CC-Link Communications Card "OPC-G1-CCL"
Contents
1. 2 2 Terminating Resistor Switch SW1 2 3 LED Status Indicators a in Chapter 3 INSTALLATION AND REMOVAL OF THE CC Link COMMUNICATIONS CARD 3 1 Installing the Communications Card 3 2 Removing the Communications Card Chapter 4 WIRINGANDCABLING 4 1 Basic Connection Diagram w 4 2 Wiring for CC Link Terminal Block 4 3 Wiiingtolnverter Chapter 5 CONFIGURING INVERTER S FUNCTION CODES FOR CC Link COMMUNICATION Chapter 6 SETT NG UPPROCEDURE Chapter 7 LISTOFVOSIGNALS 7 1 Remote OSignals 7 2 RemoteRegistefs 7 3 lListofMonitorltemCodes 7 4 Command Codes and Response Codes Chapter 8 ERROR PROCESSING FOR CC Link NETWORK BREAKS 25 Chapter 9 LIST OF INVERTER ALARM CODES 26 Chapter 10 APPLICATION PROGRAM EXAMPLES 27 10 1 System ConfiguratioN lt lt 27 10 2 Network ParameterSettings 27 10 3 Relationship between Master Station Device and Remote I O and Remote Register 28 10 4 CC linkStartupProgram 29 10 5 Program Example Using the Inverter Running Stalus Read eee ee2. COM port 1 Overload of motor 3 Overload of motor 4 LLG Output phase loss LIL Speed mismatch H Excessive speed deviation Data saving error during H undervoltage Ch H H 4 2 5 2D 7 2 m a H H 22 16 Braking resistor overheat iT EN circuit failure 23 174 Overload of motor 1 PID feedback wire break Lr 84 Overload of motor 2 Braking transistor broken N 1 H Inverter overload RR 254 vr Mock alarm Err ETE H NO N H PG wire break NTC thermistor wire break Z I I I I I I U H NO Chapter 10 APPLICATION PROGRAM EXAMPLES 10 1 System Configuration Station 1 Station 2 Power CPU CC Link Input X20 supply een master unit unit a 0 QJ61BT11N Q61P A1 QX40 X00 to KIF YOO to YIF X20 to X2F OPC G1 CCL OPC G1 CCL Set the terminating resistor switch to ON Insert the terminating resistor that comes CC Link 031 1 031 2 with the master unit between DA and DB Figure 10 1 System Configuration 10 2 Network Parameter Settings In program examples given in this chapter the network parameters of the master unit are set as listed in Table 10 1 Table 10 1 Network Parameter Settings of the Master Unit Parameter Settings Start VO No 0000 For units where a data link Operation settings error is detected At the time of CPU stop Clear input Refresh Master unit Type Mode Total number of slaves connected Remote input
3. RX Remote Net Ver 1 mode a Y m O TT X1000 Y1000 Remote output RY S Remote register RWr W100 B Remote register RWw dp O Special relay SB Special register SW Retry count Automatic reconnection station count For CPU down Scan mode Stop Total number of slaves connected f S Special register ESM Retry count e Automatic reconnection station count Ji S Asynchronous 27 10 3 Relationship between Master Station Device and Remote I O and Remote Register 1 Remote I Os Figure 10 2 shows the relationship between the master station devices and remote I Os RX and RY in the program examples given on the following pages Master station Remote station Remote station Station 1 Station 2 _A104F to X1040 X105F to X1050 Y103F to Y1030 YI04Fto Y1040 Y105F to Y1050 Figure 10 2 Relationship between Master Station Devices and Remote I Os 2 Remote registers Figure 10 3 shows the relationship between the master station devices and remote registers RWw and RWr in the program examples given on the following pages Master station Remote station Remote station Station 1 Station 2 Figure 10 3 Relationship between Master Station Devices and Remote Registers 28 10 4 CC Link Startup Program Shown below is a CC Link startup program example to run for ACPU No startup program is required for QCPU which starts up CC Link communication w
4. Safety precautions are classified into the following two categories in this manual Failure to heed the information indicated by this symbol may lead to N WARN N G dangerous conditions possibly resulting in death or serious bodily injuries Failure to heed the information indicated by this symbol may lead to N CAU T O N dangerous conditions possibiy resulting in minor or light bodily injuries and or substantial property damage Failure to heed the information contained under the CAUTION title can also result in serious consequences These safety precautions are of utmost importance and must be observed at all times Installation and wiring A WARNING A e Before starting installation and wiring turn OFF the power and wait at least five minutes for inverters with a capacity of 22 kW or below or at least ten minutes for inverters with a capacity of 30 kW or above Make sure that the LED monitor and charging lamp are turned OFF Further make sure using a multimeter or a similar instrument that the DC link bus voltage between the terminals P and N has dropped to the safe level 25 VDC or below Qualified electricians should carry out wiring Otherwise electric shock could occur ACAUTION e Do not use the products that are damaged or lacking parts Doing so could cause a fire accident or injury Prevent lint paper fibers sawdust dust metallic chips or other foreign materials from getting into the inv
5. coast to a stop and trip with 5 5 3 T Keep the current operation ignoring the 13 to 15 communications error No 5 trip l The inverter s function 10 Invalid male pore ee ere code F08 specifies the Issue 2 5 after stopping deceleration time After the time specified by 028 decelerate to a 0 0 to 60 05 Stop Issue 5 5 after stopping 11 If the communications link is restored within the time specified by 028 ignore the communications He 0 010 60 08 error Ifa timeout occurs decelerate to a stop and u trip with 5 5 Same as above No te In any of the following cases the inverter does not perform error processing defined in Table 8 1 if it i detects a CC Link network break ignoring the occurrence of the error 1 The CC Link communications link has not been established once after the communications card was turned ON 2 Both run and frequency command sources specified are not CC Link that is any of the following three Inverter s function code y98 0 Terminal command LE is assigned to a terminal X and the LE is OFF Inverter s function code y99 3 or y99 data y98 data I L O Z TT 25 Chapter9 LIST OF INVERTER ALARM CODES Through CC Link the master can monitor the information on alarms in Table 9 1 that have occurred in the inverter by using the following procedure 1 Specify which alarm code latest last 2nd last or 3rd last should be read out into the
6. OOOO Figure 4 2 Connectors on the CC Link Terminal Block Table 4 2 lists the recommended terminal screw size and its tightening torque and Figure 4 3 shows the recommended strip length of the cable wire end Table 4 2 Recommended Tightening Torque of the Approx Terminal Screws on the CC Link Terminal Block Cable wire m 0 mm Figure 4 3 Recommended Strip Length of the Cable Wire End for Terminal Connection 3 When two or more inverters are connected Master OPC G1 CCL OPC G1 CCL XX N m T Dr VEN CC Link cable Terminating Terminating resistor resistor SW1 ON CC Link cable On CC Link communications cards connected in the middle of the network set their terminating resistor switches SW1 to OFF No insertion of terminating resistor Figure 4 4 Connection Diagram of Two or More Inverters 11 I L O Z TT 4 3 Wiring to Inverter Route the wiring of the CC Link cable as far from the wiring of the main circuit as possible Note ee Otherwise electric noise may cause malfunctions Note Pass the wires from the communications card between the control circuit terminal block and the front cover For inverters with a capacity of 22 kW or below Tr rah rik je wi Eh he 4 EAN Xa T T i i i a ji 1 i ay ye Ik Gy er 7 mir et LEE E k Hiu ASA In the case of 0 4 kW e For inverters with a capacity of
7. the communications card by turning the terminal signal RST ON or by pressing the gt key on the keypad validates the new setting However resetting the communications card causes an inverter Ta with an alarm if Version 1 xx is specified on the master station and Version 2 xx on the 030 setting 3 Changing the 031 or 032 data causes the L ERR LED to start blinking Resetting the communications card validates the new setting and turns the L ERR LED OFF Table 5 2 Other Related Function Codes Function Factory Select Select from the following choices If there is no run frequency Frequency Run command special problem command sources command source source with your system ET ne setting y98 3 is recommended In addition to y98 there are some function codes that specify run frequency command sources Using those function codes enables more flexible settings of run frequency command sources For details refer to the description for the function codes H30 and y98 in the FRENIC MEGA Instruction Manual Chapter 5 FUNCTION CODES 13 T a m O TT Chapter6 SETTING UP PROCEDURE The following flow shows the initial setting up procedure for the CC Link communications card Acceptance inspection Mount the communications card Connect the CC Link cable Configure the terminating resistor switch SW1 Turn ON the inverter power Configure function codes y98 and 027 to 032 to match the settings i
8. to write error Response code 00014 These function codes are functionally equivalent to certain remote outputs and remote registers Examples 1 Reading from H95 Function code group 044 Function code number 95 5Fy bit 7 O Read gt Set 045F to the command code 2 Writing 10 to E20 Function code group 014 Function code number 20 14 bit 7 1 Write gt Set 0194 to the command code Write data 10 000A gt Set 000A to the write data Li The data of inverter s function codes should be specified in the individual data formats For details about the data formats refer to the RS 485 Communication User s Manual Chapter 5 Section 5 2 Data Formats 24 Chapter 8 ERROR PROCESSING FOR CC Link NETWORK BREAKS If the inverter detects a CC Link network break such as broken wires it trios with an alarm 5 by factory default The inverter s error processing after detection of a network break can be changed with inverter s function codes 027 and 028 as listed in Table 8 1 Table 8 1 Error Processing for CC Link Network Breaks Defined by Function Codes 027 and 028 Error Processing after Detection of CC Link Network Break a 9 Immediately coast to a stop and trip with 4 5 0 0 to 60 0 s fer the time specified by 028 coast to a stop and trip with 5 5 If the communications link is restored within the time specified by 028 ignore the communications A ae error If a timeout occurs
9. trippedstate SCS Table 7 3 Response Codes 0000 Normal No error Execution of command code has been normally completed Not allowed to write Attempted to write to function code whose data cannot be changed while the inverter is running Attempted to write to function code whose data is being edited from the keypad 0002 Invalid command code An invalid command code has been specified 00034 Out of setting range Write data is out of the allowable setting range 23 ENGLISH Table 7 4 Command Code Format for Specifying Inverter s Function Codes bit 15 bit 0 15 Ja A Je SER IA ji JO Empty Fixed to 0 OOH 01H 02H 03H 04H 05H 06H 07H 08H ODH OEH OFH 10H 11H 12H 13H 14H 15H T TT TT TT Gi Function code group F codes E codes C codes P codes H codes A codes o codes S codes M codes J codes y codes W codes X codes Z codes d codes b codes r codes U codes FOO to F99 E00 to E99 COO to C99 POO to P99 HOO to H99 A00 to A99 000 to 099 S00 to S99 MOO to M99 JOO to J99 y00 to y99 w00 to w99 x00 to x99 z00 to 299 d00 to d99 b00 to b99 r00 to r99 UOO to U99 0 Read Function code number 1 Write 00 to 99 00 to 63 Inverter s communication dedicated function codes S01 to S03 S05 S06 and S19 are read only Attempting to write to those function codes results in a Not allowed
10. up that frequency Torque command to the inverter After completion of frequency setting the RXD is turned ON If torque command is activated by the function Unit 0 01 code H18 torque command is written instead of reference frequency Effective only the case y98 1 3 In case 030 3 4 4X 8X setting of CC Link extension only frequency can be set with RWw1 RWw2 Command code Write one of command codes listed in Table 7 2 The command code into RWw2 which are required for execution of format for specifying the following writing reading of operation inverter s function methods run command sources and inverter s 02908 IS SNOWN IN Table 7 4 function codes referring to the alarm history alarm resetting etc After writing of a command code turning the RYF ON executes that command Upon completion of the execution the RXF is turned ON RWw3 Write data Write object data specified in RWw2 into RWw3 if necessary After writing into RWw2 and RWw3 turn the RYF ON If no write data is required zero 0 should be written into RWw3 Monitor code 3 Write the code listed in Table 7 1 of monitor item to be referred to into the corresponding el A register RWwn After that turning the RYC ON Monlareodes stores the data of the monitor item into the RWrn BAND Monitor code n denotes any of the corresponding register numbers 4 to 7 RWw8 Alarm history Write 0000 0100 0200 or 0300 into RWw 8 to specify whi
11. 2 14 16 Write data 3 and 18 if necessary into RWw11 13 15 17 and ees 19 respectively Write data 4 After writing into RWw10 12 14 16 and 18 and Write data 5 their respective registers RWw11 13 15 17 and 19 the RYF should be turned ON Write data 6 If no write data is required zero 0 should be written into each of RWw11 13 15 17 and 19 RWw11 RWw13 RWw15 RWw17 RWw19 CC Link extension In CC Link version 1 10 RWw0 to RWw3 are available In CC Link version 2 00 with 2X setting RWw0 to RWw7 are available with 4X setting RWw0 to RWwF RWw39 for this communications card are available with 8X setting RWw0 to RWw1F RWw19 for this communications card are available Block diagram of torque control with RWw1 or RWwC is shown below Torque Control Mode selection H18 Reference freguency 270 1 1 station occupied CC Link extension Remote register CC Link version 1 10 030 Master gt INverter EN RE a 2 1 station occupied 2X setting Y G Torgue command FR i CC Link version 2 00 gt a RE ER z o 502 3 1 station occupied 4X setting BR ee ere ERE CC Link version 2 00 Torque current command 4 1 station occupied 8X setting O EER S03 CC Link version 2 00 Figure 7 1 Torque control with RWw1 or RWwC 18 2 Remote registers RWr Inverter gt Master Device No Signal name Description Remar
12. 30 kW or above MAR h j f fl fi TN r ERE Hut U INH In the case of 75 kW Figure 4 5 Examples of Wiring 12 Chapter 5 CONFIGURING INVERTER S FUNCTION CODES FOR CC Link COMMUNICATION Before starting CC Link communication between the inverter equipped with this communications card and the CC Link master device configure the inverter s function codes listed in Table 5 1 Table 5 2 lists other related function codes to be configured if necessary Table 5 1 Inverter s Function Codes for CC Link Communication The underlined values are factory defaults Function Error processing to perform when a communications link error or a communications card failure is detected Select error processing for CC Link network breaks Set the operation timer to be Specify the timer period during which the used in error processing for 0 0 to 60 0 sec inverter keeps running even if a network break network breaks is detected 1 station occupied CC Link version 1 10 2 1 station occupied 2X setting CC Link version 2 00 ye 1 station occupied 4X setting a EUSIEN CC Link version 2 00 4 station occupied 8X setting CC Link version 2 00 5 to 255 3 Is Ad 1 to 64 Set a station address 031 tation address 0 65 to 255 Transmission speed 1 For details about the function codes 027 and 028 refer to Chapter 8 ERROR PROCESSING FOR CC Link NETWORK BREAKS 2 After changing the 030 data resetting
13. FO DE Instruction Manual FRENIC MEGA CC Link BER F CC Link Communications Card OPC G1 CCL I 2 O Z TT Fuji Electric Co Ltd INR S147 1328d JE English Version I cb O Z TT Preface Thank you very much for purchasing our CC Link Communications Card OPC G1 CCL This manual has been prepared to help you connect your FRENIC MEGA to a CC Link master Mitsubishi Electric PLC etc via CC Link Mounting this communications card on your FRENIC MEGA allows you to connect the FRENIC MEGA to a CC Link master and control it as a slave using run commands speed commands and access to inverter s function codes The communications card can be connected to the A port only out of three option connection ports A B and C ports provided on the FRENIC MEGA The communications card has the following features e CC Link Version Complies with CC Link versions 1 10 and 2 00 e Applicable Profile Inverter 1 station occupied e Monitoring the status of the FRENIC MEGA running status frequency output torque output current output voltage etc e Reading and writing from to function codes applicable to the FRENIC MEGA owe CCrink WA The communications card is a CC Link version 2 00 compliant remote device unit and supports the following Extended cyclic transmission Easing restrictions on inter station cable length This instruction manual does not contain inverter han
14. YC is ON the monitored values are constantly updated 4 While the Frequency command Torque command RYD is ON the current reference frequency RWw1 torque command RWwC is constantly reflected on the speed gt Each time the Command code execution request RYF is turned ON the command specified by the command code executes once To execute it again it is necessary to turn the Command code execution request RYF ON again 6 Turning the Alarm reset request flag signal RY1A from ON to OFF resets the alarm Normally this signal should be set to OFF 15 ENGLISH nA 2 Remote inputs Inverter gt Master RKO Running forward Except running in forward direction Stopped or Rotating in reverse direction Rotating in forward direction RX1 Running reverse Except running in reverse direction Stopped or Rotating in forward direction Rotating in reverse direction oa sry erie Terminal 30A B C Terminal command assigned by inverter s function code E27 function Monitoring This signal is turned ON when turning the Monitor command RYC ON has caused the inverter to store monitored values into B registers RWrO 1 4 to 7 Turning the Monitor command RYC OFF turns this signal OFF Frequency setting This signal is turned ON when turning the Frequency command Torque command RYD ON has written the reference frequency torque command into the inverter Torque setting complete
15. ample 29 I L O Z TT 10 6 Program Example for Changing the Operation Mode The program example shown below switches the operation mode of FRENIC MEGA station 1 to network operation specifying CC Link as both run command and frequency command sources KO KOF X1 Read out data link status of slave BMOV SW80 K4 MO K4 statione Unit failure Unit Host station ready being linked MO X20 c Pis Moo Writing M300 ON 1 ET M301 M301 X100F MOV HOFB W102 Write the Operation mode Command code command code HFB into RWw2 execution completed MOV HO W103 and object data H0000 into RWw3 SET Y100F Turn command code execution request RYF ON RST M301 SET M302 When the command code execution M302 X100F completed signal RXF is turned ON MOV We D2 the response code RWr2 is read Command code out into D2 0 Reading out has execution normally finished completed RST Y100F Turn command code execution request RYF OFF RST M302 END Figure 10 6 Program Example 10 7 Program Example for Specifying Run Command The program example shown below writes the run forward command FWD into FRENIC MEGA station 1 XOF X01 J BMOV SW80 K4MO K4 Read out data link status of slave Unit Host station stations ready being linked po Kv Run forward command RYO Run ON Unit failure MO END Figure 10 7 Program Example 30 10 8 Program Example for Monitoring the Out
16. ch alarm code latest last 2nd last or 3rd last should be read out respectively Latest 0000 l i Last 0100 The lower 8 bits are fixed to 00 ond last 0200 The content of the specified alarm code and its 3rd last 0300 related information are stored in RWr8 9 A B and C RWw9 PID set value Write the PID set value into RWw9 i Unit 0 01 SV The setting range is from 100 00 to 100 00 awa nosa o S aws nos SOOS S SC In detail refer to the remarks of RWwC ENGLISH 17 Torque command Specify torque command or torque current Unit 0 01 command By turning RYD ON after setting this register torque command or torque current command is written into the inverter Completing the writing turns RXD ON In case of torque command the data of RWwC is written into S02 and in case of torque current command the data of RWwC is written into S03 Refer to Figure 7 1 Effective only the case y98 1 3 RWw10 RWw12 RWw14 RWw16 RWw18 Command code 2 Use these registers in the same way as RWw2 Command code 3 After writing into these registers turning the RYF ON executes these command codes in the order Command code 4 of RWw2 10 12 14 16 and 18 Command code 5 Upon completion of execution of RWw18 the RXF Command code 6 Is turned ON To nullify the execution of RWw10 to 18 FFFFy should be written into these registers Write data 2 Write object data specified in RWw10 1
17. d Turning the Frequency command Torque command RYD OFF turns this signal OFF e een O S RXF Command code This signal is turned ON when turning the Command code execution execution completed request RYF ON has completed the execution of processing corresponding to command codes specified in RWw2 10 12 14 16 J and 18 Turning the Command execution request RYF OFF turns this signal OFF RX1A Alarm state flag This signal is turned ON when the inverter has tripped RX1B Remote station This signal is turned ON when powering on the inverter or resetting the ready hardware has readied the inverter This signal is used for interlocking with reading or writing from to the master unit This signal is turned OFF concurrently when the Alarm state flag RX1A is turned ON if the inverter trips 1 For details about inverter s function codes E20 to E24 and E27 refer to the FRENIC MEGA Instruction Manual Chapter 5 FUNCTION CODES 16 7 2 Remote Registers 1 Remote registers RWw Master gt Inverter RWwO Monitor code 2 Write the codes listed in Table 7 1 of monitor The lower and upper Monitor code 1 items to be referred to into RWWO After that bytes correspond to turning the RYC ON stores the value of those monitor codes 1 and monitor items into RWr0 and RWri 2 respectively RWw1 Reference Write the reference frequency into RWw1 After Unit 0 01 Hz frequency that turning the RYD ON sets
18. dling instructions Read through this instruction manual in conjunction with the FRENIC MEGA Instruction Manual and be familiar with proper handling and operation of this product Improper handling might result in incorrect operation a short life or even a failure of this product Keep this manual in a safe place Related Publications I L O Z TT Listed below are the other materials related to the use of the CC Link Communications Card OPC G1 CCL Read them in conjunction with this manual as necessary e RS 485 Communication User s Manual e FRENIC MEGA Instruction Manual The materials are subject to change without notice Be sure to obtain the latest editions for use ACAUTION e Read through this instruction manual and be familiar with the CC Link communications card before proceeding with installation connections wiring operation or maintenance and inspection e Improper handling might result in incorrect operation a short life or even a failure of this product as well as the motor e Deliver this manual to the end user of this product Keep this manual in a safe place until this product is discarded mM Safety precautions Read this manual thoroughly before proceeding with installation connections wiring operation or maintenance and inspection Ensure you have sound knowledge of the device and familiarize yourself with all safety information and precautions before proceeding to operate the inverter
19. e CC Link specifications for this communications card For the items not covered in this section the specifications of the CC Link apply Table 12 2 CC Link Specifications Item Specifications Name CC Link communications card Station type Remote device station Number oF Units Max 42 units one station occupied per unit connectable Number of stations 4 occupied The communications card complies with CC Link versions 1 10 and 2 00 It can be configured with the function code 030 as follows 1 station occupied CC Link version 1 10 030 0 or 1 CC Link version 1 station occupied with 2X setting CC Link version 2 00 030 2 1 station occupied with 4X setting CC Link version 2 00 030 3 1 station occupied with 8X setting CC Link version 2 00 030 4 Setting invalid 030 Other than the above data end Beeler 5 pin terminal block M3x5 screws connection CC Link dedicated cable Use the CC Link dedicated cable in CC Link system Using a cable other than a CC Link dedicated cable does not assure the Communications cable CC Link system performance For further information about the CC Link dedicated cable specifications and inquiries visit the CC Link Partner Association s website at http www cc link org eng t_html top html 36 ltem Station address Transmission speed Baud rate LED status indicators Table 12 2 CC Link Specifications Continued Specifications 1 to 64 The station address can be specified with t
20. e between the terminals P and N has dropped to the safe level 25 VDC or below Otherwise electric shock could occur Maintenance inspection and parts replacement should be made only by qualified persons Take off the watch rings and other metallic objects before starting work Use insulated tools Otherwise electric shock or injuries could occur Disposal ACAUTION e Treat the communications card as an industrial waste when disposing of it Otherwise injuries could occur I N O Z Lu Others AWARNING A e Never modify the communications card Doing so could cause electric shock or injuries Icons The following icons are used throughout this manual DS N Note his icon indicates information which if not heeded can result in the product not operating to full efficiency as well as information concerning incorrect operations and settings which can result in accidents Tip This icon indicates information that can prove handy when performing certain settings or operations L This icon indicates a reference to more detailed information Table of Contents Preface mMSafetiyprecautlions Chapter t BEFORE USE sakasi aaa isi 1 1 Acceptancelnspection 1 2 Applicablelnverters Chapter 2 NAMESANDFUNCTIONS 2 1 ExternalAppearance
21. e execution request RYF OFF RST M302 END Figure 10 9 Program Example 31 10 10 Program Example for Writing to Inverter s Function Code Data The program example shown below writes 3 0 s to the F07 data Acceleration time 1 of FRENIC MEGA station 1 KO KOF X1 BMOV SW80 K4M0 K4 Read out data link status of slave Unit failure Unit Host station stations ready being linked MO X20 c PS M800 M300 Writing ON SET M301 M301 X100F MOV H87 W102 Write the Write F07 command code Command code H87 into RWw2 and the execution acceleration time H12C into RWw3 completed MOV H12C W103 SET Y100F Turn command code execution request RYF ON RST M301 SET M302 M302 X100F When the command code execution completed signal RXF is turned ON MOV w2 D2 the response code is read out from Command code the remote register RWr2 into D2 execution 0 Writing normally completed completed RST Y100F Turn command code execution request RYF OFF RST M302 END Figure 10 10 Program Example 32 10 11 Program Example for Setting up the Reference Frequency The program example shown below writes the reference frequency 50 00 Hz to FRENIC MEGA station 1 KO KOF X1 BMOV SW80 K4MO K4 Read out data link status of slave Unit failure Unit Host station stations ready being linked MO X20 fs M300 Writing M300 ON e SET M301 M301 X100D MOV K5000 W101 Write reference
22. en secure the communications card with the two screws that come with the communications card Figure 3 3 Note Check that the positioning cutout shown in Figure 1 1 is fitted on the tab in Figure 3 2 and connector CN1 is fully inserted in Figure 3 2 Figure 3 3 shows the communications card correctly mounted 3 Perform wiring on the communications card lt a Lj Refer to Chapter 4 WIRING AND CABLING ie 4 Put the front cover back into place L To put back the front cover refer to the FRENIC MEGA Instruction Manual Chapter 2 Section 2 3 For inverters with a capacity of 30 kW or above close also the keypad enclosure Available o T E ee Mya ij Fp ET 7 EE TEE mia xs gt E an Bl Figure 3 1 In the case of 0 4 kW Fit the positioning cutout of the communications card over the tab on the inverter to determine the mounting position Insert connector CN1 on the communications card into the A port on the inverter s control PCB Note Be sure to follow the order of and Inserting CN1 first may lead to insufficient insertion resulting in a contact failure Release knob _ 2 J O Z TT Weil l s eee an Pa le ETI Figure 3 3 Mounting Completed 3 2 Removing the Communications Card Remove the two screws that secure the communications card and pull the release knob Shown above to take the communicati
23. erter and the communications card Otherwise a fire or an accident might result Incorrect handling in installation removal jobs could cause a failure A failure might result Noise may be emitted from the inverter motor and wires Implement appropriate measure to prevent the nearby sensors and devices from malfunctioning due to such noise Otherwise an accident could occur Operation A WARNING A e Be sure to install the front cover before turning the inverter s power ON Do not remove the cover when the inverter power is ON Otherwise electric shock could occur Do not operate switches with wet hands Doing so could cause electric shock If you configure the function codes wrongly or without completely understanding FRENIC MEGA Instruction Manual and the FRENIC MEGA User s Manual the motor may rotate with a torque or at a speed not permitted for the machine Confirm and adjust the setting of the function codes before running the inverter Otherwise an accident could occur Maintenance and inspection and parts replacement A WARNING A e Before proceeding to the maintenance inspection jobs turn OFF the power and wait at least five minutes for inverters with a capacity of 22 kW or below or at least ten minutes for inverters with a capacity of 30 kW or above Make sure that the LED monitor and charging lamp are turned OFF Further make sure using a multimeter or a similar instrument that the DC link bus voltag
24. f network i gt E N I I 01 Yello z XJ CC Link cable DA Terminating resistor switch DG terminal block OPC G1 CCL Figure 4 1 Basic Connection Diagram 10 4 2 Wiring for CC Link Terminal Block 1 To connect this communications card to a CC Link network use a CC Link dedicated cable complying with the CC Link specifications Using a cable other than a CC Link dedicated cable does not assure the CC Link system performance Also observe the wiring lengths specified in the CC Link version 1 10 specifications Tip The recommended CC Link cable is FANC 110SBH made by Kuramo Electric Co Ltd H For details about wiring for CC Link refer to the CC Link Master Use s Manual or CC Link Cable Wiring Manual published by the CC Link Partner Association The CC Link Cable Wiring Manual is available as a free download from the CC Link Partner Association s website at http www cc link org eng t_html siryo html 2 Wiring around the CC Link terminal block The terminal block uses a pluggable 5 pin connector as shown in Figure 4 2 Table 4 1 shows the correspondence between the pin numbers and the ID colors A typical connector that matches this terminal block is Phoenix Contact MCVW 1 5 5 STF 3 5 Table 4 1 Layout of Terminal Pins ID Color of cg 1 DA Bue oe ans Porcommunicatondats AIG DG Yellow 4 SID Metalic For shielded wire sore rorgraning
25. frequency into RWw1 Frequency setting completed SET Y100D Turn the frequency command RAM RYD ON RST M301 SET M302 M302 X100D When the frequency setting Mov W2 D2 completed signal RXD is turned l ON read out the response code Frequency setting RWr2 into D2 en RST Y100D Turn the frequency command RAM RST M302 RYD OFF END Figure 10 11 Program Example I L O Z TT 33 10 12 Program Example for Reading out Alarm Codes The program example shown below reads out alarm codes stored in FRENIC MEGA station 1 into data register D1 KO KOF X1 __ H EMO swso K4MO K4 Unit failure Unit Host station ready being linked MO X20 c Fas msoo M300 Writing ON AY ser 801 M301 X100F MOV H74 W102 Command code execution completed SET Y1 OOF RST M301 SET M302 M302 X100F MOV W3 D1 Command code execution completed W2 D2 RST Y100F RST M302 END Figure 10 12 Program Example 10 13 Program Example for Resetting a Inverter Trip Read out data link status of slave statio ns Write the Read from the latest and last alarm codes command code H74 into RWw2 Turn command code execution request RYF ON When the command code execution completed signal RXF is turned ON read out alarm code RWr3 and response code RWr2 into D1 and D2 respectively Turn command code execution request RYF OFF The program example shown below resets a trip that ha
26. he inverter s function code 031 10 Mbps 032 4 5 Mbps 032 3 2 5 Mbps 032 2 625 kbps 032 1 156 kbps 032 0 The transmission speed can be specified with the inverter s function code 032 L RUN Lights when the communications card is normally receiving refresh data It goes off if data transmission is interrupted for a certain period of time L ERR Lights when a communications error has occurred It blinks if the station address 031 or the transmission speed 032 is changed when the power Is on RUN Lights during normal communication It blinks when mismatch in CC Link version settings is found or the connection between the inverter and the communications card is cut SD Lights during data transmission RD Lights during data reception I L O Z TT 37 38 CC Link Big H F CC Link Communications Card OPC G1 CCL Byte BAE Instruction Manual First Edition June 2008 Fifth Edition April 2011 Fuji Electric Co Ltd e ORRRMMWEO BMELNLEMS RE CEN AT oT EBY LET _ DHHEDNZIHFFERLITHFTALENBUET e KZENNAIINTIE FLEHLTERIT LELFG A CABORPHY RENGE BRIEDAHBUELTD CBBC TES e ALEMROZEBIIOWUTE ERICADDPHSFRESZAUDDETOCOTRCKES LY The purpose of this manual is to provide accurate information in the handling setting up and operating of the CC Link Communications Card for the FRENIC MEGA series of inverters Please feel free to send your comments regarding any errors or omissions yo
27. ith the network parameter settings made in the master unit X00 XOF PLS M300 Permission to write settings Unit failure Unit ready M300 SET M301 Request to write settings M301 TO HO H K2 K1 Number of units connected 2 H20 H1101 Ki Station info on inverter Station 1 H1102 Ki Station info on inverter Station 2 RST M301 Writing of settings completed M9038 set yoo Permission to bit output If OFF no RY One scan ON output yet after RUN KOO KOF JAA pis Mo Permission to write settings Unit failure Unit ready M302 SET M303 Request to write settings M303 lt lt SET YO6 Link startreguest X06 RST YO6 Cancel of link start request Link startup normally completed RST M303 Link startup completed X07 H668 D315 K1 Read link special device Link startup abnormally t inated erminate RST Y0O6 Cancel of link start request RST M303 Link startup completed Figure 10 4 CC Link Startup Program Example for ACPU only 10 5 Program Example Using the Inverter Running Status Read The program example shown below turns ON the auxiliary relay M100 when FRENIC MEGA station 1 starts running XOF X1 BMOV SW80 K4MO K4 Read out data link status of slave Unit Unit Host station Stations failure ready being linked MO X1002 S So 00 Turn ON the auxiliary relay M100 Inverter running RX02 Figure 10 5 Program Ex
28. ity of 30 kW or above Make sure that the LED monitor and charging lamp are turned OFF Further make sure using a multimeter or a similar instrument that the DC link bus voltage between the terminals P and N has dropped to the safe level 25 VDC or below Otherwise electric shock could occur ACAUTION e Do not use the products that are damaged or lacking parts Doing so could cause a fire accident or injury Prevent lint paper fibers sawdust dust metallic chips or other foreign materials from getting into the inverter and the communications card Otherwise a fire or an accident might result Incorrect handling in installation removal jobs could cause a failure A failure might result Before mounting the communications card perform the wiring for the main circuit terminals and control circuit terminals 3 1 Installing the Communications Card 1 Remove the front cover from the inverter and expose the control printed circuit board control PCB As shown in Figure 3 1 the communications card can be connected to the A port only out of three option connection ports A B and C ports on the control PCB LL To remove the front cover refer to the FRENIC MEGA Instruction Manual Chapter 2 Section 2 3 For inverters with a capacity of 30 kW or above open also the keypad enclosure 2 Insert connector CN1 on the back of the communications card Figure 1 1 into the A port CN4 on the inverter s control PCB Th
29. ks RWrO Monitored value 1 Turning the RYC ON stores the value of the monitor item specified by Monitor code 1 RWwO into RWr0 RWri Monitored value2 Turning the RYC ON stores the value of the monitor item specified by Monitor code 2 RWWO into RWri RWr2 Response code Turning the RYF ON stores the response code for See Table 7 3 for the command code specified in RWw2 into RWr2 response codes If the command code has normally executed zero 0 is automatically written into RWr2 if any error has occurred during processing of the command code any value other than zero is written RWr3 Read data If the command code has normally executed the response data for that command specified by the command code is automatically written into RWr3 Monitored value 3 Turning the RYC ON stores the value of the monitor item specified by RWwn into the Monitored value 4 corresponding RWrn Monitored value 5 n denotes any of the register numbers 4 to 7 Monitored value 6 RWr8 Alarm code The content of the alarm code specified in RWw8 is automatically written into the lower 8 bits of See Chapter 9 for RWr8 The upper 8 bits of RWw 8 will be echoed alarm codes back into the upper 8 bits of RWr8 RWr9 Output frequency This register stores the output frequency applied at an alarm at the occurrence time of the alarm specified in Unit 0 01 Hz occurrence RWw8 RWrA Output current at This register stores the output curren
30. n cannot be received due to electrical noise Transmission speed Baud rate and or station address out of the allowable range Transmission speed Baud rate or station address changed during CC Link communication The communications card cannot receive data due to a network break etc BE The inverter trips with alarm 5 displayed 1 The master station is compliant with CC Link version 1 xx and this slave station with CC Link version 2 xx at 0 4 second Or the inverter s function code 030 is set to 5 to 255 intervals ic The inverter trios with alarm displayed Communications error between the communications intervals The inverter trips with alarm displayed Communications card error The inverter trips with alarm 7 displayed ON O OFF Blinking It may seem to be ON depending on the current transmission speed 1 Alarm 5 occurs when a communications error is detected after a normal communications link has been established once HA It is possible to change the 4 5 occurrence conditions with inverter s function codes For details refer to Chapter 8 ERROR PROCESSING FOR CC Link NETWORK BREAKS ENGLISH Chapter 3 INSTALLATION AND REMOVAL OF THE CC Link COMMUNICATIONS CARD A WARNING A Before starting installation and wiring turn OFF the power and wait at least five minutes for inverters with a capacity of 22 kW or below or at least ten minutes for inverters with a capac
31. n ee ee ee 29 10 6 Program Example for Changing the Operation WA Tata AA AA AAA REN ia 30 10 7 Program Example for Specifying Run Command 30 10 8 Program Example for Monitoring the Output miele Se grek e Ae e e e u 31 10 9 Program Example for Reading from the Inverter sFunctonCodeData 31 10 10 Program Example for Writing to Inverter s FunctonCodeData 32 10 11 Program Example for Setting up the Reference FFEQUEN Ye 33 10 12 Program Example for Reading out Alarm Codes 34 10 13 Program Example for Resetting a Inverter Trip 34 Chapter 11 TROUBLESHOOT NG 35 Chapter 12 SPEC FICATIONS 36 12 1 General Specifications 36 12 2 CC linkSpecifications 36 Chapter1 BEFORE USE 1 1 Acceptance Inspection Unpack the package and check the following 1 A communications card two screws M3 x 8 and the CC Link Communications Card Instruction Manual this manual are contained in the package 2 The communications card is not damaged during transportation no defective parts dents or warps 3 The model name OPC G1 CCL is printed on the communications card See Figure 1 1 If you suspect the product is not working properly or if you have any questions about your product contact the shop where you bought the product or yo
32. n the master Preparation completed Now the inverter is ready to run via CC Link See Chapter 1 BEFORE USING THE CC Link COMMUNICATIONS CARD See Chapter 3 INSTALLATION AND REMOVAL OF THE COMMUNICATIONS CARD See Chapter 4 WIRING AND CABLING See Chapter 2 Section 2 2 Terminating Resistor Switch See Chapter 5 CONFIGURING INVERTER S FUNCTION CODES FOR CC Link COMMUNICATION After confirming that the CC Link master has been set up check that the communications link is established according to the ON OFF states of the LED status indicators see Chapter 2 Section 2 3 LED Status Indicators After the CC Link master becomes ready run the master to operate the inverter via CC Link 14 Chapter 7 LIST OF I O SIGNALS 7 1 Remote I O Signals 1 Remote outputs Master gt Inverter RYO Run forward command Simultaneously a nee ON Run forward command turning RYO and RY1 RY1 Run reverse command OFF Stop command ON is functionally command Pe ema Hr function code E01 mi WA AAA Aa AA function code E02 ee fener tunoioncew 0S function code E03 WA KAA WA AA function code E04 me femme AA AI function code E05 mi WA AAA AA AI function code E06 mi ee KAA AAA function code E07 zi RY9 Secondary side output ON Coastto a stop Effective only when source is CC Link EEE UD function code E08 1 i function code E09 i Turning this signal ON causes the inverter to store monitored val
33. o the O memory areas YES The option or inverter unit may be defective Contact Fuji Electric 35 Chapter 12 SPECIFICATIONS 12 1 General Specifications Table 12 1 lists the environmental requirements for the inverter equipped with the communications card For the items not covered in this section the specifications of the inverter itself apply Table 12 1 Environmental Requirements Item Specifications Site location Indoors Surrounding temperature Refer to the FRENIC MEGA Instruction Manual Chapter 2 Relative humidity 5 to 95 No condensation Atmosphere The inverter must not be exposed to dust direct sunlight corrosive gases flammable gases oil mist vapor or water drops Pollution degree 2 IEC60664 1 Note The atmosphere can contain a small amount of salt 0 01 mg cm2 or less per year The inverter must not be subjected to sudden changes in temperature that will cause condensation to form Altitude 1 000 m max Atmospheric pressure 86 to 106 kPa Vibration Refer to the FRENIC MEGA Instruction Manual Chapter 2 Applicable inverters FRENIC MEGA series of inverters ROM Ver 0500 or later Note Do not install the inverter in an environment where it may be exposed to lint cotton waste or moist dust or dirt which will clog the heat sink of the inverter If the inverter is to be used in such an environment install it in a dustproof panel of your system 12 2 CC Link Specifications Table 12 2 lists th
34. occurred Mount the option into place referring to this manual concerned and reset the inverter NO 3 Commands via CC Link not reflected ve address of 031 match that in the system Is the station address setting 031 correct Commands received via CC Link are not configuration reflected definition YES Is the data of function code y98 set to any value other than 0 Any of the following wiring problems Wire s broken Wrong connection to the terminal block Signal lines wired in parallel with power line Terminating resistor setting CC Link cable not used Maximum cable length inter station cable length and the number of units connected out of specifications NO Correct y98 data YES Is LE assigned to X YES Turn ON the function appropriate contact YES YES I L O Z TT Correct the wiring Is the L ERR LED on the option lit or blinking NO Is the setting of the Match the setting of 030 with that of the master function code 030 CC Link extension correct YES The option or inverter unit may be defective Correct the format Contact Fuji Electric Is the command code format for specifying function code s correct Manual Chapter 5 YES Is data written into the buffer memory areas RX RY RWw RWr as assigned to addresses Check writing t
35. ons card out of the inverter Chapter 4 WIRING AND CABLING A WARNING A e Before starting installation and wiring turn OFF the power and wait at least five minutes for inverters with a capacity of 22 kW or below or at least ten minutes for inverters with a capacity of 30 kW or above Make sure that the LED monitor and charging lamp are turned OFF Further make sure using a multimeter or a similar instrument that the DC link bus voltage between the terminals P and N has dropped to the safe level 25 VDC or below Qualified electricians should carry out wiring Otherwise an electric shock could occur In general the covers of the control signal wires are not specifically designed to withstand a high voltage i e reinforced insulation is not applied Therefore if a control signal wire comes into direct contact with a live conductor of the main circuit the insulation of the cover might break down which would expose the signal wire to a high voltage of the main circuit Make sure that the control signal wires will not come into contact with live conductors of the main circuit Failure to observe this precaution could cause an electric shock or fire ACAUTION Noise may be emitted from the inverter motor and wires Take appropriate measures to prevent the nearby sensors and devices from malfunctioning due to such noise An accident could occur 4 1 Basic Connection Diagram FRENIC MEGA To CC Link 77 i
36. put Frequency The program example shown below reads out the output frequency from FRENIC MEGA station 1 into data register D1 XOF X01 Read out data link status of slave H J BMOV SW 80 K4MO K4 Stations Unit Unit Host station failure ready being linked MO X20 Write the monitor item code H01 of MOV H W100 output frequency into RWwO Writing ON Y100C Turn monitor command RYC ON X100C F Turning RYC ON reads out the output MOV WO D1 frequency from the remote register Monitori ng RWw0 into D1 END Figure 10 8 Program Example 10 9 Program Example for Reading from the Inverter s Function Code Data The program example shown below reads out the F07 data Acceleration time 1 from FRENIC MEGA station 1 KO KOF X1 F BMOV SW80 K4MO KA Read out data link status of slave stations Unit failure Unit Host station ready being linked MO X20 c fs soo M300 Writing ON PO So _J set rt M301 X100F Write the Read F07 command code MONS ONE wide H07 into RWw2 I L O Z TT Command code execution completed SET Y100F Turn command code execution request RYF ON RST M301 SET M302 M302 X100F MOV W3 D1 When the command code execution completed signal RXF is turned ON the acceleration time 1 RWr3 and We D2 response code RWr2 are read out into D1 and D2 respectively Command code execution completed RST Y100F Turn command cod
37. rF RWrC for this communications card are available with 8X setting RWrO to RWr1F RWr19 for this communications card are available 1 Unit 0 01A for 55 kW or below 0 1 A for 75 kW or above 20 7 3 List of Monitor Item Codes Table 7 1 lists the monitor item codes available in RWw0 4 to 7 Table 7 1 Monitor Item Codes 00 nomon eao Aa S on Output frequency oom o 02 3 03 04 No monitoring Fredo 05 06 7 8 0 Calculated torgue DC link bus voltage In units of 1 V 091 to OC No monitoring Fixed to 0 D E i A i A f H H 0 O A Input terminal status Ts Output terminate status Se 2 114 Load factor 0 1 Assuming the motor rated l load as 100 124 t0 134 No monitoring Fred to 0 J 14 1541016 No monitoring Fixedto0 r 3 3 l F O H H H 184 Current output from the inverter in Assuming the inverter rated RMS based on the inverter rating current as 100 No monitoring Fixed to 0 J NO l co N O gt 7 0 NO _ I ing FI Torque current command 221 to 334 No monitoring Fixed to 0 0 1 ES 37110 39 3Ap Input terminal state of digital input interface card No monitoring Fixed to 0 KE A O 3Cp Output terminal state of digital output interface card 3D or greater No monitoring Fixed to 0 GE es 1 The format of the input terminal status signal is shown below Individual bits denote the ON OFF state
38. remote register RWw38 The alarm code will be stored in RWr8 2 Specify command codes 0074 and 0075 in remote registers RWw2 10 12 14 16 or 18 to read out alarm codes 3 Use inverter s communication dedicated function codes M16 to M19 to read out the latest last 2nd last and 3rd last alarm codes respectively Table 9 1 List of Inverter Alarm Codes Alarm RE Alarm ne 000 Nam alarm ran Memory error error Overcurrent 01 during acceleration LiL 2 204 Keypad communications error Overcurrent fas 3 214 PU error 7 Fri during deceleration e CPU erro a Overcurrent Option communications error G During running at constant LI 34 22 eee card speed hardware error Option error BA 5 054 Grounding fault p gt 234 CC Link communications error Overvoltage ULA gee 5 6 06 daring acceleration 6 244 Operation protection Ere Overvoltage Wis vorm during deceleration 7 294 Tuning error Overvoltage 8 084 during running at constant GS 38 264 RS 485 communications error speed or stopped 0 0A Undervoltage EEE Input phase loss 6 104 Charger circuit fault EZE Fu Heat sink overheat Lint 33 TE RS 485 communications error 8 12 External alarm LZ 3 354 COM port 2 64 9 134 Inverter internal overheat 4 3 Hardware error Ero 144 Motor protection TAY ee T Bocmonino coniro eror cro 4 PTC NTC thermistor we g
39. rites data from to Inverter s function codes should be code inverter s function codes specified in the format shown in Write to function 0080 to 11E3 Table 7 4 code Read from operation 007By Link operation CC Link method run Terminal command for command source external drive Keypad operation Others Write to operation OOFBu Link operation CC Link Change to y98 3 method run Terminal command for Change to y98 0 and FO2 1 command source external drive Change to y98 0 F02 0 and Keypad operation FO1 0 Read from the latest 0074 Reads the content of the latest Lower byte Latest alarm code and last alarm codes and last alarm codes Higher byte Last alarm code The contents of alarm codes are detailed in Chapter 9 Read from the 2nd 00754 Reads the content of the 2nd Lower byte 2nd last alarm code and 3rd last alarm and 3rd last alarm codes Higher byte 3rd last alarm code codes The contents of alarm codes are detailed in Chapter 9 Read reference 006D Reads out the reference The allowable setting range is from 0 frequency frequency via CC Link to 20000 Specify the ratio of the Write reference OOED Writes the reference frequency frequency relative to the maximum frequency This frequency is effective only frequency defined by F03 in Hz when the frequency command being assumed as 20000 source is CC Link Clear alarm history OOF4 9696 Clears alarm history O0FD 96964 Resets
40. s occurred in FRENIC MEGA station 1 XOF X01 c Hl EMOV SW80 K4MO K4 Unit Host station ready being linked MO KIOTA X20 a Ortota Alarm Alarm status flag reset reguest ON Unit failure END Figure 10 13 Program Example 34 Read out data link status of slave stations Turn X20 from ON to OFF to reset the trip Chapter 11 TROUBLESHOOTING 1 Option communications error 2 Option error CC Link communications error Communications card hardware error Er 7 Er5 lf this error occurs analyze the cause of the error referring to the RAS information in the master CPU For the access to the RAS information and its contents see the master user s manual has occurred Do the CC Link versions of the slave and master stations match with each other master station version 1 xx slave station version 2 xx Match the versions of the master station and the slave station with each other Er 5 has occurred YES Turn ON the power to the master reset the CPU and reset the inverter Operation Is the power to the master shut down Or is the master unit detached Is the option mounted YES The option or inverter on the inverter unit may be defective correctly Contact Fuji Electric can be resumed NO YES Remove the error factor from the station Does the detailed RAS information in the CPU module indicate that an error has
41. s of input terminals on the actual control circuit terminal board If terminals X1 through X9 are turned ON or OFF by remote outputs RY2 to RYB the change of the ON OFF states cannot be reflected on this monitor T H H H H 4 5 6 i b15 b8 b7 bO Empty Fixed to 0 X8 X9 EN These terminals are not provided in some types of the FRENIC MEGA For details refer to the FRENIC MEGA Instruction Manual Chapter 5 FUNCTION CODES Figure 7 1 Input Terminal Status Signal Format 21 I N O Z Lu 2 The format of the output terminal status signal is shown below Individual bits denote the ON OFF states of 3 output terminals on the control circuit terminal block Their states are changed in synchronization with remote inputs RX2 to RY7 b15 b 8 b7 bO gt ls lele delel 30 Wa e Empty Fixed to 0 Figure 7 2 Output Terminal Status Signal Format In units of 0 01 A or 0 01 kW for inverters with 55 kW or below 0 1 A or 0 1 KW for ones with 75 kW or above 22 7 4 Command Codes and Response Codes Table 7 2 lists the command codes available in remote registers RWw2 10 12 14 16 and 18 The response codes to be stored in RWr2 10 12 14 16 and 18 to those command codes are listed in Table 7 3 The format of command codes in reading or writing from to the inverter s function codes is shown in Table 7 4 Table 7 2 Command Codes Read from function 0000 to 1163 Reads or w
42. stor switch For details see Section 2 2 ON Insertion of terminating resistor OFF No insertion LED status indicators RD SD L ERR RUN and L RUN For details see Section 2 3 2 2 Terminating Resistor Switch SW1 The CC Link communications network requires insertion of line terminating resistors at its both ends When this communications card is mounted on the inverter at either end of the network turn this switch ON to insert the terminating resistor ON OFF ON OFF OFF No insertion of terminating resistor ON Insertion of terminating resistor Figure 2 2 Terminating Resistor Switch Settings 2 3 LED Status Indicators This communications card has five LED status indicators shown below They indicate the operation status of the communications card as listed in Table 2 2 Figure 2 3 LED Status Indicators Table 2 2 LED Status Indicators and Operation Status LED States ee e Normally communicating Normally communicating But sometimes a CRC error occurs due to electrical noise Received data contains a CRC error so the communications card cannot respond oo e Data destined for this station does not come Responding to polling But refresh data received contains a CRC error The inverter trios with alarm 5 displayed 1 Data destined for this station contains a CRC error The inverter trips with alarm 5 displayed 1 Station address incorrectly specified Data destined for this statio
43. t applied at an alarm the occurrence time of the alarm specified in occurrence RWw38 RWrB Output voltage at This register stores the output voltage applied at an alarm the occurrence time of the alarm specified in Unit 0 1 V occurrence RWw38 RWrC Cumulative This register stores the cumulative power ON time power ON time at elapsed until the occurrence time of the alarm ae u Unit Ih an alarm specified in RWw38 occurrence RWr10 Response code 2 Turning the RYF ON stores the response code to See Table 7 3 for Ari the command code specified in RWw10 12 14 response codes ini coe 16 and 18 into RWr10 12 14 16 and 18 RWr14 Response code 4 respectively RWr16 Response code 5 If the command code has normally executed zero 0 is automatically written into the corresponding RWr18 Response code 6 register RWr10 12 14 16 or 18 if any error has occurred during processing of the command code any value other than zero is written RWr11 Read data 2 If the command code specified in RWw10 12 14 16 or 18 has normally executed the response Ee Read data 3 data for that command code is automatically RWr15 Read data 4 written into RWr11 13 15 17 or 19 respectively RWr17 Read data 5 RWr19 Read data 6 I 2 O Z Lu 19 CC Link extension In CC Link version 1 10 RWr0 to RWr8 are available In CC Link version 2 00 with 2X setting RWrO to RWr7 are available with 4X setting RWrO to RW
44. u may have found or any suggestions you may have for generally improving the manual In no event will Fuji Electric Co Ltd be liable for any direct or indirect damages resulting from the application of the information in this manual aa iana Fuji Electric Co Ltd AA aa Wi FBR Gate City Ohsaki East Tower 11 2 Osaki 1 chome T 141 0032 Reha RAWI TA 1125 o Shinagawa ku Tokyo 141 0032 Japan FH TFIA ARAT URL H sskwwwit ilelecine es Phone 81 3 5435 7283 Fax 81 3 5435 7425 URL _ http www fujielectric com FT EL E ati HEISE T513 863 ZB i Reh FA FIBA 5520 Bin t it 4824 280 TEL 0120 128 220 FAX 0120 128 230 2011 04 D114 F08 1CM
45. ues into remote registers RWr0 1 4 to 7 and then turns the Monitoring signal RXC ON 4 Frequency command Turning this signal ON writes the reference frequency RWw1 Torque command torque command RWwC to the inverter s RAM Upon completion of RAM writing the Frequency setting Torque setting completed signal RXD is turned ON RYE Notusod RYF 5 Command code Turning this signal ON executes processing corresponding to execution request command codes specified in RWw2 10 12 14 16 and 18 After execution of those command codes the Command code execution completed signal RXF is turned ON Ifa command code execution error occurs the error factor will be set to the response code RWr2 10 12 14 16 and 18 RY1A 86 Alarm reset request flag Turning this signal ON and then OFF when a trip has occurred resets the trip state and turns this flag RX1A OFF For details about inverter s function codes E01 to E09 refer to the FRENIC MEGA Instruction Manual Chapter 5 FUNCTION CODES Depending upon terminal commands assigned to terminals X1 through X9 these signals may not be operated via CC Link For details refer to the RS 485 Communication User s Manual Chapter 5 Section 5 1 2 3 Operation command data 2 These terminals are not provided in some types of the FRENIC MEGA For details refer to the FRENIC MEGA Instruction Manual Chapter 5 FUNCTION CODES 3 While the Monitor command R
46. ur local Fuji branch office Screw hole left ete Release knob odel name Connector CN1 96960909 09090090600 6909096900 Front Back Positioning cutout Screw hole right Figure 1 1 Names of Parts on CC Link Communications Card 1 2 Applicable Inverters The CC Link communications card is applicable to the following inverters and ROM version I L O Z TT Table 1 1 Applicable Inverters and ROM Version FRENIC MEGA FRNOOOG10 000 All capacities 0500 or later The boxes O replace alphanumeric letters depending on the nominal applied motor enclosure power supply voltage etc To check the inverter s ROM version use Menu 5 Maintenance Information on the keypad Refer to the FRENIC MEGA Instruction Manual Chapter 3 Section 3 4 6 Reading maintenance information Table 1 2 Checking the Inverter ROM Version Inverter s ROM version Shows the inverter s ROM version as a 4 digit code Chapter 2 NAMES AND FUNCTIONS 2 1 External Appearance The external appearance and the components of the CC Link communications card are shown in Figure 2 1 and Table 2 1 respectively TERM1 O i EE Ss EZ LERR Gar EE EN BE CN1 on the back LED status indicators Figure 2 1 External View and Component Names Table 2 1 Components on the CC Link Communications Card TERM1 CC Link terminal block 3 5 mm pitch Connector for joint with inverter Terminating resi
Download Pdf Manuals
Related Search