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1. FET E TEONE Dipi FRAMEJPI Template Alam hehe aplay FRAME FT Template Alami S urman FRAME Fl Template Daplay FRAME P Template HB uttonia F485 L_OPU staplita RABAS L_OPU Help Device Level Ring Ares Displ op Diagnostic Mr Fi Aden i Fi Alem E piana FA AlsineHishoyCepley PT Absit ShehedD reply _ PA Alar Summary Fl HE ution ar B Fi Hore FI Spibem i pop Secunly i SE_17SHFH_F acep SE_ 1756101 Ge_Faceplste i a ae 11 Click the display and drag the mouse to draw a button 12 Click Browse next to Release action Button Properties x General Action Up Appearance Down Appearance Common Acton Run command Press action EI zl Repeat action Repeat rate secs 0 25 Release action 64 Rockwell Automation Publication PROCES QS001A EN P October 2013 Add Basic System Diagnostics 13 From the All Commands and Macros list select Display and click Next Command Wizard Step 1 of 2 Choose a command and click Next to fil in its parameters Command Categories Commands _ Most Recently Used Z 3 All Command and Macros DataLogChange Changes the penade logging interval DataLogChang EL System DateLogtengel Menges data inthe secondary path to DataLogherge 4 Graphics DateLogNewrie Creates a new data logfile inthe spe DataLogNewFil F Alarms DatsLogQOlf Stops data logging lor the specihed M DatsLogOff lt file gt CJ D
2. 72 Rockwell Automation Publication PROCES QS001A EN P October 2013 Access the Quick Start Worksheet Appendix A Figure 9 PASS Worksheet continued Alarm Server Section How mang Alarm servers areinthe s 1 Are the Alarm servers on the Yes Same machine as data servers Alarm Server Information Phgsical or irtual Computer Name Hosting Computer Names Servers Redundant Secondary Data Server Area Name North Mising Station Ooo Prsia oath aw Materials Client Computer Section How mang OWS are in the system How mang EWS are in the system OWS Computer Information OWS Computer Names mber of Monitors ows 2 ows ows ows OWS oWse ows owes ows ows EWS Computer Information EWS Computer Names mber of Monitors EWS 28091024 EWS 28091024 Rockwell Automation Publication PROCES QS001A EN P October 2013 73 AppendixA Access the Quick Start Worksheet Notes 74 Rockwell Automation Publication PROCES QS001A EN P October 2013 A access worksheet file 69 adapters add network 18 add controller to data server 38 modules 17 remote chassis 20 additional resources 8 administrator access 50 alarm servers configuration 35 tools 48 application manager 26 C change controller type 14 module definition 19 chassis remote modules 20 client files HMI 44 CompactLogix controllers 12 configure alarm servers 35 controller diagnostics 53 controller templa
3. E EE ae i in er Quick Start LJiornnr J i d p f i j Faa a i j gpi EFE Process Automation System PlantPAx System Application Templates System Release 3 0 Allen Bradley Rockvell Software Automation Important User Information Read this document and the documents listed in the additional resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws and standards Activities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No pat
4. October 2013 53 Chapter4 Add Basic System Diagnostics 54 5 Select the L_CPU L5X file based on your controller revision and click Import ta A ts ES E rea ab ab ga Import Rungs Look in Logix Add On Instructions i L_ChangeDet_3_0 01_RUNG L5X vhe k L_CPU 18 3 0 00_AOLL5X Recent Places L CPU 18_3_0 00_RUNG L5X L_CPU 19 3 0 00_AQLL54 L CPU 19 3 0 00_RUNG L5xX eneah a mM th mM E E E M e th E Mm E E th th th M Deskto s P 0 E Eg At a e ra T TIA aaa L CPU 21 3 0 00 RUNG LSX Libraries L_Redun_3 0 02 _AOILL5SX Bi L_Redun_3_0 02_RUNG LSX T khon nm f 1 i End A ak L_TaskMon_3_0 02_A0LL5X Computer 6 On the Import Configuration dialog box click OK to create all of the tags and data types that are required for the Add On Instruction 7 Click Import Logic Edits as Pending and click OK Online Options Instructions referenced By imported logic and all Task Program and Routine i For all Frogram Logic Edit options all new or modified Tags Data Types or Add On properties will be downloaded to the controller immediately IFovernariting tags the imported values will be written to the offline project but will rot be downloaded to the controller Program Logic Edits Choose how program logic edits will be imported The option that is selected here will also be applied to any edits that already exist in System Diagnostics Import Logic Edi
5. Park St Tark time ark 100m Taki som Tak t ine 10 Rockwell Automation Publication PROCES QS001A EN P October 2013 Follow These Steps Configure the Controller Application Chapter 1 The following tasks outlined below describe how to configure your template with a Logix5000 controller You could already be familiar with many of these tasks depending on your knowledge of Logix controllers However we suggest that you follow these steps to set up your controller for optimal performance of your PlantPAx system The procedures in this chapter have to be completed for each controller in your project Download the PlantPAx Library on page 13 Open Your Template on page 13 Modify Controller Properties on page 14 Configure Controller Task Rates on page 16 Add Modules to Local Chassis on page 17 Configure Network Adapters on page 18 Configure 1 0 Modules on page 19 Add Remote 1 0 Chassis and Modules on page 20 Download the Project on page 21 Rockwell Automation Publication PROCES QS001A EN P October 2013 11 Chapter1 Configure the Controller Application Controller Template Overview Controller templates provide the necessary task configurations that are required for the PlantPAx system Controller template options also are provided with pre loaded PlantPAx Library content if the PlantPAx Library is to be used Library content definitions use controller memory so use the guidance in Table 2
6. 40 Rockwell Automation Publication PROCES QS001A EN P October 2013 Chapter 3 Start Using Your HMI Project In this chapter you examine the template structure and then create a FactoryTalk View SE software client file for your OWS You also become familiar with the features of your HMI template Before You Begin You must complete these tasks before using this chapter e Tasks described in Before Using This Publication on page 6 e Load a template and create an HMI project see Chapter 2 for procedures What You Need FactoryIalk View SE software version 7 0 must be running on an EWS to view the template structure You also need an EWS or OWS with a monitor matching the selected resolution to run the client site and review the template For template resolutions see Table 5 on page 26 The illustration shows the client file left display layouts center and a HMI template structure HMI Tags ag Tags EJ Graphics e J Fr ea ae oceans E ernn S Displays SS a 2 I PAX A T m L arn FRAME P1 Description beens pant PAN A oo i E FRAME FIF Footer P1_Client cli FRAME Pll Header FRAME P1f Help FRAME FTF Template Alarm E xplores FRAME FIF Template Alarm HistorDisplay FRAME FT Template Alarm S helvedDisplay FRAME F1f Template Alarm Sunmacy FRAME P1f Template Display FRAME PIE Template HButtonB a Area DisplayMap Pf Admin Pii Alamm E xplorer PIF Slenn Histor
7. Description Alann Server for Morth Raw Materials OF Cancel Help Se a PL Rockwell Automation Publication PROCES QS001A EN P October 2013 35 Chapter2 Create Your HMI Project 3 Click OK 4 Right click the alarm server area and choose Add New Server gt Tag Alarm and Event Server ee 4 Network LOCALHOST E a North Mising Station ef Runtime Security eins North Raw Materials Delete A AA North Raw Materials HMI Si Wew Area a system Add New Server a HI Server E Action Groups SSeS Ei Policies Resource Editor H E Computers and Groups Rockwell Automation Device Server RE OPC Data Server Ey a Tag larm and Event Server Ee Networks and Devices security ag Alarm and CVeENE Serve Hl Users and Groups Properties mS a as 5 Type a name and description for the Alarm and Event server Tag Alarm and Event Server Properties General Redundancy Priorities and History Nama North Raw Maternal Alam Sever Deroin Server for Hoth End Raw Matenals When first chent connects Redundancy vall be disabled 6 From the Computer pull down menu choose the PASS server that is to host the Tag Alarm and Event server 36 Rockwell Automation Publication PROCES QS001A EN P October 2013 7 Click the Priorities and History tab Tag Alarm and Event Server Properties i x General Redundancy Priorities and History Priorities Enable server acsig
8. Faults Go To Faults H E Controller Properties Fl 6 When finished save the file to a convenient location IMPORTANT _ Repeat the tasks in this chapter for the next controller if applicable starting on page 13 22 Rockwell Automation Publication PROCES QS001A EN P October 2013 Chapter 2 Create Your HMI Project In Chapter 1 you learned how to structure the controller application for your system In this chapter you create your HMI project to follow PlantPAx system recommendations by using the PlantPAx HMI templates To build an HMI project you must complete the following tasks e Download and select an HMI template e Create all logical servers data HMI and alarms if applicable and configure communication and system settings e Inthe process of creating your HMI servers apply the PlantPAx HMI template to your project The HMI project is built by using one of three software components HMI servers Data servers or Tag Alarm and Event servers All of these software components are assigned to a PASS server Before You Begin You must complete these tasks before using this chapter e Tasks described in Before Using This Publication on page 6 including the following Define the system for example determine the number of HMI Data and Alarm and Event servers to be used where they are hosted Install the system PASS servers must be installed and available e You identify the
9. For example P1 Home is the initial display Macros configure the initial display structure during runtime The start up macros open the framework files in the orientation intended For example the header display at the top and the footer display at the bottom Start Using Your HMI Project Chapter 3 Teg in B Dipi i Deseription FRAME coolest FRAME PP Hiria FRAME Por Help FRAME PAT emptate filsrr eploren FRAME Pe Tangia Alamaa FRAME FU Tempie Alum Shore FRAME Poe T empise dlam Gurniay FROME PIF T amgise Dupi ii FRAME PTF Template H umani Papi Me nat Pat Acie FIF Als rE wpa FIF ilaron PIF Algra g hitri anii Pl Alare Gunay Prk Huonia PIF Hima PI Gian pap aanu Giba Dbisct 4 Litters lirei Alec a Liba Haha rard Tangiia gn rend Srp Sy HHI Ts Alys Dj dlam Setup Oe Suphredied Li Sy Leger ered Cornia a Dersi Tag Ewart 3p Ba acii y Pril Cieri aca PAE Template Cisnt Chart Reps FRAME P1 Rockwell Automation Publication PROCES QS001A EN P October 2013 43 Chapter3 Start Using Your HMI Project Create Your OWS Client File In this section you create a FactoryTalk View SE client file Client files are used to launch a FactoryTalk View software client from the OWS Once created this client file can be copied to each OWS 1 From the FactoryTalk View Studio software Tools menu choose Launch SE Client IEEE Explorer Raw Mat
10. Logix Graphics Library ggfx Version 2 0 02 Release Objects that use data from L_CPU AOI and Graphic symbols for use with the Logix Library on overview and detail displays UDT L_ CPU Out Logix with Data from L_ CPU _ Control Logix PEER EERE EEEE EE FFFA FF HHRHRHEE HF Fiai FE a cy HERRENE FF Paste Paste without localized strings Delete 56 Rockwell Automation Publication PROCES QS001A EN P October 2013 Add Basic System Diagnostics Chapter 4 6 On the P1f System display right click anywhere in the window and choose Paste Samples of diferet communication diagnostic graphic symbols ane shown bakier onmechons HOUVER EVENS Ooject Keys ashe ATEA Global Object Defaults I Edt Base Object Rockwell Automation Publication PROCES QS001A EN P October 2013 57 Chapter4 Add Basic System Diagnostics 8 Type a shortcut name for the controller and click OK TIP Make sure that you put the controller name inside brackets as shown Global Object Parameter alues D Mixing Station ee Pro 9 Save the display File Edt y File Er rt oe a Op A _ m E E a P i E ESN E T y ESA Sees AaAangE 4 Watari 50l ty OC E a a FEL a d L r v1 a i f H 7 7 t eS Ig i a pa wa i m e a i J u JE beat J a et ts stoke b a M l d Add apama ER l e LS28ourcOo e N UA OOCRVCHR
11. O Powerup O Watchdog e 2 VO O Energy Storage 3 Key Switch Mismatch Program 9 Click OK to save your controller settings Rockwell Automation Publication PROCES QS001A EN P October 2013 15 Chapter1 Configure the Controller Application Configure Controller Task Rates The controller template contains nine predefined periodic tasks eight of these named Task A H There is a separate periodic task named Controller Status which is used to collect system diagnostics for example by using the L CPU Add On Instruction Each task is set to execute at a defined time interval from 50 ms 10 s with faster tasks getting higher priority Best practice is for your task setup to match the execution rates used during system sizing with unused tasks being deleted or inhibited Controller Organizer IX Controller Mixing_Station a ae Ej Controller Tags aa Task_A 50ms A Task_B_100ms li Task_C_250ms i Task_D_500ms ll Task Els ll Task_F_2s li Task_G 5s i Task_H_10s sE _Controller_Statu Lg Diagnostics ml Unscheduled Programs Phases h a Mintinn Girme IMPORTANT We recommend that you use a minimal number of periodic tasks to provide required execution rates A controller is typically configured with four periodic tasks fast medium slow and a dedicated task for diagnostics For details see Task Configuration and CPU Utilization in the PlantPAx Process Automation System Reference Manual
12. P October 2013 Add Basic System Diagnostics Chapter 4 In this chapter you learn how to add controller and PASS server diagnostics to your system health screen that is provided in the HMI template As you develop your project you can add additional diagnostics for your system Add These Additional Resources are listed at the end of this chapter Before You Begin You must complete these tasks before using this chapter e Tasks described in Before Using This Publication on page 6 e Configure your system see Chapter 1 and Chapter 2 for procedures e Familiarize yourself with the HMI template see Chapter 3 for procedures What You Need You must have RSLogix 5000 and FactoryTalk View Studio software the HMI template and ControlLogix controllers online to complete the tasks in this chapter The sample illustration shows diagnostic displays that are explored in this chapter Server Status fa Application PlantPAx Demo FT Direc PlantPAx Process Deno Controller 1 Area Name EN a ees fe Ea fre antPAx CPG Area Server Hame pmtPAx CPG HMI Server Active Machine Al loca Remote Run Processor Present S01 Primary Status OK Lid Forces Secondary Status Controller Properties Shortcut CPI Name cpe fj Time S162013 10 13 45 490 am Finnware Rewsion 20 11 Module 1756 L 5 8 LOGIS4 5 Minor Faults 5 Prog g o GAl Communication Comm Time Slice 70 0 E CPU Available for Comms 4
13. Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Rockwell Otomasyon Ticaret A Kar Plaza Is Merkezi E Blok Kat 6 34752 erenk y Istanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication PROCES QS001A EN P October 2013 Copyri
14. a standardized application framework for control systems and process skids to provide a unified system experience e Reduces implementation risks and promotes application practices for optimal system performance P P pp y IMPORTANT Before using this guide you must have an installed system available to follow the procedures in this guide You also need to make sure your system is properly sized by using the PlantPAx System Estimator PSE The PSE is part of the Integrated Architecture Builder IAB tools For more information on system resources such as Define and Procure and System Set up see the Additional Resources on page 8 This guide walks you through the tasks for applying the templates that provide a starting point for your application specific code In Figure 1 the lesson goals are underlined per chapter Figure 1 Quick Start Manual Scope Apply Templates Configure the Controller Create Your HMI Project Start Using Your HMI Add System Diagnostics 46250 The application templates described in this guide are downloaded from the Knowledgebase Answer ID 62682 at http www rockwellautomation custhelp com Typically you apply application templates on your Process Automation System Server PASS and HMI visualization client by using the Engineering Workstation EWS Once the templates are applied you run your application on the Operator Workstation OWS to review results Rockwell Automatio
15. ah Ome oe a belted halb E Emm am i Ons LOM O I Oll On IMPORTANT The FTD location must be specified for each workstation and server on your system jYLeNa 46249 3 lle I IMPORTANT It s possible to follow the tasks in this quick start without the entire production environment However a minimal set up is required including PASS servers and controllers 6 Rockwell Automation Publication PROCES QS001A EN P October 2013 Preface Before You Begin The beginning of each chapter contains the following information Read these sections carefully before beginning work in each chapter e Before You Begin This section lists the steps that must be completed and decisions that must be made before starting that chapter This section defines the minimum amount of preparation required before completing the current chapter e What You Need This section lists the tools that are required to complete the steps in the current chapter This includes but is not limited to hardware and software e Follow These Steps This illustrates the steps in the current chapter and identifies which steps are required to complete the examples by using the section PlantPAx Quick Start Worksheet The PlantPAx Quick Start Worksheet can help you determine the information required for following the procedures in this guid
16. e Create system layout by assigning slots and IP addresses chassis locations 1 0 counts and so forth 4 New LO Number of Digtal Inguts 3 3 177733 Naber of Digtal Outpits Naber of Analog Inputs R EEL k Naber of Analog Outputs 3 Existing 1 0 Nambe of Oigtal inputs Naarber of Oighal Outeets Naber of Analog Inputs Tit Naber of Analog Outputs IMPORTANT The system must be defined and sized properly by using the PSE shown at right that is part of the IAB tool The worksheet that is included with this guide see page 69 cannot determine sizing requirements but is a helpful tool for defining information that you need for template initiation To size a system use r nina the PSE x _cxot __ PERRO Install the system e Setup infrastructure For example install computer ows PASS Server EWS hardware wire networks configure network switches Install servers and workstations PASS OWS EWS If using virtual image templates see the Virtual Image Templates User Manual publication 9528 UM001 or Configure the operating system and NIC cards join a domain and install software e Set up the FactoryTalk Directory FTD server Install controller hardware chassis power supply modules e Test communication For example ping or use RSWho to locate each server workstation and controller r a Ao ee ah
17. publication PROCES RM001 As stated above there is the possibility that not all of the tasks are used for your application Follow these steps to delete unused tasks 1 From the Controller Organizer in RSLogix 5000 software right click a task and choose Delete 2 Repeat step 1 for each unnecessary task 5 6 Tasks LS Task_A_50ms L Task_B_100ms Task_ New Program Task_ x New Equipment Phase Task_ A Task Task_ Cont Cut Ctrl X Di Copy Ctrl C Import Program Import Equipment Phase Unsch E Motion G i Ungra Add On I G P_Aln P_Ala Print gt P_AO Gg P_Din Properties Alt Enter DAA P NOE Ctrl V Ctril E 3 Review your final task configuration to verify it matches your sizing calculation in the PSE TIP Periodic tasks do not have programs attached when a project is created in RSLogix 5000 software You must create programs and routines per task For procedures see the ControlLogix Systems User Manual publication 1756 UM001 16 Rockwell Automation Publication PROCES QS001A EN P October 2013 Configure the Controller Application Chapter 1 Add Modules to Local Chassis In this section you are adding all the necessary modules to your local chassis including network adapters and I O modules to the I O tree of a Logix controller 1 In the Controller Organizer right click the backplane and choose New Module Bee sa Trends eS Yo Configuration ee 01756
18. s ici cicdcesgeesesantivtaceksceees 43 Create Your OWS Client File 2 0 cc cece cee teen eens 44 Explore Template Features iarere nsari sew ASEE ENES 48 PUA EN OOS esrar n nA eaanetat E E NEEN 48 DV SCCM S a ve tel ea A E E OEN 49 Navigation Pools adic uciatas duu subraictateiicsienenniwataaes 49 Chapter 4 Belore You Devine cues etineeiunlstut Ea eo geue A A 51 What YOU Need nc matukeeaaat sia lntoe eek TAEAE N 51 Follow Nese Stepi she viens ritirano kad TREA RENE ewes cesees 52 Download the PlantPAx Libtaty c2223cictendsasestaceiaaeactesades 53 Add Diagnostics to the Controller onnnnuenuennnnnnnunnnnn 53 Add Controller Diagnostics to a HMI Project 2000 55 Comilsure PASS Server Status oere boes ETETA RESER 6l Add These Additional Resources 0 ccs e cece cece e cece eeees 67 Appendix A Enable Content 0 ccc ccc ccc c cece rece sees ceeeenseeeesnees 69 Using The Works Dec beau aun bite ond ewe ANN EEE aud 70 Rockwell Automation Publication PROCES QS001A EN P October 2013 About This Publication Preface The purpose of this quick start is to describe how to apply application templates to start development of your PlantPAx Process Automation System Basic procedures explain how to configure pre built controller and human machine interface HMI templates to provide an application framework with these goals e Provides a consistent starting point for system implementation e Promotes
19. target screen resolution on your OWS What You Need To complete tasks in this chapter you need Factorylalk View SE Fy C0 eee client software version 7 0 running on a PASS server You can use an Effe North Mixing Station EWS to implement the steps in this chapter eof Runtime Security cH North Raw Materials i Eh cH North Raw Materials Alarm Server The illustration shows an example of an HMI project structure 3 A North Raw Materials Alarm Server I cH Horth Raw Materials Data Server B S ASLing Enterprise all Communication Setup H Morth Raw Materiale HMI Ser K E al System Rockwell Automation Publication PROCES QS001A EN P October 2013 23 Chapter2 Create Your HMI Project The server section of the worksheet is a useful aid for completing tasks in this chapter The worksheet sections include the following e Information from the PSE sizing tool Number of servers and controllers Domain or workgroup e Information about the controller used in Chapter 1 such as controller name and IP addresses Figure 4 PASS Worksheet Example Data Serrer Section ir thir a Station mr Dirtribeted Setup Dirtributed Damasin Controller Workgroup Hamaj Horth Mixing Station Data Ferrer Information Computer Hame Harting af PlastPAx D ric d Barred G cendary Data Server CGmmtrallsrr Alarming Harsh Mixing Satin OOo ooi O o o o eee O O O Data Server Costroller Assi peter Meme PleetPAx
20. that you are changing the module definition Rockwell Automation Publication PROCES QS001A EN P October 2013 19 Chapter1 Configure the Controller Application 5 Repeat step 1 through step 4 to configure each I O module in the local chassis of the target controller Add Remote 1 0 Chassis and Modules Follow these steps to add the remote I O chassis and associated I O modules for the target controller l 20 SIDR WW KR WN In the I O Configuration tree right click the remote I O network adapter and choose New Module Type a catalog number to search for the network adapter in the remote I O chassis Select a network adapter and click Create Type the chassis name and description based on the target controller Type an IP address and a slot number for this module Click Change On the Module Definition dialog box from the Connection pull down menu choose None to collect all of the diagnostic data From the Chassis Size pull down menu choose the size for the first remote chassis Module Definition ot X Revision 5 E Electronic Keping Compatible Module fcmmedion poe o Time Syne Connection None o o H e 10 ot Click OK 10 11 12 To add a module to the remote chassis right click the remote communication module and choose New Module Follow the previous steps in this chapter for adding digital and analog I O modules to the remote chassis Repeat step 1 th
21. to view system diagnostics Fort more information on diagnostics see Chapter 4 ple ae xA Ew dira Sie Repic Ten beni i a mire Pepe LHe thei BHH ETE hi rap Apel 14 ata pres id mkA hid should aig it Fteplace this text with a major header bap ceuctiyed a a Goren rik Screen i pihib Screen amp Ferah f Sore de Ol Sone ee Y Scream H J System Status Navigation Tools There are three quick screen navigation buttons Next Previous History PlantPAx Frocas Automation System Home Screen Home System Health Screen Ar Alarm Summary Replace this t Alarm History Forward Backward History Alarm Summary Alarm Summary Alarm Summary Home Screen Clear Navigation History The Display Navigation Map icon lets you move around your application faster This feature is typically used for applications that have more than 10 displays Use the button bar page 47 for less than 10 displays PlantPax Testbed Display Map Does your application have multiple areas You can includi hainagaan fo other arias o the Display Map This button has visibility to restnct access for users that do mol have secumy code H Use this pop up io create a display map to allow navigalion to any desired screens in two clicks one to show the Displaymap and a second to show the desired display This display map will not be needed your application has fewer than ten f
22. 00_all acd Complete PlantPAx Library of Process Objects 1 PlantPAx Library 3 0 supports RSLogix 5000 software version 18 and later Templates are provided with software version 18 so they can be used in any later supported version of RSLogix 5000 2 The service release number boldfaced can change as service revisions are created 12 Rockwell Automation Publication PROCES QS001A EN P October 2013 Configure the Controller Application Chapter 1 Download the PlantPAx Library Follow these steps to download a controller template that is included in the PlantPAx Library of Process Objects 1 Open the Knowledgebase Answer ID 62682 at http www rockwellautomation custhelp com 2 Click the download link to access the zip files in the PlantPAx Library of Process Objects 3 Select the V3 0 zip file and download the files to a folder You will need to access these Library files again so place the folder in a convenient location 4 Unzip the files to your folder TIP The controller templates described in Table 4 are distributed with the Library in a folder titled Templates Open Your Template Follow these steps to open the controller template that is appropriate for your target controller 1 Open RSLogix 5000 software 2 From the File menu choose Open 3 From the Look in pull down menu browse to the Templates folder where the downloaded PlantPAx Library files are stored fa Open Import Project Bed 7 Look in Templa
23. 1A EN P October 2013 Create Your HMI Project Chapter 2 4 Click Import a project and click Next Add HMI Server Wizard Select Operation x Select the operation to be pertormed Create a new HMI server Copy an HMI server Import a project Attach to an existing HM server cae 5 On the FactoryTalk View message box click OK FactoryTalk iew laa i X IF the RSYiew Enterprise 2 1 or Panelview application contains f any direct driver nodes vou must hawe RSLinx For FactoryTalk View installed and the drivers configured prior to importing It is recommended to reboot after importing 6 From the Project type pull down menu choose Factorylalk View Site Edition Project Add HMI Server Wizard Import Project m x Select the type of project you would like to import from and then type or browse for the Next gt Cancel 7 Click Browse to locate the file path of the template you named on the Application Manager dialog box on page 28 Rockwell Automation Publication PROCES QS001A EN P October 2013 31 Chapter2 Create Your HMI Project The file path appears in the Project file text box Add HMI Server Wizard Import Project Select the type of project you would like to import from and then type or browse for the project file Project type FactoryT alk View Site Edition Project Project file C Documents and Settings V4ll Users Documents A SY en al Enterprise SEHMI Projec
24. 9 8 E CPU Used by Comms 0 6 Optimized Packets 35 Max Opt Packets Used 69 Opt Packets Max Instance 35 Secondary Not Defined Data Server with FTAE EF A PlantPaAx Data Server A passi Secondary Not Defined PlantPAx Controllers T Controter 1 Task Monitors Controller Task Monitors Rockwell Automation Publication PROCES QS001A EN P October 2013 51 Chapter4 Add Basic System Diagnostics Follow These Steps These steps describe how to configure your system diagnostics Download the PlantPAx Library on page 53 Add Diagnostics to the Controller on page 53 Add Controller Diagnostics to a HMI Project on page 55 Configure PASS Server Status on page 61 Add These Additional Resources on page 67 52 Rockwell Automation Publication PROCES QS001A EN P October 2013 Add Basic System Diagnostics Chapter 4 Download the PlantPAx Library If you have not done so already complete the task on page 13 to download the Logix diagnostic objects from the PlantPAx Library of Process Objects TIP The diagnostics that you need to complete tasks in the next section are distributed with the Library in the Logix Diagnostic Objects Library folder Add Diagnostics to the Controller The Logix Controller CPU Utilization L_CPU Add On Instruction faceplate monitors a Logix controller and provides controller information on the system status page of the HMI template This status information i
25. 9 Application Manager xX Enter a name for the new application 0 Restore the FactonT alk view SE Local Station application Restore the Factor alk View SE Local Station application and FactoryT alk Local Directory Back mik Cancel Help 28 Rockwell Automation Publication PROCES QS001A EN P October 2013 Create Your HMI Project Chapter 2 Create Your HMI Project To create your HMI project in FactoryTalk View Studio software first you create the network distributed or network station application and then you add elements such as areas HMI servers Data servers and Tag Alarm and Event servers You assign the servers to their associated PASS servers Follow these steps to create your application 1 From the FactoryTalk View Studio software program click View Site Edition Network Distributed or View Site Edition Network Station xl Application Type Selection FactoryTalk View Studio Select the type of application pou would like to configure Wie View Site Edition fie di view Machine Edition Ve a a Eaa etivork Station View Site Edition Local Station a 2 Click Continue Sew Open Site Edition Network Distributed Application l X New Existing Application name North Mising Station Description Mising Station at Morth Erd Language English United States en US z E 3 Click the New tab and type an application name and descri
26. Backplane 1756 A17 Z Discover Modules Paste Properties Print 2 In the Search field type a catalog number of a module that you are adding The example shows a 1756 EN2T network adapter being selected Catalog Module Discovery Favorites E Option Use fiters to z 3 Game e ere Catalog Number Desenption vendor tegen 1756 10 100 Mbps Ethemet Badge Twisted Pair Media T EN2TR 1736 10100 Mbps Ethemet Bridge 2 Post Twisted P 2 of 124 Module Types Found F Close on Create TIP To make it easier to locate a particular module use the filters to view only the module types you need The Module Discovery tab takes you through the 1 0 tree of the Logix controller to determine which modules you need to configure or modify The tab is active if the controller is online and the network path is valid 3 Select a module and click Create Rockwell Automation Publication PROCES QS001A EN P October 2013 17 Chapter1 Configure the Controller Application If applicable for your selected module from the Major Revision pull down menu choose a firmware revision select Major Revision Select major revision for new 1756 16 16 module being created voorrevsens Bo 4 Click OK 5 On the New Module dialog box type a module name description and slot number and IP address if adding a communication module TIP Make sure the slot number for the mod
27. ControlLoaix Chassis Slot 0 3 Click Change Controller if your controller is not the type or firmware revision shown Otherwise skip to step 8 14 Rockwell Automation Publication PROCES QS001A EN P October 2013 Configure the Controller Application Chapter 1 4 From the Type pull down menu choose a controller Change Controller e a wie Changing the controller type will change delete andor invalidate the controller properties and other project data that is not valid for the new controller type Fror Type 1756 L 3 ControllogH 55 3 Controller FAevisiori To Type r56 L73 ControlLogis5573 Controller Aevishori Cie re IMPORTANT _ Refer to Table 2 on page 12 to make sure the controller has enough memory for the selected template 5 From the Revision pull down menu choose your firmware revision IMPORTANT The revision number for the firmware must match the version level of the software being used For PlantPAx system release 3 0 select revision 20 If you are using redundancy see step 8 we recommend you verify the software that you are using supports redundancy 6 Click OK A dialog box appears with a warning if the controller type or revision has changed 7 Click Yes 8 If the target controller is redundant click the Redundancy tab and check the Redundancy Enabled checkbox Otherwise skip this step gs Controller Properties Template Advanced Partner Status Partner Minor Faults
28. ETHIP 14192 168 1 7 Backplane o Set Project Path Path in Project ABE THIP 15192 168 1 75B ack planes 0 Clear Project Path Rockwell Automation Publication PROCES QS001A EN P October 2013 Chapter 1 21 Chapter1 Configure the Controller Application 4 Click Download again a e Download offline project Mising_Staton_ L73 to the controller Connected Controller Hame no name gt Type 1756 L 7344 Controlloge5573 Controller Path AB _ETHIP 14192 166 1 75B ackplane0 Seral Humber 00740539 Security Mo Protection A DANGER Unexpected hazardous motion of machinery may occur Some devices maintain independent configuration settings that are not loaded to the device during the download of the controller Very these devices drives network devices drd party products have been properly loaded before placing the controller into run mode Failure to load proper configuration could result in misaligned data and Une pected equipment operation Your project is downloaded to your controller 5 Place your controller in whatever mode is necessary For example if you want the controller in Remote Run mode from the Mode pull down menu a choose Run Mode Rem Prog A M Program Mode No Forces Go Offline No Edits Upload Redundancy Download Controller Org H E T_LIN H A T_Lta l T_NE T_No E2 T_Sci R T_SEL Ez T_SU E T Suk RunMode JE N a F Clear
29. Eo Launch SE Client ef Command Line H E HMI Tans 2 To create a new client file click New C Documents and Settings4ll Users DocumentsSAS iew En 3 From the FactoryTalk View SE Client Wizard dialog box click New 4 Type the name of the new client file and click Next of a new configuration fie eea Lea e a u a ee i Hli ilj tg AUIS CPS CA US C Documents and Settings All Lisers Documents RSView Enterprise SE Clent 44 Rockwell Automation Publication PROCES QS001A EN P October 2013 5 Click Network Distributed or Network Station and click Next Factory Talk iew SE Client Application Type l l x Select the type of SE application the chent will connect toc f Network Distributed Network Station Local Station Hoe tina Creel cok Ho 6 From the pull down menu choose the name of the application lFactoryTalk View SE Client Application Name Type the name of the application you want bo connect to Open FactoyT alk View SE Client as view only Enable on screen keyboard Allow display code debugging M Maintain Client Tag Connections Select the instal runtinve language English United States en US 7 Click Next Rockwell Automation Publication PROCES QS001A EN P October 2013 Start Using Your HMI Project Chapter 3 45 Chapter3 Start Using Your HMI Project 8 From the Startup macro pull down menu choose a startup macro The start
30. Geetreller 00 Data Server Shertcut Hame Warth Mixing Statina Mixing Starion Missing Stati O O O Hal Server Section Hau many HHlserversareinthersrry i Are the HAl servers oe the rams T machins ar dete rerversr E HMI Ferrer laformation Computer Hame Harting G ceniaryr Data Server Marth Missing Station physiol Lt ras Matra Alarm Server Section Are the Alarm r rr rr ma the 7mm rame machins ar data rerversr Computer Hame Harting Saecundary Data Server Narth Mixing Station Pp Phrict Prt Ficus ator 24 Rockwell Automation Publication PROCES QS001A EN P October 2013 Create Your HMI Project Chapter 2 Follow These Steps These steps describe how to create your HMI project Download the PlantPAx Library Configure Your Data Servers on page 26 on page 33 Load the HMI Template Configure Your Alarm Servers on page 26 on page 35 Create Your HMI Project Add Controllers to Data Server on page 29 on page 38 Deploy Your HMI Template Set Runtime Security on page 30 on page 40 Rockwell Automation Publication PROCES QS001A EN P October 2013 25 Chapter2 Create Your HMI Project HMI Template Overview There are three HMI templates available for download on the Knowledgebase Answer ID 62682 at http www rockwellautomation custhelp com For most systems you load the templates on the PASS server by using the EWS and your system data is viewed on the OWS Table 5 HMI Template Names an
31. H E Use H E Cor Security Resource Editor Properties 2 Type a name and description of the Data server area Rew Area Mame North Raw Materials Data Server Description Data server for North End Raw Materials Cancel Help 3 Click OK Rockwell Automation Publication PROCES QS001A EN P October 2013 33 Chapter2 Create Your HMI Project 4 Right click the Data server area and choose Add New Server gt Rockwell Automation Device Server RSLinx Enterprise Explorer x E Network LOCALHOST cff Morth Mising Station be Runtime Security g North Aaw Materials Delete System f Action Groups Policies ew Area Add Mew Server HMI Server Rockwell Automation Devi J Computers and Groups Resource Editor Fla Networks and device rr H E Users and Groups Security Tag Alarm and Event Server Connections Properties Hoth Raw Malesia Data Ser Computer hosting the RiSLin Enterprise server R PASS_Morth_Data OK Corel Apo Heb 6 Click Browse and select the PASS server that is to host the Data server 34 Rockwell Automation Publication PROCES QS001A EN P October 2013 Create Your HMI Project Chapter 2 7 On the RSLinx Enterprise Server Properties dialog box click the Alarms and Events tab 8 To disable device based alarming clear the Enable alarm and event support checkbox IMPORTANT The PlantPAx system sizing rules and critica
32. MI server and data server Frivate aFullSecverNeame NURBEROFSERVERGROUPS As String Private WithEvents appotatus As application APP eventa used to update real time status ROOT As String HHISERVERNAHE s String Quick Start Working Copy default HHI server name change to actual nam HHIAREANAHE AS Sering default area for HHI server change CO Se amp tual name DATASERVERNAHE ks String ESLinx Enterprise default OFC Data server name change to actual name DATAAREANAHE s String r default area for date server change to actual nawe may be other than defar Private Conse NUMBEROFHNISERVERS 2 modify to Suit actual number of HAI servers in app De Dc d a ne e m l T E m emmu 8 Save the changes to the VBA code and close the server status display 9 Open a system display For example P 1x Rockwell Automation Publication PROCES QS001A EN P October 2013 Chapter 4 63 Chapter4 Add Basic System Diagnostics 10 From the Objects menu choose Push Button gt Button oR eRe aot GR oheenm Drawing ang E El Gl 6 9H gp Og Sh GY Te l l FL Pi system i Quack Start Warking Copy Display This Soren mey Eee maed Bo represi your nework cornine ait Sameles of different communication diagnostic graphec Symes are Shear bakr k L Key r Momentary H Myr conic latched nterlocked Rang Bevagstion
33. RP eSBo rogagua li FRAME F1 Footer aj E FRAME P1 Header JE FRAME P1 Help B FRAME P1 Template Alarm E xplorer E FRAME P1 Template Alarm HistoryDisplay Z FRAME P1 Template Alarm ShelvedDisplay i FRAME P1 Template Alarm Summary B FRAME P1 Template Display JE IFRAME P1 Template HButtonB ax l E RABAS L_CPU Faceplate E RABAS L_CPUHelp E Area DisplayMap i F1 Alarm Explorer PT Alarm HistorDisplay LJE Pi Alarm ShelvedDisplay Pl Aarm Summan EJ P1 HButtonBar E P1 Home E PT System E pop_Secuity fat Global Objects E RA BAS Buillln Faceplate Objects o EJ RA BAS Builtin Graphics Library 10 Open the HMI template that you created in Chapter 3 58 Rockwell Automation Publication PROCES QS001A EN P October 2013 Add Basic System Diagnostics Chapter 4 11 On ne HMI ey click the en Status icon System Status Tere poreon mer Se arousal patches On the HMI template the controller graphic has some animation showing the position of the key switch and controller status indicators Rockwell Automation Publication PROCES QS001A EN P October 2013 59 Chapter4 Add Basic System Diagnostics 12 Click the controller to access the controller status faceplate PlantP ax Process Demo Controller 1 is Home Tab fs i Communication Tab Maintenance Tab Continuous LJ Periodic amp Event Conne
34. Subuct Mask Serial Humber Mixing station means Mixing station atse eweT So o oom O essessesso Mixing station seene te tet ee a Mixing Station Empty Oo S Chassis Hame DC inpe ioi AL lot_4_Hart WO Type TTS6 Control Logix 1756 Control Logix ModeBiiP Address 132 165 1 101 ModeBiiP Address 132 165 1 101 Hack Optimized Rack Optimized Tez Hack RPI Time m a ee Rack RPI Time ms slo s 10 Medsde RPI Time ms slot NO Modale 1756 EN2T Po Oo o a mema a a a ee ComtrofTack Time Task Mame Mixing station PT Taske toms Tack tome i Rockwell Automation Publication PROCES QS001A EN P October 2013 71 AppendixA Access the Quick Start Worksheet Figure 8 PASS Worksheet a Mandatory fields Drop Down Mlenu edit Your Se Server Worksheet Domain or Workgroup Doman How Many Data Servers are in the s 1 Phgsical or Yirtual Computer Name Hosting ofPlantPA Deviced Based Computer Names Servers a ee Data Server Area Name an a Morth Mising Station Morth Faw Materials Data Server Controller Assignment PlantPAs Controller Data Server Shortcut Name North Mizing Station HMI Server Section How mang HMI servers are in the syg 1 Are the HMI servers on the same in Tes machine as data servers HMI Server Information Phgsical or irtual Computer Name Hosting Computer Names Servers a E Data Server Area Name Morth Mising Station Morth Raw flaterial
35. ata Log Datalog n Starts data logging for the specified bl DataLog n lt hle gt bz DataLoghename Species a new name for the logged f DataLogHenam EHL Logic and Control DataLogSnapshot Logs tag values to the data log fle for DataLogSnaps DataLogSwatch8 Switches from logging inthe secondar DataLogSvatch ODEExecute Send a command or senes of comma OOEEwecute lt Define Creates a symbol Define isymbol DenrvedDtt non unnng the speciied denvedta DernvedDif chie CenvedOn Starts i J the peched denved ta Dermwed n lt file gt Display ifr Display lt cisolay Display CheraClase Close the speciied Active Display Che DisplayChentChs DicplaCberOpen Open the speciied Active Dicplay Che DigplayChertOp DisplayNavigato Displays alist of previous opened sc Display avigati DisplayNestScreen Opens the next graphic depla in navi DisplayMextcr DisplayPrevious Opens the previous graphic display in DisplayPrevious Download Wintes the value in the selected input Download Download ll Wintes the values in all input helde of t DownloadAll E ventiili Stop munrma the speciied event he Eventi lt file gt x Display lt display gt B 7E 7U 70 72 ZZA Pfile T lt tag gt lt tag gt Hnnn Wnnn Min Max position Opens and runs the specihed graphic display file Help Cancel Command Wizard Step 7 of 7 Hest 1 Frist 14 From the File pull down menu choos
36. ation PROCES QS001A EN P October 2013 61 Chapter4 Add Basic System Diagnostics 3 Right click server status state cpr9 and choose Extract All FARA Plant Pax Quick Start Prebuilt Content for HMI Ta Favorites Tools Help A Adcing4FourthServerGroup rtt TOAD 4624 View 5 0 CPR 9 pdf Ae server status state 4Servers CPRY 2ip 4 on z 3i E VBACode_ServerStatus5s Open 1E Explore pen With Send To Cut The example shows the unzipped files fe FRA Plant PAX Quick Start Prebuilt Content for HMI Template Server Status AID 44624 Yiew 5 0 File Edit View Favorites Tools Help O Back gt a Search j Folders IE Es x we HAL Address E FARA Plant Pas Quick StartiPrebuilt Content For HMI TemplatetServer StakusiAlD 44624 view 5 0 CPROVWI Dake Modified server stabus sbate cpra w505 File Folder 4 19 2013 1 51 PM A dding4FourthserverGroup rt 21 KB Rich Text Document 4 19 2013 1 49 PM TH AID 44624 View 5 0 CPR 9 pdf 29KB Adobe AcrobatDoc 4 19 2015 1 49 PM 2 server status state 4Servers CPR zip bs 40KB Compressed zippe 4 19 2013 1 49 PM 2 server status state cprd v505 zip 37 KB Compressed zippe 4 19 2013 1 49 PM E YBACode_ServerStatusState txt 15KE Text Document 4 19 2013 1 49 PM 4 In the Factorylalk View HMI template right click Displays and choose Add Component Into Application Ee Sushern ie Command Line D E HMI Tags Taa g Tag Sy Graphics Eb D
37. blication 1756 RM006 PlantPAx Library of Process Objects publication PROCES RM002 Apply Templates PlantPAx Library of Logix Diagnostic Objects publication PROCES RM003 FactoryTalk View SE Edition User Manual publication VIEWSE UM006 Description Provides information to assist with equipment procurement for your PlantPAx system Contains specifications for ControlLogix controllers Explains and illustrates virtual servers topologies and PlantPAx system recommendations Provides characterized recommendations for implementing your PlantPAx system Provides catalog numbers and details for using virtual image templates for setting up virtual machines Provides how to tasks for installing and deploying HMI applications that can involve multiple users and servers distributed over a network Provides details on how to install configure and use FactoryTalk Alarms and Events services as part of a FactoryTalk enabled automation system Provides installation instructions for monitoring your factory automation system Provides information and procedures for installing FactoryTalk Batch software Explains how to use traditional and extreme environment ControlLogix controllers Provides information on the installation and configuration for an enhanced redundancy controller system for greater availability Provides collaborative design guidelines based on the Cisco Ethernet to the Factory solution and the Rockwell Automation Integ
38. cause severe injury or death Wear proper Personal Protective Equipment PPE Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment PPE gt gt gt Allen Bradley Rockwell Software PlantPAx RSLogix RSLinx FactoryTalk Integrated Architecture Logix5000 ControlLogix CompactLogix and Rockwell Automation are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Preface Configure the Controller Application Create Your HMI Project Table of Contents About his PublicatiOiive 0 2245icideveusice beasticaaeenwes cena te bts 5 Before Using This Publication nicniicugucuduniecsentihuntoeaeeues 6 Betore X OU Begi arrra tate Mane Vee Meenas TE 7 PlanctPAx Quick Start Worksheet icici teasaedeuneiocctnsuigdeiaees 7 Additional Resources cece cece cece cece cece eeeeeeeeeeeeees 8 Chapter 1 Before Xou Desit iccancaditndediianoinin eeaeeeleeleseundtenhenseas 9 Whar YOUN G6 a esces desteeteretctinte age 42e euns cen rene aceon be adeca aes 9 Follow L ese Steps ereo ro e e E E E EER 11 Controller Template Overview sssnunnseenunsreunnnsrrrres 12 Download the Plant PAx Library ichudncetuaraisnneusdieeaee nates 13 Open our Temiplate xgrancwiisinthen ou tee aie a tees 13 Modify Controller Properties 3 cece ete tetera ast eecendaus es 14 Configure Controller Task Ratesigait sai diceanesieccemetasiesace 16 A
39. checking for publication PROCES RM003 changes that impact operation for primary and secondary controller status Rockwell Automation Publication PROCES QS001A EN P October 2013 67 Chapter4 Add Basic System Diagnostics Notes 68 Rockwell Automation Publication PROCES QS001A EN P October 2013 Appendix A Access the Quick Start Worksheet The Microsoft Excel file attached to this PDF file contains a worksheet that you can use to gather information required for executing the quick start To use the Excel file click the Attachments link the paper clip icon and double click the Excel file File Edit View Window Help Ta Create fiw E 72 Ik Attachments a lt 5 Open Save Enable Content Verify that macros are enabled when using the file If this is the first time you are opening a Microsoft Excel file you need to enable macros if prompted Click Enable Content xl a or F jews a PROCES QS0014 EN P xlsm Microsc File Home Insert Page Layout Formulas Data Review View Acrobat i iri ro i Z nia Calibri 11 A A G H ne rte G2 u o A SSS SSB gt Hs Clipboard Ta Font F Alignment Number Rockwell Automation Publication PROCES QS001A EN P October 2013 69 AppendixA Access the Quick Start Worksheet Using the Worksheet The wo
40. ctions Tab CPU Usage Tab eG B communications E Motion 0 0 Controller Memory Tab _ Messaging 0 0 W Safety 0 0 Fo Redundancy 0 0 system 0 4 Main Task Scan Time Current 37 905 ms 0 hax 38 913 ms Tabs on the faceplate also include information on the CPU usage and the status of controller memory and connections For complete details see the PlantPAx Library of Logix Diagnostic Objects publication PROCES RMO003 60 Rockwell Automation Publication PROCES QS001A EN P October 2013 Add Basic System Diagnostics Chapter 4 Configure PASS Server Status In this section you learn how to add diagnostics for your PASS servers These diagnostics provide information on the software components that run on the PASS including a HMI server data server and alarms and events server 1 Open Knowledgebase Answer ID 44624 at http rockwellautomation custhelp com and download the zip attachment E RA Plant Pax Quick Start Prebuilt Content for HMI Template Server Status Fie Edt View Favorites Toos Hep 2 Right click the file and choose Open FRA Plant PAx Quick Start Prebuilt Content for HMI Template Server Status File Edit View Favorites Tools Help Qer O B Po eh rowers fe X 19 E Address FARA Plant PAx Quick Start Prebuilt Content For HMI Template Server Status 108 KE Compressed zippe 3 26 7013 10 26 AM Cila Folder 4 19 2013 1 49 PM Rockwell Automation Public
41. d Display Resolutions Name Supported Resolution FTVSE_7_P1FHD_3_0_00 apa 1920 x 1080 Full HD FTVSE_7_P1SXGA_3_0_00 apa 1280 x 1024 SXGA FIVSE_7_PIWXGA_3_0_00 apa 1366 x 768 WXGA PlantPAx HMI templates are provided as local site edition back up files All of the above templates include the following attributes e Basic display layout e Navigation e FactoryIalk View Alarms and Events displays Download the PlantPAx Library If you have not done so already complete the task on page 13 to download the HMI template files in the PlantPAx Library of Process Objects TIP The HMI templates described in Table 5 are distributed with the Library in a folder titled Templates Load the HMI Template The downloaded PlantPAx HMI templates are local site edition back up files This task restores the HMI back up file onto your system and makes the template available for deployment as you create HMI servers for your project 1 From the Start menu run the FactoryTalk View tool Application Manager faa P FactoryTalk view O FactoryTalk view Site Edition Client fF FactoryTalk view Studio O Samples Water Mm Tools Application Documenter Gy Application Manager DeskLock 26 Rockwell Automation Publication PROCES QS001A EN P October 2013 Create Your HMI Project Chapter 2 2 Click Site Edition Local Station and click Next x Select the application type Machine Edition Site Edition Local Station Site Editio
42. dd Modules to Local Chassis 0 cece cette eeeeeee 17 Configure Network Adapters scss4 gaccreivancetecsedavedoastutoass 18 Conner V O Modules siitiseenkecctsmorsrinadsi eens biew anata 19 Add Remote I O Chassis and Modules 0 000 ce eee ee eees 20 Dewnload the Proce nenea TEETER TEEGA 21 Chapter 2 Before VOW Debian tel stee ei sihees teen eee Eis 23 What You Needs netakicnaeatada tees selehetheeceeeauatadewebenad 23 Follow These Ste psi nds beso y haven EEEE 25 FIM Template Overviewss 1200ts42 biedere EE E EE 26 Download the PlantPAx Library sonst nw inn eter ennude seed ia ieee as 26 Eoadthe IMI Lemplate acca2 uavaweiaie sien nneene seer eee 26 Create Your HMI Pro eissira eken a TE patemineeds hee 29 D pioy Your HMI Template sceni 35 bk panna a OE ANE E xs 30 Configure Your Data Servers vx sige tsa ciiawninetat a aaa 33 Configure Your Alarm Servet erisa inia oae EE T 35 Add Controllers to Data Server cccece cece ccc eeeneceeees 38 Set NUMtinie SCCUl Vad eae canine gene eeeew e eSa 40 Rockwell Automation Publication PROCES QS001A EN P October 2013 3 Table of Contents Start Using Your HMI Project Add Basic System Diagnostics Access the Quick Start Worksheet Index Chapter 3 Before YOu Deviinviscscsmaiiee inl otut eben geu Aa set 4 What YOU Need wc metahecaacataia nine eke had tee esecawatauewebatos 4 Follow Diese Steps n cve nea acn see AANEEN mente aeee ceed 42 Observethe Template Structtt
43. e PlantPAx A J x oe F Rigii t Dl aT eti tet Prac sain rat par pen be 2 rae J Replace this ieri wath amp mi header be dele E Fl ea pe st af WS 8 ao oe a Navigation Button 4 rrent Active Alarm i Current Active Alarms Login Logout Buttons Current User nr a y Yre E e een Rinn Rockwell Automation Publication PROCES QS001A EN P October 2013 47 Chapter3 Start Using Your HMI Project Explore Template Features This section shows display navigation for your HMI project We suggest you familiarize yourself with these features to enhance productivity with your templates IMPORTANT Actual layout varies depending on the HMI template selection and the revision being applied Alarm Tools Click the bell icon to access active alarms Additional icons appear to access an alarm summary alarm history shelved alarms and an alarm explorer PlantPAx fil a a z 7 Fpi e he iat e a Marad Peds EDA EE AEE AE E Sepleriae 23 201 meant a Healt Replace this text wath a majer heade al ensar Ae Tiiti Sai roe tine 1 Tiren Tirra f Te Tiia i Siro fi REL vaget 7 OEoO fi Larri 1mm does b er Me agn wot a banm l eed Alarm Access Pii mmia orim T Pe Hod Fitered Sorted by Bemi ra Arrin Eke eer Additional Alarm Information 48 Rockwell Automation Publication PROCES QS001A EN P October 2013 Start Using Your HMI Project Chapter 3 System Status Click the System Status icon
44. e The worksheet is a Microsoft Excel macro enabled workbook xlsm As information is entered additional entry fields are dynamically created to collect more information IMPORTANT You do not have to use the worksheet with the procedures in this quick start Figure 2 shows an example of a portion of the completed worksheet See Access the Quick Start Worksheet on page 69 Figure 2 Quick Start Worksheet Example Mandatory Helds Unop Chon Pleng det i our Setup Server Worksheet Is this a Station or Distributed Setup Distributed Domain or Workgroup Domain Controller workgroup Mame Computer Hosting Factors Talk Dire PASS Morth HI How Mang Data Servers are in the sg 1 Data Server Information Phgsical or irtual Computer Name Hosting of PlantPAg Deviced Based Computer Hames Servers Redundant Secondary Data Server Area Name Controllers Alarming Morth Mixing Station Physics OOo o OO oami Data Server Controller Assignment PlantPAz Controller HMI Server Section How mang HM servers are inthe saad 81 Are the HMI servers on the same an Yes machine as data servers HMI Server Information Phgsical or irtual Computer Name Hosting Computer Names Servers Redundant Secondarg Data Server Area Name North Mixing Station Physics North Fis Materials Rockwell Automation Publication PROCES QS001A EN P October 2013 7 Preface Additional Resources These d
45. e 69 controller example 10 quick start 7 server example 24 Rockwell Automation Publication PROCES QS001A EN P October 2013 77 Index Notes 78 Rockwell Automation Publication PROCES QS001A EN P October 2013 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical and application notes sample code and links to software service packs You can also visit our Support Center at https rockwellautomation custhelp com for software updates support chats and forums technical information FAQs and to sign up for product notification updates In addition we offer multiple support programs for installation configuration and troubleshooting For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com services online phone Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Canada Use the Worldwide Locator at http www rockwellautomation com rockwellautomation support overview page or contact your local Rockwell Automation representative New Product Satisfaction
46. e of data between the controller and module 1 In the Controller Organizer double click the I O module to be configured 2 On the Module Properties dialog box click the Connection tab 5 Module Properties Report Local3 1756 1616 3 1 Connection Module Info Configuration Backplane Requested Packet Interval AFI 0 0m 0 2 750 0 ma Inhibit Module Major Fault On Controller If Connection Fails While in Run Mode 3 Set the RPI and click OK IMPORTANT An RPI thatis set too fast can affect controller performance We suggest that you specify an RPI that is two times faster than task execution or based on inherent properties of the signal being measured For example a 250 ms task requires a 125 ms time but temperature measurements can be set slower as they are unlikely to change that quickly For certain device types there can be additional configuration required For example when using a HART module you have to change the module definition to collect HART data 4 Follow these steps to modify the module definition a On the New Module dialog box click Change in the Module Definition area b From the Input Data pull down menu choose from the list For example Analog and HART by Channel c Click OK Module Definition ms Senes Revision Electronic Keping Coordinated System Time Data Format Analog and HART by Channel d Click Yes if a warning message appears
47. e the server status screen Syntax Display lt display gt 7B FE ZU Z0 42 ZZA Phile 7T lt tag gt lt tag gt fHonn Annn Min Har position File Window Position E Disable Enter Rey H Height U Upload Data Entry Fields TW Width O Disable Key List Lett Min Display Minimized Top Mas Display Maximized 7 Parameter tags 2 Cache Display Command String server status state cord v505 2B Display In Background 2A Cache Display Always Updating AP Parameter File Display server status state cord w505 Help Cancel Back 15 Click Finish Rockwell Automation Publication PROCES QS001A EN P October 2013 Chapter 4 65 Chapter4 Add Basic System Diagnostics 16 On the Button Properties dialog box click the Up Appearance tab 17 In the Caption text box type Server Status Button Properties xj General Action Up Appearance Down Appearance Common General Back style Fore color Solid m _ Back color None MB Patten color Pattern style Insert Yariable Biz ol Image settings f No image Use image reference 0 impot file Hone Scale image Cancel Help 18 Click OK 19 Save the changes to the P1 System display 20 Run the client file and access the System Status page 21 Click Server Status Server Status 66 Rockw
48. ect 1 Open the project that you created in Chapter 2 in the FactoryTalk View Studio software See page 29 2 Load the required HMI files for the L_CPU Add On Instruction as documented in the PlantPAx Library of Logix Diagnostic Objects Reference Manual publication PROCES RM003 Chapter 4 3 From your HMI project right click a system diagnostic display for example P1f System from the template and choose Open P1 HButton8 ar Oper RABAS RABAS Ranas RABAS bjects See page 43 for descriptions of the components in a HMI project Rockwell Automation Publication PROCES QS001A EN P October 2013 55 Chapter4 Add Basic System Diagnostics 4 From your HMI project right click Logix Graphics Library and choose Open seen P1 System pop Security 5 i Global Objects RA BAS Buitln Faceplate Objects RA BA5 Buitln Graphics Library RA BA5 Buitln Help Objects RA B45 Common Faceplate Objects j oe wes i FacePlate a IRABAS P alr TI RABAS P0450 Graphic Delet RABAS P_D4SD Motor G E R4 B4S P_OOut Graphics 5 R amp BAS P Motor Graphics Aname Duplicate RA BA5 P_Motor2S pd Gre RA BA5 P_MotorHO Graphics Library RA BA5 P_MotorRey Graphics Library RA BAS P_nFos Graphics Library RA BA5 P_ValveMP Graphics Library RA PASIP WOM Granhies ibrar 5 Right click the controller graphic in the L_CPU box and choose CP RA BAS
49. ell Automation Publication PROCES QS001A EN P October 2013 Add Basic System Diagnostics Chapter 4 The Server Status faceplate appears 7 aca Nh pa ES aaa eS Server Status State Popup oe eae kaiisip ias E FT Server HMI Server Data Server ae a aaa ACoA Statis Area Not Applicable aE Server FTDirectory Quick Start Wo RSLinx Enterprise ee Machine i localhost localhost i localhost Secondary Not Applicable secondary Not Defined l The example shows a networked station application with the FactoryTalk server HMI server and data server on one workstation None of the servers is redundant in this application example TIP We recommend that diagnostic alarms for network adapters and 1 0 modules be added to the Alarm server to be displayed on the alarm banner and included in the alarm log and history Add These Additional Resources The following resources are available to assist with developing your application Topic Description Where To Find Information DLR diagnostics The device level ring DLR faceplate shows network The DLR diagnostics faceplate application can be status and where a break is in the EtherNet IP network downloaded from the Rockwell Automation Sample Code website at http samplecode rockwellautomation com L_ChangeDet L_Redun L_TaskMon library objects These PlantPAx Library of Logix Diagnostic Objects PlantPAx Library of Logix Diagnostic Objects monitor Logix controllers on the network
50. ent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence gt gt IMPORTANT Identifies information that is critical for successful application and understanding of the product Labels may also be on or inside the equipment to provide specific precautions SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures ARC FLASH HAZARD Labels may be on or inside the equipment for example a motor control center to alert people to potential Arc Flash Arc Flash will
51. ght 2013 Rockwell Automation Inc All rights reserved Printed in the U S A
52. isplays au FR Mew FRA dd Component Into Application FR Import and Export FRAME F1 Help FRAME F1 Template Alarm Explorer FRAME P1 Template Alarm HistoryDisplay FRAME P1 Template Alarn ShelvedDisplay FRAME F1 Template Alarm Surmmary 1 FRAME PT Temolate Disolay 62 Rockwell Automation Publication PROCES QS001A EN P October 2013 Add Basic System Diagnostics 5 Open the server status state cpr V505 gfx file from the files that were unzipped in step 3 4dd Component Into Project x Look ir E server status state cord w505 oO a FRE My Recent Documents server status state cpr9 505 gfx Deskto p pe l My Documents My Computer i E My Network File name server shatus state cord 505 gfs Places Files of type Graphic Displays gfx gate hi Cancel 6 Right click the imported display and choose VBA Code F server status stabe cpr3 w505 Quick Start Working Copy y Display FT Server HMI Server Data Server Display Settings areaname areaname M a servername servername v5 05 CRRS machine name machine name Property Panel Object Explorer primary state S Fase __ secondary state ar Paste Special i Paste without beaized strings Select Server Select Server Close Show Grid Snap On Zoom Cat Cancel Zoom 7 Find the text circled in the example and type the name of your H
53. ks and setting appropriate task priorities You complete the following tasks e Download the controller templates based on system requirements e Apply the template to your controller e Configure EtherNet IP communication modules for the controller e Configure I O modules e Add HART modules with diagnostic capability if applicable e Add remote I O chassis connections The described tasks are to be repeated for each controller that is being configured within your system Before You Begin You must complete these tasks before using this chapter e Prerequisites listed on page 6 e Information needed per controller Controller names and types including if redundancy is to be used Controller task rates for the application based on tasks used in sizing calculations in the PSE Network adapter IP addresses Local and remote I O rack configuration What You Need You have RSLogix 5000 software installed and able to communicate with the controllers If this is a virtual environment the virtual image templates are deployed Rockwell Automation Publication PROCES QS001A EN P October 2013 9 Chapter1 Configure the Controller Application Figure 3 shows an example of the information required for this chapter based on a sample project using the PlantPAx Quick Start Worksheet The worksheet is a useful aid in completing tasks in this chapter The controller sections of the worksheet include the following e Basic controller info
54. l system attributes are based on tag based alarms Therefore we recommend a limited usage of device based alarms If device base alarming is to be used make sure additional loading has been considered For more information and alarm recommendations see Chapter 4 in the PlantPAx Process Automation System Reference Manual publication PROCES RM001 The alarm history database requires a separate SQL Server installation If there is no database selection available under Alarm History a database must be created Refer to the FactoryTalk View Site Edition Installation Guide publication VIEWSE INO03 9 Click Apply and OK 10 Repeat step 1 through step 9 for each data server in your application IMPORTANT We recommend that data server redundancy be configured at the end of the project after the majority of your HMI application is developed Configure Your Alarm Servers In this section you learn how to configure Alarm and Event servers for tag based alarms 1 Right click the main application area created for the associated HMI server and choose New Area Network LOCALHOST Elf North Mixing Station em Runtime Security e SEE Ne Delete er f Ne arm Add New Server be J Action H E Policie Resource Editor ai Compe EA etma Security i Users Properties Fg Conne 2 Type the name and description for the Alarm and Event server area in the application x Hame North Raw Materals Alarm Server
55. n Network Station Site Edition Network Distributed 4 Back Cancel Help 3 Click Restore application and click Next T Application Manager x Select the operation to perform C Rename application Copy application Delete application Backup application f Restore application Back Cancel Help 4 Click Browse Q Application Manager Specify the application archive to restore ee Back Hest gt Cancel Help Rockwell Automation Publication PROCES QS001A EN P October 2013 27 Chapter2 Create Your HMI Project 5 Select a template apa file that you want to restore and click Open G Select the application archive to restore i ei I Users Public Pubic Documents RSView Enterprise SE Archives 23 Search archives 2 F FT Fa 7 Pl FH 3 _00 a w p RSCommon df FTSE 7 P1SXGA_3_0_00 apa 9 19 2013 8 14 AM FT View Archive File 1 177 KB RSLoge S000 a FTWSE_7 P1WeGA_3_0_O0 apa Sf20 2013 6 52 AM FT view Archive File 1 176 KB Desktop Favorites Libraries Public Doct i Rockwell File name FTVSE_7_PIFHD_3_0_00 apa Application Archive file apa cma _ 6 Leave the default file location and click Next x Specity the application archive to restore C Users Public Documents RiS View Enterprize SE WaichivesSFIVSE PIFI Back Cancel Help 7 Type an application name and click Finish g
56. n Publication PROCES QS001A EN P October 2013 Preface Before Using This Publication You can use the tasks described in this publication only after first completing some prerequisite tasks For example you must have your workstations and servers installed and communicating on a network Table 1 describes the prerequisites The procedures in this quick start use the following software versions e RSLogix 5000 software version 20 x e FactoryIalk View software version 7 0 IMPORTANT We suggest that you refer to the PlantPAx Process Automation System Reference Manual publication PROCES RM001 for system guidelines during and after you use this guide For example the reference manual documents recommended task configurations applied by the procedures contained within this guide There also are recommended rules to follow when creating your specific configuration after completing this quick start Table 1 Required Tasks to Complete before Using This Quick Start Objective Task Descriptions Define the system e Collect requirements For example 1 0 counts xi redundancy simplex controllers and so forth a a E PlantPAx Choose the controller family 1 0 family network me a E AaS ie Process Automation System topology For example EtherNet IP Ring or Star a thet a aici ControlLogix CompactLogix rm iss aaa T i F Storage Ha Server a pro aea s e Size your system based on requirements am recent Seve Pan a etc
57. ncludes controller CPU utilization communication usage memory usage task scan times and controller loading Follow these steps to add the Add On Instruction to an online controller by using RSLogix 5000 software 1 Open RSLogix 5000 software 2 Open your target controller application from the saved location in step 6 on page 22 3 From the Controller Organizer click the to expand the Controller Status task and the Diagnostics program and then double click the LCPU routine 4 Right click Rung 0 and choose Import Rungs Controller Organizer IX b a Bl a i cd wae Controller Mixing_Station ae Controller Tags Controller Fault Handler bel Power Up Handler Cut Rung a Tasks Copy Rung Ctrl C 2 Ea Task_A_50ms End Paste Ctrl V Ea Task_C_250ms ia Task E 1s Delete Rung Del b _Controller Status Add Rung Ctrl R ene Diagnostics Edit Rung Enter Program Tags y re TAT T Ed Comment Ctrl D C megt o xpore RUNS Unscheduled Programs Phases J Motion Groups wie ty ee Start Pending Rung Edits Ctrl Shift S a Si Data Types cee User Defined ca i Strings H E Add On Defined cL Predefined Accept Pending Rung Edits Cancel Pending Rung Edits Assemble Rung Edit Cancel Rung Edit Trends eat a VO Configuration S 1756 Backplane 1756 A17 Go To Culks fa 0 1756 L73 Mixing Station Add Ladder Element Alt Ins Rockwell Automation Publication PROCES QS001A EN P
58. ned prionties Seventy Range Priority Low High Urgent si fio High poo Low po Alarm and Event History W Enable history Database dehrition FIAE Historian s lt sCsS Computer name APPSERINFO Database name FTAE DE Cache file path IC ProgramDiata R ockweell Alans Log language English United States en US 8 Check the Enable history checkbox to enable alarm and event history Create Your HMI Project Chapter 2 9 From the Database definition pull down menu choose the alarm history database that was created during the installation of the FactoryTalk View SE software IMPORTANT _ Thealarm history database requires a separate SQL server installation If there is no database selection available under Alarm and Event History a database must be created Refer to the FactoryTalk Alarms and Events System Configuration Guide publication FTAE RM001 10 Click Apply and OK 11 Repeat step 1 through step 10 for each alarm server in your application IMPORTANT We recommend that alarm server redundancy be configured at the end of the project after the majority of your HMI application is developed Rockwell Automation Publication PROCES QS001A EN P October 2013 37 Chapter2 Create Your HMI Project Add Controllers to Data Server In this section we create device shortcuts on Data servers so controllers can be connected 1 In the project tree click to expand the RSLinx Enterprise data se
59. ocuments contain additional information concerning related products from Rockwell Automation Resource Define and Procure PlantPAx Process Automation System Selection Guide publication PROCES SG001 1756 ControlLogix Controllers Technical Data publication 1756 TD001 Virtualization for Process Automation Systems publication PROCES WP007 System Setup and Configuration PlantPAx Process Automation System Reference Manual publication PROCES RM001 Virtual Image Templates User Manual publication 9528 UM001 FactoryTalk View Site Edition SE Installation Guide publication VIEWSE IN003 FactoryTalk Alarms and Events System Configuration Guide publication FTAE RM001 FactoryTalk AssetCentre Installation Guide publication FTAC IN005 FactoryTalk Batch Installation Guide publication BATCH INO11 ControlLogix System User Manual publication 1756 UM001 ControlLogix Enhanced Redundancy System User Manual publication 1756 UM535 Ethernet to the Factory 1 2 Design and Implementation Guide publication ENET 1D001 ControlLogix and CompactLogix 5370 Segmentation Methods for Plant wide Site wide Networks with OEM Convergence ready Solutions publication ENET AT004 Application Specific Code Logix5000 Controllers Common Procedures Programming Manual publication 1756 PM001 Logix5000 Controllers General Instructions Reference Manual publication 1756 RM003 Logix5000 Controllers Advanced Process Control and Drives Instructions Reference Manual pu
60. ption 4 From the Language pull down menu choose your language 5 Click Create Rockwell Automation Publication PROCES QS001A EN P October 2013 29 Chapter2 Create Your HMI Project Deploy Your HMI Template In this section you use your HMI template to create your HMI servers Your HMI project puts each logical server into its own area The HMI server stores project components such as the graphic displays and provides the components to the OWSs upon request 1 To create a new area right click the application name and choose New Area Efa North Mixing Statiag PL Auntie Sece Bf System E Action Groups C E H B Policies H E Computers an Fes Networks and SSS H Users and Grd Ei Connections fo Delete Backup Security Properties 2 Type a name and description for the area and click OK x Hame North Raw Materials Description Aaw Materials for Morth End OK Cancel Help E a eee The area is added to your application You are ready to add the HMI server to the area 3 Right click the area name and choose Add New Server gt HMI server El Ey Network LOCALHOST 1 fy Morth Mixing Station ef Runtime Security of Syster Ea Pa New Area Rockwell LEN Device Server Eig Co Add Mew Server F E a Ne Resource Editor Hig Us B OPC Data Server EEr Co Security Tag Alarm and Event Server 30 Rockwell Automation Publication PROCES QS00
61. rated Architecture solution Highlights the design considerations of various network segmentation methodologies to assist plant engineers with managing their industrial automation and control system IACS traffic flow and OEMs to develop convergence ready solutions to help simplify integration Provides links to a collection of programming manuals that describe how you can use procedures that are common to all Logix5000 controller projects Provides programming controller applications by using relay ladder instructions Provides details on process control and drives instructions Provides general considerations for the PlantPAx system library of process objects Provides Add On Instructions for monitoring and diagnostic information of Logix controllers Provides details on how to use this software package for developing and running human machine interface HMI applications that can involve multiple users and servers distributed over a network You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative 8 Rockwell Automation Publication PROCES QS001A EN P October 2013 Chapter 1 Configure the Controller Application In this chapter you learn how to configure controller templates that aid consistent controller implementation including the use of periodic tas
62. rksheet is a macro enabled spreadsheet that contains entry fields As information is entered additional entry fields are dynamically created to collect more information Where possible some fields are auto populated and entries are verified automatically When completed the worksheet must be saved as an Excel workbook xlsm without the macros enabled Select the Edit Your Setup button circled in Figure 8 and the File menu appears to let you save your data You can then edit the worksheet manually The separate portions of the worksheet shown are examples of the information that can be documented for the controllers and PASS servers Figure 6 Controllers Worksheet Controller Worksheet How many controllers are in the system Controller Information Controller Name Type Local Chassis S5ize of Tasks Redundant Mixing_ Station seis o a Tt Program Structure All Tasks within PlantPAx are Periodic Controller Name Task Time Task Name 70 Rockwell Automation Publication PROCES QS001A EN P October 2013 Access the Quick Start Worksheet Appendix A Figure 7 Controller Detail Worksheet Controller Information Costroller Name Type Revision Slot Number local Chassis Size Redundant Serial Number mets eo te y Slot Member Supervisory Aetwork Module 1156 EN2T Aa kO Metwork Module 1r56 EN2T Local Rack information Controller Hame Type RPI Time ms Revision IP AddressiMode
63. rmation such as the controller name firmware revision and slot number e Local rack information e Remote I O layout e Controller task rates TIP The PlantPAx Quick Start Worksheet is not the same tool as the PSE which sizes an application based on system requirements The worksheet merely documents pre determined system elements defined by the PSE Figure 3 Example of the Controller Worksheet Section Mandatory Field Orop Doun Hera arrociate d uith Fieldr Costroller laformation Cuntrallar Hame Tree Revirinn Stat Humber LacalCharrir Size Redundant Serial Humber tesctisadi temats nsan w Pt Supervirory Hetuork Module 17T56 EHET Pg bi Hetuork Module 1756 EHET a ee Local Rack laformation Sim CuntratlerMame Tree RPI Time imr Revirinn IP AddrarsiHuda Subact Mark Serial Humber o Mixing station resents so Pee o d e pt Mixing stavion seene o o oam O essees Mixing station nsee OO O o oee esses 3 Mixina station ee Hou Hany Remote Hekuork Qevicer Remote Ghearrir Oooo Remote ID Lagost Charrir Hama DO _Input Slot Charrir Wama AL SIat_ Hart O Trea 15e antral Lagi wot _ Cmmi Hada HP Address 12 46 8440 HmdeSMP Addrecs disi Rack Optimized ter Rack Optimized tr Rack RPI Time mr OoOo o om O Rack RFI Time mr OoOo o om O a e Oo nem m oal O O O a ee ee Program Stractere Danara Misina Starian Taki Som
64. rough step 11 for each remote I O chassis Rockwell Automation Publication PROCES QS001A EN P October 2013 Configure the Controller Application Download the Project Follow these steps to download your project to a controller 1 Make sure your controller is in Remote Program mode 2 Ifnecessary set a path to the controller a Click the Who Active icon E a a ms b In the Who Active dialog box navigate to your controller and click Set Project Path r ela Workstation NAUSMAYSLW45R1 RS RS G a Linx Gateways Ethernet jas AB_ETHIP 1 Ethernet Upload f 192 168 1 7 1756 EN2T 1756 EN2T A Backplane 1756 A7 A oma 00 1756 L73 LOGINS573 1756 L73 A LOGIX5573 Update Firmware 01 1756 EN2T 1756 EN2T A 02 1756 IB16D A 1756 IB16D A DCIN DIAG Lose 03 1756 OB16D A 1756 OB16D A DCOUT DIAG 04 1756 IF6I A 1756 IF61 A AAAAAA 05 1756 OFGVI A 1756 OFBVI A XXXXXX Download Help i Fath AB_ETHIP 14192 168 1 7 Backplane40 Path in Project none gt Clear Project Path 3 Click Download io I he W Autobrowse Refresh S M Workstation NAUSMAYSLW45R1 H Linx Gateways Ethernet G a AB_ETHIP 1 Ethernet f 192 168 1 7 1756 EN2T 1756 EN2T A Backplane 1756 A7 A k Me A 01 1756 EN2T 1756 EN2T A 02 1756 IB16D A 1756 IB16D A DCIN DIAG 03 1756 OB16D A 1756 OB16D A DCOUT DIAG 04 1756 IFGI A 1756 IF6I A AAAAAA 05 1756 OF6VI A 1756 OFGVI A XXXXXX Path AB
65. rver and double click Communication Setup El G Network LOCALHOST E fy North Mising Station nf Aluntime Security El cE North Raw Materials E g North Raw Materials Alarm Server A i North Raw Materals Alarm Server a North Raw Materials Data Server A g RSLins Enterprise Communication Setup 4 T North Raw Materials HMI Serve Ek a System 2 In the Device Shortcuts pane click Add Device Shortcuts EN Remove Apply Primary 24 RSLinx Enterprise CLIENTI H E 1789 417 Backplane een EtherMet Ethernet H Remote IO RIC Add new sharkcut 3 For the shortcut name type the controller name 4 In the Primary pane expand the Ethernet driver to select the controller ms AR Line Enterprise CLIENTI ce apply pending edits to selected shortcut n5 178 817 Backplane Primary path edited Ti EtherNet Ethernet Ef 192 168 1 10 1756 EN2T A 1756 EN2TJA 1 ey AL3 A isp ALA ah Ay TEE fot Ge Damnke Tin BTA 5 Click Apply 38 Rockwell Automation Publication PROCES QS001A EN P October 2013 Create Your HMI Project 6 On the message box click Yes to apply changes to the shortcut RSLin Enterprise 7 Repeat step 1 through step 6 for each Data server and controller combination in your application Rockwell Automation Publication PROCES QS001A EN P October 2013 Chapter 2 39 Chapter2 Create Your HMI Project Set Runtime Security If you are using the PlantPA
66. tes Pe s 4 RSLSk_18 Ternplate_PlantPAx_noLib ACD et He AN RSL5k_18 Template_PlantPAxLib_3 0_03_all ACD Recent Places 18 3003 ACD T ries A Ea Computer Network File name RSL5k_18_Template_PlantPAxLib_3 003 be Files of type All RSLogix 5000 Files ACD L5K L5XXN 4 Select the appropriate controller template and click Open to begin applying the template to the target controller TIP If you do not have RSLogix 5000 software version 18 installed you will be prompted to change the firmware revision upon Opening the template Follow steps 4 7 on page 15 Rockwell Automation Publication PROCES QS001A EN P October 2013 13 Chapter1 Configure the Controller Application Modify Controller Properties Follow these steps to modify the controller properties to associate the template to the target controller 1 From the Edit menu choose Controller Properties File Edit View Search Logic Communications Tools Window Ctrl Z l B DTE Ctrl a Ez Path non Ha Fo Ctrl X a No Eg Ce f T a Ctrl V 4 Favorite Del Ins gt Alt Enter AG Task_A_50ms wl Task_B_100ms FSS ro ef orn 2 On the Controller Properties dialog box type the name of the controller slot number and chassis type for the target controller Template PlantP Ax Application with Library 3 0402 and task layout pre Chassis Type 1756 A17 17 Slot
67. tes 9 data servers 33 HMI servers 30 I O modules 19 network adapters 18 controller add to data server 38 change type 14 CompactLogix 12 configure templates 9 ControlLogix 12 diagnostic configuration 53 download 21 enable redundancy 15 modify properties 14 open template 13 overview 12 quick steps 11 redundant 12 simplex redundant controllers 12 task rates 16 template description 12 templates 12 worksheet example 10 ControlLogix controllers 12 create HMI project 23 29 Index D data servers configuration 33 deploy HMI template 30 description controller templates 12 diagnostics controller configuration 53 quick steps 52 system 51 display HMI templates 26 navigation map 49 download Knowledgebase 5 project 21 enable controller redundancy 15 examine HMI project 41 execution set task rate 19 features HMI template 48 firmware revision 15 HMI additional resources 67 client files 44 create project 23 29 deploy templates 30 load templates 26 quick steps 25 server configuration 30 server status 61 software versions 23 template features 48 template names and resolutions 26 template overview 26 template structure 43 1 0 modules configuration 19 set RPI 19 Rockwell Automation Publication PROCES QS001A EN P October 2013 75 Index 76 K Knowledgebase downloads 5 templates 5 L learn about HMI project 41 load HMI templates 26 M m 26 man
68. ts as Pending i Accept Program Edits Ei Finalize All Edits In Prograrn Rockwell Automation Publication PROCES QS001A EN P October 2013 8 Type the controller slot number in the MOV instruction Add Basic System Diagnostics 9 Change the GSV instruction to a CLR instruction that is configured as shown in the illustration PrikihesSor Processor Liilization w 20 Ltiization v 20 instance Mumirer of Controller Sigt Continuous Task if Puree in bocal it chassis z 5 exists 71 37 ml it Wa Clear Dest L_CPU Ctg_ContTaskinstance 0 Processo lization 20 Processor Utilization v 20 L_CPU_20 Cig_ContTaskinstance o Cig_Slothuminer o Cig_Upaiel 5e Ret_Cnut LEPU Out Ret_MagSetindow L_OPU_Msgsetvvindiow Ret_MegGetTrendObjlise L_OPFU MegGetTrendObjlise Ref_MsgGetMemLise L_CRU_MsgGethemUse Ry Ref_MsgoetOS Task Times L_CPU MsgGetOSTaskTimes Ret_MegoetlserTaskTines L_CPU_MsgGetlcerTaskTimes Ret_MsgoetConnlse L_CPU_MsgGetConnlise Ref indana T LEPJ Vinna Time Rel_Trendiibibaia LAFU _TrendObDrate Ret_MemUseData L_CPU_MenUseData Ret_TaskTimeData L_OPU_TaskTimeData Ret ConnDala LEFU PortCapyData Sts _MegEnr gt Sts_Vrong version 10 Click the Finalize All Edits in Program icon 3 ie 11 Click Yes to finalize all of the edits Add Controller Diagnostics to a HMI Project Follow these steps to add controller diagnostics to your HMI proj
69. ts4P7 Quick Statt Pi Quick Start sed Back Cancel 8 Click Next 9 Type a name and description of the server Add HMI Server Wizard New HMI Server Properties X Enter a name and description for the new HMI server Name North Raw Materials HM Server HMI Server for Raw Materials North end Description Type or browse for the computer name ONS name or IP address of the computer that will host the new HM server Back Cancel 10 From the Computer pull down menu choose the PASS server that is to host the HMI server 11 Click Finish All the HMI template files are loaded into the PASS server 12 Repeat step 1 through step 11 for each HMI server in your project We recommend that HMI server redundancy be configured at the end of the project after the majority of your HMI application is developed IMPORTANT 32 Rockwell Automation Publication PROCES QS001A EN P October 2013 Create Your HMI Project Chapter 2 Configure Your Data Servers In this section you learn how to initiate a Data server which provides communication between the process controllers and the servers Follow these steps to configure a Data server 1 Right click the main application area created for the associated HMI server and choose New Area El Network LOCALHOST ffa Morth Mixing Station nf Runtime Security m i Morth Raw Materials a System Delete H E Poli ei ean Add Mew Server
70. ual scope 5 map display navigation 49 modify controller properties 14 module add 17 add remote 20 change definition 19 navigation display map 49 tools 49 network add adapters 18 0 overview controller 12 HMI templates 26 P PlantPAx reference manual 6 preface 5 prerequisite HMI tasks 23 tasks 6 project create HMI 29 download 21 HMI familiarity 41 properties modify controller 14 Q quick start worksheet 7 quick steps controller 11 diagnostics 52 HMI 25 redundancy enable controller 15 repaint repair 50 repair repaint 50 resolution HMI templates 26 resources additional 8 revision firmware 15 RPI module execution 19 S scope manual 5 security view display 50 server HMI status 61 worksheet example 24 simplex controllers 12 software HMI 23 versions 6 status system 49 structure HMI template 43 system diagnostics 51 status 49 T task rates controller 16 tasks prerequisite 6 Rockwell Automation Publication PROCES QS001A EN P October 2013 Index templates controller 12 controller configuration 9 deploy HMI 30 descriptions for controllers 12 explore HMI features 48 HMI names 26 HMI overview 26 HMI structure 43 Knowledgebase 5 load HMI 26 open controller 13 purpose 5 tools alarms 48 HMI templates 48 navigation 49 type change controller 14 V versions software 6 view security 50 W worksheet access fil
71. ule in the chassis is correct 6 Click OK 7 Repeat step 1 through step 6 to add each module in the local chassis of the target controller Configure Network Adapters In this section you learn how to select and configure network adapters to communicate with PASS servers and remote I O chassis 1 In the Controller Organizer double click the module to be configured 2 On the Module Properties dialog box modify the module name if necessary For example Supervisory_Network or Remote_IO_Local Module Properties Locak1 1756 EN2T 5 1 General Module Info FiSNetwors Type 1756 EN2T 1756 10 100 Mbps Ethemet Bridge Twisted Pair Media Vendor Allen Bradley Parent Ethernet Address Local Enet_ Module Description Ethernet card for Supervisory Metwork 6 Host Mame Module Definition Revision a4 Electronic Keping Compatible Module Rack Connection None Time Syne Connection None 18 Rockwell Automation Publication PROCES QS001A EN P October 2013 Configure the Controller Application Chapter 1 3 Type the Ethernet address for the module in the chassis 4 Click OK 5 Repeat step 1 through step 4 to configure each network adapter in the local chassis of the target controller Configure 1 0 Modules Follow these steps to configure local analog and digital I O modules with a Requested Packet Interval RPI and module definition if applicable The RPI is the amount of elapsed time for an exchang
72. ull screen displays since the Buttonbar allows for ten displays Rockwell Automation Publication PROCES QS001A EN P October 2013 49 The Repaint Repair icon Chapter3 Start Using Your HMI Project The Administrator icon and security codes PlantPAx i AR J e Epika liei Diel ee a Ferme ha bh Lene thea pHa fo kel pE na m T TaS Frere het Fp accesses information about the system including display element sizes and version numbers reels mirma that wha in Pk Replace Shick Gert wth a major Feader ba deplete see TIEA f cla F f TIERT tooo TOA sl TEHE hel DER gt Taam F om fo he Fri deeply i h cope pri bi gee etree hs te mmie TL hren b bore Bee re mii presen T Sipe ae lee hare ela re E Sie Pad in LS Braa ibh iar Celta Doerr Pike ee ieee FH ed fee peed a pe fo ney ha pipi eles op ep ee k i View The View Security icon accesses the Current Security Access display that shows the security level of the current user This is a view only display A user s security cannot be changed from this display Current Security Access Current User WIN Wil ABCDEFGHIJKLMNOP 0 _ Access Level _ Engineer Full Access can be used when making edits to an application After a change is made click the icon to refresh the application with the changes This option also can be used to repaint the application if displays are not shown properly 50 Rockwell Automation Publication PROCES QS001A EN
73. up macro launches the initial displays and docks the navigation and alarm tool bars 9 Click Next F actoryTalk iew SE Client Components Area Raw Materiak 10 Check Maximize window and click Next Make sure your selections in the check boxes match the dialog box as shown below FactoryTalk Yiew SE Client Window Properties Specify the properties of the FactoryT alk View SE Client window T Show tithe bar Title bar text Show system menu and close button Show Min Max buttons F Ablow undocking of Diagnostics List T Disable switch to other applications i Navigation Tracking Max Number of Displays tracked for Navigation 2 50 fio Font Size in History List 10 ha Hep _ Abou cma ce We 11 From the FactoryTalk View SE Client Auto Logout dialog box click Next 46 Rockwell Automation Publication PROCES QS001A EN P October 2013 Start Using Your HMI Project Chapter 3 12 Click Save configuration and open FactoryTalk View SE Client now and click Finish Factory Talk View SE Client Completion Options E x The FactopT alk View SE Client is now configured To save click an option below and then click Finish To decard click Cancel Save configuration and open Factor ak View SE Chent now Save configuration and exit When the client file opens your application window example below appears with the layout of the selected templat
74. when selecting the appropriate template for your application IMPORTANT Controller templates are distributed with the PlantPAx Library of Process Objects To download the templates see Knowledgebase Answer ID 62682 at https www rockwellautomation custhelp com For each controller you must choose one of three templates to begin system configuration Table 2 and Table 3 show the templates that are recommended denoted by X based on the selected controller Table 2 PlantPAx Controller Templates and ControlLogix Controllers Simplex Controllers Redundant Controllers 1 Basic library template is approximately 0 4 MB 2 All library template is approximately 1 2 MB Table 3 PlantPAx Controller Templates and CompactLogix Controllers 1769 L24ER QBFC1B 1769 L33ER User memory 0 75 MB 2 MB X X No library All library 1 Basic library template is approximately 0 4 MB 2 All library template is approximately 1 2 MB Table 4 Controller Template Descriptions No library RSL5k_18_Template_PlantPAx_noLib acd No PlantPAx Library of Process Objects Basic library RSL5k_v18_Template_PlantPAxLib_3_0_00_baasic acd PlantPAx Library of Process Objects includes diagnostics and the following Process Add On Instructions P_Aln P_ Alarm P_AOut P_Din P_Gate P_DOut P_Intlk P_Mode P_ Motor P_ Perm P_Reset P_ValveSO P_VSD P_PIDE T_ ADD T_Clock T_DST T_ Valid All library RSL5k_18 Template_PlantPAxLib_3 0
75. x library you must set up your runtime security to provide each account or group with the correct Factorylalk View software security codes These security codes verify that the correct permissions are provided to the operator maintenance personnel and engineer on the PlantPAx library faceplates The PlantPAx library provides guidance on the proper maintenance of the security codes Figure 5 is an illustrated example for setting up library security codes For more information see the FactoryTalk View Site Edition User s Guide publication VIEWSE UM006 Figure 5 Runtime Security Settings E FactoryTalk Yiew Studio iew Site Edition Network Distributed File Edit view windo z B S Zettings Tools Help Runtime Security Runtime Secured Commands f Command Line ne HMI Tags Spacy the Factor ak Secunty accounts that val have runtime accent lo tre Factory ak View SE appkeabnr Gack the ramy beara pert reer let hg malar ees 1 he Cech the boe g Tags bration ha velvet opsonal Logn sed Laga assaz lev the accound et 2g Graphics E Displays z Global Objects SR Symbol Factory am Libraries A Ag Images ra a Parameters AS Recipes E Local Messages RR Trond Tarnlatas TE PLANTMANACERS a SUPERVISORS rT BAAI Computers BRAI Computers O r Jo FactoryT alk View Security Codes psoosooe B L E E E al
76. yDicplay Pii Alann ShehvedD isplay PTE Alen Suminar Pii HBtutton ar Pil Home Pii System pop Security Global Objects Symbol Factory fae Libraries E mages Rockwell Automation Publication PROCES QS001A EN P October 2013 41 Chapter3 Start Using Your HMI Project Follow These Steps These steps describe how to configure your HMI project Observe the Template Structure on page 43 Create Your OWS Client File on page 44 Explore Template Features on page 48 42 Rockwell Automation Publication PROCES QS001A EN P October 2013 Observe the Template Structure The example tree diagram shows the HMI template structure Display and start up macros are created as part of the template shown at the bottom of the example The displays included in the template have the following naming structure e FRAME isa prefix used on items intended only to be used as is with minimum customization These may be instantiated to create different environments on large projects e PIfis a unique template identifier This prefix identifies the template that is being applied as well as the files that are part of the template e Template is used to identify a template that can be copied multiple times to create application specific content If this is not a template display this word is omitted e The remaining name is a brief description of the display file We suggest that these names be similar across templates

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