Com scanner read address value 1 BVAVALIS Value of the 1st input word
51. ation is greater than the actual slip compensation motor speed is unstable _ Frequency loop stability 0 to 100 20 The 5 E A parameter can be used to reduce overshoots and oscillations at the end of acceleration After a period of acceleration or deceleration 5 A adapts the return to a steady state to the dynamics of the machine Too high a value causes an extended response time Too low a value causes an overspeed or even instability Low SEA Correct SEA High SE A In this case increase SE A In this case reduce 5E A t 0 01 02 03 04 g 01 02 O38 04 05 Visible only if Motor control type CE E page 55 is setto PErF I Frequency loop gain 0 to 100 20 The F L G parameter adjusts the slope of the speed increase according to the inertia of the machine being driven Too high a value causes an overspeed or even instability Too low a value causes an extended response time Low FLE Correct F L G High FL G In this case increase F L G In this case reduce F L G Hz 4 50 40 4 oo 0 0 1 0 2 0 3 0 4 0 5 t 0 1 0 2 0 3 0 4 0 5 t Visible only if Motor control type CE page 55 is setto PE r F Parameter that can be modified during operation or when stopped 56 BBV28581 04 2009 Configuration Mode Complete menu FULL l 0 ele E Factory setting FUN FLE _J Flux Profile 0 to 100 Eon I
52. ay are not taken into account Reverse direction requests sent by the line are not taken into account Any reverse speed reference originating from the PID etc is interpreted as a zero reference 0 Hz O No oO Yes Ll Stop key priority YES This parameter can enable or disable the stop button located on the drive and remote display Disabling the stop button is effective if the active command channel is different from the drive keypad or remote display A WARNING LOSS OF CONTROL Do not select n O unless exterior stopping method s exist Failure to follow these instructions can result in death serious injury or equipment damage O No Stop inactive O Yes Stop active It is advised in case this function is set to Y E 5 to use the front door cover or the option display cover on run and stop keys 1 Channel configuration Channel configuration C HL F allows the selection of Not separate mode command and reference come from the same channel Separate mode command and reference come from different channel O Not separate mode O Separate mode Parameter that can be modified during operation or when stopped To change the assignment of this parameter press the ENT key for 2 s BBV28581 04 2009 Configuration Mode Complete menu FULL I D drC Factory setting EEE FUN FLE _J Command channel 1 con This parameter allows selection o
53. ctory configuration of the drive is not suitable Perform an auto tuning Set 2 Preset speeds P52 page 68 to L ZH 9 or fe Set Preset speed 2 5 F 2 page 68 to 20 Hz ER La BI BBV28581 04 2009 101 Applicative notes Set Preset speed 3 5 P 3 page 68 to 30 Hz 8 102 BBV28581 04 2009 Applicative notes 4 Preset speeds Source continued Set Preset speed 4 5 P Y page 68 to 40 Hz A A Output frequency SP4 40 Hz SP3 30 Hz SP2 20 Hz Forward LI1 PS2 LI2 103 BBV28581 04 2009 Applicative notes Terminals command channel with Modbus reference channel Important Please refer to Function compatibility table page 35 1 Connect the ground terminal to the grounding screws located below the output terminals 2 Connect the power terminals 3 Connect the logic input LI1 and plug RJ45 cable to the Modbus socket 4 Turn on the drive without giving a run command 5 Assign factory settings to the drive Factory recall customer parameter set F 5 page 45 setto In 6 Set the motor parameters in COnF mode only if the factory configuration of the drive is not suitable 7 Perform an auto tuning 8 Set Channel configuration CHC F page 60 to SEP o OP Q OIL o n F 8 o Q RIA R1B R1C COM Q AN 5V AO1 PO PA PC a Run Forward Set Reference channel 1 Fr I page 60
54. cuits away from the power circuits For control and speed reference circuits we recommend using shielded twisted cables with a pitch of between 25 and 50 mm 0 98 and 1 97 in Keep the control circuits away from the power circuits For control and speed reference circuits we recommend using shielded twisted cables with a pitch of between 25 and 50 mm 0 98 and 1 97 in Ensure maximum separation between the power supply cable line supply and the motor cable The motor cables must be at least 0 5 m 20 in long Do not use surge arresters or power factor correction capacitors on the variable speed drive output If using an additional input filter it should be mounted as closed as possible to the drive and connected directly to the line supply via an unshielded cable Link 1 on the drive is via the filter output cable For installation of the optional EMC plate and instructions for meeting IEC 61800 3 standard refer to the section entitled Installing the EMC plates and the instructions provided with the EMC plates A A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Do not expose cable shielding except where connected to ground at the metal cable glands and underneath the grounding clamps Ensure that there is no risk of the shielding coming into contact with live components Failure to follow these instructions will result in death or serious injury BBV28581 04 2009 25 Wiring Installa
55. disappeared These faults can also be reset by turning on and off or by means of a logic input parameter Detected fault reset assignment 5 F page 77 OHF OLF OPF1 OPF2 OSF SLF1 SLF2 SLF3 and tJF faults can be inhibited and cleared remotely by means of a logic input parameter Detected fault inhibition assignment nH page 81 Code Name Possible causes Remedy Detection if Analog input Al1 is configured as Al current lost fault e Check the terminal connection current AI1 current scaling parameter of 0 Er L I page 51 is greater than 3 mA Analog input current is lower than 2mA Overbraking Braking too sudden or driving load too high Increase the deceleration time Install a module unit with a braking resistor if necessary Check the line supply voltage to be sure that it is under the maximum acceptable 20 over maximum line supply during run status Drive overheat Drive temperature too high Check the motor load the drive ventilation and the ambient temperature Wait for the drive to cool down before restarting See Mounting and temperature conditions page 12 Process overload Process overload Check the process and the parameters of the drive to be in phase Motor overload Triggered by excessive motor current Check the setting of the motor thermal protection check the motor load 1 output phase loss Loss of one phase at drive output Check the connections from th
56. dulation avoids possible resonance noises that can occur at fixed frequency O No O Yes Parameter that can be modified during operation or when stopped BBV28581 04 2009 57 Configuration Mode Complete menu FULL Name Description Adjustment range Factory setting LI Auto tuning A A DANGER HAZARD OF ELECTRIC SHOCK OR ARC FLASH During auto tuning the motor operates at rated current Do not service the motor during auto tuning Failure to follow these instructions will result in death or serious injury A WARNING LOSS OF CONTROL The following parameters described on page 55 must be correctly configured before starting auto tuning Lin 5 FrS nlCr nvnSPandnPerorlaS If one or more of these parameters is modified after auto tuning has been performed E L n will return to n O and the procedure must be repeated Failure to follow these instructions can result in death serious injury or equipment damage O No When factory parameters of standard motors O Yes Launches auto tuning O Done If auto tuning has already been performed Attention e Auto tuning must be performed with the motor connected and cold e Parameters Rated Motor Power n Fr page 45 and Rated motor current n LE r page 55 must be consistent Auto tuning is performed only if no stop command has been activated If a freewheel stop or fast stop function has been assigned to a logic input this input must be se
57. e This parameter is in read only mode Visibility depends on the drive settings O Terminal O Remote display O Modbus O Integrated display with Jog dial U Internal PID reference 0 to 100 This parameter allows to modify the PID internal reference with the jog dial Visibility depends on the drive settings U PID reference value 0 to 100 This parameter is the PID reference expressed as a 1 It is not necessary to press the ENT key to confirm the modification of the reference Parameter that can be modified during operation or when stopped 36 BBV28581 04 2009 Monitoring mode MOn When the drive is running the value displayed is that of one of the monitoring parameters The default value displayed is the motor Output frequency r F r page 38 While the value of the desired new monitoring parameter is being displayed press a second time on the jog dial button to display the units Organization tree o o EN o GEN p spate es ta o ese PH O Esc O Z A ENT an O O gs 9 O Esc O 0o00 rm 14 oc p lt _ lt O esc O ENT 2 HSH gt 0 10 fol Je J m Sey otg 8 UFO ENT O O O Esc O OL AT m a m I 0 o oo O esc O O 20 un u SI GEN o e 9 989 0X 10 ry un I To e 213335 gt o oo m nu un Erg Ey ty af 2 0 0 0 0 0 0 7
58. e SP4 COnF FULL Fun PSS SP4 50 AO assignment dO ACE Motor AD i Change AO1 COnF FULL I O AO1 AO1 OFr rFr frequency Al assignment A IE Speed ref 5V A I IE Speedref No change ACE SU 5V Command channel L Sr LOC Fr AI1 Change FR1 COnF FULL CtL FR1 AlU1 ECC Local control CHEF SIM No change AcE LOL RUN STOP cdl Motor parameter COS Acc to rating CHS COS is visible only if Motor parameter choice MPC is choice set to COS Change MPC COnF FULL drC MPC COS Change COS COnF FULL drC COS Acc To rating Motor control type unchangeable SVC CEE STD U F Change CTT COnF FULL drC CTT PERF SVCU 92 BBV28581 04 2009 Diagnostics and Troubleshooting Drive does not start no error code displayed e If the display does not light up check the power supply to the drive ground and input phases connection see page 19 The assignment of the Fast stop or Freewheel functions will prevent the drive starting if the corresponding logic inputs are not powered up The ATV12 then displays n 5 E in freewheel stop and F 5 in fast stop it will display d 4 en freewhell stop This is normal since these functions are active at zero so that the drive will be stopped safely if there is a wire break Assignment of LI to be checked in C O n F FULL IFUn SEE menu e Make sure that the run command input s is activated in accordance with the selected control mode
59. e Start the drive and you will see Standard motor frequency b F r page 44 at the first power on Check that the frequency defined by the frequency b F r the factory setting is 50 Hz is in accordance with the frequency of the motor see First power up on page 33 For the following power on you will see d Y on the HMI e MyMenu upper part of CONF mode allows you to configure the drive for most applications see page 44 e Factory recall customer parameter set F 5 function page 45 allows you to reset the drive with factory settings 28 BBV28581 04 2009 Factory configuration Drive factory settings The Altivar 12 is factory set for the most common operating conditions motor rating according to drive rating Display drive ready r d 4 motor stopped or motor frequency reference while running Automatic adaptation of the deceleration ramp in the event of overvoltage on braking No automatic restarting after a detected fault is cleared e Logic inputs LI1 forward 2 wire transitional control LI2 LI3 LI4 no assignment Logic output LO1 no assignment Analog input Al1 0 to 5 V speed reference Relay R1 the contact opens in the event of a detected fault or drive off Analog output AO1 no assignment Code Description Value page Fr Standard motor frequency 50 Hz 44 Uns Rated motor voltage 230 V 55 ACC Acceleration 3 seconds 62 AEL Deceleration 3 seconds 62 LSP
60. e at the moment of the 1st detected fault bit 0 bit 1 bit 2 bit 3 bit 4 ETA 1 ETA 5 ETA 6 Forced local ETA 15 Switched on Quick stop Switch on enabled Motor rotation in forward disabled direction or stopped bit 5 bit 6 bit 7 bit 8 bit 9 ETI 4 Run ETI 5 ETI 7 ETI 8 Reserved ETI 9 order present DC injection Motor thermal Product in running threshold acceleration reached bit 10 bit 11 bit 12 bit 13 14 bit 15 ETI 10 Product ETI 11 Current Fast stop in ETI 14 0 ETI 13 0 E45 in deceleration limitation or progress Drive controlled by terminal or local Reverse torque limitation keypad direction is running ETI 14 0 ETI 13 1 applied to Drive controlled by remote keypad the ramp ETI 14 1 ETI 13 0 Drive controlled by Modbus ETI 14 1 ETI 13 0 Reserved Parameter that can be modified during operation or when stopped BBV28581 04 2009 41 Monitoring mode MOn Name Description Adjustment range Factory setting I Last detected fault 2 This parameter describes the 2nd detected fault I State of drive at detected fault 2 This parameter describes the state at the moment of the 2nd detected fault See EP I Last detected fault 3 This parameter describes the 3rd detected fault State of drive at detected fault 3 This parameter describes the state at the moment of the 3rd detected fault See EP I Last detected fault 4 This par
61. e drive to the motor In case of using downstream contactor check the right connection cable and contactor 3 output phase loss Motor not connected Motor power too low below 6 of the drive nominal current Output contactor open Instantaneous instability in the motor current Check the connections from the drive to the motor Test on a low power motor or without a motor In factory settings mode motor phase loss detection is active Output Phase loss detection O P L page 80 YE 5 To check the drive in a test or maintenance environment without having to use a motor with the same rating as the drive deactivate motor phase loss detection Output Phase loss detection OPL n O Check and optimize the following parameters IR compensation law U F U F r page 56 Rated motor voltage U n 5 page 55 and Rated motor current n E r page 55 and perform an Auto tuning E U n page 58 Main overvoltage Line voltage too high At drive power on only the supply is 10 over the maximum acceptable voltage level Power with no run order 20 over the maximum line supply Disturbed line supply Check the line voltage BBV28581 04 2009 95 Diagnostics and Troubleshooting Fault detection codes that can be reset with the automatic restart function after the cause has disappeared continued Possible causes Remedy De Input phase loss Drive incorrectly supplied or a fuse blown Failure of one phase 3
62. e event of a motor thermal fault O Fault ignored O Freewheel stop Setting Overload fault management OL L to n O inhibits the Motor overload OL F page 95 CAUTION RISK OF DAMAGE TO THE MOTOR lif OL L is setto n O motor thermal protection is no longuer provided by the drive Provide an alternative means of thermal protection Failure to follow these instructions can result in equipment damage d1 Motor thermal state memo O Motor thermal state not stored at power off O Motor thermal state is stored at power off 1 Overload fault management J Output Phase loss O Function inactive O Tripping on OPF1 1 phase loss or OPF2 3 phase loss fault with freewheel stop Input Phase loss ah to rive rating Invisible if drive rating is F1 and factory setting is n O Invisible if drive rating is ATV12eeeF1 and ATV12eeeM2 In this case no factory settings appears O Fault ignored To be used when the drive is supplied via a single phase supply O Fault with freewheel stop If one phase disappears the drive switches to fault mode Input Phase loss FL but if 2 or 3 phases disappear the drive continues to operate until it trips on an undervoltage fault 1 In nominal drive current Parameter that can be modified during operation or when stopped 80 BBV28581 04 2009 Configuration Mode Complete menu FULL I 0 dr Fun PIL Bs Cori 1 Undervoltage fault management
63. ese instructions will result in death or serious injury To change the assignment of this parameter press the ENT key for 2 s How to control the drive locally In factory settings RUN STOP and the jog dial are inactive To control the drive locally adjust the following parameter set Reference channel 1 Fr I page 44to A IU Integrated display with jog dial LI assignment information It is possible with ATV12 to use multi assignment function ie A C 2 and r r 5 onthe same LI It is also possible on some functions to assign LIH high or LII low which means that the assigned function will be activated to high LIH or low level LII of LI BBV28581 04 2009 45 Configuration Mode Complete menu FULL Code Name Description Adjustment range Factory setting 1 Macro configuration A DANGER UNINTENDED EQUIPMENT OPERATION Check that the selected macro configuration is compatible with the wiring diagram used Failure to follow these instructions will result in death or serious injury Macro configuration provides a shortcut to configure a set of parameters suited to a specific field of application 3 macro configurations are available O Start stop Only forward is assigned PID regulation Activate PID function dedicated Al1 for feedback and AIV1 for reference O Speed Allocate LI to preset speed same allocation as ATV11 which provides a means of speeding up the configuration of function
64. f PID functions and Low speed operating timeE L 5 are set at the same time the PID regulator may try to set a speed lower than LSP resulting in unwanted operation consisting of start running at LSP stopping and so on Parameter PID wake up level r SL is used to set a minimum PID error threshold to restart after a prolonged stop at LSP Visible only if PID feedback assignment P IF page 70 and Low speed operating time L 5 page 72 are not set to n D I Wake up threshold 0 to 100 0 If PID correction reverse P IC page 72 is set to nO enables to set the PID feedback threshold beyond which the PID regulator is reactivated wake up following a stop caused by exceeding the EL 5 maximum time in low speed If P IC is setto JE 5 enables to set the PID feedback threshold above which the PID regulator is reactivated wake up following a stop caused by exceeding the L 5 maximum time in low speed Visible only if PID feedback assignment P IF page 70 and Low speed operating time L 5 page 75 are not set to n J Parameter that can be modified during operation or when stopped BBV28581 04 2009 73 Configuration Mode Complete menu FULL I 0 drC Fun FLEE COnN g 24 current limitation commutation Assignment Function inactive L1H LI1 active high L2H LI2 active high L3H LI3 active high L4H LI4 active high L1L LI1 active low L2L LI2 active low L3L LI3 active low L4L LI4 ac
65. f the command channel Terminals Local Remote display Modbus This parameter is available if Channel configuration C HL F page 60 is set to Separate 1 Forced local assignment nO O Function inactive O Lth to L4h Forced local mode is active when the input is at state 1 U Forced local reference Visible only if Forced local assignment F L O is not set to n D O Not assigned O Terminal O Remote display O Integrated display with jog dial BBV28581 04 2009 61 I 0 dr CELS Fun Poli ee2 Con Configuration Mode Complete menu FULL Name Description Adjustment range Factory setting U Acceleration 0 0 s to 999 9 s Acceleration time between 0 Hz and the Rated motor frequency F r 5 page 55 Make sure that this value is compatible with the inertia being driven 0 0 s to 999 9 s U Deceleration Time to decelerate from the Rated motor frequency F r 5 page 55 to 0 Hz Make sure that this value is compatible with the inertia being driven Ramp shape assignment O Linear O S shape O U shape The rounding coefficient is fixed t1 0 6 set ramp time linear t2 0 4 set ramp time round t3 1 4 set ramp time The rounding coefficient is fixed t1 0 5 set ramp time linear t2 set ramp time round t3 1 5 set ramp time t3 L1 Ramp switching commutation Not assigned L1H LI1 active High L2H LI2 active High
66. fault Disconnect the drive power supply in the event of a non resettable fault Wait for the display to go off completely Find the cause of the detected fault and correct it Restore power to the drive The detected fault will no longer be present if it s cause has been corrected In the event of a non resettable detected fault Remove cut the power to the drive WAIT 15 MINUTES to allow the DC bus capacitors to discharge Then follow the Bus Voltage Measurement Procedure page 13 to verify that the DC voltage is less than 42 V The drive LEDs are not indicators of the absence of DC bus voltage Find and correct the detected fault Restore power to the drive to confirm the detected fault has been rectified Certain detected faults can be programmed for automatic restart after the cause has disappeared These detected faults can also be reset by cycling power to the drive or by means of a logic input or control bit Display menu Use the display menu to show the status of the drive and it s current values as an aid for finding the causes of detected faults Spares and repairs Serviceable product Refer to the catalog for replacement of spare parts Procedure after a long time storage A WARNING RISK OF EXPLOSION AT THE POWER UP The capacitors after a long time storage can have issues Following a storage time between 2 and 3 years Use one AC supply variable connected between L1 L2 and L3 Increase AC supply
67. ge 61 different to n J Displays the speed reference coming from the remote keypad This value is not visible in factory setting 1 Analog input virtual Embedded keypad active or local force mode configured Forced local reference FL O C page 61 set to A IU I and Forced local assignment F L O page 61 different to n D Displays the speed reference coming from the jog dial This value is not visible in factory setting Speed reference Actual frequency reference Output frequency We This function provides the estimated motor speed It corresponds to the estimated motor frequency on the motor shaft In Standard law 5 E d page 55 the Output frequency r F r is equal to stator frequency In Performance law FE r F page 55 the Output frequency r F r motor speed is equal to the estimated motor speed Range 400 to 400 Hz Motor current A Estimation of the effective motor current from phase current measurements with an accuracy of 5 During DC injection the current displayed is the maximum value of current injected in the motor PID error Visible only if the PID function is configured PID feedback assignment P IF page 70 setto n O See PID diagram on page 69 PID Feedback Visible only if PID function configured PID feedback assignment P IF page 70 setto n O See PID diagram on page 69 PID reference Visible only if PID function configured PID feedback assignment P IF page 70 setto n O See
68. he ground connection of drive motor cable and motor insulation SERI Motor short circuit SCF 3 Ground short circuit Short circuit or grounding at the drive output Ground fault during running status Commutation of motors during running status Significant current leakage to ground if several motors are connected in parallel Check the cables connecting the drive to the motor and the motor insulation Connect motor chokes SIE fe Sl IGBT short circuit Internal power component short circuit detected at power on Contact your local Schneider Electric representative SE Overspeed Instability Overspeed associated with the inertia of the application Check the motor Overspeed is 10 more than Maximum frequency E F r page 55 so adjust this parameter if necessary Add a braking resistor Check the size of the motor drive load Check parameters of the speed loop gain and stability EnF Auto tuning Motor not connected to the drive One motor phase loss Special motor Motor is rotating being driven by the load for example Check that the motor drive are compatible Check that the motor is present during auto tuning If an output contactor is being used close it during auto tuning Check that the motor is completely stopped 94 BBV28581 04 2009 Diagnostics and Troubleshooting Fault detection codes that can be reset with the automatic restart function after the cause has
69. ing mechanical and electrical installations then use and run the drive For complete documentation refer to www schneider electric com 1 Mechanical installation For drive mounting types and recommendations on the ambient temperature please refer to the Mounting and temperature conditions instructions on page 12 Mount the drive vertically as specified see Mounting and temperature conditions instructions on page 12 The use of the drive must be in agreement with the environments defined by the standard 60721 3 3 and according to the levels defined in the catalogue e Mount the options required for your application refer to the catalogue 2 Electrical installation Connect the drive to the ground see Equipment grounding on page 15 Ensure that the input power voltage corresponds to the drive nominal voltage and connect the line supply as shown in General wiring diagram on page 17 Ensure you use appropriate input power fuses and circuit breaker on page 105 Wire the control terminals as required see Control terminals on page 22 Separate the power cable and the control cable according to the EMC compatibility rules on page 25 The ATV12eeeel 2 range integrates an EMC filter The leakage current can be reduced using the IT jumper as explained in the paragraph Internal EMC filter on ATV12eeeeM2 on page 27 Ensure that motor connections correspond to the voltage star delta 3 Use and run the drive
70. input power to the drive but do not give a run command O Set the motor parameters in Conf mode only if the factory configuration of the drive is not suitable O Perform auto tuning 6 Start 8 BBV28581 04 2009 Setup Preliminary recommendations Prior to switching on the drive A DANGER UNINTENDED EQUIPMENT OPERATION Ensure that all logic inputs are inactive to help prevent an accidental startup Failure to follow these instructions will result in death or serious injury Prior to configuring the drive A DANGER UNINTENDED EQUIPMENT OPERATION Read and understand this manual before installing or operating the Altivar 12 drive Any changes made to the parameter settings must be performed by qualified personnel Ensure that all logic inputs are inactive to help prevent an accidental startup when modifying parameters Failure to follow these instructions will result in death or serious injury Using the drive with motor having a different size The motor could have different rating than drive In case of smaller motor there is no specific calculation The motor current has to be set on Motor thermal current amp H parameter page 80 In case of higher size of motor possible up to 2 sizes example is using a 4 kW 5 5 HP on a 2 2 kW 3 HP drive it is necessary to ensure motor current and actual motor power will not pass over nominal power of drive Line contactor CAUTION
71. ive high 2 wire control Jog Sa eee Forward A Motor Frequency 5Hz Acceleration 3 wire control Jog Forward Reverse LI1 Run Motor Frequency Normal ramp 5Hz 66 BBV28581 04 2009 Configuration Mode Complete menu FULL Preset speeds 2 4 or 8 speeds can be preset requiring 1 2 or 3 logic inputs respectively Combination table for preset speed inputs 8 speeds 4 speeds 2 speeds Speed reference LI PS8 LI PS4 LI PS2 0 0 0 Reference 0 0 1 SP2 0 1 0 SP3 0 1 1 SP4 1 0 0 SP5 1 0 1 SP6 1 1 0 SP7 SP8 BBV28581 04 2009 67 Configuration Mode Complete menu FULL l 0 drC Fun FLE Con LJ 2 Preset speeds Function inactive L1h LI1 active high L2h LI2 active high L3h LI2 active high L4h LI4 active high m oO oO oO Ll 4 Preset speeds as F sc L 8 Preset speeds as PS Preset speed 2 0 to 400 Hz Visible only if 2 Preset speeds PS 2 is not set to n D Preset speed 3 0 to 400 Hz Visible only if 4 Preset speeds P 5 4 is not set to n O Preset speed 4 0 to 400 Hz Visible only if 2 Preset speeds P 5 2 and 4 Preset speeds F 5 4 are not set to n D Preset speed 5 0 to 400 Hz Visible only if 8 Preset speeds P 5 4 is not set to n JZ Preset speed 6 0 to
72. ize 2 torque 3 mm AWG mm AWG N m Ib in U30M3 1 2 to 1 4 U40M3 10 5 5 10 10 6 to 12 4 1 The value in bold corresponds to the minimum wire gauge to permit secureness 2 75 C 167 F copper cable minimum wire size for rated use 3 Recommended to maximum value BBV28581 04 2009 21 Control terminals Keep the control circuits away from the power cables For control and speed reference circuits we recommend using shielded twisted cables with a pitch of between 25 and 50 mm 1 and 2 in connecting the shielding as outlined on page 25 Access to the control terminals To access the control terminals open the cover Note For information regarding HMI button functions see HMI description on page 31 RIA RIB RIC _ COM AN SV _AO1 MODBUS VP8S M Itis possible to lock the cover with a lead seal I WW LO1 CLOCOMLN LI2 LIS LN 24 dee IOR ng Arrangement of the control terminals ODOOO O a coM O 24V O CLO 9 Lu L 2 O L 3 O La LO1 Note To connect cables slotted screwdriver 0 6x 3 R1A R1B R1C COM AM 5V AO1 LO1 CLO COM LI1 LI2 LI3 LI4 24V RJ45 RJ45 use a 5 Normally open NO contact of the relay Normally closed NC contact of the relay Common pin of the relay COMmon of analog and logic I Os
73. key priority P 5 page 60 to YE 5 Do not set PSE to n O unless exterior stopping method s exist Failure to follow these instructions can result in death serious injury or equipment damage BBV28581 04 2009 31 Programming Remote control Remote operation and programming by HMI is possible using the optional remote HMI part VW3A1006 The dimensions are 70 mm 2 76 in x 50 mm 2 76 in Important when connected the remote control shows an exact copy of the drive display it is totally interactive with the embedded keypad 32 BBV28581 04 2009 Programming First power up At first power up you are prompted to set Standard motor frequency b F r page 44 Next time power is applied d Y appears Operating mode selection is then possible using the MODE key as detailed below Menus structure Access to menus and parameters is possible through 3 modes Reference E F page 36 Monitoring N O n page 37 and Configuration C On F page 43 Switching between these modes is possible at any time using the MODE key or Jog Dial on keyboard The first press on the MODE key moves from the current position to the top of the branch A second press switches to the next mode cert Or wan g For EIR FO EF n BA E Ge sana WE ENT Menu customization using SoMove ATV12 factory settings enable drive operation with most applications You can use SoMove software to customize the MyMenu and FULL menu
74. l covers before applying power or starting and stopping the drive Failure to follow these instructions will result in death or serious injury A DANGER UNINTENDED EQUIPMENT OPERATION Read and understand this manual before installing or operating the Altivar 12 drive Any changes made to the parameter settings must be performed by qualified personnel Failure to follow these instructions will result in death or serious injury A WARNING DAMAGED DRIVE EQUIPMENT Do not operate or install any drive or drive accessory that appears damaged Failure to follow these instructions can result in death serious injury or equipment damage BBV28581 04 2009 a Before you begin A WARNING LOSS OF CONTROL The designer of any control scheme must consider the potential failure modes of control paths and for certain critical control functions provide a means to achieve a safe state during and after a path failure Examples of critical control functions are emergency stop and overtravel stop Separate or redundant control paths must be provided for critical control functions System control paths may include communication links Consideration must be given to the implications of unanticipated transmission delays or failures of the link Failure to follow these instructions can result in death serious injury or equipment damage a For additional information refer
75. m T z 4 01 16 J gt 6 ENT 2 ENT ESC fol Je e gt O ol Je oo n au rr l z tle oo ao amp 080 oL Je a e JOQUUUQUEHEREEEOE O O fol Je lt ESC eo ENT ESC 000 gt a Ne lt ESC o EST 0 10 u D oeo o o a Esc ENT m a 080 Oo O Esc fey Je ENT a D Au e lt Esc Ceo oeo O ENT 0 10 M U Au 0 Te O o O ese ENT 000 E ae Ri D a m m m I 3 3 m 2 T m eo 0 0 I O oe 0 10 a Q Uy 0 10 O n O Esc o ENT SSL EF 5 O Esc LW fe Je O oo O esc O a n oO ENT O Os o O esc O m vu lt g 01 10 fol Je O1 Te 01 10 0X 10 l fol Je rol Je 0 10 e oF F ENT ei Je m a F a oo 080 1 Depending on reference channel active Displayed parameter values and units of the diagram are given as Possible values examples LFr A IUI 2 2 sec or ESC BBV28581 04 2009 37 Monitoring mode MOn Name Description I External reference value Hz External keypad or local force mode configured Forced local reference FL O C page 61 setto L C C and and Forced local assignment F L OD pa
76. ng Command channel 1 d I page 61 only reference values and units are displayed The value will be read only and cannot be modified by the jog dial the reference is no longer given by the jog dial but from an Al or other source The actual reference displayed depends on the choice made in Reference channel 1 Fr I page 60 Organization tree 1 Depending on the active reference channel Possible values gt fe _ LFe o PEF a EN A IU i FrH rPI Er PPE 6 5 S 1 o xT 2 2s or ESC 1 Displayed parameter value and unit ofthe t A 5 ENT 5 diagram is given as examples e a9 eje Value Unit z ee ee Mi AE PE Code Name Description Adjustment Factory range settings I External reference value 400 to 400 Hz Frequency reference visible if reference channel active is remote display Reference channel 1 Fr I page 60 setto L C or Forced local reference FL OL page 61settoL CCl This parameter allows to modify the frequency reference with the jog dial Visibility depends on the drive settings i Analog input virtual 0 to 100 of HSP This parameter allows to modify the frequency reference with an analog input Reference channel 1 Fr I page 60 setto A IU I or Forced local reference FL OL page 61 setto A IL I or PID manual reference P IN page 72 setto A IL I Visibility depends on the drive settings L Speed reference 0 Hz to HSP Actual frequency referenc
77. ng mode MOn Name Description State of logic inputs LI1 to LI4 Can be used to visualize the state of the 4 logic inputs LI sa al i an Be t 4 l l l l State 0 Be LI1 LI2 LI3 LI4 Example above LI1 and LI3 are at 1 LI2 and LI4 are at 0 State of the logic output LO1 and relay R1 Can be used to visualize the state ofthe LO ma ie er I Ga l l l aa H 4 F 4 l l l State 0 Bae Bea kenem i ee r1 LO1 Display of high speed value me Display of high speed value Range Low speed L 5 P page 44 to Maximum frequency E F r page 55 Visible only if 2 HSP assignment 5 H 2 or 4 HSP assignment 5 H 4 page 76 is configured Drive Power rating Indicates the drive rating This is part the of the drive reference see page 10 Possible values 018 0 18 kW 0 25 HP 037 0 37 kW 0 50 HP 055 0 55 kW 0 75 HP 075 0 75 kW 1 HP U15 1 5 kW 2 HP U22 2 2 kW 3 HP U30 3 kW 3 HP U40 4 kW 5 HP Drive voltage rating Drive rate supply voltage This is part the of the drive reference see page 10 Possible values F1 100 120 V 1 phase in 200 240 V 3 phase out M2 200 240 V 1 phase in 200 240 V 3 phase out M3 200 240 V 3 phase in 200 240 V 3 phase out Specific Product Number This parameter is used in order to identify the possible specification of the product Visible only if 5 P n is different to zero Card 1 Software Version Applica
78. nimum When IP20 protection is adequate we recommend that the vent cover s on the top of the drive be removed as shown below A 2 50 mm 2 in We recommend that the drive is installed on a dissipative surface Removing the vent cover s Mounting types Type A mounting N en Free space gt 50 mm 2 in on each side with vent cover fitted Mounting type A is suitable for drive operation at surrounding air temperature less than or equal to 50 C 122 F Type B mounting a N N Drives mounted side by side vent cover should be removed the degree of protection becomes IP20 Type C mounting N gt 50 mm 2 in Free space gt 50 mm 2 in on each side Vent cover should be removed for operation at in surrounding air temperature above 50 C 122 F The degree of protection becomes IP20 With these types of mounting the drive can be used up to an ambient temperature of 50 C 122 F with a switching frequency of 4 kHz Fanless drives need derating 12 BBV28581 04 2009 Mounting Derating curves Derating curves for the nominal drive current In as a function of temperature switching frequency and mounting type ATV12H0seM2 ATV12HO0eeM3 ATV12H018F1 to ATV12H037F 1 I In 100 40 C 104 F mounting types A and C 50 C 122 F mounting type C with metal plate 90
79. nvalidates the warranty Check that the possible consequences do not present any risk Failure to follow these instructions can result in equipment damage X 2s To change the assignment of this parameter press the ENT key for 2 s Parameter that can be modified during operation or when stopped BBV28581 04 2009 81 Configuration Mode Complete menu FULL I D dr Factory setting FUN EISES con 1 Modbus fault management Behavior of the drive in the event of a communication fault with integrated Modbus O Fault ignored O Freewheel stop A WARNING LOSS OF CONTROL If Modbus fault mgt SL L is set to n O communication control will be inhibited For safety reasons inhibition of communication fault should only be used for adjustment or special applications purpose Failure to follow these instructions can result in death serious injury or equipment damage 1 Degraded line supply operation nO Lowers the tripping threshold of the USF fault to operate on a line supply down to 50 of nominal line voltage In this case a line choke must be used and the performance of the drive controller cannot be guaranteed O no O Yes LJ Reset power run nO This reset will initialize the settings located on 1 O n section menu NA I page 40 O no O Reset fan time display I 2s To change the assignment of this parameter press the ENT key for 2 s Parameter th
80. o tuning GES Yes nO dOnE Done UFr 56 IR compensation law U F eStoegg 100 Uln 38 Main voltage V ULE 53 Application underload time delay Ss Oto IDODO 5s UnS 55 Rated motor voltage V IOO to 480 230 V UPP 73 Wake up threshold oto I00 0 Detected fault 0 Gs 81 Undervoltage fault management p Er fault R1 closed UCAL 40 Drive voltage rating g g BBV28581 04 2009 115 116 BBV28581 04 2009 BBV28581 ATV12_User_manual_v1 04 2009
81. ompatible with the control card Contact your local Schneider Electric representative Internal serial link Communication fault between the internal cards Contact your local Schneider Electric representative Invalid industrialization zone Inconsistent internal data Contact your local Schneider Electric representative Current measurement circuit failure Current measurement is not correct due to hardware circuit Contact your local Schneider Electric representative Problem of application Firmware Bad application firmware update using the Multi Loader tool Flash again the application firmware of the product Internal thermal sensor failure The drive temperature sensor is not operating correctly The drive is in short circuit or open Contact your local Schneider Electric representative Internal CPU Internal microprocessor fault Turn the drive off and then back on again Contact local Schneider Electric representative BBV28581 04 2009 93 Diagnostics and Troubleshooting Fault detection codes that cannot be reset automatically continued TRE Overcurrent Possible causes Parameters in the Motor control menu dr page 55 are not correct Inertia or load too high Mechanical locking Check the parameters Check the size of the motor drive load Check the state of the mechanism Connect line motor chokes Reduce the Switching frequency SFr page 57 Check t
82. on Mode Complete menu FULL 3 wire control diagram see page 50 F motor frequency Reference LI Run Enable 4 LI Forward 4 LI Reverse 4 Drive ready to respond to commands BBV28581 04 2009 49 a drC EEL Fun FLE Con Configuration Mode Complete menu FULL Name Description Adjustment range Factory setting 1 2 wire type control A DANGER UNINTENDED EQUIPMENT OPERATION Check that the modification of the 2 wire type control is compatible with the wiring diagram used Failure to follow these instructions will result in death or serious injury 2 wire type control parameter can only be accessed if Type of control EC C page 47 is set to P C O Level State 0 or 1 is taken into account for run or stop O Transition A change of state transition or edge is necessary to initiate operation to help prevent accidental restarts after a power supply interruption O Priority FW State 0 or 1 is taken into account for run or stop but the forward input takes priority over the reverse input I Logic inputs type POS O Positive the inputs are active state 1 at a voltage equal to or higher than 11 V for example 24 V terminal They are inactive state 0 when the drive is disconnected or at a voltage lower than 5 V O Negative the inputs are active state 1 at a voltage lower than 10 V for example COM terminal They
83. only if PID feedback assignment P IF page 70 and PID predictive speed 5 F 5 page 71 are not setto n JZ U PID correction reverse This parameter will reverse the internal error value of PID system O No O Yes Visible only if PID feedback assignment P IF page 70 is not set to n JZ PID auto manual assignment At state 0 of input PID is active At state 1 of input manual run is active No Lih LI1 active high L2h LI2 active high L3h LI3 active high L4h LI4 active high Visible only if PID feedback assignment P IF page 70 is not set to n JZ PID manual reference This parameter allows to disable the PID and to run on a standard manual system O No Terminal O AIN1 Visible only if PID feedback assignment P IF page 70 and PID auto manual assignment F AL page 72 are not set to n D Low speed operating time 0 1 to 999 9 s no Following operation at Low speed L 5 P page 75 for a defined period a motor stop is requested automatically The motor restarts if the frequency reference is greater than Low speed L 5 P and if a run command is still present Important n O value corresponds to an unlimited period Visible only if PID feedback assignment P IF page 70 is not set to n O Parameter that can be modified during operation or when stopped 72 BBV28581 04 2009 Configuration Mode Complete menu FULL peg drCl Fun PLE Con 1 PID wake up level 0 to 100 I
84. otor frequency h F r page 44 is set to 50Hz theRated motor power n Pr unit will be kW otherwise it will be HP LJ Store customer parameter set nO This function creates a backup of the present configuration O Function inactive O Saves the current configuration in the drive memory 5 C 5 automatically switches to n O as soon as the save has been performed When a drive leaves the factory the current configuration and the backup configuration are both initialized with the factory configuration I Factory recall customer parameter set This function permits to restore a configuration O Function inactive F C 5 automatically changes to n O as soon as one of the following actions has been performed O The current configuration becomes identical to the backup configuration previously saved by SC 5 FC 5 automatically changes to n O as soon as this action has been performed EL I is only visible if the backup has been carried out If this value appears In I I is not visible O The current configuration becomes identical to the factory setting If this value appears In I I is not visible O The current configuration becomes identical to the backup configuration previously defined by SoMove software If this value appears Ini and E C I are not visible A DANGER UNINTENDED EQUIPMENT OPERATION Check that the modification of the current configuration is compatible with the wiring diagram used Failure to follow th
85. p running and display L L F Process underload fault page 96 Motor current Drive stop on LiL F N hvet detected fault LUL 10 hysteresis LUL Ai Underload detection is only active when the system is in steady state speed reference reached A value of 0 will disable application underload detection LJ Application Underload threshold 20 to 100 of nCr 60 Visible only if Application underload time delay UL E is not set to O This parameter is used to detect an application underload condition on the motor Application Underload threshold L L L can be adjusted between 20 and 100 of the nominal drive current 0 to 400 Hz 50 or 60 Hz According to drive rating I Motor frequency threshold Visible only if R1 assignment page 51 or a LO1 assignment L O I page 52 is set to FEA _J Motor current threshold 0 to 1 5 In 1 Inv Visible only if R1 assignment page 51 or a LO1 assignment L O I page 52 is set to CEA 1 Motor thermal state threshold 0 to 118 of tHr 100 Visible only if R14 assignment I page 51 is setto SA Trip threshold for motor thermal alarm logic output or relay 1 In nominal drive current Parameter that can be modified during operation or when stopped BBV28581 04 2009 53 Sale drt CEL FUN FLE Con Configuration Mode Complete menu FULL l a drb FUN FLE EON 1 AO1 assignment This p
86. parameters Type of control C page 47 and 2 wire type control EL E page 50 in COnF FULL O menu If the reference channel or command channel is assigned to Modbus when the power supply is connected the drive displays n 55 freewheel and remain in stop mode until the communication bus sends a command In factory setting RUN button is inactive Adjust parameters Reference channel 1 Fr I page 60 and Command channel 1 C d I page 61 to control the drive locally C On FIF UL L E EL menu See How to control the drive locally page 45 Fault detection codes that cannot be reset automatically The cause of the fault must be removed before resetting by turning off and then on SOF and E nF faults can also be reset remotely by means of a logic input parameter Detected fault reset assignment 5 F page 77 in COnF FULL FLE menu assignment n H page 81 Code Name Possible causes Remedy Charging relay control fault or charging resistor damaged Turn the drive off and then back on again Check the connections Check the stability of the main supply Contact your local Schneider Electric representative In Fb SOF and EnF faults can be inhibited and cleared remotely by means of a logic input parameter Detected fault inhibition Unknown drive rating The power card is different from the card stored Contact your local Schneider Electric representative Unknown or incompatible power The power card is inc
87. peed 7 Hz O to HDD 35 Hz SPH 68 Preset speed 8 Hz O to 400 40 Hz SPA 40 Specific Product Number SER 56 Frequency loop stability oto 100 20 SEHE 39 Product status Undervoltage ramp 1 0s SEN 81 deceleration time Be NN I no No SEP 81 Undervoltage prevention AP Ramp stop nO nD No Sieh 81 IGBT test YES Yes nO NP Ramp stop SEE 64 Type of stop PSE Fast stop rMP MSE Freewheel 5 5 min pg 10 min 30 30 min poe 77 Max automatic restart time IH 1h 5 min eH 2h JH 3h CE Infinite 4 B 4 8 kbps 9 6 9 6 kbps bir 83 Modbus baud rate 19 2 19 2 kbps 19 2 kbps 38 4 38 4 kbps EL 2 wire control ECE 47 Type of control IL a wire control 2C LEL Level EEE 50 2 wire type control Ern Transition trn PFO Priority FW 114 BBV28581 04 2009 Parameter index Code Page Name Unit Possible value Function Factory setting De LAr 7 65 Automatic DC injection time s O Ito3D 0 5s Bo I 801 E FO 83 Modbus format E 8E1 Ane 8n2 BFF 55 Maximum frequency Hz IDto 400 De EHd 38 Drive thermal state EHr 38 Motor thermal state EHE 80 Motor protection type z 2 on 4 ACL ELS 72 Low speed operating time s nen nO 75 34 8 EDL 52 Application Overload time delay s Oto IOD 5s EEd 53 Motor thermal state threshold Oto I IH 100 ttg 83 Modbus time out 0 Ito30 10 nO No EUn 58 Aut
88. phase ATV12 used on a single phase line supply Unbalanced load This protection only operates with the drive on load Check the power connection and the fuses Use a 3 phase line supply Disable the fault by setting Input Phase loss detection IPL page 80 nD Load short circuit Short circuit at drive output Short circuit detection at the run order or DC injection order if parameter IGBT test 5 r E page 81issetto YES Check the cables connecting the drive to the motor and the motor s insulation Modbus communication Interruption in communication on the Modbus network Check the connections of communication bus Check the time out Modbus time out E O parameter page 83 Refer to the Modbus user manual SoMove communication Fault communicating with SoMove Check the SoMove connecting cable Check the time out HMI communication Fault communicating with the external display terminal Check the terminal connection Process underload fault Process underload Motor current below the Application Underload threshold L UL parameter page 53 during a period set by Application underload time delay UL E parameter page 53 to protect the application Check the process and the parameters of the drive to be in phase IGBT overheat Drive overheated IGBT internal temperature is too high according to ambient temperature and load Check the size of the load motor drive
89. r allows to modify the frequency reference with the jog dial External keypad or local force mode configured Forced local reference FL OC page 61 setto L C C and and Forced local assignment F L O page 61 different to n D Visibility depends on the drive settings 1 Analog input virtual 0 to 100 This parameter allows to modify the frequency reference when Forced local reference F L OC page 61 is setto A IL I and Forced local assignment F L O page 61 is different to n O Visible if reference channel active is integrated display Reference channel 1 Fr I setto A IU I _ Standard motor frequency 50 Hz oO oO External keypad or local force mode configured FLOC LCC not visible in the factory setting 50 Hz 60 Hz Set to 50 Hz or 60 Hz taken from the motor rating plate Changing b F r sets back parameters FrS FEd and HSP 50 Hz or 60 Hz EHissetton Lr nL r according to drive rating n Pr Watt or HP n 5P according to drive rating EFr 60 Hz or 72 Hz U Reference channel 1 oO EI oO Ei This parameter allows selection of the reference source Terminal Remote display Modbus Integrated display with Jog dial U Acceleration 0 0 s to 999 9 s Acceleration time between 0 Hz and the Rated motor frequency F r 5 page 55 Make sure that this value is compatible with the inertia being driven U Deceleration 0 0 s to 999 9 s Time to decelerate from the Rated motor frequency F
90. r code 10 Possible value s state of parameter if any 34 BBV28581 04 2009 Function compatibility table o laa alls amp D o o gt o N o Silsila Fl gt 2 Sl clie ol F g glz 3 2 gizl je lg e 3 28 3 72 x 3 D 3 6 0 i 2 o a 8 9 c a 3 7 oO O o a e 2 S5s a a L 2 2 5 lt iOlu Preset speed page 68 t PI regulator page 70 Jog operation page 66 ejo e Auto DC injection page 65 t t Catch on the fly page 78 e Fast stop page 64 t Freewheel page 64 eitje e Incompatible functions Compatible functions Priority function function which can be active at the same time lift The function indicated by the arrow has priority over the other Stop functions have priority over run commands Speed references via logic command have priority over analog references Not applicable BBV28581 04 2009 35 Reference Mode rEF Use the reference mode to monitor and if local control is enabled Reference channel 1 Fr I page 44 set to A IL I adjust the actual reference value by rotating the jog dial When local control is enabled the jog dial on the HMI acts as a potentiometer to change the reference value up and down within the limits preset by other parameters LSP or HSP There is no need to press the ENT key to confirm the change of the reference If local command mode is disabled usi
91. r control law keeping a constant Voltage Frequency ratio with a possible adjustment of the curve bottom This law is generally used for motors connected in paralell Some specific applications with motors in paralell and high performance levels may require FE r F Pump U F dedicated to variable torque pump and fan applications that do not require high starting torque 1 In nominal drive current BBV28581 04 2009 55 Configuration Mode Complete menu FULL I 0 drC CEL Name Description Adjustment range Factory setting Fun FLE EDN _ IR compensation law U F 25 to 200 Used to optimize torque at very low speed or to adapt to special cases for example for motors connected in parallel decrease IR compensation law U F U F r If there is insufficient torque at low speed increase IR compensation law U F U F r Too high a value can cause the motor not to start locking or a change to current limiting mode I Slip compensation 0 to 150 100 Visible only if Motor control type E E page 55 is not set to P U N P Used to adjust the slip compensation around the value set by the nominal motor slip or to adapt to special cases example for motors connected in parallel decrease Slip compensation SL P If the set slip compensation is lower than the actual slip compensation the motor doesn t run at nominal speed at steady state but at a speed lower than the reference If the set slip compens
92. r maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed this symbol to avoid possible injury or death A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow A WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death serious injury or equipment damage A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in injury or equipment damage CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided can result in equipment damage PLEASE NOTE The word drive as used in this manual refers to the controller portion of the adjustable speed drive as defined by NEC Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schneider Elect
93. r terminals Terminal Function For ATV12 Ground terminal All ratings R L1 S L2 N Power supply 1 phase 100 120 V R L1 S L2 N 1 phase 200 240 V R L1 S L2 T L3 3 phase 200 240 V PA output dc to the braking module DC Bus divisible part on wiring trap All ratings PC output dc to the braking module DC Bus divisible part on wiring trap All ratings PO Not used U T1 VIT2 W T3 Outputs to the motor All ratings 20 BBV28581 04 2009 Power terminals Arrangement of the power terminals ATV12H 018F1 037F1 OeeM2 OeeM3 PO PA PC U T1 V T2 W T3 ATV12H 075F1 UeeM2 U15M3 U22M3 2 T L3 R L1 en rR BU RDL e jeee Sa SORECA ATV12H U30M3 U40M3 R L1 S L2 T L3 4 PO PA PC U T1 V T2 WIT3 Applicable wire Recommended Tightening ATV12H size 1 wire size 2 torque 3 mm AWG mm AWG N m Ib in 018F1 037F1 2 to 3 5 2 0 8 to 1 OoeM2 14 to 12 14 7 1 to 8 9 OoeM3 Applicable Recommended Tightening ATV12H wire size 1 wire size 2 torque 3 mm AWG mm AWG N m Ib in 075F1 3 5 t0 5 5 5 5 UeeM2 12 to 10 10 1 2to 1 4 U15M3 2 to 5 5 2 14 for U15M3 10 6 to 12 4 U22M3 14 to 10 3 5 12 for U22M3 Applicable Recommended Tightening ATV12H wire size 1 wire s
94. re branch circuit protection Use the fuses recommended in this manual page 105 Do not connect the drive to a power feeder whose short circuit capacity exceeds the drive short circuit current rating listed in this manual page 105 Failure to follow these instructions can result in death serious injury or equipment damage 16 BBV28581 04 2009 Wiring General wiring diagram ATV 12e0e0eeF 1 Single phase supply 100 120 V 111 tit T z ATV12eeeeM2 Single phase supply 200 240 V ll ig 7 ATV12e0e0eeM3 Three phase supply 200 240 V F T lt i REN uaan T NORD eae CEE SEREA NE i 3 phase Source motor 1 R1 relay contacts for remote indication of the drive status 2 Internal 24 V If an external source is used 30 V maximum connect the 0 V of the source to the COM terminal and do not use the 24 V terminal on the drive 3 Reference potentiometer SZ1RV1202 2 2 kQ or similar 10 kQ maximum 4 Optional braking module VW3A7005 5 Optional braking resistor VW3A7eee or other acceptable resistor See the possible resistor values in the catalog Note Use transient voltage surge suppressors for all inductive circuits near the drive or coupled to the same circuit relays contactors solenoid valves etc e The ground terminal green screw is located on the opposite side in comparison with its position on the ATV11 see wiring trap label BBV28581 04 2009
95. ric for any consequences arising out of the use of this product 2009 Schneider Electric All Rights Reserved 4 BBV28581 04 2009 Before you begin Read and understand these instructions before performing any procedure with this drive A A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Read and understand this manual before installing or operating the Altivar 12 drive Installation adjustment repair and maintenance must be performed by qualified personnel The user is responsible for compliance with all international and national electrical code requirements with respect to grounding of all equipment Many parts of this drive including the printed circuit boards operate at the line voltage DO NOT TOUCH Use only electrically insulated tools DO NOT touch unshielded components or terminal strip screw connections with voltage present DO NOT short across terminals PA and PC or across the DC bus capacitors Before servicing the drive Disconnect all power including external control power that may be present Place a DO NOT TURN ON label on all power disconnects Lock all power disconnects in the open position WAIT 15 MINUTES to allow the DC bus capacitors to discharge Then follow the Bus Voltage Measurement Procedure page 13 to verify that the DC voltage is less than 42 V The drive LEDs are not indicators of the absence of DC bus voltage Install and close al
96. s for a specific field of application Selecting a macro configuration assigns the parameters in this macro configuration Each macro configuration can still be modified in the other menus Input output or parameter Start Stop PID regulation Speed Alt Ref channel 1 PID feedback No AIV1 No Reference channel 1 AO1 No LO1 No R1 No drive detected fault L1h 2 wire Forward L2h 2 wire No L3h 2 wire L4h 2 wire No L1h 3 wire Stop L2h 3 wire L3h 3 wire No L4h 3 wire Reverse 2 preset speeds 4 preset speeds Auto Manu Forward Reverse 2 preset speeds Auto Manu Fr Reference channel 1 RA IUI A IUI C E E Motor control type PUNP r In Reverse inhibition JES A I 1E Al t type oF LFL 1 4 20 mA loss YES 5 P Preset speed 2 5 P J Preset speed 3 PC Motor parameter choice 5 P 4 Preset speed 4 RA d C Automatic DC injection To change the assignment of this parameter press the ENT key for 2 s 46 BBV28581 04 2009 Configuration Mode Complete menu FULL are FUnm FLE I Type of control m O 2 wire control see page 50 The open or closed state of the input controls the running or stopping Example of source wiring LI1 forward Lix reverse O 3 wire control see page 50 forward or reverse pulse
97. s of O n F mode see page 43 by selecting which menus and parameters will be hidden or accessible for the user Once the configuration has been adjusted it can be downloaded to the ATV12 by connecting the drive to the computer or by downloading the configuration through the multiloader or simpleloader SoMove can be used to operate the drive for testing and commissioning E SoMove tag Description References SoMove SOMove USB RJ45 cable TCSMCNAM3M002P en Simple loader tool VW3A8120 Multi loader tool VW3A8121 Bluetooth adapter VW3A8114 Open an existing project Store to device Scan 4 n aw 2 2 le AX 8 Schneider Es Electric Ready 2 VG 4 For further information please consult the SoMove help BBV28581 04 2009 33 Structure of parameter tables The modes sections menus sub menus and parameter tables description is organized as below Note Parameters containing the sign in the code column can be modified with the drive running or stopped Example Configuration Mode Complete menu FULL O 1 Forced local assignment _ No f Lth L2h L3h L4h A a 1 Name of mode 6 Value code 2 Name of section if any 7 Name of menu 3 Menu code on 4 digit display followed by a 8 Name of sub menu 4 Sub menu code on 4 digit display if any 9 Parameter description 5 Paramete
98. s of automatic attempts separated by increasingly longer waiting periods 1 s 5 s 10 s then 1 minute for the following attempts The drive fault relay remains activated if this function is active The speed reference and the operating direction must be maintained Use 2 wire control Type of control EL C page 47 2 and 2 wire type control EL k page SO L EL If the restart has not taken place once the Max automatic restart time E Ar has elapsed the procedure is aborted and the drive remains locked until it is turned off and then on again The faults which permit this function are listed on page 95 1 Max automatic restart time 5 min 10 min 30 min 1 hour 2 hours 3 hours Infinite Visible only if Automatic restart AE r is not set to n D It can be used to limit the number of consecutive restarts on a recurrent fault BBV28581 04 2009 77 Configuration Mode Complete menu FULL 1 0 drl cee Factory sting Fun FLE con 1 Catch on the fly Used to enable a smooth restart if the run command is maintained after the following events Loss of line supply or disconnection Reset of current fault or automatic restart e Freewheel stop The speed given by the drive resumes from the estimated speed ofthe motor atthe time ofthe restart then follows the ramp to the reference speed This function requires 2 wire level control O Function inactive O Function active 78 BBV28581 04 2009
99. t function F L E menu Detected fault reset assignment r 5 F page 77 set to LeH Drive thermal detection Thermal detection is provided by a built in PTC probe in the power module Drive ventilation Ratings up to 0 75 kW 1 HP do not include a fan The fan runs only when the drive thermal state requires ventilation Motor thermal detection Function Thermal detection by calculating the 12t Note The motor thermal state memory returns to zero when the drive power is cycled if Motor thermal state memo M I page 80 is not setto YES CAUTION RISK OF DAMAGE TO THE MOTOR The use of external overload protection is required under the following conditions e Repowering up the product since there is no motor thermal state memory Running multiple motors Running motors rated at less than 20 of the nominal drive current Using motor switching Failure to follow these instructions can result in equipment damage CAUTION MOTOR OVERHEATING This drive does not provide direct thermal protection for the motor Use of a thermal sensor in the motor may be required for protection at all speeds or loading conditions Consult the motor manufacturer for the thermal capability of the motor when operated over the desired speed range Failure to follow these instructions can result in equipment damage 30 BBV28581 04 2009 Programming HMI description Functions of the display and ke
100. t defines the magnetizing current at zero frequency as a of the rated magnetizing current Adjustment of PUMP law 4 100 4 Frequency Visible only if Motor control type CE E page 55 is set to P U NP I Switching frequency 2 to 16 kHz 4 kHz Switching frequency setting In the event of overheating the drive automatically decreases the switching frequency It is restored to its original value when the temperature returns to normal CAUTION RISK OF DAMAGE TO THE DRIVE On ATV12eeeeM2 ratings if the filters are disconnected the drive s switching frequency must not exceed 4 kHz Failure to follow these instructions can result in equipment damage I Switching frequency type HF1 The motor switching frequency will always be modified reduced when the internal temperature of the drive is too high O HF1 Heating optimization Allows the system to adapt the switching frequency according to the motor frequency HF2 Motor noise optimization for high switching fequency Allows system to keep a constant choosen switching frequency SFr whatever the motor frequency rFr In the event of overheating the drive automatically decreases the switching frequency It is restored to its original value when the temperature returns to normal d Motor noise reduction nO Noise means audible noise Depending on the environment it must be possible to adjust the motor noise Random frequency mo
101. t menu it means the configuration has been interrupted or is not fully finished HMI block changed When an HMI block is replaced by an HMI block configured on a drive with a different rating the drive locks in Incorrect configuration C F F fault mode on power up If the card has been deliberately changed the fault can be cleared by pressing the ENT key twice which restores all the factory settings BBV28581 04 2009 97 Diagnostics and Troubleshooting Remote keypad error messages On initializing itself Micro controller initializing Communication configuration search Communication error It has 50ms time out error This message is shown after 220 retry attempts Key alarm Key has been pressed consecutively for more than 10 seconds Membrane switch disconnected Keypad woken up while a key is being pressed Confirm Fault reset This message appears if the STOP key is pressed when there is a keypad fault Drive mismatch Drive type brand did not match with keypad type brand ROM abnormality Keypad ROM abnormality detected by the checksum calculation RAM abnormality Keypad RAM abnormality detected The other defect The other defectt 1 Flashing 98 BBV28581 04 2009 Application notes 2 wire control Source PO PA PC U as Hi a Run Forward b Run Reverse 3 wire control sink kok amp bbb OQ RIA EEB Q RIB
102. t to 1 active at 0 Auto tuning takes priority over any run or prefluxing commands which will take effect after the auto tuning sequence Auto tuning may last for 1 to 2 seconds Do not interrupt wait for the display to change to JO n E or nl 87 Note During auto tuning the motor operates at rated current II Motor parameter choice nPr This parameter allows to choose which motor parameter will be configured Fr or L a5 O Rated Motor Power nPr page 45 O Rated motor cos phi C o 5 page 55 58 BBV28581 04 2009 Configuration Mode Complete menu FULL drC Control menu Balz Control channel diagram Fun FLE FSE con BBV28581 04 2009 59 Configuration Mode Complete menu FULL Name Description Adjustment range Factory setting d1 Reference channel 1 O Terminal O Remote display O Modbus O Integrated display with Jog dial This parameter is already included in my menu section page 44 I External reference value 00210 n This parameter is already included in my menu section page 44 LJ Analog input virtual 0 to 100 This parameter is already included in my menu section page 44 LI Reverse inhibition nO Inhibition of movement in reverse direction does not apply to direction requests sent by logic inputs Reverse direction requests sent by logic inputs are taken into account Reverse direction requests sent by the displ
103. tes EMC mounting plate size 1 VW3A9523 size 2 VW3A9524 or size 3 VW3A9525 to be ordered separately Mount the EMC mounting plate to the holes in the ATV12 using the 2 screws supplied as shown in the drawings below Size 1 plate reference VW3A9523 ATV12H018F1 ATV12H037F1 ATV12P037F1 ATV12H018M2 ATV12e00eM2 ATV120e00eeM3 1 2 fixing screws 2 4 x M4 screws for attaching EMC clamps o Orie 2 l 1 5 Size 3 plate reference VW3A9525 op amp J ATV12eU30M3 and ATV12eU40M3 a Te Size 2 plate reference VW3A9524 ATV12H075F1 ATV12HUeeM2 ATV12eU15M3 ATV12eU22M3 I D Q A Bil OAS 1 q z 1 1 D S re 2 Ae 00 66 im a ee 2 14 BBV28581 04 2009 Wiring Recommendations Keep the power cables separate from control circuits with low level signals detectors PLCs measuring apparatus video telephone Always cross control and power cables at 90 if possible Power and circuit protection Follow wire size recommendations according to local codes and standards Before wiring power terminals connect the ground terminal to the grounding screws located below the output terminals see Access to the motor terminals if you use ring terminals page
104. thermal state IDU Voltage ADR IE 54 AO1 type OA Current 0A 4A Current no No BER IT Automatic restart YES Yes nO 44 Sa BFF 55 Standard motor frequency Hz 60 50 Hz r no No bea 63 a Adaptation Es Yes YES g dYnA Motor braking E ISH 40 Card 1 Software Version ESSU 40 Card 2 Software Version EEr Terminals LOL Local Cal 61 Command channel 1 LEE Remote display Nd b Modbus EEG 46 Macro configuration 3 s n Simultaneous mode EHER 60 Channel configuration SEP Separate mode SIM ELI 74 Current limitation A ren 15A L S BBV28581 04 2009 107 Parameter index Code Page Name Unit Possible value Function Factory setting Seria cLa 724 Current limitation 2 A p 15A OFF Code disabled COd 42 HMI Password On Code activated OFF rOkO seen ys rie 7 COH A 41 Modbus communication status r IEO rIEI EHS 55 Rated motor cos phi GO Sto I accoremg o drive rating AI1 current scaling parameter ErH i 51 of 100 mA O to eo 20 mA Cell 51 Alt eurent scaling parameter MA Oto 2a _ AmA of 0 EEd 53 Motor current threshold In Oto I 5 InV Sb Standard EEE 55 Motor control type Perr Performance Std PUNP Pump dLCF 64 Ramp divider Ito ID 4 Oo Oto JEg 63 Deceleration 2 s ggg g 5s 44 o0 Oto HEL 62 Deceleration s 999 g 3 08 ort 41 Last detected fault 1 see page 93
105. tion diagram example 7 Non shielded wires for the output of the status relay contacts Sheet steel grounded casing not supplied with the drive to be mounted as indicated on the diagram PA and PC terminals to the braking module DC bus Shielded cable for connecting the control signalling wiring For applications requiring several conductors use small cross sections 0 5 mm 20 AWG The shielding must be connected to ground at both ends The shielding must be continuous and intermediate terminals must be in EMC shielded metal boxes Shielded cable for motor connection with shielding connected to ground at both ends This shielding must be continuous and if there are any intermediate terminals these must be in an EMC shielded metal box The motor cable PE grounding conductor green yellow must be connected to the grounded casing Grounding conductor cross section 10 mm 6 AWG according to IEC 61800 5 1 standard Power input non shielded cable Attach and ground the shielding of cables 4 and 5 as close as possible to the drive Expose the shielding Use cable clamps of an appropriate size on the parts from which the shielding has been exposed to attach them to the casing The shielding must be clamped tightly enough to the metal plate to ensure correct contact Types of clamp stainless steel delivered with the optional EMC plate 26 BBV
106. tion software version Example 1105 for 1 1 ie 05 1 version major 1 version minor 05 ie evolution number Card 2 Software Version Motor software version Example 1105 for 1 1 ie 05 1 version major 1 version minor 05 ie evolution number 40 BBV28581 04 2009 Monitoring mode MOn Name Description J Run elapsed time display Total time the motor has been powered up Range 0 to 65535 hours Value displayed is as described in the table below Parameter resettable by services Hours Display 1 0 01 10 0 10 100 1 00 1000 10 0 10000 100 L Power On time display 0 01 Total time the drive has been powered on Range 0 to 65535 hours Value displayed is as described in the table above Parameter resettable by services _ Fan time display 0 01 Range 0 to 65535 hours Value displayed is as described in the table above Parameter resettable by customer LI Process elapsed time 0 01 Range 0 to 65535 hours Value displayed is as described in the table above Parameter resettable by customer L Modbus communication status O Modbus no reception no transmission communication idle O Modbus no reception transmission O Modbus reception no transmission O Modbus reception and transmission I Last detected fault 1 This parameter describes the last detected fault I State of drive at detected fault 1 This parameter describes the stat
107. tioning This function should not be used when an optional braking resistor and module are being used Attention When using a braking resistor set br A to n JZ Parameter that can be modified during operation or when stopped BBV28581 04 2009 63 Configuration Mode Complete menu FULL f O drC Fun FLE CoN LI Type of stop Stop mode on disappearance of the run command and appearance of a stop command O Ramp stop O Fast stop O Freewheel 1 Freewheel stop assignment nO The stop is activated when the input or the bit changes to 0 If the input returns to state 1 and the run command is still active the motor will only restart if Type of control E C C page 47 2 C and 2 wire type control page 50 L EL or PF D If not a new run command must be sent Not assigned L1L LI1 Active Low to stop L2L LI2 Active Low to stop L3L LI3 Active Low to stop L4L LI4 Active Low to stop LI Fast stop assignment Not assigned LiL LI1 Active Low to stop L2L LI2 Active Low to stop L3L LI3 Active Low to stop L4L LI4 Active Low to stop I Ramp divider ttoo 4 Visible only if Fast stop assignment F 5 page 61 is not setto n D orif F Skt is setto Type of stop SEE page 64 The ramp that is enabled Deceleration d E C page 44 or Deceleration 2 d E 2 page 63 is then divided by this coefficient when stop requests are sent Value 10 corresponds to a minimum ramp time
108. tive low If the assigned input is at 0 the first current limitation is active If the assigned input is at 1 the second current limitation is active See LI assignment information on page 45 _J Current limitation 0 25 to 1 5 In 1 First current limitation a ta it a at CAUTION RISK OF MOTOR DAMAGE Check that the motor will withstand this current particularly in the case of permanent magnet synchronous motors which are susceptible to demagnetization Failure to follow these instructions can result in equipment damage J Current limitation 2 0 25 to 1 5 In 1 Second current limitation This function allows reduction of the drive current limit Visible only if 2 current limitation commutation L 2 is not set to n D CAUTION RISK OF MOTOR DAMAGE Check that the motor will withstand this current particularly in the case of permanent magnet synchronous motors which are susceptible to demagnetization Failure to follow these instructions can result in equipment damage 1 In nominal drive current Parameter that can be modified during operation or when stopped 74 BBV28581 04 2009 Configuration Mode Complete menu FULL peg drCl Fun PLE con g Low speed 0 Hz to HSP Motor frequency at minimum reference This parameter is already included in my menu section page 44 0 1 to 999 9 s nO I Low speed operating time
109. to nPr 55 Rated Motor Power HP drive rating i A no No nrd SL Motor noise reduction YES Yes nO noP 55 Rated motor speed rpm Dto3216B1 according drive rating no No L IL L1L LI1 active low mak 64 Freewheel stop assignment bed L2L LI2 active low nO EJL L3L LI3 active low LE L4L LI4 active low no No OLL 80 Overload fault management YES Yes YES no No OPL 80 Output Phase loss YES Yes YES APs 38 Output power noD No LTA L1h LI1 active high PAU 72 PID auto manual assignment teH L2h LI2 active high nO L3H L3h LI3 active high EHH L4h LI4 active high PEE 41 Process elapsed time 0 01 l PFL 57 Flux Profile Oto I00 20 n oJ No P IC 72 PID correction reverse YES Yes nO 1 In nominal drive current BBV28581 04 2009 111 Parameter index Code Page Name Unit Possible value Function Factory peer setting setting 2 nO No BIE 70 PID feedback assignment All Terminal nO oJ No PII 70 Activation internal PID reference YES Yes nO nO No Pin 72 PID manual reference Add Terminal nO RA IU AIV nO No L IH Lth Pr2 70 2 preset PID assignment LER L2h nO LJH L3h LIR L4h pry 71 4 preset PID assignment Pre as Pr2 nO Pep 71 PID reference ramp s Dto939 9 7 Os nO No L IH Lih LI1 active high pe 68 2 Preset speeds LER L2h LI2 active high nO L3H L3h LI2 active high LIA L4h LI4 active high PSY 68 4 Preset speeds PS
110. to NEMA ICS 1 1 latest edition Safety Guidelines for the Application Installation and Maintenance of Solid State Control and to NEMA ICS 7 1 latest edition Safety Standards for Construction and Guide for Selection Installation and Operation of Adjustable Speed Drive Systems A CAUTION INCOMPATIBLE LINE VOLTAGE Before turning on and configuring the drive ensure that the line voltage is compatible with the supply voltage range shown on the drive nameplate The drive may be damaged if the line voltage is not compatible Failure to follow these instructions can result in injury or equipment damage Using motors in parallel Set Motor control type LEE page 55 to Sk d CAUTION RISK OF DAMAGE TO THE MOTOR Motor thermal protection is no longer provided by the drive Provide an alternative means of thermal protection on every motor Failure to follow these instructions can result in equipment damage 6 BBV28581 04 2009 Documentation structure The following Altivar 12 technical documents are available on the Schneider Electric website www schneider electric com as well as on DVD ROM reference VW3A8200 User manual This manual describes how to install commission operate and program the drive Simplified manual This manual is a simplified version of the user manual It is delivered with the drive Quick Start The Quick Start describes how to wire and configure the dri
111. to Nd b ED oF O geata Check that Command channel 1 C d I page 61 is setto EEr E EM 5 9 Start 104 BBV28581 04 2009 Recommended branch circuit protection Reference Voltage Input Output Branch circuit protection Rating Y withstand rating Interrupt rating Z1 Z2 1 X 2 V kA kA A ATV12H018F1 100 120 1 5 Ferraz HSJ 15 ATV12H037F1 100 120 1 5 Ferraz HSJ 25 ATV12H075F1 100 120 1 5 Ferraz HSJ 40 ATV12H018M2 200 240 1 5 Fast Acting Class CC Ferraz ATDR 7 ATV12H037M2 200 240 1 5 Ferraz HSJ 15 ATV12H055M2 200 240 1 5 Ferraz HSJ 25 ATV12H075M2 200 240 1 5 Ferraz HSJ 25 ATV12HU15M2 200 240 1 5 Ferraz HSJ 40 ATV12HU22M2 200 240 1 5 Ferraz HSJ 45 ATV12H018M3 200 240 5 5 Fast Acting Class CC Ferraz ATDR 7 ATV12H037M3 200 240 5 5 Fast Acting Class CC Ferraz ATDR 7 ATV12H075M3 200 240 5 5 Ferraz HSJ 15 ATV12HU15M3 200 240 5 5 Ferraz HSJ 25 ATV12HU22M3 200 240 5 5 Ferraz HSJ 25 ATV12HU30M3 200 240 5 5 Ferraz HSJ 40 ATV12HU40M3 200 240 5 5 Ferraz HSJ 45 Suitable for use on a circuit capable of delivering not more than__X__rms symmetrical kilo Amperes _ Y___ Volts maximum when protected by__Z1___ with a maximum rating of__Z2__ 1 Input withstand rating is that for which the product has been designed thermally Installation on a supply greater than this level will require additional inductance to satisfy this level 2 Ou
112. tput interrupt rating relies on Integral solid state short circuit protection This does not provide branch circuit protection Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes This is dependant on the type of installation BBV28581 04 2009 105 Organization tree lt I gt BEN CS ny ENT z GMJ 1 LFr 3 ENT ENT amp A IUI TES FrH gl 2 jo EN cP id cart O Esc 9 er o c rPL o eo 25 Esc e 8 Frhl 8 ENT Q c ae pa 9 zur O2s E5c 2s ESC sl F g Mi o x Ol O Esc O p a ESC ENT Ol c Oesol e 28 ESC eee Ors7esce LES fo re e je Q O e je e je e o e o e 106 BBV28581 04 2009 Parameter index Code Page Name Unit Possible value Function Factory setting Seria 63 i oO Oto AEC 72 Acceleration 2 s ggg g 5s 44 go Oto ACC 62 Acceleration S ggg g 3 08 no No Adl 65 Automatic DC injection SES Yes YES Ce Continuous Add 83 Modbus address OFFto247 Off Su Voltage Alle 51 Al1 type IDU Voltage 5U OA Current 36 38 ATU AA Analog input virtual Oto IOD 2 60 nD No OCF Motor current OFr Output frequency ew Ramp output OPS PID reference AD I 54 AO1 assignment OPF PID feedback nO OPE PID error OPr Output power PAF Motor thermal state EHa Drive
113. ub menus Macro configuration C FG page 46 Input Output menu _ O page 47 Motor control menu dr LC page 56 Control menu CEL page 60 Function menu F Lin page 62 Fault detection management menu FLE page 77 Communication menu C O N page 83 Organization tree ENT Er KES o 6 ENT O O gf ols drehe or O ENT O ry ENT O o Q ao 3 5 g Ea o _ 52 ay SHE El or O ENT O eL To ix e An AA O O ENT O o ENT O o O TEO _ A ESC g 33 2 2 JEL O O ENT O ENT O jO aO a Ad O O ENT O ENT O O 1 sLis Fl ze gL ool w Ert or O ENT O ENT O O O gt 0 HS Plo se sL 2 0 o rede im ENT O o O O ENT O ENT O O ra FOLEG Su I I res g e O O O O ENT 6 ENT 6 O ol dems O a O ae 2e ESC et 3 5 2 OEUF asa og O O O ENT O 6 Odrl rire ET Ti O O 3 se rer en ENT O nals ofa 2 Ht ENT O o or O a m OIF Lie 3 nO SELE o O ENT om O OIF on 3 O ESC J O T Displayed parameter values are given as examples only 1 Depending on reference channel 2 2 seconds or ESC 3 plus 14 other customizable parameters selectable in FULL list active using SoMove Possible values LF r or A IU I BBV28581 04 2009 43 Configuration Mode MyMenu Name Description Adjustment range Factory setting 1 External reference value 400 Hz to 400 Hz This paramete
114. ve to start motor quickly and simply for simple applications This document is delivered with the drive Modbus Communication manual This manual describes the assembly connection to the bus or network signaling diagnostics and configuration of the communication specific parameters via the 7 segment LED display It also describes the communication services of the Modbus protocol This manual includes all Modbus addresses It explains the operating mode specific to communication state chart ATV12P manual This manual describes the specific features of ATV12P drives BBV28581 04 2009 7 Steps for setting up also refer to Quick Start 1 Receive and inspect the drive O Check that the part number printed on the label is the same as that on the purchase order O Remove the Altivar from its packaging and check that it has not been damaged in transit 2 Check the line voltage O Check that the line voltage is compatible with the voltage range of the drive page 10 3 Mount the drive O Mount the drive in accordance with the instructions in this document page 12 O Install any options required Steps 2 to 4 must be performed with the power off IIIIIIII 4 Wire the drive page 19 O Connect the motor ensuring that its connections correspond to the voltage O Connect the line supply after making sure that the power is off O Connect the control part 5 Configure the drive page 31 O Apply
115. ys RIA RIBS RIC LOI CLOCOMLN LIZ LI3 Li 24 N 9 Value LED a b Charge LED Unit LED c ESC button Exits a menu or parameter or aborts the displayed value to return to the previous value in the memory STOP button stops the motor could be hidden by door if function disabled Important See instructions for RUN STOP cover removal RUN button Starts running if the function is configured could be hidden by door if function disabled Jog dial Acts as a potentiometer in local mode For navigation when turned clockwise or counterclockwise and selection validation when pushed ENT This action is represented by this symbol MODE button Switches between the control programming modes The MODE button is only accessible with the HMI door open CONFIGURATION mode LED b 10 MONITORING mode LED 11 REFERENCE mode LED 12 Four 7 segment displays a If illuminated indicates that a value is displayed for example O S is displayed for 0 5 b When changing a value the Configuration mode LED and the value LED are on steady c If illuminated indicates that a unit is displayed for example AMP is displayed for Amps A WARNING LOSS OF CONTROL The stop buttons on ATV12 drive and on the remote keypad display can be programmed to not have priority To retain stop key priority set Stop

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