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MCC-RM001 - Literature Library

1. ui p a i Lo PowerFlex 525 IMPORTANT __ Notall IMC device vertical wireway adapters are shown in the graphic For more information on EtherNet IP network connections and 24V DC connections within sections that contain plug in units see the CENTERLINE 2100 Motor Control Center with EtherNet IP Network Technical Data publication 2100 T D031 24 Rockwell Automation Publication MCC RM001B EN P October 2015 IntelliCENTER EtherNet IP MCC System Architecture Chapter 2 CENTERLINE 2100 IntelliCENTER MCC with Unit mounted Ethernet Switches The IntelliCENTER EtherNet IP design with unit mounted Stratix 5700 switches uses vertical wireway 24V DC power adapters to connect IMC devices in plug in units to the integrated 24V DC power supply This design also uses direct Ethernet connections homerun connections to connect IMC devices to the Stratix 5700 switch Each section belongs to a specific switch group and each switch group has one or two Stratix 5700 switches that are located in a switch unit 6 port 10 port 20 port or 30 port switch unit options are available Two vertical wireway 24V DC power adapters in all plug in sections The Stratix switch unit connects to the IMC devices in its switch group A switch group can span 1 9 sections Ethernet devices within the shipping split that contains the unit mounted switch are pre connected to the switch at the factory the Ethernet cable is connected
2. IntelliCENTER EtherNet IP MCC System Architecture Chapter 2 CENTERLINE 2100 IntelliCENTER MCC Sections with Unit mounted Ethernet Switches MCC sections that use a unit mounted Stratix 5700 switch to connect to IMC devices in plug in and frame mounted units can come configured with 6 port 10 port 20 port or 30 port combination of 10 port and 20 port switches switch unit options Switch units can be 0 5 or 1 0 space factor depending on the chosen port capacity See Table 2 for the Stratix switch types available for the Intelli CENTER EtherNet IP MCC design that uses a unit mounted Stratix 5700 switch Table 2 Available Switch Port Capacities for Unit mounted Stratix 5700 Switch Space Factor Stratix 5700 Port Capacities Total Ethernet Port Capacity Ethernet Device Connection Capacity Switch to switch Connection Capacity EC EC C E Combination 10 port and 20 port switches NI NI NM N N 1 The 20 port switch includes two dedicated SFP ports that are not used in the standard IntelliCENTER MCC design Industrial Ethernet Cable Due to the high potential of electrical interference in an MCC the proper industrial Ethernet communication cable is critical to provide a reliable and robust EtherNet IP network The EtherNet IP network can technically use the same copper Ethernet cable that is used in an enterprise Ethernet network But to use that same enterprise rated Ethernet cable in an MCC is not a reliable and robust solut
3. aa _ Device Description Device Loc Quantity Part Number _Part Description P E3 Node 28xM120 No Location 3C 1 BO0T P16 PILOT LIGHT 120V NO LENS PF70 Node33 locaton aa 1 dit 202 C03 DRIVE HIM COMMUNICATION CABLE 30 _ PF70 Node 33 Location 36 fi f 497 B BASX O N XFMR S0VA 240 480V 120V SEC ee ee 25103 462 01 BREAKER 800A MDL DIGITRIP 310 SWC Node 21 HP Location C1 2510225905 BREAKER HCP 50A NT 150 500 el 2100H N9 CONT STAT HOUSING 1 8007 EN 40126 47105 FUSE BLK 100ANEW 1004 H CLIPS 40164 42601 T B CONTROL 5S POLE BLANK NO LABE fel 1492 CB1F050 T B BREAKER 1 POLE 5A 15 254 INST 20aD8POA0AYN DRIVE FLEX 480V 8 0 AMP 40120 841 02 UNIT GRD CONNECTOR STANDARD SE 4N12n 86N 71 FIISF RI NCK 3NA 1P RAM PNI WwW HRiw b e _Jirpitart lisar biH _ wopan Communi g r E C Golteting T30 and 1 Chapter Product Chapter 2 brevtallat pada eee J Chapber 3 Probecte GChapbard Drace i i Chapters Papgrar i SMELT SMURT PrirASaM WTH THE E J Chapt wE Curent E3 and E3 Plus MUM TTR BS Hi E me i rr fe ey Overload Relays 1 EU Balletins 133 and S42 an GO em fl 5 ici EM EFA For further information on asset management in IntelliCENTER software see the IntelliCENTER Software User Manual publication MCC UM002 56 Rockwell Automation Publication MCC RM001B EN P October 20
4. performance By analyzing the mirrored port traffic you can diagnose where an issue is potentially occurring on the plant wide network For further information on the configuration of port mirroring in your Stratix 5700 switch refer to the Stratix 5700 Ethernet Managed Switches User Manual publication 1783 UM007 Rockwell Automation Publication MCC RM001B EN P October 2015 45 Chapter 3 46 IntelliCENTER EtherNet IP MCC Plant Integration Internet Group Management Protocol Snooping Internet Group Management Protocol or IGMP snooping is a network traffic tool that dynamically controls the distribution of multicast traffic that is sent on the network Multicast traffic is used when information is consumed by multiple devices on the network If used improperly multicast traffic can hinder network performance IGMP snooping constrains the flooding of this traffic by dynamic switch port configuration so that multicast traffic is forwarded only to ports associated with a particular IP multicast group For further information on the configuration of IGMP snooping in your Stratix 5700 switch see the Stratix 5700 Ethernet Managed Switches User Manual publication 1783 UM007 DHCP Port Persistence DHCP port persistence or DHCP per port is the feature that allows an industrial Ethernet switch to assign IP addresses to devices The IP address that is assigned is based on the switch port they are connected to when they are initially
5. Advanced EtherNet IP Configuration Industrial Ethernet Switches section for more information This configuration is the minimum set up necessary to allow for the factory test and validation process to be completed This configuration provides the maximum flexibility when connecting the Intelli CENTER EtherNet IP MCC to an unknown plant wide network configuration IMC Device The device software is used to set the IP address and subnet mask IP addresses are not set by using the manual address switches on the IMC devices if present The IP addresses and subnet masks are also loaded into the Intelli CENTER software database for future use IMPORTANT P addresses and subnet masks are supplied by the customer at the time of order entry The industrial Ethernet switch and IMC device IP addresses and subnet masks are preconfigured to test and validate the EtherNet IP network at the factory before shipment 42 Rockwell Automation Publication MCC RM001B EN P October 2015 Advanced EtherNet IP Configuration Industrial Ethernet Switches IntelliCENTER EtherNet IP MCC Plant Integration Chapter 3 As discussed in the Default EtherNet IP Configuration Industrial Ethernet Switches and IMC Devices section the factory configuration of the industrial Ethernet switches within the Intelli CENTER EtherNet IP MCC includes the IP addresses subnet masks and passwords All other switch settings are left in the default state
6. Designer 22334234 tobuocnanenisrersinenedesosweseeeioe 60 Chapter 4 IntelliCENTER EtherNet IP MCC Adding Intelli CENTER EtherNet IP Sections to an Existing Expansion MCC Lineup Se Re E PE ae Oe CEG EE ee EE OSs 61 Adding Intelli CENTER EtherNet IP Units to an Existing NOC leu isto tian tun ietnsehehenes aerate a aa e 62 GOR eer ashy Senet bag eat eet eee eat eee eee teeters 65 6 Rockwell Automation Publication MCC RM001B EN P October 2015 Preface About This Publication This manual describes the Allen Bradley Intelli CENTER EtherNet IP motor control center MCC with a focus on the system architecture and integration into your plant Terminology This table defines abbreviations that are used in this manual Abbreviation Full Term Definition ADC Automatic Device Configuration Feature to provide automatic intelligent device configuration AOP Add on Profile Studio 5000 Logix Designer application tool that is used to integrate devices into the programming environment BOOTP Bootstrap Protocol Computing protocol that is used to assign automatically an IP address to network devices CIP Common Industrial Protocol Industrial protocol for industrial automation applications that are supported by ODVA CLI Command Line Interface Tool that lets you use text based commands to configure a Stratix switch CNA Cisco Network Assistant Cisco tool that offers advanced options for configuring and monitoring multiple infrastructure devices includin
7. IntellK CENTER EtherNet IP MCC is the 600V UL Listed Cat Se copper industrial Ethernet cable Because this cable provides a robust noise immune EtherNet IP connection it is often used for the uplinks to the plant wide network though fiber optic Ethernet cables are another commonly used option A fiber optic Ethernet cable is able to transmit data easily over extreme distances and is intended for outdoor use for example between buildings The exact maximum length varies between fiber optic cables Consult the specifications of the fiber optic cable being used for more information Table 6 Industrial Ethernet Cable Comparison Type of Cable Maximum Length Between Devices Copper Industrial Ethernet cables 100 m 328 ft Fiber optic Ethernet cables gt 1 km 3280 ft 1 Ethernet fiber optic cable ranges vary based on composition Consult exact cable specifications for actual maximum lengths Fiber optic Ethernet cables also provide excellent immunity to electrical noises levels achieved by the non conductive material composition of the cable See the Fiber Optic Infrastructure Application Guide publication ENET T D003 for more information about the use of a fiber optic Ethernet cable in an EtherNet IP architecture Additionally fiber optic Ethernet cables also provide faster uplink speeds and are sometimes required to meet network performance requirements or to support redundant EtherNet IP topologies For more information on fiber op
8. are designed to provide quick expansion of an industrial Ethernet network They are typically unmodifiable or have limited configuration options and do not provide added features that let you monitor or control how traffic is being forwarded through the switch This option is attractive because of their lower cost and minimal configuration However the potential for lost packets of data on the network is greatly increased with an industrial unmanaged Ethernet switch due to the potential for Layer 2 faults and broadcast traffic If you avoid these types of events you can provide a more robust and reliable network on a plant floor Additionally industrial unmanaged Ethernet switches do not provide the advanced security functionality that helps keep your industrial Ethernet network secure Industrial managed Ethernet switches are designed to give you the flexibility and features that prevent lost data due to Layer 2 faults and broadcast traffic which is critical to network performance With an industrial managed Ethernet switch network segmentation such as Virtual LANs VLANs and network resiliency such as Resilient Ethernet Protocol REP can be implemented to make sure that network performance is maintained across a complex industrial Ethernet network Rockwell Automation Publication MCC RM001B EN P October 2015 13 Chapter 2 IntelliCENTER EtherNet IP MCC System Architecture Advanced security network management and diagnostics ar
9. is a buffer between the Enterprise and Industrial zones that provides a barrier between the zones but allows for data and services to be shared securely These switches and routers allow valuable information from the plant floor efficiency energy usage plant production output to be securely shared with the Enterprise business network via the IDMZ The IDMZ keeps basic enterprise traffic such as email or internet usage from causing interference with the plant floor EtherNet IP network Rockwell Automation Publication MCC RM001B EN P October 2015 37 Chapter 3 38 IntelliCENTER EtherNet IP MCC Plant Integration Plant wide networks that interconnect all devices and operations on the plant floor constitute the Distribution Layer Layer 3 Ethernet switches or routers Historian servers and View servers typically constitute the infrastructure in the Distribution Layer Because this layer is the foundation of the EtherNet IP network in a facility or plant network resiliency is often desired As described in the EtherNet IP Network Topology section in Chapter 2 the Intelli CENTER EtherNet IP MCC supports a switch level ring star topology which provides a redundant path topology connection to the Distribution Layer An example of network resiliency in the Distribution Layer is shown in Figure 14 by the two industrial Ethernet cables from Zone 1 2 and 3 to the plant wide system The Access Layer is typically broken into zones that are ma
10. is a graphical representation of your entire MCC lineup The condition of each IMC device within an MCC unit is quickly observed with status light indicators that change color to indicate ready running warning fault or off line status conditions Customizable text on each MCC unit provides instant identification of the IMC device machine or process The system level dashboard lets you do the following e View a virtual representation of the MCC e Determine the condition of the motor controls in the MCC e Navigate to units by selecting them e Rearrange the virtual representation of the MCC lineup to reflect any physical changes that are made to your MCC e Change how your MCC lineup is displayed to reflect a more logical or process centric view in place of the default physical layout view Rockwell Automation Publication MCC RM001B EN P October 2015 53 54 Chapter3 _IntelliCENTER EtherNet IP MCC Plant Integration Figure 18 IntelliCENTER Software System Level Dashboard Example Section 1 Section 2 Section 3 wl sre oh hee by a Ta a 20 1 E211 E e ra Gmr E Pani iG if 1080272 50 Rasmi Locman 1 Ch Tems E nenna a arag Rssdy Loren Lami J PETES E g G51 77 408 S TAWE Legend Fawi vamin LEEG T Locagor gt WM Ready lai a i i el kirE o gt Running Arady Locedon J ry Waming Fi Fault Comm Loss ln Gln EE For further information on the system level dashboard in Intelli CENTER software see the I
11. keep your MCC lineup operating well into the future For more information on IntelliCENTER software see Intelli CENTER Software on page 53 12 Rockwell Automation Publication MCC RM001B EN P October 2015 Industrial Ethernet Switch Chapter 2 IntelliCENTER EtherNet IP MCC System Architecture The Intelli CENTER EtherNet IP MCC system architecture is composed of a physical infrastructure that enables the appropriate EtherNet IP network layout and topology for MCC applications The physical infrastructure consists of industrial managed Ethernet switches industrial Ethernet cable integrated 24V DC power and ease of use IMC device connections The EtherNet IP network topology provides a robust and flexible network solution These system architecture aspects are detailed in this chapter The industrial Ethernet switch is one of the most critical devices in your EtherNet IP network because it determines the level of network security robustness and flexibility There are two distinct types of industrial Ethernet switches unmanaged and managed Both types of switches serve a common purpose to provide a method to connect industrial Ethernet devices to an industrial Ethernet network The way each type of switch controls data on the network varies greatly and can have a significant impact on the performance of your industrial Ethernet network Why an Industrial Managed Ethernet Switch Is Critical Industrial unmanaged Ethernet switches
12. rates allow more data to be transferred in a shorter period which can SA T be vital for applications that require short response times Table 3 Category 5e Copper Cabling Speed Rating Data Speed 10BASE T 10 Mb s 100BASE TX 100 Mb s 1000BASE T 1 Gb s The standard industrial Ethernet cable for all switch to IMC device connections within the IntellK CENTER EtherNet IP MCC is the 600V UL Listed copper Ethernet cable However fiber optic Ethernet cable is sometimes required for switch to switch EtherNet IP connections in certain EtherNet IP topologies See the Resilient Ethernet Protocol REP section for more information on when fiber optic Ethernet cable can be required within an Intelli CENTER EtherNet IP MCC The 600V UL Listed industrial Ethernet cable is also commonly used to connect the Intelli CENTER EtherNet IP MCC to the plant EtherNet IP network For more information on the use of the GOOV UL Listed cable outside of the MCC see the MCC Uplink Industrial Ethernet Cable in Chapter 3 Rockwell Automation Publication MCC RM001B EN P October 2015 24V DC Power EtherNet IP Network and 24V DC Connections IntelliCENTER EtherNet IP MCC System Architecture Chapter 2 24V DC power is integrated throughout the IntelliCENTER EtherNet IP MCC and is supplied by 24V DC power supplies that reside in plug in MCC units Optional redundant 24V DC power supply configurations are also available The integrated 24V DC power provi
13. see EtherNet IP Network and 24V DC Connections Figure 1 Stratix 5700 10 port Switch Unit IMC Device Connections copper ports Switch to Switch Connections combination ports Rockwell Automation Publication MCC RM001B EN P October 2015 17 Chapter 2 18 IntelliCENTER EtherNet IP MCC System Architecture CENTERLINE 2100 and 2500 IntelliCENTER MCC Sections Columns with Frame mounted Units and Horizontal Wireway mounted Ethernet Switches MCC sections that are designed for 6 0 space factor frame mounted units come with a 6 port Stratix 5700 switch This architecture is designed to support up to three adjacent MCC sections with frame mounted units This set up allocates four copper ports for IMC device connections and two copper ports for the switch to switch connections that connect the EtherNet IP network across MCC sections within the lineup If there are three adjacent sections with 6 0 space factor units the Stratix 5700 switch is mounted in the middle section When there are only two adjacent 6 0 space factor sections the Stratix 5700 switch is mounted in the section to the right For information on switch to switch and switch to IMC device connections see EtherNet IP Network and 24V DC Connections Figure 2 Stratix 5700 6 port Switch Unit IMC Device Connections copper ports Switch to Switch Connections copper ports Rockwell Automation Publication MCC RM001B EN P October 2015
14. switch from the last section in the existing MCC lineup to the industrial Ethernet switch in the first section of the next shipping split An industrial Ethernet patch cable is used to connect the two switches This same method is used when connecting new MCC sections to the IntelliCENTER EtherNet IP MCC in the future Be sure to consider the EtherNet IP addressing scheme that is used in the existing lineup when specifying the IP Addresses and subnet masks for the new sections Figure 25 Connect New MCC Sections Industrial Ethernet Patch Cable gt Shipping Splits Fradi i i A Rockwell Automation Publication MCC RM001B EN P October 2015 61 Chapter4 IntelliCENTER EtherNet IP MCC Expansion Adding IntelliCENTER EtherNet IP Units to an Existing MCC Lineup 62 IMPORTANT See the MCC Uplink to Plant wide Network section in Chapter 3 for guidelines on how many industrial Ethernet switches can be connected together in a linear or switch level ring topology These guidelines determine whether the first industrial Ethernet switch in the MCC sections to be added connects to the last industrial Ethernet switch in the existing MCC lineup or whether a new MCC uplink connection is used instead For more information on the addition of IntelliCENTER EtherNet IP MCC sections to an existing MCC lineup see the CENTERLINE Motor Control Center with EtherNet IP Network Technical Data publications 2100 TD031 and 2500 T D
15. the Resilient Ethernet Protocol in a Converged Plantwide Ethernet System CPwE design guide publication ENET TD005 recommend the use of fiber media and Small Form factor Pluggable SFP modules for all switch to switch connections specifically 1 Gbps fiber connections to provide optimum convergence in REP topologies These guidelines are based on the testing and validation of REP by Cisco and Rockwell Automation with the Allen Bradley controllers PACs configured with the default requested packet interval RPI value of 20 ms for standard I O In many MCC based applications device and I O RPI settings as fast as the default 20 ms are not required For applications that can perform appropriately with device and I O RPI settings of 100 ms or greater a Fast Ethernet 100 Mbps copper switch to switch connection can provide sufficient convergence in a REP topology Table 4 shows what types of industrial Ethernet cables for switch to switch connections can be used in combination with what device and I O RPI criteria to provide optimum REP convergence Table 4 REP Industrial Ethernet Cable Options Type of Industrial Ethernet Cables for Switch to Device and 1 0 RPI Criteria for Optimum REP Switch Connections Convergence Fast Ethernet 100 Mbps Copper Industrial Ethernet cable Device and 1 0 RPI gt 100 ms Gigabit Ethernet 1 Gbps Fiber optic Ethernet cable Device and 1 0 RPI gt 20 ms 1 Standard IntelliCENTER EtherNet IP MCC 60
16. the integrated network or IMC devices For an MCC solution to be truly considered highly available it must provide the appropriate level of network resiliency and be easy to configure and maintain both physically and via software Network resiliency cannot be provided at the cost of losing IMC device serviceability or intuitive network and device configuration Rockwell Automation Publication MCC RM001B EN P October 2015 31 Chapter2 _IntelliCENTER EtherNet IP MCC System Architecture The IntelliCENTER EtherNet IP MCC is designed to provide ease of use network resiliency and serviceability to achieve the desired level of high availability To build on the typical linear star topology of an IntelliCENTER EtherNet IP MCC the industrial Ethernet switches throughout the MCC lineup can also be connected in a switch level ring topology The Resilient Ethernet Protocol REP a protocol that is provided by Stratix managed switches provides a level of resiliency at the switch level while the IMC devices in each section still maintain a star topology This switch level ring star topology provides the same advantages that are described in the Linear Star Topology section but adds switch level resiliency This combination provides the appropriate balance of ease of use resiliency and serviceability that is required for high availability within MCC applications Resilient Ethernet Protocol REP In an Intelli CENTER EtherNet IP MCC the Stratix
17. units A motor control center can include variable frequency drives programmable controllers and metering units ODVA eee Organization that standardizes communication networks that use CIP among other technologies PAC Programmable Automation Controller Multidiscipline controllers that are used across manufacturing disciplines such as discrete continuous process batch drive motion and safety REP Redundant network topology protocol feature in the Stratix 5700 switch SFP A compact pluggable transceiver that is used for fiber optic Ethernet connections STP Network protocol that controls the transportation of information to help ensure there are no data loops TCP Internet protocol that provides reliable delivery of information with an error checking feature VFD Motor controller drive that is able to change frequency that controls speed VLAN Virtual Local Area Network Tool that is provided in Layer 2 switches that allows similar networked devices to be grouped in a broadcast domain Rockwell Automation Publication MCC RM001B EN P October 2015 7 Preface Additional Resources These documents contain more information about related products from Rockwell Automation Resource Converged Plant wide Ethernet CPwE Design and Implementation Guide publication ENET TD001 EtherNet IP Media Planning and Installation Manual ODVA Pub 148 and EtherNet IP Network Infrastructure Guidelines ODVA Pub 35 Fiber optic Infrastruc
18. 0 switch If desired the Stratix 5700 switch can be engineered into the bottom horizontal wireway A bottom horizontal wireway mounting location is typically used when incoming device cable routing for example motor and power wires is required in the top horizontal wireway With this switch mounting method switches are placed in every section with plug in units and most sections with 6 0 space factor frame mount units IMC devices within sections that contain plug in units connect to the network through vertical wireway Ethernet adapters Instead of using vertical wireway Ethernet adapters IMC devices within sections that contain frame mount units use homerun connections direct connections from the device to switch Rockwell Automation Publication MCC RM001B EN P October 2015 IntelliCENTER EtherNet IP MCC System Architecture Chapter 2 Another Stratix 5700 switch mounting location option is in a unit When this switch mounting method is used a switch is not placed in the horizontal wireway of every section It is instead placed in a frame mount unit within the plug in structure This switch unit must be located next to the top or bottom horizontal wireway Switch units are optimized to span multiple sections Depending on Ethernet node density within your MCC lineup switch units can span up to nine sections Instead of using vertical wireway Ethernet adapters IMC devices use a homerun connection direct connection from device to switch A
19. 003 Ifyou are using IntelliCENTER software make sure to order a software database so the new IntelliCENTER EtherNet IP MCC sections can be represented in IntelliCENTER software alongside the existing MCC lineup The software database provides access to the Elevation view Monitor view and documentation for the new MCC sections as explained in the IntelliCENTER Software section in Chapter 3 IntelliCENTER EtherNet IP units can be added to an existing MCC lineup but EtherNet IP connectivity and 24V DC power capacity has to be considered EtherNet IP connectivity considerations for horizontal wireway mounted Ethernet switches As described in the EtherNet IP Network and 24V DC Connections within a Shipping Split section in Chapter 2 the plug in sections of an Intelli CENTER EtherNet IP MCC are designed to accommodate up to eight EtherNet IP devices in one section via ease of use EtherNet IP wireway adapters Therefore if there are any blank space factors in a section a new IntellK CENTER EtherNet IP plug in unit that requires an EtherNet IP connection can be purchased and easily installed The EtherNet IP connection uses either an EtherNet IP adapter in the vertical wireway of a CENTERLINE 2100 Intelli CENTER MCC or the automatic mounting EtherNet IP connection in a CENTERLINE 2500 MCC EtherNet IP connectivity considerations for unit mounted Ethernet switches As described in the EtherNet IP Network and 24V DC Connections within a Shippin
20. 0V UL Listed copper industrial Ethernet cable is used for this application see Industrial Ethernet Cable for information about the cable 2 See Fiber Optic Infrastructure Application Guide publication ENET TD003 for more information about fiber optic Ethernet cable IMPORTANT __ IfREPis implemented using 100 Mbps Copper industrial Ethernet cable the Device and 1 0 RPI settings must be changed to be gt 100 ms to achieve optimum REP convergence IMPORTANT The REP industrial Ethernet Cable guidelines that are outlined in this section require that the MCC Uplink requirements are followed Not adhering to the MCC Uplink requirements could negatively impact the REP EtherNet IP network performance For more information on MCC Uplink guidelines see the MCC Uplink to Plant wide Network section in Chapter 3 IMPORTANT When deploying a switch level ring star topology that uses REP within your IntelliCENTER EtherNet IP MCC the switch to IMC device connection remains the standard 600V UL Listed copper industrial Ethernet cable See Table 4 for switch to switch connection guidelines For more information on REP and how to implement a REP topology in a plant wide EtherNet IP system refer to the Resilient Ethernet Protocol in a Converged Plantwide Ethernet System CPwE technical data publication ENET TD005 Rockwell Automation Publication MCC RM001B EN P October 2015 IntelliCENTER EtherNet IP MCC System Architecture Chapter 2
21. 0atasucctnnoney aa ion E a Additional Resources ccccccccceccccccuccuccuccucceceeueues Chapter 1 IntelliCENTER Technology Overview 0 cece eee eee ees Integrated EtherNet IP Network w2ccasaeacsuctsimins be suiewe Intelligent Moro r Control onses an E e E Intuitive Software ccc ccc cc cece ccncacccacucacecucseecs Chapter 2 Industrial Ethernet Switch 0 ccc cece cece eee cece eee eees Why an Industrial Managed Ethernet Switch Is Critical Industrial Ethernet Switch Details 0 0 0 0 ce eee ee eee Industrial Ethernet Switch Options cece eee eee Industrial Ethernet Cable 0 ccc ccc e cece cece eeeees DAV WC POWER fc seule teal AEE Get eee eau ccda teas EtherNet IP Network and 24V DC Connections EtherNet IP Network and 24V DC Connections within A SMIPPING SPC vies teawdabauatad diene hesnebeaatawanawienhasad EtherNet IP Network and 24V DC Connections Across Shippin Splits ceerde vionDidids ers e E E E Ether Net IP Network opolocy creron irrar a nena a ES Linear Star Fopolosy 2ctasincavareicawatiesccnotaataia tenes Switch level Ring Star Topology 0 sees cece cece eee ee Other Topologies mereienp ua Rhee OR Chapter 3 Plant EtherNet IP Connection 0 ccc eee eee eee eee eee Plant Layers ane Zonet eostet E E E N MCC Uplink to Plant wide Network 02 0 2 ee Default EtherNet IP Configu
22. 15 IntelliCENTER EtherNet IP MCC Plant Integration Chapter 3 Computer and HMI Support Intelli CENTER software can be run on a computer laptop or HMI and can access multiple MCC lineups simultaneously Devices running Intelli CENTER software can each manage their own individual local copies of the MCC lineup data Alternatively a server can manage one unified copy of the MCC lineup data Each device running IntelliCENTER software can access the MCC lineup data from that server ActiveX objects for each Intelli CENTER software view let you access IntelliC ENTER software functionality from HMIs located wherever your MCC plant requires The flexibility of IntellK CENTER software lets you define how you want to manage your MCC lineup data It also lets you remotely access your critical MCC lineup information from the appropriate device at that particular time Figure 21 IntelliCENTER Software HMI Example rr ae Y iia a i er 2 fm F m bots r For further information on HMI support in IntelliCENTER software see the Intelli CENTER Software User Manual publication MCC UMO02 Rockwell Automation Publication MCC RM001B EN P October 2015 57 Chapter3 _IntelliCENTER EtherNet IP MCC Plant Integration IntelliCENTER Energy IntelliCENTER Energy is a premier software package that includes the features of Intelli CENTER software with extra energy management benefits prov
23. 2100 IMC Device Wiring Unit mounted Ethernet Switch To Plant wide Ethermet Network PowerFlex 525 _ TE p VE w EtherNet IP End Device Connections eee 74 DC Connections Wol af Eamel vical money alapin are shown i pranie inl Palins ae spica G 26 Rockwell Automation Publication MCC RM001B EN P October 2015 IntelliCENTER EtherNet IP MCC System Architecture Chapter 2 CENTERLINE 2500 IntelliCENTER MCC Columns with Plug in Units For the IEC rated CENTERLINE 2500 Intelli CENTER MCC each plug in unit incorporates an automatic mounting for one EtherNet IP adapter and one 24V DC power adapter The mechanism automatically makes the EtherNet IP network and 24V DC power connections when the unit is inserted into the column Each unit provides one EtherNet IP connection to the Stratix 5700 in that column and one 24V DC power connection to the integrated 24V DC power supply Because the plug in units are installed at the factory these automatic connections are also made at the factory All EtherNet IP network and 24V DC power connections from the IMC devices to the plug in unit remain intact during unit removal Figure 8 CENTERLINE 2500 Front View IMC Device Connection Example Ee j 4 ies rera ee es amen GE s wae fi i s d P3 rads 4 lt TE 5y E iy EtherNet IP 24V DC Network Power Adapters Adapter Figure 9 CE
24. 4V DC power provides ease of use connections for Intelli CENTER EtherNet IP plug in units that require 24V DC power for EtherNet IP communication options If the unit being added requires 24V DC power the 24V DC connection uses either a 24V DC power adapter in the vertical wireway of a CENTERLINE 2100 Intelli CENTER MCC or the automatic mounting 24V DC connection in a CENTERLINE 2500 MCC Take care to make sure that the integrated 24V DC power has enough available capacity to support the new unit For more information on the addition of Intelli CENTER EtherNet IP units to an existing lineup including information on how to determine the available capacity of the integrated 24V DC power supplies see the CENTERLINE Motor Control Center with EtherNet IP Network Technical Data publications 2100 TD031 and 2500 T D003 If you are using Intelli CENTER software make sure to order a unit software database so the new Intelli CENTER EtherNet IP MCC plug in unit can be represented in Intelli CENTER software alongside the existing MCC units The software database provides access to the Elevation view Monitor view and documentation for the new MCC unit as explained in the Intelli CENTER Software section in Chapter 3 Rockwell Automation Publication MCC RM001B EN P October 2015 63 Chapter4 IntelliCENTER EtherNet IP MCC Expansion Notes 64 Rockwell Automation Publication MCC RM001B EN P October 2015 Numerics 24V DC power 12 21 frame moun
25. 5700 industrial Ethernet switch uses the Resilient Ethernet Protocol or REP to provide the switch level ring redundant path topology Figure 12 shows an example of a switch level ring topology that uses REP Figure 12 REP Network Example sates Pe T Pai asai i i F 4 J Industrial Zone F z H i i H Stratix 5700 Switches ji in REP Configuration a a zj Sj Ae aas j lj o gt Fi oh The implementation of the switch level ring topology within an IntelliK CENTER EtherNet IP MCC is similar to the linear star topology example in Figure 11 But the switch level ring topology adds a ring industrial Ethernet cable that connects the last MCC section back to the plant wide network If one industrial Ethernet cable or industrial Ethernet switch fails communication is converged in the other direction around the ring to make sure that all other switches are still connected to the network The convergence of communication provides single fault tolerance at the switch level The switch level ring topology is highlighted in Figure 13 32 Rockwell Automation Publication MCC RM001B EN P October 2015 IntelliCENTER EtherNet IP MCC System Architecture Chapter 2 Figure 13 Switch level Ring Star MCC Topology with REP in a Typical Plant wide Network ee Levels 4 amp 5 Data Center i 7 Enterprise Zone i pa p a e Enterprise wide Business Systems _ a Level 3 5 IDMZ J Physical o
26. 700 switch variations and options to fit the specific needs of your MCC Which variation ships with your Intelli CENTER EtherNet IP MCC depends on the type of units that are installed and which method of switch placement is chosen The following sections explain these differences in detail Industrial Ethernet Switch Mounting Location The MCC section also known as column can utilize two different industrial Ethernet switch mounting methodologies e Top or bottom horizontal wireway mounted Stratix 5700 switches One Stratix 5700 switch per section on average e Top or bottom unit mounted Stratix 5700 switches One or two Stratix 5700 switches per switch unit A switch group is composed of all sections and Ethernet devices within those sections that are connected to a given Stratix 5700 switch unit The standard switch group can span up to 9 sections and support up to 24 intelligent device connections Each MCC lineup can consist of as many switch groups as are needed to accommodate the number of Ethernet devices in the lineup IMPORTANT You must choose one industrial Ethernet switch mounting methodology per MCC lineup If you choose to have your industrial Ethernet switch mounted in the horizontal wireway all sections within that MCC lineup must have the industrial Ethernet switch mounted in the horizontal wireway Sections that contain plug in or frame mount units can use a top horizontal wireway mounted Stratix 570
27. C into a Logix Controller architecture http raiseinstall rockwellautomation com pst lite html The IntelliCENTER software package is customized to your particular IntelliCENTER EtherNet IP MCC configuration The software provides a customized virtual environment that allows you to access your IMC device information over the integrated EtherNet IP network in your MCC The software provides a system level dashboard which is a graphical representation of your MCC Individual views of each IMC device provide monitoring and configuration functionality This functionality lets you monitor your IMC device real time diagnostics which can help you troubleshoot and or predict issues with your process or application IMC device information and diagnostics can be remotely accessed without having to shut down lockout or remove the device Intermittent problems can be captured and analyzed by using trend and event logging capabilities Alarm warning and fault notifications can be emailed as needed ActiveX Controls provide integration with on machine HMI Integrated asset management functionality provides critical documentation for your MCC when you need it Embedded integration assistant tools provide seemless connection to the Logix Designer application and Factory Ialk EnergyMetrix software This section further details the Intelli CENTER software functionality System Level Dashboard The system level dashboard in the Intelli CENTER software
28. MCC RM001A EN P March 2015 Copyright 2015 Rockwell Automation Inc All rights reserved Printed in the U S A
29. NTERLINE 2500 Top View IMC Device Connection Example Power upply Network Rockwell Automation Publication MCC RM001B EN P October 2015 27 Chapter2 _IntelliCENTER EtherNet IP MCC System Architecture Figure 10 CENTERLINE 2500 IMC Device Wiring ee Power Supply 193 ETN E1 Plus PowerFlex 525 ye SMC Flex a l en ae z n Ether AIP End Device Connections 24 DG Connections IMPORTANT Notall IMC device vertical wireway adapters are shown in the graphic For more information on EtherNet IP network connections and 24V DC connections within columns that contain plug in units see the CENTERLINE 2500 Motor Control Center with EtherNet IP Network Technical Data publication 2500 T D003 CENTERLINE 2100 and 2500 IntelliCENTER MCC Sections Columns with Frame mounted Units CENTERLINE 2100 and 2500 sections columns that contain frame mounted units use direct homerun IMC device connections because they do not contain vertical wireways or wireway adapters The EtherNet IP and 24V DC power connections are prewired from the IMC devices to the Stratix 5700 switch and 24V DC power supply at the factory 28 Rockwell Automation Publication MCC RM001B EN P October 2015 IntelliCENTER EtherNet IP MCC System Architecture Chapter 2 EtherNet IP Network and 24V DC Connections Across Shipping Splits CENTERLINE IntelliCENTER MCCs ship configured from the factory in shipping splits that typically consist
30. P Device 825 P Motor Relay 857 Motor and Feeder Protection Relay E1 Overload Relay E3 Overload Relay via 2100 ENET Module E300 Overload Relay PowerMonitor 500 Unit PowerMonitor 1000 Unit PowerMonitor 5000 Unit POINT I 0 AENT Module PowerFlex 40 or 400 Drive PowerFlex 525 Drive PowerFlex 70 or 700 Drive PowerFlex 753 or 755 Drive SMC Flex Controller 50 Using the IMC Device Web Page for IMC Device Configuration Some EtherNet IP IMC devices support a device web page The device web page functionality varies by device but can include EtherNet IP address configuration including IP address subnet mask and Default Gateway configuration Supports Web Page Use Web PagetoSetIP Use Web Page to View Status Use Web Page to Configure Address Information Parameters ae I v See the IMC device user manual for information about the device web pages See Additional Resources for a list of IMC device user manuals Rockwell Automation Publication MCC RM001B EN P October 2015 IntelliCENTER EtherNet IP MCC Plant Integration Chapter 3 Using the Studio 5000 Logix Designer Application for IMC Device Configuration Each IMC device can be added to a Studio 5000 Logix Designer project Most devices use Add on Profiles AOPs which provide advanced configuration options in the Logix Designer application Additionally device status can be viewed in the Logix Designer application AOP support varies by IMC device Configu
31. Reference Manual Allen Bradley CENTERLINE Motor Control Centers with IntelliCENTER Technology Using an EtherNet IP Network rill rE g T TA if are a Le 7 a i T k r aA La a ms BO a m Allen Bradley Rockwell Software Automation Important User Information Read this document and the documents listed in the additional resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws and standards Activities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the e
32. Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical and application notes sample code and links to software service packs You can also visit our Support Center at https rockwellautomation custhelp com for software updates support chats and forums technical information FAQs and to sign up for product notification updates In addition we offer multiple support programs for installation configuration and troubleshooting For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com services online phone Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Canada Use the Worldwide Locator at http www rockwellautomation com rockwellautomation support overview page or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow
33. The Switch level Ring Star topology that is used in an Intelli CENTER EtherNet IP MCC allows it to be seamlessly integrated into the rest of the plant wide network See the Plant EtherNet IP Connection section in Chapter 3 for more information on plant integration Other Topologies As previously mentioned the EtherNet IP network is a flexible network that supports multiple topologies Along with the Linear Star Topology and Switch level Ring Star Topology there are other EtherNet IP network topologies that provide useful functionality in a plant wide network One of those topologies is Device Level Ring DLR which is another network resiliency option Similar to REP see Resilient Ethernet Protocol REP DLR provides network resiliency via a ring topology The key difference however is that DLR provides network resiliency at the IMC device level whereas REP provides network resiliency at the switch level Because DLR fault tolerance is at the IMC device level customers typically do not service add replace move IMC devices in DLR topologies while the machine is running or under power Thus DLR is often used at the machine level where the IMC devices and industrial Ethernet cables are mounted closer to the machine itself typically in an electrical panel and not an MCC DLR design requirements including device count limits and dual port supported devices must also be followed While DLR does provide fault tolerance at the IMC dev
34. This minimal configuration is used to make sure that the switch is in a state that allows for the quickest integration of the Intelli CENTER EtherNet IP MCC into the plant wide network The advanced features of the Stratix 5700 managed switch provide valuable network functionality Further configuration of the Stratix 5700 switch settings for example Default Gateway Virtual Local Area Network VLAN and Smartport during on site commissioning is highly encouraged and is sometimes required to make sure the IntelliCENTER EtherNet IP MCC appropriately integrates into the plant wide EtherNet IP network The benefits of these features are described in this section For more information on the switch and how to configure them see the Stratix 5700 Ethernet Managed Switches User Manual publication 1783 U M007 Default Gateway For connections to your plant wide network that use a router or Layer 3 switch industrial Ethernet switches and IMC devices within your IntelliCENTER EtherNet IP MCC must have a Default Gateway configured If the Default Gateway is not configured to reference the router or Layer 3 switch IMC device visibility is impacted in software tools like Intelli CENTER software and Studio 5000 Logix Designer application See the IMC device user manual and Stratix 5700 Ethernet Managed Switches User Manual publication 1783 UM007 for configuration instructions See Additional Resources for a list of IMC device user manuals Resilie
35. al Arc Flash Arc Flash will cause severe injury or death Wear proper Personal Protective Equipment PPE Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment PPE gt gt gt Allen Bradley CENTERLINE CompactLogix ControlLogix E1 Plus E3 E3 Plus E300 FactoryTalk EnergyMetrix Integrated Architecture IntellK CENTER POINT I O PowerFlex PowerMonitor Rockwell Automation Rockwell Software SMC Flex Stratix Stratix 5700 Studio 5000 and Studio 5000 Logix Designer are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Summary of Changes New and Updated This manual contains new and updated information This table contains the Information changes made to this revision Topic Page Updated the industrial Ethernet switch options 16 Updated the industrial Ethernet switch mounting locations 16 Added information about unit mounted industrial Ethernet switches 19 25 29 and 62 Rockwell Automation Publication XXXX X X X Month Year 3 Summary of Changes Notes 4 Rockwell Automation Publication XXXX X X X Month Year IntelliCENTER EtherNet IP Motor Control Center Overview IntelliCENTER EtherNet IP MCC System Architecture IntelliCENTER EtherNet IP MCC Plant Integration Table of Contents Preface About This Publication ccc ccc cece ccecceccuccuccaeeues WerminOlocy as t
36. at both the switch and end device All Ethernet devices outside the shipping split that contains the unit mounted switch are pre connected at the end device only and the end that connects to the switch is coiled in the horizontal wireway This coil or industrial Ethernet cable bundle must be connected to the appropriate switch unit in the field during commissioning of the MCC lineup An industrial Ethernet cable label is added to both sides of each cable to help ensure proper IMC device to switch port mapping and switch to switch port mapping An Ethernet network table that contains detailed switch and IMC device information is added to the one line diagram of each MCC lineup to help you commission your MCC For more information on cable labels and the network table see the CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet IP Network publication 2100 TD031 Figure 6 shows how the Ethernet switches are mounted in the MCC Figure 6 CENTERLINE 2100 Unit mounted Ethernet Switch Example Top Horizontal Wireway Vertical Wireway Stratix 5700 Mounting Position Ethernet Homerun Connection Rockwell Automation Publication MCC RM001B EN P October 2015 25 Chapter2 _IntelliCENTER EtherNet IP MCC System Architecture One shipping split of the CENTERLINE 2100 IntelliCENTER EtherNet IP MCC with cable routings and IMC device connections can be seen in Figure 7 Figure 7 CENTERLINE
37. ay adapters CENTERLINE 2100 IntelliCENTER MCC Sections with Plug in Units and Horizontal Wireway mounted Ethernet Switches For the NEMA rated CETNERLINE 2100 IntelliCENTER MCC EtherNet IP network adapters and 24V DC power adapters are mounted in the vertical wireways in each section that contains plug in units There are four two port EtherNet IP network adapters in each MCC section Each EtherNet IP adapter is connected to the Stratix 5700 switch in that section and can be easily connected to an IMC device There are four 24V DC power adapters in each MCC section Each 24V DC power adapter is connected to the integrated 24V DC power supply and can be easily connected to an IMC device Any EtherNet IP or 24V DC power connection that an IMC device in a plug in unit requires is connected at the factory by using these adapters Figure 4 shows how the adapters are mounted in the MCC Rockwell Automation Publication MCC RM001B EN P October 2015 IntelliCENTER EtherNet IP MCC System Architecture Chapter 2 EtherNet IP Network Adapters 24V DC Power Adapter Rockwell Automation Publication MCC RM001B EN P October 2015 23 Chapter2 _IntelliCENTER EtherNet IP MCC System Architecture One shipping split of the CENTERLINE 2100 IntelliCENTER EtherNet IP MCC with cable routings and IMC device adapters can be seen in Figure 5 Figure 5 CENTERLINE 2100 IMC Device Wiring Horizontal Wireway mounted Ethernet Switch
38. bution layer 38 plant zone zone 1 38 zone 2 38 zone 3 38 plug in units 17 19 27 port mirroring 45 power supplies 21 remote access 53 remote monitor 12 resiliency 31 43 Rockwell Automation Publication MCC RM001B EN P October 2015 Resilient Ethernet Protocol 13 15 32 34 S security key 33 shipping splits 24V DC cable 29 24V DC connection 29 adding sections 61 Ethernet patch cable 29 61 EtherNet IP network connection 29 smartports 45 star topology 31 switch to IMC device 30 Stratix 5700 switch 14 10 port 17 6 port 18 features 15 mounting location 16 17 REP 33 security 33 switch configurations 16 switch group 16 17 switch level ring topology 32 Resilient Ethernet Protocol 32 switch level ring star topology 32 switch mounting location horizontal wireway 16 unit mounted 17 switch to IMC device cable type 20 star topology 30 switch to switch 29 cable type 20 34 connections 17 linear topology 30 system level dashboard 53 T terminology 7 topologies 10 linear 30 31 ring 32 star 30 31 U unit mounted switches 16 19 25 29 unmanaged Ethernet switches 13 V vertical wireway adapters 22 23 CENTERLINE 2100 24 CENTERLINE 2500 28 Virtual LAN 13 15 44 Index W wireway adapters 22 wireway mounted switches 16 21 Rockwell Automation Publication MCC RM001B EN P October 2015 67 Index 68 Rockwell Automation Publication MCC RM001B EN P October 2015
39. changes affect your energy consumption Figure 23 IntelliCENTER Energy Trend View Example Hi http localhost FTEnergyMetrix TrendForIC aspx ICDeviceld 2BF 5 7800 AF2C 49FF BCBA 36 1 A33ESFEZ0 Section 1 Section 2 DomainiMeter E3 1 192_168_1_14 Meter type Electric Device class Allen Bradley E3 E3 Plus Overload Relay E3 192 168 1 14 Control ogix 2H PLO Time zone UTC 05 00 Eastern Time US amp Canada V Show grid lines Monitor Device Read Device b Locati Section r Location 2A Documentation gt m su Fventlog 24V0C 192 y Legend Power Supply Reed aaa alendar Trend Location Cre o Meter Data Device Setup FactoryTalk EnergyMetrix Home Location 2E 10 00 1200 14 00 aE Aug September 2012 Oct Aug September 2012 Oct Select a meter tag to display on graph 7 Sun Mon Tue Wed Thu Fri Sat Sun Mon Tue Wed Thu Fri Sat Selectameter tag to display on graph 1 Therm Utilized a 7 EM View all key energy values for a particular device on one screen by using the Meter Data view Figure 24 IntelliCENTER Energy Meter Data View Example Section 1 Section 2 M http Nocathost FTEnergyMetrix MeterDataForIC aspx Action View amp IC Deviceld Domain Meter E3 1192_168_1_14 Po Meter type Electric Device class Allen Bradley E3 E3 Plus Overload Relay E3 192 168 1 44 2H Monitor Device Read Device gt Control ogix Meter Data Trend Calen
40. components that are associated with an EtherNet IP network that is factory installed in CENTERLINE 2100 and IntelliCENTER motor control centers MCCs Describes cable system construction and components that are associated with an EtherNet IP network that is factory installed in CENTERLINE 2500 and IntelliCENTER motor control centers MCCs Provides information on installation and use of IntelliCENTER software Describes REP in a converged plant wide Ethernet network Provides Stratix 5700 switch information Provides Stratix 5700 switch information Provides PowerFlex 755 drive information Provides PowerFlex 525 drive information Provides E1 Plus relay information Provides E3 and E3 Plus overload relay information Provides E300 overload relay information Provides SMC Flex controller information Provides EtherNet IP network performance and Logix controller utilization estimates based on a particular system layout via the advanced EtherNet IP capacity tool system sizing tool embedded in IAB Provides general guidelines for installing a Rockwell Automation industrial system Provides declarations of conformity certificates and other certification details http odva org Home ODVATECHNOLOGIES EtherNetIP EtherNetIPLibrary tabid 76 Ing en US Default aspx You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documenta
41. connected to the switch DHCP port persistence is a vital tool for industrial networks where there is a potential for devices to fail and quick recovery is essential to prevent limit reduce unnecessary downtime The port can be configured to give the device that is connected the same IP address even if the device is a replacement and has another and or default IP address This tool which is used in tandem with a devices Automatic Device Configuration ADC functionality provides you with an automated configuration replacement process in the event of a device failure See Automatic Device Configuration ADC for more information For further information on the configuration of DHCP port persistence in your Stratix 5700 switch see the Stratix 5700 Ethernet Managed Switches User Manual publication 1783 UMO007 Rockwell Automation Network Services Rockwell Automation Network Services is available to provide guidance or on site assistance in the implementation of these advanced Stratix 5700 switch features Rockwell Automation Publication MCC RM001B EN P October 2015 Advanced EtherNet IP Configuration IMC Devices IntelliCENTER EtherNet IP MCC Plant Integration Chapter 3 As discussed in the Default EtherNet IP Configuration Industrial Ethernet Switches and IMC Devices section the factory configuration of the IMC devices includes the IP address and subnet mask All other EtherNet IP IMC device settings are left in the defaul
42. d motor diagnostics and monitoring capabilities e POINT I O modules I O point level diagnostics and status indicators Add I O in increments of one two or four points Rockwell Automation Publication MCC RM001B EN P October 2015 11 Chapter1 _IntelliCENTER EtherNet IP Motor Control Center Overview e 24V DC power Integrated into the Intelli CENTER EtherNet IP MCC Provides ease of use connections for all IMC devices that require 24V DC power e Automatic Device Configuration ADC Makes the replacement of failed IMC devices simple Supported by many IMC devices Provided by Logix controllers that are paired with Stratix industrial managed Ethernet switches equipped with DHCP port persistence For more information see the Automatic Device Configuration ADC section in Chapter 3 For more information on a specific IMC device see the Additional Resources table Intuitive Software The IntelliCENTER software is an intuitive software package that is customized to your particular Intelli CENTER MCC configuration The software provides a preconfigured user interface for monitoring diagnostics and configuration This user interface can be accessed at the MCC on the plant floor in the plant control room or from a secure remote connection The ability to monitor remotely diagnose and modify intelligent device parameters keeps personnel from hazardous areas The software has been designed to
43. dar Trend PLG Time zone UTC 05 00 Eastern Time US amp Canada Locati Section k Location 2A Documentation gt 4 me 9 21 2012 4 48 P Get Data Current Date Time gap Event Log MVOC Date Time 3 21 2012 4 48 PM _GetData U 192 y Legend Power Supply Re A Error Data o Calendar Trend Locatii Trend Meter Data Device Setup 15 Min Auto Data Therm Average Utilized Current GF Current L1 Current FactoryTalk EnergyMetrix Home Date Time A A A 9 21 2012 4 45 PM 0 0 0 9 21 2012 4 30 PM 9 21 2012 4 15 PM 9 21 2012 4 00 PM 9 21 2012 3 45 PM 9 21 2012 3 30 PM 9 21 2012 3 15 PM 9 21 2012 3 00 PM Location 2E For further information on Intelli CENTER Energy in Intelli CENTER software see the Intell CENTER Software User Manual publication MCC UMO0O02 Rockwell Automation Publication MCC RM001B EN P October 2015 59 Chapter3 IntelliCENTER EtherNet IP MCC Plant Integration IntelliCENTER Software Integration Assistant for Logix Designer IntelliCENTER software offers an Integration Assistant for the Studio 5000 Logix Designer application Integration Assistant automates the integration of IMC devices within your IntellK CENTER EtherNet IP MCC into a ControlLogix or CompactLogix controller Integration Assistant functionality includes the following e Adds the IMC devices in your MCC lineup to the Logix controller I O tree and gets the c
44. de EN d at i nisn e xt Operation Systems ps ete Acess server RAS Etheret IP Levels 0 2 Cell Area Zones er Control Roo MCC Se cti 36 ass _ Allen Bradley Based on the CPwE Design and Implementation Guide publication ENET TD001 there are limits on the amount of data latency that is acceptable on an EtherNet IP network These limits make sure that the network data is received when needed during critical plant processes To make sure that the Intelli CENTER EtherNet IP MCC lineup stays within these limits there are MCC uplink requirements that are based on the number of industrial Ethernet switches in the lineup Table 5 gives a brief overview of the MCC uplink requirements Table 5 MCC Uplink Requirements Chosen Topology MCC Uplink Connection Required Linear Star Every 10 industrial Ethernet Switches Switch level ring Star Every 10 industrial Ethernet Switches extra MCC uplink connection is also required to close each switch level ring Rockwell Automation Publication MCC RM001B EN P October 2015 IntelliCENTER EtherNet IP MCC Plant Integration Chapter 3 For Intelli CENTER EtherNet IP MCC uplink installation instructions refer to CENTERLINE Motor Control Centers with EtherNet IP Network Technical Data publications 2100 TD031 and 2500 T D003 MCC Uplink Industrial Ethernet Cable The Industrial Ethernet Cable section in Chapter 2 outlined that the standard industrial Ethernet cable used throughout the
45. de up of plant floor cells or areas These zones are commonly segregated from the rest of the EtherNet IP network with a Layer 2 industrial Ethernet switch The Layer 2 switch in each zone contains the necessary functionality to manage network traffic and provide some network security which maintains the integrity of the plant wide network Each zone uses the appropriate EtherNet IP network topology to connect its devices to the rest of the plant wide network Each zone has its own critical function and unique requirements access security control network resiliency However all zones can communicate with each other over the EtherNet IP network if desired To emphasize the flexibility of an EtherNet IP network Zone 1 in Figure 14 connects EtherNet IP devices in a linear or daisy chain topology Zone 2 uses a star or home run topology to connect each of the EtherNet IP devices Each topology provides different benefits that are based on the needs of the particular zone The linear topology in Zone 1 minimizes the amount of industrial Ethernet cable runs but does not provide any network resiliency If there is a cable or device failure with any device all devices downstream are disconnected The benefit of Zone 2 is that all EtherNet IP devices that are connected via the star topology are not disconnected if there is an issue with one device However a star topology requires more network cable runs which typically requires more industrial E
46. des ease of use connections for all IMC devices with EtherNet IP communication options that require 24V DC power and the Stratix 5700 switches For information on the 24V DC power connections see EtherNet IP Network and 24V DC Connections The number of 24V DC power supplies required throughout the Intelli CENTER EtherNet IP MCC is dependant upon the number of Ethernet switches and IMC EtherNet IP communication devices that require 24V DC power For more information on the 24V DC power configuration and layout see the CENTERLINE Motor Control Center with EtherNet IP Network Technical Data publications 2100 TD031 and 2500 T D003 The IntelliCENTER EtherNet IP MCC design uses the best practices from the Intelli CENTER DeviceNet MCC design but adds the flexibility and performance of an EtherNet IP network These design methods deliver a fast and reliable industrial network for the Intelli CENTER EtherNet IP MCC EtherNet IP Network and 24V DC Connections within a Shipping Split CENTERLINE IntelliCENTER MCCs ship configured from the factory in shipping splits that typically consist of one two or three MCC sections Because the shipping split ships as a continuous block of MCC sections all EtherNet IP and 24V DC power connections for IMC devices within the shipping split are prewired at the factory The connections include all Ethernet switch to IMC device connections and all 24V DC power connections for IMC devices Additionally Ethernet swi
47. devices in your plant The Stratix 5700 switch leverages embedded Cisco technology including the Cisco Internet Operating System or IOS software These common IT development tools are used to configure monitor and maintain the EtherNet IP network e Command Line Interface CLI management tool e Cisco Network Assistant CNA web interface that offers advanced options for configuring and monitoring multiple switches among other networked devices e Device Manager web interface to configure monitor and troubleshoot the switch Rockwell Automation Publication MCC RM001B EN P October 2015 IntelliCENTER EtherNet IP MCC System Architecture Chapter 2 The Stratix 5700 switch is available in a lite software and a full software version The default Intelli CENTER EtherNet IP MCC configuration uses the Stratix 5700 with lite firmware but the full firmware revision can be used if necessary Table 1 lists the features that are included in the Stratix 5700 switch with lite firmware Table 1 Features Available in the Stratix 5700 Switch With Lite Firmware Features Switching REP Resilient Ethernet Protocol STP RSTP MST instances IGMP Snooping with Queries VLANs with Trunking Security CIP port Control and fault Detection TACACS RADIUS Authentication Diagnostics Port Mirroring Syslog Broken Wire Detection Management SNMP Smartport DHCP Port Persistence Command Line Interface CLI Compatib
48. e engineer or technician must also have the skillset and tools that are required to update the new IMC device with this information The process to gather all this information and enter it into the replacement IMC device can take an extended period which results in unnecessary plant downtime With ADC and Studio 5000 Logix Designer firmware supervisor enabled and configured for intelligent devices and a Stratix 5700 managed switch with DHCP port persistence enabled an engineer or technician only has to replace the device The IP address firmware revision and device parameters are immediately and automatically pushed to the device significantly reducing the plant downtime to a matter of minutes To take advantage of the downtime savings that ADC can provide the architecture must include the following y Logix controller with ADC and firmware supervisor enabled y IMC devices that support ADC y Stratix 5700 industrial managed Ethernet switch with DHCP port persistence enabled Figure 17 shows how easy it is to replace an IMC device with ADC enabled Rockwell Automation Publication MCC RM001B EN P October 2015 47 Chapter3 _IntelliCENTER EtherNet IP MCC Plant Integration Figure 17 Automatic Device Configuration Example Physically remove the device that stopped working After physically replacing the device the Stratix switch automatically sets the IP Address in the new device by using DHCP port persistence After t
49. e other critical features that are provided in an industrial managed Ethernet switch These features make sure that the expected recipient receives the information being sent over the network at the expected time while network issues are allowed to be easily resolved For more information on managed switch functionality see Advanced EtherNet IP Configuration Industrial Ethernet Switches on page 43 The features of an industrial managed Ethernet switch provide a robust and flexible EtherNet IP network solution which is why the Intelli CENTER EtherNet IP MCC leverages an industrial managed Ethernet switch Industrial Ethernet Switch Details The IntelliCENTER EtherNet IP MCC leverages the partnership between Rockwell Automation and Cisco to implement a robust and flexible EtherNet IP network by using the Stratix 5700 Layer 2 industrial managed Ethernet switch Premiere integration to the Rockwell Automation Integrated Architecture system is provided through the Common Industrial Protocol CIP CIP is one of the fundamental building blocks of the EtherNet IP network This protocol creates cross functionality on many intelligent devices and products including Studio 5000 Logix Designer Add on Profiles AOPs Logix controller tags FactoryIalk View faceplates and more This cross functionality of the Stratix 5700 switch makes sure that your Intelli CENTER EtherNet IP MCC connects seemlessly to the EtherNet IP network and intelligent
50. et IP MCC include the following e PowerFlex 753 755 drives General purpose variable frequency drive 3 5 option slots for communication safety feedback and extra I O Features predictive diagnostics and safe torque off and Safe Speed Monitor options e PowerFlex 523 525 drives Full featured component class drive Closed loop control for either speed or position feedback Features an innovative modular design and safe torque off e SMC Flex soft starters Modular and compact soft starter Includes I O electronic overload integral bypass e El Plus overload relays for starters Includes two discrete inputs and one output relay for monitoring and control of motor starter related I O Enhanced motor protection with overload jam trip and underload alarm functions e E3 Plus overload relays for starters Enhanced thermal overload motor protection with inherent phase loss temperature ground fault voltage monitoring and underload protection Advanced motor diagnostic information to assist with preventative maintenance programs that result in reduced downtime e E300 overload relays for starters Incorporates a modular design for communication control and sensing for maximum flexibility On Device Settings including network address configuration restore factory default settings and enable security settings Native I O with removable terminal blocks Advance
51. formation on EtherNet IP network and 24V DC connections across shipping splits see the CENTERLINE Motor Control Center with EtherNet IP Network Technical Data publications 2100 TD0031 and 2500 T D003 IMPORTANT _ If your MCC lineup includes unit mounted Ethernet switches with switch groups that do not span shipping splits all Ethernet devices are pre connected at the factory to each switch unit the Ethernet cable is connected at both the switch and end device Rockwell Automation Publication MCC RM001B EN P October 2015 29 Chapter2 _IntelliCENTER EtherNet IP MCC System Architecture EtherNet IP Network Topology _ e Cell Area Zone 1 Machine System Cell Area Zone 2 Industrial Automation amp Control System The EtherNet IP network is a flexible network that supports multiple topologies Star Linear Switch level Ring and Device Level Ring The EtherNet IP network topology within an IntelliCENTER EtherNet IP MCC must provide a robust and flexible network solution Therefore a star topology is typically used at the IMC device level and either a linear or ring topology is typically used at the industrial Ethernet switch level These topology combinations provide customers with the ideal EtherNet IP network solution for their MCC application Linear Star Topology The typical EtherNet IP network topology that is used in the IntelliCENTER EtherNet IP MCC is a linear star topology The industrial Ethernet sw
52. g Split section in Chapter 2 the Intelli CENTER EtherNet IP MCC sections with plug in units and unit mounted switches use homerun Ethernet cable connections instead of vertical wireway Ethernet adapters Therefore if there are any spare Stratix 5700 ports in a switch unit then Intelli CENTER EtherNet IP units can be purchased and easily installed The desired number of spare switch ports must be accounted for at order entry for the appropriate switch unit Otherwise additional units require an additional Ethernet switch to connect to Rockwell Automation Publication MCC RM001B EN P October 2015 IntelliCENTER EtherNet IP MCC Expansion Chapter 4 Regardless of where the Ethernet switch is mounted in the MCC lineup if more units are purchased tell your local Allen Bradley distributor or Rockwell Automation sales representative that the unit is going into an Intelli CENTER EtherNet IP MCC and provide the appropriate IP address and subnet mask information When you notify them the unit arrives with the IP Address and subnet mask configured appropriately LVMCC Solution EtherNet IP Ready Unit Provision CENTERLINE 2100 Industrial Ethernet patch cable provided CENTERLINE 2500 EtherNet IP plug in unit 24V DC power capacity considerations As described in the EtherNet IP Network and 24V DC Connections section in Chapter 2 the plug in sections of an Intelli CENTER EtherNet IP MCC incorporate an integrated 24V DC power supply The integrated 2
53. g switches switch stacks routers and access points CPwE Converged Plant wide Ethernet A Cisco and Rockwell Automation collaboration to provide recommendations and guidance to help the following Reduce network latency and jitter Increase the availability integrity and confidentiality of data Design and deploy a scalable robust secure and future ready EtherNet IP network infrastructure DHCP Networking protocol that is used to distribute network parameters such as IP addresses to connected devices DLR Ring network topology that is used at the device level DM Cisco tool that is used to manage network switches EDS File that contains all parameters for a specific device IDMZ Industrial Demilitarized Zone A buffer between the Enterprise and Industrial zones that provides a barrier between the zones but allows for data and services to be shared securely IEEE Organization that standardizes electrical engineering practices IGMP Communication protocol that is used to establish IP multicast groups on a network IMC Motor control devices that can connect to a communication network IOS Cisco software that runs on the Stratix family of switches MAC Media Access Control The MAC ID is a hardwired unique identifier that is assigned to all network capable hardware at the time of production MCC Motor Control Center A motor control center is an assembly of one or more enclosed sections having a common power bus and contains motor control
54. ge Array Levels 0 2 Cell Area Zones Power Control Room Cell Area Zone 3 A MCC Sections Electrical Distribution System Access Layer Cell Area Zone 2 Industrial Automation amp Contral System E F t Sines al J P a i J pe _ ror a t Motor Control Center Rockwell Automation Publication MCC RM001B EN P October 2015 39 Chapter 3 40 MCC Uplink Enterprise wide IntelliCENTER EtherNet IP MCC Plant Integration MCC Uplink to Plant wide Network Figure 15 shows an example of how the Intelli CENTER EtherNet IP MCC can be connected to an Access Layer switch with an industrial Ethernet cable which then provides the connection to the entire plant wide EtherNet IP network This connection is commonly referred to as an MCC uplink and can be used for intelligent device monitoring and or control depending on the needs of the MCC application As described in the EtherNet IP Network Topology section in Chapter 2 the IntelliCENTER EtherNet IP MCC also supports an optional switch level ring topology This topology requires a second MCC uplink to close the switch level ring Figure 15 Plant wide Connection Levels 4 amp 5 Data Center Enterprise Zone Business Systems Level 3 5 IDMZ Physical or Virtualized Servers Level 3 Site Operations Sactoryialk 4 P T T Patin Industrial Zone Plant wide Factory iak Aps ias An guamaan Cell Area Zone 1 Site wi
55. gix Designer Add on Profiles AOPs device HMIs and IntelliCENTER software Monitor views This flexibility lets you choose the appropriate configuration methodology for your device and application BOOTP DHCP Server The Bootstrap Protocol BOOTP Dynamic Host Configuration Protocol DHCP server is a standalone server that you can use to set the IP address of an IMC device When used the BOOTP DHCP server sets an IP address and other Transport Control Protocol TCP parameters You can use the BOOTP DHCP server to set the IP address of the device if one of these conditions exists at powerup e The rotary switches on the device are not set to a number and the device is BOOTP DHCP enabled e The device does not have rotary switches and the device is BOOTP DHCP enabled Access the BOOTP DHCP server from the tools directory on the Studio 5000 environment installation CD IMPORTANT Before you start the BOOTP DHCP server make sure that you have the hardware MAC address for the device The hardware address is typically on a sticker on the side of the communication module and uses an address in a format similar to the following 00 00 BC 14 55 35 See the EtherNet IP Network Configuration User Manual publication ENET UM0O01 for more information Rockwell Automation Publication MCC RM001B EN P October 2015 49 Chapter3 _IntelliCENTER EtherNet IP MCC Plant Integration Table 8 Web Page Functionality MCC EtherNet I
56. he Stratix switch sets the device IP address the Logix controller automatically sends the firmware revision and the device parameters to the device The device is now back online and the application can be restarted EtherNet IP EtherNet IP EtherNet IP Table 7 provides an overview of which IMC device EtherNet IP communication cards provide ADC functionality The IP address reassignment for these devices is automatic Table 7 Single Port EtherNet IP Communication Interfaces Product PowerFlex 753 Variable Frequency Drive PowerFlex 755 Variable Frequency Drive PowerFlex 755 Variable Frequency Drive PowerFlex 525 Variable Frequency Drive PowerFlex 523 Variable Frequency Drive E300 Overload Relay Interface 20 750 ENETR 20 750 ENETR Embedded EtherNet IP communication Embedded EtherNet IP communication 25 COMM E2P Embedded EtherNet IP communication See the IMC device user manual for ADC configuration instructions See Additional Resources for a list of IMC device user manuals See the DHCP Port Persistence section for information on the configuration of the industrial Ethernet switch for ADC 48 Rockwell Automation Publication MCC RM001B EN P October 2015 IntelliCENTER EtherNet IP MCC Plant Integration Chapter 3 Options for IMC Device EtherNet IP Configuration Many IMC devices support multiple EtherNet IP configuration methods including BOOTP DHCP server software device web pages Studio 5000 Lo
57. he parameters that are available in the device electronic data sheet EDS file specify the device parameter configuration functionality within the Monitor View Table 10 IntelliCENTER Software Monitor View Functionality MCC EtherNet IP Device Use Monitor View to Access Web _ IP Address View Status Information as a Parameters 825 P Motor Relay Protection Relay E1 Overload Relay Yes fs Yes SW ENET Module 1 S spreadsheet view W web page M new monitor view For further information on IntelliCENTER software see the Intelli CENTER Software section 52 Rockwell Automation Publication MCC RM001B EN P October 2015 Logix Controller Connection Considerations IntelliCENTER Software IntelliCENTER EtherNet IP MCC Plant Integration Chapter 3 When connecting an IntelliCENTER EtherNet IP MCC to a Logix controller architecture take care when mapping the EtherNet IP devices within the MCC to the Logix controller and EtherNet IP communication card Follow the best practice guidelines around EtherNet IP devices per Logix controller and EtherNet IP devices per EtherNet IP communication card to make sure that your EtherNet IP network and Logix controller performance is not negatively impacted by overloading the controller or communication card See the Advanced EtherNet IP capacity tool embedded in the Integrated Architecture Builder IAB software to apply these guidelines when integrating your IntelliCENTER EtherNet IP MC
58. hich provides an intuitive preconfigured user interface for MCC monitoring diagnostics and configuration is also covered As discussed in the EtherNet IP Network Topology section in Chapter 2 the Intelli CENTER EtherNet IP MCC typically uses a star topology at the IMC device level and either a linear or ring topology at the industrial Ethernet switch level The flexibility of the EtherNet IP network allows these IntelliCENTER EtherNet IP MCC topology configurations to be easily integrated into a larger properly designed plant wide network without interfering with other EtherNet IP network topologies in the plant To make sure your Intelli CENTER EtherNet IP MCC is properly integrated into your plant wide network it is critical to connect it appropriately and to choose the right industrial Ethernet cable Plant Layers and Zones As discussed in the Converged Plantwide Ethernet CPwE Design and Implementation Guide publication ENET T D001 the ideal network reference model consists of three main layers the core distribution and access The Intelli CENTER EtherNet IP MCC is integrated into a plant wide network by using this model An example of how an Intelli CENTER EtherNet IP MCC connects into a plant wide EtherNet IP network is shown in Figure 14 The Core Layer usually comprises of Layer 3 Ethernet switches or routers and bridges and provides connectivity to the Industrial Demilitarized Zone IDMZ as shown in Figure 14 The IDMZ
59. ice level it also impacts the flexibility and maintainability of IMC devices within an MCC solution whereas switch level ring star REP does not As described in the Switch level Ring Star Topology section REP provides fault tolerance at the switch level and the IMC device star topology makes sure that IMC device failures do not affect other IMC devices The level of fault tolerance that is provided is similar to DLR Therefore the switch level ring star topology provides a more highly available MCC solution and is the preferred redundant path topology within an Intelli CENTER EtherNet IP MCC Rockwell Automation Publication MCC RM001B EN P October 2015 35 Chapter2 _IntelliCENTER EtherNet IP MCC System Architecture Notes 36 Rockwell Automation Publication MCC RM001B EN P October 2015 Plant EtherNet IP Connection Chapter 3 IntelliCENTER EtherNet IP MCC Plant Integration As detailed in Chapter 2 the IntellK CENTER EtherNet IP MCC system architecture the EtherNet IP physical infrastructure and EtherNet IP network topology provides an easy to use robust and flexible network solution This chapter explains how to integrate the Intelli CENTER EtherNet IP MCC into an existing plant wide and or enterprise network Physical integration aspects including industrial Ethernet cables for plant EtherNet IP uplink connections and industrial Ethernet switch and IMC device configuration are covered in detail Intell CENTER software w
60. ided by Factory Talk EnergyMetrix software This package provides the following e Real time energy consumption and historical trending down to the IMC device level all across the EtherNet IP network e Ability to monitor historic energy usage which can provide valuable process and device energy information that can lead to substantial cost savings e Customizable real time energy views accessible directly in Intelli CENTER software The calendar trend can show key energy values over time so you can see how your application Is consuming energy Figure 22 IntelliCENTER Energy Calendar View Example Section 1 Section 2 es Tag Real Energy Net Status Input 1 Counter B gt Month September Year 2012 v qf E3 192 168 1 14 Cantrat_ogix Se pte mber 2012 z 2H Monitor Device PLG Read Device b Locati Section z Location 2A Documentation gt SM Event Log 24YDC 192 Yy Legend Power Supply Rec aaa Locatii Trend Meter Data Device Setup FactoryTalk EnerayMetrix Home Location 2E 58 Rockwell Automation Publication MCC RM001B EN P October 2015 IntelliCENTER EtherNet IP MCC Plant Integration Chapter 3 Simultaneously collect energy data for any time period hourly daily weekly and monthly Trend key parameters and export the data for recordkeeping or further analysis Use the data to determine how application production schedule or MCC
61. ilitarized Zone 37 industrial Ethernet cable 19 20 data speed 20 electrical noise immunity 20 MCC uplink 40 41 patch cable 29 plant integration 37 switch level ring 32 industrial Ethernet switch 10 13 advanced configuration 43 configuration 42 default gateway 43 DHCP port persistence 46 Internet Group Management Protocol 46 managed 13 port mirroring 45 Resilient Ethernet Protocol 43 security 44 smartports 45 switch level ring topology 32 unmanaged 13 Virtual LAN 44 Integrated Architecture Builder 53 IntelliCENTER software assset management 56 HMI 57 IntelliCENTER energy 58 laptop 57 Logix Designer Integration Assistant 51 60 monitor view 52 55 remote access 53 remote monitor 12 system level dashboard 53 65 Index 66 IntelliCENTER technology EtherNet IP network 9 IMC devices 9 IntelliCENTER software 9 intelligent motor control 11 I O modules 11 overload relays 11 PowerFlex drives 11 SMC Flex starters 11 Internet Group Management Protocol 46 L linear topology 31 switch to switch 30 Logix controller 53 M managed Ethernet switch 13 advanced security 14 diagnostics 14 15 network management 14 15 security 15 Stratix 5700 14 MCC uplink cable type 40 41 plant wide network 40 requirements 40 monitor view 55 network services 46 network topology 30 network reference model access 3 core 3 distribution 37 P plant layer access 38 core 37 distri
62. ion Due to the potential of 600V AC related electrical noise in the MCC the enterprise Ethernet rated cable can be exposed to electrical noise greater than its rated immunity The IntellK CENTER EtherNet IP MCC uses an exclusive 600V UL Listed Category 5e PLTC rated industrial Ethernet cable to provide the noise immunity necessary in an MCC Rockwell Automation Publication MCC RM001B EN P October 2015 19 Chapter 2 20 IntelliCENTER EtherNet IP MCC System Architecture With this GOOV UL Listed industrial Ethernet cable the EtherNet IP network in the Intelli CENTER MCCs has been tested to the most rigorous standards for electrical noise immunity These test results allow Rockwell Automation to deliver a robust noise immune EtherNet IP network within the MCC e Surge Simulates lightening strike 2KV 40A surge that is repeatedly applied to the network cable IEC 61000 4 5 e Fast Transient Burst Simulates industrial noise 1KV high voltage burst applied to the network cable IEC 61000 4 4 e Conducted Immunity Simulates radio frequency interference 150 kHz 80 MHz interference that is applied to the network cable IEC 61000 4 6 e Electrostatic Discharge Immunity Simulates static discharge 8KVESD event at 12 locations on the MCC and network cable IEC 61000 4 2 Figure 3 Industrial Ethernet Network Cable Table 3 shows the three speeds that the Category Se cable supports The higher speed data
63. itches throughout the MCC lineup are connected in a linear topology via their linear trunk switch to switch connections The IMC devices in each section use a star topology to connect to the industrial Ethernet switch level Figure 11 Linear Star MCC Topology in a Typical Plant wide Network Levels 4 amp 5 Data Center ee Enterprise Zone Enterprise wide Business Systems _ Level 3 5 IDMZ Physical or Virtualized Servers Level 3 Site Operations FactoryTalk Application Servers amp Services Platform industrial Zone Hetwork Serdices e g DHS AD OHER AAA Remote Acoess Server RAS Ethertet IP_ emae shorage Tay Plant wide Site wide i _ Operation Systems Linear Topology Levels 0 2 Cell Area Zones Cell Area Zane 3 Electrical Distribution System Power Control Room MOC Sections Motor Control Center 30 Rockwell Automation Publication MCC RM001B EN P October 2015 IntelliCENTER EtherNet IP MCC System Architecture Chapter 2 The linear star topology within an IntelliCENTER EtherNet IP MCC provides the following e An easily expandable network architecture Star topology allows IMC devices to be easily added to existing MCC sections within an MCC lineup Switch level linear topology allows MCC sections to be easily added to the MCC lineup e A flexible maintainable and ser
64. k One of the pre configurations that can be applied to the port is the restriction to support only one Media Access Control MAC ID This restriction of support is commonly referred to as MAC ID filtering The MAC ID is the unique hardwired identifier for each network enabled device that is created Because each device MAC ID is unique and unchangeable MAC ID filtering restricts access on that port to a specific device No unauthorized devices can gain access to the network if connected to a port that is using this Smartport feature If appropriately configured Smartport can provide the following e Optimized industrial Ethernet switch connections e Enhanced network security e Improved transmission quality e Reliability of network traffic e Port misconfiguration prevention For further information on the configuration of Smartport in your Stratix 5700 switch refer to the Stratix 5700 Ethernet Managed Switches User Manual publication 1783 UM007 Port Mirroring Port mirroring which is a Smartport feature is a diagnostics tool that can be used in the event of network communication issues This feature provides the ability for you to mirror all traffic on a specific switch port to a secondary switch port that is monitored by your personal computer or a diagnostics tool When you mirror the traffic you can observe and analyze the information that is being sent and received on a specific port without impacting that ports functionality or
65. le with Cisco Tools CNA CiscoWorks Application Interface EtherNet IP CIP Interface Description A ring protocol that allows switches to be connected in a ring ring segment or nested ring segments REP provides network resiliency across switches with a rapid recovery time ideal for industrial automation applications Spanning Tree Protocol is a feature that provides a resilient path between switches Used for applications that require a fault tolerant network Internet Group Management Protocol constrains the flooding of multicast traffic by dynamically configuring the switch ports Therefore the multicast traffic is forwarded only to ports associated with a particular IP multicast group A feature that allows you to group devices with a common set of requirements into network segments VLANs can be used to provide scalability security and management to your network Trunking lets you connect switches to expand the VLAN Allows for port access based on Logix controller program or controller mode idle fault Allows controlled access to the network based on machine conditions Terminal Access Controller Access Control System Remote Authentication Dial In User Service provides user authentication Allows for a technician to monitor the traffic on a port without interfering with the service of the network System message log tool including notifications warnings errors and alerts Detect cable problems like open broken cut o
66. ll Ethernet devices within the shipping split that contains the unit mounted switch are pre connected at the factory to the switch the Ethernet cable is connected at both the switch and end device All Ethernet devices outside the shipping split that contains the unit mounted switch are pre connected at the end device only and the end that connects to the switch is coiled in the horizontal wireway This coil or industrial Ethernet cable bundle must be connected to the appropriate switch unit in the field during commissioning of the MCC lineup For more information on Stratix 5700 mounting locations within the IntelliCENTER EtherNet IP MCC see the CENTERLINE Motor Control Center with EtherNet IP Network Technical Data publications 2100 TD031 and 2500 1 D003 CENTERLINE 2100 and 2500 IntelliCENTER MCC Sections Columns with Plug in Units and Horizontal Wireway mounted Ethernet Switches MCC sections with plug in units come configured with a 10 port Stratix 5700 switch in the horizontal wireway of each section The 10 port Stratix switch has eight copper ports and two combo copper or Small Form factor Pluggable SFP ports This set up allocates the eight copper ports in each section for IMC device connections The two combo copper or SFP ports are designated for the switch to switch connections that connect the EtherNet IP network across MCC sections within the lineup For information on switch to switch and switch to IMC device connections
67. n Star Linear Switch level Ring Device Level Ring e Layer 2 managed industrial Ethernet switches provide a wide range of features to make sure that your EtherNet IP network is robust and reliable e Industrial Ethernet switch location and the number of EtherNet IP ports optimized to accommodate your application Pre configured EtherNet IP wiring and connections provide a flexible solution that is easy to maintain and use e Rockwell Automation exclusive UL Listed 600V Rated Cat 5e copper industrial Ethernet cable provides electrical immunity e Expandability and serviceability of the MCC to support your plant through the life of the lineup For more information on the EtherNet IP physical infrastructure and network topology in an Intelli CENTER MCC see Chapter 2 Rockwell Automation Publication MCC RM001B EN P October 2015 IntelliCENTER EtherNet IP Motor Control Center Overview Chapter 1 Intelligent Motor Control The intelligent devices in an IntellK CENTER MCC are part of the Rockwell Automation IMC portfolio These devices include variable frequency drives VFDs soft starters electronic overload relays and I O The intelligence in these devices lets you get the information that you need so your application runs smoothly and efficiently Access to that intelligent information is provided by the direct connection to the EtherNet IP network IMC devices and features available in the Intelli CENTER EtherN
68. nt Ethernet Protocol REP REP is one of the advanced features of the Stratix 5700 industrial managed Ethernet switch that provides resiliency and redundant path topology at the switch level How REP is implemented in an Intelli CENTER EtherNet IP MCC is described in greater detail in the Resilient Ethernet Protocol REP section in Chapter 2 For further information on how to configure REP in your Stratix 5700 switch see the Stratix 5700 Ethernet Managed Switches User Manual publication 1783 UM007 Rockwell Automation Publication MCC RM001B EN P October 2015 43 Chapter 3 44 IntelliCENTER EtherNet IP MCC Plant Integration Virtual Local Area Network VLAN VLANs allow a network to be segmented into smaller broadcast domains without the need for extra hardware The ability to segment into smaller broadcast domains is a vital tool for both network traffic mitigation and network security The CPwE Design and Implementation Guide publication ENET TD001 emphasizes the importance of traffic mitigation to limit the effects of Layer 2 faults and broadcast traffic from occurring on the plant wide network These Layer 2 conditions can increase network latency and jitter which can cause inefficiencies in a plant process Devices that are grouped with a common set of requirements into a VLAN segments that data from interfering with other data being sent on the network This data segmentation significantly reduces the potential of latency and jit
69. ntelli CENTER Software User Manual publication MCC UMO002 Rockwell Automation Publication MCC RM001B EN P October 2015 IntelliCENTER EtherNet IP MCC Plant Integration Chapter 3 IMC Device Monitoring and Configuration The Monitor view in IntelliCENTER software displays an overview of the IMC device being monitored The display includes configurable analog gauges configurable trend graphs status of I O on the device and configurable data fields The Monitor view functionality allows you to e Monitor parameters from the IMC devices e Configure device parameters including IP addresses and Subnets See Using the Intelli CENTER Software Monitor View for IMC Device Configuration for more information e Record up to 5000 data points with the trend graph and export them toa csv file Figure 19 IntelliCENTER Software Monitor View Examples 192100120 inl xd PowerFlex 755 Gonnectod MARARA henii A h Montlor View Mew Hice Cabinel E3 Mode Zr 174 a bo i ii z p a amp Compare Desonaes Parameters Process Dipa Fropertes Winends Paun Awma Dispis Resi Momu Pep pE HPreguamabls abiri mp and delay Po jiniomation Pagani Binil apay iiad ot Tiai fire icine aa x Caure of last Tinpa Aral Time Data Trend mr maahi sea a amii N H Worring Gaat Pine 1 3 i N g Pidi Wizji Tip Shalani Pror a LES E Arira tial 1 5 ee 240 4AA Ni E O0 Time To Trio ery coe IAN ee tie i OUTA E Moo aa amete
70. of one two or three MCC sections Because the shipping split ships as a continuous block of MCC sections all EtherNet IP and 24V DC power connections for IMC devices within the shipping split are prewired at the factory The connections includes all EtherNet IP switch to IMC device connections and all 24V DC power connections for IMC devices Additionally EtherNet IP switch to switch connections within an MCC shipping split are also prewired at the factory For horizontal wireway mounted Ethernet switches The standard IntelliCENTER EtherNet IP MCC design includes an industrial Ethernet patch cable and a 24V DC cable The cables are in the horizontal wireway of the last section right most section of a shipping split for mating with the first section of the next shipping split For unit mounted Ethernet switches All Ethernet devices outside the shipping split that contains the unit mounted switch are pre connected at the end device only The end that connects to the switch is coiled in the horizontal wireway This coil or industrial Ethernet cable bundle must be connected to the appropriate switch unit in the field during the commissioning of the MCC lineup A teal label on the outside of the MCC horizontal wireway cover indicates the location of each coil that requires connection during the commissioning process Each cable in the bundle contains a detailed cable label to help ensure proper IMC device to switch port mapping For more in
71. ontroller tags ready for programming The tool saves you the time that it takes to add each device manually to the I O tree and gets you ready for control programming as quickly as possible e IMC Device configurations are automatically imported including the device type device name IP address subnet mask and auto generated device tags via the device Add on Profile AOP For further information on Logix Designer Integration Assistant in IntelliCENTER software see the Intelli CENTER Software User Manual publication MCC UMO002 60 Rockwell Automation Publication MCC RM001B EN P October 2015 Adding IntelliCENTER EtherNet IP Sections to an Existing MCC Lineup i Allen Supply rae il ma th SMC Flex aa el Vi Chapter 4 IntelliCENTER EtherNet IP MCC Expansion Motor Control Centers have an expectation to remain in service for many years in a plant facility This expectation carries many requirements the ability to expand to accommodate plant or process changes and backward and forward compatibility The Intelli CENTER EtherNet IP MCC meets these requirements by providing a flexible and expandable solution This chapter provides information on the methods and abilities to expand your IntelliCENTER EtherNet IP MCC through the life of your plant You can connect multiple Intelli CENTER EtherNet IP MCC shipping splits to expand your MCC lineup Expansion is achieved by connecting the industrial Ethernet
72. r Virtualized Servers Level 3 Site Operations 4 ey Industrial Zone Plant wide i Factorylalk Application Servers amp Services Platfom an Senna Hetwork Services eg DNS AD DHCR AAA Cell Area Zone 1 o Site Remote Access Server RAS REP Switch level Ring Machine System pann ponams Call Manager EtherNet IP Topol EAS e G ai Etheritet IP Storage Array Sie 9p99gy A Levels 0 2 Cell Area Zones i Cell Area Zone 3 Electrical Distribution System Power Control Room MEC Sections Star Topology _ Cell Area Zone 2 Industrial Automation amp Control System Motor Control Center REP is a Cisco Layer 2 resiliency protocol that provides an alternative to the Spanning Tree Protocol STP to control network loops handle link failures and improve convergence time significantly REP does not require extra hardware it is enabled in the Stratix 5700 switch configuration software to provide the added resiliency via a switch level ring redundant path topology REP also provides an extra layer of security by producing a security key that is unique to each REP ring segment This security key makes sure that security threats cannot inflict false network faults that could bring down network communication Rockwell Automation Publication MCC RM001B EN P October 2015 33 Chapter 2 34 IntelliCENTER EtherNet IP MCC System Architecture The REP guidelines in
73. r shorted twisted pair wires with status availability in the Logix Designer application Simple Network Management Protocol is a management protocol that is typically used by IT to help monitor and configure network attached devices Provide a set of configurations to optimize port settings for common devices like automation devices switches routers personal computers and wireless devices Smartport can also be customized for specific needs Lets you assign a specific IP address to each port which makes sure that the device that is attached to a given port gets the same IP address This feature allows for device replacement without manually having to configure IP addresses Tool that lets you use text based commands to configure a Stratix switch Cisco tool that offers advanced options for configuring and monitoring multiple infrastructure devices including switches switch stacks routers and access points Interface enables premier integration to the Integrated Architecture system and Studio 5000 environment via Add on Profiles tags and faceplates IMPORTANT For more information on Stratix 5700 functionality see the Advanced EtherNet IP Configuration Industrial Ethernet Switches section Rockwell Automation Publication MCC RM001B EN P October 2015 15 Chapter 2 16 IntelliCENTER EtherNet IP MCC System Architecture Industrial Ethernet Switch Options The IntelliCENTER EtherNet IP MCC leverages different Stratix 5
74. ration Industrial Ethernet Switches and IMC DevicS cacladdi ve niecadi beet eceideviiiadecss Advanced EtherNet IP Configuration Industrial Ethernet SW CCS tow food eee ede nee wine eee Seeded a Oe Dial Gateway sortase E EN a EEE Resilient Ethernet Protocol REP 0 ccc cece eee eee Virtual Local Area Network VLAN 00 c cence eee ees SMAl POL eiaa A a a oe sanders soe eiean TG Pore MOONE vans eh dad coment ee eatius cadena nee I Internet Group Management Protocol Snooping DCP Port Persi ten Guear aan jaawtees Sees rA Rockwell Automation Network Services 0c0ccceceeece Rockwell Automation Publication MCC RM001B EN P October 2015 Table of Contents Advanced EtherNet IP Configuration IMC Devices 47 Dert Gateway ouien saana e a TE ES 47 Automatic Device Configuration ADC eee eae 47 Options for IMC Device EtherNet IP Configuration 49 Logix Controller Connection Considerations 2 005 53 Intelli CENTER Software 00 ccc ccc cece ccc n ces eenseeeees 53 Syston Level Wash boardswi0s odes Soya been E EEA EEA 53 IMC Device Monitoring and Configuration 4 55 Asset Vianaseinent outer het adoanttieiadassierelenanmatenteasia 56 Computer and HMI Support 0 cece e eee eee eee ee 57 InteliG EN TER Encrey lt onaran EE aioe oninneaenieatnns 58 Intelli CENTER Software Integration Assistant for Lock
75. ration and status functionality varies by the type of AOP that the device supports Intelli CENTER software Logix Designer Integration Assistant can be used to populate the AOP automatically in Logix Designer which saves you valuable time during commissioning See the Intelli CENTER Software Integration Assistant for Logix Designer section Table 9 Studio 5000 Logix Designer Add on Profile Functionality MCC EtherNet IP Device 825 P Motor Relay 857 Motor and Feeder Protection Relay E1 Overload Relay E3 Overload Relay via 2100 ENET module E300 Overload Relay PowerMonitor 1000 Unit PowerMonitor 5000 Unit POINT 1 0 AENT module PowerFlex 40 or 400 Drive PowerFlex 525 Drive PowerFlex 70 or 700 Drive PowerFlex 753 or 755 Drive SMC Flex Controller Generic AOP Custom AOP Use AOP to Set IP Address Use AOP for Full Parameter Support j Yes Yes Yes No Yes Yes Yes No Yes Yes Yes Noo Yes Yes Yes See the IMC device user manual for information about the device AOP functionality See Additional Resources for a list of IMC device user manuals Rockwell Automation Publication MCC RM001B EN P October 2015 51 Chapter3 _IntelliCENTER EtherNet IP MCC Plant Integration Using the IntellicENTER Software Monitor View for IMC Device Configuration Intelli CENTER software supports most IMC devices and provides a customized Monitor view for device status and configuration Monitor view support and functionality varies by IMC device T
76. re 4 001 A Ti Litre 35 OuTE E a Fi Seingjia d mpa _ Tip Claes Stopped Tap inablal4urcle ik amarag Enable erkat For further information on the monitoring and configuring of IMC devices in IntelliCENTER software see the IntelliCENTER Software User Manual publication MCC UMO002 Rockwell Automation Publication MCC RM001B EN P October 2015 55 Chapter3 _IntelliCENTER EtherNet IP MCC Plant Integration Asset Management Intelli CENTER software includes a complete set of documentation of your MCC Spare parts lists wiring diagrams and IMC device manuals are all available in electronic form and are readily available and easily accessible via IntellK CENTER software when they are needed most e Troubleshoot problems by using the exact manuals that were shipped with your MCC e Trace out wiring and understand control circuits by using wiring diagrams These diagrams can be altered to reflect installation changes and saved back to the software for future use e Add new documentation for example procedures and engineering notes associated with the unit or the lineup e Review event logs e View and manage unit specific spare parts list Add your part number scheme and alter items such as parts and quantities Figure 20 IntelliCENTER Software Documentation Examples Spare Parts Pumping Station MCC 1 120 AHR Select Sort Select Filter C Ascending C Descending None gL
77. t connection 28 prewired 29 shipping split connection 29 24V DC power wireway adapters 22 A abbreviations 7 access layer 38 39 adding EtherNet IP devices horizontal wireway mounted switches 62 unit mounted switches 62 Add on Profiles 7 14 51 automatic device configuration 7 12 31 47 IMC device 48 B Bootstrap Protocol BOOTP 49 C cable bundle 17 cable routing CENTERLINE 2100 24 26 CENTERLINE 2500 28 CENTERLINE 2500 IntelliCENTER MCC 24V DC power 27 EtherNet IP network 27 wireway adapters 27 CETNERLINE 2100 IntelliCENTER MCC wireway adapters 22 Common Industrial Protocol CIP 14 converged plantwide Ethernet system 7 34 copper industrial Ethernet cable 10 19 34 MCC uplink 41 core layer 37 39 D default gateway 47 Device Level Ring 35 DHCP port persistence 46 distribution layer 38 39 EtherNet IP network 9 10 21 30 37 frame mount connections 28 shipping split connection 29 wireway adapaters 22 Rockwell Automation Publication MCC RM001B EN P October 2015 Index F fiber optic Ethernet cable 20 34 MCC uplink 41 frame mount 24V DC connection 28 EtherNet IP network connection 28 frame mount units 18 H high availability 31 homerun connection 17 IMC device advanced configuration 47 automatic device configuration 47 48 Bootstrap Protocol BOOTP 49 configuration 42 default gateway 47 star topology 32 Studio 5000 Logix Designer 51 web page 50 Industrial Dem
78. t state This minimal configuration is done to make sure that the IMC device is in a state that allows for the quickest integration of the Intelli CENTER EtherNet IP MCC into the plant wide network Advanced industrial Ethernet switch features like the ones that are described in the Advanced EtherNet IP Configuration Industrial Ethernet Switches section and corporate enterprise settings require further IMC device EtherNet IP network configuration See the IMC device user manual for configuration instructions See Additional Resources for a list of IMC device user manuals Default Gateway For connections to your plant wide network that use a router or Layer 3 switch industrial Ethernet switches and IMC devices within your IntelliCENTER EtherNet IP MCC must have a Default Gateway configured If the Default Gateway is not configured to reference the router or Layer 3 switch IMC device visibility is impacted in software tools like Intelli CENTER software and Studio 5000 Logix Designer application See the IMC device user manual and Stratix 5700 Ethernet Managed Switches User Manual publication 1783 UM007 for configuration instructions See Additional Resources for a list of IMC device user manuals Automatic Device Configuration ADC Ifan IMC device fails the typical procedure requires an engineer or technician to have the information about the device that is being replaced including the IP address firmware revision and device parameters Th
79. tch to switch connections within an MCC shipping split are also prewired at the factory For information on connections across MCC shipping splits that are not prewired at the factory see the EtherNet IP Network and 24V DC Connections Across Shipping Splits section Rockwell Automation Publication MCC RM001B EN P October 2015 21 Chapter 2 22 IntelliCENTER EtherNet IP MCC System Architecture The MCC section type and switch mounting methodology determines how these prewired connections are made and routed at the factory e MCC sections columns with plug in units and horizontal wireway mounted Ethernet switches use two types of vertical wireway adapters for these IMC device connections EtherNet IP network adapters and 24V DC power adapters These adapters save valuable wireway space provide ease of use connectivity and allow for quick maintenance when devices are moved replaced or added The CENTERLINE 2100 and 2500 vary slightly on the wireway adapter mechanism because the NEMA specifications and market demands are different than IEC specifications and market demands e MCC sections columns with unit mounted Ethernet switches use direct homerun Ethernet connections and 24V DC power adapters for IMC device connections e MCC sections columns with frame mounted units use direct homerun Ethernet and 24V DC power connections for IMC devices because they typically do not contain vertical wireways or wirew
80. ter on that network Figure 16 VLAN Diagram Example Variable Frequency Drive VFD Controller Controller Machine Interface e HMI Phone m EE Cell Area Zone VLAN 10 EtherNet IP Devices Cell Area Zone VLAN 20 EtherNet IP Devices Engineer VLAN 100 Office Devices VLANs also help to simplify the enforcement of security policies for the plant wide network When a VLAN is created access ports are assigned to that specific VLAN A VLAN is configured to allow only devices that are connected to access ports that are assigned to the same VLAN to communicate with each other A device that is connected to an access port that is not assigned to that specific VLAN is not able to communicate to the devices on the VLAN For further information on the configuration of VLANs in your Stratix 5700 switch see the Stratix 5700 Ethernet Managed Switches User Manual publication 1783 UM007 Rockwell Automation Publication MCC RM001B EN P October 2015 IntelliCENTER EtherNet IP MCC Plant Integration Chapter 3 Smartport Smartport allows specific switch ports to be preconfigured for a certain type of device This preconfiguration is done to optimize the switch port settings for common devices like automation devices switches routers personal computers and wireless devices Smartport can be customized for specific needs that are based on the application As with VLANs Smartport provides added security to the plant wide networ
81. thernet cabling As shown in Zone 3 in Figure 14 the Intelli CENTER EtherNet IP MCC easily integrates into the Access Layer of the plant wide EtherNet IP network The MCC Uplink to Plant wide Network section provides guidelines on how the Intelli CENTER EtherNet IP MCC network connects to the plant wide network The CPwE Design and Implementation Guide network reference model helps make sure that device information in the Access Layer can be securely and reliably provided to the Distribution and Core Layers as needed For more information on how to lay out the appropriate plant wide EtherNet IP network see the CPwE Design and Implementation Guide publication ENET TD001 Rockwell Automation Publication MCC RM001B EN P October 2015 IntelliCENTER EtherNet IP MCC Plant Integration Chapter 3 Figure 14 Example Plant wide EtherNet IP Network Levels 4 amp 5 Data Center i Enterprise Zone if f ee is Core Layer y Enterprise wide Business Systems ia a a ed 2 Level 3 5 IDMZ Level 3 Site Operations Distribution Layer Physical or Virtualized Servers Z x goon BN industrial Zone Fi Plant wide FactoryTalk Apphicateon Servers amp Services Plationn a Sa sat Network Services eg DNS AD DHCP AAA Cell Area Zone 1 g ai Remote Access Server RAS REP Switch level Ring Machine System pr i y ad Call Manager EtherNet IP Topology Etheriet IP Stora
82. these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Rockwell Automation maintains current product environmental information on its website at http www rockwellautomation com rockwellautomation about us sustainability ethics product environmental compliance page Rockwell Otomasyon Ticaret A S Kar Plaza Is Merkezi E Blok Kat 6 34752 erenk y Istanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication MCC RM001B EN P October 2015 Supersedes Publication
83. tic Ethernet cable requirements for redundant EtherNet IP topologies within the IntelliCENTER EtherNet IP MCC see the Resilient Ethernet Protocol REP section in Chapter 2 Rockwell Automation Publication MCC RM001B EN P October 2015 41 Chapter3 IntelliCENTER EtherNet IP MCC Plant Integration Default EtherN et IP The integrated EtherNet IP network within your Intelli CENTER EtherNet IP Configuration Industrial MCC is preconfigured tested and validated at the factory before shipment which saves you valuable onsite commissioning time The factory preconfigures Ethernet Switches and IMC the IP addresses and subnet masks for the industrial Ethernet switches and IMC Devices devices using information that is provided by the customer at the time of order entry e Industrial Ethernet Switches The Stratix 5700 switch Express set up wizard is used to set the IP addresses subnet masks and switch passwords All other Stratix 5700 switch settings remain in default configuration which allows for the quickest integration of the Intelli CENTER EtherNet IP MCC into the plant wide network Further configuration of the Stratix 5700 switch settings for example Default Gateway Virtual Local Area Network VLAN and Smartport during on site commissioning is highly encouraged and is sometimes required to make sure the Intelli CENTER EtherNet IP MCC appropriately integrates into the plant wide EtherNet IP network See the
84. tion contact your local Allen Bradley distributor or Rockwell Automation sales representative Rockwell Automation Publication MCC RM001B EN P October 2015 IntelliCENTER Technology Overview Chapter 1 IntelliCENTER EtherNet IP Motor Control Center Overview The Intelli CENTER EtherNet IP MCC couples the reliability of the CENTERLINE 2100 and 2500 MCCs with the addition of the EtherNet IP network Intelligent Motor Control IMC devices and Intelli CENTER software This intelligent solution integrates seemlessly into your plant floor to let you effectively monitor and maintain your MCC Benefits of an Intelli CENTER EtherNet IP MCC include the following e Faster Integration EtherNet IP network is a preconfigured robust and reliable network e Faster installation when compared to hard wired I O e Control and diagnostics State of the art intelligent motor control provides crucial feedback from motors and intelligent devices e Precise control with intelligent motor control devices Lets you optimize your application e More information where you need it when you need it Enhances your plant asset management system e Improved uptime warnings in advance of failures troubleshooting tools and information available to you Integrated EtherNet IP Network IntelliCENTER MCCs use the EtherNet IP network to connect the IMC devices in your MCC application to the rest of your plant wide network The EtherNet IP ne
85. ture Application Guide publication ENET TD003 CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet IP Network Technical Data publication 2100 TD031 CENTERLINE 2500 Motor Control Centers with EtherNet IP Network Technical Data publication 2500 TD003 IntelliCENTER software user manual publication MCC UM002 Resilient Ethernet Protocol in a Converged Plant wide Ethernet System CPwE publication ENET TD005 Stratix 5700 Industrial Ethernet Switch Product Profile publication ENET PP005 Stratix 5700 Ethernet Managed Switches User Manual publication 1783 UM007 PowerFlex 750 Series AC Drives publication 750 PM001 PowerFlex 525 Adjustable Frequency AC Drive User Manual publication 520 UM001 E1 Plus EtherNet IP Side Mount Module User Manual publication 193 UM012 E3 and E3 Plus solid state Overload Relay User Manual publication 193 UM002 Bulletin 193 592 E300 Overload Relay User Manual publication 193 UM015 SMC Flex User Manual publication 150 UM008 Inteqrated Architecture Builder IAB Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Product Certifications website http www ab com 1 For ODVA publications see the ODVA EtherNet IP library at Description Describes how to design a converged plant wide Ethernet network Describes EtherNet IP media planning Describes fiber optic infrastructure Describes cable system construction and
86. twork is an industrial version of an Ethernet network The network provides one robust and reliable network solution for your entire plant from the site operations to the MCC The integrated EtherNet IP network within your IntellK CENTER MCC is preconfigured tested and validated at the factory before shipment The steps that are completed at the factory reduce the time that you spend to commission your MCC in your plant You can then spend more time on the optimization of your Intelli CENTER MCC for your application Rockwell Automation Publication MCC RM001B EN P October 2015 Chapter 1 IntelliCENTER EtherNet IP Motor Control Center Overview The EtherNet IP network allows for real time monitoring and control of your intelligent devices that provides you with the ability to optimize your plant operations The EtherNet IP network within the Intelli CENTER EtherNet IP MCC provides the following features e Single industrial network technology for plant wide multi discipline network convergence The EtherNet IP network is a standard industrial Ethernet network that the ODVA organization manages Many commercially available products exist and can be attached to the EtherNet IP network to support your application Rockwell Automation key Alliance Partners include companies like Cisco and Panduit so the network devices you require are available over the EtherNet IP network e Flexible topologies to suit your applicatio
87. viceable network architecture Star topology allows IMC devices to be easily moved or removed as MCC maintenance and lineup changes demand without impacting the remaining IMC devices Switch level linear topology allows MCC sections to be easily moved or removed as MCC maintenance and lineup changes demand without impacting the remainder of the MCC lineup ADC a feature that is supported in Logix controllers PACs helps minimize downtime by automatically configuring a replacement IMC device in the event of a device failure For more information see the Automatic Device Configuration ADC section in Chapter 3 See Chapter 4 for information on how you can expand your MCC lineup The linear start topology that is used in an IntelliCENTER EtherNet IP MCC allows it to be seamlessly integrated into the rest of the plant See the Plant EtherNet IP Connection section in Chapter 3 for more information on plant integration Switch level Ring Star Topology An increased focus in the MCC market space is the demand for the IMC devices within the integrated network to provide a level of high availability By definition high availability is the time that a network or device is fully functioning Typically this time includes the ability of a network to ride through a physical device failure or cable break For MCC applications high availability also includes downtime that is associated with hardware or software misconfiguration of
88. xamples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence gt gt IMPORTANT Identifies information that is critical for successful application and understanding of the product Labels may also be on or inside the equipment to provide specific precautions SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures ARC FLASH HAZARD Labels may be on or inside the equipment for example a motor control center to alert people to potenti

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