Fasep Videotronic V653.G2
Contents
1. and selection UP DOWN Automatic flange calibration Fasep 2000 srl Rev 1 0 Videotronic V653 G2 User s Manual 21 march 2008 3 2 Meaning of the command keys Disable open pneumatic lock safety for flange use Fig 41 Open close pneumatic lock ay Fig 42 Fig 43 Open close wheel guard Fig 44 2 5 Fasep 2000 srl Rev 1 0 Videotronic V653 G2 User s Manual 21 march 2008 4 CALIBRATION OF WHEEL BALANCER 4 1 How to calibrate the wheel balancer g NOTE the following symptoms indicate need for calibration a check calibration program fails b constant low or high weight readings c indicated point of unbalance constantly wrong d more than 2 spins required to balance wheels repeatedly Switch on the wheel balancer Select SET UP gt CALIBRATION gt SET OK gt CALIBRATION gt SET OK Spin with no wheel on shaft Fig 46 Close the wheel guard or press lt START gt At the end of the spin put a wheel Fig 47 and close the wheel guard or press lt START gt At the end of the spin put the calibration weight Fig 48 and close the wheel guard or press lt START gt Fig 48 Fasep 2000 srl Rev 1 0 Videotronic V653 G2 User s Manual 21 march 2008 4 2 How to control the calibration of wheel balancer and position weight Switch on the wheel balancer Select SET UP gt CALIBRATION gt SET OK gt CHECK CALIBRATION gt SET OK Put a wheel on the shaft and pr2. mechanical and pneumatic parts of the machine C Plug socket combination for the cutting of power supply D Electric Power Switch yellow red padlock functions as emergency stop Es Quick connection to air pipe allows the detachment from the air F Filter regulator regulates the air pressure input to avoid overpressure inside the pneumatic system of the wheel balancer G Pressure gauge prevent the operation of the machine in cause of insufficient air pressure H One way valve maintain pressure in the pneumatic circuit prevents unwanted movements due to powering of machines l Closed center valve operating an emergency or following a power failure stops the movement of tilting system J Beep sound related to the movement of protective wheel guard after the operator had pressed the button for close the wheel guard the beep sound warning of the imminent closing movement and end the cycle of balancing warns of the movement for opening K L Command button Safety lock when it is active light green on does not allow the pneumatic lock to operate B 2 Fasep 2000 srl Rev 1 0 Videotronic V653 G2 User s Manual 21 march 2008 There are aslo labels and pictograms laws for the display of residual risks Oiienting FressL e 8 10 Bar Cod 9113012 Lo mol aparste aver limit Cod 2112494 1 PERICOLO Cod 9M251f Cod 91247 Cod 912477 a ae Cod 2M2493 Cod NO FASER 2 A
3. 1 1 1 0 INTEMNCEOISE 254 hha dinae a A te Meee a e eal A de aie dal use A ue 1 1 1 1 DETMINOMNS aranna a aided aa a aa a a aaa ato dat ana 1 1 2 INSTALLA HON lt a nar a ts rta Uca aaa ee oe ee tt ee eee a 2 1 2 1 MOVING INS ON esene ra o E a Seether a E o os ES 2 1 2 2 ASSEMPINO MEUNI arras Ea a EE 2 1 2 3 VS EAN AMUN ciate E LA EE AA AE A Gk A te 2 1 2 4 Electrical HOOKUP s eae da ars a a T i aal E a a a a a a E a a 2 1 2 5 Compressed air Hookup PL models only ooooooocooo ee E EE a E 2 1 3 USE OF CONTROL PANEL acaso add ease e A 2 2 3 1 Meaning of the icons ON the screen o o occco eee eee eee eee 2 2 3 2 Meaning of the command keyS 0 0 cece eee eee ee eee etna 3 1 4 CALIBRATION OF WHEEL BALANCER co oe ee belec soe te te Gee ee esc ee ee oe ee beled o 3 1 4 1 How to calibrate the wheel balancer 00 0 eee eee tenn ena 3 1 4 2 How to control the calibration of wheel balancer and position weight o ooooococococcooo oo 3 2 5 Calpraion ALU SE pitido hos wees eet es eee ned ee one ee wets io ote nay 4 1 6 GANS AU OM ise ME ada o aS a Abend oats Rhea nage ata lath cern crcl Ac Aes Os ee ails Sa 4 2 7 MEASUREMENT AND CORRECTION OF UMBALANCE 4 3 7 1 Placing the wheel rim on the wheel balancer 00 ccc eee eee es 4 3 7 2 Input of Rim Dimensions external measuring system version 000 cee eee ees 4 3 7 3 Input of Rim Dimensions ALU SE or LASER version 0 ccc eee eee
4. eee eens 4 4 7 4 Detecting and correcting umbalance 0000s 4 4 7 5 How to apply the weight using ALU SE applicator 0 0 00 eee 4 5 7 6 How to apply the weight using LASER oooocccocococcc eee eee 4 5 8 HOW TO OPTIMIZEUNBALANGE OF THE WHEEL air rana pa asi 5 1 9 SPECIAL FUNCHONS ia a O A setts ede dete ret eens he 6 1 9 1 Language Selecion me prscansa dan cada Da aan da Ds da EE 6 1 9 2 A A eo en eee 6 1 9 3 Personali zalo e oia shes ey did e dre a RAIN e ln st a aa tela Rey doen Genk car 6 1 9 4 RUR OULCHECK POG aM res AS AS x nat 6 1 APPENDS a e e eee sees A 2 A TechniCal data seesi e E a A as AA A 2 B Environmental Data Safety Features and Requirements 00 0c cece eee eee eee B 1 Fasep 2000 srl Rev 1 0 Videotronic V653 G2 User s Manual 21 march 2008 1 PRESENTATION 1 0 Intended Use This unit is designed to measure and correct static and dynamic unbalance of vehicle wheel the dimension and weight of which are within the working range of the machine see Technical Data appendix for reference This unit is meant for a professional use Operator shall be properly trained before use Training Course is not included in the price of the unit and must be purchased separately This unit is designed for indoor use only see Environmental Data appendix for reference A CAUTION This unit is designed to spin vehicle wheels only within the range of dimensions and weight approved
5. see Technical Data appendix for reference Special adaptors suit this purpose Do not attempt to use the machine to spin anything else Unproper locking may cause the part being spinned to be ejected causing damage to the unit itself the operator or anything in the in the neighboorhood 1 1 Definitions 1 Monitor 7 EMS External Measuring system 2 Back mounted weight compartments 8 Quick lock HD shaft 3 Weights and tools trays 9 Lower wheel guard 4 Interface icons buttons 10 Tilt system 5 Side flange holders 11 Foot pedal electro magnetic brake 6 Wheel guard 1 1 Fasep 2000 srl Rev 1 0 Videotronic V653 G2 User s Manual 21 march 2008 2 INSTALLATION 2 1 Moving the unit w WARNING When the unit has to be moved never lift balancer by motor shaft or by neighborhood of it 2 2 Assembling the unit For ease of transportation the wheel balancer might be disassembled into units If necessary assembling instruction are provided within each package 2 3 Installation The wheel balancer must be installed on a firm and level ground g NOTE the machine must be secured to the floor Using four holes in the base and anchor bolts provided 2 4 Electrical Hookup 2 4 1 2 4 2 2 4 3 2 4 4 2 4 5 2 5 2 5 1 CAUTION Failure to follow these instructions can results in damage to unit or create an electrical hazard and will void warranty Electrical hookup is to be provided by a qualified electrici
6. w WARNING Balancing with flanges put the accessories assembled to the rim during the complete operations g NOTE Selection of optimization the green solution is the advised from the machine The user can be choose also one of the other Fasep 2000 srl Rev 1 0 Videotronic V653 G2 User s Manual 21 march 2008 9 SPECIAL FUNCTIONS 9 1 Language selection 1 MAIN MENU gt SET UP gt USER SET UP gt LANGUAGE gt SET OK gt 2 Select the language and press SET OK 9 2 Setup 9 2 1 MAIN MENU gt SET UP gt USER SET UP 9 2 2 Select item and press SET OK 9 3 Personalization 9 3 1 MAIN MENU gt PERSONAL 9 3 2 Follow the instruction on video to insert the personalization 9 3 3 Press SAVE to memorize 9 4 Run out check program 9 4 1 Insert the wheel dimensions 9 4 2 MENU gt RUNOUT 9 4 3 Put the rod fig 72 and turn slowly the wheel for 360 Fig 72 Runout Fasep 2000 srl Rev 1 0 Videotronic V653 G2 User s Manual 21 march 2008 APPENDIX A Technical data Power requirement 400W Speed Balancing 98RPM Measuring time 4 15 s Accuracy 1grammo 1 28 once Wheel Dimensions Diameter Rim diameter 8 200 mm 26 650 mm Rim Width with wheel guard max 16 415mm Wheel Weight max 90 Kg 198Lbs Wheel balancer dimensions Fig 73 Measures H1 mm 1440 Peso kg 167 Fasep 2000 srl Rev 1 0 Videotronic V653 G2 User s Manual 21 march 2008 o_o a N RLO OERE se En
7. AUTION wheel start automatically when safety cover is closed 7 4 2 At the end of the spin the wheel will brake automatically and the display will show the weight position and weight requirement to correct the wheel s umbalance 7 4 3 Apply the weights fig 63 fig 64 If umbalance shown is 0 press lt FINE gt to show residual umbalance Fig 63 Fig 64 Fasep 2000 srl Rev 1 0 Videotronic V653 G2 User s Manual 21 march 2008 7 5 How to apply the weight using ALU SE applicator o e Place the weight as in the picture 66 Turn the wheel until reach the application position of the weight fig 65 Fig 65 Repeat the procedure for the other side l Fig 66 Fig 67 7 6 How to apply the weight using LASER 3 indicators of one side are both green fig 68 The laser come out to show the point of application of the weight fig 69 0 E Apply the weight on the laser dot gt di Repeat the procedure for the other side Ea O Nal Fig 69 Fasep 2000 srl Rev 1 0 Videotronic V653 G2 User s Manual 21 march 2008 8 HOW TO OPTIMIZE UNBALANCE OF THE WHEEL 8 1 1 MAIN MENU gt OPTIMIZE Measure the unbalance of the rim only fig 70 Fig 70 first spin rim only Mount the tire on the rim and put the wheel on the shaft fig 71 Spin the wheel Select the optimization and follow the video instruction Fig 71 second spin complete wheel
8. Fasep 2000 srl Rev 1 0 21 march 2008 Videotronic V653 G2 User s Manual VIDEOTRONIC V653 G2 USER S MANUAL i x la m For any information please contact www fasep it info fasep it FASEP 2000 srl Via Faentina 96 50030 Ronta Fi Italy Tel 39 055 840 3126 Fax 39 055 840 3354 i Fasep 2000 srl Rev 1 0 Videotronic V653 G2 User s Manual 21 march 2008 WARNING This document contains information which is the property of FASEP 2000 rl and all rights are reserved This manual shall not be photocopied or reproduced in any way without the prior written consent of FASEP 2000 srl FASEP 2000 srl reserves the right to revise products firmware software or documentation without obligation to notify any person or organization The information contained in this document is subject to change without warning Prior of the installation of the unit described in this manual user should read this manual carefully to be instructed properly on installation use and maintenance of the unit Failing to read this manual and operate accordingly may cause damage to the user or the unit FASEP 2000 srl shall not be responsible for inconvenience breakdown accidents due to uncomplete knowledge of this manual or uncomplete application of raccomendations described in this manual FASP 2000 srl shall not be responsible for inconvenience breakdown accidents due to unauthorized modifications of the unit use of non original or unautho
9. ONNECT TO AIR SUPPLY The machine is fitted with a universal connector and therefore no other special or additional fitting is required Push all the way onto the connector a high pressure rubber air hose and secure it 2 1 Fasep 2000 srl Rev 1 0 Videotronic V653 G2 User s Manual 21 march 2008 3 USE OF CONTROL PANEL Faster pa OR E 194 mn E 180 mm E Cd DYNAMIC Fig 5 Panel V653 3 1 Meaning of the icons on the screen Delete last character in input activation code APS Function Change selection Calibration Set default values Fig 11 Select balancing mode 2 2 Fasep 2000 srl Rev 1 0 Videotronic V653 G2 User s Manual Diagnostic Key down Fig 13 Position calibration Go to previous page Fine resolution Access to Information center Fig 17 Access to page measures Fig 18 2 3 Fig 22 Fig 25 21 march 2008 Laser calibration Put in the rod laser in rest position Start laser Extract fully rod laser Manul input measures Set Dynamic Static Mode moto Fasep 2000 srl Rev 1 0 Videotronic V653 G2 User s Manual Key SET OK Double operator Optimize Restart software Reset partial statistics Reset variation in page Sensor Save 2 4 Fig 35 21 march 2008 Set measures Go to setup menu Skip current operation Split function Stop turning wheel Key up View men
10. al A A Cod 2111632 Parinacota men ccta cl nsatraraa Tes 33 JES 3403125 ro Fox 40 055 0403354 1 Figear T E trcik irtetea o ween AO n i TUPICAE a aprilia eet a RPL AL CSL E OS bil A E art AE Cod 2112668 Fig 75 Labels applied to wheel balancer Cod 2M2323 List of labels applied to wheel balancer 2M2668 Label Info Fasep 2M2247 Serial number 9M2477 Should Use gloves 9M2476 Danger high voltage 2M2494 1 Maximum operating pressure 9M2517 Warning danger 9M3012 Tape yellow black 2M2493 Danger of crushing 2M1632 Specific power 2M2323 Parking brake In case of poor readability or damaged plates applied to the machine the user must order the missing label using the codes mentioned and must reposition it in the same place as the existing one The safe use of this product is subject to the limitations technical Technical Features and Environmental Features listed in Appendix B PERICOLO
11. an A fusible wall mounted switchbox is required at the installation site This switch should provide on off control and overload protection for your wheel balancer only The switchbox should be fused with time delay fuse s in accordance with the power rating specified on your wheel balancer Electrical connection of the machine should be by plug connectors The balancer must be effectively connected to ground The electric cord is regularly provided with a ground terminal Make sure that Power Rate Specifications for your wheel balancer refer to nameplate on the wheel balancer comply with those provided by the external power source CAUTION After electrical hookup has been performed unit is ready to operate Always observe pertinent safety precautions when operating the unit see Appendix tables for an overview of relevant Safety requirement Compressed air Hookup PL models only CAUTION Failure to follow these instructions can result in damage to unit or create a hazard and will void warranty 1 Compressed Air hookup is to be provided by a qualified technician under the local safety requirements in line with relevant national standards and regulations All fitting and hoses must conform to local codes 2 A wall mounted lubricator and water separator is required at the installation site 3 Compressed Air circuit to the balancer shall be regulated to a maximum pressure of 7 atm Overpressure could compromise cylinder operation C
12. cing the wheel balancer Make sure electrical power source conforms to requirements shown on nameplate see also model identification chart for reference Make sure the unit has a stable position when using the unit Protect power leading to the unit from damage When work area is being washed make sure unit is adequately protected Remove all stones and mud lodged in tire treads before balancing the wheel Do not touch spinning wheel Always use Safety Safety cover to be protected Make sure counterweights are securely attached before checking residual umbalance when servicing the unit Make sure power sources are disconnected before service on the unit is performed Service to PCB electrical and mechanical parts should be done only by an Authorized FASEP 2000 Service Center B 1 Fasep 2000 srl Rev 1 0 Videotronic V653 G2 User s Manual 21 march 2008 Safety Features of the Wheel Balancer This product was designed and built according to the current European Safety regulation CE Several protective devices are installed on the machine along with indications of danger Fig 74 Protective devices The wheel balancer is equipped with the following safety devices A Protective wheel guard electrically interlocked to the machine it prevents dangerous ejection of parts from the wheels under examination delineating the work area to avoid contact with parts in rotation B Protective covers protect access to electrical
13. ess lt START gt Fig50 Put the calibration weight Fig 51 and press lt SET OK gt Close the wheel guard or press lt START gt At the end of the spin 160 0 will show on the video tolerance allowed is 10 Fig 51 Put the weight at 6h o clock the weight indicators of internal side must be both green If not press lt 6h gt Put the weight at 6h o clock and press lt SET OK gt Fig 52 Fasep 2000 srl Rev 1 0 21 march 2008 Videotronic V653 G2 User s Manual 5 Calibration ALU SE Switch on the wheel balancer MAIN MENU gt MENU gt RESET gt CALIB gt ALU SE CALIBRATION gt SET OK fig 53 Put the rod on rest position fig 53 and press SET OK Put the rod on the flange fig 54 and press SET OK Select width of wheel Put the rod on internal side of the rim fig 55 and press SET OK Press lt ESC gt to go back to standard use Fig 53 Fig 54 Fig 55 Fasep 2000 srl Rev 1 0 Videotronic V653 G2 User s Manual 21 march 2008 6 Calibration SME Switch on the wheel balancer MAIN MENU gt MENU gt RESET gt CALIB gt SME CALIBRATION gt SET OK fig 56 Put the rod on rest position fig 56 and press SET OK Fig 56 Put the rod fig 57 and press SET OK Press lt ESC gt to go back to standard use Fig 57 Fasep 2000 srl Rev 1 0 Videotronic V653 G2 User s Manual 21 march 2008 7 MEASUREMENT AND CORRECTION OF UMBALANCE 7 1 P
14. lacing the wheel rim on the wheel balancer 7 1 1 Select the cone or flange suitable for the wheel to be balanced Specific mounting instructions are delivered with each flange g NOTE the operation of centering and tightening of the wheel on the flanges is of basic importance for correct balancing Good results depend on proper performance of these procedures To accurately clean up the superficial ones of connection before whichever operation A CAUTION Always make sure flanges are correctly locked on the motor shaft and wheel is correctly locked on the flange being used 7 2 Input of Rim Dimensions external measuring system version for V65x V64x V55x D automatic input of all data OUT MAIN MENU gt INPUT Insert the distance fig 59 Insert the width fig 60 Fig 59 Distance Fig 60 Width Fasep 2000 srl Rev 1 0 Videotronic V653 G2 User s Manual 21 march 2008 7 3 Input of Rim Dimensions ALU SE or LASER version MAIN MENU gt INPUT Press ALU MODE untill the required position of weight is on the video fig 61 Insert the distance IN1 Insert the distance IN2 Fig 61 Press ALU MODE untill the required position of weight is on the video fig 61 Insert the distance IN1 Insert the distance IN2 Fig 62 7 4 Detecting and correcting umbalance 7 4 1 After setting wheel dimensions press lt START gt or close the safety cover to spin the wheel and start the measurement run A C
15. rized accessories see Accessories listing in this manual for a list of original accessories available for this model FASEP 2000 srl shall not be responsible for any inconvenience breakdown accidents caused directly or indirectly by not qualified service Service to any parts by not qualified persons will void warranty and will void any right of the owner of the unit SYMBOLS AND CONVENTIONS To speed the retrieval of main information and make easy to understand the instructions this manual uses the following typing conventions lt NAME OF THE PUSH BUTTON gt Used to indicate name of push buttons on the control panel DISPLAY Used to indicate text or number visible on the displays on the control panel ADVICES Contain useful advices or solutions evidence d with respect to the rest of the text 9 NOTE Notes contain important information evidenced to the rest of the text Vi WARNING Warning messages appears corresponding to procedures that if not properly observed may lead to loose of data or cause damage to the unit A CAUTION Caution messages appears corresponding to procedures that if not properly observed may cause injuries to the user Fasep 2000 srl Rev 1 0 Videotronic V653 G2 User s Manual 21 march 2008 TABLE OF CONTENTS WARNING atra id ee ee cd demas eh ii a ciclo a aa aides water eee i ji SYMBOLS AND CONVENTIONS 10 A E A A hes A A Eas Hes ch A ii 1 PRESENTATION taria cd lis a a a aa ia tee at tre A Shey teed
16. vironmental Data Safety Features and Requirements Environmental Data Operating conditions This unit is designed for indoor use only Temperature 0 to 45 C Relative Humidity 5 to 80 a 40 Storage conditions Package is designed for indoor storage only Temperature 25 to 70 C Relative humidity 5 at 95 to40 C Safety Features The Balance Weights Holder may be removed for servicing It is secured to the machine body through screws so that only voluntarily it may be removed Removal of this protection is therefore restricted to Authorized Service Engineers The Control Panel may be removed for servicing It is secured to the machine body through screws so that only voluntarily it may be removed Removal of this protection is therefore restricted to Authorized Service Engineers CAUTION The safety cover is anyway required when using the motorcycle adapter WARNING FASEP 2000 srl shall not be responsible for any inconvenience breakdown accidents caused directly or indirectly by unauthorized service Service to any parts by unauthorized engineers will void warranty and will any right of the owner of the unit NOTE As this unit runs at speed below 100rpm a safety cover is not required However a safety cover is recomended when balancing wheels with diameter bigger then 20 General Safety Requirement before using servicing this unit Read this instruction sheet and the whole user s manual before operating or servi
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