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ControlLogix 5580 Controller User Manual, 1756-UM543A-EN-P

1. von aoa A eae lee e F mh g 5 5069 AEN2TR E 2 5069 Compact 0 ge Gi os E E AA n AA 1 Gbps 100Mbps 1 Gbps 10000 gato Stratix 541 o rel 1Gb ip i L A L mis 7 He Jaana Een am ant PARM EEC Ole peer i By 222 2 ie SC isis Ih B tr 70000 OOOO Stratix 5700 3 bali 100 Mbps Kinetix 5700 aca T i BEI PONT LO i 1734 AENTR eE 1734 POINT 1 0 Rockwell Automation Publication 1756 UM543C EN P November 2015 ControlLogix System and Controllers Chapter 1 Multiple Devices Connected via Multiple Networks For some applications various devices can be connected to the ControlLogix chassis via multiple communication networks For example a system can be connected to the following e Distributed I O via an Ethernet network e A PowerFlex drive connected via a DeviceNet network e Distributed I O via a ControlNet network e Flowmeters that are connected viaa HART connection Figure 3 Multiple Devices Connected Via Multiple Networks
2. is 9000 e000 Sensor Motor Push Button Starter Cluster Input output Devices n Barcode Indicator Sanner PowerFlex Lights In this example the ControlLogix controller is connected to the DeviceNet network and devices via the 1788 EN2DNR linking device For more information about using DeviceNet modules and devices see DeviceNet Modules in Logix5000 Control Systems User Manual publication DNET UMO004 ControlLogix DeviceNet Module Features The DeviceNet communication module provides these features e Supports messaging to devices not controller to controller e Shares a common application layer with ControlNet and EtherNet IP networks e Offers diagnostics for improved data collection and fault detection e Requires less wiring than standard hard wired systems 64 Rockwell Automation Publication 1756 UM543C EN P November 2015 Communication Networks Chapter 4 ControlLogix DeviceNet Bridge Module and Linking Devices Table 9 lists the available ControlLogix DeviceNet bridge and linking devices that can be used with the DeviceNet network Table 9 DeviceNet Communication Modules and Capabilities Module Device Is used to 1756 DNB e Control 1 0 modules e Communicate with other DeviceNet devices via messages 1788 EN2DNR Link an EtherNet IP network to a DeviceNet network 1788 CN2DN Link a ControlNet network to a DeviceNet network
3. 1756 L85E 1756 RI0 1746 ASB i 68 Rockwell Automation Publication 1756 UM543C EN P November 2015 Communication Networks Chapter 4 Communicate Over a Universal Remote 1 0 Network For the controller to control I O over a universal remote I O network you must complete these tasks 1 Configure the remote I O adapter 2 Lay out the remote I O network cable 3 Connect the remote I O network cable 4 Configure the scanner channel For more information to configure a remote I O network with the 1756 RIO 1756 DHRIO or 1756 DHRIOXT modules see these publications e Data Highway Plus Remote I O Communication Interface Module User Manual publication 1756 UM514 e ControlLogix Remote I O Communication Module User Manual publication 1756 UM534 As you design your remote I O network remember the following e All devices that are connected to a remote I O network must communicate by using the same communication rate These rates are available for remote I O 57 6 Kbps 115 2 Kbps 230 4 Kbps e You must assign unique partial and full racks to each channel used in Remote I O Scanner mode Both channels of a 17
4. Motion Asis Stop Anis My Ais oF Motion Control My Asis s MAS Stop Type Jog Change Decel Yes Decel Rate My Asis s SetUp ManuallogDecel 100 0 Decel Units Units per sec Rockwell Automation Publication 1756 UM543C EN P November 2015 115 Chapter8 Develop Motion Applications If Move_Command on and the axis on My_Axis_X ServoActionStatus on then the MAM instruction moves the axis The axis moves to the position of 10 units at 1 unit second Move Command My Asis s SeroActonStatus ee Motion Axis Move Amis biy Ais a Motion Control My Asis et Move Move Type U Position 10 Speed My Aas Set p AutoSpeedCormnmand 10e Speed Units Units per sec Obtain Axis Information You can obtain axis information by using these methods e Double click the axis to open the Axis Properties dialog box e Use a Get System Value GSV or Set System Value SSV instruction to read or change the configuration at runtime e View the QuickView pane to see the state and faults of an axis e Use an axis tag for status and faults Figure 36 Obtain Axis Information B File Edit View Search Logic Communications Tools Window Help X B gt amp yf amp GEN Gh T in Ej cy A Q Select language v Ww Offline J E RUN E ean sore G No Forces gt F OK No Edits a m lt H 4H aie 4 u 4 gt Redundancy D Coat k Favorites A Add On x Alarms x Bit Fi Timer C
5. e Use the Who Active Dialog Box to Upload page 40 e Use the Controller Status Menu to Upload page 41 Use the Who Active Dialog Box to Upload You can use the features of the Who Active dialog box to upload from your controller after you have set the communication path Complete these steps to upload from the controller 1 After choosing the communication path click Upload on the Who Active dialog box Who Active Autobrowse Refresh gE Workstation H Linx Gateways Ethernet G a AB_ETH 1 Ethernet G a AB_ETHIP 1 Ethernet H E AB_VBP 1 1789 A17 A Virtual Chassis d USB g z 16 1756 L85E LOGIX5585E bpw2 Fath USB 16 Path in Project USB 16 Clear Project Path 40 Rockwell Automation Publication 1756 UM543C EN P November 2015 Start Using the Controller Chapter 3 2 On the Connected to Upload dialog box verify that the project is the one you want to upload 3 Click Upload Connected To Upload Major Faults Nonvolatile Memory Condition You can go online without uploading Go Online is recommended unless 55V instructions have made changes to the controller and you want to update the open project with those changes Connected Controller Controller Name Proj_Enable_Port Controller Type 1756 L85E B LnxMain_ 206 ControlLoghe 5580 Controller Comm Path USBY16 Seral Number O0C2C290 Securty No Protection Offline Project Controller Name Proj_Enable_Port Contr
6. OK Cancel 6 Click OK 7 To assign this configuration to the module wait for the module to appear in the Relation List panel and select it 8 Click Disable BOOTP DHCP The module now uses the assigned configuration and does not issue a BOOTP or DHCP request E U4 VALF UUWILSLLocvocou 14 10 33 DHCP EC F4 BB 4E 10 04 14 10 30 DHCP EC F4 BB 4E 1C 04 14 10 14 DHCP 00 1D 90 08 D8 5D 14 09 58 DHCP 00 1D 90 C8 D8 5D 14 09 50 DHCP 00 1D 90 08 D8 5D v mar Relation List New Delete Enable BOOTP Enable DHCP Disable BOOTP DHCP N Ethemet Address MAC IP Address 00 1D 9C C8 D8 5D IMPORTANT If you do not click Disable BOOTP DHCP then on a power cycle the host clears the current IP configuration and begins sending DHCP requests again Use DHCP Software Dynamic Host Configuration Protocol DHCP software automatically assigns IP addresses to client stations logging on to a TCP IP network DHCP is based on BOOTP and maintains some backward compatibility The main difference is that BOOTP allows for manual configuration static while DHCP allows for both static and dynamic allocation of network addresses and configurations to newly attached modules ATTENTION The controller must be assigned a fixed network address The IP address of this controller must not be dynamically provided Failure to observe this precaution can result in unintended machine motion or loss of process control 2
7. To use the USB port of the controller you must have RSLinx software installed on your workstation Use a USB cable to connect your workstation to the USB port With this connection you can update firmware and download programs to the controller directly from your workstation ATTENTION The USB port is intended only for temporary local programming purposes and not intended for permanent connection The USB cable is not to exceed 3 0 m 9 84 ft and must not contain hubs WARNING Do not use the USB port in hazardous locations Figure 4 USB Connection T NET LINK RUN FORCE gp OK Ruy A 7 PROG a ji a Ls S 2 DELLS A EG DG S72 2 A Rockwell Automation Publication 1756 UM543C EN P November 2015 29 Chapter3 Start Using the Controller Update Controller Firmware You can choose to update controller firmware by using one of these tools e ControlFLASH software that is packaged with the Studio 5000 environment e AutoFlash feature of the Logix Designer application To update your controller firmware complete the tasks that are listed in this table v Task Page Determine Required Controller Firmware 30 Obtain Controller Firmware 30 Use ControlFLASH Software to Update Firmware 31 Use AutoFlash to Update Firmware 34 Determine Required Controller Firmware IMPORTANT The controller must be in Remote Program or Program mode and all major recoverable faults must be cleared to accept upd
8. Create and configure logical Axes and associate them with physical drives or virtual axes Create and configure a Motion Group Assign Axes to the Motion Group Specify the motor data source Display the motor model information Assign Motor Feedback Configure the load feedback Configure the master feedback Commission an axis Home an axis Optionally create and configure Coordinate Systems Write user logic to control motion Optionally tune the physical drives for the attached loads Prog ram Motion Control The controller provides a set of motion control instructions for your axes The controller uses these instructions just like the rest of the Logix5000 instructions Each motion instruction works on one or more axes Each motion instruction needs a motion control tag The tag uses a MOTION_INSTRUCTION data type and stores the information status of the instruction You can program by using motion control instructions in these programming languages Ladder Diagram LD Structured Text ST Sequential Function Chart SFC For more information see the Logix5000 Controller Motion Instructions Reference Manual publication MOTION RMO002 114 Rockwell Automation Publication 1756 UM543C EN P November 2015 Develop Motion Applications Chapter 8 Figure 35 Motion Control Instruction MSO Motion Serva On fl Anis 7 7 No Motion Control Tag Motion control T Fi ATTENTION Us
9. 2887 4788 Fax 852 2508 1846 Publication 1756 UM543C EN P November 2015 Supersedes Publication 1756 UM543B EN P November 2015 Copyright 2015 Rockwell Automation Inc All rights reserved Printed in the U S A
10. 5 On the Choose Firmware Revision dialog browse to the location of the firmware files C Program Files x86 ControlFlash 6 Select the firmware revision and click Update 34 Rockwell Automation Publication 1756 UM543C EN P November 2015 Start Using the Controller Chapter 3 7 On the Confirmation dialog click Yes Update Firmware A Updating the module s fimware from 28 02 to 28 11 48 Erg DANGER This controller is the Coordinated System Time master Servo axes in synchronized controllers in this chassis or other chassis using Synch Link will be tumed off amp All communications to this controller will be lost including this workstation and any communications bridged through this controller amp Updating the fimware may affect the size and perfomance of projects downloaded to this controller For details see the release notes for the controller Proceed with the fimware update ye J wm Hep CogigolFlash ContrelFlashiltrL1 Attention If the Secure Digital card is locked and set to load on A power up this update may be overwritten by firmware on the SD card Refer to the Before You Begin section of the release notes before updating Do you wish te continue The firmware update begins Update Firmware Progress Module Type 1756 LE5E Control Logie 5580 Controller Seral Number POC AC Comm Path USB 16 Curent Revision 28 02 New Revision 20 11 46 Failure to maintain pow
11. Class 0 1 MainTask 100 Control Task List CPU Last Scan Ti Maximum Scan Ti A Scan Ti Wi Name ea ae a ee System System 0 0 0 o 0 o 0 Idle System o 0 0 o 0 0 0 MainTask Continuous 10000 16 9 68 8 500000 Motion System o o 0 o o Fault System 0 o o o o Seconds Between Refresh Disable Refresh with 0 130 Rockwell Automation Publication 1756 UM543C EN P November 2015 Troubleshoot the Controller Chapter 9 Browse Chassis Webpage Browse Chassis lets you view module information backplane statistics and connection statistics for modules in the local chassis fl Rockwell Automation xy e Q 192 168 1 1 index html Rockwell BW Allen Bradley Automation Expand Minimize E OF l gt gt foo 1756 L85E B szeme 216021800 1756 IF6I A AAAAAA 1756 I A 1756 OF6VI A XXXXXX 1756 IB16D A DCIN DIAG 1756 OB816D A DCOUT DIAG Allen Bradley Automation Minimize Module Information Module Information Slot 3 Product Name Vendor Product Type Product Code Module Revision Serial Number Module Status Rockwell Automation Publication 1756 UM543C EN P November 2015 131 Chapter9 Troubleshoot the Controller Notes 132 Rockwell Automation Publication 1756 UM543C EN P November 2015 Appendix Status Indicators The ControlLogix 5580 controllers have six status indicators and one four character scrolling status display Topic Page
12. Enable Major Fault on Controller syiv ice tseices sb dgaeeuuiss Port WIACNOStICS Veniued tants E AEE Advanced TIMES YAO reies rtia A AEN Rockwell Automation Publication 1756 UM543C EN P November 2015 Table of Contents Status Indicators Index Controller Diagnostics with RSLinx Software 0000 124 General TAD sins ceoerBotnerw toaues te hen ascchatacrocean menamiansaads 125 Port Diaenosties Lavi aaiiacsun dear eae a EET 125 Connection Manager Iabudatssuciuiivideae ee scala hea eeu dander 127 NS Pe aia state EAE ee te cers EREE oe ae wera eats 128 Controller W eb Pate se tte tnt cy e ae sbeeeein e 129 BEE OR Galore eee ee ee een EO cree a ere een er ee reer ee 130 Browse Chassis Webpase ccs 0tiiedorenscaciandariastseees 131 Appendix A AAchatacter Status Display crud asmin beseuerectwaecneess 134 General Scarus Messacessiniin ss ieee una sddesdacs 134 PAG Vicss pes nx useaacmate acute ie narme ca napudee ES 136 Major Faule Messages a ca tices cote euamautciacciey ecuee outa 137 I O Fault CoGeSccacadaceeriueedhsl asaheesocadndwerieieussaads 139 Controller Status Indicators 0c ccc cece cence ee easececees 142 Re NiiGicitoretas toeltedas wean eere anaes scene beaea cee 142 FORCE Indicator wi oa be eadsacuaecneetaan es de Rawr ah ees 142 SD Indicator c2 cb0s idee teeta a a dds a e a 142 OKACIO eaa a A AE AEEA 143 EtherNet IP lndicatotS so niri e a E EEA NAA 143 Thermal Monitoring and Thermal Fault B
13. Software for DeviceNet Networks Table 10 lists software that is used with the DeviceNet networks and modules Table 10 Software for Use with DeviceNet Networks Logix Designer application e Configure ControlLogix projects Required e Define DeviceNet communication RSNetWorx for DeviceNet e Configure DeviceNet devices e Define the scan list for those devices RSLinx Classic or Enterprise e Configure communication devices e Provide diagnostics e Establish communication between devices Connections Over DeviceNet Networks The ControlLogix controller requires two connections for each 1756 DNB module One connection is for module status and configuration The other connection is a rack optimized connection for the device data ControlLogix DeviceNet Module Memory The 1756 DNB module has fixed sections of memory for the input and output data of the DeviceNet devices on the network Each device on your network requires some input or output memory of the scanner Some devices send and receive data so they need input and output memory The 1756 DNB module supports up to the following e 124 DINTs of input data e 123 DINTs of output data Rockwell Automation Publication 1756 UM543C EN P November 2015 65 Chapter4 Communication Networks Data Highway Plus DH For DH network communication you have two module options for use in the Network Communication ControlLogix chassis Table 11 lists the DH modules and capabi
14. 2015 149 Index Notes 150 Rockwell Automation Publication 1756 UM543C EN P November 2015 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical and application notes sample code and links to software service packs You can also visit our Support Center at https rockwellautomation custhelp com for software updates support chats and forums technical information FAQs and to sign up for product notification updates In addition we offer multiple support programs for installation configuration and troubleshooting For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com services online phone Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Canada Use the Worldwide Locator at http www rockwellautomation com rockwellautomation support overview page or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from th
15. 59 1756 EWEB uses 60 1756 IF8H uses 1 1756 N2 83 1756 N2XT 83 1756 RI0 uses 68 1784 SD1 load from 49 Store to 46 1784 SD2 load from 49 store to 46 1788 CN2DN uses 65 1788 CN2FFR uses 0 1788 EN2DNR uses 65 Index 1788 EN2FFR uses 0 A add local 1 0 83 remote 0 86 88 Add On Instructions in project 105 application elements 95 networks and 57 AutoFlash update 34 axes consumed 113 virtual 113 axis obtain information 116 behavior thermal fault 144 BOOTP DHCP server setting IP network address 25 26 C cache message options 79 messages about 78 chassis ControlLogix list 83 communication allow 76 block 76 Data Highway Plus 66 67 Foundation Fieldbus 70 HART 71 network options 14 path set 37 universal remote 1 0 68 Communication Drivers 17 configure DHCP server 26 motion 113 connection DeviceNet network 65 EtherNet IP 74 message required 78 scheduled ControlNet 78 unscheduled Rockwell Automation Publication 1756 UM543C EN P November 2015 145 Index 146 ControlNet 78 consume data 77 continuous task 98 control data 75 ControlFLASH software 31 controller 44 behavior 76 communication path set 37 ControlLogix 5580 communication options 14 design system with 14 download project 39 features 14 firmware 30 obtain 30 go online 37 monitor connections 108 109 operation mode change with Logix Designer 45 change with mode switch 43 program 99 ro
16. Control Application Technique publication 1756 AT016 ControlLogix System Selection Guide publication 1756 SG001 RSLinx Classic Version 3 80 or later Version 3 80 or later These documents contain additional information concerning related products Description Provides installation instructions for ControlLogix 5580 controllers Provides specifications for ControlLogix controllers Provides specifications for ControlLogix 1 0 modules How to install and configure the 5069 EtherNet IP adapter Provides 5069 AEN2TR EtherNet IP Adapter and 5069 Compact I 0 specifications Provides information about analog 1 0 module configuration properties Describes how to install and troubleshoot standard and ControlLogix XT versions of the 1756 chassis and power supplies including redundant power supplies Describes typical peer control applications and provides details about how to configure 1 0 modules for peer control operation Provides information about designing and selecting components for your ControlLogix system Rockwell Automation Publication 1756 UM543C EN P November 2015 9 Preface 10 Resource Ethernet Design Considerations Reference Manual publication ENET RM002 ControlNet Network Configuration User Manual publication CNET UM001 DeviceNet Media Design Installation Guide publication DNET UM072 FOUNDATION Fieldbus Design Considerations Reference Manual PROCES RM005 Integrated Archit
17. DH Network DH Network zaa z aa JEI j HE PLC 5 SLC 500 PLC 5 sic 500 RSView 66 Rockwell Automation Publication 1756 UM543C EN P November 2015 Communication Networks Chapter 4 Communicate Over a DH Network For the controller to communicate to a workstation or other device over a DH network use RSLinx Classic software to do the following e Specify a unique link ID for each ControlLogix backplane and additional network in the communication path e Configure the routing table for the 1756 DHRIO or 1756 DHRIOXT module The 1756 DHRIO or 1756 DHRIOXT module can route a message through up to four communication networks and three chassis This limit applies only to the routing of a message and not to the total number of networks or chassis in a system For more information to configure and use a DH network via the 1756 DHRIO or 1756 DHRIOXT module see the Data Highway Plus Remote I O Communication Interface Module User Manual publication 1756 UM514 Rockwell Automation Publication 1756 UM543C EN P November 2015 67 Chapter4 Communication Networks H For universal remote I O communication you have three module options for use niversal Remote y p in the ControlLogix chassis Table 12 lists the RIO modules and capabilities Communication 5 P Table 12 RIO Modules and Capabilities RIO Module Is used to 1756 RI0 e Function as an RIO scanner and adapter e Support connect
18. Develop Applications Topic Page Elements of a Control Application 95 Tasks 96 Programs 99 Routines 102 Parameters and Local Tags 103 Programming Languages 104 Add On Instructions 105 Extended Properties 106 Access the Module Object from an Add On Instruction 107 Monitoring Controller Status 108 Monitoring 1 0 Connections 108 A control application consists of several elements that require planning for efficient application execution Application elements include the following Tasks Programs Routines Parameters and Local Tags Add On Instructions Rockwell Automation Publication 1756 UM543C EN P November 2015 95 Chapter 7 Tasks 96 Develop Applications Figure 19 Elements of a Control Application Controller Fault Handler Task 32 Task 1 o Configuration Status Program 1000 Watchdog Program 1 Program Tags and Program Main Routine Paramete Fault Routine Other Routines Add On Instruction Controller global Tags Definition I 0 Data System shared Data A Logix5000 controller lets you use multiple tasks to schedule and prioritize the execution of your programs based on criteria This multitasking allocates the processing time of the controller among the operations in your applic
19. I O modules are available from Rockwell Automation A number of these I O modules support the following features Field side diagnostics Electronic fusing Individually isolated inputs outputs Timestamping of inputs Scheduling of outputs Event detection of specific input patterns e Removable terminal blocks RTBs or 1492 wiring systems are required for use with I O modules and you may have to order these separately e 1492 PanelConnect modules and cables can be used to connect input modules to sensors Rockwell Automation Publication 1756 UM543C EN P November 2015 81 Chapter 6 82 1 0 Modules Electronic Keying Electronic Keying reduces the possibility that you use the wrong device in a control system It compares the device that is defined in your project to the installed device If keying fails a fault occurs These attributes are compared Attribute Vendor Device Type Product Code Major Revision Minor Revision Description The device manufacturer The general type of the product for example digital 1 0 module The specific type of the product The Product Code maps to a catalog number A number that represents the functional capabilities of a device A number that represents behavior changes in the device The following Electronic Keying options are available Keying Option Compatible Module Disable Keying Exact Match Description Lets the installed device accept the key of the de
20. P Ea Workstation Ae imie D009 AEN2TR Gigabit Copper Ports i EE FEE 5069 Compact 1 0 E EARE er EEL Rockwell Automation Publication 1756 UM543C EN P November 2015 85 Chapter6 1 0 Modules Add Remote 1 0 to the Ethernet Port on the Controller If you are adding remote I O you can add the I O modules to the Ethernet port of the controller To add remote I O to the I O Configuration folder in the Logix Designer application complete these steps 1 In the I O Configuration tree right click Ethernet and choose New Module 3 1756 Backplane 1756 A10 5 6 YO Configuration fa 0 1756 L85E bjwProject 2 Select the remote communication module or EtherNet IP device For some modules the Select Major Revision dialog box can appear If the dialog box appears choose the major revision of the module and click OK i Li Select Module Type _ Catalog pnm Favoid 5 Hide Filtarn Neda Type Varda Filter Aeri Doat Cipori Endes inser FAHU CORPORATION I FAHU Adoi Araria Wencor 5069 Bharat Adiepter 2 Por Tried Far Heda ERLIE Comoectlogie SG Coire MESLE Caib S230 Corder SSL SE Competileger 5330 Cartraller ELIE Compentlogic 5380 Coiros 56S LSS HEE CorpaeLoge 5330 Corinda HF LSE Conpestlege SG Corine UGS Libs Conpestlagis So Gontroer DESLIE Conpactiloge 5330 Controller Sof rs Motie Typed Found Chose on Leas 3 Make sure Close on Create is checked 4 Click Create 5 Specify
21. RSNetWorx for EtherNet IP e Configure EtherNet IP devices by IP addresses and or host names e Provide bandwidth status 60 Rockwell Automation Publication 1756 UM543C EN P November 2015 ControlNet Network Communication Communication Networks Chapter 4 Double Data Rate DDR Backplane Communication The ControlLogix 5580 controller provides double data rate capabilities across the ControlLogix backplane The following communication modules support DDR when used with the ControlLogix 5580 controller Minimum series are indicated as follows e 1756 EN2T C e 1756 EN2TR B e 1756 EN2TF B e 1756 EN2TXT C e 1756 EN3TR A For efficient DDR communication make sure that all modules in the communication path are DDR modules If the chassis has a mix of DDR and non DDR modules then the DDR communication occurs between the modules that support it Communication between the non DDR modules in the chassis occurs at the non D DR rate When multicast communication is used within a chassis that has a mix of DDR and non DDR modules then the transmission rate is limited to the slowest module or at the non DDR rate The ControlNet network is a real time control network that provides high speed transport of time critical I O and interlocking data and messaging data This includes the upload and download of program and configuration data on one physical media link The ControlNet network is highly deterministic and repeatable
22. Task 1 Configuration Status Watchdog Program 1000 Program 1 Program Tags and Program Parameters Other Routines Controller global Tags a o i I 0 Data System shared Data Figure 28 Routines Controller Designer Logical Designer 5 Tasks a MainProgram j MainTask 5 4 Logic and Tags 3 MainProgram Routine jw f MainRoutine 2 se Farameters and Local Tags Routine _ Ej MainRoutine AL Reserve Program E8 Secondary_Program a Parameters and Local Tags ja Secondary Program 5 2 Logic and Tags ve Parameters and Local Tags z Parameters and Local Tags Routine ee ER Secondary 1 Routine 9 ___ Ei Secondary 1 102 Rockwell Automation Publication 1756 UM543C EN P November 2015 Develop Applications Chapter 7 Parameters and Local Tags With a Logix5000 controller you use a tag alphanumeric name to address data variables In Logix5000 controllers there is no fixed numeric format The tag name identifies the data and lets you do the following e Organize your data to mirror your machinery e Document your application as you develop it This example shows data tags that are created within the scope of the Main Program of the controller Figure 29 Tags Example Controller Organizer Main Program Parameters and Local Tags El a MainTask 3 MainProgram B nA Parameters and Local Tag oo ha Ea MainRoutine EI 3 Secondary Program bi nl Parameters an
23. UM543C EN P November 2015 99 Chapter7 Develop Applications Figure 24 Program Within a Control Application Controller Fault Handler Task 32 Task 1 Configuration Status Watchdog Program 1000 Program 1 Program Tags and Program Parameters Main Routine Fault Routine Other Routines Add On Instruction Controller global Tags Definition I 0 Data System shared Data Figure 25 Programs Controller Organizer Logical Organizer d a Tasks d MainProgram Se MainTask a Logic and Tags b a MainProgram os Parameters and Local Tags Pa Parameters and Local Tags Rf MainRoutine E Ba eon ee ALR Reserve_Program 3 83 Secondary _Program 4S Secondary Program or nis an Logic and Tags Parameters and Local Tags g 100 Rockwell Automation Publication 1756 UM543C EN P November 2015 Develop Applications Chapter 7 Scheduled and Unscheduled Programs The scheduled programs within a task execute to completion from first to last Programs that are not attached to any task show up as unscheduled programs Unscheduled programs within a task are downloaded to the controller with the entire project The controller verifies unscheduled programs but does not execute them You must schedule a program within a task before t
24. a text address that identifies the domain in which the module resides The full text address of a module is host_name domain_name The domain name has a 48 character limit If you specify a DNS server you must type a domain name Also if you send email from the module some mail relay servers require a domain name during the initial handshake of the SMTP session An address that an identifies any DNS servers that are used in the network You must have a DNS server if you specified a domain name or a host name in the module configuration The DNS server converts the domain name or host name to an IP address that is used by the network For more information on DNS addressing see page 28 Check with your Ethernet network administrator to determine if you must specify these parameters Rockwell Automation Publication 1756 UM543C EN P November 2015 Start Using the Controller Chapter 3 Set the Network IP Address with the BOOTP DHCP Server ControlLogix 5580 controllers are set to DHCP by default The BOOTP DHCP server is a standalone server that you can use to set an IP address When used the BOOTP DHCP server sets an IP address and other Transport Control Protocol TCP parameters Access the BOOTP DHCP server from one of these locations e Programs gt Rockwell Software gt BOOTP DHCP Server If you have not installed the server you can download and install it from http www ab com networks ethernet bootp html e Tools direct
25. and is unaffected when devices are connected or disconnected from the network This quality results in dependable synchronized and coordinated real time performance The ControlNet network often functions as the following e A substitute replacement for the remote I O RIO network because the ControlNet network adeptly handles large numbers of I O points e A backbone for multiple distributed DeviceNet networks e A peer interlocking network Rockwell Automation Publication 1756 UM543C EN P November 2015 61 Chapter4 Communication Networks Figure 10 ControlNet Network Overview Workstation Distributed 1 0 PowerFlex 7005 2 T CompactLogix ooooo ooo00 eccco oocco 60000 e 1756 L85E e 1756 CN2 e 17561 0 f s male 1794 ACN15 E e 17941 0 PanelView l 1734 ACNR n BS e 173410 of To JES pa In this example these actions occur via the ControlNet network e The controllers produce and consume tags e The controllers initiate MSG instructions that do the following Send and receive data Configure devices e The workstation is used to do the following Configure the ControlNet devices and the ControlNet network Download and upload projects from the controllers For more information about using ControlNet modules see ControlNet Modules in Logix5000 Control Sys
26. and modules in the ControlLogix chassis e Support 10 100 1000 Mbps link speeds 1756 ENBT e Connect controllers to 1 0 modules requires an adapter for distributed 1 0 e Communicate with other EtherNet IP devices messages Serve as a pathway to share data between Logix5000 controllers produce consume e Bridge EtherNet IP nodes to route messages to devices on other networks 1756 EN2T e Perform the same functions as a 1756 ENBT module with twice the capacity for more demanding applications e Provide a temporary configuration connection via the USB port e Configure IP addresses quickly by using rotary switches 1756 EN2F e Perform the same functions as a 1756 EN2T module e Connect fiber media by an LC fiber connector on the module 1756 EN2TR e Perform the same functions as a 1756 EN2T module e Support communication on a ring topology for a Device Level Ring DLR single fault tolerant ring network Rockwell Automation Publication 1756 UM543C EN P November 2015 59 Chapter4 Communication Networks Table 5 EtherNet IP Communication Modules Continued Module Is used to 1756 EN2TRXT e Perform the same functions as a 1756 EN2T module e Support communication on a ring topology for a Device Level Ring DLR single fault tolerant ring network e Operate in extreme environments with 25 70 C 13 158 F temperatures 1756 EN3TR e Perform the same functions as the 1756 EN2TR module e Extended Integrated Motion on
27. anoss ymsi J IZNI 9Sz1 znosi 3681951 He41 9s21 amp Allen Bradley i HART DeviceNet Endress Hauser Flowmeters rmere POWerFlex Drive S i s n 2 2 ow DOAGSOIOSDOISOD DOOTOIOIGDIIOOD z ie 3 BB agascsscasaseenssss BIGcasacooaIOSTSO i 7 Sy FactoryTalk Server Ethernet Device level SN Ring Network POINT 1 0 Rockwell Automation Publication 1756 UM543C EN P November 2015 13 Chapter1 ControlLogix System and Controllers Design a ControlLogix System When you design a ControlLogix system there are several system components to ControlLogix 5580 Controller Features consider for your application Some of these components include the following e I O devices e Motion control axes and drives e Communication modules e Controllers e Chassis e Power supplies e Studio 5000 environment For more information to design and select components for your ControlLogix system see e 1756 ControlLogix Controllers Technical Data publication 1756 T D001 e 5069 I O Modules Specifications Technical Data publication 5069 T D001 e 1756 ControlLogix I O Specifications Technical Data publication 1756 TD002 See the Additional Resources section in the preface for more information if you are desi
28. control system security You must physically move the mode switch on the controller to change its operating mode from RUN to REM or to PROG When the mode switch on the controller is set to RUN mode features like online editing program downloads and firmware updates are prohibited See Table 3 for a complete list of prohibited features The physical mode switch can complement other authorization and authentication methods that similarly control user access to the controller such as the FactoryIalk Security service IMPORTANT During runtime we recommend that you place the controller mode switch in RUN mode and remove the key if applicable from the switch This can help discourage unauthorized access to the controller or potential tampering with the program of the controller configuration or device firmware Place the mode switch in REM or PROG mode during controller commissioning and maintenance and whenever temporary access is necessary to change the program configuration or firmware of the product Rockwell Automation Publication 1756 UM543C EN P November 2015 43 Chapter3 Start Using the Controller Mode Switch Position RUN REM PROG 44 The mode switch on the front of the controller can be used to change the controller to one of these modes e Run RUN e Remote REM e Program PROG Mode Switch All Available Controller Mode
29. e USB should not be used for run time connections such as electronic operator interfaces it is a temporary use only connection with a limited cabling distance Rockwell Automation Publication 1756 UM543C EN P November 2015 17 Chapter2 Configure Communication Drivers on your Workstation Configure the Ethernet Communication Driver in RSLinx Classic Software 18 Before you add a driver confirm that these conditions exist e The workstation is properly connected to the Ethernet network e The IP address and other network parameters are correctly configured for the workstation To configure the EtherNet IP driver follow these steps 1 From the Communications menu choose Configure Drivers Ti RSLinx Classic le m ow i Wa File Edit View Communications Station DDEYOPC Security Window Help z Eo RSWho Configure Drivers X Configure Shortcuts Configure Client Applications The Configure Drivers dialog box appears 2 From the Available Driver Types pull down menu choose EtherNet IP Driver 3 Click Add New Available Driver Types cose Close EE o Ml 1784 U2DHF for DH devices Help RS 232 DF1 devices 0 Ethernet devices EtherdetalP Driver 1784 PETS D PCME for DH lla 485 devices Status DF1 Polling Master Driver Einni Configure 1784 PCIC S for ControlNet devices EE 2 Running Startup DFI Slave Driver DH455 UIC devices Virtual Backplane SoftLoge5ose USB Dev
30. is being discharged upon powerdown e The controller is powered but is inoperable e The controller is loading a project to nonvolatile memory e The controller is experiencing a Hardware Preservation Fault due to a high internal module temperature In this condition only the status indicator receives power Once the controller cools down to an acceptable temperature then full power is applied Solid green The controller is operating normally EtherNet IP Indicators The EtherNet IP indicators show the state of the EtherNet IP port and communications activity Indicator Description NET e The controller is not configured or does not have an IP address Off The port is administratively disabled Flashing green The controller has an IP address but no active connections are established Steady green The controller has an IP address and at least one established active connection Steady red Duplicate IP Address or invalid configuration LINK No activity One of these conditions exists e No link exists on the port e Verify that the RJ45 cables are properly seated in the adapter and connected devices e The port is administratively disabled Flashing green Activity exists on the port Rockwell Automation Publication 1756 UM543C EN P November 2015 143 AppendixA Status Indicators Thermal Monitoring and The ControlLogix 5580 controllers can monitor internal module temperatures Thermal Fault Behavior The controllers
31. network 24 direct connection 15 integrated motion 15 number of nodes supported 15 parameters for DNS addressing 24 event task 98 Rockwell Automation Publication 1756 UM543C EN P November 2015 fault cpu temperature 144 hardware preservation 144 recoverable 144 fault code use GSV to get 110 fault handler execute at I 0 fault 110 fault messages 136 1 0 139 features 14 controller communication 14 programming 14 filler slot slot filler 83 firmware controller 30 obtain 30 required 30 security certificate error 32 update with AutoFlash use 34 update with ControlFlash 31 FORCE indicator 142 Foundation Fieldbus 70 G gateway 24 general status messages 134 GSV fault code 110 monitor connection 109 handshake 76 HART See Highway Addressable Remote Transducer Highway Addressable Remote Transducer 71 host name 24 1 0 connection error 110 ControlLogix remote 85 selection 81 determine data update 93 fault codes 139 remote 85 1 0 configuration add local 1 0 83 remote 0 86 88 while online 92 Index indicator 142 FORCE 142 OK 143 SD 142 instruction motion 114 integrated motion on the EtherNet IP network 15 IP addresses definition 24 DHCP server 26 duplicate address detection 27 duplicate address resolution 27 load from memory card 49 local 0 add 83 remote 0 83 Logix controller 73 Logix Designer change controller operation mode 45 Logix Designer applic
32. object types appear repeatedly so you have to specify the object name For example there can be several tasks in your application Each task has its own Task object that you access by the task name The GSV and SSV instructions monitor and set many objects and attributes See the online help for the GSV and SSV instructions If communication with a device in the I O configuration of the controller does not occur in an application specific period the communication times out and the controller produces warnings The minimum timeout period that once expired without communication causes a timeout is 100 ms The timeout period can be greater depending on the RPI of the application For example if your application uses the default RPI 20 ms the timeout period is 160 ms For more information on how to determine the time for your application search the Rockwell Automation Knowledgebase for answer ID 38535 The document is available at http www rockwellautomation com knowledgebase Rockwell Automation Publication 1756 UM543C EN P November 2015 Develop Applications Chapter 7 When a timeout does occur the controller produces these warnings e I O Fault status information scrolls across the 4 character status display of the controller e A shows over the I O configuration folder and over the devices that have timed out e A module fault code is produced which you can access via the following The Module Properties d
33. odes basdaweee Nodes on an EtherNet IP Network 0 ccc cee eee ee eee Devices Included in the Node Count ce eee ees Devices Excluded from the Node Count 22 00000 Controller Communication Interaction with Control Data Produce and Consume Interlock Data 0 cece eee es Requested Packet Interval RPI of Multicast Tags Send and Receive Messages at acorns teaniseasenieucecneees teases Determine Whether to Cache Message Connections Socket Interlace ooo ht eatin Suk tenes Pea nan wean a Eaa Chapter 6 Selecting ControlLogix VO Modales os anes acta E os ees ate EE eee ato eases Electronic Ke vile ns tientnt e a r one Local VO Modules osneeccn sce uw aT uous EErEE Add Local I O to the I O Configuration 008 Rockwell Automation Publication 1756 UM543C EN P November 2015 Develop Applications Develop Motion Applications Troubleshoot the Controller Table of Contents Remote VO MGduleS 14235404 dns neont inin a aE E EEEN Add Remote I O to the Ethernet Port on the Controller Add Remote I 0 to a Local Communication Module Add to the I O Configuration While Online 004 Modules and Devices that Can be Added While Online Determine When Data is Updated cicectn muses deuseste tsa eetiaaes Input Data Update Flowelart ci34 es swyccqeueenieneeonicesas Output Data Update Flowchatt sss
34. powered and determine the state of the controller The controller is conducting power up tests The embedded energy storage circuit is charging Power up tests have been successfully completed The controller is about to save an image to the SD card A project is being saved to the SD card You can also view the SD Indicator see page 142 for more status information Allow the save to complete before e Removing the SD card e Disconnecting the power IMPORTANT Do not remove the SD card while the controller is saving to the SD card Allow the save to complete without interruption If you interrupt the save data corruption or loss can occur A project is being loaded from the SD card You can also view the SD Indicator see page 142 for more status information Allow the load to complete before doing the following e Removing the SD card e Disconnecting the power IMPORTANT Do not remove the SD card while the controller is loading from the SD card Allow the load to complete without interruption If you interrupt the load data corruption or loss can occur A firmware update is being conducted from the SD card upon powerup You can also view the SD Indicator see page 142 for more status information If you do not want the firmware to update upon powerup change the Load Image property of the controller The major and minor revision of the firmware of the controller The controller catalog number and series Message a
35. receive messages 78 remote I 0 85 remote 0 66 add 86 88 ControlLogix local 83 universal 68 required connections messages 78 reset button 52 Stage 1 reset 53 Stage 2 reset 54 RIO See universal remote 1 0 routine in project 102 RSLinx software controller diagnostics 124 RSWho set path 37 S scheduled program 101 script file error 32 SD card 15 other tasks 51 store to 46 SD indicator 142 Secure Digital SD card 15 46 load from 49 store project to card 46 security certificate error 32 selection 1 0 81 send messages 78 sercos 113 set IP network address BOOTP DHCP server 25 26 Rockwell Automation Publication 1756 UM543C EN P November 2015 Index software DeviceNet and 65 EtherNet IP and 60 required USB 29 specifications 9 14 144 status fault messages 136 indicators 142 messages display 134 monitor connections 108 109 Status display 134 store to memory card 46 subnet mask 24 system 14 T tag consume 77 in project 103 produce 77 task continuous 98 event 98 in project 96 periodic 98 priority 99 temperature limit 144 warning 144 thermal monitoring 144 U universal remote 1 0 68 communicate via 69 unscheduled program 101 update determine frequency 93 update firmware AutoFlash use 34 upload project 40 USB communication driver 17 20 connect cable 29 software required 29 Rockwell Automation Publication 1756 UM543C EN P November
36. the ControlNet networks and modules Table 8 Software for Use with ControlNet Networks Software Required or Optional Logix Designer application e Configure ControlLogix projects Required e Define ControlNet communication RSNetWorx for ControlNet e Configure ControlNet devices Schedule a network RSLinx Classic or Enterprise e Configure communication devices e Provide diagnostics e Establish communication between devices Rockwell Automation Publication 1756 UM543C EN P November 2015 63 Chapter4 Communication Networks DeviceNet Network The DeviceNet network uses the Common Industrial Protocol CIP to provide e the control configuration and data collection capabilities for industrial devices Communication The DeviceNet network uses the proven Controller Area Network CAN technology which lowers installation costs and decreases installation time and costly downtime A DeviceNet network provides access to the intelligence present in your devices by letting you connect devices directly to plant floor controllers without having to hard wire each device into an I O module Figure 11 ControlLogix DeviceNet Network Overview 1756 L85E EtherNet IP Network CompactLogix 1788 EN2DNR FLEX 1 0 DeviceNet Network Personal Computer
37. the communication module properties according to your network configuration For more information about the communication module and network properties see the Additional Resources section in the Preface 86 Rockwell Automation Publication 1756 UM543C EN P November 2015 1 0 Modules Chapter 6 6 Right click the backplane of the newly added communication module and choose New Module a eee eee eee ee mene D 5 Ethernet fA 1756 L85E BW 069 AENZTR Remote LE 5069 Backplane J 0 5069 AEN2 ae Al 111 S5069 TRIGE Discover Modules 7 Select the I O module that you want to add and click OK SSR SHH AG HEHH 1B SDESHBEF S HEHFA Te SEDRE EHBE BEJOFA Cirici 2 Pari Hgh Speed Courter 2 Pani 25 DC Capt 16 Point 2a D ngut fink 16 Fort 24 OL H Spred khi Sank E Peed 248 DC Hyh Seemed Fat Grk 3 Vira B Channel iise Turet Ara ingui ihana Yie Current A T The Are _ 16 Fort SP DT Dupa Seura 16 Point 24 D High ieej Ouai Soe 2 Chante Vetage Curent ia Dpt SSO Bhama Vie Curent Araog Dupak SH a Pow ACAD Fete Output otabed H EEO 2 Pani ADC Pasig Duzu balisi HOJNE r o 13 hodie Types Fund ly Clone cn Crane 8 Make sure Close on Create is checked 9 Click Create 10 Specify the Module Properties according to your module and application See the Additional Resources section in the Preface for more information about the module configuration properties for any of the follo
38. the files on the SD card 10 11 12 13 Power down the controller Reinstall the SD card Powerup the controller Verify that the controller is at firmware revision 1 x and the controller is set to DHCP Rockwell Automation Publication 1756 UM543C EN P November 2015 Disable the Ethernet Port Start Using the Controller Chapter 3 You can disable the embedded Ethernet port on the controller 1 In the I O Configuration double click on the controller to display the Controller Properties 2 On the Controller Properties dialog box click the Port Configuration tab 3 On the Port Configuration tab clear the Enable checkbox Controller Properties BW C General Major Fauts Minor Fauts Date Time Advanced SFC Execution Project Nonvolatile Memory Memory Intemet Protocol Port Configuration Security Auto Speed Negotiate Diagnostics Link Status Go Gee te Ga On the Port Configuration tab click Apply e Ifyou are online when you make this change then an Alert dialog box appears On the dialog box click Yes The change takes effect immediately Logix Designer i DANGER Connection Interruption Changing connection parameters online will interrupt connections to or from this controller Apply changes e Ifyou are offline then the change takes effect when you download the program to the controller 5 On the Port Configuration tab cl
39. 19 Chapter9 Troubleshoot the Controller Port Diagnostics When your project is online you can view the status of the embedded Ethernet port on the controller 1 In the I O Configuration double click on the controller to display the Controller Properties 2 Click the Port Configuration tab 3 On the Port Configuration tab click the Port Diagnostics button Enable tink Status Amo ____ Speed Dupex Part _ Lt V Acme Gbps Fuh The Port Diagnostics page displays information for the port See Table 25 on page 121 for parameter descriptions Interface Counters Octets Inbound Octets Outbound Unicast Packets Inbound Unicast Packets Outbound Non unicast Packets Inbound SQE Test Errors Non unicast Packets Outbound Deferred Transmissions Packets Discarded Inbound Late Collisions Packets Discarded Outbound Excessive Collisions Packets With Errors Inbound MAC Transmit Errors Packets With Errors Outbound MAC Receive Errors Unknown Protocol Packets Inbound Carrier Sense Frame Too Long 120 Rockwell Automation Publication 1756 UM543C EN P November 2015 Troubleshoot the Controller Chapter 9 Table 25 Port Diagnostics Parameters Logix Designer Parameter Interface Counters Octets Inbound Octets Outbound Unicast Packets Inbound Unicast Packets Outbound Non unicast Packets Inbound Non unicast Packets Outbound Packets Discarded Inbound Packe
40. 4 Character Status Display 134 Controller Status Indicators 142 EtherNet IP Indicators 143 Thermal Monitoring and Thermal Fault Behavior 144 This figure shows the location of the 4 Character status display and status indicators Figure 37 Status Display and Indicators 4 Character Scrolling Status Display see page 134 EtherNet IP Status Indicators see page 143 Status Indicators see page 142 A Ye K SN 32511 M Rockwell Automation Publication 1756 UM543C EN P 1756 UM543 C EN P 2015 133 AppendixA Status Indicators 4 Character Status Display The ControlLogix 5580 controller 4 character status display scrolls messages that provide information about the firmware revision energy storage status project status Ethernet port status and major faults of the controller General Status Messages The messages that are described in Table 32 are typically indicated upon powerup powerdown and while the controller is running to show the status of the controller Table 32 General Status Messages Message No message is indicated TEST CHRG PASS Saving Do Not Remove SD Card SAVE LOAD UPDT Rev XX xxx 1756 L8XX Link Down Link Disabled DHCP 00 00 XX XX XX XX Ethernet Port Rate Duplex State 134 Interpretation The controller is Off Check the OK indicator to determine if the controller is
41. 56 DHRIO or 1756 DHRIOXT module cannot scan the same partial or full rack address Both module channels can communicate to 00 37 octal or 40 77 octal but each channel can communicate only with one address at a time in whichever of these two ranges it falls Rockwell Automation Publication 1756 UM543C EN P November 2015 69 Chapter4 Communication Networks Foundation Fieldbus Foundation Fieldbus is an open interoperable fieldbus that is designed for process e e control instrumentation The Foundation Fieldbus devices that are described in Communication Table 13 can be connected to the ControlLogix controller via another network as shown in the following example Table 13 Foundation Fieldbus Devices and Capabilities Fieldbus Device Is used to 1788 EN2FFR e Bridge an EtherNet IP network to Foundation Fieldbus e Connect via a low speed serial H1 and high speed Ethernet HSE network connections Access devices directly via an OPC server 1788 CN2FFR e Connect via low speed serial H1 connections Bridge a ControlNet network to a Foundation Fieldbus Support redundant ControlNet media Foundation Fieldbus distributes and executes control in the device The Foundation Fieldbus linking device does the following e Bridges from an EtherNet IP network to an H1 connection e Accepts HSE or EtherNet IP messages and converts them to the H1 protocol Figure 14 Foundation Fieldbus Example 1756 L85E RSFieldbus S
42. 6 Rockwell Automation Publication 1756 UM543C EN P November 2015 Duplicate IP Address Detection Conditions e Both devices support duplicate IP address detection Second device is added to the network after the first device is operating on the network e Both devices support duplicate IP address detection e Both devices were powered up at approximately the same time One device supports duplicate IP address detection and a second device does not Start Using the Controller Chapter 3 Duplicate IP Address Detection The controller verifies that its IP address does not match any other network device IP address when you perform either of these tasks e Connect the module to a EtherNet IP network e Change the controller IP address If the controller IP address matches that of another device on the network the controller EtherNet IP port transitions to Conflict mode In Conflict mode these conditions exist e Network NET status indicator is solid red e The 4 character display indicates the conflict The display scrolls lt IP_address_of_this_module gt Duplicate IP lt Mac_address_of_duplicate_node_detected gt For example 192 168 1 1 Duplicate IP 00 00 BC 02 34 B4 Duplicate IP Address Resolution When two devices on a network have IP addresses that conflict the resolution depends on the conditions in which the duplication is detected This table describes how duplicate IP addresses are resolved Resolution P
43. Add On Instruction Develop Applications Chapter 7 The MODULE object provides status information about a module To select a particular module object set the Object Name operand of the GSV SSV instruction to the module name The specified module must be present in the I O Configuration section of the controller organizer and must have a device name Create the Add On Instruction With Logix Designer application version 24 00 00 and later you can access a MODULE object directly from an Add On Instruction Previously you could access the MODULE object data but not from within an Add On Instruction You must create a Module Reference parameter when you define the Add On Instruction to access the MODULE object data A Module Reference parameter is an InOut parameter of the MODULE data type that points to the MODULE Object of a hardware module You can use module reference parameters in both Add On Instruction logic and program logic Add On Instruction Definition AOL ModuleSts v1 0 General Parameters Local Tags Scan Modes Signature Change History Help i abcd 3 Data Context E AOl_ModuleSts lt definition gt SSV Get System Value E Ea iee Usage Date e Aias For Defout a re _ Enable 0 Mod Ref InOut roue 2 lt a Name l0 _ModRef Arig atus Dest EntrySts 28674 For more information on the Module Reference parameter see the Logix Designer application onlin
44. Cached CIP data table read or write Yes PLC 2 PLC 3 PLC 5 or SLC CIP No Block transfer read or write Yes 1 You can connect CIP generic messages However for most applications we recommend that you leave CIP generic messages unconnected 2 Connected messages that occur more frequently than once every 60 seconds should be cached if possible For more information about using messages see these publications e Logix5000 Controllers Messages Programming Manual publication 1756 PM012 Determine Whether to Cache Message Connections When you configure a MSG instruction you can choose whether to cache the connection Use Table 20 to determine options for caching connections Table 20 Options for Caching Connections If the message executes Then Repeatedly Cache the connection This keeps the connection open and optimizes execution time Opening a connection each time the message executes increases execution time Infrequently Do not cache the connection This closes the connection upon completion of the message which frees up that connection for other uses TIP Cached connections transfer data faster than uncached connections The ControlLogix 5580 controller can cache 256 messages and trigger 256 messages simultaneously Rockwell Automation Publication 1756 UM543C EN P November 2015 79 Chapter5 Manage Controller Communication Socket Interface 80 The controller can use socket interfaces to comm
45. Data and End Data Before the controller acts on My_Recipel it should validate that the values of Start Data and End Data match If they do not it is likely communications is still in the process of filling the structure The same applies to higher level systems that are receiving data from the controller Table 16 Data Elements Structure My_Recipe3 It is recommended that you perform this test on a buffered copy of the data and not the actual data element being written to by the communications core Using buffered data prevents the risk of data being changed by the communications core after you have passed the data valid test 76 Rockwell Automation Publication 1756 UM543C EN P November 2015 Manage Controller Communication Chapter 5 ControlLogix controllers let you produce transmit and consume receive roaquce and consume i 8 f y P i n controller scoped tags ControlLogix 5580 controllers produce the same Interlock Data standard tag through both the Ethernet port and the backplane and consumer counts apply to the total consumers from both ports Figure 17 Illustration of Produced and Consumed Tags Controller_1 Controller 2 Consumed Tag Produced Tag Controller 3 Consumed Tag Controller 4 Consumed Tag The system shared tags are explained in Table 17 Table 17 Produced and Consumed Tag Definitions Tag Definition Produced tag A tag that a controller makes available for use by other controller
46. Ethemet_Local_1 Private Network 192 168 1 8 Y Description IP Address Host Name Module Definition Revision Electronic Keying Rack Connection Time Sync Connection 5 Click OK 6 Click Close on the Select Module Type dialog box Ta Right click the communication network under the communication module and choose New Module EVO Configuration D 1756 Backplane 1756 A10 ff 0 1756 L85E bjw3_Controller 1 lt A 1 1756 IF8 Input_1 A 2 1756 OB8 Output 1 e Al 3 1756 EN2T Ethernet_Local_1 gs S 4 1756 Discover Modules Rockwell Automation Publication 1756 UM543C EN P November 2015 89 Chapter 6 1 0 Modules 90 8 Select the communication adapter for the I O platform that you are using Select Module Type 8 Point 24V DC Scheduled Output 2 Port 4 Channel Voltage Current Analog Output 2 Port 1734 Ethemet Adapter Twisted Pair Media 1734 Ethemet Adapter 2 Port Twisted Pair Media 1738 Ethemet Adapter Twisted Pair Media 1738 Ethemet Adapter 2 Port Twisted Pair Media 1747 Ethemet Adapter 2 Port Twisted Pair Media 399 of 399 Module Types Found E Close on Create 9 Click Create 10 Specify the module and connection properties according to your network configuration 1734 AENTR 1734 Ethemet Adapter 2 Port Twisted Pair Media Allen Bradley Ethemet_Local_1 Ethemet Address POINT_IO_Ethemet_Adapter Pr
47. EtherNet IP network e Support of up to 128 motion axes 1756 EN2TSC Perform the same functions as a 1756 ENBT module with twice the capacity for more demanding applications e Provide a temporary configuration connection via the USB port e Configure IP addresses quickly by using rotary switches 1756 EN2TXT Perform the same functions as a 1756 EN2T module e Operate in extreme environments with 25 70 C 13 158 F temperatures 1756 EWEB e Provide customizable web pages for external access to controller information e Provide remote access via an Internet browser to tags in a local ControlLogix controller e Communicate with other EtherNet IP devices messages e Bridge EtherNet IP nodes to route messages to devices on other networks e Support Ethernet devices that are not EtherNet IP based with a socket interface This module does not provide support for 1 0 or produced consumed tags Software for EtherNet IP Networks Table 6 lists software that is used with the EtherNet IP networks and modules Table 6 Software for Use with EtherNet IP Networks Logix Designer application e Configure ControlLogix projects Required e Define EtherNet IP communication RSLinx Classic or RSLinx e Configure communication devices Required Enterprise e Provide diagnostics e Establish communication between devices BOOTP DHCP Utility Assign IP addresses to the controller and devicesonan Optional EtherNet IP network
48. IP or USB port you must configure the EtherNet IP or USB driver in RSLinx software on your workstation Topic Page Configure the Ethernet Communication Driver in RSLinx Classic Software 18 Configure the USB Communication Driver in RSLinx Classic Software 20 A workstation needs at least one of these drivers to perform these tasks e Upload and download Studio 5000 environment project information to controllers e Connecting RSNetWorx for EtherNet IP to the Ethernet network for online monitoring of network resource utilization e Collect controller data for electronic operator interfaces over an Ethernet network For example PanelView Plus terminals and FactoryTalk View visualization software e Update the firmware on the controller via ControlFlash or Studio 5000 Logix Designer programming software A workstation running Studio 5000 Logix Designer programming software can use either the EtherNet IP or USB communication driver e The Ethernet drivers support run time communications such as electronic operator interfaces e Ethernet drivers require that both the workstation and the controller have been configured e Ethernet drivers allow communications over longer distances e USB isa convenient method to connect to an unconfigured controller so that you can configure the Ethernet port on the controller e USB is a convenient method to connect to a controller when the Ethernet port configuration is unknown
49. This example shows a communications fault General Connection Module Info Counters Counter00 Requested Packet Interval RPI Connection over Input _ ms EtherNet iP Alams Counter01 Input Alarms Windows Window00 Window01 Window02 Window03 bh saa dow05 Inhibit Module Window06 Window07 Major Fault On Controller If Connection Fails While in Run Mode Outputs Time Sync Module Fault Code 1640312 Connection Request Error Invalid link address Status Fauited Cancel Apply Help e On the Module Info tab the Status section lists the Major and Minor Faults along with the Internal State of the module The Module Info tab requires successful communications If communication to the I O module is OK but the module itself is faulted then the Module Info tab helps in troubleshooting the fault If there is a communication fault then the Connection Tab would be of more use When you click on the Module Info Tab a dialog box appears that shows the module reported general error status and the fault code r RSLogix 5000 i Module reported general error status is 16401 118 Rockwell Automation Publication 1756 UM543C EN P November 2015 Troubleshoot the Controller Chapter 9 Notification in the Tag Editor General module faults are also reported in the Tag Editor Diagnostic faults are reported only in the tag editor The Value field indicates a fault with the num
50. User Manual Allen Bradley ControlLogix 5580 Controllers Catalog Numbers 1756 L83E 1756 L85E rE i ait TE at T i eo ip a Allen Bradley RockwellSoftwae Automation Important User Information Read this document and the documents listed in the additional resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws and standards Activities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assum
51. Vit Station Diagnostics Configure New DDE OPC Topic Data Monitor dedi oD ciel Driver Diagnostics Configure Driver Upload EDS file from device Security Device Properties Module Statistics Module awe a 124 Rockwell Automation Publication 1756 UM543C EN P November 2015 Troubleshoot the Controller Chapter 9 General Tab The General tab shows device information and any faults on the controller AB _ETHIP 1 192 168 1 10 1756 L85E Statistics Lo E a Device Name 1756 L85E Vendor Allen Bradley Company Product Type 14 Product Code 168 Revision 25 003 FFFFFFFF Port Diagnostics Tab The Port Diagnostics tab shows information for the port See Table 27 on page 126 for parameter descriptions Rockwell Automation Publication 1756 UM543C EN P November 2015 125 Chapter 9 126 Troubleshoot the Controller Table 27 Port Diagnostics Parameters RSLinx Parameter Interface Counters In Octets Out Octets In Ucast Packets Out Ucast Packets In NUcast Packets Out NUcast Packets In Discards Out Discards In Errors Out Errors In Unknown Protos Media Counters Alignment Errors FCS Errors Single Collisions Multiple Collisions SQE Test Errors Deferred Transmissions Late Collisions Excessive Collisions MAC Transmit Errors MAC Receive Errors Carrier Sense Frame Too Long Reset Counters Description Provides inf
52. ad Mode Image Note TIP ie Re _ __Intemet Protocol Dre biw Load Store 1756 L85E ContralLogix 5520 Controller 25 3 On Power Up Run Remote Onby If Load Store is dimmed unavailable verify the following You have specified the correct communication path and are online with the controller 4 Click Load Automatic Firmware Update stored 6 26 2015 5 36 57 PM Disabled The memory card is installed Verify that the controller is not in Run Mode Disable Exam After clicking Load the project is loaded to the controller as indicated by the controller With these controllers 1756 L83E 1756 L85E status indicators These indications show the store status While the load is in progress the following occurs OK indicator is solid red SD indicator is flashing green LOADING is shown on the status display UPDT can be shown on the status display if the firmware is also updating with the load A dialog box in the Logix Designer application indicates that the store is in progress When the load is complete the following occurs IMPORTANT Controller reboots Allow the load to complete without interruption If you interrupt the load data corruption or loss can occur 50 Rockwell Automation Publication 1756 UM543C EN P November 2015 Start Using the Controller Chapter 3 Other Memory Card Tasks Other tasks that you can complete by
53. ad a project to the controller it copies the project from the Logix Designer application onto the controller You can download a project in two ways e Use the Who Active Dialog Box to Download on page 39 e Use the Controller Status Menu to Download on page 40 Use the Who Active Dialog Box to Download You can use the features of the Who Active dialog box to download to your controller after you have set the communication path Complete these steps to download to the controller 1 After choosing the communication path click Download in the Who Active dialog box Who Active Z Autobrowse ow Workstation ee Linx Gateways Ethernet as AB_ETH 1 Ethernet E s AB_ETHIP 1 Ethernet a AB VBP 1 1789 A17 A Virtual Chassis d USB H a A Ethernet Backplane 1756 A10 A or B 2 Click Download after reading the warnings in the Download dialog box g m Download m i Download offline project bjw2 to the controller V Download Project Documentation and Extended Properties Connected Controller Name bjw2 Type 1756 L85E ControlLogix 5580 Path USB 16 Serial Number FFFFFFFF Security No Protection The controller is in Remote Run mode The mode will be changed to Remote Program prior to download A DANGER This controller is the system time master Servo axes in synchronized controllers in this chassis or other chassis may be turned off DANGER The con
54. ailed Update Failed Active Connection Searching Firmware File Invalid Connection Type Invalid Unicast Allowed No Connection Instance Path Too Long Invalid State Invalid Path Invalid Config No Connection Allowed Rockwell Automation Publication 1756 UM543C EN P November 2015 Appendix A 141 AppendixA Status Indicators Controller Status Indicators 142 The status indicators are below the status display on the controller They indicate the state of the controller as described in these tables RUN Indicator The RUN indicator shows the current mode of the controller To change the controller mode you can use the keyswitch on the front of the controller or the Controller Status menu in the Logix Designer application Table 36 RUN Indicator State Description Off The controller is in Program or Test mode Steady green The controller is in Run mode FORCE Indicator The Force indicator shows if I O forces are enabled on the controller Table 37 FORCE Indicator State Description Off No tags contain 1 0 force values Solid amber I 0 forces enabled If any I 0 force values exist they are active Use caution if you change any force values in this state the changes take effect immediately Flashing amber 0 forces exist in the application but are not active because 1 0 forces are not enabled Use caution when enabling 1 0 forces all existing 1 0 force values take effect immediately SD Indicato
55. al process motion and drive control Rockwell Automation Publication 1756 UM543C EN P November 2015 11 Chapter 1 12 ControlLogix System and Controllers PanelView Plus 7 PowerFlex 755 Configuration Options This section describes some of the many system configuration options that are available with ControlLogix controllers Standalone Controller and I 0 One of the simplest ControlLogix configurations is a standalone controller with I O assembled in one chassis Figure 1 Standalone Controller and 1 0 Multiple Controllers in One Chassis For some applications you can use multiple controllers in one ControlLogix chassis The following example shows a ControlLogix 5580 controller connecting directly to the EtherNet IP Network and a ControlLogix 5570 controller connecting to the network through a 1756 EN2TR module Figure 2 Multiple Controllers in One Chassis ControlLogix 5580 Controller
56. amming Manual publication 1756 PM014 Table 35 1 0 Fault Messages Code Message 0001 Connection Failure 0002 Insufficient Resource 0003 Invalid Value 0004 IOI Syntax 0005 Destination Unknown 0006 Partial Data Transferred 0007 Connection Lost 0008 Service Unsupported 0009 Invalid Attribute Value 000A Attribute List Error 000B State Already Exists 000C Object Mode Conflict 000D Object Already Exists 000E Attribute Not Settable 000F Permission Denied 0010 Device State Conflict 0011 Reply Too Large 0012 Fragment Primitive Rockwell Automation Publication 1756 UM543C EN P November 2015 139 AppendixA Status Indicators Table 35 1 0 Fault Messages Continued Code 0013 0014 0015 0100 0103 0106 0107 0108 0109 0110 0111 0113 0114 0115 0116 0117 0118 0119 011A 0203 0204 0205 0206 0301 0302 0303 0304 0305 0306 0311 0312 0315 0317 0318 0319 031E 031F 0800 0801 0814 Message Insufficient Command Data Attribute Not Supported Data Too Large Connection In Use Transport Not Supported Ownership Conflict Connection Not Found Invalid Connection Type Invalid Connection Size Module Not Configured RPI Out of Range Out of Connections Wrong Module Wrong Device Type Wrong Revision Invalid Connection Point Invalid Configuration Format Module Not Owned Out of Connection Resources Connection Timeout Unconnected Message Timeout Inval
57. anomaly contact Rockwell Automation Technical Support 8 On the Summary Screen click Finish DANGER The target module is about to be updated with new fimmware During the update the module will be unable to perfor its nomal i control function Please make sure that all Con ir ol processes affected by this equipment have been suspended and that all safety critical functions affected To abort this fimware update press Cancel now To begin the update now press Finish iil hae Catalog Number 1 56 L85E Seral Number O0CAC290 Curent Revision 28 007 404 New Revision 286 011 4868 a _ E More Info Rockwell Automation Publication 1756 UM543C EN P November 2015 Start Using the Controller Chapter 3 9 When a confirmation dialog box appears click Yes ControlFLASH e Are you sure you want to begin P updating the target device The progress dialog box indicates the progress of the firmware update ControlLogix 5580 controllers indicate progress in updates and blocks Catalog Humber 1756 L85E Seral Humber OOC2C290 Curent Revision 26 002 404 New Revision 24 011 48 Transmitting update 2 of 22 block 2969 of 5450 Cancel WARNING Allow the firmware update to complete before you cycle power or otherwise interrupt the update TIP If the ControlFLASH update of the controller is interrupted the ControlLogix 5580 controllers revert to boot firmware revision 1 xxx When the update
58. asset management software The HART protocol combines digital signals with analog signals to ready the digital signal for the Process Variable PV The HART protocol also provides diagnostic data from the transmitter Figure 15 HART Protocol Example e 1756 L85E e 1756 IF8H or e 1756 OF8H HART Field Devices For more information about using the HART I O modules see the ControlLogix HART Analog I O Modules User Manual publication 1756 UM For more information about the ProSoft HART interface see the ProSoft Technologies website at http www prosoft technology com Rockwell Automation Publication 1756 UM543C EN P November 2015 71 Chapter4 Communication Networks Notes 72 Rockwell Automation Publication 1756 UM543C EN P November 2015 Connection Overview Chapter 5 Manage Controller Communication Topic Connection Overview Nodes on an EtherNet IP Network Controller Communication Interaction with Control Data Produce and Consume Interlock Data Send and Receive Messages Socket Interface Page 73 74 75 77 78 80 A Logix5000 controller provides connection resources whenever communications are established between two devices Connections are used when the system contains the following conditions or activities e I O modules communication modules and adapter modules are present in the I O configuration of the user project e Produced or Consumed tags are configured in the user p
59. ates Use Table 2 to determine what firmware revision is required for your controller Table 2 Firmware Required for Controllers Controller Use this Firmware Revision 1756 L83E 1756 L85E Version 28 or later Obtain Controller Firmware Controller firmware is packaged with the Studio 5000 environment You can also download controller firmware from the Rockwell Automation Product Compatibility and Download website at http www rockwellautomation com support pcdc page 30 Rockwell Automation Publication 1756 UM543C EN P November 2015 Start Using the Controller Chapter 3 Use ControlFLASH Software to Update Firmware To update your controller firmware with ControlFLASH software complete these steps ATTENTION If the Secure Digital Card is locked and set to load on power up then this update may be overwritten by firmware on the SD card 1 Verify that the network connection is made and the network driver has been configured in RSLinx software 2 From the Windows Start Menu click FLASH Programming Tools gt ControlFLASH UD Lodemeter di DriveTools di FLASH Pregramming Tools E ControlFLASH Help ea ControlFLASH README TXT 3 On the ControlFLASH dialog click Next Welcome to ControlFLASH the firmware update tool ControlFLASH needs the following information fram you before it can begin updating a device 1 The Catalog Number of the target device 2 The Network Configuration paramete
60. ation e The controller executes only one task at a time e One task can interrupt the execution of another and take control based on its priority e In any given task multiple programs can be used However only one program executes at a time e You can display tasks in the Controller or Logical Organizer views as necessary Rockwell Automation Publication 1756 UM543C EN P November 2015 Develop Applications Figure 20 Task Within a Control Application Controller Fault Handler Task 32 Configuration Status Watchdog Program 1 Main Routine Program Tags and Program Parameters Fault Routine Other Routines Controller global Add On Instruction 1 0 Data System shared Tags Definition Data Figure 21 Tasks Controller Organizer Logical Organizer la a oe Structure_Example SE Logical Model Structure Example a Controller Tags Main Task p d a MainProgram 22 Controller Fault Handler continuous eh a Logic and Tags ts Power Up Handler 2 P Parameters and Local Tags unna a a sr SER MainRoutine eee ad Et kal MainTask Reserve Program i 3 MOa 23 Secondary Program ne Parameters and Local Tags od a Logic and Tags ee E MainRoutine P o P Parameters and Local Tags 3 Seconda
61. ation Add On Instructions 105 program 99 routine 102 tags 103 tasks 96 M memory DeviceNet module 65 memory card 46 load from 49 other tasks 51 store project to card 46 store to 46 message about 78 cache 79 determine if 79 fault 136 Status display 134 minimum requirements 11 mode switch 43 change controller operation mode 43 position 44 module ControlNet 62 63 EtherNet IP 59 motion about 113 application 113 instructions 114 program 114 MV1I56 HART uses 71 Rockwell Automation Publication 1756 UM543C EN P November 2015 147 network application and 57 controller options 14 ControlNet 61 Data Highway Plus 67 DeviceNet 64 DH See Data Highway Plus EtherNet IP 58 Foundation Fieldbus 70 HART 71 universal remote 1 0 68 network address DNS addressing 28 network parameters DNS addressing 24 domain name 24 gateway 24 host name 24 IP addresses 24 subnet mask 24 nodes on an EtherNet IP network 74 0 obtain axis information 116 firmware 30 OK indicator 143 online add to 1 0 configuration 92 go 37 path set communication 37 periodic task 98 port diagnostics 120 with RSLinx software 125 priority task 99 produce data 77 produce consume data 77 program in project 99 scheduled 101 unscheduled 101 programming languages 104 programming practices 76 project Add On Instructions 105 download 39 elements 95 go online 37 program 99 routine 102 tags 103 tasks 96 upload 40
62. ation e Loads Firmware if there is a revision mismatch Does Nothing e Loads Application 1 Indicates change in behavior from ControlLogix 5570 and older controllers 2 Valid includes th No Project condition To load a project to the controller from the memory card complete these steps 1 Open the Controller Properties and click the Nonvolatile Memory tab 2 On the Nonvolatile Memory tab verify that the project listed next to Name is the project that you want to load a we ia ae a ee Nonvolatile Memory Memory Intemet Protacal Image in Nonvolatile Memory D Name biw2 Type 1756 L85E ControlLogme 5580 Controller Revision 25 3 Load Image On Power Up Load Mode Run Remote Onh Image Note TIP Ifno project is stored on the memory card a message in the lower left corner of the Nonvolatile Memory tab indicates that an image or project is not available as shown here Inhibit Automatic Firmware Update i No image in the nonvolatile memory Rockwell Automation Publication 1756 UM543C EN P November 2015 49 Chapter3 Start Using the Controller TIP For information on how to change the project that is available to load from nonvolatile memory see the Logix5000 Controllers Nonvolatile Memory Programming Manual publication 1756 PM017 3 Click Load Store Nonvolatile Memory Image in Nonvolatile Memory Name Type Revision Load Image Lo
63. ber 1 Scope fH Test_case_1 Show All Tags __ Name 8 2 Value i cP 1756_OFBIC D pe ett 1756_OFBI 0 2111111 gt Eny INT e poa x00 lacal 1 Faut 1 Enable Major Fault on Controller To display recent I O fault information in the Major Faults tab of the Controller Properties screen you must first check the Major Fault on Controller option on the I O Properties Connection tab 2 Module Properties Locak1 1756 OF811 1 l General Connection Module Info Configuration Limit Configuration Calibration Time Syne Requested Packet Interval RPI 10 0 ms 1 0 750 0 E Inhibit Module Major Fault On Controller If Connection Fails While in Run Mode Module Fault Code 1640204 Connection Request Eror Connection request timed out Status Faulted When you are monitoring the configuration properties of a module in the Logix Designer application and receive a Communication fault message the Major Faults tab indicates the type of fault under Recent Faults amp Controller Properties Test_case 1 Redundancy __Nonvolatile Memory __ Memory Major Fauts __ Minor Fauits Date Time 1 major fault since last cleared 12 31 1997 7 25 58 PM Type 03 1 0 Fault Code 16 1 0 module connection failed on required module Port Backplane Module Local 1 Eror Connection timed out Info lt none gt Rockwell Automation Publication 1756 UM543C EN P November 2015 1
64. blication 1756 PM014 Rockwell Automation Publication 1756 UM543C EN P November 2015 Develop Applications Chapter 7 Sample Controller Projects Logix Designer includes sample projects that you can copy and modify to fit your application To access the sample projects choose Open Sample Project in the Studio 5000 interface and navigate to Samples gt ENU gt v28 gt Rockwell Automation Figure 34 Opening Sample Projects Rockwell Software Studio 5000 crept New Project Existing Project From Import Sample Project From Sample Project From Upload Recent Projects T i E wes to_test a v2 Test g Coomd_Motion_EBlen kal F Nodes g vel g Bw g Bia ir Rockwell Automation Publication 1756 UM543C EN P November 2015 111 Chapter7 Develop Applications Notes 112 Rockwell Automation Publication 1756 UM543C EN P November 2015 Motion Overview Chapter 8 Develop Motion Applications ControlLogix 5580 controllers support Integrated Motion on the EtherNet IP network on digital and integrated motion interfaces e Digital drive interfaces include EtherNet IP connected drives e Integrated Motion on an EtherNet IP network supports Kinetix 350 Kinetix 5500 Kinetix 5700 and Kinetix 6500 drives and PowerFlex 755 For more information see these publications e Integrated Motion on the EtherNet IP Network Configuration and Startup User Manual publication MOTION UMO003 e Integrated Mo
65. browse to your controller in RSLinx software click the RSWho icon ca The RSLinx Workstation organizer appears S Workstation eee Linx Gateways Ethernet H a AB_ETH 1 Ethernet H AB_ETHIP 1 Ethernet e AB VBP 1 1789 A17 A Virtual Chassis lt j Virtual Chassis Driver aT E 00 Workstation RSLinx Server a fj 16 1756 L85E LOGIX5585E byw2 ee S 4 SB Port Driver H fi 16 1756 L85E LOGIX5585E byw Your controller appears under two drivers a virtual chassis and the USB port You can use either driver to browse to your controller Rockwell Automation Publication 1756 UM543C EN P November 2015 21 Chapter2 Configure Communication Drivers on your Workstation Notes 22 Rockwell Automation Publication 1756 UM543C EN P November 2015 Connect to the Controller Start Using the Controller Topic Connect to the Controller Update Controller Firmware Create a Logix Designer Application Project Go Online with the Controller Download to the Controller Upload from the Controller Choose the Controller Operation Mode Load or Store to the Memory Card Reset Button Disable the Ethernet Port Chapter 3 Page 23 30 36 37 39 40 43 46 52 55 Before you can begin using your controller you must make a connection to the controller Make sure you have already configured the EtherNet IP or USB communication drivers see Configure Communication Drivers on your Workstation on page 17 Connection options with t
66. ccc cece cece cee eneeeeees Chapter 4 Networks Ayvallableini2 22 inside rok seen e E EEE TOE ee ees EtherNet IP Network Communication cee cece eeees ControlLogix EtherNet IP Network Features ControlLogix EtherNet IP Communication Modules Software for EtherNet IP Networks 0 cece ec eees Double Data Rate DDR Backplane Communication ControlNet Network Communication cece esse ees ControlLogix ControlNet Module Features ControlLogix ControlNet Modules 0 cess eee eee Software for ControlNet Networks 00 cece eee ee ewes DeviceNet Network Communication cece ee eee eeeees ControlLogix DeviceNet Module Features 004 ControlLogix DeviceNet Bridge Module and Linking Devices Software for DeviceNet Networks 0 cc ccc eee e eee cease Connections Over DeviceNet Networks 00 cce eee ControlLogix DeviceNet Module Memory 005 Data Highway Plus DH Network Communication Communicate Over a DH Network 0 00 cee eee eee Universal Remote I O RIO Communication 00008 Communicate Over a Universal Remote I O Network Foundation Fieldbus Communication cece ee ee eeee HART Communication s o25 4055 60b sade hee RS a Rohe ee eS Chapter 5 COnne ction OVenVview nc iwwceua ck eerie CE tei N
67. chniques all rely on controlling when the main core is allowed to switch tasks thus preventing the communications task from changing data while the control task was using it Because the controller performs communications processing on an independent core of the CPU these methods are no longer effective in all cases Rockwell Automation Publication 1756 UM543C EN P November 2015 75 Chapter5 Manage Controller Communication Table 15 highlights the controllers behavior Table 15 ControlLogix 5580 Controller Behavior Tag Read Write Source UDE CPS Periodic Task MSG Allows 1 0 Update Allows Produce Consume Allows Other User Tasks Allows Motion Planner Allows Blocks Prevents source data values from change by communications during application execution Allows Communications can change source data values during application execution Since the controllers have 32 bit data integrity this only applies to data structures larger than 32 bits Good programming practice dictates the use of two unique words placed at the beginning and end of data and validated by the controller to assure the entire structure has data integrity This handshake data should change and be validated by application code every transaction before it is acted on by either the application code of the controller or any higher level system reading data from the controller Table 16 shows two data elements added to a structure for data integrity checking Start
68. d 0 Fault Codes Programming Manual publication 1756 PM014 An 1 0 fault has occurred on a module in a remote chassis The name of the n module is indicated with the fault code and brief description of the ault For example 1 0 Fault My _Module 0107 Connection Not Found indicates that a connection to the module named My_Module is not open Take corrective action specific to the type of fault indicated For details about each 1 0 fault code see the Logix5000 Major Minor and 0 Fault Codes Programming Manual publication 1756 PM014 An 1 0 fault has occurred on a module in a remote chassis The parent name of the module is indicated because no module name is configured in the 1 0 Configuration tree of Logix Designer application In addition the fault code is indicated with a brief description of the fault For example 1 0 Fault My_CNet 3 0107 Connection Not Found indicates that a connection to a module in slot 3 of the chassis with the communication module named My_CNet is not open Take corrective action specific to the type of fault indicated For details about each 1 0 fault code see the Logix5000 Major Minor and 0 Fault Codes Programming Manual publication 1756 PM014 1 0 faults are present and X the number of 1 0 faults present If there are multiple 1 0 faults the controller indicates the first fault reported As each 1 0 fault is resolved the number of indicated faults decreases and the 1 0 Fault message indica
69. d Local Tags Daa SER Secondary_Routine_1 Program Tags Window Main Program Parameters and Local Tags Scope clamiaicaton Show Al Tags Y Ll Eebe e ea eooo l M e o o l a ome llc O o o o O e Analog ODevie moriek o O a O ewe A a reese pa o pooo ooo ewe f E feer Integer Value rece number ea o O ee ei Storage Bit esem lcd oo l o O ene O oeoa Counter C anato nel ee o ee Tet nna sents fn eins Digital 0 Device o a pe ei E o Ee There are several guidelines for creating and configuring parameters and local tags for optimal task and program execution For more information see the Logix5000 Controllers and I O Tag Data Programming Manual publication 1756 PM004 Rockwell Automation Publication 1756 UM543C EN P November 2015 103 Chapter7 Develop Applications Prog ramming Languages The Studio 5000 Logix Designer Application supports these programming languages Table 23 ControlLogix Controller Programming Languages Language Ladder Diagram LD Function Block Diagram FBD Sequential Function Chart SFC Structured Text ST Is best used in programs with Continuous or parallel execution of multiple operations not sequenced Boolean or bit based operations Complex logical operations Message and communication processing Machine interlocking Operations that service or maintenance personnel have to interpret to troubleshoot the machine or process Continuous proces
70. depends on the data types and message command that you program Messages use connection resources to send or receive data Messages can leave the connection open cached or can close the connection when the message is done transmitting Messages can be either unconnected or connected Unconnected messages are dependent upon the availability of unconnected buffers in all of the devices through which the message passes Connected messages begin with a request to allocate connection buffers in all of those devices before sending the actual message Choosing to cache a connected message instructs the controller to keep the connection open after the message has been completed this improves efficiency if the message is intended to be sent repeatedly Rockwell Automation Publication 1756 UM543C EN P November 2015 Manage Controller Communication Chapter 5 Connected messages use connection resources If the connected message is uncached the resources are used temporarily each time the message is triggered As long as a cached connected message remains in the cache the resources remain allocated and are not available for other messages Messages can get pushed from the cache if the application exceeds the cache capacity of the controller Each message uses one connection out of the controller regardless of how many devices are in the message path Table 19 Message Types Message Type Communication Connected Message Message Can Be Method
71. device Connections from other controllers can also be broken If an 1 0 connection to a device is interrupted the result can be a loss of data For more detailed information on Electronic Keying see Electronic Keying in Logix5000 Control Systems Application Technique publication LOGIX AT001 Rockwell Automation Publication 1756 UM543C EN P November 2015 Local 1 0 Modules 1 0 Modules Chapter 6 The ControlLogix chassis that you choose affects how many local I O modules you can use Several ControlLogix chassis sizes are available to suit your configuration requirements You can fill the slots of your chassis with any combination of controllers communication modules and I O modules Table 21 lists the available ControlLogix chassis and the number of slots available with each Table 21 ControlLogix and ControlLogix Chassis and Slots Chassis Slots 1756 A4 4 1756 A4LXT 1756 A5XT 5 1756 A7 7 1756 A7LXT 1756 A7XT 1756 A10 10 1756 A13 13 1756 A17 17 If you have empty slots in your chassis use the 1756 N2 or 1756 N2XT slot filler module Add Local 1 0 to the 1 0 Configuration If you are adding local I O add the I O module to the backplane with the controller To add an I O module to the local chassis complete these steps 1 Right click the backplane and choose New Module 5 4 YO Configuration Eg 1756 Backplane 1756 AIR Al New Module Ethernet peers Paste Ctrl Rockwell Automation P
72. dialog box and click the Nonvolatile Memory tab 3 Click Load Store intemet Protocol Port Configuration lt Nonvolatile Memory banaita Image in Nonvolatile Memory Name bjw2 Type 1756 L85E ControlLogix 5580 Controller Revision 25 3 Load Image On Power Up Load Mode Run Remote Only Image Note TIP If Load Store is dimmed unavailable verify the following e You have specified the correct communication path The memory card is installed e The SD card is unlocked The locked status appears in the bottom left corner of the Nonvolatile memory Load Store dialog box lf the memory card is not installed a message in the lower left corner of the Nonvolatile Memory tab indicates the missing card as shown here i Nonyvolatile memory not present 4 Change the Load Image properties according to your application requirements The following table describes the Load Image options that you can choose for the project If you want the image project to load when Menu Items Power to the controller is applied or cycled On Power Up ae The controller has lost the project and power has been cycled or applied On Uninitialized Memory Load Mode On aed venon User Initiated Initiated via the Logix Designer application User Initiated eee i 46 Rockwell Automation Publication 1756 UM543C EN P November 2015 Start Using the Controller Chapter 3 IMPORTANT Ifthe SD card is locked and the Load Image option of the pr
73. dule and application For more information about the module configuration properties see the user manual for the I O module you are adding i New Module General Connection Module Info Configuration Type 1734 1A4 4 Point 120V AC Input Vendor Allen Bradley POINT_lO_Ethemet_Adapter Point_IO_Input_1 G 3 001 ing Compatible Module Rack Optimization Integer 16 Add any other I O modules that you are using in this bus 17 Complete steps 1 16 until your remote I O network and I O modules are configured Rockwell Automation Publication 1756 UM543C EN P November 2015 91 Chapter6 1 0 Modules Add to the 1 0 Configuration While Online With Studio 5000 software version 28 or later you can add I O and other devices to the controller configuration while you are online and the mode switch is in either the REM or PROG positions The modules and devices you can add while online depends on the version of the software you are using Later versions have more modules and devices that can be added while online You can add modules and devices to the local or remote chassis via an EtherNet IP network or via the unscheduled portion of a ControlNet network For information on the number of nodes you can have for an EtherNet IP network see Nodes on an EtherNet IP Network on page 74 For more information about adding to the I O Configuration while online see the these publications e Run
74. e manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Rockwell Automation maintains current product environmental information on its website at http www rockwellautomation com rockwellautomation about us sustainability ethics product environmental compliance page Rockwell Otomasyon Ticaret A S Kar Plaza Is Merkezi E Blok Kat 6 34752 erenk y Istanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852
75. e carrier sense condition was lost or never asserted when attempting to transmit a frame Frames received that exceed the maximum permitted frame size Click Reset Counter to cause the interface and media counter values on the module to set to zero and the values in the dialog to update to the current counter values Reset Counter appears dimmed when e offline e online and a communication error has occurred Rockwell Automation Publication 1756 UM543C EN P November 2015 Troubleshoot the Controller Chapter 9 Connection Manager Tab See Table 28 for a description of the Connection Manager properties AB_ETHIP 1 192 168 1 1 1756 L85E Statisti C X General Port Diagnostics Connection Manager Backplane USB Connection Manager marrara Table 28 Connection Manager Properties Field Description Requests Number of open close connection requests that this module has received Format Rejects Number of open close connection requests this module has rejected because the request was not formatted correctly or because some parameter value was not within a supported range of values Resource Rejects Number of open connection requests that this module has rejected because the module did not have enough resources buffers link bandwidth or CPU utilization to honor the request Other Rejects Number of open close connection requests a module rejects Timeouts Number of connections that are not explici
76. e continuous task e The continuous task runs constantly When the continuous task completes a full scan it restarts immediately e A project does not require a continuous task If used there can be only one continuous task A periodic task performs a function at an interval e Whenever the time for the periodic task expires the task interrupts any lower priority tasks executes once and returns control to where the previous task left off e You can configure the time period from 0 1 2 000 000 00 ms The default is 10 ms It is also controller and configuration dependent An event task performs a function when an event trigger occurs The trigger for the event task can be the following e Module input data change of state e Aconsumed tag trigger e An EVENT instruction e Anaxis trigger e A motion event trigger You can configure an optional timeout interval for missed event triggers which causes the event tasks to execute even in the absence of the trigger Set the Check the Execute Task If No Event Occurs Within lt timeout period gt check box for task The ControlLogix controller supports up to 32 tasks only one of which can be continuous A task can have up to 1000 programs each with its own executable routines and program scoped tags Once a task is triggered activated the programs that are assigned to the task execute in the order in which they are grouped Programs can appear only once in the Controller Organizer a
77. e each motion control tag in only one motion instruction Unintended operation can result if you reuse the same motion control tag in other motion instructions or if you write to any of the motion control tag elements Example In this example a simple ladder diagram that homes jogs and moves an axis If Initialize_ Pushbutton on and the axis off My_Axis_X ServoActionStatus off then the MSO instruction turns on the axis MSO Initialize Pushbutton My Asis amp ServodichonShatus Motion Serva On Axis My Asis x C e Motion Control My Ass s On If Home_Pushbutton on and the axis hasn t been homed My_Axis_X AxisHomedStatus off then the MAH instruction homes the axis Home Pushbutton My Asie x AsisHormedStatus MAH E gt Motion Asis Home Als bly Asis A E Motion Control bly Ass Home If Jog_Pushbutton on and the axis on My_Axis_X ServoActionStatus on then the MAJ instruction jogs the axis forward at 8 units second MAJ Jog Pushbutton My Ass 4 ServodctionStatus Motion Asis Jog Axis bly Asis A E Motion Control My Ass Jog Direction My Asis Jog Direction Speed My Axis ft Setllp ManualiogS peed 5 0 Speed Units Units per sec If Jog_ Pushbutton off then the MAS instruction stops the axis at 100 units second Make sure that Change Decel is Yes Otherwise the axis decelerates at its maximum speed Jog Pushbutton n es
78. e help and the Logix5000 Controllers Add On Instructions Programming Manual publication 1756 PM010 The MODULE object uses the following attributes to provide status information e EntryStatus e FaultCode e FaultInfo e FWSupervisorStatus e ForceStatus e Instance e LEDStatus e Mode e Path Rockwell Automation Publication 1756 UM543C EN P November 2015 107 Chapter7 Develop Applications Monitoring Controller Status The ControlLogix controller uses Get System Value GSV and Set System Value Monitoring 1 0 Connections 108 SSV instructions to get and set change controller data The controller stores system data in objects There is no status file as in the PLC 5 processor The GSV instruction retrieves the specified information and places it in the destination The SSV instruction sets the specified attribute with data from the source Both instructions are available from the Input Output tab of the Instruction toolbar Figure 31 GSV and SSV Instructions for Monitoring and Setting Attributes aii Get System Value Class Mame Instance Mame Attribute Mame Dest Sov Set System Value Class Mame Instance Mame Attribute Mame Source When you add a GSV SSV instruction to the program the object classes object names and attribute names for the instruction are shown For the GSV instruction you can get values for the available attributes For the SSV instruction only the attributes you can set are shown Some
79. e interface supports OTG Table 30 Interface Counters provide diagnostic information in the USB CIP layer Counter Name Description Rx Good Counter Total number of good USB CIP transfers received Rx Bad Counter Total number of bad USB CIP transfers received Rx Dropped Counter Total number of dropped USB CIP transfers Tx Good Counter Total number of USB CIP transfers sent Tx Retry Counter Total number of USB CIP transfers retried Tx Dropped Counter Total number of USB CIP transfers dropped Table 31 Media Counters provide diagnostic information in the USB driver layer Counter Name Description Rx Byte Counter Total number of bytes received Rx Dropped Counter Total number of received bytes dropped Tx Byte Counter Total number of bytes sent Tx Dropped Bytes Total number of transmit bytes dropped FIFO Overflow Total number of FIFO First in First Out overflows 128 Rockwell Automation Publication 1756 UM543C EN P November 2015 Troubleshoot the Controller Chapter 9 Controller Web Pag es The controller provides diagnostic web pages that track controller performance network performance and backplane performance To access the diagnostic web pages follow these steps 1 Open your web browser 2 In the Address field type the IP address of the controller and press Enter To access the diagnostic web pages open the Diagnostics folder in the left most navigation bar and click the link for each diagnostic
80. eath Wear proper Personal Protective Equipment PPE Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment PPE gt gt gt Allen Bradley ArmorBlock ArmorPOINT Block I O Compact I O CompactLogix ControlFLASH ControlLogix ControlLogix XT Data Highway Plus DH DriveGuard FactoryTalk FLEX Flex I O Integrated Architecture Kinetix Logix5000 Logix Designer PanelView PLC 5 POINT I O PowerFlex QuickView RediSTATION Rockwell Automation Rockwell Software RSFieldbus RSLinx RSNetWorx RSView Series 9000 SLC SLC 500 Stratix Stratix 5400 Stratix 5700 Studio 5000 Studio 5000 Automation amp Engineering Design Environment and Studio 5000 Logix Designer are trademarks of Rockwell Automation Trademarks not belonging to Rockwell Automation are property of their respective companies Summary of Changes This manual contains new and updated information Changes throughout this revision are marked by change bars as shown to the right of this paragraph New and Updated This table contains the changes made to this revision Information Topic Page Updated the diagram for multiple controllers in one chassis 12 Updated title for Figure 8 58 Updated title for Figure 18 85 Rockwell Automation Publication 1756 UM543C EN P November 2015 3 Summary of Changes Notes 4 Rockwell Automation Publication 1756 UM543C EN P November 2015 Preface ControlLogix System and Control
81. ecture and CIP Sync Configuration Application Technique publication A AT003 Integrated Motion on the EtherNet IP Network Configuration and Startup User Manual publication MOTION UM003 Logix5000 Controllers Design Considerations Reference Manual publication 1756 RM094 Logix5000 Controllers Add On Instructions Programming Manual publication 1756 PM010 Logix5000 Controllers 1 0 and Tag Data Programming Manual publication 1756 PM004 Logix5000 Controllers Major Minor and 1 0 Faults Programming Manual publication 1756 PM014 Logix5000 Controllers Messages Programming Manual publication 1756 PM012 Logix5000 Controllers Motion Instructions Reference Manual publication MOTION RM002 Logix5000 Controllers Nonvolatile Memory Card Programming Manual publication 1756 PM017 Logix5000 Controllers Produced and Consumed Tags Programming Manual publication 1756 PM011 Motion Coordinate System User Manual publication MOTION UM002 Runtime On line Addition of ControlLogix 1756 1 0 over ControlNet and EtherNet IP White Paper publication LOGIX WP006 Using Logix5000 Controllers as Masters or Slaves on Modbus Application Solution publication CIG AP129 Guidance for Selecting Cables for EtherNet IP Networks publication ENET WP007 EN P Industrial Automation Wiring and Grounding Guidelines Application Data publication 1770 4 1 Product Certifications website http www rockwellautomation com rockwellautomation certifica
82. ed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence gt gt IMPORTANT Identifies information that is critical for successful application and understanding of the product Labels may also be on or inside the equipment to provide specific precautions SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures ARC FLASH HAZARD Labels may be on or inside the equipment for example a motor control center to alert people to potential Arc Flash Arc Flash will cause severe injury or d
83. ee eee eee eee 30 Use ControlFLASH Software to Update Firmware 31 Use AutoFlash to Update Firmware eee eee eens 34 Create a Logix Designer Application Project 0 0 eee ee 36 Go Online with the Controller 0 cece eee eee 37 Download to the Controller 0 0 0 0 eee cee ee cc eee e eens 39 Use the Who Active Dialog Box to Download 39 Use the Controller Status Menu to Download 40 Upload tronmpthe Controllers sotc 92 lt iairiedecaceucanianendaineseus 40 Use the Who Active Dialog Box to Upload 06 40 Use the Controller Status Menu to Upload 04 41 Choose the Controller Operation Mode eee ee eens 43 Use the Mode Switch to Change the Operation Mode 43 Use Logix Designer to Change the Operation Mode 45 Load or Store to the Memory Card 0 cece e eee eee eee ees 46 Store to the Memory Card initividestconeisesdeesiaisadenceces 46 Load from the Memory Card 0 cece eee eee ences 49 Other Memory Card Tasksicy 2 iccccucnstegeree es eeeisad fudeaxs 51 Rockwell Automation Publication 1756 UM543C EN P November 2015 5 Table of Contents Communication Networks Manage Controller Communication 1 0 Modules Rece DIIECOI Mises aE E teaus epee eas wee eu vas State Reset lt i cwvereieuinterianes tema aaa P ZR CSel no even ieee OET Disable the Ethernet Port 0 ccc
84. ee these publications e EtherNet IP Modules in Logix5000 Control Systems User Manual publication ENET UMO001 e EtherNet IP Communication Modules in 5000 Series Systems publication ENET UM004 ControlLogix EtherNet IP Network Features The ControlLogix EtherNet IP network provides these features e Support for messaging produced consumed tags HMI and distributed I O e The ability to encapsulate messages within the standard TCP UDP IP protocol e Acommon application layer with ControlNet and DeviceNet networks e Network connections via RJ45 cable or fiber optic links e Compatible with industry standard Ethernet switches managed switches are recommended and CIP protocol aware switches can provide more predictable performance e Some devices include dual link ports that can provide media redundancy e Support for Time Synchronization using the IEEE 1588 Precision Time Protocol ControlLogix EtherNet IP Communication Modules For EtherNet IP network communication in a ControlLogix system you have several modules to choose from Table 5 lists modules and their primary features Table 5 EtherNet IP Communication Modules Module Is used to 1756 L83E e Directly connect the controller to an EtherNet IP network without requiring a bridge module 1756 L85E e Connect the controller with 1 0 modules e Communicate to other EtherNet IP devices messages produced consumed tags e Bridge messages between EtherNet IP
85. ehavior 144 EE EE cc ee Ga on ete cle nae on EO E E eee a eee 145 Rockwell Automation Publication 1756 UM543C EN P November 2015 ControlLogix 5580 Controllers Overview Table 1 ControlLogix Catalog Numbers Cat No 1756 L83E 1756 L85E Before You Begin Preface This manual explains how to use standard ControlLogix 5580 controllers Before you begin using your ControlLogix controller verify that you have the applications that are required to configure and program the controller Required Software Use Table 2 to identify the minimum software versions that are required to use your ControlLogix controller Table 2 Required Software for Controller Use Cat No Studio 5000 Logix Designer 1756 L83E Version 28 00 00 or later 1756 L85E Version 28 00 00 or later Additional Resources from Rockwell Automation Resource ControlLogix 5580 Controllers Product Information publication 1756 PC405 1756 ControlLogix Controllers Technical Data publication 1756 TD001 1756 ControlLogix 1 0 Specifications Technical Data publication 1756 TD002 EtherNet IP Communication Modules in 5000 Series Systems User Manual publication ENET UM004 5069 1 0 Modules Specifications Technical Data publication 5069 TD001 ControlLogix Analog 1 0 Modules User Manual publication 1756 UM009 ControlLogix Chassis and Power Supply Installation Instructions publication 1756 IN005 ControlLogix Peer 1 0
86. epoch The accuracy is specified as a graduated scale that starts at 25 nsec and ends at greater than 10 seconds or unknown The lower the accuracy value the better the clock Displays the measure of inherent stability properties of the Grandmaster clock The value is represented in offset scaled log units The lower the variance the better the clock Displays the time source of the Grandmaster clock The available values are Atomic Clock GPS Radio PTP NTP HAND set Other Oscillator Displays the relative priority of the Grandmaster clock to other clocks in the system The priority values range from 0 255 The highest priority is zero The default value for both settings is 128 Displays whether the local clock is synchronized or not synchronized with the Grandmaster reference clock A clock is synchronized if it has one port in the slave state and is receiving updates from the time master Displays the amount of deviation between the local clock and the Grandmaster clock in nanoseconds Displays the current state of the backplane The available values are Initializing Faulty Disabled Listening PreMaster Master Passive Uncalibration Slave or None Displays the state of the Ethernet port The available values are Initializing Faulty Disabled Listening PreMaster Master Passive Uncalibration Slave or None Displays the unique identifier for the local clock The format depends on the network protocol Ethern
87. er and then replace the module A firmware update that is initiated via ControlFLASH or AutoFlash utilities is in progress Allow the firmware update to complete without interruption The controller is using boot firmware that is revision 1 xxx and requires a firmware update An SD card that is locked is installed 135 Appendix A 136 Status Indicators Fault Messages If the controller displays a fault these messages can be indicated on the status display Table 33 Fault Messages Message Major Fault TXX CXX message 1 0 Fault Local X XXXX message I 0 Fault ModuleName XXXX message I 0 Fault ModuleParent X XXXX message X 1 0 Faults Interpretation A major fault of Type XX and Code XX has been detected For example if the status display indicates Major Fault T04 C42 Invalid JMP Target a JMP instruction is programmed to jump to an invalid LBL instruction For details about major recoverable faults see the LogixS000 Major Minor and 1 0 Fault Codes Programming Manual publication 1756 PM014 An 1 0 fault has occurred on a module in the local chassis The slot number and fault code are indicated along with a brief description For example 1 0 Fault Local 3 0107 Connection Not Found indicates that a connection to the local 1 0 module in slot three is not open Take corrective action specific to the type of fault indicated For details about each 1 0 fault code see the Logix5000 Major Minor an
88. er and communications to the module during the update may render the module inoperable Transmitting update 2 of 27 block 25 9 of 450 Allow the firmware update to complete without interruption When the firmware update is complete the progress dialog closes Rockwell Automation Publication 1756 UM543C EN P November 2015 35 Chapter3 Start Using the Controller Createa Logix Designer To create a Logix Designer application project follow these steps Application Project 1 Start the application a Rockwell Software Ba FactoryTalk Administration Console Studio 5000 P BOOTP DHCP sver J FactoryTalk Activation t d FactoryTalk Tools J RSLinx J Utilities m 2 Click New Project 3 On the New Project dialog box choose your controller and name the project 4 Note the Location where the project file will be created and change it if desired 5 Click Next 6 Select the Revision Chassis Slot number and Security Authority New Project 1756 L85E ControlLogix 5580 Controller proj2_28 Revision Chassis 1756 A10 10 Slot ControlLogix Chassis Slot 7 Security Authority No Protection z Use only the selected Security Authority for authentication and authorization Secure With Logical Name lt Controller Name gt Permission Set zi Description 7 Click Finish 36 Rockwell Automation Publication 1756 UM543C EN P November 2015 Start Using the Con
89. er the following before proceeding with the Store A All communications to this controller will be lost including this workstation and any communications bridged through this controller Storing will temporarily close the connections to the 1 0 modules Removal of the memory card during the Store may comupt the stored image Continue with the Store If you enabled Automatic Firmware Update then a dialog box appears to inform you which modules are not included in the Automatic Firmware Update operation i gt Automatic Firmware Update Continue with the Store 9 On the Automatic Firmware Update dialog box click Yes The project is saved to the memory card as indicated by the controller status indicators With these controllers These indications show the store status 1756 L83E While the store is in progress the following occurs 1756 L85E e OK indicator is flashing green e SD indicator is flashing green e Saving Do Not Remove is shown on the status display e A dialog box in the Logix Designer application indicates that the store is in progress e Controller Resets e SAVE is shown on the status display When the store is complete the following occurs e The controller resets IMPORTANT Allow the store to complete without interruption If you interrupt the store data corruption or loss can occur Rockwell Automation Publication 1756 UM543C EN P November 2015 Start Using the Contro
90. et network encodes the MAC address into the identifier Displays a measure of quality of the local clock Values are defined from 0 255 with zero as the best clock 123 Chapter9 Troubleshoot the Controller Table 26 Time Sync Parameters Continued Accuracy Variance Source Indicates the expected absolute accuracy of the local clock relative to the PTP epoch The accuracy is specified as a graduated scale that starts at 25 nsec and ends at greater than 10 seconds or unknown The lower the accuracy value the better the clock Displays the measure of inherent stability properties of the local clock The value is represented in offset scaled log units The lower the variance the better the clock Displays the time source of the local clock The available values are e Atomic Clock GPS e Terrestrial Radio e PTP e NTP e HAND set Other e Oscillator Controller Diagnostics with You can also view diagnostic information in RSLinx software RSLinx Software 1 From the Communications menu choose RSWho The RSWho dialog box appears 2 Navigate to the Ethernet network 3 Right click the controller and choose Module Statistics ss File Edit View Communications Station DDE OPC Security Window S 2 Bik x V Autobrowse 2o is Not Browsing ow Workstation NAUSMAYJQGQG12 G1 an AB_ETHIP 1 Ethernet Backplane es Linx Gateways Ethernet E N 192 168 1 1 1756 135 ae H AB VBP 1 1789 A17 A
91. gning your ControlLogix System for any of the following applications e Motion with Integrated Motion on the EtherNet IP network e Motion with the use of a coordinate system The ControlLogix 5580 controllers are part of the LogixS000 family of controllers The sections that follow describe the features of these ControlLogix controllers System Communication and Programming Features This table lists the system communication and programming features available with ControlLogix controllers 1756 L83E 1756 L85E e 32 tasks e 1000 programs task e Event tasks all event triggers USB port 2 0 full speed Type B EtherNet IP port 10 100 1000 Mbps EtherNet IP e ControlNet e DeviceNet e Data Highway Plus e Remote 1 0 e SynchLink e Third party process and device networks Feature Controller tasks Communication ports Communication options 14 Rockwell Automation Publication 1756 UM543C EN P November 2015 ControlLogix System and Controllers Chapter 1 Feature 1756 L83E 1756 L85E EtherNet IP nodes supported max 1756 L83E 100 1756 L85E 300 Integrated motion e Integrated Motion on the EtherNet IP network Programming languages Ladder Diagram LD Structured text ST e Function Block Diagram FBD e Sequential Function Chart SFC Direct connection to an EtherNet IP Network The controller connects directly to an EtherNet IP network through the onboard Ethernet port and
92. he ControlLogix 5580 controller include the following e The controller has an Ethernet port that supports 10 100 1000 Mbps See Connect to an EtherNet IP Network on page 24 e The controller has a USB port that uses a Type B receptacle The port is USB 2 0 compatible and runs at 12 Mbps See Connect a USB Cable on page 29 e Install and configure a communication module in the chassis with the controller as described in the installation instructions for the communication module Rockwell Automation Publication 1756 UM543C EN P November 2015 23 Chapter3 Start Using the Controller EtherNet IP Network Parameter IP address Subnet mask Gateway Connect to an EtherNet IP Network WARNING If you connect or disconnect the communications cable with power applied to this module or any device on the network an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding If you are connecting the controller directly to an EtherNet IP network then connect a CAT Se or CAT 6 Ethernet cable with an RJ45 connector to the Ethernet port on the controller For information on how to select the proper cable see Guidance for Selecting Cables for EtherNet IP Networks publication ENET WP007 EN P Determine Network Parameters To operate an EtherNet IP network you must define these parameters Description The IP add
93. he controller can scan the program To schedule an unscheduled program use the Program Phase Schedule tab of the Task Properties dialog box Figure 26 Scheduling an Unscheduled Program Task Properties MainTask boa fete General Configuration Program Phase Schedule Monitor Unscheduled Scheduled Reserve Program J Secondary_Program Rockwell Automation Publication 1756 UM543C EN P November 2015 101 Chapter7 Develop Applications Routines A routine is a set of logic instructions in one programming language such as Ladder Diagram ladder logic Routines provide the executable code for the project in a controller A routine is similar to a program file or subroutine in a PLC or SLC processor Each program has a main routine The main is the first routine to execute when the controller triggers the associated task and calls the associated program Use logic such as the Jump to Subroutine JSR instruction to call other routines You can also specify an optional program fault routine The controller executes this routine if it encounters an instruction execution fault within any of the routines in the associated program Figure 27 Routines in a Control Application Controller Fault Handler Task 32
94. ialog box A GSV instruction For more information about I O faults see the Logix5000 Controllers Major Minor and I O Faults Programming Manual publication 1756 PM014 Determine If 1 0 Communication Has Timed Out This example can be used with the ControlLogix 5580 controllers e The GSV instruction gets the status of the I O status indicator via the LEDStatus attribute of the Module object and stores it in the IO_LED tag e IO_LED isa DINT tag that stores the status of the I O status indicator or status display on the front of the controller e IflO_LED equals 2 then at least one I O connection has been lost and the Fault_ Alert is set Figure 32 GSV Used to Identify 1 0 Timeout si Get System Value Class Mame Module Instance Mame Attribute Mame LedStatus Dest LEG 0 aU Fauit_Alert Equal Source A IO _LED 0 Source A 2 Rockwell Automation Publication 1756 UM543C EN P November 2015 109 Chapter 7 110 Develop Applications Determine if 1 0 Communication to a Specific 1 0 Module has Timed Out If communication times out with a device module in the I O configuration of the controller the controller produces a fault code and fault information for the module You can use GSV instructions to get fault code and information via the FaultCode and FaultInfo attributes of the Module object Automatic Handling of 1 0 Module Connection Faults Depending on your application you ma
95. iceNet Drivers 17 70 KFO SONPT drivers Start SLC 500 DH465 Emulator driver Remote Devices via Lins Gatews Stop Delete The Add New RSLinx Driver dialog box appears 4 Type a name for the new driver and click OK Add New RSLinx Classic Driver Choose a name for the new driver ox 15 characters maximum Kk Cancel 4B_ETHIP 1 The Configure driver dialog box appears Rockwell Automation Publication 1756 UM543C EN P November 2015 Configure Communication Drivers on your Workstation Chapter 2 5 Click Browse Local Subnet TIP To view devices on another subnet or VLAN from the workstation running RSLinx software click Browse Remote Subnet Configure driver AB_ETHIP 1 00 eels EBtherNet 1P Settings Browse Local Subnet Browse Remote Subnet sscripti IP Address Windows Default Intel R Dual Band Wireless AC 7260 unknown Intel R Ethemet Connection 1218 LM 192 168 1 4 _ Cancel Apply Help 6 Select the Driver that you want to use 7 Click OK to close the dialog box The new driver is available Configure Drivers gt te f E mee Sil AB_ETH 1 A B Ethernet RUNNING Running AB_ETHIP 1 4 B Ethernet RUNNING Running AB_VBP 1 RUNNING Running 8 On the Configure Drivers dialog box click Close Rockwell Automation Publication 1756 UM543C EN P November 2015 19 Chapter2 Configure Communication Drivers on your Workstation Configure the USB To configure RSLinx software to
96. ick OK Rockwell Automation Publication 1756 UM543C EN P November 2015 55 Chapter3 Start Using the Controller Notes 56 Rockwell Automation Publication 1756 UM543C EN P November 2015 Networks Available Chapter 4 Communication Networks Several communication networks are available for use with ControlLogix systems Topic Page Networks Available 57 EtherNet IP Network Communication 58 ControlNet Network Communication 61 DeviceNet Network Communication 64 Data Highway Plus DH Network Communication 66 Universal Remote 1 0 RIO Communication 68 Foundation Fieldbus Communication 70 HART Communication 71 Table 4 describes typical application features that are used with ControlLogix systems and lists the networks available to support such application features Table 4 Applications and Supported Networks Application Features Supported Networks Integrated Motion EtherNet IP Time synchronization EtherNet IP Control of distributed 1 0 e EtherNet IP e ControlNet e DeviceNet e Foundation Fieldbus e HART e Universal remote 1 0 Produce consume data between controllers e EtherNet IP e ControlNet EtherNet IP e ControlNet e DeviceNet only to devices e Data Highway Plus DH e DH 485 Messaging to and from other devices including access to the controller via Logix Designer application For more information about network design see these publications e Ethernet Design Considerations Reference Ma
97. id Parameter Message Too Large No Buffer Memory Bandwidth Not Available No Bridge Available ControlNet Schedule Error Signature Mismatch CCM Not Available Invalid Port Invalid Link Address Invalid Segment Type Connection Not Scheduled Invalid Link Address No Secondary Resources Available No Available Resources No Available Resources Network Link Offline Incompatible Multicast RPI Data Type Mismatch 140 Rockwell Automation Publication 1756 UM543C EN P November 2015 Status Indicators Table 35 1 0 Fault Messages Continued Code FDO1 FDO2 FD03 FD04 FD05 FDOA FD1F FD20 FE01 FE02 FE03 FE04 FE05 FE06 FE07 FE08 FE09 FEOA FEOB FEOC FEOD FEOE FEOF FE10 FE11 FE12 FE13 FE14 FE22 FE23 FFOO FFO1 FFO4 FFO8 FFOB FFOE Message Bad Backplane EEPROM No Error Code Missing Required Connection No CST Master Axis or GRP Not Assigned Axis Attribute Reject Safety 1 0 No Safety Task Invalid Connection Type Invalid Update Rate Invalid Input Connection Invalid Input Data Pointer Invalid Input Data Size Invalid Input Force Pointer Invalid Output Connection Invalid Output Data Pointer Invalid Output Data Size Invalid Output Force Pointer Invalid Symbol String Invalid Scheduled Personal Computer Instance Invalid Symbol Instance Module Firmware Updating Invalid Firmware File Revision Firmware File Not Found Firmware File Invalid Automatic Firmware Update F
98. ing to your application requirements The Automatic Firmware Update property is also referred to as the Firmware Supervisor feature This table describes the Automatic Firmware Update options that you can choose for the project Disable Disables any automatic firmware updates This item only appears in the menu when you initially save the image PPR gamn Firmware Update Uisable Enable and Store Files to Image _ Disable lt Store l Enable and Store Files to Image Enables automatic firmware updates for 1 0 devices in the configuration tree of the controller Saves 1 0 device firmware and controller firmware to the image Automatic ST TT Firmware Update I 0 devices must be configured to use Exact Match Keying Enable and Store Files to Image Disable and Rlesfrom Image lt Store Disable and Delete Files to Image Disables automatic firmware updates for 1 0 devices in the configuration tree of the controller Removes 1 0 device firmware from the image but does not remove controller firmware from image This item only appears in the menu on subsequent saves of the image 1 The devices that are used with this option must support the revision of firmware being updated to Rockwell Automation Publication 1756 UM543C EN P November 2015 47 Chapter 3 48 Start Using the Controller 7 Click Store 8 Click Yes in the confirmation dialog box that appears Logix Designer Consid
99. inor fault record remains Temperature IMPORTANT If you follow the recommended limits for ambient inlet temperature and apply the required clearances around the chassis the controller should not reach the initial warning minor fault temperature See the 1756 ControlLogix Controllers Technical Data publication 1756 1D001 IMPORTANT _ The presence of any temperature warning indicates that measures need be taken to reduce the ambient temperature of the module Instructions for using relay ladder logic to check for a minor fault can be found in the Logix5000 Controllers Major Minor and 1 0 Faults Programming Manual publication 1756 PM014 A GSV instruction can be used to read the MinorFaultBits attribute of the FaultLog class name If the Diagnostics minor fault bit Bit 17 is set then a temperature minor fault can be present Check the Minor Faults tab of the Controller Properties dialog box in Logix Designer to see if the minor fault is a temperature warning 144 Rockwell Automation Publication 1756 UM543C EN P November 2015 Numerics 10 100 1000 23 1756 CN2 uses 63 1756 CN2R uses 63 1756 CN2RXT uses 63 1756 CNB uses 63 1756 CNBR uses 63 1756 DHRIO 66 communication via 67 uses remote 0 68 1756 DHRIOXT uses 66 68 1756 DNB uses 65 1756 EN2F uses 59 1756 EN2T uses 59 1756 EN2TR uses 59 1756 EN2TRXT uses 60 1756 EN2TSC uses 60 1756 EN2TXT uses 60 1756 EN3TR uses 60 1756 ENBT uses
100. inue to hold the reset button while the 4 character display cycles through CLR 4 3 2 1 Project Cleared After Project Cleared appears release the reset button If you release the reset button before Project Cleared scrolls across the display then the controller continues with powerup and does not reset Rockwell Automation Publication 1756 UM543C EN P November 2015 53 Chapter 3 54 Start Using the Controller Stage 2 Reset The stage 2 reset Returns the module to revision 1 x firmware the out of box firmware revision Clears all user settings to the out of box values including network and time synchronization settings Resets the controller to begin the controller start up process There will be no entries in the controller log after a Stage 2 reset but saved logs on the SD card remain Follow these steps to perform a Stage 2 reset MN oe OB N ON Power down the controller Remove the key from the keyswitch Open the front door on the controller Remove the SD card Use a small tool with a diameter of a paper clip to press and hold the reset button This button is recessed 5 mm 0 19 in behind the panel While holding in the reset button power up the controller Continue to hold the reset button while the 4 character display cycles through DFLT 4 3 2 1 Factory Default After Factory Default appears release the reset button On your workstation delete all of
101. ions to 32 racks in any combination of rack size or block transfers e Update data to the ControlLogix controller by using scheduled connections 1756 DHRIO Function as an RIO scanner Support 32 logical rack connections or 16 block transfer connections per channel Establish connections between controllers and 1 0 adapters Distribute control so that each controller has its own 1 0 1756 DHRIOXT e Performs the same functions as a1756 DHRIO module e Operates in extreme environments with 25 70 C 13 158 F temperatures When a channel on the 1756 DHRIO or 1756 DHRIOXT module is configured for remote I O the module acts as a scanner for a universal remote I O network The controller communicates to the module to send and receive the I O data on the universal remote I O network The 1756 RIO module can act as a scanner or adapter on a remote I O network The 1756 RIO module transfers digital block transfer analog and specialty data without message instructions Figure 13 ControlLogix Universal Remote 1 0 Communication Example 1771 ASB L o o
102. is complete the Update Status dialog box indicates that the update is complete Catalog Number 1756 L5E Seral Number OOC2C290 Current Revision 26 011 48 Help New Revision 26 011 48 Repeat Status 10 Click OK 11 Close ControlFLASH software Rockwell Automation Publication 1756 UM543C EN P November 2015 33 Chapter3 Start Using the Controller Use AutoFlash to Update Firmware To update your controller firmware with the AutoFlash feature complete these steps ATTENTION If the Secure Digital Card is locked and set to load on power up then this update may be overwritten by firmware on the SD card 1 Verify that the network connection is made and your network driver is configured in RSLinx software 2 Use the Logix Designer application to create a controller project See Create a Logix Designer Application Project on page 36 3 On the Logix Designer Path bar click Who Active 43 Eh We 2 sees Path USB I6 4 E re i m i E al Mri e Eed a E l m reo Tic 4 On the Who Active dialog box select your controller under the communication driver you want to use and click Update Firmware Autobrowse Refresh g Workstation NAUSMAYIQGQG12 mai Linx Gateways Ethernet H AB_ETH 1 Ethernet me AB ETHIP 1 Ethernet H E AB_VBP 1 1789 A17 A Virtual Chassis 1 2 USB H fi 16 1756 L85E LOGIAS585E BW Path USET Set Project Path Path in Project USB 16 Clear Project Path
103. is sent by the module at the RPI and at the change of a specified point Data is sent by the producing controller at the RPI and when an IOT executes The Event task in a consuming controller will only be triggered when an IOT instruction is executed in the producer Data is sent by the module or the producing controller at the RPI New data can appear in Input tags at any point in the program scan If the control logic reads input tag values in multiple locations do not assume the data will be unchanged throughout the scan of the logic Rockwell Automation Publication 1756 UM543C EN P November 2015 93 Chapter6 1 0 Modules Output Data Update Flowchart Automatic output processing of each task Method of Output Data Production Type of local module Cyclic data production IOT instruction executes at the RPI Local ControlNet bridge Local analog module Local discrete CN2 series B and newer Local Ethernet bridge module Local DeviceNet scanner Data is sent by the Data is sent by the Data is sent by the controller No data sent by automatic controller triggered controller triggered to the ControlNet module output processing data sent Data is sent by the controller triggered by the end of task by the RPI by the user program sent out on ControlNet at the at RPI next scheduled interval 94 Rockwell Automation Publication 1756 UM543C EN P November 2015 Elements of a Control Application Chapter 7
104. ith unknown protocol The Media Counters values have no value when you are offline or online and there is a communication error Displays the number of frames received that are not an integral number of octets in length Displays the number of frames received that do not pass the FCS check Displays the number of successfully transmitted frames that experienced exactly one collision Displays the number of successfully transmitted frames that experienced multiple collisions Displays the number of times an SQE test error message was generated Displays the number of frames for which the first transmission attempt is delayed because the medium is busy Displays the number of times a collision is detected later than 512 bit times into the transmission of a packet Displays the number of frames for which transmission fails due to excessive collisions Displays the number of frames for which transmission fails due to an internal MAC sub layer transmit error Displays the number of frames for which reception on an interface fails due to an internal MAC sub layer receive error Displays the number of times that the carrier sense condition was lost or never asserted when attempting to transmit a frame Displays the number of frames received that exceed the maximum permitted frame size Click Reset Counter to cause the interface and media counter values on the module to set to zero and the values in the dialog to update to the cu
105. ivate Network 192 168 1 271 A Y Compatible Module 4 11 Click OK 12 Click Close on the Select Module Type dialog box Rockwell Automation Publication 1756 UM543C EN P November 2015 1 0 Modules Chapter 6 13 Right click the backplane of the newly added communication adapter and choose New Module o VO Configuration S E 1756 Backplane 1756 410 ffl 0 1756 L85E bjw3_Controller_1 2 A 1 1756 IF8 Input_1 ff 2 1756 0B8 Output_1 6 3 1756 EN2T Ethernet_Local_1 Ethernet f 1756 EN2T Ethernet_Local_1 E f 1734 AENTR B POINT _IO_Ethernet_Adapter Discover Modules ae Ethernet i A 175A FMRT A Ethernet 1 14 Select the I O module that you want to add and click Create Select Module Type Catalog Module Discovery Favorites Enter Search Text for Module Type Hide Filters 2 Module Type Category Filters Module Type Vendor Filters Allen Bradley Advanced Micro Controls Inc AMCI Spectrum Controls Inc SESS 8 Description 1734 8CFGDLX 8 Point 10V 28V DC Self Configuring DeviceLogix 1734 1A2 2 Point 120V AC Input 4 Point 120V AC Input Allen Bradley 17341B2 2 Point 10V 28V DC Input Sink 1734 1B4 4 Point 10V 28V DC Input Sink 1734 1B4D 4 Point 10V 28V DCinput w Diagnostics Sink amaa INN A M 2 AMS OM MS led Cilo 51 of 51 Module Types Found E Close on Create 15 Specify the Module Properties according to your mo
106. lers Configure Communication Drivers on your Workstation Start Using the Controller Table of Contents ControlLogix 5580 Controllers Overview 0c cece eee cece eee 9 Belote Vou Desin sorgata eeri Ten a AE tunel eae 9 Reguired SOltwWale cichena cin tase pene AE REE TSERE 9 Additonal RESOUTCES ain rie dinanedutehaceaasiwrsiscaswaeretoeeees 9 Chapter 1 Mmmm INCQUITCINCIIUS 1c icaciuniterestene set pet ae urea meng tee 11 Contolera Systema aca nus EA E 11 Contiouration Opon eerie r E AA EA ARS 12 Designa Controllogix System s4 scnnrsditegacaniedinaiaiwandraad 14 ControlLogix 5580 Controller Features iiss wariiiiadasdahesaverss 14 System Communication and Programming Features 14 Direct connection to an EtherNet IP Network 15 Secure Digital SD Card iiceseuienetdate score eaueend oad 15 Chapter 2 Configure the Ethernet Communication Driver in RSLinx Classic Sot wale xsudcauains Zauiurstundnedaniiannaawk ewe maa 18 Configure the USB Communication Driver in RSkinx Classic Software esiisa rutiin arna da neiddd eo Geibeseakuess 20 Chapter 3 Connece tothe Controller 6008 vere tenie ee heiii 23 Connect to an EtherNet IP Network caus 24 Connecta USB able ace iet cedure tokens deert he bakuoate jokens 29 Update Controller Pittiwates aniniciaisceceteeebeasinisaawucceds 30 Determine Required Controller Firmware 065 30 Obtain Controller Firmware 0 cece e
107. lers Mismatched Safety Task Watchdog Expired Error In Routine of Safety Task Safety Partner Missing Safety Partner Unavailable Safety Partner Hardware Incompatible Safety Partner Firmware Incompatible Safety Task Inoperable Coordinated System Time CST Not Found Safety Partner Nonrecoverable Controller Fault CIP Motion Initialization Fault CIP Motion Initialization Fault Mfg CIP Motion Axis Fault CIP Motion Axis Fault Mfg CIP Motion Fault CIP Module Fault 138 Rockwell Automation Publication 1756 UM543C EN P November 2015 Status Indicators Appendix A Table 34 Major Fault Status Messages Continued Type Message 18 Motion Group Fault 18 Bo CIP Motion Configuration Fault 18 Se CIP Motion APR Fault 18 CIP Motion APR Fault Mfg 18 128 CIP Motion Guard Fault 1 0 Fault Codes The controller indicates I O faults on the status display in one of these formats e I O Fault Local X XXXX message e I O Fault ModuleName XXXX message e I O Fault ModuleParent X XXXX message The first part of the format is used to indicate the location of the module with a fault How the location is indicated depends on your I O configuration and the properties of the module that are specified in Logix Designer application The latter part of the format X XXX message can be used to diagnose the type of I O fault and potential corrective actions For details about each I O fault code see the Logix5000 Major Minor and I O Fault Codes Progr
108. lities Table 11 DH Modules and Capabilities RIO Module Is used to 1756 DHRIO Function as a remote 1 0 RIO scanner Support 32 logical rack connections or 16 block transfer connections per channel Establish connections between controllers and 1 0 adapters Distribute control so that each controller has its own 1 0 1756 DHRIOXT e Performs the same functions as a1756 DHRIO module e Operates in extreme environments with 25 70 C 13 158 F temperatures For DH network communication use a 1756 DHRIO or 1756 DHRIOXT module in the ControlLogix chassis to exchange information between these controllers e PLC and SLC controllers e ControlLogix controllers and PLC or SLC controllers e ControlLogix controllers The DH network also provides the following e Data exchange between controllers e Plant wide data sharing e Cellular level data sharing You can connect a maximum of 32 stations to one DH link e Channel A supports 57 6 Kbps 115 2 Kbps and 230 4 Kbps e Channel B supports 57 6 Kbps and 115 2 Kbps Figure 12 ControlLogix DH Network Communication Example Data Collection and Recipe Workstation Management EtherNet IP Network ControlLogix ControlLogix
109. ller Chapter 3 Load from the Memory Card After you have set the communication path are online with the controller and have changed the controller to Program mode you can load a project to the controller from the memory card IMPORTANT The SD card and brand new out of box controllers If you insert an SD card with an image into a brand new out of box controller firmware 1 x then at power up the controller automatically updates the firmware up to the version of firmware that is stored on the SD card The update happens regardless of the Load Image setting in the image on the SD card User Initiated On Power Up or On Uninitialized Memory If the image was created with either On Power Up or On Uninitialized Memory settings then the controller both updates the firmware and loads in the controller application This table shows what happens at power up when you insert an SD card that contains an image into a ControlLogix 5580 controller Image Setting Controller is in out of box condition Firmware gt 1 x and internal non volatile Firmware gt 1 x and internal non volatile v1 x firmware memory is not valid memory is valid 2 User Initiated Loads Firmware Only Does Nothing Does Nothing On Power Up Loads both Firmware and Application e Loads Firmware if there is a revision mismatch e Loads Firmware if there is a revision mismatch e Loads Application e Loads Application On Uninitialized Memory Loads both Firmware and Applic
110. lters 2 Module Type Vendor Filters Allen Bradley Advanced Micro Controls Inc AMCI Hardy Process Solutions Molex Incorporated Module Type Category Filters Analog Communication Controller Digital BaSS K SiSSS 8 mm m Catalog Number Description 1756 EN2F 1756 10 100 Mbps Ethemet Bridge Fiber Media 1756 10 100 Mbps Ethemet Bridge Twisted Pair Media Allen Bradley Communication 1756 EN2TR 1756 10 100 Mbps Ethemet Bridge 2 Port Twisted Pair Communication 1756 EN2TSC 1756 10 100 Mbps Ethemet Bridge Twisted Pair Media Communication 1756 EN3TR 1756 10 100 Mbps Ethemet Bridge 2 Port Twisted Pair Communication 1756 ENBT 1756 10 100 Mbps Ethemet Bridge Twisted Pair Media Communication 1756 ENET 1756 Ethemet Communication Interface Communication 7 of 137 Module Types Found E Close on Create 3 Click Create Rockwell Automation Publication 1756 UM543C EN P November 2015 1 0 Modules Chapter 6 4 Specify the communication module properties according to your network configuration For more information about the communication module and network properties see the Additional Resources section in the Preface General Connection RSNetWor Module Info Intemet Protocol Port Configuration Time Sync Type 1756 EN2T 1756 10 100 Mbps Ethemet Bridge Twisted Pair Media Vendor Allen Bradley Parent Local Ethemet Address Name
111. n path descriptions in MSG instructions To use DNS addressing follow these steps 1 Assign a host name to the controller A network administrator can assign a host name Valid host names must be IEC 1131 3 compliant 2 Configure the controller parameters 3 Configure the IP address subnet mask gateway address a host name for the controller domain name and primary secondary DNS server addresses In the DNS server the host name must match the IP address of the controller 4 In the Studio 5000 environment add the controller to the I O configuration tree IMPORTANT Ifa child module resides in the same domain as its parent module type the host name If the domain of the child module differs from the domain of its parent module type the host name and the domain name hostname domainname IMPORTANT You can also use DNS addressing in a module profile in the 1 0 controller tree or in a message path If the domain name of the destination module differs from the domain name of the source module then use a fully qualified DNS name hostname domainname For example to send a message from EN2T1 location1 companyA to EN2T1 location2 companyA the host names match but the domains differ Without the entry of a fully qualified DNS name the module adds the default domain name to the specified host name 28 Rockwell Automation Publication 1756 UM543C EN P November 2015 Start Using the Controller Chapter 3 Connect a USB Cable
112. nd multiple tasks cannot share them Rockwell Automation Publication 1756 UM543C EN P November 2015 Develop Applications Chapter 7 Task Priority Each task in the controller has a priority level The operating system uses the priority level to determine which task to execute when multiple tasks are triggered A higher priority task interrupts any lower priority task The continuous task has the lowest priority and a periodic or event task interrupts it You can configure periodic and event tasks to execute from the lowest priority of 15 up to the highest priority of 1 Configure the task priority by using the Task Properties dialog box Figure 23 Configure Task Priority Task Properties Task_2 lo a e General Configuration Program Phase Schedule Monitor Type Periodic v Period 10 000 ms Priority 10 Lower Number Yields Higher Priority Watchdog 500 000 ms Disable Automatic Output Processing To Reduce Task Overhead F Inhibit Task Prog rams The controller operating system is a pre emptive multitasking system that is in compliance with IEC 61131 3 This system provides the following e Programs to group data and logic e Routines to encapsulate executable code that is written in one programming language Each program contains the following e Local Tags e Parameters e A main executable routine e Other routines e An optional fault routine Rockwell Automation Publication 1756
113. nt as a node See Figure 16 on page 75 e Remote controllers e HMI devices that are included in the I O configuration section for example PanelView Plus terminals e Third party devices that are directly connected to the EtherNet IP network Devices Excluded from the Node Count When considering the EtherNet IP node limitation of a ControlLogix 5580 controller you do not count Ethernet devices that exist on the EtherNet IP network but are not added to the I O configuration section of the project The following devices are not added to the I O configuration section in your project and are not counted among the total number of nodes e Computer e Communication modules in the local chassis e HMIs that are not added to the I O configuration section e MSG Instructions e Standard Ethernet devices that the controllers use a socket interface to communicate with Rockwell Automation Publication 1756 UM543C EN P November 2015 Manage Controller Communication Chapter 5 This example shows nodes in the I O tree Figure 16 Example EtherNet I P Nodes j V0 Configuration 5 6 1756 Backplane 1756 410 ff 0 1756 L85E BW pe f 1 1756 EN2TR Local_Enet fo Gay Ethernet 1756 EN2TR Local_Enet Not anode Module is in local chassis Node Node s A 4 1756 OF6V1 Output_6_Channel A 5 1756 IB16D Input_16_Point_Diag oh fl 6 1756 OB16D Output_16_Point_Diag G Ethernet fd 1756 L85E BW J 5069 AEN2TR Remo
114. nual publication ENET RMO002 e ControlNet Network Configuration User Manual publication CNET UMO001 e DeviceNet Media Design Installation Guide publication DNET UM072 e FOUNDATION Fieldbus Design Considerations Reference Manual PROCES RMO0O05 Rockwell Automation Publication 1756 UM543C EN P November 2015 57 Chapter4 Communication Networks EtherN et IP Network The EtherNet IP network offers a full suite of control configuration and data er collection services by layering the Common Industrial Protocol CIP over the Communication standard Internet protocols such as TCP IP and UDP This combination of well accepted standards provides the capability that is required to support information data exchange and control applications a Figure 8 1 Gb EtherNet IP Network Example Aimer Jem f jei 1756 L85E a 1756 1 0 KASy we wes seie 2069 AENTR BE f 5069 I O Stratix switch with DALEL La Gigabit Copper Ports STEERED 3002 AENTR Ba EEEE 506910 Figure 9 100 Mbps EtherNet IP Network Example Workstation aa T a ee 1756 L85E LIF a cr 1756 1 0 1756 EN2T j CompactLogix I I 1794 AENT PowerFlex 700S Device Level Ring DLR Topology connected via 1783 ETAP with tap Mites 58 Rockwell Automation Publication 1756 UM543C EN P November 2015 Communication Networks Chapter 4 For more information about using EtherNet IP modules s
115. oduced consumed tags On a ControlNet network you must use RSNetWorx for ControlNet software to enable all scheduled connections and establish a network update time NUT A scheduled connection reserves network bandwidth specifically to handle the connection Unscheduled Anunscheduled connection is a message transfer between devices that the requested packet interval RPI or the program such as a MSG instruction triggers Unscheduled messaging lets you send and receive data as you need Unscheduled connections use the remainder of network bandwidth after scheduled connections are allocated Requested Packet Interval RPI of Multicast Tags The first consumer of a multicast produced tag on any given communications port establishes the RPI value for that port All subsequent consumers using the same port must request the same RPI value as the first consumer otherwise they will fail to connect Controllers with backplane and EtherNet IP ports can produce data at an independent RPI value on each port For more information about produced consumed tags see the Logix5000 Controllers Produced and Consumed Tags Programming Manual publication 1756 PM011 Messages transfer data to other devices such as other controllers or operator interfaces The MSG instruction is a ladder logic output instruction that asynchronously reads or writes a block of data to or from another module over the backplane or a network The size of the instruction
116. oftware 1788 EN2FFR Linking Device Field Device Field Device For more information about using the Foundation Fieldbus devices available from Rockwell Automation see these publications e EtherNet IP and ControlNet to FOUNDATION Fieldbus Linking Device User Manual publication 1788 UM057 e FOUNDATION Fieldbus Design Considerations Reference Manual publication PROCES RM005 70 Rockwell Automation Publication 1756 UM543C EN P November 2015 Communication Networks Chapter 4 HART Communication HART Highway Addressable Remote Transducer is an open protocol that is designed for process control instrumentation Device Is used to 1756 analog HART 1 0 modules Act as HART master to allow communication with HART field devices 1756 OF8H e Interface directly with field devices through built in HART modems which 1756 IF8H eliminates the need for external hardware and more wiring e Provide access to more field device data including voltage and current 1756 IF16H measurements 1756 IF8IH e Directly connect asset management software to HART devices 1756 OF8IH e Support differential wiring for environments where improved noise immunity is needed input modules ProSoft interface e Acquire data or control applications with slow update requirements such as a MVIS6 HART tank farm e Does not require external hardware to access HART signal e Does not provide a direct connection to
117. oject is set to On Power Up then the controller firmware is not updated as a result of a firmware update The previously stored firmware and project are loaded instead This table shows what happens at power up when you insert an SD card that contains an image into a ControlLogix 5580 controller Image Setting Controller is in out of box condition Firmware gt 1 x and internal non volatile Firmware gt 1 x and internal non volatile v1 x firmware memory is not valid memory is valid User Initiated Loads Firmware Only Does Nothing Does Nothing On Power Up Loads both Firmware and Application e Loads Firmware if there is a revision mismatch e Loads Firmware if there is a revision mismatch e Loads Application e Loads Application On Uninitialized Memory Loads both Firmware and Application e Loads Firmware if there is a revision mismatch Does Nothing e Loads Application 1 Indicates change in behavior from ControlLogix 5570 and older controllers 2 Valid includes th No Project condition 5 Change the Load Mode properties according to your application requirements This table describes the Load Mode options that you can choose for the project If you want the controller to go to this mode after loading Menu Items Program Program remote only Load Image On Power Up Z Run Run remote only bod Mode Image Note Program Remote Only 6 Change the Automatic Firmware Update properties accord
118. oller Type 1756 L85E ControlLogie 5580 Controller File C Projects Enable ACD Serial Number Q0C2C290 Secunty No Protection For more information on the Connected To upload dialog box see the Logix Designer Online Help Use the Controller Status Menu to Upload After you have chosen a communication path in Logix Designer you can use the Controller Status menu to upload from the controller 1 From the Controller Status menu choose Upload Figure 6 Upload Via the Controller Status Menu Offline f RUN Mo Forces Go Online Redundancy TTA Rockwell Automation Publication 1756 UM543C EN P November 2015 41 Chapter3 Start Using the Controller 2 On the Connected to Upload dialog box verify that the project is the one you want to upload 3 Click Upload Connected To Upload Condition You can go online without uploading Go Online is recommended unless 55V instructions have made changes to the controller and you want to update the open project with those changes Connected Controller Controller Name Proj_Enable_Port Controller Type 1756 L 5E B LreMain_ 206 ControlLogx 5580 Controller Comm Path USB 16 Serial Number O0C2C290 Security No Protection Offline Project Controller Name Proj_Enable_ Port Controller Type 1756 L85E ControlLogie 5580 Controller File C Projects Enable ACD Serial Number Q0C2C290 Secunty No Protection For more information on the Connec
119. onding AF lt j avorites Controller Organizer IX abey PEIS Rockwell Automation Publication 1756 UM543C EN P November 2015 O Configuration 1756 Backplane 1756 A10 fa 0 1756 L85E BW J 1 1756 EN2TR Local_Enet a Ethernet 2 1756 IF6I Input_6_Channel f 3 1756 IF8I A Input_8_Channel 4 1756 OF6VI Output_6_Channel f 5 1756 IB16D Input_16_Point_Diag f 6 1756 OB16D Output_16_Point_Diag 5 a Ethernet fa 1756 L85E BW E 5069 AEN2TR Remote _1 5069 Backplane E 0 5069 AEN2TR Remote 1 f 1 5069 IB16F A Fast_Input_16_Channel 2 5069 OB16F A Fast_Output_16_Channel 5 3 5069 OX4I A Isolated_Relay_Output_4 Poir _ f 4 5069 OW4I A Relay_Output_4_Point j J 5069 AEN2TR Remote_2 5069 Backplane BE 0 5069 AEN2TR Remote_2 1 0 Module set to not fault controller 117 Chapter9 Troubleshoot the Controller 1 0 Module Properties Tab The General Connection and Module Info tabs show fault information e Message in the status line on the General Tab of an I O module Properties Module Properties Local 1 1756 OF8I1 1 General Connection Module Info Configuration Limit Configuration Calibration Time Sync Type 1756 OF 81 8 Channel Voltage Current Analog Output Vendor Allen Bradley Parent Local Name Series A Revision 1 1 Electronic Keying Compatible Module Connection Output Data Status Faulted e The Connection tab shows the module fault
120. operation No project is loaded on the controller To load a project do one of the following e Use Logix Designer application to download the project to the controller e Use an SD card to load a project to the controller The name of the project that is loaded on the controller The 1 0 modules that are associated with the controller are not yet fully powered Allow time for powerup and 1 0 module self testing The security certificate that is associated with the firmware is corrupted Go to http www rockwellautomation com support and download the firmware revision you are trying to update to Replace the firmware revision that you have previously installed with that posted on the Technical Support website The firmware file is corrupted Go to http www rockwellautomation com support and download the firmware revision you are trying to update to Replace the firmware revision that you have previously installed with that posted on the Technical Support website A failure with the embedded storage circuit has occurred and the controller is incapable of saving the program in the event of a powerdown If you see this message then save your program to the SD card before you remove power and then replace the module The embedded storage circuit does not have sufficient energy to enable the controller to save the program in the event of a powerdown If you see this message then save your program to the SD card before you remove pow
121. ormation relevant to receipt of packets on the interface Octets received on the interface Octets sent out from the interface Unicast packets that are received on the interface Unicast packet sent out from the interface Non unicast packets that are received on the interface Non unicast packets sent out from the interface Inbound packets that were received on the interface but discarded Outbound packets that were sent out from the interface but were discarded Inbound packets that contain errors excludes In Discards Outbound packets that contain errors Inbound packets with unknown protocol Provides information specific to Ethernet media you are using Frames received that are not an integral number of octets in length Frames received that do not pass the FCS Frame Check Sequence check Successfully transmitted frames that experienced exactly one collision Successfully transmitted frames that experienced multiple collision Number of times an SQE test error message was generated Frames for which the first transmission attempt is delayed because the medium is busy Number of times a collision is detected later than 512 bit times into the transmission of a packet Frames for which transmission fails due to excessive collisions Frames for which transmission fails due to an internal MAC sub layer transmit error Frames for which reception on an interface fails due to an internal MAC sub layer receive error Times that th
122. ory on the Studio 5000 environment installation CD IMPORTANT Before you start the BOOTP DHCP server make sure that you have the module hardware MAC address The hardware address is on a label on the side of the controller and uses an address in a format similar to the following 00 00 BC 14 55 35 To set the IP address with a BOOTP DHCP server follow these steps 1 Connect your workstation to the Ethernet network where the controller appears 2 Start the BOOTP DHCP software The MAC address of the controller appears in the Request History window 3 Select the appropriate controller BOOTP DHCP Server 2 3 ko S File Tools Help Request History Clear History Add to Relation List hrmin sec Type Ethernet Address MAC 14 07 34 DHCP 00 1D 9C C8 D8 5D 14 07 30 DHCP 00 1D 9C C8 D8 5D IP Address Hostname m 4 Click Add to Relation List BOOTP DHCP Server 2 3 e bo e File Tools Help Request Histo Clear HistQry Add to Relation List hr min sec MAC IP Address Hostname 14 07 34 DHCP 00 1D 90 08 D8 5D 14 07 30 DHCP 00 1D 9C C8 D8 5D Rockwell Automation Publication 1756 UM543C EN P November 2015 25 Chapter3 Start Using the Controller The New Entry dialog box appears 5 Type an IP Address Hostname and Description for the module New Entry Ethernet Address MAC 00 1 D 9C C8 D8 5D IP Address 0 0 0 0 Hostname Description
123. ounter Fi Controller Organizer o Controller controllogix_sercos_motion Controller Tags my_axis_x_Uninhibit_Cmd SSV 3 Controller Fault Handler Set System Value so amp Power Up Handler Class Name Axis Instance Name my_drive_x a Tasks Attribute Name InhibitAxis fa MainTask Source my_drive_x g 2 5 83 MainProgram 77 Parameters and Local Tags Axis Properties Dialog Box 2 MainRoutine 3 Unscheduled Programs Phases my_ax9s_x_InhibitStatus my_drive_x ServoActionStatus 6 6 Motion Groups my_motion_group RSD my axis x RED my axis z abey ye SSV or GSV Quick View Pane 116 Rockwell Automation Publication 1756 UM543C EN P November 2015 Controller Diagnostics with Logix Designer Controller Status 1 0 Module Status Chapter 9 Troubleshoot the Controller There are several ways that you can diagnose and troubleshoot the ControlLogix 5580 controllers Topic Controller Diagnostics with Logix Designer Controller Diagnostics with RSLinx Software Controller Web Pages Page 117 124 129 You can use the Controller Properties in Logix Designer to view fault conditions Warning Symbol and Controller State Indicators A warning symbol appears in the controller organizer next to the I O module This occurs when there are faults or other conditions in the I O module or if the connection to the I O module fails while in run mode e Ifyou have set an I O module to fault the con
124. ppears when the EtherNet IP port does not have a connection Message scrolls continuously during operation Message appears when you have disabled the EtherNet IP port Message scrolls continuously during operation Message appears when the controller is set for DHCP but not configured on a network The message shows the MAC address of the controller Message scrolls continuously during operation if no IP address is set The current port rate and duplex state when the EtherNet IP port has a connection Message scrolls continuously during operation Rockwell Automation Publication 1756 UM543C EN P November 2015 Status Indicators Appendix A Table 32 General Status Messages Continued Message IP Address Duplicate IP 00 00 XX XX XX XX No Project Project Name BUSY Corrupt Certificate Received Corrupt Image Received Backup Energy HW Failure Save Project Backup Energy Low Save Project Flash in Progress Firmware Installation Required SD Card Locked Rockwell Automation Publication 1756 UM543C EN P November 2015 Interpretation The IP address of the controller Appears on powerup then scrolls continuously during operation If the IP address is not yet set then the MAC address appears Message appears when the controller detects a device with the same IP Address on the network The message shows the MAC address of the device with the duplicate IP Address Message scrolls continuously during
125. r The SD indicator shows if the SD card is in use Table 38 SD Indicator State Description Off No activity is occurring with the SD card Flashing green The controller is reading from or writing to the SD card Solidiaraen IMPORTANT Do not remove the SD card while the controller is reading or writing Allow the oag read write to complete without interruption If you interrupt the read write data corruption or loss can occur Flashing red The SD card does not have a valid file system Solid red The controller does not recognize the SD card Rockwell Automation Publication 1756 UM543C EN P November 2015 Status Indicators Appendix A OK Indicator The OK indicator shows the state of the controller Table 39 OK Indicator State Description Off No power is applied to the controller Flashing red Either of the following is true e tis anew controller out of the box and it requires a firmware update If a firmware update is required the status display indicates Firmware Installation Required To update firmware see Update Controller Firmware on page 30 e Itis a previously used or in use controller and a major fault has occurred For details about major recoverable and nonrecoverable faults see the Logix5000 Major Minor and 1 0 Fault Codes Programming Manual publication 1756 PM014 Solid red One of the following is true e The controller is completing power up diagnostics e The charge of the capacitor in the ESM
126. re that power is removed or the area is nonhazardous before proceeding Reset Button 52 Rockwell Automation Publication 1756 UM543C EN P November 2015 Start Using the Controller Chapter 3 Stage 1 Reset The stage 1 reset Clears the application program Retains the network settings for the embedded Ethernet port Retains APR motion position info information Retains all PTP configuration Time Synchronization parameters Retains Wall Clock Time within the energy retention capability of the module Creates a timestamped entry in the Controller Log that a Stage 1 Reset event has occurred Resets the controller to begin the controller start up process Prevents the controller from loading firmware or software from the SD card on this first start up after the reset regardless of the setting on the SD card and without modifying the SD card contents the write protect setting is irrelevant An SD card will reload if configured to do so on subsequent powerup situations Enables the Ethernet Port if it was previously disabled Follow these steps to perform a stage 1 reset A Ls Power down the controller Remove the key from the keyswitch 1 2 3 4 Open the front door on the controller Use a small tool with a diameter of a paper clip to press and hold the reset button This button is recessed 5 mm 0 19 in behind the panel While holding in the reset button power up the controller Cont
127. ress uniquely identifies the module The IP address is in the form xxx xxx xxx xxx where each xxx is a number from 000 255 There are some reserved values that you cannot use as the first octet in the address These numbers are examples of values you cannot use 001 XXX XXX XXX 127 XXX XXX XXX 223 to 255 XXX XXX XXX The specific reserved values that cannot be used vary according to the conditions of each application The previous values are only examples of reserved values The subnet mask divides IP addresses into a network address and a host address It defines whether the controller exchanges Ethernet packets directly with another device or whether it routes packets through the Gateway This field is set to 0 0 0 0 by default A gateway connects individual physical networks into a system of networks When a node communicates with a node on another network a gateway transfers the data between the two networks This field is set to 0 0 0 0 by default If you use DNS addressing or reference the controller via host name in MSG instructions define these parameters Table 1 EtherNet IP Network Parameters for DNS Addressing EtherNet IP Network Parameter Host name Domain name Primary DNS server address Secondary DNS server address 24 Description A host name is part of a text address that identifies the host for a module The full text address of a module is host_name domain_name A domain name is part of
128. rocess 1 The device that began operation first uses the IP address and continues to operate without interruption 2 The device that begins operation second detects the duplication and enters Conflict mode To assign a new IP address to the controller and leave Conflict mode see Set the Network IP Address with the BOOTP DHCP Server on page 25 Both EtherNet IP devices enter Conflict mode To resolve this conflict follow these steps a Assign a new IP address to the controller See Set the Network IP Address with the BOOTP DHCP Server on page 25 b Cycle power to the other device 1 Regardless of which device obtained the IP address first the device that does not support IP address detection uses the IP address and continues to operate without interruption 2 The device that supports duplicate IP address detection detects the duplication and enters Conflict mode To assign a new IP address to the controller and leave Conflict mode see Set the Network IP Address with the BOOTP DHCP Server on page 25 Rockwell Automation Publication 1756 UM543C EN P November 2015 27 Chapter3 Start Using the Controller DNS Addressing You can also use DNS addressing to specify a host name for a controller a domain name and DNS servers DNS addressing makes it possible to configure similar network structures and IP address sequences under different domains DNS addressing is necessary only if you refer to the controller by host name such as i
129. roject e Connected Messages are executed in the user application e External devices programming terminals or HMIs communicate with the controller Rockwell Automation Publication 1756 UM543C EN P November 2015 73 Chapter5 Manage Controller Communication Nodes on an EtherNet IP Network 74 When configuring your ControlLogix 5580 control system you must account for the number of EtherNet IP nodes you include in the I O configuration tree in your project Table 14 shows the maximum number of EtherNet IP nodes supported for the ControlLogix 5580 controllers Table 14 ControlLogix 5580 Controller EtherNet IP Node Guidelines Cat No Maximum Number of Ethernet IP Nodes Supported 1756 L83E 100 1756 L85E 300 IMPORTANT _ EtherNet IP communication modules in the local chassis with the controller do not count as nodes but EtherNet IP devices connected to the communication modules do count as nodes See Figure 16 on page 75 Devices Included in the Node Count Any EtherNet IP devices that you add directly to the I O configuration are counted toward the node limits of the controller The following are examples of devices that must be counted e Remote communication adapters e Devices with an embedded EtherNet IP port such as I O modules drives and linking devices e EtherNet IP devices connected to a communication module in the local chassis even though the communication module in the local chassis does not cou
130. rrent counter values Reset Counter appears dimmed when e offline e online and a communication error has occurred 121 Chapter 9 122 Troubleshoot the Controller Advanced Time Sync The Advanced Time Sync dialog displays information that is related to CIP Sync time synchronization The information appears only if the project is online and Time Synchronization is enabled on the Date Time tab 1 Onthe Date Time click the Advanced button Port Configuration Security tense ewe hen Pon General Major Faults Minor Faults Date Time Advanced SFC Execution Project i The Date and Time displayed here is Controller local time not workstation local time Use these fields to configure Time attributes of the Controller Date and Time 7 22 2015 6 56 35 PM E Adjust for Daylight Saving 01 00 e Time Synchronize E Enable Time Synchronization i ofall controller in this chassis or any other synchronized device may experience unexpected motion Safety controllers may fault if no other time master exists in the local chassis ls the system time master ls a synchronized time slave Duplicate CST master detected CST Mastership disabled No CST master The Advanced Time Sync dialog box opens See Table 26 on page 123 for parameter descriptions Controller Properties Advanced Time Syne d n 7 CIP Sync Time Synchronization Enabled UTC Sys
131. rs optional 3 The Network Path to the target device 4 The Firmware Revision for this update 4 Select the catalog number of your controller and click Next Enter the catalog number of the target device 1756 L85E 1756 EN2F 1756 EN2T m Control Rockwell Automation Publication 1756 UM543C EN P November 2015 31 Chapter3 Start Using the Controller 32 5 Expand the network driver to locate your controller Se Workstation eas Linx Gateways Ethernet H a AB_ETH 1 Ethernet H a AB_ETHIP 1 Ethernet AB_VBP 1 1789 A17 A Virtual Chassis Bae 00 Workstation RSLinx Server a fj 16 1756 L85E LOGIXSS85E byw2 E f 16 1756 L85E LOGIASS85E bjw2 6 Select the controller and click Next 7 Select the firmware revision and click Next aa Revision 28 11 48 TIP If you experience a Script File Error after selecting the firmware revision number see the following example there is likely a problem with your firmware files Control FLASH x script File Error The script file associated with the selected update revision is corrupt Press Fl for more information To recover perform the following e Go to http www rockwellautomation com support and download the firmware revision you are trying to update Replace the firmware revision that you have previously installed with that posted on the Technical Support website e If the replacement firmware revision does not resolve the
132. ry Program ee Ea Secondary_1 nl Parameters and Local Tags Task 2 l p E Task 2 Program_1 BB ha Ep Secondary_1 periodic L dT Task 2 cy AB Task Ea Logic and Tags periodic E B Ni 2 Program_1 mrj Parameters and Local Tags fo baa E Taskl_Routine2 S w Unscheduled Programs Phases H 8 Reserve_Program 5 Motion Groups LE Ungrouped Axes Rockwell Automation Publication 1756 UM543C EN P November 2015 is P Parameters and Local Tags a Ea Taskl Routine2 97 Chapter 7 Chapter 7 Table 22 Task Types and Execution Frequency Task Type Continuous Periodic Event 98 Develop Applications A task provides scheduling and priority information for a set of one or more programs Configure tasks as continuous periodic or event by using the Task Properties dialog box Figure 22 Configuring the Task Type g Task Properties MainTask General Configuration Program Phase Schedule Monitor Type Continuous nw Watchdog Continuous Event Disable Automatic Output Processing To Reduce Task Overhead F Inhibit Task Table 22 explains the types of tasks you can configure Task Execution Description Constant e Ataset interval such as each 100 ms Immediately when an event occurs The continuous task runs in the background Any CPU time that is not allocated to other operations such as motion and other tasks is used to execute the programs in th
133. s Multiple controllers can simultaneously consume receive the data A produced tag sends its data to one or more consumed tags consumers without using logic Consumed tag Atag that receives the data of a produced tag The data type of the consumed tag must match the data type including any array dimensions of the produced tag The RPI of the consumed tag determines the period at which the data updates For two controllers to share produced or consumed tags the controllers must be attached to the same network You cannot bridge produced and consumed tags over two networks Produced and consumed tags use connections of the controller and the communication modules being used Rockwell Automation Publication 1756 UM543C EN P November 2015 77 Chapter5 Manage Controller Communication Send and Receive Messages 78 For a ControlNet network produced and consumed tags use scheduled connections Table 18 ControlNet Connections Connection Definition Scheduled A scheduled connection is unique to ControlNet communication A scheduled connection lets you unique to a send and receive data repeatedly at a predetermined interval which is the requested packet interval ControlNet RPI For example a connection to an 1 0 module is a scheduled connection because you repeatedly network receive data from the module at a specified interval Other scheduled connections include connections to the following e Communication devices e Pr
134. s ATTENTION A Run mode The controller is actively controlling the process machine Projects cannot Run mode is used only when all conditions are safe be edited in the Logix Designer application when in Run mode Remote Run mode This mode is identical to Run mode except you can edit the project You are able to modify a project file online in Remote Run online and change the controller mode through the Logix Designer Application mode Be sure to control outputs with care to avoid injury to personnel and damage to equipment Remote Program mode This mode functions like Program mode except you can Outputs are commanded to their Program mode state change the controller mode through the Logix Designer Application which can cause a dangerous situation Remote Test mode This controller mode executes code but 1 0 is not controlled You can edit the project online and change the controller mode through the Logix Designer Application Output modules are commanded to their Program mode state on off or hold Program mode This controller mode does not execute code or control 1 0 but editing Do not use Program mode as an emergency stop E stop operations are available Program mode is not a safety device Output modules are commanded to their Program mode state On Off or Hold Outputs are commanded to their Program mode state In this position controller modes cannot be changed through the Logix Designer which can ca
135. s and drive control Loop control Calculations in circuit flow High level management of multiple operations Repetitive sequence of operations Batch process Motion control that uses structured text State machine operations Complex mathematical operations Specialized array or table loop processing ASCII string handling or protocol processing For information about programming in these languages see the Logix5000 Controllers Common Procedures Programming Manual publication 1756 PMO01 104 Rockwell Automation Publication 1756 UM543C EN P November 2015 Add On Instructions Develop Applications Chapter 7 With the Logix Designer application you can design and configure sets of commonly used instructions to increase project consistency Similar to the built in instructions that are contained in Logix5000 controllers these instructions you create are called Add On Instructions Add On Instructions reuse common control algorithms With them you can do the following e Ease maintenance by creating logic for one instance e Apply source protection to help protect intellectual property e Reduce documentation development time You can use Add On Instructions across multiple projects You can define your instructions obtain them from somebody else or copy them from another project Table 24 explains some of the capabilities and advantages of use Add On Instructions Table 24 Add On Instruction Capabilities Capabilit
136. sisdaxtcagaricnuertiaeaes Chapter 7 Task Priory eeaeee tens ete ahemonee R PROSEN e eTO A E E EE ARE EAN Scheduled and Unscheduled Programs 000 005 TS OMT EL ING 955 3 dng ota aeea a aa a eo a a ea a ae a aaea a Parameters and Local lags yadran N ERIEN E Programming ManCUaees cs were andivanus E E EE oe ee Add On Instructions 124 8204 n aer a E RER Extendea Propere ire annan EE N ES Access the Module Object from an Add On Instruction Create the Add On Instruction c cece cece eee enno Monitoring Controller Status saneed cctasnonas ee rans VIAb Reus Reames Monitoring VO Connectlons vous ott cianeeeee EERE Ea Determine If I O Communication Has Timed Out Determine if I O Communication to a Specific I O Module Nas Timed Out rvecsochetincdthnot ose vetonarasketahounteckses Automatic Handling of I O Module Connection Faults Sample Controller Projects acicaicisietecssbohecsieisadereees Chapter 8 NMIGEION OVC EW sese ea tee eewieneeeddnacates aA Motor App eNOS eson EDan EAE EEEE ES Program Motion CoOntTole neprigas iine EAA RAA e E E EE EE N E ETET Obtain Axis Information ccc ccc cece cece eonenn eonenn ennn Chapter 9 Controller Diagnostics with Logix Designer 005 Warning Symbol and Controller State Indicators VO Module Propertics av inasc3 04 cnqursontnepimenicaedeies Notification in the Tag Fditorsaxciscsuuswulrerneaeneuewaes
137. source protection lets you stop unwanted changes to your instructions and helps protect your intellectual property Once defined in a project Add On Instructions behave similarly to the built in instructions in Logix5000 controllers They appear on the instruction tool bar for easy access along with internal instructions Figure 30 Add On Instructions iy a Controller Add_On_Instructions_Samples a Controller Tags Power Up Handler a a Motion Groups ri bt ped n T d ER BSEL ET 3 DeltaT 3 InsertionSortDINT 1 83 InsertionSortReal Controller Fault Handler Instruction Toolbar BEZEL Delat Inzert Insert h ma Hoi bons ion d 4 F Favorites Add On A Alarms i Timer Counter Rockwell Automation Publication 1756 UM543C EN P November 2015 105 Chapter7 Develop Applications Extended Prope rties The Extended Properties feature lets you define more information such as limits engineering units or state identifiers for various components within your controller project Component Extended Properties Tag In the tag editor add extended properties to a tag User defined data type In the data type editor add extended properties to data types Add On Instructions In the properties that are associated with the Add On Instruction definition add extended properties to Add On Instructions Pass through behavior is the ability to assign extended properties at a higher level of a structure or Add On Instruc
138. supports 10 100 1000 Mbps network speeds A separate Ethernet communication module is not required in the local chassis Secure Digital SD Card The ControlLogix 5580 controllers ship with an SD card installed We recommend that you leave the SD card installed so if a fault occurs diagnostic data is automatically written to the card Rockwell Automation can then use the data to help investigate the cause of the fault We recommend that you use the SD card available from Rockwell Automation catalog number 1784 SD2 While other SD cards can be used with the controller Rockwell Automation has not tested the use of those cards with the controller If you use an SD card other than those cards that are available from Rockwell Automation you can experience data corruption or loss SD cards that are not provided by Rockwell Automation can have different industrial environmental and certification ratings as those cards that are available from Rockwell Automation These cards can have difficulty with survival in the same industrial environments as the industrially rated versions available from Rockwell Automation Rockwell Automation Publication 1756 UM543C EN P November 2015 15 Chapter1 _ControlLogix System and Controllers Notes 16 Rockwell Automation Publication 1756 UM543C EN P November 2015 Chapter 2 Configure Communication Drivers on your Workstation Before you can connect to the controller through the EtherNet
139. t Backplane 1756 A10 A or B Path USB 16 Path in Project USB 16 Clear Project Path Go Online will use the highlighted node in the Who Active tree regardless of the setting for Path in Project For more information on the Who Active dialog box see the Logix Designer Online Help Rockwell Automation Publication 1756 UM543C EN P November 2015 37 Chapter3 Start Using the Controller You can also select a recent communications path and go online or apply it to your project 1 In Logix Designer click the arrow that is on the Path bar Tools Window Help AA a El YM QO serge Path Bw AB_ETHIP 14192 168 1 1 BW AB_ETHIP 1 192 168 1 10 bjw2 USB 16 Backplane 6 Show Only Paths Matching Serial Number in Project Seral Number in Project 00C2C490 Path in Project lt none gt 3 Click Set Project Path to store the path in your project 4 Click Go Online For more information on the Select Recent Communications Path dialog box see the Logix Designer Online Help Once you have established a communication path then you can choose Go Online from the Controller Status menu when you are working in the project Offline 1 E RUN uo PR Redundancy Download 38 Rockwell Automation Publication 1756 UM543C EN P November 2015 Download to the Controller Start Using the Controller Chapter 3 When you downlo
140. take actions as the temperature increases as in this graphic Figure 38 The ControlLogix 5580 Controller Thermal Fault Behavior All power to the controller is disabled except p to run the red OK status indicator and Power to the monitor the temperature Threshold for controller to declare a Hardware Preservation Fault resetting the module and disabling power controller is In the disabled power condition only the OK status indicator is disabled a illuminated and it is red The module does not apply power SMHOy until it has cooled below the Hardware Preservation Hysteresis SSNS SS limit The module then enters fault mode records the fault in when in this range the major fault log and displays CPU Temperature Fault on the front panel Hardware Preservation Hysteresis Limit lt lt gj Threshold for controller to declare a CPU Temperature Fault major recoverable fault If a fault handler does not clear the fault then the module enters fault mode records the fault in the major fault log and displays T17 C34 CPU Temperature Fault on the front panel lt ag Threshold for controller to declare a T17 C35 Controller internal temperature is approaching operating limit minor fault and set the Diagnostics minor fault bit The fault is recorded in the minor fault log but is not displayed on the front panel If the temperature returns to an acceptable range the Diagnostics minor fault bit clears but the m
141. te 1 45069 Backplane E 0 5069 AEN2TR Remote_1 2 A 1 5069 IB16F A Fast_Input_16_Channel A 2 5069 OB16F A Fast_Output_16_Channel A 3 5069 OX41 A Isolated_Relay_Output_4_Point i J 4 5069 OW4I A Relay_OQutput_4 Point d 5069 AEN2TR Remote_2 o S 5069 Backplane J 0 5069 AEN2TR Remote_2 o A 1 5069 IF3 A Analog Input_ amp Channel i 2 5069 OF8 A Analog_Output_8_Channel fly 2097 V31PR2 LM Drive_3_K350 fl 2097 V31PR2 LM Drive 4_K350 Node Node Node Node Controller Communication The ControlLogix 5580 controller runs the communications task separately Interaction with Control Data from the application code Because the controller runs communications asynchronously to the application it is important to make sure communications delivered to the controller are complete before the application executes on the newly delivered data This applies to both data coming into the controller as well as data going out For example if the HMI is writing a large block of recipe data down to the controller it is possible that application code could start executing on that recipe data before the data is completely written This action results in half of the current recipe and half of the last recipe in the application space Traditionally programmers have used several techniques to control the effects of asynchronous communications UID UIE pairs periodic tasks and moving data with CPS instructions These te
142. ted To upload dialog box see the Logix Designer Online Help 42 Rockwell Automation Publication 1756 UM543C EN P November 2015 Start Using the Controller Chapter 3 Choose the Controller Use Table 3 as a reference when determining your controller operation mode Operation Mode Table 3 Controller Operation Modes and Meanings Mode Switch Setting Remote Program Mode set with the Logix Designer application Test e while online and the Mode Switch set to Remote If you want to Select one of these modes Turn outputs to the state commanded by the logic of X X the project Turn outputs to their configured state for Program X X X mode Change the mode of the controller via Logix Designer X X X application Download a project Pf X Schedule a ControlNet network Pf PP X While online edit the project Pf KP xT x X Send messages Px fe px fp Send and receive data in response to a message from X X X X X another controller Produce and consume tags X 1 Moving the mode switch from Run to Remote leaves the controller in the Remote Run mode while moving the switch from Program to Remote leaves the controller in the Remote Program mode You cannot choose Remote Test mode by the mode switch alone it is only available via the Logix Designer application Use the Mode Switch to Change the Operation Mode To change the operation mode use the mode switch The controller mode switch provides a mechanical means to enhance controller and
143. tem Time 7 22 2015 10 49 24 PM Master Roundary 001DSCFFFEBC52F5 187 187 48 65535 Hand Set Be 128 E Rockwell Automation Publication 1756 UM543C EN P November 2015 ns Port 1 Port 2 001DSCFFFEBC52F5 Master Overide Tie Breaker Troubleshoot the Controller Chapter 9 Table 26 Time Sync Parameters Grandmaster Clock Description Identity Class Accuracy Variance Source Priority 1 Priority 2 Local Clock Synchronization Status Offset to Master Backplane State Ethernet State Identity Class Rockwell Automation Publication 1756 UM543C EN P November 2015 Displays information about the Grandmaster clock The vendor of the Grandmaster device controls this information The following information is specified User Name User Location Protocol Address Physical Address Clock Type Manufacturer Name Model Serial Number Hardware Revision Firmware Revision Software Revision Profile Identity Physical Protocol Network Protocol Port Number Use the vertical scroll bar to view the data Displays the unique identifier for the Grandmaster clock The format depends on the network protocol Ethernet network encodes the MAC address into the identifier Displays a measure of the quality of the Grandmaster clock Values are defined from 0 255 with zero as the best clock Indicates the expected absolute accuracy of the Grandmaster clock relative to the PTP
144. tems User Manual publication CNET UMO001 ControlLogix ControlNet Module Features The ControlNet communication modules provide these features e Support for messaging produced consumed tags and distributed I O e Use acommon application layer with DeviceNet and EtherNet IP networks e Requires no routing tables e Support the use of coax and fiber repeaters for isolation and increased distance 62 Rockwell Automation Publication 1756 UM543C EN P November 2015 Communication Networks Chapter 4 ControlLogix ControlNet Modules Table 7 lists the available ControlLogix ControlNet modules and their primary features Table 7 ControlNet Modules and Capabilities Module Is used to 1756 CNB Control 1 0 modules Communicate with other ControlNet devices messages Share data with other Logix5000 controllers produce consume Bridge ControlNet links to route messages to devices on other networks 1756 CN2 e Perform the same functions as a 1756 CNB module e Provide twice the capacity for more demanding applications 1756 CN2R e Perform the same functions as a 1756 CN2 module e Support redundant ControlNet media 1756 CN2RXT e Perform same functions as a 1756 CN2R module e Operate in extreme environments with 25 70 C 13 158 F temperatures 1756 CNBR e Perform the same functions as a 1756 CNB module e Support redundant ControlNet media Software for ControlNet Networks Table 8 lists software that is used with
145. tes the next reported fault Take corrective action specific to the type of fault indicated For details about each 1 0 fault code see the Logix5000 Major Minor and I 0 Fault Codes Programming Manual publication 1756 PM014 Rockwell Automation Publication 1756 UM543C EN P November 2015 Major Fault Messages Status Indicators Appendix A The Major Fault TXX CXX message on the controller status display indicates major faults Table 34 lists fault types codes and the associated messages as they are shown on the status display For detailed descriptions and suggested recovery methods for major faults see the Logix5000 Major Minor and I O Fault Codes Programming Manual publication 1756 PM014 Table 34 Major Fault Status Messages Type 1 1 1 OJ A A A A A A A A A A A A A amp A A A A amp A A A A A A AIT A ATJ UOT U U U Code Ni an N NI NM N ww col Bl Ww wl nN no NO N co wo NO 9 9 9 9 9 O 2 3 oO gt CO aJI w jl O a O o 5 9 9 O 7 8 O Message Run Mode Powerup Nonrecoverable Nonrecoverable Diagnostics Saved on SD Card Nonrecoverable Diagnostics and Program Saved on SD card I 0 Connection Failure Chassis Failure Connection Failure Unknown Instruction Invalid Array Subscript Control Structure LEN or POS lt 0 Invalid JSR Parameter Timer Fail
146. time On line Addition of ControlLogix 1756 I O over ControlNet and EtherNet IP White Paper publication LOGIX WP006 e Logix5000 Controllers Design Considerations Reference Manual publication 1756 RM094 Modules and Devices that Can be Added While Online You can add these modules and devices to the ControlLogix 5580 controller I O configuration while online with Logix Designer version 28 00 00 or later e 1756 controllers e 1756 ControlNet modules e 1756 DeviceNet bridges e 1756 EtherNet IP modules e 5069 EtherNet IP adapters e 5069 Compact I O modules e 17561 O and specialty modules e 1756 DHRIO e 1756 DHRIOXT IMPORTANT These ControlLogix modules cannot be added while online e 1756 RI0 e 1756 SYNCH 92 Rockwell Automation Publication 1756 UM543C EN P November 2015 Determine When Data is Updated Method of Input Data Production Analog with RTS Enabled RTS lt RPI Data is sent by the module at the RTS 1 0 Modules Chapter 6 ControlLogix controllers update data asynchronously with the execution of logic See these flowcharts to determine when a controller input module or bridge sends data e Input Data Update Flowchart on this page e Output Data Update Flowchart on page 94 Input Data Update Flowchart Digital without events analog without RTS produced tag Produced tag with data state change events Digital with Events Enabled Data is sent by the module at the RTS and RPI Data
147. tion and have that extended property automatically available for all members Pass through behavior is available for descriptions state identifiers and engineering units and you can configure it Configure pass through behavior on the Project tab of the Controller Properties dialog box If you choose not to show pass through properties only extended properties that have been configured for a given component are displayed Pass through behavior is not available for limits When an instance of a tag is created if limits are associated with the data type the instance is copied Use the Min and Max syntax to define tags that have limits as there is no indication in the tag browser that limit extended properties are defined for a tag If you try to use extended properties that have not been defined for a tag the editors show a visual indication and the routine does not verify Visual indicators include e Arung error in Ladder Logic e A verification error X in Function Block Diagrams e The error underlined in Structured Text You can access limit extended properties that are defined on tags by using the Min and Max syntax However you cannot write to extended properties values in logic For more information on Extended Properties see the Logix5000 Controllers I O and Tag Data Programming Manual publication 1756 PM004 106 Rockwell Automation Publication 1756 UM543C EN P November 2015 Access the Module Object from an
148. tion on the EtherNet IP Network Reference Manual Publication MOTION RMO0O3 Topic Page Motion Overview 113 Motion Applications 114 Obtain Axis Information 116 Program Motion Control 114 The ControlLogix 5580 controllers support up to 256 axes of integrated motion The 256 axes can be any combination of CIP Virtual and Consumed axes You can add all axes to one Motion Group and you can assign any combination of axes to different axis update schedules The ControlLogix 5580 controllers do not support Analog or SERCOS motion TIP Rockwell Automation recommends using the built in EtherNet IP port for high performance motion applications You can associate Integrated Motion axes to any appropriate drive regardless of whether the communications path to the drive is via the embedded Ethernet port or over the 1756 backplane through an Ethernet bridge such as a 1756 EN2T Rockwell Automation Publication 1756 UM543C EN P November 2015 113 Chapter8 Develop Motion Applications Motion Applications The configuration process varies depending on your application and your drive selection These are general steps to configure a motion application See the Integrated Motion on the Ethernet I P Network Configuration and Startup User Manual publication MOTION UMO003 for more information l Zi oe oY ae a 10 11 12 13 14 15 Create a controller project Add a physical drive to the I O configuration of the project
149. tion overview page Description Provides additional information about network design for your system Provides information about ControlNet networks Provides information about DeviceNet networks This document provides design choices and best practices for implementing a FOUNDATION Fieldbus network with the 1788 EN2FFR or 1788 CN2FFR linking devices Describes how to configure CIP Sync with Integrated Architecture products and applications Details how to design your ControlLogix system for Integrated Motion on the EtherNet IP network applications Provides information to help design and plan Logix systems Provides more information about using add on instructions Describes how to create and configure program tags for optimal task and program execution Provides more information for 1 0 faults Provides information for controller messages Provides programmers with details about the motion instructions that are available for a Logix5000 controller Provides information about how to change the project that is available to load from nonvolatile memory Provides more information for produced and consumed tags Details how to create and configure a coordinated motion application system Provides information for adding to the 1 0 Configuration while online For more information about using Modbus sample programs Provides information on how to select cabling based on the application environmental condi
150. tion you are using See the Additional Resources section in the preface for more information if you are designing your ControlLogix System for any of the following modules e Analog I O e Configurable flowmeter e Digital I O e HART analog I O e High speed analog I O e High speed counter e Low speed counter e Programmable limit switch 84 Rockwell Automation Publication 1756 UM543C EN P November 2015 1 0 Modules Chapter 6 Remote 0 Modules Remote I O refers to I O that is not in the local chassis and is connected to the controller via a communication network There are several families of I O that are remote from the controller e 5069 Compact I O in a remote bank using a 5069 AEN2TR or similar adapter e 17561 O ina remote chassis via a Network Bridge Module e Distributed I O families such as Point or Block I O e On machine I O families such as ArmorPoint or ArmorBlock I O The ControlLogix controller supports the use of remote I O via these networks e EtherNet IP e ControlNet e DeviceNet e Universal remote I O For more information about the network configurations that can be used to connect remote I O see Communication Networks on page 57 Figure 18 ControlLogix 5580 Controller and Remote 1 0 on a 1 Gb EtherNet IP Network adal li gy e N 1756 1858 si H ae EE 5069 AENZTR S55 EE WEE 5069Compact1 0 bas ni Pr aE epel Etel aie aie AE Stratix switch with pie a a
151. tions and mechanical requirements Provides general guidelines for installing a Rockwell Automation industrial system Provides declarations of conformity certificates and other certification details You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative Rockwell Automation Publication 1756 UM543C EN P November 2015 Chapter 1 ControlLogix System and Controllers This chapter describes features and functions that are associated with the ControlLogix 5580 controllers Topic Page Minimum Requirements 11 ControlLogix System 11 Design a ControlLogix System 14 ControlLogix 5580 Controller Features 14 Minimum Requirements The controllers have these minimum requirements Minimum operating requirements e ControlLogix Chassis Series C a Series B chassis functions within a derated temperature range e ControlLogix Chassis Power Supply Additional minimum requirements to configure the controller for operation e Studio 5000 Logix Designer Version 28 or later e RSLinx Classic version 3 80 e ControlFlash version 13 00 ControlLogix System The ControlLogix system is chassis based which provides options for configuring a variety of communications and I O capabilities The controller supports multiple programming languages that enable sequenti
152. tly closed by the connection originator but closed by this module because they were not being used Rockwell Automation Publication 1756 UM543C EN P November 2015 127 Chapter9 Troubleshoot the Controller USB Tab The USB tab provides the following information about the adapter USB port AB_ETHIP 1 192 168 1 1 1756 L85E Statistics s tm te S c General Port Diagnostics Cc Connection Manager Backplane USB E General Infomation Sate Reay OS Fse Suspend Not Suspended OTG Suppor O Mode E Togcaragaress je o OoOO oS Interface Counters Counter Name Value Counter Name Vawe Rx Bad Counter o Tx Reny Counter 0 Rx Dropped Counte o Tx Dropped Counte 0 Media Counters Counter Name Vae Counter Name Vawe Tx Dropped Bytes Rx Dropped Bytes o FFO Overnow o TxeyteCounter p Reset Counters Lock Counters Lok Cancel Table 29 General Information Attribute Name Description State State Initializing Fault Initialized Configured Ready and Reserved of the USB interface Suspend The USB interface was suspended by the host Disabled The USB interface was disabled by the host Logical Address Logical address of the USB interface slot number in the virtual backplane Bus Speed The highest USB bus speed the USB interface supports OTG Support USB On The Go OTG capability support Mode The operating mode slave host of the USB interface if th
153. troller Chapter 3 Go Online with the Controller Tego online with the controller you must first specify a communication path in the Logix Designer application TIP For this section the USB port was chosen as the communication path Other paths through the embedded Ethernet port or via the backplane are also possible 1 Open or create a Logix Designer application project 2 In Logix Designer click Who Active x amp ae Cih Th oy had w Select is Path USB 16 4 4 Favorites A Add On A Safety 3 Expand the communication path and select the controller Who Active V Autobrowse Workstation ee Linx Gateways Ethernet e AB_ETH 1 Ethernet ge AB_ETHIP 1 Ethernet 6 AB_VBP 1 1789 A17 A Virtual Chassis d USB jj 16 1756 L85E LOGIX5585E bjw2 Ha A Ethernet Backplane 1756 A10 A or B Path USB 16 Path in Project lt none gt 4 Ifyou want to store the path in the project file click Set Project Path If you store the project path in the project then you do not have to choose the path each time you go online 5 After choosing the communication path click Go Online in the Who Active dialog box z Who Active D V Autobrowse Workstation ae Linx Gateways Ethernet AB_ETH 1 Ethernet Ges AB_ETHIP 1 Ethernet 6 AB_VBP 1 1789 A17 A Virtual Chassis d USB ie E 16 1756 L85E LOGIX5585E bjw2 i ar A Etherne
154. troller image stored in nonvolatile memory might be out of date following the download Failure to update the contents of nonvolatile memory could result in running old logic following a power up or corrupt memory condition DANGER Unexpected hazardous motion of machinery may occur Some devices maintain independent configuration settings that are not loaded to the device during the download of the controller Verify these devices drives network devices 3rd party products have been properly loaded before placing the controller into run mode Failure to load proper configuration could result in misaligned data and unexpected equipment operation Rockwell Automation Publication 1756 UM543C EN P November 2015 39 Chapter3 Start Using the Controller Use the Controller Status Menu to Download After you choose a communication path in the Logix Designer application you can use the Controller Status menu to download to the controller To download from the Controller Status menu choose Download Figure 5 Download Via the Controller Status Menu Offline A F RUN No Forces Go Online Ho Edits Upload Redundancy Download he TIP After the download completes the project name appears on the scrolling status display Upload from the Controller When you upload a project from the controller it copies the project from the controller to the Logix Designer application To upload a project use one of these methods
155. troller when the connection fails then the controller state indicates Faulted and the controller status displays Controller Fault and is lit solid red I O Not Responding blinks green e Ifyou have set an I O module to not fault the controller when the connection fails then the controller status displays Controller OK and is lit solid green I O Not Responding blinks green Faulted O Program Mode am Path AB_ETHIP 1 a p Ml Controller Fault X TH Energy Storage OK i q aliens a E 1 0 Not Responding gt fl q 5 Favorites Controller Organizer IX abeg pex 5 O Configuration 1756 Backplane 1756 A10 fa 0 1756 L85E BW 5 J 1 1756 EN2TR Local_Enet Ethernet f 2 1756 IF6I Input_6_Channel f 3 1756 IFSI A Input_8_Channel 4 1756 OF6VI Output_6_Channel J 5 1756 IB16D Input_16_Point_Diag f 6 1756 OB16D Output_16_Point_Diag 5 a Ethernet fa 1756 L85E BW 5 E 5069 AEN2TR Remote_1 5069 Backplane E 0 5069 AEN2TR Remote_1 1 5069 IB16F A Fast_Input_16_Channel f 2 5069 OB16F A Fast_Output_16_Channel f 3 5069 OX4I A Isolated_Relay_Output_4 Poit _ f 4 5069 OW4I A Relay Output_4 Point g Jf 5069 AEN2TR Remote_2 5069 Backplane E 0 5069 AEN2TR Remote_2 1 5069 IF8 A Analog Input 8 Channel 0 2 5069 OF8 A Analog_Outpdf 8 Channel 1 0 Module set to fault controller Rem Run Path AB_ETHIP 1 No Forces p_ E Controller OK i Energy Storage OK i 4 2 I 1 0 Not Resp
156. ts Discarded Outbound Packets With Errors Inbound Packets With Errors Outbound Unknown Protocol Packets Inbound Media Counters Alignment Errors FCS Errors Single Collisions Multiple Collisions SQE Test Errors Deferred Transmissions Late Collisions Excessive Collisions MAC Transmit Errors MAC Receive Errors Carrier Sense Frame Too Long Reset Counters Rockwell Automation Publication 1756 UM543C EN P November 2015 Description The Interface Counters values have no value when you are offline or online and there is a communication error Displays the number of octets that are received on the interface Displays the number of octets that are transmitted to the interface Displays the number of unicast packets that are received on the interface Displays the number of unicast packets that are transmitted on the interface Displays the number of non unicast packets that are received on the interface Displays the number of non unicast packets that are transmitted on the interface Displays the number of inbound packets that are received on the interface but discarded Displays the number of outbound packets that are transmitted on the interface but discarded Displays the number of inbound packets that contain errors excludes discarded inbound packets Displays the number of outbound packets that contain errors excludes discarded outbound packets Displays the number of inbound packets w
157. ublication 1756 UM543C EN P November 2015 83 Chapter6 1 0 Modules 2 Select the I O module that you want to add and click OK m Eaa a a a e gt Catalog Module Discovery Favorites Enter Search Text for Module Type Clear Filters Module Type Category Filters a Select Module Type lt Module Type Vendor Filters Allen Bradley Advanced Micro Controls Inc AMCI Hardy Process Solutions Molex Incorporated Online Development Inc Automation Value Analog Communication Controller Digital gsi Description Vendor Category Single or Dual Resolver Interface Advanced Micro Specialty Configurable Flow Meter Allen Bradley Specialty 1756 ControlNet Bridge Allen Bradley Communication 1756 ControlNet Bridge Allen Bradley Communication 1756 ControlNet Bridge Allen Bradley Communication 1756 ControlNet Bridge Redundant Media Allen Bradley Communication 1756 DH Brdge RIO Scanner Allen Bradley Communication 1756 SA3000 Drive Interface Allen Bradley Drive 1756 SA3100 Drive Interface Allen Bradley Drive 1756 SA500 Drive Interface Allen Bradley Drive 1756 NMR3N 1756 SRWD000 Drive Interface Allen Rradlew Drive r 135 of 135 Module Types Found Add to Favorites Close on Create eate Close Help 3 Specify the configuration properties according to the module and network configura
158. unicate with Ethernet devices that do not support the EtherNet IP application protocol The socket interface is implemented via the Socket Object The controller communicates with the Socket Object via MSG instructions MSG instructions that configure and operate the socket interface must be configured as Unconnected and use the Message to Self path To communicate with another device you must understand the application protocol of the other device The ControlLogix 5580 controllers support up to 32 socket instances on a per module basis 32 sockets for the embedded Ethernet port plus 32 more for each Ethernet bridge module in the local chassis For more information on the socket interface see EtherNet IP Socket Interface Application Technique publication ENET AT002 Rockwell Automation Publication 1756 UM543C EN P November 2015 Selecting ControlLogix 1 0 Modules Chapter 6 1 0 Modules Topic Page Selecting ControlLogix 1 0 Modules 81 Local 1 0 Modules 83 Remote 1 0 Modules 85 Add to the 1 0 Configuration While Online 92 Determine When Data is Updated 93 Rockwell Automation offers many I O modules for use in ControlLogix 5580 controller systems For a list of all I O product lines that are compatible with the ControlLogix 5580 controllers see the 1756 ControlLogix Controllers Technical Data publication 1756 T D001 When you select I O modules remember the following e A wide variety of digital analog and specialty
159. ure Invalid JMP Target SFC Jump Back Failure Value Out of Range Stack Overflow Invalid Target Step Invalid Instruction Invalid Context Invalid Action User defined Task Watchdog Expired Rockwell Automation Publication 1756 UM543C EN P November 2015 137 AppendixA Status Indicators Table 34 Major Fault Status Messages Continued Type coo N N N N N 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 12 12 12 14 14 14 14 14 14 14 14 14 18 18 18 18 18 18 Code Message 40 Save Failure 4 4 Bad Restore Type N Bad Restore Revision mas ww Bad Restore Checksum A A nI AI wl N Sl VI AI wl NI vI wy wT w wj NI Mt AIW N UI N UVI NI DI MO N Failed to Restore Processor Memory Keyswitch Change Ignored Positive Overtravel Limit Exceeded Negative Overtravel Limit Exceeded Position Error Tolerance Exceeded Encoder Channel Connection Fault Encoder Noise Event Detected Synchronous Connection Fault Servo Module Fault Asynchronous Connection Fault Motor Fault Motor Thermal Fault Drive Thermal Fault A Inactive Drive Enable Input Detected Drive Phase Loss Detected DriveGuard Fault Motion Task Overlap Fault CST Reference Loss Detected Disqualified Secondary Controller Cycle Power Unpartnered Controller Identified in New Primary Chassis A Keyswitch Positions of Primary and Secondary Control
160. use a USB port you must first configure a USB Communication Driver in i RSLinx Classic Software To configure a USB driver perform this procedure 1 Connect your controller and workstation by using a USB cable The Found New Hardware Wizard dialog box appears Found New Hardware Wizard Welcome to the Found New Hardware Wizard Windows will search for current and updated software by looking on your computer on the hardware installation CD or on the Windows Update Web site with your permission Head our privacy policy Can Windows connect to Windows Update to search for software Yes this time only C Yes now and every time connect a device C No not this time Click Next to continue Cancel 2 Click any of the Windows Update connection options and click Next TIP Ifthe software for the USB driver is not found and the installation is canceled verify that you have installed RSLinx Classic software version 3 80 or later 3 Click Install the software automatically Recommended and click Next The software is installed Found New Hardware Wizard Please wait while the wizard installs the software gS Rockwell 4utomation USB CIP rausboip aps To CAWINDOWS system32 D RIVERS Herst gt Eancel 20 Rockwell Automation Publication 1756 UM543C EN P November 2015 Configure Communication Drivers on your Workstation Chapter 2 4 Click Finish to configure your USB driver To
161. use a dangerous situation application Rockwell Automation Publication 1756 UM543C EN P November 2015 Start Using the Controller Chapter 3 Use Logix Designer to Change the Operation Mode When you are online with the controller and the controller mode switch is set to Remote REM or the center position then you can use Logix Designer to change the operation mode The Controller Status menu in the upper left corner of the application window lets you specify these operation modes e Remote Program e Remote Run e Remote Test Figure 7 Operation Mode Rem Prog j Program Mode Mo Forces ic Offline No Edits 00 Upload Redundancy Download Program Mode Test Mode TIP Forthis example the controller mode switch is set to Remote mode If your controller mode switch is set to Run or Program modes the menu options change Rockwell Automation Publication 1756 UM543C EN P November 2015 45 Chapter3 Start Using the Controller Load or Store to the The memory card that is compatible with your ControlLogix controller is used to Memory Card load or store the contents of user memory for the controller Store to the Memory Card After you are online with the controller and have changed the controller to Program or Remote Program mode complete these steps to store a project to the memory card 1 Make sure that the controller is online in Program mode or Remote Program mode 2 Open the Controller Properties
162. using the memory cards of the controller include the following Change the image that is loaded from the card Check for a load that was completed Clear an image from the memory card Store an empty image Change load parameters Read write application data to the card For more information to complete any of these tasks see the Logix5000 Controllers Memory Card Programming Manual publication 1756 PM017 Rockwell Automation Publication 1756 UM543C EN P November 2015 51 Chapter3 Start Using the Controller Reset Button You can reset the controller with the reset button The controller has two stages of reset e A Stage 1 reset clears the application program and memory but retains the IP address and all network settings A stage 1 reset occurs only if the controller contains a user application See Stage 1 Reset on page 53 e A Stage 2 reset returns the controller to out of box settings including firmware and clears all network settings A stage 2 reset occurs only if the controller does not contain a user application and the current controller firmware is not a 1 x version See Stage 2 Reset on page 54 IMPORTANT Since port enable disable status is associated with the application program the Ethernet port becomes enabled after a Stage 1 or Stage 2 reset can occur This could cause an explosion in hazardous location installations Be WARNING When you press the reset button while power is on an Electric Arc su
163. utine 102 status display 134 Status indicators 142 tags 103 tasks 96 upload a project 40 ControlLogix chassis list 83 design system 14 0 remote 85 selection 81 remote 1 0 local 83 slot filler 83 ControlLogix 5580 controller features 14 ControlLogix system configuration options 12 minimum requirements 11 ControlLogix XT chassis list 83 ControlNet module capability 62 module features 62 module list 63 network 61 scheduled connection scheduled connection 78 unscheduled connection unscheduled connection 78 D Data Highway Plus 66 design system 14 develop applications 95 motion applications 113 DeviceNet connection use 65 module memory 65 network 64 software for 65 DH 66 DHCP 25 26 diagnostics with Logix Designer 117 port configuration category 120 time sync category 122 with RSLinx software 124 connection manager tab 127 general tab 125 port diagnostics tab 125 USB tab 128 display 134 DNS addressing 24 28 EtherNet IP network parameters 24 domain name 24 double data rate DDR 61 download project 39 duplicate IP address detection 27 resolution 27 electronic keying about 82 elements control application 95 error script file 32 Ethernet 23 Ethernet port diagnostics Logix Designer 120 with RSLinx software 125 disable 55 EtherNet IP communication driver 17 18 connections 74 module features 59 network 58 nodes 74 software for 60 EtherNet IP network connect to
164. vice that is defined in the project when the installed device can emulate the defined device With Compatible Module you can typically replace a device with another device that has the following characteristics e Same catalog number e Same or higher Major Revision e Minor Revision as follows Ifthe Major Revision is the same the Minor Revision must be the same or higher Ifthe Major Revision is higher the Minor Revision can be any number Indicates that the keying attributes are not considered when attempting to communicate with a device With Disable Keying communication can occur with a device other than the type specified in the project ATTENTION Be cautious when using Disable Keying if used incorrectly this option can lead to personal injury or death property damage or economic loss We strongly recommend that you do not use Disable Keying If you use Disable Keying you must take full responsibility for understanding whether the device being used can fulfill the functional requirements of the application Indicates that all keying attributes must match to establish communication If any attribute does not match precisely communication with the device does not occur Carefully consider the implications of each keying option when selecting one IMPORTANT More Information When you change Electronic Keying parameters online it interrupts connections to the device and any devices that are connected through the
165. web page you need to monitor The Diagnostics webpages provide communications and messaging data for the controller The Advanced diagnostics webpages provide data about the TCP IP Network and Precision Time Protocol Also see e Tasks Webpage on page 130 e Browse Chassis Webpage on page 131 Rockwell Automation gt D 192 168 1 1 index html Rockwell Allen Bradley Automation Minimize Device Description Device Location Visit AB com for additional Ethernet Address MAC 00 1D 9C CD 92 00 Seca IP Address 192 168 1 1 Product Revision 28 011 E Firmware Version Date Mov 6 2015 14 46 35 Serial Number ooCcacz50 Uptime 00h 04m 345 Ooo oo e n Rockwell Automation Publication 1756 UM543C EN P November 2015 129 Chapter9 Troubleshoot the Controller Tasks Webpage On the Tasks webpage the pie chart shows the percentage of the control core s CPU consumed by the tasks that are on that core The gauges show the CPU utilization of the control and communications cores The table shows the tasks that are running on the Control core all system tasks are summarized as one task P a f Rockwell Automation File Edit View Favorites Tools Help e SBSHOE f2AOPSeR2HaN Rockwell BW Allen Bradley Automation Expand Minimize Control Control Tasks CPU Usage 100 The user project has a Continuous task active so the Control utilization is always 100 MSG Class 3 Maintask 100 I O
166. wing modules e Analog I O e Configurable flowmeter e Digital I O e HART analog I O e High speed analog I O e High speed counter e Low speed counter e Programmable limit switch Rockwell Automation Publication 1756 UM543C EN P November 2015 87 Chapter 6 88 1 0 Modules 11 Add any other I O modules that you are using in the remote chassis b E F ee Ethernet fq 1756 L85E BW M 5069 AEN2TR Remote_1 Discover Modules vi EA Paste Ctlev ff cH 5069 AEN2TR Reme__ g 5069 Backplane 12 Complete steps 1 11 until your remote I O network and I O modules are configured Add Remote 1 0 to a Local Communication Module If you are using local communication modules that are connected to the controller then add the I O modules to the backplane of the communication module To add remote I O to the I O Configuration tree in the Logix Designer application complete these steps 1 Right click the backplane of the local chassis and choose New Module VO Configuration ee 756 Backplane 1756 A10 Lf 0 1756 L85E bjw3_Col 0 Ne pia sie Al 1 1756 IF Input_1 Discover Modules i A 2 1756 OB8 Output_ b 4 1756 ENBT A Ether HE Paste D a Ethernet _ 1756 ENBT A E 6 1756 EN2TR Et 6 6 1756 Backplarresr Ctrl V Properties Alt Enter 2 Select a communication module aoa O OOOO O O OOO O Catalog Module Discovery Favorites 1756 en Hide Fi
167. y Save Time Use Standard Editors Export Add On Instructions Use Context Views Document the Instruction Apply Source Protection Controller Organizer Description With Add On Instructions you can combine your most commonly used logic into sets of reusable instructions You save time when you create instructions for your projects and share them with others Add On Instructions increase project consistency because commonly used algorithms all work in the same manner regardless of who implements the project You create Add On Instructions by using one of three editors e Ladder Diagram e Function Block Diagram e Structured Text You can export Add On Instructions to other projects and copy and paste them from one project to another Give each instruction a unique descriptive name to make it easier to manage and reuse your collection of Add On Instructions Context views let you visualize the logic of an instruction for instant simplified online troubleshooting of your Add On Instructions When you create an instruction you enter information for the description fields Each instruction definition includes revision change history and description information The description text also becomes the help topic for the instruction When you create Add On Instructions you can limit users of your instructions to read only access or you can bar access to the internal logic or local parameters that are used by the instructions This
168. y want an I O connection error to cause the Controller Fault Handler to execute To do so set the module property that causes a major fault to result from an I O connection error The major fault causes the execution of the Controller Fault Handler If it is important to interrupt your normal program scan to handle an I O connection fault set the Major Fault On Controller If Connection Fails While In Run Mode and put the logic in the Controller Fault Handler Figure 33 1 0 Connection Fault Causes Major Fault General Connection Module Info Configuration Diagnostics Backplane Requested Packet Interval RPI lims 0 2 750 0 ms Inhibit Module Major Fault On Controller lf Connection Fails hile in Run Mode If responding to a failed I O module connection can wait until the next program scan put the logic in a normal routine and use the GSV technique that is described on page 109 to call the logic First develop a routine in the Controller Fault Handler that can respond to I O connection faults Then in the Module Properties dialog box of the I O module or parent communication module check Major Fault On Controller If Connection Fails While in Run Mode TIP Detecting the 1 0 connection loss takes at least 100 milliseconds even if the Controller Fault Handler is used For more information about programming the Controller Fault Handler see the Logix5000 Major Minor and I O Faults Programming Manual pu

ControlLogix 5580 Controller User Manual, 1756-UM543A-EN-P

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