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User`s Manual US300PM Ultrasonic Flowmeter

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1. BRK nr C ENTER Operation during the measurement or menu display RESET RESET Press these three keys simultaneously to recover from an error This has the same effect as restarting the unit Data will not be affected INIT cold start Press these three keys simultaneously and release ENTER first After acknowledging the display of main menu release i BRK key first and then ii C key This will initialize the instrument Most parameters and settings are reset to the factory default values The memory will not be cleared Note that when the data logging function is activated the DELETE MEAS VAL display will appear instead of main menu In this case after releasing i BRK key first and then ii C key select No or YES and then press ENTER to finish the procedure Operation when powering the instrument on INIT coldstart Pressing these two keys simultaneously and after acknowledging the display of main menu release i BRK first and then ii C This will initialize the instrument Most parameters and settings are reset to the factory default values The same procedure is required as above when the DELETE MEAS VAL display appears Addition to the section 5 6 Selection of the Sound Path Factor page 30 When you select auto for Sound Path described at the section 11 2 Settings for Dialogues and Menus the setting for the sound path factor will be automatic
2. Optional extension cable L m inch Weight kg lb US300PC A005 5 0 196 9 0 4 0 88 US300PC A010 10 0 393 7 0 6 1 32 US300PC A020 20 0 787 4 1 6 3 53 Standard Specifications Wall thickness probe for general temperature 20 to 60 C 4 to 140 F option WTG or model USPA301 015 Cree eet li tece ha L lt Unit mm inch 48 1 9 Wall thickness probe for high temperature 0 to 200 C 32 to 392 F option WTH or model USPA302 015 a m wa P eat II B 42 5 1 7 Length Weight Wall thickness probe Lm inch Weight kg Ib IWTG or USPA301 1 5 59 1 0 17 0 37 IWTH or USPA302 1 5 59 1 0 24 0 53 IM 01G05B02 01E 1st Edition
3. 68 F Power consumption Less than 15W Safety and EMC Standard General safety EN61010 1 2010 EN61010 2 030 2010 e Altitude at installation site Max 2000 m above sea level e Overvoltage category Overvoltage category II e Pollution degree Pollution degree 2 EMC regulation EN61326 1 2006 Operating Conditions Ambient temperature 10 to 60 C 14 to 140 F Ambient humidity 0 to 95 RH or less Non condensation Note Lengthy operation at 80 or more is not recommended Transducers Basic Construction A set of transducers are composed of a pair of sensor elements often called just as transducers and transducer cables with a connector at one end which is to be inserted into the measuring input sockets in the front panel of US300PM main unit The transducer cables are armed with stainless steel flexible tube Note Fixing hardware mounting fixtures chains and acoustic couplant are usually included in a set of transduces specified in its model code by their kinds or with without Material Case of sensor elements Stainless steel EN DIN 1 4571 JIS SUS 316Ti AISI 316Ti SS equivalent Sensing surface of sensor elements General temperature type PEEK Poly Ether Ether Keton High temperature type Polyimid IM 01G05B02 01E 1st Edition Standard Specifications Dust and Water proof General type IP65 EN60529 Immersible type IP67 EN60529 Applicable Pipe Sizes inner diameter Medium
4. In this case Reflection Mod display will appear and you can select either Diagonal Mode by no or Reflection Mode by yes A Reflection Mod no gt YES lt When the pipe outer diameter is more than 600mm the sound path factor as 1 one is recommended Otherwise the measurement may become unstable when flow velocity or fluid temperature changed Addition to the section 5 7 2 Mounting of the Transducers page 31 The pipe wall thickness may slightly vary from part to part Check it in advance by applying a wall thickness probe or some other ways and avoid mounting the transducers on such parts Addition to the section 5 7 2 4 Mounting with Fixtures page 32 Attention When using mounting fixtures there may arise some air gap between the transducer surface and pipe wall because of any distortion of the pipe wall Make sure to avoid having such air gap between them Manual Change for IM 01G05B02 01E 1st Edition No 15 009 E July 30 2015 00 Addition to the section 6 1 Selection of the Physical Quantity and of the Unit of Measurement page 37 Attention In case of mass flow select Other Medium as a measured fluid When Other Medium has been selected US300PM requests to enter the density which is used to calculate mass flow Changes to the section 7 2 Flow Totalizers page 41 Two of the key operations have been changed as below ASS To res
5. US300PM main unit Model codes as accessories also available for separate additional orders listed later Fluid Temperature Range General temperature type 20 to 60 C 4 to 140 F High temperature type 0 to 200 C 32 to 392 F Measuring Performance Measuring range 1 0 to 200 mm 0 04 to 7 8 inches depends on the material Resolution 0 01 mm 0 0004 inch Accessories Standard Accessories for US300PM Main Unit Transportation case Measuring tape and Built in battery set always come with US300PM Fixing Hardware Couplant etc Specified in the suffix code of US300FT transducers Model codes as accessories also available for separate additional orders listed later IM 01G05B02 01E 1st Edition Power Supply Adapter and AC cable The power supply adapter and the AC cable are dedicated to US300PM Please do not use them with other devices Data Transfer Software General The software installed on a personal computer receives one or more records of logging data and parameter sets stored in US300PM main unit via RS232 communication port Data can be viewed or graphed on a PC monitor or exported as a text file This software works while US300PM is off line not measuring flow where current output goes down to zero Function Displaying Parameter Record Display parameter record of selected measuring data set Displaying Measured Data in Table Display measured data of selected measuring dat
6. flow or mass flow Totalization forward reverse Sound velocity Signal amplitude e Output format setting Spacing for printer Decimal point character Data delimiter e Communication interface RS232 e Communication port D sub 9 pin male Time Programmable Measurement Function Automatic start stop of the measurement without human operation using internal clock for specific systems Can be used with current output binary output data logging function and or communication function for recording the measurement Site Parameters Storage Function Eliminates the necessity of re entering parameters for additional measurement on a site Totally 80 sets of site parameters for pipe fluid settings are available with user defined site names Additionally 14 sets of separate site parameters for not only pipe fluid but also output options setting in sets available Material Fluid List Customization Function The lists of material fluid in the parameter menu are editable Unnecessary items can be cut off from the menu for user s convenience Registration of new material fluid data is also possible totally up to 13 items with user defined names Power Supply Power supply system e Built in rechargeable battery 6V 4Ah e Power supply adapter Input 100 to 240VAC 50 60 Hz works also as battery charger Battery operating time with full charge Maximum around 10 hour continuous measurement at room temperature 20 C
7. type 25 to 400 mm 1 to 16 inches Lager type 100 to 2 500 mm 4 to 98 inches Very large type 2 000 to 6 500 mm 78 to 255 inches Note Only 6 500 mm above is the size for outer diameter Fluid Temperature Range General temperature type 30 to 130 C 22 to 266 F High temperature type 30 to 200 C 22 to 392 F Note Pay attention also to temperature specification of the couplant you choose Mounting Fixture Variety and Usage Retaining clip Inserted into the groove on the upper side of transducers Transducers are fixed onto the pipe by fixing chains hooked at the retaining clip Mounting fixture standard type Consisted of two metal blocks with a slide in ruler to hold transducers in place and adjust their distance easily Transducers are fixed onto the pipe by fixing chains hooked at the mounting fixture Mounting fixture magnetic type Pieces of magnet are attached onto both sides of blocks for the standard type above When the pipe material is what magnet pulls transducers are fixed onto the pipe by magnetic power eliminating the use of fixing chains If necessary magnet pieces can be easily added for stronger magnetic power Optional Extension Cable Extends the length of transducer cable when the standard length is not enough for the site conditions Select the extension length from 5 m 16 ft 10 m 32 ft or 20 m 65 ft Wall Thickness Probe Specified in the option code of
8. 9 in diameter USPA037 Fixing chains set of two extensible chains 1 m 3 2 ft length equal to 300 mm 11 8 in diameter USPA053 Mounting fixture short ruler type for transducers medium pipe size type temperature range 30 to 200 C 22 to 392 F set of two blocks with 120 mm 4 7 in ruler USPA054 Mounting fixture standard type for transducers medium pipe size type temperature range 30 to 200 C 22 to 392 F set of two blocks with 330 mm 13 in ruler USPA055 Mounting fixture magnetic general temperature type for transducers medium pipe size type temperature range 30 to 100 C 22 to 212 F set of two blocks with 330 mm 13 in ruler USPA057 USPA058 USPA073 Mounting fixture standard type for transducers large or very large pipe size type temperature range 30 to 200 C 22 to 392 F set of two blocks with 330 mm 13 in ruler Mounting fixture magnetic general temperature type for transducers large or very large pipe size type temperature range 30 to 100 C 22 to 212 F set of two blocks with 330 mm 13 in ruler Additional magnets for mounting fixture magnetic general temperature type for transducers medium pipe size type temperature range 30 to 100 C 22 to 212 F set of two magnets USPA075 Additional magnets for mounting fixture magnetic general temperature type for transducers large or ve
9. Model Suffix code Specification eee High temperature type 30 to 200 C 22 to 392 F US300SA rreren Data transfer software Windows version Including connecting kit Nea None RS232 cable for connection RS232 Option ITTP Transducer tag plate adapter 9 25 maximum 16 characters Language 1 crrrrrrttsretee English German version 00 gt Always 00 IM 01G05B02 01E 1st Edition 2 Two sets of transducers are necessary when applying dual channel path measurement 3 The alphabetic characters in the suffix code represent pipe sizes and fluid temperature ranges are below B Medium type 25 to 400 mm 1 to 16 in C Large type 100 to 2 500 mm 4 to 98 in D Very large type 2 000 to 6 500 mm 78 to 255 in G General temperature 30 to 130 C 22 to 266 F H High temperature 30 to 200 C 22 to 392 F 4 When selecting code C or S for mounting fixture always select code B C or D for fixing chain When selecting code M for mounting fixture fixing chains are optional When selecting code N for mounting fixture select also code N for fixing chain Standard Specifications Accessories for ultrasonic flowmeter US300PM Model Description USPA301 USPA302 Wall thickness probe for general temperature 20 to 60 C 4 to 140 F Wall thickness probe for high temperature 0 to 200 C 32 to 392 F USPA311
10. TEA US300PM Manual Change Ultrasonic Flowmeter ae T This is the supplement for the original manual No IM 01G05B02 01E 1st Edition regarding the added and changed items as below Please also refer to this supplement when you read the manual Addition to the chapter 2 Handling Precautions page 7 Attention The instrument must not be used in a corrosive atmosphere Changes to the section 2 1 Scope of Delivery page 7 and the section 3 4 2 Rear Panel page 13 Change the figure of a nameplate to as below ULTRASONIC FLOWMETER uels E US300PM Addition to the section 2 3 General Precautions page 8 The power supply adapter and the AC cable are dedicated to US300PM Please do not use them with other devices Do not disassemble or remodel Addition to the chapter 4 Getting Started page 15 Attention The current outputs may temporarily turn unstable during the switch on sequence and parameter display setting mode Take care of your process not to be affected by this behavior Manual Change for IM 01G05B02 01E 1st Edition No 15 009 E July 30 2015 00 Addition to the section 4 2 1 Key Operations page 16 and related pages Refer to the following table for the function of corresponding key operations The correct explanations for these key operations in the related pages are also as the table below Related pages 16 2 US300PM doesn t react anymore page 113
11. USPA321 Power supply adapter 100 to 240 V AC input AC cable Japan USPA322 AC cable USA USPA323 AC cable Europe USPA324 AC cable United Kingdom USPA325 a lA Al A AC cable Australia USPA326 AC cable South Africa USPA331 Battery set 6 V 4Ah 5 USPA341 Transportation case 5 5 Always comes with US300PM Accessories others Model Description USPA401 RS232 cable 6 USPA402 RS232 adapter 9 25 6 USPA411 6 Included in data transfer software US300SA as standard Measuring tape 7 7 Included in US300PM as standard Accessories for transducers US300PT Model Description USPA001 Fixing strap 10 m 32 ft length USPA002 USPA011 Fixing strap 20 m 65 ft length Fixing clips medium type for pipe size 40 to 100 mm 1 5 to 4 in set of two clips USPA012 Fixing clips large type for pipe size 100 to 6500 mm 4 to 255 in set of two clips USPA021 Fixing bands only for pipe size 25 to 50 mm 1 to 2 in USPA032 Fixing chains set of two extensible chains 2 m 6 5 ft length equal to 600 mm 23 in diameter USPA033 Repair set for fixing chains USPA034 Retaining clips set of two clips used with fixing chains USPA036 Fixing chains set of two extensible chains 0 5m 1 6 ft length equal to 150mm 5
12. a set in table format Displaying Data in Graph Display measured data of selected measuring data set in graphic format Marker type and color for each line of values selectable Scales for time axis and value axis can be changed from default condition of automatic scaling Graph printing function embedded Displaying Statistical Data Display statistical data of the measurement Total data points minimum maximum average and standard deviation of the measured data can be shown Data range for statistical processing can be designated if necessary Exporting Text File Parameter record and measured data can be exported to a text file Options for exporting items or their formats are available Entering Remarks User s remarks for each measured data can be entered and edited in the transferred data file ona personal computer Remarks can be displayed in the main window of the software Display Language English German Note Help is available only in English Operating Environment Personal Computer Microsoft Windows hardware compatible one or more RS232 port Operating System Microsoft Windows 98 ME NT 2000 XP Standard Accessories RS232 cable RS232 adapter 9 25 Microsoft and Windows are registered trademarks of Microsoft Corporation in the United States and or other countries Standard Specifications E Units of Measurement Volume flow Flow velocity Mass flow Totalizers Sound vel
13. al Available via optional binary outputs e Pulse value 0 01 to 1000 of totalization unit e Pulse width 100 to 1000 ms 420 e Maximum output rate 2pps pulse second 20 Alarm Output optional Available via optional binary outputs where each alarm item is assigned one to one Alarm properties are also selectable for each alarm one by one e Alarm items High limit Low limit Flow direction change Quantity limit for batch operation and Error measurement impossible e Alarm properties Normal open Normal close Non hold Hold at the alarm detection Output Signal Configuration Freely configurable including independent dual flow value outputs e Current frequency outputs Flow velocity Volume flow Mass flow Sound velocity or Signal amplitude e Binary outputs Pulse or Alarm Data Logging Function Data storage capacity of 27 000 values standard or 100 000 values optional Storage rate is selectable from 1 s 10 s 1 min 10 min 30 min 1 h or any other rate between 1 s to 43200 s 12 h by the second For each period of measurement stored values are grouped by a user defined measuring point name Stored values can be transferred to a personal computer via RS232 serial communication port Communication Function Transfers the measured values to a personal computer or a serial printer Both on line off line transfer during after the measurement available e Output item Flow value flow velocity volume
14. et the two flow totalizers to zero Press key 8 three times when a totalizer is displayed 2 To deactivate flow totalizing Press key three times when a totalizer is displayed Addition to the section 11 2 Settings for Dialogues and Menus page 72 Sound Path setting appears next to Meas Point No and you can select auto or user When you select auto the setting for the sound path factor will be automatic Sound Path auto gt USER lt Changes to the section 11 6 Charging the Battery page 77 Change The chargeable NiCd batteries guarantee an operating time of approximately 14 hours to The chargeable NiCd batteries guarantee an operating time of approximately 10 hours at room temperature 20 C 68 F with full charge Addition to the section 15 5 Activation of a Pulse Output page 101 Maximum pulse output rate is 2 pulse per second 20 Set the Pulse Value and the Pulse Width so that the actual maximum flow in the pipe is less than half the displayed value Max Value Example The actual maximum flow 120m h Pulse Value 0 02m Pulse Width 150ms INFO Max Value 240 0m h Attention on It is necessary to activate flow totalizers by pressing key 8 to get the actual pulse output Refer to the section 7 2 for flow totalizers Changes to the chapter A Standard Specification page 117 to 124 Plea
15. ical functional or both including four arrow shaped keys for cursor operation enabling easy access through its interactive menu structure Display Language Czech Danish Dutch English default French German Norwegian Polish Turkey Flow Measurement Flow velocity Volume flow Mass flow Sound Velocity Signal Amplitude Measurement On line Sound velocity and signal amplitude in the fluid available on line simultaneously with flow measurement Totalization Function Totalizes the volume flow or mass flow Ten digit number for both forward reverse directions of each channel Damping Function Time constant 0 to 100 seconds moving average Standard Specifications Sound Velocity Measurement Off line Measures the sound velocity of unknown fluid starting from its estimated sound velocity The result can be transferred to the current fluid parameter Wall Thickness Measurement Off line Measures the wall thickness of unknown pipe material known using optional wall thickness probe The result can be transferred to the current pipe parameter Arithmetic Operation on Dual Channel Dual Path Inputs Arithmetic operations get the outcomes for calculation channel Y and Z by taking sum average or difference of two flow values from input channel A and B Taking absolute values of each input independently in the calculation is also possible Note Two sets of transducers are necessary Pulse Output option
16. ng Powder coating Dust and Water proof e IP54 EN60529 Measuring Input flow wall thickness Two as standard Channel A Channel B Both flow transducers and a wall thickness probe can be connected freely to whichever channel IM 01G05B02 01E 1st Edition Current Output e None standard one or two optional e Range 4 to 20 mA Load resistance 0 to 500 Q Note The current outputs may temporarily turn unstable during the switch on sequence and parameter display setting mode Take care of your process not to be affected by this behavior Frequency Output e None standard or one optional e Range 0 to 1 kHz e Contact type Open collector 24 V 4 mA Binary Output e None standard one or two optional e Contact type Open collector 24 V 4 mA Input Output Terminal Configuration Round socket connectors for flow and wall thickness measuring inputs on the front panel Banana plug jacks for current frequency and binary outputs in the rear panel LCD Display 2 line x 16 character LCD display with backlight that can be switched on off Configurable to display two measured values e g flow rate and total flow simultaneously or to display values from dual input channels alternately LED Lamp SIGNAL Lamp green red Indicates input signal status with green red light equipped for each channel BATTERY Lamp red Indicates battery charging status with red light Keyboard 15 keys numer
17. ocity i m3 h m s m3 min inch s m3 s Wh l min I s USgph USgpm USgps bbl d bbl h bbl m 1 gallon US 3 78 1 barrel 42 gallons 158 76 4 IM 01G05B02 01E 1st Edition Standard Specifications E Model and Suffix Code Ultrasonic flowmeter portable type Transducers for portable type 2 Model Suffix code Specification Model Suffix code Specification US300PM ervererectersteeseesteeeeeaees Ultrasonic flowmeter portable type US3Z00PT tetrtresstrrstisesstensisieeees Transducers for portable Aaea s No current output type Output A opeisten One current output Usage General purpose IP65 a RE Two current outputs Immersible IP67 Power Supply eee Japan Pipe Size BG crccertsorscessoecees Medium amp General Adapter and AC 9 meee USA Fluid with 3 m 9 8 ft cable cable Europ Temperature BARIA n Medium amp High with 3 m IR 3 9 8 ft cable nite Ing om CG ssssssussesussssesnns Large amp General Australia with 4 4 m 14 4 ft cable South Africa Hiec Large amp High with 4 4 m Always 2 14 4 ft cable Always N DG vrreretereseeeee trees Very large amp General Option One binary pulse or alarm with 12 m 39 4 ft cable output open collector 1 Mounting fixture C sree Retaining clip type
18. ry large pipe size type temperature range 30 to 100 C 22 to 212 F set of two magnets USPA081 Ruler for mounting fixture marked length 120 mm equivalent to 4 7 in USPA082 Ruler for mounting fixture marked length 330 mm equivalent to 13 in USPA091 Acoustic couplant general temperature type 100 g 30 to 130 C 0 22 Ib 22 to 266 F USPA092 Acoustic couplant high temperature type 100 g 30 to 200 C 0 22 Ib 22 to 392 F IM 01G05B02 01E 1st Edition E Dimensional Drawings Ultrasonic flowmeter US300PM 276 10 9 258 10 2 all w r o LU W TE F a F S 2 5 5 N D Weight 3 9 kg 8 60 Ib incl battery set IM 01G05B02 01E 1st Edition Standard Specifications Unit mm inch Transducers US300PT UBI Sensor element Transducer cables os E J C S Transducers US300PT OC US300PT ODI Sensor element Transducer cables Length Weight Transducer X m inch Y m inch X Y m inch Weight kg Ib US300PT OB 2 0 78 7 1 0 39 4 3 0 118 1 0 6 1 32 US300PT OCI 2 0 78 7 2 4 94 5 4 4 173 2 1 2 2 65 US300PT ODI 5 0 196 9 7 0 275 6 12 0 472 4 2 2 4 85 Optional extension cable US300PC Acoo Length Weight
19. se use the following sheets for this chapter Manual Change for IM 01G05B02 01E 1st Edition No 15 009 E July 30 2015 00 Standard Specifications A Standard Specifications US300PM General Fluid Liquid Turbidity lt 10 000 mg L Sound velocity 800 to 3 500 m s Temperature 30 to 200 C 22 to 392 F Measured Quantities e Volume flow mass flow by setting density flow velocity sound velocity in the fluid e Wall thickness of the pipe available when optional wall thickness probe is provided Measuring Principal Transit time method using ultrasonic signal Pipe Sizes 25 to 6 500 mm 1 to 255 inches covered by three types of transducers Pipe and Lining Materials Carbon steel Stainless steel Grey cast iron Ductile iron Copper Glass PVC etc Flow Velocity Range 0 01 to 25 m s 0 033 to 82 ft s Resolution 0 025 cm s 0 01 in s Repeatability 0 15 of reading 0 01 m s 0 033 ft s Accuracy Note Under fully developed rotationally symmetrical flow profile Volumetric flow 1 to 3 of reading 0 01 m s 0 033 ft s depending on pipe geometry and accuracy of entered pipe dimensions Flow velocity 0 5 of reading 0 01 m s 0 033 ft s over sonic path Measuring Cycle 100 to 1000 Hz per one channel Straight Pipe Run in the Upstream 10 to 50 pipe diameters depending on the kind of flow disturbances Ultrasonic Flowmeter Main Unit Housing Material Aluminum Painti
20. set of IPU2 Two binary pulse or alarm 4 two clips outputs open collector 1 ES T Standard type set of two IFQ1 Frequency output open blocks including ruler collector 0 to 1kHz marked length 330 mm IDLX Data logging extension equivalent to 13 in 100 000 values aMisssestantresasentss Magnetic type for general IBGT Tag number on nameplate temp in the nameplate label 30 to 100 C 22 to maximum 16 characters 212 F set of two blocks INTG Wall thickness probe for including ruler marked general temperature 20 to ae 330 mm equivalent 60 C 4 to 140 F o 13 in IWTH Wall thickness probe for None high temperature 0 to Fixing chain 4 B ovvrrrsrresereeees For 25 to 1200 mm 200 C 32 to 392 F 1 to 47 in Fixing chains of 2 m 6 5 ft 1 Option PU1 and PU2 are exclusive length 2 x 2 Corrrtettteeee reese For 1200 to 3000 mm 47 to 118 in Optional extension cable for portable type Fixing chains of 2 m 6 5 ft Model Suffix cod Specificati lengh 6x2 ode uix code pecmeaon eres For 3000 to 6500 mm 118 US300PC oveerrreeeeeerereees Optional extension cable for portable to 255 in type Fixing chains of 2m 6 5 ft Length A005 gt e Cable length 5 m 16 ft length 11 x 2 A010 gt e Cable length 10 m 32 ft EE None A020 71 Cable length 20 m 65 ft Acoustic couplant G eee General temperature type 30 to 130 C 22 to Data transfer software 266 F

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