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4810605 MAR11_REV.-

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1. 37 Lil gt ee 38 15 0 HYDRAULIC AIR PARTS 5 40 15 T Hydraile AIF Paris LB angga 41 IOO ACCESSO AS 42 US i 2 42 16 2 Rear Slip Plate Locking Mechanism 44 16 3 Airline Routing for Locking Turnplates and Rear Slip Plates 45 16 4 Rear LED Light Assembly Exploded View 47 AN 6 ate het es eee ce _ 49 CONSOLE ASSEMBLY uu u een eee 50 17 1 Console Parts List 51 17 2 Console Pneumatic Filtering 52 17 3 Console Pneumatic amp Filtering System Locking S Light System 53 174 LabelN uya TIT 54 19 0 POWER PAG ASSEMBLY L sana eg ga a ed a aa qaya quya ayau quna hayk y 55 Q AVAILABLE ACCESSORIES ict nag di e deb deseen 58 1 0 SAFETY INSTRUCTIONS When using this lift basic safety precautions should always be followed including the following 1 10 11 12 13 Head all instructions and safety information in this manual and on the lift thoroughly before installing operating servicing or maintaining the lift Insp
2. 3 12 1 Kicker Greasing Procedure 1 Clean both the kicker and the kicker area on the baseframe 2 Grease kicker using multipurpose extreme pressure grease such as Megaplex XD5 NLGI Grade 2 or equivalent 3 Locations to be cleaned and greased are as shown below M Clean surfaces Grease across span of glide block 12 2 Checking Oil Level for Air Lubricator 1 The Air Lubricator is located on the outside of the console which allows for easy monitoring of the oil level 2 If oil level is low a Unscrew reservoir from the Lubricator b Refill using Snap On Air Oil IM6 or equivalent c Reinstall reservoir Oil Reservoir 32 12 3 Maintenance of Turnplate amp Slip Plate Locking System Opt 1 Observe locking mechanisms with every lift rise for air line connection integrity Also ensure that no foreign objects were trapped in the clamping components Once a week inspect the mating conical surfaces of the front turnplate locking mechanism Fig 3 If necessary blow with compressed air or wipe with a clean cloth any road dust salt or other contaminants including liquids Greasing of these surfaces is not required and not recommended CLAMPING CONICAL SURFACES After extended use it may be required that some components of the front turnplate will need replacement due to normal wear Please ensure to re apply Loctite where needed as detailed in the exploded view of the front turnplate Fig
3. SM3NHNOO SAO813 350 E 721419313 gt OL Q 9 350 overhead Recommended clearance is a minimum twelve 12 foot ceiling providing 6 feet for the maximum lift height and 6 feet 1 084 2 D LL 5 dios O BOL 9 6 O 59 gt lt overhead additional clearance or a shut off mechanism to stop the lift from raising the vehicle too high provides Please contact customer service ZZ 772 Lhe 3 555 I VDW SW SSS SSS p i a AJ 55 NS 2 F Fr N for latest installation diagram as it may change without notice 12 g M GS81 60z 0601 B M 8 L1 612 VEO I JIOSNOG 408 Ve r 74 2 1l 2 777 Figure 2 Typical Bay Layout Flush Mount AAi G 8 9 i SoC T 11 7 2 Surfacemount Bay Layout WALL WORKBENCH 922 2356mm MIN 943 2407
4. 6 2956 6 3010 6 0167 6 0709 6 0170 6 1134 6 0178 6 0060 2 2795 2 2519 2 2520 2 2733 2 2735 2 2734 2 2736 6 0141 Description 3 8 Hydraulic Hose 3 8 Polytube 480 LG 1 4 Air Hose 350 LG Branch Tee Fitting NPT F F M Velocity Fuse 90 DEG Elbow 1 4 NPT M 3 8 Polytube Terminal Bolt 3 4 90 DEG Elbow 1 8 NPT 1 4 Polytube Pipe Clamp 3 8 Self Threading Screw 1 4 Hex HD Bolt x 3 4 1 4 SAE Flat Washer Front Cover Baseframe Line Cover Baseframe Line Cover Floor Line Cover A Floor Line Cover C Floor Line Cover B Floor Line Cover D Nail in Anchors 4 x 1 Lg Qty N N ON gt CO N 4 16 0 Accessory assembly 16 1 Front Turnplate 0 4 42 TURNPLATE ASSEMBLY PARTS LIST Item Part 1 2 2727 2 EAM0047J58A 4 EAM0047J57A 5 EAMOO047J60A 7 1 3719 8 EAM0047J52A 10 1 3678 11 2 2711 12 6 3899 13 6 3912 14 6 3906 15 1 3682 16 6 3904 17 6 3902 18 6 3903 19 1 3677 20 2 2709 22 6 3925 Not shown Description Turnplate Assembly Complete Bottom Wear Plate Wear Plate Top Turnplate Top Label Wear Pad Bottom otub Shaft Centering Ring Locking Cylinder Assembly LED Light Pad O Ring Seal Plastic Lens Cover FHCS 10 32 UNF x gt SS SHCS M5 0 8 x 120mm Lg FHCS 8 32 UNC x 94 SS Cylinder Stand off Centering Cone Cable Assembly LED light not shown Must include in order 1 x EA
5. 10K SCISSOR LIFT MODEL 10605A F FM FX FMX READ THIS INSTRUCTION MANUAL THOROUGHLY BEFORE INSTALLING OPERATING SERVICING OR MAINTAINING THE LIFT SAVE THIS MANUAL 6500 Millcreek Drive Mississauga Ontario Canada L5N 2W6 1 800 268 7959 MAR 2011 REV 6 3405 Table of Contents TO INSTRUCTION dique qiiae ee nse a ae aaa E 4 2 0 SAFETY WARNING 5 6 duele que uuu aaa a a aaa aa aa a uma _ _____ _ _ 7 LM E E gabig aa angan ab 8 5 0 TOOLS REQUIRED FOR INSTALL 8 INSTALLATION OVERVIEW u u u unu nunan dap da Ava Ie ao acts Dea a BEN eee PA ts 9 ZO INSTIALLATIONINSIRUQTIONS uu uuu u 10 7 Flusnmount Bay LAYOUL uuu u u ____________ 6 _ __ 11 Pre Ol Bay 12 7 3 Baseframe nnns 13 P AN 2 3 8 as 14 7 5 Hydraulic Connections T 15 7 6 Air Safety and Auxiliary Air Connection 16 7 7 ONC CUA 17 AN AN mm 18 RAE bo C MNT 19 Zelo AI CIO X FOCE OUG kabasan edendo 21 7 11 Grouting Procedure Optional a a 22 S 0 AC
6. 1pc Console and accessory box See accessory box list for contents 1pc Grout container 1pc Customer care kit including manuals 5 0 TOOLS REQUIRED FOR INSTALL Hammer Drill or similar 1 4 and 1 2 Concrete Drill Bits 4 Level SAE Wrenches and Sockets Hammer Pry Bar 5 Long Chalk Line Tape Measure Side Cutters Screw Drivers Funnel Utility Knife Torque Wrench Recommended Laser Leveler Plumb Bob Impact Gun Boom and or Engine Hoist 8 Sling Engine Crane Note Apply LOCTITE 242 on required fasteners where symbol is shown If fasteners are removed reapply LOCTITE before re installing 6 0 INSTALLATION OVERVIEW This is the order in which this installation is to take place 4 20 UU qusc N Layout the Bay Unpacking of Lift Inspect Lift Connect Air Lines Connect Hydraulic Lines Connect Electrical Temporary shimming under Kicker area IMPORTANT Initial Run of Lift Level Shim amp Anchor Install Accessories Final Check Clean Train customer on operation of Lift 7 0 INSTALLATION INSTRUCTIONS When the lift arrives on site please read the Installation Manual completely Check the contents to make sure no parts are missing before starting installation Gather all of the tools listed and make sure that the instructions are fully understood before commencing with the installation IMPORTANT It is the user s responsibilit
7. 55 57 58 59 60 61 62 63 64 65 66 67 68 70 72 OPTIONS 56 1 2793 6 0058 6 0067 6 0291 6 0063 6 0059 6 0035 6 2956 6 2940 6 3974 1 3033 1 3032 3 0812 1 2789 2 2119 6 0666 6 0034 6 0259 6 2936 6 0426 6 0206 2 0637 6 16 0 1 1887 6 0738 6 0978 2 2409 6 1134 1 1384 CYLINDER RETAINER LOCK WASHER 3 8 HEX BOLT 3 8 NC X 1 LG Hex Bolt 1 2 13UNC X 1 1 2 LG Flat Washer 1 2 Lock Washer 1 2 NUT 1 2 13 UNC HEX 90 HYD ELBOW VELOCITY FUSE 4GPM BALL BEARINGS INTERIOR BALL BEARINGS PERIMETER SLIDER PLATE SLIDER PLATE INSERT AIR CYLINDER ASSEMBLY CYLINDER PIN WORKSTEP HEX BOLT 3 8 UNC X 1 1 4 LG GR8 HEX NUT 3 8 NC LOCK WASHER 3 4 5 3 4 16 UNF X 1 1 2 LG FLAT WASHER Shoulder Bolt 3 8 DIA X 1 LG LOCKING PIN ASSEMBLY HEX BOLT GR5 5 8 NC x 2 LG HEADED PIN FLAT WASHER 3 4 SAE Cotter Pin 1 8 DIA X 1 1 2 LG WEAR PLATE SELF TAPPING SCREW 12 X 1 2 LG TUBE END COVER TURNPLATE ASSEMBLY e Contact your local sales personnel for part number and cost NOTE QUANTITIES LISTED ARE ONLY FOR SINGLE SIDE LEFT SIDE ASS Y 4 1192 IGHT SIDE ASS Y 4 1193 OPPOSITE SIDES ARE SYMMETRICAL N Iw N N O N O N O N O O N K G Q Q 39 15 0 HYDRAULIC AIR PARTS ASSEMBLY 40 15 1 Hydraulic Air Parts List Item ON OO CO PY 11 13 14 15 16 17 18 19 20 21 Part 2 2717 6 3019 6 3020 6 3896
8. max capacity each Contact supplier for availability and part numbers Max capacity is for 10 000 Lb Lifts 58
9. red amp blue polytubes from lift to corresponding y fitting in the console see Detail C Connect the 4mm polytube labeled Return to pushlock fitting on the LED driver box Connect the other 4mm polytube labeled Supply to the pushlock Tee w reducer see Detail A Connect the 2 red amp blue female electrical connectors from lift to corresponding red amp blue male electrical connectors from the LED driver box see Detail B 27 SEE DETAIL LIMIT SWITCH RETURM LIMIT SWITCH AIR SUPPLY RED MALE CONNECTORS WAWA ra IN IM M SEE DETAIL Once all connections are made test system as follows a Light System Lift must be fully collapsed Start raising lift at approximately 30 from the ground the lights will illuminate If not please check that the 4mm polytube connections are correct as they may be reversed b Locking System On front of console switch the Slip Plate lever to Unlock All locking plates should be free to move please verify Now switch the lever to Lock all locking plates should be centered and locked please verify If not check that all polytube connections are correct and there is 90 120 psi of air pressure 28 10 0 FINAL PROCEDURES 10 1 Check of Assembled Lift Final dimension check after anchoring Check for air and hydraulic leaks Re check level of decks front to rear side to side Che
10. 5 CC REV SHORT SLINE RELIEF ASSEMBLY FIXED 190 BAR VALVE CARTRIDGE RELEASE MANUAL WIRING ASSEMBLY AC 1PH FENNER BOLT 5 16 24 X 3 00 TORX G8 COUPLING SAE 9T 20 40 1 260 PLUMBING PLUG 9 16 SAE SEAL SHAFT 0 500 X 1 00 X 0 25 WASHER 0 338 X 0 625 X 0 060 STEEL PLUMBING PLUG 3 8 NPT PLUMBING MAGNET SCREW TAPTITE M6 X 1 0 12MM TORX COVER ASS Y SUCTION PLUMBING CLAMP HOSE ADJ INLET BOLT 5 16 18 X 1 00 SHCS NUT 3 4 16 X 1 HEX X 0 25 STEEL WASHER 3 4 INT TOOTH LOCK CARTRIDGE COIL 24V BOLT M6 X 1 0 35MM SOC HD WASHER 1 4 LOCK HI COLLAR BOLT 12 24 X 0 50 HEX HD WASHER PLUMBING ASS Y INLET 17 24 3 RELIEF VALVE CAP ASSEMBLY TANK PLASTIC 6 7 OS 22 50 BLK CABLE TIE 8 LONG WHITE O RING 2 348 BUNA Qty A P A S P JN AS 56 TYPE 2 6 2055 46 832 17 0004 230 V 1 PH 60 HZ 57 Item Part Description Qty 6 3442 Pump 6 70 16 Gear 1 2 6 3443 Suction Pipe 3 8 1 3 6 3444 Suction Filter 3 8 Female 15 L min 1 4 6 3445 Return Pipe 1 5 6 3446 Plastic tank 12L 1 6 6 3447 Motor Shaft Coupling Pump 1 7 6 3448 Manual Valve 1 8 6 3452 Start Up Valve 1 9 6 3449 Bracket With Screws 1 10 6 3450 Motor Brackets 1 19 0 AVAILABLE ACCESSORIES 5K Jackbeam Air Hydraulic Pump 2 Safety locking Positions 3 amp 6 Adapter Adjustable width 5000
11. Figure 5 Electrical Connections 17 7 8 Initial Run IMPORTANT BEFORE STARTING THIS PROCEDURE TEMPORARILY SHIM THE KICKER AREA IF NEEDED FAILURE TO DO SO WILL CAUSE DAMAGE TO THE LIFT SEE DIAGRAM IN SECTION 7 0 1 Once the main electrical power supply has been connected remove console top cover Remove 3 screw completely and loosen the forth until you are able to rotate the cover out of the way 2 Using a funnel with a screen filter add 15 liters 4 gallons hydraulic fluid refer to Section 3 0 for recommended type 3 Turn the potentiometer adjustment fully clockwise O Do not use excessive force to turn screw The potentiometer adjustment is located on the PCB board 4 Press the UP button until the LED illuminates Approximately 12 14 high 5 Press and hold the Safety Release button and the DOWN button simultaneously to lower the lift to the ground until the green LED light goes off This will release air from the hydraulic system Note If the LED is not illuminated the lift will not lower press the up button and raise the lift until the LED comes on Once the LED is illuminated the lift can be lowered Potentiometer 6 Repeat these steps 5 6 times to completely bleed the system of air Check the lift for hydraulic leaks at all connections When complete turn the potentiometer adjustment fully counter clockwise Fitting Assembly 7 After bleeding it is r
12. amp reverse electrical leads rio Dirt in hydraulic lines Secure vehicle on lift and clean Check power to hydraulic lines hydraulic lines disengage disengagement period of time Air cylinder malfunctioning Replace air cylinder Lift goes up un level Flow divider defective Reverse hydraulic connections x sess Blockage in hydraulic hose line stay tight oize Incorrect concrete floor Concrete should be replaced by specification Thickness and an appropriate concrete pad Strength Consult Product Manufacturer Supplier for further details Noise Squeaking noise during first Clean kicker and area Grease few inches o f rise kicker see Section 11 1 for Greasing Procedure 36 14 0 LIFT ASSEMBLY SEE DETAIL A OTE THE TRANSFER BALL LOCATIONS CIRCLED MUST USE PART 63974 DETAIL A 24 14 1 Lift Parts List ltem COND W 11 12 14 15 16 17 18 19 20 21 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 40 41 42 Part 3 0978 2 2301 2 2599 6 2899 6 3087 6 3419 1 2795 1 2791 6 0233 2 2470 1 3284 6 0816 1 3223 6 1523 1 3185 1 0757 1 3171 6 3418 4 1181 4 1191 41274 41273 4 1227 4 1228 4 1282 4 1281 1 3171 2 2111 2 2112 2 2183 1 3186 4 1171 2 2725 2 2117 1 3159 3 0905 3 0698 1 1099 1 3062 6 0267 2 2505 2 2721 2 2740 2 1733 6 0233 6 2281 1 2788 6 0340 6 2936 80259000 Description BASEFRAME WELDME
13. concrete screws can be used as an option for future removal LS BASEFRAME RS BASEFRAME 5 5733 LINE COVER A 2 2734 LINE COVER 2 2735 LINE COVER C 2 2736 LINE COVER D gli meme mmm ii CUT LINE fT zi USE CUT B HERE 0 0 501 Pd M ull ih DISCARD CUT A in am Optional To locate the consoles on left side of lift the setup is mirrored with the following changes to the above installation steps Step 3 use line cover A instead of B Step 4 use 2 of line cover B Step 5 use remainder of line cover A from step 3 Note If baseframe is shimmed to a point where the line cover does not sit flush due to interference with hoses the line cover can be heated with a heat gun and then placed over the hoses for a cleaner look 9 0 LOCKING FRONT TURNPLATES amp REAR SLIP PLATES OPTIONAL 9 1 Installation of Front Turnplates A Avoid inserting fingers in the front alignment pan cut out if position of the turnplate assembly exposes such openings A Ensure that air supply to the lift is turned off and no person is operating on the console during maintenance of clamping elements of the locking system A During normal use the front turnplates and rear slip plates may move rapidly when locking system is activated This creates pinch points for your fin
14. lift completely to the ground DOWN Air Safety Button Release Button 8 Check the air system for any leaks 16 7 7 Electrical Connection ah ENSURE THAT ELECTRICAL CONNECTIONS ARE COMPLETED BY A LICENSED ELECTRICIAN ELECTRICAL SHOCKS CAN CAUSE SERIOUS INJURY OR DANGER EVEN DEATH 21492 1921412813 100140913 3nnoap AH sajod 104294 02 14 S3 10A pjouajos 423485 55 panog 10249 NAG 4035 74 ushd uong OMA pa duo 3014 YA 007 43440jSu04 1024400 seshnj uj sajod g asnj 04404 9045 A2uaBuau 03 Y 54931 83 NDT lt 4 1 91493 107 4 3 NG 1 Nd M Sd 1 89 5 18 H w dnd 1 0 v 18 1 22023 palud GZLZ 9 N d N E giai oi Pre a 1 7 47 4 ADEZ 807 i A dn 3494 MY 19 T SH31SAS LA gt 5 64 X Id NG dt II zi t lt 04 ZH 09 026 NOTE Overload fuse does not come with single phase power unit
15. 4 Cam 9 137592 Spae 6 3944 Union Y 5 32 Amm Polytube 1 8 0378 4mm Polytube Blue 40 ft 8 0377 4mm Polytube Red 40 ft Note Light Kit Sensor Assembly is located under Passenger Side Deck 49 17 0 CONSOLE ASSEMBLY me Referto Power Pack I Assembly Parts List eJ G 87 a XE 4 3 50 17 1 Console Parts List Part 3 0973 3 0974 2 2512 2 2513 6 2125 6 3409 6 0709 6 3406 6 3266 6 3597 6 3410 6 2126 6 3415 8 0141 6 3720 6 3580 6 2971 6 3665 1 3625 6 2128 6 2129 6 1364 6 2553 6 3684 6 2127 2 2177 6 2922 6 1055 6 1247 6 0090 2 2592 6 0804 6 001 1 6 0797 6 0710 6 0713 6 2314 1 3282 6 3421 6 3422 6 0674 6 0294 6 0295 6 3423 6 3424 6 3305 6 0988 6 2481 6 1766 Description Front Side Panel Back Electrical Plate Cover Rear Cover Top Cover Printed Circuit Board Multihole 3 holes x 7 mm 189 637 Elbow 90 deg Contactor Tayco P N 3100 20 Fuse Holder 2 Pole Open Style Fuse 1A 250V Bushing Heyco P N 184 175 Transformer Grounding Bar 1 4 Polytube 2 ft PowerPack Assy 230V 1PH 60Hz Green LED pilot lamp 1 4 Polytube Tee Pushlock Flow Divider c w Solenoids Din Connector High Body Small Conduit Coil S8 24VDC Cartridge Valve N C with manual override Cartridge Valve Equalize VEI DT Filter fitting 1 2 BSP 6 JIC c w Bonded
16. 4 Once a week inspect locking mechanisms of the rear slip plates Ensure that clamping jaws are securely attached to cylinder clevises and to pivot pins and that mounting hardware and air fittings are properly fastened If replacement of rear clamping components becomes necessary after extended use re apply Loctite to the threads of the rear cylinder shoulder bolts Exploded view of one set of the 4 rear clamps on the lift is shown in Section 17 2 P Re apply Loctite to bolt threads if removing bolts Tighten shoulder bolts completely in their sockets 33 12 4 Adjustment of Safety Locks 1 Loosen all the bolts with an 9 16 open wrench 2 Raise lift the lift to its highest position 3 Center the top safety rack in between the bottom safety rack 4 Tighten each bolt in sequence as shown in the figure below Check the alignment after tightening each bolt 6 Raise the lift and then lower it down and visually inspect to make sure the adjustment is even If the adjustment is not even follow each step again until safety locks touch evenly 34 12 5 Maintenance Schedule Records of all lift maintenance and operator training should be recorded in the following table Maintenance and Training Performed 35 13 0 TROUBLE SHOOTING PROBLEM REASON Motor does no turn Motor runs but lift L ow oil level Fill reservoir with proper doesn t go up hydraulic oil Wrong rotation Check for oil flow
17. AND GROUT 4 Assemble the nuts and washers on the 1 2 x 4 5 long wedge anchor bolts supplied ensuring minimum of six threads are visible below the nut and hammer in the anchors leaving space for shimming 1 2 x 4 1 2 Long NOTE If more than 1 of the anchor is above ground the top of the anchor must be trimmed in order for the front cover 22795 to fit 5 Use shims provided to support around anchor position and hammer anchors until they make contact with the baseplate 6 Torque all anchor bolts to 40 ft lbs 54 Nm NOTE The 1 2 x 4 1 2 long wedge anchor bolts supplied must have a maximum of 2 Ya exposed above the concrete NOTE The wedge anchor must be a minimum of 6 1 8 away from any cracks edges and joints 7 Position the console in the final desired location Refer to Figure 3 Using a hammer drill and a 1 4 concrete bit drill and anchor the console to the floor using the Nail in Anchors located in the hardware kit 8 Check that the 3 4 support bolts on the four 4 corners of the baseframes are adjusted to ensure that the runway is level at fully collapsed position 9 inches Place and Anchor Console Support Bolt 9 Clean kicker area and grease kicker using multipurpose extreme pressure grease such as Megaplex XD5 NLGI Grade 2 or equivalent Refer to Maintenance Section 10 1 for procedure 21 7 11 Grouting Procedure Optional 1 Pour grouting under t
18. Air Safety Auxiliary Air and Hydraulic Connections 15 7 6 Air Safety and Auxiliary Air Connection WARNING WEAR SAFETY GOGGLES AND PRACTICE CAUTION WHILE WORKING WITH COMPRESSED AIR 1 Uncoil the 4 polytube under each deck that is connected to the air release cylinder Cut to desired length and connected to the union Y inside the console 2 Assemble the FRL unit to the side of the console with the hardware provided Orient with supply port to the rear of the console and 90 fitting lined up with the hole Secure the T fitting inside the console to the 90 fitting on the FRL unit 4 The 3 8 polytube for the auxiliary air connections is coiled under the right side runway Route this hose to the console and connect it to the tee fitting at the back of the FRL unit 5 Connect the compressed air line from the shop to the FRL unit located on the outside of the console 6 Fill the Lubricator Reservoir with Snap On Air Motor Oil IM6 or Equivalent The console is equipped with an Air Filter Lubricator and Regulator to ensure a clean air supply is provided to the safety release cylinders jackbeams and any other air tools connected to the lift The Air Regulator should be set between 90 120 psi Union Y for 44 polytube ice i lt i 7 38 Air Connection 7 Press up button to raise lift off mechanical safety locks While holding the air safety release button press the down button and lower the
19. CESSORY INSTALLA TION uu uuu pesas 23 Gcr LINE COVER INSTALLATION nin bea ayasa niga gag dangan 25 90 LOCKING FRONT TURNPLATES 8 REAR SLIP PLATES OPTIONAL 26 9 1 Inetallauon OF Front LUrnplaleS uu uuu eerta i ann n 26 9 2 Console Connections for Locking amp Lights 27 Mee zy E 29 010 Ol Sse MOOG LM NE m m I T 29 10 2 Operation Test with 29 ENP T OPERATION 30 TET SUNG Me M 30 SING l killu uuu uu EEE 30 12 0 RECOMMENDED MAINTENANCE u uuu uuu uu u us ul a wa an ba a shapi 31 KEN G oO COU uuu E Z 0 A 32 12 2 Checking Oil Level for Air Lubricator 32 12 3 Maintenance of Turnplate amp Slip Plate Locking System Opt 33 Loe moss 34 Hane Sense UP uuu 35 TROUBLE SHOOTIN sarenga 36 14 0 LIFT
20. EVELING BOLTS Figure 7 Shimming 19 4 Merify that the baseframes are level side to side and that the runways are level front to back The front turnplate and rear slip plate are the areas of interest Check that the spacing between the runways is as desired and that this spacing is equal at both the front and rear of the lift Check that the diagonal measurements between opposite corners of the baseframes are equal Lower and raise the lift and repeat these measurements 5 Once lift is level back off 5 8 leveling bolts so that the base is firmly sitting on the shims Recheck to make sure the lift is still level and shims are holding properly Note These bolts must be removed once the shims are installed under the base correctly Leveling Bolt Locations 20 7 10 Anchoring Procedure 1 Lower the lift and measure the distance between the Jackbeam rails at front and rear of the lift Raise the lift to full height and repeat the measurements and ensure there are no differences Using a hammer drill and a 1 2 concrete bit drill through the floor at each of the six 6 anchor bolt locations on each of the base frames Make sure that the 1 2 concrete drill bit is in good condition Refer to Figure 9 next page CA DRILL CONCRETE HAMMER ANCHOR IN TORQUE NUT TO CHECK HEIGHT 55 ftlos 74 BASE PLATE 1 MAX IF TALLER MUST CUT OFF TOP OF ANCHOR DRILL MIN 13 OF SHIMS
21. K0289J05A with every order of 22727 Note Please contact customer service for items not listed o lt sm F O N N N 43 16 2 Rear Slip Plate Locking Mechanism Item 1 2 3 4 5 6 7 8 9 Part 1 0757 Description Nylon Thrust Washer Spacer Retainer Jaw Cylinder Assembly Cylinder Assembly Washer Nylon 1 2 ID 5 8 OD Cotter Pin 3 16 x 2 lg SS Flat Washer 4 ID Shoulder Bolt x 5 8 Ig SS lt N O N INI 44 3105800 OL 123 02 80073 NO f 3d NT 4 Qmm m tom cm mci im kaka A ii em eee 3015 NO 53 16 3 Airline Routing for Locking Turnplates and Rear Slip Plates 45 Airline Parts List Item Part Number 1 2 11 12 13 14 15 1 3733 1 3732 1 3735 1 3734 6 3950 6 2971 1 3736 1 3737 1 3741 1 3740 1 3738 1 3739 1 3742 1 3743 Description Air Line Blue 1 4 45 Air Line Red 1 4 45 Air Line Blue 1 4 7 8 Air Line Red 1 4 7 8 Tube Clamp Fitting Tee 1 4 Air Line Red 1 4 3 1 Air Line Blue 1 4 3 1 Air Line Blue 1 4 1 1 Air Line Red 1 4 1 1 Air Line Red 1 4 8 25 Air Line Blue 1 4 8 25 Air Line Red 1 4 5 Air Line Blue 1 4 7 Location From Co
22. NT BASE FRAME COVER L SCISSOR ASSEMBLY BUSHING PIVOT 1 1 2 ID 24TH24 BUSHING 1 1 4 1 5 8 SELF LUBRICATING BUSHING 26TH24 SCISSOR SPACER SCISSOR PIN SNAP RING 5100 150 KICKER ASSEMBLY Scissor spacer 10K Flat Washer 10 BEARING BLOCK INNER SCREW 10 X 1 1 2 SELF TAP KICKER PIVOT PIN NYLON THRUST WASHER THRUST WASHER SNAP RING 5100 163 DECK WELDMENT LH 173 DECK WELDMENT RH 173 DECK WELDMENT LH 173 LOCKING amp LIGHTS OPTION DECK WELDMENT RH 173 LOCKING amp LIGHTS OPTION DECK WELDMENT LH 155 DECK WELDMENT RH 155 DECK WELDMENT LH 155 LOCKING amp LIGHTS OPTION DECK WELDMENT RH 155 LOCKING amp LIGHTS OPTION THRUST WASHER SAFETY BAR BOTTOM LASER CUT SAFETY BAR TOP LASER CUT SCISSOR SAFETY COVER KICKER CLEVIS PIN CYLINDER ASSEMBLY SLIDER BLOCK WHEELSTOP WELDMENT ADAPTOR PLATE APPROACH RAMP ASSEMBLY SURFACE MOUNT APPROACH RAMP ASSEMBLY FLUSH MOUNT CLEVIS PIN RAMP ROLLER Cotter Pin 1 8 Dia x 1 LG REAR SLIP PLATE REAR SLIP PLATE WELDMENT LS LOCKING LIGHTS REAR SLIP PLATE WELDMENT RS LOCKING amp LIGHTS ROD END SNAP RING 5100 150 PHILIPS SCREW 6 HINGE PIN CIRCLIP TRU ARC 5100 125 HEX HEAD GR5 BOLT 3 4 16 UNF X 1 1 2 LG HEX JAM NUT 3 4 NF Qty N PLN AA 4 4 4 N N N N N N 36 43 44 45 46 47 48 49 50 51 52 53 54
23. STRUCTIONS Read operating Proper maintenance Do not ope rate and safety manuals and inspection before using lift necessary e for safe operation Clear area if vehicle is in danger of falling when raising or lowering vehicle 2 Keep feet Do not override clear of lift self closing while lowering lift controls Aut horized personnel only in lift area Remain clear of litt a damaged lift Keep clear of pinch points when lift is moving Check wheel to prewent vehicle movement Lift to be used by trained operator ONLY 3 0 SPECIFICATIONS Maximum Capacity 4536 kg Overall Width min max Overall Length 155 WIB Hydraulic Oil Type ISO 32 10 weight hydraulic oil Shipping Weight 4724 Ibs 2528 6416mm 178 W B 2428 6163mm 155 W B DECK LENGTH 2054 5220mm 178 w B 195j 4966mm 155 N 72 1829mm MAX 454 1157mm 2658 6740mm 178 W 8 2558 6486mm 155 W B 9 MIN 229mm Figure 1 Lift Dimensions 4 0 CONTENTS The complete lift is contained in two 2 packages 1 The main structural components are pre assembled and packaged on top of each other 2 heremaining parts are packed in a console accessory box Refer to the packing slip inside for a list of contents Components include 1pc Left Side Main Frame Assembly Runway Scissors and Base Frame 1pc Right Side Main Frame Assembly Runway Scissors and Base Frame
24. Seal Pressure SW 80 psi Filter fitting 3 8 BSP 6 JIC c w Bonded Seal Hydraulic Hose Emergency Pushbutton Contact Air Release Button Pushbutton Flow Control Hydraulic Hose Ass y Elbow 90 deg Adapter 3 8 M NPT x 3 8 M JIC Adapter 3 8 NPT M x 3 8 Adapter 3 8 x 3 8 Polytube Terminal Bolt 3 4 Short Electrical Knockout Plug Power Pack mounting spacer Screw BHCS 5 16 18 x 1 1 2 Screw BHCS 5 16 18 x 2 1 2 Washer Lock 5 16 ID Nut 5 16 18 UNC Hex Washer Flat 5 16 SAE Screw Pan Sq SEFL 8 x 1 2 Zinc Screw 10 x 3 4 Zinc Hold Down Adhesive Mount Base Decal Set ALI WL 200 Decal Elec 208 230 60 Hz 1PH 20A Decal Capacity 10000lb 4550kg Qty DA HSH HSH B S W BA AH B SH B 51 17 2 Console Pneumatic Filtering System ITEM PART DESCRIPTION 1 O1 KRW 0 1693 6 1055 6 3729 6 0015 6 0709 6 3730 Water Separator Regulator Lubricator Kit Control Valve Union 14 Poly 90 Elbow 14 Swi Elbow POLY x 1 8 NPT M Swl Tee Adapter 3 8 Poly X 3 8 Poly X 1 4 NPT 52 17 3 Console Pneumatic amp Filtering System Locking amp Light System Optional Part 6 3680 6 1055 6 3729 6 3919 6 0708 6 3977 6 3731 6 3730 6 0709 6 3729 6 3928 6 3923 6 3952 6 0015 Description Water Separator Regulator Lub
25. be noted Schedule Maintenance Required Check that the upper and lower glide tracks are clean and free of debris This area should be checked before raising or lowering the lift Inspect the operation of the lift by raising and lowering the lift fully Check for the proper engagement and release of mechanical safety locks If bolts are removed for maintenance re apply LOCTITE 242 before re assembly Check hydraulic lines for leaks and fraying Frayed hoses must be replaced immediately Check the fluid level in the reservoir with the lift fully lowered Top up reservoir with ISO 32 10 hydraulic oil as needed Weekly Check Oil Level in Air Line Lubricator and refill if Check Oil Level in Air Line Lubricator and refill if required See 11 2 _ See 11 2 Check anchor bolts for a Torque to 40 ft lbs if needed Inspect the electrical and mechanical operation of all switches the electrical and mechanical operation of all switches Monthly Clean kicker plate and re grease See Section 11 1 for procedure and grease requirements See Figure 7 for kicker area Inspect runway stop fasteners monthly runway stop fasteners monthly Yearl Fitting assembly on Flow Divider to be removed and cleaned See y Section 7 8 step 7 for procedure mM Change the hydraulic fluid every five years Use only ISO 32 5 Year 10 weight hydraulic oil NOTE FAILURE TO FOLLOW RECOMMENDATION MAY AFFECT WARRANTY OF LIFT
26. ck all fasteners tighten if necessary Check torque of anchor bolts Sect 7 10 Operate lift to full stroke then lower to ground while checking for proper functionality Ensure Safety Release is operational Ensure Customer Care Kit is complete and given to operator a Operation Manual b ANSI ALI Lift It Right Manual c ANSI ALI Safety Tip Card d ANSI ALI ALIS Safety Requirements for Installation and Service of Automotive Lifts e ANSI ALI Quick Reference Guide Ensure Oil has been added to the Filter Regulator Lubricator Sect 7 6 Train end user on operation of lift 10 2 Operation Test with Vehicle 1 2 3 Lower lift to the ground Make sure Green Light is OFF Drive vehicle on to lift Raise the lift and lower onto 3 4 different locking positions until the full lifting height is reached Check that all locks are working correctly Check lowering speed and smooth decent rate Lower lift to the ground and drive vehicle off lift If any problems occur during the final checkout or operation of the lift please contact customer service at 1 800 225 5786 29 11 0 LIFT OPERATION 11 1 Raising the Lift 1 Ifthe lift is equipped with sliding Jack Beam s be sure that the Beam s are positioned at the front or mid travel of the lift fully down and with the risers removed and stored Never store Jack Beams at the rear of the lift 2 Ensure that the lift is fully lowered before attempting to load or unloa
27. d a vehicle 3 Ensure that locking pins are in the front turnplates and rear slip plates before driving a vehicle onto the lift 4 Position the vehicle on the lift ensuring the resulting load on the deck is distributed as evenly as possible Under no circumstances should a vehicle be lifted if the weight distribution is unbalanced by more than 1096 on either side NOTE THE VEHICLE IS POSITIONED CORRECTLY WHEN THE DISTANCE FROM THE CENTER OF THE TIRES TO THE INSIDE EDGE OF THE RUNWAYS IS EQUAL ON BOTH RUNWAYS FOR BOTH THE FRONT AND REAR TIRES Chock the vehicle using the wheel chocks provided Check that there are no obstructions above the lift that could damage the lift or vehicles Raise the lift by pressing the up button on the control console Raise the lift until the green light is illuminated The lift can only be lowered if the green light is on 8 Lower the lift onto a mechanical safety lock by pressing the down button Continue to hold the DOWN button until the green light goes off Approx 3 10 seconds 9 Do not raise or lower the lift with the vehicle on the Jack Beam 07 WARNING NEVER WORK UNDER A VEHICLE OR THE LIFT UNLESS IT IS POSITIONED ON BOTH MECHANICAL SAFETIES 11 2 Lowering the Lift NOTE The lift can only be lowered if the green light is on If the light is not on raise the lift until the light turns on If the lift is at its maximum lifting height a change in tone may be noticed while raising t
28. ecommended that the fitting assemblies located on the flow divider valve where hydraulic hoses from lift attached be cleaned Note Place the fitting on a workbench and use an air gun to blow through the filter in the opposite direction to flow from the lift 8 Reinstall fitting assemblies and connect hydraulic hoses 9 Reinstall the console top cover 18 7 9 Level and Support OPERATION OF THE LIFT TAKE PRECAUTIONS TO ENSURE ACCURATE LEVEL NOTICE CORRECT LEVELING IS IMPORTANT TO ENSURE THE PROPER READINGS WHEN PERFORMING THIS PROCEDURE oide to side leveling measurements should be taken off the baseframe and measurements should be taken on each baseframe as well as between the two baseframes Front to back level measurements should be taken on the runways 1 Press the UP button and raise the lift approximately 3 4 ft off the ground Check the location of the baseframes Leveling Bolt 5 8 UNC Hex Bolt 6 1670 compared to Figure 4 and make 3 minor adjustments as required i 34 16 UNF Support Bolt Level the baseframes using the 5 8 i ae leveling bolts provided at each of the four 4 corners Use shims provided to support under glide block area the kicker area of baseframe and under front hinges See Figure 7 Note See section 6 0 Installation Instructions for floor requirements 1 FRONT HINGES KICKER AREA GLIDE BLOCK AREA L
29. ect the lift DAILY Do not operate if it malfunctions or problems have been encountered Never attempt to overload the lift The manufacturer s rated capacity is shown on the identification label on side of the deck Do not override the operating controls or safety devices Only trained and authorized personnel should operate the lift Do not allow customers or bystanders to operate the lift or be in the lift area CAUTION Never work under the lift unless mechanical safety locks are engaged Always keep the lift area free of obstruction and debris Grease and oil spills should always be cleaned up immediately Never raise a vehicle with passengers inside Always chock vehicle wheels before raising or lowering the lift Before lowering check the area for any obstructions including people To protect against risk of fire do not operate the lift in the vicinity of open containers of flammable liquids Adequate ventilation should be provided when working on internal combustion engines Never open hydraulic lines under pressure Do not raise or lower the lift with the vehicle on the Jack Beam READ AND SAVE THESE INSTRUCTIONS Installation shall be performed in accordance with ANSO ALI ALIS Safety Requirements for Installation and Service of Automotive Lifts For additional safety instructions regarding lifting lift types warning labels preparing to lift vehicle spotting vehicle lifting maintaining load stability emergency pr
30. ep can be stored under the front section of the runway WARNING ENSURE THE WORKSTEP IS FULLY ENGAGED PRIOR TO USE IF MORE THAN A ONE WORKSTEP IS IN USE DO NOT TRY TO STEP ACROSS OR JUMP FROM ONE STEP TO ANOTHER NEVER USE THE WORKSTEP WHILE THE LIFT IS IN OPERATION SERIOUS INJURY COULD RESULT FROM IMPROPER USAGE OF THE WORKSTEPS WARNING WORKSTEP MAXIMUM CAPACITY IS 250 LBS WARNING FOR FLUSHMOUNT INSTALLATIONS ENSURE WORKSTEP IS REMOVED BEFORE RAISING OR LOWERING THE LIFT 24 8 1 LINE COVER INSTALLATION Install line covers once console is installed and hydraulic lines are routed Position line cover C behind the right baseframe as shown Cut 11 3 8 off length of line cover B and position it behind the left baseframe as shown Do not discard the cut piece as it will be used in step 4 Note It is important to create square cuts The use of a sliding miter saw or a simple miter box is recommended 4 Position the line covers A between line cover C amp B and mark where they overlap Cut each to fit Using the remaining piece of Line cover B from step 2 place as shown below Position line covers D to the console Cut if required The number along each side of the line covers represents the quantity of fasteners required to secure them in place Using a 1 4 concrete drill bit drill holes as required and install the supplied 1 4 x 1 long nail in anchors 6 0141 Note Tapcon or equivalent
31. gers or hands Keep hands clear of these pinch points when lift air supply is connected No person shall operate console while maintenance or inspection of the slip plates is in process PINCH POINTS PINCH POINTS PINCH POINTS EDGE PINCH POINTS 1 Lower lift to a comfort height 2 Place each front turnplate assembly one by one on the front alignment pan on runway Moving handles of the turn tables should be oriented to the outside of lift Fig 1 ut 26 Ensure that the locking system components on the bottom of the turnplate air cylinder fittings and plastic clamping parts are not hit against the runway during placement Verify that the turnplate assembly is completely seated in the front alignment pan Gently slide each turnplate in the alignment pan left and right to verify that they can be positioned for different car widths Do not hit plastic locking ring Fig 2 forcefully against the edges of the cut out in the front alignment pan Connect free ends of front air lines to the turnplate locking cylinder blue air line to the cylinder port marked with a blue dot and red air line to the cylinder port marked with a red dot Fig 2 Plug the blue ends of the electrical connector on the turnplate light cord into the electrical connector on the cable at the front Fig 2 k A T 9 2 Console Connections for Locking amp Lights Locking amp Light System l Connect the 2
32. he lift This change is the pump working at max relief pressure Only press the up button until the green light comes on 1 Lower the vehicle from the Jack beams and remove lift pads and store If removing the vehicle from the lift slide Jack Beams to their appropriate position at the front or mid section of the lift Check that there are no other obstructions under the lift or vehicle 2 Raise the lift by pressing the up button until both runways are clear of their mechanical safety locks 3 Press the air safety release button to release the mechanical safeties 4 While holding the air safety release button press the down button and lower the lift to the completely collapsed position 5 Remove wheel chocks and ensure that locking pins are in the front turnplates and rear slip plates before driving a vehicle off the lift 6 Becertain that the lift is completely lowered before removing the vehicle from the lift 7 Do not raise or lower the lift with the vehicle on the Jack Beam ATTENTION THE OPERATOR MUST ALWAYS KEEP THEIR ATTENTION ON THE OPERATION OF THE LIFT WHILE RAISING OR LOWERING IF AN OBSTRUCTION IS SEEN RELEASE BOTH THE AIR SAFETY RELEASE BUTTON AND THE DOWN BUTTON TO STOP THE LIFT 30 12 0 RECOMMENDED MAINTENANCE The following maintenance schedule is recommended for ensuring the operation of the lift A record of maintenance performed should be maintained and any items that resulted in additional service should
33. he load area of each base frame as shown in Figure 9 Ensure that grout is evenly distributed under the frame and finish the edges with a 45 degree chamfer Refer to specific grouting instructions on the package Leave a drain area to allow any liquids to escape 2 GROUTING MUST FULLY CURE BEFORE PROCEEDING Do not operate the lift while grout is curing Refer to instructions on the package for recommended cure times Non Shrink Grout 3000psi min in 24hrs 7000psi min in 30 days Figure 9 Grouting Locations 8 0 ACCESSORY INSTALLATION 1 Install the front runway stops located in the accessory box using the 1 2 hex bolts washers lock washers and hex nuts located in the hardware kit 0 e Hex Bolt Flat Washer Lock Washer The runway stops are designed as a secondary means to restrain a vehicle from inadvertently rolling off the runways Property damage and physical injuries may occur if this warning is not adhered to 2 Install the mounting bracket and then the rear approach ramps using the Approach Ramp Pins located in the accessory box and the hex head bolts flat washers lock washers hex nuts and cotter pins located in the hardware kit 3 Install Jackbeams with reference to the Jackbeam user manual 23 4 Position the moveable workstep in the desired location There are slots along the span of each runway where the workstep can be mounted When not in use the workst
34. he runways are parallel Ensure that both the inside dimensions front and back of the baseframes as well as the diagonal distances are equal 4 Remove the remaining packing straps and remove the hydraulic hoses and polytubes from under the runway Hoses are located under the rear portion of the runway and are factory pre installed 5 Inspect lift for damage or any irregularities If any are found please contact customer service before proceeding Note Do not pull excessively on the hoses as it may strain the connections to the baseframes Center Line Jackbeam Rail Hear Turnplate Chalk Line Ensure that the turnplate pockets are at the front and that Jack Beam rails for each runway face each other Ensure there are no holes depressions or drains inside the installation area See Section 6 0 for requirements 14 7 5 Hydraulic Connections 1 2 Open the rear access covers of the console Unravel all hoses and air lines from each runway and connect the hydraulic lines as shown in Figure 6 Always make sure that the connections are clean to avoid contaminating the hydraulic system Do not kink hydraulic hoses or air lines Do remove hydraulic fittings while under pressure Connect the cylinder hoses 2 2177 to the pump manifold HYD LINE AIR LINE JACKBEAM ACCESSORY LINE 3 8 POLYTUBE 2 2177 1 4 POLYTUBE 1 4 POLYTUBE 2 2177 Figure 6
35. mm MAX 90 2286mm MIN 72 1829mm 92 2339mm MAX 38 965mm 40 1016mm MAX 1 1 OVERALL LENGTH 2648 6721mm 178 2548 6467mm 155 W B 144 358mm u m CONSOLE 277 164 418mm 48 LI tomm 18 457mm MIN DOOR Note Leave any additional room for any desired aisle or work area Recommended clearance around the lift is three 3 feet Ensure clearance conforms to local building and fire codes Recommended overhead clearance is a minimum twelve 12 foot ceiling providing 6 feet for the maximum lift height and 6 feet for the supported vehicle For vehicles taller than 6 feet it is recommended that the user provides additional overhead clearance or a shut off mechanism to stop the lift from raising the vehicle too high Figure 3 Typical Bay Layout Surface Mount 12 7 3 Baseframe Location WALL WORK BENCHES EE E Q NG tr DIAGONALS TO BE EQUAL 2312 589 1mm 178 W B 374 946mm MAX 35 1 4 895mm MIN Base Opening 221 5636mm 155 W B DOOR ENTRANCE Figure 4 Baseframe Locations MINIMUM IMPORTANT DO NOT CUT THE SHIPPING STRAPS HOLDING EACH SCISSOR ASSEMBLY TOGETHER UNTIL INSTRUCTED TO DO SO 1 With reference to Figure 3 the Installer should locate the most suitable location in the shop for the lift onap a chalk line for the centerline of the lift ensuring that it ma
36. nsole on floor on scissors up to deck hinge From Console on floor on scissors up to deck hinge On decks from hinge to front On decks from hinge to front On decks at front On decks On decks from hinge to middle On decks from hinge to middle On decks feeding middle clamp On decks feeding middle clamp On decks middle to rear On decks middle to rear Between clamp cylinders rear and middle Between clamp cylinders rear and middle Qty Lift 2 2 46 16 4 Rear LED Light Assembly Exploded View Top of Deck Rear Slip Plate Underside of Deck Connection of LED Light Bar 47 REAR LED LIGHT ASSEMBLY Parts List Item Part Description 1 2 2721 Rear Slip Plate Weldment LS 2 2740 Rear Slip Plate Weldment RS 2 6 4020 LED Light Bar w mounts amp connector Left side 6 3922 LED Light Bar w mounts amp connector Right side 6 3936 Push Retainer 6 3940 Adhesive Back Clamps 6 3924 Cable Extension Assembly F amp R mak LL p G N lt Note e Cable Extension Assembly contains Front and Rear cables grouped as an assembly For single cable replacements please order part 6 3949 and specify required color Red or Blue 48 16 5 Air Switch for Light Kit tem Part Plastic Cam Flat Washer 5 16 Lock Washer 5 16 Hex Head bolt 5 16 18UNC x 1 Lg Shoulder Bolt 3 8 x 2 Lg 6 6 0062 Flat Washer 3 8 8 135
37. ocedures vehicle lowering lift limitations lift maintenance good shop practices installation operator training and owner employer responsibilities please refer to Lifting It Right ALI SM and Safety Tips ALI ST For additional instruction on general requirements for lift operation please refer to Automotive Lift Safety Requirements For Operation Inspection and Maintenance ANSI ALI ALOIM ATTENTION This lift is intended for indoor installation only It is prohibited to install this product outdoors Operating environment temperature range should be 41 104 F 5 40 C Failure to adhere will result in desertification loss of warranty and possible damage to the equipment If attachments SAFETY ana sja INSTRUCTIONS modifying components that are located in the load path affect operation of the lift affect the lift electrical listing or affect intended vehicle accommodation are used on this lift and if they are not certified for use on this lift then the certification of this lift shall become null and void Contact the participant for information pertaining to certified attachments accessories or configuration modifying components www autolift org 62007 by ALI Inc ALI WLSIAO1 070126 Quadra WLSIAO1 2 0 SAFETY WARNING DECALS Be sure the operator is aware and understands all safety warning labels and follows them accordingly SAFETY SAFETY SAFETY INSTRUCTIONS INSTRUCTIONS IN
38. ricator Ass y Control Valve Safety Release Union Y Poly Valve Assembly Locking Plates Adapter 1 8 NPT Poly Breather Female 1 8 NPT Reducer 3 8 Stem x Poly Swivel Tee Adapter x 3 8 Poly Swivel Elbow 1 8 M x Poly Union Y Poly Reducer Stem x 5 32 4mm Poly LED Driver Box Assembly Check Valve Poly 90 Elbow 14 NPT 53 17 4 Console Labeling iun T QU 135 1e23d 19030 T3A 31 WO i amp co g 17244 44801414 T gecc g 7239 9 9 19234 A 13125 dem 2 055 sal 00001 I dun 26 9 18 9 73877 198 Te21H12313 1 9 155 9 220 230 ALI wd 4 77530 JMN T Sd 54 18 0 POWER PACK ASSEMBLY NOTE THERE ARE 2 TYPES OF POWERPACKS USED WITH THIS LIFT TYPE 1 55 16 3484 AB 6842 230V 1PH 60Hz Item OAN Description VALVE CARTRIDGE CHECK LABEL INSTALLATION AUTOHOIST BREATHER CAP amp BLADDER MOTOR AC 208 230V 2HP 1PH 60HZ BLK MOTOR AC 208 230V 2HP 3PH 60HZ BLK LABEL WARNING AUTOHOIST SPRING 0 480 X 0 063 X 0 42 COMP RETURN HOSE 3 8 OD X 21 5 COMPRESSION TUBE NUT COMPRESSION TUBE SLEEVE ENDHEAD UNIVERSAL AUTOHOIST PUMP ASS Y 2
39. tches the centerline of the bay door See Section 6 0 Installation Instructions for the floor surface requirements 3 Measure and snap two 2 parallel chalk lines on either side the centerline for the inside edges of the baseframes Refer to Figure 4 for the dimensions necessary to provide the desired width between the two runways A distance of 35 1 between the baseframes will provide the standard width of 38 between the inside of the runways This can to a maximum of 37 14 to provide 40 between insides of runway Measure and snap a chalk line parallel to the shop door for the front of the baseframes a minimum distance of 231 1 8 178 W B 221 1 8 155 W B is recommended Before proceeding ensure that once the runways are installed adequate workspace will remain in front of the lift Refer to the minimum requirements listed in the installation and operation manual of any alignment equipment as needed 13 7 4 Unpacking the Lift 1 Unpack the console and place it in the desired location at the rear of the lift The console can be placed on either the left or right hand side of the lift The console must be located so the operator is always facing the lift 2 Unpack the runways and lay each baseframe along the chalk lines Do not remove the individual strapping on the runways until they have been positioned A on the chalk lines 3 Position the baseframes on chalk lines and ensure that t
40. y to provide a satisfactory installation area for the lift Lifts should only be installed on a level concrete floor with a minimum thickness of four and a quarter inches 4747 or 108 mm Concrete must have a minimum strength of 3000 PSI or 21 MPa and should be aged thirty 30 days prior to installation Please consult the architect contractor or engineer if doubt exists as to the strength and feasibility of the floor to enable proper lift installation and operation IMPORTANT It is the user s responsibility to provide all wiring for electrical hook up prior to installation and to ensure that the electrical installation conforms to local building codes Where required it is the user s responsibility to provide an electrical isolation switch located in close proximity to the lift that will enable emergency stop capability and isolate electrical power from the lift for any servicing requirements WARNING The floor surface must be inspected and the below requirements must be met NO Drains NO Depressions NO Holes or Pits In shaded area around lift kicker area 10 span this area If more than 1 2 depression in the must be filled and leveled 10 7 1 Flushmount Bay Layout 0055209 S oe gg x wu 2 OS gah a 44 50 58 og G lt gt O um O 595882 oO ta S 5 E oo o SES 5855 82 5 z lt

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