CompactRIO cRIO-9066 and cRIO-9067 Operating Instructions and
Contents
1. 25WMAX A UNK HS 1000 lt UK BE 1000 lt RJ 45 Ethernet Port 1 USB Host Port Power Connector Reset Button RS 232 Serial Port LEDs USB Device Port RJ 45 Ethernet Port 2 Not available on the cRIO 9066 2400 Qf gt lokfio RON Qy NATIONAL gt INSTRUMENTS Safety Guidelines A Caution Do not operate the cRIO 906x in a manner not specified in these operating instructions Product misuse can result in a hazard You can compromise the safety protection built into the product if the product is damaged in any way If the product is damaged return it to National Instruments for repair Safety Guidelines for Hazardous Locations The cRIO 906x is suitable for use in only Class I Division 2 Groups A B C D T4 hazardous locations Class 1 Zone 2 AEx nA IIC T4 and Ex nA IIC T4 hazardous locations and nonhazardous locations Follow these guidelines if you are installing the cRIO 906x in a potentially explosive environment Not following these guidelines may result in serious injury or death A gt DD Caution Do not disconnect the power supply wires and connectors from the controller unless power has been switched off Caution Substitution of components may impair suitability for Class I Division 2 Caution For Zone 2 applications install the CompactRIO system in an enclosure rated to at least IP 54 as defined by IEC 60529 and EN 602. National Instruments 3 What You Need to Install CompactRIO Reconfigurable Embedded Hardware NI cRIO 906x reconfigurable embedded chassis with integrated intelligent real time controller C Series I O modules Panel DIN rail or desktop mounting kit Three M4 or number 8 flathead screws for mounting the chassis without one of the listed mounting kits A number 2 Phillips screwdriver Power supply USB A to B cable A Caution National Instruments recommends using a locking USB cable such as part number 157788 01 in order to meet the shock and vibration specifications of this product Category 5 CAT 5 or better shielded twisted pair Ethernet cable Host computer running a Windows operating system with the following NI software installed in the following order LabVIEW 2014 or later LabVIEW Real Time RT Module 2014 or later e LabVIEW FPGA Module 2014 2 3 or later e NI RIO Device Drivers 14 0 or later Refer to the Power Requirements section 2 Visit ni com info and enter the Info Code rdsoftwareversion to view the latest list of software you can use with your device 3 Required to program on board FPGA 4 nicom CompactRIO cRIO 9066 cRIO 9067 Operating Instructions Mounting the Chassis In order to obtain the maximum allowable ambient temperature as specified in the Environmental section of this document you must mo
3. t 0 55 in 44 1 mm j 1 73 in Note For more information about the dimensions of the system including detailed dimensional drawings visit ni com dimensions 6 nicom CompactRIO cRIO 9066 cRIO 9067 Operating Instructions a Note For more information about mounting the chassis in environments with high shock and vibration visit ni com info and enter the Info Code criomounting The following sections contain instructions for the mounting methods Before using any of these mounting methods record the serial number from the back of the chassis You will be unable to read the serial number after you have mounted the chassis A Caution Ensure that no I O modules are in the chassis before mounting it Mounting the Chassis Directly on a Flat Surface Using the Mounting Holes For environments with high shock and vibration National Instruments recommends mounting the chassis directly on a flat rigid surface using the mounting holes in the chassis Complete the following steps to mount the chassis 1 Use the dimensions shown in Figure 4 to prepare the surface for mounting the chassis 2 Align the chassis on the surface 3 Fasten the chassis to the surface using three M4 or number 8 screws appropriate for the surface as shown in Figure 6 Screws must be longer than 19 mm 0 75 in to pass all the way through the chassis National Instruments does not provide these screws with the chassis Figure 6 Mounting the cRIO 906x
4. Communication Complete the following troubleshooting steps if the cRIO 906x cannot communicate with the network 1 Put the cRIO 906x in Safe Mode a Hold the Reset button down until the Status LED lights up which takes approximately five seconds b Release the Reset button The Status LED remains on and starts blinking three times every few seconds The chassis is now in safe mode 2 Establish a new DHCP connection a Again hold the Reset button down until the Status LED lights up which takes approximately five seconds b Release the Reset button The Status LED repeats the same behavior The cRIO 906x attempts to establish a new DHCP connection If the connection fails the cRIO 906x assigns itself a link local IP address If the DHCP connection is successful and appropriate for your application skip to step 4 Configure the IP and other network settings in MAX 4 Press and release the Reset button to reboot the chassis For further troubleshooting steps visit ni com info and enter the Info Code RIOMAXTroubleshoot CompactRIO cRIO 9066 cRIO 9067 Operating Instructions National instruments 19 Where to Go Next C Series Module Getting Started Guides ov These documents explain how to connect sensors actuators and other oys devices to C Series modules Getting Started with NI Products The ni com gettingstarted portal includes videos and tutorials to help you begin a new LabVIEW application
5. Directly on a Flat Surface i i a lt CompactRIO cRIO 9066 cRIO 9067 Operating Instructions National Instruments 7 Mounting the Chassis Using the NI Panel Mounting Kit You can use the NI panel mounting kit part number 782863 01 to mount the chassis on a flat surface Ensure there is sufficient surface area prior to mounting by referring to the dimensions shown in Figure 7 Figure 7 Dimensions of cRIO 906x with Panel Mounting Plate Installed 355 6 mm lt 14 00 in 13 25 in i i i 336 5 mm A i i 88 1 mm 3 47 in Complete the following steps to mount the chassis using the mounting kit 1 Fasten the panel mounting plate to the chassis using a number 2 Phillips screwdriver and three M4 x 23 screws as shown in Figure 8 National Instruments provides these screws with the panel mounting kit You must use these screws because they are the correct depth and thread for the panel mounting plate Tighten the screws to a maximum torque of 1 3 N m 11 5 Ib in Figure 8 Installing the Panel Mounting Plate on the cRIO 906x 2 Fasten the panel mounting plate to the su
6. sources and electronics A Caution Do not connect the system to signals or use for measurements within Measurement Categories II III or IV A Note Measurement Categories CAT I and CAT O Other are equivalent These test and measurement circuits are not intended for direct connection to the MAINS building installations of Measurement Categories CAT II CAT HI or CAT IV Safety and Hazardous Locations Standards This product meets the requirements of the following standards of safety for electrical equipment for measurement control and laboratory use e TEC 61010 1 EN 61010 1 e UL 61010 1 CSA 61010 1 e EN 60079 0 2012 EN 60079 15 2010 e IEC 60079 0 Ed 6 IEC 60079 15 Ed 4 e UL 60079 0 Ed 5 UL 60079 15 Ed 3 e CSA 60079 0 2011 CSA 60079 15 2012 SI Note For UL and other safety certifications refer to the product label or the Online Product Certification section Electromagnetic Compatibility This product meets the requirements of the following EMC standards for electrical equipment for measurement control and laboratory use e EN 61326 1 IEC 61326 1 Class A emissions Basic immunity e EN 55011 CISPR 11 Group 1 Class A emissions e EN 55022 CISPR 22 Class A emissions e EN 55024 CISPR 24 Immunity e AS NZS CISPR 11 Group 1 Class A emissions e AS NZS CISPR 22 Class A emissions CompactRIO cRIO 9066 cRIO 9067 Operating Instructions National Instruments 23 FCC 47 CFR Part 15B Class A emi
7. the USB device port and cannot find the system in the MAX configuration tree refer to the Troubleshooting Network Communication section of this document 4 Right click the system and select Web Configuration to open the Web Configuration window 5 Click the Security Configuration icon to open the Security Configuration window 14 ni com CompactRIO cRIO 9066 cRIO 9067 Operating Instructions Click Login Enter admin for the user name leave the password blank and click OK 8 Set your password a Click Change Password b Enter and re enter the new password click OK and click Save c Amessage warns that the password is changing and you must log in again Click OK 9 Install software on the controller Expand the controller under Remote Systems in MAX and select Software Click Add Remove Software in the toolbar to launch the LabVIEW Real Time software wizard c Install LabVIEW Real Time software and device drivers on the controller After software installation the controller automatically reboots You can now program it using LabVIEW Real Time For information about configuring the controller to launch an application refer to LabVIEW Help Connecting the System to a Network Connect the chassis to an Ethernet network using RJ 45 Ethernet port 1 on the controller front panel Use a standard Category 5 CAT 5 or better shielded twisted pair Ethernet cable to connect the chassis to an Ethernet switch or dir
8. 529 Caution The USB port requires NI industrial USB cables with locking screws NI part number 152166 XX or 15788A 01 The cable must pass through conduit or cable gland to a nonhazardous location Do not disconnect the cable unless the cRIO 906x is powered off or the area is known to be nonhazardous Special Conditions for Hazardous Locations Use in Europe Some chassis have been evaluated as Ex nA IIC T4 Ge equipment under DEMKO Certificate No 12 ATEX 1202658X Each such chassis is marked x II 3G and is suitable for use in Zone 2 hazardous locations in ambient temperatures of 20 C lt Ta lt 55 C 2 A A A Caution You must ensure that transient disturbances do not exceed 140 of the rated voltage Caution Mount the system in an ATEX certified enclosure with a minimum ingress protection rating of at least IP 54 as defined in IEC EN 60529 and use the system in an environment of not more than Pollution Degree 2 Caution The enclosure must have a door or cover accessible only by the use of a tool nicom CompactRIO cRIO 9066 cRIO 9067 Operating Instructions Electromagnetic Compatibility Guidelines This product was tested and complies with the regulatory requirements and limits for electromagnetic compatibility EMC stated in the product specifications These requirements and limits provide reasonable protection against harmful interference when the product is operated in the intended operational electromagnetic en
9. IMPLIED WARRANTIES AS TO THE ACCURACY OF THE INFORMATION CONTAINED HEREIN AND SHALL NOT BE LIABLE FOR ANY ERRORS U S Government Customers The data contained in this manual was developed at private expense and is subject to the applicable limited rights and restricted data rights as set forth in FAR 52 227 14 DFAR 252 227 7014 and DFAR 252 227 7015 2014 National Instruments All rights reserved 376186A 01 Aug14
10. OPERATING INSTRUCTIONS AND SPECIFICATIONS CompactRIO cRIO 9066 and cRIO 9067 Embedded Real Time Controller with Reconfigurable FPGA for C Series Modules This document describes how to get started with the National Instruments cRIO 9066 and cRIO 9067 referred to inclusively as the cRIO 906x This document contains device specifications and information about installing hardware configuring device I O powering the device and connecting the device to a network Figure 1 CompactRIO cRIO 906x Front Panel lia 7 NATIONAL NATIONAL MN NsTRUMENTS NI cRIO 9066 N NsTRUMENTS NI cRIO 9067 POWER O POWER O 2 status O status O Be O Er O USER FPGA1 O man USER FPGA1 O Er y il lt y Iit tre te fe f 2 2 Fe BS EMIA O 0 Sa i i l ACT a 1000 y 38 in Be wo FEI E RESTO 2 3 fa fa vito My g 1 88 D c RO lt 6 Be LS input e i j g Oj 84 9 30 V F ACT Q 10 00 ACT g 10 00
11. Visit ni com info and enter the Info Code NewLVApp These help files contain information about using NI products in LabVIEW In LabVIEW select Help LabVIEW Help Use the Index or Search tab of the help and enter 9066 or 9067 to find product specific help for the cRIO 9066 or cRIO 9067 NI CompactRIO Developers Guide This online guide provides an overview of recommended architectures and development practices Visit ni com compactriodevguide for the NI CompactRIO Developers Guide These projects include deterministic control waveform acquisition and datalogging You can find CompactRIO sample projects on the Create CompactRIO Sample Projects Project dialog in LabVIEW 20 nicom CompactRIO cRIO 9066 cRIO 9067 Operating Instructions Specifications The following specifications are typical for operating temperature ranges of 20 C to 55 C unless otherwise noted Network Network interface cccccccccceecssceeeeeseeseeessees 10 100 1 000 Ethernet Compatibility vez cs te cgesveneosconecettietieds snatenesionse IEEE 802 3 Communication rates ceeceseeseeseeteeeeeeeeee 10 Mbps 100 Mbps 1 000 Mbps auto negotiated Maximum cabling distance eeeeeeeees 100 m segment USB Port USB device port cecececseeseeseeceseeeeeseeeeteeeeees Maximum data rate USB host port cc eceeseeseeeeeeseeseeseeeceseeseeeeeeees Maximum data rate Memory Nonvolatile s cicsensnenisedencirenavnraciese
12. e chassis for air circulation as shown in Figure 4 e Allow 50 8 mm 2 in in front of modules for cabling clearance for common connectors such as the 10 terminal detachable screw terminal connector as shown in Figure 3 EN Note For information about the minimum cabling clearance for C Series modules with other connector types visit ni com info and enter the Info Code rdcrioconn CompactRIO cRIO 9066 cRIO 9067 Operating Instructions National Instruments 5 Figure 3 cRIO 906x Bottom View with Dimensions Cabling Clearance 50 8 mm 2 00 in 50 8 mm r 2 00 in 63 5 mm 2 50 in i 62 3 mm Q 1 2 45 in aa Seneca bia 4 mm 25 4 mrss 2 dL ee 1 _y 1 00in _y_ 1 00 in 1 1 635mm 2 50 in 1 Chassis Grounding Screw 2 Location for Measuring Ambient Temperature Figure 4 cRIO 906x Front View with Dimensions 1 141 7 mm 1 lt lt 5 58 in yooo 47 2 mm 30 8 mini 4 86in 1 21 in OA 2 p a mm I AS i AS l 1 85 in G0 E0080 66 i D H Sa A GX A ee AA AREENAN 272 8 mm 10 74 in 4 1 mm 0 16 in yy ees Figure 5 cRIO 906x Side View with Dimensions pease E amp i i 44 1 mm 1 1 74 in t i 29 3 mm 1 15 in i i j me 14 1 mm
13. e headquarters is located at 11500 North Mopac Expressway Austin Texas 78759 3504 National Instruments also has offices located around the world For telephone support in the United States create your service request at ni com support or dial 1 866 ASK MYNI 275 6964 For telephone support outside the United States visit the Worldwide Offices section of ni com niglobal to access the branch office websites which provide up to date contact information support phone numbers email addresses and current events Use NI 9917 and NI 9918 industrial enclosures to protect the device in harsh dirty or wet environments Refer to the M Trademarks and Logo Guidelines at ni com trademarks for more information on National Instruments trademarks Other product and company names mentioned herein are trademarks or trade names of their respective companies For patents covering National Instruments products technology refer to the appropriate location Help Patents in your software the patents txt file on your media or the National Instruments Patents Notice at ni com patents You can find information about end user license agreements EULAs and third party legal notices in the readme file for your NI product Refer to the Export Compliance Information at ni com 1legal export compliance for the National Instruments global trade compliance policy and how to obtain relevant HTS codes ECCNs and other import export data NI MAKES NO EXPRESS OR
14. econd e Eight data bits e No parity e One stop bit No flow control Disable RT Startup App When you reboot the controller with this setting on LabVIEW Real Time startup applications do not run Enable Secure Shell SSH Login When you reboot the controller with this setting on sshd starts on the controller Starting sshd enables logging in over SSH an encrypted communication protocol For information about SSH visit ni com info and enter the Info Code openssh Disable FPGA Startup App When you reboot the controller with this setting on FPGA applications do not autoload A Caution When you reset the cRIO 906x controller either programmatically or by using the Reset button you also reset the FPGA All FPGA VO lines are tri stated after a reset and will enter predefined states once loaded CompactRIO cRIO 9066 cRIO 9067 Operating Instructions National Instruments 13 Battery The cRIO 906x contains a lithium cell battery that stores the system clock information when the system is powered off A slight drain on the battery occurs when power is applied to the cRIO 906x power connector The rate at which the battery drains when power is disconnected depends on the ambient storage temperature For longer battery life store the cRIO 906x at 10 C to 40 C Refer to the Battery section of the specifications for the expected battery lifetime If the battery is dead the system still starts but the system clock
15. ectly to a computer Caution To prevent data loss and to maintain the integrity of your Ethernet installation do not use a cable longer than 100 m Connecting Serial Devices to the cRIO 906x The cRIO 906x has one RS 232 serial port to which you can connect devices such as displays or input devices Use VISA VIs to read from and write to a serial port from a LabVIEW Real Time application For more information about VISA VIs refer to the LabVIEW Help For information about available transceiver modes for serial communication visit ni com info and enter the Info Code serialtransceiver CompactRIO cRIO 9066 cRIO 9067 Operating Instructions National Instruments 15 Figure 14 Controller Serial Port Pin Locations Pin 1 Pin 5 Table 1 RS 232 Pin Descriptions Pin Signal 1 DCD 2 RXD 3 TXD 4 DTR 5 GND 6 DSR T RTS 8 CTS 9 RI Using the USB Device Port The USB device port is intended for use in device configuration application deployment debugging and maintenance For example you can install software or driver updates through the USB device port during field maintenance instead of interrupting communication on the RJ 45 Ethernet ports A Caution National Instruments recommends using a locking USB cable such as part number 157788 01 in order to meet the shock and vibration specifications of this product Using the USB Host Port The cRIO 906x supports comm
16. go to ni com environment rohs_china For additional information visit ni com environment Hazardous Locations WS CUD cas kecceescecacscpabes ese esas achatecteascestetncr tas Class I Division 2 Groups A B C D T4 Class I Zone 2 AEx nA IIC T4 Canada CUD wsscesssessesseasactattevissevesneieass coeeys Class I Division 2 Groups A B C D T4 Class I Zone 2 Ex nA IIC T4 Europe DEMKO ececeeseeseeteeeeeeseeeeeeeeeees Ex nA IIC T4 Ge Environmental Operating temperature IEC 60068 2 1 IEC 60068 2 2 oo ee 20 C to 55 C Note Failure to follow the mounting instructions in the Mounting the Chassis section of this document can cause temperature derating For more information about mounting configurations and temperature derating visit ni com info and enter the Info Code criomounting Storage temperature IEC 60068 2 1 IEC 60068 2 2 eee 40 C to 85 C Ingress protection ccccecsesceseeeeeeeeeeeeeeeeeeeees IP 40 Operating humidity IEC 60068 2 56 10 RH to 90 RH noncondensing Storage humidity IEC 60068 2 56 0 5 RH to 95 RH noncondensing Pollution Degree IEC 60664 ceeeeteereeee 2 CompactRIO cRIO 9066 cRIO 9067 Operating Instructions National Instruments 25 Maximum altitude cccccccsscessecseeeeseeseeeees 5 000 m Indoor use only Shock and Vibration To meet these specifications you must mount the chass
17. iring Power to the Chassis The cRIO 906x requires an external power supply that meets the specifications in the Power Requirements section The cRIO 906x filters and regulates the supplied power and provides power for all I O modules The cRIO 906x has one layer of reverse voltage protection Complete the following steps to connect a power supply to the chassis 1 Connect the positive lead of the power supply to the V terminal of the COMBICON power connector shipped with the chassis and tighten the terminal screw Figure 13 shows the terminal screws which secure the wires in the screw terminals and the screw flanges which secure the power connector on the front panel Figure 13 COMBICON Power Connector 1 Terminal Screws 2 Screw Flanges 2 Connect the negative lead of the power supply to the C terminal of the power connector and tighten the terminal screw 3 Install the power connector on the front panel of the chassis and tighten the screw flanges Powering On the cRIO 906x When you apply power to the cRIO 906x the controller starts up The Power and Status LEDs turn on briefly and then the Status LED turns off If the LEDs do not behave in this way when the system powers on refer to the Understanding LED Indications section Note After the initial powerup you must install software on the chassis and configure system settings in Measurement amp Automation Explorer MAX as described in the Configuring the Sy
18. is directly on a flat rigid surface as described in the Mounting the Chassis Directly on a Flat Surface Using the Mounting Holes section affix ferrules to the ends of the terminal lines and use retention cables for the USB host ports NI part number 152166 xx USB device port NI part number 157788 01 198506 01 or 780534 01 All cabling should be strain relieved near input connectors Take care to not directionally bias cable connectors within input connectors when applying strain relief Operating shock IEC 60068 2 27 es 30 g 11 ms half sine 50 g 3 ms half sine 18 shocks at 6 orientations Operating vibration random TEC 60068 2 64 ceesecceecsseeeeceeeeceecetreeeseeeees 5 gums 10 Hz to 500 Hz Operating vibration sinusoidal IEC 60068 2 6 cccececcsecseceseecseceseeeseeseeestees 5 g 10 Hz to 500 Hz Where to Go for Support The National Instruments website is your complete resource for technical support At ni com support you have access to everything from troubleshooting and application development self help resources to email and phone assistance from NI Application Engineers Visit ni com services for NI Factory Installation Services repairs extended warranty and other services Visit ni com register to register your National Instruments product Product registration facilitates technical support and ensures that you receive important information updates from NI National Instruments corporat
19. o I O side power is connected to the I O module If the system is in a nonhazardous location the chassis power can be on when you remove I O modules Squeeze the latches on both sides of the module and pull the module out of the chassis Grounding the Chassis You must connect the chassis grounding terminal to the grounding electrode system of your facility Complete the following steps to ground the chassis 1 2 Attach a ring lug to a 2 08 mm 14 AWG or larger wire Remove the grounding screw from the grounding terminal on the right side of the chassis Refer to Figure 3 for the location of the grounding screw Attach the ring lug to the grounding terminal Tighten the grounding screw to 0 5 N m 4 4 lb in of torque Attach the other end of the wire to the grounding electrode system of your facility using a method appropriate for the application CompactRIO cRIO 9066 cRIO 9067 Operating Instructions National Instruments 11 Caution If you use shielded cabling to connect to a C Series I O module with a A plastic connector you must attach the cable shield to the chassis grounding terminal using 1 31 mm 16 AWG or larger wire Attach a ring lug to the wire and attach the wire to the chassis grounding terminal Solder the other end of the wire to the cable shield Use shorter wire for better EMC performance For more information about ground connections visit ni com info and enter the Info Code emcground W
20. on USB mass storage devices such as USB Flash drives and USB to IDE adapters formatted with FAT16 and FAT32 file systems LabVIEW mounts USB devices to the media sdvx1 directory and the symbolic links u v w or x to the media mount point starting with u if it is available You can connect multiple USB mass storage devices to the cRIO 906x if you use a USB hub Refer to the LabVIEW Help for more information about connecting USB mass storage devices in LabVIEW 16 ni com CompactRIO cRIO 9066 cRIO 9067 Operating Instructions a Note Ifthe cRIO 906x is not in a hazardous location you can connect and disconnect USB devices without affecting operation Using the File System The file system of the cRIO 906x follows conventions established for UNIX style operating systems Other LabVIEW Real Time targets follow Microsoft Windows style conventions To port applications from those targets this target supports the Windows style C home directory Various LabVIEW Real Time system files which would be accessible from C or C on other LabVIEW Real Time targets are found in different locations on this target UNIX style file systems support the concept of a symbolic link which allows access to a file using an alternative file path For example it is possible to link C ni rt system where dynamic libraries are deployed on other LabVIEW Real Time targets to usr local lib where they are stored on the cRIO 906x if the application require
21. r products is beneficial to the environment and to NI customers For additional environmental information refer to the Minimize Our Environmental Impact web page at ni com environment This page contains the environmental regulations and directives with which NI complies as well as other environmental information not included in this document Waste Electrical and Electronic Equipment WEEE K EU Customers At the end of the product life cycle all products must be sent to a WEEE recycling center For more information about WEEE recycling centers National Instruments WEEE initiatives and compliance with WEEE Directive 2002 96 EC on Waste and Electronic Equipment visit ni com environment weee 24 ni com CompactRIO cRIO 9066 cRIO 9067 Operating Instructions Battery Replacement and Disposal Battery Directive This device contains a long life coin cell battery If you need to replace it use the Return Material Authorization RMA process or contact an authorized National Instruments service representative For more information about compliance with the EU Battery Directive 2006 66 EC about Batteries and Accumulators and Waste Batteries and Accumulators visit ni com environment batterydirective Cd He Pb BT Rear mish SEDE ChE ROHS OOD RAA National Instruments 46 F E ETAR A m BRS ol BF SE SE BR ROHS XF National Instruments FE ROHS AREA WK ni com environment rohs_china For information about China RoHS compliance
22. resets to the date and time of the BIOS release The battery is not user replaceable If you need to replace the battery please contact National Instruments Configuring the System in MAX Complete the following steps to configure the system for the first time in MAX 1 Use a USB A to B cable to connect the USB device port of the cRIO 906x to a USB port on the host computer The device driver software automatically installs on the host computer A Caution National Instruments recommends using a locking USB cable such as part number 157788 01 in order to meet the shock and vibration specifications of this product If the device driver software installation fails refer to the What You Need to Install CompactRIO Reconfigurable Embedded Hardware and verify that you have the appropriate NI software installed on the host computer before trying again 4 Note Alternatively you can connect the cRIO 906x to the host computer using the RJ 45 Ethernet port The controller automatically attempts to connect to the network using DHCP If the controller cannot obtain an IP address it connects to the network with a link local IP address with the form 169 254 x x 2 Launch MAX on the host computer 3 Expand Remote Systems in the MAX configuration tree and find the system MAX lists the system as the model name followed by the serial number such as NI cRIO 9066 1856AAA Note If you are connecting through the RJ 45 Ethernet port instead of
23. rface using the screwdriver and screws that are appropriate for the surface The maximum screw size is M5 or number 10 8 nicom CompactRIO cRIO 9066 cRIO 9067 Operating Instructions Caution Ensure that no I O modules are in the chassis before removing it from the d surface Mounting the Chassis on a DIN Rail You can use the NI 9915 DIN rail mounting kit part number 779018 01 to mount the chassis on a standard 35 mm DIN rail Complete the following steps to mount the chassis on a DIN rail 1 Fasten the DIN rail clip to the chassis using a number 2 Phillips screwdriver and two M4 x 25 flathead screws as shown in Figure 9 National Instruments provides these screws with the DIN rail mounting kit Tighten the screws to a maximum torque of 1 3N m 11 5 Ib in Figure 9 Installing the DIN Rail Clip on the cRIO 906x 2 Insert one edge of the DIN rail into the deeper opening of the DIN rail clip as shown in Figure 10 Figure 10 One Edge of the DIN Rail Inserted in a Clip 1 DIN Rail Clip 2 DIN Rail 3 DIN Rail Spring CompactRIO cRIO 9066 cRIO 9067 Operating Instructions National Instruments 9 3 Press down firmly on the chassis to compress the spring until the clip locks in place on the DIN rail A Caution Ensure that no I O modules are in the chassis before removing it from the DIN rail Mounting the Chassis on a Desktop You can use the NI 9901 desktop mounting kit to mount the chassis on a desk
24. s 512 MB for cRIO 9066 1 GB for cRIO 9067 DRAM pennorna a nuts a a 256 MB for cRIO 9066 512 MB for cRIO 9067 For information about the life span of the nonvolatile memory and about best practices for using nonvolatile memory visit ni com info and enter the Info Code SSDBP Reconfigurable FPGA FPGA type ccicascstedscsbisies tiecttes oren e ea Xilinx Zynq 7020 Number of flip flops 106 400 Number of 6 input LUTS s sesseesessesseseese sesse 53 200 Number of DSP slices 18 x 25m ltiplers caian E 220 Available block RAM sscseessseseeesesrsesessreseses 4 480 kbits Number of DMA channels 0 0 ee ceeeeeeeereeee 16 Internal Real Time Clock ACCULACY 23 sex seissalsscass ienedins a eaten 5 ppm CompactRIO cRIO 9066 cRIO 9067 Operating Instructions National Instruments 21 Battery Note The battery is not user replaceable Refer to the Battery Replacement and Disposal section for information about replacing the battery Typical battery life with power applied to power COMNECTOL ee eeeeeeeeeeeeeeees 10 years Typical battery life in storage at 55 CC eececesseseseeeeesseseeteeeseeeeseeees 5 years Power Requirements Voltage input range eee ceeeeeeeeeeeeeteeeeneeeee 9 Voc to 30 Voc Maximum power input with eight I O modules ceseeeeeseeseeee 25 W Power consumption of the controller without I O modules 0 0 0 eeeceeneeeceeeeeeeeees 17W Physical Characteristics If you need to clean
25. s this The target ships with a link from C ni rt startup which is the location on other LabVIEW Real Time targets for startup applications to the home lvuser natinst bin which is the default location for startup applications on the cRIO 906x For more information visit ni com info and enter the Info Code RT_Paths Using the Internal Real Time Clock The system clock of the cRIO 906x is synchronized with the internal high precision real time clock at startup This synchronization provides timestamp data to the controller Refer to the Internal Real Time Clock specification in the Specifications section for the accuracy specifications of the real time clock Understanding LED Indications Figure 15 cRIO 906x LEDs POWER OC STATUSO USER1 O USER FPGA1 O POWER LED The POWER LED lights up while the cRIO 906x is powered on This LED indicates that the power supply connected to the chassis is adequate CompactRIO cRIO 9066 cRIO 9067 Operating Instructions National Instruments 17 STATUS LED The STATUS LED indicates several situations as shown in Table 2 Table 2 Status LED Indications Status Indication Off The chassis is operating normally Blinks twice and pauses every few The chassis has detected an error in its software This usually occurs when an attempt to upgrade the software is interrupted seconds Reinstall software on the chassis Refer to the Measurement amp A
26. ssions e ICES 001 Class A emissions A Note Inthe United States per FCC 47 CFR Class A equipment is intended for use in commercial light industrial and heavy industrial locations In Europe Canada Australia and New Zealand per CISPR 11 Class A equipment is intended for use only in heavy industrial locations A Note Group equipment per CISPR 11 is any industrial scientific or medical equipment that does not intentionally generate radio frequency energy for the treatment of material or inspection analysis purposes Note For EMC declarations and certifications and additional information refer to the Online Product Certification section CE Compliance CE This product meets the essential requirements of applicable European Directives as follows 2006 95 EC Low Voltage Directive safety e 2004 108 EC Electromagnetic Compatibility Directive EMC 94 9 EC Potentially Explosive Atmospheres ATEX Online Product Certification Refer to the Declaration of Conformity DoC for this product for additional regulatory compliance information To obtain product certifications and the DoC for this product visit ni com certification search by model number or product line and click the appropriate link in the Certification column Environmental Management NI is committed to designing and manufacturing products in an environmentally responsible manner NI recognizes that eliminating certain hazardous substances from ou
27. stem in MAX section of this document 12 ni com CompactRIO cRIO 9066 cRIO 9067 Operating Instructions You can configure the chassis to launch an embedded stand alone LabVIEW Real Time application each time you boot the controller Refer to the Running a Stand Alone Real Time Application RT Module topic of the LabVIEW Help for more information If you have downloaded a bitfile to the chassis it will be autoloaded by default at startup If you want to disable bitfile autoloading use the Disable FPGA Startup App setting in MAX Controller Startup Options You can configure controller startup options in MAX Select the controller under Remote Systems in the MAX configuration tree and click the System Settings tab You can configure the following options under Startup Settings Safe Mode When you reboot the controller with this setting on the controller starts without launching LabVIEW Real Time or any startup applications In safe mode the controller launches only the services necessary for updating configuration and installing software Console Out When you reboot the controller with this setting on the controller redirects output to the RS 232 serial port You can use a serial port terminal program to read the IP address and firmware version of the controller Use a null modem cable to connect the serial port to a computer Ensure that the serial port terminal program is configured to the following settings e 115 200 bits per s
28. the chassis wipe it with a dry towel Screw terminal wiring GAUSS PEETA E EEE EEEE OOA 0 2 mm 24 AWG to 2 1 mm 14 AWG copper conductor wire with 5 mm 0 20 in to 6 mm 0 24 in of insulation stripped from the end Temperature rating eee eeeeeteeeeeeeeeees 85 C minimum Wires per screw terminal cccceeseeeeeeeeeee One Torque for screw terminals ccceeeeeeeeeeee 0 2 to0 25N m 1 8 to 2 2 lb in Connector securement Connector securement type Screw flanges provided Torque for screw flanges 0 3 to0 4N m 2 7 to 3 5 lb in Weight i aicsccasectsccectecttostadtversasessSsatesparescasntesasce 1048 g 36 97 oz for cRIO 9066 1050 g 37 04 oz for cCRIO 9067 Battery life may drop dramatically in extreme temperatures 22 ni com CompactRIO cRIO 9066 cRIO 9067 Operating Instructions Safety Voltages Connect only voltages that are within these limits V terminal to C terminal eect eeeeeeee 30 Vpc max Measurement Category I Measurement Category I is for measurements performed on circuits not directly connected to the electrical distribution system referred to as MAINS voltage MAINS is a hazardous live electrical supply system that powers equipment This category is for measurements of voltages from specially protected secondary circuits Such voltage measurements include signal levels special equipment limited energy parts of equipment circuits powered by regulated low voltage
29. top You must install the adapter bracket using two M3 x 20 screws The adapter bracket and the screws are included in the kit Refer to the NI 9901 documentation for information about mounting the chassis on a desktop Installing C Series I O Modules in the Chassis Figure 11 shows the mechanical dimensions of C Series I O modules Figure 11 C Series I O Module Front and Side View with Dimensions A 88 1 mm 3 47 in io ERE y Sie 22 9 mm i lt gt 0 90 in Complete the following steps to install a C Series I O module in the chassis 1 Ensure that no I O side power is connected to the I O module If the system is in a nonhazardous location the chassis power can be on when you install I O modules 2 Align the I O module with an I O module slot in the chassis as shown in Figure 12 The module slots are labeled 1 to 8 left to right 10 ni com CompactRIO cRIO 9066 cRIO 9067 Operating Instructions Figure 12 Installing an I O Module in the Chassis Insertion Groove 2 Latch 5 Squeeze the latches and insert the I O module into the module slot Press firmly on the connector side of the I O module until the latches lock the I O module into place Repeat these steps to install additional I O modules Removing I O Modules from the Chassis Complete the following steps to remove a C Series I O module from the chassis 1 2 Ensure that n
30. unt the chassis horizontally on a flat vertical metallic surface such as a panel or wall You can mount the chassis directly to the surface or you can use the NI Panel Mounting Kit You can also mount the chassis in other orientations on a nonmetallic surface on a 35 mm DIN rail ona desktop or in a rack Mounting the chassis in these or other configurations can reduce the maximum allowable ambient temperature and can affect the typical accuracy of modules in the chassis Figure 2 shows the chassis mounted horizontally Figure 2 cRIO 906x Mounted Horizontally a a a aS aS aS 2 ap 1 2 204 5 86 768 e O68 E E ox I Figures 3 to 5 show the bottom front and side views with the dimensions of the chassis Note For more information about how different mounting configurations can cause temperature derating visit ni com info and enter the Info Code criomounting Note For more information about typical accuracy specifications for modules visit ni com info and enter the Info Code criotypical A Note Measure the ambient temperature at each side of the chassis 63 5 mm 2 5 in from the side and 25 4 mm 1 in forward from the rear of the chassis as shown in Figure 3 A Caution Your installation must meet the following requirements for space and cabling clearance e Allow 50 8 mm 2 in on the top and bottom of th
31. utomation Explorer MAX Help for information about installing software on the chassis Blinks three times and The chassis is in safe mode Refer to the Measurement amp pauses every few Automation Explorer MAX Help for information about safe mode seconds Blinks four times and pauses every few The software has crashed twice without rebooting or cycling power between crashes This usually occurs when the chassis runs out of seconds memory Review your RT VI and check the memory usage Modify the VI as necessary to solve the memory usage issue Continuously blinks The chassis has detected an unrecoverable error Contact National Instruments On for more than five minutes The chassis has detected an unrecoverable error Contact National Instruments On momentarily The chassis is booting No action required USER1 LED You can define the USER1 LED to meet the needs of your application To define the LED use the RT LEDs VI in LabVIEW Refer to the LabVIEW Help for more information about the RT LEDs VI USER FPGA1 LED You can use the USER FPGA1 LED to help debug your application or easily retrieve application status Use the LabVIEW FPGA Module and NI RIO software to define the USER FPGA1 LED to meet the needs of your application Refer to the LabVIEW Help for information about programming this LED 18 ni com CompactRIO cRIO 9066 cRIO 9067 Operating Instructions Troubleshooting Network
32. vironment This product is intended for use in industrial locations However harmful interference may occur in some installations when the product is connected to a peripheral device or test object or if the product is used in residential or commercial areas To minimize interference with radio and television reception and prevent unacceptable performance degradation install and use this product in strict accordance with the instructions in the product documentation Furthermore any modifications to the product not expressly approved by National Instruments could void your authority to operate it under your local regulatory rules Caution To ensure the specified EMC performance operate this product only with shielded cables and accessories Special Guidelines for Marine Applications Some products are Lloyd s Register LR Type Approved for marine shipboard applications To verify Lloyd s Register certification for a product visit ni com certification and search for the LR certificate or look for the Lloyd s Register mark on the product label A Caution In order to meet the EMC requirements for marine applications install the product in a shielded enclosure with shielded and or filtered power and input output ports In addition take precautions when designing selecting and installing measurement probes and cables to ensure that the desired EMC performance is attained CompactRIO cRIO 9066 cRIO 9067 Operating Instructions
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