W2V10 Rotary Vane Pump User Manual
Contents
1. 97 W1V0101 SPRING 0 6X9 5X10X17 1 98 W1V0102 WASHER 5 1 99 W1V0102 1 DISTRIBUTER CAP AL 1 100 W1V0102 2 DISTRIBUTER NIPPLE 8 1 101 W1V0102 3 DISTRIBUTER TUBE 8 1 102 W1V0103 DISTRIBUTOR WASHER FIX BOLT M5X50 1 103 W1V0104 O RING FOR G B AN 109 1 104 W1V0105 O RING FOR G B P 10A 1 105 W1V0106 GAS BALLST VALVE PIN 4 5X6 2X11 5 1 106 W1V0107 GAS BALLST SPRING P4 5X96 3X33X0 9 1 107 W1V0108 GAS BALLST SPRING PIN 4 5 6 2 11 5 1 108 W1V0109 O RING P 10A 1 109 W1V0110 GAS BALLST KNOB 40 1 WOOSUNG AUTOMA CO LTD TEL 82 31 358 9640 646 16 Seokpo5 Ri Jangan Myeon Hwaseong Si Kyoungki Do KOREA FAK 82 31 358 9644 http www wsautoma co kr 110 W1V0111 111 W1V0113 112 W1V0114 113 W1V0116 INTAKE FLANGE FIXING BOLT 114 W1V0117 INTAKE FLANGE CAP 115 W1V0118 116 W1V0119 117 W1V0121 118 W1V0122 122 W1V0126 HANDLE FIXING BOLT M6X20 2 WOOSUNG AUTOMA CO LTD TEL 82 31 358 9640 FAX 82 31 358 9644 646 16 Seokpo5 Ri Jangan Myeon Hwaseong Si Kyoungki Do KOREA http www wsautoma co kr 10 Service Kits W2V10 Service KIT Description Q ty Standard Remarks W1V0012 O RING 2 5 18 Minor and Major W1V0016 OIL SUCTION FELT 1 FELT Minor and Major W1V0020 O RING 1 P 20 Minor and Major W1V0021 OIL SEAL VITON 1 22X32X7 Minor and Major W1V0022 O RING 1 G 45 Minor and Major2. W1V0027 OIL SEAL VITON 1 25X35X7 Minor and Major W1V0028 O RING 1 5 80 Minor and Major W1V0043 O RING 1 G 55 Minor and Major W1V0044 O RING 1 P 6 Minor and Major W1V0048 O RING 1 AN 166 Minor and Major W1V0052 O RING 1 S 75 Minor and Major W1V0079 2 STAGE VALVE 1 14 5 7 Major W1V0086 1 VALVE 1 24X36X2T Minor and Major W1V0094 O RING 2 P 6 Minor and Major W1V0098 DISTRIBUTOR VALVE 1 45 Minor and Major W1V0104 O RING 1 AN 109 Minor and Major W1V0113 O RING 1 P 30 Minor and Major W1V0119 O RING 1 G 35 Minor and Major Until here for Minor Kit W1V0011 SEAL BUSHING 1 22 20 Major Only W1V0034 15 STAGE BLADE 2 22X32X6T Major Only W1V0035 15 STAGE BLADE SPRING 2 1 8 33 0 5 W1V0036 15 STAGE SPRING GUIDE 2 1 8 26 Major Only W1V0037 2 STAGE SPRING GUIDE 2 1 8 26 Major Only W1V0038 2 STAGE BALDE SPRING 2 1 8X30X0 5 Najor Only W1V0039 2 STAGE BLADE 2 22X22X6T Major Only W1V0074 2 VALVE SPRING 1 5 7 3 8 3 17 Major Only W1V0081 OIL PUMP BLADE 1 6X6X21 Major Only Total for Major Kit WOOSUNG AUTOMA CO LTD 646 16 Seokpo5 Ri Jangan Myeon Hwaseong Si Kyoungki Do KOREA TEL 82 31 358 9640 FAK 82 31 358 9644 http www wsautoma co kr 11 Technical Support and Contact Information WooSung Automa Co Ltd TEL 82 31 358 9640 FAX 82 31 358 9644 Email jaharang wsautoma co kr Email2 webmast
3. 8 9644 http www wsautoma co kr 34 W1V0037 2 STAGE SPRING GUIDE PIN 35 W1V0038 2 STAGE BLADE SPRING 36 W1V0039 2 STAGE BLADE 37 W1V0040 2 STAGE STATOR 38 W1V0041 2ND SPRING WASHER 39 W1V0042 2 STAGE STATOR FIX BOLT 40 W1V0043 O RING 41 W1V0044 O RING 44 W1V0047 END PLATE FIXING BOLT 46 W1V0049 OIL CASING DIECAST 1 66 W1V0070 VALVE GUIDE PIN ROLL PIN WOOSUNG AUTOMA CO LTD 646 16 Seokpo5 Ri Jangan Myeon Hwaseong Si Kyoungki Do KOREA TEL 82 31 358 9640 FAX 82 31 358 9644 http www wsautoma co kr 73 W1V0076 SPRING SUPPORT FIX BOLT M5X20 74 W1V0077 TAPPER PIN 7X40 75 W1V0078 NUT M6 76 W1V0079 2ND STAGE VALVE 14 5 7 77 W1V0080 ROTOR ASSEMBLY FCD 64 78 W1V0081 OIL PUMP BLADE 6X8X21 79 W1V0082 KEY 5X5X18R 80 W1V0084 1S STAGE STATOR FC 25 81 W1V0085 157 VALVE GUIDE PIN ROLL PIN 3X20 82 W1V0086 157 VALVE 24X36X2 83 W1V0087 157 VALVE BACK PLATE 25X36X1 6 84 W1V0088 1ST VALVE SPACER 08X13 1 85 W1V0089 157 VALVE SPRING 9 11 15 5 0 5 1 86 W1V0090 WASHER 5 1 87 W1V0091 157 VALVE FIX BOLT M5X22 1 88 W1V0092 157 VALVE OIL BAFFLE 52X45X1 2T 1 89 W1V0093 157 VALVE OIL BAFFLE FIX BOLT M4X8 2 90 W1V0094 O RING P 6 2 91 W1V0095 DISTRIBUTER SLEEVE AL PIN 5 7 10 1 92 W1V0096 DISTRIBUTER SLEEVE BALL D4 1 93 W1V0097 DISTRIBUTER BODY DLECAST 1 94 W1V0098 DISTRIBUTER VALVE 45 1 95 W1V0099 DISTRIBUTER SPACER DICAST 1 96 W1V0100 DISTRIBUTER WEIGHT 44X4 7T 1
4. WOOSUNG AUTOMA CO LTD TEL 82 31 358 9640 FAK 82 31 358 9644 646 16 Seokpo5 Ri Jangan Myeon Hwaseong Si Kyoungki Do KOREA http www wsautoma co kr USER INSTRUCTION for High Vacuum Rotary Vane Pump W2V10 WOOSUNG AUTOMA CO LTD WOOSUNG AUTOMA CO LTD 646 16 Seokpo5 Ri Jangan Myeon Hwaseong Si Kyoungki Do KOREA TEL 82 31 358 9640 FAK 82 31 358 9644 http www wsautoma co kr 9 CONTENTS Utility of Basic Parts and Specification Inspection Installation Operation Maintenance Trouble Shooting Dimension of W2V10 Development figure Bill of Material 10 Service Kit 11 Technical Support and Contact Information WOOSUNG AUTOMA CO LTD TEL 82 31 358 9640 FAX 82 31 358 9644 646 16 Seokpo5 Ri Jangan Myeon Hwaseong Si Kyoungki Do KOREA http www wsautoma co kr 1 Utility of Basic Parts and Specification Gas Ballast Intake Terminal Box Outlet Oil Filling Plug Specification Pumping Speed 100 min Gas Ballast Closed 5X10 4 torr 6 7 X 10 2 Pa Ultimate Pressure Gas Ballast Open 5X10 2 torr 6 7 Pa Standard 220VAC 10 50 60Hz Power Input Option 220VAC 380VAC 30 50 60Hz Customer s Request Voltage Frequency and Phase Full Load Power 0 4 kW 0 5 HP Motor Speed 1700 rpm Standard NW25 Inlet and Outlet Option Hose Nipple 12 OD 16 OD or 26 OD Option II S
5. crew Nipple 3 8 Female Oil Capacity 500 cc 0 52 Weight 19 Kg Ambient Operation Temp Range 7 40 C Overall Dimension mm 150 W X 398 L X 251 H WOOSUNG AUTOMA CO LTD TEL 82 31 358 9640 FAX 82 31 358 9644 646 16 Seokpo5 Ri Jangan Myeon Hwaseong Si Kyoungki Do KOREA http www wsautoma co kr 2 Inspection When you receive a pump you need to check the pump is the same type you ordered Please check there is any sign of loose bolts spilt oil and broken loose Parts If you ordered accessories for vacuum system please check them in the box 3 Installation 1 Preparation Select a well ventilated area free of dust The pump should be placed conveniently to monitor the oil level of the pump We recommend the pump is operated in the temperature over 7 C We use vacuum oil named MR 200 as our default vacuum oil and it is best performance over 7 C 2 Fastening The pump should be tightly fastened to the ground or to a secure object so as not to be moved by the vibration of the pump The pump should be installed and maintained horizontally all the time 3 Connection by using Terminal box Open the Cover of Terminal box You can see there is 6 cords connected W2V10 s motor is 3 phase one You need to connect 3 external cords to the pump By referencing the Terminal box cover you can connect the pump to power After finishing connection please do not connec
6. er wsautoma co kr URL http www wsautoma co kr
7. he entire oil Procedure of Oil change is like below To change oil let the pump cool for about 5 minutes Drain the contaminated oil completely through the drain plug backside of pump Close the drain plug Fill the new vacuum oil MR 200 through the oil filling plug and check the oil level The pump oil temperature should be typically less than 65 C when operating 2 Periodic Serviceable Items Vacuum Oil Usually the circumstances are very important key of oil s life so there is no exact solution when you change the oil but usually we recommend you need to change the pump s oil like below High Vacuum in Lab environment or system seldom exposed to the air 2 500 High Vacuum in manufacturing environment often exposed to the air 1 200 Vacuum furnace large gas exhaust diffusion system system with booster pump 600 Vacuum drier vacuum molding vacuum packing 200 Vacuum distillation low vacuum tank 120 Again we need to mention each system has differences so it is better for user to make own oil change plan Oil Seal and other items WSA supports 2 kinds of repair kits for maintain W2V10 Minor Repair Kit for 2 10 is for normal overhaul Pump consists of various metal and rubber component and some component need to change periodically Please check the list of Repair kit Major Repair Kit of W2V10 contains vane and other important parts of the pump Please check the
8. list Overhaul is very important for improve pump s performance and pump s life time We recommend user need to overhaul once a year WOOSUNG AUTOMA CO LTD 646 16 Seokpo5 Ri Jangan Myeon Hwaseong Si Kyoungki Do KOREA TEL 82 31 358 9640 FAK 82 31 358 9644 http www wsautoma co kr 6 TROUBLE SHOOTING SYMPTOM Noisy motor would not turn CHECK Power line voltage and connections Any foreign materials inside the pump Motor Open internal circuit STEP TO TAKE Correct voltage or connections Remove the foreign materials If problem with oil change it Replace open windings Noise and hot pump Any Foreign materials inside the exhaust valve Leakage in the system If leakage valve is open All the valves in the vacuum line Remove the foreign materials Fix the leakage Close the valve Close if found open Vacuum Drops get worse Low oil level Leakage on the device connection Moisture content of oil Oil regulator If Gas Ballast is open Add Oil Close the intake and recheck Change Oil Replace the Oil Regulator Close the gas ballst Motor runs but Pump not Worn out coupling mechanism Worn out key between motor and pump Replace coupling Replace the key and the set screws WOOSUNG AUTOMA CO LTD TEL 82 31 358 9640 FAK 82 31 358 9644 646 16 Seokpo5 Ri Jangan Myeon Hwaseong Si Kyou
9. ngki Do KOREA http www wsautoma co kr 7 Dimension of W2V10 TEL 82 31 358 9640 WOOSUNG AUTOMA CO LTD FAX 82 31 358 9644 646 16 Seokpo5 Ri Jangan Myeon Hwaseong Si Kyoungki Do KOREA http www wsautoma co kr 8 Development Figure 3 E WOOSUNG AUTOMA CO LTD TEL 82 31 358 9640 FAX 82 31 358 9644 646 16 Seokpo5 Ri Jangan Myeon Hwaseong Si Kyoungki Do KOREA http www wsautoma co kr 9 Bill of Material 2007 02 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 SPEC NO W1V0001 W1V0002 W1V0003 W1V0004 W1V0006 W1V0007 W1V0008 W1V0009 W1V0010 W1V0011 W1V0012 W1V0014 W1V0015 W1V0016 W1V0017 W1V0018 W1V0019 W1V0020 W1V0021 W1V0022 W1V0023 01 W1V0023 02 W1V0024 W1V0025 W1V0026 W1V0027 W1V0028 W1V0030 W1V0032 W1V0033 W1V0034 W1V0035 W1V0036 BOM of W2V10 Standard Type W2V10 DESCRIPTION STANDARD Q T MOTOR PLATE FIXING BOLT M6X15 COUPLING FAN FIXING BOLT M5X10 SET SCREW SIDE COVER FIXING BOLT M4X8 OVAL HEAD SIDE COVER ABS COUPLING FIXING BOLT M5X6 SET SCREW O RING 5 18 BASE RUBBER NBR SUCTION FELT FIKING BOLT M4X8 bmww WOOSUNG AUTOMA CO LTD TEL 82 31 358 9640 646 16 Seokpo5 Ri Jangan Myeon Hwaseong Si Kyoungki Do KOREA FAX 82 31 35
10. t the pump to the system and check the electronic connection is proper or not If the connection is wrong motor will operate opposite and you need to change the connection 4 Operation 1 Start up Prior to start up make sure that the line voltage and type of connections are appropriate For all 200V motors a Delta connection is applied initially Make sure that the oil level should be within the region between LO and marks Ideally 3 4 toward High from LO Never operate the pump in the condition which vacuum oil is below LO In case of 3 phase line operation make sure that the direction of motor rotation is the same as indicated on the body of the pump 2 Emergency Stop and Power Failure There is no need of a particular procedure to prevent from loosing vacuum in case of an emergency stop or power failure The oil regulator build inside pump prevents Back Flow of oil when the pump stops WOOSUNG AUTOMA CO LTD TEL 82 31 358 9640 FAX 82 31 358 9644 646 16 Seokpo5 Ri Jangan Myeon Hwaseong Si Kyoungki Do KOREA http www wsautoma co kr 5 MAINTENANCE 1 Random inspection Check vacuum oil frequently You need to check whether the oil is brownish dirty or contains moisture Also you need to check the oil level always you start up the pump If oil level is lowered you can add oil to proper level Near If oil has poisoned by any dust or water you need to change t
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