IB(NA)-0300197-H - Mitsubishi Electric
Contents
1. DON T TOUCH HEATSINK 11K T1 NE PAS TOUCHEZ LE DISSIPATEUR THERMIQUE Corresponding BOAR RA Bim 15K 15 Symbol Corresponding PELA CNE AET OLA 22K 22 A ___ General purpose interface ONLY B TYPE RCD IS ALLOWED B SSCNET III H SEULEMENT DISJONCTEUR DE TYPE B RCD AUTORIS RABAH CRA CRIA BE ROH RIF RCD je REMEI FBCHS CE REFER TO MANUAL BEFORE INSTALLING OR SERVICING MERCI DE CONSULTER LE MANUEL D UTILISATION AVANT INSTALLATION OU MAINTENANCE ERERAPH BSF HT ERO EAORMIC VoAPILASRITSCE 1 About the manuals 1 1 MELSERVO MR J4 relevant manuals This installation guide explains how to mount MR J4 servo amplifiers You can also check it with our website for free http www mitsubishielectric com fa If you have any questions about the operation or programming of the equipment described in this guide contact your local sales office In addition when you mount a protective device specific technical skills which are not detailed in the guide will be required 1 2 Purpose of this guide This installation guide explains the safe operation of MR J4 servo amplifiers for engineers of machinery manufacturers and machine operators This installation guide does not explain how to operate machines in which safe servo system is or will be integrated For detailed information of the products refer to each servo amplifier instruction manual 1 3 Terms related to safety 1 3 1 IEC 61800 5 2 Stop2. Check that the wires are not coming out from the connector 6 Check for dust accumulation on the servo amplifier 7 Check for unusual noise generated from the servo amplifier Check the servo motor shaft and coupling for connection 6 2 Parts having service lives Service lives of the following parts are listed below However the service lives vary depending on operation and environment If any fault is found in the parts they must be replaced immediately regardless of their service lives For parts replacement please contact your local sales office Part name Life guideline Smoothing capacitor Note 3 10 years Rela Number of power on forced stop and controller forced stop times 100 000 times y Number of on and off for STO 1 000 000 times Cooling fan 10 000 hours to 30 000 hours 2 years to 3 years Approximately 20 000 hours equipment power supply off ambient temperature 20 C Approximately 29 000 hours power on time ratio 25 ambient temperature 20 C Note 4 5 years from date of manufacture Note 1 Rotary servo motor battery backup time Note 2 Battery life Note 1 The data holding time by the battery using MR BAT6V1SET Replace the batteries within three years since the operation start whether the power supply of the servo amplifier is on off If the battery is used out of specification AL 25 Absolute position erased may occur For other batteries refer to each servo amplifier ins
3. J4 100_4 NF100 HRU 5SA 100 A frame 5 A 10A MR J4 200_4 NF100 HRU 10A 100 A frame 10 A 15A MR J4 350_4 NF100 HRU 10A 100 A frame 10 A 20A MR J4 500_4 NF100 HRU 15A 100 A frame 15 A 30 A MR J4 700_4 NF100 HRU 20A 100 A frame 20 A MR J4 11K 4 NF 100 HRU 30A 100 A frame 30 A MR J4 15K 4 NF100 HRU 40A 100 A frame 40 A MR J4 22K 4 NF100 HRU 60A 100 A frame 60 A 725 A 3 Power supply This servo amplifier can be used on the condition of overvoltage category III set forth in IEC EN 60664 1 For the interface power supply use an external 24 V DC power supply with reinforced insulation on I O terminals 4 Grounding To prevent an electric shock always connect the protective earth PE terminal marked of the servo amplifier to the protective earth PE of DE ran the cabinet Do not connect two grounding cables to the same protective PE q earth PE terminal Always connect cables to the terminals one to one TT TT terminals terminals If using a leakage circuit breaker always ground the protective earth PE terminal of the servo amplifier to prevent an electric shock Only an RCD earth leakage current breaker of type B can be used for the power supply side of the product 2 3 2 EU compliance The MR J4 servo amplifiers are designed to comply with the following directions to meet requirements for mounting using and periodic technical inspections Machinery directive 2006 42 EC EMC directive 2004 108
4. function STO function Refer to IEC 61800 5 2 2007 4 2 2 2 STO The MR J4 servo amplifiers have the STO function The STO function shuts down energy to servo motors thus removing torque This function electronically cuts off power supply in the servo amplifier 2 About safety This chapter explains safety of users and machine operators Please read the chapter carefully before mounting the equipment In this installation guide the specific warnings and cautions levels are classified as follows N WARNING Indicates that incorrect handling may cause hazardous conditions resulting in death or severe injury CAUTION Indicates that incorrect handling may cause hazardous conditions resulting in medium or slight injury to personnel or may cause physical damage 2 1 Professional engineer Only professional engineers should mount MR J4 servo amplifiers Here professional engineers should meet the all conditions below 1 Persons who took a proper engineering training or qualified persons who are engaged in electrical equipment Check if applicable technical training is available at your local Mitsubishi Electric office Contact your local sales office for schedules and locations 2 Persons who can access operating manuals for the protective devices e g light curtain connected to the safety control system Persons who have read and familiarized himself herself with the manuals 2 2 Applications of the devices MR J4 servo amplifiers com
5. note the following to use the product o JIZIE ATS As VAULT OAR SE ASAE O HS FSAI HeH 7 S 2 9 AISA ABE AS SHO z LICH The product is for business use Class A and meets the electromagnetic compatibility requirements The seller and the user must note the above point and use the product in a place except for home In addition use an EMC filter surge protector ferrite core and line noise filter on the primary side for inputs Use a ferrite core and line noise filter for outputs Use a distance greater than 30 m between the product and third party sensitive radio communications for an MR J4 22K_4 2 4 General cautions for safety protection and protective measures Observe the following items to ensure proper use of the MELSERVO MR J4 servo amplifiers 1 For safety components and installing systems only qualified personnel and professional engineers should perform 2 When mounting installing and using the MELSERVO MR J4 servo amplifier always observe standards and directives applicable in the country 3 The item about noises of the test notices in the manuals should be observed 2 5 Residual risk 1 Be sure that all safety related switches relays sensors etc meet the required safety standards 2 Perform all risk assessments and safety level certification to the machine or the system as a whole 3 If the upper and lower power module in the servo amplifier are shorted and damaged simultaneously the servo motor may mak
6. 420 251 551 470 Avenir Business Park Radicka 751 113e 158 00 Praha5 Czech Republic Fax 420 251 551 471 Poland MITSUBISHI ELECTRIC EUROPE B V Polish Branch Tel 48 12 630 47 00 ul Krakowska 50 32 083 Balice Poland Fax 48 12 630 47 01 Russia MITSUBISHI ELECTRIC EUROPE B V Russian Branch St Petersburg office Tel 7 812 633 3497 Piskarevsky pr 2 bld 2 lit Sch BC Benua office 720 195027 St Petersburg Russia Fax 7 812 633 3499 South Africa ADROIT TECHNOLOGIES Tel 27 11 658 8100 20 Waterford Office Park 189 Witkoppen Road ZA Fourways South Africa Fax 27 11 658 8101 China MITSUBISHI ELECTRIC AUTOMATION CHINA LTD Tel 86 21 2322 3030 ND 1380 Hongqiao Road Mitsubishi Electric Automation Center Changning District Shanghai Fax 86 21 2322 3000 ina Taiwan SETSUYO ENTERPRISE CO LTD Tel 886 2 2299 2499 6F No 105 Wugong 3rd Road Wugu District New Taipei City 24889 Taiwan R O C Fax 886 2 2299 2509 Korea MITSUBISHI ELECTRIC AUTOMATION KOREA CO LTD Tel 82 2 3660 9510 1480 6 Gayang Dong Gangseo Gu Seoul 157 200 Korea Fax 82 2 3664 8372 8335 Singapore MITSUBISHI ELECTRIC ASIA PTE LTD Tel 65 6473 2308 307 Alexandra Road Mitsubishi Electric Building Singapore 159943 Fax 65 6476 7439 Thailand MITSUBISHI ELECTRIC FACTORY AUTOMATION THAILAND CO LTD Tel 66 2682 6522 to 31 12th Floor SV City Building Office Tower 1 No 896 19 and 20 Fax 66 2682 6020 Rama 3 Road Kwaeng Bangpongpang Kh
7. C gfe BERG Servo amplifier SS MC L1L2L3 SA om Note A chal aa M Ra Controller Da PE Encoder cable U V W PE Cabinet side Machine side Servo motor Encoder Note When the wire sizes of L1 and L11 are the same MCCB or fuse is not required The control circuit connectors described by rectangles are safely separated from the main circuits described by circles The connected motors will be limited as follows 1 HG HF HC HA series servo motors Mfg Mitsubishi Electric 2 Using a servo motor complied with IEC60034 1 and Mitsubishi Electric encoder OBA OSA 5 Signals 5 1 Signal The following shows MR J4 60B4 signals as a typical example For other servo amplifiers refer to each servo amplifier instruction manual Ve CN3 STO I O signal 1 m 11 connector 2 12 CN8 LV OPEN LG LG eo p Dn rae o ee 1 emda 2 a m 4 bocom 4 mar m e MO1 5 MO2 5 4 3 o o 6 16 sto1 STOCOM dha NJE DICOM ALM 3 LA LAR 6 5 o 7 17 TOFB1 STO2 ine 8 tans 18 ier mo 8 7 Ti LZ 9 LZR 19 TOFCOM TOFB2 ma 10 np pp A A E DICOM EM2 S ar o Co E at DoH H m a Ge 5 2 I O device Input device Symbol
8. EC and Low voltage directive 2006 95 EC 1 EMC requirement MR J4 servo amplifiers comply with category C3 in accordance with EN 61800 3 As for I O wires max length 10 m However 3 m for STO cable for CN8 and encoder cables max length 50 m connect them to a shielded grounding Use an EMC filter and surge protector on the primary side for inputs In addition use a line noise filter for outputs of the 11 kW and 15 kW servo amplifiers The following shows recommended products EMC filter Soshin Electric HF3000A UN series Surge protector Okaya Electric Industries RSPD 250 U4 series Line noise filter Mitsubishi Electric FR BLF MR J4 Series are not intended to be used on a low voltage public network which supplies domestic premises radio frequency interference is expected if used on such a network The installer shall provide a guide for Installation and use including recommended mitigation devices 2 For Declaration of Conformity DoC Hereby MITSUBISHI ELECTRIC EUROPE B V declares that the servo amplifiers are in compliance with the necessary requirements and standards 2006 42 EC 2004 108 EC and 2006 95 EC For the copy of Declaration of Conformity contact your local sales office 2 3 3 USA Canada compliance This servo amplifier is designed in compliance with UL 508C and CSA C22 2 No 14 1 Installation The minimum cabinet size is 150 of each MR J4 servo amplifier s volume Also design the cabinet so that the ambient t
9. EM2 Forced stop 2 STOCOM Common terminal for input signals STO1 STO2 FS STO1 STO1 state input FA STO2 l STO2 state input l 5 Output device Symbol Device Connector Pin No TOFCOM Common terminal for monitor output signal in STO state fF 8 TOFB1 Monitor output signal in STO1 state CN8 6 TOFB2 Monitor output signal in STO2 state Power supply Symbol DICOM Digital I F power supply input DOCOM Digital I F common CN3 3 Shield 6 Maintenance and service WARNING To avoid an electric shock only qualified personnel should attempt inspections For repair and parts replacement contact your local sales office Do not perform insulation resistance test on the servo amplifier Otherwise it may cause a i CAUTION _ malfunction Do not disassemble and or repair the equipment on customer side 6 1 Inspection items It is recommended that the following points periodically be checked 1 Check for loose terminal block screws Retighten any loose screws Servo amplifier Tightening torque Nem L1 L2 L3 N P3 P4 P C L11 L21 U V W PE MR J4 60_4 MR J4 100_4 re MR J4 200_4 MR J4 350_4 i MR J4 500_4 1 2 0 8 1 2 MR J4 700_4 S 1 8 MR J4 11K_ AMRIK A MR J4 22K_4 a 2 Servo motor bearings brake section etc for unusual noise 3 Check the cables and the like for scratches or cracks Perform periodic inspection according to operating conditions 4 Check that the connectors are securely connected to the servo motor 5
10. EN 61800 5 1 Test Fc Vipradon lpad Pollution degres Eo o aa na ee vibaka Note In regular transport packaging 8 Technical data 8 1 MR J4 servo amplifier MR J4 60_4 MR J4 100_4 MR J4 200_4 MR J4 350_4 MR J4 500_4 MR J4 700_4 MR J4 11K_4 MR J4 15K_4 MR J4 22K_4 Main circuit line voltage p a Control circuit line voltage T phase 380 V AC to 480 VAC 5 Interface SELV V DC required current capacity MR Control method ine wave PWM control current control method Safety function STO E 5 IEC EN 61800 5 2 EN ISO 13849 1 category 3 PL d IEC 61508 SIL 2 EN 62061 SIL CL 2 and EN 61800 5 2 SIL 2 Mean time to dangerous failure V d 2100 years Effectiveness of fault monitoring of a o system or subsystem a DC 90 Average probability of dangerous PFH 1 68 x 10 1 h Mission time m 20 years failures per hour Response performance amp ms or less O inpu off gt energy snut 0 Short circuit current rating SCCR OU kA 8 2 Servo amplifier dimensions Servo amplifier ariable dimension table mm Mass kg H Front Side MR J4 K 4 MR J4 K 4 O 400 60 4 Lm D IMR J4 22K 4 Mo o a S 0 SOOO 8 3 Mounting hole 9 Check list for user documentation MITSUBISHI ELECTRIC MR J4 installation checklist for manufacturer installer The following items must be satisfied by the initial test operation at least The manufacturer installer must be responsible for ch
11. MITSUBISHI ELECTRIC General Purpose AC Servo MITSUBISHI SERVO AMPLIFIERS amp MOTORS MELSERV O MR J4 Servo amplifier MR J4 60_4 to MR J4 22K_4 Instructions and Cautions for Safe Use of AC Servos Country Region Sales office Tel Fax USA MITSUBISHI ELECTRIC AUTOMATION INC Tel 1 847 478 2100 500 Corporate Woods Parkway Vernon Hills IL 60061 U S A Fax 1 847 478 2253 Brasil MITSUBISHI ELECTRIC DO BRASIL COM RCIO E SERVICOS LTDA Tel 55 11 4689 3000 Rua Jussara 1750 Bloco B Anexo Jardim Santa Cecilia CEP 06465 070 Barueri SP Brasil Fax 55 11 4689 3016 Germany MITSUBISHI ELECTRIC EUROPE B V German Branch Tel 49 2102 486 0 Gothaer Strasse 8 D 40880 Ratingen Germany Fax 49 2102 486 1120 UK MITSUBISHI ELECTRIC EUROPE B V UK Branch Tel 44 1707 28 8780 Travellers Lane Hatfield Hertfordshire AL10 8XB U K Fax 44 1707 27 8695 Italy MITSUBISHI ELECTRIC EUROPE B V Italian Branch Tel 39 039 60531 Centro Direzionale Colleoni Palazzo Sirio Viale Colleoni 7 20864 Agrate Brianza Milano Italy Fax 39 039 6053 312 Spain MITSUBISHI ELECTRIC EUROPE B V Spanish Branch Tel 34 935 65 3131 Carretera de Rubi 76 80 Apdo 420 08173 Sant Cugat del Vall s Barcelona Spain Fax 34 935 89 1579 France MITSUBISHI ELECTRIC EUROPE B V French Branch Tel 33 1 55 68 55 68 25 Boulevard des Bouvets F 92741 Nanterre Cedex France Fax 33 1 55 68 57 57 Czech Republic MITSUBISHI ELECTRIC EUROPE B V Czech Branch Tel
12. UT 3PH323V 0 360Hz 1 5A i STD IEC EN61800 5 1 MAN IB NA O300197 4 Rated output current Max Surrounding Air Temp 55 C Standard Manual number IP20 Ambient temperature KCC REI MEK TC300A744G51 DATE 2013 01 lt IP rating MITSUBISHI ELECTRIC CORPORATION KC certification number The year and month of manufacture TOKYO 100 8310 JAPAN MADE IN JAPAN soe zy Country of origin Warning plate Model E The following describes what each block of a model name WARNING indicates Not all combinations of the symbols are available RISK OF ELECTRIC SHOCK DO NOT TOUCH DRIVE UNIT AND WIRING IMMEDIATELY MR J4 500B4 AFTER POWER OFF CAPACITOR DISCHARGE TIME IS APPROX 15 MINUTES a RISQUE DE CHOC ELECTRIQUE NE PAS TOUCHER L AMPLIFICATEUR ET LE Software special specification CABLAGE JUSTE APRES L EXTINCTION DE L APPAREIL LE TEMPS DE Series Blank Sn or Un DECHARGEMENT DES CONDENSATEUR EST DE 15 MINUTES 2 n 00 to 999 FARR AUB FAURE ARS AA RRR E Rated output AAMER Symbol Rated output kW Hardware special specification REORNHY SIRE KCI Pint eMac 60 0 6 Blank or 2 to 5 digit alphanumeric WF ATL R 1553 100 1 RJ ED PX RU RZ etc ALWAYS CONNECT PROTECTIVE EARTH PE FOR PROTECTION AGAINST i 200 2 Lp TOUJOURS BRANCHER LA TERRE PE AU CONDUCTEUR DE PROTECTION 350 35 ower supply HATER TRS aE TORI HEH PE 500 5 Symboll Powersupply si REMILOA RE7 APHORREDSTAICE ae 7 4 3 phase 380 V AC to 480 V AC
13. e not responsible any losses of opportunity and or profit incurred by you due to a failure of the Product any damages secondary damages or compensation for accidents arisen under a specific circumstance that are foreseen or unforeseen by our company any damages to products other than the Product and also compensation for any replacement work readjustment start up test run of local machines and the Product and any other operations conducted by you Change of Product specifications Specifications listed in our catalogs manuals or technical documents may be changed without notice 6 Application and use of the Product 1 For the use of our General Purpose AC Servo its applications should be those that may not result in a serious damage even if any failure or malfunction occurs in General Purpose AC Servo and a backup or fail safe function should operate on an external system to General Purpose AC Servo when any failure or malfunction occurs 2 Our General Purpose AC Servo is designed and manufactured as a general purpose product for use at general industries Therefore applications substantially influential on the public interest for such as atomic power plants and other power plants of electric power companies and also which require a special quality assurance system including applications for railway companies and government or public offices are not recommended and we assume no responsibility for any failure caused by these applications
14. e a half revolution at a maximum 4 Only qualified personnel are authorized to install start up repair or service the machines in which these components are installed Only trained engineers should install and operate the equipment ISO 13849 1 Table F 1 No 5 5 Separate the wiring for safety function from other signal wirings ISO 13849 1 Table F 1 No 1 6 Protect the cables with appropriate ways routing them in a cabinet using a cable guard etc 7 Keep the required clearance creepage distance depending on voltage you use 2 6 Disposal Disposal of unusable or irreparable devices should always occur in accordance with the applicable country specific waste disposal regulations Example European Waste 16 02 14 2 7 Lithium battery transportation To transport lithium batteries take actions to comply with the instructions and regulations such as the United Nations UN the International Civil Aviation Organization ICAO and the International Maritime Organization IMO The battery options MR BAT6V1SET and MR BAT6V1 are assembled batteries from two batteries lithium metal battery CR17335A which are not subject to the dangerous goods Class 9 of the UN Recommendations 3 Mounting dismounting Installation direction and clearances Cabinet Top Cabinet The devices must be installed in the pA t A specified direction Not doing so may cause a malfunction 40mm or aaa ea Mount the servo amplifie
15. e of manufacture whichever comes first Warranty Period Warranty period for repaired Product cannot exceed beyond the original warranty period before any repair work Limitations 1 You are requested to conduct an initial failure diagnosis by yourself as a general rule It can also be carried out by us or our service company upon your request and the actual cost will be charged However it will not be charged if we are responsible for the cause of the failure 2 This limited warranty applies only when the condition method environment etc of use are in compliance with the terms and conditions and instructions that are set forth in the instruction manual and user manual for the Product and the caution label affixed to the Product Even during the term of warranty the repair cost will be charged on you in the following cases i a failure caused by your improper storing or handling carelessness or negligence etc and a failure caused by your hardware or software problem ii a failure caused by any alteration etc to the Product made on your side without our approval iii a failure which may be regarded as avoidable if your equipment in which the Product is incorporated is equipped with a safety device required by applicable laws and has any function or structure considered to be indispensable according to a common sense in the industry iv a failure which may be regarded as avoidable if consumable parts designated in the instructio
16. ecking the standards in the items Maintain and keep this checklist with related documents of machines to use this for periodic inspection 1 Is it based on directive standard applied to the machine Yes No 2 Is directive standard contained in Declaration of Conformity DoC Yes No 3 Does the protection instrument conform to the category required Yes No 4 Are electric shock protective measures protection class effective Yes No 5 Is the STO function checked test of all the shut off wiring Yes No Checking the items will not be instead of the first test operation or periodic inspection by professional engineers Warranty 1 Warranty period and coverage We will repair any failure or defect hereinafter referred to as failure in our FA equipment hereinafter referred to as the Product arisen during warranty period at no charge due to causes for which we are responsible through the distributor from which you purchased the Product or our service provider However we will charge the actual cost of dispatching our engineer for an on site repair work on request by customer in Japan or overseas countries We are not responsible for any on site readjustment and or trial run that may be required after a defective unit are repaired or replaced Term The term of warranty for Product is twelve 12 months after your purchase or delivery of the Product to a place designated by you or eighteen 18 months from the dat
17. emperature in the cabinet is 55 C or less The servo amplifier must be installed in the metal cabinet For environment the units should be used in open type UL 50 and overvoltage category III or lower The servo amplifier needs to be installed at or below of pollution degree 2 For connection use copper wires 2 Short circuit current rating SCCR Suitable For Use On A Circuit Capable Of Delivering Not More Than 100 kA rms Symmetrical Amperes 500 Volts Maximum 3 Overload protection characteristics The MR J4 servo amplifiers have solid state servo motor overload protection It is set on the basis full load current of 120 rated current of the servo amplifier 4 Over temperature protection for motor Motor Over temperature sensing is not provided by the drive 5 Capacitor discharge It takes 15 minutes for capacitor discharging Do not touch the unit and terminals immediately after power off 6 Branch circuit protection For installation in United States branch circuit protection must be provided in accordance with the National Electrical Code and any applicable local codes For installation in Canada branch circuit protection must be provided in accordance with the Canada Electrical Code and any applicable provincial codes 2 3 4 South Korea compliance This product complies with the Radio Wave Law KC mark However some applications are being processed For the situation of compliance contact your local sales office Please
18. et Yannawa Bangkok 10120 Thailand Indonesia PT MITSUBISHI ELECTRIC INDONESIA Tel 62 21 3192 6461 Gedung Jaya 11th Floor JL MH Thamrin No 12 Jakarta Pusat 10340 Indonesia Fax 62 21 3192 3942 India MITSUBISHI ELECTRIC INDIA PVT LTD Tel 91 20 2710 2000 Emerald House EL 3 J Block M I D C Bhosari Pune 411026 Maharashtra State India Fax 91 20 2710 2100 Australia MITSUBISHI ELECTRIC AUSTRALIA PTY LTD Tel 61 2 9684 7777 348 Victoria Road P O Box 11 Rydalmere N S W 2116 Australia Fax 61 2 9684 7245 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BLDG MARUNOUCHI TOKYO 100 8310 This guide uses recycled paper IB NA 0300197 H 1311 MEE Printed in Japan Specifications are subject to change without notice Copyright 2012 Mitsubishi Electric Corporation All Right Reserved Contents of the package Unpack the product and check the rating plate to see if the servo motor is as you ordered Contents Quantity Servo amplifier MELSERVO J4 Series Instructions and Cautions for Safe Use of AC Servos This guide Rating plate The following shows an example of rating plate for explanation of each item a MITSUBISHI SER AS1001001 lt Serial number MODEL MR J4 60B4 lt gt Model POWER 600W lt ___ Capacity INPUT _ 3AC380 480V _1 4A 50 60Hz _______ Applicable power supply OUTP
19. ing tools Select wire sizes depending on the rated output of the servo motors The values in the table are sizes based on rated output of the servo amplifiers Table Recommended crimp terminals Servo amplifier side crimp terminals Applicable tool Manufacturer Crimp terminal Note aes T Pd voses wre sf SES O e moe SYN FVD8 6 YF 1 YNE 38 DH 121 DH 111 a FVD14 8 DH 122 DH 112 FVD5 5 8 mwne ee OSOS i FVD22 8 YF 1 YNE 38 DH 123 DH 113 Note Some crimp terminals may not be mounted depending on the size Make sure to use the recommended ones or equivalent ones 2 Selection example of MCCB and fuse When a servo amplifier is protected by T class fuses or circuit breaker having an interrupting rating not less than 10 KA effective value and 480 V maximum use T class fuses or molded case circuit breaker UL489 Listed MCCB as the following table The T class fuses and molded case circuit breakers in the table are selected examples based on rated I O of the servo amplifiers When you select a smaller capacity servo motor to connect it to the servo amplifier you can also use smaller capacity T class fuses or molded case circuit breaker than ones in the table For selecting ones other than Class T fuses and molded case circuit breakers below refer to each servo amplifier instruction manual Molded case circuit breaker 480 V AC Fuse 600 V MR J4 60 4 NF100 HRU 5A 100 A frame 5A MR
20. n manual etc are duly maintained and replaced T replacement of consumable parts battery fan smoothing capacitor etc a failure caused by external factors such as inevitable accidents including without limitation fire and abnormal fluctuation of voltage and acts of God including without limitation earthquake lightning and natural disasters vii a failure generated by an unforeseeable cause with a scientific technology that was not available at the time of the shipment of the Product from our company viii any other failures which we are not responsible for or which you acknowledge we are not responsible for Term of warranty after the stop of production We may accept the repair at charge for another seven 7 years after the production of the product is discontinued The announcement of the stop of production for each model can be seen in our Sales and Service etc Please note that the Product including its spare parts cannot be ordered after its stop of production Service in overseas countries Our regional FA Center in overseas countries will accept the repair work of the Product However the terms and conditions of the repair work may differ depending on each FA Center Please ask your local FA center for details Exclusion of responsibility for compensation against loss of opportunity secondary loss etc Whether under or after the term of warranty we assume no responsibility for any damages arisen from causes for which we ar
21. ply with the following safety standards ISO EN ISO 13849 1 Category 3 PL d IEC EN 62061 SIL CL 2 IEC EN 61800 5 2 SIL 2 STO IEC EN 61800 5 1 IEC EN 61800 3 IEC EN 60204 1 In addition MR J4 servo amplifiers can be used with the MR J3 D05 safety logic unit or safety PLCs 2 3 Correct use Always use the MR J4 servo amplifiers within specifications voltage temperature etc Refer to each instruction manual for details Mitsubishi Electric Co accepts no claims for liability if the equipment is used in any other way or if modifications are made to the device even in the context of mounting and installation AN WARNING it takes 15 minutes for capacitor discharging Do not touch the unit and terminals immediately after power off 2 3 1 Peripheral device and power wiring The followings are selected based on IEC EN 61800 5 1 UL 508C and CSA C22 2 No 14 1 Power Wiring local wiring and crimping tool Use only copper wires for wiring The following table shows the wire sizes AWG and the crimp terminal symbols rated at 75 C 60 C 5 jifi 75 C 60 C wire AWG Note 2 ervo amplifier UVIWIS MR J4 60_4 MR J4 100 4 MR J4 200_4 14 14 14 14 14 14 14 14 MR J4 350_4 MR J4 700_4 Note 1 cil 14 b 14 b Note 1 To connect these models to a terminal block be sure to use the screws that come with the terminal block a Alphabets in the table indicate crimping tools Refer to the following table for the crimp terminals and crimp
22. r on a cabinet a for wiring which meets IP54 in the correct vertical direction to maintain pollution degree 2 eee Note the followings for supplied regenerative resistors of 11 kW to 22 A CAUTION kW servo amplifiers because they do Servo amplifier 4 10mm or Servo amplifier more cA gt more 40mm or more N Touching the resistor will cause a burn because the surface of the parts ote l is a resistive element and very high YY Bottom Ly temperature Note For 11 kW to 22 kW servo amplifiers the clearance Even if the power turned off touching between the bottom and ground will be 120 mm or more the resistor will cause an electric shock because the capacitor of the servo amplifier is charged for a while not have protect covers 4 Electrical Installation and configuration diagram A WARNING Turn off the molded case circuit breaker MCCB to avoid electrical shocks or damages to the product before starting the installation or wiring The installation complies with IEC EN 60204 1 The voltage supply to machines must be 20 ms A CAUTION of immunity to instantaneous power failures as specified in IEC EN 60204 1 Connecting a servo motor for different axis to U V W or CN2_ of the servo amplifier may cause a malfunction The following shows representative configuration examples to conform to the IEC EN UL CSA standards 3 phase a 400 V A
23. truction manual 2 Quality of the batteries degrades by the storage condition The battery life is 5 years from the production date regardless of the connection status 3 The characteristic of smoothing capacitor is deteriorated due to ripple currents etc The life of the capacitor greatly depends on ambient temperature and operating conditions The capacitor will reach the end of its life in 10 years of continuous operation in normal air conditioned environment 40 C surrounding air temperature or less 4 The power on time ratio 25 is equivalent to 8 hours power on for a weekday and off for a weekend 7 Transportation and storage Transport the products correctly according to their mass Stacking in excess of the limited number of product packages is not allowed Do not hold the front cover to transport the servo amplifier Otherwise it may drop Install the servo amplifier and servo motor in a load bearing place in accordance with the Instruction Manual Do not get on or put heavy load on the equipment For detailed information on the option battery s transportation and handing refer to the instruction manual When you keep or use it please fulfill the following environment tem Ambient 0 to ass 3K N 60 21 3 temperature Transportation Note C Storage Note PC 20 to 65 Class 1K4 IEC EN 60721 3 1 a 0 Hz to zwi devia mm est values i i 5 OF EZ tSo ae constant acceleration of 9 8 m s 1 g to IEC
24. when used In addition applications which may be substantially influential to human lives or properties for such as airlines medical treatments railway service incineration and fuel systems man operated material handling equipment entertainment machines safety machines etc are not recommended and we assume no responsibility for any failure caused by these applications when used We will review the acceptability of the abovementioned applications if you agree not to require a specific quality for a specific application Please contact us for consultation
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